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1. 36 Program E C leek dade 37 Edit File Comments amp Part Numbers 4 40 Select Display Colors GS 41 APUG TADO 42 VE Front Rear Cylinder 43 Spark Advance Front Rear Cylinder 44 Warm ENG xpos artes 45 ree Lo 46 He RPM E 47 IAC Warmup Steps Table 48 ECW Tuning CONSAN 5 uad idu 49 Table Compans Commando ser renr Ene e 50 22066929 51 Data MOIS V M isoeo atro A H 52 Introduction to the Screamin Eagle EFI Tuner Data 52 sophisticated On Board Data 52 Data Organized Imt 52 D
2. In this example we want to improve fuel consumption at 2000 to 4000 rpm under steady throttle light load by increasing spark timing in 1750 to 4500 rom and 20 50 kPa MAP Here we incremented the highlighted cells 10 Units more for a 2 50 degree spark timing increase J z in 2 50 2 50 z 50 0 00 2 50 2 50 SE Sa M MJ 7 2 C e 250 2 50 2 50 2 50 2 50 2 50 2 50 2 50 2 50 2 50 2 50 2 50 0 00 91 Tuning Guide 7 12 Tuning with Basic Tuning Mode Feel Closed course Track How Would Adjust Spark Timing Cont Example 2 Full Throttle heavy load Roll on acceleration run from 2000 5000 rpm produced excessive engine knock indicating excessive spark timing This symptom may be caused by 1 over advanced spark timing 2 a lean AFR or 3 an over advanced spark timing and a lean AFR In this example you ll want to determine if the AFR or the spark timing was causing the engine knocking Start by looking for additional symptoms of a lean AFR such as light gray colored exhaust pipe deposits light colored spark plugs or that the engine seems to be running very hot If you don t know which of the 3 causes AFR spark timing or both are the main reason the engine is knocking then you ll want to either increase the fuel delivered or decrease the spark timing in sep
3. Mem Value Unit Value Unit Status Bit Name Engine Speed Vehicle speed Vehicle Speed Throttle Position 5 Throttle Position 5 MAP Load AFR Desired WE Front VE Rear spark Adv Front spark Adv Rear Injector Front Injector Rear Battery Voltage Engine Temp Engine Temp Intake Air Temp Intake Temp Barometer IAC Position Desired Idle Warm up Fuel Knock Retard Front Knock Retard Rear Accel Enrichment Decel Enleanment Engine Run Mode Vehicle Tipped Ss Active EE Playback Control Center 502 214 Rec 2760 Is I g Slow Fast Jel Start REV FOR Stop D Dac Mem Value Engine Speed RPM 425b MAP Load kPa 101 5 Knock Retard Rear 9 00 Throtle Position 72 1000 Restore Graph EFI Tuning Guide 7 18 EFI Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track How Would Adjust the with Advanced Tuning Mode You should already have performed both the steady throttle and full throttle tests while recording ECM engine data and determined what if any symptoms you felt you wanted to correct And you should have determined what area of the engine rpm MAP and throttle position you want to tune Example 1 Knock Retard data of a Full Throttle Heavy Load test indicates a potential lean AFR at WOT from about 3700 to 5300 rpm and a MAP of about 100 kPa See example Data Mode recording
4. 128 18 15 125 123 123 129 129 128 128 125 125 125 5500 12 3 12 5 12 5 12 5 12 4 12 4 12 2 12 2 12 2 Air Fuel Ratio Table Commands Use cursor and click on single cell or sweep cursor across multiple cells to highlight cells for editing Select e Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increase value in highlighted cells by Unit amount selected Unit Denominations Set Unit values for editing cells with Decrement Increment commands 42 Advanced Tuning Mode 5 13 VE Front Rear Cylinder Table VE Front Rear Cylinder Table Adjustment The ECM refers to the VE Tables for the volume of air that should be entering each cylinder as it relates to the current throttle position and engine rpm Use VE Tuning Tables to edit AFR of each cylinder independent of the other Increments will Increase Front Rear Cyl VE Value Telling the ECM there is more air entering the cylinder and the ECM will tell the injector to deliver MORE FUEL Decrements will Decrease Front Rear Cyl VE Value Telling the ECM there is less air entering the cylinder and the ECM will tell the injector to deliver LESS FUEL Throttle Position 0 Throttle closed 100 Throttle wide open
