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Why IO-Link? - Literature Library

1. E EID 8 8 Devices Folder C Program Files x86 Rockwell Software RSCommon IODD Devices Register IODD Rockwell Automation Publication 45CRM INO01A EN P September 2015 39 Registering the 45CRM IODD 9 The45CRM is now visible in the IO Link Device Library Select the appropriate sensor and click Create Select I0 Link Device IO Link Allen Bradley Color Registration Mark Sensor 45CRM 3 v1 01 45CRM 4LHT1 D4 45CRM 4LHT2 D4 Inductive Proximity Sensor 871C Inductive Proximity Sensor 871TM Measurement Sensor 45LMS Photoelectric Sensor 42EF Photoelectric Sensor 42JT 3 7 Generic Color Registration Mark Sensor 9 13mm Diffuse Vert M12 QD Register IODD 10 The sensor appears in the channel configuration window Cancel You can change the Application Specific Name Electronic Keying and Process Data Input configuration while the project is in the offline mode Modify the information Application Specific Name ASN The purpose of the Application Specific Name is to add theme naming to distinguish the sensors within a machine and the associated project profile in the Add on Profile The ASN allows for easier maintenance and operation since the device is further i
2. eene 75 Appendix B Device 80 Identifications i c oko e e Rx E SERENA US RUP IET 80 M XT 81 Diagnosis QU E TUS 82 Appendix C Configuring a Message Instruction 83 Message Structure and Configuration 83 Appendix D Error Codes and Events 89 COGOS EC 89 EVENTS E Musei Esdr d e er eed red o gne x ere e na ea gana 90 Appendix 91 iv Rockwell Automation Publication 45CRM INO01A EN P September 2015 Product Description Operating Modes Rockwell Automation Publication 45CRM INO01A EN P September 2015 Chapter 1 Product Overview The 45CRM is a photoelectric color registration mark sensor that reliably detects registration marks on a web This sensor features red green and blue RGB emitter LEDs During the teach process the sensor determines which of the emitter LEDs maximizes the contrast between the registration mark and the web background The fast response time of the 45CRM enables the control system to align web material within the machine For example align labels on a web with the cutting blade of the equipment before the label being placed on a bottle The 45CRM has two discrete Push Pull outputs and offers an IO Link inter
3. HN oo t Se Status Running Cancel Apply Help Controller Tags In the Controller Tag view it is possible to view the status of the sensors process data The process data values are not viewable in the Add on Profile The 45CRM only has one controller tag called Triggered Triggered This process bit toggles to 1 when the sensor detects the target and to 0 when the sensor does not detect the target The sensor operates as normally open when connected to IO Link regardless of how the polarity is set _ Adapter1 L Status e Adaptert 1ChOMostRecentEvent ee 0 SABTA AOL St Adapter 1 I Ch1_MostRecentEvent 4 0 ___ MOL St ET ht Rem Rockwell Automation Publication 45CRM INO01A EN P September 2015 59 Setting up the Sensor with Studio 5000 Chapter 12 Setting up the Sensor with Studio 5000 This chapter provides detailed instructions on setting up the 45CRM using message instructions in Studio 5000 The example code that is shown allows the user to e Teach the sensor statically or dynamically Store multiple taught marks backgrounds profiles Switch between profiles Clear stored profiles Operate the locator indicator Lock local operation of sensor Invert output polarity light operate dark operate Sam ple Code To download the sample
4. 28 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Connecting the 45CRM to the IO Link Master Chapter 8 Connecting the 45CRM to the IO Link Master Once the IO Link master is configured connected the sensor to the IO Link master Take the controller off line to add a device to the IO Link master 1 GototheIO Link tab and click Change Ell Module Properties my aentr 1 1734 4101 1 1 B x General Connection Module Info Fault Program Action Configuration 10 Link 1734 410 L A ChO I0 Link Ch1 I0 Link Ch2 I0 Link 0 IO Link Ch3 IO Link Refresh lt Status Offline Cancel Apply Help Rockwell Automation Publication 45CRM INO01A EN P September 2015 29 Connecting the 45CRM to the IO Link Master 2 Next click in the Change Device column for the IO Link channel number the sensor will be added to Change Channel Configuration IO Link 3 Awindow containinga library of all the sensors that are currently registered in the IO Link Device Library appears Select the appropriate sensor and click Create If the sensor does not appear in the library go to Chapter 9 to learn how to Register the IODD Select I0 Link Device 10 Link r3 Allen Bradley Color Registration Mark Sensor 45CRM EC v1 01 O EE 45CRM 4LHT2 D4 Cp Inductive Proximity Sensor 871C Inductive Proximity Sensor 871TM 7 Meas
5. RiReadAsemb _ ASCI Read Assemble B 459 Read Assemble a ASCII Ee Read Assembla a ASI Read 1 ASCI Read Asembil e RiRead Asemb2 y ASCI Read 13 00 Assemhlurt 41 Example Format of a Write Message It is possible to Write a unique name to the 45CRM sensor This Parameter is called Application Specific Name In Appendix B we can find the Index Number for this Parameter 24 and the maximum length of the String 32 characters Each character is equivalent to 1 byte This example shows the steps necessary to write Test to the Application Specific Name index The source element Array is Write_Assembly byte 0 is the channel followed by the data to be written 7i Write Assembly ILES fered ASCII EE write Assembly 0 so0 5 Write_Assembly 1 T lasci FH wiite amp ssembly 2 D ME ASCII write write Assembly 3 H Write_Assembly 6 00 The screen capture that is shown is the Message Configuration dialog box that ASCII HFE wirite Assembly 4 ASCII Assembly 5 et ASCII shows all of the information needed to Write to the Application Specific Name Rockwell Automation Publication 45CRM UM001A EN P September 2015 85 Configuring a Message Instruction Parameter
6. Three baud rates are specified for the IO Link device e COM 1 4 8 kbaud e 2 38 4 kbaud e 3 230 4 kbaud An IO Link device typically supports only one of the specified transmissions rates while the IO Link V1 1 specifications requires an IO Link master to support all three baud rates See Product Specifications for product baud rate Transmission Quality The IO Link communication system operates at a 24V level If a transmission fails the frame is repeated two more times If the transmission fails on the second try the IO Link master recognizes a communication failure and signals it to the controller Response Time of the 1 0 Link System The device description file IODD of the device contains a value for the minimum cycle time of the device This value indicates the time intervals at which the master addresses the device The value has a large influence on the response time In addition the master has an internal processing time that is included in the calculation of the system response time Devices with different minimum cycle times can be configured on one master The response time differs for these devices When configuring the master you can specify a fixed cycle time and the device specific minimum cycle time that is stored in the IODD The master then addresses the device that is based on this specification The typical response time for a device therefore results from the effective cycle time of the d
7. 1734 410L 4 Common Identification Diagnosis T e D4 me Ch1 10 Link Operation Configuration Ch2 I0 Link Triggered Ch3 10 Link Polarity Not Inverted Operation Parameters In this section of the Parameter Tab the user can see Teach In Results Mark Values Background Values and Contrast Values Teach In Results parameters are all Read Only ro The parameters in this section include the following parameters Status Indicates the state of the Teach In process 0 No Update 1 Updated Target TM 2 Updated Background TB 3 Updated Mark Background This parameter can only be updated during the teach process Quality Factor This parameter defines the quality of signal contrast between the taught mark and the background Error Indicates whether an error occurred during the teach in process True Teach In Failure False Teach In Ok Rockwell Automation Publication 45CRM IN001A EN P September 2015 47 Reviewing the 1734 4101 10 Link AOP Mark Value and Background Value parameters provide signal level values for the red blue and green components of the Mark and Background taught These values are Read Write rw IMPORTANT The ability to Read Write these values allows the user to set up multiple product profiles Specific Mark Background values can be stored in the PLC for multiple targets and downloaded to the sensor through the use of message instructions wh
8. 1734 AIOL Master Click OK vb Configuratic x Pat NS Path Master 1 Master 1 Bro 8 0 1759 L24ER QB1B Board Setup 10 20 Commut 1 5 Embedded 1 0 1 Embedded Discrete 10 3 Expansion 1 0 J Glee Ethernet 001 1769 L24ER QB1B Board_Setup_10_20 Cor 17344ENTR B Node 22 nectic PointlO 2 Slot Chassis J 0 1734 AENTR B Node 22 1 DEA 1 O Enable Q Error Co Enor Path x cma ne Error Text 2 OK Cancel Apply Hel Notice that the path is now set to Master 1 in the communication path Click Apply then OK Message Configuration Lock CRM Local Control Msg x Configuration Communication Tag Path Master 1 Browse Master_1 Broadcast Communication Method 6 Channel 71 c UP with Source Link Destination Node Octal Source ID Connected Cache Connections Large Connection Q Enable Enable waiting Q Start Q Done Done Length 0 Q Error Co Extended Error Code Timed Out Error Path Error Text OK 9 Repeat Step 8 For the message instructions on rungs 1 5 7 18 19 Rockwell Automation Publication 45CRM INO01A EN P September 2015 63 Setting up the Sensor with Studio 5000 10 Verify that the routine is free of errors 11 Download the program to the controller p
9. Changes are sent to the Master Module which then writes the changes to the OK and Apply buttons are clicked connected I0 Link device Write only wo Parameter buttons that could potentially alter the Process Data are disabled Parameter buttons are disabled Other parameter buttons that are enabled result in commands being sent to the connected IO Link device A complete list of all the 45CRM parameters can be found in Appendix B on page 50 The 1734 4IOL AOP offers four different tabs to describe the sensor functionality and operation These tabs are Common Tab Provides general product information about the sensor specifications and IO link IODD information Identification Tab Provides the sensor catalog number series letter general product description including the current product firmware and hardware revisions Parameter Tab Offers the different teach functions available in the 45CRM Diagnosis Tab Provides the ability to test the basic features of the sensor locate the sensor on the machine lock unlock the local sensor settings and restore the sensor to its original factory settings Rockwell Automation Publication 45CRM INO01A EN P September 2015 43 Reviewing the 1734 4101 IO Link AOP Common Tab The common tab is automatically generated to provide general information about the sensor The tab contains e Vendor e Vendor Text e Vendor ID e URL Device and Description Device ID e I
10. Description Type Ladder Diagram In Program MainProgram Number of Rungs 30 OK Cancel Help Ready 2 Rockwell Automation Publication 45CRM INO01A EN P September 2015 61 Setting up the Sensor with Studio 5000 62 5 From the MainRoutine create a rung of code that runs the subroutine CRM_Control JSR 0 Jump To Subroutine Routine Name CRM_ Control 6 Open the CRM Control subroutine On Rung 0 within the MSG Instruction click the square button to open the message configuration Message 1 Message Control Lock Local Control Msg DN sembly 1 View Configuration D 7 The Message configuration pop up box is displayed Click the Communication tab Select the Browse button Message Configuration Operate Mode CRM Msg in Communication Configurat Message Type CIP Generic Service custom Source Element Write_Assembly 0 Type Source Length 2 Bytes Service Code Hex Hex Destination Instance 104 Attribute o Hex poen New Tag O Enable Enable Waiting Start Done Done Length 0 lt Error Code Extended Error Code Timed Out Error Path Error T ext Cancel Apply Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 8 Browse the Ethernet Network to the 1734 AENTR and select the
11. September 2015 Registering the 45CRM IODD 2 Select the IO Link tab GB Module Properties my_aentr 1 1734 4101 1 1 B x General Connection Module Info Fault Program Action Configuration Type 1734 4IOL 4 Channel IO Link Master Vendor Allen Bradley Parent my aentr Name my 4iol Description Module Definition Channel Modes Series A Channel 0 IO Link Revision 11 Channel 1 IO Link Electronic Keying Compatible Module Channel 2 IO Link Connection Data Channel 3 IO Link Status Offline OK Cancel Apply Help 3 The IO Link screen appears click Change my aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 10 Link qo173440L A Ch0 IO0 Link Ch1 IO0 Link Ch2 IO Link 0 10 Link Ch3 I0 Link Refresh lt Status Offline Cancel Apply Help Rockwell Automation Publication 45CRM INO01A EN P September 2015 35 Registering the 45CRM IODD 4 Next click in the Change Device column for the IO Link channel number that the sensor is added to Change Channel Configuration IO Link 5 Inthe IO Link Device Library window select Register IODD Select 0 Device E O 10 Link B C Allen Bradley Color Registration Mark Sensor 45CRM Cp v1 0 1 5 45CRM 4LHT1 D4 45CRM 4LHT2 D4 Inductive Proximity Sensor
12. 1 RO 0 Standard Operate 5 2 Static Teach Background 4 bit Bit Length 2 Static Teach Background TB 0 Bit Offset TB 3 Dynamic Teach TD 3 Dynamic Teach TD System Command 0x02 22 0 00 0 WO Button Device Reset Button Device Reset Communication Characteristics nteger DIS RADO Min ol 0x00 0 0033 RO 74 bit Length 8 bit ms Offset 104 nteger Dee Tamen Master 000 0 0020 RO 74 bit Length 8 bit ms Offset 112 A i nteger Direct Parameters 1 10 Link 0 0x05 5 RO 0x10 bit Length 8 bit Revision ID Offset set 88 Process Data Controller Tag Section of AOP 0 Triggered Boolean Trigger 0x02 2 iv 1 Not Triggered bit Offset 0 82 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 Message Structure and Configuration Example Configuration Examples Configuring a Message Instruction Appendix C Configuring a Message Instruction In Chapter 12 on page 60 we show multiple examples using Message Instructions to Read Write data to from different IO Link Parameters in the 45CRM This appendix provides additional information and examples that explain how to configure a Message Instruction In the examples that we show we are assuming the use of the ControlLogix controller A ControlLogix controller can accommodate both downloading Explicit Message Requests and uploading Explicit Message Responses The Message Instruction dialog blocks must be formatted as shown
