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Control Station Hardware Manual

1. 0227 08 9 4 Ports Connectors and Wiring Power Host Fiber Optic Connection Connection 001FOX003 R1 Figure 9 3 104 FOX404 Connectors L 1 7 PIN 1 PIN 1 PIN 2 PIN 2 PIN 3 PIN 3 Figure 9 4 FOX Power Connector Figure 9 5 FOX Power Connector Note Power Supply Voltage Range is from 10 30 VDC J IN OUT N IN OUT N IN OUT N IN OUT 1 2 3 4 TO REMOTE BASE 001FOX004 Figure 9 6 FOX404 PAGE 84 15 JAN 2010 CH 9 MANO227 08 Table 9 2 Fiber Optic Cables Feet Meters Part Number 3 3 ft 1 HE800CBF001 6 6 ft 2 HE800CBF002 16 4 ft b m HE800CBF005 32 8 ft 10 m HE800CBF010 In the event of an emergency the following Radio Shack cables can also be used Price Feet Meters Part Number Note Subject to change without notice Check with Radio Shack for current prices 3 ft 0 9 m 15 1580 24 99 6 ft 1 8 m 15 1581 34 99 12 ft 3 7 m 15 1582 44 99 9 5 Base ID Switches Each FOX104 FOX404 needs a unique Base ID Refer to Figure 9 7 for location of Base ID Switches Set Base ID switches using the following table Table 9 3 Base ID Switches ON 1 OFF 0 Base Switch Number ID 4 2 1 Illegal 0 0 0 1 0 0 1 2 0 1 0 3 0 1 1 4 1 0 0 5 1 0 1 6 1 1 0 7 1 1 1 9 6 FOX104 FOX404 LEDs
2. 15 JAN 2010 PAGE 49 0227 08 1 e o 6 664 169 27mm 8 e e al 44627 i S54 105 71mm 5 618 142 70mm 2 940 7 250 184 1 74 68mm 50 184 15mm I 10 164 258 17mm 11 125 282 57mm OCS250 1 Figure 4 4 Back View of Graphic OCS 459 11 66mm 1 AAAS ma In M E T 772477 63 4 EN d 171 45mm d Tod 666 MEL III 16 92 pus NA 516 103 16 a A 13 12mm 258 76mm 10 69mm PANEL CUT OUT DIMENSIONS FOR OCS250 W MOUNTING SCREWS OCS250 SHOWN FROM REAR VIEW Figure 4 5 Panel Cutout of Graphic OCS PAGE 50 15 JAN 2010 MANO227 08 Mounting Clip Assembly Mounting Tab Wd X Front Panel Panel Retaining Clip Installation Figure 4 6 Using Panel Retaining Clip For applicable models Figure 4 7 Using Panel Mounting Clamp 4 4 15 JAN 2010 PAGE 51 MANO227 08 4 3 Battery Replacement for the Graphic OCS OCS250 HE500BAT005 To replace the battery refer to the following steps and Figure 4 8 Use only the aut
3. 96 11 4 8 Remote I O Function 00 nnne nnne nennen snnt enne 97 11 4 4 Put Remote Parameter eene nnnm 98 11 5 SmartStix Default Operation 98 ADVANCED SMARTSTIX 002 60 01 60 ener nnns 99 11 6 SmartStix Module Device Classes aana a nenen nean aa aana aaa aa aa anan enne ener 99 11 7 SmartStix I O Module Consumed Received Directed 100 PREFACE 15 JAN 2010 PAGE 9 MANO227 08 11 8 Consumed Directed Data Power Up 101 11 9 SmartStix I O Module Produced Transmitted Global 102 11 10 Produced Global Data Power Up Initialization sesseeeeennenns 102 1111 SmartStix Module LED Indicators sssssessssseee ener 103 11 11 1 Diagnostic LED INdiCAtOrs nennen nennen 103 RTEZ Status EED Itidicators ss sasana anaa kaa a ag aa aa aaa neg 103 11 12 SmartStix Module Network ID anaa nean a naa aaa ener 103 APPENDIX A NETWORNKS erobert TUNG et E D a aba a Na idea bate NGENE ER gla KG aa ps 105 APPENDIX B DISTRIBUTED CONTROL SYSTEMS DCS sse 111 INDEX PAGE 10 15 JAN 2010 PREFACE
4. J1 06 Figure 4 8 Battery Replacement for the Graphic OCS PAGE 52 MANO227 08 15 JAN 2010 NOTES 4 CH 5 15 JAN 2010 PAGE 53 MANO227 08 CHAPTER 5 REMOTE CONTROL STATION RCS 5 1 General Installation information is covered in Chapter Two that applies to one or more models of the OCS or the RCS Product specific information is covered in this chapter pertaining to the RCS Examples of product specific information includes a Mounting orientation and instructions b Dimensions and panel cut outs C Some types of connectors and other hardware Note It is important to consult both this chapter and Chapter Two for installation information 5 2 Mounting Orientation The base of the RCS need to be mounted with the proper orientation Proper orientation helps to ensure a good connection when SmartStack Modules are installed Up to four SmartStack Modules can be locally installed per RCS The RCS is installed inside a panel box Caution Do not install more than four SmartStack Modules per RCS OCS FOX Improper operation or damage to the RCS OCS FOX and SmartStack Modules can result Expansion In addition to local WO modules up to 20 SmartStack I O Modules can be connected to OCS or RCS using five Fiber Optic Bases FOX104 404 which each contain four I O slots If an expanded connection is desired the SmartStack FOX100 module must occupy the local OCS110 210 250 or
5. 21 Registers 22 YR Registers 20 YS Registers 18 YSR Registers 18 Register 20 Base ID Switches FOX104 FOXA0A 84 Battery Replacement Graphic OCS250 51 OCS1XX 2XX 45 BOSE isi sd i Htec id eres 57 Bus Length CsCAN 33 Cable CsCAN 32 CAN 105 NetWOEKS nima 105 444 106 PROLOG iin EDDIE 105 Wiring and Rules 31 CAN DeviceNet Network and Wiring esses 30 CAN and CsCAN Networks 105 CsCAN DeviceNet Bus Power and Grounding 33 CSCAN 107 FPOalUreS iia decedere eed edes 107 OPEration enne 108 CsCAN Network 105 65 CsCAN Network IDs Hex Conversion 67 Cscape 15 Cursor 74 Data Fields ete oe 21 DeviceNet Network 108 Feature Sir ete n derart 108 Operation niet e pete eee lest 110 Prot
6. 44 5200 18 25 5200 19 25 5210 8 25 0 5210 9 25 Panel Box Design 29 rcu eet 28 Minimum 28 E 29 OrieritaliOrl 5 ordei ente 29 Requirements 444404222 27 Ventilation Temperature 29 Ports Connectors Wiring 30 Product Description Graphic OCS250 14 OCS1xx 52 12 elc M 14 SmarIStack uec 23 RCS Battery Replacement 57 Mounting Instructions 54 Mounting Orientation 53 Optional Mounting Bracket HE800ACC21 0 55 RCS CsCAN Network 0 65 BOS MAC ID t ae ga eese esee etae uae uia 66 References Additional 12 Relationship of 23 Remote Screen and Keypad 69 Remote Text 69 Establishing Communications 70 Resource Definitions
7. neta ventris 99 GET ASA a re Se e eus 96 LED Indicators sess 103 Module Network 10 103 c erm 95 Programming Advanced 99 Programming 96 ER 97 Software 15 Specifications CsCAN DeviceNet Cable 32 Specifications Limitations FOX100 89 Specifications FOX104 FOXA04 81 Specifications OCS1xx 2xx 250 RCS2xx 15 Stats eiie 69 Switches RGS9 J sete ai On aaa 66 System MB sak 59 System Menu Navigating through 59 System Menu Option Screens 61 System Menu Screen Fields Editing 59 Technical 25 Text Tables oie neuter 21 Torque Specifications 42 User Screens iui nite etri tesis epe tana 21 View I O Slots 64 View OCS RCS Status 62 View OCS RCS Diags 63
8. 23 1 5 Relationship of SmartStack Modules OCS RCS and FOX 23 1 6 Differences Between OCS and 85 2 2 4 entere nennen snnt nnns 24 1 7 Fiber Optic FOX Products Description nennen 24 1 8 SmartStix Modules CsCAN Version Only saa aaaa eaaa nean aana anana aana aa anaa anan an nnne 24 1 9 NEMA Rated Models ir ter rg Medea C e RE ga 25 1 10 Technical Support 25 GHAPTER 2 INSTALLATION a iiie etre ett eret tesa pu tp fedt de 27 2a General t itid ted deeem fen ud dite Hu Pride ded ager ee 27 2 2 Factors Affecting Panel Layout Design and Clearance sss 27 2 2 1 Panel Layout Design and Clearance Checklist sse 29 2 3 Ports Connectors and 30 2 3 1 Primary etie n OU IRE Sa SNG NATA a a aa AA 30 2 8 2 CAN DeviceNet Network Port and Wiring sasae eaaa eaaa 00000 30 2 3 3 RS 232 Programming Port and Wiring sese 33 2 8 44 RS 485 Connector Graphic 5250 only 35 2 3 5 Modem Setup a nace tita a aa 35 2 4 Installing and Removing a SmartStack Module Shown with the 37 2 5 Selecting DeviceNet Network Firmware Update 2
9. ER Table 9 4 FOX104 FOX404 LEDs FIBER OK ON indicates FOX s fiber input cable is properly RUN connected and is receiving a carrier Q PWR PWR ON indicates FOX is receiving power RUN e OFF indicates OCS is in IDLE STOP mode or no power to the FOX or one of the fiber cables are detached or there is a configuration mismatch e Flashing indicates DO IO mode or RUN with no ladder program e indicates ladder code running OFF ON BASE I D 001FOX005 Figure 9 7 FOX104 FOX404 LEDs CH 9 15 JAN 2010 PAGE 85 MANO227 08 9 7 Example Setups Using FOX100 Using FOX100 Color Touch OCS 0CS110 0CS210 Graphic OCS RCS250 OCS250 HUB FOX404 0010CS010 R2 Figure 9 8 OCS RCS to 404 Single Hub via 100 PAGE 86 15 JAN 2010 CH 9 MANO227 08 Using FOX100 Using FOK100 Color Touch OCS OCS110 0CS210 Graphic OCS RCS250 OCS250 94 3 93 D Q Q HUB FOX104 9 FOX404 D n 9 HOST 9 FOX104 FOX104 ch 9 D HOST 0010CS012 R2 Figure 9 9 OCS RCS to FOX One Hub FOX404 and Multiple Bases FOX104 via FOX100 CH 9 15 JAN 2010 PAGE 87 MANO227 08 Using FOX100 Using FOX100 Color Touch OCS 0CS110 0CS210 Graphic OCS RCS250 OCS250 Q FOX104 8 m D HOST 0010CS011 R2 Fi
10. 38 2 6 LEDs OCS Graphic OCS RCS 38 2 6 1 FEDS TorOC Sy ere E EP E 38 2 6 2 LEDs for Graphic OCS OCS250 sse enne nene en nennen nennen 40 CHAPTER 3 OCS1XX AND 41 Salt Generali 41 3 2 Mounting Orientation 41 3 3 Mounting Requirements 8 844 snnt 42 3 3 1 Mounting Procedures el ead i a ees 42 3 3 2 OCS and SmartStack Dimensions and Panel 42 3 4 OCS Ports Connectors and 44 3 4 1 Power Network and Programming 20222240 0000 1 06 44 3 5 Battery Replacement for the OCS1XX 2XX HEBOOBATOO05 sse 45 CHAPTER 4 GRAPHIC OCS 0 5250 777 aiei Na 47 Ai Generals ee 47 4 2 Mounting Oflentationi tede dro tate o teen n peter trt er ev pre reet Pa ore 47 4 3 Battery Replacement for the Graphic OCS OCS250 500 005 51 CHAPTER 5 REMOTE CONTROL STATION 53 Belt General HN 53 5 2 Mounting OrlentatlOn eret e iae Ev ot lec te ee etu ado de 53 5 9
11. On during first scan after entering RUN mode Always On b SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 1 6 Note Where 2 SRs are combined to make a 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Register Name Descripion Max Control Station Mode ASRS CS_MODE 0 1dle 1 Do I O 2 Run SR6 SCAN RATE Average Scan Rate in tenths of mS 1000 SR7 MIN RATE Minimum Scan Rate in tenths of mS 1000 5 8 MAX RATE Maximum Scan Rate in tenths of mS 9eSR9 10 EDIT BUF Data Field Edit Buffer SR11 12 LADDER SIZE Ladder Code Size SR13 14 UTXT_SIZE User Text Screen Table Size SR15 16 Reserved SR17 18 lO SIZE Configuration Table Size SR19 20 NET_SIZE Network Configuration Table Size SR21 22 SD_SIZE Security Data Table Size SR23B LADDER_CRC Ladder Code CRC 0 65535 CH 1 15 JAN 2010 PAGE 19 0227 08 Table 1 6 SR Registers Register Descripion Min Max SR24 UTXT CRC User Text Screen Table CRC 0 65535 SR25_ Reseved o 1 SR26_ 10 CRC VO Configuration Table CRC 0 65555 95927 Network Configuration Table 0 65535 SR28_ SDCRC Security Data Table CRC 0 65555 5 29 This Station
12. Mounting MStruCtions te cen Saee te taie te tbe eet bot ne Ey utens 54 PAGE 8 15 JAN 2010 PREFACE MANO227 08 5 4 RCS Optional Mounting Bracket 210 2 44 4400 40000 000000 55 5 5 Dimensions and Panel enne nnn sinn enne nns 56 BBs SGONMOGCIOMS sakara aa bada ve edt 57 5 5 Battery Replacement for the RCS 500 005 57 CHAPTER 6 OCS RCS CONFIGURATION SYSTEM MENU senem 59 6 1 General ouem pe Ega 59 6 2 Navigating Through the System Menu ssssssssseseeseeeeneene enne nnns nennen 59 6 3 Editing System Menu Screen Fields enne nnne nennen 59 6 4 Remote Screen Keypad Using Remote Text Terminal and Status 60 6 5 Initial System Menu Screens and Self Test ssssssssssssssssseeeee enne 60 6 6 Entering the System Menu sss enemies nnn sn nennen nri nsn 60 6 7 Setting RCS Network 2 2 0 01100 nana nana nana aana aana nana nnn nana nana nana nana nana 65 CHAPTER 7 KEYPAD AND SCREEN sanega a DAS KAHANG TI EKA PA ANANA Ta Ta e ah A TG 69 7 1 Remote Screen and Keypad Capability sess 69 7 1 1 R
13. 9 4 Ports Connectors Wiring ee uunc tn praece Re RC ne coe SA E Beda e ANTA SH 83 9 5 Base ID Switches tre ee E dvd ERE ege era b ve Ene Ro RR 84 9 6 FOXTOAJ FOXA04 tt ree bc te ES Puedo 84 9 7 Example Setups De ps E RE ee text eet 85 CHAPTER 10 SMARTSTACK FIBER OPTIC EXPANSION MODULE FOX100 89 10 1 General m 89 10 2 FOX Specifications and 89 10 3 Connectors y Slot EOCaLIOrS otro tice ce Force ee en av eo mtt dente ade 90 10 4 LEDS KAG a 90 10 5 5 as AA tr the tee d tg bec eani ac eed es 91 CHAPTER Ade SMARTS IX VO lit uti et rete mr tete E UE Cresc Y DRE RE Eee 95 11 1 ence 95 11 2 l O Introduction 95 11 3 SmartStix 672 95 BASIC SMARTSTIX PROGRAMMING sessi nennen nn aa etri nnns ines 96 11 4 Using GEL and PUT uus aii etam raya imc tuos eae ke EL Rn tenu deg 96 11 4 4 Get Remote I O Function 96 11 4 2 Get Remote Parameter Description
14. LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Control Station Modules manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Control Station Modules THIS WARRANTY SHALL NOT APPLY TO THIS Control Station Modules OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL DEEMED TO MEAN THAT PERSON FOR WHOM THE Control Station Modules IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ON
15. SR53 54 BAD_LADDER Bad Ladder Code Error Index SR58 USER_LEDS User LED Control Status 0 0 ae 5 55 F SELF TEST Filtered Bit Mapped Self TestResult_ 0 65535 a 0000 SR59 S ENG REV Slave CPU Engine Firmware Rev Number x 100 0000 9999 5 60 S BIOS REV Slave CPU BIOS Firmware Rev Number x 100 0000 9999 This Station s Number of Network IDs CSCAN DeviceNet 5 6264 Reseved 5 6576 SS INFO 1 SmartStackl O Module 1 Information Structure 5 7788 55 INFO 2 SmartStackl O Module 2 Information Structure 5 89 100 SS INFO 3 SmartStackl O Module 3 Information Structure SR101 112 SS INFO 4 SmartStack I O Module 4 Information Structure PAGE 20 15 JAN 2010 CH 1 MANO227 08 Table 1 6 SR Registers Register Description 96SR113 114 Graphics Object Table Size SR115 116 Graphics String Table Size SR117 118 Graphics Bitmap Table Size SR119 120 Graphics Text Table Size 96SR121 122 Graphics Font Table Size SR123 124 SR125 GOBJ_CRC Graphics Object Table CRC SR127 Graphics Bitmap Table CRC SR128 Graphics Text Table CRC SR129 Graphics Font Table CRC SR130 192 SR126 GSTR CRC Graphics String Table CRC User Registers User Registers 96M and are used to store application specific OCS or RCS data This data can be accessed via User Screens an
16. Type Starting Register xq 1 NONE ZAQ NONE Ending Register 8 8 NONE NONE Number of Reaisters Ee gu Cancel Apply Figure 8 6 I O Tab Selected a Map Tab PAGE 79 MANO227 08 The I O Map describes the I O registers assigned to a specific module Although there no user defined parameters the Map can be viewed after the SmartStack module is configured to review the registers e Model number Provides the part number e Description Describes the number of input and output channels and other key characteristics of the module Type Displays the register types assigned to the module e Starting Location Denotes the starting location of the register type e Ending Location Denotes the ending location of the register type e Number Indicates the quantity of a particular register type Note Do not confuse the described number of input and output channels with the numbers found in the Type column i e l and Q The numbers do not necessarily match PAGE 80 15 JAN 2010 CH 8 MANO227 08 b Module Setup Tab Note The Module Setup screen varies according to the module selected Users make selections based upon requirements Guidelines that are specific to the module are provided in individual data sheets It is important to consult the datasheet for specific details pertaining to the Module Setup tab Module Configur
17. s Primary Network ID DeviceNet 0 63 Network Baud Rate 5 3 0 125 1 250 2 500 3 1MB PARAN NETS BASD Network Baud Rate DeviceNet 2 0 125KB 1 250KB 2 500KB Network Mode 2 OxNetwork Not Required 1 Network Required esl 2 Reserved 3 Network Required and Optimized SR32 LCD_CONT LCD Display Contrast Setting 0 25 SR33 FKEY_MODE Function Key Mode O Momentary 1 Toggle 0 1 RS232 Serial Protocol Mode 8 O Firmware Update RISM 1 CsCAN fons SERIAL EROT 2 Generic Ladder Controlled 3 Modbus RTU 4 4 Modbus ASCII SR35 36 SERIAL_NUM This Station s 32 bit Serial Number 2 4 SR37 MODEL_NUM This Station s Binary Model Number 0 65535 SR38 ENG_REV Main CPU Engine Firmware Rev Number x 100 0000 9999 SR39 BIOS REV Main CPU BIOS Firmware Rev Number x 100 0000 SR40 FPGA_REV FPGA Image Rev Number x 10 000 E LCD Text Display Number of Columns SSAA LODS LCD Graphics Display Number of Columns 240 o SR42 LCD ROWS LCD Text Display Number of Rows 2 4 LCD Graphics Display Number of Rows 5 Keypad Bones 0 16 Keys 1 17 Keys 2 32 Keys 3 36 Keys SR44 RTC SEC Rea TimeClokSecond 0 59 SR45 RTC MN Reallime CloekMinute 0 59 SR46 RTC HOUR ReakTimeClckHor 0 23 ra 1 SR56 LAST_KEY Key Code of Last Key Press or Release SR57 BAK_LITE LCD Backlight On Off Switch 0 Off 1 On 0 FER EE 65535
18. 18 Resource Limits 17 ROSOUIGCES aaa ana a emen ang aan 16 Global Data I O Registers 22 HMI Registers eese 20 15 JAN 2010 INDEX Ladder 23 SmartStack I O Registers 21 User 20 RS 232 Graphic 5250 34 51 200 2 4 001 34 RS 232 Programming Port and Wiring eese 33 RS 485 Reserved for Future Use 35 SCOD6 o paene erae Kai Ta EA 11 Self Test System Menu 60 Set 61 Set FKeys Mode 65 Set Network Baud 61 Set Network 61 Set RS232 65 Set Time Date corr 65 Setting DeviceNet Network IDs 66 Setting RCS Network ID 65 SmartStack Installing 37 SmartStack Local and Remote 22 SmartStix Default Operation 98 Device
19. 48 Panel 49 Panel Mounting 50 Panel Retaining 50 Hub 404 2444 4221 83 Initial System Menu Screens 60 Keypad Graphic 5250 72 OCS1XX stadia ete bai ets 70 52 71 LEDs FOX104 404 84 Graphic 5250 40 OGS RGS 256 ue iste Laa Gan ga teste edet 38 tente pete ets 66 Modem Recommended eese 37 Setup eorr EE EE EEN ee tr Dee metes 35 Modem Wiring Cable 36 PAGE 114 0227 08 NEMA 2 29 NEMA Torque Specifications 42 NEMA Rated Models 25 Network 22 OCS 1xx OCS2xx Mounting Procedures 42 QCS100 18 etcetera 25 OCS100 19 i 25 OCSTIO0218 il aes deter reet KAE deve 25 1 195 aeng aia naa ga Sa rr dienten dina 25 OCS1XX 2XX 41 OCS1XX 2XX Battery Replacement 45 Dimensions Panel cut outs 42 Ports Connectors Wiring
20. H16 H15 H14 H13 H12 H11 H10 H9 H8 H7 H6 H5 H4 H16 H1 Determines default state of the SmartStix Module s 1st 16 Digital Outputs if any when the configured Life Expectancy Time expires If an bit is 1 its corresponding Digital Output by default holds its last state If an H bit is O its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 7 Table 11 10 Table 11 9 Consumed Directed Data Word 6 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force Off 1 Hold Last State Default Digital Output Data High Word H32 H31 H30 H29 H28 H27 H26 H25 H24 H23 H22 H21 H20 H19 H18 H17 H32 H17 Determines default state of the SmartStix Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires If an H bit is 1 its corresponding Digital Output by default holds its last state If an H bit is O its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 8 Table 11 11 Table 11 10 Consumed Directed Data Word 7 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force 1 Force On Default Digital Output Data Low Word F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F
