PACSystems RX3i CPUs, IC695CRU320-EJ, v. 7.15, GFK
Contents
1. Firmware upgrades for modules in Slot 1 will only work for CPUs Modules other than the CPU need to be in Slot 2 or higher to perform a firmware upgrade Multiple calls to SVC_REQ 57 Logic Driven Write to Nonvolatile Storage could result in the CPU tripping the watchdog timer and going to STOP HALT mode The number of calls to SVC_REQ 57 that can be made requires consideration of many variables what the software watchdog timeout value is how much data is being written how long the sweep is age of nonvolatile storage flash etc If the application attempts to write to flash too frequently the CPU could experience a watchdog timeout while waiting for a preceding write operation to complete The Logic Driven Read Write to Flash service requests are not intended for high frequency use GE Intelligent Platforms recommends limiting the number of calls to SVC_REQ 57 to one call per sweep to avoid the potential of for causing a watchdog timeout and the resulting transition to Stop Halt Prior to release 6 70 for the RX3i the Modbus RTU slave protocol would return an Invalid Function Code error response 1 upon receipt of a request with an invalid or undefined function code Starting with release 6 70 the Modbus RTU slave ignores requests with an invalid or undefined function code and no response is sent For firmware version 6 70 and later the RUN LED for remote expansion racks reflects the current IO enable disable state even when th2. when used should be set at least 10 milliseconds greater than the normal sweep time to avoid any over sweep conditions when monitoring or performing on line changes with the programmer Window completion faults will occur if the constant sweep setting is not high enough A large number of COMMREQs typically greater than 8 sent to a given board in the same sweep may cause Module Software faults to be logged in the RX3i fault table The fault group is MOD_OTHR_SOFTWR 16t 10h and the error code is COMMREQ_MB_FULL_START 2 When this occurs the FT output of the function block will also be set To prevent this situation COMMREQs issued to a given board should be spread across multiple sweeps so that only a limited number typically 8 or less of COMMREQs are sent to a given board in each sweep In addition the FT output parameter should be checked for errors If the FT output is set meaning an error has been detected the COMM_REQ could be re issued by the application logic In C Blocks standard math functions e g sqrt pow asin acos do not set errno to the correct value and do not return the correct value if an invalid input is provided The process of upgrading the CPU firmware with the WinLoader utility may fail when multiple IO modules are in the main rack due to the time it takes to power cycle the rack system If the upgrade process fails move the CPU to a rack without IO modules and restart the upgrade process W
3. I O Backplane Dual backplane bus support RX3i PCI and high speed serial bus PCI compatibility System designed to be electrically compliant with PCI 2 2 standard Program blocks Up to 512 program blocks Maximum size for a block is 128KB Memory l and Q 32Kbits for discrete AlI and AQ configurable up to 32Kwords W configurable up to the maximum available user RAM Symbolic configurable up to 64 Mbytes Flash memory endurance rating 100 000 write erase cycles minimum Memory error checking and Single bit correcting and multiple bit checking correction ECC Switchover Time Maximum 1 logic scan minimum 3 133 msec Typical Base Sweep Time Reference 3 66 msec 1K Discrete I O 125 Analog I O and 1K Registers Data Transfer List Impact 3 87 msec 2K Discrete I O 250 Analog I O and 2K Registers 4 30 msec 4K Discrete I O 500 Analog I O and 4K Registers 5 16 msec 8K Discrete I O 1K Analog I O and 8K Registers Maximum amount of data in transfer list Up to 2 Mbytes Number of redundancy links supported Up to two IC695RMX128 synchronization links are supported Switchover time is defined as the time from failure detection until backup CPU is active k Symbolic variable and Reference data can be exchanged between controllers Up to 2 Mbyte of data is available for transfer 4 RX3i CRU320 GFK 2514N Release History Catalog Number Firmware Comments Version IC695CRU320 EJ 7 15 A
4. In the example the value is OxO000000000000006 which is equal to 1 based bit offset 7 Bytes 19 22 The length in bits of data requested In the example 1 bit was requested Bytes 23 24 Ignored when decoding a security related fault 8 GFK 2514N Problems Resolved in Release 7 15 RX3i CRU320 Subject Description I O Fault table flooded with faults when hot swapping new APU300 with old APU300 If the new APU300 High Speed Counter module was replaced via a hot swap operation with the old APU300 the I O fault table would get filled with faults reporting a Loss of I O Module Loss of Module reported for MDL660 upon power cycle The BC version of the MDL660 32 point input module IC693MDL660 BC or IC694MDL660 BC would intermittently be lost upon power cycle if used with high speed models of the RX3i CPU These models include CPE305 CPE310 NIU001 CPU315 CPU320 and CRU320 DSM324 reports a System error in the Module Status code upon powerup when OEM protection is active The DSM Motion Controller module would fail to read its Local Logic or Motion program from the CPU upon powerup if OEM protection was active The DSM would report a System error E022 or E023 in its Module Status code Restrictions and Open Issues in this Release Subject Description PROFINET is not supported The IC695CRU320 does not support PROFINET With this version of firmware a configuration containing one
