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XPSMCWIN User Manual

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1. device 24 V 24 V F1 S1 012345 6000 a 3l xd low e Operating Modes A1 817 6 51 4 3 2 1 11 i2 ig i4 ib ie i7 i8 i9 110111112113114 1151116 13 23 1 33 34 1 Safety Controller lyn Ko XPSMC16 TER T Le MESS 7 zi A uc J 7 jr K k y LOGIC Channel 1 Channel 15 Channel 1 Channel 115 Channel 1 Channel 1 uc il J J J J k Bey Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 I I 1 ji A2 IGNDIGNOIGND o1 02 03 04 05 06 14 24 34 44 OV 33003281 225 Wiring and Functional Diagrams Timer Functional The following image represents the functional diagram of the Timer device for the Diagram On Off Delay On Delay z o a Input Output Time delay Off Delay z 9 z a Input Output 2 85 delay 226 33003281 Wiring and Functional Diagrams The following image represents the functional diagram of the Timer device for the On Off Pulse On Pulse Power ON Input Output Pulse Time Off
2. Stop 230V 230V 24 V 24 V F1 F2 F3 1 1 1 1 2 53 qf qUf gt Emer Emer Emer gency gency gency Stop 1 Stop2 Stop3 1 8 7 6 5 4 3 2 1 i1 i2 i3 ib i6 i7 ig i9 i10 i11 112 i13 i14 i15 i16 13 23 33 34 1 Safety Controller T XPSMC16 0 nm na pj dt mi LOGIC Channel 1 Channel 1f Channel Jum Channel Jum Channel 1 Channel 1 1 T K2 k4 A Y Channel 2 Channel 2 Channel 2 Channel 2f Channel 2 Channel 2 AS GNDIGNOIGND 01 92 03 M 05 06 14 27 Stop Emergency Stop Category 0 OV ov 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes Note A jumper between the 2 terminals of an Emergency Stop will not be recognised Short circuit between i1 i2 i3 will be recognised The static outputs are rated category 4 according to EN954 1 33003281 168 Wiring and Functional Diagrams Two Two Channel Emergency Stop with Start Button Functional The following functional diagram shows two Two Channel Emergency Stops and Diagram the relevant control outputs for Categories 0 and 1 Operation nput Emergency Stop Channel 1 nput Em
3. 16 3j T Ko safety controller TE p4 T y F ER ZR uct ieldbus 4 EA LOGI Channel um Channel um Channe Jum Channel Jur Channel 1 Channel 1 uC KZJ K4 A A Channel 2 Channel2 Channel2 Channel2 Channel Channel 2 i 1 1 Yia Y1b H y1 E SM1 ar h GH da E t f 1 1 Off Valve Control Valve Control 1 5 2 Closed PSV2 Ds us tool 0v LJ 0v N N PSV1 PSV2 Main drive OTS Top Dead Center PSV Safety Valve 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 218 33003281 Wiring and Functional Diagrams Eccentric Press 2 INCHING The following functional diagram shows the Eccentric Press 2 Mode Functional Diagram ONIHONI SSeJd 21306223 JON LAdLNO 19539 SNONNILNOO NN 510 xeeJg ueug Snonuguo Jo suea 134 gt pes suea Ajejes OlLWWOLNY SNONNILNO 9PoN SNONNILNOO AMOULS FTONIS 9PoN SNIHONI 9POWN dojs KoueDjeur3
4. A1 k8 c7 c6 c5 c4 c3 c2 c1 i1 i2 i3 i4 ib i6 i7 i8 i9 110 111 i12 113 i14 i15 i16 13 23 H1 33 34 1 Safety Controller T Ko 4 XPSMC16 Ki K3 d 2 ful tal t T LOGIC Channel 1 Channel 1 Channel i Channel Channel 1 Channel 1 9 3 1 d oe Channel 2 4 Channel2 Channel2 Channel2 Channel 2 4 Channel 2 i A2 IGNDJGND GND o1 02 03 04 05 06 14 24 34 44 With Added Safeguards 0v 0v 238 33003281 Glossary E EDM external device monitoring ESC external start conditions ESPE electro sensible protective equipment OSSD output safety switching device OTS top dead center Oberer Totpunktschalter R RUN Mode XPSMC functional status during which the connected circuit members are monitored and the safety outputs are switched 33003281 239 Glossary Safety Input Safety Outputs Synchronization Time Monitored input for connection of switching devices By using various control outputs c1 c8 to power the safety inputs cross connections external voltage and earth connections can be detected on the safety inputs Relay or solid state output activated by the XPSMC logic unit which are able to cut off the subordina
5. Start Function Start Interlock YES Automatic Start 2 Light curtain Light curtain inter Light curtain free rupted free Input OSSD 1 Input OSSD 2 2 Lo t tsyn Input EDM Output t lt tEDM no start gt OSSD Output Safety Switching Device Monitored Start Rising Edge 2 Light curtain Light curtain inter Light curtain ac free rupted free Input OSSD1 Input OSSD2 t tsyn 4 Input monitored start Input EDM Ime Output tetEMD no start eit OSSD Output Safety Switching Device 182 33003281 Wiring and Functional Diagrams Start Function Start Interlock YES Monitored Start Falling Edge Light curtain inter rupted 2 Light curtain x free Input OSSD1 Input OSSD2 Light curtain free t tsyn L Input monitored start Input EDM Output no start OSSD Output Safety Switching Device t lt tEDM Start Interlock and different Start Functions The following functional diagram shows the Light Curtain with Relay Outputs without Start Interlock NO Start Function Automatic Start Light curtain Light curtain inter Light a free rupted curtain Input OSSD 1 Input OSSD 2 gt wat 19 Input EDM 4 F
6. Dialog Box You can make the following settings in the Emergency Stop dialog box Settings Emergency Stop i9 Function O one channel switch two channel switch Inputs Ch 1 w lt Control Output v Ch 2 w lt Control Output v o7 2 Cancel OK The table describes the following setting possibilities Option Description Name A specific Name can be assigned to this device Function You can choose between a one channel switch and a two channel switch The device symbol in the configuration tree is adapted automatically Inputs The control outputs and the safety inputs with which the emergency stop button is connected to the XPSMC must be indicated in the Inputs group box 54 33003281 Device Library Safety Guards Introduction Note One of the 3 starting devices automatic starting non monitored starting or monitored starting must be assigned to each safety guard device The corresponding safety output cannot be activated without this assignment The Safety Guards folder contains 3 device symbols protection door with 1 channel protection door with 2 channels and protection door with lock 3 channels 33003281 55 Device Library Dialog Box The Safety Guard dialog box allows you to make the following settings Settings 9 Safet
7. 141 Loading a Configuration 149 Loading oera cetus ware ees ele ma RE ee ok wk NEC ue de ares ara 149 Creation Transfer of a Validated Configuration 151 Ata Glance SA a Leti o RIDE 151 Copy Saving of a Validated 152 Transfer of a Validated Configuration Copy 153 Read Protocol from 155 Read Protocol from 155 Diagnosis seirian Rh Ru Pee ne RA M 157 XPSMC Safety Controller Diagnostics 157 Appendices Appendix A Vd AA PIRA E EEUU E A Va SEI ER 161 At a glance baa KO RR S RR E aed eae 161 Wiring Examples and Functional Diagrams 163 Glance zi exces Tee pp ui Ad Run ed rue is 163 Electrical Diagram for the 5 165 Three One Channel Emergency Stops with Automatic Start 167 Two Two Channel Emergency Stop with Start Button 169 Safety Guard with One 171 Two Channel Safety 174 Two Channels Safety Guard with
8. STROKE with overtravel monitoring and Open Close command from the PLC 2 1 SNISOTO LAdLNO ONINAdO LAdLNO 9 0 3ATVA O JAVA O 3ATVA in AMN S10 A133VS GNVWWOO SNISOTO ONVIAWOO SNIN3dO did OIIVINO LOV 9POW AMOULS FTONIS 9PON ONIHONI 9POWN dois Kouefjeu3 33003281 210 Wiring and Functional Diagrams SINGLE The following functional diagram shows the Hydraulic Press 2 Mode STROKE 330HLS JTONIS PON sseJd or jnep H pesn jou TJAVHINH3AO ONISOTO ONINAdO 9 O 3 1 3M 93M no no VA NA VA LN S ONVWWOD A133 10 vs xINVINWOO ONISOTO xINVINIWOO 9NIN3dO xdiAfid OFINVYCAH 1 AMOULS FTONIS ONIHONI ON oN dog ou wa 211 33003281 Wiring and Functional Diagrams Automatic The following functional diagram shows the Hydraulic Press 2 Mode with overtravel monitoring and Open Close command from the PLC WO3 pue
9. YUM OLLVINOLNV PON ssaJd ojneipAH SNISOTO ONINAdO 9 0 3 1 03M O3 S ONVININOO A133 ONVAWOO ONISO OLLVWOLNY AMOULS FTONIS ONIHONI MO TEAVELYSAO no no WA WA WA in AMN 10 VS 19 ONYWNWOO SNIN3dO diAfid OFINVYCAH oN oN oN dois Kouefueu3 33003281 212 Wiring and Functional Diagrams The following functional diagram shows the Hydraulic Press 2 Mode AUTOMATIC without OT UT signals sjeubis LN LO 1nouym OLLVINO LNV epo ouneap H pesn jou TAAVELYSAO SNISOTO LAdLNO ONINAdO LAdLNO O O 3ATVA O3AIVA O JMA LN 510 A133VS GONVAWOO ONISOTO GONVAAINOO SNIN3dO xdiAfid OFINVYCAH OLLVWOLNY AMOULS 3TONIS SPON ONIHONI dois fouefueu3 213 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Hydra
10. A1 i6 17 i8 i9 i10 i11 i12 i13 i14 i15 i16 13 23 H1 33 34 Safety Controller s EJ T XPSMC16 4 V As T Fieldbus TER a 3 4 LOGIC Channel 1 Channel 1 Channel 1 Channel 1 Channel ur Channel 1 I i i R44 Channel 2 Channel 2 Channel 2i Channel 2 Channel 2 Channel 2 4 M GNOCNOCND o o2 03 of 05 o6 14 24 34 J44 K01 y K02 y 0v 0v Channel Channel 2 ESC External Start Conditions EDM External Device Monitoring 1 See Technical Data in XPSMC Safety Controller Hardware manual for maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 177 Wiring and Functional Diagrams Two Channels Safety Guard with Lock Functional Diagram The following functional diagram shows the Two Channel Safety Guard with Lock and with Start Interlock and different Start Functions Start Function Start Interlock YES Automatic Start z Guard Guard Guard o a closed opened closed Input limit switch 1 E Input limit switch L L t tsyn gt Input lock Output no start Monitored Start Rising Edge g Guard Guard Guard o a closed opened closed Input limit switcl a gt Input limit switch 2 Input lock Input monitored start Output lt 4 tsyn TES UP
11. no start 178 33003281 Wiring and Functional Diagrams Start Function Start Interlock YES Monitored Start Falling Edge Power Guard closed Input limit switcl aS Input limit switch 2 t tsyn BASIC Input lock Guard opened Guard closed Input monitored start Output no start and without Start The following functional diagram shows the Two Channel Safety Guard with Lock Interlock and different Start Functions Start Function Start Interlock NO Automatic Start E Guard Guard Guard a closed opened closed Input limit switch 1 Input limit switch 2 t tsyn gt lt Input lock Output 33003281 179 Wiring and Functional Diagrams Start Function Start Interlock NO Monitored Start 180 Rising Edge Guard Guard Guard closed opened closed Input limit switch 1 Input limit switch 2 Jats t syn Input lock Input monitored start Output Monitored Start Falling Edge Guard Guard Guard o a closed opened closed Input limit switch 1 Input limit switch 2 t tsyn gt Input lock Input monitored start Output 33003281 Wiring and
12. Output t lt t EDM E gt OSSD Output Safety Switching Device t t EDM t gt t EDM 183 33003281 Wiring and Functional Diagrams Start Function Start Interlock NO Monitored Start Rising Edge B Light curtain Light curtain inter Light x free rupted curtain Input OSSD1 Input OSSD2 d t tsyn Input monitored start Input EDM L Output t tEDM t OSSD Output Safety Switching Device Monitored Start Falling Edge ising Light curtain Light curtain inter Light ra free rupted curtain Input OSSD1 Input OSSD2 lt a t syn Input monitored start Input EDM Output _J t lt t EDM mi OSSD Output Safety Switching Device 184 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Light Curtain with Relay Outputs with and without Start Interlock and different Start Functions 24 V 24 V ESC ESPE ESPE output 12 ESPE K017 OSSD1 hoor Safety Controller E EJ T Ko XPSMC16
13. 000 cece ee tenes 117 Generals 54 Avil ete EE tede 117 Application Scheme Configuration 119 Ata Glane LED 119 Creating a New Configuration Selecting a Controller Type 120 Assigning the Switch 5 124 Assigning the Protective Guard Function 125 Assigning the Starting 126 Assigning the Enabling 127 EDM Adjustment scri econ tics gala oneal eee rie crt dur aes 128 Assign a Name and a Stop Category to a Safety Output 129 Copying the State of One Safety Output onto another Safety Output 130 Configuring the Emergency Stop 131 Ata GIANC6 PM DIEM 131 Emergency Stop er EH eb ora ieee bias Rr PR 132 Master E Stop 136 Save the 137 DAVE sa ube PRU eR SUR d Ra 137 Requesting Changing the Password 139 PaS8WOId nua fei x Ere pe E oe ea nce een eee 139 Sending a Configuration from the PC to the XPSMC and Performing a Check2u cs v Pate ERN DDR TR Mead dada iade ats 141 Sending a
14. 178 Light Curtain with Relay 182 Light Curtain with Transistor 186 Muting for Light Curtains Type 4 190 Magnetic Switch eu 2224 da et we Due ue te E Ge NDA E 192 Two Hand Controls etre iia Rc p Reb qp Led 196 Safety Mal o acest edu up e per ee E E Ro ea ad 198 Zero Speed 200 Injection Molding 204 Hydraulic Press Valve Monitoring 207 Hydraulic Pr ss 2 i i uo ni ber emper ake eee epus 209 Eccentric Press aya Rs 215 Eccentric Press 2 ee Pe UP es 219 Selector SWITCH o5 exutus een Surio cum Satire ta i tei 224 Mur pe 226 Shaft Chain Break 229 Seat Valve 231 Enabling Device 2 233 Enabling Device 235 FOot Switch 5 5 hed saad wines PaO ae BA 237 Lud e ae A da Ere AN und Sa ee al a Fara Di aah We SL eta 239 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device
15. Result The window will be continuously updated 33003281 159 Diagnosis 160 33003281 Appendices At a glance Overview What s in this Appendix Additional information that is not necessarily required for an understanding of the documentation The appendix contains the following chapters Chapter Chapter Name Page A Wiring Examples and Functional Diagrams 163 33003281 161 Appendices 162 33003281 Wiring Examples and Functional Diagrams A At a Glance Overview This chapter contains examples of wiring and functional diagrams Note The data for safety categories in accordance with EN 954 1 refers to the maximum achievable categories The machine control must also be appropriately configured in order to achieve the desired category 33003281 163 Wiring and Functional Diagrams What s in this This chapter contains the following topics Chapter Topic Page Electrical Diagram for the XPSMC 165 Three One Channel Emergency Stops with Automatic Start 167 Two Two Channel Emergency Stop with Start Button 169 Safety Guard with One Channel 171 Two Channel Safety Guard 174 Two Channels Safety Guard with Lock 178 Light Curtain with Relay Outputs 182 Light Curtain with Transistor Outputs 186 Muting
16. 219 33003281 Wiring and Functional Diagrams SINGLE The following functional diagram shows the Eccentric Press 2 Mode STROKE 330uLS ATONIS SSeJd 2109223 Pest JON I LAdLNO 19539 SNONNILNOO ASd LASd NA 510 m 0095 yeeig yeu 5 Jo suea A L34VS peg suea Ajejes OLIVIN OLAV SNONNILNOO 9PoN SNONNILNO JAOYLS FTONIS 9PON SNIHONI 9PON dois fKouefueu 220 33003281 Wiring and Functional Diagrams The following functional diagram shows the Eccentric Press 2 Mode CONTINUOUS SNONNILNOD SS8Jd 21408223 pesp JON INdLNO 19539 SNONNILNOO ouf SI gt l 7 CNSd LASd NA S10 Josuag yealg eus Joneuoiny Snonuiuo Jo suea A 13JVS peg suea Ajejes OLAV SNONNILNOO SNONNILNOO 9PoN JAOYLS 3TONIS 9PON SNIHONI SPO dojs fKouefueur3 221 33003281 SNONNILNOD SS 4d 21308223 pesp ION x 1 19539 1 330 SNONNILNOO ouf ASd Sto i LASd NA S10 Josuag yealg eus onewoyny Jo suea A 1
17. 11 System Requirements and Software Installation System Requirements Hardware Connection between the PC and the XPSMC Safety Controller Software The following is required for configuring the XPSMC safety controller e XPSNC safety controller e PC with the following capabilities at least e Pentium processor or equivalent e CD ROM drive for the installation e mouse e free RS232 serial port with a 9 pin subD connector or USB Port e 20 MB free hard disk space e display 800 x 600 256 colors 1024 x 768 recommended e configuration cable e Serial XPSMCCPC adaptor TSXPCX10931 serial adaptor or e USB standard 1 1 RJ45 RJ45 twisted pair Category 5D Ethernet cable Ref 490NTWO00002 TSXCUSB485 USB adaptor To set up and diagnose the XPSMC for faults with the XPSMCWIN software you must establish either e a serial connection from the PC to the XPSMC safety controller The following 2 cabling components are required to set up the connection e XPSMCCPC adaptor e TSXPCX1031 serial adaptor or e an USB connection from the PC to the XPSMC safety controller The following 2 cabling components are required to set up the connection e Standard 1 1 RJ45 RJ45 twisted pair Category 5D Ethernet cable Ref 490NTWO0002 e TSXCUSBA85 USB adaptor The following are system requirements for the XPSMCWIN software e Operating system Microsoft Windows 2000 XP 12 33003281 System Requirements and Software Inst
18. 33003281 Device Library 4 2 Monitoring Devices At a Glance Overview This section contains the description of the folder Monitoring Devices What s in this This section contains the following topics Section Topic Page Overview of all Control Devices 52 Emergency Stop 54 Safety Guards 55 Light Curtains Electro Sensitive Protective Equipment ESPE of Category 4 58 without Muting Light Curtain with Muting 60 Magnetic Switch 65 Two Hand Control 66 Safety Mat 67 Zero Speed Detection 69 Injection Molding Machine 76 Hydraulic Press Valve Monitoring 78 Hydraulic Press 2 80 Eccentric Press 84 Eccentric Press 2 88 Shaft Chain Break Monitoring 94 Seat Valve Monitoring 95 33003281 51 Device Library Overview of all Control Devices Introduction This information is about the Monitoring Devices folder It contains all the control devices of the XPSMC The response time in the following pictures have the basis of 20 ms When you use the basis of 30 ms the ranges are changing a little bit See also Hesponse Time p 34 The figure below gives an overview of Monitoring Devices fieMci6z fig MC16 ZC CANopen Extension fie MC16 ZP Profibus Extension 16 6 x r 32 2 Z i 32 MC32 ZC CANopen Extension t 832 MC32 ZP Profibus Extension 32 MC32 X 3 Monitoring Devices 3 Emergency Stop re 1 chann
19. Input Limit switch Input Monitored Start Output Monitored Start Falling Edge Guard Guard Guard closed opened closed Power Input Limit Switch Input Monitored Start Output 172 33003281 Wiring and Functional Diagrams Wiring Diagram without Start Interlock and different Start Functions The following wiring diagram shows the Safety Guard with One Channel with and 230V 230V 24 V 24 V F1 F2 1 1 open k8 c7 celcs c4 c3 c2 e t i1 i2 i3 i4 i5 i6 i7 i8 ig i10 i11 i12 i13 i14 115 i16 13 23 H1 33 34 Safety Controller CL t pam UU XPSUCIS mS B ipu db zb uC 1 KT 4 K3 LOGI Channel 1 Channel 15 Channel 1 Channel um Channel ur Channel 1 uC 1 T RAY Channel 2 Channel 2J Channel 21 Channel 21 Channel 2 Channel 2 A GNOIGNOIGND oi o2 03 of 05 6 WT 3 4 Release ov ov 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category
20. Introduction The Output states folder contains the symbol of the safety outputs for each controller By moving the output x symbol on the output in the Configuration window the safety output v will have the same behavior as the safety output x Other components can be assigned to the output v The same result will be achieved by moving the output x symbol with the left mouse button onto the output v Example Configuration B fis C1 Controllert 01 Ey Safety Guard Q9 Emergency Stop 02 Geol C1 In this example safety output o1 is associated with Non monitored Start Safety Guard and two channel Emergency Stop Safety output 02 represents the 2nd channel of this safety function and will behave exactly like o1 No adjustment is provided for in this function Modifications can only be performed in the original safety function in this case safety output o1 they are then taken into account automatically in the corresponding safety output 33003281 113 Device Library 114 33003281 Configuration At a Glance Overview This chapter contains the description to create a configuration What s in this This chapter contains the following sections Chapter Section Topic Page 5 1 General Information 117 5 2 Application Scheme Configuration 119 5 3 Configuring the Emergency Stop Function 131 5 4 Save the
21. Start Function Start Interlock NO Automatic Start EDM External Device Monitoring E Guard Guard Guard a closed opened closed Input limit switch 1 Input limit switch 2 t tsyn Input EDM Output t tEDM a M a t gt t EDM q 33003281 175 Wiring and Functional Diagrams Start Function Start Interlock NO Monitored Start Rising Edge s Guard Guard Guard B closed opened closed Input limit switch 1 Input limit switch 2 ag Um Input monitored start Input EDM Output t t EDM gt a EDM External Device Monitoring Monitored Start Falling Edge s Guard Guard Guard or closed opened closed Input limit switch 1 Input limit switch 2 gts t syn Input monitored start Input EDM t t EDM ui EDM External Device Monitoring 176 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Two Channel Safety Guard with and without Start Interlock and different Start Functions 24 V 24 V
22. YAMS 10 99 S epo Buryou indu Butuou YAMS 10199 9 S indu HO YMS 20 9 PON indu jeseu indu HO snonunuo2 indu indu ASd uena indu Nn 510 009 gt 1 peo gt SWOOS gt indu dois 1nduJ Jeuueu dois KoueBieu3 1nduJ ON uong usnd pueH z indul ON uong usng pueH z indul ON uong usng pueH z Indul ON S10 dois Reset Selector Switch Inching Emergency uonng Ysng pued z Indul Stop 33003281 216 Wiring and Functional Diagrams The following functional diagram shows the Eccentric press Mode CONTINUOUS Buneig dois jndino 9NEA jndino SALA indino HO oneuiojny YOUMS 10j199 89S 9poIN yndu exouis ejfBuis YMS 10129Jeg Butuou uoiMsg 10129Jeg snon nuoo Jo yndu HO YMS 10199 8S PON yndu jeseu yndu JO us 121 u
23. 0v 0v The static outputs are rated category 4 according to EN954 1 230 33003281 Wiring and Functional Diagrams Seat Valve Monitoring Functional The following image represents the functional diagram of the Seat Valve Monitoring Diagram device Start Start Start Not Activated Activated Not Activated ce Input Start Input Valve Contact NO t lt tsyn Input Valve Contact NC eS eee e gom mn n m I 1 1 Outpt No Start 33003281 231 Wiring and Functional Diagrams Wiring Diagram The following image represents the wiring diagram of the Seat Valve Monitoring device 24 24 V F1 1 1 52 Seat Valve Valve contact Operat ing Start A1 k8 c7 ce c5 c4 c3 c2 i2 i i4 ib i6 ir ig ig 110 i11 112 i i14 i15 i16 13 23 H1 33 34 XPSMC16 s T 4 Ko Safety Controller Ea fal HARI S 4 LOGIC Channel 1 Channel um Channel 15 Channel 15 Channel 1 Channel Um uC 1 T ea e TR
24. Safety Mat Input 2 Safety Mat Input EDM Output Safety Mat Not Activated Safety Mat Actuated t tEDM t gt tEDM Safety Mat Not Activated Monitored Start Rising Edge Safety Mat Safety Mat Safety Mat Safety Mat Not Activated Actuated Not Activated Input2 100000000001 Safety Mat Input Start Input EDM Output Monitored Start Falling Edge UN z Input 1 Safety Mat ower Safety Mat Not Activated Safety Mat Actuated Safety Mat Not Activated Input2 100000000001 Safety Mat Input Start Input EDM Output t tEDM 198 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Safety Mat 24 V 24 V F1 1 ESC Control outputs which are connected to a 1 safety Mat cannot be used for other items 2 K017 Start Safety Mat K02 EDM 68 7 6 5 4 3 2 1 i1 i2 i i4 ib i6 i7 ig i9 i10 i11 i12 i13 i14 115 i16 13 23 33 34 Safety Controller T p KO
25. Stop Controller Wege ETT Run Controller g Change Password fhe XPSMC162 SME fig XPSMC16 ZC fo Upload Configuration from Controller fle XPSMCI6ZF Validated XPSMC16 i s xPSMc32 Read Validation t 4 C 6 XPSMC32 ZC Read Protocol from Controller cg XPSMC22 ZF Z Open Protocol wa f XPSMC32 Controller Setup Bus Configuration gt J Monitoring Devic Download Setup to Controller 73 EDM Devices Controller Info 1 Start Devices COM Settings You can click on the Configuration icon alternatively Controller Options Help _ Configuration 142 33003281 Configuration Step Action Click on the Download button Select Controller x 1 Connect the controller you want to configure to your PC 2 Which is the corresponding controller in your configuration fj Controller 1 Controller 1 c Controller 2 c Controller 3 c Controller 4 c Controller 5 Cc Controller 6 C Controller 7 Cc Controller 8 3 Start download or cancel Download Cancel Result If the controller already has a configuration the following message will appear PSMCWIN E Downloading the new configuration will overwrite the existing Do you want to continue Yes No Click Yes to continue the procedure Result If the co
