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FAG pressure generation devices

1. G AIF 50 i A F i the L Y 50 Ty L d Gi a ee mir J a J 12 FAG accessories Adapters Adapters Ordering designation PUMP ADAPTER B Gi PUMP ADAPTER A GY7o PUMP ADAPTER BGN ans PUMP ADAPTER A GY PUMP ADAPTER B GY _ PUMP ADAPTER A CY UM ADAPTER En 6 G previous ordering designation KG ae Across flats Connector bore A F d max l min 17 meta min 22 Mi Reduction nipples Reduction nipples Ordering designation G G previous ordering designation Across flats Connector bore A F d max l PUMP NIPPLE A G 4 GY 2 PUMP NIPPLE B GY G PUMP NIPPLE A G1 4 G3 PUMP NIPPLE B G1 G3 PUMP NIPPLE A G14 G34 _ PUMP NIPPLE B GY G PUMP NIPPLE A GY Mi4 PUMP NIPPLE B GY Mi4 PUMP NIPPLE A G74 G75 PUMP BIPALEBIGYA Gye PUMP NIPPLE A G3 4 G75 PUMP NIPPLE B G3 4 Giz PUMP NIPPLE A G3 G3 s PUMP NIPPLE B G7 PUMP NIPPLE A M18x1 5 G34 PUMP NIPPLE A G3 4 G3 PUMP NIPPLE B 6G34 6 PUMP NIPPLE A M18x1 5 G3 _ M18x1 5 G34 13 FAG accessories for FAG high pressure pump PUMP4000 0 2L FAG manometers When selecting a manometer pay attention to the max operating pressure FAG manometers Manometer
2. up to 20 bar 20 to 2500 bar cm 32 0 9 Threaded bore for connectors L M NG x Ely aT HEAR NS sde man BES 5 iadd J J R FR 1g 15 AJF E Connector for E high pressure hose Adapter or Threaded reduction nipple connector bore Threaded Dimensions connector R L AFM N E F A mm GY 55 56 17 14 8 14 15 G 6 0 58 17 16 10 16 20 Gh 6 75 58 17 20 12 18 25 63 4 80 67 32 20 12 18 25 FAG hand pump sets Overview of ordering designations Hand pump set PUMP1000 0 7L DIGI Hand pump set PUMP2500 8L D FAG hand pump sets overview of ordering designations Pump Hand pump set Basic design With 8 oil container With distributor Single stage With 8 oil container and distributor PUMP1000 8L D PUMP1600 8L D 1000 bar PUMP1000 0 708 Twin stage 1000 bar PUMP1000 4L PUMP1000 8L PUMP1000 4L D 1600 bar PUMP1600 4L PUMP1600 8L PUMP1600 4L D 2500bar ____PUMP2S004 PUMP2500 8L PUMP2500 4L D PUMP2500 8L D The 1000 bar pumps with one connector are also available with a digital manometer see page 14 Ordering example PUMP1000 0 7L DIGI Repair sets PUMP1000 0 7L SPARE KIT 0 2 kg PUMP1000 4L SPARE KIT 0 4 kg PUMP1600 4L SPARE KIT 0 4 kg PUMP2500 4L SPARE KIT 0 6 kg 8 FAG high pressure pump FAG high pressure pump PUMP4000 0 2L The high pressure pump is suitable forthe mounting and dismantling of rolling bearings for shaft diameters up to 250mm Since it generat
3. FAG pressure generation devices Technical Product Information SCHAEFFLER GROUP INDUSTRIAL Note on ordering designations In addition to the current ordering designations printed bold the previous ordering designations are also given in brackets Frequently used units for pressure and contact pressure 1 bar 10 N m 0 1 N mm MPa 14 5 psi Ibf in 1 psi 0 07 bar a Overview table Overview table of pressure generation devices container volume Pressure device Oil Ordering designation l Oil injector INJECT1600 Oil injector INJECT2500 OILINJECTOR2500 Hand pump set 0 7 single stage PUMP1000 0 7L EL nee Hand pump set 4 twin stage PUMP1000 4L PUMP1000 4L 0 027 0 008 Connector 6 6 GY Ga Max oil pressure bar psi 1600 23 200 Application Max shaft diameter mm Mounting and dismounting of bearings 150 with tapered bore Press fits up to approx 80 N mm contact pressure 2 500 36 250 Mounting and dismounting of bearings with 80 tapered bore Press fits up to approx Page 125 N mm contact pressure nun 1000 14 500 1000 14 500 Mounting and dismounting of rolling bearings 250 Mounting of press fits up to approx 50 N mm contact pressure For driving hydraulic nuts up to HYDNUT395 HYDNUT300 HEAVY Mounting and dismounting of rolling bearings Unlimited Mounting of press fits up to 50 N mm
