NEVI Catalogue - ULMA Construction
Contents
1. H 3 9m H 3 6m H 3 3m A K E EE Ed LY n f 1 f fet bt 4 dd E AD E AD E AM E Al gt da 5 AD E AD E As E AD Z c L y NI Nr NT NS NP NIE NI NP NC NEC N L 1 L A NEVI Panel s height range Ranges 2 7m 3 9m Ranges 2 4m and 1 2m H 3 6m H 3 3m gt j K H 3m q y H 2 7m LY a T3 H 2 4m 3 4 i r Pal Ne d a po dos LEN a a 5 am IN AN AK ZAN 4 AN As AN LAN AB LAN 4 Y xy NY NY N NZ gt NR NIE NIE NIE NY NP NP A NEVI Panel s height range Ranges 2 4m 3 6m 10 IJULMA NEVI MODULAR FORMWORK Ranges 2 7m and 1 2m T 5 4m2. AE L ur A Compensation plate FR V U LMA Construcci n NEVI MODULAR FORMWORK One face formwork For cases in which it is not possible to place Panels face to face and thus it is impossible to use Tie Rods to support the pressure of the concrete it is necessary to use exterior structures to support said forces UCAB Walers are used with NEVI Formwork for one face formwork It is quick and easy to anchor the panels to the walers using hooks However at the base the trusses must be anchored to the ground by rods that were previously installed in the sills or foundation These rods should support the concrete pressure After assembly or installation these systems panels and trusses together can be lifted and moved to be used in different positions or pourings For safety when working at high elevations is required working platforms can be incorporated into this system A UCAB Walers User s Manual
3. Multiple rectangular column with clamps A Multiple rectangular column with Universal Panels Sharp edges on the columns can be avoided by using i Chamfer strips This is a plastic component that is placed between two panels joined together at 90 angles it is not necessary to nail it to the plywood because its special shape allows it to brace the profile It also has slotted holes necessary to permit passing the Universal Panel Bolt through the lateral holes of the Column Panel DE WI igl jue t TR M fin L RA p SIDE mi hj al Vi ATIS nii 1T vip m ALB Ls LE Construcci n NEVI MODULAR FORMWORK Tanks Water stop solutions There are two ways to provide water stop solutions for System components walls Water Stop System 26 Valid for pressures up to the equivalent of a 10m height of water These components are placed on Tie Rods rather than the standard tube and cone Plate Washer Nut Spacer tube 22 26 Water Stop Cap 26 Plug 26 Dl Hm DE NI PEGE ME GE pay FEE ZUGE ZORRO LB EJ SA par ZA AS Water Stop Cap 26 Tie Rods 15 Spacer tube 22 26 A Elements disposition for pouring A Elements disposition after pouring Water Stop System DW15 System components This component can support a pressure equiva
4. NIE z NG Y CX ER NY A Panels using appropriate auxiliary equipment I mi WA E A Install the handrails and working platforms over the A Using appropriate auxiliary equipment to reach the 23 Construcci n A The NEVI Modular Formwork lightweight allows handset assembly h Once the concrete has cured stripping can begin V ULMA NEVI MODULAR FORMWORK Gang assembly procedure Place formwork Panels on top of the wood sills with the metal frame facing upward Connect the panels with clamps on the vertical and horizontal joint and with walers if necessary Assemble the stabilizing equipment with Push pull Props Heads and Push pull Prop Shoes V ULMA 24 NEVI MODULAR FORMWORK o A WAY NA NA m AAN N I b P TN IN GY A 1 d JE GO dd Install handrails on the top of the gang using post brackets safety handrails posts and wood planks or tubes Alternatively Walkway Brackets can be used to form the working platform and the handrail We ES TER EVEN E SS EEE 4 S GE i S E S x d T gt YQ E
5. 4 8M N T F mS Sim l oh A A H 42m ALA K le Sala AJ IF T I 7 NT 7 ER e Rn n q n n h n q n qn qr Eod A L B N E d Hii J J Eu E ZY LAN EN AN AS AN AN AD 4 AS A V pA NIM Np NIM gp a NE NE x DS AN 3 _ A Ls E RMA L a B MAMA n EEE LE DE RE Ba LI L A NEVI Panel s height range Ranges 4 2m 5 4m Ranges 2 4m and 1 2m B A NEVI Panel s height range Ranges 3 9m 4 8m V ULMA Construcci n L L NEVI MODULAR FORMWORK Universal Panel A world of possibilities The Universal Panel has U shaped ribs with multipunched holes Thus these holes permit quickly framing corners bulkheads and pilasters combining Universal and wall panels SS Range of Universal Panels Pan
6. WALI A 1920645 1920651 1920654 1920657 1920646 1920652 1920655 1920638 43 5 5272 27 4 2017 ATMA AS 1920647 1820658 1920656 1920659 1920648 1920649 1920650 Corners Inside Corners NEVI Inside Corner 2 7 NEVI Inside Corner 2 4 NEVI Inside Corner 1 2 Outside Corners NEVI Outside Corner 2 7 NEVI Outside Corner 2 4 NEVI Outside Corner 1 2 Hinged Corners NEVI Hinged Corner 2 7 NEVI Hinged Corner 2 4 NEVI Hinged Corner 1 2 57 1920881 52 192088 28 1920893 En T T A T 29 3 1920930 26 1920932 IiE 1920935 41 4 1920943 37 1920947 19 2 1920951 e e gt e LSS gt gt gt gt 53 Construcci n NEVI MODULAR FORMWORK Compensations Compensation Tube NEVI Compensation Tube 2 7 NEVI Compensation Tube 2 4 NEVI Compensation Tube 1 2 Compensation Profile NEVI Compensation Profile 2 7 NEVI Compensation Profile 2 4 NEVI Compensation Profile 1 2 Compensation Plate NEVI Compensation Plate 2 7 NEVI Compensation Plate 2 4 NEVI Compensation Plate 1 2 54 IJULMA Tying Elements Lifting 8 1920835
