Manual LIFT SUV ET-1000
Contents
1. ALL TERRAIN ELECTRIC LIFTER ET 1000 USER S MANUAL CONHERSA E CE Edition December 2009 USER S MANUAL INDEX 1 MAIN COMPONENTS 1 1 2 SAFETY INSTRUCTIONS 2 1 3 CONTROL SWITCHES AND INDICATORS 3 1 4 SWITCH ON AND WORK 4 1 5 LOADING AND UNLOADING 5 1 6 SERVICE AND CARE 6 1 7 LONG WAREHOUSING 7 1 8 TECHNICAL SPECIFICATIONS 8 1 2008 CONHERSA 1 MAIN COMPONENTS Chassis Front wheels Fork Grouping Fence Hydraulic Cylinder Chains Pulley Electric braking Motor drive wheel 0 Handle O DOAN Oa BB ND 1 1 11 12 13 14 Batteries Batteries charger Hydraulic pump Main contactor 15 16 17 18 Electronic controller Load indicator Plug Emergency stop 1 2 2 SAFETY INSTRUCTIONS Etiquettes 2 2 All terrain lifter safety 2 4 Daily inspections 2 5 All terrain lifter operator 2 9 Movement in ramps and special areas 2 10 All terrain lifter transportation 2 12 Testing 2 13 Noise level 2 13 Dangerous environment 2 13 2 1 ETIQUETTES 2 2 WARNING Do not stand on nor under the forks WARNING Keep hands feet and body away from masts and forks Danger of trapping betwee fix and mobile parts CAUTIONS WHILE CHARGING BATTERIES Charge batteries at an open air area away from flames fumes and sparks Batteries gasses may be expl2. HANDLE Unloaded press lifting button to verify that forks go up correctly Press down button to verify that forks go down smoothly Pressing the death man system turn slighty the hanle to verify that the blocked brake is self released an audible clicking sound must be heard and that the Lifter comences to move gentil Verify both forward and reverse Contact key Death man system Forward reverse amp Claxon Down forks button Up forks button LIFTER OPERATOR USER S KNOWLEDGE WARNING While using this manual s instructions shall be observed as well as local national legal dispositions ELEVADOR TODOTERRENO ET 1000 H CE UAL DE OPERADOR Edicion Diciembre 2009 SAFETY CLOTHING Each site s observations should also be observed while using the lifter For example HELMET HEARING PROTECTOR 000 GLASSES COVERALL GLOVES SAFETY FOOT WEAR WARNING For clothing observation of the national rules and obligations is as must Clothes should be tight enough to avoid traps If necessary in the working site user should also wear protective glasses helmet gloves and whatever required 2 9 MOVEMENT IN RAMPS AND SPECIAL AREAS WARNING Using the lifter et 1000 for transporting goods in ramps is strictly forbidden Only permitted with the lifter unloaded if necessary WARNING Do not turn
3. the machine slows its speed drastically Charging process 1 Move lifter close to an electric socket 220 V 2 Turn off the key Connect the provided cable to the lifter and an electric socket 220 V Verify that the yellow and green lights of the left hand side case of the lifter are lightened Leave charging cycle to complete while the green light flickers Batteries are completely charged when the green light is permanent Disconnect the cable wind it and keep it safe Turn the contact key on and confirm that all the battery charge level is at 10096 6 5 BATTERIES MAINTGENANCE Pb 123458725100 12 WARNING 1 Batteries maintenance must be made by authorized personnel 2 Always use gloves and protective glasses 3 Smoking in the area is forbidden Maintenance frequency Must be done at least twice a year if possible before and after summer 1 Unfasten with a screwdriver the 8 screws T and the metal cover 5 Verify that the electrolyte level is correct If necessary fill in with distilled water up to the nets 2 Take out the metal Batteries should now be seen cover 3 Confirm that there are no electrolyte leaks and no corrosion on the tips 4 Put aside the battery glasses carefully B without touching the connecting tips 6 5 CLEANING THE LIFTER WARNING Before cleaning turn off the key Verify that the blocking brake is on Cl
