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Altistart 22 - Schneider Electric

1. Code Description R W Code Description R W Actual data P r D Advanced Protections continued 1 L Cr Current phase 1 display p 47 R PHr Phase sequence p 57 R W L C r 2 Current phase 2 display p 47 R ERNU Phase loss detection p 58 R W L C r J Current phase 3 display p 47 R USd_ Under voltage threshold p 58 R W Ei Logic input status p 47 R USE Under voltage time delay p 58 R W Lo Logic Output relays status p 47 R OSd Over voltage threshold p 59 R W OSIE Over voltage time delay p 59 R W c o n F Configuration PE PTC probes motor monitoring p 59 R W ical Soft starter rated current p 50 R IEH Overload protection p 59 R W dL E A Connection type line or delta p 50 R W U Im Line voltage p 50 R W 10 Advanced IO 1 In Motor rated current p 50 R W L Ig Logic input 2 p 60 RIW Cad Setting lock p 50 R W L 13 Logic input 3 p 60 R W LAC Advanced mode p 50 R W iP fl Relay 1 p 61 R W Pie Relay 2 p 61 R W SEE Settings F An Fan management p 61 R W 90 _ Initial voltage p 51 R W ILE Current limit p 51 R W C OP Advanced communication 1 ELS Max start time p 51 R W Add Modbus address p 62 R W ACC Acceleration time p 52 R W Ebr Modbus baudrate p 62 R W dECL Deceleration time p
2. Example jammed motor If the starting time exceeds the value of L 5 the Soft starter displays 5 F Too Long StartTime trip page 76 BBV51330 08 2012 51 Settings menu SEt Name Description Adjustment range Factory setting _ Acceleration time R W 1 60s 10s Determines motor s voltage ramp up time if 5 SC is set to OFF Determines motor s torque ramp up time if 5 5 C is set to ON 0 Run command 1 Deceleration time RW FrEE 1 60s Determines motor s voltage ramp down time if 5 5 is set to OFF Determines motor s torque ramp down time if 5 5 is set to ON O Deceleration time O Freewheel deceleration J End of deceleration RAVO Threshold for changing to freewheel stop mode at the end of deceleration Soft deceleration will end when the estimated torque falls below the E d E value Note E dc is inactive when dL EH dL E In this case E dL value is not used and is not relevant Motor Motor voltage voltage 4 4 Freewheel euz Freewheel Time s R W 1 Motor thermal protection To select the class of motor thermal protection see explanations and curves page 22 O IEC class 10 O IEC class 20 O IEC class 30 heavy duty Note To activate the Motor thermal protection set H to Er Un or O n page 59 52 BBV51330 08 2012 Advanced adjustments menu Adu Name Description Adjustment
3. Only in the ATS22eeeS6 range and ATS22eeeS6U ranges Automatically set to o F F on ATS22e e eQ range Combined with Ground leakage current time delay G r d E Note Trip message is Gr dF T Ground leakage current time delay Adjusts time delay of ground leakage current threshold Gr dd I Phase sequence RIW O 32 1 reverse L3 L2 L1 O 1 23 Forward L1 L2 L3 O Off not monitoring If the line phases are not in the order configured the soft starter trips and displays P IF Note When dL A is setto dL the soft starter is connected Inside delta connection P H r is forced to i23 In this case P H r value is not used and is not relevant 1 Only available when Advanced mode L AL page 50 is setto O n Write only when the soft starter is stopped BBV51330 08 2012 57 Advanced protections menu PrO Name Description Adjustment range Factory setting L Phase loss detection Manage the input or line phase loss controls O on O off Note Trip message is PHF NOTICE RISK OF DAMAGE TO THE SOFT STARTER The motor phase loss detection of the 3 phases is only active at the startup of the soft starter It will not be detected if the loss occurred while the soft starter is already in running state When downstream contactor is used in the sequence The contactor must be closed before to apply the run command to the soft starter Ensure that contactor will not
4. BBV51330 08 2012 53 Advanced adjustments menu Adu Name Description Adjustment range Factory setting i Start stop control Rw On O On Acceleration AC C and deceleration d E C are controlled by torque When 5 5L 0 nn the soft starter will set automatically the Start stop profile control voltage 5 PL U DEACTIVATED This configuration is suitable for most of the applications and especially pumps However other controls are available with 5 PC U activated when 5 SC aFF O Off Parameters affected when 550 aFF Parameter Status Description code REE controlled by Acceleration time see page 52 dEC voltage variation Deceleration time see page 52 SRE active Start stop profile control voltage Note 5 5 is setto o F F when d L E A d L E Inthis case 5 5 C value is not used and is not relevant 1 Start stop profile control voltage R W 0 Acceleration and deceleration are controlled by voltage variation Note 5 P U is forced to profile O when dL EAH dL amp SPCU is inactive When SSC Qn In these cases 5 P C U values are not used and are not relevant O Start stop profile 0 open loop with simple voltage ramp up O Start stop profile 1 O Start stop profile 2 O Start stop profile 3 Profiles 1 2 and 3 are controlling voltage ramp up with reduction of the over torque at the end of starting Advice evaluate behavior on the application from profile O up to pr
5. NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage NOTICE NOTICE used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed
6. Any changes made to the parameter settings must be performed by qualified personnel Failure to follow these instructions will result in death or serious injury A WARNING DAMAGED SOFT STARTER EQUIPMENT Do not operate or install any soft starter or soft starter accessory that appears damaged Failure to follow these instructions can result in death serious injury or equipment damage A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control paths must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link 1 Each implementation of an ATS22 soft starter must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control a BBV51330 08 2012 Documentation
7. Mounting Soft starter ventilation On soft starters installed with a cooling fan the fan is factory set to switch on automatically as soon as the heatsink temperature reaches 46 C 114 8 F It is switched off when the heatsink temperature falls back to 43 C 109 4 F This behavior can be modified by adjusting the F An parameter in O menu on page 61 Fan flow rates Reference Frame Unit Standard With optional fan kit size 110 V 230 V 110 V 230 V ATS22 D17 D32 D47 A m hour p 28 31 CFM 1 16 18 ATS22 D62 D75 D88 B m hour l 28 31 CFM 1 16 18 ATS22 C11 C14 C17 C m hour l 108 108 CFM 1 64 64 ATS22 C21 C25 C32 C41 D m hour 148 148 z CFM 1 87 87 z ATS22 C48 C59 E m hour 148 148 z CFM 1 87 87 z 1 Cubic Feet Minute Mounting in a General Purpose Metal Enclosure Observe the mounting recommendations on the previous page To help proper air circulation in the soft starter e Install ventilation grilles e Verify that ventilation is adequate if not install a forced ventilation unit with a filter if necessary Derate the soft starter current c L by 2 2 per C for temperatures above 40 C up to 60 C 104 F up to 140 F 0 lt 40 C 104 F v 0 lt 40 C 104 F BBV51330 08 2012 Mounting Mounting in a dust and damp proof metal enclosure Ventilation for dus
8. Ensure proper fan operation Remove any dust from the soft starter Check physical damages to the soft starter Spare parts and repairs Consult Schneider Electric products support 74 BBV51330 08 2012 Diagnostics Troubleshooting Soft starter does not start no trip code displayed e No display check that the line supply is present on the control supply CL1 CL2 check if a short circuit is not existing on the Modbus network cable especially between RJ45 pin 7 and RJ45 pin3 or pin8 See pages 35 and 36 e Check that the code displayed does not correspond to the normal state of the soft starter see page 46 e Check for the presence of the RUN STOP commands see page 37 Soft starter does not start trip code displayed Trip code flashes on the display Storing of the last 7 trips visible with SoMove software workshop The soft starter locks and the motor stops with to freewheel mode A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Read and understand this manual before installing or operating the Altistart 22 Installation adjustment repair and maintenance must be performed by qualified personnel e The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment Many parts of this soft starter including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically
9. Parameter menu AAA v Parameter v A ENT Value AAA v Save value Key combination Description ESC A Displays U IL menu Utility ENT A v Clear the trip message and reset the soft starter ESC A v Soft starter not locked see o d parameter 42 BBV51330 08 2012 Display terminal LED s display The front cover of the control board contains four LEDs above the seven segment display that display the Altistart 22 status and activity Name Location Description ON line and control supplied OFF no voltage on control Rdy Clear MONEGONEI Flashing control supplied but no power line nr dH or Snb reached Com Green iontc yer ON Modbus status OK Communication present OFF Modbus status not OK ON motor runs at full voltage and bypass contactor on Run Yellow front cover OFF motor stopped Flashing ACC or DEC phase ON trip with immediate stop Trip Red front cover OFF no problem Flashing alarm warning no stop NOTE see LED parameter page 78 LEDs included inside the seven segment display Name Location Description a oe oe Led upper left 7 segments Current phase 1 display ee Led middle left 7 segments Current phase 2 display LEP ss Led down left 7 segments Current phase 3 display Example L r 88A LCrie gm coe PUP UL cso LLU LUI Not
10. Too Many Starts 287 14 55 r 14 Shorted thyristor or wrong connection JEF 7163 Trip history 7 _ 15 EEF 15 External detected fault 288 z 16 InF 16 Internal detected fault 17 SL FE 17 Modbus Time Out JEFB 63 Trip history 8 18 rAP 18 Trap code 289 19 5CF 19 Short circuit dEF 63 Trip history 9 20 hbPF 20 Bypass contactor detected fault 290 z 213 CFF 21 Invalid configuration on power up aE FE 63 Total number of trips 278 d IEL 63 Trip current A 0t0999 280 O L InE in line connection 1 een S0 Connection type 1 dLE inside delta connection bime EdE 52 End of deceleration Oto IO 21 0 O AUEo auto 1 O0n on 76 FAn 61 Fan management 2 aFF off AUEo 3 HAnd manual grg la BacktoTactory E 1 to perform FCS 130 settings 1 Modbus code Soft starter message example a F F on the soft starter will be equivalent to 0 with Modbus protocol remote command parameter visible only with Modbus BBV51330 08 2012 77 Parameter Index and Modbus addresses Modbus code and ee Modbus Factory User Code Page Name par Adjustment Pesosen address setting setting Range 1 O 4ao 8 bit odd parity 1 stop bit 1 HE 8 bit even parity 1 stop bit 82 Far 52 Modbus format 2 4n 8 bit no parity 1 stop bit ae 3 4Hn2 8 bit no parity 2 stop bit Freq Frequency Hz 7 265 Ground leakage 25 for S6 Gredd 57 current P t
11. switched off and for a WARM state corresponding to a stabilized motor thermal state at nominal power The soft starter is factory set to protection class 10 e This protection class can be modified using H P parameter in 5 E amp menu The motor thermal state is stored in memory No estimate of motor cooling is calculated while power of the control part is off e An overload alarm is activated if motor thermal state exceeds 110 e Athermal trip OL F stops the motor if motor thermal state exceeds 125 Ifthe thermal protection has not been disabled the thermal trip can be indicated by a relay depending on output assignment After the motor has stopped or the soft starter has been switched off the thermal state is saved At next start or switch on the thermal protection value is restored e Ifa special motor is used explosion proof submersible etc the thermal protection should be provided by PTC probes NOTICE RISK OF DAMAGE TO THE MOTOR The use of external overload protection is required under the following conditions e Running multiple motors e Running motors rated at less than 40 of the nominal soft starter current e Using motor switching e Using special motor explosion proof submersible etc Failure to follow these instructions can result in equipment damage See Motor thermal protection with PTC probes page 25 22 BBV51330 08 2012 Thermal protection Cold curves
12. 1 byte 2 bytes 2 bytes 2 bytes Example read 2 words ACC and DEC at Modbus address 19 and 20 to W3105 16 0013 to 16 0014 in slave 2 using function 3 where ACC Acceleration 10 DEC Deceleration 0 Request 02 03 0019 0002 CRC16 Response 02 03 04 000A 0000 CRC16 Value of wo0019 W020 Parameters ACC DEC BBV51330 08 2012 69 Modbus Function Write one output word Request Function code 1 Byte 0x06 Register Address 2 Bytes 0x0000 to OxFFFF Register value 2 Bytes 0x0000 to OxFFFF Response Function code 1 Byte 0x06 Register Address 2 Bytes 0x0000 to OxFFFF Register value 2 Bytes 0x0000 to OxFFFF Error Error code 1 Byte 0x86 Exception code 1 Byte 01 or 02 or 03 or 04 see details on page 72 Example Request and response the frame format is identical Slave 06 Word number Value of word CRC16 na Hi Lo Hi Lo Lo Hi 1 byte 1 byte 2 bytes 2 bytes 2 bytes Example write value 16 0008 in word W0022 16 2329 in slave 2 Snb Number of starts 8 Request and response 02 06 0016 0008 CRC16 70 BBV51330 08 2012 Modbus Function Read Device Identification ID Name Description Type 0x00 VendorName ASCII String 0x01 ProductCode ASCII String 0x02 MajorMinorRevision ASCII String Example Default values to be d