4. Ordering designation EUMET0G0 MANO DIGI PUMP1000 MANO GY _ PUMP1600 MANO G72 PUMP2500 MANO GY FAG pump holders FAG pump holders Pump holder previous ordering designation PUMET 009 MANO DIG PUMP1000 MAN0 G75 PUMP1600 MANO 672 PUMP2500 MANO G78 Ordering designation PUMP HOLDER 2 PUMP HOLDER 2 PUMP HOLDER 3 PUMP HOLDER 3 without connector with connector G Threaded Pressure con display nector bar ka CBR AG ee Gie 01600 CH 072500 Mass kg 1 95 for manometer 1 95 for manometer Diameter Mass I E too OB 10048 TOO A7 Width 40 mm PUMP HOLDER 2 without manometer connector PUMP HOLDER 3 with manometer connector Width 40 mm G3 Width 40 mm 6 14 FAG accessories for FAG high pressure pump PUMP4000 0 2L FAG high pressure pipes sheathed in PVC hose A manometer is used to check that the pressure does not exceed the maximum permissible pressure of 2500 bar 2 000 A F A F30 67 FAG high pressure pipes High pressure pipe Ordering designation os PUMP PIPE G PUMP PIPE GY O PUMP PIPE GY PUMPPIPE CY PUMPE PIPEC A UME rE Dimensions Connector G G CfA Mn EN mie 11 ER so L 15 15 A F 17 30 ee acne f oiner connectors Aret
5. contact pressure e g for ships propellors For driving hydraulic nuts up to HYD NUT800 Hand pump set 4 twin stage PUMP1600 4L PUMP1600 4L 1600 23 200 Mounting and dismounting of rolling bearings Unlimited Mounting of press fits up to 80 N mm contact pressure e g for rudder spindles and rudder blades Hand pump set 4 twin stage PUMP2500 4L PUMP2500 4L High pressure pump 0 2 PUMP4000 0 2L PUMP4000 0 2L GY direct 6 direct 2500 36 250 Mounting and dismounting of rolling bearings Unlimited Mounting of press fits up to 125 N mm contact pressure e g for gears and SOUP NES nu 4000 58 000 High pressure pump set 0 2 PUMP2500 0 2L KIT AG AUNG PE e n Compressed air driven 13 hydraulic unit AGGREG P1000 P2500 AGGREGATE P1000 2500 GY with 2500 high pressure 36 250 Pipe Ga 2500 36 250 For press fits with high contact pressure Unlimited gt 100 N mm Dismantling of bearings with cylindrical bore For rolling 10 Electrically driven 10 hydraulic unit AGGREG E700 AGGREGATE E700 700 10 150 Flow rate and oil reservoir are small bearings up to 6 250 Mounting of shaft couplings and press fits Unlimited gears etc by the hydraulic method Contact pressure up to 100 N mm For driving large hydraulic nuts up to Unlimited HYD NUT1180 Mounting of large press fits ship shaft couplings ships propellers gears con
6. 1 metal case 900x250x250 mm Mass including oil charge and metal case 27 kg Ordering designation PUMP1000 4L D PUMP1000 4L D Ordering designation for repair set for twin stage 1000 bar pumps PUMP1000 4L SPARE KIT PUMP1000 4L KIT Hand pump set 1000 bar 4 Oil volume per stroke up to 30 bar 30 to 1000 bar cm 32 1 6 FAG hand pump sets 1600 bar Pressure generation devices for the hydraulic method FAG hand pump sets 1600 bar The hand pump sets 1600 bar are suitable for the mounting and dismounting of rolling bearings and for the mounting of press fits up to 80 N mm e g for rudder spindles and rudder blades using the hydraulic method The oil containers have a volume of 4 upon request 8 The pump is connected using a high pressure hose 1600 bar 2 m long and a plug in coupling 1600 bar for a threaded connector bore GY see drawing on page 3 If two connectors must be supplied with oil at the same time the pump set can be supplied fitted with a two way valve The oil is then supplied via two high pressure hoses and two plug in couplings The pump sets are supplied ready to use in a metal case Hand pump set PUMP1600 4L for 1 connector Included in delivery 1 hand pump 1600 bar with 4 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted manometer connector 1 manometer 0 1600 bar 6 100 mm 1 high pressure hose 1600