7. NEVI Lifting Hook 3 TOM GK X O e NEVI Clamp MEGALITE Clamp Gang 24 1920901 21 4 1920904 10 1920909 24 1920863 21 4 1920867 10 8 1920371 EN 5973 1920916 35 5 1920920 20 1920924 COMAIN waler COMAIN waler 3 18372 1850433 COMAIN waler 1 6 9 8 1850159 COMAIN waler 0 75 4 8 1650162 Hook Hook 0 45 1850164 Long hook 0 7 1250133 Fixed Plate Nut 15 Construcci n NEVI MODULAR FORMWORK Push pull Props Stabilizing Push pull Prop Head 25 1 1920804 Work Platforms Safety NEVI Post Bracket 125 1920854 Push pull Prop Shoe 4 3 1900144 Safety Handrail S V Push pull Prop Push pull Prop 1 1 1 7 Push pull Prop 2 4 3 5 Push pull Prop 3 6 4 8 Push pull Prop 5 6 V ULMA We 24 2 43 3 EX 1900134 1199012 1908168 1900147 Safety Handrail Post 3 4 1902210 fo ORMA Walkway Bracket 14 8 1861094 b L 55 Construccion NEVI MODULAR FORMWORK Climbing Anchors ORMA Climbing Bracket 36 5 1900386 Tie Rod Tie Rod 15 1 le 0230100 U Tie Rod 15 1 2 2 0230120 Tie Rod 15 1 5 22 0230150 U Tie Rod 15 2 575 0230200 Tie Rod 15 6 8 6 0230600 NEVI Bulkhead Hook 0 76 1920811 Cone DW 15 M24 1 1901080 Panel Bolt 0 39 1861122 Climbing Ring NT 15 0 8 1901083
8. lt 7 DT a LV as wwo seco Mg Linc A List of materials budget 3 V ULMA 9 NEVI MODULAR FORMWORK All imaginable wall geometries become reality with NEVI Modular Formwork 90 Corners The inside face of 90 corners is framed using the Inside Corner These corners provide a solution for wall thicknesses between 15cm and 60cm with a standard deviation of 5cm They also provide solutions for all wall dimensions whether without compensation or with maximum compensation thickness of only 5 cm using Plate nut washers so walers are not required There are various solutions used to frame the outside face of 90 wall corners A Panel Inside Corner connection detail 300 4 Inside Corner with compensation 300 A Inside Corner top view 4 Inside Corner joint with Adjustable Clamps V ULMA Construcci n NEVI MODULAR FORMWORK With Outside Corner The outside face of 90 corners is framed with the Outside Corner joining it to the adjacent Panels with Clamps in both directions 60 cm A Panel Outside Corner connection detail 4 Panel Outside Corner joint with Adjustable Clamps 30 V U LMA Construcci n NEVI MODULAR FORMWORK y With Universal Panel Combining the Univ
9. le dee AB M we CA dava A A User s Manual lt For further information refer on to the Climbing Systems User s Manual Construcci n 47 Foundations Fasten tie rods with Eccentric Plate ES pun W o W W dE V U LL Plate Washer Nut In these cases it is also necessary to chock the panel Construcci n NEVI MODULAR FORMWORK Other solutions Elevator shafts F Inclined walls Construcci n 49 Large gangs with walers ry i e pv gue 0 gt y d uf MT Construcci n NEVI MODULAR FORMWORK 2 Handling and repair V Un sistema de f cil empleo Shipping and handling Material should be handled and transported with the proper auxiliary equipment after marking off the work area and stopping the flow of pedestrian traffic in the area Transport small elements in crates or boxes to avoid losing them E Stacking m an HIT PRNIL a Stack the plywood panels in such a way as to avoid damaging them Place the panels on top of frames in order to maintain order cleanliness and distribution At this point store the panel packets alternating a block between them after use H Lifting
10. The Fixed Clamp includes two icons in the wedge simulating a padlock indicating the sense of striking for its closure or opening ULMA UT The clamp joins panels in the edge Construcci n NEVI MODULAR FORMWORK E Waler A consistent lifting or alignment of panels ERAN n AA Af NA 4 XI 4 4 The Waler is an auxiliary element used to lift gangs H n and alignment accessory for compensations les 4 XI M gy pn j a FIT r AN LAN A xi P m mf Ell cb I 2400 A Hooks and Plate Nuts 15 are used to fix this waler to the panel 5700 2700 A Walers in fillers A Stiffness system
11. 1 480 304 4948 Mid Atlantic Baltimore Branch 8235 Patuxent Range Road Jessup MARYLAND 20794 Phone 1 443 296 9852 Fax 1 443 296 9860 Mexico ULMA Cimbras y Andamios de M xico S A de C V V a Gustavo Baz Prada 2160 Acceso 5 54060 Col La Loma TLALNEPANTLA Mexico State Phone 52 55 5361 6783 Fax 52 55 2628 3549 www ulma c com mx Peru ULMA Encofrados Peru S A Av Argentina 2882 LIMA Phone 51 1 613 6700 Fax 51 1 613 6710 www ulma c com pe Norte Branch Ctra Pomalca km 2 7 Chiclayo LAMBAYEQUE Phone 51 7 460 8181 Fax 51 7 460 8182 ASIA AFRICA PR China ULMA Formworks China R O 1009 Fortunegate Mall 1701 West Beijing Road SHANGHAI 200040 Phone 86 21 62887070 Fax 86 21 62885980 www ulma c com UAE ULMA Formworks UAE L L C Plot No 597 547 Dubai investments Park P O Box 282286 DUBAI Phone 4 971 4 8858208 Fax 971 4 8858209 www ulma c com Singapore ULMA Formwork Singapore PTE LTD 2 Senoko Way 758027 SINGAPORE Phone 65 6758 2338 Fax 65 6758 8523 www ulma c com Construcci n ULMA in Spain ARAG N Branch Pol Ind El Pradillo Il Aneto 2 Parcela 23 50690 PEDROLA Zaragoza Phone 976 654645 Fax 976 654635 ASTURIAS Branch Pol Ind de Roces 5 Gustavo Eiffel 46 33211 GIJ N Asturias Phone 98 5168038 Fax 98 5167513 BALEARES Branch Pol Ind Son Noguera Cas Rossos 12 14 07620 LLUCMAJOR Illes Balears