13. 2 Optical Sensing Range 11mm 2 mm 0 43 0 079 in Angle Deviation 3 maximum Light Source 3 LEDs red green blue Electrical Operating Voltage 10 30V DC when operating in 10 Link mode 18 30V Current Consumption lt 60 mA at 24V supply voltage Sensor Protection Short circuit reverse polarity and overload protection 10 Link Protocol 10 Link V1 0 Interface Type 10 Link Mode COM 2 38 4 kBaud Time 2 3 ms 10 standard 1 0 Supported pin 2 for standard pin 4 for 10 Link 1 Outputs Response Time 510 40 us 0 04 ms Sensitivity Adjustment Rotary switch Output Type 2x NPN PNP complementary outputs Output Mode Light or dark operation Output Leakage Current lt 100 pA per output Discrete Output Rating 30V DC maximum 100 mA maximum Mechanical Housing Material Die cast zinc nickel plated Lens Material PMMA Luxacryl clear Connection Type Micro QD M12 4 pin 90 adjustable position The response time of the IO Link system provides information about the frequency and speed of the data between the sensor and the IO Link master The cycle time indicates the time intervals at which the 10 Link master addresses refresh the sensor The IO Link master has an internal processing time that is included in the calculation of the response time The typical response time for a sensor therefore results from the effective c
14. 3 After a minimum of two seconds have elapsed turn the rotary switch to S for normal operation If the sensor does not display the alarm feature then the dynamic teach was successful Switching Mode S Switching Mode is the selection of the most favorable transmitter light color for the taught in contrast The switching threshold is set midway between the mark and the background The Q1 PNP and Q2 NPN outputs become active when the taught in mark is detected Rockwell Automation Publication 45CRM INO01A EN P September 2015 9 Color Registration Mark Sensor with IO Link Overview What Is 10 Link Why 10 Link Chapter 4 Color Registration Mark Sensor with IO Link Overview The IO Link technology is an open point to point communication standard and was launched as IS IEC 61131 9 IO Link is now the first globally standardized technology for sensor and actuator communication with a field bus system This technology provides benefits to both OEMs and End Users IO Link provides communications capable sensors to the control level by a cost effective point to point connection IO Link provides a point to point link between the I O module and sensor that is used for transferring detailed diagnostics device identity information process data and parameterization IO Link communication is based on a master slave structure in which the master controls the interface access to the sensor The option of using the intelligence that i
15. DN Write Background Colors CRM Write Mark Colors CRM Write Background Colors CRM Copy File Copy File Source Channel Source Color 0 Dest Write Assembly 0 Write Assembly 1 Length 1 Length 3 ISG Write_Background_Colors_CRM Message E o Message Control Write BACK Colors CRM Msg lt gt ER gt Write_BACK_Colors_CRM_Msg DN Write_Teach_Mode_Evaluate Write_Background_Colors_CRM CRM_Write_Recipe 3 Test that the sensor configuration has changed by passing the new registration past the 45CRMs sensing LED To clear previously stored profiles recipes 1 Highlight Clear_Profiles_Colors contact Right click and select Toggle Bit Clear_Profiles_Colors LL Fill File Source 0 Dest Recipe 1 0 Lenath 6 Fill File Source 0 Dest Recipe 2 0 Length 6 Location Indicator Activating the Location Indicator causes the sensor LEDs to flash This feature makes the sensor easier to identify when installed on a machine Rockwell Automation Publication 45CRM INO01A EN P September 2015 69 Setting up the Sensor with Studio 5000 1 Toggle the Trigger Location Indicator to initiate this function which writes a value of 1 to Index 127 2 To switch off the Location Indication toggle the Disable Location Indicator contact which writes a value of 0 to Index 127 Local Operation Control Lock The local teach button can
16. Device Information Vendor Name 0x10 16 0x00 0 RO Allen Bradley Allen Bradley STRING 64 Allen Bradley Product Catalog number Product Catalog Numb Product Name 0x12 18 0x00 0 RO 45CRM 4LHT1 D4 or STRING 64 45CRM 4LHT2 D4 Play Product Text 0x14 20 0x00 0 RO Color Registration Mark Sensor Color Registration Mark STRING 64 Product description is Sensor displayed For 45CRM 4LHT1 D4 it is PN 13386 Product SAP Material EM 0x13 E 0x00 0 RO For 45CRM 4LHT2 D4 it is STRING 64 Master is displayed PN 13387 Serial Number 0x15 21 0 00 0 RO STRING 16 User Specific Information Application Specific Enter description for the Custom sensor Name a 2 00 RW sensor 32 characters long STRING 32 descriptions UINT Integer User Tag 1 0 0 192 0 01 1 RW 0 32 bit Bit Length UINT Integer User Tag 2 193 0x00 0 RW 0 16 bit Bit Length Revision Information Hardware Revision 0x16 22 0x00 0 RO A A STRING 64 Read only Firmware Revision 0x17 23 0x00 0 RO 1 0 1 0 STRING 64 Read only 80 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 Device Parameters Parameter Parameter Name Teach In Operation Index Hex Dec Data Type Length Allowed Values Function Static Teach Mark 0x68 104 0x00 0 wo Button Static Teach value 1 Integ er Allowed val
17. M12 for ease of installation and maintenance Rockwell Automation recommends the use of the 889 Series of cordsets and patchcords for quick disconnect QD model sensors All external wiring must conform to the National Electric Code and all applicable local codes Output Wiring 1 10 Link Slack ro White AD 02 Blue Rockwell Automation Publication 45CRM INO01A EN P September 2015 Teach Overview Teach Modes Alarm Feature Static Teach Mode Teaching the 45CRM in Standard 10 510 Mode Chapter 3 Teaching the 45CRM in Standard IO SIO Mode The sensor is operated in Standard IO Mode using the rotary switch on top of the sensor Yellow LEDs Rotary Switch There s an option to select one of four rotary switch settings e Position TM Teach Mark Position TB Teach Background Position TD Teach Dynamic Position S Switching mode There are two simple teach methods for the 45CRM The first method is Static Teach which is intended for applications where the web can be stopped or for more challenging applications The second method Dynamic Teach is suited for applications where the web cannot be stopped for the sensor The 45CRM also has an alarm feature that alerts the user via LEDs that the contrast taught is too low The Green and Yellow LEDs flash at 8 Hz for approximately 7 seconds The sensor reverts to the last valid set point for the mark and the back
18. Name Hex Decimal Dec Access Default Value Length Allowed Values Service Function CRM CRM 0 Normal Operation No Test 0 Normal Operation No Test 0 Normal Operation Not 1 Test Red On UINT Integer 1 Test Red On Sensor Test Operation 0x72 114 0 00 0 RW Test 2 Test Green On 8 bit Bit Length 2 Test Green On 3 Test Blue On 3 Test Blue On 4 Test Red Green Blue Off 4 Test Red Green Blue Off A False Inactive Boolean BooleanT False Inactive Test Mode 0x69 105 0x04 4 RO False Inactive True Active 13 Bit Offset True Active 0 0ff 0 0ff 1 Red UINT Integer 1 Red Emitter Color 0x55 85 0x00 0 RO 1 Red 2 Green 8 bit Bi 2 Green 3 Blue ML 3 Blue 4 White 4 White be Fe 0 Normal Indication Record 0 Normal Indication Locator Indicator ovr 1 Os Normal Indication 1 Locator Indication Length 1 Locator Indication y 0 Unlock nteger 0 Unlock Local Operation Status 0x71 113 0 Unlock 1 Lock Length 1 Lock m 0 Unlocked Boolean 0 Unlocked Local Teach Button 0x73 115 0x02 RO 0 Unlocked 1 Locked 4 bit Offset 1 Locked False Inactive Boolean BooleanT False Inactive Local Teach In 0x69 105 0x03 3 RO False Inactive True Active 12 Bit Offset True Active 0 Standard Operate 5 0 Standard Operate 5 1 Static Teach Target M UINT Integer 1 Static Teach Target M Local Teach Dial Position 0x73 115 0 01
19. Rr Y e PCS ERES E e na RATE RC E a red e 5 Dimensions oue een tds d teer De AE Sins o ce Ath e VR R eta evite 5 Light Spot Orientation 0 cece cece cece cece meme 6 oder sae de one te reor tea eva 6 Teaching the 45CRM in Standard IO SIO Mode 7 Teach Overview v DD ER ERO 7 Teach Modes eder ree Hexen ent M Ue EU Ra 7 Alarm Eeature hes ure ES CUP Nue e Ne E WORT 7 Static Teach 2 7 Dynamic Teach Mode 22 2 0 22 8 Switching Mode 5 s icri aa ie peur be le eee dake eee 9 Color Registration Mark Sensor with IO Link Overview 10 What Is IO ink eU ES Ee tree E HOT 10 WhylO Link 2 ee 10 How Does IO Link 2 11 lO Eink Data cer eee eels a SR ee EAR ER ee XR ed 12 Accessing IO Link Data 13 Start up of the 5 14 Assigning Device Parameters 14 Rockwell Automation 5 14 Premier Integration iso eerte eder eem ee eere 15 A5CRM IO Link Features 5 22 2 sili e th per b ee a E 16 Setting Up th
20. To Faults Motion Un Controller Properties Add O 3 8 Data Types Mu ae d Proceed to Chapter 10 for a descr iption of each tab that is associated with the 1734 AOP and a description of how the AOP can be used to configure the sensor Rockwell Automation Publication 45CRM INO01A EN P September 2015 33 Registering the 45CRM IODD 34 Chapter 9 Registering the 45CRM IODD If you are not able to locate the 45CRM in the IO Link Sensor Library as shown in the previous chapter then you need to register the IODD of the sensor By default the IODDs are already located in the AOP but as new products are released it is necessary to add products to the library The IO Device Description IODD files contain the information that is related to the sensor integrated into the system environment To initialize a sensor on an IO Link Master registering the IODD ofthe sensor is required If the IODD file for the sensor cannot be located in the library it can be downloaded from http ab rockwellautomation com Once the IODD is registered there s no need to register the IODD again unless it is manually deleted from the Master Tree 1 Double click the 1734 4IOT in the Controller Organizer Tree ZZ Ethernet am 1769 L24ER QB1B Sradha Project 1 1734 AENTR B adapter 1 63 PointIO 2 Slot Chassis 1 0 1734 AENTR B adapter 1 1 1734 410L A IOL Rockwell Automation Publication 45CRM INO01A EN P
21. UINT Integer Red Ox6A 106 000107 RO 234 Bbit Bit Length red value displays what 16 bit Offset as been taught to the sensor Integer Blue value dis erts plays what Blue Ox6A 106 0x03 3 RO 0 8 a Fd has been taught to the sensor UINT Integer id o shite 8 bit Offset 9 Background Values UINT Integer STD Red value displays what Red 0 6 107 0x01 1 RO 0 8 bit Bit Length 16 bit Offset has been taught to the sensor UINT Integer Blue 0x68 107 01030 RO 0 Bbit Bit Length Bue value displays what 0 bit Offset as been taught to the sensor UINT Integer Green 0x68 107 0020 RO 0 Bhit Bitleng Seen value displays what 8 bit Offset as been taught to the sensor Rockwell Automation Publication 45CRM UM001A EN P September 2015 81 Device Parameters Sub Index Index Data Type Parameter Name Decimal Dec Length Allowed Values Contrast UINT Integer Contrast On 0x50 80 0x00 0 RO 123 8 bit Bit Length UINT Integer Contrast Off 0x51 81 0x00 0 RO 111 8 bit Bit Length 0 Target Dark Background 0 Target Dark Background 0 Target Dark Background Bright UINT Integer Bright Contrast Value Lu 9 050000 Rg Bright 1 Target Bright Background 8 bit Bit Length 1 Target Bright Background Dark Dark Diagnosis Sub Index Index Index Data Type Parameter
22. and Authentication Teach4n Teach Evaluate Teach In wo Teach Apply Operation Configuration Polarity mw Not Inverted Operation Parameter Teachin Results Status No Update Quality Factor 100 Etror Teachn Ok Refresh lt Status Running Cancel Apply Help 2 Onthe sensor Place the target in front of the sensor and then turn the rotary switch to TM leave on TM for a minimum of two seconds The green and yellow indicators begin to flash 3 Then place the background in front of the sensor and turn the rotary switch to TB leave on TB for a minimum of two seconds The green and yellow indicators continue to flash at a faster speed 4 Then turn the rotary switch to S 5 Single Click Teach Evaluate then click Yes and immediately single Click Teach Apply then click Yes it is not required for the sensor to point to target background 58 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Teaching the 45CRM on IO Link GB Module Properties my_aentr 1 1734 4101 1 1 16 General Connection Module Info Fault Program Action Configuration 10 Link 1734 41078 Common Identification Diagnosis 8 ChO 10 Link Name RAW Value Unit Q9 ASCRMALHTIDA as rm cQ Ch1 I0 Link oo Ch2 10 Link Lo cns em 7 es pm pee Ce
23. code that is shown in this chapter go to www ab com and follow these steps 1 Save and Extract Crm_Control L5X to a folder of your choice 2 Within your Logix Studio program right click Main program and select import routine Controller Tags E Controller Fault Handler 3 Power Up Handler 5 69 Tasks EB MainTask sm New Routine Eh Import Routine Unschec Motion Grou B ungroup Add acre PR Cut Ctrl x 3 Browse to the folder containing the routine extracted in step 1 Select and click Import 60 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 x Look in Ui Routines p im Recent Places Desktop Libraries iy Computer TW Network name Control 5 J Files of type Designer XML Files L5X 71 Cancel Files containing Routine Help Into 4 The Import Configuration box displays accept the default settings and click OK I 5 Find x FEY Find Replace Find Within Final Name Import Content TuS MainProgram Import CRM Control s References Operation z d M Tags 1 References will be imported as v Other Components configured in the References folders ErtorsiWernings Final Name CRM Control ET se
24. i in front of the sensor and then click Yes Do not click Dynamic Teach or Local Teach GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 10 Link 5 4 1734 4101 Er e Ch 0 IO Link 0005 45CRM 4LHT1 D4 cQ Ch1 I0 Link Q Ch2 I0 Link En OO De De Teach Apply Ply Nite Se s wwm 1 menm Status Running Cancel Apply Help Rockwell Automation Publication 45CRM INO01A EN P September 2015 55 Teaching the 45CRM on IO Link 3 Single Click Teach Evaluate then click Yes and immediately single Click Teach Apply then click Yes it is not required for the sensor to point to target background GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration IO Link Ee 1734 410 L A Common Identification ChO IO Link Name RAW Value Uni 22229 4SCRM ALHT1 D4 Ch1 IDLink ow Ch2 I0 Link em mn m uc EN HL mem wee emm m eem Op on Configur m we mme Status Running Cancel Apply Help Dynamic Teach on IO Link l Single Click Dy