26. _ fh XPSMC16 ZC CANopen Extension EC fis XPSMC16 ZP Profibus Extension 1 0 02 fille XPSMC16MC16 X t 03 t fo XPSMC32Z 1 04 fh XPSMC32 ZC CANopen Extension es 4 05 4i XPSMC32 ZP Profibus Extension r 06 fg XPSMC32 X mm 7 Monitoring Devices L g R2 C3 EDM Devices Start Devices 5 Enabling Devices 1 Miscellaneous Devices 1 State of Outputs Configuration Mode _ A Configuration changed Com1 Inputs left 16 Load 0 96 33003281 43 Device Library Procedure for Profibus Proceed as follows Step Action 1 opens To create a new configuration click File gt New Result A window which contains the Title and the Author of this configuration The following figure shows the Configuration dialog box Title max 16 char Author ast modified 15 12 03 11 23 22 Configuration x OK Cancel Fill out the fields and click OK in the Options Editor menu option Note If this window does not open automatically this function is then not active Drag and drop the controller symbol onto the Configuration window Result A dialog box with Profibus and Modbus marking appears The following figure shows the Controller dialog box Controller C1 XPSMC16ZP Name Controller Type XPSMC16 ZP P
27. r Function O two channels m three channels m r Options Enable Time Monitoring Enable Time min 0 5 10 min r Inputs Ch1 iog lt Control Output 05 Ch 2 NC lt Control Output c06 4 Ch 3 w NO lt Control Output c07 o7 OK Cancel Confirm with OK The following image shows the resulting configuration AJ Configuration Robot 1 I f2 C1 XPSMC32 ZP Controller1 EL K et EF 5108 2 channel 48 Start guard fil Enabling Device Robot 1 33003281 127 Configuration EDM Adjustment Introduction The opening contacts of switches Ko1 and Ko2 must be defined with a synchroni zation time of 0 2 s i e within 0 2 s after the activation of safety outputs o1 and 02 and the return circuit must be open Procedure Proceed as follows Step Action 1 Drag the EDM symbol from the EDM Devices folder onto symbol o1 in the Configuration window EDM Name EDM Kot and Ko2 T r Options EDM Time Monitoring EDM Time 0 15 5 0 15 0 50 s Inputs Input io4 lt Control Output co4 v OK Cancel 2 Confirm with OK The following image shows the resulting configuration x Configuration
28. Ap 4 T Fieldbus TER Ki 4 4 4 ar Ex T LOGIC Channel 4 Channel 1 Channel 1 Channel 1 Channel 1 Channel um T i K2 Channel 2 Channel 2 Channel 2r Channel 2 14 Channel 2 Channel 2 AZ o o2 03 of 05 o6 i4 24 3 Tu K01 K02 ov ov Channel 1 Channel 2 ESC External Start Conditions EDM External Device Monitoring ESPE Electro Sensitive Protective Equipment OSSD Output Safety Switching Device 1 See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 185 Wiring and Functional Diagrams Light Curtain with Transistor Outputs Functional The following functional diagram shows the Light Curtain with Transistor Outputs Diagram with Start Interlock and different Start Functions Start Function Start Interlock YES Automatic Start 2 Light curtain Light curtain inter Light curtain ac free rupted free Input OSSD1 Input OSSD2 PL tsyn Input EDM Output t lt tEDM no start OSSD Output Safety Switching Device Monitored Start Rising Edge 2 Light curtain Light curtai
29. CANopen Extension Transfer Validated Copy to Controller MC16ZP Profibus Extension Read Validation H MC16X Read Protocol from Controller MC32Z Open Protocol MC32ZC CANopen Extension Controller Setup Bus Configuration 22 Profibus Extension I Modbus L MC32X CANopen Profibus Language Download Setup to Controller j Deutsch I Controller Info j English L COM Settings Francais Italiano Espa ol Portugu s Menu bar for Diagnostics mode File Mode Diagnostics Options Help Print Tree Configuration Start diagnostics Editor Contents Diagnostics Pause diagnostics Language About all nodes expanded Deutsch L Exit English Fran ais Italiano Espa ol Portugu s 18 33003281 Menu Commands At a Glance Overview This chapter contains the description of the menu commands What s in this This chapter contains the following topics Chapter Topic Page File 20 Edit 21 Mode 22 Check 23 Controller 24 Options 27 Help 28 Diagnostics 29 33003281 Menu Commands File New Open Save Save As Print Tree Exit Click New to create a new configuration When this command is called a new window appears in which the name and the author of this configuration can be indicated A message box appears for saving an existing configuration if a configuration is already ope
30. Encoder wheel number of cogs A WARNING IMPROPER OPERATON Do not use the XPSMC in applications where the pulse frequency requirement for detection of cogs on a rotary machine exceeds 450 Hz Failure to follow these instructions can result in death serious injury or equipment damage Example 1 Machine with 3000 rpm and an encoder wheel with 26 cogs _ 3000 max 60 1300 Hz is not authorized because it is greater than 450 Hz Example 2 The same machine 3000 rpm and an encoder wheel with 8 cogs x 26 1300Hz _ 3000 max 60 400 Hz is authorized because it is smaller than 450 Hz x 8 400Hz 33003281 71 Device Library Switching Frequency The frequency limit below which the zero speed is detected and the safety outputs activated can be adjusted by the user within a range of 0 05 20 Hz Example A 8 cog encoder wheel is located above a shaft A zero speed is detected when the speed is less than 10 rpm 10 rpm fS witchingfiequency 1 33Hz A switching frequency of 1 33 Hz must be indicated to detect a zero speed Note A frequency calculator is included in the properties determination menu Enter the number of cogs and the zero speed limit in rom and the frequency limit to be set is calculated automatically The switching from Motor Operation to Zero Speed activation of safety outputs only occurs when 1 1 safety input contains a HIGH signal and 2
31. Mode Selector Switch The following operation modes are available e Mode Off The press is deactivated and all safety outputs connected to the press are turned off e Mode Inching Position switches OTS and UN as well as the switches of the valves PSV1 and PSV2 will not be monitored and have no influence on the movementof the press The safety outputs are dependant only on the situation of the Safety Means and Start e Mode Single Stroke With each releasing of the start device for instance Two Hand Control one stroke of the press is implemented The safety stopping at the top dead centre is realized by the limit switches OTS and UN The automatic upstroke is controlled by the closing of the limit switch UN In addition with selected valve monitoring the synchronous time of the two halves of the press safety valve PSV are monitored with the switches PSV1 and PSV2 when switching on and off e Mode Continuous The functions of monitoring correspond in theory to those of the mode Single Stroke however the press does not stop after one cycle The continued operation starts with the input Safety Means and Start andthe press runs until the Safety Means and Start input is released or the Continuous Off switch is switched off Dynamic monitoring of the valve and the monitoring of overtravel will only be performed one time in the continuous cycle e Mode Continuous Automatic The function of monitoring corresponds to those of the mode Single
32. Profibus DP to the selected controller of this configuration The XPSMC must also be stopped The password must be entered Note This command causes only the bus communication parameters to be sent and not the configuration 33003281 25 Menu Commands Controller Info Click Controller Info to display the information about the type of controller the firmware version and the controller status To view information about the current firmware version of the Controller 1 Controller 2 and the fieldbus click Details Controller Info r Controller Type 5 32 ZC Firmware version 230 Extension CANopen Details m Communication parameters Modbus Addr 1 19200 bit s 8 E CANopen Addr 2 1 Mbit s State The controller is in RUN mode m Configuration The controller contains a validated configuration Configuration validated by TESTLAB on ERROR validation date corrupted Refresh OK COM Selection Choose COM Selection to select the COM port 1 16 of the PC to which the XPSMC is connected 26 33003281 Menu Commands Options Editor Library Language Click Editor to open the Editor Options dialog box which allows you to check the automatically open properties dialog if a new device is dropped to configuration function Click Library and select one of the following options Optio
33. Stroke however the press does not stop after one cycle Continued operation starts with the input Safety Means and Start after the start the device can be deactivated and the press runs until the Continuous Off switch is actuated or the Safety Means for Continuous Automatic input is switched off Dynamic monitoring of the valve and monitoring of overtravel will only be performed one time in the continuous cycle 33003281 91 Device Library Depending on whether Enable Shaft Monitoring is selected or not the corresponding device will or will not appear in the Configuration window immediately under Eccentric Press Without shaft monitoring GI Configuration n C1 XPSMC32 ZP Controller K 02 K o3 04 D i L gn RI 05 I Eccentric Press Safety Means Start Ll Safety Means for Continuous Auto 06 R2 With shaft monitoring J Configuration El fj C1 XPSMC32 ZP Controller1 i r K 01 o2 EE 4 04 zt Eccentric Press 25 Shaft Chain Break Monitoring t O Safety Means Start Safety Means for Continuous Auto 5 I pn RI En R2 When devices have been moved to the safety means the safety means to be started in the Continuous Automatic mode appear underneath the corresponding small circles
34. This function has two outputs one for the opening and one for the closing of the press The selected output shall be used for Enable CLOSING 06 Enable OPENING Please select the other output Enable OPENING v sl OK Cancel 78 33003281 Device Library Dialog Box The parameter setting window provides the following setting possibilities Settings Hydraulic Press Hydraulic Press Valve Monitoring r Options Sync 0 1 1 55 r Inputs Valve C v Valve O v Valve C 0 v Close w lt Control Output v Open Jv lt Enable bypassing of valve monitoring by Input w lt Control Output v 2 ox Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Options A synchronization time during which the respective contacts Valve C Valve C O and Valve O Valve C O must close can be entered in this field If this time is exceeded the corresponding safety outputs are deactivated For the response time of 20 ms the range is 0 1 1 5 s and for the response time of 30 ms the range is 0 15 1 5 s for the Synchronization Time Inputs The safety inputs and the control output used must be indicated here Switches Valve C to Valve C O must be connected dire
35. This function has two outputs one for the opening and one for the closing of the press r The selected output 05 shall be used for Enable CLOSING 93 Enable OPENING El Please select the other output Enable OPENING v alg OK Cancel 80 33003281 Device Library The following image shows the output selection options Hydraulic Press 2 Hydraulic Press 2 imi on Ui Tv Jot 33003281 81 Device Library Dialog Box Settings The following table describes dialog settings of the Hydraulic Press 2 Option Description Name A specific name can be assigned to this device Options Here you can enter synchronization time in which respective contacts Valve C Valve C O and Valve Valve C O must be moved opened or closed If the time is exceeded corresponding Safety Outputs are deactivated For the response time of 20 ms the range is 0 1 1 5 s for the response time the range is 0 15 1 5 s for the Synchronization Time Inputs The safety inputs and the control output used must be indicated here Switches Valve C to Valve C O must be connected directly to 24 V supply voltage NWK and Kx are an own control output The close and opening contact use also only 1 control output 82 33003281 Device Library Option Description Mode Selector Switch The following operation modes
36. as shown in the example below 92 33003281 Device Library Two hand control and a light curtain C3 Configuration f C1 XPSMC32 ZP Controllert t of ie 02 r 03 TK 04 m Eccentric Press 8 Shaft Chain Break Monitoring O Safety Means Start Nes 4 Two Hand Control Q Safety Means for Continuous Auto g4 Light Curtain o5 K 06 R1 R2 Note The Selector Switch device can be used to provide the signals for Safety Means and Start and or Safety Means and Continuous Automatic to the press device The Selector Switch devices permit a great deal of flexibility regarding various safety means for the different operation modes see Selector Switch p 109 Safety means for presses that are not to be operated each stroke should be dragged and dropped onto the press output and not on the press itself 33003281 93 Device Library Shaft Chain Break Monitoring Introduction Dialog Box Settings The Specific Functions folder contains the Shaft Chain Break Monitoring icon The device is used to monitor the movement of a cam switch mechanism of an eccentric press as shown in the Shaft Chain Break Monitoring p 229 This device is directly linked to the OTS and UN position switches by a cogwheel sensor and can only be connected either to input i1 or i2 You can drag and drop the device
37. cA a7 Selector Switch Name Selector Switch NUS 1 2 3 4 5 6 y y y Tw fion Ty fios Iv Iv Pw Ty a ER m un E z y y OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Device Declaration Selector Switch position Select the relevant input to the selector switch position For the safety means and start it is active in e Position 1 Two Hand Control e Position 2 Magnetic Switch e Position 3 Foot Switch Control and Magnetic Switch 33003281 111 Device Library Closed Tool Device Introduction The Miscellaneous Devices folder contains the Closed Tool symbol You can use this device with a Selector Switch and an additional start device e g Foot Switch Control on Hydraulic Press 2 or Eccentric Press 2 You can also move it directly to the safety means for continuous automatic operation of the Eccentric Press 2 When you configure the Closed Tool device directly to the Safety Means for continuous automatic operation of the Eccentric Press 2 you also need an external key switch to enable the continuous automatic operation as well as a signal lamp 112 33003281 Device Library 4 7 State of Outputs Applying Output States to Other Safety Outputs
38. the other input contains a LOW signal and 3 the frequency on the two inputs is lower than the value entered 72 33003281 Device Library Dialog Box The parameter setting window provides the following setting possibilities Settings Zero Speed Detection Name Zero Speed Detection o Zero Speed Frequency Hz 0 05 20 Hz Frequency Calculator Bl r Inputs fixed Sensor 1 101 Vw Sensor 2 02 Y OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Zero Speed The frequency limit below which the zero speed must be detected and Frequency the safety outputs activated must be indicated in this field as indicated above For the response time of 20 ms the range is 0 05 20 Hz and for the response time of 30 ms the range is 0 05 16 7 Hz for the Zero Speed Frequency Frequency A dialogue field opens when you click here Calculator Inputs Fixed i1 and i2 33003281 73 Device Library The parameter setting window provides the following setting possibilities Frequency Calculator Rotational Speed Limit rpm Cogs on Encoder Wheel 6 Frequency Limit 0 10 Hz With this setting the actual limit is 1 00rpm Cancel Apply The table describes the following
39. 01 10 0024 Control output group 02 0025 Used inputs 02 12 4 Validate Cancel Note Read this protocol carefully and check it with your hardware configuration With Validate you confirm the correctness of the software configuration in the controller shown in the protocol Click on Validate button to validate the protocol 144 33003281 Configuration Step Action Enter your name in the Validation dialog box Validation Your max 20 characters jons copying of validated configuration from ntroller reate a copy of validated configuration now Cancel Click OK to continue Result The Password dialog box will be displayed Password Please enter the password OK Cancel 10 Enter your password and click 11 Click OK to continue Result The following message will be displayed PSMCWIN Do you want to upload the protocol of the validation for your documentation now Alternatively you can upload it later by using the menu Controller Yes No 12 Click Yes to upload the protocol Result The following message will be displayed PSMCWIN x Configuration downloaded successfully Do you want the controller in RUN mode now No 33003281 145 Confi
40. 2 Channel 2 Channel 2 Channel 2 i I I 1 J 4 A2 IGNDIGND GND 01 02 03 04 05 06 14 24 34 44 K01 K02 OV ov Channel 1 Channel 2 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 Note XPSMC32 with 32 inputs i1 i32 otherwise identical 234 33003281 Wiring and Functional Diagrams Enabling Device 3 Channel Functional Diagram Switch Input Enable Switch NO Power ON RUN Position 1 Position 0 Position 1 Position 2 Position 1 The following diagram represents the functional diagram of the 3 contact Enable Position 0 Input gt __ Enable Switch NC Input T Enable Switch NO Output st Enable No Start 33003281 235 Wiring and Functional Diagrams Wiring Diagram The following diagram represents the wiring diaram of the 3 contact Enable Switch 24 24 V F1 7 1 3 Contact Enable Switch Contact Function LL 0 1 2 0 1 2 NO1 2 NO1 2 EB On NC 5 6 NC5 6 NENNEN NO 3 4 NO 3 4 1 i4 ib i6 i7 ig i9 i10 i11 i12 i13
41. 2 start Input EDM Output t lt tEDM OSSD Output Safety Switching Device Monitored Start Falling Edge T Light curtain Light curtain inter Light x free rupted curtain free Input OSSD1 Input OSSD2 t lt tsyn Input monitored start Input EDM Output t lt t EDM r 4 OSSD Output Safety Switching Device 188 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Light Curtain with Transistor Outputs with and without Start Interlock and different Start Functions 24 V 24 V ES ESPE ESPE output ESPE Koty Safety Controller r J T m K XPSMCI6 Fieldbus TER AD uC 1 4 4 J J J J J MC VIE LOGIC Channel Uu Channel 115 Channel 1 Channel 115 Channel u Channel 11 uC 1 i K2 Ka Channel 25 Channel 215 Channel 2 Channel 5 Channel 3 Channel 2 K01 K02 OV OV Channel Channel 2 ESC External Start Conditions EDM External Device Monitoring ESPE Electro Sensitive Protective Equipment OSSD Output Safety Switching Device 1 See Technical Data in XPSMC Safety Cont
42. 2 safety relay outputs add in functions Modbus RTU communication and configuration port XPSMC32ZP 8 control outputs and 32 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs add in functions Profibus DP communication port Modbus RTU communication and configuration port XPSMC32ZC 8 control outputs and 32 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs add in functions CANopen communication port Modbus RTU communication and configuration port XPSMC32X 8 control outputs for 32 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs Modbus RTU communication and configuration port This documentation is valid for XPSMCWIN under Microsoft Windows 2000 XP Title of Documentation Reference Number XPSMC Hardware Manual 33003275 You can download these technical publications and other technical information from our website at www telemecanique com We welcome your comments about this document You can reach us by e mail at techpub schneider electric com 10 33003281 System Requirements and Software Installation 1 At a Glance Overview What s in this Chapter This chapter contains the system requirements for the software and hardware This chapter contains the following topics Topic Page System Requirements 12 Installation 14 33003281
43. Box The parameter setting window provides the following setting possibilities ttin Settings Seat Valve Monitoring Name Seat Valve Monitoring r Options Valve Contact NO O NC Sync Time Monitoring Start Valve Sync Time 5 0 1 3 05 Inputs Start w lt Control Output v Valve w lt Control Output v e 2 OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Options The function of the valve contact can be selected as either NO or NC For the response time of 20 ms the range is 0 1 3 0 s and for the response time of 30 ms the range is 0 15 3 0 s for the Synchronization Time Inputs After the start signal is given and the valve contact is not operating the output of the device is immediately activated and remains activated until the synchronisation time is exceeded The output only remains activated if the valve contact is operating during the synchronisation time After this the valve contact may open and close without disrupting the output as long as the start signal is maintained If the start command disappears the output will always be deactivated 33003281 95 Device Library 96 33003281 Device Library 4 3 EDM Devices EDM Device External Device
44. Configuration 137 5 5 Requesting Changing the Password 139 5 6 Sending a Configuration from the PC to the XPSMC and 141 Performing a Check 5 7 Loading a Configuration 149 5 8 Creation Transfer of a Validated Configuration Copy 151 5 9 Read Protocol from Controller 155 33003281 115 Configuration 116 33003281 Configuration 5 1 General Information Generals Introduction Note The configuration can be created with the PC offline i e without being connected with an XPSMC and later sent to the XPSMC By way of example the creation of a configuration is explained by means of the following application 2 Enabling Switch Limit switch Limit switch E Stop Selector Start Switch Protection door open The entry of personnel into the hazardous zone of the robot arm is prevented by the guard protection door with 2 limit switches For adjustment and maintenance purposes the robot arm may also be controlled when the door is open by using an enabling switch The choice of using the guard or enabling switch for personnel safety is done by an external selector switch mounted near the guard The safety of any personnel inside or around this cell is further enhanced with a two channel emergency stop 33003281 117 Configuration The corresponding wiring diagram could be as follows 224 24V F2 a 012 s BE Selector switch
45. Continued operation starts with the input Safety Means and Start after the start the device can be deactivated and the press runs until the Continuous Off switch is actuated or the Safety Means for Continuous Automatic input is switched off Dynamic monitoring of the valve and monitoring of overtravel will only be performed one time in the continuous cycle Note In the following situations reoperate all safety means The E Stop has been pressed The operation mode has been changed The opening has been finished in single stroke or inching Safety means for presses that are not to be operated each stroke should be dragged and dropped onto the press output and not on the press itself 33003281 83 Device Library Eccentric Press Introduction The Specific Functions folder contains the Eccentric Press symbol to control the safety stopping of an eccentric press at top dead center OTS with over travel monitoring and optional valve monitoring The press must be operated with a two hand control device The XPSMC safety outputs are activated as long as the start signal is active at the beginning of the cycle and the position switches OTS UN PSV1 and PSV2 deliver the correct signals throughout the cycle To enable short circuit detection the position switches must be connected to different safety inputs and control outputs The function detailed operation differs according to the selected operating meth