5. new IP address in the Target Properties in the Machine Edition Inspector window before reconnecting RX3i CPU Subject Duplicate station address for Modbus will conflict with other nodes Timer operation Constant Sweep Large number of COMMREQs sent to module in one sweep causes faults C Block standard math functions do not set errno Upgrading firmware Hot swap 13 GFK 2514N Description The default serial protocol for the RX3i is Modbus RTU The default Station Address is 1 If the RX3i is added to a multi drop network care must be taken that the RX3i is configured with a unique Station Address Nodes with duplicate Station Addresses on the same network will not work correctly Care should be taken when timers ONDTR TMR and OFDTR are used in program blocks that are NOT called every sweep The timers accumulate time across calls to the sub block unless they are reset This means that they function like timers operating in a program with a much slower sweep than the timers in the main program block For program blocks that are inactive for large periods of time the timers should be programmed in such a manner as to account for this catch up feature Related to this are timers that are skipped because of the use of the JUMP instruction Timers that are skipped will NOT catch up and will therefore not accumulate time in the same manner as if they were executed every sweep Constant Sweep time
6. 4N STOP and RUN mode transition priority The PACSystems CPU receives requests to change between stop and run mode from many different sources These include but are not limited to Proficy Machine Edition HMls the user application and the RUN STOP switch Since there are many potential sources for a mode change request it is possible to receive a new mode change request while another is already in progress When this occurs the CPU evaluates the priority of the new mode change request with the mode change that is in progress If the new mode change request has an equal or higher priority than the one already in progress the CPU transitions to the new mode instead of the one in progress If however the new mode change request has a lower priority than the one in progress the new mode request is discarded and the CPU completes the mode change that is in progress The sweep mode priorities are listed from highest to lowest priority STOP HALT STOP FAULT STOP and RUN Note The IO ENABLED DISABLED state is not part of the mode priority evaluation For example a CPU is in RUN IO ENABLED mode and a Service Request 13 function block is executed to place the CPU into STOP IO DISABLED mode Before the transition to STOP IO DISABLED is completed the RUN STOP switch is changed from RUN IO ENABLED to RUN IO DISABLED In this case the CPU ignores the new request from the RUN STOP switch to go to RUN IO DISABLED mode because it is already pr
7. GFK 2514N July 2012 The PACSystems RX3i Redundancy CPU can be used to perform real time processing and discrete automation for various applications The CPU communicates with the programmer and HMI devices via serial SNP Slave protocol It communicates with I O and smart option modules over a dual backplane bus that provides m High speed PCI backplane for fast throughput of advanced I O m Serial backplane for easy migration of existing Series 90 30 I O Features m Hot standby HSB redundancy Two redundant units make up a redundancy system Each unit requires one Redundancy CPU IC695CRU320 and a redundancy Memory Xchange module IC695RMX128 configured as a redundancy link m Contains 64 Mbytes of battery backed and 64 Mbytes of non volatile flash user memory m Configurable data and program memory m Programming in Ladder Diagram Structured Text Function Block Diagram and C m Supports auto located Symbolic Variables that can use any amount of user memory m Reference table sizes include 32Kbits for discrete l and Q and up to 32Kwords each for analog AI and AQ m Supports most Series 90 30 modules and expansion racks For a list of supported modules see the PACSystems RX3i System Manual GFK 2314 m Supports up to 512 program blocks Maximum size for a block is 128KB m In system upgradeable firmware m Two serial ports an RS 485 serial port and an RS 232 serial port m Ethernet communications v