25. in the examples shown Example Format of a Read Message This example shows the steps necessary to Read the IO Link Parameter value for Vendor Name from the 45CRM The screen capture that is shown is the Message Configuration dialog box that shows all of the information needed to complete this task To open this dialog box click the blue square box in the Message Instruction Some ofthe data that are required to complete the Message Configuration dialog box comes from Appendix B Appendix B shows the Index Number Data Type and Size of all the Parameters that are available in the 45CRM To complete the dialog box the Service Code and Source Length needs to be provided A table of the different Read and Write Service Codes and their associated Source Lengths are shown on page 88 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 83 Configuring a Message Instruction Message Configuration Vendor Name x Configuration Communication Tag Message Type CIP Generic Service cyst ource Length Service 44 Code 4d Hex Class 3a3 Destination Read Assembly 0 Instance 16 Attribute o Hex temen New Tag Enable Done Lenath 13 Error Code Extended Error Code Timed Out Error Path Error Text O Enable Waiting Start Done Cancel Apply Help The following table identifies the data that are required to complete the M
26. is ready to be taught the background 2 Placethe background in the light spot 3 Move the rotary switch to S for normal operation The 45CRM learns the color that is in the light spot when the rotary switch is moved away from TB Dynamic teach mode is used to teach the sensor while the web is moving The sensor automatically detects the background color and the mark color as each passes through the sensor detection area light spot It selects the appropriate emitter LED color and sets the threshold so that the primary output turns on when the sensor detects a mark The dynamic teach in operation begins when the rotary switch remains in the TD position for two seconds Values are then transferred continuously The first signals that are received after changing to Dynamic Teach in mode are interpreted by the sensor as the background The largest deviation from the background during the entire Teach in Dynamic mode is interpreted as the mark The green and yellow LED indicators flash simultaneously at a frequency of 1 Hz during this mode IMPORTANT When changing the rotary switch position the new mode takes effect after a two second delay The LEDs do not change state during this delay Rockwell Automation Publication 45CRM INO01A EN P September 2015 Teaching the 45CRM in Standard 10 510 Mode Teach Dynamic TD 1 Move the rotary switch to TD 2 Verify that at least one registration mark passes through the light spot
27. non recoverable error has appeared and will not disappear required 90 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 Abbreviations Abbreviations Appendix E ADC Automatic Device Configuration AOI Add on Instruction AOP Add on Profile ASN Application Specific Name IEC International Electrotechnical Commission 1000 1 0 Device Description National Electric Code QD Quick Disconnect RGB Red Green Blue 510 Standard 1 0 Teach Background TD Teach Dynamic TM Teach Mark Rockwell Automation Publication 45CRM UMO001A EN P September 2015 91 Abbreviations 92 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or v
28. the IO Link device to reply The IO Link master initially attempts to communicate at the highest defined data transmission rate If unsuccessful the IO Link master then attempts to communicate at the next lower data transmission rate If the master receives a reply the communication begins Next it exchanges the communication parameters If necessary parameters that are saved in the system is transmitted to the device Then the cyclic exchange of the process data and value status begins Setting up a device for a specific application requires changes to parameter settings The device parameters and setting values are contained in the IODD of the device IO Device Description IODD files contain information about the device identity parameters process data diagnostic data and communication properties These files are required to establish communication with the sensors via IO Link The IODD consists of multiple data files the main file and several optional language files are in XML format and graphic files are in PNG format portable network graphics These files adhere to the IO Link open standard which means that they can be used with any IO Link masters IODD files are assigned using Studio 5000 and the 1734 4IOL Add on Profile when using the 1734 4IOL IO Link master module Overview and Benefits Rockwell Automation is the only supplier who provides every piece of the Connected Enterprise solution from top to bottom
29. the IO Link module profiles accept the license agreements select Next and follow the module profiles installation wizard RSLogix 5000 Module Profiles Setup e SE Welcome to the RSLogix 5000 Module Profiles Setup Wizard RSLogix 5000 Module Profiles Setup Wizard provides for the installation of these groups of RSLogix 5000 Module Profiles 1734 10 Link Module Profiles 1 41 42 Logix Designer Motion Database 24 00 1 Rockwell amp utomation Catalog Services 2 01 0 x License Agreement Please read the following license agreements carefully RSLogix 5000 Module Profiles END USER LICENSE AGREEMENT Rev Jan 2012 E IMPORTANT READ THIS AGREEMENT CAREFULLY This End User License Agreement EULA is a legal contract between you either an individual or a single entity You or Licensee and Rockwell Automation Inc Rockwell Automation for the software product or products that Rockwell Automation to You which includes computer software media Software Bnrlawall 7 accept the terms in all of the license agreements do not accept the terms in all of the license agreements 76 Rockwell Automation Publication 45CRM UMO001A EN P September 2015 Installing the Add on Profile 4 Be sure the Install option is selected select Next review the install details and select Install J RSLogix 5000 Module Profiles Setup Program Mainten
30. 015 Configuring a Message Instruction Validation of Write Once the data in the Message Instruction dialog box has been populated trigger the rung of logic that contains the message instruction and Test is written from the Write_Assembly to the Application Specific Name Parameter Index in the 45CRM The data is validated by either reading the value of Index 24 in the sensor or by viewing the 1734 41OL configuration To view the configuration of the 1734 A4IOL follow these steps 1 Click the 1734 4IOL in the IO Configuration 2 Apop up box is displayed advising that changes within the sensor have been detected Expand the settings and to see that the Application Specific Name has changed to Test 1734 4101 Differences Detected Resolve the differences by uploading the differences to the project or downloading them to each device Channel Parameter puer pons sale Download 0 Upload Download the Parameter Values OK 3 Click Upload then OK and the new parameter values are uploaded into the controller The new Application Specific Name can be seen when viewing the Identification Tab of the AOP for the 45CRM sensor HOLA Common Identification Observation Parameter Diagnosis 10 IO Link 45CRM 4LHT1 D4 RAW Value 1 10 Link Device Information 0 Alera 3 Disabled Product Name mo 45CRM 4LHT
31. 1 a x Contre Program Mode T A Co a Run Mode gt Test Mode Clear Faults Go To Faults Controller Properties Data Types e 6 1 The IODD registration and connecting to the IO Link master is complete Proceed to Chapter 10 for a description of each tab that is associated with the 1734 AOP and a description of how the AOP is used to configure the sensor 42 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Overview Attribute Read only ro Reviewing the 1734 4101 IO Link AOP Chapter 10 Reviewing the 1734 4101 IO Link AOP Device Parameter Behavior IO Link parameters are shown in the Add on Profile only for IO Link devices with IODD Advanced integration Each parameter can have an attribute of read only ro read write rw or write only wo The behavior of parameters and the source for their values differ whether the user is offline or online See Table 1 for more information Table 1 I0 Link Device Parameter Behavior Online Parameter values read from the connected IO Link device Parameters show when communication breaks Parameters are blank Read write rw Parameter values are read from the 000 file when the Parameter values be edited and changes made to the parameters 10 Link device is added applied when the OK and Apply buttons are clicked changes made to the parameters are applied when the
32. 5CRM INO01A EN P September 2015 53 Teaching the 45CRM on IO Link Chapter 1 1 Teaching the 45CRM on IO Link The 45CRM can be taught three distinct ways through the AOP This chapter provides step by step instructions to teach the 45CRM in each of the three methods Static Teach on 10 Link 1 Single Click Static Teach Mark Place the target in front of the sensor and click Yes GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 1734 410 L 74 Identification Diagnosis eee TE Q Ch2 IO Link Function Ch3 I0 Link Teach In Static Teach Mak Teachn Static Teach Background TeachIn Dynamic Teach TeachIn Local Teach Validation and Authentication Teach4n Teach Evaluate Teach In Operation Configuration wo Teach Apply Triggered Polarity Operation Parameter Teach In Results Status No Update 100 Ok Quality Factor Error Refresh lt Status Running Cancel Apply Help 54 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Teaching the 45CRM on IO Link 2 Single Click Static Teach Background Place the background
33. 871C Inductive Proximity Sensor 871TM Measurement Sensor 45LMS Photoelectric Sensor 42EF Photoelectric Sensor 42JT Cp Generic E EI E E TR Create Cancel 36 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Registering the 45CRM IODD 6 Click Register IODD in the following dialog box E 00 SET 003713709717 UUE ee 01 38 Rockwell Automation 1000 Registrar 10 Link Devices Folder Register IODD Exit Rockwell Automation Publication 45CRM INO01A EN P September 2015 37 Registering the 45CRM IODD 7 Locate the IODD XML file and double click it Then click Open E 2 m Computer Local Disk Program Files x86 Rockwell Software RSCommon IODD Devices X Search Devices Organize v 38 Favorites EZ Desktop B Downloads Recent Places Desktop Libraries Documents 2 Music E Pictures z Videos B Administrator amp Computer Network gl Control Panel Rervrle Rin New Folder Date modified Size amp Allen Bradley 42JT D8LAT1 xx 20150619 IO gt Allen Bradley 42JT E2EZB1 xx 20150619 IO amp Allen Bradley 423JT EGEZB1 xx 20150619 IO Allen Bradley 423JT P2LAT1 xx 20150619 IO 1 Allen Bradley 423JT PBLAT1 xx 20150619 IO gt Allen Bra
34. Cycle Time time that is used by the master to address the sensor while in IO Link mode The user can the IO Link Revision of the sensor in this section GB Module Properties my_aentr 1 1734 4101 1 1 E x General Connection Module Info Fault Program Action Configuration 0 Link 17244l0L A Common Identification Parameter ChO 10 Link 45CRM LHTT D4 Ch1 I0 Link Q Ch2 I0 Link Sensor Test peration Normal peration No Test Ch3 10 Link Test Mode Inactive Emitter Color Green Name Value Service Function Locator Indicator Normal Indication Local Operation Status Unlock Local Teach Button Unlocked Local Teach In Inactive Local Teach Dial Position Standard Operate 5 System Command Restore Factory Setting 1 1 Communication Characteristics Direct Parameters 1 Min Cycle Time Direct Parameters 1 Master Cycle Time Direct Parameters 1 10 Link Revision ID Refresh lt Status Running Cancel Apply Help Manage Parameter The Add on Profile has a Refresh button that updates the read only parameters Differences Between IO Link for all channels with IO Link devices It also performs a Correlation check of the read write parameters in all connected IO Link devices and in the controller Devices and Controllers Differences in parameter values can happen when the device configuration is changed externally such
35. Fem memet esr User Tag 1 Refresh Channel Correlate Channels Rockwell Automation Publication 45CRM UMO001A EN P September 2015 87 Configuring a Message Instruction Service Code The table shown is used to determine the service code that is needed for a specific Message Instruction Need in Implementation Service Code Hex Instance Service Name Description of Service 4B Read Subindex Reads a parameter value from the IO Link device 4C Write Subindex Writes a parameter value from the IO Link device Reads entire index all parameters within an index 4D Read Subindex from the IO Link device uses subindex 0 Writes an entire index all parameters within an index 4E Write Subindex from the 10 Link device uses subindex 0 Source Length from Data Structure Tables The tables below can be used to determine the source length that is based on the service code that is used and the number of bytes being written Read Subindex 4B Message Data Format Byte 0 Byte 1 Subindex Number Channel Number Source Length 2 bytes Read Subindex 4C Message Data Format Byte 0 Byte 1 Byte 2 Byte 3 Subindex Number Channel Number Data 0 Data 1 Source Length 2 bytes Number of bytes of data being written Read Subindex 4D Message Data Format Byte 0 Channel Number 1 byte Source Length 1 byte W
36. IO chassis with a the Hardware 1734 AENTR adapter module and a 1734 4IOL IO Link master module in the first slot The 1734 AENTR is communicating with a CompactLogix controller via EtherNet IP When adding a 45CRM to the 1734 4IOL master module complete the following steps l Provide power to the 1734 AENTR adapter 2 Set the node address on 1734 AENTR adapter 3 Connect the 1734 AENTR to the Allen Bradley controller with the recommended RJ45 Ethernet cable 4 Wire the sensor cable to the desired location on the IO Link master in this example we are showing the sensor that is wired to the channel 0 5 Connect the 45CRM to the other end of the sensor cable 6 After connecting the sensor you will need to create open a project in Studio 5000 Studio 5000 will be used to add the 1734 AENTR adapter and 1734 4IOL IO Link master module to the Controller Organizer Tree see Chapters 6 and 7 for detailed instructions IMPORTANT After the sensor adapter and the master module have been configured in the Controller Organizer Tree and the 45CRM has been wired to the master module the green LED indicator on the sensor will flash at a 1 Hz rate indicating that it is operating in I0 Link mode The green indicator that is associated with the channel that the sensor is wired into on the right hand side of the master module also pulses at a 1 Hz rate Rockwell Automation Publication 45CRM INO01A EN P September 2015 19 Creating a P