21. MANO227 08 CH 1 15 JAN 2010 PAGE 11 0227 08 CHAPTER 1 INTRODUCTION 1 1 Scope 1 1 1 Products Covered in this Manual The Control Station Hardware User Manual provides information about the following products a Operator Control Station HE5000CS1xx OCS2xx Graphical Operator Control Station 5000 5250 Remote Control Station HE800RCS2xx The specifications installation and configuration procedures of the Operator Control Station OCS and the Remote Control Station RCS are covered in detail in this user manual Information is also provided for the use of the products in CSCAN and DeviceNet Networks b SmartStack Option Modules HE800xxxxxx Because there is a wide variety of SmartStack Modules the focus of the Control Station User Manual is to provide general installation and configuration data which is common to all SmartStack Modules To obtain specific information regarding SmartStack Modules refer to the individual data sheets created for each module in the SmartStack Supplement See next section for reference information c Smartstack Fiber Optic Expansion Module HE800FOX100 Fiber Optic Extension System HE800FOX104 FOX404 The FOX100 allows an OCS RCS to connect up to five Fiber Optic Extension bases and hubs i e FOX104 and FOX404 d SmartStix Modules for CSCAN Networks HE550xxxxxx SmartStix is a family of remote products for the OCS This manual covers programming information
22. MANO227 08 Selecting a Different Controller To select a different controller ensure that the CPU Slots tab is pressed Then click on the slot or the Config button The following screen appears Configure Controller x Type 5000251 10 CsCAN HESDDDCS200 DevNet S HE500005210 CsCAN HESDDDCS210 DeviceNet HES000CS250 CsCAN HESOO0CS300 CsCAN HESOOOCS300 DevNet 000 5301 Program Memory 128 Bytes Network Type CAN CsCAN Advanced Ladder Functions Supports Analog Data Real Time Clock Support Supports Retentive Data Cancel Figure 8 2 Selecting a Controller To select a different controller click on the Type list box and select the desired controller Then press OK If satisfied with the controller selection press a Base tab at the top of the screen Figure 8 1 and go to Step 3 CH 8 15 JAN 2010 PAGE 77 MANO227 08 3 The following screen appears CPU Slots HESQ00CS110 CsCAN eet fat tack Config Empty Config Empty Config Empty Config Config E Empty Cancel Figure 8 3 Base 1 Selected Click on a slot or press the Config button located next to the slot The following screen appears Select a tab at the top of the screen and then select an I O module For this example the DIQ612 has been selected Press OK Add 1 0 Module x Analog Qut Comm Dther Mixed Digita
23. When there are no errors present in the OCS2XX and the Self Tests have passed the green OK LED illuminates The RUN LED is off when the OCS is in idle mode flashes when the OCS is in DO I O mode and is on when the OCS is in RUN mode Note that the RUN LED also flashes when the OCS is in the RUN mode if there is no ladder program loaded into the OCS 7 4 Graphic OCS250 Description The Graphic OCS250 keypad contains 10 user programmable keys Esc Enter four direction keys and a full numeric keypad The 10 user programmable keys are used as function keys only 95K registers Each function key also has a user programmable LED indicator associated with it The inserts for the Graphic OCS250 function keys are removable There are 12 numeric entry keys The Graphic OCS250 keypad contains four direction keys The T and J keys are also used to increment and decrement fields respectively The lt and gt J keys are used to move the cursor from one character to another in an editable field and to switch from one editable field to another field The Graphic OCS250 features an Esc and an Enter key The Esc key is used to exit out of several different menus and fields or abort an editing operation The Enter key is used to select a field for editing and for sending data to the Graphic OCS250 The Enter key can also be used to escape out of some selected fields CH 7 15 JAN 2010 PAGE 73 MANO227 08 The Graphic OCS250 keypad contains a full numeric
24. 0 Command the SmartStix I O Module to set its Heartbeat Send Time to 1 0 second as the minimum time between SmartStix I O Module to Control Station Heartbeat messages 1 Command the SmartStix I O Module to use Word 4 s Heartbeat Send Time In this case a value of 0 0 disables the Heartbeat Send feature CIT 0 Command the SmartStix I O Module to send its Digital Input data to the Control Station only when the Digital Inputs change state CIT 1 Command the SmartStix I O Module to use Word 4 s Digital Input Send Time to determine how often to periodically send its Digital Input data to the Control Station In this case a value of 0 0 disables automatic sending of Digital Input data Note Regardless of the CIT setting Digital Inputs are always sent to the Control Station when the SmartStix I O Module powers up and when specifically requested by the Control Station Table 11 7 Consumed Directed Data Word 4 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Heartbeat Send Time Data Life Expectancy Time Data 0 0 to 25 5 seconds Minimum Send Interval 0 0 to 25 5 seconds Maximum Receive Interval See Directed Data Word 3 s CLT CHT and CIT command descriptions above CH 11 15 JAN 2010 PAGE 101 MANO227 08 Table 11 8 Consumed Directed Data Word 5 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force Off 1 Hold Last State Default Digital Output Data Low Word
25. 2010 PAGE 67 MANO227 08 Table 6 1 shows the decimal equivalent of hexadecimal numbers Refer to the table when setting Network IDs for RCS devices used in 5 networks Table 6 1 Hexadecimal H to Decimal D Conversion Table H D H D H D H D H D H D H D H D 00 0 20 32 40 64 60 96 80 128 A0 160 0 192 EO 224 01 1 21 33 41 65 61 97 81 129 A1 161 C1 193 E1 225 02 2 22 34 42 66 62 98 82 130 2 162 C2 194 E2 226 03 3 23 35 43 67 63 99 83 131 163 C3 195 227 04 4 24 36 44 68 64 100 84 132 4 164 4 196 4 228 05 5 25 37 45 69 65 101 85 133 A5 165 C5 197 229 06 6 26 38 46 70 66 102 86 134 6 166 C6 198 E6 230 07 7 27 39 47 71 67 103 87 135 A7 167 C7 199 E7 231 08 8 28 40 48 72 68 104 88 136 8 168 C8 200 E8 232 09 9 29 41 49 73 69 105 89 137 9 169 9 201 E9 233 0A 10 2A 42 4A 74 6A 106 BA 138 170 202 234 0B 11 2B 43 4B 75 6B 107 8B 139 171 CB 203 235 0C 12 2C 44 4C 76 6 108 8 140 AC 172 204 EC 236 oD 13 2D 45 4D 77 6D 109 8D 141 AD 173 CD 205 ED 237 0E 14 2E 46 4E 78 6E 110 8E 142 AE 174 206 238 OF 15 2F 47 4F 79 6F 111 8F 143 AF 175 207 EF 239 10 16 30 48 50 80 70 112 90 144 BO 176 DO 208 FO 24
26. 4 SmartStack Modules per OCS Remote OCS110 210 250 or RCS250 Modules In addition to 4 local I O modules up to 20 remote SmartStack I O Modules can be connected to an OCS or RCS using five Fiber Optic Bases which each contain four slots Keypad For all models below Faceplate made of Autotex amp polyester by Autotype amp material is resistant to most corrosive substances found in industrial environments The material also holds up well in most industrial conditions If used outdoors the material can yellow or crack PAGE 16 15 JAN 2010 CH 1 MANO227 08 Operating Temperature Typical Power Draw Inrush Current Height Width Mounting Depth User Keys Keypad 12 user programmable keys Shift Esc Enter 4 direction keys and a full numeric keypad Display Operating Temperature Typical Power Draw Inrush Current Height Width Mounting Depth User Keys 10 user programmable keys Esc Enter 4 direction keys and a full numeric keypad 8 soft keys Keypad Display Operating Temperature Typical Power Draw Inrush Current Height Width Mounting Depth Keypad Although the RCS does not have a local operator interface it supports a remote operator interface through a PC connected to the RCS unit s built in network 32 Key Remote Only Display Although the RCS does not have local display it supports a remote operator interface through a PC connected to the RCS unit s built in network These specificati
27. 9600 baud or higher Graphic OCS PC Modem Telephone Telephone System System Figure 2 11 Modem Setup a Setup Parameters Setup the modems to match the default serial port characteristics of the OCS 9600 baud 8 data bits No parity 1 stop bit disable error checking disable compression PAGE 36 15 JAN 2010 2 0227 08 b Cable Wiring OCS MODEM 9 PIN 25 PIN 1 2 3 4 5 6 7 8 9 UOUN Figure 2 12 Modem Wiring Note If the modem has a DB25 connector a 9 to 25 pin adapter may need to be supplied The grayed connections gt are used only if hardware handshaking between the controller and modem is required The wire type used in not overly critical except where the length of the cable must be between 30 and 50 feet 10 to 15 meters In all cases the cable must be shielded multi conductor with conductors of at least 20 gauge The length of the cable must be as short as possible and in no case longer than 50 feet 15 meters The modem must be located as close as possible to the OCS preferably less than one meter However EIA 232 specifications allow for cable runs up to 50 feet 15 meters If cable lengths longer than 30 feet 10 meters are required a special low capacitance cable must be used Warning Damage can result if the CD and RI lines are connected to each other or to any other signal the connector or through the cable to the other unit arnin
28. 97 to 112 Determines if default state is on or off for outputs 1 16 Relay and Digital output Word 8 bits 113 to 128 Produced Global Digital Data Words Word 1 bits 1 to 16 Determines if default state is on or off for outputs 17 32 On off state of inputs 1 16 Relay and Digital output Digital input SmartStix Word 2 bits 17 to 32 On off state of inputs 17 32 Digital input SmartStix Status bits and diagnostic data Relay or Digital input and output Word 3 bits 33 to 48 Word 4 bits 49 to 64 Device class number and firmware identifier sent by SmartStix module Relay or Digital input and output Note Table 11 1 summarizes SmartStix I O module consumed and produced data words For advanced users refer to pages 99 102 for sections describing the consumed and produced words in detail 11 4 8 Put Remote I O Function Block This function handles sending data to a remote device block obtained from a set of registers specified by the user This function passes power flow if the remote I O device is behaving normally This function does not pass power flow if the remote device has not sent a heartbeat in 2000 milliseconds This function sends heartbeat messages to the output device every 1000 milliseconds The default remote operation is to expect heartbeat messages at least every 2000 milliseconds otherwise the outputs are turned off
29. Application top most layer CAN architecture defines the bottom two layers of the model These layers are the physical and data link layers The physical and data link layers are typically transparent to the system designer and are included in any component that implements the CAN protocols The physical layer is responsible for functions such as physical signaling encoding bit timing and bit synchronization The data link layer performs functions such as bus arbitration message framing and data security message validation and error detection The application levels are linked to the physical medium by the layers of various emerging protocols such as DeviceNet dedicated to particular industry areas plus a variety of custom protocols defined and developed by individual CAN users PAGE 106 15 JAN 2010 APPENDIX A MANO227 08 Application Layer 35 Layer Data link Layer Physical Layer Physical medium Defined by CAN specification Figure 1 OSI Based Model C CAN Operation CAN is capable of using a variety of physical media for transmission purposes Two examples are twisted wire pairs and fiber optics The most common physical medium consists of a twisted pair with a termination resistance that is applicable to the cable in use the CsCAN network typically calls for the use of a 1210 resistor CAN operates at data rates of up to 1 Megabits per seco
30. RCS250 Slot 1 position For more information refer Chapter 9 page 81 and Chapter 10 page 89 Figure 5 1 RCS Orientation PAGE 54 15 JAN 2010 CH 5 MANO227 08 emm 2 C Note The pin connector labeling on the RCS is upside down if the base of the device is installed as shown in the i igure 5 2 RCS Orientation Shown with four SmartStack Options 5 3 Mounting Instructions The RCS is designed for permanent panel mounting An optional mounting bracket is available for use To install the RCS in a permanent panel mounting use the instructions that follow 1 Read Chapter Two prior to mounting the RCS Observe requirements for the panel layout design and adequate clearances A checklist is provided for the user s convenience in Section 2 2 1 page29 2 Drill holes Refer to Figure 5 4 to Figure 5 6 arning Make sure the power and network connectors are removed from the OCS 3 Install and tighten washers and nuts Do not over tighten 4 Connect the communications and power cables to the RCS ports using the provided connectors 5 Install up to four SmartStack Modules in the RCS CH 5 15 JAN 2010 PAGE 55 MANO
31. Screens Remote Text Terminal 2 Establish communications between the Cscape program and OCS RCS by pressing Controller Set Network Target ID Set the Target ID 3 Again select Controller Configure I O Follow the procedures specified in Chapter 8 I O Configuration 4 Download the program from Cscape to the OCS RCS by pressing Program Download 5 Check the Cscape Status Bar as described in Section 7 1 2 to ensure that the program in Cscape matches the program downloaded to the OCS RCS Be sure to check the Status Bar often Another way to check that the download occurred is to press Program Verify 6 Click on the System Key in the display representation and continue the procedures to enter the system menu described in Chapter Six 7 2 OCS1XX Description When the OCS1XX unit first powers up it displays OCS1XX CsCAN Self Test Running After the OCS displays this message the unit performs tests to examine the current state of the network At any time the OCS unit can be reset by pressing T F1 F2 press the keys at the same time The OCS1XX keypad contains 10 user programmable keys Shift Esc Enter and four direction keys The user programmable keys or function keys also serve the purpose of numeric and alphabetic character entry Function keys F1 F10 are available K registers The standard OCS1XX insert removable has printing on both sides One side has split field keys that contain the function key number in one fi
32. are networked together to achieve a specific purpose the system acts like a large parallel processing controller The OCS combines several desirable functions in one compact package Each unit is a highly integrated operator interface and controller with expandable and networking capabilities The OCS1XX features a 2x20 LCD 17 keys and fieldbus communications The OCS2XX features a 4x20 LCD 32 keys and fieldbus communications Both devices have standard features consisting of the following CH 1 15 JAN 2010 PAGE 13 0227 08 24 VDC powered SmartStack I O Expansion RS 232 Programming Port Integrated Bezel Removable Keypad Inserts Real Time Clock Flash Memory for easy field upgrades Note The OCS2XX has a larger keypad than the OCS1XX E OCS100 OCS200 Figure 1 1 Front View of OCS100 OCS200 The OCS product line features the ability to pass through programming commands When attached to an OCS serial port a programming package i e Cscape can access other OCS units connected to a CsCAN network by passing the programming command through the serial port to the network port One Cscape package connected to one OCS unit can program all OCS units on the CsCAN network Local Unit Remote Unit RS 232 Programming Commands pass through the Local PLC to the network Figure 1 2 Pass Through Function Available in CSCAN Networks Only After making a phys
33. does not have a local display but it still supports Cscape s Remote Text Term function 1 7 Fiber Optic FOX Products Description Two categories of Fiber Optic products are available to support Control Station Modules as specified in this section a Fiber Optic Expansion System The Fiber Optic Extension System extends a high speed OCS backplane enabling SmartStack I O Modules to be mounted several meters from the OCS The FOX also significantly increases the number of SmartStack I O modules supported by one OCS HE800FOX104 Each FOX Base supports 4 SmartStack Modules HE800FOX404 Each FOX Supports 4 SmartStack Modules plus 4 additional I O Bases b SmartStack Fiber Optic Extension Module Used with OCS110 210 250 and RCS250 The SmartStack Fiber Optic Extension Module HE800FOX100 allows an OCS110 OCS210 OCS250 and RCS250 to connect up to five Fiber Optic Expansion Systems e g FOX404 and FOX104 1 8 SmartStix Modules CSCAN Version Only The SmartStix Modules are a family of remote products designed for the OCS in CsCAN networks Additional versions of SmartStix modules are available for use in other networks but those versions are not within the scope of this manual If SmartStix is used with DeviceNet Modbus or Profibus networks refer to the SmartStix Fieldbus Supplement SUP0552 CH 1 15 JAN 2010 PAGE 25 0227 08 1 9 NEMA Rated Models The following products carry UL NEMA ratings for Enclosure Evaluatio
34. on the silkscreen of the keypad For the OCS2xx simply press the System Key b Again if using the RCS refer to the Remote Text Terminal 69 to create a virtual keypad and screen Be sure to follow the procedures to establish and verify proper communications After doing so the following menu options can be accessed by clicking the specified key in the display representation using a mouse CH 6 15 JAN 2010 PAGE 61 MANO227 08 6 7 System Menu Option Screens In addition to providing access to the OCS RCS configuration parameters the System Menu also provides power up and runtime status For brevity both configuration and status fields are covered in this section There are several menu options which include the following Set Network ID Set Network Baud Set Contrast View OCS RCS Status View OCS RCS Diags View Slots Set Fkeys Mode Set RS232 Mode Set Time Date Set Network ID This screen contains two fields The first field contains the current network status The second field contains the current Network ID of the model The second field is numerically editable and is used to configure the Network ID Each unit on the network needs a unique ID number Enter the correct ID number before physically attaching the unit to the network Cscan model 1 253 DeviceNet model 0 63 Note If the Network ID setting is changed the unit stops executing the ladder code for up to 1 seco
35. or their configured default state Data is normally transmitted on change of state or if the remote device is power cycled A remote I O device consists of a CSCAN device such as SmartStix Modules that transmit global data and receive directed network data Network Put Remote 1 0 Network Data Digital Source Data Address RO010 R0010 1N seen x Num Words Status R0001 Status 70001 Num Words 2 Cancel Figure 11 2 Put Remote I O Function Block and Parameter Screen PAGE 98 15 JAN 2010 CH 11 MANO227 08 11 4 4 Put Remote Parameter Description ID This is the network ID of the remote I O to direct the sent data This can be a constant from 1 to 253 or can be a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote I O devices with discrete inputs outputs normally require digital data Remote devices such as voltage current or thermocouple require analog data Source Data Address This is the starting location to get data to send to the remote device When this data changes state it is sent to the remote device The number of registers used is defined by the Num Words parameter in this section Any valid OCS reference types can be used R AQ Q 96M etc Status this 16 bit register is used internally It must not be written by any other function block Bit 1 12 reserved or intern