8. Use firmware update kit 44A752313 G01 available in Knowledge Base Article 1023269 at http www ge ip com support Configuration of IC694MDL754 Always configure 16 bits of module status when using this module Configuring 0 bits of module status will result in invalid data in the module s ESCP status bits New Features and Enhancements in Release 7 15 Support for the Power Sync and Measurement module IC694PSM001 as a native module The PSMO001 monitors two independent three phase power grids It incorporates advanced digital signal processor DSP technology to continuously process six voltage inputs and eight current inputs for each grid Measurements include RMS voltages RMS currents RMS power frequency and phase relationship between the phase voltages of both grids Additional Security Features Enhanced Security An optional Enhanced Security mode has been added to release 7 15 of the CPU firmware Enhanced security mode requires version 7 0 SIM11 or higher of Proficy Machine Edition Enhanced Security Target Property Enables enhanced security features on an RX3i PLC target and Requires a password to be created upon enabling and requires the password to disable Requires Passwords in HWC to be enabled Adds an access control list tab to the CPU configuration When switching to online the user is taken to Privilege Level 1 Activates a security icon when online Access Control Data Protection U
9. Xchange Modules GFK 2300D or later PACSystems RX3i System Manual GFK 2314D or later PACSystems RX3i Ethernet NIU User s Manual GFK 2439 Proficy Machine Edition Getting Started GFK 1868 Proficy Logic Developer GFK 1918 RX3i CPU Lithium Smart Battery IC695ACC302 GFK 2592 Series 90 30 Lithium Battery Pack IC693ACC302 GFK 2124 RX3i CPU 3 GFK 2514N CRU320 Specifications Note For environmental specifications and compliance to standards for example FCC or European Union Directives refer to the PACSystems RX3i System Manual GFK 2314 Battery Memory retention Lithium Smart Battery C695ACC302 recommended or Series 90 30 Lithium Battery Pack IC693ACC302 Note The IC698ACC701 Lithium Battery Pack is not compatible with the CRU320 and must not be used For battery installation instructions and estimated battery life refer to the battery documentation Program storage Up to 64 Mbytes of battery backed RAM 64 Mbytes of non volatile flash user memory Power requirements 3 3 VDC 1 0 Amps nominal 5 VDC 1 2 Amps nominal Operating Temperature 0 to 60 C 32 F to 140 F Floating point Yes Boolean execution speed typical 0 047 ms per 1000 Boolean instructions Time of Day Clock accuracy Maximum drift of 2 seconds per day Elapsed Time Clock internal timing 0 01 maximum accuracy Embedded communications RS 232 RS 485 Serial Protocols supported Modbus RTU Slave SNP Slave Serial
10. ar performance in FANUC I O networks Ifa master or slave is located in an RX3i system the other controllers should be RX3i or Series 90 30 CPU374 Repeated power up down cycles of an expansion rack containing FANUC I O slaves may result in failure of the slaves operation with the RDY LED off Lost count at power up for Serial IO The serial IO Processor IC693APU305 will lose the first count Processor after every power up or every time the module receives a configuration COMMRE Q status words declared in bit In previous releases the CPU allowed configuration of COMMREQ memory types must be byte aligned Status Words in bit memory types on a non byte aligned boundary Even though the given reference was not byte aligned the firmware would adjust it the next lowest byte boundary before updating status bits overwriting the bits between the alignment boundary and specified location To ensure that the application operates as expected release 3 50 requires configuration of COMMREQ Status Words in bit memory types to be byte aligned For example if the user specified status bit location of l3 the CPU aligns the status bit location at l1 Release 3 50 firmware requires the user to specify the appropriate aligned address l1 to ensure that the utilized location is appropriate for their application Note that the actual reference location utilized is not changed but now is explicitly stated for the user RX3i CPU 15 GFK 251
11. cedure could result in the CPU not powering up If a battery is installed while power is off and there was no battery previously installed and the CPU fails to power up remove the battery power cycle the CPU and then install the battery Hot swapping some analog modules slowly may result in modules not being recognized Occasionally during a hot insertion hot swap of RX3i Non lsolated Analog Input Modules input channels may take up to 2 seconds to reflect actual input values after the module OK bit is enabled in the module status word This has only been seen when the hot insertion has been done slowly i e approximately 1 5 seconds to insert the module RX3i CPU 9 GFK 2514N Subject Description Ethernet disconnect during Word for Word change If the Ethernet connection is broken during a word for word change the programmer may not allow a subsequent word for word change after reconnecting due to the fact that it thinks another programmer is currently attached If this occurs you should go offline and then back online again Simultaneous Clears Loads and Stores not supported PACSystems CPUs do not support multiple programmers changing CPU contents at the same time The programming software may generate an error during the operation Simultaneous loads from a single CPU are allowed Hardware configuration Not Equal after changing target name If you store a hardware configurati
