TCT Series Torque Tester User Manual - NIDEC
Contents
1. 1 setting by selecting the black arrows Select the mode of measuring Peak or Track you can adjust the mode by the selecting the back arrows Refer to Figure 11 1 to view an example of the Quick Run screen The Quick Run mode has feature that allows the user to graph the Peak Time To Adjust the length of time on the graph please refer to Adjusting Your Settings Peak Time Using Measure Mode Fig 10 2 1 Select Measure Mode from the main menu Fig 10 3 2 Peak or Track if you are unsure which testing mode you should select refer to the glossary of terms at the beginning of this manual for clarification Press the Next arrow Fig 10 4 3 Select a user profile Please note that a user profile is customized to each specific testing Changes to the profile settings can be performed from the Settings gt Profile start UP screen Menus TCT Series Manual Quick Run 2 24 In Lb E Main Menu Power Of Torque Calculator Measure Mode Mode Selected Select Measurement Profile PROFILE 1 PROFILE 2 PROFILE 3 PROFILE 4 PROFILE 5 PROFILE 6 PROFILE 7 PROFILE 8 mn 10 Measuring Torque Using Peak Mode Using Track Mode Select Track and select the Next arrow The screen for the Track mode will now appear please Fig 11 1 Measure Mode 4 You may begin testing your tool For screwdrivers cami NUMBER and power tools insert the rundown fixture into2. main menu Main Menu Fig 7 2 This screen will allow users to navigate through different functions that the TCT Series torque tester features Users may return to this screen when they are finished with one function and would like to move on to another Please note that users must return to the main menu to power down the unit Settings Fig 7 3 The TCT series torque tester offers a settings menu that allow users to adjust the features on the unit to their own specifications The following step by step instructions will help you navigate through the settings menu and adjust the following features To get started you must select Settings from the main menu Adjusting Your Settings Fig 7 4 Auto Clear The Auto Clear function allows users to set a desired amount of time in seconds for a torque reading to be displayed before it is cleared from the screen To adjust the time select a number 1 thru 9 and select the Back arrow To turn off this feature select Off and select the Back arrow For visual reference of this screen you may refer to the picture on the right TCT Series Manual Main Menu Power Of Torque Calculator settings Menu Back Light Brightness Settings Menu Auto Clear Time second s ES ES ca Display Features amp Settings Adjusting Your Settings Continued Settings Menu Fig 8 1 Language Language The Language feature allows users to operate the Language Selected to
3. required In most applications a 6 12 month periodic calibration is acceptable Please contact your local distributor or the manufacturer when your unit is up for its calibration interval TCT Series Manual 4 Component Identification Rundown Fixture Not available on all units LCD Touch Screen Docking Plate Optional Accessory AC Power Adapter Power On Button SD Card Slot USB Port TCT Series Manual 5 Glossary of Terms Filter The expected time needed to capture a peak Milliseconds Peak Peak Mode is used to measure and display the maximum torque that a tool experiences when being used in a CW or CCW direction The Peak Mode is most commonly used for calibrating pulse tools electric oneumatic clutch tools clicker style torque wrenches and hand torque drivers Track The Track Mode measures the amount of force that is applied to the transducer in live time This is used to verify the calibration of dial indicating amp beam style torque wrenches Track Mode may also be used for bottle cap fastening Torque High Limit The Torque High Limit is used to notify an operator when the reading falls above the maximum torque value Maximum acceptable reading Torque Low Limit The Torque Low Limit is used to notify an operator when the reading falls below the minimum torque value Minimum acceptable reading Cpk Value The Cpk value also Known as the process capability for a centered process is a statistical valu