4. the machine moving forward reverse 3 2 Forward reverse switch It is the red switch It may be pressed either with the left or the right hand When releasing it comes back to the neutral position Buttons for lifting and descending the forks They are located at the centre of the handle When pressing the forks start to move and they stop just when buttons are released Contact key Q Dead man function Q Forward reverse throttle Claxon Forks down button Forks up button CONTROL INDICATORS Claxon Claxon is located next to the up and down buttons Battery charge indicator It has a display showing the 96 battery level Two things to know 1 When turning the key on the display indicates the battery level 2 Shows the error code in case of electronic fault Fuses Te fuses are electronic controller and in the hydraulic pump Fuses should only be replaced by specialized personnel Replace the fuses by similar WARNING When the lifter is not being used make sure to turn it off 3 3 4 SWITCH ON AND WORK Contact key Q Dead man function Q Forward reverse throttle Claxon Forks down button Forks up button 4 1 SWITCH ON AND WORK WARNING Before using the lifter please read carefully all the security instructions of this user s manual pages 2 2 to 2 13 of this manual 1 Confirm that t
5. 1 Daily inspection test See page 2 5 to be made by users 2 Dynamic tests to be made by the technical service 2 1 Movement test Confirm that the lifter moves towards the correct forward reverse switch and confirm that the blocking brake works properly With the lifter loaded press up and down buttons to make sure of correct work 2 2 Piling test Lift completely and descent the load at maximum speed several times 2 3 Descending speed test Confirm that descending speed is not more than 0 6 m s 3 Hold load test With the machine off fully loaded with the forks up confirm that the forks don t move down at all or they move down but not faster than 10mm min NOISE LEVEL NOISE LEVEL Less than 70 dB A DANGEROUS ENVIRONMENT WARNING Use of lifter in dangerous environment is strictly forbidden A dangerous environment may cause fire or explosions because of dust fumes or gasses 2 13 3 CONTROL SWITCHES AND INDICATORS D Contact key Q Handle Security anti trapping button Battery charge indicator G Emergency stop 3 1 HANDLE SWITCHES Contact key Contact key is located at the lower part of the handle It has two positions Connected Disconnected When connected the batteries light indicator will turn on When disconnected all circuits are off Dead man function Placed at both sides of the handle Must be pressed to allow
6. ction of chains and pulleys Verify unloaded that the stress is equal in both chains WARNING In case of malfunction switch off inform to whom it may concern and contact the technical service BRAKE When releasing handle verify that speed controller returns to neutral position and brake is inmediately actioned A clicking sound will be noticed Push the Lifter to make sure that it is well braked and you can not move it 2 5 2 6 FORKS AND CHAINS Lift the security bolt by hand Put it down back again and verify that it stays well placed over the security fence and can not be moved unintentionally Forks must be placed in symmetry as per the axe To tighten the chains adjust the screw placed at the end of the chains A with its bolts WARNING In case of adjusting the chains verify that bolts are well tighten A HYDRAULIC CIRCUIT Verify oil level in the deposit Verify in case of possible oil losses leaks NIVEL DE ACEITE RUEDAS DELANTERAS TRASERA Size 3 00 8 4 00 8 Solid Superelastic Superelastic BATTERY CHARGE LEVEL Turn the key to ON position Verify charge level in the indicador If level is under 2096 charging is needed Charge during approximately 10 hours See procedure on page 5 1 2 7 CONTROL INSTRUMENTS AND CLAXON Turn on the key Verify light indicador i son Verify correct claxon function 2 8
7. eaning the handle Clean the dust with a brush Do not use water Finish with a dry cloth Cleaning the motor chassis Clean the dust with a brush Do not use water Finish with a dry cloth Cleaning the forks grouping guides Clean the dust with a brush Do not use water Finish with a dry cloth 6 7 EMERGENCY DESCENT OF THE FORKS If the forks are suddenly blocked in the top position there is a way of putting them down 1 2 Turn off the key Open the box key where the motorpump is located Verify that there are no obstacles under the forks Take off the hexagonal cover B with a n 13 key Faten the bolt with a 4mm allen key tol et the fork go down 6 7 7 LONG WAREHOUSING LONG TIME WAREHOUSING When the lifter is not going to be used for a long time keep it in a dry and clean place and follow the following instructions 1 Clean the lifter as explained before 2 Charge the completely batteries 3 Place the lifter in a horizontal position 4 Dissemble the batteries and put them in a dry and fresh place 6 8 WARNING When there is no inside area available place the lifter in a horizontal area and cover it completely with a waterproof plastic cover For warehousing for a longer period please contact technical service WARNING Don not use a waterproof cover made of vinyl it may cause static electricity and subsequently produce