46. Functional Diagrams Wiring Diagram The following wiring diagram shows the Two Channel Safety Guard with Lock and with and without Start Interlock and different Start Functions 24 V 24 V F1 1 K01 7 94 2 K027 3 EDM Start A1 Ic8 c7 c6 c5 c4 c3lc2 c1 i1 i2 i i4 i5 i6 7 ig i9 i10 i11 i12 i13 i14 if5 i16 13 23 H1 33 34 Safety Controller T DA KO XPSUCIS Kg m uct T leldbus TER A E LOGI Channel 1 Channel Channel ij Channel 1 z Channel 1 Channel 1h ict i j J y 4 Channel 2 4 Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 i A2 IGNDJGND GND 01 02 03 o4 05 o6 14 24 34 44 K01 K02 p ov ov Channel 1 Channel 2 ESC External Start Conditions EDM External Device Monitoring 1 See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 181 Wiring and Functional Diagrams Light Curtain with Relay Outputs Functional Diagram The following functional diagram shows the Light Curtain with Relay Outputs with Start Interlock and different Start Functions
47. Interface Device Library Window Configuration Window This window contains the eight possible types of controllers XPSMC162Z XPSMC16ZC XPSMC16ZP XPSMC16X XPSMC32Z XPSMC32ZC XPSMC32ZP and XPSMC32X and the library of all devices available A device is copied from this library into the Configuration window by pressing and holding down the left mouse button and simultaneously dragging the mouse This is the working window in XPSMCWIN The configuration is defined and modified in this window All devices are configured by the following similar procedure If a device is moved in the Configuration window a window appears in which the parameters of this device are selected On the subject of these parameters reference should also be made to chapter Device Library p 31 Note If this window does not open automatically this means that this device is not active in the Options editor menu option In this case open the window by clicking with the right mouse button on the symbol and selecting the Properties option The following commands can also be called by clicking the right mouse button on the symbol in the Configuration window Command Description Properties Open the Properties window of the selected device Copy Using this command a device can be copied with the properties assigned to it and pasted elsewhere in the configuration tree Cut Cut the selected device Paste Paste a copied or c
48. Outputs and with Relay Outputs with and without muting Note One of the three starting devices automatic starting non monitored starting or monitored starting must be assigned to each light curtain device The corresponding safety output cannot be activated without this assignment For the light curtain with transistor outputs the light curtain checks its safety outputs itself OSSD Output Safety Switching Device by a short interruption The light curtain safety outputs must be connected to different XPSMC safety inputs This output test is not however possible for the output and is thus performed by the XPSMC To guarantee complete short circuit monitoring the light curtain safety outputs must be connected to different XPSMC safety inputs and control outputs For the light curtain safety outputs the following synchronization time must be entered Response Time Synchronization Time 20 ms 0 5 2 5 30 ms 0 45 2 4 s If the time difference between the tripping of the two safety outputs OSSD is greater the safety outputs affected are not activated 58 33003281 Device Library Dialog Box Settings The parameter setting window provides the following setting possibilities r Function Light Curtain ve Relay Output r Options O Transistor Output Start Interlock r Sync Time Sync Time OSSD 1 OSSD 2 19 5 5 0 5 2 5
49. Robot 1 B 32 C1 XPSMC32 ZP Controllert f 01 CB 421 OR E Ex 2 channel P ds 28 Start guard HE Enabling Device Robot 1 Tf EDM Kot and Ko2 128 33003281 Configuration Assign a Name and a Stop Category to a Safety Output Procedure Proceed as follows Step Action 1 Click the right mouse button on its function symbol in the Configuration window to assign a name and a stop category to safety output o1 Select the Properties menu option Indicate a name and the stop category Output x Name Safety Guard Stop Category 0 O Stop Category 1 Delay Time S 0 15 300 s Interruption of Delay Time Delay Off Input v Control Output v OK Cancel Note Any safety output not modified has a default stop category of 0 Confirm with OK Result This completes the configuration of safety output o1 33003281 129 Configuration Copying the State of One Safety Output onto another Safety Output Description In our example 02 represents the 2nd channel of a safety control system and must consequently behave exactly like 01 Left click o1 in the configuration window then drag and drop it on
50. S 0 5 3 0 5 a7 2 OK Cancel The following table describes the parameters of the dialog box Option Description Options Muting Time Monitoring The optional Muting Time indicates the maximum time the muting function is allowed to operate Exceeding this time with the muting function still activated causes an error message The Muting Time have the range of 0 5 10 min Override Time The Override Time indicates the maximum time during which the relieve time function can be activated The default value set is 10 min The Override Time has the range of 0 5 10 min Synchronization Time Monitoring The optional Sync Time is the time during which the muting sensors of groups A and B must be activated before muting is started If this time is exceeded the muting function is not activated For a response time of 20 ms the range is 0 5 2 5 s and for a response time of 30 ms the range is 0 45 2 4 s for the Sync Time Inputs The override input the 2 groups A and B of muting sensors and the control outputs to which the XPSMC are connected to the light curtain must be indicated in the Inputs group box The 2 groups A and B of muting sensors must be necessarily connected to different control outputs 64 33003281 Device Library Magnetic Switch Introduction The Monitoring Devices folder contains the Magnetic Switch control device symbol The Ma
51. Wiring Diagram 24 V The following wiring diagram shows the Zero Speed Detection 24 V Sensor 2 Sensor 8 7 6 5 4 3 2 1 i1 i2 i3 i4 i5 i6 i7 8 i9 i10 i11 1112 i13 114 i15 116 13 231 H11 33 34 XPSMC16 Ep m Ko Safety Controller Fieldbus TER Ead d Hd J J d J T T LOGI Channel 1 Channel 1 Channel 1 Channel 1 Channel 1 Channel 1 OGIC BN M DAMES qq cae ees Channel 2 4 Channel 2 4 Channel 2 4 Channel 2 4 Channel 2 4 Channel 2 j s K01 K02 oV ov Channel1 Channel 2 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 33003281 201 Wiring and Functional Diagrams Important Key Points to Observe The following points should be observed for the correct operation of the zero speed detection The sensors must be arranged so that only 1 sensor is activated at any given time HIGH Signal If both sensors are in the LOW state a cable break error message is indicated and the corresponding outputs are deactivated If both sensors are in the HI
52. and or i2 according to 1 of 3 options shift all inputs All the safety inputs are shifted as a block Inputs that are not used and are available may also be shifted For example i becomes i3 i2 becomes i4 and i4 becomes i6 move up inputs All the safety inputs are shifted as a block Inputs that are not used and are available may also be shifted and spaces thus filled For example i becomes i3 i2 becomes i4 and i4 becomes i5 replace only concerned inputs Only the inputs that are used i1 and or i2 are shifted to the next free safety inputs This is the standard option 33003281 75 Device Library Injection Molding Machine Introduction Note 1 of the 3 starting devices automatic starting non monitored starting or monitored starting must be assigned to each injection molding machine device The corresponding safety output cannot be activated without this assignment The Specific Functions folder contains the Injection Molding Machine device symbol for monitoring an injection molding machine with a protection door as indicated in figure Wiring Diagram p 206 The 3 limit switches Ch 1 Ch 2 and Valve must then be connected to various control outputs and safety inputs to ensure complete short circuit monitoring The injection molding machine is activated according to the switching states of limit switches Ch 1 Ch 2 and Valve in accordance with the function diagram in figure Functional Di
53. before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure that an electrical hazard exists which will result in personal injury if the The addition of this symbol to a Danger or Warning safety label indicates A instructions are not followed injury hazards Obey all safety messages that follow this symbol to avoid This is the safety alert symbol It is used to alert you to potential personal A possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage 33003281 Safety Information PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2006 Schneider Electric All Rights Reserved 33003281 About the Book At a Glance Document Scope This manual contain
54. control output used for the control signal must be indicated here 33003281 105 Device Library OR Device Introduction The Miscellaneous Devices folder contains the symbol of the OR Device The result of an OR connection between several devices is validation of an output There are no properties available for this device The OR component cannot be used with an E Stop device 106 33003281 Device Library Foot Switch Control Device Introduction The Miscellaneous Devices folder contains the Foot Switch Control device symbol The device monitors a NO and NC contact from 1 control output Dialog Box The parameter setting window provides the following setting possibilities Settings r Options Start Interlock Syne Time Monitoring r Inputs Foot Switch Control 77510691719 Ca Sync Time 5 0 5 255 Contact w NC Contact NO v Control Output v v OK Cancel The table describes the following setting possibilities Option Description Name A specific Name can be assigned to this device function Options e Start Interlock Foot switch must be released before starting the foot switch e Sync Time Monitoring for the response time of 20 ms the range is 0 5 2 5 s and for the response time of 30 ms the range is 0 45 2 4 s for the Synchronization Time required for the 2 inputs NO a
55. detection for all connected control components i1 i16 or i1 i32 safety inputs H1 connection for muting lamp 01 06 semiconductor safety outputs 13 14 23 24 33 safety outputs potential free 34 43 44 TER 8 pin RJ45 connector used to connect the XPSMC safety controller to a PC for configuration and or diagnostics The communication via the TER terminal is Modbus RTU protocol and can also be used to connect to a HMI magelis operating terminal or a standard PLC Fieldbus connector for a fieldbus dependant on version e Profibus DP 9 pin D SUB female connector e CANopen 9 pin D SUB male connector 166 33003281 Wiring and Functional Diagrams Three One Channel Emergency Stops with Automatic Start Functional Diagram Operation Input Emergency Stop 1 Input Emergency Stop 2 Input Emergency Stop 3 Relay Outputs K1 K2 Stop Category 0 Relay Outputs K3 K4 Stop Category 1 Emergency Stop tv 0 1 300s Emergency Stop Operation tv 0 1 300 s The following diagram shows three One Channel Emergency Stops and the relevant control outputs for categories 0 and 1 Operation 33003281 167 Wiring and Functional Diagrams Wiring Diagram The following image shows the wiring diagram of the One Channel Emergency
56. i14 i15 i16 13 23 33 34 XPSMC16 C3 T 4 KO Safety Controller Fieldbus H PBU RR 4 4 i D a iN LOGIC Channel Uum Channel 115 Channel um Channel Uum Channel 1 4 Channel 1 uC 1 K2 A A ME Channel 2 Channel 2 Channel 2j Channel 2 Channel 2J Channel 2 4 AZ GNEJGNDIGND o1 02 03 of 05 14 24 34 44 K01 K02 0v ov Channel 1 Channel 2 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 Note XPSMC32 with 32 inputs i1 i32 otherwise identical 236 33003281 Wiring and Functional Diagrams Foot Switch Functional The following images represents the Foot Switch functional diagram Diagram Start interlock NO ud confirmed foot switch not confirmed confirmed 55 Se Input NC Input NO t lt tsyn Output 4 Start interlock YES _ confirmed foot switch not confirmed confirmed foot switch 55 Se Input NC Input NO t lt tsyn Output no switch on The static outputs are rated category 4 according to EN954 1 33003281 237 Wiring and Functional Diagrams Wiring Diagram The following image represents the Foot Switch wiring diagram 24 V 24 V F1 S1 13 21 aes t Foot Switch 14 2
57. movement of the press The safety outputs are dependant only on the situation of the Safety Means and Start e Mode Single Stroke With each releasing of the start device for instance Two Hand Control one stroke of the press is implemented The safety stopping at the top dead centre is realized by the limit switches OTS and UN The automatic upstroke is controlled by the closing of the limit switch UN In addition with selected valve monitoring the synchronous time of the two halves of the press safety valve PSV are monitored with the switches PSV1 and PSV2 when switching on and off e Mode Continuous The functions of monitoring correspond in theory to those of the mode Single Stroke however the press does not stop after one cycle The continued operation starts with the input Safety Means and Start and the press runs until the Safety Means and Start input is released or the Continuous Off Switch is switched off Dynamic monitoring of the valve and the monitoring of overtravel will only be performed one time in the continuous cycle e Mode Continuous Automatic The function of monitoring corresponds to those of the mode Single Stroke however the press does not stop after one cycle Continued operation starts with the input Safety Means and Start after the start the device can be deactivated and the press runs until the Continuous Off Switch is actuated or the Safety Means for Continuous Automatic input is switched off Dynamic monit
58. must be entered The default password is safety as a safety measure it must be changed to an individual password The password must contain between 4 and 12 symbols Any combination of letters and numbers may be used The password can be modified with command Controller Change password Note The password is case sensitive Security and security are thus two different passwords 33003281 139 Configuration 140 33003281 Configuration 5 6 Sending a Configuration from the PC to the XPSMC and Performing a Check Sending a Configuration To send a completed configuration from the PC to the safety controller follow this Procedure procedure Step Action 1 Select Check Check Configuration to check the configuration You can click on the Check Configuration icon alternatively File Edit Mode Check Controller Options Help 9 Result If the configuration contains no errors the following message box appears XPSMCWIN x No errors found OK If the configuration contains errors a yellow question mark will be seen and a corresponding message box will appear 141 33003281 Configuration Step Action Go to Controller Download Configuration to Controller to download the configuration XPSMCWIN File Edit Mode Check Controller Options Help 3 eH
59. of a controller can be uploaded at any time without stopping the controller Procedure Proceed as follows Step Action 1 Connect your PC to the XPSMC safety controller 2 Choose the command Controller Upload Configuration from Controller or click on the button i gt in the toolbar Reaction The configuration is loaded from the XPSMC and then represented in the usual tree structure 33003281 149 Configuration 150 33003281 Configuration 5 8 Creation Transfer of a Validated Configuration Copy At a Glance Overview This section contains the description of creation and transfer a validated configuration copy What s in this This section contains the following topics Section z Topic Page Copy Saving of a Validated Configuration 152 Transfer of a Validated Configuration Copy 153 33003281 151 Configuration Copy Saving of a Validated Configuration Condition Copy of a Validated Configuration Saving a Validated Configuration As a condition to create a copy of a validated configuration the Enable copying of validated configuration from controller option must be selected during the validation of the configuration see also Sending a Configuration p 141 step for the validation Under this condition the user is able to make a copy of the validated configuration from the XPSMC into a binary file at any time In addition the Crea
60. pressing the Reset button See also Procedure 1 New Controller p 153 for downloading a validated copy Indicate in the appearing window the name of the file Result The validated configuration is picked out from the file and transferred into the connected controller A message box tells you that you have to powercycle the controller to start the new configuration and run the controller Note To modify the configuration you need the password of the validated configuration The controller password has been overwritten Reset the controller by pressing the Reset button and simultaneously performing a power cycle Then follow Procedure 1 New Controller p 153 The new controller now has the validated configuration including the validation counter VDC the password the validation data name date and the device parameters Modbus parameters controller number It can be used like the original controller from which the copy was made from except that the running time OPC of the configuration is set to zero 154 33003281 Configuration 5 9 Read Protocol from Controller Read Protocol from Controller Procedure Proceed as follows Step Action 1 Connect the PC to the XPSMC safety controller 2 The controller has to be put in Stop mode with the menu Controller Stop Controller 3 A window appears and you are asked to enter your password to s
61. to 1 and stays at 1 the adjustable time delay starts and the time delay has reached its setpoint the safety output is set to 1 If the control output is set to 0 the safety output is simultaneously set to 0 If the safety input status changes to 0 and the time delay has not expired the safety output remains at 0 Switch OFF delay If the safety input changes its status from 0 to 1 the safety output is immediately set to 1 If the safety input changes its status from 1 to 0 and stays at 0 the adjustable time delay starts and the time delay has reached its setpoint then the safety output is set to 0 If the safety input status changes to 1 and the time delay has not reached its setpoint the safety output remains at 1 Switch ON pulse If the safety input changes its status from 0 to 1 and stays at 1 the adjustable time delay starts and the safety output is simultaneously set to 1 The safety output is set to O if the time delay has reached its setpoint or the safety input changes to 0 Switch OFF pulse If the safety input changes its status from 1 to 0 then the adjustable time delay starts and the safety output is set to 1 The safety output is set to 0 if the time delay has reached its setpoint The function is presented by an explanatory schematic diagram Time For a response time of 20 ms the range is 0 1 to 300 s and fora response time of 30 ms the range is 0 15 300 s Inputs The safety input and the
62. view the copies of a device right click the mouse on the device Mark e g E Stop and select the menu Mark Copies On the copies a green bubble appears To remove the bubbles click Unmark Copies EDM Ko1 and 2 ell 5 Emergency Stop compl Machine B lt 02 oe 01 C1 ats gt o3 pc K 04 LP o5 NEC o6 We Ser mi 5 Emergency Stop compl Machine NEC hyf EDM E Stop 7 To adjust the return circuit drag the EDM device symbol from the EDM Devices folder onto the symbol for R1 in the Configuration window fill in the dialog box in accordance with the application EDM Name EDM E Stop wt r Options EDM Time Monitoring EDM Time 5 0 1 0 5 m Inputs Input i12 W lt Control Output c02 w x OK Cancel 33003281 133 Configuration Step Action 8 Confirm with OK Result This ensures that the installation can only be started when KE1 and KE2 are closed and the external start conditions ESC are fulfilled Note If a control output c1 c8 has been used a follows the name for example c2 appears when this output is selected The user must guarantee that no dangerous fault can occur when this control output is used more then once as a dangerous short circuit for example is no longer detected Your screen should now look l
63. 157 Diagnosis Color Definitions In the Configuration window a colored circle is placed next to each function symbol of the configuration tree The color indicates the current status of the corresponding function XPSMCWIN 2 00 File Mode Diagnosis Options Help x Device Library Configuration CJ Controller J Monitoring Devices fb2 C1 XPSMC32 ZP Controllert C EDM Devices 259 o1 CJ Start Devices EF 257 Emergency Stop CJ Enabling Devices 3 i01 Ch 1 C1 Miscellaneous Devices EF 261 02 J State of Outputs p 260 Light Curtain jg 258 Auto Start Auto Start 2 i02 OSSD 1 i03 OSSD 2 03 04 5 06 amp ra 262 R1 1 3 260 Light Curtain jg 258 Auto Start Auto Start 9 i02 OSSD 1 i03 OSSD 2 R2 Diagnostic Mode Q DISET e Device 257 Short circuit between inputs Meaning of symbols Symbols Meaning Red Point The safety output concerned is deactivated or this device has not been validated for example protection door open Emergency Stop not initiated etc or the concerned input is opened Red Point with a Yellow Flash An error exists for th
64. 194 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Magnetic Switch with and without Interlock and different Start Functions 24 V 124V Fi 1 Mag net NC NO ESC t7 51 51 sa Magnetic switch EO f BAIE S24 02 Start EDM A1 8lc7 c6 c5 c4 c3 c2 c1 1 2 3 i4 ib i6 ir i8 ig i10 i11 i12 i13 i14 i15 116 13 23 H1 33 34 Safety Controller UND e SMCS m Pl v uC 1 4 4 LOGI Channel 1 Channel 15 Channel 1 Channel ija Channel Channel 15 uc J K y ka 4 Channel 2 Channel 2 r4 Channel 2 Channel 2 Channel 2 Channel 2 j A2 01 02 03 04 05 06 14 24 34 24 K01 K02 0v ov Channel Channel 2 ESC External Start Conditions EDM External Device Monitoring 1 See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 195 Wiring and Functional Diagrams Two Hand Control Functional The following functional diagram shows the Two Hand Control device Diagram p Two Hand Two Hand Two Hand Control Control Control Activated Not Activated A
65. 2 X 22 NL P Maintain EA Ed Automatic opening 88 33003281 Device Library Two more switches PSV1 and PSV2 monitor the status of the press safety valve For the response time of 20 ms the range is 0 1 1 5 s and for the response time of 30 ms the range is 0 15 1 5 s for the Synchronization Time If this time is exceeded an error message appears and corresponding safety outputs are deactivated until the reset input is activated To delete an overtravel error or an error at the UN or OTS position switches the reset input has to be actuated The errors on the press safety valves the UN or OTS position switches and overtravel will not be cleared by switching off the controller If one of the safety inputs delivers an incorrect signal an error message appears and the corresponding safety outputs are deactivated 33003281 89 Device Library Dialog Box Settings The parameter setting window provides the following setting possibilities Eccentric Press 2 Name Eccentric Press 2 Valve Monitoring Shaft Monitoring Enable Valve Monitoring v Enable shaft Monitoring Sync Time PSV1 PSV2 S Dead Time S 15 8 0 05 0 50 s Inputs r Mode Selector Switch OTS ve w Control Output UN ve w Control Output 0 Of vezi PSV1 Vion w Control Output 7 1 Inc
