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1. 2 4206006N 1 ms 42020068 FIG 3 4 D 36 ASSEMBLY Publication BI IOM OO2A BEELER INDUSTRIES lt SECTION 33 NOTES Publication BI IOM OO2A BEELER INDUSTRIES lt Non Liability The information contained in this manual has a been compiled by Beeler Industries with high injuries of body or health is based on deliberate Beeler Industries does not assume liability for eventually wrong conclusions and results arising from this The notes given in the manual describe the most common fault reasons But often there are further reasons for existing faults which cannot be listed here or there are further sources of error which are unknown yet Beeler Industries does not assume liability for failed or unnecessary repair work Beeler Industries does not assume liability for appliance of data and information which either turn out as wrong were incorrectly described or faults which by mistake appeared during data compilation Without restriction of the above mentioned facts Beeler Industries does not assume liability for any loss regarding profits company value or any other also economic loss arising from this No matter which legal justifications are present Beeler Industries is liable for compensation only in case of intention gross negligence and in warranty of assured quality Warranties of assured2. FICATIONS BEELER INDUSTRIES nn SECTION 2 OPERATION amp MAINTENANCE 2 1 Operation and Adjustment Principle of Operation The BI D 36 cracks nut shells by centrifugally propelling the nuts from the in feed at the top center of the machine against the perimeter liner The nuts and shells then fall down and out of one the two hopper discharges at the bottom of the machine The force level is proportional to the square of the rotational speed The speed is controlled with variable frequency drive Adjustment There are two operational characteristics that can be adjusted The speed as mentioned above and the in feed sleeve gap This is the gap between the leading edge of the in feed sleeve inside the machine and the surface of the impeller Adjusting this sleeve up or down will in increase or decrease product flow rate respectively The sleeve is adjusted by loosening the screw clamp at the neck of the in feed and moving the sleeve to desired position Hash marks are provided on the sleeve as a depth guide Utilizing these two adjustment throughput and crack efficiency can be optimized for the product 2 2 Maintenance The BI D36 requires minimal regular maintenance The unit should be cleaned and inspected for structural integrity periodically Electrical should be inspected to ensure all connections are secure Motor should be inspected for build up of debris that may impede cooling See figure 3 2 Refer to the accompanyin
3. Publication BI IOM OO2A INSTALLATION OPERATION AND MAINTENANCE MANUAL MODEL NO S D 36 SOFT SHELL CRACKER BEELER INDUSTRIES Publication BI IOM OO2A BEELER INDUSTRIES IMPORTANT SAFETY INFORMATION Before installing operating or maintaining this machine you must read and understand the contents of this manual Failure to do so may result in equipment damage injury or death Antes de la instalaci n funcionamiento o mantenimiento de este equipo debe leer y comprender el contenido de este manual El no hacerlo puede resultar en da o al equipo lesiones o la muerte Safety Labels Throughout this manual and on the machine safety labels have been placed to bring attention to characteristics of this equipment that warrant particular awareness There are potential hazards on any device and care should be exercised whenever installing operating or maintaining any equipment Ensure that all original labels are maintained in good condition In the event that labels are rendered illegible contact Beeler Industries for replacement labels Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations Warning Indicates potentially hazardous situation which if not avoided could result in death or serious injury Lock Out Tag Out It is the user s respons
4. ecautions and it is the users SECTION 2 OPERATION AND responsibility to ensure that adequate safety MAINTENANCE measures are employed in installation operation 2 1 Operation and Adjustments and maintenance As always follow good safety practices around all equipment 1 4 Receipt of Product 2 2 Maintenance 2 3 Cleaning 2 4 Lubrication 1 2 Contacting Beeler Industries Beeler Industries Incorporated Mail P O Box 380 Physical 4664 Kiernan Court Salida CA 95368 209 545 0740 209 613 0407 3 4 Maintenance Record Sheet Parts 209 545 0740 2 5 Model Variations SECTION 3 VIEWS AND PARTS LIST 3 1 Serial Number Location Main Office 3 2 Parts Location Drawing Sales Service 209 613 0407 209 545 0768 email customer beelerindustries com Website www beelerindustries com Fax 1 3 Purpose and Scope This manual provides installation operation and maintenance procedures for standard soft shell crackers Due to variations in design and manufacture for unique customer needs not all crackers might be covered For special assistance please contact Beeler Industries Service for additional information Publication BI IOM OO2A 1 4 Receipt of Product All shipments should be immediately checked for proper product and quantity upon receipt and inspected for any visible defects or damage Any discrepancies should immediately be reported to Beeler Industries and the freight provider If installation is pr
