PowerFlex 753 revision 1.009 Release Notes
Contents
1. This section describes the anomalies corrected in this revision Duty Rating Parameter Would Return to Default Value The value of parameter 306 Duty Rating would return to its default value of 0 Normal Duty after a reset or after power was cycled on the drive DeviceLogix Corrupted in NVS when a System Task Fault Occurred An F918 Control Task Overload F919 System Task Overload or F920 5 msec Task Overload fault could cause the drive to write over the NVS where a DeviceLogix project is stored and corrupt the NVS copy of the project After a reset or after power was cycled on the drive the drive would load the corrupt NVS copy of the project into active memory and the drive would experience an F282 DLX Checksum fault The project would not run Fault Restart Display When executing an automatic restart after a fault the drive would not correctly display the count down to the restart properly It would correctly display the tens digit but it would not display the ones digit The following table illustrates an example 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 0 How it does display countdown Non Volatile Storage NVS Executing the homing function too frequently or changing certain parameter values too frequently would cause the drive to stop operating due to an F918 Control Task Overload F919 System Task Overload or F920 5 msec Task Overload fault The Human Int2. 22 ClOMM PowerFle a 10 391 24 105 PowerFlex 10 931 24 106 Drivelogit f 10 91 24 53 10 91 24 54 10 91 24 L756 ENS 1768 ENB 1755 ENM8 10 91 24 110 Unrecognt 10 91 24 60 10 91 24 66 10 91 24 1756 ENB 1769 L35 PowerFle F f 10 91 24 58 10 91 24 69 10 91 24 10 91 24 109 Unrecognt 5 In the Multiple Assemblies Found display box select Port x PowerFlex 753 from the list and click OK from the list below Port 1 20 HIM x6 Port 2 Not Preserit Port 3 Mot Present Port 4 DeviceNet Port 5 1 0 Module 2a Port 6 Dual Encodes PowerFlex 753 Drives revision 1 009 6 In the Firmware Revision dialog box select v1 009 from the list of available updates and click Next gt Firmware Revision Catalog Number PowerFlex 753 LP via 750 Senes Com SerialNumber 202D8C74 Currant Revision 1 007 Select the new revision for this update Curent Folder c program files controlilash a 7 Follow the remaining prompts until the flash procedure completes and displays the new firmware revision number Using HyperTerminal to Flash Update Important The HyperTerminal process takes at least one hour to complete 1 With the Flash Kit installed see Installing the Flash Kit on page 4 access and launch HyperTerminal as shown below eee Oe ea aP k ka Ep 77 i TF Fam faa z Ea a ki GS beeches meade com ed ae tat alee
3. aiD Meier u E Hota EJ eres ie bE Spree tok t AD Rieter oma TENS Ci Faa E iaip Boe T Riep Gotup eerd E gibh Gine FJ p iag i 3 Ceci tal Piai CG ac ah et hMi Bart Tem mm h kiasi aan A Comer on pe T Berets Sed mp Carreras Q Ser Progr acosa arc Detam FJ Podem Sites EA urpi aA Wrest aeri Sep m eni 2 T m pu F EErEE ee ee aj Near CPi Dau reaped Cy teva Tooke W ham T heirs ajekcaton Rb Proper Conghi dard CI inper inari EJ troe PI AH Progra toon A OD Pow Varies oF H E Gi vidie Egi fj rerrui 9 10 PowerFlex 753 Drives revision 1 009 2 A New Connection dialog box appears a Enter the connection device name in the Name field or select an icon from the library b Click OK once you have finished Connection Description a aE New Connector 31x Enla 4 name and choose an icon for the comme ton 3 A Connect To dialog box appears a Use the Connect using drop down menu to select the appropriate connection device b Click OK once you have finished Connect To B Enter details for the phone number that you want to chat Country region United States 1 Area code Phonenunbes S Connectusing NmeaDevd PowerFlex 753 Drives revision 1 009 11 4 A Properties dialog box will appear for the selected connection device a Use any of the drop down menus to change the various port settings b Click OK once you have finished COM4 Pro
4. A Using DriveExplorer Lite Full Important You need DriveExplorer version 6 02 or later to interface with the PowerFlex 753 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate 1 Launch DriveExplorer and go online with the PowerFlex 755 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 In the Devices hardware view select the PowerFlex 753 drive Once selected information regarding the PowerFlex 753 drive is shown in the right panel including the current firmware revision number RI CriveExplorer miiia PowerFlex 753 i PowerFlex 753 Monon Cones ov ET fealbh amp bo 48 2 A 7 Orie Chg hry ZOF D2Pi1 Protector Sted Cano Standard FO2 1CS6P1I Torque Control a Aai citi Port 0 10 91 24 93 Cemmo Revision 1 007 Series A Cagresics dogkeabons 1 20 HIM x6 LOD MIM Stopped Device Parameters Feedback Output Current GC Bus Volts 2 12703 0568 USA te DPI Device Paramoters 6 20 COMM E Etere ie Cevite Parameters Ane ParSphy 24 APS A f if Firmware Flashing PowerFlex 753 Drives revision 1 009 3 Using DriveExecutive Important You need DriveExecutive version 5 02 or later to interface with the PowerFlex 753 drive To obtain the latest version visit the Allen Bradley Web Updates site located at http www ab com
