TB6560HQV3-T3 3 AXIS DRIVER USER MANUAL - Zbi-Mar
Contents
1. Open the MACH3 as Fig6 there are some common buttons then let us set up it 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN HA Mach3 CNC Controller File Config Function Cfo s View Wizards Operator PlugIn Control Help Si iue A It2 ToolPath Alt4 Offsets ARS Settings Alt6 Diagnostics Alt 7 Mill gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 INS Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe_Z Setup Save Settings Scale HE 1 0000 Load Wizards Wizards Conversational File NoFileloaded oFileLoaded File Loaded Edit G Code Recent File Close G Code Load G Code Set Next Line Line o Run From Here ess Reset Rewind Ctrl W Single BLK Alt N m Reverse Run Block Delete fl M1 Optional Stop JE Flood Ctri F B cv Mode Auto Tool Zero Remember Return On Off Emerg Z inhibit G Codes M Codes 0 000 Histo Clear Elensed 00 00 00 Jog ON OFF Ctrl Alt J Eig7 mach3 setting menu Shown in Fig7 open the CONFIG menu under the PORT amp PIN menu 17 FRO 100 100 ge RPM NOT S ov Oo OverRidden Semmen PYS FRO 6 00 _ Units Min 0 00 Spindle Speed Units Rev poo seed Mach3Mill CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Pro2. Microstepping setting M1 M2 Decay mode setting D1 D2 8 1 Current decay mode setting Pls use 12 24V gt 4A switching power supply Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 100 ON OF 25 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN OF ON S50 OF OF 0 Di D2 Working mode ON ON Fast decay OF ON 50 fast decay ON OF 25 fast decay OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a f
3. 000000 20 200000 i eee 1 0000 M3 560 000000 G43H5 GO X0 000000 Y0 000000 Zz0 200000 44 FAQEN VA NNANEN TF N ANNNNN File D Mach3 GCode roadrunner tap m e Edit G Code Rewind Ctrl W FeedRate R t File Single BLK Alt N ecen m OverRidden FRO SRO Close G Code Reverse Run m _ fears 100 100 ead code Block Delete m i ao 2001 va amp amp Set Next Line M1 Optional stop _ I UYYY Line 0 Flood Ctl F Auto Tool Zero FRO 6 00 RPM 0 Run From Here Remember Return Feise S ov 0 Elapsed 00 00 01 J 6 0 On Off Z Inhibit Jog ON OFF Ctrl Alt J Units Min 0 00 Spindle Speed Units Rev Sane G Codeail M Codes 0 000 History Clear Mach3Mill Fig 12 Qpen G file When all setting is ok then open the G code as Fig 12 21 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN BREAD O Code 5 E bal tap LJ E balld tap RAIS E Cross tap 3 E NestCircle tap B roadrunner tap aH r Shapes tap os SE y s e No File Loaded Z 8 RAE Edit G Code AERE WFA N roadrunner x HF 0 TERE I C tap z HK M Rea G Remember Return eedrate 6 00 O00 On Off Elapsed OO n rx U s s Reset Emergen Z inhibit Units Min 0 00 G Codes M Codes 0 000 nits Rev 0 00 History Clear ReConfiguration Estop Mach3Mill Fig 13 Open the MACH3 with G code self test 22 100 ge RPM 0 S ov 0 Spindle
4. Speed CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Wacht CWC Control Application Eile Config View Wizards Operater Help Progra ham ART MDI AZ Tootath Ant Offsets AMS Settings ANG Diagnostics AMT Prisiitiriiiit ttt y i E 10 OU SORE Ree eee eee ssrssssssssrenesa Saree ee ese renee Aa eter ann ee ree eee eee e ene nee eneee File fNo File Loaded Load Wizards _Cormcer sattionat Edit G Code _Rewind Cul W Recem File Single BLK AR N E Close G Code _ Reverse Run _Load G Code Block Delete BE Set Next Line M1 Optional Stop B Line 0 ood Culfa Auto Tool Zero Run From Here J Remember Return Elacsed 00 00 00 i y more Jog OWOFT CoLAnS GCodes M Codes eel Fig 14 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run Also if you need to manual then you can press TAB key to open the manual control panel File No File Loaded Edt G Code Rewind Cult Recem File Sinule BLK ARN Close GCode_ Rovere Rum Load GCode A Block Delate JEE Set Next Line M Optional Stop EN s o Flood C F i Run From Here Reset G Codes M Codes Histo is e s CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Fig 15 Note 1 pls use
5. Wree oeeo aeee M oo e W oeoo 11 9 The connection of kinds of stepper MOtOTS cccccceesceesseedfecetbaccsseeesesenbacesseeesseeesehesestagecseees 11 10 The choice of stepper motor and power SUPDLY ccccceesteceeseceuDaeceseesessecelbecsecesasenseeeeeees 13 11 MACH software user manual cceceeceesecececececeseeleeceseceseullnescecseececceDbecececeeceeeseeseeeceeeeeeeees 15 11 1 Mach3 Open c ceccececccsteceereceereeetes cere e Rp reece Mag eee 15 11 2 Mach3 sofware setting ccccecegeeceee Re eee MQ yeccssestereessseeensteessnessereses 16 11 3 Limit switch s mach3 setting R QR Re Be ec ccetecserecsereeersneesenees 20 11 4 Run of the G code Mem Re Nps essesssesscesscenssenesenssenesensseneseneeones 21 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies tothe advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 3 axis engraving machine dri