66. 30 ms Modbus not used change OK Cancel Select OK Note By selecting the response time you have a possibility to reduce the load of the CPU not available for the XPSMC16X and XPSMC32X where the response time is always x 20 ms Note that when you change the response time in the current configuration all configured timers are set to 0 and must be modified again The limit ranges are then also changed 38 33003281 Device Library Step Action To modify bus parameters click change Result The Modbus parameters dialog box appears The following figure shows the Modbus Parameters dialog box Modbus Parameters x Address Bitrate Parity connect 1 247 Y Controller 1 19200 lv leven M Controller 2 Controller 3 Controller 4 Controller 5 Controller 6 Controller 7 Controller 8 different Modbuses Download gt Cancel OK This window also opens when all the other controllers in this configuration are added Enter all necessary parameters Note This window can also be accessed by clicking with the right mouse button on the controller symbol and then selecting the Properties option or Controller Controller Setup Bus Configuration if the Modbus option is available Select the Download button Result You will be asked to select the controller that your configuration co
67. 33003281 03 Merlin Gerin XPSMCWIN Configuration Software for XPSMC 11 2007 Schneider Electric Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 4 1 Safety Information 7 About the BOOK i 2 or scree ade tise RARE anaes 9 System Requirements and Software Installation 11 Ata Glance totes oleh deo ok dake teint a tec duro io e ieee teh aes d ous 11 System 12 Installation 2t im iiA ED b Alb cue rale un 14 XPSMCWIN User 15 Ata Glance tis sb hi RI re ST E ape eg ybi m ms 15 Window Type Soo ocd sede bon tee Gee ne kh ATE Ra eee Rn p eta 16 Elements of a 18 Menu lt 19 At aGlance ETE 19 File rt sies Wigs Dee deben uu debt p Sen hg aeta 20 nr 21 MOd6G nri ise iae eui niu 22 Check sev cai eee dee ee usu esc ip eedem EM S 23 Controller 24 Pel eee ae dae P E Tp EUG 27 Help ces ose a Ree RR a 28 Diagnostics ne RR EV I que tds I Rb VI EEG AM 29 Device Library osse cd RR Rx pud dee RR arte xm 31 Ata Glance URL pU dads iyu ep e editas 31 Controlle
68. 3JVS peg suea Ajejes OLIVIN O1nv SNONNILNOO PON SNONNILNOO 15 FTONIS 9PON ONIHONI 9POW The following functional diagram shows the Eccentric Press 2 Mode CONTINUOUS AUTOMATIC dogs Kouefjeu3 Wiring and Functional Diagrams 33003281 222 Wiring and Functional Diagrams Wiring Diagram DANGER HAZARDOUS VOLTAGE Disconnect all power before servicing equipment Failure to follow these instructions will result in death or serious injury The following image shows the wiring diagram of the Eccentric Press 2 device 230 V AC 230 V AC 241 F1 m 94 vafa se aaa Control ei P4 f r 1 SB 0123 ler Bt OTS psvi 2 Endur ee NS A OFF E S uo ncS2 no Inc S3 Mode Selector hatto aso ss forty Switch button 1 gency 7 button 2 stop UN pawl RESET 59 810 RIPE gate 1 gate t A1 8 7 6 5 4 3 24 1 i1 id i3 4 ig i6 i7 i8 ig Vit mp ha n3 ng Tit i 13 23 H1 33 34 i47 18 19 20 21 122 K 24 25 26 127 28 i29 130 31 32 Safety Control
69. 4 6 Miscellaneous Devices 103 4 7 State of Outputs 113 33003281 31 Device Library 32 33003281 Device Library 4 1 Controller At a Glance Overview The folder Controller contains the 8 types of controllers XPSMC16Z XPSMC16ZC XPSMC16ZP XPSMC16X XPSMC32Z XPSMC32ZC XPSMC32ZP and XPSMC32X What s in this This section contains the following topics Section Creating a Configuration 34 Setting the Safety Outputs 47 Connecting a Device to a Safety Output 49 Modifying the Properties 50 33003281 33 Device Library Creating a Configuration Introduction Response Time To create a configuration click File gt New Note The following examples are for 16 input controllers only The procedure for 32 input controllers is the same if it is not otherwise stated You have the possibility to select a reponse time for the XPSMC16Z XPSMC16ZC XPSMC16ZC XPSMC32Z XPSMC32ZC XPSMC32ZC devices You can select 20 or 30 ms for the response times With the longer response time you can configure more functionality in the device In the XPSMC16X and the XPSMC32xX this possibility does not exist Here the reponse time is always 20 ms 34 33003281 Device Library Procedure for XPSMC X Using Modbus Proceed as follows Step Action 1 To create a new configuration click File gt N
70. 4 according to EN954 1 33003281 173 Wiring and Functional Diagrams Two Channel Safety Guard Functional The following functional diagram shows the Two Channel Safety Guard with Start Diagram Interlock and different Start Functions Start Function Start Interlock YES Automatic Start 5 Guard Guard Guard d closed opened closed Input limit switch 1 LL Input limit switch 2 La be t tsyn Input EDM Output t lt t EDM gt no start EDM External Device Monitoring Monitored Start Rising Edge E Guard Guard Guard a closed opened closed Input limit switch 1 Input limit switch 2 Es i t tsyn Input monitored start Input EDM 1 Output start gt a EDM External Device Monitoring 174 33003281 Wiring and Functional Diagrams Start Function Monitored Start Falling Edge Start Interlock YES 5 Guard a closed opened closed Input limit switch 1 Input limit switch 2 L t tsyn Input monitored start Input EDM Output no start peg EM EDM External Device Monitoring The following functional diagram shows the Two Channel Safety Guard without Start Interlock and different Start Functions
71. 5 Inputs OSSD 1 w lt Control Output v OSSD 2 w lt Control Output v e OK Cancel The table describes the following setting possibilities Option Description Name A specific Name can be assigned to the device Function A choice can be made between the light curtain with a Transistor Output and Relay Output The device symbol is adapted to the choice made Options You can define whether a Start Interlock is to be carried out During the start interlock the light curtain protection field must be interrupted once and validated again before activating the XPSMC safety outputs A synchronization time during which contacts ch 1 and ch 2 must close can also be entered If this time period is exceeded the assigned safety outputs are not activated The response time period of 20 ms can be defined in the range between 0 5 s and 2 5 s and a response time of 30 ms in the range of 0 45 2 4 s for the synchronization time Inputs The Control Outputs by outputs alone and the safety inputs to which the light curtain safety outputs OSSD 1 and OSSD 2 are connected are activated 33003281 59 Device Library Light Curtain with Muting Introduction The Light Curtain with Muting folder contains two device symbols Light curtain ESPE Electro Sensitive Protective Equipment with transistor outputs or relay outputs and with muting function The mut
72. 6 13 23 H1 33 34 XPSMC16 T ko safety controller ki HERD m E 4 LOGIC Channel 1 E Channel 1 5 Channel 1 Channel 1 Channel 1 4 Channel 1 uct me 4 4 Channel 2 4 Channel2 Channel 2 Channel2 Channel 2 Channel 2 5 i A2 GND GND GND 01 02 03 o4 05 06 14 24 34 44 XPSMC32 1 c8Ic7 c6 c5 c4 c3 c2 c1 8 51 41 31 21 1 i1 i2 i3 i4 ib i6 iz i8 19 i10 i11 i12 i13 i14 i15 i16 i17 132 13 23 H1 33 34 XPSMC32 RA ko safety controller 1 KiFA A KE 4 4 a n 4 T T Channel 1 4 Channeli Channel 1 Channel Channeli Channel 1 i4 m s m 4 1 i i 4 Kap 4 4 Channel 2 5 Channel2 Channel2 i Channel2 Channel2 Chanrel2 i I 1 7 mM 7 A2 GND GND GND o1 02 03 04 05 06 14 24 34 44 The static outputs are rated category 4 according to EN954 1 165 33003281 Wiring and Functional Diagrams Technical Data Description of terminals Terminal Layout Meaning A1 A2 24V power supply A1 is the pole 24 VDC A2 is the pole 0 VDC GND GND It is identical to the 0 V potential on A2 for loads on the 01 06 semiconductor safety outputs 1 8 control outputs for safety input power supply The control outputs contain a signal which enables short circuit detection monitoring voltage intrusion and open circuit
73. C1 XPSMC16 X Controllert fic XPSMC16 ZC CANopen Extension Eo fis XPSMC16 ZP Profibus Extension K 02 M t fo XPSMC32 Z 04 f XPSMC32 ZC CANopen Extension t 05 tfo XPSMC32 ZP Profibus Extension o6 lt flb2 XPSMC32 X R1 C Monitoring Devices lt R2 EDM Devices 71 Start Devices 73 Enabling Devices 73 Miscellaneous Devices 1 State of Outputs Configuration Mode Configuration changed Com1 Inputs left 16 Load 0 96 33003281 37 Device Library Procedure for XPSMC Z Using Modbus Proceed as follows Step Action 1 To create a new configuration click File gt New Result A window which contains the Title and the Author of this configuration opens The following figure shows the Configuration dialog box Configuration Title max 16 char Author wv Cancel Fill out the fields and click OK Note If this window does not open automatically this function is then not active in the Options Editor menu option Drag and drop the controller symbol onto the Configuration window Result A dialog box with Modbus marking appears The following figure shows the Controller C1 XPSMC16 Z dialog box Controller C1 XPSMC16 Z x Name Bio Type XPSMC16 Z v m Response Time all outputs lt 20ms 30ms Function Safety Mat
74. Eccentric Press cou embed uis noL OU HEDUM ADU EET TERM EE 84 Eccentric Press 2 ramin visa e rd re Rub sg p E erie hee dde ee 88 Shaft Chain Break Monitoring 94 Seat Valve 95 EDM Devices iun dp ue ERI ERR REA RE th 97 EDM Device External Device Monitoring 97 Start Del OT Pee bd 98 Start vbt RUNE RMR weet Gaal wae 98 Eniabling Devicess o gne dare bea coe ed Peete eas uS 100 Two Channel or Three Channel Enabling 100 Miscellaneous Devices 103 Ata Glance oe be EUR EFE E EROR Da Tec Mu eoe nee n 103 TITIO E Scio prater botte Peg tx uus ee tun Derren es 104 OR Device l Deed e PURIS EN inne a e RR estar 106 Foot Switch Control Device 1 2 esee 107 Sel ctor er LEID ree Ee EE V ERR 109 Glosed Tool Device ics cae ee dare Rhine oa eee P du Ra Cu 112 State Of OUIpUtS ese bee RE cR qerR nebat bens ek ee Bae 113 Applying Output States to Other Safety 113 Chapter 5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 Chapter 6 Configuration 115 Ata Glance oec od Ev bel Dus PR cacy Totes erin Seeks 115 General Information
75. Functional Diagrams Hydraulic Press Valve Monitoring Functional The following functional diagram shows the Hydraulic Press Valve Monitoring Diagram Stop in OTS Closing of Press Stop Opening of Press Stop Input m in BDC in OTS Closing of Press Input Opening of Press Input t tsyn Valve C Input t tsyn T Valve O Input ham TL Valve Output Closing of Press Output Opening of Press Sensor signals at valve level Stop Pressing Stop Retraction vave Sensor Opened Closing Closed Valve 1 2 es Valve 2 Valve C EXE 33003281 207 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Hydraulic Press Valve Monitoring 24 V 24 V F1 1 Sensor 3 94 55 z Close Open T the the Sensor 2 Press Press Sensor 3 Valve O C 7 E Sensor 2 Valve O Sensor 1 Sensor 1 Valve C 1 8 7 6 5 4 63 2 1 i1 i2 i3 i4 i5 i6 i7 i8 i9 i10 i1 i12 i13 i14 i15 i16 13 23 H1 33 34 XPSMC16 C3 pi m K Safety Controller Fieldbus TER gu A LOGIC Channel 1 Channel 1 Channel 1 Channel um Channel 1 uct
76. GH state after power on of the XPSMC a notification is available via Modbus RTU or via the configuration terminal PC and the corresponding outputs are deactivated After a zero speed detection and a subsequent motion the notification is reset If zero speed is already detected and both sensors are in HIGH state a notification is available via Modbus RTU or via the configuration terminal PC and the corresponding outputs are activated If only 1 sensor produces a dynamic signal after a zero speed an error message appears after 30 s and the corresponding outputs are deactivated If after the XPSMC has started both sensors are in the LOW state an error message is available via the Error LED on the XPSMC and Modbus RTU or via the configuration terminal PC Note You cannot use the Zero Speed Detection device simultaneously with the Shift Chain Break Monitoring device on the XPSMC safety controller because there are only two counter inputs i1 and i2 per controller Note The output will be activated if the sensors detect no motion 202 33003281 Wiring and Functional Diagrams Sensor States and Behavior Switch on Sequence State of Sensor 1 0 0 1 State of Sensor 2 0 1 1 Behavior Error Message Zero Speed Notification Output 0 1 0 Operation State of Sensor 1 0 0 1 State of Sensor 2 0 1 1 Behavior Error Message Zero Speed Notificatio
77. Mat function symbol The switching mat consists of two pairs of metal leads that are short circuited when the mat is walked on The XPSMC safety outputs are then immediately deactivated To be able to detect this short circuit the four connection leads must be connected to different safety inputs and control outputs Types see Technical Specifications Hardware Manual Note The control outputs used for this device cannot be used for any other device WARNING LOSS OF SAFETY INPUT CROSS CONNECTION DETECTION In Safety Mat applications ensure that all four connection leads are connected to different safety inputs and control outputs Failure to follow these instructions can result in death serious injury or equipment damage 33003281 67 Device Library Dialog Box Settings The parameter setting window provides the following setting possibilities Safety Mat Name p2 Inputs Input 1 w lt Oontrol Output v Input 2 w lt Oontrol Output v w Cancel OK The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Inputs The control outputs and the safety inputs to which the safety switching mat is connected must be indicated in the Inputs group box 68 33003281 Device Library Zero Speed Detection Introduct
78. Monitoring Introduction Dialog Box Settings The EDM Device folder contains the device symbol for monitoring a feedback loop This device is used to monitor external devices such as subsequent contactors or relays If for example external contactors K1 K2 are activated the EDM input to which opening contacts K1 and K2 are assigned must then be opened by the end of the adjustable synchronization time at the latest If this is not the case an error message appears and the safety outputs concerning K1 and K2 are deactivated Before activating the safety output ensure that the EDM input is activated If itis not an error message appears and the safety output gets deactivated The parameter setting window provides the following setting possibilities EDM Name Ff Options EDM Time Monitoring EDM Time 5 0 15 0 505 r Inputs Input w lt Control Output v 7 Camel OK The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Options A synchronization time during which the return circuit must open can be entered in this field If this time is exceeded the corresponding safety output is deactivated For the response time of 20 ms the range is 0 1 0 5 s and or the response time of 30 ms the range is 0 15 0 5 s for the Synchronization Time If the Synchro
79. Muting lamp d ride XO ail sa MA ss OSSD1 05502 K02 Ini 0 1 Muting Muting FA EDM B1 B2 Start A1 5 4 3 2 1 1 D2L TB 4L spl Tel i eL o it2 ita nsn 23 P1 33 34 Safety Controller K n T T iN LOGIC Channel a Channel 1 rq Channel 1 Channel fj Channel 15 Channel 15 Ct Kry Ky L Channel 24 Channel 25 Channel 214 Channel 24 Channel 34 Channel 215 A GNOIGNIGND o 92 03 of 05 06 14 24 34 E eas ov ov Channel Channel 2 ESC External Start Conditions EDM External Device Monitoring ESPE Electro Sensitive Protective Equipment 1 See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 191 Wiring and Functional Diagrams Magnetic Switch Functional The following functional diagram shows the Magnetic Switch with Interlock and Diagram different Start Functions Start Function Start Interlock YES Automatic Start 5 Magnet Magnet Magnet e present absent present Input NC Input NO ES t tsyn Input EDM Po Output t lt tEDM no start Monitored Start Rising Edge z Magnet Magnet Magnet present absent present Input NC E Input NO Fa PIDE Input monitored start Inp
80. Name Light Curtains ped r Function O Transistor Output Relay Output Options Start Interlock Sync Time OSSD 1 OSSD 2 05 5 0 5 2 5 s increment 0 1 s Inputs OSSD 1 w lt Control Output v OSSD 2 w lt Control Output v Muting 22 OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Function A choice can be made between the light curtain with a transistor or relay output The device symbol is adapted to the choice made Options You can define whether a start interlock is to be carried out During the start interlock the light curtain protection field must be interrupted once and validated again before activating the XPSMC safety outputs Inputs Both the Control Outputs by relay outputs only and the safety inputs to which the light curtain safety relay outputs OSSD 1 and OSSD 2 are connected are activated Press the Muting button you get the following Muting Parameters window 33003281 63 Device Library The Muting Parameters window offers the following options Muting Parameters Options Inputs Muting Time Monitoring 1 w lt Control Output v Muting Time min B1 v Control Output v 0 5 10 min A2 al Override Time 49 min B2 v 0 5 10min Override Sync Time Monitoring A1 B1 A2B2 Sync Time
81. Pulse Power ON Input Output Pulse Time 33003281 227 Wiring and Functional Diagrams Wiring Diagram The following image represents the wiring diagram of the Timer device 24 V 24 V F1 1 Control signal 1a JD qa NL EL I mS FELELPEATSTATFLEL 1323 1 3 34 XPSMC16 p T ba V Ko safety controller TER 1 Abt yc 1 _ 3 m E Output A LOGI Channel 1 i Channel 1 Channel 1 4 Channel 1f Channel 4 Channel 1 4 signal aes epa Channel 21 Chamnel2 Channel 2 4 Channel2 Chamnel2 2 I I 1 m OH mx 2 01 02 03 04 05 06 14 24 34 44 0v 0v 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 228 33003281 Wiring and Functional Diagrams Shaft Chain Break Monitoring GBS Function The following diagram shows the GBS function of the Shaft Break Chain Monitoring Diagram device 24V Tooth Wheel in Cam Switch Mechanism S
82. Rh 4 KL L Channel 2J Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 1 1 1 TFA m 2 GND GNDIGND o1 02 03 04 05 06 14 24 34 44 K01 K02 ov ov Press Press Closing Opening Enable Enable 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 208 33003281 Wiring and Functional Diagrams Hydraulic Press 2 INCHING The following functional diagram shows the Hydraulic Press 2 Mode Functional Diagrams Buyu apo ar ne4p H pesn jou T3AVSIS3AO SNISOTO LNdLNO ONINAdO 1nd1nO x2 O 3ATVA x0 SATIVA 9 ANIVA in 510 ONVAINOO AL33VS xINVINWOO ONISOTO GONVIAWOO ONINSdO xd WNd OFINVYCAH OLLWWOLNY PON 15 FIONIS SPON SNIHONI 9POA dojs Kouefueur3 209 33003281 Wiring and Functional Diagrams SINGLE The following functional diagram shows the Hydraulic Press 2 Mode puewwos 2 pue Buuojiuoui 34HOLS ATONIS PON sseJd
83. S6 0 OFF 1 Guard 2 Enable switch Enabling Kot lp swich ni Enable highspeed siisii XPSMC16 1 Ko safety controller m Channel 4 Channel 2 LOGIC Channel 1 E Channel 1 5 Channel 1 H Channel 1 H Channel 1 cz MM d d t Channel2 f Channel2 Channel 2 Channel 2 Channel 2 5 as TONS 6ROJ6NO ov Channel 1 Channel 2 Channel 1 Channel 2 Release safety gate Emergency stop ESC External Start Conditions 1 See Technical Data for maximum fuse size Hardware manual Note XPSMC32 with 32 inputs 11 132 otherwise identical Enable switch contact 0 1 2 0 1 2 2 2 mA o 6 6 4 4 C Off A complete overview of all the functions and their configurations is given in chapter Wiring Examples and Functional Diagrams p 163 ons ooa Maximum You can select the response time for all XPSMCeeZ versions For the XPSMCeeX Response Time versions the response time is always x 20 ms By selecting the response time you can reduce the load of the CPU Note that when you change the response time in a current configuration all configurable timers are set to zero and must be modified again The limit ranges for the timers is also changed 118 33003281 Configuration 5 2 Applica
84. Start Monitored Start r Options Trigger Edge positiv O negativ r Input Star t io lt Control Output c01 v In the Start Devices folder which is located in the Monitoring Devices folder select the Monitored Start device symbol and drag and drop it to the Safety Guard Device in the configuration window Result A dialog box for the definition of the function properties opens The following figure shows an example of the dialog box Confirm with OK safety output o1 3 Configuration Robot 1 B 2 C1 XPSMC32 ZP Controller 1 ot B SOR i Ex Safety Guard ie 4B Start guard Result The Monitored Start Device is assigned to the Safety Guard device 126 33003281 Configuration Assigning the Enabling Device Introduction According to this example application the safety guard can be bypassed by the 3 channel enabling device This gives the possibility for the Robot to run with the safety guard open when the 3 channel enabling device is used when selector switch is in appropriate position Procedure Proceed as follows Step Action 1 Drag the S channel enabling device symbol from the Enabling Devices folder onto the OR Device symbol in the Configuration window and fill in the window Enable Switch Name Enable Device Robot 1 Hi
85. UE 2 Channel 24 Channel 20 Channel 2 Channel 2 Channel 2 Channel ae A GNDENDND o1 02 03 04 05 06 14 24 Y1 X Seat Valve OV 0v 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 232 33003281 Wiring and Functional Diagrams Enabling Device 2 Channel Functional The following diagram represents the functional diagram of the Enabling Device 2 Diagram Channel z 3 4 A Position 1 Position 0 Position 1 Position 2 Position 1 Position 0 Input Enable Switch NO Input Enable Switch NC ue Output wo Start 6 4 33003281 233 Wiring and Functional Diagrams Wiring Diagram The following diagram represents the wiring diagram of the Enabling Device 2 Channel 24 V 24 V F1 1 NO NC Enabling Device 2 Channel Contact Function E 2 0 1 2 Legend 14 2 NO 13 14 E On Switch NC21 22 Off 5 16 s T KO Safety Controller Ea uC 1 KibiA A l 1 d H H d LOGIC Channel 14 Channel 115 Channel 1 Channel 1 Channel 1 Channel 1 FI E Ray 1 Channel 2 Channel 2 Channel
86. XPSMC16 I fal Apt uC 1 KT 4 R3 iN LOGIC Channel 1 Channel 14 Channel 1 Channel 14 Channel 15 Channel 1 K2 M A Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 2 GNDJGNDJGND ol o2 03 of 05 06 34 K01 K02 p OV oV Channel Channel 2 ESC External Start Conditions EDM External Device Monitoring 1 See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 199 Wiring and Functional Diagrams Zero Speed Detection Functional The following functional diagram shows the Zero Speed Detection Diagram F1 F2 lt Max F1 F2 gt F Max Fl F2 lt F Max Input i1 Sensor 1 i p IEEE p Output Sensor control Sensor 1 2 Sensor 2 Note It is vital to use inputs i1 and i2 for zero speed detection The two sensors must be arranged so that only one sensor is activated at any given time If the inputs are in the low state the zero speed signal will disappear after t 1 f seconds and an open circuit will be indicated If the 2 inputs are in the high state the zero speed signal will disappear after t 1 f seconds and a short circuit will be indicated If the 2 inputs are in the high or low state after starting no enabling will take place 200 33003281 Wiring and Functional Diagrams