8. flames with the batteries gasses SERVICE DURING THE WAREHOUSING 1 Charge batteries every two months 2 Make visual inspections to verify that there is no corrosion 3 Clean the dirty areas and apply anticorrosion if needed 7 2 POST WAREHOUSING SERVICES 1 Remove the grease of the exposed areas of the hydraulic cylinders 2 Charge the completely batteries 3 Turn on the key to confirm batteries are completely charged 4 Go ahead with the tests of page 2 13 8 TECHNICAL SPECIFICATINOS In this plaque located at the right hand side following information should be seen Serial number traction motor elevation motor tyres pressure etc CONHERSA Poligono Ibarrea s n Tel 948 46 79 51 Fax 948 46 8145 31800 ALSASUA NAVARRA MODEL ALL TERRAIN ELECTRIC LIFTER ET 1000 SERIE N i ELEVATION VOLTAGE 24 v MANUFACTURING YFAR 2010 OTOR POWER 2500 w MASS 495 Kg MOTOR 500 w MAXIMUN LOAD 1000 Kg TRACTION VOLTAGE 24v MAX ELEVATION 1600mm MOTOR POWER 500 w MAIN PARAMETERS MAXIMUM FORWARD REVERSE lt 1 2 m s SPEED MAXIMUM LOAD PERMITTED 1 000 kg MAXIMUM FORKS ELEVATION 1600 mm WARNING Do not try to exceed the above parameters 8 1
9. he blocking brake is on by pushing the lifter you should not be able to move it 2 Disconnect the emergency stop 3 Tum on the key without pressing the throttle 5 1 WARNING If the blocking brake does not work do not turn on the key 4 Make sure that there is enough battery charge by checking the indicator 5 Confirm that your way is clear and press the dead man function and the forward reverse throttle smoothly towards the required way Movement While moving the forks must be at their top position Turn The closer you turn the slowest the speed should be in order to avoid unexpected load movements Movement on slopes ramps Movement on slopes with the machine loaded is _ strictly forbidden WARNING When leaving the lifter put down the forks and remove the contact key If error CODE 23 appears two causes 1 Forward reverse throttle has been pressed without using the dead man function or 2 the temperature thermal switch of the motor has reached and excessive heating due to an intensive work Turning off the machine during 20 minutes should be enough to cool the machine 5 LOADING AND UNLOADING LOADING Adjust the forks in symmetry as per the lifter axe The more separated the forks are the more stability there is Face the load frontally and stop just before Adjust forks height to enter into the pallet to be loaded correctly Move forward smoothly u
10. in ramps Movement in ramps is delicate pay maximum attention and care 2 10 WARNING Caution when moving on the truck surface Please make sure that the truck is stopped Foo The ramp used to place the lifter onto the truck must be resistant enough to bear the lifter taking into account the vertical movement of the lifter Ramp should be firmly placed on the ground in order to avoid unexpected movements Pay maximum attention during the loading and unloading of the lifter on the truck MOVEMENT Visibility Do not drive forward when the load does not permit complete visibility In that case drive backward except when driving into a service lift where entering backwards is forbidden If visibility difficulties remain another operator should indicate the correct direction In this case drive slowly and handle with care Verify that working area is lightened enough 2 11 TRANSPORT OF THE LIFTER WARNING 1 Unloaded put forks in the upper position 2 Confirm that in and out angles do not interfere with the ground or transport platform 3 When using a wooden made bridge between platform and dock make sure that the planks can bear the lifter 4 Use only the lifting hangers to lift the lifter see picture 2 12 6 Switch off contact key and release TESTING After transport or a long warehousing period functional testing is necessary Three tests