36. this manner a CAN network may be extended to 253 nodes with a total cable distance of 6000 ft at 125KBaud CsCAN or DeviceNet Cable Note For more details about DeviceNet networks refer to DeviceNet Implementation Using Control Station Modules The 5 wire multi conductor copper cable used in 5 or DeviceNet network include 1 Two wires used as a transmission line for network communications 2 Two wires used to transmit network power 3 One conductor used as an electromagnetic shield Cabling is available a variety of current carrying capacities On a or DeviceNet fieldbus every device must at least power its network transceivers from the network power supply Some devices draw all of their power from the network supply In CsCAN or DeviceNet thick and thin cable is used as indicated 1 Thick cable Use for long distances and more power Usually used for Trunk cable 2 Thin cable Use for shorter distances Usually used for drop cables or where cable flexibility is needed Table 2 4 CsCAN DeviceNet Cable Specifications Thick Cable Two twisted shielded pairs Common axis with drain wire in center general specifications One signal pair 18 blue white One power power pair 15 black red e g Belden 3082A Separate aluminized mylar shields around power pair and signal pair Overall foil braid shield with drain wire 18 bare High Speed 75 min low loss low disto
37. transfer rate and the number of drop lines Although a branch is limited to one network per drop it can have multiple ports A branch can not exceed 6 meters Table 2 5 CAN Network Baudrate vs Total Cable Length Note The following values apply to both CSCAN or DeviceNet except as indicated Thick Cable Network Data Rate Maximum Total Cable Length 1Mbit sec Does not apply to DeviceNet 40m 131 feet 500Kbit sec 100m 328 feet 250Kbit sec 200m 656 feet 125Kbit sec 500m 1 640 feet Thin Cable Maximum Total Cable Length Maximum bus length is independent of network data rate Maximum bus length is 100m e Bus Power and Grounding When using CsCAN or DeviceNet A power supply of 24VDC 4 at 16A maximum is required for use in a CSCAN DeviceNet network 2 With thick cable a single network segment can have a maximum of 8A To do this the power supply needs to be located in the center of two network segments Thin cable has maximum of 3A To ground the cable shield connect to pin 3 as shown in Figure 2 8 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground The remaining power supplies need to be isolated 2 8 8 HS 2
38. 0 11 17 31 49 51 81 71 113 91 145 B1 177 D1 209 F1 241 12 18 32 50 52 82 72 114 92 146 B2 178 D2 210 F2 242 13 19 33 51 53 83 73 115 93 147 B8 179 D3 211 F3 243 14 20 34 52 54 84 74 116 94 148 4 180 D4 212 F4 244 15 21 35 53 55 85 75 117 95 149 5 181 D5 213 F5 245 16 22 36 54 56 86 76 118 96 150 B6 182 D6 214 F6 246 17 23 37 55 57 87 77 119 97 151 B7 183 D7 215 F7 247 18 24 38 56 58 88 78 120 98 152 B8 184 D8 216 F8 248 19 25 39 57 59 89 79 121 99 153 9 185 D9 217 F9 249 1A 26 3A 58 5A 90 7A 122 9A 154 BA 186 DA 218 FA 250 1B 27 3B 59 5B 91 7B 123 9B 155 BB 187 DB 219 FB 251 1C 28 3C 60 5C 92 7C 124 9C 156 BC 188 DC 220 FC 252 1D 29 3D 61 5D 93 7D 125 9D 157 BD 189 DD 221 FD 253 1E 30 62 94 7E 126 9E 158 BE 190 DE 222 FE 254 1F 31 3F 63 5F 95 7F 127 OF 159 BF 191 DF 223 FF 255 PAGE 68 15 JAN 2010 CH 6 MANO227 08 NOTES CH 7 15 JAN 2010 PAGE 69 MANO227 08 CHAPTER 7 KEYPAD AND SCREEN 7 1 Remote Screen and Keypad Capability 7 1 1 Remote Text Terminal The RCS has the same functionality as the OCS except that it does not have a local operator screen and keypad However the RCS as well as the OCS supports a remote operator screen and keypad through a PC connected to the RCS unit s built in network or serial port The remote operator interface and keypad can be displayed using Cscape software b
39. 227 08 5 4 RCS Optional Mounting Bracket HE800ACC210 The optional mounting bracket is used with SmartStack Modules that have connectors located on two sides Note that many SmartStack Modules only have connectors on one side Figure 5 3 depicts how to mount the bracket to an RCS Figure 5 3 Optional Mounting Bracket for Use with the RCS PAGE 56 MANO227 08 15 JAN 2010 CH 5 5 5 Dimensions and Panel Cut Out RCS s 5 800 6 937 6 312 147 32 mm 176 20 mm 160 32 mm 23299999299299 999 1 l Lo I2 3 898 1 250 800 31 75 mm 20 32 mm 99 01 mm 1773 3 200 45 03 mm 81 28 mm NOTE Use 8 32 mounting hardware consisting of four 8 32 pan head screws with external tooth lock washers Figure 5 4 Front View of the RCS Figure 5 5 Side View of the RCS Includes Four SmartStack Modules amp Dimens ions 9 6 312 160 Figure 32 mm 1 250 31 75 mm 5 6 Panel Cut out for the RCS CH 5 15 JAN 2010 PAGE 57 MANO227 08 5 6 Connectors PIN 1 PIN 1 DINO PIN 2 PING PIN 3 Figure 5 7 RCS Power Connector Figure 5 8 RCS Power Connector Looking at the RCS Fr
40. 32 Programming Port and Wiring Table 2 6 RS 232 Port Pins Description Always high Received Data Transmitted Data In In Ground Data Set Ready Out Request to Send Clear to Send Ring Indicate Pin 9 dn O Data Terminal Ready hn e Ou O zj o gojoHac Z A Pal Bad 2 1 Figure 2 8 RS 232 Port PAGE 34 15 JAN 2010 2 0227 08 OCS1XX OCS2XX The OCS units feature an RS 232 port Programming Debug for connection to personal computer This port is used for the purposes of OCS programming configuring monitoring and debugging This port can also be used for general ladder logic controlled serial communications to printers modems terminals etc When ladder has control of this port it is not available for programming or debugging If a permanent connection is to be made between the OCS and the personal computer the use of a shielded multiple conductor wire with a maximum length of 15 24 meters 50 feet enables proper performance SHIELDED MULTI CONDUCTOR OCSRS 232 de 9 PIN PC COM DB9 DB9 MALE 15 24 METERS MAX FEMALE gt 50 FEET Figure 2 9 OCS RS 232 to PC Wiring Diagram b Graphic OCS OCS250 The Graphic OCS features primary and secondary RS 232 ports Both primary and secondary RS 232 port pin outs are shown in Table 2 6 The primary RS 232 port Programming Debug i
41. 4 F3 F2 F1 F16 F1 Determines default Off or On state of each of the SmartStix I O Module s 1st 16 Digital Outputs if any when the configured Life Expectancy Time expires and when the corresponding H bit in Word 5 Table 11 8 is O Table 11 11 Consumed Directed Data Word 8 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force 1 Force On Default Digital Output Data High Word F32 F31 F30 F29 F28 F27 F26 F25 F24 F23 F22 F21 E20 F19 F18 F17 F32 F17 11 8 Determines default Off or On state of each of the SmartStix Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires and when the corresponding H bit in Word 6 Table 11 9 is 0 Consumed Directed Data Power Up Initialization At power up the SmartStix I O Module s eight Consumed Directed Data words are all cleared to 0 Until Directed Data is actually received from a Control Station the SmartStix I O Module will exhibit the following behavior O01 do mc All Digital Outputs are Off until data is received from a Control Station The device expects to receive Q data at least every two seconds The device transmits a Heartbeat every second The device transmits its Digital Input data only when the Digital Inputs change state If Q data is received and then not rec
42. HORNER APG User Manual for HE5000CS100 OCS110 HE5000CS200 OCS210 5000 5250 HE800RCS210 RCS250 HE800FOX100 HE800FOX104 FOX404 SmartStix CSCAN Control Station Hardware Manual 15 Jan 2010 MANO227 08 PREFACE 15 JAN 2010 PAGE 3 MANO227 08 PREFACE This manual explains how to use the Control Station Modules Copyright C 2004 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval System or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CSCAN are trademarks of Horner APG DeviceNet is a trademark of the Open DeviceNet Vendor Association OVDA Inc Ethernet is a trademark of the Xerox Corporation For user manual updates contact Technical Support North America 817 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com PAGE 4 15 JAN 2010 PREFACE MANO227 08
43. If an OCS slot has a configured module and no module is physically attached the message NO Missing is displayed for the appropriate slot d If an OCS slot is configured for a different module than what is physically attached the message 21 0 ModNum is displayed for the appropriate slot e If an attached module is not supported by the OCS firmware the message Unsupported is displayed for the appropriate slot The module is either defective or an Engine firmware upgrade is required to support the module f If an attached module has erroneous or outdated firmware in it the message ModNum is displayed for the appropriate slot The module is either defective or a Module firmware upgrade is required g If an attached module has a configuration error the message cl O ModNum is displayed for the appropriate slot The configuration data for that module is incorrect h If an OCS slot configuration matches the attached I O module the message 1 0 ModNum is displayed for the appropriate slot CH 6 15 JAN 2010 PAGE 65 MANO227 08 g Set FKeys Mode This screen contains an editable enumerated field that allows the Function keys to be configured to operate in one of two modes When a function key is pressed it can TOGGLE the point associated with the key or it can MOMENTARILY turn the point ON when the key is pressed h Set RS232 Mode This screen contains an editable enumerated field that allows the m
44. LY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the Control Station Modules to appropriately design the end system to appropriately integrate the Control Station Modules and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming
45. OCS Installed in Panel Door The Graphic OCS is designed for permanent panel mounting To install the Graphic OCS follow the instructions below 1 Prior to mounting the Graphic OCS observe requirements for the panel layout design and adequate clearances A checklist is provided in Section 2 2 1 page 29 2 Cut the host panel Refer to Figure 4 3 Figure 4 7 arning Make sure the power and network connectors are removed from the Graphic OCS 3 Insert the Graphic OCS through the panel cutout from the front The gasket material needs to lie between the host panel and the Graphic OCS panel 4 Install and tighten the mounting clips Figure 4 6 or mounting clamp Figure 4 7 that is provided with the Graphic OCS until the gasket material forms a tight seal Caution Do not over tighten Over tightening can potentially damage the case 5 Connect the communications programming and power cables to the Graphic OCS ports using the provided connectors 6 Begin configuration procedures for the Graphic OCS models 3 535 89 79mm Jil 10 708 17 98mm a 0 225 5 72mm 1 984 50 39mm 0 800 20 32mm 5 184 131 67mm Figure 4 3 Side View of Graphic OCS Shown with four SmartStack Modules 4
46. Power Network and Programming Ports CH 3 The OCS1XX and OCS2XX Power and Network Ports are located on the bottom side of the back cover metal as depicted in Figure 3 8 and Figure 3 9 The Config Debug port and the SmartStack I O Module receptacle are located on the backside of the back cover metal q Power Port R Hi Network Port Front Panel Figure 3 8 Power and Network Ports for the OCS1XX 2XX CH 3 15 JAN 2010 PAGE 45 MANO227 08 Vi Config Debug Port oe SmartStack I O Receptacle Figure 3 9 Config Debug Port and SmartStack I O Receptacle 3 5 Battery Replacement for the OCS1XX 2XX 500 005 To replace battery refer to following steps and Figure 3 10 Disconnect power from the OCS unit 2 Remove ground screw item 1 from back of the OCS unit Note Some OCS units may not be equipped with this style grounding Remove all I O modules from the back of the OCS Remove four 4 6 32 flat head screws item 2 and slide back cover item 3 away from the unit Once the CPU board is exposed locate the battery item 4 U6 Remove the battery by prying up slightly on each e
47. Red flickering indicates receive activity on the CAN port e Green flickering indicates transmit activity on the CAN port e Orange flickering indicates both transmit and receive activity on the CAN port Red solid ON indicates a CAN network error was detected PAGE 40 15 JAN 2010 2 0227 08 2 6 2 LEDs for Graphic OCS OCS250 The Graphic OCS OCS250 has ten user controlled LEDs LEDs are controlled via SR LED 1 to LED 10 If desired LEDs can be tied to the function keys of the Graphic OCS gt 3 LLL Figure 2 17 OCS250 LEDs CH 3 15 JAN 2010 PAGE 41 MANO227 08 CHAPTER 3 OCS1XX AND OCS2XX 3 1 General Installation information is covered in Chapter Two that applies to one or more models of the OCS or the RCS Product specific information is covered in this chapter pertaining to the OCS1XX and OCS2XX Examples of product specific information includes a Mounting orientation and instructions b Dimensions and panel cut outs C Some types of connectors and other hardware Note It is important to consult both this chapter and Chapter Two for installation information 3 2 Mounting Orientation The base of the OCS needs to be mounted with the proper orientation Proper o
48. The FOX104 FOX404 is designed for permanent panel mounting To install the FOX104 404 in a permanent panel mounting use the instructions that follow 1 Read Chapter Two prior to mounting the FOX104 FOX404 Observe requirements for the panel layout design and adequate clearances A checklist is provided for the user s convenience in Section 2 2 1 page 29 2 Drill holes Refer to Figure 9 2 arning Make sure the power and network connectors are removed from the FOX 3 Install and tighten washers and nuts Do not over tighten 4 Connect the communications and power cables to the FOX104 FOX404 ports using the provided connectors 5 Install up to four SmartStack Modules on the FOX104 FOX404 9 3 2 Dimensions and Hole Pattern JL MOUNTING HOLES FOR 8 OR M4 HARDWARE 1 D med Ol Q 4 25 108 0mm 4 9 bi d 3 O E 3 625 92 08mm B N EH F 6 000 152 40mm 6 63 168 3mm i i 0 80 dd 3 20 81 3mm Y 1 50 38 1 mm 001FOX001 NOTE Use 8 32 or M4 mounting hardware consisting of four pan head screws with external tooth lock washers Figure 9 2 Top FOX104 404 Hole Pattern Dimensions Bottom FOX104 404 viewed with 4 SmartStack 1 Modules CH 9 15 JAN 2010 PAGE 83
49. acement for the RCS210 CH 6 15 JAN 2010 PAGE 59 MANO227 08 CHAPTER 6 OCS RCS CONFIGURATION SYSTEM MENU 6 1 General Chapter Six describes the System Menu The System Menu is used to access and edit information using the OCS front panel or using the Remote Text Terminal which is a feature available in both the OCS RCS Note The Remote Text Terminal is required when using the RCS because the RCS does not have a physical front panel display screen or keypad For more information see page 69 The following list contains examples of parameters that can be set using the System Menu Network ID Network Baud RS232 Mode Time Date LCD contrast Fkeys mode 6 2 Navigating Through the System Menu Prior to configuration it is important to know how to navigate through the System Menu using the following guidelines 1 Pressing the and J keys scroll up or down through the menu options 2 Pressing the Enter key selects the system screen that the indicator arrow is pointing to 3 Once in a system screen press ESC if not currently modifying a field to return to the main System Menu 6 3 Editing System Menu Screen Fields Prior to configuration it is important to know how to edit the System Menu screen fields using the following guidelines 1 Some fields in the system screens are editable others are not editable The OCS1xx and OCS2xx models indicate an editable field with a solid cursor _ under the first character in the
50. al use only Bit 13 Remote I O OK and in sync with supplied data Bit 14 the Remote detected a heartbeat error Bit 15 the Remote has just powered up Bit 16 the function is forcing a send unit just power cycled or first scan Num Words This is the number of words to send to the remote I O device Up to 8 words be sent to the remote device The function of these words are described in Table 11 1 11 5 SmartStix IJO Default Operation SmartStix has been designed so that its default operation satisfies the most common applications This keeps the user interface simple and makes the product easy to use The default operation is summarized in Table 11 2 To change the default operator see Advanced SmartStix Programming page 99 Table 11 2 SmartStix I O Default Operation Data Reporting Method Change of State Heartbeat Generation Interval 1000msec Update Method Change of State using NETPUT Remote Function block Heartbeat Generation Interval 1000msec LET Life Expectance Time 2000msec Receipt of Heartbeat LET Action Upon Expiration Turn all outputs OFF CH 11 15 JAN 2010 PAGE 99 MANO227 08 ADVANCED SMARTSTIX PROGRAMMING 116 SmartStix IJO Module Device Classes There are currently five SmartStix Module device classes 0 1 2 3 and 7 that control and monitor Digital I O points and exchange Directed and Global Data words with a Control Sta
51. ation Output state on controller STOP 1 0 dap E ajajajaj ay al 140 Map ih Legend Al OFF 3 0N Hold Last State Cancel j Figure 8 7 Module Setup Tab Selected The Module Setup is used in applications where it is necessary to change the default states of the outputs when the controller e g OCS1XX enters idle stop mode The default turns the outputs OFF when the controller enters idle stop mode By selecting the Module Setup tab each output can be set to either turn ON turn OFF or to hold the last state Generally most applications use the default settings arning The default turns the outputs OFF when the controller enters idle stop mode To avoid injury of personnel or damages to equipment exercise extreme caution when changing the default setting using he Module Setup tab 6 Depending upon the I O module selected additional configuration procedures can be required Be sure to consult the individual data sheet to determine if a supplement is available for the specific module Supplements provide configuration information and cover other important topics pertaining to a specific module CH 9 15 JAN 2010 PAGE 81 MANO227 08 CHAPTER 9 FIBER OPTIC EXTENSION SYSTEM 104 FOX404 9 1 General Chapter Nine covers the Fiber Optic Extension Base and Hub FOX104 404 The FOX104 404 extends a high speed OCS backplane enabling SmartStack 1 Modules to be m
52. bus for real time applications Established in 1947 the International Standards Organization ISO is a multinational body dedicated to worldwide agreement on international standards Specifically CAN is documented in ISO 11898 for high speed applications and ISO 11519 for lower speed applications a CAN Features CAN based open automation technology successfully competes on the market of distributed automation systems because of the special features of the CAN protocol The special features are CAN s producer consumer oriented or peer to peer principle of data transmission and its multi master capability The general design of CAN originally specified a high bit rate high immunity to electrical interference and an ability to detect any errors produced CAN networks have the following general attributes Automatic error detection Easily configurable Cost effective to design and implement Capable of operating in harsh environments b CAN Protocol The CAN communications protocol simply describes the method by which information is passed between various devices The CAN protocol conforms to the Open Systems Interconnection OSI model An open system is a set of protocols that allows any two different systems to communicate regardless of their underlying architecture The OSI model is defined in terms of seven ordered layers These layers consist of the Physical bottom most layer Data Link Network Transport Session Presentation and