87. agram p 204 A Start Interlock is in this case mandatory i e the protection door must be opened once and then closed again to make starting possible 76 33003281 Device Library Dialog Box Settings The parameter setting window provides the following setting possibilities Injection Molding Machine ES Name Injection Molding Machine i Sync Time S 2 575 r Inputs Ch 1 w lt Control Output v Ch 2 w lt Control Output Valve w lt Oontrol Output v 2 OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Sync Time A synchronization time during which contacts ch 1 and ch 2 must close must be entered in this field If this time is exceeded the assigned safety outputs are not activated For the response time of 20 ms the range is 0 5 2 5 s and for the response time of 30 ms the range is 0 45 2 4 s for the Synchronization Time Inputs The safety inputs and control outputs used must be indicated in this field 33003281 77 Device Library Hydraulic Press Valve Monitoring Introduction The Specific Functions folder contains the Hydraulic Press Valve Monitoring device symbol for monitoring a hydraulic press valve as indicated in figure Wiring Diagram p 208 Using this device a hydraulic press wi
88. allation Installing the USB Driver for the TSXCUSB485 Cable The following table describes steps to install the USB driver for the TSXCUSB485 cable Step Action 1 Download the driver from the Web site http vww telemecanique com and search for USB Driver Note Additionally the driver pack can be found on the Safety Suite V2 installation CD within the XPSMC Safety Controller XPSMC Drivers for cable folder Double click on Driver Pack V2 3 Run the Communication Drivers Pack V23 exe file Plug in the cable Select Look for an adequate driver Select Other sources Select the location of the driver on the hard disk OJN The driver is installed 33003281 18 System Requirements and Software Installation Installation Installation To install the XPSMCWIN software you need the installation CD ROM included Procedure If your PC does not have a CD ROM drive you can also copy the installation files on floppy disks and perform the installation Proceed as follows Step Action 1 Insert the CD with the current version of the Safety Suite included into the drive Follow the installation wizard instructions to install the software 2 In case installation does not start automatically run the setup exe file in the CD ROM default directory for example D setup exe if D is the letter corresponding to your CD ROM d
89. are available e Mode Off The press is deactivated and all safety outputs connected to the press are turned off e Mode Inching Position switches OTS and UN as well as the switches of the valves PSV1 and PSV2 will not be monitored and have no influence on the movement of the press The safety outputs are dependant only on the situation of the Safety Means and Start e Mode Single Stroke With each releasing of the start device for instance Two Hand Control one stroke of the press is implemented The safety stopping at the top dead centre is realized by the limit switches OTS and UN The automatic upstroke is controlled by the closing of the limit switch UN In addition with selected valve monitoring the synchronous time of the two halves of the press safety valve PSV are monitored with the switches PSV1 and PSV2 when switching on and off e Mode Continuous The functions of monitoring correspond in theory to those of the mode Single Stroke however the press does not stop after one cycle The continued operation starts with the input Safety Means and Start and the press runs until the Safety Means and Start input is released or the Continuous Off switch is switched off Dynamic monitoring of the valve and the monitoring of overtravel will only be performed one time in the continuous cycle e Mode Continuous Automatic The function of monitoring corresponds to those of the mode Single Stroke however the press does not stop after one cycle
90. bling Devices Two Channel or Three Channel Enabling Device Introduction The Enabling Devices folder contains 2 device symbols for the enabling switch This device can be used alone on a safety output with a safety guard or together with a safety guard on the OR device Note The enabling device can be dragged and dropped together with a safety guard onto the OR device An external switch preferably a key switch should be used to enable the input of the enabling device With an enabling switch a safety guard can be bypassed and a hazardous movement can consequently be started even with a protection door open during the fitting out of a machine for example The enabling switch does not activate the dangerous movement but gives a validation for the dangerous movement to be actuated This function works with a two or three channel enabling switch Wiring Diagram p 234 or figure Wiring Diagram p 236 Category 4 is only achieved when using the 3 position enabling switch For the types of enabling switches that can be used see the Technical Data chapter of the Hardware instruction manual To produce the confirmation signal the enabling switch must first be set to position 0 and then to position 1 The authorization is thus activated as are the XPSMC safety outputs If the enabling switch reaches position 2 the safety outputs are again deactivated When the enabling switch is set back to position 0 no further enabli
91. c Press 2 Safety Means Start Safety Means for Continuous Automatic Safety Guards Light Curtains without Muting Magnetic Switches Two Hand Control Foot Switch Enabling Device Closed Tool device For an output Safety Guards Light Curtains Magnetic Switches Two Hand Control Foot Switch Control Safety Mat Zero Speed Detection Hydraulic Press Eccentric Press Shaft Chain Break Monitoring Seat Valve Monitoring Start devices Enabling devices Timer 33003281 109 Device Library The following image shows the selector switch on a safety means and start of the Eccentric Press 2 with three related devices CY Configuration fj XPSMC32 ZC Controllert t K 01 1 o2 D K o3 L E 04 _ 05 B OB Gb Eccentric Press i Safety Means Start e Ay Selector Switch 8 Two Hand Control fy Foot Switch Control is A Magnetic Switch Safety Means for Continuous Automatic R2 110 33003281 Device Library Dialog Box Settings The following image shows the selector switch with related devices Here you can allocate the devices to the relevant input The parameter setting window provides the following setting possibilities Device Declaration Selector Switch Position used Input me Two Hand Control Ra Foot Switch Control n Magnetic Switch
92. ctivated nput Push Button 1 NO nput Push Button 1 NC nput Push Button 2 NO nput Push Button 2 NC t lt 500ms Output na No Start 196 33003281 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Two Hand Control device 24 V 24 V F1 1 no NC NO S1 1 52 2 Hand push button 1 7 52 2 Hand push button 2 ib i6 ir i8 ig i10 itt i12 i14 i15 i16 13 23 H1 33 34 Safety Controller Gl ls T Fy i XPSMC16 Fieldbus TER 1 B LOGIC Channel 1f Channel 115 Channel um Channel 1 Channel 1 Channel 1 wt J B Kaf 4 LJ Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 Channel 2 A GNOIGNOIGND oj 03 of 05 o6 AE 4 1 Y Y2 Y 0v 0v Channel 1 Channel 2 Valves 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 33003281 197 Wiring and Functional Diagrams Safety Mat Functional The following functional diagram shows the Safety Mat Diagram Start Function Automatic Start ower Z 2 Input 1
93. ctly to the 24 V supply voltage The two contacts for OPEN PRESS and CLOSE PRESS can operate with the same control output Optional an input to bypass the monitoring of the valves can be chosen If the bypass is used Valve C Valve O and Valve C O will not be monitored and have no influence on the position of the press The safety outputs are dependant only on the situation of the OPEN and CLOSE contacts 33003281 79 Device Library Hydraulic Press 2 Introduction The Specific Functions folder contains the Hydraulic Press 2 Functions device symbol for a hydraulic press with valve monitoring and optional overtravel monitoring as indicated on the Wiring Diagram p 208 This device provides an internal mode selector switch function for the operation modes OFF INCHING SINGLE STROKE AUTOMATIC of the hydraulic press The use of the overtravel monitoring functionality is optional The press control delivers the press opening and closing signal the use of these inputs is mandatory when Automatic mode is selected The use of the input for the Open command is also mandatory when mode Inching is selected In Inching mode valve monitoring is not active When you drag and drop the Hydraulic Press 2 device onto an output the following window appears Here you can select the output you need and enable either the opening or the closing movement of the machine Output Selection
94. device Click Paste to paste an item from the internal clipboard to the selected location and choose one of the following options Option Meaning as a copy of the device The device will be copied with the properties of the source device e g the same input and output if the same hardware is connected to different inputs and outputs of the XPSMC as a device The device will be copied with its default properties Alternatively you can drag the device to the selected location Click Delete to delete the selected item 33003281 21 Menu Commands Mode Configuration Diagnostics The Configuration mode is the software s working mode All the commands can be executed in this mode In the Configuration mode a configuration is created modified and sent to or reloaded from XPSMC When the program is started this is the default mode of the software The Diagnostics mode is used exclusively for diagnosing the XPSMC connected to the PC The configuration cannot be modified In the Diagnostic mode the software working windows are grey in color In this mode the connected XPSMC safety controller continues to operate without being affected 22 33003281 Menu Commands Check Check Use this command to check if the configuration is correct before you download it Configuration into the XPSMC 33003281 23 Menu Commands Controller Stop Control
95. e connected contacts ch 1 and ch 2 also operate A synchronization time during which contacts ch 1 and ch 2 must close can also be entered If this time is exceeded the assigned safety outputs are not activated For the response time of 20 ms the range is 0 5 2 5 s for the response time of 30 ms the range is 0 45 2 4 s synchronization time The control outputs and the safety inputs used must be indicated in the Inputs group box Safety Guard with 2 Channels with Lock In the Options field you can define whether a start interlock is to be carried out During the start interlock the protection door must be opened once before the machine is started and then closed again to guarantee that the connected contacts ch 1 ch 2 and lock also operate A synchronization time during which contacts ch 1 and ch 2 must close can also be entered If this time is exceeded the assigned safety outputs are not activated For the response time of 20 ms the range is 0 5 2 5 s for the response time of 30 ms the range is 0 45 2 4 s synchronization time The control outputs and the safety inputs used must be indicated in the Inputs group box 33003281 57 Device Library Light Curtains Electro Sensitive Protective Equipment ESPE of Category 4 without Muting Introduction The Light Curtains folder contains two device symbols Light curtain ESPE Electro Sensitive Protective Equipment with Transistor
96. e fulfilled A start button is not necessary e Non monitored Start The safety outputs are activated as soon as all the starting conditions are fulfilled and starting is initiated by the start button being pressed The Start button must not re activated to launch the Start device and the non monitored start then operates in the same way as the automatic start e Monitored Start In this case the safety outputs are only activated when all the starting conditions are fulfilled and starting is initiated when the start button is pressed automatic start on a positive trigger edge or when the start button is pressed and released automatic start on a negative trigger edge It is possible to define whether starting should take place on the positive going edge or negative going edge of the starting signal Unlike non monitored starting the safety output cannot be activated when the start button is actuated by an XPSMC Power Up or when the start button is maintains status 1 for some time after the operation This will cause an error message Options During monitored starting a selection can be made in this field between automatic start on a positive trigger edge starting when the start button is pressed or automatic start on a negative trigger edge starting when the start button is released Inputs The safety input and the control output must be indicated here 33003281 99 Device Library 4 5 Ena
97. e safety outputs are then deactivated Sources of white light with an illumination surface of 1 cm and a brightness of at least 200 Im m are used as a light signal The current of this light source could vary from 20 350 mA The light signal always comes on when the muting signals are generated correctly and announces the bypassing of the light curtain protection function ESPE e Anew cycle is only initiated with the starting control when no muting signal is required and when the protection field is free e During the time a muting signal is produced correctly no one must be allowed to enter the hazardous area 33003281 61 Device Library e Aguide less means of transport must create the muting signal before it enters the protection field and may only leave this field when it no longer interrupts the light curtains beams of the protection field The muting function meets the requirements of category 4 according to EN 954 1 To ensure the correct monitoring of the muting lamp a minimum duration of 500 ms for muting is necessary Photoelectric muting sensors must operate in dark switching mode in order to produce the output signal when a light ray is interrupted 62 33003281 Device Library Dialog Box The parameter setting window provides the following setting possibilities Settings Light Curtain with Muting x
98. e shows the Configuration dialog box Configuration Title 16 char Author gt OK Cancel bd Fill out the fields and click OK Note If this window does not open automatically this function is not active in the Options Editor menu option Drag and drop the controller symbol onto the Configuration window Result A dialog box with CANopen and Modbus markings appears The following figure shows the Controller C1 XPSMC16 z dialog box Controller C1 XPSMC16ZC Controller1 fhs Type XPSMC16 ZC CANopen Extension lv r Response Time all outputs lt 20 ms lt 30 ms Function Safety Mat lt 30 ms Modbus not used change m CANopen not used change Cancel 33003281 41 Device Library Step Action 4 Select OK Note By selecting the response time you have a possibility to reduce the load of the CPU not available for the XPSMC16X and XPSMC32X where the response time is always x 20 ms Note that when you change the response time in the current configuration all configured timers are set to 0 and must be modified again The limit ranges are then also changed 5 To modify bus parameters click change under CANopen Result The CANopen parameters dialog box appears The following figure show
99. el 499 2 channel E Safety Guards Ea 1 channel Ey 2 channel with lock 3 Light Curtains s gee with Transistor Outputs Ed with Relay Outputs 1 Light Curtain with Muting with Transistor Output and Muting e 4 with Relay Output and Muting 4 Magnetic Switch 4 Two Hand Control 4 amp Safety Mat Zero Speed Detection 3 Specific Functions Injection Molding Machine lz Hydraulic Press Valve Monitoring m 8 Hydraulic Press 2 m ie Eccentric Press pa Q Eccentric Press 2 zg Shaft Chain Break Monitoring E Seat Valve Monitoring 52 33003281 Device Library Monitoring Devices continued x EDM Devices EDM Start Devices Jg Automatic Start gj Non Monitored Start 9B Monitored Start x Enabling Devices Ht Enabling Device 2 channel e Hit Enabling Device 3 channel x Miscellaneous Devices Timer BloR Rs Foot Switch Control Selector Switch Closed Tool CY State of Outputs E 3 Controller 1 02 o3 04 05 06 R1 R2 i r i t D 33003281 5 Device Library Emergency Stop Introduction The Emergency Stop folder contains the two device symbols for the one channel and two channel emergency stop
100. ensor B1 aN B1 suv i1 ori2 0v Input 1 0v Pulse time OUTPUT Sensor Position The following diagram shows the Shaft Chain Break Monitoring function when the sensor is high or low at standstill Standstill Shaft ChainBreak Sensor Movement of Sha t or Chain Standstill or Failure PAS OD oth Output 33003281 229 Wiring and Functional Diagrams Wiring Diagram The following image is the Shaft Chain Break Monitoring wiring diagram 24 V 24 V F1 B1 Sensor at the Encoding Wheel in the Cam Controller vA Only at i1 or i2 1 8 766 5 4 3 21 i1 i2 i3 i4 i5 ie 7 i8 iQ i10 i11 112 i13 i14 i15 i16 13 23 H1 33 34 1 Safety Controller EJ T KO 4 XPSMC16 TER XR nC Wt LOGIC Channel 1 Channel 1 Channel 1 Channel 1 Channel ur Channel e ite uC 1 i Channel 2 Channel 2 14 Channel 2 Channel 2 4 Channel 2 Channel 2 i i AZ GNEJGNEJGND 91 07 o3 of 05 14 24 3 au
101. ergency Stop 1 Channel 2 nput Emergency Stop Channel 1 Emergency Stop Channel 2 Input Start Output o1 Stop Category 0 Output 02 Stop Category 1 Emergency Stop tv 0 1 300s Operation Emergency Stop tv 0 1 300s Operation 33003281 169 Wiring and Functional Diagrams Wiring Diagram relevant control outputs for the Categories 0 and 1 24 V The following wiring diagram shows two Two Channel Emergency Stops and the 24 V i ia S3 f io gency gency Push Push Button Button At E8 c7 celc5 e4lc3 c2 e1 i1 i2 i3 i4 ib 6 e Jig Jito itt i12 i13 i4 i5 ite 13 23 H1 33 34 5 16 T pi Ko safety controller TER ES SR pe oc pay Eae LOGI Channel 1 Channel 1 r Channel Channel i Channel i Channel 1 I TAM ma 094 3 Channel 2 Channel2 Channel2 Channel2 Channel2 Channel 2 i I I 1 mm T1 mm 2 GNDJGNDJGND o1 02 03 04 05 06 14 24 34 44 Emergency s
102. ers dialog box Modbus Parameters x Address Bitrate Parity connect 1 247 Y Controller 1 19200 even lv Controller 2 Controller 3 Controller 4 Controller 5 Controller 6 Controller 7 Controller 8 different Modbuses Download gt Cancel OK This window also opens when all the other controllers in this configuration are added Enter all necessary parameters Note This window can also be accessed by clicking with the right mouse button on the controller symbol and then selecting the Properties option or Controller gt Controller Setup Bus Configuration if the Modbus option is available 36 33003281 Device Library Step Action Select the Download button Result You must select the controller that your configuration corresponds to Only the bus parameters for this controller will be transmitted Note To download the whole configuration including the bus parameters click Controller Download Configuration to Controller After having closed the properties window of the controller the controller will be represented in a tree structure Example All devices of the XPSMCWIN application XPSMCWIN Hex File Edit Mode Check Controller Options Help Dema aNs Device Library Configuration x Controller 3 Configuration fils XPSMC16 Z fils
103. ew Result A window which contains the Title and the Author of this configuration opens The following figure shows the Configuration dialog box Configuration x Title max 16 char Author ast modified 15 12 03 11 23 22 OK Cancel Fill out the fields and click OK Note If this window does not open automatically this function is not active in the Options Editor menu option Drag and drop the controller symbol onto the Configuration window Note Because the X version does not support all the devices the following window appears PSMCWIN E This Controller does not support all devices included in the library Do you want to hide the unsupported devices in the library No 33003281 35 Device Library Step Action 4 Select No to see all devices in the library You can also make this selection in the Options menu Result A dialog box with Modbus marking appears The following figure shows the Controller C1 XPSMC16 X dialog box Controller C1 16 x Name fe Type XPSMC16 X lv m Response Time all outputs lt 20 ms Function Safety Mat lt 30 ms Modbus not used change OK 5 Click change to modify bus parameters Result The Modbus parameters dialog box appears The following figure shows the Modbus Paramet
104. for Light Curtains Type 4 190 Magnetic Switch 192 Two Hand Control 196 Safety Mat 198 Zero Speed Detection 200 Injection Molding Machines 204 Hydraulic Press Valve Monitoring 207 Hydraulic Press 2 209 Eccentric Press 215 Eccentric Press 2 219 Selector Switch 224 Timer 226 Shaft Chain Break Monitoring 229 Seat Valve Monitoring 231 Enabling Device 2 Channel 233 Enabling Device 3 Channel 235 Foot Switch 237 164 33003281 Wiring and Functional Diagrams Electrical Diagram for the XPSMC When not other mentioned the following drawings show a XPSMC16 with a Response Time response time of 20 ms Wiring Diagram A DANGER HAZARDOUS VOLTAGE Disconnect all power before servicing equipment Failure to follow these instructions will result in death or serious injury XPSMC16 XPSMC32 XPSMC16 1 c8 c7 c6 c5 c4 c3 c2 c1 i1 2 i3 i4 i5 116 i7 i8 i9 110 111 112 113 114 11511
105. from the library onto any output of the controller For theEccentric Press 2 device you can only enable the Shaft Monitoring device inside the Properties window The parameter setting window provides the following possibilities Shaft Chain Break Monitoring x Name Shaft Chain Break Monitoring r Options Pulse Cycle S 0 02 0 10 s Pulse Cycle Calculator I r Input Only input i01 or i02 can be used to connect the sensor Sensor v OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Options For the response time of 20 ms the range is 0 02 0 10 s and for the response time of 30 ms the range is 0 03 0 9 s for the Pulse cycle Inputs Only i01 or i02 are selectable Note You can only use 2 different Shaft Chain Break Monitoring devices in 1 XPSMC because there are only 2 counter inputs i1 and i2 available see also Zero Speed Detection p 69 94 33003281 Device Library Seat Valve Monitoring Introduction The Specific Functions folder contains the device symbol for monitoring of a seat valve as shown in figure Wiring Diagram p 232 The device senses the start signal for operating the valve with the first input and the answer signal of the concerned valve contact with the second input Dialog
106. g 60 light curtains ESPE of category 4 without muting 58 loading 149 M magnetic switch 65 master E Stop device 136 maximum response time 118 menu command check 23 controller 24 diagnostics 29 edit 21 file 20 help 28 mode 22 options 27 modifying the properties 50 OR device 106 output states 113 overview of all control devices 52 P password 139 R read protocol from controller 155 response time 34 242 33003281 Index S safety guards 55 safety mat 67 safety output assign a name 129 assign a stop category 129 copying the state of one onto another 130 save 137 Seat valve monitoring 95 select a controller type 120 selector switch device 109 sending a configuration 141 setting the safety outputs 47 shaft chain break monitoring 94 shaft chain break monitoring dialog settings 94 start device 98 system requirements 12 T time response time 34 timer 104 transfer of a validated configuration copy 153 two channel or three channel enabling device 100 two hand control 66 U user interface elements of a window 18 window types 16 Z zero speed detection 69 33003281 243 Index 244 33003281