12. dds native support for the new Power Sync and Measurement module IC694PSM001 and resolves several issues Also introduces new features to augment security in the CPU firmware and Proficy Machine Edition software For details see New Features and Enhancements on page 6 and Problems Resolved in Release 7 15 on page 8 IC695CRU320 EH 7 14 Corrects an issue where executing a Run Mode Store displaying the Proficy Machine Edition Show Status window or requesting data using the PACSAnalyzer tool could cause discrete output modules to unexpectedly change state momentarily up to one PLC scan IC695CRU320 EH 7 13 Adds the ability to read the Serial number and Date Code from Proficy Machine Edition software Corrects issues with Logic Write to Flash Service Request 57 and Run mode store in HSB redundancy systems with synchronized CPUs IC695CRU320 EG 6 72 Corrects an issue with the RS 485 COM2 serial port IC695CRU320 DF 6 71 Corrects the behavior of the Logic Driven Read Write to Flash service requests SVC_REQ 56 and SVC_REQ 57 IC695CRU320 DE 6 70 Implements a hardware design update that improves the noise immunity of the CPU module during power up from flash operations IC695CRU320 CE 6 70 Introduces support for new modules enhancements to the Modbus RTU protocol improved Run signal handling in the expansion rack and other improvements Resolves several problems IC695CRU320 CD 6 02 Provides ca
13. dule IC694PSM001 Other modules as listed in the PACSystems RX3i System Manual GFK 2314D or later with the following exceptions Note The CRU320 does not support the PMM335 PACMotion Multi Axis Motion Controller Series 90 30 Expansion Rack Compatibility The PACSystems RX3i supports Series 90 30 expansion racks both local and remote PACSystems RX3i CPUs do not operate in a Series 90 30 Rack Series 90 30 Main Rack Compatibility Series 90 30 Main Racks cannot be used in a PACSystems RX3i system Series 90 30 CPUs do not operate in PACSystemsRX3i Racks Isolated 24V power In applications that use the IC69xALG220 221 222 consult PACSystems RX3i Hardware and Installation Manual GFK 2314 for details of wiring the 24V power 6 RX3i CRU320 GFK 2514N COMMREQ to PBM300 In Release 3 0 the behavior of the COMMREQ fault output on a COMMREQ sent to the PROFIBUS master module IC695PBM300 was changed to be compatible with the Series 90 30 CPU366 PROFIBUS Master Previously the fault output is enabled when the module receives a COMMREQ and it is busy Now the busy condition does not result in the fault output enabled Recommended IC200ALG240 revision When a VersaMax system Genius Network Interface Unit IC200GBI001 operates with a Genius Bus Controller located in a PACSystems controller and the VersaMax system contains an IC200ALG240 Analog Input Module it is recommended to update the IC200ALG240 firmware to Revision 1 10 or later
14. ere are no output modules in the expansion rack The RUN LED for remote expansion rack with input modules only works as follows for all versions prior to version 6 70 When a remote or expansion baseplate is used with the RX3i the RUN LED on the Series 90 30 power supply for that baseplate is illuminated when the system is in Run mode only if the rack contains at least one output module If the rack contains input modules only the RUN LED is not illuminated This is due to the way input modules are managed in the PACSystems design and does not indicate an error In Release 5 00 or later if an attempt is made to download a C block containing undefined symbols the download will fail Machine Edition will display the following message in the Feedback Zone Error 8097 Controller Error Controller aborted the request 0x05 OxFF Prior to Release 5 00 C blocks containing undefined symbols could be successfully downloaded but if they were executed the CPU would transition to Stop Halt mode For details see C Toolkit Compatibility on page 5 Release 5 0 or later The Set Up Input Buffer Function always allocates a buffer containing 2049 bytes This is one byte more than previous PACSystems releases Downloading a hardware configuration with a new IP address to the RX3i while connected via Ethernet will succeed then immediately disconnect because the RX3i is now using a different IP address than the Programmer You must enter a
15. ia the rack based Ethernet Interface module IC695ETMO001 For details refer to TCP IP Ethernet Communications for PACSystems User s Manual GFK 2224 indicates a trademark of GE Intelligent Platforms Inc and or its affiliates All other trademarks are the property of their respective owners PACSystems RX3I IC695CRU320 EJ Redundancy CPU Compliant with EU RoHS Directive 2002 95 EC using the following exemptions identified in the Annex 7 a 7 c l amp 7 c III CPUOK VO FORCE RUN BATTERY OUTPUTS ENABLED SYS FLT COM1 ACTIVE S ZL Q comzactive Ordering Information Description Catalog Number RX3i CPU 1GHz Intel 32 bit processor IC695CRU320 Lithium Smart Battery IC695ACC302 Auxiliary Battery Module IC693ACC302 Standard Power Supplies 120 240VAC 125VDC 40W IC695PSA040 24VDC 40W IC695PSD040 Multifunctional Power Supplies 120 240 VAC 125 VDC 40W IC695PSA140 24 VDC 40 Watt IC695PSD140 Optional RS 232 Cable IC200CBL001 Rx3i Standard 12 Slot Rack IC695CHS012 Rx3i Standard 16 Slot Rack IC695CHS016 Note For Conformal Coat option please consult the factory for price and availability 2 RX3i CRU320 GFK 2514N Hot Standby CPU Redundancy Features For details on the configuration and operation of a Hot Standby CPU redundancy system refer to the PACSystems Hot Standby CPU Redundancy User s Manual GFK 2308 m Survive