12. Construcci n 4 For further information see the One Face Formwork UCAB Walers Systems User s Manual 44 V U LMA Construcci n NEVI MODULAR FORMWORK E Climbing Climbing formwork rises vertically by stages to build walls that cannot be completed in a single pouring due to their height Accordingly a working platform is built at the required height and the formwork is supported on it The Climbing Bracket supports the platform and the formwork Climbing Brackets are used for walls up to 20m height where maximum pouring height should be 3 9m If it is necessary to build higher walls where pouring height is also higher than 3 9m ULMA Construcci n has other climbing systems appropriate for these specific needs Brackets and formwork are moved and lifted separetely connecting the brackets with bracing tubes Pl ati ft p idi m v od Wu EZ i Lu p V ULMA A Climbing Bracket support elements Climbing Rings NT15 and screw Construcci n 45 NEVI MODULAR FORMWORK The climbing bracket support on the Climbing Rings NT15 should be screwed in to Cones DW15 M24 embedded that remain in the wall since the previous pouring level For architectural walls it is also possible to use a smaller cone Cone AWF which is assembled and used in the same way as the Cone DW15 M24 The cone can be assembled without having to perforate t
13. Phone 971 669850 Fax 971 121512 BARCELONA Branch Pol Ind Sud Est Pintor Vel zquez 7 y 9 08213 POLINYA Barcelona Phone 93 7132727 Fax 93 7133643 V ULMA CASTILLA LE N Branch Ctra Burgos Portugal km 116 47270 CIGALES Valladolid Phone 983 581009 Fax 983 581021 DERIO Branch Iturritxualde 3 48160 DERIO Vizcaya Phone 94 4521425 Fax 94 4522468 GALICIA Branch Pol Ind Esp ritu Santo Rua Bell 24 26 15650 CAMBRE La Coruna Phone 981 649802 Fax 981 649060 GRANADA Branch Camino Nuevo s n 18210 PELIGROS Granada Phone 958 405028 Fax 958 405328 LAS PALMAS Branch Pol Ind Las Majoreras Los Llanillos 33 35259 INGENIO Las Palmas Phone 928 789212 Fax 928 789538 MADRID Branch Pol Ind Sur 28863 COBENA Madrid Phone 91 6523199 Fax 91 6528828 M LAGA Branch Pol Ind Villarrosa Carril de las Serrer as 32 29004 M LAGA Phone 952 176389 Fax 952 231047 MURCIA Branch Pol Ind La Serreta Cal s n 30500 MOLINA DE SEGURA Murcia Phone 968 642679 Fax 968 641276 a LA gt N 1 0 9 oa AT JO P E i 4 4 e KE Vete Ld e A e WA EJ t 5573 NORTE Branch Pol Ind Goiain Av San Blas 1 01170 LEGUTIANO lava Phone 945 001100 Fax 945 001111 SEVILLA Branch Pol Ind Fridex Autov a Sevilla M laga km 4 2 41500 ALCAL DE GUADAIRA Sevilla Phone 95 5630044 Fax 95 5630020 TENERIFE Bran
14. NEVI Eccentric Washer 0 33 1920894 Cone Waler Connector 1 95 Plate Washer Nut 15 1 4 1900256 Hexagonal Screw 0 54 9053013 M24x120 DIN931 10 9 Hexagonal Nut 15 0 22 7238001 Lost Tie Rod 15 0 25 017 1900738 iu Plate Nut D15 200x150 2 6 1908158 56 V U LMA Construcci n NEVI MODULAR FORMWORK Consumable parts NEVI Chamfer Strip 2 7m 16 units 1920720 Spacer Tube Spacer Tube 22 25 75ml Or 72730455 Spacer Tube 26 29 50ml 0 25 1905814 Spacer Tube 32 36 50ml B 93 1968 Spacer Tube 22 26 100ml 0 4 7238047 Cone Cone 22 250 units 0 006 7230264 Cone 26 250 units 0 007 7238048 Cone 32 250 units 0 03 9371967 Plug Plug 20 250 units Plug 22 250 units Plug 30 250 units NEVI Plug 0 003 0 003 0 004 0 002 1861799 1900159 7238046 1920549 Water Stop Cap 26 250 units 0 009 7238049 Plug 26 250 units Water Stop DW15 0 61 0230004 Plastic Collar NEVI Upper Plastic Collar NEVI Lower Plastic Collar V ULMA 0 005 0 004 1920428 1920429 Water Stop Adapter DW15 0 1 9371966 Construcci n 57 Production Plant ULMA C y E S Coop Ps Otadui 3 Apdo 13 20560 ONATI Guip zcoa SPAIN Phone 34 943 034900 Fax 34 943 034920 www ulma c com ULMA Worldwide EUROPE Germany ULMA Betonschalungen und Geruste GmbH Kronberger Str 16
15. VS Y Fasten the lifting hooks Lift and place in position Anchor to the ground 25 Construcci n V ULMA NEVI MODULAR FORMWORK Clean and apply release agent on the form face before placing reinforcing steel Z YE NY V STL Y A f Y NANA VA AS N 1 VR SS V S N y N QN VA U VA N R N Y AN as A Repeat the gang assembly process on the opposite side building the working Platform using Walkways Brackets and the handrails with wooden planks Construccion V ULMA NEVI MODULAR FORMWORK 27 Construcci n CY WY 8 ES AN all
16. Zona Industriale Est 39035 MONGUELFO BZ Phone 39 0474 947 400 Fax 39 0474 947 499 www alpionline net Kazakhstan ULMA Kazakhstan 01000 ASTANA 6 2 Tashenova St 4 floor offices 7 9 Phone Fax 7 7172 58 05 19 Phone 7 7172 37 93 48 www ulma c kz Te Ts Poland ULMA Construccion Polska S A 03 115 WARSAW ul Klasyk w 10 Phone 48 22 506 70 00 Fax 48 22 814 31 31 www ulma c pl Biatystok Branch 15 100 BIALYSTOK ul 1 Armii Wojska Polskiego 9 lok 203 Phone 48 85 676 73 00 Fax 48 85 675 06 53 Olsztyn Office 10 467 OLSZTYN ul Sprzetowa 3 lok 18 Phone 48 89 537 73 10 Fax 48 89 532 04 95 Gdansk Branch 80 298 GDANSK ul Budowlanych 27 Phone 48 58 522 78 00 Fax 48 58 667 02 04 Szczecin Branch 70 676 SZCZECIN ul Gerarda Merkatora 7 Phone 48 91 485 77 30 Fax 48 91 462 34 63 Construcci n Katowice Branch 40 203 KATOWICE al Rozdzienskiego 188b Phone 4 48 32 356 74 80 Fax 48 32 353 33 90 Krak w Branch 31 670 KRAK W ul Powsta c w 66 Phone 48 12 620 73 70 Fax 48 12 647 34 22 Lublin Branch 20 327 LUBLIN ul Wro ska 2 Phone 48 81 749 72 90 Fax 48 81 744 04 90 todz Branch 94 250 E DZ ul Zniwna 4 8 Phone 4 48 42 666 73 20 Fax 48 42 650 03 25 Poznan Branch 61 317 POZNAN ul Ostrowska 484 Phone 48 61 838 75 30 Fax 48 61 863 01 60 V ULMA Bydgoszcz Branch 85 831 BYDGOSZCZ ul Torunska