11. ing operations should only be made by our technical service 1 Batteries condition control 2 Change batteries 3 Change hydraulic oil 4 Adjust motor pump 5 Maintenance of the electronic control 6 Change fuses MAINTENANCE TO BE MADE BY THE USER As well as the daily inspections see page 2 5 the worker must carry on with the following 1 Change the front tyres 2 Charge batteries 3 Batteries electrolyte level control 4 Lifter cleaning 5 Emergency forks descent MAINTENANCE TO BE MADE BY THE USER WARNING Before any maintenance turn off the key Confirm that the automativ blocking brake is on CHANGE FRONT WHEELS Front wheels 1 Put a wooden chock under the lifter to separate it from the floor Verify that lifter remains stable 2 Release off the security ring and take off the wheel 3 Mounting process is the in reverse sense Try not to damage bolt and ring when fastening 6 3 BATTERY CHARGE WARNING 1 Charge the batteries in a well ventilated area away from heating points and sparks Gases of batteries may be explosives Do not smoke in the charging area Do not disconnect the connector during the charging process risk of sparks Suggestions for the battery charge 1 For a longer battery life it should be discharged at least 35 before charging To avoid deep discharge that could cause lifeless when arriving to a 2096 of battery charge
12. nder the pallet and when stopping make sure that the blocking brake is 5 1 automatically activated blocking sound should be noticed Lift the load Make sure it remains stable Press forward or reverse and move slowly TRANSPORT Moving with the lifter loaded should be made with special care and attention If the load height does not allow proper visibility the lifter must be driven forward except when entering into the service lifts where it is strictly forbidden UNLOADING Move towards the unloading area slowly Verify that when stopping the automatic blocking brake is on blocking sound Put down the forks to unload Move reverse to get away from the pallet When restarting again make sure that the forks are in the top position to avoid any obstacle while moving 6 SERVICE AND CARE Classification of maintenance works 6 2 Maintenance to be made by the technical service 6 2 Maintenance to be made by users 6 3 6 1 CLASSIFICATION OF MAINTENANCE WORKS There are two types of maintenance works 1 Technical service Only to be made by the technical service 2 User To be made by the lifter users qualified worker WARNING User should not reparations nor make any maintenance when technical service is required Some operations may be dangerous and should only be made by the technical service 6 2 MAINTENANCE TO BE MADE BY THE TECHNICAL SERVICE The follow
13. osives k 2 Do not smoke around the charging area 3 Do not disconnect the connector during the process of charging Danger of sparks 2 3 ALL TERRAIN SAFETY USE UNDER INSTRUCTIONS The All terrain Lifter may only be used under instructions included in this manual 2 4 LIFTER WARNING This Lifter may only be used to transport and placement of charges and palletised materials as per the instructions of this Manual WARNING Should you wish to use it for different purposes you may ask for CONHERSA S agreement and if necessary your local authorities in order to avoid risks WARNING In case of malfunction switch off and contact our technical service DAILY INSPECTIONS Befote using following inspections shall be followed Brake When releasing handle make sure that the machine is restrained and you can not move it 2 Forks Visual inspection Verify correct lift and descent No damage in forks 3 Hydraulic circuit Verify possible looses leaks in pipe and cylinder 4 Wheels Verify tyres state Tigthen bolts Verify wheels pressure 5 Control instruments Switch on key Verify batteries light indicatiors lights on 6 Bettery Correct battery charge level gt 20 7 Horn check 8 Lifting With forks unloaded verify correct lifting and descent 9 Travel Pressing the death man verify correct movement forward and reverse 10 Visual inspe
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