5. MAP Load kPa knock Retard Rear knock Retard Front Restore Graph Tuning Mode Advanced Mode Active B x Ele Edit Setup Table Selection Table Comparison Help C Program Examplez MT2 Apel 6 22 28 PM E Made File Loaded TWINCAM 1 Unit C 20 Unit Show Graph Set Baseline Set Reference Decrement Increment 100 ie Note Improve Fuel Consumption by increasing spark timing MAP kPa A w 3000 2500 2500 2700 2700 2500 2000 2500 2500 2500 2900 2400 _ 3800 3000 3000 3200 3200 200 2600 2400 In this example there was no Knock Retard activity at a steady 2800 rpm and 20 50 kPa MAP SO increased spark timing at 3000 rpm and 20 50 kPa MAP by 10 units in both front amp rear cylinders If a performance retest doesn t indicate any undesirable symptoms and the Knock Retard Data is OK we should enjoy an improvement in fuel consumption 2000 3400 3400 3300 2900 mum MEET ETE TT 4800 59 4500 4500 4500 4300 3500 2300 2500 5000 4500 4500 4500 4500 4300 4000 3200 2900 2500 5500 45 00 45 00 45 00 45 00 43 00 40 00 32 00 24 00 n d k 4 112 EFI Tuning Guide 7 33 Miscellaneous Tuning This section will provide
6. 5 Data Mode File Playback Active File View Setup Help L A FLSTEI U2 stk016355 563287002 mod Tip To downsize Dyno Horsepower Estimator window so that it doesn t completely cover the Data Mode Graph 1 move cursor to corner of 1 window then click and hold moving the cursor towards the window center Release when window is at desired size Horsepowver 1000 2001 3000 4000 5000 6000 7000 8000 39000 10000 Peak HP Engine RPM Peak Torque Set Start Rec 1950 Graph Smoothing Plot Data 4 FLSTCI Heritage Classic WS SB Setup Vehicle Test Information Set End Rec 2013 gt Exit Rec 1950 ltem Value Engine speed RPM 1982 MAP Load kPa 40 5 Vehicle speed MPH eu Throttle Position 2 72 100 0 Restore Graph Dyno Horsepower Estimator Commands Start Click on View in main menu bar then click on Dyno Graph 1 Select and insert Set Start Rec and Set End Rec frame numbers Example We zoomed on a section of the data above where we performed a 3 gear acceleration run on a flat section of racetrack We set the start at 1950 a frame that measured about 2000 rpm amp set the End at 2019 the last frame indicating 100 WOT throttle The numbers can be entered 2 ways Click on section of graph to start and click on Set Start Rec Do the same for the oet End Rec or gt recorded frame numbers into Set Start and End
7. File View Setup Help FLSTCI 02 stk016355 SE3287002 ma eae a Engine speed 5063 Vehicle Speed rn e aa hag 7 0m vehicle Speed 121 km hr Stam TC Thrattle 5 100 0 v Thrattle Pasitian 5 4 14 Volts MAP Load 35 3 kPa AFR Desired 11 3 VE Front 90 5 v VE Rear 99 0 spark Adv Front deq spark Adv Rear 14 00 deq Injector F Front 14 17 ms Injector Py Rear 13 84 ms 68 Data Mode 6 18 Exporting Data Files Data Export Data 77 mi gt File File Edit Start Hec 1945 Count 20 File gt Engine Vehicle 0 0 000 Vehicle Throttle Throttle AFR Fron ere to Export Data spark Extract Exit gt spark Injector Pv Frat 11 31 ms Accel Enrichment 0 05 ms zu 4 Start Injector Py 11 60 Is Decel Enleanment 0 00 lt FOR gt gt Stop 1945 Engine speed RPM 1657 Load kPa 98 2 Vehicle Speed MPH eh Throttle Position 75 100 0 L Restore Graph Exporting Data Commands Start Click on File in main menu bar then click on Export Data Click on File in the menu bar of the Data Mode Playback screen and then click on Export File in the drop down list Determine frame number to start data export