107. gnetic Switch consists of an opening contact and a closing contact which must be actuated within the Synchronization Time otherwise the Safety Outputs affected are not activated Dialog Box The parameter setting window offers the following settings Settings Magnetic Switch Name ETc A r Options Start Interlock r Sync Time Sync Time 0 5 5 0 5 2 58 r Inputs NC w NC lt Control Output v NO NO lt Control Output v 9 OK Cancel The table describes the following setting possibilities Option Description Name A specific Name can be assigned to this device Options You can define whether a Start Interlock is to be carried out During the Start Interlock the magnetic switch must be actuated once before the machine is started and then de activated again to guarantee that the connected contacts are also operating For the response time of 20 ms the range is 0 5 2 5 ms and for the response time of 30 ms the range is 0 45 2 4 s for the Synchronization Time Inputs The control outputs and the safety inputs must be indicated in the Inputs group box 33003281 65 Device Library Two Hand Control Introduction Dialog Box Settings The Monitoring Devices folder contains the Two Hand Control device symbol The control panel of the two hand control consi
108. guration Step Action 13 Click OK to start the controller Result The following message will be displayed Controller is in RUN mode now OK 14 Click OK to finish the procedure 146 33003281 Configuration Typical Configuration error 1 If you forgot to assign a start device to the Two Channel Configuration Safety Guard the main window and the message box will look as follows Error ors XPSMCWin File Edit Mode Check Controller Options Help Device Library Configuration ontroller onfiguration Robot C Il ion Robot 1 p fle XPSMC16 Z fl C1 XPSMC32 ZP Controller1 s 6 XPSMC16 ZC CANopen Extension 01 Safety guard fig XPSMC16 ZP Profibus Extension ET E OR fo XPSMC16 X E 2 channel t fo XPSMC32Z 9 Start guard XPSMC32 ZC CANopen Extension yif Enebling Device Ec 8 XPSMC32 ZP Profibus Extension 1 hyf EDM Kot and 2 e fj XPSMC32 X e E Emergency Stop compl machine 1 Monitoring Devices E 02 1 EDM Devices G3 of Ct 7 Start Devices 1 Enabling Devices XPSMCWIN iscellaneous Devices E Miscell Devi MISSING START DEFINITION E State of Outputs Some devices require a start to be defined but haven t by now Please see the yellow question mark s in c
109. h 235 eccentric press 215 eccentric press 2 219 electrical diagram for XPSMC 165 Enabling Device 2 Channel 233 foot switch 237 hydraulic press 2 209 hydraulic press valve monitoring 207 injection molding machines 204 light curtain with relay outputs 182 light curtain with transistor outputs 186 magnetic switch 192 muting for light curtains type 4 190 One Channel Emergency Stop with automatic start 167 safety guard with one channel 171 safety mat 198 seat valve monitoring 231 selector switch 224 shaft chain break monitoring 229 timer 226 two channel safety guard 174 two channels safety guard with lock 178 Two ChannelEmergency Stop with start 33003281 241 Index button 169 two hand control 196 zero speed detection 200 copy saving of a validated configuration 152 create a configuration 34 creating a new configuration 120 D device closed tool 112 EDM 97 enabling 100 monitoring 52 OR 106 selector switch 109 start 98 timer 104 diagnostics XPSMC safety controller 157 E eccentric press 84 eccentric press 2 88 EDM adjustment 128 EDM device 97 emergency stop 54 132 F fault diagnostics 159 foot switch control device 107 G generals 117 H hydraulic press 2 80 hydraulic press valve monitoring 78 injection molding machine 76 installation 14 installing the USB driver for the TSXCUSB485 cable 13 L light curtain with mutin
110. he person who performed the validation of the connected XPSMC configuration Click Read Protocol from Controller to upload the protocol of the current configuration and present it in a text not ASCII format It allows you to store the protocol on your PC or to print it out Before you use the command stop the XPSMC and enter your password Restart the XPSMC after you have closed the protocol Note As the protocol is read from the Controller all outputs are deactivated 24 33003281 Menu Commands Open Protocol Controller Setup Bus Configuration Download Setup to Controller Click Open Protocol to open a locally stored copy of the protocol and print it out The file is read only and you cannot modify it Click Controller Setup Bus Configuration and choose one of the following options Option Meaning Modbus Opens a window for adjusting the settings required for the operation of all the RTU XPSMCs up to 8 of this configuration with a MODBUS system Operation with different MODBUS systems is also possible By clicking the Download button the Send the settings to the controller command is executed The settings are applicable to all controllers CANopen Opens a window with address and baud rate Profibus DP Opens a window with address only Click Download Setup to Controller to send the parameters set for all communication protocols i e Modbus RTU CANopen
111. hing PSV2 lon lt s w Control Output 2 Single Stroke vii continue stroke until OTS on Continuous viv Continuous Off signal in Continuous Automatic mode 4 Continuous Automatic v v Reset v contact position of deactivated valve 1 OK Cancel Configuration wer H fis C1 XPSMC16 ZP Controllert 1 of 02 K o3 B Eccentric Press Safety Means Start i O Safety Means for Continuous Auto The following image shows the safety means displayed on the output tree The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Valve Monitoring Synchronization Time For the response time of 20 ms the range is 0 1 1 5 s and for the response time of 30 ms the range is 0 15 1 5 s for the 90 33003281 Device Library Option Description Shaft Monitoring For the response time of 20 ms the range is 0 05 0 50 s and for the response time of 30 ms the range is 0 06 0 48 s for the Synchronization Time Inputs The used inputs and the control output must be indicated in this field see the Wiring Diagram p 206 The stopping functionality of the Continuous Off signal can be defined The Reset Switch and Mode Selector Switch must be connected directly to the 24 V supply voltage
112. ike the one below XPSMCWin Dex File Edit Mode Check Controller Options Help D ema AM mon Device Library Configuration Controller A Configuration Robot 1 Bue XPSMC16 Z Bl C1 XPSMC32 ZP Controller1 fie XPSMC16 ZC CANopen Extension E of Safety guard fis XPSMC16 ZP Profibus Extension El fis XPSMC16 X 00 E Ez 2 channel gt Bl XPSMC32Z l a c 48 Start guard flo XPSMC32 ZC CANopen Extension HE Enabling Device Robot 1 1 flo XPSMC32 ZP Profibus Extension s wf EDM Kot and Ko2 fi XPSMC32 X 49 Emergency Stop compl machine 1 Monitoring Devices 02 3 EDM Devices 0t C 1 1 1 Start Devices K o3 1 Enabling Devices L o4 1 Miscellaneous Devices 05 1 State of Outputs LH 06 E un RI Q9 Emergenoy Stop compl machine E wt EDM E Stop R2 Configuration Mode Configuration changed Com5 Inputs left 25 Load 15 9 Complete the creation of the example configuration by saving and download it to the XPSMC 134 33003281 Configuration A WARNING LOSS OF SAFETY INPUT CROSS CONNECTION DETECTION Ensure that no more than one critical safety input is connected to each of the control outputs Failure to follow these instructions can result in death serious injury or equipment damage 33003281 135 Configuration Master E Stop Device Description A E Stop de
113. ing function can be used to bypass the protection field of a light curtain ESPE in order for example to bring a part to be worked into and or leave the hazardous area Show a muting example The muting function is controlled by four additional sensors belonging to two groups A and B and can only be activated when the safety outputs have already been activated the protection field is then free If not the activation of the muting function produces an error message and the safety outputs remain deactivated Muting operates according to a suitable order of the muting sensors in both directions of transport and thus inside and outside the hazardous area again The muting sensors of groups A and B must be activated during a variable synchronization time tsyn 0 5 3 s with the response time of 20 ms or 0 6 3 s with a response time of 30 ms or to infinity in order to trigger the muting function A muting time tM can also be adjusted from 0 5 10 min or to infinity During this time the conveyed goods can pass through the activated protection field without the XPSMC safety outputs switching off the machine If this time is exceeded an error message appears and the safety outputs are deactivated 60 33003281 Device Library The override button is used to bypass the protection field manually This is necessary for example when the muting function is activated and when conveyed goods have entered and stuck in the ligh
114. ion The Monitoring Devices folder contains the symbol Zero Speed Detection device symbol This device detects the zero speed of a motor or a shaft To enter the motor rotational speed an encoder wheel and two PNP sensors are required as indicated in figure Functional Diagram p 200 These sensors can only be connected to XPSMC safety inputs i1 and i2 If these inputs are already taken a warning appears automatically Points to be The following points should be complied with for this device Complied e The sensors must be arranged so that only 1 sensor is activated at any given time HIGH Signal e f both sensors are in the LOW state a cable break error message is indicated and the corresponding outputs are deactivated e If both sensors are in the HIGH state after power on of the XPSMC a notification is send via Modbus and the corresponding outputs are deactivated After a zero speed detection and a subsequent motion the notification is reset e f zero speed is already detected and both sensors in HIGH state a notification is send via Modbus and the corresponding outputs are activated e fonly 1 sensor produces a dynamic signal after a zero speed an error message appears after 30 s and the corresponding outputs are deactivated e f after the XPSMC has started both sensors are in the LOW state an error message appears Note You cannot use the Zero Speed Detection device simultaneously with the Shift Chain Break M
115. is device input output The error message will then be shown by clicking on the device Green Point The safety output concerned is activated or this device has been validated for example protection door closed emergency stop initiated etc or the concerned input is closed 158 33003281 Diagnosis Fault Diagnostics of Different Devices Symbols Meaning Green Point with a Hourglass This output has a category 1 stop The commutation conditions are no longer fulfilled but the time delay is not yet finished Yellow Point This component or this outputs are enabled i e the starting conditions are fulfilled but not yet started Grey Point The safety output concerned is not used or the PC has not yet received the fault diagnostics data from the XPSMC all the points are then dimmed Proceed as follows Step Action 1 Click on the symbol of the device to see the state of the inputs of the different devices 2 Click the right mouse button within the Diagnostic window Result A special menu will appear 3 Select Overview from the menu Result A new window appears displaying the diagnostics of all the inputs and outputs of the controller 4 Click on Pause diagnostic in the menu Diagnostics to pause the diagnostics Result The Diagnostic window keeps the status 5 Click on Start diagnostic in the menu Diagnostics to start the diagnostics
116. ler Run Controller Change Password Download Configuration to Controller Upload Configuration from Controller Create Validated Copy from Controller Transfer Validated Copy to Controller Read Validation Read Protocol from Controller Click Stop Controller to stop the XPSMC Its safety outputs are de activated in accordance with their stop category either immediately or with a delay The password must be entered Click Run Controller to change the XPSMC to Run mode Click Change Password to open a window in which you can change the password Beforehand you will receive a message saying the controller has been stopped Click Download Configuration to Controller to send the current configuration to the selected controller Prior to it you will receive a message that the controller has been stopped The password must be entered Note Please bear in mind that when the configuration is downloaded all outputs will be deactivated Click Upload Configuration from Controller to load the configuration to the PC and display the current configuration of the connected XPSMC The XPSMC is still running at the same time Click Create Validated Copy from Controller to create a file as safety copy of a validated configuration Click Transfer Validated Copy to Controller to transfers a validated configuration to a controller Click Read Validation to provide the date of validation and the name of t
117. ler E T K XPSMC16 AH uC 1 TER Kr 4 31 4 LOGI Channel 1 Channel 1 r Channel 1 Channel 4 r Channel 1 Channel 1 um K2 KM Channel 2 Channel 2 Channel 2 Channel 2 Channel 25 Channel 2 AD ENOIGNOIGND o 03 of 05 o6 14 24 SI Stop FM 1 x 2 Yla Y1b gt 2 a y1 SM1 an mp X AE ant Valve control 1 Valve control SM2 1 PSV1 PSV2 E PSV1 PSV2 t 2 OV PSV Safety valve ov N N OTS Top Dead Center PSV Safety Valve 33003281 223 Wiring and Functional Diagrams Selector Switch Functional The following image represents the functional diagram of the Selector Switch Diagram device o N 9 E HE E dE E 9 9 9 9 9 9 0 0 ao a a amp Input Position 1 i Input Position 2 s Input Position 3 j Input Position 4 Input Position 5 The static outputs are rated category 4 according to EN954 1 224 33003281 Wiring and Functional Diagrams Wiring Diagram The following two images represent the wiring diagrams of the Selector Switch
118. llowing setting possibilities Eccentric Press 8 Name Eccentric Press 80 Cancel r Options v Valve Monitoring Sync Time PSVI PSV2 s 01 1 5s Inputs OTS w Control Output w Mode Selector Switch UN w lt Control Output v woe PSV1 w lt Control Output Off PSV2 ve Inching w lt Control Output v Single Stroke Reset v Continuous Autim 4 OK Description of the settings window Setting Description Name A specific Name can be assigned to the device Options Synchronization Time The valve monitoring can be activated and the Synchronization Time for the switch ON and Off of the press safety valves PSV1 and PSV2 can be adjusted For the response time of 20 ms the range is 0 1 1 5 s and for the response time of 30 ms the range is 0 15 1 5 s for the Inputs Relation between inputs and control outputs can be selected 86 33003281 Device Library Setting Description Mode Selector Switch The following operation modes are available e Mode Off The press is deactivated and all safety outputs connected to the press are turned off e Mode Inching Position switches OTS and UN as well as the switches of the valves PSV1 and PSV2 will not be monitored and have no influence on the
119. n Meaning Show all devices All devices are shown Show only devices applicable for Only the applicable devices of the XPSMC model are shown Click Language to select the XPSMCWIN software language The software switches automatically to the selected language 33003281 27 Menu Commands Help Contents Click Contents to view an overview of the online help About Click About to view information about the present version of the software 28 33003281 Menu Commands Diagnostics Start Diagnostics Stop Diagnostics Note The transmission of the diagnostics data from the XPSMC to the PC will be started The transmission of the diagnostics data from the XPSMC to the PC will be stopped Switching into the diagnostic mode with menu command Mode Diagnostics the menu bar will be modified like described in the chapter Elements of a Window p 18 33003281 29 Menu Commands 30 33003281 Device Library At a Glance Overview This chapter contains the description of all the functionalities of the XPSMC These functionalities are contained in the Device Library window in the configuration software What s in this This chapter contains the following sections Chapter Section Topic Page 4 1 Controller 33 4 2 Monitoring Devices 51 4 3 EDM Devices 97 4 4 Start Device 98 4 5 Enabling Devices 100
120. n Output 0 1 1 If the state of the sensors is inverse 0 1 1 0 the behavior is identical f the firmware version is earlier than 2 34 an error message short circuit between inputs appears instead of a notification This error message must be acknowledged with the reset button Error Message External error messages must be acknowledged with the reset button Notification A notification sent via Modbus does not need to be acknowledged As soon as the sensor states change it will be acknowledged automatically 33003281 203 Wiring and Functional Diagrams Injection Molding Machines Functional Diagram The following functional diagram shows the Safety Guard with One Channel with Start Interlock and different Start Functions Start Function Start Interlock NO Automatic Start Valve monitoring Input 2 D pen Guard Guard 2 closed j closed 5 amp Input i f Limit switch 1 Input i Limit switch 2 i t lt tsyn x Input f F Valve monitoring i no start Monitored Start Rising Edge z i Qu Guard Guard 2 closed i closed E Input Limit switch 1 L Input i Limit switch 2 i t tsyn E s Input i Output Start no start 204 33003281 Wiring and Functio
121. n inter Light curtain a free rupted free Input OSSD1 Input OSSD2 t tsyn gt a Input monitored start Input EDM Output t tEDM no start a OSSD Output Safety Switching Device 186 33003281 Wiring and Functional Diagrams Start Function Start Interlock YES Monitored Start Falling Edge OSSD Output Safety Switching Device Light curtain Light curtain inter Light curtain a free rupted free Input OSSD1 Input OSSD2 t tsyn Input monitored start Input EDM Output t lt tEDM no start gt The following functional diagram shows the Light Curtain with Transistor Outputs without Start Interlock and different Start Functions Start Function Start Interlock NO Automatic Start Z Light curtain Light curtain inter Light free rupted curtain free Input OSSD1 Input OSSD2 t tsyn Input EDM Output 4 d t tEDM 99 a t gt t EDM OSSD Output Safety Switching Device 33003281 187 Wiring and Functional Diagrams Start Function Start Interlock NO Monitored Start Rising Edge m Light curtain Light curtain inter Light a free rupted curtain free Input OSSD1 Input OSSD2 t tsyn gt Input monitored xj H4
122. nal Diagrams Start Function Start Interlock NO Monitored Start Falling Edge wd closed d x Input Limit switch 1 Input Limit switch 2 Input Guard closed Valve monitoring Input awe d t tsyn Output no start 33003281 205 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Injection Molding with Start Functions 24 V 24 V 94 ES s Monitoring of the second power cir cuit cutoff device 10 K017 Safety Controller 3 T Bi KO XPSNCIG Ea ZR v ieldbus TER eae LOGIC Channel 1 Channel m Channel Ur Channel 1 5 Channel 1 i Channel 1 n J 8r 4 KEP se Channel 2 Channel 2 4 Channel 2 Channel 2 Channel 2 Channel 2 2 GNDJGNDJGND 01 02 03 04 05 06 14 24 34 44 Kot K02 ov ov Channel1 Channel 2 EDM External Device Monitoring ESC External Start Conditions 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 206 33003281 Wiring and
123. ncerned component is represented Icon for Help The instruction sheet will be opened at the corresponding chapter of the component from which help is required These functions are available for all devices where the block diagram and help icons appear 48 33003281 Device Library Connecting a Device to a Safety Output Procedure To assign a device to the desired safety outputs proceed as follows Step Action 1 Open one of the device folder 2 Click the symbol of the device you wish to connect and drag it to the appropriate safety output symbol in the Configuration window Result When the mouse button is released the device is connected to the safety output as represented in a tree structure Note The connection of several devices to a safety output is automatically a logical AND This procedure is the same for all the functionalities of the XPSMC WARNING LOSS OF SAFETY INPUT CROSS CONNECTION DETECTION Ensure that no more than one critical safety input is connected to each of the control outputs Failure to follow these instructions can result in death serious injury or equipment damage 33003281 49 Device Library Modifying the Properties Introduction Procedure By dropping a component onto an output the properties window of this component will be automatically opened This function can be acti
124. nd NC Inputs The Inputs must be supplied from a control output PN HAZARDOUS APPLICATIONS Do not use foot switches on machines without point of operation protection DANGER Failure to follow these instructions will result in death or serious injury 33003281 107 Device Library Note The use of the Foot Switch requires additional safety measures The Foot switch does not provide technical safety for a press control Example In order to control the continuous mode of a press with the Foot Switch additional safety means are necessary e g Safety Guard Light Curtain 108 33003281 Device Library Selector Switch Introduction The Miscellaneous Devices folder contains the Selector Switch device symbol You can drag the selector switch device symbol to either the Eccentric Press 2 the Hydraulic Press 2 or directly to an output The selector switch device helps you to select the devices to be used as safety means and start means When you drag and drop the selector switch symbol onto an output or a press no dilaog box will appear because you should first drag and drop all relevant devices onto the switch and configure them before you define your selection The following is a list of devices that can be dragged and dropped onto the Selector Switch device their number is limited by the number of inputs of the controller For the Hydraulic Press 2 and Eccentri
125. ned To enable opening the Properties dialog window automatically after you drag and drop a device onto the Configuration window select option automatically open properties dialog if a new device is dropped onto configuration in Editor on the Options menu Click Open to open a file selection popup menu Here you can select an existing configuration Additionally a backup file is created in the same directory with mcb extension Click Save to save the current configuration under the current name Click Save As to save the current configuration under a new name Click Print Tree to print the configuration and choose one of the following options Option Meaning as you see it The configuration tree will be printed as you see it in the configuration window all the nodes expanded The configuration tree will be printed with all the nodes expanded Click Exit to quit the XPSMCWIN software If changes have been made to the configuration you will be asked whether you want to save changes before quitting the program 20 33003281 Menu Commands Edit Undo Redo Copy Cut Paste Delete Click Undo to cancel the last action You can repeat the step up to 10 times in a row Click Redo to restore a cancelled action You can repeat the step up to 10 times in a row Click Copy to copy the selected item to the internal clipboard Click Cut to cut the selected
