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1. ERR92 Error in plausibility check ERR93 SMARTCARD not readable wrong servocontroller type ERR94 SMARTCARD not readable parameter not compatible ERR96 Connection to SMARTCARD broken Use different SMARTCARD ERR97 SMARTCARD DATA invalid checksum ERR98 Insufficient memory on SMARTCARD ERR99 transferred to SMARTCARD Selected area not present on SMARTCARD no parameters Table A 4 SMARTCARDerror Note Li KeyPad user errors can be reset with start enter SMARTCARD user errors can be reset with stop return CDD3000 Application Manual A 24
2. LUST Appendix B Error rectification Errors in operation are signalled as follows e CDD3000 Red LED H1 flashes flash code see Table A 2 LEDs e DRIVEMANAGER Possible causes of the error and measures to remedy it are displayed in a window e KEYPAD KP200 The display is backlit in red and indicates the error 1 and an error location number 2 The error location number provides detailed localization of the cause of the error CDD3000 Application Manual A 17 LUST CDD3000 Application Manual Appendix B Error rectification Error response When an error occurs the servocontroller responds with a specific func tion sequence This is allocated to a corresponding response number Responseno Function 0 Signal error only no further response warning 1 Signal error and disable power stage 2 Signal error quick stop and wait for cancellation of start signal 3 Signal error disable power stage and secure against restarting D 4 Signal error quick stop wait for cancellation of start signal and secure against restarting 5 Signal error disable power stage and wait for error reset error reset only possible by complete cutting of power 1 Only relevant with programmed autostart function Table A 1 Error response LEDs At the top right of the servocontroller there are three status LEDs colored red H1
3. eed limit SCSMX automatically limited 40 E WRN 63 Position reference velocity or acceleration scaling outside value range Note 1 If this error is repeated please contact your local Service Partner 2 See description of field bus user manual Service Hotline Table A 2 Error messages will be glad to help You can reach us E mail service lust tec de CDD3000 Application Manual A 22 If you need further assistance our specialists at the LUST Service Center Mon Thur 8a m 5p m Tel 49 6441 966 136 Fax 211 Fri 8a m 4p m Tel 49 6441 966 136 Fax 211 L U S T Appendix B Error rectification Resetting errors Resetting errors with response number 1 to 4 after eliminating the cause e In control via terminals rising edge at input ENPO attention control is shut off or with input Ixxx to which the func tion Flxxx RSERR Reset Error is assigned e In control via KEYPAD press stop return key on KEYPAD for approx 3 seconds e In control via DRIVEMANAGER click on Reset error button e In control via field bus set Reset error bit in bus control word Starting the drive after an error e Cancel start signal and reapply it e With programmed auto start function Inerror responses 1 and 2 the drive automatically restarts when the error is reset In error responses 3 and 4 the drive does not restart until the start signal has been withdrawn and re sent Reset
4. f not possible use a braking resistor Bx E OLM 3 Motor protection shut off Motor overloaded after Ix t monitoring Slow down process cycle rate if possible Check motor dimensioning 6x E OLI 3 Device protection shut off Device overloaded Check dimensioning Possibly use a larger device Motor PTC correctly connected ___ Motor PTC evaluation correctly set 7X E OTM 3 Motor temperature too high Motor overloaded Allow motor to cool down Check dimensioning Ambient temperature too high Improve ventilation in switch 8x E OTI 3 Overheating in cabinet servocontroller Load too high during driving braking Check dimensioning Possibly use a braking resistor Table A 1 Error messages flash code CDD3000 Application Manual A 19 L U S T Appendix B Error rectification EESO Error Bus DM KP location Meaning Comment no 0 No error 1 E CPU Processor defective 1 2 E OFF 1 Undervoltage in DC link 3 E 0C 19 Max permissible output current exceeded software shut off 3 E 0C 34 Current overload shut off of servo resulting from fast Ixt effective to 5Hz output frequency 3 E 0C 35 Short circuit detected during self test 3 E 0C 41 Max permissible output current exceeded hardware shut off 4 E OV 1 Overvoltage in DC link 5 E OLM 1 Current overload shut off Ixlxt monitoring of motor dependent on parameter MOI2T 6 E OLI 1 Current overload shut o
5. ff Ixt monitoring of servo 7 E OTM 1 Motor overheating 8 E OTl 31 Servo heat sink overheating 8 E OTl 32 Servo interior overheating 9 E PLS Plausibility check detected invalid parameter or program sequence 1 Value range infringement of a parameter setting detected Parameter ERPAR 10 E PAR 7 F 1 contains number of incorrect parameter After reinitialization of the parameter list in the device startup phase an invalid 10 E PAR 8 parameter value was found Parameter ERPAR contains the number of this 1 parameter Error initializing a parameter with its permanent memory value Parameter ERPAR 10 E PAR 9 i 1 contains the number of the parameter The combination of function selector settings for one of the analog inputs and the 10 E PAR 13 1 reference selector are mutually contradictory 10 E PAR 16 Error initializing factors for analog output to digital outputs 1 10 E PAR 101 Setting of number of resolver pole pairs not possible 1 11 E FLT Global error in floating point calculation 1 12 E PWR 6 No power stage or power stage unknown No valid power stage ID detected 1 12 E PWR 8 No power stage or power stage unknown No valid power stage ID detected 1 13 E EXT 1 Error request received via digital input with function E EXT Note 1 If this error is repeated please contact your local Service Partner 2 See description of field bus user manual Table A 2 Error messages CDD3000 Application Manual A 20 L U S T Appe
