BEDIENUNGSANLEITUNG MTX900TRS V_B_VB_GB
Contents
1. drive chain is elongated or loosened Check all bearings for wear Check if seals are damaged or dislocated In addition the following applies to MTX 900 V TRS and MTX 900 VB TRS Check if cable connections are tight Clean dust filter replace if necessary Disturbances Disturbance Display and Remedy Disturbance Possible Cause Remedy No operation of one of the electrical consumers Fault in electrical wiring Battery empty Check plug connections Charge battery Sweeping result unsatisfactory Side brush es or main sweeping rollers not lowered Side brush es or main sweeping rollers worn Trajectory clogged by dirt Sweeping roller s do not operat Brush rollers are jammed by dirt cords strings or the like Drive wheels obstructed Filter heavily polluted Filter not correctly fitted Leakage and subsequent aspiration of false air in the filter chamber mer Ator does not move freely Lower Adjust Check if roller trim panel is impaired by jammed debris Correctly fitted if required switch off side brushes Dismount brush rollers and clean them Check side brushes and remove obstacles Jack up the Sweeping amp Suction Machine check wheels and free running In addition the following applies to MTX 900 V TRS and MTX 900 VB TRS Open the ventilation flap Clean filter check for tight fit check if false air is sucked in Check ventilator wheel and remove any obstruct2. safety immediately Keep Operating Instructions ready at hand wherever the manual sweeper is used In addition to the Operating Instructions observe the generally applicable legal or other binding guidelines for accident prevention and environmental protection Do not modify expand or reconstruct the manual sweeper in any way without explicit approval by the manufacturer Replacement parts must comply with the specifications defined by the manufacturer This will always be the case if only original replacement parts are applied Observe the prescribed maintenance intervals and those stated in these Operating Instructions Be sure to dispose of operational and auxiliary materials as well as replacement parts in a safe and environmentally sound way Correct Application The manual sweeper is intended exclusively for cleaning hard surfaces of dry Sweepings e g parking lots industrial buildings warehouses sidewalks Never use this machine to sweep inflammable or toxic or explosive substances Any application different from or exceeding this definition is incorrect The manufacturer is not to be held responsible for any damage arising from such applications Any risk is to be assumed by the operator The manual sweeper is not suitable for taking up cords strings wires or similar materials Correct application includes the observation of Operating Instructions as well as inspection and maintenance intervals G STOLZENB
3. ERG Kehrmaschinen 900ZZ LOZ SYL 8 8 A 006 X LIN XIH LVIN MATRIX MTX 900 V B VB TRS 20122006 Technical Data Dimension and Weight Length 1091 mm Width 760 mm Height 460 mm Weight 22 50 kg Sweeping Width Main sweeping roller 500 mm with one side brush 700 mm with two side brushes 900 mm Dust Container Volume 50 Itr Battery voltage 12 V Battery capacity 28 Ah bzw Control panel 1 Start Stop button of the brush roller drive applies to B and VB models 2 Start Stop button of the suction system 3 Battery status display Sweeper description The battery operated sweeper has been equipped with two side brushes and two counter rotating brush rollers The sweeping mechanism features two side brushes which convey the refuse to the two brush rollers that are mounted parallel to the direction of motion The brushes throw the refuse overhead in the rear dirt collector A chain drives the brush rollers and a V belt drives the side brushes through the forward motion of the running wheel The top model of the Matrix series is the Matrix MTX 900 VB TRS which has been equipped with a dust extraction unit V and a brush roller drive B The modular design of the Matrix series allows for retrofitting the Matrix MTX 900 V TRS with a brush roller drive standard model features a dust extraction unit and the Matrix MTX 900 B TRS with a dust extracti
4. GO STOLZENBERG Kehrmaschinen Operating instructions Matrix the battery operated manual sweeper MATRIX MTX 900 V TRS MATRIX MTX 900 B TRS MATRIX MTX 900 VB TRS G0 STOLZENBERG Kehrmaschinen Introduction About these Operating Instructions These Operating Instructions pertain to the operation of the Matrix MTX 900 x TRS Our products are subject to continuous improvement constructive changes that have been made after the printing of these operating instructions could not be taken into account If you have any questions feel free to contactour service department The Operating Instructions must be read and observed by anybody using or operating the manual sweeper Matrix MTX 900 x TRS Besides applying the Operating Instructions the operator isreminded to observe the legislator s accident prevention regulations as well as general rules of professional and safe working methods Safety Information The manual sweeper Matrix MTX 900 x TRS is designed and built in accordance with state of the art know how and standard safety regulations In spite of this physical danger to the operator or third parties or the impairment of the manual sweeper or other valuable objects may arise during operation Always use the manual sweeper in a flawless condition and in a way that accords with general rules of operational and personal safety and always observe these Operating Instructions Eliminate malfunctions that may impair operational