37. Logix 5000 program Add on Profiles are files that users add to their Rockwell Automation library These files contain the pertinent information for configuring a device that is added to the Rockwell Automation network The Add on Profile simplifies the setup of devices because it presents the necessary fields in an organized fashion The Add on Profile allows for set up and configuration of systems in a quick and efficient manner The Add on Profile is a folder that contains numerous files for the device It comes as an installation package Performing the Installation 1 Download the latest IO Link AOP file from the Add on Profiles website https download rockwellautomation com esd download aspx downloadid addonprofiles 2 Extract the AOP zip file open the folder and execute the MPSetup application file Date modified Type Size Z EE Desktop Ji CatalogServices File folder 08 Downloads InstallNotes Recent Places J License 1 MotionDatabase Libraries di MP 1 System 188 Computer 3 autorun amp Local Disk m 8 MPSetupENU dil Network 2 MPSetupESP dll 8 MPSetupFRA dll 2 MPSetupFuncs dll 8 MPSetupITA dll 2 MPSetupIPN dll 3 MPSetupkOR dll MPSetupProcessDetection dll 2014 5 14 PM 14 5 14 Rockwell Automation Publication 45CRM UM001A EN P September 2015 75 Installing the Add on Profile 3 Select Next in order to install
38. Motion Groups Ungrouped Axes C3 Add On Instructions 3 Rew Types Discover Modules User Defined d Strings 2 y cut Qux amp Predefined 8 Copy Module Defined E poste C3 Trends te n 5 69 Configuration Delete Del fj 1769 Bus 0 E Cross Reference 1 Embedded O Expansion Properties Alt Enter Ethernet 1769 L24ER Q81B 5 Print gt 27 1734 AENTRIB Adare PointiO 2 Slot Chassis Rockwell Automation Publication 45CRM INO01A EN P September 2015 Configuring the IO Link Master 7 Select 1734 41OL and click Create Select Module Type Catalog Module Discovery Favorites 1734 Clear Filters Show Filters x CatalogNumber Description Vendor 1734 232 5 R5232 ASCII Int Allen Bradley Specialty 1734 485A5C 5485 ASCII M Allen Bradley Specialty 1734 410L 4Channel 0 Lin Allen Bradley Specialty 1734 8CFG 8 Point 10 28V Allen Bradley Digital 1734 8CFGDLX 8 Point 10 28V Allen Bradley Digital 1734442 2 Point 120 Allen Bradley Digital 1734444 4 Point 120 Allen Bradley Digital 17341 2 2 Point 10 28V Allen Bradley Digital 17344B4 4 Point 10 28V Allen Bradley Digital 17344B4D 4 Point 10 28 Allen Bradley Digital 17344B8 8 Point 10 28V Allen Bradley Digital 17344 2 2 Channel Analo Allen Bradley Analog 17344E2V 2 Channe
39. O Link Revision e Hardware and Firmware Revision e Bitrate e MinCycle Time e IODD e Document Version e Date of creation GB Module Properties my_aentr 1 1734 4101 1 1 B x 173440L A Common identification Parameter Diagnosis Ch0 IDLink 45CRM 4LHT1 D4 1 Vendi Allen Brad Ch1 I0 Link eo IO Link Bradley Ch2 I0 Link Vendor Text Allen Bradley Ch3 I0 Link Vendor ID 002 URL http www ab com sensors Device 45CRM 4LHT1 D4 Description Color Registration Mark Sensor 9 13mm Diffuse Vert M12 QD Allen Bradley Device ID 05000047 IO Link Revision fi 2 _ Hardware Revision Firmware Revision 1 00 Bitrate pw MinCycleTime 510 mode supported 1006 fallen Bradley 45CRM 4LHT1 D4 2015071S0DD1 O1aml Document Version Date of Creation 0150715 Refresh lt Status Running Cancel Apply Help Identification Tab The Identification Tab is divided into three sections Device Information User Specific Information and Revision Information The Device Information shows us the Vendor Name Product Name Product Text and Product ID of the exact sensor that is configured These fields are automatically populated according to the sensor information These fields are Read Only RO 44 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Reviewing the 1734 4101 IO Link AOP General Connection Module Info Fault Progra
40. Plus exclusive features and Premier Integration between Allen Bradley components and an Integrated Architecture system allow for a seamless connection and commission of control components Empowering the ability to reap the benefits of an IO Link solution with access to more detailed and customized plant floor information than other solutions can offer 14 Rockwell Automation Publication 45CRM INO01A EN P September 2015 w 4 separate colors e e e 45CRM IO Link sensors Premier Integration a 871 OR Color Registration Mark Sensor with IO Link Overview O Main patchcord 889M R19RMMU 2 Main patchcord 889M R11RMMU 2 Passive Distribution Box NY 898D P54PT M12 mm i OR Passive Distribution Box 898D P58PT M12 45CRM 8711 up to any 8 IO Link sensors IO Link sensors e Requires 2 10 Link Masters The Studio 5000 Logix Designer environment combines design and engineering elements in one interface enabling users to access IO and configuration data across the Integrated Architecture system Using a Rockwell Automation solution provides a smooth consistent integration of Allen Bradley IO Link enabled devices into the system To simplify the integration ofthe Rockwell Automation IO Link dev
41. Qualifier 2 Warning Name Event Description Migration Description HEX DEC HEX DEC 3 Error Error du 4 Application P inconsistent parameter set in UPE 6320 25376 74 116 3 Error arameter the devi device If the issue persists the APP e device device should be replaced evice should be replaced The Controller needs to either accept and upload the new The device parameters have parameter set from the device been modified due to a or reject and download the Notification successful local teach in This existing project profile back 4 Application 4 2 Parameter event occurs when device Local into the device ADC Also it is 6350 25424 34 84 APP 1 Notification Teach Buttons are left recommended to lock the Local unlocked Teach Button if the Controller wishes to prevent this event from occurring in the future A fault has occurred due to an inconsistent parameter set in the device This event occurs This event is a non recoverable 4 Anplicati Error Internal when either a hardware error error Device replacement is 8CFO 36080 F4 244 Tb on 3 Error or an undetectable non required recoverable error has appeared A fault has occurred due to an inconsistent parameter set in the device This event occurs This event is a non recoverable 4 Applicati Error Internal when either a hardware error error Device replacement is 8CFO 36080 B4 180 Tb on 3 Error or an undetectable
42. The Diagnosis Tab allows the user to test some of the basic features of the sensor Locate the sensor on the machine lock unlock the local sensor settings and restore the sensor to its original factory settings This tab is broken into two sections Service Function and Communication Characteristics Service Function In this section of the Parameter Tab the user can see Teach In Results Mark Values Background Values and Contrast Values Sensor Test Operation Is a rw parameter allows the user to individually test the red green and blue LEDs on the unit The user can also turn off the LEDs with this parameter To use this parameter select one of the available parameter values red green blue or turn off and click Apply The sensor LED changes to the selection Once the user has completed testing they must return the parameter value to Normal Operations No Test to resume normal operation Test Mode This parameter follows the status of the Test Operation Parameter When the Test Operation Parameter is in use this parameter value True False Inactive True Active Emitter Color During the teach process the sensor determines the best emitter color to use to achieve the maximum contrast between the target and the background Possible values for this parameter include 0 off 1 Red 2 Green 3 Blue 4 white Locator Indicator By changing the rw value of this parameter to Locator Indi
43. User Manual Allen Bradley Color Registration Mark Sensor with 10 Link Interface 45CRM 4LHT D4 IO Link C Rockwell Allen Bradley RockwellSoftwre Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in the guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Rockwell Automation publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permissio
44. ance Install or remove RSLogix 5000 Module Profiles Install RSLogix 5000 Module Profiles from 5 C Uninstall Uninstall RSLogix 5000 Module Profiles Ready to Configure RSLogix 5000 Module Profiles The wizard is ready to configure RSLogix 5000 Module Profiles Click Install to begin the installation Install these RSLogix 5000 Module Profiles 1734 10 Link Module Profiles Details Logix Designer Motion Database Group Available Software Version 1 41 42 Installation Status Not Installed Rockwell Automation Publication 45CRM UM001A EN P September 2015 IF you want to review or change any of your settings click Back Click Cancel to exit the wizard Rockwell Automation Catalog Services 1734 IO Link Module Profiles 77 Installing the Add on Profile 5 The installation process begins This may take several minutes Once completed the Next button is available select Next J RSLogix 5000 Module Profiles Setup Configuring RSLogix 5000 Module Profiles The program features you selected are being configured Please wait while the Setup Wizard installs the RSLogix 5000 Module Profiles This may take several minutes Status Starting RSLogix 5000 Module Profiles configuration process Installing Logix Designer Motion Database version 24 00 1 2 RSLogix 5000 Module Profiles Setup xS Configuring RSLogix 5000 Module Profiles Th
45. as through a device console during operation If there are differences after running a Correlation check you can choose to use the parameters that are currently in the connected IO Link device or to use the parameters that are stored in the controller The changes can be done on a per channel basis Before you proceed with this task take note that the Refresh function Isonly enabled in Online mode Is performed initially when the Add on Profile is launched in Online mode 50 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Reviewing the 1734 4101 10 Link AOP 1 From the IO Link tab on the working pane click the Refresh button If differences are detected in the RW values a dialog box appears The dialog box displays mismatched information per channel including the parameters and the values present in the device and in the controller 1734 4IOL A Differences Detected Resolve the differences for the device on each channel by choosing to use either the device or project configuration parameter values The values will not be changed until OK or Apply is chosen in the Module Properties dialog Device Values Values ESI Proceed to Module Properties Dialog Cancel Rockwell Automation Publication 45CRM IN001A EN P September 2015 51 Reviewing the 1734 4101 10 Link AOP Communication errors if applicable are indicated in the dialog for each channel A link becomes available for you to c
46. ata bit that communicates the change in state of the 45CRM upon the detection of a registration mark The status of the triggered bit can be viewed in a Studio 5000 controller tag Polarity Changes the operation of the triggered parameter It performs the same function as teaching the light and dark operate in standard I O SIO mode Local Operation Disables the push button interface which prevents unauthorized users from changing sensor settings Teach Operation The 45CRM has three teach methods Static Teach Consists of a two steps teach the registration first condition and teach the background second condition This method is recommended for most applications Dynamic Teach Is ideal for teaching the sensor while the application is running The sensor automatically detects the registration mark and background to help ensure reliable detection and operation Local Teach When the local teach is enabled in IO Link the teach process follows the standard IO SIO teach method using the rotary switch on the sensor Multiple Profiles The sensor setup can be stored in Studio 5000 by using explicit messaging to support multiple machine configurations Therefore the sensor can be taught and programmed to detect multiple products packages Multiple profiling enables designing the sensor one time and having the capabilities to change products instantly without manual intervention Multiple profiling must be done through explicit mes
47. be locked to helps prevent unintended parameter changes 1 To lock the sensor toggle the Lock Control contact this writes a value of 1 to Index 113 2 unlock the sensor toggle the Unlock CRM Local Control contact which writes a value of 0 to Index 113 Unlock CRM Local Control EN Message Message Control Lock CRM Local Control Msg 70 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 3 The status of the sensor can be read by reading Index 113 To read the status of the lock toggle Read Local Control Status A value of 0 Unlocked 1 Locked Local Control Status Lock O Unlocked 1 Locked Reed Local Control Status JE CRM Channel Message Contro Local Control Status ON Output Polarity The 45CRM output can be inverted or not inverted 1 Toggling the Inverted Output contact writes a value of 1 to Index 112 Note The yellow LED on the sensor always indicates when the taught mark is detected not when the output trigger is active For example when the output trigger is not inverted the yellow LED is on when the taught mark is detected and the output is active When the output trigger is inverted the yellow LED is on when the mark is present but the output trigger are inactive 2 Toggling the Inverted Output contact write
48. cation the LEDs on the sensor begin to flash at a 5 Hz rate This feature allows the user to locate a specific sensor in a system or application where multiple sensors are present To return the LEDs to normal operation the user must change the parameter value back to Normal Indication Local Operation Status Is rw parameter and when Lock is selected the sensor is no longer locally teachable The sensor cannot be taught locally in IO Link mode or in standard IO mode Select Unlock to locally teach the sensor Local Teach Button Is a ro parameter followed by the Local Operation parameter When the Local Operation Status parameter value is Lock this parameter is Active Local Teach In This parameter follows the Local Teach parameter When the sensor is being taught using the Local Teach parameter then this parameter value True False Inactive True Active Local Teach Dial Position Is a ro parameter that shows the current position of the teach dial on the sensor Rockwell Automation Publication 45CRM INO01A EN P September 2015 49 Reviewing the 1734 4101 10 Link AOP System Command Allows the user to Restore Factory Settings on the sensor Click Restore Factory Settings and click Yes when prompted Communication Characteristics In this section of the Diagnosis Tab the user can see ro values for the Minimum Cycle Time response time of the sensor Master