126. ng is authorized even if the switch is returned to position 1 100 33003281 Device Library Dialog Box Settings The parameter setting window provides the following setting possibilities Enabling Device ES Name Enabling Device hii r Function two channels 9 1 2 Three channels Z S r Options Enable Time Monitoring Enable Time min 0 5 10 min Inputs Ch 1 w NO lt Control Output v Ch 2 w NC lt Control Output v Ch 3 w NO lt Control Output v 2 oK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Function You can select one of the enabling switches in this field The device symbol in the configuration tree is adapted automatically The switching diagram needed for the contact switch is also schematically illustrated here Options Here a max enable time can be given If the enabling switch is active longer than the enable time the corresponding safety outputs will be deactivated and a fault message will be given The time is adjustable from 0 5 10 min Inputs The safety inputs and control outputs used must be indicated in this field To ensure reliable short circuit detection all the contacts must be set into service on different control outputs 33003281 101 Device Libra
127. nization Time is not activated only check whether the EDM input is closed immediately before activating the safety outputs Inputs The safety input and the control output must be indicated in this field 33003281 97 Device Library 4 4 Start Device Start Device Introduction The Start Devices folder contains 3 device symbols for e Automatic Start e Non Monitored Start e Monitored Start The functional diagram for these devices is shown as an example in figure Functional Diagram p 174 Dialog Box The parameter setting window provides the following setting possibilities Settings Eu Name 70 Function Automatic Start Non monitored Start Monitored Start Options Trigger Edge positiv negativ r Input Start w lt Control Output v r 2 Cancel OK The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device 98 33003281 Device Library Option Description Function You can then select one of the starting devices again in this field The device symbol in the configuration tree is adapted automatically The following options are available e Automatic Start The safety outputs are activated as soon as all the starting conditions ar
128. ntroller is in RUN moade the following message will appear PSMCWIN Controller in RUN mode For configuration it needs to be stopped Do you want to stop it now Yes No 33003281 143 Configuration Step Action Click Yes to continue the procedure Result To stop the controller enter your password default password is safety in lower case Please enter the password OK Click OK to continue Result The download procedure is starting After the download you will see the protocol Protocol SHB 7 0000 ERE EE RE EREER ERE A EEEE EEEE EEEE 0001 XPS MC V2 26 0002 Build DB0A0110C70A021AC70A021A 0003 Configuration protocol 0004 Controller number 01 0005 Configuration name Robot 1 Fi 0006 Configuration date 2006 02 10 10 24 0007 PEE EEEE roro E HH E EH HEC EEG E RE EE EE EEG 0008 RESPONSETIME 30ms 0009 RESPONSETIME Device Safety mat 45ms 0010 kao aaO HOHER ORE ODE ERO DEOR E OO ER 1 gt 0011 Modbus parameter 0012 Address 001 0013 Bitrate 19200 0014 Parity even 0015 Stopbits 1 0016 PEER 0017 Profibus Parameter 0018 Address 002 0019 Baudrate Autodetect 0020 EEE EEEE EEEE EEE HE HE HE HE HE HE EHE A EE A 0021 Assignment control outputs inputs 0022 Control output group 01 0023 Used inputs
129. od Position switches OTS and UN detect the press movement and in particular safety stopping at the top of the dead center OTS The control cams are shown on the following functional diagram Acceptable 2 Representation at OTS 0 Top dead center OTS approx 10 otk 13 Hazardous Normally 27 OTS P3 C open motion Position S Braki 2 switch MI raking angle ki UN approx 300 21 Normally A p dosed 22 NC Maintain Automatic opening approx 150 n dd Position switches PSV1 and PSV2 monitor the status of the press safety valve For the response time of 20 ms the range is 0 1 1 5 s and for the response time of 30 ms the range is 0 15 1 5 s for the Synchronization Time If this time is exceeded an error message appears and the corresponding safety outputs are deactivated until the Reset input is activated 84 33003281 Device Library To delete an overtravel error or an error at the UN or OTS position switches the Reset input must be actuated The errors on the press safety valves the UN or OTS position switches and overtravel will not be cleared by switching off the controller If one of the safety inputs delivers an incorrect signal an error message appears and the corresponding safety outputs are deactivated 33003281 85 Device Library Dialog Box Settings The parameter settings window provides the fo
130. oller in which the validated configuration is to be transferred Result The controller is not configured the Power LED is on and the CNF LED is blinking 2 Choose the command Controller Validated copy Transfer validated copy to controller Result You get 2 messages Please connect the controller you want the configuration to transfer to and press OK to start the transfer e Transferring the copy will overwrite the existing configuration in the controller Do you want to continue 3 Indicate in the appearing window the name of the validated configuration file Result The validated configuration is transferred into the connected controller A message box tells you to powercycle the controller to start the new configuration 33003281 153 Configuration Procedure 2 Configured Controller Password Available Procedure 3 Configured Controller Password Unavailable Validated Configuration into another Controller Proceed as follows Step Action 1 Connect the PC to the controller in which the validated configuration is to be transferred Choose the command Validated copy Transfer validated copy to controller Note If the controller is running another message box reminds you that the controller has to be stopped You will also be reminded to enter your password If you do not have a password you will have to reset the controller by powercycling it and simultaneously
131. onfiguration tree and attach a start device to the marked items s OK 33003281 147 Configuration Configuration error 2 If you forgot to set the inputs and outputs of the start device the main window and the message box will look as follows XPSMCWin File Edit Mode Check Controller Options He p B fle XPSMC16 ZC CANopen Extension r XPSMC16 ZP Profibus Extension t fig XPSMC16 X f XPSMC32 Z 4 e XPSMC32 ZC CANopen Extension 2 XPSMC32 ZP Profibus Extension fo XPSMC32 X J Monitoring Devices EDM Devices 7 Start Devices 81 Automatic Start Non Monitored Start 19 Monitored Start 7 1 Enabling Devices J Miscellaneous Devices 7 State of Outputs Device Library Configuration x Controller x Configuration Robot 1 fille XPSMC16 Z fj C1 XPSMC32 ZP Controllert E ot Safety guard B EROR T Ty 2 channel Do 18 Start Hf Enabling Device Robot 1 Kot and Ko2 Emergency Stop compl machine 02 ot C1 XPSMCWIN MISSING PROPERTIES Some device properties still need to be set See the yellow question mark s in configuration tree OK 148 33003281 Configuration 5 7 Loading a Configuration Loading Description The configuration
132. onitoring device on the XPSMC safety controller because there are only two counter inputs i1 and i2 per controller Note The output will be activated if the sensors detect no motion 33003281 69 Device Library Sensor States and Behavior Switch on Sequence State of Sensor 1 0 0 1 State of Sensor 2 0 10 1 Behavior Error Message Zero Speed Notification Output 0 1 0 Operation State of Sensor 1 0 0 1 State of Sensor 2 0 10 1 Behavior Error Message Zero Speed Notification Output 0 1 1 fthe state of the sensors is inverse 0 1 1 0 the behavior is identical f the firmware version is earlier than 2 34 an error message short circuit between inputs appears instead of a notification This error message must be acknowledged with the reset button Error Message External error messages must be acknowledged with the reset button Notification A notification sent via Modbus does not need to be acknowledged As Soon as the sensor states change it will be acknowledged automatically 70 33003281 Device Library Calculation Examples Both sensors give a frequency depending on the numbers of cogs and the revolution per minute HH 60 or n rpm nuu 60 where f Pulse frequency of the sensors in Hertz n Rotational speed of the encoder wheel in revolutions per minute z
133. oring of the valve and monitoring of overtravel will only be performed one time in the continuous cycle 33003281 87 Device Library Eccentric Press 2 Introduction The Specific Functions folder contains the Eccentric Press 2 device symbol to control the safety stopping of an eccentric press at top dead center OTS with over travel monitoring and optional valve monitoring The valve monitoring shown in the Wiring Diagram p 218 is optional The press must be operated with the minimum of 1 device such as Light Curtains without Muting Safety Guard Magnetic Switch Two Hand Control Foot Switch and Selector Switch The XPSMC safety outputs are activated as described for the different operation modes and the position switches OTS UN PSV1 and PSV2 deliver correct signals throughout the cycle To enable short circuit detection the position switches must be connected to different safety inputs and control outputs The function specific operations differ according to the selected operation mode Position switches OTS and UN detect the press movement and ensure safety stopping at the top dead center OTS The control cams are shown on the following functional diagram jose Representation at OTS approx 10 0 Top dead center OTS et of Hazardous a ees Normally esr v RX motion D ds OTS open amp Switch N Braking angle 14 UN 21 A approx 300 Normally
134. ot yet be sent at this level to controller 1 You can download only the parameters no configuration for the Modbus and Profibus by clicking on the Download button when your PC is connected to the safety controller 122 33003281 Configuration Step Action 7 Click OK Result Your screen should now lock like the one in this figure XPSMCWIN File Edit Mode Check Controller Options Help Dad a RI on EIN Device Library Configuration Controller 2 Configuration Robot 1 fic XPSMC16Z fs C1 XPSMC32 ZP Controller1 fis XPSMC16 ZC CANopen Extension fie XPSMC16 ZP Profibus Extension fle XPSMC16 X fe XPSMC32Z flb2 XPSMC32 ZC CANopen Extension Mesi ze Protbus Extension XPSMC32 X 1 Monitoring Devices F3 EDM Devices 5 Start Devices Enabling Devices J Miscellaneous Devices C State of Outputs 4 of 04 05 K 06 tun Ri R2 Configuration Mode Configuration changed Com5 Q Inputs left 32 Load 0 96 33003281 123 Configuration Assigning the Switch Position Introduction For safety reasons a position switch is necessary which determines if the machine will be started with the safety guard OR with the enabling switch see the block diagram in the chapter Generals p 117 To configure this OR connection the
135. r aeri hti eus hw eo E EEG E ERES ibis 33 Ata Glance ies helper ERIS Peau eet emp ep ES 33 Creating a 34 Setting the Safety Outputs 47 Connecting a Device to a Safety 49 Modifying the 50 4 2 4 3 4 4 4 5 4 6 4 7 Monitoring Devices RR ne 51 Ata Glance sx ou utes erp te UNE whats d ae 51 Overview of all Control 52 Emergency Stop sr sepes ER ego taste AP POR f 54 Safety G ards Few E Se EN n Ep d EH 55 Light Curtains Electro Sensitive Protective Equipment ESPE of Category 4 without 58 Light Curtain with Muting llle 60 Magnetic SWIICII err erba Sait an ed aes 65 Two Hand Controls Senior Lie tod ya tales hatte dete LR ea RA DR RUE RP 66 Safety Mat s dI V x gebe ient asd ke pp ed ded 67 Zero Speed 69 Injection Molding 76 Hydraulic Press Valve Monitoring 78 Hydraulic Press 2 nee etme ee cng es FECI E prn EA ee wes 80
136. ration you will be asked to select the controller that your configuration corresponds to Only the bus parameters will be transmitted Note To download the entire configuration including the bus parameters click Controller Download Configuration to Controller 33003281 45 Device Library Step Action After having closed the properties window of the controller the controller will be represented in a tree structure The following figure shows the XPSMCWIN application XPSMCWIN OE File Edit Mode Check Controller Options Help Deana aNg Device Library Configuration 23 Controller 2 Configuration file XPSMC16 Z C1 XPSMC16 ZP Controller1 ffe XPSMC16 ZC CANopen Extension a ffe XPSMC16MC16 X XPSMC32Z 2 XPSMC32 ZC CANopen Extension fo XPSMC32 2 Profibus Extension flo XPSMC32 X Monitoring Devices 5 EDM Devices 5 Start Devices 5 Enabling Devices 1 Miscellaneous Devices 1 State of Outputs e ol pO t 03 o 05 06 R2 Configuration Mode Configuration changed 5 Inputs left 16 Load 0 96 46 33003281 Device Library Setting the Safety Outputs Introduction The following information shows you how to set the safety outputs Procedure Set the safety outputs as follows Step Action 1 Click the righ
137. rive 3 The program is ready to be started for the first time 14 33003281 XPSMCWIN User Interface At a Glance Overview What s in this Chapter This chapter contains the description of the software user interface This chapter contains the following topics Topic Page Window Types 16 Elements of a Window 18 33003281 15 XPSMCWIN User Interface Window Types Introduction Typical XPSMCWIN user interface window XPSMCWIN File Edit Mode Check Contrpller Options Help oa D amp 0 8 IM a Device Library Configuration x Controller x Configuration fie XPSMC16Z fig C1 XPSMC16 X Controllert ve fic XPSMC16 ZC CANopen Extension o1 6 XPSMC16 ZP Profibus Extension r 02 c TTA 03 fo XPSMC32 Z t o4 A fiz XPSMC32 ZC CANopen Extension A K 05 me fo XPSMC32 ZP Profibus Extension 24K o6 lt fo XPSMC32 X eph J Monitoring Devices unm EDM Devices J Start Devices 7 Enabling Devices J Miscellaneous Devices J State of Outputs Configuration Mode Configuration changed 1 Q Inputs left 16 1 Load 0 96 The items 1 to 5 have the following meanings Item Meaning 1 Menu bar 2 Tool bar 3 Device library window 4 Configuration window 5 Status bar 16 33003281 XPSMCWIN User
138. rofibus Extension lv r Response Time all outputs lt 20ms lt 30 ms Function Safety Mat lt 30 ms Modbus not used change m Profibus not used change OK Cancel 44 33003281 Device Library Step Action 4 Select OK Note By selecting the response time you have a possibility to reduce the load of the CPU not available for the XPSMC16X and XPSMC32X where the response time is always x 20 ms Note that when you change the response time in the current configuration all configured timers are set to 0 and must be modified again The limit ranges are then also changed 5 To modify bus parameters click change under the Profibus marking Result The Profibus parameters dialog box appears The following figure shows the Profibus Parameters dialog box J Profibus Parameters ex Address connect 1 125 Controller 1 Controller 2 Controller 3 Controller 4 Controller 5 Controller 6 Controller 7 Controller 8 Download OK Cancel This window also opens when all the other controllers in this configuration are added Note This window can also be accessed by clicking with the right mouse button on the controller symbol and then selecting the Properties option or Controller Controller setup where Profibus option is available 6 Click the Download button Result If you have more than 1 controller in the configu
139. roller Hardware manual form maximum fuse size The static outputs are rated category 4 according to EN954 1 33003281 189 The following functional diagram shows the Muting for light curtains type 4 Wiring and Functional Diagrams Muting for Light Curtains Type 4 Functional Diagram 4 Le Bunny pexdnueyu jouueuD 9u07 uotjoeje 9007 uojpeje EE 1 gt 1 L2 Luna gt Bunny 1 LLL jndu cg Bunny jndu zy Bunny jndu Bunny Bunny jndu J jndu z asso e LLLLL in asso 1 jndu Sjo9joJd possed JO 5 99 0 4 pesseq g 9euo7 uonoejeq 199joud 3953 q 9007 0199 90 sindno Bunny 3953 annoy Bunny 3953 weg 33003281 190 Wiring and Functional Diagrams Wiring Diagram The following wiring diagram shows the Muting for light curtains type 4 24 V 24 V F1 1 ES 2 4 56 H1 Y ft ESPES ESPE Muting uting Over ESPE output
140. rresponds to Only the bus parameters for this controller will be transmitted Note To download the whole configuration including the bus parameters click Controller Download Configuration to Controller 33003281 39 Device Library Step Action After having closed the properties window of the controller the controller will be represented in a tree structure The following figure shows the XPSMCWIN application XPSMCWIN E File Edit Mode Check Controller Options Help Dag oolamuls s Device Library Configuration 3 Controller 3 Configuration ME 0 SMC16Z El C1 XPSMC16 2 Controllert flic XPSMC16 ZC CANopen Extension fis XPSMC16 ZP Profibus Extension Ko fie XPSMC16 X 6 3 BE XPSMC32Z 604 ffo XPSMC32 ZC CANopen Extension LH o5 1 XPSMC32 ZP Profibus Extension 06 flb2 XPSMC32 X t ma C Monitoring Devices mm R2 3 EDM Devices 71 Start Devices J Enabling Devices J Miscellaneous Devices 1 State of Outputs Configuration Mode _ Configuration changed Inputs left 16 Load 0 96 40 33003281 Device Library Procedure for CANopen Proceed as follows Step Action 1 To create a new configuration click File New Result A window which contains the Title and the Author of this configuration opens The following figur
141. ry 102 33003281 Device Library 4 6 Miscellaneous Devices At a Glance Overview This section contains the description of the Miscellaneous Devices folder which contains all the logic devices What s in this This section contains the following topics Section Topic Page Timer 104 OR Device 106 Foot Switch Control Device 107 Selector Switch 109 Closed Tool Device 112 33003281 103 Device Library Timer Introduction The Miscellaneous Devices folder contains the Timer device symbol Figure Functional Diagram p 226 indicates the corresponding functional diagrams This device enables the safety output s with the timer function Dialog Box The parameter setting window provides the following setting possibilities Settings 9 Name Timer r Function Input switch ON delay xm Le switch OFF delay x e O switch ON pulse A switch OFF pulse FA Time 5 0 1 300 s r Input Input v lt Control Output v OK Cancel The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device 104 33003281 Device Library Option Description Function You can select one of the four operating modes 1 Switch ON delay If the safety input changes its status from 0
142. s the CANopen Parameters dialog box Address connect 1 127 Controller 1 Controller 2 Controller 3 Controller 4 Controller 5 Controller 6 Controller 7 Controller 7 Baud Rate 250 kl Download 9 OK Cancel This window also opens when all the other controllers in this configuration are added Enter all necessary parameters Note This window can also be accessed by clicking the controller symbol with the right mouse button and then selecting the Properties option or Controller Controller Setup BusConfiguration if the CANopen option is available 6 Select the Download button Result If you have more than one controller in the configuration you will be asked to select the controller that your configuration corresponds to Only the bus parameters for this controller will be transmitted Note To download the entire configuration including the bus parameters click Controller gt Download Configuration to Controller 42 33003281 Device Library Step Action 7 After the Properties window of the controller has been closed the controller will be represented in a tree structure The following figure shows the XPSMCWIN application XPSMCWIN Hex File Edit Mode Check Controller Options Help Do bel 0 ARRA Device Library Configuration 3 Controller Configuration fie XPSMC16 Z fis C1 XPSMC16 ZC Controller
143. s the XPSMCWIN software description This program allows you to start set up and diagnose the XPSMC safety controller from a PC The simple user interface lets you set up the XPSMC for a multitude of applications for the protection of hazardous areas near mechanical machines The XPSMCWIN software is used for the installation documentation and fault diagnostics of your safety application Validity Note Eight versions of the safety controller are available Type Characteristics XPSMC16Z 8 control outputs and 16 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs add in functions Modbus RTU communication and configuration port XPSMC16ZP 8 control outputs and 16 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs add in functions Profibus DP communication port Modbus RTU communication and configuration port XPSMC16ZC 8 control outputs and 16 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs add in functions CANopen communication port Modbus RTU communication and configuration port 33003281 9 About the Book Related Documents User Comments Type Characteristics XPSMC16X 8 control outputs and 16 safety inputs 6 safety transistor outputs 2 x 2 safety relay outputs Modbus RTU communication and configuration port XPSMC32Z 8 control outputs and 32 safety inputs 6 safety transistor outputs 2 x
144. s1 1 yndu Z ASd L ASd Nn yndu 510 5 009 gt 1 gt e yndu c jeuueyd dois Kouefueu3 1ndu Jeuueut dois Kouefueu3 1ndu ON uong usnd pueH z indul ON uong usng pueH z indul ON uogng ysng pueH z indul S10 ul dois Braking Off Continuous Start S10 ul dois Operation Mode CONTINUOUS Emergency ON uonng usn pueH z indul Stop 217 33003281 Wiring and Functional Diagrams Wiring Diagram HAZARDOUS VOLTAGE Disconnect all power before servicing equipment Failure to follow these instructions will result in death or serious injury The following wiring diagram shows the Eccentric Press 230 V 230 V 24 V 24 V S9 F1 fex losed 1 94 Yt en e P gt 1 OTS PSV1 55 Y1b 51 q 2 Hand Push Button1 52 a UN PSV 2 Hand 22 Push Button2 A1 k8 c7 c6 c5 c4fc3 c2 c1 il i2 i3 i4 ib 6 i7 i8 i9 i
145. setting possibilities Option Description Rotational Speed Limit The desired rotational speed limit in rpm to detect a zero speed Cogs on Encoder Wheel The number of cogs Frequency Limit The frequency limit to be set is calculated automatically it can be adjusted using the Apply button in the Properties menu 74 33003281 Device Library Safety inputs i1 and i2 are already automatically indicated in the Inputs field This device cannot operate with other inputs If inputs i1 and or i2 are already used the following window appears to resolve the conflict mark s these inputs manually or automatically Automatic Mode Input Selection x This function needs to use inputs 1 and 2 which are already used elsewhere See the yellow warning You need to rearrange your input selection to free Do you want to rearrange the inputs O shift all inputs incl unused replace only concerned inputs O move up inputs use unused ni Cancel OK The table describes the following setting possibilities Option Description Manually or As a user you assign other safety inputs manually to the function using i1 and or i2 When OK is clicked the Properties window of all concerned devices will be opened 1 Automatically The software automatically assigns other safety inputs to the function using i1