16. inloader initial connect baud rate is fixed at 19200 baud Note that the firmware download will occur at 115 2K baud by default Note that if you have hyperterm open on a port and then try to use Winloader on the same port Winloader will often say Waiting for Target until the hyperterm session is closed Hot Swap of power supplies or CPUs is not supported 14 RX3i CRU320 GFK 2514N Serial port configuration COMMREQs With the following combination of circumstances it is possible to render serial communications with the CPU impossible User configuration disables the Run Stop switch User configures the power up mode to Run or Last Logic is downloaded to FLASH and user configures CPU to load from FLASH on power up User application issues COMMREQs that set the protocol on both of the serial ports to something that does not permit communications to the Machine Edition programmer Incorrect COMMREQ status for invalid The program name for PACSystems is always LDPROG1 When program name another program name is used in a COMM_REQ accessing L memory an Invalid Block Name 05D5 error is generated FANUC I O Master and Slave operation Scan sets on the master do not work properly for the first operation of the scan set after entering RUN mode They do work properly for subsequent scans After downloading a new hardware configuration and logic a power cycle may be required to resume FANUC I O operation Use controllers of simil
17. ion I O data exchanged with the module is not meaningful until this bit is set by the module See pages 4 3 to 4 5 of the Series 90 30 High Speed Counter User s Manual GFK 0293C Two Loss of Module faults for Universal Analog module Occasionally the hot removal of the Universal Analog Input Module IC695ALG600 results in two Loss of I O Module faults instead of one 10 GFK 2514N RX3i CRU320 Subject Description Informational fault at power up Intermittently during power up an Informational non critical CPU software fault may be generated with fault extra data of 01 91 01 D6 This fault will have no effect on the normal operation of the controller But if the hardware watchdog timer expires after this fault and before power has been cycled again then the outputs of I O modules may hold their last state rather than defaulting to zero Extended memory types for IO triggers R W and M cannot be used as IO triggers Possible Machine Edition inability to connect Infrequently an attempt to connect a programmer to a controller via Ethernet will be unsuccessful The normal connection retry dialog will not be displayed Rebooting the computer that is running the programmer will resolve the behavior SNP Update Datagram message If an Update Datagram message requests 6 or less bits or bytes of data the controller will return a Completion Ack message without Text Buffer The pr
18. ne Edition reports hardware configuration and logic Not Equal Missing Loss of Terminal Block fault The IC695ALG600 608 616 analog input modules do not produce a Loss of Terminal Block fault when hardware configuration is stored or the module is hot inserted and the terminal block is not locked into place Sequence Store failure When downloading projects with very large hardware configurations or which use large amounts of user memory it is possible to encounter a controller Sequence Store Failure error when writing the configuration to flash To work around this error either either or both of the following actions may be helpful 1 Perform an explicit clear of flash prior to performing the write 2 Increase the operation timeout used by Machine Edition prior to performing the write This is done by expanding the Additional Configuration in the Inspector window for the target controller and adjusting the Request Timeout The timeout may need to be increased to as much as 60 000 msec depending on the amount of memory used and the condition of the flash memory RX3i CPU 11 GFK 2514N Subject Description IC695ALG600 Lead Resistance Compensation setting A configuration store operation will fail if a channel is configured for 3 wire RTD and Lead Resistance Compensation is set to Disabled A Loss of Module fault will be logged in the I O Fault table at the end of the store operation To reco
19. ocessing a request to go to STOP IO DISABLED mode and STOP mode has a higher priority than RUN mode Suspend IO Function Block does not Suspend EGD In a Series 90 70 the SUSPEND_IO function block suspends EGD in addition to IO Scan In PACSystems controllers the SUSPEND IO only suspends IO Scan 16 RX3i CRU320 GFK 2514N Installation in Hazardous Areas The following information is for products bearing the UL marking for Hazardous Areas m WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 m WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND m WARNING EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS m EQUIPMENT LABELED WITH REFERENCE TO CLASS GROUPS A B C amp D DIV 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY m The tightening torque range for the control terminals is 9 6 11 5 in lb Use only wire rated for 90 C Be sure to observe any additional ratings that are provided with the modules