4. the transducer before you begin a You can press the statistics buttone in the lower right hand corner to access additional High 5 75 Units In Lb information Low 4 75 Mode Peak b You can export the captured readings by Direction CW pressing the save button in the lower right Ld dl hand corner Fig 11 2 5 Once the export button is pressed the Export Name Job Name screen will appear It is recommended to save the export name as the serial number of the tool s for easy reference Press Next to proceed to the next screen 6 Once you have captured your peak you may save and export your data to a Fig 11 3 computer via a USB Cable or an SD card or you may clear the reading by selecting clear Fig 11 4 Measure Mode select the units you are measuring from the menu and select the Next arrow see Figure 11 3 for an example The High and Low Units In Lb i i i Mode Track Torque limits will be displayed from their settings in Peak Direction CW mode When you have finished measuring in Track mode you may return to the main menu by selecting the Main Menu arrow TCT Series Manual 11 Exporting Data Exporting Data from Peak Mode USB Fig 12 1 Note Before exporting any data you must install the USB Device Driver Refer to the USB installation instructions of this manual 1 To export your data select the Export button 2 You will be given the option of creating a name
5. to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware __ Cancel Hardware Installation 4 The software you are installing for this hardware FAS USB to Serial Converter has not passed Windows Logo testing to verty its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the comect operation of your system either immediately or in the S Microsoft strongly ds that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing 14 USB Driver Installation 8 box will appear stating that the New Hardware Wizard has finished installing the software Found New Hardware Wizard Click Finish Completing the Found New Hardware Wizard The wizard has finished installing the software for F FAS USB to Seral Converter Click Finish to close the wizard Cancel 9 The virtual serial port has been installed The 2 x determine the port name click on Start then eS ee e Control Panel then double click on System General Computer Name Hardware Advanced The following box should appear a Microsoft Windows XP Professional Version 2002 Service Pack 3 Registered to Tim 76487 0EM 001 1903 00111 Manu
6. 10 53 10 65 10 69 I ON EU amp D 12 USB Driver Installation USB Device Driver Installation Instructions 1 Connect the USB cable from your TCT torque tester to the USB port on your computer 2 Onceitis connected a Found New Hardware bubble will appear over your the task bar on the computer s desktop screen 3 Next the Hardware wizard dialog box will appear 4 Check No not this time and click Next gt TCT Series Manual i Found New Hardware gt lt FAS USB to Serial Converter fe al e 12 20 PM Wednesday 6 17 2005 Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on PN the Windows Update Web site with your permission Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device No not this time Click Next to continue lt Back Next gt L caca Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission co Can Windows connect to Windows Update to search for software Yes this t
7. SHIMPO TCT Series Torque Tester User Manual AXE PAUNRES 21 A pana ET CE lt alana ut TE lt z Pis ror AS My A TT RE SES yas Nidec Shimpo America Corporation 1701 Glenlake Avenue Itasca Illinois 60143 800 237 7079 Info Shimpolnst com www shimpolnst com Table Of Contents DOUG E E A A E E E E 3 e SIGCHI Cal ONS sister r A 4 e Component Identification ss 5 o Glossary of URNS a ae 6 e Display Features and Settings ss 7 9 DIS SCOR a ae suceeseteu 7 MAMIE a ee ce 7 RS a aacveasiessdoaeents 7 Adiusting OUR STING ane ea ee nn 8 9 Measuring LOUE en ans ans aa en en au 10 11 DS late RTS A ROU E E A E 10 Using Measure Mode ioe cee sncteccises can tedenwencetsneceneteticendaeetissievedien ANS 10 FS A NOS aise cece ect he cee oe 11 ONE gs santa se sacle E ogedeesssuseb see 11 EXO DAS aan ie dren nem ae mn le e USB Driver Installation eeeasneseeneenes 13 17 o Trouble OO NG A eee ea ne en se 18 e Warranty Limitation Of Liability 19 TCT Series Manual 2 AN WARNING Do not operate unit until you read and understand ALL safety information Failure to do so may result in damage to the product and or bodily injury Safety Information Do not wear any loose articles of clothing or jewelry when operating unit Always wear appropriate attire when using these products i e protective eye we
8. TATUTORY OR OTHERWISE INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE Limit of Liability FLEXIBLE ASSEMBLY SYSTEMS INC SOLE AND EXCLUSIVE LIABILITY HEREUNDER SHALL BE TO REPAIR OR REPLACE GOODS OR PARTS THEREOF FOUND TO BE DEFECTIVE WITHIN THE WARRANTY PERIOD IN NO EVENT SHALL FLEXIBLE ASSEMBLY SYSTEMS INC BE LIABLE TO PURCHASER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE INCLUDING BUT NOT LIMITED TO DAMAGES RELATED TO LOSS OF PROFITS OR REVENUE LOSS OF USE OF THE GOODS OR ANY ASSOCIATED EQUIPMENT COST OF SUBSTITUTE GOODS DOWNTIME COSTS OR OTHER DAMAGES TO PURCHASER OR ITS CUSTOMERS TCT Series Manual 19