53. ceNet Network Port and Wiring a Network Connector Table 2 3 CAN Port Pins Pin Signal X Description Sind 3 X SHMD Shed J SS 3 S55 2 3 4 123 4 5 P x IL E Ws v SHLD V CN_H CN L CN H SHLD CNL V Figure 2 5 Network Connector Figure 2 6 As viewed at the OCS 2 15 JAN 2010 PAGE 31 0227 08 b Wiring a a a a i Fi aum T mI T 222 222 7 250002 250002 250002 250002 OOOOO OOOOO zb WANA 1210 1210 4 IN aa gt PY PS 12 25VDC 1 pod Pog DO E a a 2i T 2 T 222 gt gt gt gt 95999 9 990999 BLK BLK BLU BLU WHT WHT RED RED SHIELD SHIELD T 12 25VDC Figure 2 7 CAN Wiring Note To optimize CAN network reliability in electrically noisy environments the CAN power supply needs to be isolated dedicated from the primary power CAN Wiring Rules See Figure 2 7 1 Wire the CAN network in a daisy chained fashion such that there are exactly two physical end points on the network 2 The two nodes at the physical end points need to have 121 ohm 196 terminating resistors connected across t
54. consider the following design factors A convenient checklist is provided in Section 2 2 1 Figure 2 1 RCS in Panel Box Shown with Four SmartStack Options Graphic OCS250 OCS100 or OCS200 mounted on panel door 4 SmartStack Modules shown 0052502 Figure 2 2 OCS Models on Panel Door PAGE 28 15 JAN 2010 2 0227 08 Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 2 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and sides of cabinet 2 inches 50 80 mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10 mm If more than one device installed in panel box or on door 4 inches 101 60 mm Minimum Distance between bases of each device between bases of each device When door is closed 2 inches Minimum distance between device and closed door 50 80 mm Be sure to allow enough depth for SmartStack Modules To allow optimum use of the SmartStack Module Options Refer to Fiqures 2 1 2 9 for Up to four SmartStack Modules may be installed in each OCS or OCS and EE RCS It is important to consider the depth required a panel box to allow optimum use of the SmartStack Options dimensions b Grounding arning Be sure to me
55. curred Indicates a fault with xx showing the number of occurrences Net Errors This test checks for abnormal network operations while running Network models only 0 No network errors were counted XX Indicate serious networking problems exist xx indicates the number of occurrences Network State This test checks that the network sub system is powered and operating correctly Network models only Ok The network system is receiving power and has determined other devices are communicating on the network Warn Power is not being applied to the network or no other devices were found to be communicating on the network Network ID This test checks that the network ID is valid Network models only Ok The network ID is valid Warn The network ID is not valid for the selected protocol Dup Net ID This test checks for duplicate IDs on a network Network models only Ok This controller s ID was not found to be a duplicate Warn Another controller on the network was found with the same ID as this controller PAGE 64 15 JAN 2010 CH 6 MANO227 08 DeviceNet In DeviceNet model only Ok DeviceNet master is maintaining a polled connection and not sending IDLE Warn The DeviceNet master is no longer maintaining a polled connection or sending IDLE IDLE is a network state in which some masters maintain a polled connection but sends zero data if an associated PLC controller is in IDLE mode Refer to Master documentation for more infor
56. d or by Ladder Code a Register A Register is a non retentive 1 bit memory location used to store application specific state information b Registers A Register is a retentive 1 bit memory location used to store application specific state information R Registers R Register is a retentive 16 bit memory location used to store application specific values HMI Registers HMI Registers 96K and 96D give the user access to the OCS or RCS keypad and display The MiniOCS OCS1XX and OCS2XX have membrane keypads and text based LCD displays allowing the operator to enter and display general and application specific information This same information can be entered and displayed via a remote PC using Cscape s Remote Display Terminal function if the PC is connected as a CsCAN Host device The RCS does not have a local keypad or display but it still supports Cscape s Remote Display Terminal function The OCS250 has a membrane keypad and a graphics based LCD display but it does not yet support the Cscape Remote Display Terminal function a Registers A Register is non retentive 1 bit memory location contact used to store the state of a function key on the Control Station s keypad If the function keys are set for momentary mode a function key s associated register will be ON as long as the function key is pressed If the function keys are set for toggle mode a function key s associated register will t
57. devices DUP Network Duplicate ID test failed found another Network device with our Network ID ID Network ID test failed Network ID rotary switches illegally set to 00 FE or FF LIFE Network Life Expectancy Time has expired outputs are in default state RAM Module RAM test failed found a RAM memory fault during power up self test ROM Module ROM test failed found a ROM memory fault during power up self test Module I O test failed found an I O fault during power up self test PUP Module just powered up using default configuration outputs are Off Table 11 15 Produced Global Data Word 4 16 bit Word 8 bit High Byte 8 bit Low Byte Firmware Revision Status Data Device Identification Status Data 0 00 to 2 55 Version Number 0 to 255 Device Class Number Device Class Number SmartStix I O Module s numeric product identifier see Table 11 3 Version Number SmartStix I O Module s numeric firmware identifier 11 10 Produced Global Data Power Up Initialization At power up a SmartStix I O Module s four Produced Global Data words are initialized as follows Beg Digital Inputs are read and loaded into Words 1 and 2 Power up self test result is loaded into Word 3 if tests passed only PUP bit is On Module s Device Class Number and Version Number are loaded into Word 4 All four Produced Global Data words are transmitted to the CSCAN Network CH 11 15 JAN 2010 PAGE 103 MANO227 08 11 11 SmartStix IJO Module LED Indicators SmartSt
58. devices up to three smart CAN repeaters HE200CGM 1 00 are used to connect groups of devices together Assigning a SmartStix I O Module s Network ID is accomplished by setting its two hexadecimal base 16 Network ID rotary switches which are labeled HI and LO Each rotary switch has 16 positions labeled 0 1 2 3 4 5 6 7 8 9 C D E F where A through F represent the decimal values 10 through 15 The Network ID rotary switches are set as follows Network ID Network ID x 16 Network IDio This allows the Network ID to be set to any number from 0 to 255 However since Network IDs 0 254 and 255 00 FE and FF are reserved for other purposes they are illegal settings for a SmartStix I O Module If a SmartStix I O Module s rotary switches are set for an illegal Network ID a default Network ID of 253 will be used the ID Network Fault bit will be On and the NS LED will blink Red PAGE 104 15 JAN 2010 CH 11 MANO227 08 NOTES APPENDIX A 15 JAN 2010 PAGE 105 MANO227 08 APPENDIX A NETWORKS 1 CAN and CsCAN Networks Appendix A describes the Controller Area Network CAN and CsCAN DeviceNet 2 Controller Area Network CAN Overview The controller area network or CAN bus is a serial communications bus that was originally developed in the late 1980 s by a German company Robert Bosch for use in the automotive industry CAN is an ISO International Standards Organization defined serial communications
59. digital and analog and or intelligent such as ASCII Basic High Speed Counter Stepper Motor Indexer Power Monitor and Ethernet communication Remote In addition to local modules up to 20 remote SmartStack Modules can be connected to an OCS or RCS using five Fiber Optic Bases which each contain four I O slots If a remote I O connection is desired the SmartStack FOX100 module must occupy the local OCS110 210 250 or RCS250 Slot 1 position Note Fiber Optic Base modules include the FOX104 and FOX404 Global Data Registers Global Data I O Registers IG QG AIG and AQG give the user access to the Network Port s Global I O data This data can be accessed via User Screens and or by Ladder Code a 1 Registers A 946 Register is a retentive 1 bit memory location which is normally used to store global digital state obtained from another Control Station on the network b Registers A Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to the other Control Stations on the network C AIG Registers A AIG Register is a retentive 16 bit memory location which is normally used to store a global analog value obtained from another Control Station on the network d AQG Registers A AQG Register is a retentive 16 bit memory location which is normally used to store an analog value to be sent as global data to t
60. e View OCS RCS Diags This screen displays a list of self test diagnostics results no editable fields Each item describes a test and shows a result of Ok if the test passed or Fault Warn if an error was found while running the test Fault indications will prevent the loaded application from running Warn ing indications allow the application to run but inform the user that a condition exists that needs correction System BIOS This test checks for a valid BIOS portion of the controller firmware Ok The loaded BIOS firmware is valid Fault The loaded BIOS is invalid Engine Firmware This test validates the controller firmware Ok The firmware is valid Fault controller firmware is invalid User Program This tests for a valid user program and configuration data Ok The user program and configuration is valid Fault user program and or configuration are not valid System RAM This test checks the functionality of the controller RAM at power up Ok The RAM is functioning correctly Fault The RAM is not functioning correctly Logic Error This test checks for problems with the user program while running Ok No errors have been encountered while running a user program Fault Indicates the user program contained an instruction that was invalid or unsupported W Dog Trips This test checks for resets caused by hardware faults power brownouts or large amounts of electrical interference 0 No unintentional resets have oc
61. e stands for Control Station Central Application Programming Environment The Windows based software package is easy to use and aids in the integration of a CAN based Distributed Control System The program is used for configuring controllers and SmartStack I O Modules Cscape is also used for programming OCS ladder logic programming user displays for the OCS configuring the network for global digital and analog data setting system wide security and monitoring controllers in the system Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control over the entire system The operator can upload download monitor and debug to any node on the network 125 OCS RCS Specifications Table 1 2 Specifications OCS 1xx 2xx 250 and RCS2xx 5 to 95 non condensing NEMA Standard NEMA 4 12 Note Does NOT apply to the Note UL NEMA 4 4x 12 available as an option for OCS100 OCS200 RCS2xx 210 This option is highly recommended for washdown environment Primary Power Range 10 30VDC Ladder Execution Typical Execution Speed 0 7 ms per 1K of boolean logic CAN Power Range 12 25 VDC CAN Power Current Primary Serial Standard 9 pin RS 232 for programming monitoring and network administration from a IBM compatible PC Secondary Serial OCS250 only RS 485 or RS 232 Application Communication Port CsCAN Network DeviceNet Input Output Local All Modules Maximum of four
62. eNet network The local node ID and target controller node ID must be the same DeviceNet network nodes are in a range from 0 to 63 The controller is able to observe network responses polled connections from any slave to the DeviceNet Master The first 16 words of these observed responses are made available for mapping on the Network Input Assignments page These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16 Node 64 is used for a special case When data is sent to a controller from a DeviceNet Master via the polled connection this data is mapped to node 64 Relative addressing is limited to 64 to 64 Note Horner APG manufactures a DeviceNet Master module The part number is HE693DNT250 APPENDIX B 15 JAN 2010 PAGE 111 MANO227 08 APPENDIX B DISTRIBUTED CONTROL SYSTEMS DCS 1 General A Distributed Control System DCS is defined as a system for the control and monitoring of an industrial process which shares the computer processing requirement between several processors With DCS processing is distributed among a multitude of different processors instead of one very large processing System Horner Electric uses a MIMD multiple instruction multiple data parallel processing technique in the CsCAN network Each processor is capable of sharing data in this system Typically the processors located in a wide variety of devices These devices may take the form of Micro PLCs conveyor controllers operato
63. easy to install SmartStack Modules are used in a multitude of control applications Up to four Smart Stack Modules can be installed in each device NN S Figure 1 6 Back View of OCS Shown with Four SmartStack Modules 1 5 Relationship of SmartStack Modules OCS RCS and FOX Products SmartStack Modules provide all models of the OCS and RCS with I O capability Up to four SmartStack modules can be used with each OCS and RCS The OCS and RCS have networking capabilities allowing communication with each other Fiber Optic FOX products extend the distance and the number of SmartStacks that can be used PAGE 24 15 JAN 2010 CH 1 MANO227 08 1 6 Differences Between OCS and RCS Although the OCS models and RCS have control capabilities via Ladder Logic programming the OCS models have two key features the RCS does not have including a keypad and a display interface In place of a keypad to perform functions such as setting the Network ID two switches on the RCS are used Two additional LEDs have been added to the RCS MS and NS lamps to provide diagnostic information The RCS has 3 power connector while the OCS has a 2 pin power connector The OCS incorporates alphanumeric LCD displays with backlights for the purpose of conveying information to the operator This same function is available on a remote PC using Cscape s Remote Text Term function if the PC is connected to the CsCAN network The RCS
64. eived for 2 seconds the outputs go Off again At power up a request for Directed Data is transmitted to the CSCAN Network PAGE 102 15 JAN 2010 CH 11 MANO0227 08 11 9 SmartStix I O Module Produced Transmitted Global Data Table 11 12 Produced Global Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Status Data Low Word 6 5 I14 I13 112 I10 I9 I8 I7 I6 I5 14 13 12 116 11 Monitors the Off On state of the SmartStix Module s 1st 16 Digital Inputs if any Table 11 13 Produced Global Data Word 2 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Status Data High Word 132 131 I30 129 128 127 126 125 124 123 122 121 120 I19 118 117 132 117 Monitors the Off On state of the SmartStix Module s 2nd 16 Digital Inputs if any Table 11 14 Produced Global Data Word 3 16 bit Word 8 bit High Byte 8 bit Low Byte Module Fault Data Network Fault Data Configuration Status Data PUP ROM RAM LIFE ID DUP NAK SIT SHT SLT SLT CLT command status matches CLT when command is complete SHT CHT command status matches CHT when command is complete SIT CIT command status matches CIT when command is complete NAK Network Acknowledge test failed found no other Network
65. eld and a digit from 0 9 in the other field as shown by the following diagram The other side of the insert has a split field that contains the function key in one field and digits from 0 9 and alphabetic characters in the other field not shown It is up to the user to decide which side of the insert they want displayed the latter side is standard Depending on the configuration of the OCS1XX and the field needing to be edited the OCS automatically knows what type of digit or alphanumeric character needs to be entered There is no need to press the Shift key and then the corresponding digit or alphanumeric character The OCS1XX keypad also contains four direction keys The T and 1 keys contain split fields The T key also contains the function The J key also contains the function Similar to the operation of the function keys the OCS1XX automatically knows if a decimal point or a positive or negative indicator is required There is no need to press the Shift key The and J keys are also used to increment and decrement fields respectively The lt and gt gt keys are used to move the cursor from one character to another in an editable field and to switch from one editable field to another editable field CH 7 15 JAN 2010 PAGE 71 MANO227 08 Fi F2 F3 F4 FS 0 Figure 7 1 OCS1XX Keypad The OCS1XX features an Esc a Shift and an Enter ke
66. emory usage SmartStack 1 Registers SmartStack I O Registers Q 96AI and AQ give the user access to the SmartStack I O Module data This data can be accessed via User Screens and or by Ladder Code a l Registers A 1 Register is a 1 bit memory location which is normally used to store the state of one of the digital inputs associated with a SmartStack I O module When used in this way l registers are non retentive All extra l registers which are not associated with SmartStack inputs are retentive and be used just like registers b Q Registers A Q Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs associated with a SmartStack module Registers A AI Register is a 16 bit memory location which is normally used to store the value of one of analog inputs associated with a SmartStack I O module When used in this way registers are non retentive All extra registers which are not associated with SmartStack inputs are retentive and can be used just like R registers d AQ Registers A 9e AQ Register is a non retentive 16 bit memory location which is normally used to store the value of one of the analog outputs associated with a SmartStack module PAGE 22 15 JAN 2010 CH 1 MANO227 08 e SmartStack I O Modules Local Upto 4 SmartStack I O Modules can be plugged into an OCS or RCS to provide local
67. emote Text Terminale ien tt ip ERE EE UR 69 71 2 Gscape Status Bar zr de RE D RUE E QUEEN CARERE E RS URS 69 7 1 8 Establishing Communications using the Remote Text 70 152 JOGSTXOCDGSGIDLOR iunc erro PO um ii ERUNT in EA beers 70 73 OCS2XX DeSCIIDLOn iu ioa 71 7 4 Graphic OCS250 024204 2 112150000000000 ener nnne 72 lc 74 7 5 1 Cursor Types Does Not Apply to Graphic 9 250 74 CHAPTER 8 SMARTSTACK 75 811 General M 75 8 2 Preliminary Configuration Procedures sssssssssssssseee eene nnne nennen sene nennen 75 CHAPTER 9 FIBER OPTIC EXTENSION SYSTEM FOX104 404 2 81 93 Generali cue ee ra tdi dee Na a eve la ilies a ap ey ede eg 81 9 2 FOX Specifications ore rare gehe t deser dde d nel ee des den d dee eene epa de e v ee 81 9 3 Installation 81 9 3 1 Mounting Orientation 81 9 3 2 Mounting Instr ctioris 82 9 3 2 Dimensions and Hole 82