20. on to flash that sets Logic Config Power up Source to Always Flash or Conditional Flash and then change the name of the target in the programming software the hardware configuration will go Not Equal and will not verify as equal Controller and IO Fault Tables may need to be cleared twice to clear faulted state Both Controller and IO fault tables may need to be cleared to take the CPU out of Stop Fault mode If one of the tables contains a recurring fault the order in which the tables are cleared may be significant If the CPU is still in Stop Fault mode after both tables are cleared try clearing the fault tables again Setting Force On Off by storing initial value Once a force on or force off has been stored to the controller you cannot switch from force on to force off or vice versa by downloading initial values To turn the force on or off download the project Number of active programs returned as zero The SNP request Return Controller Type and ID currently returns the number of active programs as zero Serial I O fails at 115K during heavy interrupt load Rare data corruption errors have been seen on serial communications when running at 115K under heavy interrupt load on the controller Under heavy load applications users should restrict serial communications to 57K or lower SNP ID not always provided Unlike the Series 90 30 the RX3i CPU s SNP ID does not appear in the Machine Edition programme
21. or more IC695PNCO01 modules will not be allowed Rare condition of CPU lights out during power cycles In rare instances during multiple rapid power cycles the CPU will fail to power up If this occurs the CPU should recover with the next power cycle The Ethernet module fails to exchange EGD properly during power cycling Very rarely after experiencing multiple rapid power cycles the CPU may fail to establish communication with one or more modules in the backplane at power up When this occurs several pairs of Loss of or missing option module and Reset of option module faults will be logged in the controller fault table If the module is an ETM an event 30H is recorded in its station manager event log To recover from this issue cycle power again Loss of power supplies after firmware update A Loss of Power Supplies after firmware update may occur This does not happen with all firmware updates and will NOT occur if the system is power cycled after the firmware upgrade has completed The faults displayed when this issue occurs are as follows Loss of or missing option module Error Code 36 Group 4 Action 3 Fatal Task Num 9 Fault Extra Data 01 58 02 4f 80 08 Oa 07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Battery installation When installing a new battery if there currently is no battery installed the battery must be installed while the CPU has power Failing to follow this pro
22. otocol specifies that the returned data will be in the Completion Ack message but it may not be GBC30 may not resume operation after power cycle In rare instances a GBC30 in an expansion rack may not resume normal operation after a power cycle of either the expansion rack or the main rack To restore GBC operation power cycle the rack again Configuration of third party modules Do not specify a length of 0 in the configuration of a third party module The module will not work properly in the system Power supply status after CPU firmware update The controller will report a Loss of or Missing Option Module fault for the IC695PSD140 RX3i power supply following an update of CPU firmware Also the slot will appear empty in the programmer s online status detail view The power supply continues to operate normally Power cycle to restore normal status reporting Power supply status after power cycling Rarely turning a power supply on or off may not result in an Add or Loss fault Also the slot will appear empty in the programmer s online status detail view The power supply continues to operate normally Power cycle to restore normal status reporting Don t use multiple targets In a system in which the hardware configuration is stored from one target and logic is stored from a different target powering up from flash will not work The observed behavior is that following a power up from flash Machi
23. pability for low battery detection The new hardware is EU ROHS compliant For details see GFK 2514F IC695CRU320 BC 6 01 Provides for OEM protection in flash based systems that do not use a battery For additional problems resolved see GFK 2514E IC695CRU320 BB 6 00 Adds User Defined Types Variable Indexed Arrays Logic Driven Write to Flash and Backplane Operations Controller Enhancement features See GFK 2514D for details and problems resolved IC695CRU320 BA 5 70 Hardware only upgrade to enhance manufacturability Does not affect product features or functional compatibility IC695CRU320 AA 5 70 Initial release Important Product Information for this Release Release 7 15 adds native support for the new Power Sync and Measurement module IC694PSM001 and resolves several issues Also introduces new features to augment security in the CPU firmware and Proficy Machine Edition software For details see New Features and Enhancements on page 6 and Problems Resolved in Release 7 15 on page 8 Updates IC695CRU320 can be field upgraded to firmware version 7 15 using the Winloader firmware upgrade utility kit 82A1559 SW01 001 A9 which can be downloaded from http www ge ip com support RX3i CPU 5 GFK 2514N CPU Functional Compatibility Subject Description Redundancy operation with dissimilar CPU The CRU320 does not support synchronization with RX7i models is not allowed redundancy units P