13. 1000 100 10 0 5 112 15 2 00 250 3 00 350 4 00 4 50 5 00 5 50 6 00 6 50 Class 30 Class 20 Class 10 7 00 7 50 8 00 I In Trip time for a standard application Trip time for a severe application Trip time for a severe application class 10 class 20 class 30 3 5 In 3 5 In 3 5 In 32s 63s 95s BBV51330 08 2012 Thermal protection Warm curves 1000 100 10 0 5 1 12 15 200 250 3 00 3 50 4 00 450 5 00 5 50 6 00 6 50 Class 30 Class 20 Class 10 700 750 9 00 Iin Trip time for a standard application Trip time for a severe application Trip time for a severe application class 10 class 20 class 30 3 5 In 3 5 In 3 5 In 16s 32s 48s 24 BBV51330 08 2012 Thermal protection Motor thermal protection with PTC probes PTC probes integrated in the motor to measure its temperature can be connected to the control card terminals Note PTC probe protection does not deactivate the motor thermal protection provided by the soft starter calculation Both types of protection can operate in parallel PTC wiring 1 Shielded cable is optional Characteristics Total resistance of the probe circuit 750 Q at 25 C 77 F Tripping between 2700 Q and 3100 Q BBV51330 08 2012 25 Wiring Installation Precautions A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Read and understand this manual before ins
14. 3 10 12 4 26 26 0 4 B D62 D75 D88 4 a 50 10 10 15 10 a 1 0 89 89 0 6 a The cable gauge affects the IP protection of the soft starter To keep IP20 value with a connected cable on frame B the minimum cable gauge is 16 mm or 4 AWG Allen key supplied with size B products A DANGER FIRE HAZARD DUE TO LACK OF TIGHTENING TORQUE Ensure correct connector tightening torque for power terminals e For size B use the Allen key provided with the product Failure to follow these instructions will result in death or serious injury 32 BBV51330 08 2012 Wiring power terminals Bus bar connections for frame sizes C to E Ground connection BeJegean Frame ATS22 1 L1 3 L2 5 L3 and 2 T1 4 T2 6 T3 Size power supply and output to motor Bar Cable and cover Width Depth Bolt Size Gauge Cover Tightening torque mm in mm in M mm MCM Ref N m Ib in C C11 C14 C17 20 0 79 5 0 2 8 0 31 95 250 LA9F702 18 159 C21 C25 C32 C41 30 1 18 5 0 2 12 0 47 2x150 2x250 LA9F703 57 503 E C48 C59 40 1 57 5 0 2 12 0 47 2x240 2x500 LA9F703 57 503 For more details see Dimensions and weights paragraph page 14 BBV51330 08 2012 33 Wiring power terminals Power connections minimum required wiring section Frame Size ATS22 IEC cable UL ca
15. 5 L3 ATS22 ATS22 2 1 4m2 m3 21 4m2 6 T3 BBV51330 08 2012 29 Wiring The ATS22eeeQ range 230 440 V can be connected in the motor supply line or inside delta connection of the motor The Altistart 22 in line connection The motor connection depends on the supply voltage Two possibilities are shown below star connection and delta connection 1 L1 Motor Star connection Delta connection The Altistart 22 connected inside delta connection NOTICE B RISK OF DAMAGE TO THE SOFT STARTER e Only the ATS22eeeQ range can be installed inside delta connection we le mes e Ensure connection exactly as shown on the example pe a E Ts e Line voltage should not exceed 440 V l e The parameter d L E A must be setto dL E d z Failure to follow these instructions can result in equipment damage f V A Note Phase sequence must be 1 2 3 cp cp EEEE IEEE E j 2 T1 4 72 6 T3 30 BBV51330 08 2012 Wiring The ATS22eeeQ connected inside delta connection ATS22eeeQ soft starters can be inserted inside delta connection of the motor Only the ATS22eeeQ range can be installed inside delta connection Set the parameter d L EA to dLE See the tables on page 12 for more information about soft starter motor combinations L1 L2 13 ATS22 eeQ Note To reverse the direction of the motor as shown on the figure reverse the two outputs U1 and V1 reverse the two inputs L1
16. 76 BBV51330 08 2012 Parameter Index and Modbus addresses Modbus gt code and veer Modbus Factory User Code ade Name Uai Adjustment peecupuon address setting setting Range 1 ACC 52 Acceleration time S Ito 60 19 10 ACC2 55 2nd acceleration time s Ito 60 42 10 O oFF off nee 82 Modbus adress Ito24 7 Modbus address 80 OFF b5 53 Boosttime s T to 4 with Modbus 0 1s 34 0 O nLOC not locked Cod 50 Setting lock 1 LOL locked 4 nLoc O LCL 0 Local LCL 84 LCL CEE 62 Command channel 1 Jh5 1 Modbus dbS dEC 52 Deceleration time s O Fr EE freewheel deceleration 20 FrEE Ito 6 amp 0 JE C2 58 2nd deceleration time S O FrEE freewheel deceleration 43 FrEE Ito 60 7 ae _ O1 ULF 01 Motor underload undercurrent JEF I 63 Tripihistory 4 02 OCF 02 Motor overcurrent 282 03 PHbd 03 Phase unbalance AEF 63 Trip history 2 04 5GrdaF 04 Ground leakage current detected 283 fault eae O5 OLF 05 Overload motor 284 JEF 63 ee O6 DEF 06 Motor Over Temperature 07 OHF 07 Over heat detected fault dEFY 63 Trip history 4 08 P IF 08 Phase inversion 285 09 PHF 09 Loss of a line phase a _ 10 US5F 10 Under voltage or no voltage 286 ones es PhS 11 05F 11 Over Voltage 12 5EF 12 Starting time detected fault dEFE 63 Trip history 6 13 5nbF 13
17. Parameter Value Description Le rUn Logic Input 2 is set to Run Pe Er IP Trip relay is de energized upon trip Note For UL508 schematics see page 82 BBV51330 08 2012 39 Wiring in line connection application diagram ATS22 eeS6U 110 Vac control Logic Inputs LI 110 Vac 3 wire control i OT wo i Q2 110V 1 2 WAQ 2 1 Q3 2 i N 2 el O O N lanae ope i a Qi fal O 0O O 1 Check the operating limits of the contact for example when connecting to high rating contactors See Electrical characteristics page 36 2 Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value Characteristics min 100 VA page 13 3 wire control setting In the menu Advanced I O _ D set the following parameters Parameter Value Description Lig Skr E Logic Input 2 is set to start re Er IP Trip relay is de energized upon trip 40 BBV51330 08 2012 Wiring in line connection application diagram ATS22 S6U 110 Vac control Logic Inputs LI 110 Vac 2 wire control freewheel stop q mM to a N Q2 110V o ieu 4 2 1 2 walt a 2 q mM to KM1 1 S1 440 al Q3 5 2 S2 E KM1 KM1 Az j l 14 1 Check the operating limits of the contact for example when connecting to high rating contactors See Electrical characteristics page
18. and L3 BBV51330 08 2012 Wiring power terminals Power Observe the cable cross sectional areas recommended in the standards The soft starter must be grounded to conform to the regulations concerning leakage currents If the installation involves several soft starters on the same line each soft starter must be grounded separately Keep the power cables separate from circuits in the installation with low level signals sensors PLCs measuring devices video telephone Cage style connectors for frame sizes A and B Ground connection bottom view Pa A JAI iQ 32Q 530 Ground connections screw size Spee Meet Frame size Screw Sa Sel Tim A M6 B M6 C M6 D M10 E M10 2 S OSOQ 20000 00 O21 O 472 Oss ULA Qu Ground connection ro Power connections minimum and maximum wiring capabilities tightening torque Frame ATS22 IEC cable UL cable size 1 L1 3 L2 5 L3 and 2 T1 4 T2 6 T3 1 L1 3 L2 5 L3 and 2 71 4 T2 6 T3 power supply and output to motor power supply and output to motor Size Tightening torque Strip Gauge Tightening torque Strip min max min max engin min max min max larghi mm mm N m N m mm AWG AWG Ib in Ib in in D17 D32 D47 2 5 16 3
19. be released while the soft starter is already running Failure to follow these instructions can result in equipment damage 1 Under voltage threshold R W 50 90 of UL n 70 Trips the soft starter when the voltage drops below the set level for a time longer than under voltage time delay USE Line voltage V A ULn Usd ULn USF s Note Becomes operational only after start signal When voltage drops to zero voltage outage the soft starter will trip immediately overriding the delay Trip message is SF I Under voltage time delay RW 1 10 5s Adjusts the time of under voltage threshold LU 5 d 1 Only available when Advanced mode L AL page 50 is set to O n 2 Only available by Modbus 58 BBV51330 08 2012 Advanced protections menu PrO Name Description Adjustment range Factory setting _1 Over voltage threshold 110 125 of U In Trips the soft starter when mains voltage increases above the set level for a time longer than over voltage time delay D 5E Line voltage V 4 OSd s OSF Note Trip message is 0 5 F The trip appears only after a Run command L Over voltage time delay RIW 1 10 2s Trips the soft starter when mains voltage increases above the set level for a time longer than overvolt delay Note Trip message is O 5 F _1 PTC probes motor monitoring R W oFF The PTC probes on
20. by Schneider Electric for any consequences arising out of the use of this product 2012 Schneider Electric All Rights Reserved 4 BBV51330 08 2012 Before you begin Read and understand these instructions before performing any procedure with this soft starter A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Read and understand this manual before installing or operating the Soft starter Installation adjustment repair and maintenance must be performed by qualified personnel e The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment e Many parts of this soft starter including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present e Before servicing the soft starter Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position e Install and close all covers before applying power or starting and stopping the soft starter Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION e Read and understand this manual before installing or operating the Altistart 22
21. code and Paa Modbus Factory User Code Page Name Do Adjustment pe ecupucn address setting setting Range 1 dO Input 1 0 open 1 closed s as d1 Input 2 261 LI Logical inputs d2 Input 3 d3 d15 Reserved SErkt start for a 3 wire control rUn run for a 2 wire control fnd 2nd set of parameters L le 60 Logic input 2 7 EEF external detected fault 72 i n r 5E remote reset FAn fan control F trip inhibition Suk AL forced local command dnd 2nd set of parameters EEF external detected fault Cas r 5E remote reset 73 St L3 60 Logic input 3 FAn fan coniral r F trip inhibition DE forced local command dO Relay 1 0 not energized 1 energized ss 47 pr ees relays d1 Relay 2 262 d2 d15 reserved Overcurrent time 5 with Modbus 0 5s s 51 0 5 DIE S delay AE 50 with Modbus 5 0s Overcurrent 100 to 300 by 50 200 ae 36 threshold of In increment of 5 Over voltage 2 oSd 59 ver vorag of 110 to 125 60 120 threshold U ln OSE 58 Under voltage time Ito I0 61 2 delay This parameter is reserved PG Proportional gain 0 to 100 for expert mode 37 60 Active when 550 On PHL 58 Phase loss 7 O o0FF off 57 On detection 1 On on O led 123 PHer 57 Phase sequence 1 42 321 56 OFF 2 oaFF off PEL 59 PTC probes motor O o0FF off 62 oFE aa monitoring 1 On on 1 Modbus code Soft starter message example a F F on the soft starter will be equivalent to 0 with Modbus protoco
22. dEF4 L Trip history 6 Displays the trip message occurred before dEF5 L Trip history 7 Displays the trip message occurred before dEF6 L Trip history 8 Displays the trip message occurred before dEF7 L Trip history 9 Displays the trip message occurred before dEF8 1 Only available when Advanced mode L AL page 50 is set to O n BBV51330 08 2012 63 Utility menu UtIL _ Soft starter self test Name Description Adjustment range Factory setting Result Good BA d Possible causes Improper internal voltage Checksum error Disconnected keyboard Disconnected heatsink thermal sensor Disconnected bypass relay frame size C If the detected fault persists contact Schneider Electric product support I Soft starter software version R 0000 9999 Two first digits version Two last digits sub version 1 Back to factory settings A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the current configuration is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury After press Enter 5 U r E is displayed After press Enter parameters go back to factory settings L Reset of trip history and counters R W After press Enter 5 U r E is displayed After press Enter trip history and counters are reset r
23. follows The data is transmitted in binary code CRC16 cyclical redundancy check The end of the frame is detected on a silence greater than or equal to 3 characters Principle The Modbus protocol is a master slave protocol Master Only one device can transmit on the line at any time The master manages the exchanges and only it can take the initiative It interrogates each of the slaves in succession No slave can send a message unless it is invited to do so The master repeats the question when there is an incorrect exchange and declares the interrogated slave absent if no response is received within a given time period If a slave does not understand a message it sends an exception response to the master The master may or may not repeat the request El dinit Mom o Direct slave to slave communications are not possible For slave to slave communication the application software must therefore be designed to interrogate a slave and send back data received to the other slave Two types of dialogue are possible between master and slaves the master sends a request to a slave and waits for its response e the master sends a request to all slaves without waiting for a response broadcasting principle Addresses The soft starter Modbus address can be configured from 1 to 247 Address 0 coded in a request sent by the master is reserved for broadcasting ATS22 take account of the request but do