68. erial port If desired the remote operator interface and keypad can be displayed using Cscape software by pressing Screens Remote Text Terminal A virtual display screen and keypad appear that are similar to that of the OCS and the user can navigate through the system menu make selections and edit fields using a mouse In addition the Cscape Status Bar can be used as a tool to ensure that communications are properly established For more information on the Remote Text Terminal and the Cscape Status Bar feature see page 69 6 5 Initial System Menu Screens and Self Test Note The examples in this chapter depict the OCS but the information also applies to the RCS when using the Remote Text Terminal screen 1 After turning on the power to the OCS the following screen appears which indicates the product xxx is the model number and the network it is connected to It also indicates that the Self Test is running This screen does not appear when using the Remote Text Terminal OCSxxx CSCAN Self Test Running a If the Self Test passes the following screen appears AX Selt rest If the Self Test fails see View OCS RCS Diags 63 6 6 Entering the System Menu a To enter the System Menu on the OCS1xx or the Graphic OCS250 using the local keypad press both the T and J keys at the same time Notice that the two keys are surrounded by a white outline and the word System
69. et the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference Devices in panel box and on the panel box door 1 Use the mounting hardware provided with the device which includes star washers 2 Remove the paint to bare metal around the screw holes where star washers will be placed when installing the device Clean the bare metal and ensure that it is free of dust and other particles Note Remove paint from screw holes located inside the panel box and the interior of the panel box door These locations are where the star washers actually come in contact with the bare metal 3 Use the star washers on the mounting stud of the device to provide better contact between the mounting hardware and the panel surface Ensure that a good solid contact is made against bare metal for proper grounding 2 15 JAN 2010 PAGE 29 MANO227 08 Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cool
70. etwork Model Confirmation Communications Status indicates the current status of the pass through Connector Controller Model indicates the OCS or RCS for which the program in Cscape is configured e Local xx indicates the Network ID of the OCS RCS to which the Cscape program is physically connected through e Network indicates the type of network that the program its serial port It can serve as a pass through device to in Cscape expects to use e g CSCAN or DeviceNet other nodes on the network e Model Confirmation provides the following e Target yy R indicates the Network ID of the OCS RCS indications with which the Cscape program is exchanging data Note The Local unit and Target unit can be the Modelz the actual Target Controller matches the same unit or they can be separate units configured Controller Model and Network The following are status indicators e Model Not the actual Target Controller does not Cscape is not communicating with the remote unit no forces indicates no has been forced last time the Target Controller was compared to the configured Controller Model and Network match the configured Controller Model and Network Running D Do 1 0 e Model 2 there have been change since the I Idle PAGE 70 15 JAN 2010 CH 7 MANO227 08 7 1 3 Establishing Communications using the Remote Text Terminal 1 Start Cscape software Press
71. examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator PREFACE 15 JAN 2010 PAGE 5 MANO227 08 Revisions to this manual Revised Table 1 2 Revised Table 2 7 LED Description PAGE 6 15 JAN 2010 PREFACE MANO227 08 PREFACE 15 JAN 2010 PAGE 7 MANO227 08 Table of Contents CHAPTER INTRODUGTION 1 zehn cett oce ic Hee Ex ardere cce e Foe Lebe ee es 11 teo ted 11 1 1 1 Products Covered in this Manual see sasa sse enemies 11 4 1 2 Additional References sas as e nene te eene ben nds 12 1 2 Operator Control Station OCS Remote Control Station 12 1 2 1 OCS1XX 2XX Product Descriptio Ms ener ara GENG Yana nnne 12 1 2 2 0G S250 Product Description iom tre e tete ne de 14 12 3 RES Product Description eed te ehe e ete e n dee etes 14 12 4 Gscape Software onus entre tend eee dete ei enr tdt 15 1 2 5 OGS PRCS Specifications o e eee Ee eher e ete A dere ele 15 1 9 BGS BesoUt6ess id eet bd dete 16 1 3 1 OVGIVICW p E 16 1 3 2 Resource LIMIS ani Ete tive ia fe rte rte re fede e ree pos 17 1 3 8 Resource Detinitions iir ppp e eer pde i terra eas 18 14 SmartStack Product ener
72. f the automatic error detection capabilities the ability to operate in harsh environments the relatively low cost for development tools and the wide availability of hardware 3 CsCAN Network Overview The CsCAN Network was first developed in 1993 by Horner Electric It was developed for use in a project that Horner Electric completed for the United States Post Office Horner Electric developed its own network because it needed a network that had a specific set of powerful peer to peer and host to node capabilities The 5 Network has a pass through feature whereby PC based programs access other nodes connected to a network by passing the programming command through the serial port to the network port For a more detailed description see below Horner Electric found that by developing its own network it satisfied several important needs Horner Electric continues CSCAN Network development to satisfy the requirements of today and the requirements of the future CsCAN Network Features The CsCAN Network is based on CAN which has many desirable features such as ruggedness ease of configuration etc With Horner Electric Controllers data is passed at 125Kbps using a differential pair of wires plus a ground It is important to note that the data rate is not limited to 125Kbps The maximum data rate is 1Mbps limited by the speed of light The CAN implementation in the CsCAN controller allows up to 64 controllers to be networked with n
73. field The exception to this is the OCS250 2 To change a value in an editable field press the Enter key to select edit mode The OCS1xx and OCS2xx models indicate edit mode by displaying a flashing block cursor For the OCS250 the edit mode is indicated when a value is highlighted 3 In edit mode the fields require one of the following methods for modifying the value Refer to the field description to determine which method to use e Enumerated entry use and J keys to select appropriate value e Numeric entry use Numeric keys or T and J keys on the appropriate digit e graph entry use lt and keys to adjust value 4 After the value is correctly entered press the Enter key to accept the value 5 If the user does not wish to accept the value before the Enter key is pressed the ESC key can be pressed instead This action restores the original value to the display The OCS RCS model also immediately exits edit mode however the Text models except the Graphic OCS250 remain in edit mode with the original value and requires the Enter key to be pressed to exit PAGE 60 15 JAN 2010 CH 6 MANO227 08 6 4 Remote Screen Keypad Using Remote Text Terminal and Status Bar The RCS has the same functionality as the OCS except that it does not have a local operator screen and keypad However the RCS as well as the OCS supports a remote operator screen and keypad through a PC connected to the OCS RCS unit s built in network or s
74. for SmartStix used in CSCAN networks Table 1 1 Product Functions Functions Device Control Display Network vo and Keypad Operator Control Station OCS OCS1XX 2XX Graphic OCS250 Remote Control Station RCS Remote RCS2XX Only Provides a wide variety of I O options for the Lu ed and RCS Require little space and are easy to install Up to four option modules are used in each controller Allows an OCS110 OCS210 OCS250 and RCS250 to connect up to five Fiber Optic Expansion Systems e g 404 and FOX104 Extends a high speed OCS RCS backplane enabling Fiber Optic Extension System SmartStack 1 Modules to be mounted several meters from FOX104 404 the OCS The FOX also significantly increases the number of SmartStack modules supported by one OCS RCS Is a family of remote products for the OCS SmartStack Modules SmartStack Fiber Optic Expansion Module FOX100 PAGE 12 15 JAN 2010 CH 1 MANO227 08 1 1 2 Additional References For further information regarding products covered in this manual refer to the following references a SmartStack Modules User Manual SUP0246 Contains individual data sheets for each module and covers specifications wiring and configuration b DeviceNet Implementation Using Control Station Modules SUP0326 Covers the implementation of Control Station products in a DeviceNet network C Cscape Programming and Reference Manual MANO0313 Topics
75. g To connect a modem to the OCS the controller to modem cable must be constructed or purchased Using a Null Modem cable can cause damage to the OCS modem or both 2 15 JAN 2010 PAGE 37 MANO227 08 c Recommended Modem Selection of a telephone modem for use with the OCS is highly dependent on environment For a relatively benign low noise environment an off the shelf external modem like a U S Robotics Sportster Modem can work well For a more industrial environment however it is appropriate to use a telephone modem designed for that environment Manufacturers such as Datalinc and Sixnet have models which have been known to work in more harsh environments at a higher cost If a modem is used which is not appropriate for the environment there may be little that can be done to correct the situation other than change to a more appropriate model For detailed information regarding the use of modems with Control Station Products contact Technical Support Chapter One You can also find specific application information cabling modem commands etc in the Cscape Help file as well 2 4 Installing and Removing a SmartStack Module Shown with the OCS The following section describes how to install and remove a SmartStack Module Caution To function properly and avoid possible damage do not stack more than four Smart Stack Modules per OCS or RCS or FOX100 a Installing SmartStack Modules 1 Hook the tabs Each SmartStack Mod
76. gure 9 10 OCS RCS to FOX Multiple Hubs FOX404 and Bases FOX104 via FOX100 PAGE 88 MANO227 08 15 JAN 2010 NOTES CH 9 CH 10 15 JAN 2010 PAGE 89 MANO227 08 CHAPTER 10 SMARTSTACK FIBER OPTIC EXPANSION MODULE FOX100 10 1 General Chapter Ten covers the Fiber Optic Expansion Module FOX100 The FOX100 allows an OCS RCS to connect up to five Fiber Optic Expansion bases and hubs i e FOX104 and FOX404 Refer to CHAPTER 9 for information covering FOX104 404 Note The FOX100 is designed for use only with the following OCS RCS controllers OCS110 OCS210 Graphic OCS250 and RCS250 When the FOX100 is used with a FOX104 or 404 it extends a high speed OCS RCS backplane enabling SmartStack Modules to be mounted several meters from the OCS RCS It also significantly increases the number of SmartStack modules supported by one OCS RCS 10 2 FOX Specifications and Limitations Table 10 1 FOX100 Hub and Base Specifications Maximum number of stacks total 5 number of hubs and bases Maximum number of cable drops to 3 any specific hub or base Maximum length of Fiber Optic cable 10 Meters per Drop Base ID Each Base or Hub must have a unique Base ID EIAJ RC 5720 Plastic Fiber TX RX 10m drop max host OCS Expansion hub to base Primary Power Power Draw Height Width Mounting Depth Operating Temperature Humidity 5 to 9596 non condensing Type
77. he CN L and CN H terminals 3 Use data conductors CN and CN that are 24 AWG shielded twisted pair for thin cable and 22 AWG shielded twisted pair for thick cable They must also have 120 ohm characteristic impedance In typical industrial environments use a Belden wire 3084 thin Use 3082A thick for network cable lengths greater than 100 meters environments where noise is a concern Place data conductors L and CN into a twisted pair together 4 Use power conductors V and V that are 18 AWG twisted pair for thin cable and 15 AWG twisted pair for thick cable Place power conductors and V into a twisted pair together 5 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground The remaining power supplies need to be isolated PAGE 32 15 JAN 2010 2 0227 08 6 For section of cable between two nodes the cable shield is connected to the cable shield input at one end of the cable only 7 CAN network without repeaters is limited to 64 nodes with 63 cable segments with a maximum combined cable length of 1500 ft at 125KBaud 8 Up to four CAN network segments which adhere to the above rules may be connected together using three CAN repeaters In
78. he other Control Stations on the network e Network Port The CsCAN Network is based on the Bosch Control Area Network CAN and implements the CSCAN Protocol which is designed to take maximum advantage of the global data broadcasting capability of CAN Using this network protocol up to 64 Control Stations can be linked without repeaters and up to 253 Control Stations can be linked by using 3 repeaters For more information regarding CSCAN Protocol refer to the CSCAN Protocol Specification document DeviceNet is an open higher layer protocol which is supported by products from multiple vendors In an OCS or RCS DeviceNet can be loaded as a replacement for the CSCAN Protocol Message Layer and as a result the OCS or RCS becomes a DeviceNet Slave device Note that the OCS or RCS still implements the CsCAN Protocol Command Layer with respect to the RS232 programming port For more information regarding DeviceNet Protocol refer to the OCS and RCS Communication Capabilities document or contact the DeviceNet governing body ODVA CH 1 15 JAN 2010 PAGE 23 0227 08 Ladder Code The Ladder Code stores ladder instructions generated by Cscape This Ladder Code is downloaded and stored into the Control Station s Flash memory to be executed each controller scan when the controller is in RUN mode 1 4 SmartStack Product Description The SmartStack Modules provide a wide variety of I O options for all OCS models and the RCS Compact and
79. he slot and press Replace To leave a slot empty right click on the slot and press Delete By right clicking on a slot its configuration can be copied into another slot on the same base or a different base and pasted into a new slot Selecting SmartStack Fiber Optic Expansion Interface Module FOX100 A FOX100 module allows an OCS110 OCS210 OCS250 RCS250 to connect up to five Fiber Optic Bases i e FOX404 and FOX104 If a FOX100 is used it must occupy Slot 1 on the OCS RCS as indicated in Figure 8 5 Three remaining slots are available for other types of I O modules After the FOX100 is added to Slot 1 the following tabs appear at the top of the screen CPU Slots Base 1 Base 2 Base 3 Base 4 Base 5 Pressing the CPU Slots tab displays the selected controller and the modules attached to it including the FOX100 in Slot 1 The Base tabs display the I O modules connected to each of the five Fiber Optic Bases Each Fiber Optic Base has four I O slots which allow the expansion of up to 20 SmartStack modules to be connected to the OCS RCS via the FOX100 Note Any Base can be selected for configuration It is not necessary to select Bases in a specific order CH 8 15 JAN 2010 5 The following screen appears Two tabs are available for selection Module Configuration x Module Setup m Module HESOODIQE12 Description 8 channel 24 VDC pos neg logic input 3 Amp B channel relav output
80. his is the location to start placing data received from the remote I O device The number of registers used is defined by the Num Words parameter in this section Any valid read write OCS reference types can be used R l 96M etc Status This 16 bit register is used internally It must not written by any other function block Use the power flow from this function for the pass fail status CH 11 15 JAN 2010 PAGE 97 MANO227 08 Num Words This is the number of words to receive from the remote device Up to four words can be received from the remote device The function of these words are described in Table 11 1 Table 11 1 Consumed Produced Parameter Descriptions Consumed Directed Digital Data Words Word 1 bits 1 to 16 Controls on off state of digital outputs 1 16 Relay or Digital output SmartStix Word 2 bits 17 to 32 Controls on off state of digital outputs 17 32 Relay or Digital output SmartStix Word 3 bits 33 to 48 Specifies whether SmartStix uses default configuration or values from Word 4 Relay and Digital input and output Word 4 bits 49 to 64 Sets digital inputs heartbeat and life expectancy time data Relay and Digital input and output Word 5 bits 65 to 80 Sets the default state of outputs 1 16 Relay and Digital output Word 6 bits 81 to 96 Sets the default state of outputs 17 32 Relay and Digital output Word 7 bits
81. horized battery part number HE500BATO05 1 Disconnect power from the OCS unit 2 Remove ground screw item 1 from back of the OCS unit Note Some units may not be equipped with this style grounding 3 Remove all I O modules from the back of the OCS 4 Remove four 4 6 32 pan head screws item 2 and slide back cover item 3 away from the unit Once the CPU board is exposed locate the battery item 4 U6 Remove the battery by prying up slightly on each end until it lifts free Dispose of the battery arning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries 5 Replace the battery with HE500BAT005 noting the polarity tab at one end of the battery Use care when replacing the battery that this tab is located in the right direction Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery 6 Reassemble the OCS unit by replacing the back cover and reinstalling the four 6 32 screws Reattach the ground wire and reinstall the I O modules Follow the instructions in the units manual for powering up the OCS and restoring it to operation P1
82. hough each register type inherently consists of either 1 bit or 16 bit registers all registers can be accessed via User Screens and or Ladder Code as 1 8 16 or 32 bit values or as ASCII character strings 9S O a 2048 512 512 64 0 64 0 32 16 AQG 32 16 Network Port CsCAN DeviceNet ES ES Network 253 64 Slots 2 Slots Slots oa E iode 32 Keys 32 Keys Keypad 17 Keys 17 Keys 32 Keys 32 Keys 36 Keys Remote Remote Onl Onl 128x240 2x20 2x20 4 20 4 20 Pixels Display Chars Chars Remote Remote Text LCD Text LCD id Only Only User Screens 200 20 200 20 300 200 20 Data Fields User Screen Text Tables Items Per Ladder Code 128K 128K 128K 128K PAGE 18 15 JAN 2010 CH 1 MANO227 08 1 83 8 Resource Definitions This section defines the resources listed in Table 1 4 System Registers System Registers S and SR are used to store general OCS or RCS status information This information is used internally and is also available to the operator via the System Menu using the Control Station s display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code a S Registers 96S Registers are 1 bit memory locations containing system status information implemented as shown in Table 1 5 Register Name Description