24. pon enabling enhanced security usage is optional an access control list editor on the HWC tab will appear This access control list allows you to modify your register set that is available for non local consumption HMI s other controllers etc When Enhanced Security mode is used the default behavior is to make all register space not available for non local consumption A user with an enhanced security project must publish the register space that needs to be accessed externally as Read Only or Read Write For Symbolic variables the tags are added to the access control list via the Publish property which has been extended to include a Read Only and Read Write setting External Reads and Writes that do not exist in the table are rejected by the firmware Note When requesting data from an external device some drivers will packetize data to optimize communication If a request attempts to read a value that is not published the entire packet will fail A single fault has been added to the fault table to help you understand a failed read write After addressing the fault you must clear the fault table in order to try again RX3i CPU 7 GFK 2514N Manual Updates The following information will be added to the next revision of the PACSystems CPU Reference Manual GFK 2222 Decoding an Access Control Fault Fault Group 140 Error code 53 If data access is prevented because of the Enhanced Security settings the Controller logs a fault into
25. r Show Status display Service Request 11 will always return zeros Second programmer can change logic while in Test amp Edit mode While currently active in a Test and Edit session using Machine Edition on one PC Machine Edition running on another PC is not prevented from storing new logic to the controller Must have logic if powering up from flash If the application will configure the CPU to retrieve the contents of flash memory at power up be sure to include logic along with hardware configuration when saving to flash memory CPU may not detect low baitery condition An IC693ACC302 battery with very low capacity may still have a terminal voltage high enough to report that it is a good battery In this case when the battery starts supplying the memory power battery backup the battery voltage quickly drops to unacceptable levels with little warning to the user before failure To insure against data loss users should replace batteries in accordance with the guidelines provided in the PACSystems CPU Reference Manual GFK 2222 Additionally users could save logic and hardware configuration to flash Power up of Series 90 30 HSC module may take as long as 20 seconds As power is applied to a 90 30 High Speed Counter the Module Ready bit in the status bits returned each sweep from the module may not be set for as long as 20 seconds after the first controller sweep even though there is no Loss of Module indicat
26. r cycles the CPU320 CRU320 will power up with the user application and data in RAM cleared There will be a Corrupted user memory fault in the controller fault table Group 130 Error code 1 This will not occur if the user application and data are loaded from flash on power up Always Flash or Conditional Flash WinLoader does not display error when it can t connect serially with PACS CPU WinLoader does not display an error message if it cannot connect to the PACS CPU when attempting to connect to a PACSystems CPU to perform a firmware upgrade This occurs if the cable is physically not connected to the CPU or if the CPU s serial port is not configured for the same baud as WinLoader In this case Winloader displays the status trying to connect followed by waiting for target To proceed with the upgrade press the abort button and correct the cable or baud rate setting 12 GFK 2514N Operational Notes RX3i CRU320 Firmware upgrades using Slot 1 Multiple calls to SVC_REQ 57 ina single sweep may cause CPU watchdog timeouts Error response 1 is no longer returned for Modbus RTU requests with invalid or undefined function codes RUN LED not illuminated on the Series 90 30 power supply for an RX3i remote expansion rack with input modules only releases earlier than 6 70 Undefined symbols in C Blocks Length of serial I O buffer Changing IP address of Ethernet interface while connected