9. ack arrow when you are finished Minute s TCT Series Manual 8 Display Features amp Settings Adjusting Your Settings Continued Fig 9 Brightness The Brightness feature allows users to adjust the touch screen s level of brightness To increase the level of brightness select the button to decrease the level of bright select the button You many continue to press either button until you reach your desired level of brightness Select the Back arrow when finished Fig 9 2 Peak Time The Peak Time setting allows users to adjust the range of time when measuring the amount of time it takes for a tool to reach its torque To adjust the time select a number from the key pad and select the Back arrow Peak Time is measured in milliseconds Torque Calculator The torque calculator is provided for the convenience being able to convert different units of torque Fig 9 3 Eat 9 Fig 9 4 Profile The profile menus allows for up to 8 different testing strategies to be preset and stored in the memory All functions of the profile can be customized to each testing strategy TCT Series Manual 1 Settings Menu Brightness Settings Menu Peak Time M5 Edit Profiles PROFILE 1 PROFILE 2 PROFILE 3 PROFILE 4 PROFILE 5 PROFILE 6 Measuring Torque Using Quick Run Select Quick Run from the main menu Select the correct units of measurement you can adjust the Fig 10
10. ar pants closed toed shoes Always check for loose wires and cables on and around unit before beginning operation Keep unit and charger away from water always store in a dry place and safe environment Do not operate unit in a flammable or explosive environment Never apply torque to this unit that exceeds the maximum torque value Doing so may result in damage to the unit and injury to the operator Unauthorized personnel should never be permitted to operate this unit Never use additional accessories with this unit that were not included and are not from this manufacturer doing so could result in damage to the unit Always operate unit in a clean and organized work place This unit should always be kept clean dry and free from oil and grease Do not perform repairs on this unit unless you are an authorized service technician Always unplug unit before inspecting cleaning or performing maintenance on the unit Never perform maintenance on unit that is not in accordance with the maintenance procedures listed in the service and maintenance portion of this manual Failure to comply with these instructions may result in damage to the unit TCT Series Manual 3 Specifications TCT Series Features The TSTT series touch screen torque tester provides an intuitive menu selection through the use of an easy to operate touch screen interface The TSTT series provides unsurpassed accuracy for testing torque wrenches manual screwdr
11. e that is used to indicate how closely a series of test samples are grouped around the target value Torque Threshold The Torque Threshold is the minimum reading the unit will read This feature is designed to help avoid picking up a reading due to operation setup Note see 5a CW Captures peaks in the clockwise direction only CCW Captures peaks in the counterclockwise direction only 5a Setting this valve too high may not allow the unit to pick up readings Measure Mode Use this mode if you would like to save or export data related to your tools performance Quick Run Use this mode if you would like quick access to the torque tester s measuring capability Rundown Fixture A rundown fixture helps simulate an actual joint during the fastening process Common types of joints are hard medium and soft A rundown fixture is required for testing power tools such as cordless screwdrivers electric screwdrivers air screwdrivers pulse tools amp nutrunners Profile The torque tester allows for up to 8 different profiles to be preset The profile allows the user to quickly select a predetermined testing strategy TCT Series Manual 6 Display Features amp Settings Power up amp Display Screen Fig 7 1 When the operator switches on the unit press the white square button on the left hand side of the unit to power on the torque tester this screen will appear Touch any area of this torque display screen to continue to the
12. factured and supported by Todd Satellite Pro Intel R Core T M Duo CPU TOSHIBA isc 2 09 GHz 1 99 GB of RAM Physical Address Extension Support Information TCT Series Manual 15 USB Driver Installation 10 Select the Hardware tab and click on Device zixl System Restore Automatic Updates Remote Manager General Computer Name Hardware Advanced Device Manager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Device Manager apt Driver Signing lets you make sure that installed drivers are LE compatible with Windows Windows Update lets vou set up how Windows connects to Windows Update for drivers Driver Signing Windows Update Hardware Profiles Hardware profiles provide a way for you to set up and store Hardware Profiles O Device Manager B x 11 The Device Manager Program will appear Expand the Ports group e m 8 e mA d Batteries H ig Computer 7 ge Disk drives El a Display adapters El DVD CD ROM drives 1 65 Human Interface Devices A E IDE ATA ATAPI controllers H 8 Imaging devices ES Keyboards m Mice and other pointing devices E Modems m i Monitors H Network adapters Fl Ports COM amp LPT an FAS USB to Serial Converter COM23 oe Processors H A Sound video and game controllers fe System devices Universal Seria