6. a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined 3 TB6560T3V1 Driver Board tntroduction The company introduced TB6560T3V1 is the company s
7. accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows 1 it can drive three axis The 4 axis expansion to facilitate your needs 4 axis machining when working 2 Spindle relay output easy to use software such as mach3 to control spindle start and stop 3 Semi flow control functions and effective to stop the motor when the currentis reduced to a minimum 4 Interface with a fan you can add fan under your choice 5 With 3 wire 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 6 Standard parallel port interface support for MACH2 KCAM4 series software 7 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 11 Using RC 7414 automatic semi flow the current automatic reduce when stepper motor stop to down the heat 4 TB6560T3V1 Appearance The microstepping and Fan port Three axis current decay mode setting of choose any two setting of DIP switch DIP switch pins for fan 12 36V DC i
8. arasa DT er inite Encoder MPG s Spindle Setup Port Setup and Axis Selection Motor Outputs a o Ei o x 0 Ei 0 E 0 iw 0 0 Tins 2 L 14 16 and IT are output pins Bo other pin Flood CulF fl Auto Tool Zero Run From Here Remember Retum Elapsed 00 00 00 Fig 10 19 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Pls amend the software setting according to this board definition then select the Output Signas as Fig10 1 is Enable and 14 is relay 11 3 Limit switch mach3 setting Click input signal setting as Fig11 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs Output Signals Oo 1 o H Oo o o o x D x x o x x o x o x x o x x i x a x x o x x o x 0 inputs Only these 5 pin Block Delete il _SetNext Line wt optiona stop Line Flood Ctri F i Run From Here 20 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 11 4 G Code run Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help Pe DI Alt2 ToolPath Alt4 Offsets At5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s Exit RW Zer n Scale mmm _A FV VUYy 1 0000 i Scale k 1 0000 jj Scale mmm Feo 000000 a el Y f GO X0 000000 Y0
9. desktop PC 2 pls use Win2000 or XP system 3 pls not connect or disconnect the motor when board is power on otherwise maybe burnt the ICs 4 after install the mach3 pls re start the PC 5 pls must be wiring connect right if wrong will burnt the board 6 after mach3 setup check the motor whether is self locked 24
10. CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN TB6560HQV3 T3 3 AXIS DRIVER USER MANUAL CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN CATALOGUE VOW GL VIG WA foc cate cs cs ENE tees da Fado iada on ets oa Bade dada Rises da E EAEN 2 2 TBO560AHQ advantag cccccscccsssccssecesseessecesecesseeceseecsseecssceeseseeesseessseecsseecseseeeessessseeenseeesseeenes 3 2 1 At low speed operation System Advantages ccccccccsscecssecessecseeeeeeeseeeeseeeeseeenseeeaes 3 2 2 In high speed operation System Advantages ccccccccssscceeseeeseeeeseeceseeesseeeeeeesseeenseeenss 4 3 TB6560T3V1 Driver Board Introduction ceccesecsseessecesecesecececececceccecceceeecceceeceneseaeeaeenes 4 4 TB6560T3V Lconnection drawing ccccecscceesscessseessneeeseceeneeesseeeseecsececeeseeesseecsseeesaeeseseeeseeenseees 5 5 Fhe definition of parallel port piss ee citer hes ee eh hates eee ted ig eee ee eee 5 6 The connection ofa axis syisa a nh oan ee 7 7 The connection of limit swe Danena RAEAN EER OE e a AE 8 8 The setting of current microstepping decay mode sssesesesseeseeeseeeseeeseee seadb nesseessee re Dhsseessessseesee 9 Salis e CUrrent Setin e neee a n a R a aa a a A a 9 8 2 microstepping setting e eessesssesssrsserssoesseesseesseesseesseesseesseespsseees ee Mess Ge e ea 10 8 3 decay mode setting seeeseeeseeeseeessessseessresseessressreseeee eeaeee
11. e level of the decision of the high speed electrical performance while the current settings determine the motor output torque 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor in parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current sett