8. Setup Vehicle Test Information Print Print DYNO Graph Select Font Font style amp size for print out Page Setup Margins page size amp page layout Print Setup Printer Properties paper size source and adjustments Print Sends Dyno Graph to Printer Options N A Magnifying Glass Zoom Preview Dyno Graph in Different Sizes Icon Save as JPEG Image Creates Image File of Graph Export CSV Data Creates CSV File that can be imported into a spreadsheet program Like Microsoft Excel 75 Data Mode 6 25 Dyno Horsepower Estimator Dyno Horsepower Estimator Functions Options Always on Top Positions Dyno Graph window In front of other windows Data Corrections Apply Aerodynamic Applies correction factor for Wind Resistance when Correction user wants to graph closes course track test Filter MPH Data Smoothing filter for ECM Filter RPM Data Smoothing filter for ECM Filter Time Data Smoothing filter for ECM Data Mode Jyno Horsepower Estimator le Options Data Corrections RPM HF Torque Click in graph ta measure Note The Dyno Graphing feature relies on data collected from the ECM and that data may be collected during a closed course track test Tarque 3000 4000 S000 Peak HP 45 2 4935 iu Peak Torque 51 4 2888 RPM 61 4 2888 RPM FLSTCI Heritage Classic WS 58 Set Start Pec 950 Smoothing _ Setup
9. other product has this capability and after the user has made the desired tuning adjustments and programmed the new calibration into the ECM the 5 Eagle EFI cabling and Interface Module are removed from the vehicle Only the calibrations of the vehicle s ECM have been changed no additional devices are piggy backed to the vehicle s EFI system The vehicle s EFI system remains just as dependable as it was stock What Can the Screamin Eagle EFI Tuner Do for Me Until now the customer who wanted to enhance the racing performance of their Fuel Injected Twin Cam equipped Harley Davidson would install a Screamin Eagle Stage or Stage Il Calibration to match the engine configuration of the bike both to optimize performance and protect the engine from damage There was no effective way to fine tune the EFI system to achieve the edge that wins races and there was no effective way to tune the ECM for engine configurations that were different than what was currently offered That s where the ocreamin Eagle EFI Tuner comes into play When the racer modifies any area of the engine that affects engine performance cylinder heads intake components exhaust components engine displacement cylinder compression or cam profile the ECM Tuning tables will require adjustment to fully realize the performance potential of the modified engine and prevent potential engine damage With the Screamin Eagle EFI Tuner the user can edit up
10. 13 Installation of Screamin Eagle EFI Tuner Software 13 Getting STAC P 13 Overview of Software 14 14 DAMOS 9 65600 E 14 TUNNO MOUE 15 Opening Tuning Program amp Selecting 15 Tuning Modes E 16 Men OD TETTE 17 Load S Save TUNNO File DELE OR OD 18 PHANG TUNING TT MMS 19 Programming ECM es 20 Edit File Comments amp Part 23 Select DISBlay COS X SIZ sic 24 Man UCI ADI Mm 25 Mali Spark 27 29 ECM Tuning Constants 30 Advanced TUNMO D Um 31 TURN R OOF aaa N A 31 Tug E 32 WIG INU ech 33 Load e Save Tuning end 35
11. View and Edit engine displacement fuel injector size RPM limits amp Knock control View and Edit Tuning Tables View ONLY no Edits allowed Baseline Cell Values Baseline Values are the last values saved in the file that were not Reference values View ONLY no Edits allowed Reference Cell Values Reference Values are the original Screamin Eagle values for that file Compare Edits to View ONLY no Edits allowed the Numerical Baseline Difference of edits to Baseline cell values Compare Edits to Reference View ONLY no Edits allowed the Numerical Difference of edits to Reference cell values Help View Information about Tuning Mode Program View Info about software revisions licensing etc Indicates this topic will be covered in more detail in User s Manual 34 Advanced Tuning Mode 5 5 Load amp Save Tuning Files Select Tuning Mode File to Load Look in E Tuning Files f 3 3283401 MT2 3287102 2 3283501 3287702 2 History 3285102 2 tj 3287802 2 3285302A MT2 3285502A MT2 Desktop 3285002A MT2 PN 3286102A MT2 Dos 3286802 MT2 My Documents 3287002 Ei Pa File name 3283401A MT2 a Files of type 2 Files 2 ini Network Pl Open read only Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program F