5. support abdrives webupdate 1 Launch DriveExecutive and go online with the PowerFlex 755 drive To connect to the drive use a 1203 USB converter a 1203 SSS converter or an EtherNet IP network connection 2 In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 3 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box the Revision field in Figure 3 will show the drive s current firmware revision number Figure 3 PowerFlex 753 Drive Information Accessed Through DriveExecutive TN LAE ETHRP Y ILSLSEE LIN DEAS nr i aa EEE r o FEE E inati O 2 Eom iy Pin Sore Cat ia T gt Power he PS fort 0 Files P Neea LEETS File Narn l le Type Qt en 0 PowerFlex 753 f aa a oll Thiry imm i f rere iat Pn Siar Corral ir Las g AA te E R y Ja T This section describes procedures to flash upgrade your drive firmware Flash kits for drives are provided on the Allen Bradley Web Updates site located at_http www ab com support abdrives webupdate Flashing can be performed using a 1203 USB or 1203 SSS converter For information on connecting either converter to your drive refer to the 1203 USB USB Converter User Manual publication DRIVES UMOOL or the 1203 SSS Smart Self powered Serial Converter User Manual publication 20COMM UMOOl1 PowerFlex 753 Drives revision 1 009 Instal
6. Release Notes wy PowerFlex 753 Drives revision 1 009 These release notes correspond to major revision 1 minor revision 9 of firmware for PowerFlex 753 drives Introduction The following information is included in this document For information about See page Determining Firmware Revision Level Using the Drive LCD HIM Using DriveExplorer Lite Full Using DriveExecutive Firmware Flashing Installing the Flash Kit Using DriveExplorer Lite Full to Flash Update Using DriveExecutive to Flash Update Using ControlFLASH to Flash Update Using HyperTerminal to Flash Update Enhancements Corrected Anomalies Restrictions Rockwell Automation Support IS ips is is IO JIN I BS A 12 1G2 N Pe Phe Determining Firmware This section describes procedures to determine the firmware revision of Revision Level your PowerFlex 753 drive Using the Drive LCD HIM 1 Access the Status screen which is displayed on HIM power up Figure 1 Status Screen PowerFlex 753 Drives revision 1 009 N Use the or gt 6 key to scroll to Port 00 for the Host Drive Press the key to display its last viewed folder Use the Zig or key to scroll to the DIAGNOSTIC folder Use the or i key to select Device Version Press the EG Enter key to display device version information Nn oa A U FW Revision is listed under Main Control Board see Figure 2 Figure 2 Device Version Information Screen Product Series
7. d defaults It is recommended that you save the setting to your PC before proceeding PowerFlex 753 Drives revision 1 009 5 6 From the list of available updates select v1 009 xxx and click Next gt Select Flash Update PowerFlex 753 Flash Update File Location C Program Files ControlFLASH 0001 00ec 0590 Available Flash Updates W008 143 PFPSSLPApa 7 Follow the remaining prompts until the flash update procedure completes and displays the new firmware revision Using DriveExecutive to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExecutive and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 753 drive 2 In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 3 3 Click the information icon in Figure 3 to display the drive s Properties dialog box 4 In the Properties dialog box click the Component Details tab 5 With the PowerFlex 753 drive selected click Flash Update PowerFlex 753 Properties E xj DE cee le foo fe Main Control Board E Powe Board PowerFlex 753 Drives revision 1 009 6 From the list of available devices select the PowerFlex 753 drive and click Next gt Select Device To Update Select a device to flash update Flach updating the device firmware may cause the device to load defaults It is recommended that pou save the settings to your PC before proce
8. dquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation BrihlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 Publication 750 RNOO9A EN E December 2010 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in USA