7. bar 2 m long 1 plug in coupling 1600 bar 1 metal case 900x250x250 mm Mass including oil charge and metal case 25 kg Ordering designation PUMP1600 4L PUMP1600 4L Hand pump set PUMP1600 4L D for 2 connectors Included in delivery BR hand pump 1600 bar with 4 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted two way valve with manometer connector 1 manometer 0 1600 bar 100 mm 2 high pressure hoses 1600 bar 2 m long 2 plug in couplings 1600 bar 1 metal case 900x250x250 mm Mass including oil charge and metal case 28 kg Ordering designation PUMP1600 4L D PUMP1600 4L D Ordering designation for repair set for twin stage 1600 bar pumps PUMP1600 4L SPARE KIT PUMP1600 4L KIT Hand pump set 1600 bar Oil volume per stroke up to 30 bar 30 to 1600 bar cm 32 1 6 FAG hand pump sets 2 500 bar Pressure generation devices for the hydraulic method FAG hand pump sets 2500 bar The hand pump sets 2 500 bar are suitable for the mounting and dismounting of rolling bearings and for the mounting of press fits up to 125 N mm e g for gears and couplings using the hydraulic method The oil containers have a volume of 4 upon request 8 The pump is connected using a high pressure hose 2 500 bar 2 m long via a reduction nipple or adapter for dimensions and connector bore see drawing and table If two conne
8. must be used If other connectors are present adapters and reduction nipples can be used The pump set is supplied ready to use in a metal case Included in delivery 1 hand pump 1000 bar with 0 7 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C manometer connector in pump head 1 manometer 0 1000 bar 63 mm 1 high pressure hose 1000 bar 1 5 m long 1 plug in coupling 1000 bar connector thread G14 1 metal case 650x260 x 200 mm Mass including oil charge and metal case 10 kg Ordering designation PUMP1000 0 7L PUMP1000 0 7L The hand pump set can also be supplied with a digital manometer Ordering designation for repair set for single stage 1000 bar pump PUMP1000 0 7L SPARE KIT PUMP1000 0 7L KIT Hand pump set 1000 bar 0 7 l Oil volume per stroke cm 2 2 kateno 22min Flattened area G4 16nn JU 10max Threaded connector bore GY FAG hand pump sets 1000 bar oil container 4 Pressure generation devices for the hydraulic method and for hydraulic nuts FAG hand pump sets 1000 bar bil container 4 The hand pump sets are suitable for the mounting and dismounting of rolling bearings and for the mounting of press fits up to 50 N mm e g for ships propellors using the hydraulic method Hand pump sets with a 4 l oil container can be used to dr
9. unit ready to use including 1 manometer O to 1000 bar 1 manometer O to 2 500 bar 3 high pressure hoses 2 500 bar 2 m long 1 oil distributor Compressed air driven FAG hydraulic unit Hydraulic unit Ordering designation AGGREG P1000 P2500 Oil container volume 1000 or 2500 AGGREGATE P1000 2500 Electrically driven FAG hydraulic unit These units are suitable for driving hydraulic nuts and for the mounting of large press fits such as ship shaft couplings ships propellers and gears contact pressure up to 50 N mm Electrical connection plug voltage 400 V at 50 Hz Other voltages and frequencies by agreement Electrically driven FAG hydraulic unit Hydraulic unit effective Oil container volume Oil volume flow Included in delivery basic unit ready to use including 1 manometer O to 1000 bar 1 high pressure hose 1000 bar 2 m long 1 pressure control valve suction quantity Ordering designation AGGREG E700 10 AGGREGATE E700 l min bar 0 9 700 Max oil pressure bar Mass kg 40 without oil charge Max oil pressure Motor power Mass kW kg 1 1 40 with oil charge FAG hydraulic unit Mobile FAG hydraulic unit for batch mounting The mobile unit has a valve controlled double direction pressure cylinder pressure force 700 kN stroke 215 mm driven by a motor pump The height position of the cylinder can be varied b