49. dentified by how it is used on the machine project Electronic Keying Information Select Exact Match or Disabled from the pull down menu The Exact Match and Disabled keying options in this dialog 40 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Registering the 45CRM IODD correspond to the Compatible and No Check keying options in IO Link terminology respectively When Exact Match is selected the connected IO Link device must have the same Vendor ID Device ID and Revision information that has been configured for that channel If they do not match IO Link communications is not established and a Keying Fault status bit is set When Disabled is selected key check is not performed Process Data Input Select the input data from the pull down menu for devices that support multiple layouts of input data Click OK Change Channel Configuration o Allen Bradley 45CRM ALHT1 D4 Exact Match x 22 12 2222 IO Link 5 de ll 1 J4 11 Next click Yes to confirm the sensor changes RSLogix 5000 x These changes will cause module data types and properties to A change Data will be set to default values unless it can be recovered from the existing module properties Verify module properties before Applying changes Change module definition 12 The module properties screen appears on the General Tab Click the IO Link tab and navigate to the sensor that
50. dley 42JT R8LAT1 xx 20150619 IO Allen Bradley 42JT R9LAT1 xx 20150619 IO Allen Bra Allen Bradley 45CRM 4LHT2 D4 20150715 I Allen Bradley 45LMS D8LGC1 D4 20150611 gt Allen Bradley 45LMS D8LGC2 D4 20150611 Allen Bradley 45LMS U8LGC3 D4 20150611 Allen Rradlav A71C D1NP4 AP3 20150A11 T 6 19 2015 3 42 PM 6 19 2015 3 48 PM 6 19 2015 3 48 PM 6 19 2015 3 42 PM 6 19 2015 3 42 PM 6 19 2015 3 48 PM 6 19 2015 3 48 PM 7 15 2015 12 50 PM 6 18 2015 5 51 PM 6 18 2015 5 51 PM 6 18 2015 5 51 PM 612512015 2 52 PM XML Document XML Document XML Document XML Document XML Document XML Document XML Document Document XML Document XML Document XML Document XML Document Dnreiiment 41KB 16 16 41 41 41 41 34 58 59 58 15 KR zl File name allen Bradley 45CRM 4LHT1 D4 20150715 IODD10 1 xml fio Device Description IODD1 x TN Rockwell Automation Publication 45CRM INO01A EN P September 2015 2 Registering the 45CRM IODD 8 Then click Exit Rockwell Automation IODD Registrar _ 5 x Cp IO Link Allen Bradley Color Registration Mark Sensor 45CRM p Cp v1 0 1 45CRM 4LHT1 D4 45CRM 4LHT2 D4 Inductive Proximity Sensor 871C Inductive Proximity Sensor 871TM Measurement Sensor 45LMS 7 Photoelectric Sensor 42EF Photoelectric Sensor 42 1 Generic
51. ds out the event Events can be error messages and warnings maintenance data Error messages are transmitted from the device to the controller via the IO Link master The transmission of device parameters or events occurs independently from the cyclic transmission of process data Cyclic Data To exchange the cyclic process data between an IO Link device and a controller the IO Link data from the IO Link master is placed on the address ranges assigned beforehand The user program on the controller accesses the process values using these addresses and processes them The cyclic data exchange from the controller to the IO Link device for example IO Link sensor is performed in reverse Acyclic Data Acyclic data such as device parameters or events are exchanged using a specified index and subindex range The controller accesses these using Explicit Messaging The use of the index and subindex ranges allows targeted access to the device data for example for reassigning the device or master parameters during operation Rockwell Automation Publication 45CRM INO01A EN P September 2015 13 Color Registration Mark Sensor with IO Link Overview Start up of the 1 0 System Assigning Device Parameters Rockwell Automation Solution If the port of the master is set to IO Link mode the IO Link master attempts to communicate with the connected IO Link device To do so the IO Link master sends a defined signal wake up pulse and waits for
52. dule Info Fault Program Action Configuration 10 Link Configuration 1734 410L Common Identification Parameter Diagnosis 10 Link 45CRM 4LHT1 D4 Ch 1 ID Link eo IO Li n k Vendor Allen Bradley Ch 2 IO Link Vendor Text Allen Bradley Vendor ID 0 0002 URL http www ab com sensors Allen Bradley Device 45CRM 4LHT1 D4 Description Color Registration Mark Sensor 9 13mm Diffuse Vert M12 QD Refresh Channel Correlate Channels Device ID 05000047 10 Link Revision ro Hardware Revision Firmware Revision 1 00 Bitrate nw2 MinCycleTime 510 nat supported 1000 llen Bradley 45CRM 4LHT1 D4 20150120400D1 0 T sm Document Version 2 0 Date of Creation 20150120 irl Status Offline Cancel Apply Help 32 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Connecting the 45CRM to the IO Link Master 8 The sensor can now be configured through the Add on Profile Go online to communicate with the controller and sensor Logix Designer project in Baseline Project BASEI File Edit View Search Logic Communications Tools Winc allal al Offline 0 RUN EN No Forces No Edits 4 Upload Download E t amp Contre Program Mode m cd Run Mode 53l Po Test Mode 25 Tasks T Clear Faults 53 un Go
53. e 45CRM for IO Link Mode 18 Example Setting Up the 19 Creating the 20 Configuring the IO Link Master 23 AOP Installations so ec rr e put E PU EE 28 Connecting the 45CRM to the IO Link Master 29 Registering the 45CRM IODD 34 Reviewing the 1734 4IOL IO Link AOP 43 OVGIVIGW I aa daa Ie io han dee es te Fee POR 43 COMMON Tab i fai wad eee E e De ter fest eri dme t 44 Identification 2 44 Parameter Tab isi marta ah gata 45 Diagnosis ree De eal ey oie bev al eir bev eal Bea ge boa 49 Manage Parameter Differences Between IO Link Devices and 50 Teaching the 45CRM on 54 Setting up the Sensor with Studio 5000 60 Sample Cod iet teet dv s erts EYES rU EE es 60 Troubleshooting TO Rockwell Automation Publication 45CRM INO01A EN P September 2015 iii Table of Contents Appendix A Installing the Add on Profile 75 Introduction 75 Performing the Installation
54. e program features you selected are being configured Please wait while the Setup Wizard installs the RSLogix 5000 Module Profiles This may take several minutes Status Installing 1734 IO Link Module Profiles version 1 41 42 1734 4101 4 Channel IO Link Master 1734 IO Link Module Profiles version 1 41 42 install successful m RSLogix 5000 Module Profiles configuration complete 78 Rockwell Automation Publication 45CRM UM001A EN P September 2015 Installing the Add on Profile 6 Select Finish and review the release notes for any additional information The IO Link AOP installation is completed RSLogix 5000 Module Profiles Setup Lo sa RSLogix 5000 Module Profiles Setup Complete The RSLogix 5000 Module Profiles Setup Wizard configuration tasks have completed Click Finish to exit the wizard Display RSLogix 5000 Module Profiles Release Notes Rockwell Automation Publication 45CRM UM001A EN P September 2015 79 Device Parameters Appendix B Device Parameters When using Explicit Messages to Read Write parameter values from to the 45CRM it s important to know the Index Number Data Type and Size of the Data that is transmitted received in the message The Identification table provides this information for each of the Device Parameters Identification Index Sub Index Data Type Parameter Name Decimal Hex Dec Length Allowed Values
55. ed to on the 1734 4IOL module In this example it is Channel 0 eS UT Scope 871TM Show dios ECRM Chae o To Teach Static Teach 1 Align the Registration Mark with the 45CRM sensing LED From the CRM Control subroutine highlight Static Teach Mark contact Right click and select Toggle Bit which runs the Message routine and teaches the sensor the Registration Mark Static_Teach Mark_CRM MOV MSG 2 JE Y Copy File Move Message Source CRM Channel Source Message Control Teach Mode CRM Msg 2 1 lt 0 gt Dest Write Assembh 0 lt ER gt Length Dest Write Assembly 1 16800 ON Stabx Teach Mark CRM 2 Align the Background with the 45CRM sensing LED From the CRM Control subroutine highlight Static_Teach_Back contact Right click and select Toggle Bit which runs the message routine and teaches the sensor the target background Stat Teach Back CRM COP MOV MSG Copy File Move Message kK EN 4 Source Channel Source 2 Message Contro Teach Mode CRM Msg Gl C ON Dest Write 0 lt Length Dest Write_Assembily 1 4 16800 lenem so DN Teach Back CRM 3 Finally select the Evaluate_CRM contact Right click and select Toggle Bit This runs the message instructions and places the sens
56. en the user changes targets Contrast parameters include the following ro parameters Contrast On Indicates the signal level the sensor receives when the output is on Contrast Off Indicates the signal level the sensor receives when the output is off Contrast Value When this parameter value is 0 it indicates that the taught mark is darker than the taught background When this parameter value is 17 it indicates that the taught mark is brighter than the taught background GB Module Properties my_aentr 1 1734 4101 1 1 x General Connection Module Info Fault Program Action Configuration 1734 4101 Ch0 IDLink Value Unit 45CRM 4LHT1 D4 Common Identification Parameter Diagnosis Operation Parameter Ch1 I0 Link Ch2 10 Link Teach In Results Ch3 I0 Link Quality Factor to 100 Error Teach In Ok Mark Values 1 Red 6 213 Green 6 213 Blue ro 140 Background Values Red 25 Green 22 Blue 13 Contrast Contrast On 123 Contrast Off 11 Mark Bright Background Dark Contrast Value Status Running Cancel Apply Help 48 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Reviewing the 1734 4101 IO Link AOP Diagnosis Tab
57. entification Diagnosis Ch0 I0 Link N RAW ame 45CRM 4LHT1 D4 e Teach n Operation Ch2 I0 Link Function Ch3 10 Link Teach In wo Static Teach Mark Teach In Static Teach Background Teachn Dynamic Teach Teach In Local Teach Validation and Authentication Teach4n Creach Evaluate Teach In Creach Appy Operation Configuration i eur Polarity Not Inverted e aS trennen SSCS Status Quality Factor Error Status Running Rockwell Automation Publication 45CRM INO01A EN P September 2015 57 Teaching the 45CRM on IO Link Local Teach on IO Link When Local Teach is enabled in IO Link the target and background can only be taught with the actual sensor There are no Teach in processes that is initiated by IO Link commands l Single Click Local Teach and then click Yes GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 1734 4101 Common Identification Diagnosis a 4 ChO 10 Link Name RAV Value Unit 45CRM 4LHT1 D4 8 e ID Link Teach In Operation Ch2 IO Link Function Ch3 I0 Link Teach In Static Teach Mark Teach n Static Teach Background Teachdn Dynamic Teach Teachin O 1 1 Validation
58. essage Configuration dialog box to Read the Vendor Name from the 45CRM Box Description Value 1 Message Type The message type is CIP Generic CIP Generic 2 Service Type The service type is Custom Custom 3 Service Code Established from Service Code Table 4D 4 Class The class is 3a3 3a3 5 Instance Established from Appendix A Identifies the Index for the Parameter being read 16 6 Attribute The Attribute value is 0 0 7 Source Element Contains the name of the tag of the channel number to be read Write Assembly 0 8 Source Length This box contains the number of bytes of service data to be sent or received in message Defined in Data Structure Tables Ubyte 9 Destination Element First element of the destination Array Read Assembly 0 84 Rockwell Automation Publication 45CRM UM001A EN P September 2015 Read Data from the Sensor Configuring a Message Instruction Once the data in the Message Instruction dialog box has been populated trigger the rung of logic that contains the message instruction and the Vendor Name is read from the 45CRM and copied into the Read_Assembly Array When viewed as ASCII the name Allen Bradley is displayed LU 1 Gene 0008501 Read Assembi a JASCI Read 1 459 Read Assembyi2 1 ASCI Ei Read Assembla _ e 5 Read Assembla n 450
59. evice and the typical internal processing time of the master See Product Specifications for minimum product cycle time There are four data types available through IO Link Process data gt GQdicdata Value status gt Qdicdata Device data gt Acyclicdata Events gt Acyclic data Rockwell Automation Publication 45CRM INO01A EN P September 2015 Accessing 10 Link Data Color Registration Mark Sensor with IO Link Overview Process Data The process data of the devices are transmitted cyclically in a data frame in which the device specifies the size of the process data Depending on the device 0 bytes to 32 bytes of process data are possible for each input and output The consistency width of the transmission is not fixed and is thus dependent on the master Some devices can support multiple process data modes which allow the user to select different cyclic process data themes Value Status The value status indicates whether the process data is valid or invalid The value status can be transmitted cyclically with the process data Device Data Device data supports device specific configurable parameters identification data and diagnostic information They are exchanged acyclically and at the request of the IO Link master Device data can be written to the device Write and also read from the device Read Events When an event occurs the device signals the presence of the event to the master The master then rea
60. face The IO Link interface enables consistent communication for diagnostics and creation of parameters through the sensor level remotely IO Link makes the intelligence that is already integrated in every 45CRM sensor fully available to the user It provides particular advantages in troubleshooting fault elimination maintenance and device replacement during installation cloning identification configuration and localization and during operation job changeover continuous parameter monitoring and online diagnosis The sensor can operate in two modes Standard IO SIO Mode Is the sensor default operation mode The sensor outputs and user interface behave as described in the installation instructions included with the product This mode of operation is active when the sensor is connected to digital input devices such as a PLC inputs modules distribution boxes and input terminal connections When operating in SIO mode the registration mark and background can only be taught using the rotary switch on the sensor IO Link Mode This mode is automatically activated when the sensor is connected to an IO Link enabled master device Upon entering this mode the green LED on the sensor starts blinking at a rate of 1 Hz to indicate that IO Link communication has been successfully established with the master The sensor transmits more parameter and diagnostic information that can be accessed via the PLC process data No user intervention is re