5. ch retain the brush roller shaft Position the first split shell under the square shaft of the brush roller Make sure the shaft fits flush into the recess of the split shell Position the second split shell on top of the square shaft of the brush roller To tighten use three screws for each set of brushes Tighten until you can no longer see a gap between the split shells GO STOLZENBERG Kehrmaschinen 90022107 SYL 8A 87 A 006 X LIN XIH LVIN MATRIX MTX 900 V B VB TRS 20122006 Side brush replacement Removing the side brushes Park the sweeper on level ground that has been designated assigned for this purpose Make sure the sweeper has been secured from rolling away by accident e Lift the side brushes Reach under the side brushes With your fingers squeeze together the snap in fixtures in the centre of the side brush retainer With a downward motion pull off the side brushes Replace the side brushes Mounting the side brushes Position the side brushes under the side brush retainers Turn the side brushes until the bore holes of the side brush disk line up with the pins of the side brush retainer Push the side brushes into the side brush retainers until you feel the side brushes lock into place Changing the chain De tentioning or tentioning of the chain is proceeded by turning moving the DC motor or the sprocket support Position the machine on a appropriate surface Make
6. cured from rolling away by accident Open the hood The rear trim panel of the frame reveals the height adjustment bracket to adjust the height of the brushes To lower the brush rollers Undo wing nut 2 on the height adjustment bracket 1 Push down the rocker arm 3 in the direction of motion The brush rollers are lowered Tighten wing nut 2 on the height adjustment bracket 1 Test the sweeper Readjust if necessary To raise the brush rollers Undo wing nut 2 on the height adjustment bracket 1 Push down the rocker arm 3 in the direction of the dustbin The brush rollers are raised Tighten wing nut 2 on the height adjustment bracket 1 Test the sweeper Readjust if necessary Brush roller replacement Removing the brush rollers Every brush roller consists of two split shells with brushes Screws join the split shells Park the sweeper on level ground that has been designated assigned for this purpose Make sure the sweeper has been secured from rolling away by accident Remove the dustbin Turn the sweeper on its side Make sure the running wheels can move freely Turn the top running wheel until you can see the screwed connections on the brush roller Undo the screwed connections Lift the split shells with the brush rollers off the shaft f needed clean the running gear box and the shaft Installing the brush rollers The split shells have square recesses whi
7. d vibrating device to clean the lamellar filter e Turn off the sweeper all actuators e Make sure the sweeper has been secured from rolling away by accident Open the hood On the top of the ejector s trim panel 3 two slides 1 are located e Swiftly slide these slides back and forth These slides initiate a vibrating mechanism which works loose the dust from the lamellar filter The worked off dust drops directly into the dustbin To remove stubborn dirt you should use a brush to clean off the filter or take out the filter and gently knock off the dirt Removing the filter The sweeper has to be off if you re planning to take out the filter all actuators off Turn off the sweeper all actuators Make sure the sweeper has been secured from rolling away by accident Remove the dustbin Open the hood Two wing nuts 2 are located on the trim panel of the ejector 3 Remove these wing nuts Pull out the filter frame 4 with the filter 5 from the trim panel of the ejector 2 in the direction of the dustbin retainer Installing the filter The sweeper has to be off if you re planning to install the filter all actuators off e Set the filter 5 in the filter frame 4 Make sure the filter fits correctly Insert the filter frame 4 with the filter 5 from the side of the dustbin retainer into the trim panel of the ejector 3 in such a way as to ensure the cup square neck bolt 6 of the filt
8. er frame will fit through the bore holes of the trim panel of the ejector Make sure the bolts fit correctly The square of the bolt has to fit into the square recess of the filter frame Firmly push the filter with its filter frame against the trim panel of the ejector e Screw tight the two wing nuts 2 on the threads of the cup square neck bolts of the filter frame Disposal Disposal of defective parts specifically electric component parts batteries and plastic elements in compliance with legislator s waste disposal regulations GO STOLZENBERG Kehrmaschinen 90022107 SYL gA 8 A 006 X LIN XIH LVIN MATRIX MTX 900 V B VB TRS 20122006 Maintenance Chart Daily maintenance Charge battery Check if machine is damaged or impaired in any way Empty dust container Search brush roller tunnel for jammed particles and seized up dirt that may narrow the brush tunnel and obstruct free roller brush movement In addition the following applies to MTX 900 V TRS and MTX 900 VB TRS Check condition of dust filter and clean if necessary After each 50 operating hours also Check if sweeping rollers are worn or cluttered Replace if required Check sweeping contour readjust if required Check if side brush adjustment is worn if required readjust or replace After each 100 operating hours also Check cable isolation replace cables if required Search suction for obstacles clean Check if roller