17. mark for the European Directive 98 37 CE on machinery LJ U lt Hook opening lt Hook placement A Lifting Hook fixed to the Panel lt Hook fastening A It is recommended to use two lifting hooks when lifting V ULMA eens 7 NEVI MODULAR FORMWORK E Safety Elements Total and collective protection ULMA Construcci n strives daily to assure complete personal and collective protection for workers and third parties alike The company provides the same care for its products as it does for its professionals always seeking to obtain the pertinent certifications from accredited companies All of its systems incorporate safety elements to protect personnel when assembling and using the system Work Platforms Stable and safe working area Work at high elevations such as those reached when pouring concrete or installing different elements on top of the formwork should be carried out from safe and stable work platforms that prevent workers from falling ULMA Construction provides working areas stable and secure guaranteeing the integrity of the worker The working platforms are built by Walkway brackets A Safe working area in every height 18 IJULMA Detail fixed to a horizontal rib Detail fixed to a vertical rib Walkway bracket
18. 278 Phone 48 52 323 76 80 Fax 48 52 345 25 65 Warszawa Branch 03 197 WARSAW ul Laurowa 39 Phone 48 22 506 72 50 Fax 4 48 22 747 19 10 Wroctaw Branch 50 541 WROCEAW ul Armii Krajowej 53 Phone 48 71 391 76 30 Fax 48 71 367 30 90 Nowa S l Branch 67 100 NOWA S L ul Ko ciuszki 29 Phone 48 68 376 77 60 Fax 48 68 387 02 21 wew 357 Portugal ULMA Portugal Lda Zona Industrial Rua A s n Vale de Figueira 2695 SAO JOAO DA TALHA LISBON Phone 351 219 947 850 Fax 351 219 558 022 www ulma c pt Porto Branch Zona Industrial da Feiteira Rua das Casas Queimadas 717 Grij 4415 439 VILA NOVA DE GAIA PORTO Phone 351 227 418 820 Fax 351 227 418 829 Czech Republic ULMA Construccion CZ Prumyslova 1009 294 71 BENATKY NAD JIZEROU Phone 420 326 910 600 Fax 420 326 910 601 Romania ULMA Cofraje s r l Sos Chitilei 200 012405 Sector 1 BUCHAREST Phone 40 31 425 13 22 23 Fax 40 31 425 13 24 www ulma c ro Russia ULMA Rusia 107005 MOSCOW 9 23 2nd Baumanskaya St Phone Fax 7 495 777 94 73 Phone 7 495 777 94 72 www ulma c ru Ukraine ULMA Formwork Ukraine Ltd 01013 KIEV 3 Derevoobrobna St Phone 380 44 255 14 92 Fax 380 44 255 14 94 www ulma c com Construcci n 59 ULMA Worldwide ULMA C y E S Coop Ps Otadui 3 Apdo 13 20560 ONATI Guip zcoa SPAIN Phone 34 943 034900 Fax 34 943 034920 www ulma c
19. D 63110 RODGAU DUDENHOFEN Phone 49 6106 28677 0 Fax 49 6106 28677 86 www ulma c de Nordwest Branch Stresemannallee 4c D 41460 NEUSS Phone 49 2131 40201 0 Fax 49 2131 40201 99 S dwest Branch Manfred W rner Str 115 D 73037 GOPPINGEN Phone 49 7161 50608 42 Fax 49 7161 50608 43 France ULMA S A R L 27 rue Gustave Eiffel Z I de la Marini re 91070 BONDOUFLE Phone 33 1 69 11 54 50 Fax 33 1 69 11 54 54 www ulma c fr YULMA IDF chafaudages Branch 22 Bis rue Gustave Eiffel Z I de la Marini re 91070 BONDOUFLE Phone 33 1 69 11 63 30 Fax 33 1 69 11 63 31 IDF Construction Branch 27 rue Gustave Eiffel Z I de la Marini re 91070 BONDOUFLE Phone 33 1 69 11 63 40 Fax 33 1 69 11 63 37 Eguilles Branch 50 all e Meuli re Z Route de Berre 13510 EGUILLES Phone 4 33 4 42 64 62 30 Fax 33 4 42 64 62 31 Saint Herblain Branch 11 rue Fondeur Z I du Tisserand 44800 SAINT HERBLAIN Phone 33 2 51 80 48 04 Fax 33 2 51 80 48 05 La Chapelle d Armentieres Branch Zone Industrielle Rue Andr Amp re 59930 LA CHAPELLE D ARMENTIERES Phone 33 3 2007 11 86 Fax 33 3 20 07 11 68 Tarnos Branch 40 rue de l Industrie Z de Tarnos 40220 TARNOS Phone 33 5 59 64 44 45 Fax 33 5 59 64 44 84 Lons Branch 9 Avenue Larregain Z du Monhauba 64140 LONS Phone 33 5 59 62 71 97 Fax 335 59 13 84 33 Italy ALPI S P A
20. com ULMA Worldwide AMERICA Argentina ULMA Andamios y Encofrados Argentina S A Bernardo de Irigoyen 722 6A CP1072AAP CAPITAL FEDERAL Phone Fax 541 14 3425132 www ulma c com ar Brazil ULMA Brasil Formas e Escoramentos Ltda Rua Jodo Dias Ribeiro 210 Jd Sagrado Corac o de Jesus Itapevi SP CEP 06693 810 Phone Fax 4 55 11 3883 1300 Phone Fax 4 55 11 4619 1300 www ulma c com br Rio de Janeiro Branch Rua Sargento Silva Nunes 137 Ramos Rio de Janeiro RJ CEP 21040 231 Phone Fax 55 21 2560 2757 Phone Fax 4 55 21 2560 5541 Centro Oeste Branch Quadra 3 Lotes 680 700 Setor Industrial Leste Gama Brasilia DF CEP 72445 030 Phone Fax 4 55 61 3556 6226 60 V ULMA M Sul Branch Rua Dr Joao Inacio 195 199 Navegantes Poa RS CEP 90230 180 Phone Fax 55 51 3337 1003 Chile ULMA Chile Andamios y Moldajes S A Vizcaya n 325 Pudahuel Ruta 68 Camino Noviciado SANTIAGO Phone 56 2 5990530 Fax 56 2 5990535 www ulma c cl Norte Branch General Borgo a 934 of 70 ANTOFAGASTA Phone 56 5 5246770 Fax 56 5 5246960 Sur Branch O Higgins 940 of 904 CONCEPCI N Phone 56 4 12522930 Fax 56 4 12228321 USA ULMA Form Works Inc 58 Fifth Avenue Hawthorne NEW JERSEY 07506 Phone 1 973 636 2040 Fax 1 973 636 2045 www ulma c us West Phoenix Branch 1530 West Houston Avenue Gilbert ARIZONA 85233 Phone 1 480 304 4942 Fax