24. in in in 9 D17 A D32 A 130 265 169 209 6 5 250 100 65 7 5 5 5 1 10 4 6 6 8 2 0 3 9 8 3 9 2 6 0 28 12 1 D47 A D62 B D75 B 145 295 207 247 10 5 276 115 80 7 7 8 5 7 11 6 8 1 9 7 0 4 10 9 4 5 3 15 0 28 17 2 D88 B c dimension of the product alone c1 dimension of the product with its fan 1 The voltage of the fan has to match the control voltage of the soft starter ATS22eeeQ or ATS2200eS6 Fan 230V VW3G22ee0e eee 400 for size A 401 for size B or 402 for size C ATS22eeeS6U Fan 110V VW3G22U eee eee 400 for size A 401 for size B or 402 for size C 14 BBV51330 08 2012 Dimensions and weights ATS22C11 to C17 G1 4x D2 1L1 3L2 5L3 Q P P a For frame sizes C11 to C17 the fan is sold separately 1 ATS22 Frame a b c c1 e H G1 P Q Q1 S D1 D2 D3 Weight size C mm mm mm mm mm mm mm mm mm mm mm mm mm mm kg in aw in im in in in a J a l a in in aa in Ib C11 cia 150 356 229 5 269 5 10 5 331 120 40 5 34 5 5 20 9 7 6 12 2 5 9 14 9 10 6 0 41 13 4 7 1 6 1 3 0 2 0 8 0 35 0 28 0 23 26 9 C17 c dimension of the product alone c1 dimension of the product with its fan 1 The voltage of the fan has to match the control voltage of the soft starter ATS22e0eQ or ATS22
25. nE dEF I to dE FJ inthe SUP menu Write only when the soft starter is stopped 1 Accessible except motor in run state using the key shortcut ESC 64 BBV51330 08 2012 Command channel Command channel local or remote command A command channel gives the possibility to command the motor by the soft starter start stop it can also read or write parameters In local command mode the Altistart 22 can be set from the display terminal Use the 4 keys to enter into the menu In remote command the Altistart 22 soft starter can be set from the remote keypad The remote keypad can be used in a similar way than the embedded keypad it means that the HMI on the remote keypad has the same behavior as the HMI on the product Note Some command channels can also read or write parameters DO dzmm 116 1 4m2 3 20 l 1 9673 5L30 Priority stop LI1 Run enable Soft starter command p Active channel Forced local al CErk LIZ LIL configuration parameter or CtrL Modbus Command word bit 15 1 In this example LI3 is configured to forced local command LIL If C E r L Modbus forced local it s forced local in first LOCAL mode The soft starter is entirely controlled via the terminals The parameters can be read and written via Modbus The soft starter remains in LOCAL mode as long asthe CE rl JZ FORCED LOCAL mode The soft starter is entirely controlled via the
26. not respond to it Supported Modbus functions The Altistart 22 supports the following Modbus functions Function name Code Description Remarks Read holding registers 03 Read N output words Max PDU length 63 words 16 03 Write one output word 06 Write one output word 16 06 Write multiple registers 16 Write N output word Max PDU length 61 words 16 10 Sub function 43 Read device identification Read device Identification 16 2B 68 BBV51330 08 2012 Modbus Function The following paragraphs describes each supported function Read Holding registers Request Function code 1 Byte 0x03 Starting Address 2 Bytes 0x0000 to OxFFFF Quantity of Registers 2 Bytes 1 to 63 Ox 3F Response Function code 1 Byte 0x03 Byte count 1 Byte 2x N Register value N x 2 Bytes N Quantity of Registers Error Error code 1 Byte 0x83 Exception code 1 Byte 01 or 02 or 03 or 04 see details on page 72 Example Note Hi high order byte Lo low order byte This function can be used to read all ATS22 words both input words and output words Request Slave 03 No of first word Number of words CRC16 a Hi Lo Hi Lo Lo Hi 1 byte 1 byte 2 bytes 2 bytes 2 bytes Response Slave 03 Number of First word values Last word value CRC16 no pytesiread Hi Lo Hi Lo Lo Hi 1 byte 1 byte
27. structure The following Altistart 22 technical documents are available on the Schneider Electric website www schneider electric com User manual This manual describes how to install commission operate and program the soft starter Quick Start guide This document S1A10388 is delivered with the soft starter and you can download it on www schneider electric com Quick Start annex Annex for UL 508 with SCCR Short Circuit Current Ratings and branch circuit protection This document S1A14738 is delivered with the soft starter and you can download it on www schneider electric com BBV51330 08 2012 Steps for setting up the soft starter also refer to Quick Start guide 1 Receive and Inspect the soft starter O Check that the soft starter reference on the nameplate is similar to the purchase order O Remove the Altistart 22 from packaging and check that it has not been damaged Steps 1 to 4 are performed with the power off s s D 2 Check the line voltage compatibility O Check that the line voltage and control voltage are compatible with the soft starter pages 11 to 13 3 Mount the soft starter vertically O Mount the soft starter in accordance with the instructions in this document page 17 4 Wire the soft starter page 29 O Connect the motor ensuring that its connections correspond to the voltage O Connect the line supply after making su
28. 00eS6 Fan 230V VW3G22ee0e eee 400 for size A 401 for size B or 402 for size C ATS22eeeS6U Fan 110V VW3G22Ueee eee 400 for size A 401 for size B or 402 for size C BBV51330 08 2012 15 Dimensions and weights ATS22C21 to C59 G1 c 2 x M10 0 39 in For frame sizes C21 to C59 the fan is integrated Atega P a b c e H G1 P Q Qi s D1 D2 Weight mm mm mm mm mm mm mm mm mm mm mm mm ka Ib in in in in in in in in in in in in g Ib C21 D C25 D 206 425 299 15 396 157 60 40 1 3 30 13 5 9 20 5 C32 D 8 1 16 7 11 8 0 59 15 6 6 2 2 4 1 6 0 05 1 2 0 53 0 35 45 2 C41 D C48 E 304 455 339 7 15 426 264 94 55 1 40 13 5 9 33 C59 E 11 9 17 9 13 4 0 59 16 8 10 4 3 7 2 2 0 04 1 6 0 53 0 35 73 3 16 BBV51330 08 2012 Mounting Mounting Precautions Follow these precautions when mounting the ATS22 soft starter The soft starter is compliant with pollution Degree 2 as defined in NEMA ICS1 1 or IEC 60664 1 For environment pollution degree 3 install the product inside a cabinet type 12 or IP54 A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH ATS22 soft starters are open devices and must be mounted in a suitable enclosure Failure to follow these instructions will result in deat
29. 17S6 or S6U 60 75 55 110 110 150 132 200 180 210 ATS22C21S6 or S6U 75 100 75 132 132 200 160 250 240 250 ATS22C25S6 or S6U 100 125 90 160 160 250 220 300 302 320 ATS22C32S6 or S6U 125 150 110 220 220 300 250 350 361 410 ATS22C41S6 or S6U 150 1 132 250 250 350 315 400 414 480 ATS22C48S6 or S6U 1 200 160 315 355 400 400 500 477 590 ATS22C59S6 or S6U 1 Value not indicated when there is no corresponding standardized motor The nominal motor current n must not exceed the max permanent current in class 10 Maximum surrounding temperature The information in the table above is based on operation at a maximum ambient temperature of 40 C 104 F and mini 10 C 50 F The Altistart 22 can be used up to an ambient temperature of 60 C 140 F as long as the max permanent current in class 10 is derated by 2 2 for each degree above 40 C 104 F Example ATS22D32S6 at 50 C 122 F derated by 10 x 2 2 22 27 A becomes 27 x 0 78 21 06 A max nominal motor current BBV51330 08 2012 13 Dimensions and weights ATS22D17 to D88 4xD a NO VAI 1L1 312 513 ORdy Ocom ORun OTrip 6 6 8 8 b 2T1 4T2 6T3 Rae cae WY 0 uO For frame sizes D17 to D88 the fan is sold separately 1 ATS22 Frame a b c c1 e H Standard With fan D Weight size G G1 mm mm mm mm mm mm mm mm mm mm kg Ib in in in in in in
30. 36 2 Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value Characteristics min 100 VA page 13 2 wire control setting In the menu Advanced I O JZ set the following parameters Parameter Value Description Lote rUn Logic Input 2 is set to Run Pe Er IP Trip relay is de energized upon trip Note For UL508 schematics see page 83 BBV51330 08 2012 41 Display terminal Functions of the keys and the display 4 signaling LEDS ESC Exits to the previous level Scroll backward Selection process The selection process takes you through three levels 1 Scroll to a parameter menu and press the ENT key 2 Scroll to a specific parameter and press the ENT key 3 Scroll to a value and press the ENT key to save the value A parameter value becomes valid and takes effect immediately before you press the ENT key This means that if for example you increase the current limit during the start process the motor current will increase immediately until 15 seconds maximum Once you find the correct value you can either decide to store it press the ENT key or return the Altistart 22 to its previous value press the ESC key or wait 15 seconds Special key combinations Special keys combinations are used as shortcuts see below 4 seven segment display Scroll forward ENT Enters the menu or parameter or saves the displayed parameter value
31. 52 R W la err Modbus format p 62 R W EdL End of deceleration p 52 R W EED Modbus time out p 62 R W EHP Motor thermal protection p 52 R W C Er L Command channel p 62 R W A d J Advanced adjustements 1 5 UP Advanced monitoring Snb Number of starts p 53 R W S Pr Last starting time p 63 R SLG Starts period p 53 R W 5 IC L Last start maximum current p 63 R BISE Boost time p 53 R W LIFE Last trip p 63 R SSL Start stop control p 54 R W d ICL Trip current p 63 R SPL U Start stop profile control voltage p 54 R W rnk Total run time p 63 R SE nbh Total number of starts p 63 R SEE Z Advanced settings 1 d FE Total number of trips p 63 R E92 2nd initial voltage p 55 R W dEF l Trip history 1 p 63 R IL E 2 2nd current limit p 55 R W d EF 2 Trip history 2 1 p 63 R RCC 2 2nd acceleration time p 55 R W dE F J Trip history 3 1 p 63 R dEL 2 2nd deceleration time p 55 R W dE F 4 Trip history 4 1 p 63 R Ine 2nd motor rated Current p 55 R IW dE F 5 Trip history 5 1 p 63 R dE F 6 Trip history 6 1 p 63 R P D Advanced Protections 1 dE F 1 Trip history 7 1 p 63 R U Id Under current threshold p 56 R W dE F B Trip history 8 1 p 63 R U IE Under current time delay p 56 R W dE F 9 Trip history 9 1 p 63 R DO Id Overcurrent threshold p 56 R W D IE Overcurrent time delay p 57 R W UE IL Utility 2 Ubd Un
32. A A BPE PAAA RIE RIC RIAR2B R2C R2A LIT LIZ LI3_ NC CompPTCIPTC2 cu cl2 R1B RC RIA R2B R2c R2A NC COM PTC1 PTC2 ui Li2 LI3 The control terminals are installed with one way plug in connectors Maximum connection capacity 2 5 mm 12 AWG Maximum tightening torque 0 5 N m 4 5 Ib in A DANGER UNINTENDED EQUIPMENT OPERATION It is mandatory that One of the relay R1 or R2 must be setto Er IP Relay R1 or R2 set to trip must be wired in order to command a line contactor as shown on page 38 through 41 Failure to follow these instructions will result in death or serious injury 36 BBV51330 08 2012 Wiring control terminals Types of command LI1 stop behavior LI1 assignment is stop and cannot be changed by HMI or serial link This input is active on level Low level 0 stop RUN and START management RUN and START can only be assigned to LI2 not LI3 In 2 wire control On power up or on manual trip reset the motor will restart if the RUN command is present Control supply LI2 Motor In 3 wire control On power up or a manual trip reset or after a stop command or a change of assignment the motor can only be powered once the START input has been opened state 0 followed by a new pulse state 1 When switching from remote command to local command with Run order prese
33. BBV51330 Altistart 22 Soft start soft stop unit User manual 08 2012 YD LF Lt Le bi ti Sd ht Le be et E fae fe hh Schneider www schneider electric com L E ec t r i C The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for appli
34. E SOFT STARTER Do not perform high potential dielectric tests on circuits while the circuits are connected to the ATS22 soft starter e Any circuit requiring high potential dielectric tests must be disconnected from the soft starter prior to performing the test Failure to follow these instructions can result in equipment damage e The ATS22 contains electronic circuitry to detect and signal when the solid state switches have become inoperable e Since the solid state switches may be incapable of completely blocking the motor power should the soft starter detect a fault auxiliary isolation on the line side of the soft starter is required Use either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor Connect the isolation device to the detected fault relay of the soft starter so that it opens the soft starter power circuit in the event of a soft starter trip The isolation device must be capable of interrupting motor locked rotor current BBV51330 08 2012 27 Wiring Refer to application diagrams that display the logic controlling the isolation device via the detected fault relay A CAUTION MOTOR OVERHEATING HAZARD If the solid state switches on the ATS22 become inoperable single phase operation of the motor can result e Use an isolation device consisting of either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor to open the line side of the soft start