27. roficy Machine Edition Logic Developer Version Requirements RX3i release 7 15 enhanced security PME version 7 00 SIM 11 or later RX3i release 6 00 PME version 6 0 or later To configure a Genius Bus Controller PME version 5 9 SP1 SIM5 or later IC693BEM331 IC694BEM331 with a CRU320 Only single bus Genius networks are allowed RX3i CRU320 initial release PME version 5 90 SIM1 or later C Toolkit Compatibility The C Toolkit for PACSystems is distributed with Proficy Machine Edition Logic Developer Updates can be downloaded from http www ge ip com support The C Toolkit Release 5 50 distributed with Machine Edition Logic Developer 5 9 or later is required for use with the CRU320 Note C blocks that were built using C Toolkit versions earlier than 5 00 Build 16C1 must be recompiled using a newer toolkit version for use with CPU firmware release 5 00 or higher The Series 90 Toolkit IC641SWP709 719 is not compatible with PACSystems Low Battery Detection For the low battery detection circuit to function properly an RX3i CPU Lithium Smart Battery IC695ACC302 must be used Rx3i Backplane Hardware Revision For the CRU320 CPU one of the following backplane hardware revisions MUST be used IC695CHS012 BAMP IC695CHS016 BAMP IC695CHS012CA BAMP IC695CHS016CA BAMP or IC695CHS012 CA or later IC695CHS016 CA or later IC695CHS012CA CA or later IC695CHS016CA CA or later Power supplies and system modules Power Sync and Measurement mo
28. s any one single point of failure Bumpless switching O Synchronized CPUs O One scan switching O Transfer data size up to 2Mbytes selected in CPU hardware configuration and in variable properties m Supports two redundancy communications links m Online repair of failed component m Online programming m Redundancy Memory Xchange Module O Manual toggle switch for role switching which transitions control from the active unit to the backup unit O Redundancy status LEDs m Application initiated role switching to switch the active unit to backup status m Redundancy status bits and message logging m Supports single and redundant Ethernet remote I O LANs through Ethernet Network Interface Unit ENIU modules m Memory error checking and correction ECC single bit correcting and multiple bit checking m Background diagnostics HSB Control Strategy The HSB control strategy has the following characteristics m Active unit does not automatically switch to primary on resynchronization Critical control data plus all redundant outputs must be included in the output data transfer m Bumpless switchover from active unit to backup unit Product Documentation PACSystems CPU Reference Manual GFK 2222M or later TCP IP Ethernet Communications for PACSystems User s Manual GFK 2224 TCP IP Ethernet Communications for PACSystems Station Manager Manual GFK 2225 PACSystems Hot Standby CPU Redundancy User s Manual GFK 2308D or later PACSystems Memory
29. the fault table This fault can be used to help diagnose access problems To prevent overflowing the fault table only one fault is logged until the fault table is cleared Fault example Location 0 8 Date Time 07 07 2013 17 06 55 087 Group 140 INFO_CPU_SOFTWR CPU software event Error Code 53 Action 1 Task Num 3 Extra Data 00 fa 02 a5 00 00 00 00 01 1e 06 00 00 00 00 00 00 00 01 00 00 00 00 00 Meaning of this example fault A 1 bit READ request beginning at S7 was rejected due to an access violation Interpreting the Fault Extra Data Bytes 1 through 8 Ignored when decoding a security related fault Byte 9 The operation during which the fault occurred 01 as in the example Read 02 Write Byte 10 The hexadecimal value HV that represents a CPU memory area HV Memory area 08 R Register memory OA AI Analog input memory 0C AQ Analog output memory 10 l Discrete input memory 12 Q Discrete output memory 14 T Discrete temporary status memory 16 M Discrete momentary internal memory 18 SA Discrete system memory A 1A SB Discrete system memory B 1C SC Discrete system memory C 1E S Discrete system memory 38 G Genius global memory C4 W Bulk Memory Bytes 11 18 0 based bit offset of the memory area being accessed The 8 byte value is encoded in little endian format meaning that the byte values are reversed
30. ver the lost module the configuration must be changed to enable Lead Resistance Compensation and module must be power cycled WinLoader may stop operating On computers running Windows 2000 and using some versions of Symantec Antivirus protection WinLoader will lock up if used in advanced mode Recovery requires cycling the computer s power Logic and HWC not equal after power cycle If the Hardware Configuration from Target 1 with Logic Configuration Power up Source and Data Source both set to Always from Flash is stored in Flash then Logic and Hardware Config from Target 2 with Logic Configuration Power up Source both set to Always from RAM are stored to RAM and there is a good battery then when power is cycled the programmer may show that Logic and Hardware Config are not equal The remedy is to clear Flash and re store the Logic and Hardware Config from Target 2 WinLoader does not detect PC COM port in use when upgrading PACSystems CPU WinLoader does not detect if a PC s COM port is in use when attempting to connect to a PACSystems CPU to perform a firmware upgrade If the port is already in use it displays the status trying to connect followed by waiting for target To proceed with the upgrade press the abort button and disconnect the other application that is using the COM port CPU320 CRU320 user application and values cleared after power cycle Under rare circumstances during multiple rapid powe
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