61. ground The static teach process is used to teach the sensor when the web is not moving It is sometimes required for more challenging applications as it allows for a more precise setup of the sensor The user teaches the registration mark color and the background color separately Either can be taught first It is highly recommended to teach both every time to achieve the most reliable detection However it is not always Rockwell Automation Publication 45CRM INO01A EN P September 2015 7 Teaching the 45CRM in Standard 10 510 Mode Dynamic Teach Mode necessary to teach both For example only the new mark is required to be taught when the mark color changes but the background remains the same IMPORTANT When rotary switch position is changed the new mode takes effect after a two second delay The LEDs do not change state during this delay Teach Mark TM Follow these steps to teach the mark 1 Move the rotary switch to TM The front green and yellow LEDs flash simultaneously indicating the sensor is ready to be taught the mark 2 Place the mark in the light spot 3 Move the rotary switch to S TB The 45CRM learns the color that is in the light spot when the rotary switch is moved away from TM 4 Continue to the next section Teach Background TB Follow these steps to teach the background 1 Move the rotary switch to TB the front green and yellow LEDs flash alternately which indicates that the sensor
62. ices to the Rockwell Automation architecture there is an IO Link Add on Profile AOP available for the 1734 4IOL master module The use of an AOP simplifies the setup of devices by providing the necessary fields in an organized manner The AOP allows users to set up and configure their systems in a quick and efficient manner 09 Module Properties adapter 1 1734 4101 1 1 i loxi General Connection Module Info Fault Program Action Configuration 10 Link Configuration 1734 410L A Commen Identification Parameter Diagnosis 45 4 1 04 IO Li n k Vendor AllenBradiey Ch 2 IO Link Vendor Text Allen Bradley Ch 3 IO Link Allen Bradley VendorID 00002 URL http www ab com sensors Device 5 4_ 1 04 Description z aaa p Calor Registration Mark Sensor 9 13mm Diffuse Vert M12 QD z Correlate Channels Igi Device ID 0 000047 IO Link Revision 1 0 Hardware Revision A Fimware Revision 1 00 Bitrate me eo SIO mode not supported 1000 4 42018012 00010 00050525050590054 5000 Document Version V20 Date of Creation 20150120 Status Offline Cancel Apply Help Rockwell Automation Publication 45CRM INO01A EN P September 2015 15 Color Registration Mark Sensor with IO Link Overview 45CRM IO Link Features The features that are listed below are available in the 45CRM Triggered Is the process d
63. in the 45CRM To open the Message Instruction dialog box click the blue square box in the Message Instruction Message Configuration App_Specific_Tag Configuration Communication Tag Message Type CIP Generic Service ource Element Type urce Length Service Code n ess estination Instance 24 Attribute o Hex penes New Tag Enable O Start Done Error Code Extended Error Code Timed Out Error Path Error Text Enable Waiting Done Length 0 Cancel Apply Help The following table identifies the data that are required to complete the Message Configuration dialog box to Write Test to the Application Specific Name in the 45CRM 1 Message Type The message type is CIP Generic CIP Generic 2 Service Type The service type is Custom Custom 3 Service Code Established from Service Code Table 4E 4 Class The class is 3a3 3a3 5 Instance Established from Appendix A Identifies the Index for the Parameter being read 24 6 Attribute The Attribute value is 0 0 7 Source Element Contains the name of the first tag of the data array to be written Write Assembly 0 8 Source Length This box contains the number of bytes of service data to be sent or received in a 5 bytes message Defined in Data Structure Tables y 9 Destination Element N A N A 86 Rockwell Automation Publication 45CRM UM001A EN P September 2
64. ion Two mounting holes and two M threads on the base of the 45CRM 4LHT D4 allow simple installation of the device in the system It is also possible to install the device using the dove tail that is provided on the rear of the sensor The 45CRM 4LHT D4 sensor has a detection range of 11 mm 2 mm Install the sensor so that there isa gap of 11 mm 2 mm between the light output window and the print mark to be read The light spot image is 1 x 3 mm 0 04 x 0 12 in in size IMPORTANT Ifthe surface of the target object is shiny or reflective orient the sensor so it is angled at approximately 10 to the surface The following illustration shows the relevant device dimensions mm in 17 5 A mom 0689 Connector 90 adjustable Installation Light Spot Orientation Wiring 45CRM 4LHT1 D4 45CRM 4LHT2 D4 1mmx3 mm 3mmx 1mm 0 12 x 0 04 0 04 x 0 12 The 45CRM features complementary Push Pull discrete outputs The discrete outputs mean that it always drives to 24V or OV and can therefore be wired like an NPN ora PNP sensor For example when the sensor detects a registration mark output Q1 goes to 24 and output Q2 goes to OV If the sensor is wired for a PNP output Q1 is ON when the sensor detects a mark and Q2 is OFF If wired for an NPN output Q1 is OFF when the sensor detects a mark and Q2 is ON The 45CRM photoelectric sensor is available with a micro QD
65. is not performed Process Data Input Select the input data from the pull down menu for devices that support multiple layouts of input data Click OK Change Channel Configuration IO Link Allen Bradley 45CRM 4LHT1 D4 Exact Match IO Link IO Link ao qp T T T 5 Next click Yes to confirm the sensor changes RSLogix 5000 x These changes will cause module data types and properties to A change Data will be set to default values unless it can be recovered from the existing module properties verify module properties before Applying changes Change module definition Rockwell Automation Publication 45CRM INO01A EN P September 2015 31 Connecting the 45CRM to the IO Link Master 6 The module properties screen appears on the General Tab Click the IO Link tab GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration Type 1734 4IOL 4 Channel IO Link Master Vendor Allen Bradley Parent my_aentr Name my 4iol Description Module Definition Channel Modes Series Channel 0 Revision 11 Channel 1 Electronic Keying Compatible Module Channel 2 Connection Data Channel 3 Status Offline OK Cancel Apply Help 7 Locate the sensor that you added in the organization tree and click it GB Module Properties adapter 1 1734 4101 1 1 General Connection Mo
66. isit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DUO02 available at http www rockwellautomation com literature Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Aut
67. l Analo Allen Bradley Analog 17344E4C 4 Channel Analo Allen Bradley Analog 1734 E8C 8 Channel Analo Allen Bradley Analog 172441 1 Channel Allan Pradlau Cnacialhi 50 of 51 Module Types Found Add to Favorites Close on Create Close Help 2 Rockwell Automation Publication 45CRM IN001A EN P September 2015 27 Configuring the IO Link Master 8 Another screen appears showing the IO Link Configuration screen 9 Name the IO Link master and click OK GB Module Properties my_aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 10 Link Type 1734 4IOL 4 Channel IO Link Master Vendor Allen Bradley Parent my aentr Name 4iol Description Module Definition Channel Modes Series Channel 0 IO Link Revision 11 Channel 1 IO Link Electronic Keying Compatible Module Channel 2 10 Link Connection Data Channel 3 IO Link Status Offline Cancel Apply Help The 45CRM can now be connected to the IO Link master The next steps will show you how to connect the 45CRM to the master AOP Installation Verify that Studio 5000 contains the 1734 4IOL IO Link AOP Version 20 or higher of Studio 5000 supports this module and AOP To verify that the 1734 4IOL is installed helps ensure the 1734 AENT R contains the 1734 AIOL in the library If che AOP is required to be downloaded reference Appendix A for more information
68. lick to retry communication General Connection Module Info Fault Program Action Configuration 10 Link 1734 410L A Common Identification Parameter Diagnosis Name RAW Value 0 45LMS D8LGC1 D recede ae eer i ae 1 _ Hes Ayy E2 m 0 pw REC anm DUBIE gt Communication with the device failed on channel 0 _ 2 Foreach channel select the checkbox for the corrective action e Use Device Values Uploads the parameter values that are read from the connected IO Link device to the project Use Project Values Downloads the parameter values from the project to the connected IO Link device 3 Click OK If you click the OK button without fixing the errors the read write parameters of the affected channels are displayed 52 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Reviewing the 1734 4101 10 Link AOP 1734 4IOL A Differences Detected Resolve the differences for the device on each channel by choosing to use either the device or project configuration parameter values The values will not be changed until OK or Apply is chosen in the Module Properties dialog 3 Use Use Channel Parameter Project Device Values Values 0 Proceed to Module Properties Dialog Cancel Rockwell Automation Publication 4
69. lp 8 192 168 1 137 1769 L36ERM LOGIXS336ERM 1769 L36ERM A LOGIXS336ERM 192 168 1 198 1769 L35E Ethernet Port 1769 L35E Ethernet Port 2 192 168 1 205 1769 L35E Ethernet Port 1769 L35E Ethernet Port 192 168 1 210 1769 L27ERM QBFC1B LOGIX5327ERM 1769 L27ERM QxC1B A LOGIXS327ERM 192 168 1 22 1734 AENTR B EtherNet Adapter 1734 AENTR B Ethernet Adapter 192 168 1 24 1734 AENTR B EtherNet Adapter 1734 AENTR B Ethernet Adapter 192 168 1 250 Unrecognized Device IO Link 4 Port Master Set Project Path fi 192 168 1 32 1783 1783 ETAP A 192 168 1 40 1756 EN3TR 1756 ENSTR A Clear Project Path 02 ci device BNLEIDASO 20 192 168 1 5 1769 L24ER QB1B LOGIX5324ER 1769 L24ER QB1B A LOGIXS324ER CompactLogix System 192 168 1 7 PanelView Plus 1250 PanelView Plus 192 168 1 8 842 842 192 168 1 9 PanelView Plus 6 700 PanelView Plus_6 700 192 168 1 99 48MS SN1PF2 M2 48MS SN1PF2 M2 VBP 1 1789 A17 A Virtual Chassis 9 Path AB_ETHIP 1 192 168 1 5 CompactBus 0 Path in Project AB_ETHIP 1 192 168 1 11 7 Click Go Online to start communicating The next step is to configure the IO Link master 22 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Configuring the I0 Link Master Chapter 7 Configuring the IO Link Master 1 Make sure that the controller is offline to configure the IO Link master Path AB_ETHIP 1 192 168 1 5 Co
70. m Action Configuration 10 Link Identification Parameter Diagnosis 1734410L A Ch0 I0 Link 45CRM 4LHT1 D4 Ch1 I0 Link Ch2 10 Link Ch3 I0 Link Status Running The User Specific Information contains the Application Specific Name ASN where the sensor can be named with a unique text string for identification The ASN allows unique identity of each sensor These fields can be custom that is populated and is Read Write rw User tag 1 and User tag 2 provides the ability to add more descriptions in the AOP for each sensor Revision Information gives the Hardware and Firmware version of the Sensor Display of the firmware and hardware version helps in troubleshooting If there are problems with the sensor and it s necessary to contact the Tech Support Service Center be sure to have the exact revision number for troubleshooting These fields are automatically populated according to the sensor information GB Module Properties my_aentr 1 1734 4101 1 1 E B x Device Information Vendor Name Value Allen Bradley Product Name 45CRM 4LHT1 D4 Product Text Color Registration Mark Sensor Product ID PN 133876 Serial Number 0000000000000000 User Specific Information Application Specific Name Test User Tag 1 0 User Tag 2 0 Revision Information Hardware Revision Firmware Revisio
71. mpactBus 0 w 25 CT T Autobrowse Refresh a S 192 168 1 250 Unrecognized Device IO Link 4 Port Master on 192 168 1 32 1783 1783 ETAP A Upload 192 168 1 40 1756 1756 I 192 168 1 41 Unrecognized Device BNI EIP 502 105 Z015 Download E J 192 168 1 5 1769 L24ER QB1B LOGIXS324ER 1769 L24ER QB1B A LOGIXS Update Fimware 2 80 CompactBus CompactLogix System 1769 L24ER QB1B LOGIXS324ER eve 01 Embedded Discrete IO 8 192 168 1 7 Panelview Plus 1250 Panelview Plus 192 168 1 8 842E M 842E M g e 192 168 1 9 PanelView Plus 6 700 PanelView Plus 6 700 192 168 1 99 48 5 5 1 2 2 48MS SN1PF2 M2 AB_VBP 1 1789 417 Virtual Chassis Path AB_ETHIP 1 192 168 1 5 CompactBus 0 Set Project _ Set Project Path Path in Project ETHIP 1N192 168 1 11 7 Clear A Path 2 Rockwell Automation Publication 45CRM INO01A EN P September 2015 23 Configuring the IO Link Master 2 Inthe controller organizer tree find Ethernet under I O Configuration and right click to add new module 188 Expansion 2 Ethernet 1 Discover Modules Paste Ctrl Properties Alt Enter Print gt 3 The module window pops up and show the available modules Select the 1734 AENTR 1734 Ethernet adapter two port twisted pair media and click Crea
72. n Refresh lt Cancel Apply Parameter Tab The Parameter Tab displays the sensor parameter settings as well as enabling the user to read data from the sensor or teach the sensor by writing new values The Parameter Tab is divided into three sections Teach in Operation Operation Configuration and Operation Parameter Teach in Operation In this section the Parameter Tab it is possible to select the teach method you would like to use and to evaluate and apply the teach settings after the sensor has been taught All Teach in Operation parameters are Write Only wo To see detailed instructions on how to teach the 45CRM using the 1734 4IOL AOP refer to Chapter 11 Rockwell Automation Publication 45CRM INO01A EN P September 2015 45 Reviewing the 1734 4101 IO Link AOP The 45CRM has three distinct ways to teach the sensor Static Teach Dynamic Teach and Local Teach The parameters that are used in each of the teach methods are described below Static Teach Is intended for applications where the web can be stopped or for more challenging applications where there is limited contrast between the registration mark and the background The user teaches the registration mark by clicking the Static Teach Target parameter and then placing the registration mark in front of the sensor and clicking Yes The user then teaches the background color by clicking the Static Teach Background parame
73. n of Rockwell Automation is prohibited Throughout this manual we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and understanding of IMPORTANT the product identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present Labels may be on or inside the equipment for example drive or motor to alert people that surfaces may reach dangerous temperatures It is recommended that you save this user manual for future use 11 12 13 Table of Contents Product Overview c Product Descriptions ERE XIV VR DPI ME TUTUP E ROT VS 1 Operating Modes PERIERE e I NER S 1 m EU 2 Specifications ii os cess ever rer n e Vw VE e qase URS 3 Installation 5 215 e rer err on portero eer User Interface 2524 TED RE ent met ede A ed or 4 Mounting vier yen x