35. This enters Configuration 1 2 3 4 menu Scroll up or down using the forward and backward keys until you reach L AL setting in c o n F menu and press the ENT key Select the desired parameter o F F for the easy start up level or O n for the advanced level then press the ENT key Repeat for each level of submenus and parameters until you reach the desired parameter and value Press the ENT key to save the value Note A parameter value becomes valid and takes effect immediately upon changing its value If ESC is pressed the value previously stored in the EEPROM is restored Menu description Easy start up level Advanced level Esc Status 1 Actual Data Configuration Settings monitoring ESC A Esc Esc w i R el Advanced Vi SEES lec Satings v A ESC T Advanced vance Pro e a _ v y ESC ENT Advanced w hone v A Esc s Advanced vance i ESC i ESC ESC sl 2 f Advanced vance au e ESC ESC x Esc z Ue IL ESC ENT ESC 1 Status displays the state of the soft starter dJ Y9 nrd Y rUn See next page for Status menu 46 BBV51330 08 2012 Programming Status and actual data monitoring Status Actual data ACC al s Lt ar Current phase 1 display value in Amp k EE _ Addi ards vila zv a jes v ENT Lore k HAHA Current phase 2 display value in Amp v A v a
36. V a v ENT Epa E H H H H Current phase 3 display value in Amp A ESC s A _ 4 A TAAT Logic input status DA __ A 1 logic input ON Example LI3 ON LI2 OFF LI1 OFF Lee O logic input OFF 1 tt v A v A PE Es a R2 R1 Logic Output relays status r2 and r1 La e H H 1 relay ON Example R2 ON R1 OFF Ss ea as a O relay OFF H Note When the soft starter is inside delta connection LCr1 LCr2 LCr3 values are current inside the windings The line current L r x y3 Status Description ACEL During acceleration EbS The soft starter has tripped in 5 n b F too many starts see Diagnostics Troubleshooting page 76 JELC During deceleration nrd A stop command is present with line and control power on LI1 0 and LI2 1 in 2 wire control LI1 1 and LI2 1 at power up in 3 wire control Or main power is switched off ray Soft starter is ready to start rUn Steady state the bypass contactor is closed For the trip codes see chapter Diagnostics Troubleshooting page 75 BBV51330 08 2012 47 List of parameters Parameters access control R Read parameter value on read ONLY R W Read Write Parameter value can be changed when motor is running except during soft start and soft stop when command is given by Modbus e R W Read Write parameter value can be changed only when the soft starter is stopped
37. an induction motor at rated speed and load Soft starter in line connection Inm rated current of the motor FLA Soft starter inside delta connection n rated current of the motor FLA V3 OCPD Overcurrent protective device Receiving and Preliminary Inspection Before installing the ATS22 soft starter read this manual and follow all precautions Before removing the ATS22 soft starter from its packing material verify that the packing carton is not damaged from shipping Damage to the packing carton usually indicates improper handling If any damage is found notify the carrier and your Schneider Electric representative After removing the ATS22 soft starter from its packaging inspect it for damage If any shipping damage is found notify the carrier and your sales representative Verify that the ATS22 soft starter nameplate and label conform to the packing slip and corresponding purchase order A WARNING DAMAGED SOFT STARTER EQUIPMENT Do not operate or install any soft starter that appears damaged Failure to follow these instructions can result in death serious injury or equipment damage Storing and Shipping If the ATS22 soft starter is not being immediately installed store it in a clean dry area where the ambient temperature is between 25 C and 70 C 13 F and 158 F If the ATS22 soft starter must be shipped to another location use the original shipping material and carton to help pro
38. ard application the Altistart 22 is designed to provide e in S1 duty starting at 3 5 n for 40 seconds from a cold state e in S4 duty a load factor of 90 and n starts per hour see table below with 3 5 In for 20 seconds or an equivalent thermal cycle In this case the motor thermal protection must conform to protection class 10 Framesize In S4 duty number of starts 1 per hour Standard With fan A 6 10 B 6 10 Cc 4 10 D NA 4 E NA 4 1 Note in case of both soft starts and soft stops the number of starts has to be divided by 2 Severe application The Altistart 22 rated current is limited to 3 5 cL see table page 19 Ic L is the nominal current of the Altistart 22 If the application requires a higher rated starting current gt 3 5 c L the soft starter must be oversized See soft starter selection table page 11 Soft starter sizing according to thermal protection class Starting current Protection class Class 10 Class 20 Class 30 3 5 In Nominal Nominal 1 Nominal 2 max starting time 16 s 32s 48s Nominal nominal size of the soft starter according to the nominal motor current Motor FLA Nominal 1 oversize the soft starter by one rating compared to the nominal motor current Motor FLA Nominal 2 oversize the soft starter by 2 ratings compared to the nominal motor current Motor FLA 10 BBV51330 08 2012 Selecti
39. ate Note Trip message is UC F Current A In In i UCF trip message 1 40s 1 Under current time delay RW y increment of 1 s Adjusts the time delay linked with the parameter under current threshold U Id R W 100 300 In 200 by increment of 5 _ Overcurrent threshold Trips the soft starter when motor current rises above a set level for a time longer than overcurrent time delay O 1E Active in running state Note Trip message is OL F Current A 4 Old In t lt Olt In Time s OCF Trip message 1 Only available when Advanced mode L AL page 50 is set to O n 56 BBV51330 08 2012 Advanced protections menu PrO Name Description Adjustment range Factory setting 0 0 5 0 Ll Overcurrent time delay By namenio Adjusts the time delay linked with the parameter O Id _J Unbalance threshold R W Off 10 100 of In Trips the soft starter in case of motor current unbalance between 2 or 3 phases This is depending also to the soft starter range This is linked with the unbalance time delay LU b E Adjusts the motor current unbalance Combined with unbalance delay U b E Note Trip message is PH b d R W 1 60s 1 Unbalance time delay p neroet Adjusts the time of unbalance threshold U b d Off 10 100 of In 25 for S6 and S6U I Ground leakage current threshold OFF for Q
40. balance threshold p 57 R W E E SE Soft starter self test p 64 R W UbE Unbalance time delay p 57 R W LdP Soft starter software version p 64 R Er ddi Ground leakage current threshold p 57 R W FLS Back to factory settings p 64 R W Gr dE Ground leakage current time delay p 57 R W rier Reset of trip history and counters p 64 R W 1 Only available when Advanced mode L AL page 50 is set 2 Accessible except motor in run state using the key shortcut to On ESC amp 48 BBV51330 08 2012 Parameter settings Structure of parameter tables Parameter tables contain the descriptions of the various menus and are exploitable as well with the remote terminal and with the integrated terminal Example Name Description 1 Connection type O Inline connection O Inside delta connection Adjustment range Factory setting ORON Ua LI Line voltage Set to the nominal voltage of the mains Menu name Menu code on display Description of the parameter and complementary information Parameter code on display Parameter value code s on display R W Q range 7 200 to 440 V S6 S6U ranges 200 to 600 V Q range 400 V S6 S6U ranges 480 V Access control R Read parameter value on read ONLY R W Read Write parameter value can be changed when motor is running except during soft start and soft stop when command is given by M
41. ble mm Cu 70 C 158 F 1 AWG Cu 75 C 167 F 1 A D17 2 5 10 D32 6 8 D47 10 6 B D62 16 4 D75 25 3 D88 35 2 C C11 35 1 0 C14 50 2 0 C17 70 4 0 D C21 95 300 MCM C25 120 350 MCM C32 185 2x 3 0 C41 2x 150 2 x 250 MCM E C48 2x 150 2 x 350 MCM C59 2x 185 2 x 500 MCM 1 at max ambient temperature of 40 C 104 F 34 BBV51330 08 2012 Wiring control terminals Electrical characteristics for ATS22eeeS6 and ATS22eeeQ ranges 230 Vac with 24 Vdc logic input Terminal Function Characteristics CL1 230 Vac 10 CE ATS22 control power supply 220 Vac 15 R1B Relay1 normally closed PERN a RIC Relay common Max switching capability E RTA Relay1 normally open 5 A 250 Vac or 30 Vdc on resistive load p f 1 ROB Relay normally closed 2 A 250 Vac or 30 Vdc on inductive load p f 0 4 Minimimal commutation capability R2C Relay2 common 100 mA 12 Vdc R2A Relay2 normally open LI1 Logic input 1 3 x 24 V logic inputs with 4 3 KQ impedance LI2 Logic input 2 Umax 30 V Imax 8 mA LI3 Logic input 3 state 1 U gt 11 V 1 gt 5 mA 24 Vdc Float 24 Vdc 1 state 0 U lt 5 V I lt 2 mA The 24 V power supply is current limited to 42mA for both internal and external use 24 Vdc accuracy 24 V 6 Vdc COM Float 24 Vdc Turn on off time delay e Hardware lt 15 ms e Software lt 70 85 ms anti bounce PTC1 PTC PTCZ PTC PTC probe connect
42. cations with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2012 Schneider Electric All rights reserved Content Important Information Before you begin Documentation structure Steps for setting up the soft starter also refer to Quick Start guide Receiving and handling Selection Dimensions and weights Mounting Mounting Fan option Thermal protection Wiring Wiring power terminals Wiring control terminals Wiring in line connection application diagram Display terminal Remote keypad display option Programming List of parameters Parameter settings Configuration menu ConF Settings menu SEt Advanced adjustments menu AdJ Advanced settings menu SEt2 Advanced protections menu PrO Advanced IO menu IO Advanced communication menu COP Advanced monitoring menu SUP Utility menu UtIL Command channel Modbus Function Connection to RS485 bus Maintenance Diagnostics Troubleshooting Parameter Index and Modbus addresses Annex 1 UL508 schematics BBV51330 08 2012 Important Information
43. ce see page 57 Edl inactive End of deceleration see page 52 z R W Q range Q range LI Line voltage 200 to 440 V 400 V S6 S6U ranges S6 S6U ranges 200 to 600 V 480 V Set to the nominal voltage of the mains Note Improper setting may cause unnecessary tripping because Uln is the reference for over voltage and under voltage protections J Motor rated current RIW 0 4 IcL According to the upto IcLl soft starter rating pages 11 to 22 Soft starter in line connection In rated current of the motor e Soft starter inside delta connection n rated current of the motor V3 T Setting lock RAN Used to enable or disable parameters modification on the displays O not locked all R W parameters can be modified Also accessible with key combination ent A W O locked all parameters are read only on local display or remote keypad display the parameters can be still modified by serial link and SoMove software 1 Advanced mode R W oFF Allows you to access to the Advanced level see page 46 for detailed description O off Easy start up level O on Advanced level Note It also allows to display a longer trip history list L AC setto oF F Total number of trips d E F and Trip history 1 dE F 1 page 63 LAC setto On Total number of trips d E F E and Trip history 1 dE F Ito Trip history 9 dE FY page 63 Write onl
44. ctors fuses circuit breakers etc e Check the motor connection and any isolating devices located between the soft starter and the motor contactors circuit breakers etc e Check the motor state Line frequency out of tolerance This detected fault can be configured in P O menu e Check the line frequency e Check the configuration of PHL PIF Phase inversion e Invert two lines phases or set PHr aFF Line phase inversion does not conform to the selection made by PHr in Pr O menu ane Trap code e Disconnect and reconnect the control supply If the detected fault persists contact Schneider Electric support SEF Short circuit e Switch the soft starter off e short circuit on soft starter Check the connecting cables and the motor insulation output e Check the thyristors e Check the bypass contactor contact stuck SbF Modbus Time Out e Serial link detected fault Check the RS485 connection SnbF Too many starts The number of soft starts has exceeded the maximum allowed by Sn 4 in SL G period See 5 n b page 53 ao Shor Shorted thyristor or wrong e Check the thyristors connection Check the bypass contactor contact stuck e Check the motor connections SEF Starting time detected fault Check the mechanism wear mechanical play lubrication blockages etc Too long start time e Check that L 5 Max start time is bigger than AL C Acceleration time See SEE menu page 51 e Check the
45. ctory User Gooey cca name unit Adjustment Description address setting setting Range 1 0 4 4 Ebr 62 Modbus baudrate Kbps 1 9 6 81 19 2 2 19 2 EESE 64 Soft starter self test pe a NA off off 1 ID class 10 EHP 52 Horie 2 20 class 20 22 10 P 3 30 class 30 heavy duty ELS 51 Max start time s lto25aQ 18 15 1 a 1 to 1 with Modbus 0 1s ELEG 62 Modbus time out S 600 6 0 0 600 with 83 5 0 Modbus 60 0s of 101 o0FF Ubd 57 Unbalance threshold In 10 to 100 52 25 UbE 57 Unbalance time delay S Ito 60 53 10 UdP 64 Soft starter software 0000to 9999 i 317 version Under current of O aFF 48 FF Utd 36 threshold In 2010 90 of In o Q range 200 to 440 Q range 400 U In 50 Line voltage V S6 S6U ranges 200 to 2 S6 S6U 600 ranges 480 UTE 56 Under current time Ito 40 7 49 10 delay of isa se Oo voles kof Soto 90 of In l 58 70 threshold In USE 58 Under voltage time A Ito 10 59 5 delay Voltage Voltage V Line voltage volts 260 1 Modbus code example a F F on the soft starter will be equivalent to 0 with Modbus protocol remote command Soft starter message parameter visible only with Modbus BBV51330 08 2012 81 Annex 1 UL508 schematics ATS22 Q or ATS22 0eS6 230 V 2 wire control freewheel stop KM1 N S 3 3 d o O m a ae noege KM1 1 Check the operating limits of the contact for