146. sts of two buttons each having an opening contact and a closing contact These buttons must be actuated within the synchronization time space of 0 5 s to obtain switching of the safety outputs If this time is exceeded the assigned safety outputs are not activated To ensure complete short circuit monitoring the 2 buttons must be connected to different control outputs If a button produces an unexpected signal such as a short circuit for example the safety outputs affected are deactivated or are not activated and an error message appears The parameter setting window provides the following setting possibilities Name os Inputs Button 1 w NO lt Control Output v Butont v NC Button 2 NO Control Output v Button 2 v NC The table describes the following setting possibilities Option Description Name A specific name can be assigned to this device Inputs The control outputs and the safety inputs to which the two hand control buttons are connected must be indicated in the Inputs field 66 33003281 Device Library Safety Mat Introduction Note 1 of the 3 starting devices automatic starting non monitored starting or monitored starting must be assigned to each switching mat function The corresponding safety output cannot be activated without this assignment The Monitoring Devices folder contains the Safety
147. symbol of the OR device has to be moved to the 01 output as follows Configuration J Configuration Robot 1 2 2 C1 XPSMC32 ZP Controller 1 AK 01 o RIOR 1 02 124 33003281 Configuration Assigning the Protective Guard Function Procedure Proceed as follows Step Action 1 In the Safety Guard folder which is located in the Monitoring Devices folder select the 2 channel protection door symbol and drag it onto the symbol of the OR component Result A window opens in which you have to define the function properties for example Safety Guard x Name 2 channel D r Function O one channel w o lock two channel w o lock O two channel with lock r Options Start Interlock Sync Time Monitoring Ch 1 Ch 2 Sync Time 0 90 S 0 45 2 40 s r Inputs Ch 1 102 lt Control Output 02 v Ch2 i3 lt Control Output v Lock lt Control Output v 2 Confirm with OK Result The protection door device is then assigned with the OR component to safety output 01 2 C1 XPSMC32 ZP Controller 1 ot BFJOR o BE 2 channer 33003281 125 Configuration Assigning the Starting Function Procedure Proceed as follows Step Action 1 Name Start guard 48 Function O Automatic Start O Non monitored
148. t curtain protection field ESPE Through this option the goods can be withdrawn from the machine in spite of the light curtain ESPE To prevent inappropriate use the override function can only be activated for up to 10 min WARNING IMPROPER ACCESS TO A PROTECTED AREA Ensure opening sizes are as small as possible and comply with EN60294 Ensure photo sensors are clean and free from obstructions Failure to follow these instructions can result in death serious injury or equipment damage WARNING DETECTOR INTERFERENCE HAZARD WITH THRU BEAM SENSORS Reciprocal mount transmitters and receivers Mount adjacent receivers at distance greater than minimum separation distance Failure to follow these instructions can result in death serious injury or equipment damage To create the muting signal sensors with relays output or mechanical limit switches are suitable for making sure that a distinction is made between individuals and goods At the same time all easy defeating must be prevented stickers or photoelectric sensors for example On entering the hazardous area light signal is recommended to announce the muting status for muting operation this signal must be connected between terminal H1 and the XPSMC supply voltage terminal A1 If a fault occurs at the level of this light signal short circuit interruption the muting function is immediately de activated and an error message appears Th
149. t mouse button and select Properties The following dialog box appears Output o1 Name X6 O Stop Category 0 Stop Category 1 Delay Time 2 5 S 0 1 300 s v Interruption of Delay Time Delay Off Input 01 Control Output 60 OK Cancel Configuration x Configuration Robot 1 fig C1 XPSMC16 ZP Controller 1 i 601 1 02 Output without delay time Output with delay time Set the properties of the output Confirm your settings by clicking OK 33003281 47 Device Library Dialog Settings The parameter setting window provides the following setting possibilities Option Description Name A specific Name can be assigned to the output Stop Category 0 1 A choice can be made between Stop Category stop not delayed and Stop Category 1 stop delayed Delay Time Delay Time is defined between 0 1 s and 300 s for the Response Time of 20 ms and between 0 15 s and 300 s for the Response Time of 30 ms for Stop Category 1 Interruption of Delays Time An interrupt input can also be defined for an interruption of the delay If the connection between the assigned control output and the safety input is opened the safety output is immediately deactivated Icon for Block Diagram A window opens in which the block diagram of the co
150. te a copy of the validated configuration now option can be selected in order to immediately create such a copy during the validation Included with the configuration itself the following data of the original controller is taken e validation counter VDC e password e validation data name date e device parameters Modbus parameters controller number This file can be used as a safety copy to transfer the validated configuration to another controller without the need of a new validation Proceed as follows Step Action 1 Connect the PC to the controller containing the validated configuration which is free for copy 2 Choose the command Controller Create validated copy Result The configuration will be read out of the controller 3 Enter the save location and file name in the window which appears Result The copy will be saved as this file 152 33003281 Configuration Transfer of a Validated Configuration Copy Description Procedure 1 New Controller When a file with a copy of a validated configuration has been made see chapter Copy Saving of a Validated Configuration p 152 for a certain controller it is easy to transfer the configuration into another controller especially for replacement of a XPSMC unit for service or for installation of controllers in identical machines Proceed as follows Step Action 1 Connect the PC to the contr
151. te control elements maximum time difference allowed between the appearance of 2 input signals TER Connector for Terminal 8 pin RJ45 connector for the connections of a PC for the configuration or diagnostic bus system with Modbus protocol or connections of another Modbus module PLC terminals etc VDC validation counter 240 33003281 Index application examples 3 contact Enable Switch 235 eccentric press 215 eccentric press 2 219 electrical diagram for XPSMC 165 C closed tool 112 color definitions 158 configuration errors 147 connecting a device to a safety output 49 connection drawing Enabling Device 2 Channel 233 foot switch 237 hydraulic press 2 209 hydraulic press valve monitoring 207 injection molding machines 204 light curtain with relay outputs 182 light curtain with transistor outputs 186 magnetic switch 192 muting for light curtains type 4 190 One Channel Emergency Stop with automatic start 167 safety guard with one channel 171 safety mat 198 seat valve monitoring 231 timer 226 two channel safety guard 174 two channels safety guard with lock 178 Two ChannelEmergency Stop with start button 169 two hand control 196 zero speed detection 200 assigning the enabling device 127 assigning the protective guard function 125 assigning the starting function 126 assigning the switch position 124 3 contact Enable Switc
152. th safety valves with three position switches or with PNP sensors Valve C to Valve C O can be connected to the XPSMC as shown in the figure Wiring Diagram p 208 The press control delivers the press opening and closing signals Each time the leading edge of the two press control signals OPEN PRESS and CLOSE PRESS goes positive a configurable internal time window is generated during which the XPSMC waits for a response from the appropriate valve position switch Valve C and Valve C O for press closing Valve O for press opening If this time window is exceeded the corresponding safety outputs are deactivated If signals Valve C to Valve C O appear in an order other than the one shown in figure Functional Diagram p 207 the affected safety outputs of this function are then deactivated and an error message appears This function thus delivers the CLOSING AUTHORIZATION signal to a safety output ifthe CLOSE PRESS signal is active and if Valve C and Valve C O are closed correctly in the time window The OPENING AUTHORIZATION signal will also be activated on a safety output if the OPEN PRESS signal is active and if Valve O is closed correctly in the time window When this device is selected it is first necessary to assign the OPENING AUTHORIZATION function to a safety output and the CLOSING AUTHORIZATION function to another safety output This takes place in the window which appears automatically Output Selection
153. tion Scheme Configuration At a Glance Overview This section contains the application scheme of configuration What s in this This section contains the following topics ion Section Topic Page Creating a New Configuration Selecting a Controller Type 120 Assigning the Switch Position 124 Assigning the Protective Guard Function 125 Assigning the Starting Function 126 Assigning the Enabling Device 127 EDM Adjustment 128 Assign a Name and a Stop Category to a Safety Output 129 Copying the State of One Safety Output onto another Safety Output 130 33003281 119 Configuration Creating a New Configuration Selecting a Controller Type Procedure Proceed as follows Step Action 1 Start the XPSMCWIN configuration software Result The program user interface appears 2 Drag the symbol of the desired controller from the Device Library window into the still empty Configuration window 3 Release the left mouse button and a new configuration is automatically created Result Fill in the window which has opened Note If the window does not open automatically you are prompted to activate automatic opening in the Options editor menu option The following figure shows the Configuration dialog box Configuration Title Robot 1 max 16 char Author Your name ast modified 15 12 03 11 23 22 gt OK Cancel 120 33003281 Config
154. tional Diagrams Eccentric Press SINGLE The following functional diagram shows the Eccentric Press Mode STROKE Functional Diagrams exouis u s 1 T ET 1 gt gt gt ms SUlQ0S gt dn uns 55919 t wW UJS g gt a SLO U ei o o dois Wane uue joDusoj SLO U 905 9 5 So 58 zrg2 LEM dois ndino N LA jndino L LA jndino oneuliojny 10 99 S Epo indu exoag ejBuis 101 epolN Butuou YMS 10 2 indu HO YMS 10 2 5 PON indu jeseu indu HO indu 2 ASd indu L ASd indu Nn indu S10 indu dois jeuueYyd dois KoueBueu3 ON uoyng usng ON uopng usng ON uong usng ON uoyng usng indu 215 33003281 Wiring and Functional Diagrams The following functional diagram shows the Eccentric Press Mode INCHING Jb dois Aouebuew3 jndino SARA yndino L NLA jndino YMS J0j9ees EPON indu
155. to 02 The global protection door function is then configured for safety outputs o1 and o2 Your screen should look like the one below XPSMCWin File Edit Mode Check Controller Options Help Lo Se Device Library Configuration a x Configuration Robot 1 flic XPSMC16Z 2 C1 XPSMC32 ZP Controller 1 fig XPSMC16 ZC CANopen Extension 01 Safety guard r fig XPSMC16 ZP Profibus Extension 5106 flic XPSMC16 X E channe Le p 5 d ql fj XPSMC32 Z jg Start guard fla XPSMC32 ZC CANopen Extension 0t s Hi Enable Device Robot 1 ffk2 XPSMC32 ZP Profibus Extension sf EDM Kol and Ko2 f XPSMC32 X o2 Monitoring Devices 0 2 Q ot C1 71 EDM Devices LK 03 1 Start Devices He o4 J Enabling Devices 05 J Miscellaneous Devices L o6 7 1 State of Outputs cn RI euR Configuration Mode Configuration changed Com5 Inputs left 25 Load 15 130 33003281 Configuration 5 3 Configuring the Emergency Stop Function At a Glance Overview This section contains the configuration description of the Emergency Stop function What s in this This section contains the following topics Section 5 Emergency Stop 132 Master E Stop Device 136 33003281 131 Configuration Emergency Stop Description Depending on the application the machine s global control s
156. top category 1 Emergency stop category 0 0v 0v 1 See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes The static outputs are rated category 4 according to EN954 1 170 33003281 Wiring and Functional Diagrams Safety Guard with One Channel Functional The following functional diagram shows the Safety Guard with One Channel with Diagram Start Interlock and different Start Functions Start Function Start Interlock YES Automatic Start 8 Guard Guard Guard a closed opened closed Input Limit switch Output no start Monitored Start Rising Edge 8 Guard Guard Guard a closed opened closed Input Limit Switch Input Monitored Start Output LL no start Monitored Start Falling Edge Guard Guard Guard a closed opened closed Input Limit Switch Input Monitored Start Output no start 33003281 171 Wiring and Functional Diagrams The following functional diagram shows the Safety Guard with One Channel without Start Interlock and different Start Functions Start Function Start Interlock NO Automatic Start Guard Guard Guard closed opened closed Power Input Limit switch Output Monitored Start Rising Edge Guard Guard Guard closed opened closed Power
157. top the controller 4 Choose the menu Controller Read Protocol from Controller Result The protocol will be displayed in a separate window and can be printed Note This print is just a work tool The only proof of the correctness of the configuration is the validated and signed protocol See chapter Sending a Configuration p 141 33003281 155 Configuration 156 33003281 Diagnosis XPSMC Safety Controller Diagnostics Introduction Procedure Various states of an XPSMC can be loaded from a PC for fault diagnostics and error finding purposes Note During the fault diagnostics the XPSMC continues to operate without being influenced to allow the progress of a complete machine cycle to be monitored The fault Diagnostic mode is activated as follows Step Action 1 Connect your PC to the XPSMC safety controller in operation Start the XPSMCWIN software Open a configuration from a file or upload the configuration from the controller Note During the opening of a saved configuration from a file the configuration must correspond to the one already in the controller The controller configuration must have been validated Choose the Diagnostic mode To do this choose the menu Mode Diagnostic or click on the icon for the Diagnostic mode Result The window will become grey to show that no modifications can be made 33003281
158. ulic Press 2 230 V AC 230 V AC MV Tav Fi F2 55 VaeC O et f S8 0123 doo B1 B2 B3 t 8 H POE 2 X n E 5 92 93 54 E DE As FE 3 H h 1 E A na Operation Modes 8 lo E ors ur NWK B 0 Off Er 3 3 1 Inching E E 2 Single Stroke GEN E E 3 Automatic A1 68 7 6 5 4 3 24 1 i1 id i3 4 2 i6 i7 i8 ig i Up p 3 94 jit i 13 23 H1 33 34 Safety Controller p T 7 KO Y XPSMC32 m PER 8a Eae LOGIC Channel 41 Channel 1 Channel 1 Channel 1 Channel 1 Channel 4 Chamnel2 Channel2 Channel 2 4 Chamnel2 Channel 2 Channel 2 i 2 GNDJGNDIGND oi 92 03 o4 05 06 14 28 31 E Stop MM 2 Y1 Y2 Y3 SM1 1X 1X XH E close open open ON close OTS Top Dead Center 5 Bottom Dead Center OFF NWK Overtravel Monitoring KM1 0v LH 0v N N 214 33003281 Wiring and Func
159. uration Step Action Click on the relevant change button to provide for adjustments for the future Modbus and Profibus communication The following figure shows the Controller dialog box Controller C1 XPSMC32 ZP Name f Type XPSMC32 ZP Profibus Extension Iv m Response Time all outputs lt 20ms lt 30 ms Function Safety Mat lt 45 ms Modbus not used change r Profibus not used change OK Cancel Click on the change button of Modbus or Profibus 33003281 121 Configuration Step Action Fill in the window which has opened The following figure shows the Modbus Parameters dialog box v connect Control Control Control Control Control Control Control Control Download er 1 er 2 er 3 er 4 ers er 6 apie er 8 Modbus Parameters x Address Bit Rate Parity 1 247 19200 different Modbuses OK Cancel The following figure shows the Profibus Parameters dialog box connect Control Control Control Control Control Control Control Control er 1 er 2 er 3 er 4 er 5 er 6 er 7 ler 8 Download Profibus Parameters oax Address 1 125 Cancel As the PC is not yet connected to controller 1 the Modbus settings cann
160. ut EDM Output t lt tEDM no start 192 33003281 Wiring and Functional Diagrams Start Function Start Interlock YES Monitored Start Falling Edge 5 Magnet Magnet Magnet present absent present Input NC Input NO t tsyn P 0 Input monitored start Input EDM Output t lt tEDM no start The following functional diagram shows the Magnetic Switch without Interlock and different Start Functions Start Function Start Interlock NO Automatic Start z Magnet Magnet Magnet present absent present Input NC Input NO t lt tsyn Input EDM Output t lt t EDM t t EDM gt mi t tEDM gt aa 33003281 193 Wiring and Functional Diagrams Start Function Start Interlock NO Monitored Start Rising Edge Magnet Magnet Magnet z e present absent present Input NC Input NO ts tsyn Input monitored start Input EDM Output t lt tEDM q Monitored Start Falling Edge 5 Magnet Magnet Magnet e present absent present Input NC Input NO t tsyn 4 Input monitored start Input EDM Output t t EDM
161. ut device as a copy or as a new device into the selected location Delete Delete the selected object Delete incl copies Delete the selected object and its copies Mark copies Mark all the copies of the selected device Unmark copies Clear all the copies of the selected device Expand all Expand the entire configuration tree Expand controller Expand the selected controller tree only visible when more than one controller are in the current configuration Collapse all Collapse the entire configuration tree Only controller will be shown 33003281 17 XPSMCWIN User Interface Elements of a Window Menu Bar The menu bar contains all the commands of the XPSMCWIN software as shown in the structure overview below Menu bar for Configuration mode File Edit Mode Check 1 New Undo Configuration L Check Open Redo Diagnostics Configuration Save Save As Print Tree Paste Las you see it Delete all nodes expanded Exit Menu bar for Configuration mode continued Controller Options Help Stop Controller Editor Contents Run Controller Library About Change Password _ Show all devices Download Configuration to Controller L Show only devices Upload Configuration from Controller applicable for Validated Copy L MC16Z Get Validated Copy from Controller MC16ZC
162. vated or deactivated in the menu Options Editor For additional modifications of the properties proceed as follows Step Action 1 Right click and select Properties in the shortcut menu Result In this window the adjustable parameters of this function can be modified Note If this window does not open automatically this function is not active in the Options Editor menu option In this case open the window by clicking the symbol with the right mouse button and selecting the Properties menu option Indicate the switching item of this function for example the Emergency Stop button the Limit Switch etc the control outputs and the safety inputs with which it is connected to the XPSMC Note If a control output c1 c8 has been used a follows the name for example c2 appears when this output is already in use The user must guarantee that no dangerous fault can occur when this control output is used more then once as a dangerous short circuit for example is no longer detected Note If a safety input is occupied it no longer appears in the list of safety inputs currently available An incorrect double occupation is therefore eliminated Note The already used control outputs cannot be used in the Properties window of the device Safety mats Confirm the defined inputs with OK Note This procedure is the same for all the functionalities of the XPSMC 50
163. vice acts as a Master E Stop on all the other devices of the output The other devices will be deactivated when the Master E Stop is pressed When this occurs the start of this output is not possible until the start conditions of all the other devices are met This is also available for all the copies of the E Stop devices Note An output state does not transfer a master E Stop command on other devices Only the status itself is transferred 136 33003281 Configuration 5 4 Save the Configuration Save Description The configuration can be saved by opening the File Save menu option or by clicking on the floppy disk symbol button under the current or by opening the File Save As option and assigning a new path name Note When you close the configuration file and then open it again a back up copy is created in the same directory with a mcb extension This way your last saved and closed configuration is stored as a back up file 33003281 137 Configuration 138 33003281 Configuration 5 5 Requesting Changing the Password Password Enter Password Change Password Note Your PC must be connected to the XPSMC safety controller Each XPSMC command involving quitting the RUN mode setting up the XPSMC for example must be confirmed with a password If such a command is performed a dialogue window opens in which the password
164. y Guard x Name SEEN By r Function O one channel w o lock O two channel w o lock two channel with lock r Options Start Interlock Sync Time Monitoring Ch 1 Ch 2 Sync Time 5 0 5 2 55 r Inputs Ch 1 w lt Control Output v Ch 2 w lt Control Output Lock w lt Oontrol Output v e OK Cancel The table describes the settings you can make setting possibilities Option Description Name A specific Name can be assigned to the device Function A choice can be made between a protection barrier with 1 limit switch one channel w o lock 2 limit switches two channel w o lock or 2 limit Switches with lock two channel with lock The device symbol is adapted to the choice made Safety Guard with In the Options field you can define whether a Start Interlock is to be 1 channel w o carried out During the Start Interlock the protection door must be lock opened once before the machine is started and then closed again to guarantee that the connected contact ch 1 also operates In the Inputs group box the control output and the safety input to which ch 1 is connected must be indicated 56 33003281 Device Library Option Description Safety Guard with 2 Channel w o Lock In the Options field you can define whether a start interlock is to be carried out During the start interlock the protection door must be opened once before the machine is started and then closed again to guarantee that th
165. ystem must be able to be stopped by means of Emergency Stop button S1 which activates free outputs 13 14 and 23 24 of relay group R1 Their contactors KE1 and KE2 are assigned to ensure that when the machine is started KE1 and KE2 are stopped in a statutory fashion Procedure Proceed as follows Step Action 1 Drag the Two Channel Emergency Stop symbol from the Emergency Stop folder which is located in the Monitoring Devices folder onto the output symbol of R1 in the Configuration window and fill in the window Emergency Stop x Name Emergency Stop compl machine m Function O one channel switch two channel switch m Inputs Ch 1 009 lt Control Output cog v Ch 2 10 lt Control Output c01 v 2 Confirm with OK Result Now the E Stop device is assigned to the safety relays group R1 3 To also assign it to the solid state output 01 click with the right mouse button on the E Stop device in the Configuration window 4 Choose Copy from the selection Result The E Stop device will then be copied with all its properties 5 Click with right mouse button on the symbol of the output 01 132 33003281 Configuration Step Action 6 Select Paste and as copy of device Result The E Stop device will now also act on the output o1 and as the output state 01 is linked with 02 it will also act on 02 Note To

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