9. he green LED on the charger will on Meaning of the LED see appendix operators manual of the charger The machine can only be operated if disconnected after charging Make sure the machine is charged before use The charger contains an electronic device that keeps current of the battery on a constant level so the machine can be kept on the charger for a longer period without causing any damage The machine contains a deep discharge protection and automatically switches of if such level is reached to protect battery from damage G0 STOLZENBERG Kehrmaschinen Readjusting the brush rollers The height of the brush rollers can be adjusted to obtain the best possible cleaning results of the area to be swept and to effectively exploit the efficiency of the brush rollers The brush rollers need to be lowered once the sweeping performance starts to wane due to wear and tear of the brush rollers or if the area to be swept is not level bumpy If pushing the sweeper seems to become harder and you can hear the brush rollers scratching the ground you will have to raise the brush rollers to ensure you use the sweeper ergonomically and to prevent the brush rollers from wearing prematurely On principle the brush rollers should be set to ensure that they touches the ground at slight pressure Setting the brush rollers Park the sweeper on level ground that has been designated assigned for this purpose Make sure the sweeper has been se
10. ing Lower the side brushes To turn on the desired sweeping function select and push the button for the desired function on the control panel Caution Always use the button on the right first regardless of the model Models B and VB Turn on the brush roller drive Model V Make ready for operation Only then push the button on the left on the V and VB models Dust extraction unit on No function has been assigned to the button on the left on the Matrix MTX 900 B TRS Push the sweeper across the area to be swept at a normal pace Since the sweeping performance depends on the speed of the brush rollers you should neither walk to slowly nor too quickly e g run The side brushes remove dirt from corners and edges The sweeping mechanism will only work if the sweeper is pushed forward as it has been fitted with a free wheel coupling to avoid whirling up dust unnecessarily After sweeping Push the respective button on the control panel to turn off all the actuators and park the Sweeper in a safe location Empty the dustbin in a suitable container Make sure the container is appropriate for this type of refuse Insert the dustbin back into the sweeper Set the side brushes to their top position Unless the side brushes are set to their top position the bristles of the side brushes will be put under permanent load in their off position and consequently will wear prematurely when used Emptying the dustbin In
11. ion G0 STOLZENBERG Kehrmaschinen EG Declaration of Conformity in compliance with EG Guidelinie 89 392 EWG The manufacturer Stolzenberg Maschinenfabrik GmbH amp Co KG Hamburger Stra e 15 17 D 49124 Georgsmarienh tte declares as solely responsible party that he product battery operated manual sweeper MATRIX MTX 900 V TRS MATRIX MTX 900 B TRS MATRIX MTX 900 VB TRS athis declaration refers to observes the EG Guidelinie 89 392 EWG and correspondes to it regarding all relevant safety and health requirements The Standards and or technical specifications DIN EN ISO 12100 DIN EN 61000 6 4 EN 294 DIN EN 60335 2 72 DIN EN 60335 2 29 EMV Richtlinie 2004 108 EG DIN EN 60335 2 67 Niederspannungsrichtlinie 2006 95 EG DIN EN 60335 2 72 Ger usch Richtlinie 2000 14 EG have been applied in a way that ensures the appropriate implementation of safety and health regulations cited in the EG Guideline Kai Stolzenberg Dipl Wirtsch Ing Georgsmarienh tte 01 01 2006
12. moved during maintenance work repairs they will have to be re attached prior to starting the sweeper Battery Safety Information for Battery Handling Explanations of the LED displays When servicing the batteries please absolutely observe the following warning information on the control panel and safety regulations A Avoid spark formation while handling cables and electrical devices Never short circuit battery poles Danger of injury by highly charged sparks forward drive Always keep batteries in a clean and dry place to avoid leak current Only charge batteries in well ventilated rooms Don t smoke and keep away open flames and electric sparks because the charging process produces a highly explosive combustive mixture In order to prevent health impairment do not smoke eat or drink in the vicinity of the battery charging device 1 ready battery charge ok 2 ready battery charge low 3 ready battery charge not ok Charging the battery The machine has an on board charger Position the machine on an approprate surface close to a socket Switch the machine completely of Make sure the machine is blocked against possible movement Open the cover Connect plug 1 of the charger using the cable delivered with the machine and connect plug 2 to the 230 V socket Only the original charging cable is to be used the use of a different cable makes IN you lose warranty on the machine and might cause damage When charging is finished t