10. 49 2407 9149 59 E mail support fis services com Internet www fis services com Every care has been taken to ensure the correctness of the information but but no liability can be accepted for any errors or omissions We reserve the right to make modifications in the interests of technical improvement Schaeffler KG 2006 August Reproduction in whole or in part without our authorisation is prohibited TPI WL 80 50 2 E
11. NJECT1600 INJECT1600 VALVE INJECT1600 SET une FAG hand pump sets Hand pump set 1000 bar oil container 0 7 Pressure generation devices for the hydraulic method and for hydraulic nuts FAG hand pump sets The range of FAG hand pump sets comprises the basic designs e PUMP1000 0 7L single stage e PUMP1000 4L twin stage e PUMP1600 4L twin stage e PUMP2500 4L twin stage The twin stage pumps have a high flow rate in the low pressure range and then switch automatically to the high pressure stage This gives a high work rate Where there is an increased oil requirement the twin stage pumps are alternatively available with an 8 litre oil container suffix 8L For those cases in which the type of installation ofthe adapter or extraction sleeve requires a separate oil supply we can upon request supply a two way valve suffix D FAG hand pump set 1000 bar oil container 0 7 The hand pump set is suitable for the mounting and dismounting of rolling bearings by the hydraulic method the mounting of press fits up to 50 N mm contact pressure and for driving hydraulic nuts up to HYDNUT395 or HYDNUT300 HEAVY The oil container has a volume of 0 7 The pump is connected using a high pressure hose 1000 bar 1 5 m long and a plug in coupling 1000 bar for a threaded connector bore G74 see drawing For the mounting and dismounting of rolling bearings with adapter or extraction sleeves sleeve connectors
12. ctors must be supplied with oil at the same time the pump set can be supplied fitted with a two way valve The oil is then supplied via two high pressure hoses The pump sets are supplied ready to use in a metal case Hand pump set PUMP2500 4L for 1 connector Included in delivery 1 hand pump 2000 bar with 4 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted manometer connector 1 manometer 0 2 500 bar 6 100 mm 1 high pressure hose 2 500 bar 2 m long 1 nipple plug G44 1 each adapter GY reduction nipple G3 s G2 G3 1 metal case 940x280x280 mm Mass including oil charge and metal case 27 kg Ordering designation PUMP2500 4L PUMP2500 4L Hand pump set PUMP2500 4L D for 2 connectors Included in delivery 1 hand pump 2 500 bar with 4 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted two way valve with manometer connector 1 manometer 0 2 500 bar 8 100 mm 2 high pressure hoses 2 500 bar 2 m long 2 nipple plugs GY 2 eachadapters GY reduction nipples G3 G1 G3 1 metal case 940x280x280 mm Mass including oil charge and metal case 30 kg Ordering designation PUMP2500 4L D PUMP2500 4L D Ordering designation for repair set PUMP2500 4L SPARE KIT Oil volume per stroke