13. for your data You may select letters and numbers to create the name To switch between the numeric and aloha screens press the 123 button when it is on the alpha screen or press the ABC button when it is on the numeric screen To move on select the Next arrow 3 You will now have the option of exporting it to an SD card or a USB Cable Refer to Figure 9 2 to view the export screen 4 From the measurement export screen select the data you would like to export and press the USB or SD Card buttons Exporting Data from Peak Mode Continued Fig 12 2 1 The Data that is exported from your computer will display the following information in the HyperTerminal program Please refer to Figure 10 1 to view what the data export will look like 2 Users may copy and paste the data read out in HyperTerminal into a Microsoft Office application TCT Series Manual Measurement Export 5 24 5 25 5 42 5 25 5 28 5 25 Send a Main Menu Date 10 01 2009 Time 20 29 13 Unit S N 123456 Transducer 25 In Lb Job TOOL123 1 Measurement direction CW Maximum Torque Limit 10 75 In Lb Minimum Torque Limit 10 25 In Lb Threshold Torque Limit 5 00 In Lb Peak Time 0 500 Seconds Maximum recorded 10 69 In Lb Minimum recorded 10 50 In Lb Sigma 0 068 Cp 1 234 Cpk 0 908 Readings above maximum 0 Readings below minimum 0 Percentage not OK 0 000 Reading Peak 10 64 10 50 10 53 10 54 10 55 10 52 10 51
14. ime only Yes now and every time connect a device preeeeeseceseseeeseoseeseesesesesssesey Click Next to continue 13 5 The dialog box will ask how the software should be installed check Install from a list or specific location Advanced option and click Next gt 6 Browse to where the fascdc inf file is located and click Next gt 7 The wizard will begin the installation of the driver A box will pop up with a warning that this software has not passed Windows Logo testing this is WINDOWS software Click Continue Anyway TCT Series Manual USB Driver Installation Found New Hardware Wizard This wizard helps you install software for FAS USB to Serial Converter G your hardware came with an installation CD S at ais disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Es Found New Hardware Wizard Please choose your search and installation options f Q Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM M Include this location in the search C FlexibleAssembly Dont search will choose the driver
15. ivers electric screwdriver pneumatic screwdriver and other torque controlled power tools The TSTT series is unrivaled with the number of features and benefits it has to offer Its integrated level sensor automatically rotates the LCD screen depending on the torque testers orientation In addition the unit provides the ability to do a quick audit or metrology level calibration making it an incredibly versatile and priceless instrument for any QA department e 0 5 of reading from 10 to 100 of full scale e Full color LCD touch screen e On screen torque calculator e Made in USA e 1 Year Warranty e Processes statistical calculations CP CPK Sigma e On Screen graphing capability for tool performance analysis e Export data directly to computer through USB or save to SD Card e Automatic screen rotation level sensor flips screen vertically or horizontally e Quick Run mode provides the ability to quickly audit and verify a tool e Metrology level Measure mode allows users to to establish acceptable tolerances e Eight available engineering units In Ozs In Los Ft Los Nm cNm KgCm gfCm Kgm e Li lon technology provides extended battery life up to 4 hours of continuous use or 12 hours idle e Advanced user programmable options Models Available Data Output Port 0 5 3 6 V Lithium lon Charge Time Charger 4 25 Lbs Calibration of Unit In order to maintain a high standard of accuracy periodic calibrations are
16. l Bus controllers In this case the port is COM23 TCT Series Manual 16 USB Driver Installation 12 The FSTT1 uses the native CDC classic device driver supported by Windows XP The following text is a copy of the required inf file Lascde Le e r Version Signature S Chicago Class Ports ClassGuid 4D36E978 E325 11CE BFC1 08002BE10318 Provider FAS DriverVer 09 12 2006 1 1 1 5 DestinationDirs DefaultDestDir 12 Manufacturer SFAS FAS Mfg FAS Mfg sUSsBtoserialConverterc USBtoser Install USB VID O3EB amp PID 6119 USBtoSer Install include mdmcpq inf CopyFiles FakeModemCopyFileSection AddReg USBtoSer AddReg USBtoSer AddReg HKR Dev Loader nrkermm HKR NTMPDriver usbser sys HKR EnumPropPages32 MsPorts dll SerialPortPropPageProvider USBtoSer Install Services AddService usbser 0x00000002 USBtoSer AddService USBtoSer AddService DisplayName sUSBSer ServiceType 1 StartType 3 ErrorControl 1 ServiceBinary 12 usbser sys Strings FAS Flexible Assembly Systems USBtoSerialConverter FAS USB to Serial Converter USBSer USB Serial Driver TCT Series Manual 17 Trouble Shooting Guide Possible Cause Solution OOOO oo Inconsistent Torque Readings Wrong Filter Set Always use a rundown fixture Rundown Fixture Not Being Used when testing power tools Tool being tested is unable to hold consistent torque value Send