46. e 1 e Use Address_Low 0 00H e Read one register only Bit Function Comment All the conditions that will permit the operation of a switching device by the remote host controller have bit 0 Ready i been fulfilled bit 1 On The main circuit contacts are closed or the semiconductor switches of semiconductor switching device are in the conducting state ACC DEC and BYPASS bit 2 Trip A trip condition exists bit 3 Warning A warning condition exists bit 4 Reserved bit 5 LI3 bit 6 LI2 bit 7 LI1 bit 8 bit 9 The motor current is expressed as a percentage of the motor rated current bit 10 Range is 0 200 Motor current in 6 bits code bit 11 200 63 decimal 111111 binary bit 12 bit 13 The indication to a remote host controller that as a result of operator intervention commands received bit 14 Local control 5 will not be accepted or acted upon forced local command bit15 Ramping Accelerating or decelerating the motor BBV51330 08 2012 67 Modbus Function This section describes the connection to the bus or network signaling diagnostics and configuration of the communication specific parameters via the 7 segment LED display It also describes the communication services of the Modbus protocol Modbus Protocol The transmission mode used is RTU mode The frame contains no message header byte nor end of message bytes It is defined as
47. e presence of soft starter protection poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped 60 BBV51330 08 2012 Advanced IO menu lO Name Description Adjustment range Factory setting 1 Relay 1 A DANGER UNINTENDED EQUIPMENT OPERATION It is mandatory that One of the relay R1 or R2 must be setto kr IP Relay R1 or R2 set to trip must be wired in order to command a line contactor as shown on page 38 through 41 Failure to follow these instructions will result in death or serious injury stopped Relay is energized at stop not stopped Relay is not energized at stop and is energized at all other times starting Relay is energized during the start process until the bypass contactor is closed running Relay is energized when the bypass contactor is closed ready Relay is energized when the soft starter is ready to be started mains is connected no trip and the maximum number of starts Snb is not reached trip Relay is de energized in case of trip alarm Relay is de energized upon alarm Overload alarm thermal state of overload protection is above 110 Note An alarm indicates the presence of non critical event I Relay 2 Same as r _ Fan management O aut
48. e pene 54 and S6U threshold 4 Off OFF for Q Ground leakage Grabe 57 current time s Ito 60 55 5 delay Read from Soft starter the power A 0 i rE 50 rated current card s serial EEPROM This parameter is reserved for IG Integral gain 0 to 100 expert mode 38 20 Active when SSC Qn 200 to 700 ILE SA Current limit of In max value 17 350 350 of lIc L 200 to 700 ILE 55 2nd current limit of In max value 41 350 350 of lIc L According to ia et rateg A C4 Pek te tet l 3 the soft current i starter rating According to Ing 55 Pi jari rated A o4 ete pe l 44 the soft Men starter rating O oFF off IEH 59 42 edhe run 63 On P 2 0n on LAC 50 Advancedmode TEF OF 5 OFF 1 0n on LOr 1 47 LCr1 Phase 1 Current Amp 257 LOre 47 LCr2 Phase 2 Current Amp 258 LOr dW 47 LCr3 Phase 3 Current Amp 259 d4 COMM LED 0 OFF 1 ON d6 Ready LED O OFF 1 ON LED LEDS Status d7 Run LED O OFF 1 ON Flashing during soft start 269 soft stop d8 Trip LED O OFF 1 ON Note other bits are reserved LRE 63 Last trip same as dEF1 to dEF9 279 1 Modbus code Soft starter message example o F F on the soft starter will be equivalent to 0 with Modbus protocol remote command parameter visible only with Modbus 78 BBV51330 08 2012 Parameter Index and Modbus addresses Modbus 3
49. e1 When the soft starter is inside delta connection LCr1 LCr2 LCr3 values are current inside the windings The line current L Cr xv3 Note 2 For ATS22eeeQ L 2 displays because there is no current sensor on phase 2 BBV51330 08 2012 43 Remote keypad display option The VW3G22101 remote keypad IP54 or VW3G22102 remote keypad IP65 can be mounted on the door of the wall mounted or floor standing enclosure with a seal which offers IP65 protection Any display restrictions applied to the soft starter by the remote terminal switch will still be in force once the soft starter has been disconnected and even after it has been switched off Note Set the remote keypad with e Modbus rate 19 2 Kbps see br Modbus format 8E1 8 bit even parity 1 stop bit see For 5888 amp D E RJ45 connector PEA 2T1 4T2 6T3 I Cable VW3A1104Ree ee 10 or 30 RJ45 connector 44 BBV51330 08 2012 Programming Programming and setup Preliminary recommendations A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant c
50. er e The isolation device must be capable of interrupting the motor locked rotor current Connect the detected fault relay of the soft starter to open the isolation device in the event of a soft starter trip Failure to follow these instructions can result in injury or equipment damage A WARNING INADEQUATE SYSTEM GROUNDING BRANCH CIRCUIT CONDUCTOR HAZARD If system grounding is not adequate for ground fault levels use properly coordinated external ground fault protection Possible solutions include Time delay fuses coordinated to 125 of motor FLA A properly coordinated external overload relay Failure to follow these instructions can result in death serious injury or equipment damage System Grounding If system grounding is not adequate to handle ground trip levels which can exceed 1300 of motor full load amps Motor FLA then this device may not protect the branch circuit conductors In this case external ground trip protection must be properly coordinated Recommended solutions include e Time delay fuses coordinated to 125 of motor FLA The fuses listed in the chapter Branch circuit protection are sized to provide proper coordination and may be used for applications that do not require start times longer than 50 seconds at 300 current limit or 20 seconds at 500 current limit External overload relay For multi motor applications applications in which motor does not match the soft starter size or a
51. et FAn fan control FI trip inhibition assigned after a continuous press of ENTER key during 2s LIL Forced local command by control terminals Note the modification will be taken into account only at the next control power on A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION e Enabling Logic input to FI will disable the soft starter protection features except PIF PHF SCF CFF trAP e It should not be enabled for typical applications of this equipment e It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of soft starter protection poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury i Logic input 3 R W 2nd 2nd set of parameters O EtF external detected fault O rSt remote reset O FAn fan control O FI trip inhibition assigned after a continuous press of ENTER key during 2s O LIL Forced local command by control terminals Note the modification will be taken into account only at the next control power on A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION e Enabling Logic input to FI will disable the soft starter protection features except PIF PHF SCF CFF trAP e It should not be enabled for typical applications of this equipment e It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that th
52. etailed Request Slave 2B Type of MEI ReadDeviceld Object Id CRC16 no 0E 01 00 L Hi 1 byte 1 byte 1 byte 1 byte 1 byte 2 bytes Response Slave 2B Type of MEI ReadDeviceld Degree of conformity no 0E 01 02 1 byte 1 byte 1 byte 1 byte 1 byte Number of additional frames Next object Id Number of objects 00 00 03 1 byte 1 byte 1 byte Id of object no 1 Length of object no 1 Value of object no 1 00 12 Schneider Electric 1 byte 1 byte 18 bytes Id of object no 2 Length of object no 2 Value of object no 2 01 0B ATS22XXXXXX 1 byte 1 byte 11 bytes Id of object no 3 Length of object no 3 Value of object no 3 02 04 0201 1 byte 1 byte 4 bytes CRC16 Lo Hi 1 byte 1 byte The total response size equals 49 bytes The three objects contained in the response correspond to the following objects e Object no 1 Manufacturer name always Schneider Electric ie 18 bytes e Object no 2 Device reference ASCII string for example ATS22XXXXXX ie 11 bytes Object no 3 Device version in MMmm format where MM represents the determinant and mm the subdeterminant 4 bytes ASCII string for example 0201 for version 2 1 Note The response to function 43 may be nega
53. example when connecting to high rating contactors See Electrical characteristics page 35 2 Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value Characteristics min 100 VA page 13 2 wire control setting In the menu Advanced I O JZ set the following parameters Parameter Value Description L be rUn Logic Input 2 is set to Run re Er IP Trip relay is de energized upon trip 82 BBV51330 08 2012 Annex 1 UL508 schematics ATS22 S6U 110V 2 wire control freewheel stop 1 Check the operating limits of the contact for example when connecting to high rating contactors See Electrical characteristics page 36 2 Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value Characteristics min 100 VA page 13 2 wire control setting In the menu Advanced I O ID set the following parameters Parameter Value Description he Pile Logic Input 2 is set to Run PE Er IP Trip relay is denergized upon trip BBV51330 08 2012 83 84 BBV51330 08 2012 ATS22_User Manual_EN_BBV51330_02 BBV51330 08 2012
54. h or serious injury e The ATS22 soft starter generates heat and must be properly ventilated Refer to Thermal considerations for sizing enclosures page 19 to determine power dissipated e When several soft starters are installed in a control panel arrange them in a row Do not stack soft starters Heat generated from the bottom soft starter can adversely affect the ambient temperature around the top soft starter e Install the ATS22 vertically within 10 other positions are not allowed Do not place it close to heating elements Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the unit e Electrical current through the ATS22 will result in heat losses that must be dissipated into the ambient air immediately surrounding the soft starter To help prevent a thermal fault provide sufficient enclosure cooling and or ventilation to limit the ambient temperature around the soft starter S 2 100 mm 3 9 in S 2 50 mm S 2 50 mm 1 95 in 1 95 in A a S 2 100 mm 3 9 in Note For the soft starters mounted side by side the free space must be 2 50 mm 1 95 in A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Check that no liquid dust or conductive object can fall into the soft starter degree of protection IPOO from above Failure to follow these instructions will result in death or serious injury BBV51330 08 2012 17
55. he fan if the Altistart 22 used has one ensuring that the air passage is not obstructed in any way and the heatsink is clean Ensure that the mounting recommendations are observed Wait for the Altistart 22 cooling before restarting OLF Overload motor e Check the mechanism wear mechanical play lubrication blockages etc Check the sizing of the soft starter motor in relation to the mechanical requirement Check the value of H P parameter in 5 E menu page 52 and n parameter in c on F menu page 50 e Wait for the motor to cool before restarting OSF Overvoltage e Check UL n parameter in c on F menu e Check the power supply circuit and voltage e Check 05d and OSE parameters in P O menu Ger Motor Over Temperature e Check the mechanism wear mechanical play lubrication blockages etc Motor thermal trip detected by Check the sizing of the soft starter motor in relation to the mechanical requirement the PTC probes e Check the value of FE C setting in P O menu page 59 e Wait for the motor to cool before restarting BBV51330 08 2012 75 Diagnostics Troubleshooting Trip code Name Remedy displayed PHbhd Phase unbalance e Check the line voltage e Check the values of U b d Ub E parameters in P O menu page 57 PHF Loss of a line phase e Check the line voltage the connection to the soft starter and any isolating devices located between the line and the soft starter conta
56. ic The standard schematic corresponds to the Modbus specification published on the Modbus org site in 2002 Modbus_ over_serial_line_V1 pdf Nov 2002 and in particular to the schematic of the 2 wire multidrop serial bus The ATS22 follows this specification Schematic diagram Master Type of trunk cable Shielded cable with 1 twisted pair and at least a 3 conductor Maximum length of bus 1000 m at 19200 bps with the Schneider Electric TSX CSAeee cable Maximum number of stations without repeater 32 stations ie 31 slaves Maximum length of tap links e 20 m for one tap link e 40 m divided by the number of tap links on a multiple junction box Bus polarisation One 450 to 650 pulldown resistor at 5 V 650 Q recommended One 450 to 650 pulldown resistor at the Common 650 Q recommended This polarization is recommended for the master Line terminator One 120 Q 0 25 W resistor in series with a 1 nF 10 V capacitor Common polarity Yes Common connected to the protective ground at one or more points on the bus BBV51330 08 2012 73 Maintenance Servicing It is advisable to perform the following actions regularly Check the condition and tightness of connections Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective average service life of fans 3 to 5 years depending on the operating conditions
57. insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present e Before servicing the soft starter Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position e Install and close all covers before applying power or starting and stopping the soft starter Failure to follow these instructions will result in death or serious injury Trip code Name Remedy displayed BFF Bypass contactor detected fault Check for a welded bypass contactor or shorted SCR e Replace it if necessary CPF Invalid configuration on power up Revert to the factory setting in the soft starter LE IL menu e Reconfigure the soft starter EEF External detected fault e Clear the cause of the detected fault GrdF Ground leakage current detected Check the electrical insulation of the motor fault e Check the installation e Check the values of Er dd Gr dE parameters in P O menu page 57 InF Internal detected fault e Disconnect and reconnect the control supply If the detected fault persists contact Schneider Electric product support BEF Motor overcurrent e Check the values of O Id and O IE parameters in P r O menu page 56 OHF Over heat detected fault e Check the sizing of the soft starter in relation to the motor and the mechanical requirement Check the operation of t
58. ion Total resistance of the probe circuit 750 Q at 25 C 77 F Ground shield RJ45 pin 1 Not connected RJ45 pin 2 Not connected RJ45 pin 3 Common RJ45 Modbus connector for RJ45 pin 4 D1 Remote terminal RJ45 pin5 DO e SoMove software RJ45 pin6 Not connected e Communication bus RJ45 pin 7 12 0 5 Vdc 2 RJ45 pin 8 Common RJ45 shield Signal ground SNG 1 24 Vdc current is limited to 42 mA 10 2 The voltage is 11 8 V 0 5 V when the communication is running but not loaded externally Maximum output current is 100 mA Layout of control terminals y ies er Modbus VP10S Chics RIBIRIC RIARZB R2C R2A LI LI2 LIZ 24V Com PTCIPTC2 cL1 CL2 R1B R1C RIA R2B R2C R2A Li2 LI3 24V 1 COM PTC1 PTC2 Li The control terminals are installed with one way plug in connectors Maximum connection capacity 2 5 mm 12 AWG Maximum tightening torque 0 5 N m 4 5 Ib in A DANGER UNINTENDED EQUIPMENT OPERATION It is mandatory that One of the relay R1 or R2 must be setto kr IP Relay R1 or R2 set to trip must be wired in order to command a line contactor as shown on page 38 through 41 Failure to follow these instructions will result in death or serious injury BBV51330 08 2012 35 Wiring control terminals Electrical character
59. istics for ATS22eeeS6U range 110 Vac with 110 Vac logic inputs Terminal Function Characteristics a ATS22 control power supply 110 Vac 10 15 R1B Relay1 normally closed RIC Relay common Max switching capability RTA Relay1 normally open 5 A 250 Vac or 30 Vdc on resistive load p f 1 ROB Relay normally closed 2 A 250 Vac or 30 Vdc on inductive load p f 0 4 Minimimal commutation capability R2C Relay2 common 100 mA 12 Vde R2A Relay2 normally open LI1 Logic input 1 3 x 110 V logic inputs with 20 kQ LI2 Logic input 2 impedance LI3 Logic input 3 Umax 121 Vac Imax 5 mA NC Not connected state 1 U gt 79 V I gt 2 mA state 0 U lt 20 V lt 15 mA Turn on off time delay COM Common 110 Vac Hardware lt 15 ms e Software lt 70 85 ms anti bounce id PTE PTC probe connection PTO22 PTCA Total resistance of the probe circuit 750 Q at 25 C 77 F O Ground shield RJ45 pin 1 Not connected RJ45 pin 2 Not connected RJ45 pin 3 Common RJ45 Modbus connector for RJ45 pin4 D1 Remote terminal RJ45 pin 5 DO So Move software RJ45 pin6 Not connected e Communication bus RJ45 pin7 12 0 5 Vdc 1 RJ45 pin8 Common RJ45 shield Signal ground SNG 1 The voltage is 11 8 V 0 5 V when the communication is running but not loaded externally Maximum output current is 100 mA Layout of control terminals w w
60. l remote command parameter visible only with Modbus BBV51330 08 2012 79 Parameter Index and Modbus addresses Modbus F code and eer Modbus Factory User Ede ede Name unit Adjustment Description address setting setting Range 1 O SEPd stopped 1 nSEP not stopped 2 SErk starting rd 61 Relay 1 3 r Un running 74 nStP 4 rd ready 5 Er IP trip 6 ALr alarm re 61 Relay 2 asr I asr 75 triP rok 63 Total run time hours 7 273 Reset of trip history and counters Last start maximum SIEL 63 A o to 999 276 current SLG 53 Starts period min Ito 60 33 30 Snb 53 Number of starts l to na Number orgtants 32 oFF 11 aFF off o 0 SPCU 54 Start stop profile E I 1 36 0 control voltage 2 2 J 3 SSC 54 Start stop control 9 ere sa 35 On 1 0n on DEmE 63 Total number of starts 274 SEP rer 63 Last starting time s oto9g9g9 275 10 to 50 of full Egg 54 Initial voltage voltage by 16 30 increment of 5 10 to 50 of full bga 55 2nd initial voltage voltage U In by 40 30 increment of 5 1 Modbus code Soft starter message example a F F on the soft starter will be equivalent to 0 with Modbus protocol remote command parameter visible only with Modbus 80 BBV51330 08 2012 Parameter Index and Modbus addresses Modbus code and poe Modbus Fa
61. not exceed the max permanent current in class 10 See wiring page 26 Maximum surrounding temperature The information in the table above is based on operation at a maximum ambient temperature of 40 C 104 F and mini 10 C 50 F The Altistart 22 can be used up to an ambient temperature of 60 C 140 F as long as the max permanent current in class 10 is derated by 2 2 for each degree above 40 C 104 F Example ATS22D32Q at 50 C 122 F derated by 10 x 2 2 22 48 A becomes 48 x 0 78 37 5 A max nominal motor current BBV51330 08 2012 Selection Standard application 208 600 V supply soft starter in line connection Motor Soft starter 208 600 V 10 15 50 60 Hz 10 Nominal motor power Motor Soft starter rated Soft starter 208V 230V 230V 400V 440V 460V 500V 575v nominal current c L reference current n Soft starter FLA Motor FLA HP HP kW kW kW HP kW HP A A 3 5 4 7 5 7 5 10 9 15 14 17 ATS22D17S6 or S6U 7 5 10 7 5 15 15 20 18 5 25 27 32 ATS22D32S6 or S6U 1 15 11 22 22 30 30 40 40 47 ATS22D47S6 or S6U 15 20 15 30 30 40 37 50 52 62 ATS22D62S6 or S6U 20 25 18 5 37 37 50 45 60 65 75 ATS22D75S6 or S6U 25 30 22 45 45 60 55 75 77 88 ATS22D88S6 or S6U 30 40 30 55 55 75 75 100 96 110 ATS22C11S6 or S6U 40 50 37 75 75 100 90 125 124 140 ATS22C14S6 or S6U 50 60 45 90 90 125 110 150 156 170 ATS22C
62. nt on the terminal control the motor doesn t start in 3 wire control need to remove Run order and apply it again LI1 LI2 Control supply Motor BBV51330 08 2012 37 Wiring in line connection application diagram ATS22eeeQ and ATS22eeeS6 230 Vac control logic Inputs LI 24 Vdc 3 wire control ye o Ww ai N ws O M to KM1 N ti oO 1 L1 3 L2 5 L3 WN ETETE ARNEO ERASOEN 1 Check the operating limits of the contact for example when connecting to high rating contactors See Electrical characteristics page 35 2 Select a voltage transformer in accordance with the mains voltage 3 wire control setting In the menu Advanced I O ID set the following parameters Parameter Value Description Lo he DETE Logic Input 2 is set to start re Be F Trip relay is de energized upon trip 38 BBV51330 08 2012 Wiring in line connection application diagram ATS22eeeQ and ATS22ee eS6 230 Vac control logic Inputs LI 24 Vdc 2 wire control freewheel stop 1 Check the operating limits of the contact for example when connecting to high rating contactors See Electrical characteristics page 35 2 Insert a voltage transformer if the power voltage is higher than the Altistart 22 acceptable value Characteristics min 100 VA page 13 2 wire control setting In the menu Advanced I O JZ set the following parameters
63. o the soft starter manages automatically the fan O on always on O off always oFF O Hand manual Fan is controlled by a Logic input LI2 or LI3 CAUTION RISK OF DAMAGE TO THE SOFT STARTER When FAn is set to oFF or HAnd ensure that the soft starter mets the mounting recommendations described page 18 Failure to follow these instructions can result in equipment damage 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped BBV51330 08 2012 61 Advanced communication menu COP Add 1 Modbus address fale e O off erst O Modbus address Note the modification will be taken into account only at the next control power on _J Modbus baudrate R W 4 8 9 6 19 2 Kbps 19 2 Kbps Note the modification will be taken into account only at the next control power on With the remote keypad set 19 2 Kbps 1 Modbus format RIW O 8 bit odd parity 1 stop bit O 8 bit even parity 1 stop bit O 8 bit no parity 1 stop bit O 8 bit no parity 2 stop bit Note the modification will be taken into account only at the next control power on With the remote keypad set 8E1 _1 Modbus time out Note 0 1s on keypad becomes 1 with Modbus 1 10th s value with Modbus Trip message is SL F R W 0 1 60 0 s A WARNING LOSS OF CONTROL Check that the selection of Modbus time out will not endanger
64. odbus R W Read Write parameter value can be changed only when the soft starter is stopped Write R W parameter value can be changed when the soft starter is running If any adjustment range of the parameter Factory setting of the parameter if write is possible the parameter can be modified by the user BBV51330 08 2012 49 Configuration menu ConF Name Description Adjustment range Factory setting Soft starter rated current R Pee CMG hirs soi starter rating Maximum rated continuous current of the soft starter see pages 11 and on the Quickstart annex S1A14738 lc L value is on the soft starter nameplate Soft starter FLA Read only parameter between 17 A and 590 A 4 Connection type ae LInE NOTICE RISK OF DAMAGE TO THE SOFT STARTER This parameter must be set in accordance with the wiring type see page 30 When dL E Aissetto dLE Only the ATS22e eeQ range can be installed inside delta connection Ensure connection exactly as shown page 30 Line voltage should not exceed 440 V Failure to follow these instructions can result in equipment damage O Line in line connection O Inside delta connection of the motor Parameters automatically set when dL EH dLt Parameter Set Description code value bSE go Boost time see page 53 IE ARF Start stop control see page 54 SREL og Start stop profile control voltage see page 54 RH Ig 3 Phase sequen
65. ofile 3 If the application is instable come back to the previous profile Torque 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped 54 BBV51330 08 2012 Advanced settings menu SEt2 Name Description Adjustment range Factory setting 5 EE 2 allows you to have a 2nd set for the 5 parameters below These parameters have the same definitionas SEE They can be validated with 2 possibilities e Remotely by communication e With logic input 10 50 of full voltage Same as Initial voltage 9 O page 51 ae 200 700 of Jn 2 with LJ 2nd current limit oe hal Same as Current limit L page 51 _l 2nd acceleration time Same as acceleration time AL LC page 52 m 2nd deceleration time FrEE 1 60s LJ 2nd initial voltage U In by increment of 5 Same as deceleration time d E C page 52 J 2nd motor rated Current 0 4 Ic L upto IcLl According to the soft starter rating see pages 11 to 22 Same as motor rated current n page 50 1 Only available when Advanced mode L AL page 50 is set to O n BBV51330 08 2012 55 Advanced protections menu PrO Name Description Adjustment range Factory setting _J Under current threshold Off 20 90 In Trips the soft starter when motor current drops below set level for a time longer than under current time delay U IE Active in running st
66. on Standard application Altistart 22 Q 230 440 V supply soft starter in line connection Motor Altistart 22eeeQ 230 440 V 10 15 50 60 Hz 10 Nominal motor power Motor nominal Soft starter rated Reference current n current c L 20N poo ADN Motor FLA Soft starter FLA kW kW kW A A 4 7 5 7 5 14 8 17 ATS22D17Q 7 5 15 15 28 5 32 ATS22D32Q 11 22 22 42 47 ATS22D47Q 15 30 30 57 62 ATS22D62Q 18 5 37 37 69 75 ATS22D75Q 22 45 45 81 88 ATS22D88Q 30 55 55 100 110 ATS22C11Q 37 75 75 131 140 ATS22C14Q 45 90 90 162 170 ATS22C17Q 55 110 110 195 210 ATS22C21Q 75 132 132 233 250 ATS22C25Q 90 160 160 285 320 ATS22C32Q 110 220 220 388 410 ATS22C41Q 132 250 250 437 480 ATS22C48Q 160 315 355 560 590 ATS22C59Q The nominal motor current n must not exceed the maximum permanent current in class 10 See wiring page 30 Maximum surrounding temperature The information in the table above is based on operation at a maximum ambient temperature of 40 C 104 F and mini 10 C 50 F The Altistart 22 can be used up to an ambient temperature of 60 C 140 F as long as the max permanent current in class 10 is derated by 2 2 for each degree above 40 C 104 F Example ATS22D32Q at 50 C 122 F derated by 10 x 2 2 22 32 A becomes 32 x 1 0 22 24 96 A max nominal motor current BBV51330 08 2012 11 Selection Standard ap
67. ontrol paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link 1 Each implementation of an ATS22 soft starter must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control When changing the factory configuration record your parameter settings in the Parameter Index and Modbus addresses table starting page 77 BBV51330 08 2012 45 Programming Menu structure Two menu levels are provided Easy start up level factory setting Access to basic parameters which define the characteristics of the application to manage acceleration ramp boost level Advanced level Access to dedicated parameters which define the characteristics of the motor protections interface communication This selection will add some menus and in the particular case of Monitoring menu it will add some parameters Menu selection Easy start up level or Advanced level Scroll up or down using the forward and backward keys until you reach a n F menu and press the ENT key