74. namic Teach Place the Target and background in front of the sensor at the speed of the application and then click Yes Do not click Static Teach Target Static Teach Background Local Teach 56 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Teaching the 45CRM on IO Link GB Module Properties my aentr 1 1734 4101 1 1 lol x General Connection Module Info Fault Program Action Configuration 1734 41074 Common Identification Diagnosis Ch0 IO Link 45CRM 4LHT1 D4 5 Ch1 10 Link Teach4n Operation Ch3 I0 Link Teachn Static Teach Mark Teachn Static Teach Background TeachIn Dynamic Teach 1 1 Validation and Authentication Teach4n Teach Evaluate Teach In Teach Apply Operation Configuration Polarity Not Inverted Operation Parameter Teach In Results Status No Update Quality Factor 100 Error Ok Refresh lt Status Running Cancel Apply Help 2 Single Click Teach Evaluate then click Yes and immediately single Click Teach Apply then click Yes it is not required for the sensor to point to target background GB Module Properties my aentr 1 1734 4101 1 1 General Connection Module Info Fault Program Action Configuration 1734 4101 Common Id
75. nition Slot Status Offline Cancel Apply Help Rockwell Automation Publication 45CRM INO01A EN P September 2015 25 Configuring the IO Link Master 5 The 1734 AENTR now appears in the Controller Organizer tree 1 Controller Organizer SJ Controller Sradha_Project Controller Tags Controller Fault Handler C3 Power Up Handler 5 9 Tasks 5 68 MainTask MainProgram Unscheduled Programs Phases E E Motion Groups 73 Ungrouped Axes Add On Instructions B S Data Types GR User Defined Cg Strings Cih Add On Defined OR Predefined Module Defined Trends B E Yo Configuration amp 0 1769 Bus A 0 1769 L24ER QB1B Sradha Project 5 69 Embedded 1 0 1 Embedded Discrete IO ET 1769 L24ER QB1B Sradha Project J 1734 adapter PointIO 2 Slot Chassis 26 General Connection Module Info Internet Protocol Port Configuration Network Chassis Size Type 1734 AENTR 1734 Ethemet Adapter 2 Twisted Pair Media Vendor Allen Bradley Parent Ethernet Address Name 6 Private Network 192 168 1 21 E Description C Host Name Module Definition Slot c 71 Status Offline Cancel Apply Help 6 Right click on 1734 AENTR adapter and then select New Module G Unscheduled Programs Phases C3
76. nsistent naming techniques used My 1734 4IOL 1 I ChO Triggered My 1734 4IOL 1 I Ch0 MarginLowAlarm My_1734_4I0L 1 1 Ch1 Triggered My_1734_410L 1 1 Ch1 MarginLowAlarm 45CRM My_1734_410L 1 Ch2 Triggered My_1734_4IOL 1 1 Ch3 Triggered 42JT 42EF 871TM 1734 AIOL T I Ch3 MarginStatus My 1734 4IOL 2 I ChO Distance 1734 4IOL 2 I ChO Triggered1 45LMS 1734 4OL 2 I ChO Triggered2 My 1734 4IOL 2 I ChO MarginLevel Rockwell Automation Publication 45CRM INO01A EN P September 2015 17 Setting up the 45CRM for I0 Link Mode Chapter 5 Setting up the 45CRM for IO Link Mode This chapter shows the physical hardware and software that is required to configure the 45CRM through IO Link and provides a simple guide to setting up the hardware Products required Hardware 45CRM 4LHT D4 CompactLogix or ControlLogix PLC Platform POINT I O Communications Interface 1734 AENTR POINT I O IO Link Master Module 1734 4IOL POINT I O Terminal Base 1734 TB RJ45 network cable for EtherNet IP connectivity 1585J M8TBJM 1M9 889D cordsets optional 889D F4AC 5 IO Link maximum acceptable cable length is 20 m Software Studio 5000 software version 20 and higher Sensor specific IODD 1734 4IOL IO Link Add on Profile AOP 18 Rockwell Automation Publication 45CRM INOO1A EN P September 2015 Setting up the 45CRM for I0 Link Mode Example Setting Up In this example we are showing an Allen Bradley POINT
77. og 1 Download offline project Board Setup 10 20 to the controller Download Project Documentation and Extended Properties Connected Controller Name Board_Setup_10_20 Type 1769 L24ER QB1B 4 CompactLogix 5370 Path AB ETHIP 11192 168 1 11 Serial Number CO1FF42D Security No Protection The controller is in Remote Run mode The mode will be changed to Remote Program prior to download DANGER This controller is the system time master Servo axes in synchronized controllers in this chassis or other chassis may be turned off DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller Verify these devices drives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation Cancel Help 12 Put the controller in Run mode Logix Designer x LN Done downloading Change controller mode back to Remote Run o 64 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 Initial Setup 1 Open the Controller Tag viewer and locate the tag that is named CRM_Channel Set this tag equal to the channel number the 45CRM sensor is connect
78. omation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon 5 Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 45CRM UM001A EN P September 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
79. or in operate mode Rockwell Automation Publication 45CRM INO01A EN P September 2015 65 Setting up the Sensor with Studio 5000 Evaluate CRM 4l 3 Message Message Contro Teach Mode CRM Msg Lu Teach Move Source Dest Assembyt1 16600 Message CEN Message Contro Operate Mode CRM Msg C CON wm To Teach Dynamic Teach 1 Start by placing the background under the 45CRM sensing LED 2 Highlight Dynamic Teach CRM contact Right click and select Toggle Bit which runs the message routine 3 Pass the mark past the sensor several times During this period the sensor is learning the largest deviation from the background Dynamic Teach CRM Copy Fite Source Channel Dest Assembhy 0 Length 1 Message Message Contro Teach Mode CRM Msg u Source Dest We Assembly 16800 4 Select the Evaluate CRM contact right click and select Toggle Bit which runs the message instructions and places the sensor in operate mode 66 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 valuste CRM 4 MON E MSG 1 Cony Fee 1 1 Move b Message Source 15 Message Contro Teach Mode CRM Msg Luh gt gt Wrke_Teach Mode Evaluate Appty Mode CRM Evatugte CRM Teach Mode Evalua
80. quired to enable this functionality within the sensor When operating with IO Link other options become available such as evaluation of the detected mark and background display of measured values and sensor diagnosis Product Overview Features Three emitter LEDs red green and blue 40 us response time Two discrete push pull outputs auto PNP NPN Three simple setup methods dynamic teach static teach or IO Link configurable Adjustable micro M12 quick disconnect QD connector IO Link communication protocol helps minimize downtime and increase productivity IO Link sensors are forward backward compatible with standard sensors the same sensors and same cables that are used in IO Link and non IO Link applications IO Link provides Remote detection of the health of the sensor Unique description name ofthe sensor Storage of multiple profiles recipes and Ability to lock the sensor to minimize the settings being changed Rockwell Automation Publication 45CRM INO01A EN P September 2015 Specifications Product Overview Certifications cULus Listed and CE Marked for all applicable directives Environmental Operating Environment IP67 Operating Temperature C F 20 60 4 140 Storage Temperature C F 40 75 40 167 Vibration 10 55 Hz 0 5 mm amplitude meets or exceeds IEC 60947 5 2 Shock 30g with 11 ms pulse duration meets or exceeds IEC 60947 5
81. rameter Device Profiles and Automatic Device Configuration Golden device configurations are stored in the IO Link master module Multiple configurations can be stored in controller to support changes in machine production for example tool changes Within minutes instead of hours modify sensor parameters to produce different finished goods Descriptive tags e Faster programming during initial setup More efficient troubleshooting process data tags are named based on the information they provide e Easily monitor sensor data though intuitive tag names li IO Link delivers data over the same standard field cabling used today B ow Does in ork 5 y by connecting an IO Link sensor to an IO Link master the field device data and diagnostics are accessible So go beyond detecting products on the machine now the health of the machine can be MONITORED as it runs Remark 24V Depends on sensor Ground Communication switching signal IMPORTANT It s possible that the response time of an IO Link system is not fast enough for high speed applications In this case monitor configure the sensor through 10 Link pin four of the sensor and connect pin two if the sensor offers second output of the sensor to a standard input card Rockwell Automation Publication 45CRM INO01A EN P September 2015 11 Color Registration Mark Sensor with IO Link Overview l0 Link Data Types Transmission Rates
82. rdLogix amp 5570 Safety Controller nome C Users Labuser Desktop L75 Browse ux E n 5 Once the project opens up setup the IP address of the controller to helps ensure communication To set the IP address click the browsing icon 5 Logix Designer Link 1769 L24ER QB1B 21 11 File Edit View Search Logic Communications Tools Window Help E I Run Mode I Controller OK alt Energy Storage OK 1 0 OK EE mem lt Favorites A satety A Alarms K Timer Rockwell Automation Publication 45CRM INO01A EN P September 2015 21 Creating a Project 6 Select the controller that is being used for the project In this example we are using a 1769 L24ER QB1B CompactLogix Autobrowse Refresh Workstation TEMPO9 AS9L73F7 89 205 Linx Gateways Ethernet 89 05 _ 1 1 DH 485 Upload 5 AB_ETHIP 1 Ethernet J 192 168 1 10 MicroLogix1 100 1763 L16BBB B 11 00 Download 192 168 1 100 Kinetix 6500 51 Drive 2094 EN02D M0151 2094 BC01 M01 M 30 192 168 1 101 Kinetix 6500 51 Drive 2094 020 0151 2094 5 Update Firmware gr 192 168 1 107 Panelview Plus CE 1250 Panelview Plus CE a f 192 168 1 11 1769 L36ERM LOGIX5336ERM 1769 L36ERM A LOGIXS336ERM 2 0 192 168 1 12 Unrecognized Device Guardmaster Ethernet Interface He
83. rite Index 4E Message Data Format Byte 0 Byte 1 Byte 2 Byte 3 Channel Number Data 0 Data 1 Data 3 Source Length 1 byte Number of bytes of data being written 88 Rockwell Automation Publication 45CRM UM001A EN P September 2015 Error Codes Error Codes and Events Appendix D Error Codes and Events When an event occurs the device signals the presence of the event to the master The master then reads out the event Events can be error messages and warnings maintenance data Error messages are transmitted from the device to the controller via the IO Link master The transmission of device parameters or events occurs independently from the cyclic transmission of process data APP No error ZERO Only applies for response telegram Unspecific application fault APP 0x8000 Invalid index 0x8011 Invalid subindex 0x8012 Service temporarily unavailable 0x8020 Service temporarily unavailable control 0x8021 Service temporarily unavailable sensor 0x8022 Access denied 0x8023 Write attempt to read only address APP Invalid value range parameter Parameter value too large Parameter value too small Application error Application does not respond Application not ready Application does not respond Rockwell Automation Publication 45CRM UM001A EN P September 2015 89 Error Codes and Events Events Type 0 Reserved 1 Event Event Notification EventCode EventCode Qualifier
84. roject 20 Chapter 6 Creating a Project To begin a new project in Studio 5000 follow the steps below If there s an existing project within Studio 5000 with CompactLogix or ControlLogix hardware that is installed and communicating online go directly to Chapter 7 Configuring the IO Link Master 1 Double click the Studio 5000 icon 2 Click New Project Studio 5000 6 Create Open Explore New Project Existing Project Help From Import Sample Project Release Notes From Sample Project From Upload About Checking activations 3 To program the controller select the controller that is used In this example it is the 1769 L24ER CompactLogix Rockwell Automation Publication 45CRM INO01A EN P September 2015 Creating a Project 4 After selecting the controller name the project and click Next In this example the project name is Project45CRM ai Logix Casrrh x CompactLogix 5370 Controller 1769 116 8818 CompactLogix 5370 Controller 1769 L18ER BB1B 5370 Controller 1769 L27ERM QBFC1B CompactLogix 5370 Controller 1769 L30ER CompactLogix 5370 Controller 1769 L30ERM CompactLogix 5370 Controller 1769 L30ER NSE CompactLogix 5370 Controller 1769 L33ER CompactLogix 5370 Controller 1769 L33ERM CompactLogix 5370 Controller 1769 L36ERM CompactLogix 5370 Controller 9 ControlLogix 5570 Controller Gua
85. s a value of 0 to Index 112 Note The yellow LED on the sensor always indicates when the taught mark is detected not when the output trigger is active For example when the output trigger is not inverted the yellow LED is on when the taught mark is detected and the output is active When the output trigger is inverted the yellow LED is on when the mark is present but the output trigger is inactive Rockwell Automation Publication 45CRM INO01A EN P September 2015 71 Setting up the Sensor with Studio 5000 EN 0 ER Message Message Control CRM Output Not Inverted Output 3 Thecurrent configuration of the Output can be obtained by reading Index 112 Toggling Read Output Status retrieves the value 0 Normal 1 Inverted Output Control State Om Normal 1 inverted Reed Output Control Status Source CRM Channel Length 72 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Troubleshooting Chapter 13 Troubleshooting This guide is meant to help resolve common issues that occur when setting up the 45CRM Checklist Error Remedy Check to see if there s a reason for it to be switched off installation or maintenance work and so on Switch on the power supply if appropriate Operator Indicator LED does not light up The power supply is switched off The 4 pin M12 plug is not Operating Indicator LED connec