5. g variable frequency drive manual provided by the drive manufacturer for maintenance of the drive 2 3 Cleaning The interior of BI D36 can be accessed cleaning or service by removing the top lid The lid is held in place with socket head cap screws Prior to any servicing or cleaning make sure you follow your companies LOCK OUT TAG OUT procedure lock out for safety lock out for safety Publication BI IOM OO2A BEELER INDUSTRIES lt and for common part listing and order 2 4 Lubrication identification number Contact our service department for required parts not identified on The motor on the d 36 is permanently lubricated those pages and requires no additional lubrication 2 5 Model Variation Units for export may be ordered with appropriate voltage and frequency Contact Beeler Industries Customer Service with any questions resulting from machine variations 3 1 SERIAL NUMBER LOCATION lt is important to have the serial number information when contacting Beeler Industries regarding service information or parts ordering The number is stamped on the identification plate located per the illustration below FIG 3 2 MOTOR SERIAL PLATE FIG 3 1 SERIAL PLATE LOCATIONS FIG 33 VARIABLE FREQUENCY DRIVE Repair Parts Necessary repair and maintenance parts can be obtained through Beeler Industries directly by contacting our Parts Department at 209 545 0740 through your Beeler Sales representative Whe
6. ibility to ensure that proper LOCK OUT TAG OUT procedures are implemented throughout the facility Follow your facilities Lock Out Tag Out procedures Prior to any maintenance service or cleaning of any equipment it should be locked out and tagged out from all potential sources of energy electrical pneumatic hydraulic mechanical etc Failure to do so will endanger the user and others and may lead to damage severe injury or even death Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Take the time to be safe Publication BI IOM OO2A BEELER INDUSTRIES czzz n m m n nQ mnmnmnuk_ lt n TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION SECTION 1 GENERAL INFORMATION 1 1 Introduction Thank you for purchasing Beeler Industries D 36 soft Shell Cracker Your new cracker is built to the highest industry standards Great care has 1 2 Contacting Beeler been taken to design and manufacture a high Industries quality low maintenance product that is economical to use and maintain 1 1 Introduction 1 3 Purpose and Scope This manual is intended to assist in the installation operation and maintenance of your 1 5 Precautions of Use and cracker The instructions in this manual are Installation general in nature and apply to a variety of models Each situation dictates the need for any special pr
7. n ordering please supply the nameplate serial number information located on the Beeler red tag secured to the frame of the cracker Refer to Figure 3 4 for part identifying locating BEELER INDUSTRIES Bl IOM OO2A Publication 230 4206006N 1 WELDMENT 4202008 WELDMENT 4202008F ELEN 42020080 ITEM DESCRIPTION REQD PART 1 CLAMP T BOLT 1 92 072 2 MOTOR 1 5HP 230 460VAC 184T 850RPM 1 10 021 3 AC TECH M1420B INVERTER 480V 3PH INPUT 2HP 1 99 005 4 1 4 TYPE F SCREWS 12 44 066 5 5 16 18NCx5 8 LG ALLEN FLAT HEAD CAP SCREW 6 44 177 6 1 4 20NCxS 8 LG BUTTONHEAD SOCKET SCREW 32 44 115 T 1 4 20NC SS LOCKWASHER 32 45 001 8 1 4 20NC NYLOCK HEX NUT 32 45 020 9 3 8 16NCx1 1 2 LG CAD PLT D HEX HEAD CAP SCREW 4 34 063 10 3 8 16NC CAD PLT D HEX NUT 4 35 006 11 3 8 SAE FLATWASHER 4 35 052 12 3 8 LOCKWASHER 4 35 008 13 10 24NCx1 2 CAD PLTD RND HEAD SCREW 4 34 184 14 10 24NC CAD PLT D HEX NUT 4 35 069 42060065 1 15 3 16 LOCKWASHER 4 35 074 16 3 16 SAE FLATWASHER 8 35 086 a wez AB WELDMENT 4202008H
8. ovided by Beeler Industries this inspection may be performed by Beeler personnel 1 5 Precautions of Use and Installation 1 Use only qualified personnel for installation and wiring of the cracker Personnel are required to be familiar with the general use of required tools for installation of this unit Should you require assistance in the installation Beeler Industries offers such a service Please contact our Service Department for estimates and scheduling 2 Lifting moving positioning The cracker assembly may be lifted with a fork truck under the support angles Secure cracker to forks to prevent tipping Move slowly and descend grades in reverse Alternately lift straps can be used by attaching clevis to the mount hole on at the end of the side mount angles 3 The standard motors specifications provided are listed in table 1 1 unless otherwise specified in the purchase contract All wiring must be run in conduit and installed per local and state code by a qualified electrician A manual electrical lock out for maintenance must be provided by the owner prior to operation A variable frequency drive is factory installed and prewired to the motor for 460V operation See figure 3 3 Prior to starting the D 36 ensure that the connections in the motor and drive are set for your source voltage Refer to the VFD manufacture s manual supplied with the cracker for information on wiring and operation of the VFD TABLE 11 MOTOR SPECI
9. qualities require the explicit written statement Liability according to product liability law shall remain unaffected Beeler Industries reserves the right of users contributory negligence argument Beeler Industries is not liable to pay compensation for damages which arise from misusage of the subject matter of the contract even if Beeler Industries has been informed on the possibility of this damage The liability of Beeler Industries is confined to the real price paid for the product Beeler Industries takes no liability for damage or operating troubles arising from non compliance of this user manual and the special safety precautions mentioned there The burden of proof is on the user of the device that he has paid attention to technical explanations notes on operation equipment care as well as maintenance and safety without exception This non liability does not hold if any damage from
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