17. oys such goods ina manner that is not in accordance with Flexible Assembly Systems Inc supplied instructions or 3 damages the goods in any manner through any means The foregoing warranties also are subject to revocation or modification in Flexible Assembly Systems Inc sole discretion in the event that Purchaser uses or transfers the goods outside of the country from which they were sold without notice to and written consent from Flexible Assembly Systems Inc In such event Flexible Assembly Systems Inc may charge Purchaser at prevailing prices Repair parts are warranted by Flexible Assembly Systems Inc for a period of one 1 year from the date of delivery provided however that repairs or replacements to original goods shall not renew or extend the warranty period of such goods Replaced goods or parts become the property of Flexible Assembly Systems Inc Goods supplied hereunder which have been purchased by Flexible Assembly Systems Inc from other manufacturers shall have only the warranty offered by the manufacturer thereof and Flexible Assembly Systems Inc disclaims any responsibility with respect to the performance of such goods Service labor provided by Flexible Assembly Systems Inc is warranted by Flexible Assembly Systems Inc for a period of ninety 90 days from the date that the Field Service Report is executed THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY OR ERFORMANCE EXPRESS IMPLIED S
18. rque tester in the desired language of their choice The tester features the following languages English To change the language simply select the language of your choice and select the Back arrow For visual reference of this screen you may refer to the picture on the right Fig 8 2 Settings Menu Clock The TCT torque tester allows users to set the time oes and date on the torque tester To adjust the date press the numbers on the keypad once you have finished adjusting the date you can adjust the clock also by pressing the same numbers on the key pad Fig 8 3 Settings Menu Sleep Mode The Sleep Mode feature automatically shuts down the ca aaa torque tester when it is not in use in order to AE conserve battery life Users are allowed to adjust the set amount of time the torque tester is on before the as Sleep Mode is enabled Users also have the option to disable this feature To adjust the time touch a number a on the keypad from 1 to 40 This will set Off the time in minutes Once you have adjusted the time select the Back arrow Fig 8 4 Settings Menu Back Light Back Light The Back Light keeps the screen lit on the torque tester for a specified amount of time while the torque tester is not in use Users have the option of keeping the back light on from 30 seconds to 8 minutes Users are allowed to turn off this feature as well To adjust the time select a number on the keypad from 5 to 8 Select the B
19. tool in for evaluation Send torque tester in for Torque Tester needs calibration calibration Unit turns off by itself Unit will not turn on Calibration of Unit In order to maintain a high standard of accuracy periodic calibrations are required In most applications a 6 12 month periodic calibration is acceptable Please contact your local distributor or the manufacturer when your unit is up for its calibration interval TCT Series Manual 18 Warranty Limitation Of Liability Warranty Flexible Assembly Systems Inc Manufacturer warrants to Purchaser that all goods supplied hereunder which are manufactured by Flexible Assembly Systems Inc or individual manufacturer s will be free from defect in material or workmanship for a period of one 1 year from the delivery date unless a different period is set forth in the body of the proposal in which these terms are incorporated Should any defect appear during the warranty period Flexible Assembly Systems Inc shall if given prompt notice by Purchaser correct such nonconformity by in Flexible Assembly Systems Inc sole discretion either repair or replacement of the nonconforming goods F O B Flexible Assembly Systems Inc designated repair facility The foregoing warranties are subject to revocation in Flexible Assembly Systems Inc sole discretion in the event that Purchaser 1 modifies the goods in any way without the express written consent of Flexible Assembly Systems Inc 2 empl
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