9. eding Mote Only devices that support Flach will be shown in the device tree Node 10 931 24 111 a U Powerlex 733 Ress on 1 0077 fg 1 20 HIM x6 Revision 1 005 fis 4 DeviceNet Revision 1 003 Hamon Path USMEQTJSVORENSAB_ETHIP 1410 91 24 111 Important Flash updating the device firmware may cause the device to load defaults It is recommended that you save the setting to your PC before proceeding 7 From the list of available updates select v1 009 xxx and click Next gt Select Flash Update PowerFlex 753 Flash Update File Location C Program Files ControlFLASH 0001 O0ec OS90 Available Flash Updates 1 009 146 PEPSSLPApo 8 Follow the remaining prompts until the flash update procedure completes and displays the new firmware revision PowerFlex 753 Drives revision 1 009 7 Using ControlFLASH to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit on page 4 launch ControlFLASH by selecting Start gt All Programs gt Flash Programming Tools gt ControlFLASH 2 On the ControlIFLASH Welcome dialog box click Next gt Welcome to ControlFLASH Welcome to ControlFLASH the firmware update tool ControlFLASH needs the following infomation from you before it can i 3 begin updating a device Control M1 The Catalog Number of the target device von 2 The Network Configuration parameters optional 3 The Network Fath to the tanget device 4 The Firmware Revi
10. erface Module HIM would display Port 0 Comm Loss Recovery from this condition required cycling power on the drive After power was cycled the drive would report a F101 PwrDn NVS Blank F103 PwrDn NVS Incomp or F117 PwrDn NVS Chksm fault and drive parameter values would be set to their default values This occurred because the drive was attempting to write to NVS too quickly and requests for NVS writes were over running the buffer for NVS writes The drive would attempt to write to NVS when executing the homing function It would also write to NVS when certain parameters in the Speed Regulator Inertia Compensation and Position Torque Boost parameter groups were modified Controlling these parameters via datalink could create a situation where attempts to write to NVS would occur too frequently Restrictions PowerFlex 753 Drives revision 1 009 15 Option Card Version Display Display of firmware version for option modules on the Human Interface Module HIM or in configuration software DriveExplorer DriveExecutive or RSLogix 5000 would be incorrect Port Loss Due to Lost Client Server Message Under certain conditions a certain combination of DPI messages would lock up a DPI port Position Feedback Error When using position control the value of parameter 857 Psn Fdbk could be in error from the actual machine position by one encoder count This could cause a final position error in your system Start Inhibit B
11. it Remained Set Parameter 933 Start Inhibits bit 5 Database remained set after a HIM CopyCat download This prevented the drive from starting until power was cycled or the drive was reset There are no restrictions for this firmware revision Rockwell Automation To assist you Rockwell Automation provides technical information on the Support web At http www rockwellautomation com support you can find technical manuals a knowledge base of Frequently Asked Questions FAQs technical and application notes sample code and links to software service packs and a MySupport feature you can customize to best use these tools If you experience a problem please review the product documentation For further help contact a Customer Support representative United States 1 262 512 8176 Monday Friday 7am 69m CST Outside United States Please contact your local Rockwell Automation representative for any technical support issues TechConnect Support programs are available for an additional level of technical phone support for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Corporate Hea
12. ling the Flash Kit L Install the flash kit utility from the Allen Bradley Web Updates site for the PowerFlex 753 drive which includes the latest version of the ControlFLASH utility and deploys firmware files for using HyperTerminal on your computer You are now ready to use DriveExplorer DriveExecutive ControlFLASH or HyperTerminal to update the drive Refer to the respective section and follow the instructions Using DriveExplorer Lite Full to Flash Update 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExplorer and go online via a 1203 USB or 1203 SSS converter with the PowerFlex 753 drive In the Drives hardware view select the PowerFlex 753 drive in Figure 3 on page 3 Click the information icon in Figure 3 to display the drive s Properties dialog box In the Properties dialog box click the Details tab With the Main Control Board selected click Flash Update PowerF lex 753 60V 22A 10 91 24 010 EE xi General Deisi Status Feedback Alama Fati Diagnostics Surber Tame Language Product Seia Mumia SAA0CTBC TA Fumerane Flewaon 1 007 Heriss Change Number 02 Appkcatior Resman 1 015 178 Checkoum bE 206 2 Frare Aamo Tahe Aeron 20037011 Freck aum RAJA Boot Loser Reon 1 00206 Checksum TEDE E Fow Board Fimea Aave 1 001 Hardware Change Number 01 Important Flash updating the device firmware may cause the device to loa