68. or ATS22e0eS6 Fan 230 V ATS22eeeS6U Fan 110 V 20 BBV51330 08 2012 Mounting Fan option Fan dimensions for frame sizes ATS22D17 to C17 For frame sizes D17 to D88 the fan is sold separately 1 Fan kit ATS22 a b k e H G G1 X D Weight mm mm mm mm mm mm mm mm mm kg in in in in in in in in in Ib D17 A D32 130 265 40 8 5 248 100 65 250 7 1 2 5 1 10 4 1 6 0 33 9 8 3 9 2 6 9 8 0 28 2 6 D47 D62 B D75 145 295 40 8 5 278 115 80 276 7 1 4 5 7 11 6 1 6 0 33 10 9 4 5 3 1 10 9 0 28 3 1 D88 C11 c C14 150 350 40 8 5 333 120 85 331 7 1 6 5 9 13 8 1 6 0 33 13 1 4 7 3 3 13 0 28 3 5 C17 1 The voltage of the fan has to match the control voltage of the soft starter ATS22e0eQ or ATS2200eS6 Fan 230V VW3G22ee0e eee 400 for size A 401 for size B or 402 for size C ATS22eeeS6U Fan 110V VW3G22Ueee eee 400 for size A 401 for size B or 402 for size C BBV51330 08 2012 21 Thermal protection Soft starter thermal protection The thermal protection is provided by the temperature sensor installed on the heatsink Motor thermal protection Standard IEC 60947 4 2 defines the protection classes giving the starting capacities of the motor warm or cold start without thermal faults Different protection classes are given for a COLD state corresponding to a stabilized motor thermal state
69. personnel or equipment in any way Failure to follow this instruction can result in death or serious injury or equipment damage 1 Command channel R W LCL O local command with the control terminals O remote command Modbus Note During soft start and soft stop parameters values written by Modbus are not taken into account LI1 must be activated LI1 1 to allow the remote command 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped 62 BBV51330 08 2012 Advanced monitoring menu SUP Code Name Description R W Range _l Last starting time Starting time is the duration to start the motor _ Last start maximum current Displays last starting maximum current Ll Last trip Displays last trip message See trip codes page 75 L Trip current Displays motor current value upon last trip LI Total run time Displays motor total run time _1 Total number of starts Displays total number of starts L Total number of trips Displays total number of trips L Trip history 1 Displays the trip message occurred before LFt L Trip history 2 Displays the trip message occurred before dEF1 L Trip history 3 Displays the trip message occurred before dEF2 L Trip history 4 Displays the trip message occurred before dEF3 L Trip history 5 Displays the trip message occurred before
70. plication Altistart 22 Q 230 440 V supply soft starter inside delta connection Only the Altistart 22eeeQ can be installed inside delta connection NOTICE RISK OF DAMAGE TO THE MOTOR ATS22eeeS6 and ATS22eeeS6U must not be installed inside delta connection Failure to follow these instructions can result in equipment damage Motor Soft starter 230 440 V 10 15 50 60 Hz 10 Nominal motor power Line current In setting Soft starter Soft starter 230 V 400 V 440 V Motor FLA 1 Line current V3 rated current c L reference soft starter FLA kW kW kW A A A 5 5 11 15 25 14 4 17 ATS22D17Q 11 22 22 48 27 7 32 ATS22D32Q 18 5 45 45 70 40 4 47 ATS22D47Q 22 55 55 93 53 7 62 ATS22D62Q 30 55 75 112 64 7 75 ATS22D75Q 37 75 75 132 76 2 88 ATS22D88Q 45 90 90 165 95 3 110 ATS22C11Q 55 110 110 210 121 2 140 ATS22C14Q 15 132 132 255 147 2 170 ATS22C17Q 90 160 160 315 181 9 210 ATS22C21Q 110 220 220 375 216 5 250 ATS22C25Q 132 250 250 480 277 1 320 ATS22C32Q 160 315 355 615 355 1 410 ATS22C41Q 220 355 400 720 415 7 480 ATS22C48Q 250 400 500 885 511 0 590 ATS22C59Q 1 Line current is maximum 1 5 cL Also the In setting must not exceed c L Example for a 400 V 110 kW motor with a line current of 195 A the minimum soft starter rated current c L 195 1 5 130 A Thus select ATS22C14Q The nominal motor current 7 must
71. pplications that use a full voltage bypass scheme an external overload relay can be coordinated to protect conductors from a high impedance ground trip General wiring practices When wiring ATS22 soft starter follow the wiring practices required by national and local electrical codes In addition follow these guidelines e Use metallic conduit for all soft starter wiring Do not run control and power wiring in the same conduit e Separate metallic conduits carrying power wiring or low level control wiring by at least 80 mm 3 in e Separate non metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low level control wiring by at least 305 mm 12 in Always cross power and control wiring at right angles Keep the control circuits away from the power cables Adaptation to line input The control circuit is completely independent of the power circuit To apply control voltage follow the instructions on the label located on the soft starter terminal strip Connect single phase voltage of 110 or 230 Vac supply to terminals CL1 and CL2 The power circuit adapts automatically to the input line voltage and frequency over a range of 230 to 440 V for ATS22eeeQ soft starters and over a range of 208 to 600 V for ATS22eeeS6 and ATS22eeeS6U soft starters 28 BBV51330 08 2012 Wiring Power Requirements Connect the control supply CL1 CL2 ensuring that it is off according to the model number of
72. range Factory setting _ Number of starts Limiting the number of soft starts and soft stops during an adjustable period of time This period is set with SL L When the number of soft starts and soft stops is above the Snb value during 5 G period the trip message is SnbForkbS Example 1 514 6 5L G 30 min and dEC Free 6 starts are allowed in 30 min period If you do 7 starts you will have 5 n b F trip message Example 2 57b 6 5L G 30minand JEC 10 3 starts and 3 stops are allowed in 30 min period If you do 4 starts you will have 5 n b F trip message R W 1 60 min 30 min Ll Starts period See 5 n b above R W 0 0 1 0 0 no pulse _1 Boost time by increment of 0 1 Intended to start high friction loads that require high starting torque for a short time A pulse of 80 L In without current limit is initiated to break the load free Pulse duration is adjustable 0 1 1sec After this pulse the voltage is ramped down to the initial voltage setting before ramping up again to full voltage according to start parameters settings Voltage 4 Note b SE is inactive 0 when dL E A d L E Inthis case b SE value 100 is not used and is not relevant 80 60 40 20 0 1 s on keypad becomes 1 with Modbus 1 10th s value with Modbus fart Run 0 1 to 1s 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped
73. re that the power is off O Check and Connect the control supply on CL1 CL2 5 Configure the soft starter page 45 O Power on control and do not give a start command O Adjust U n line voltage O Adjust n motor rated current 6 Start BBV51330 08 2012 7 Receiving and handling Introduction The ATS22 offers acceleration and deceleration control of standard three phase asynchronous induction squirrel cage motors The ATS22 controls the motor performance based on the motor torque rather than simple voltage or current based control Advanced control algorithms are incorporated to help smooth rotation throughout the starting ramp and reducing mechanical instability at the end of starting A digital keypad display is provided for soft starter setup and motor performance display The ATS22 is available in 15 rated currents from 17 to 590 A ATS22 are rated for use from 208 to 600 V motors and are self adjusting for a 50 or 60 Hz supply frequency This user manual covers the technical characteristics specifications installation wiring programming and troubleshooting of ATS22 Terminology Some of the terms and acronyms used in this manual are defined in the table below Term Definition Soft starter Full Load Amps Soft starter FLA This value is on the soft starter nameplate IcL lc L Soft starter rated current Motor Full Load Amps This value is on the motor nameplate Motor FLA The rated current of
74. reader bar to the two lifting holes on top as shown below e Ina horizontal position with the back of the soft starter resting on a pallet be NTT Package content Soft starter e Quick Install guide Package of screws for frame sizes C D and E Allen key supplied with size B products BBV51330 08 2012 Selection Torque characteristic Is Ts and Is Direct on line starting of an asynchronous motor Ts1 Total torque range available with an Altistart 22 which is dependent on the limiting current L E page 51 The progression of the soft starter is controlled by the motor torque within this range Tr Resistive torque which must always be less than the Ts1 torque ILt i Te Re a _ a JTr Ts r La 0 0 0 25 0 5 0 75 4 N Ns Soft starter selection S1 motor duty corresponds to starting followed by operation at constant load enabling the thermal stability to be reached S4 motor duty corresponds to a cycle comprising starting operation at constant load and an idle period This cycle is characterized by a load factor The Altistart 22 must be selected depending on the type of application standard or severe and the nominal power of the motor Standard or severe applications define the limiting values of the current and the cycle for motor duties S1 and S4 These duties are described in the IEC 60034 1 Standard application Example centrifugal pump In stand
75. rotective device ratings shown on the Quickstart annex S1A14738 Do not connect the soft starter to a power feeder whose short circuit capacity exceeds the soft starter short circuit withstand rating shown on the Quickstart annex S1A14738 Failure to follow these instructions can result in death serious injury or equipment damage e Power factor correction capacitors should not be connected to a motor controlled by an ATS22 soft starter If power factor correction is required the capacitors must be located on the line side of the soft starter A separate contactor should be used to switch the capacitors off when the motor is off or during acceleration and deceleration Refer to bulletin No 8638PD9603 NOTICE RISK OF DAMAGE TO THE SOFT STARTER Do not connect power factor correction capacitors to the load side power circuit of the ATS22 Do not connect loads other than motors for example transformers and resistors are forbidden Failure to follow these instructions can result in equipment damage e The ATS22 uses solid state power switches to control motor power When checking the condition of conductor or motor insulation do not connect the high potential dielectric test equipment or insulation resistance tester to the soft starter since the test voltages used may damage the soft starter Always disconnect the soft starter from the conductors or motor before performing such tests NOTICE RISK OF DAMAGE TO TH
76. sizing of the soft starter motor in relation to the mechanical requirement e Check ILt value if the value is too low the motor may not reach acceleration and full speed bS Too many starts e Wait 5 minutes for frame size A e Wait 15 minutes for frame sizes B C D and E b 5 appears after 5 n b F trip message when trying to reset the soft starter before end of the timer HEF Motor underload undercurrent e Check the values of U Id and U E parameters in P r O menu page 57 HSF Under voltage or no voltage e Check U In U5 d and USE parameters in Pr O menu Check line voltage Remote keypad messages Display Message Description In TE On initializing itself Microcontroller initializing Communication configuration searching CONE flashing Communication It has 50 ms time out interruption This message is shown after 20 times retrying A fT flashing Key alarm Key has been held consecutively more than 10 seconds Membrane switch disconnected e Keypad waked up while a key is holding ae flashing Confirm trip reset This is shown when First time STOP key has been pressed while the soft starter has tripped in detected fault dEUE flashing Soft starter mismatch Soft starter type brand did not match with keypad type brand ONE flashing ROM trip Keypad ROM detected fault FANE flashing RAM trip Keypad RAM detected fault CPUE flashing CPU trip Keypad CPU detected fault
77. t and damp proof enclosure 6 lt 60 C 140 F xo B e ATS22 6 i internal ambient temperature 0 e external ambient temperature fy Follow the instructions in this section in order to meet NEMA Type 12 IP54 degree of protection Do not use insulated or non metallic enclosures as they have poor thermal conduction Provide a stirring fan to circulate air inside the enclosure and to help prevent hot spots in the soft starter This allows operation of the soft starter in an enclosure with a maximum internal temperature of 60 C 140 F Ensure that the ambient temperature around the soft starters does not exceed this limit Derate the soft starter current c L by 2 2 per C for temperatures above 40 C up to 60 C 104 F up to 140 F Thermal considerations for sizing enclosures When mounting the ATS22 soft starter in an enclosure use the enclosure manufacturers recommendations for proper sizing based on thermal considerations For this it is necessary to sum the power dissipated by each device in the enclosure Table hereafter lists the steady state and starting power dissipations for the ATS22 soft starter operating at rated current Power dissipated by the soft starters at their nominal current Soft starter Power Control supply reference Frame Ic L During starting Steady state Electronics Shorting Fans size total power total power contactors at3 5 Ic L b