21. gt V ULMA Construcci n NEVI MODULAR FORMWORK Pilasters ys3300mm 2 2 N A EEEF Y a a N k E VN va ess y S y UA 4 Pilaster with Waler The pilaster with a depth greater than 300mm is solved with Inside Corner Universal Panel and standard wall m Universal Panel with standard Panel y 300mm panels y Universal Panel parallel to the wall A lt lt E 2 pum W Un U von QU O O E E n A gt 9 C U m E V O U t 4 lt U X gt s Un Un lt O o A With Waler element 37 Construcci n V ULMA Columns NN Y 0 Y SS a Z gt CA 7 SS SER NRL RR a KR gt P U Universal Panel Universal Panel joint The Universal Panel provides solutions for the following geometries columns from 10x10cm to 65x65cm with the option to adjust every 5cm It is also possible to make larger columns section joi
22. profile and reinforced corners capable of absorbing impacts and avoiding breakage due to incorrect use Besides this corner s reinforcement includes a hollow to introduce the crow bar A RSS SSS RNNNNNNA A Panel s profiles joint with the Adjustable Clamp Versatile system All the panels have lateral holes on the profiles for providing bulkhead corner and column solutions Y D Y AN AN WILL A 2 0 A A o z S 0 0 0 te 2 ERA AN AJ T U q ANO A 0 0 ON 0 0 AVO AS a AR 0 0 yu A Fix to a Panel with Panel Bolt En AN A Wall Panel Universal Panel joint V ULMA A NEVI MODULAR FORMWORK The shuttering face of the 15mm thick plywood is riveted to the metal frame Its edges and tie holes are protected against impact and moisture
23. Individual panels or gangs of panels always have to be lifted using Lifting Hook It is recommended to use two hooks with the proper fixing to the panel V ULMA Construcci n 51 Assembly Assemble the panels horizontally after placing planks or wood sills on the ground Before pouring steep the plywood surface with release agent Disassembly Once materials have been stripped clean the panels and store them properly Maintenance Different components have to be cleaned and scraped on the jobsite as soon as they have been stripped Before any pouring steep the plywood with release agent as previously explained Repairing ULMA Construcci n has specific equipments for cleaning repairing panels and replacing plywood Construcci n NEVI MODULAR FORMWORK 2 Components and accessories Panels Range 2 70 NEVI Panel 2 7x0 9 2 43 m NEVI Panel 2 7x0 6 1 62 m NEVI Panel 2 7x0 45 1 21 m NEVI Panel 2 7x0 3 0 81 m Range 2 40 NEVI Panel 2 4x0 9 2 16 m NEVI Panel 2 4x0 6 1 44 m NEVI Panel 2 4x0 45 1 08 m NEVI Panel 2 4x0 3 0 72 m Range 1 20 NEVI Panel 1 2x0 9 1 08 m NEVI Panel 1 2x0 6 0 72 m NEVI Panel 1 2x0 45 0 54 m NEVI Panel 1 2x0 3 0 36 m NEVI Universal Panel NEVI Universal Panel 2 7x0 75 NEVI Universal Panel 2 4x0 75 NEVI Universal Panel 1 2x0 75 V ULMA TINT hh A SA 5 RR Z lt AN y a
24. P AA pP SS V 71 aE i E E D ELLET LEN ati s am j i Ba NT i omm Ma dii T zi zu BE LER Eum 1l pmi im d L CT 74 b ELT aos FER Eh m qa r gt a A E lt i IEF a Lp NEVI MODULAR FORMWORK The perfect balance of resistance and handset Construccion V ULMA IMPORTANT Any safety provisions as directed by the appropriate governing agencies must be observed when using our products The pictures in this brochure are snapshots of situations at different stages of assembly and therefore are not complete images For the purpose of safety they should not be deemed as definitive All of the indications regarding safety and operations contained in this brochure and the data on stress and loads should be respected ULMA Construcci n s Technical Department must be consulted anytime that field changes alter our equipment installation drawings Our equipment is designed to work with accessories and elements made by our company only Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees The company reserves the right to introduce any modifications deemed necessary for the technical development of the product All rights reserved Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or mechanical procedure including photocopy magnetic recording or any other form of information st
25. S E gt w 7 Minimun angle with Hinged Corners Maximun angle with lt Hinged Corners 32 V U LMA Construcci n NEVI MODULAR FORMWORK Wall intersections Combining the Inside Corner with the different panel widths it can be solved various wall thicknesses thus it is possible to greatly reduce the use of compensations AN ANN F PB 4 Ad F C 14 T SE DA yi ud d ed A Wall intersections 25 cm Examples of 90 wall intersections 33 WJULMA NEVI MODULAR FORMWORK E Bulkheads There are different options for solving bulkheads With Universal Panel The Universal Panels design provides a fast and safe solution with no need of infillings The Universal Panel is fixed to the standard panels using the Bulkhead Hook and the Plate Washer Nut 15 A Wall Panel Universal Panel joint 55 50 45 40 35 30 25 2015 10 5 cm Fast and safe solution with no need of infillings The wall thicknesses