13. es pressures of up to 4000 bar the pump can be used to expand heavy shaft couplings and gears by the hydraulic method The pump is connected directly or via thick walled adapters Pull rod Oil container Pump body For across flats 27 mm Threaded connector G3 The high pressure pump can also be connected via a pump holder with or without a manometer and a 2 m long flexible high pressure hose maximum permissible oil pressure 2500 bar The pump must always be operated with a manometer Recommended oil for normal ambient temperature mineral oil with a nominal viscosity of 68 mm s at 40 C Handling of the pump is described in the user manual publication WL 80 115 Pump connector FAG high pressure pump PUMP4000 0 2L High pressure pump Connector Ordering designation PUMP4000 0 2L G3 comprising PUMP4000 0 2L BODY pump body PUMP4000 0 2L TANK oil container Oil container Flow rate Max Mass volume oil pressure l cm stroke bar kg 0 2 0 3 4000 3 8 1 Previous designation PUMP4000 0 2L FAG high pressure pump sets FAG high pressure pump sets In order to make it easier to select the right device FAG supplies complete sets in storage cases FAG high pressure pump set PUMP2500 0 2L KIT with manometer up to 2 500 bar previous designation PUMP2500 0 2L SET Rae _ FAG high pressure pump se
14. etween 290 and 690 mm by means of a lifting cylinder and rocker Accessories such as guide bushes mounting sleeves traction and pressure spindles and drawing frames must be ordered according to the individual application When making enquiries or placing orders information on the bearing type and power connection as well as installation drawings shaft housing additional parts are required This unit is predominantly used for the mounting and dismounting of FAG wheelset bearings TAROL see also publication WL 07 170 Ordering designation TAROL RAILWAY AGGREGATE TAROL MOUNTING AGGREGATE 11 FAG accessories FAG accessories The FAG accessories include e adapters and e high pressure pipes P 15 reduction nipples P 12 e sleeve connectors for e manometers P 14 adapter and extraction e pump holders P 14 Sleeves Kiara irren P 16 FAG adapters and reduction nipples Adapters and reduction nipples are matched to the threads of high pressure hoses and pressure pipes Adapters and reduction nipples of type A with sealing ring are suitable for oil pressures up to 800 bar Type B with blade sealing is suitable for oil pressures up to 2500 bar In addition to the sizes listed here we can supply other adapters and reduction nipples by agreement Design A with sealing ring Design B with blade seal up to 800 bar
15. ive hydraulic nuts up to HYDNUT800 alternatively 8 oil containers can be used for larger hydraulic nuts The pump is connected using a high pressure hose 1000 bar 2 m long and a plug in coupling 1000 bar for a threaded connector bore G4 see drawing on page 3 If two connectors must be supplied with oil at the same time the pump set can be supplied fitted with a two way valve The oil is then supplied via two high pressure hoses and two plug in couplings The pump set is supplied ready to use in a metal case Hand pump set PUMP1000 4L for 1 connector Included in delivery 1 hand pump 1000 bar with 4 oil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted manometer connector 1 manometer 0 1000 bar 8 63 mm 1 high pressure hose 1000 bar 2 m long 1 plug in coupling 1000 bar 1 metal case 900x250x250 mm Mass including oil charge and metal case 24 kg Ordering designation PUMP1000 4L PUMP1000 4L The hand pump set with 1 connector can also be supplied with a digital manometer Hand pump set PUMP1000 4L D for 2 connectors Included in delivery 1 hand pump 1000 bar with 4 loil container filled with Shell Voltol Gleit l 46 oil viscosity 46 mm s at 40 C 1 flange mounted two way valve with manometer connector 1 manometer 0 1000 bar 63 mm 2 high pressure hoses 1000 bar 2 m long 2 plug in couplings 1000 bar