83. ical serial connection to one OCS the user must indicate which node is to be connected called the TARGET After that Cscape and the OCS automatically provide the pass through connection PAGE 14 15 JAN 2010 CH 1 MANO227 08 1 2 2 OCS250 Product Description In addition to the features listed in Section 1 2 1 the OCS250 has graphical capabilities OCS250 2 Figure 1 3 Orientation of Graphic OCS Figure 1 4 Back View of Graphic OCS 1 2 8 RCS Product Description The RCS is similar to an OCS in that it combines local I O analog and digital networking and a controller into a single product Unlike the OCS the RCS is not equipped with a display and keypad Although the RCS does not have a local operator interface it does support a remote operator interface through a PC connected to the RCS unit s serial port or built in network The RCS is designed for back plate mounting The OCS is mounted on a panel door The RCS can be used in 5 or DeviceNet networks To use the RCS in a DeviceNet network a DeviceNet file can be downloaded from Cscape s Firmware Update Wizard Refer to 38 Figure 1 5 RCS in Panel Box Shown with Four SmartStack Modules CH 1 15 JAN 2010 PAGE 15 0227 08 124 Cscape Software Cscape Software pronounced Sea scape is used with the OCS and RCS products Part HE5000SW232 Cscap
84. in this manual have been specifically selected to assist the user through the programming process It also covers procedures such as creating graphics using the Graphic OCS and information pertaining to various models of the OCS RCS including the Color OCS d SmartStack Ethernet Module User Manual SUP0341 02 Covers the SmartStack Ethernet Module for use in Ethernet networks 1 2 Operator Control Station OCS Remote Control Station RCS 121 OCS1XX 2XX Product Description The Operator Control Station OCS1XX amp OCS2XX provides controller networking I O and operator interface capabilities in one unit The OCS can be used in CsCAN or DeviceNet networks To use the OCS in a DeviceNet network a DeviceNet file can be downloaded from Cscape s Firmware Update Wizard Refer to 38 Operator Control Stations have Serial and CAN Controller Area Network communication abilities The units contain a standard 9 pin RS 232 port for programming debugging monitoring and network administration from an IBM compatible PC The OCS1XX and OCS2XX CAN features include CsCAN pronounced See scan peer to peer network CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments Networking abilities are built in to the OCS and require no external or additional modules When several Operator Control Stations
85. ing device is required allow adequate space and clearances for the device in the panel box or on the panel door d Orientation Observe guidelines for proper orientation of the bases when mounting the OCS and RCS Refer to individual product chapters Proper orientation helps to ensure a good connection when SmartStack Modules are installed into the devices e Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the OCS or RCS and noisy devices such as relays motor starters etc Note Do not route power and signal wires in the same conduit f NEMA Ratings To meet NEMA for Enclosure Evaluation for Type 4 4x 12 Ratings products must be installed in a Type 4 4x or 12 Rated Enclosure 2 2 1 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors discussed in Section 2 2 page 27 Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door See page 29 Are minimum clearance requirements met See Table 2 1 Can the panel door be easily opened and closed Is there adequate space between de
86. ise all of the I O from Cscape without interference from the ladder program In this mode the green RUN LED flashes This feature is a valuable troubleshooting tool Scan Rate Shows the number of milliseconds for the scan The scan rate is the sum of the time required to execute the following items 1 Scan inputs 2 Solve logic 3 Write outputs 4 Handle network communications 5 Handle host communications request 6 Process data for operator interface OCS Net Use Shows the percentage of the network bandwidth used by the OCS RCS All Net Use Shows the percentage of the network bandwidth used by all devices on the network Ladder Size Shows the number of bytes used by the ladder program Config Size Shows the number of bytes used by the configuration Text Models Text Size Shows the number of bytes used by the text screens OCS250 Model Only Graphics Size Shows the number of bytes used by the graphical objects String Size Shows the number of bytes used by Legend and State strings Bitmap Size Shows the number of bytes used by bitmaps Text Tbl Size Shows the number of bytes used by text tables Font Tbl Size Shows the number of bytes used by the font table Firmware Rev Shows the execution engine firmware version BIOS Rev Shows the BIOS firmware revision FPGA Rev Shows the FPGA Image version Self Test Shows if the power up self test passed or failed by displaying Ok or Fault CH 6 15 JAN 2010 PAGE 63 MANO227 08
87. ith Four SmartStack Modules 001559028 Figure 3 2 Side View of OCS1XX Figure 3 3 Back View of OCS1XX CH 3 15 JAN 2010 PAGE 43 MANO0227 08 3 16 4 76mm DRILL THRU 0 207 5 25mm 6x i 8 O i 3 643 92 53mm 3 312 84 11mm 062 1 57mm R TYP Y 7 151 280 7 10mm 181 63 3 730 3 730 t 94 74mm e 94 74mm 0010CS023 Figure 3 4 Panel Cut out for the OCS1XX 1 i e 3 12 79 3 747 182 2 Tm E 80 20 3 25 64 5 06 128 5 6 96 176 9 9 05 229 8 0010 5026 Shown with Four SmartStack Modules Figure 3 5 Side View of OCS2XX Figure 3 6 Back View of OCS2XX PAGE 44 15 JAN 2010 MANO227 08 0 207 DRILL THRU i T o i i 3 312 3 643 84 11mm 92 53mm 062 1 57mm R TYP Y P 2 080 52 83mm 1 AN b 280 7 10mm H usi samm 3 730 3 730 94 74 94 74 0010CS024 Figure 3 7 Panel Cut out for the OCS2XX 3 4 OCS Ports Connectors and Wiring 3 4 1
88. ix I O Modules provide diagnostic and status LED indicators 11 11 1 Diagnostic LED Indicators The 5 an 5 diagnostic LEDs indicate the fault status of the module and the network respectively Note that the diagnostic LEDs correspond directly to the Module Fault and Network Fault bits as shown in Table 11 14 The following table shows the possible LED states and their meanings Table 11 16 SmartStix I O Module Diagnostic LED Indicators Diagnostic LED Solid Red RAM or ROM test failed RAM or ROM bit On Blinking Red I O test failed I O bit On Blinking Green Module is in power up state PUP bit On NS Network Status 11 11 2 Status LED Indicators In addition to the 5 and NS diagnostic LED indicators described above SmartStix 1 Modules also provide a Power Status LED which illuminates Red when power is applied to the module Also there are I O Status LED indicators for each of the Digital I O points which illuminate Red when the I O point is On 11 12 SmartStix IJO Module Network ID Each SmartStix I O Module as well as all other CSCAN Nodes on the CsCAN Network must be assigned a unique Network ID number to arbitrate network data exchanges Since a Network ID is a number in the range 1 to 253 up to 253 CsCAN Nodes can be logically connected to CSCAN Network However the use of standard CAN transceiver chips limits the number of physically attached devices to 64 Thus to reach the logical limit of 253
89. keypad Numbers 0 9 and are available The keys with numbers 0 9 have split fields with alphabetic characters Depending on the configuration of the Graphic OCS250 and the field needing to be edited the OCS automatically knows what type of digit or alphanumeric character needs to be entered There is no need to press an alternate key and then the corresponding digit or alphabetic character The Graphic OCS250 keypad has OK and RUN indicators The indicators are green LEDs that are built into the keypad When there are no errors present in the Graphic OCS250 and the Self Tests have passed the green OK LED illuminates The RUN LED is off when the OCS is in idle mode flashes when the OCS is in DO I O mode and is on when the OCS is in RUN mode Note that the RUN LED also flashes when the OCS is in the RUN mode if there is no ladder program loaded into the OCS GraphicOCS 1 Figure 7 3 OCS250 Keypad PAGE 74 15 JAN 2010 CH 7 MANO227 08 7 5 User Screens In the normal operating mode there are a set of user defined screens that can be scrolled through using the T keys The exception is the Graphic OCS250 which uses a screen jump object If the ladder program energizes a text coil the sc
90. l Digtaln DigtalOu MixedAnalog Analogin 00010611 0010612 HESOODIQE1E HESO0DIGE22 00010624 HESOODIGE2 HE800DIQ711 HE800DIQ712 HESOODIG 16 HES00DIQ722 HE800D13335 loc g logic current limited output 8 channel 24 VDC pos neg loaic input 3 Amp 6 channel relay output 8 channel 24 VDC pos neg logic input pos logic current limited output 8x 120VAC pos neg logic input 6 250VAC relay output 8 point 120VAC input 240 3 amp output 8 point 240 input 240 24 output 16 point 24 VDC pos neg logic input 12 point neg logic current limited out 14 channel 24 VDC pos neg logic input 3 amp mp 10 channel relay output 16 point 24 VDC pos neg logic input 12 point pos logic current limited 14 120 AC pos neg logic input 10 250 relay output 32 point 24 VDC pos logic input 40 neg logic 50 m outputs Figure 8 4 Selecting an I O Module PAGE 78 15 JAN 2010 CH 8 MANO227 08 4 The following screen appears CPU Slots HESODDCS110 CsCAN ocs mart If selecting FOX100 tackm it must occupy Slot 1 gt Empty position Empty Empty 8 24 in 6 relay out Figure 8 5 Base 1 with an I O Module Selected The description and properties of the module are provided If satisfied with the selections press OK If a module already occupies a slot and a different module is desired right click on t
91. l automation finding better ways to use the networks effectively will become much more important Central to the DCS philosophy control needs to be distributed out onto the network so that control is implemented where the process actually takes place With DCS the overall amount of data on the network is essentially reduced because only data that has been processed is broadcasted on the network This allows for more devices to be installed on a network that have a finite bandwidth 3 Key Factors in Horner s Automation s Distributed Control Systems All programmable nodes can be programmed via the network Each node communicates data onto the network that is readable by any other node on the network in the Producer Consumer network mode Also known as Peer to Peer Networking Network medium is flexible Currently the Controller Area Network CAN is the preferred solution but it is anticipated that Ethernet will likely be dominant within 1 3 years PAGE 112 15 JAN 2010 APPENDIX B MANO227 08 NOTES INDEX 15 JAN 2010 INDEX Registers 21 22 96AQ Regislers trien eerte renes 21 0 20 Yol Registers 21 MIG Registers ede terrent a 22 YK Registers 0 4 2 20 Registers 0 4 2 20 WQ Registers
92. mation Clock Error This test checks that the real time clock contains valid data Ok The real time clock contains valid data Warn Indicates invalid data in the real time clock I O System This test checks that the I O configuration downloaded and the physical devices SmartStack attached to the controller match Ok The configuration matched the installed modules Warn Indicates the downloaded configuration and attached modules do not match See View I O Slot system screen for more information f View Slots The View I O Slots screen displays information about SmartStack modules if any that are currently connected to the OCS or RCS Some models OCS110 210 OCS250 and RCS250 support multiple I O bases using a FOX Fiber Optic eXpansion interface For these models the View I O Slots screen also allows selection of the base to be displayed and indicates whether the base is online offline or duplicated When viewing I O slots the following status screens are possible Note that in the slot display descriptions the term ModNum refers to a SmartStack module number such as DIQ611 or THM100 a If an OCS slot has no configured I O module and no module is physically attached the message Empty is displayed for the appropriate slot b If an OCS slot has no configured I O module and a module is physically attached the message ModNum is displayed for the appropriate slot C
93. n and instructions b Dimensions and panel cut outs C Some types of connectors and other hardware It is important to consult both this chapter and Chapter Two for installation information 4 2 Mounting Orientation The base of the Graphic OCS needs to be mounted with the proper orientation Proper orientation helps to ensure a good connection when SmartStack Modules are installed Up to four SmartStack Modules can be installed locally per Graphic OCS The Graphic OCS is mounted on a door of a panel box Caution Do not install more than four SmartStack Modules per OCS Improper operation or damage to the OCS RCS and SmartStack Modules can result Expansion In addition to local WO modules up to 20 SmartStack I O Modules can be connected to OCS or RCS using five Fiber Optic Bases FOX104 404 which each contain four I O slots If an expanded I O connection is desired the SmartStack FOX100 module must occupy the local OCS110 210 250 or RCS250 Slot 1 position For more information refer Chapter 9 page 81 and Chapter 10 page 89 a Orientation of the Graphic OCS OCS250 OCS250 2 Figure 4 1 Orientation of Graphic OCS Figure 4 2 Back View of Graphic OCS NOTE There are NO orientation restrictions on the OCS However the above orientation provides for optimum readability of the screen and ease of use of the keypad PAGE 48 15 JAN 2010 4 0227 08 b Graphic
94. n for Type 4 4x 12 Ratings when installed in a Type 4 4x or 12 Rated Enclosure These products contain keypad inserts These products do not contain keypad inserts OCS100 18 OCS100 19 OCS110 18 OCS110 19 OCS200 18 OCS200 19 OCS210 18 OCS210 19 Refer to the installation chapters for each product to determine Torque specifications 1 10 Technical Support For assistance contact Technical Support at the following locations North America 317 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com PAGE 26 15 JAN 2010 CH 1 MANO227 08 NOTES 2 15 JAN 2010 PAGE 27 MANO227 08 CHAPTER 2 INSTALLATION 2 1 General Installation information is covered in Chapter Two that applies to one or more models of the OCS or the RCS Product specific information is covered in individual chapters for the various products discussed in this manual Examples of product specific information includes a Dimensions and panel cut outs b Mounting instructions and orientation C Some types of connectors and other hardware Note It is important to consult both this chapter and the individual product chapter for installation information 2 2 Factors Affecting Panel Layout Design and Clearances arning Itis important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to
95. nd The signaling in CAN is carried out using differential voltages The two signal lines are termed CAN H and CAN L The use of voltage differentials allows CAN networks to function in very noisy environments With the twisted pair differential configuration each wire is closer to the noise source if a noise source is present for half the time and farther away for the other half Therefore the cumulative effect of the interference is equal on both wires thus canceling the interference The Full CAN protocol allows for two lengths of identifiers These two parts are Part A and Part B Part A allows for 11 message identification bits which result in 2032 different identifiers Extended CAN Part B utilizes 29 identification bits resulting in 536 870 912 separate identifiers Note DeviceNet currently specifies Part A only and the balance of this discussion is specific to Part A only Part A devices are only able to transmit and receive standard CAN protocol If Part A devices are used on an extended CAN system in which 29 bit IDs are present the device causes errors and the entire network may not operate correctly The Philips SJA1000 is a Part A device 11 ID bits but has the ability to be used with extended CAN without causing any bus errors This is achieved by ignoring the extended CAN frames which are known as part B passive devices and are similar to what Horner uses The data link layer defines the format and timing pr
96. nd while the network is re tested If the Network OK status changes from Yes to No the new Network ID is a duplicate and another ID needs to be selected b Set Network Baud This screen contains an editable enumerated field allowing the user to select the current baud rate of the network Cscan model 125K 250K 500K 1M DeviceNet model 125K 250K 500K Note All devices on the network must be at the same baud rate A device configured for the wrong baud rate may shut down the network entirely Set Contrast This menu contains an editable bar graph entry allowing the user to set the contrast of the LCD display PAGE 62 15 JAN 2010 CH 6 MANO227 08 d View OCS RCS Status This screen contains both a single enumerated editable field that sets the OCS RCS scan mode and status fields that display information about the internal state of the OCS RCS Pressing the and 4 keys scrolls through the different items Pressing Esc returns to the System Menu Parameter Description Model Displays the OCS RCS model number such as OCS110 OCS210 etc OCS Mode Displays the current scanning mode Idle Run DolO In dle mode the is not scanned and the OCS ladder program does not execute The green RUN LED is OFF In Run mode the ladder program executes and the green RUN LED illuminates Do O mode is similar to Run mode except the ladder logic is not solved When the OCS is Do O mode the user is able to exerc
97. nd until it lifts free Be sure to dispose of the battery properly arning Disposal of lithium batteries must be done accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Replace the battery with 500 005 noting the polarity tab at one end of the battery Use care when replacing the battery that this tab is located in the right direction Use only the authorized battery part number shown above Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery 7 Reassemble the OCS unit by replacing the back cover and reinstalling the four 6 32 screws Reattach the ground wire and reinstall the modules Follow the instructions in the units manual for powering up the OCS and restoring it to operation CH 3 15 JAN 2010 PAGE 46 MANO227 08 Figure 3 10 Battery Replacement for the OCS1XX 2XX 4 15 JAN 2010 PAGE 47 MANO227 08 CHAPTER 4 GRAPHIC OCS OCS250 4 1 General Installation information is covered in Chapter Two that applies to one or more models of the OCS or the RCS Product specific information is covered in this chapter pertaining to the Graphic OCS OCS250 Examples of product specific information includes a Mounting orientatio
98. ns QG and AQG may be used in ladder logic like any other coil or register reference All global outputs are broadcast to the network according to the way the programmer sets them up under Program Network Config in Cscape In addition to global data the CSCAN Network is used to exchange data between a controller on the network and a PC based Host Supervisory Tool such as the Cscape Ladder Editor or an OEM specific cell controller A useful feature of the CsCAN network is that it supports a Host to Node protocol and has the ability to pass through programming commands A programming package like Cscape when attached to a Control Station serial port can access other Control Station units connected to a network by passing the programming command through the serial port to the network port In this way one Cscape package connected to one Control Station unit can program all Control Station units on the network 4 DeviceNet Overview DeviceNet is an open network The specification and the protocol are open Vendors are not required to purchase hardware software or licensing rights to connect devices to a system a DeviceNet Features DeviceNet is a low cost communications link to connect industrial devices It allows the interchangeability of simple devices while making interconnectivity of more complex devices possible DeviceNet is based on CAN It is an application layer protocol ISO layer 7 and is defined in terms of an ab