26. This accessory support for the working platform is fixed by passing the rods through the tie holes on the horizontal ribs or by tying them to the vertical tubes The abutment is supported by the lower ribs This component can also be used with other ULMA Construcci n s vertical formwork systems It includes elements that allow precisely installing handrails and toeboards using planks The work platform is created by nailing various planks to the top of the plastic block on the walkway bracket The same bracket system can be assembled on the opposite panel or a safety handrail using the Post Bracket and the Safety Handrail Post Plastic plug A UU S N 4 A E Lin Work Platforms instalation The lateral sides of the platform can be covered using Clamps Safety Handrail V ULMA Construcci n Stabilizing System Elements used during panel assembly to stabilize them against wind loads and to plumb the formwork once it is assembled The system uses adjustable jacks to support both tensile and compression stresses Mu 9 p em ANY Gallery inside formwork stabilized to the ground It is comprised of the following x Push pull prop a tube over which two jacks slide to acquire the proper length More than one type of push pull prop may be used to stabilize the E formwork based on the height
27. V ULMA Construcci n 16 Tying System The Plate Washer Nut is the tying system s anchoring component It is capable of supporting small inclinations in the rods The tying system is formed by Tie Rods and its fixation the Plate Washer Nut Its special design is developed to support high pressures of the concrete NEVI system uses 015mm Tie Rods Its function is to connect both panels situated face to face inserting the Tie rod through the frame s holes They can be recovered after curing because they are protected by plastic tubes whose length also defines the different thicknesses of the wall SSS aN VM S O o Plate Washer Nut 15 Tying System Section Spacer Tube 22 25 lt Cone 22 9X Y EJ e ll E m H y Tie Rod 15 The nut design allows the entering of Tie Rod Being protected by plastic tube the rods are reusable V ULMA 9 NEVI MODULAR FORMWORK Z Lifting Completely safe and resistant gang lifting Fixing sequence of the lifting hook to the panel s profile The Lifting Hook is an auxiliary component used in conjunction with a crane to lift single panels or gangs of panels This element has a maximum working load of 1 200 kg with a recommended angle of 60 between the slings A minimum of two hooks must be used for gang lifting It has CE
28. ch Pol Ind Valle de G imar Manzana XIII Parcelas 21 y 22 38509 G IMAR Tenerife Phone 922 505020 Fax 922 501101 VALENCIA Branch Pol Ind Los Vientos Gregal 7 Apdo 76 46119 N QUERA Valencia Phone 96 1399130 Fax 96 1399096 Construcci n 61 NEVI MODULAR FORMWORK a Our products Vertical Formworks 62 V ULMA ORMA Modular Formwork A system for large works and high performance ENKOFORM V 100 Bracing System Wall and Column Formwork with Steel Walers and Timber Beams COMAIN Hand held Formwork Modular Formwork that is light and easy to handle by a single person NEVI Modular Formwork Vertical handset and gang formwork system Circular Sheet Formwork BIRA Formwork system designed for circular wall configurations LGR Column Formwork Column formwork using light panels CLR Circular Column Formwork Circular column formwork designed to solve the different column diameters easily Formwork Climbing Systems Climbing and self climbing systems for any height Construcci n ER 012 1 94 ULMA ULMA C y E S Coop Ps Otadui 3 Apdo 13 20560 ONATI Guip zcoa SPAIN Tel 34 943 034900 Fax 4 34 943 034920 www ulma c com ECBN15
29. el 2 7x0 75 Panel 2 4x0 75 D Panel 1 2x0 75 Y gt A DA gd aj li S lt S ES Sd 7 ZA NW ZAS D BOJE Y s Y a e I gt LR AS Universal Panel Universal Panel joint Universal Panels can also be used as wall panels so they have tie holes in the perimeter profile where Tie Rods can be inserted 12 V ULMA Construcci n Clamps Adjustable Clamp The Adjustable Clamp is the main component used to join panels horizontally and vertically With one single strike of the hammer it can be used to form big gangs assuring always no any concrete leak It has three basic functions Joining Aligning Stiffening RC d SNS SSIS SENSE Panels joint with Adjustable Clamp Joining panels with filler y NENNRNNN M SAINI f Y 4 zaj NE E N lt Wurnma This clamp can cover fillers between panels up to 12cm wide Ease of installation V ULMA Construcci n L 14 Fixed Clamp This clamp joins panels without fillers it means that it can not be used any with compensation between panels Just as with the Adjustable Clamp all panel joints can be formed with this clamp Em
30. ersal Panel with different wall panels facilitates obtaining the desired thicknesses in every case It also reduces the need to use compensation Both the lateral holes of the wall panels and the holes of the Universal Panel s multipunched ribs provide a wide range wall dimensions in increments that are multiples of 5cm x E imo A Ao t lt J AZ 6 SAD SS W PERK J U F me A s vo A Por Nes i TI The joint is tied using the Panel Bolt or Bulkhead Hook and Plate Washer Nut 15 35 30 25 20 15 A Corner with Universal Panel and standard Panel 31 V U L MA Construcci n NEVI MODULAR FORMWORK Hinged corners ULMA Construcci n has provided to NEVI Vertical Formwork system with different elements that allow to be adapted to any type of angle whether 90 or an angle other than 90 With this objective have been designed the Hinged Corners to be used on the inside and outside side of the wall regardless of the desired angle acute or obtuse gt The Hinged Corners are joined laterally to the panels with clamps and in the case of fillers request it should be reinforced with walers gt Mi 0 g A ida 7 KS 4 R TA