12. gram Run Alt 1 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Topit Sigal Output Signals Port 1 Port Haxl Mode V Port Enable Port Enable 7 Max CL Mode enabled 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 Bora rett Pins 2 9 as inp Restart if changed I Sherline 1 2 Pulse mo ModBus InputQutput Suppo CASO000Hz 60000hz D ModBus PlugIn Supported 65000hz y Si0hz C 100khz 7 TCP Modbus support Event Driven Serial Cor Servo Serial Link Feedb Note Software must be restarted and motors kernel speed is _Run From Here Dwell CV Mode Remember Return Feedrate S ov f na a ti Elapsed 00 00 00 6 00 On Off an rgency Mode Active Z inhibit Units Min 0 001 Spindle Speed G Codes M Codes 0 000 Units Rev 0 00 DA Mach3Mill Fig8 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 configuration pin definitions 18 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN i FA Escoder IPG Spindle Setup Mill Options Port Setup and Acis Selection Motor Outputs Input Signals Output Signals Dr LowActlve Sep Low AC Step Port Dir Port x x i x Ine Flood Cult E Auto Tool Zero 7 Run From Here RCN
13. ing 15 30 minutes after you run motors such as the motor temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 11 MACHS3 software introduction 11 1 Mach3 activate Session Profile Current Profiles Create Profile Delete Profile Cancel qE Fig 5 open MACH3 Shown in Fig5 open the MACH3 software and then select mach3MILL then OK CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S 11 2 Mach3 software setting HA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 Rewind Ctrl W Single BLK AlN ij Reverse Run Block Delete J M1 Optional Stop J Flood Ctrl F B On Off Emergency Mode Z inhibit G Codes M Codes 0 000 Edit G Code Recent File Close G Code Load G Code Set Next Line Line 0 Run From Here Auto Tool Zero Remember Return Elapsed Fig 6 mach3 main interface EMAIL SWJ_119 YAHOO CN MDI Alt2 ToolPath Alt4 Offsets At5 Settings Alt6 Diagnostics Alt 7 Mill gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 SRO 100 8 t RPM J S ov 0 Units Min 0 00 Spindle Speed Units Rev i el a Mach3mMill FRO _ 6 00 ee
14. irst a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 8 2 microstepping setting Boardwmarked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution M1 M2 Working mode OFF ON 1 16 ON ON 1 8 ON OFF 1 2 OFF OFF 1 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 8 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 102 to set the value of switching current setting a Current 25 2 5A 50 2 5A 75 2 5A 100 2 5A 9 The connection of kinds of stepper motors 4 lead wires stepper motor CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN Aa 6 lead wires stepper motor NO CONNECT NO CONNECT 8 lead wires stepper motor 12 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN A B B Stepper motor A A B B connection AP AM BP BM f board port 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltag
15. n low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 Imhigh speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip 3 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN functionality to meet nearly every minute to switch from
16. nput voltage Fig 1 5 Interface and its definition CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN sh oa o i a aH pa Parallel port Fig 2 25 pin parallel port control is defined as follows DB25 control pin PIN The pin of the drive board Comment 1 EN Allaxes enable 2 STEPX X First axis pulse signal 3 DIRX X First axis direction of the signal 4 STEPY Y Second axis pulse signal 5 DIRY Y Second axis direction of the signal 6 STEPZ Z Third axis pulse signal 7 DIRZ Z The third axis direction of the signal 10 LIMIT 1 Limit input interface 1 11 LIMIT 2 Limit input interface 2 12 LIMIT 3 Limit input interface 3 13 LIMIT 4 Limit input interface 4 14 Relay 15 Blank 16 STEPB B 4th axis pulse signal 17 DIRB B 4th axis direction of the signal 18 25 GND CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 6 The 4 aixs expansion port connection GND EN Enable CWC Dir PU CK Step BY Output Fig 3 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 7 The limit switch port connection YCC The 4th axis limit switch Z axis limit switch Y axis limit switch X axis limit switch Fig 4 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN 8 The setting of current microstepping and current decay mode adjustable
17. ve using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ_119 YAHOO CN function support MACH2 MACHS3 Series software support KCAM4 Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications suchas the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibratio
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