6. ilable 36 E POS 219 Position outside positioning range 36 E POS 220 Division by zero 36 E POS 221 Max subroutine nesting depth exceeded 36 E POS 223 Destination position not reached 36 E POS 224 No feed hold only positioning commands Note 1 If this error is repeated please contact your local Service Partner 2 See description of field bus user manual Table A 2 Error messages CDD3000 Application Manual A 21 LUST Appendix B Error rectification Error Bus DM KP location Meaning Comment no 36 E POS 225 Selection Auto Referencing Jog not permitted 36 E POS 226 ee in indexed addressing TabPos table index faulty 36 E POS 233 Error writing a parameter in sequence program 36 E POS 234 Error executing a positioning command with positioning travel by Touchprobe 36 E POS 235 Impermissible command in this status 36 E POS 236 Hardware limit switches interchanged 37 E FLH Error in data flash memory 1 38 E HW 45 Hardware limit switch left all control modes 38 E HW 46 Hardware limit switch right all control modes 39 E HWE 47 Hardware limit switches interchanged all control modes 40 E WRN 59 Torque limit TCMMX automatically limited 40 E WRN 60 Cycle time of status report via field bus too short 40 E WRN 61 Position reference travel scaling outside value range 40 E WRN 62 Sp
7. ndix B Error rectification Error Bus DM KP location Meaning Comment no 14 E USR 1 Error executing a customer specific software function 15 E OP1 Error in option module at slot 1 X8 2 16 E OP2 Error in option module at slot 2 X9 2 18 E SIO 11 SIO watchdog tripped LustBus 19 E EEP Error accessing EEPROM 1 25 E HWE 47 Hardware limit switches interchanged 30 E ENC 1 Encoder wire break detection 30 E ENC 123 Hiperface Communication error signalled by encoder 30 E ENC 124 Hiperface Communication error signalled by dSMC 30 E ENC 125 Hiperface Unknown encoder type 30 E ENC 126 Hiperface Error signalled by encoder but communication is OK 30 E ENC 127 Hiperface Communication parameters not found 31 E TIM Runtime monitor error 1 32 E FLW 1 Tracking error 34 E VEC Initialization error 1 35 E BRK 1 Monitoring unit for brake output OSD03 signals error 36 E POS 210 Pos hardware limit switch approached 36 E POS 211 Neg hardware limit switch approached 36 E POS 212 Pos software limit switch approached 36 E POS 213 Neg software limit switch approached 36 E POS 214 Positioning job with no defined reference point 36 E POS 215 Error accessing optional hardware 36 E POS 216 Selected program not available 36 E POS 217 Jump to non existent record number 36 E POS 218 Called subroutine not ava
8. ting errors with response number 5 Errors with response number 5 are serious device errors They can only be reset by switching all supply voltages mains possibly 24V off and back on again Errors in power switching Error Cause Remedy If switching is too frequent the device protects itself by means of high resistance isolation from the system After a rest phase of a few minutes the device is ready to start once again Power on Servocontroller shows no response LEDs off CDD3000 Application Manual A 23 LUST Appendix B Error rectification User errors in KEYPAD operation Error Cause Remedy ATT1 Parameter cannot be changed at current user level or is not editable Select user level 1 MODE higher ATT2 Motor must not be controlled via the CTRL menu Cancel start signal from a different control location ATT3 Motor must not be controlled via the CTRL menu because of error state Reset error ATT4 New parameter value impermissible Change value ATT5 New parameter value too high Reduce value ATT6 New parameter value too low Increase value ATT7 Card must not be read in current state Reset start signal ERROR Invalid password Enter correct password Table A 3 KEYPAD user error User errors in SMARTCARD operation Error Meaning Remedy ERR91 SMARTCARD write protected
9. yellow H2 and green H3 Device status Red LED H1 Yellow LED H2 Green LED H3 Power on O O J Servocontroller ready ENPO set O Control enabled O Error flash code O Warning in ready condition e J e control enabled e x e OLED off LED on LED flashing Table A 2 Meanings of LEDs A 18 LUST Appendix B Error rectification Error messages If an error occurs in operation it is indicated by a flash code from LED H1 red on the servocontroller If a KP200 is connected the KP200 indicates the error type as an abbreviation When the DRIVEMANAGER is active the error is additionally reported in plain text Flash code of Display Response red LED KEYPAD No Explanation Cause Remedy H1 1x various 0 5 see Table A 2 messages 2 E OFF 1 Undervoltage shut off Check power supply Also occurs briefly in response to normal power off Short circuit ground fault Check cabling of connections check motor coil check neutral conductor and grounding 3x E 0C 3 Current overload shut off see also section 3 Installation Device setup not correct Check parameters of control loops Check ramp setting Voltage overload from mains Check mains voltage Restart device 4x E OV 3 Voltage overload shut off Voltage overload resulting from feedback from motor regenerative operation Slow down braking ramps I
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