31. h Lift the gang by the Lifting Hooks and place it face to face to the push pull prop gang Insert the Tie Rods and fix them using the Plate Washer Nuts Install the lateral Handrails Concrete can be poured after the bulkheads have been installed V ULMA NEVI MODULAR FORMWORK E Technical Solutions A World of geometrical possibilities grafsystem This software was developed by ULMA Construcci n and it facilitates the design of all construction site solutions that can possibly be solved with any product in the portfolio Grafsystem obtains quickly and easily the assembly drawings and a detailed budget of the materials required for each project With the project drawings ULMA Construcci n Technical Department can solve every problem imaginable for any construction job when building vertical or horizontal structures SYS Tem In short by simply entering the desired structure geometry this software provides the best solution for any case fes Lew w Geers Tora fen wem Dois Sot veta Ape Du osa SA TBOPA Berra ret CHO VX RMBEOASTASB RX REN ODE ML VIP aa aano 9909 7505598909589 qf teen our e Gens Ime Tama Yet TERES E 8m Dau amp a umznH mapmnus sis MYJE CREO AAT ae PZLA MIE Q4 6 X DIE ga Love Fg ee ia eee Libra Uima A Jobsite geometry A Solution 3D framed wall Li kr af Im m a Dau amp umznHrmspr ms si 7 9 d KOLO AAT Ae mo ca man
32. he plywood by placing it in the panel tie hole position If the geometrical shape to be executed holes windows etc requires fixing the cone at a different height then the plywood can be perforated It is possible to climb on either one or two sides of the wall If climbing on one face the inside formwork 4 Climbing Bracket support system will be supported by the interior slab If climbing on both sides of the wall brackets can be used on both sides or interior platforms can be directly supported on the wall with gravity pawls inside elevator shafts stairs etc If climbing is required for higher walls and also higher pouring heights other brackets that allows moving and lifting together brackets and formwork should be used because this way assembling time can be considerably reduced 2 4 Pouring Level 2 4 Pouring Level 1st Pouring Level 1st Pouring Level Climbing on the outside of a wall A Climbing formwork on two sides of a wall 5 V ULMA NEVI MODULAR FORMWORK Lut i pud CEE HA E mu g lbi lii 3 m kir dia D Ev TEL 1 il Among ULMA Construcci n s wide range of brackets the proper mode can be selected based on the following criteria platform width formwork surface cone recovering platform and roll back system etc Lo a TAFT AT A x FN eee
33. lamps and walers n A Tu LH d AD na VR EH a lt U S WU T ah lt NS p 9 dal rs SL q ZA LAG CHLP Le M ZS oS ZA SA o S ai d DA OO dd gt AA CZ GA M W 44464 ad Z VIVA P gat gt gt ZO gt EA LZ lt LEA IA lt a A S d VA Pe a gt Des A A LL ade gt ZE O 5 abi anchored to the ground Assemble the opposite formwork line joining Stabilize the panel with the stabilizing equipment A Ss A SNT p UM 4 d NX q Py Vary a arana ry EFEKT TT SR AN ST III AN AN SN ICT AAN Clean and apply release agent on the form face before placing reinforcing steel Move the panels by hand to the defined location Construcci n Insert the tie rods 22 V ULMA NEVI MODULAR FORMWORK CT Pp N d YE DA S 7 22 wwe ESAN WWW NA m NN NON lt aS Es AA A I EN WV P Y V AS S SAR 1 M N vy ENS walkway platform pour the concrete RA EAZA T ES GA IA EUN ah qh qh qh qh qh qh qh NNW NWNN 7 FA TA 7 D 113 irs Miej 7 TLS
34. lent of a 70m height of water In this case the Water Stop DW15 and the Water Stop Adaptor DW15 are installed in the middle of the wall and are used to connect the Tie Rods and corresponding standard consumable parts on both sides These components remain in the concrete Water Stop PVC Tube 22 25 Cap DW15 Water Stop Cap DW15 Plate Washer Nut RA Tie Rods 15 PVC Tube 22 25 Water Stop Cap DW15 Cone 22 Water Stop Cap DW15 ube p Cap WJULMA Construcci n NEVI MODULAR FORMWORK Filler between panels F Fillers up to 10cm m Tie Rods through compensation Plate Washer Nut 15 It is also possible to use metal compensation with holes for passing Tie Rods Tie Rods through compensation A Wood compensation Tie Rods through the panel With Waler A Tie Rods through the panel Waler 2 W JULMA NEVI MODULAR FORMWORK With Plate Nut 200x150 Solution valid for fillers up to 5cm of compensation Tie Rods through the panel Plate 200x150 Filler wider than 10cm NEVI Compensation Plate
35. ning two universal panels laterally The range of heights for this type of panel is as follows 2 7m 2 4m 1 2m These support 60 kN m of concrete pressure Panels are joined with a bulkhead hook and a Plate Washer Nut 15 using the lateral holes and holes in U shaped ribs spaced every 5cm on the panels LI EH PIE BIE EIL CE m Li y we j ds V U LMA Construcci n NEVI MODULAR FORMWORK Simple rectangular column Me VA 7 7 LUV 27 XJ 7 w x m y Column dimensions min 10x10cm max 65x65cm Fix to a Panel with Panel Bolt PORZ FE Construcci n NEVI MODULAR FORMWORK Multiple rectangular column When the maximum dimensions of a panel are exceeded it is possible to join laterally two Universal Panels with clamps to obtain bigger sections In these cases it is necessary to use tie rods