99. o additional hardware and up to 253 controllers with three CAN repeaters PAGE 108 15 JAN 2010 APPENDIX A MANO227 08 For the ladder programmer little knowledge of networking procedures is needed However for troubleshooting and optimizing the following information is helpful Instead of using master slave or token passing the hardware self arbitrates based on the Network ID Controllers with lower Network ID numbers are given a higher priority than controllers with higher Network ID numbers CsCAN Network Operation When acontroller needs to send data over the network it first waits for the network to be idle currently a maximum of 900us If two controllers start broadcasting information on the network at the same time the self arbitration causes the controller with the greater Network ID number to cease broadcasting without affecting the message in progress of the other controller In applications with a large number of networked controllers better results may be achieved by assigning lower Network IDs to controllers that have more critical network data than other controllers By assigning higher Network IDs to controllers that provide numerous network updates the controllers are prevented from monopolizing the bus time Each controller is capable of broadcasting Global Digital Output bits and Global Analog Output bits AQG which are periodically broadcasted to the other controllers on the network coil representatio
100. ocole scite tegit 109 Selectiligu uice cob ende 38 DeviceNet Network ID Qu ex pp 66 PAGE 113 MANO227 08 Differences of OCS and ROS 24 Dimensions and Hole Pattern FOX104 404 82 Ethernet Slot Location 1 90 Example 91 Fiber Optic Expansion Module FOX100 89 Firmware Update 38 FOX Fiber Optic Expansion System 24 SmartStack Fiber Optic Extension Module 24 FOX100 90 100 Controller Slot position 89 LEDS zie teg ridet 90 FOX100 110 Ethernet 89 FOX104 FOX404 Fiber Optic 84 Mounting Instructions 82 Mounting Orientation 81 Ports and Connectors 83 FOX104 404 24 FOX104 404 Specifications Limitations 81 Functions Products 11 Graphic OCS250 NENG 51 Dirmierisigris iioii ERI 48 Mounting Orientation 47 Mounting
101. ode of the serial port to be set to one of two modes The CSCAN mode allows Cscape to connect to the serial port for uploads downloads monitoring and control The Update mode allows a firmware update and factory test utility to be used When Update mode is selected the firmware is ready to download when the OK LED flashes When using Cscape to perform firmware updates manual selection of Update mode is not necessary i Set Time Date This screen contains two editable enumerated fields for displaying and modifying the OCS RCS s time and date Each field is subdivided and allows the and J key to modify the value 6 7 Setting RCS Network ID Since the RCS does not have a screen or keypad the Network ID is set by using switches located on the RCS e Setting CsCAN Network IDs Refer to Conversion Table 6 1 CsCAN Network IDs are set on the RCS using the hexadecimal number system from 01 to FD The decimal equivalent is 01 253 PAGE 66 15 JAN 2010 CH 6 MANO227 08 e Setting DeviceNet Network IDs MAC ID DeviceNet Network MAC IDs are set on the RCS using the decimal number system 0 63 1 Set a unique Network ID 2 on the RCS by inserting screwdriver into two identic switches located on top of the RCS 2 Use this RCS switch to set the Low Digit 3 Use this RCS switch to set the High Digit Close up of RCS Switch Figure 6 1 Setting Network ID using RCS Switches CH 6 15 JAN
102. of Fiber Optic Cable EIAJ RC 5720 RC PAGE 90 15 JAN 2010 CH 10 MANO227 08 10 3 Connectors Slot Locations The FOX100 must be placed in the first slot of the controller For Ethernet capability the SmartStack Ethernet Module ETN1xx is plugged into the FOX100 In this case the ETN needs to occupy the second slot of the controller Note The FOX100 has a 10 pin connector which is reserved for factory use only FIBER T OUT REMOTE BASE 001FOX007 Figure 10 1 FOX100 Connectors 10 4 LEDs FOX100 FIBER OPTIC MODULE FIBER MODULE OK 001FOX009 Figure 10 2 FOX 100 LEDs Table 10 1 LEDs FOX100 LED Meaning Module OK ON if firmware is loaded and operating properly Fiber OK ON indicates a Fiber carrier is being received from first base hub CH 10 15 JAN 2010 PAGE 91 MANO227 08 10 5 Example Setups The following graphics depict the use of a FOX100 in a variety of setups The FOX100 allows an OCS RCS to connect up to five Fiber Optic Expansion bases and hubs i e FOX104 and FOX404 When the FOX100 is used with a FOX104 or 404 it extends a high speed OCS RCS backplane enabling SmartStack Modules to be mounted several meters from the OCS RCS It also significantly increases the number of SmartStack I O modules supported by one OCS RCS Using FOX100 Using FOX100 Color Touch OCS OCS110 0C8210 Gra
103. oggle each time the function key is pressed b D Registers A D Register is a non retentive 1 bit memory location coil which can be turned ON by Ladder Code to cause the corresponding User or Alarm Screen to be displayed CH 1 15 JAN 2010 PAGE 21 0227 08 User Screens A User Screen is a combination of fixed text or graphics along with variable Data Fields called Graphics Objects in the OCS250 which together fill the LCD display screen These screens are defined via Cscape dialogs and are then downloaded and stored into the Control Station s Flash memory User Screens can be selected for display by operator entries on the keypad or by Ladder Code d Data Fields A Data Field is an area on a User Screen where variable data is displayed and edited The source data for a Data Field can be any of the Control Station s Register resources as defined above The field size and display format is programmable via Cscape dialogs e Text Tables A Text Table is a list of Text Items which can be used in a Data Field to display descriptive words and phrases to describe the value of a Register instead of displaying numeric values A simple example of this would allow the strings OFF and to be displayed instead of 0 and 1 to describe the state of the 944 digital input The maximum number of Text Tables and Text Items per Text Table is shown in Table 1 but the number can be further limited by overall User Screen m
104. ons are for OCS Graphical OCS and RCS products without any SmartStack IJO Modules attached The specifications for the SmartStack Modules can be found in the applicable SmartStack Data Sheets Although the OCS1XX and OCS2XX withstands the temperature range of 0 C to 60 C such temperatures may decrease the life of the display The recommended rating is 0 C to 50 C 1 3 OCS RCS Resources 1 39 1 Overview This section defines the resource limits of the OCS1XX OCS2XX OCS250 and the RCS2xx An OCS combines operator interface display and keypad local I O analog and digital networking and controller into a single product In addition the OCS250 has graphical capabilities An RCS is a repackaged OCS without the operator interface designed for back plate mounting Although the RCS does not have a local operator interface it supports a remote operator interface through a PC connected to the RCS unit s built in network or serial port The controller portion of the OCS RCS products is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package Each OCS or RCS product provides a set of resources for use by the ladder logic control program as indicated in Table 1 2 CH 1 15 JAN 2010 PAGE 17 0227 08 1 32 Resource Limits The following table shows the resources available in the OCS100 OCS110 OCS200 OCS210 OCS250 RCS210 and RCS250 products Note that alt
105. ont and Side Views Shown Note Power Supply Voltage Range is from 10 30 VDC 5 5 Battery Replacement for the RCS 500 005 To replace the battery refer to the following steps and Figure 5 9 Disconnect power from the RCS unit 2 Remove eight 8 6 32 screws item 1 and remove back cover item 2 3 Once the CPU board is exposed locate the battery item 3 06 Remove the battery by prying up slightly on each end until it lifts free Dispose of the battery 4 Replace the battery with 500 005 noting the polarity tab at one end of the battery Use care when replacing the battery that this tab is located in the right direction Use only this authorized battery part number arning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery arning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries 5 Reassemble the RCS unit by replacing the back cover and reinstalling the eight 6 32 screws Follow the instructions in the unit s manual for powering up the RCS and restoring it to operation PAGE 58 15 JAN 2010 CH 5 MANO227 08 9 ae 9 Figure 5 9 Battery Repl
106. or OCS RCS LEDS LEDs RUN Shift 1 2 3 4 5 F1 F2 F3 F4 F5 F6 7 F8 9 F10 lels Enter System Figure 2 15 OCS1XX LEDs OCS2XX LEDs are located on its front panel 2 15 JAN 2010 PAGE 39 MANO227 08 A close up of LEDs OK 2 c RUN c NS 0 gt MS Power LED Figure 2 16 RCS LEDs Table 2 7 LEDs OCS and RCS LED OCS RCS RUN OFF indicates OCS is in IDLE STOP mode Flashing at 1 Hz indicates DO IO mode or RUN with no ladder program ON indicates ladder code running OK OFF indicates one or more self tests failed Flashing at 1 Hz indicates forcing is active ON indicates all self tests passed Module Status MS MS monitors RS 232 activity e OFF indicates no RS 232 communication e Red flickering indicates receive activity on the RS 232 port e Green flickering indicates transmit activity on the RS 232 port e Orange flickering indicates both transmit and receive activity on the RS 232 port Red solid ON indicates a non critical self test error was detected e Red flashing at 1Hz indicates a critical self test error was detected Network Status NS NS monitors CAN port activity OFF indicates no CAN communication e
107. ot already completed the user needs to perform the following procedures After completion refer to the individual data sheets that contain configuration data that is specific to individual modules Note Because the configuration parameters are different for each SmartStack Module refer to the data sheet that is specific to the selected module The SmartStack Module Supplement SUP0246 contains all of the data sheets and is periodically revised 8 2 Preliminary Configuration Procedures 1 From the Main Menu select Controller O Configure The following screen appears 120 Configuration x CPU Slots Base 1 Base 2 Base 3 Base 4 Base 5 HES000CS300 CsCAN Olek FOX I O Config OK Cancel s Figure 8 1 Main Configuration I O Screen 2 First ensure that the desired controller is selected The OCS300 CsCAN is shown as the selected controller Figure 8 1 in this example If satisfied with the controller selection press a Base tab and go to Step 3 If a different controller is desired as it is in this configuration example continue Step 2 Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing the button the settings are deleted from any controller and I O that is physically connected to the PC A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK PAGE 76 15 JAN 2010 CH 8
108. otocol with which the messages are transmitted There are two descriptor bytes and up to eight data bytes The descriptor bytes are important because they define the priority of the message and the type of message being transmitted APPENDIX A 15 JAN 2010 PAGE 107 MANO227 08 Figure 2 Descriptor Bytes There are 11 bits in the identifier field The bits are used for identification of the message as well as determining its bus access priority The priority is defined to be highest for the smallest binary value of the identifier One very attractive quality of CAN is that it is capable of allocating priorities to messages This feature makes it attractive for use within real time control environments All bits of the identifier field define the message priority The CAN specification guarantees the latency time associated with priority values Since the CAN protocol specifies no rules for the assignment of message identifiers a variety of different application specific uses are possible Assignment of the CAN message identifiers therefore is one of the most important decisions when designing a CAN based communication system To summarize CAN is currently being used in a very large number of applications in the automotive industry and in many other industrial applications CAN is an excellent network to use in situations where microcontrollers need to communicate with each other or with remote devices The popularity of CAN has been the result o
109. ounted several meters from the OCS The FOX104 FOX404 also significantly increases the number of SmartStack I O modules supported by one OCS 9 2 FOX Specifications The following specifications and limitations apply when using the FOX104 FOX404 Table 9 1 Hub and Base Specifications FOX104 FOX404 Maximum number of stacks total 5 number of hubs and bases Maximum number of cable drops to 3 any specific hub or base Maximum length of Fiber Optic cable 10 Meters per Drop Base ID Each Base or Hub must have a unique Base ID EIAJ RC 5720 Plastic Fiber TX RX 10m per drop max host OCS or Expansion hub to base Type of Fiber Optic Cable Primary Power Power Draw Height Width Mounting Depth Operating Temperature Humidity CE Yes 9 3 Installation 9 3 1 Mounting Orientation The base of the FOX104 404 need to be mounted with the proper orientation Proper orientation helps to ensure a good connection when SmartStack Modules are installed Up to four SmartStack Modules can be installed per FOX104 FOX404 The FOX104 404 is installed inside a panel box Caution Do not instack more than four SmartStack Modules per OCS RCS FOX Improper operation or damage to the OCS RCS FOX and SmartStack Modules could result 001FOX006 Figure 9 1 FOX104 FOX404 Orientation PAGE 82 15 JAN 2010 CH 9 MANO227 08 9 3 2 Mounting Instructions
110. out having to configure them first PAGE 96 15 JAN 2010 CH 11 MANO227 08 BASIC SMARTSTIX PROGRAMMING 11 4 Using GET and PUT 11 4 1 Get Remote Function Block This function handles receiving data from a remote device and places the received data in a set of registers specified by the user This function passes power flow if the function is actively receiving data heartbeat messages from the remote device This function stops passing power flow if it has not received data heartbeat messages from the remote device for 2000 milliseconds A remote I O device consists of a CSCAN device such as a SmartStix Module that transmits global data and receives directed network data Network Get Remote 1 0 Network Data Dig Name 22 deem Digital Analog Destination Data Address 11025 Name aset x Num Words Status 1003 v Name seem Num Words 2 Cancel Figure 11 1 Get Remote Function Block and Parameter Screen 11 4 2 Get Remote Parameter Description ID This is the network ID of the remote from which to receive data This can be a constant from 1 to 253 or a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote I O devices with discrete inputs outputs normally require digital data Remote devices such as voltage current or thermocouple would require analog data Destination Data Address T
111. phic OCS RCS250 OCS250 HUB FOX404 0010CS010 R2 Figure 10 3 OCS RCS to FOX404 Single Hub via FOX100 PAGE 92 15 JAN 2010 CH 10 MANO227 08 Using FOX100 Using FOK100 Color Touch OCS OCS110 0CS210 Graphic OCS RCS250 OCS250 94 3 93 D Q Q HUB FOX104 9 FOX404 D n 9 HOST 9 FOX104 FOX104 ch 9 D HOST 0010CS012 R2 Figure 10 4 OCS RCS to FOX One Hub FOX404 and Multiple Bases FOX104 via FOX100 CH 10 15 JAN 2010 PAGE 93 MANO227 08 Using FOX100 Using FOX100 Color Touch OCS 0CS110 0CS210 Graphic OCS RCS250 OCS250 gooo FOX104 9 HOST 0010CS011 R2 Figure 10 5 OCS RCS to FOX Multiple Hubs FOX404 and Bases FOX104 via FOX100 PAGE 94 15 JAN 2010 CH 10 MANO227 08 NOTES CH 11 15 JAN 2010 PAGE 95 MANO227 08 CHAPTER 11 SMARTSTIX I O 11 1 General Chapter Eleven covers SmartStix I O programming and configuration parameters 11 2 SmartStix Introduction SmartStix I O is a family of low cost Remote I O devices that are designed to extend the I O capabilities of Control Station products such as MiniOCS OCS and RCS SmartStix 1 0 Modules connect to Control Station devices via the CSCAN Network and communicate using CSCAN Protocol Devices with CSCAN Network ports that are connected to each o
112. r interfaces etc Each of these devices serve a specific function It is common in a DCS for several different modules to be physically distributed in some type of arrangement around a plant This is typically the case with devices connected to plant instrumentation since this greatly reduces plant cabling costs The name Distributed Control System is not a reference to a physical layout but rather to the distribution of the processing The devices in DCS are connected together via a high speed communication link Links such as 5 and DeviceNet are typical in DCS 2 Attributes Desirable in DCS Design There are three attributes that are desirable in any DCS design a Ease of Implementation Modern Distributed Control Systems should be able to implement most control requirements without the need for complex or unusual design b Intuitive to the Operator The group of individuals that use DCS most frequently are the operators It is important that applications are designed so that they are operable in a logical and consistent manner and in a way that complements the general operation of a plant C Maintainable Achieving the required functionality is only part of the solution The design must also be maintainable The system should be designed so that it can be maintained without the need for major re engineering Distributed control is becoming ever increasingly popular As the presence of networks become more common in industria
113. reen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned If the screen contains an editable field the user can press the Enter key to enter the edit mode When in edit mode a cursor appears on one digit of the editable field Use the direction keys and gt to move to the cursor to the desired position Use the and J keys to increment or decrement the digit or enter the number data with the alphanumeric keys If there is more than one field on the screen needing to be edited use the direction keys lt and to move the cursor to the desired location The value chosen by the user can not exceed the minimum or maximum set by the user program If the user tries to exceed the maximum point or enter a value below the minimum point the value does not change Note If the OCS displays gt gt gt gt gt gt in a text field the value is too big to display in the field or is above the maximum for an editable field If the OCS displays in a text field the value is too small to display or is below the minimum for an editable field 7 5 1 Cursor Types Does Not Apply to Graphic OCS250 There are three different cursor types which may show on the display a Solid underline b Blinking block Blinking unde