78. t be installed between the input line and the soft starter A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH The solid state switches of the ATS22 soft starter s power circuit do not provide complete isolation from the AC line Due to leakage currents through the solid state switches hazardous voltages can be present on the soft starter load side power circuit whenever power is applied to the line side of the soft starter e Disconnect all power before servicing the soft starter or motor Failure to follow these instructions will result in death or serious injury e When using an isolation contactor the contactor must close before or at the same time as the application of the soft starter run command If line power is not detected at the L1 L2 and L3 terminals of the soft starter within 500 ms of this run command a Phase Failure trip will occur External overcurrent protection devices OCPD either fuses or a circuit breaker must be installed on the line side connections of the ATS22 soft starter The maximum recommended OCPD rating along with the associated soft starter short circuit withstand rating is listed on the Quickstart S1A14738 26 BBV51330 08 2012 Wiring A WARNING INADEQUATE OVERCURRENT PROTECTION An overcurrent protective device must be installed on the line side of the ATS22 to achieve published short circuit withstand ratings Do not exceed the maximum overcurrent p
79. talling or operating the Altistart 22 Installation adjustment repair and maintenance must be performed by qualified personnel e The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment Many parts of this soft starter including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present Before servicing the soft starter Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position e Install and close all covers before applying power or starting and stopping the soft starter Failure to follow these instructions will result in death or serious injury Good wiring practice requires the separation of control circuit wiring from all power line and load wiring Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run them in the same conduit This separation reduces the possibility of coupling electrical noise between circuits Follow these precautions when installing the ATS22 soft starter e Voltage and frequency specifications for the input line must match the soft starter configuration e A disconnect switch mus
80. tect it Soft starter catalog numbers Catalog numbers are composed with Soft starter rating 1 Power and control voltage S FF Product symbol AlT 8212 Q 230 440 V 230 Vac control supply 24 Vdc logic inputs s6 208 600 V 230 Vac control supply 24 Vdc logic inputs selu 208 600 V 110 Vac control supply 110 Vac logic inputs 1 The range is composed of 5 physical frame sizes distributed in 15 ratings from D17 to C59 see page 11 8 BBV51330 08 2012 Receiving and handling Handling the soft starter Hoisting the ATS22 The ATS22 range comprises 5 frame sizes with various weights and dimensions Small soft starters can be removed from their packaging and installed without a handling device A handling device must be used from ATS22C21e00e to ATS22C59eee for this reason they are supplied with lifting holes A WARNING HANDLING AND LIFTING HAZARD Keep the area below any equipment being lifted clear of all personnel and property Use the lifting method as shown below Failure to follow these instructions can result in death serious injury or equipment damage Do not remove the ATS22 from the carton until it is at the final installation site Handle the soft starter carefully after removing it from the carton to avoid damage to the internal components frame or exterior Once removed from the carton the soft starter can be handled e With a hoist When hoisting the soft starter attach a sp
81. terminals Write access to the parameters from the Modbus link is prohibited Reading is possible Note LI1 must be activated LI1 1 to allow the remote command A switch can be used on LI1 if a local stop by the terminal is needed In this case the stop will be in freewheel BBV51330 08 2012 65 Command channel Behavior on channel change In the O P menu Advanced communication the active channel can be changed via E r L parameter Code Name Range Default value Ler command channel 0 local command 0 1 Remote command Modbus C Er L parameter is a configuration parameter that can be modified when the motor is stopped Inthe O menu Advanced IO a Logic input can be assigned to local command Code Name Value L Fg Logic input 2 L IL Forced Local command orL 3 or logic input 3 The local remote input is active at level 1 When the input local remote is active the active command channel is the local channel When the local force function is active from a Logic input the parameters can only be written by the local HMI or the external keypad If written by Modbus function 6 or 16 the exception 1 bad function is sent back When the local force function is active Modbus command word and parameters can be written also by Modbus The Logic input assign to Forced local command has the priority on bit 15 from Modbus command word If LI3 is assigned to LIL and LI3 1 e
82. the motor must be connected to the correct analog input see page 25 This protection is independent of the Motor thermal protection H P Both types of protection can be used simultaneously O off No PTC probes are not activated O on PTC probes activated Wire the probes Note Trip message is JE F 1 Overload protection H determines if and when the overload protection is active O off the overload protection is disabled O Erun the overload protection is enable only during the steady state U n O On the overload protection is always enable Note Trip message is OL F 1E H setto a F F resets the thermal state of the motor when the soft starter is stopped CAUTION RISK OF DAMAGE TO THE SOFT STARTER AND THE MOTOR e When H oF F it is recommended to use PtC probes to protect the motor against overheating e When E H E r Un itis recommended to set L 5 to the maximum start time of the installation to protect the installation in case of motor stalling Failure to follow these instructions can result in equipment damage 1 Only available when Advanced mode L AL page 50 is set to O n Write only when the soft starter is stopped BBV51330 08 2012 59 Advanced IO menu lO Name Description Adjustment range Factory setting i Logic input 2 start for a 3 wire control run for a 2 wire control 2nd 2nd set of parameters EtF external detected fault rSt remote res
83. the soft starter ATS22e0eeQ 230 V 10 and ATS220eees6 220V 15 115V 10 ATS22eeeS6U 110 V 15 Connect the power line supply 1 L1 3 L2 5 L3 ensuring that it is off according to the model number of the soft starter ATS2200e0Q is i 10 15 ATS22eeeS6 208 V gt or 600 V 10 15 ATS22e0eeS6U Connect the motor 2 T1 4 T2 6 T3 ensuring that its coupling corresponds to the supply voltage Note If the ATS22eeeQ is used inside delta connection follow the recommendations on page 12 and the diagrams on page 30 Bypass contactor NOTICE RISK OF DAMAGE TO THE EQUIPMENT The motor phase loss detection of the 3 phases is only active at the startup of the soft starter It will not be detected if the loss occurred while the soft starter is already in running state When downstream contactor is used in the sequence The contactor must be closed before to apply the run command to the soft starter Ensure that contactor will not be released while the soft starter is already running Failure to follow these instructions can result in equipment damage An internal bypass contactor is integrated into all ATS22 soft starters The bypass contactor is activated when motor lt 120 In AND U motor 100 input line voltage Block diagram of the power part of the Altistart 22 ATS22eeeQ range ATS22e00eS6 and ATS22eeeS6U ranges 1 4 3 L2 5 L3 1 L1 3 L2
84. tive in this case the response located at the top of the next page is sent by the Altistart 22 rather than the response described above BBV51330 08 2012 71 Modbus Function Error management Exception responses An exception response is returned by a slave when it is unable to perform the request which is addressed to it Format of an exception response Slave Response Error CRC16 no code code Lo Hi 1 byte 1 byte 1 byte 2 bytes Response code request function code 16 80 Error code 1 The function requested is not recognized by the slave 2 The bit or word addresses indicated in the request do not exist in the slave 3 The bit or word values indicated in the request are not permissible in the slave 4 The slave has started to execute the request but cannot continue to process it completely CRC16 calculation The CRC16 is calculated on all the message bytes by applying the following method Initialize the CRC 16 bit register to 16 FFFF Enter the first to the last byte of the message CRC XOR lt byte gt gt CRC Enter 8 times Move the CRC one bit to the right If the output bit 1 enter CRC XOR 16 A001 gt CRC End enter End enter The CRC obtained will be transmitted with the low order bytes sent first followed by the high order ones unlike the other data contained in Modbus frames XOR exclusive OR 72 BBV51330 08 2012 Connection to RS485 bus Standard schemat
85. ven if bit 15 1 the Forced local command is active When CTRL Modbus and LI force local command activated then a Modbus request 6 or 16 sends back an exception code 1 illegal function When on Modbus only LI1 stop is taken into account Command word The control register write definition is changed as follows The Altistart 22 incorporates one control register intended for controlling the Altistart 22 Address The control register address is 752 In order to control the Altistart 22 using the control register e Use Function 16 or function 6 e Use Address_High page 2 e Use Address_Low 240 OFOH Write to one register only e Set comm_control r L to 1 for Modbus Bit Function Comment bit O RUN STOP Write 1 On to RUN Write 0 OFF to STOP in configured stop DEC parameter bit 1 reserved bit 2 reserved bit 3 trip reset Write 1 to reset bit 4 reserved bit 5 reserved bit 6 reserved bit 7 reserved bit 8 reserved bit 9 reserved bit 10 Freewheel stop Write 1 to set freewheel deceleration linked with bit 0 bit 11 2nd set of parameters Write 1 to enable second set of parameters bit 12 reserved bit 13 reserved bit 14 reserved bit 15 Forced local command Write 1 On forces local command 66 BBV51330 08 2012 Command channel Status word The Status register address is 256 e Use Function 3 only e Use Address_High pag
86. y when the soft starter is stopped 50 BBV51330 08 2012 Settings menu SEt Name Description Adjustment range Factory setting 10 50 of full voltage by increment of 5 Sets the motor s initial starting voltage Initial voltage should be set in order to produce motor rotation as soon as the voltage is applied to the motor If set too low the motor will rotate later after the Run signal Voltage 100 t 90 is set by increment of 5 with the HMI And 90 is set by increment of 1 only with the communication network 30 10 0 Run 200 700 of In with max 350 of keL L Current limit Set the motor current limit applied during the soft start With the maximum load the ILt should be set to a high enough value to allow motor start Current limit is not operating during Run and Soft stop If the application requires more 350 c L the soft starter must be oversized Time s NOTICE RISK OF DAMAGE TO THE SOFT STARTER By communication network do not set L above 350 of Ic L Failure to follow these instructions can result in equipment damage _ Max start time R W 1 250s 15s Set the maximum start time The time calculation is between the start order and Run Led light on motor runs at full voltage and bypass contactor on Used to prevent a longer start time than expected Note Check that ACC is lower than tLS
87. ypass 1 A W W W W W ATS22D17 A 17 208 5 ATS22D32 A 32 404 10 20 14 2 ATS22D47 A 47 562 14 ATS22D62 B 62 781 19 ATS22D75 B 75 1016 23 20 20 2 ATS22D88 B 88 1060 26 ATS22C11 Cc 110 1345 33 ATS22C14 Cc 140 1548 42 20 20 2 ATS22C17 Cc 170 1922 51 ATS22C21 D 210 2596 63 ATS22C25 D 250 3275 75 ATS22C32 D 320 3699 96 ae 14 20 ATS22C41 D 410 5147 123 ATS22C48 E 480 6396 144 20 44 40 ATS22C59 E 590 7599 177 1 For ATS22eeeQ ATS22eeeS6 and ATS22eeeS6U frame sizes A B and C the shorting contactor power is included in the electronics 2 Optional fan kit Example for an ATS22D47 Example for an ATS22C48 Power dissipated during starting 562 W Power dissipated during starting 6396 W Power dissipated in steady state 14 W Power dissipated in steady state 144 W Power for Control supply 20 W without fan 34 W with fan Power for Control supply 74 W BBV51330 08 2012 19 Mounting Fan option Fan for frame sizes A B and C Connections between the fan and the ATS22 Tightening torque 3 5 N m 31 Ib in As 2 different fan options could be connected to the ATS22 according to the fan voltage matching the ATS22 control voltage the connector is different according to the voltage to help avoid wrong assembly and misuse 1 The voltage of the fan has to match the control voltage of the soft starter ATS22eeeQ

Altistart 22 - Schneider Electric

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