36. nishes Panels are joined by clamps with the strike of a hammer to form large gangs which can then be lifted Universal Panels provides solutions for columns of different dimensions bulkheads corners Safety elements are easily fastened to panels thus always guaranteeing system s reliability ULMA Construcci n e _ JE 4 x P up RE BI e COE T NT ARE RZEK AU aa jj ON rea Hep A Construcci n V ULMA NEVI MODULAR FORMWORK Possibilities of the NEVI system Features and Solutions I VULMA NEVI MODULAR FORMWORK Basic system components 4 Maximun performance at jobsite The principle of ULMA Construction is to take care of the customer Thinking about him and the profitability of its acquisition has opted for the versatility Accordingly the NEVI Modular Formwork system is comprised of a series of components that for the most part can be used in conjunction with different ULMA Construcci n s vertical formwork systems Panels The ideal result 1200 600 4 F 1200 H H RN gene 2700 2700 2400 2700 Maximum load pressu
37. of the formwork Z s Push pull props range in length from 1 1 to 6m Push pull prop Head 25 an element that joins the panel and the push pull prop It can be placed over both the vertical and horizontal ribs Push pull prop shoe component used to anchor push pull props to the foundation through the holes E includes on it It s recommended to use HSA M20X125 Hilti anchors Stabilizing System V ULMA Push pull prop fixed to a vertical rib Gangs stabilized by Push pull prop V ULMA d LA Push pull prop fixed to a horizontal rib Construcci n 21 The work process described below may vary depending on the geometry required Work at high elevations should be executed safely from working platforms or using reglamentary auxiliary equipment that guarantees the operator s safety NEVI formwork system can be assembled either by hand or by crane forming gangs NEVI MODULAR FORMWORK Basic assembly process Handset assembly Assembly the rest of Panels joining them with panels with c
38. orage or retrieval system without the written permission of ULMA Construcci n NEVI MODULAR FORMWORK Product description Basic system components Basic assembly process Technical Solutions Handling and repair Componentes y accesorios ULMA Construccion addresses Our products Product description The NEVI Modular Formwork system is an innovative range of panels and accessories for framing any vertical geometrical shape in buildings like walls columns The lightness and quality of materials of NEVI formwork allow manipulate either by crane or by hand most of the range guaranteeing always high performances The new materials and technical innovations have resulted in the ideal combination between light and resistant panels a frame of steel structure plywood covered by phenolic film and standard accessories like clamps to joint panels to forming gangs of panels Main features Light panels facilitate handset assembly and disassembly All the panels provide lateral holes that allow quickly framing typical solutions such as bulkheads corners columns NEVI system assures versatility to solve any problem in the sites This system uses common standard accessories to other ULMA Construccion s vertical formworks Wide range of panels System designed to support high concrete pressures Robust panel formed by a metallic frame with reinforced corners The plywood shuttering face provides excellent surface fi
39. re Hydrostatic pressure Maximum deflections V ULMA Construccion GER R GR G R N dE AY AVE a ay 2 2 2 f AAC AAA Y Construcci n be assembled in vertical or horizontal position Three ranges of panel heights 2 7m 2 4m and 1 2m panels These are completely compatible and they can NEVI MODULAR FORMWORK Gangs can be assembled every 15cm by combining different panels 0 9m 0 6m 0 45m 0 3m Width range i V ULMA NEVI MODULAR FORMWORK Robust system The metal frame is formed by a perimeter
40. vary between 5 and 55 cm 34 V U LMA Construcci n With Waler The Walers are fixed to the Panels by passing the Bulkhead Hook through the lateral holes in the profile The bulkhead plywood is nailed and supported on the Walers Bulkheads with Waler Fixing the Waler to the Panel using Bulkhead Hooks Other types of bulkheads With Outside Corner With NEVI Panel in the edge Construcci n 35 NEVI MODULAR FORMWORK Pilasters The pilasters can be solved with Inside Corners Universal Panels and wall Panels depending on the desired pilaster s geometry em fpilsses embebidos ulm 13D tivo Fd w Ver Geometr a Zonas Fases Vistas Encore Stock Vertara Ayude en uuwzumHo mwmmr2 mns Per ye MORO emxm inimi 445 x d t wzeovgcooocecccs SS KOUH SUV GT ww A Pilaster geometry Pilaster geometry 7 With Universal Panel Inside corner with Universal Panel y lt 300mm The pilaster with a depth less than 300mm is solved with Inside Corner and Universal Panel ja A A AZ SN 4 UN AE A AN gt NN e TA AAA AAA N SN Ne 55 50 45 40 35 30 25 20 15 10 cm Pilasters y lt 300mm A Width x from 10 to 55cm
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