13. n G0 STOLZENBERG Kehrmaschinen Control panel 1 Start Stop button of the brush roller drive applies to B and VB models 2 Start Stop button of the suction system 3 Battery status display Operation Safety Information The Sweeping 8 Suction Machine may only be operated by dependable persons Only deploy trained and instructed staff The areas or responsibility of staff must be clearly defined Examine the Sweeping amp Suction Machine before starting and check serviceability and technical safety Do not use the machine in case of malfunctions of any kind Only drive on specifically assigned pathways and lots It is prohibited to use the sweeper to transport loads Try to avoid sweeping up packing band wires or similar items Such objects may wind around the moving parts of the machinery and result in reducing the sweeping performance tie up bristles or they may clog the sweeper After you ve finished sweeping always park the sweeper on level ground and make sure it is secured from rolling away by accident Height adjustment of the side brushes The side brush arms are located on the front side of the sweeper The height adjustment fixtures for the side brushes are located on the side brush arms You can lower or raise both or just one side brush as needed To lower a side brush e Push the lever of the side brush adjustment fixture to the front To raise a side brush e Pull the lever to the rear Sweep
14. on unit standard model features a brush roller drive The electronic system provides for a soft start feature which ensures that the drive does not run at full power all of a sudden The Matrix MTX 900 x TRS sweeper is driven by manual power only in other words by driving hoop control panel dustbin Height adjustment for side brush N Steerable rear wheel running wheel Initial start up Unpacking and assembly Open the packaging and carefully lift the machine off the pallet Caution Danger of injury Reach under the frame of the machinery to lift it There is a risk of injury if you attempt to lift the machinery at the hood the side brush retainer or the dustbin Remove the star knobs from the driving hoop retainers and remove the square necked bolts e Place the driving hoop on the retainers e Slide the square necked bolts through the bore holes in the driving hoop and the retainer e Use the star knobs to secure the square necked bolts e Set the side brush arms to the top position Position the side brushes under the side brush retainers e Turn the side brushes until the bore holes of the side brush disc line up with the pins of the side brush retainer e Push the side brushes into the side brush retainers until you feel the side brushes lock into place e Set the side brush arms in their bottom position Connect the battery See technical data switching diagram The sweeper is ready for operatio
15. order to ensure proper sweeping performance the dustbin has to be emptied at regular intervals A handle is located on the top of the dustbin Hold on to the handle and lift the dustbin out of the sweeper s frame Empty the dustbin in a suitable container Insert the dustbin back into the sweeper Do not park the sweeper with a full dustbin Always empty the dustbin once you ve finished sweeping G0 STOLZENBERG Kehrmaschinen 90022107 SYL gA 8 A 006 X LIN XIH LVIN MATRIX MTX 900 V B VB TRS 20122006 Service and Maintenance Safety information Only complete the type of maintenance work described in the following chapter The authorised dealer or the manufacturer is responsible for performing any other maintenance work Closely follow the steps listed in the maintenance instructions The improper completion of maintenance tasks may result in malfunctions when using the sweeper and may possibly render the warranty granted null and void To complete any work on the sweeper it will have to be secured from rolling away by accident The sweeper will have to be turned off The electric motors must not be running when performing any maintenance work on or troubleshooting the electric motors Use only flawless and appropriate tools to complete maintenance work Replacement parts have to meet manufacturer specifications This is always ensured by using genuine replacement parts If covers and or safety devices were re
16. sure the machine is blocked against possible movement Open the cover Loosen the screws of the DC motor or the sprocket support to move the support by rotating it around the front first screw By lowering the DC motor or the sprocket support the chain is de tentioned e g for changing the chain Moving up the DC motor or the sprocket support tentiones the chain Tighten the screws before operating the machine The tention of the chain is supported by the automatic chain tentioner Cleaning the sweeper Do not clean the sweeper with a pressure washer Just use a dry broom to brush off the sweeper Remove dirt strings etc from the brush rollers side brushes and shafts The Sweeping amp Suction Machine is a machine with electrical system components Please observe Humidity will damage the electronics and the mechanics of the machine Moisture may lead to leak current and short circuits Do not use high pressure cleaning devices The Sweeping amp Suction Machine may only be dry cleaned G0 STOLZENBERG Kehrmaschinen 7 In addition the following applies to MTX 900 V TRS and MTX 900 VB TRS Filter cleaning To consistently attain the best possible cleaning results you must always clean the lamellar filter prior to emptying the dust bin Likewise you should also clean the filter if particularly dusty areas are swept or if dust is whirled up during sweeping The sweeper has been equipped with a mechanically operate
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