13. m capable of ng binary file using the WHODEH protocel and a FLASH update file fron ockwell Automation When you press Y to signal that you are ready to proceed the terminal program will start displaying the Led ter t This signals the ANUDEH protocol thal the download may preceed _ You then have onc minute to start the transfer Press CT ito cancel an update started by mistake Are you ready ta proceed N vA JO The terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one minute to start the transfer You hawe chosen to update O gt PowerFlex 753 To ate the FLASH memory you need o terminal program capable of domn onding a a binary file using the XMODEM protocol and a FLASH update File from Rockwall Automation When you press V to signal thal you ore ready to proceed the terminal program will start displaying the letter CC This signals the KHOOEM protocol that the download may proosan You then have one minute fo slari the transfer Press CIRL K an update started by mistake Are you ready to proceed NJOCCCCOCCE an mae ee Pek ae Bo nbee oleae ae Akii Pe D poms ons ve F Foi fat ea Important You have one minute to complete steps 9 14 or HyperTerminal will return to step 5 where you must repeat steps 5 8 B TIP To cancel the flash update at any time press CTRL X 9 Select Transfer gt Send File to dis
14. perties E ajx Port Setting Bits per second 775 200 Data bets 8 Fany Hone 7 Stop bits fi oy oi TT Restore Defaults 5 After you click OK you will get a blank screen Press Enter on your computer keyboard so the following test screen appears Ayer erin tH xil Hir Cole wia Call framikr Hip l Diel el i cit l JUSE to DPT Communications Module Revision 1 007 Build 1 Main Menu Enter Humber for Selection l Display Sedup Poreselers 2 gt Display Event Queue 13 gt Flash Upgrade 6 From the Main Menu select the flash upgrade in Figure 5 on page 12 by pressing the number 3 key on your computer keyboard 7 Additional text appears From the Flash Upgrade menu select the PowerFlex 753 drive in Figure 5 by pressing the number 0 key on your computer keyboard 8 Additional text appears After reading the conditions select Yes in Figure 5 to proceed by pressing the letter Y key on your computer keyboard 12 PowerFlex 753 Drives revision 1 009 Figure 5 HyperTerminal Test Screen Dialogue File Ent waer Cal Tranca Help USE to DPI Comsunications Module Revision 1 Main Menu Enter Number for Selection pa Display Setup Parameters i 5 inne Fnit Humber for Selection Power Flex T93 2 25 This 1703 058 A gt DeviceNel You have chosen to update O gt PowerFlex m3 lo o porals the FLASH menory you need a terminal progra
15. play the Send File screen test Hyper Te mina File Edit View Call Help 10 Click Browse and navigate to C gt Program Files gt ControlFLASH gt 0001 gt 0086 gt 0490 PowerFlex 753 Drives revision 1 009 13 11 Search through the subfolder until the PF753_LP_App_v1_009_xxx dpi file appears in the Select File to Send list 12 With the file name highlighted click Open so it appears in the Filename data field in the Send File dialog box E Send File Folder C Program Files ControlFLASH 0001 0086 0496 C Program Files Contro1FLASH 0001 0086 0 Protocol Xmodem y 13 In the Protocol box select Xmodem 14 Click Send A dialog box appears and reports the progress of the update This process takes at least one hour for HyperTerminal to complete When it is complete the message Flash Complete appears xmodem file send for test1 Sending C Program Files ControlFLASH O001 0085 O4S0 PF753_LP_App_v1_0 Packet faray Error checking RO Retnes fi Total retnes ct Last error oT File fre i 598K of 42426 Elapsed 00 03 23 Remaining 00 57 15 Throughput 1086 cps Cancel cps bps 15 Press any key to continue 16 Press the Enter key to return to the main menu 14 Enhancements Corrected Anomalies Time Remaining seconds How it should display countdown PowerFlex 753 Drives revision 1 009 There are no enhancements included in this revision
16. sion for this update Cancel Help 3 The Catalog Number dialog box appears From the list choose the communication device you will use to update the PowerFlex 753 drive In the figure below the embedded EtherNet device is selected Once the appropriate communication device is selected click Next gt Catalog Number Enter the catalog number of the target device PowerFlex T53 LP via 750 Sernes Comms Control PowerFlex O0VC Series B oe PowefFles 700VC Series B via 20 C0MM 0 Labina PowerFles 753 HP via 1769 5M1 Compact 0 PowerFles 753 HP via 20 COMM Q 7 20K CNETG PowerFlex T93 HP via 750 Senes Comms PowerFlex 53 HP via DPI Comme PowerFlex 53 LP via 17569 5M1 Compact U PowerFlex 53 LP via 20 COMM O 7 20K CNETGI PowerFles So LP via S0 Senes Comms PowerFlex 753 Drives revision 1 009 4 Now that the correct communication device has been selected you must select which device is being updated With the Select the PowerFlex dialog box displayed follow these steps a Expand the hardware view for the communication path you are using in Figure 4 b Select the drive icon that represents the PowerFlex 753 drive you are in Figure 4 c Click OK in Figure 4 Figure 4 Selecting the Correct Drive to Flash 6B a 1 n u ee Browsing node 10 91 24 117 found p E i F To con AFL wer PowerFie K 10 91 24 104 Unrecognt 10 91 24 10 91 24
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