114. res of DeviceNet consist of the following A DeviceNet product can behave as a Client a Server or both Master Slave operation Capable of Peer to Peer exchange capability exists in which any DeviceNet product can produce and consume messages Capable of supporting 64 node addresses Each node can support an unlimited number of I O DeviceNet requires packets to have identifier fields for the data The DeviceNet specification defines two different types of messaging These two different types are I O Messaging and Explicit Messaging These messages provide multi purpose point to point communications paths between two devices Explicit messages use low priority identifiers and contain the specific meaning of the message in the data field I O messages are for time critical control oriented data They provide a dedicated special purpose communication path between a producing application and one or more consuming applications They are exchanged across single or multi cast connections and typically use high priority identifiers PAGE 110 15 JAN 2010 APPENDIX A MANO227 08 c DeviceNet Operation The following restrictions are placed on operations when using an OCS that is configured as a DeviceNet slave Currently communication between the PC and the controller is only possible to the device physically connected to the PCs serial port Ladder logic downloads uploads monitoring and configuration cannot currently take place over a Devic
115. rientation helps to ensure a good connection when SmartStack Modules are installed Up to four SmartStack Modules can be installed locally per OCS The OCS is mounted on a door of a panel box Caution Do not stack more than four SmartStack Modules per OCS RCS FOX Improper operation or damage to the OCS RCS FOX and SmartStack Modules can result Expansion In addition to local I O modules up to 20 SmartStack I O Modules can be connected to an OCS or RCS using five Fiber Optic Bases FOX104 404 which each contain four I O slots If an expanded connection is desired the SmartStack FOX100 module must occupy the local OCS110 210 250 or RCS250 Slot 1 position For more information refer Chapter 9 page 81 and Chapter 10 page 89 a Orientation of the OCS1XX and OCS2XX OCS100 OCS200 NOTE There are NO orientation restrictions on the OCS However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 3 1 OCS100 and OCS200 Orientation PAGE 42 15 JAN 2010 CH 3 MANO227 08 3 3 Mounting Requirements To ensure the proper operation of the OCS Modules follow the installation guidelines and procedures covered in Chapter Two 3 3 1 Mounting Procedures The OCS is designed for permanent panel mounting To install the OCS follow the instructions below and use the provided template 1 Read Chapter Two prior to mounting the OCS Obser
116. rline A solid underline cursor appears under an editable field which is not being edited yet The key and the key can be used to move this type of cursor to select a different editable field if required Press Enter to start editing the selected field This causes a blinking block cursor to appear A blinking block cursor appears in an editable field when Enter is first pressed to start editing the field The blinking block cursor indicates that the field will be cleared when a numeric or alphanumeric for an ASCII field key is pressed This allows a new value to be entered for the field just as it would be entered on a PC keyboard or a calculator If a direction key T 1 is pressed the cursor changes from blinking block to a blinking underline and single digit edit mode is entered A blinking underline cursor appears under an editable field which is being edited in single digit edit mode In this mode the digit or character above the cursor can be modified individually This can be done by pressing T or J increments or decrements or by pressing a numeric or alphanumeric key Pressing lt or moves the cursor to the previous or next digit or character CH 8 15 JAN 2010 PAGE 75 MANO227 08 CHAPTER 8 SMARTSTACK CONFIGURATION 8 1 General Chapter Eight provides preliminary configuration procedures that are applicable to all SmartStack Modules The SmartStack Modules use Cscape Software for configuration If n
117. rtion data pair to keep propagation delays to a minimum 8 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Thin Cable Two twisted shielded pairs Common axis with drain wire in center general specifications One signal pair 24 blue white One power power pair 22 black red e g Belden 3084A Separate aluminized mylar shields around power pair and signal pair Overall foil oraid shield with drain wire 22 bare High Speed 75 min low loss low distortion data pair to keep propagation delays to a minimum 3 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Network Topology Bus with limited branching truckline dropline Redundancy Not Supported Network Power for Node devices Nominal 24 VDC 4 Allowed Nodes Bridging excluded 64 nodes Data Packet Size 0 8 bytes with allowance for message fragmentation Duplicate Address Detection Addresses verified at power up Error Detection Correction CRC retransmission of message if validity not acknowledged by recipient The drain wire connects shields within the cable and serves as a means to terminate the shield into the connector 2 15 JAN 2010 PAGE 33 MANO227 08 d Bus Length Several factors affect the maximum length of the bus including the accumulated length of drop lines cable type
118. s for connection to a PC The secondary port includes an RS 232 or RS 485 Only one of these secondary ports can be selected for use at any given time The secondary serial port is used for application communications such as bar code readers etc The primary RS 232 port Programming Debug is for connection to a PC as well as application communications This port is used for the purposes of Graphic OCS programming configuring monitoring and debugging This port can also be used for general ladder logic controlled serial communications to printers modems terminals etc When ladder has control of this port it is not available for programming or debugging For connection between the Graphic OCS and the PC the use of a shielded multiple conductor wire with a maximum length of 15 24 meters 50 feet enables proper performance Note A shorter cable may be required when using the port at baud rates above 9600 2 15 JAN 2010 PAGE 35 MANO227 08 2 34 HS 485 Connector Graphic OCS250 only RXD TXD GND 5 RXD TXD Figure 2 10 RS 485 Connector Graphic OCS only 2 3 5 Modem Setup A modem can be used for remote communications between a computer using Cscape Software and the OCS The modem must operate at 9600 baud or higher A modem can be used for remote communications between a computer using Cscape Software and the Graphic OCS The modem must operate at
119. stract object model which represents the available communication services and the external visible behavior of a DeviceNet node APPENDIX A 15 JAN 2010 PAGE 109 MANO227 08 The DeviceNet Model is application independent DeviceNet provides the communication services needed by various types of applications Many of today s lower level industrial control devices must retain their low cost low resource characteristics even when directly connected to a network DeviceNet takes this into consideration by defining a specific instance of the DeviceNet Model for communications typically seen in a Master Slave application This is referred to as the Predefined Master Slave Connection Set Some of the features and functionality of the DeviceNet network are described Table A 1 Table 1 DeviceNet Features and Functionality Network Size Up to 64 Nodes Network Length Selectable end to end network distance varies with speed Baud Rate Distance 125 Kbps 500m 1 640 feet 250 Kbps 250m 820 feet 500 Kbps 100m 328 feet Data Packets 0 8 bytes Bus Topology Linear trunkline dropline power and signal on the same network cable Bus Addressing Peer to Peer with Multi Cast one to many Multi Master and Master Slave special case polled or change of state exception based System Removal and replacement of devices from the network under power Features b DeviceNet Protocol Some of the communication protocol featu
120. ther for peer to peer communication are called CSCAN Nodes device that is connected to a CSCAN Node s programming port for master slave supervisory communication is called CSCAN Host For example SmartStix 1 0 Modules and OCS Control Stations are CSCAN Nodes while a PC running Cscape is a CSCAN Host 11 3 SmartStix IJO Modules SmartStix Modules are devices that exchange data with Control Stations over the CSCAN Network and control and monitor physical I O points To control physical outputs data is sent by a Control Station to the SmartStix I O Module using CSCAN Directed Data Messages To monitor physical inputs a Control Station receives data from the SmartStix Module using 5 Global Data Messages In addition to I O control and monitoring configuration and status data can be exchanged between Control Station and a SmartStix I O Module For example a Control Station can send configuration data to a SmartStix I O Module to tell it how often to expect output control data and what to do if the Control Station stops sending output control data Also a Control Station can receive status data from a SmartStix I O Module indicating if it needs configuration or if a fault has been detected All this is accomplished by using the PC based Cscape programming tool to program the Control Station Since the Control Station dynamically configures the SmartStix I O Module SmartStix I O Modules be readily deployed with
121. tion via the CSCAN Network Table 11 3shows the five device classes along with the number of Digital I O points they contain and the number of Directed and Global Data words they exchange Example Determining the class of a SmartStix module 1 Select the number of digital output points and the number of digital input points using Table 11 3 2 Upon doing so the device class is located in the same row as the digital outputs and inputs the words consumed and produced are also shown for that device class Table 11 3 SmartStix I O Module Device Classes Device Digital Digital Directed Data Global Data Class Output Points Input Points Words Consumed Words Produced 0 16 0 8 4 1 0 16 8 4 2 16 16 8 4 3 0 32 8 4 7 32 0 8 4 All other device classes are reserved for future products Note that although all of the above device classes can consume eight Directed Data Words and can produce four Global Data words each device class uses a specific subset of this data The following terms are defined Consumed Data Directed Data received by a SmartStix Module from a Control Station Produced Data Global Data transmitted by a SmartStix Module to a Control Station Table 1 1 summarizes SmartStix 1 0 module consumed and produced data words For advanced users the following sections describe the consumed and produced words in detail PAGE 100 15 JAN 2010 CH 11 MANO227 08 11 7 SmartS
122. tix IJO Module Consumed Received Directed Data Table 11 4 Consumed Directed Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Output Control Data Low Word 016 015 014 Q13 Q12 09 06 05 QI Q16 Q1 Controls the On state of the SmartStix I O Module s 1st 16 Digital Outputs if any Table 11 5 Consumed Directed Data Word 2 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Output Control Data High Word 032 Q31 030 029 028 027 026 025 024 023 022 021 020 019 018 Q17 Q32 Q17 Controls the On state of the SmartStix I O Module s 2nd 16 Digital Outputs if any Table 11 6 Consumed Directed Data Word 3 16 bit Word 8 bit High Byte 8 bit Low Byte Diagnostic Command Data Configuration Command Data Reserved for Future Products CIT pu a CLT 0 Command the SmartStix I O Module to set its Life Expectancy Time to 2 0 seconds as the maximum time to wait between Control Station to SmartStix I O Module output control data messages before setting all Digital Outputs to their default states CLT 1 Command the SmartStix I O Module to use Word 4 s Life Expectancy Time In this case a value of 0 0 disables the Life Expectancy feature CHT
123. to move the cursor from one character to another in an editable field and to switch from one editable field to another field The OCS2XX features an Esc Shift and an Enter key The Esc key is used to exit out of several different menus and fields or abort an editing operation The Enter key is used to select a field for editing and for sending data to the OCS2XX The Enter key can also be used to Escape out of some selected fields The Shift key is used to enter a space in an alphanumeric field PAGE 72 15 JAN 2010 CH 7 MANO227 08 F1 F7 F2 F8 F3 E A x F9 F4 ree 4 gt 10 5 T B F11 re lo Figure 7 2 OCS2XX Keypad Unlike the OCS1XX keypad the OCS2XX keypad contains a full numeric keypad Numbers 0 9 and are available The keys with numbers 0 9 have split fields with alphabetic characters Depending on the configuration of the OCS2XX and the field needing to be edited the OCS automatically knows what type of digit or alphanumeric character needs to be entered There is no need to press the Shift key and then the corresponding digit or alphabetic character The OCS2XX keypad has OK and RUN indicators The indicators are green LEDs that are built into the keypad
124. ule has two tabs that fit into slots located on the OCS The slots on the OCS are located on the back cover 2 Press the SmartStack Module into the locked position making sure to align the SmartStack Module fasteners with the SmartStack receptacles on the OCS b Removing SmartStack Modules 1 Using a flathead screwdriver pry up the end of the SmartStack Module opposite of tabs and swing the module out 2 Liftoutthe tabs of the module SmartStack Tab Fastener Mating Pins OCS Back Cover Figure 2 13 Installing a SmartStack Module in an OCS PAGE 38 15 JAN 2010 2 0227 08 2 5 Selecting DeviceNet Network Firmware Update Wizard To use the OCS in a DeviceNet network use Cscape s Firmware Update Wizard Select File Firmware Update Wizard from the pull down menu The following screen appears Firmware Update Wizard What type of device do you want to update Only the LOCAL device can be updated Product Type Networking 0 5100 C CsCAN Network Figure 2 14 Using Firmware Update Wizard Select the product type and click on the circle next to the desired network Press OK On the next screen press Send Firmware is now updated 2 6 LEDs OCS Graphic OCS RCS Models 2 6 1 LEDs for OCS RCS Refer to the following diagrams and LED table f
125. ve requirements for the panel layout design and adequate clearances A checklist is provided for the user s convenience in Section 2 2 1 page 29 2 Cut the host panel Refer to Figure 3 2 Figure 3 7 arning Make sure the power and network connectors are removed from the OCS 3 Insert the OCS through the panel cutout from the front The gasket material needs to lie between the host panel and the OCS panel 4 Install and tighten washers and nuts until the gasket material forms a tight seal Do not over tighten NEMA Torque specifications if applicable OCS100 OCS110 and 0 5200 OCS210 10 in Ibs 1 13 Nm OCS100 OCS110 Install the six washers and hex nuts on the six mounting studs of the OCS OCS200 OCS210 Install the eight washers and hex nuts on the eight mounting studs of the OCS 5 Connect the communications and power cables to the OCS ports using the provided connectors 6 Install up to four SmartStack Modules on the OCS Begin configuration procedures for the OCS and then the SmartStack Modules 3 3 2 OCS SmartStack Dimensions and Panel Cut outs 5 05 3 12 28 2 79 3 m 47 3 7 80 20 3 5 6 4 5 06 128 5 i 6 96 176 9 9 05 229 8 Shown w
126. vice bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the optimum use of the SmartStack Option Modules Up to four SmartStack Modules may be installed in each OCS Refer to individual product chapters containing dimension figures and panel cut outs Are the device bases oriented correctly The OCS devices are mounted on the door of a panel box Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance between the base of the OCS or RCS and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit PAGE 30 15 JAN 2010 2 0227 08 Are there other requirements that impact the particular system which need to be considered If applicable does the enclosure meet NEMA requirements See Section 2 2 Item f 2 3 Ports Connectors and Wiring Note For RCS Primary Power Port refer to Section 5 6 Connectors 2 3 1 Primary Power Port Table 2 2 Primary Power Port Pins Description Input power supply voltage Input power supply ground N Jo Pin 2 Pin 1 Note Power Supply Voltage Range is from 10 30 VDC Figure 2 3 Power Connector Primary Power Port Figure 2 4 Viewed looking at OCS 2 32 Devi
127. y The Esc key is used to exit out of a number of different menus and fields or abort an editing operation The Enter key is used to select a field for editing and for sending data to the OCS1XX The Enter key can also be used to escape out of some selected fields The Shift key is used to enter a space in an alphanumeric field The OCS1XX keypad has OK and RUN indicators These indicators are green LEDs that are built into the keypad When there are no errors present in the OCS1XX and the Self Tests have passed the green OK LED illuminates When the controller is running logic the RUN LED illuminates If the controller is in the RUN mode with no logic loaded or if it is in the DO I O mode the RUN LED flashes 7 3 OCS2XX Description When the OCS2XX unit first powers up it displays OCS2XX CsCAN Self Test Running After the OCS displays this message the unit performs tests to examine the current state of the network At any time the OCS unit can be reset by pressing T F1 F2 press the keys at the same time The OCS2XX keypad contains 12 user programmable keys Shift Esc Enter four direction keys and a full numeric keypad There are 12 keys The 12 user programmable keys are used as function keys only 96K registers The inserts for the OCS2XX function keys are removable The OCS2XX keypad contains four direction keys The and J keys are also used to increment and decrement fields respectively lt and gt gt keys are used
128. y pressing Screens Remote Text Terminal A virtual display screen and keypad appear that are similar to the OCS s physical front panel and the user can navigate through various screens make selections and edit fields using a mouse 7 1 2 Cscape Status Bar When the OCS RCS is connected to a PC using Cscape software and the Remote Text Terminal feature is selected a Cscape Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been established between the OCS RCS and the Cscape program Components of the Cscape Status Bar are explained in Figure 7 1 Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e f Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The e f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e f Unknown there may have been a change since the last time the program in Cscape was compared to the Target Controller Current User File Modified Indicator indicates that the file in indicates who is logged the selected window has been modified but has for security purposes not been saved Ready User NONE HE500RCS210 CsCAN Model Equal Local 1 Target 2 R no forces MOD Controller Model N

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