16. o De EL a SU A NA Mass kg 06 06 15 16 FAG accessories for FAG hand pump sets 1000 bar FAG sleeve connectors for adapter No seal is required for connection and extraction sleeves up to 800 bar to adapter and extraction sleeves special lengths by agreement A F GH Ly 40 FAG sleeve connectors for adapter and extraction sleeves up to 800 bar Connector Dimensions Mass Threaded connector L Outside A F G x thickness Ordering designation mm kg 200 PUMP SLEEVE CONNECTOR M6 M6 6 6x2 25 24 0 22 PUMP SLEEVE CONNECTOR M6 PUMP SLEEVE CONNECTOR MB M8 10 Bag oa PUMP SLEEVE CONNECTOR M8 PUMP SLEEVE CONNECTOR G 4 G4 1i aa TORE PUMP SLEEVE CONNECTOR GYs PUMP SLEEVE CONNECTOR G3A 64 14 14x3 27 042 PUMP SLEEVE CONNECTOR GY The connector for the hand pump set is Gye Plug in coupling Plug in coupling an collar nipple Pi Ah 7 L Sleeve connector Hand pump set Sleeve connectors are used where for example a hand pump set cannot be connected directly to an adapter sleeve or extraction sleeve for reasons of space 98 08 06 Printed in Germany by Druckhaus WEPPERT GmbH Schaeffler KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Strasse 30 97421 Schweinfurt Germany Service Hotline Telephone 49 2407 9149 99 Fax
17. t PUMP2500 0 2L KIT FAG high pressure pump set PUMP2500 0 2L KIT with manometer up to 2 500 bar Included in delivery 1 high pressure pump PUMP4000 0 2L 1 pump holder PUMP HOLDER 3 3 reduction nipples PUMP NIPPLE B G14 G PUMP NIPPLE B G1 4 G3 PUMP NIPPLE B G1 4 G1 Ordering designation for kit PUMP2500 0 2L KIT previous designation PUMP2500 0 2L SET SN ZEN Lit Reduction nipples YV N 1 manometer 1 high pressure pipe 1 storage case PUMP2500 MANO G1 4 PUMP PIPE G1 Mass including case 12 75 kg High pressure pipe Oil container Pump body J i A pos Manometer Pump holder 10 FAG hydraulic units Compressed air driven FAG hydraulic unit The compressed air driven hydraulic unit AGGREG P1000 P2500 is mobile and comprises a 13 oil container made from light metal and two pumps 1000 bar and 2500 bar We supply designs for other operating pressures by agreement The pump 2 500 bar has two independently controllable outputs and is suitable as a pressure generation device for the hydraulic method for the expansion of shaft couplings and gears The pump 1000 bar can drive a hydraulic nut at the same time The pump is suitable for press fits with contact pressures up to 100 N mm Included in delivery basic
18. tact pressure up to 50 N mm FAG oil injectors FAG oil injectors Oil injectors have a small volume displacement they can be used in the hydraulic method for the dismounting of rolling bearings and other press fits with direct seating on tapered shafts e g in machine tools for cylindrical roller bearings FAG NNU49 S K NN30 AS K N10 K N19 K The INJECT2500 can be used for shaft diameters up to 80 mm the INJECT1600 up to 150 mm Conventional O rings can be used as replacement seals OR6x1 5 for INJECT2500 OR10x2 0 for INJECT1600 Oil injectors and valve nipples Oil injector Valve nipple Ordering designation INJECT2500 INJECT2500 VALVE OILINJECTOR2500 QILINJECTOR2500 VALVE nee een here INJECT1600 INJECT1600 VALVE SI j z E aa B l L2 Oil injector hl ly N A F Valve m Alf SHS l k t3 l N Se Connector Oil Max Mass Dimensions volume oil k b amp b EB AR AR G pressure cm3 bar kg mm G3 8 2500 0 91 12 5 120 130 30 220 19 22 G3 27 1600 2 18 22 8 180 185 55 280 27 32 a een The oil injector can be refilled with oil without losses by connecting the valve nipple to the oil injector In this case the oil injector is ordered with a valve nipple Ordering designation for INJECT2500 INJECT2500 VALVE INJECT2500 SET ordering designation for I

FAG pressure generation devices

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