86. s integrated into the sensor provides the user with new commissioning methods Benefits range from reduced installation time during startup to increased diagnostics over the lifetime of the machine Benefits of IO Link technology include Reduced inventory and operating costs Increased uptime productivity Simplified design installation set up and maintenance Enhanced flexibility and scalability Detailed diagnostic information for preventative maintenance 10 Link Offers a Full Range of Advanced Features and Functions Seamless Integration Forward and backward compatible sensor catalog numbers remain the same No special cables required Connectivity options remain the same e Access IO Link functionality by simply connecting an IO Link enabled device to an IO Link master Analog devices no longer require a dedicated input card Rockwell Automation Publication 45CRM INO01A EN P September 2015 Color Registration Mark Sensor with 10 Link Overview Real time Diagnostics and Trending Real time monitoring of the entire machine down to the sensor level Optimized preventative maintenance identify and correct issues before failures can occur e Detect sensor malfunctions failure Sensor Health Status e Real time monitoring helps ensure that the sensors are operating correctly Detect damaged sensors and pinpoint their exact location for quick troubleshooting through Application Specific Name pa
87. saging For more information reference the Explicit Messaging in Appendix C Location Indication Helps the user to identify the location of a specific sensor on a machine by temporarily increasing the LEDs to flash in a specific rhythm Automatic Device Configuration ADC Replacing damaged sensors is easy Simply remove the old Allen Bradley sensor and connect the new one the controller automatically sends the configuration to the new sensor Rockwell Automation Publication 45CRM INO01A EN P September 2015 Color Registration Mark Sensor with 10 Link Overview Allen Bradley 10 Link Master Master Configuration ADC Allen Bradley Controller 45CRM Sensor Configuration Application Specific Name ASN With numerous sensors on a machine with the same catalog number the ASN parameter within each sensor makes it easy to identify the sensor during commissioning and the lifetime of the machine when collecting data Name resides in the project and the sensor itself Corrector vis Pragam Acton Link x 858 Tag Naming for I O Data Rockwell Automation system solutions provide tag names that are based on the Allen Bradley sensor connected I O data is converted formatted and named based on the Allen Bradley sensor applied Reduces commissioning time by the OEM and reduces troubleshooting time by the end user when searching for sensor data Co
88. te Select Module Type E Catalog Module Discovery Favorites 1734 Clear Filters Hide Filters 4 Module Type Category Filters Communication Allen Bradley V Communications Adapter Cognex Corporation V Controller V Endress Hauser Digital FANUC Corporation non4CuiM aD Datating Amarins 1734 AENT 1734 Ethemet Adapter Twisted Pair Media Allen Bradley Communication 1734 4ENTR 1734 Ethernet Adapter 2 Port Twisted Pair Media Allen Bradley Communication ILX34 AENWG 1734 Wireless Ethernet Adapter Twisted Pair Media Prosoft Technol Communication n 3 of 291 Module Types Found Add to Favorites Close on Create Close 2 24 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Configuring the IO Link Master 4 Name the Ethernet adapter in this example our adapter name is adapter set the chassis size check the module revision and set up the adapter IP address Click OK and then Close Ell Module Properties Local 0 1734 AENTR 4 1 General Connection Module Info Intenet Protocol Port Configuration Network Chassis Size Type 1734 AENTR 1734 Ethemet Adapter 2 Port Twisted Pair Media Vendor Allen Bradley Parent Local _ Ethernet Addres Quae D Private Network 1921681 22 1 J Description 54 Host Name Module Defi
89. te Appty Operae CRM r MON L Message lt Y Source Message Contro Operate Mode CRM Msg Dest Wnite_Assembiyg1 16800 Operste_Moce_CRM_Msg DN Apply Operste Mode CRM 4 aa D To test the new settings of the sensor Sensor operation can now be tested by passing the registration mark under the 45CRMs sensing LED When the registration mark is detected the output LED on the rear of the sensor illuminates Additionally when viewing the controller tags the Triggered tag changes state The sensor has now been taught To store multiple profiles recipes The sample code that is provided is able to store up to five different recipes To store the color that the sensor has been taught 1 Set the Number tag to a value between 1 5 CRM Recipe store QU Equal Source Recipe_t Copy File Source Color MARK 0 Dest Recipe 10 Length 3 Source B Copy File Source Color BACK 0 Dest Recipe 1 3 Length 3 CRM_Recipe_store 2 Highlight Read Mark Colors CRM contact Right click and select Toggle Bit Rockwell Automation Publication 45CRM INO01A EN P September 2015 67 Setting up the Sensor with Studio 5000 Read_Mark_Colors_CRM ASG Message EN Message Control Read MARK Colors CRM Msg _ lt ON ER2 Read MARK Colors CRM Msg DN Read BACKGROUND Colors CRM Cop
90. ted to the connector on does not light up Connect the 4 pin M12 plug to the sensor and tighten the cap nut by hand the sensor Operating Indicator LED Wiring fault in the splitter or Check the wiring carefully and repair any does not light up control cabinet wiring faults Operating Indicator LED Supply cable to the sensor is does not light up damaged Replace the damaged cable The C Q communication port on the sensor is not connected to the 10 Link master No 10 Link connection to the device Make sure that the C Q communication port is connected to the IO Link master No 10 Link connection to the device See error Operating Indicator LED does not light up No power supply Manual adjustment Local operation has been de Activate local operation using the option not available on activated using the software software the device Sensor is too close or too far from Print marks and or the reading point Incorrect print Check the mounting and teach in the print background are not marks and or background taught marks and or background again detected cleanly In Rockwell Automation Publication 45CRM INO01A EN P September 2015 73 Troubleshooting 74 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Appendix Installing the Add on Profile Introduction This appendix shows how to install the IO Link Add on Profile AOP with the RS
91. ter and then placing the background in front of the sensor and clicking Yes Dynamic Teach Is suited for applications where the web cannot be stopped for the sensor The sensor automatically detects the background color and the mark color as each passes through the sensor detection area light spot It selects the appropriate emitter LED color and sets the threshold so that the primary output turns on when the sensor detects a mark The user teaches the sensor by clicking the Dynamic Teach parameter while the sensor is looking at the moving registration mark background and then clicks Yes After doing so the sensor interprets the first signals that are received as the background The largest deviation from the background during the entire Teach in Dynamic mode is interpreted as the mark The green and yellow LED indicators flash simultaneously at a frequency of one Hz during this mode Local Teach When Local Teach Parameter is selected the target and background can only be taught with the actual sensor The teach process follows the Standard IO SIO teach method using the rotary switch on the sensor Validation and Authentication Regardless of what teach method is selected after teaching the sensor that the user must click the Teach Evaluate Parameter followed by the Teach Apply Parameter to finalize the teach process 46 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Revie
92. ues 1 Target 8 bit Bit Length Button Static Teach Le T Integer x Static Teach Background 0x68 104 0x00 0 wo background value 2 8 bit Bit Length Allowed values 2 Dynamic Teach 0x68 104 0x00 0 WO Button Dynamic Teach value 3 8 bit M Elend Allowed values 3 Local Teach 0x68 104 0x00 0 wo Button Local Teach value 31 8 bit n nd Allowed values 31 Validation and Authentication _ T Integer _ Evaluate 0x68 104 0x00 0 wo Button Evaluate value 15 8 bit Bi ength Allowed values 15 Button Apply and E UINT Integer Apply and Operate 0x68 104 0x00 0 WO Operate value 0 8 bit Bit Length Allowed values 0 Operation Configuration Triggered 45CRM 8 Mars 0 Not Inverted Boolean Record 0 Not Inverted Light Operate Polarity ou iu 010 0 Not inverted 1 Inverted 8 bit Bit Length 1 Inverted Dark Operate 0 bit Offset Operation Parameter Teach In Results 0 No Update 0 No Update 1 Updated Target TM UINT Integer 1 Updated Target TM Status 0x69 105 0x01 1 RO 0 No Update 2 Updated Background TB 16 bit Bit Length 2 Updated Background TB 3 Updated Mark 9 3 Updated Mark Background Background Quality Factor 0x69 105 00200 RO 0 soe True Teach In Failure Boolean Boolean True Teach In Failure T 26 ba olo False Teach In OK 15 Bit Offset False Teach In OK Mark Values
93. urement Sensor 45LMS Photoelectric Sensor 42EF Photoelectric Sensor 42JT Cp Generic fo Color Registration Mark Sensor 9 13mm Diffuse Wert M12 QD Register IODD 30 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Connecting the 45CRM to the IO Link Master 4 The sensor is now in the channel configuration window You can change the Application Specific Name Electronic Keying and Process Data Input configuration while the project is in the offline mode Modify the information Application Specific Name ASN The purpose of the Application Specific Name is to add theme naming to distinguish the sensors within a machine and the associated project profile in the Add on Profile The ASN allows for easier maintenance and operation since the device is further identified by how it is used on the machine project Electronic Keying Information Select Exact Match or Disabled from the pull down menu The Exact Match and Disabled keying options in this dialog correspond to the Compatible and No Check keying options in IO Link terminology respectively When Exact Match is selected the connected IO Link device must have the same Vendor ID Device ID and Revision information that has been configured for that channel If they do not match IO Link communications are not established and a Keying Fault status bit is set When Disabled is selected key check
94. was added The sensor can now be programmed through the Add on Profile Rockwell Automation Publication 45CRM INO01A EN P September 2015 41 Registering the 45CRM IODD GB Module Properties my aentr 1 1734 4101 1 1 E x General Connection Module Info Fault Program Action Configuration 0 Link 1734410L A Common Identification Parameter Diagnosis ChO 10 Link e 45CAM 4LHT1 D4 Ch1 I0 Link eo IO Li n k Vendor Allen Bradley Ch2 I0 Link Vendor Text Allen Bradley AB Vendor ID 20002 URL http www ab com sensors lt Allen Bradley Device 4SCRM 4LHT1 D4 Description Color Registration Mark Sensor 9 13mm Diffuse Vert M12 QD Device ID 0 000047 IO Link Revision fi 0 LL Hardware Revision Firmware Revision 1 00 Bitrate feom2 MinCycleT ime 2300 SIO mode supported 1000 tadley 45CRM 4LHT1 D4 201507150DD1 0 1 xml Document Version V2 0 Date of Creation 201 5 07 15 Refresh lt Status Offline Cancel Apply Help 13 Go online to communicate with the controller and sensor 2 Logix Designer kg project in Baseline Project BASEI File Edit View Search Logic Communications Tools Winc Offline f RUN La Pat No Forces Go Online No Edits 4 Upload Download Controller Orga
95. wing the 1734 4101 IO Link AOP EE Module Properties my_aentr 1 1734 4101 1 1 Bl General Connection Module Info Fault Program Action Configuration 10 Link 1 1734 4101 Common Identification Diagnosis ChO I0 Link EE 45CRM 4LHT1 D4 Ch1 I0 Link Teach4n Operation Ch2 IO Link Function Ch3 IO Link Teachin Static Teach Mark Teach In Static Teach Background Teach In Dynamic Teach TeachIn Local Teach Validation and Authentication Teachn Teach Evaluate Teachn Teach Apply Operation Configuration Polarity is the only parameter that can be configured in this section of the Parameter Tab This parameter is Read Write rw For light operate the polarity selection must show not inverted Therefore when the status of the Triggered process data value is 1 a target is present and the status of the Triggered process data value is 0 a target is not present For dark operate the polarity selection must show inverted Therefore when the status of the Triggered process data value is 0 a target is present and the status of the Triggered process value is 1 a target is not present GB Module Properties my_aentr 1 1734 4101 1 1 Dy x 1 General Connection Module Info Fault Program Action Configuration 0 Link
96. y File Source Read Assembly 0 Dest Color MARK 0 Lenath 3 Read_Mark_Colors_CRM Read_BACKGROUND_Colors_CRM MSG JE Message Read BACK Colors CRM Msg DN OP CRM Recipe store Copy File Source Read Assembly 0 Dest Color BACK 0 Length 3 Read BACKGROUND Colors CRM The Controller has now read the current sensor settings for the mark and background and saved them to the selected recipe number Follow the steps that are detailed in the Teach section and store more values to different recipe numbers To switch between profiles recipes 1 Set the Recipe Number tag to the desired number 2 Highlight CRM Write Recipe contact Right click and select Toggle Bit which copies the previously stored recipe for the Color and Mark RGB values COP Copy File Source Recipe 1 0 Dest Color MARK 0 Length 3 CRM Write Recipe EQU Equal Source A Recipe Nu Source B COP Copy File Source Recipe 1 3 Dest Color Length 3 Write Mark Colors CRM lt lt 68 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Setting up the Sensor with Studio 5000 Write Mark Colors CRM Copy File Source Color MARK 0 Dest Write Assembly 1 Length 3 Copy File Source Channel Write Assembly 0 Length 1 Message Write MARK Colors CRM Msg
97. ycle time of the device and the typical internal processing time of the master Rockwell Automation Publication 45CRM INO01A EN P September 2015 3 Installation Chapter 2 Installation User Interface LED Status The Standard IO Operation table provides LED status in the RUN mode during operation The sensor is always in RUN mode except when being taught Standard 10 Operation Color Condition OFF Power is OFF Green ON Power is ON Flashes at 1 Hz Output short circuit protection active T OFF Output is de energized ON Output is energized Flashes at 8 Hz for7 The sensor reverts to the last valid set point Green and Yellow Seconds for the mark and the background 10 Link Operation Color Condition OFF Power is OFF Green Flashes at 1 Hz Power is ON OFF Output is de energized Yellow ON Output is energized Yellow LEDs Signal Indicators Green LED Operating Indicator Rotary Switch 4 Rockwell Automation Publication 45CRM INO01A EN P September 2015 Mounting Dimensions Rockwell Automation Publication 45CRM INO01A EN P September 2015 Installation Securely mount the sensor on a firm stable surface or support for reliable operation Mounting subject to excessive vibration or movement could cause intermittent operation mounting bracket is available for installation convenience Once securely mounted the sensor can be wired per the wiring instructions in the next sect

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