12. a 12 volt high pressure fuel pump located in the fuel tank supplies fuel under pressure to the fuel injectors Fuel Pressure Regulator a mechanical device that controls fuel pressure to 55 62 PSI by returning excess fuel from the fuel pump back to the fuel tank Introduction 2 3 IAC Idle Air Control an electric valve that s threaded each rotation is a step and controlled by output signals from the ECM to open and close as needed to allow enough air into the engine for starting and idle operation The greater the number of IAC steps the greater the amount of air enters the engine through the IAC passages As mentioned the ECM is the brain of the ESPFI USE TN EE E E T UE system And like our own brain it has memories and it s a im We 1 makes decisions The ECM memories are located in Look up tables see example Air Fuel Ratio table to right ECM uses several different Look up tables to make decisions on fuel and spark management The Look up tables that are in constant use by the ECM are the VE Volumetric Efficiency AFR Air Fuel Ratio and Spark Advance tables One type of Look up table the ECM always uses is for VE which is percentage rating of how much air is flowing through the engine while running as compared to its theoretical capacity For example an engine with a displacement of 88 cubic inches running at 5600 rom at full throttle has a theoretical
13. gear roll on starts at 1844 save 71 Data Mode 6 20 Data Mode 6 21 DTC Code View ECM DTC Functions This feature allows the user to view DTC s that were recorded in the Data Recording File currently being viewed When Collect Set DTC s During Data Recording is switched ON during a recording session the following may be available DTC Number Identifies the malfunction sensor type etc See Help Contents Data Playback amp Analysis DTC Descriptions Current A DTC that is currently active Historic A that was set but is no longer active View Selections View DTC s set as ALL DTC s possible just DTC s set just DTC s currently active or just DTC s that were set and are no longer active DTC Description Provides explanation or description of DTC View DTC Codes _ Dismiss Options ECM Diagnostic Codes Playback DTC List Click for description DTC Number w View All C View Current C View Set C View Historic DTC Description 72 Data Mode 6 22 Time to Distance Estimator Data Mode File Pla y f nata x File View Setup Help Select Units C 4 FLSTCI 02 stk016355 5E3287002 mod HOC BERTI 2776 0 DTC OF lem Value Unit Set Begin Record 1546 Engine Speed 1657 Batter vehicle Speed 25 MPH set End Record 2012 Vehicle speed 40 km hr Engin Throttle Position 100 0
14. m iid LE kPa 30 6 50 5 70 80 pun a 15 0n 150 _ 200 co i 142 5 w2 wr m I 1 I I E ZI I co u coa 142 EE Es REN UTER xs ws 143 ws us me ws M3 cn peru MM hm wo 32 Explanation The Menu Bar has File Edit Setup Table Selection Table Comparison and Help command boxes When you click on each a drop down list can be viewed Advanced Tuning Mode 5 3 ini x ile Loaded TWINCAM C 5Units 20 Units C 10 Units 100 Units MAP kPa E 30 40 50 60 70 80 390 100 13 7 13 8 13 8 145 13 0 12 4 that provides additional SETS commands TABLE BELOW NE TUM Et Menu Bar Functions File Load Tuning File Load File into the Tuning Mode Program Save Tuning File Save File being viewed Print Table Print Table currently being viewed Program Program the ECM with the file currently being viewed Recently Used Files Close Program Edit Edit File
15. ocreamin Eagle Air Cleaner and Breather Kit P N 29440 99A ocreamin Eagle Performance Touring Mufflers P N 65115 98A 122 Glossary 10 1 AFR Air Fuel Ratio The ratio by weight of air to fuel BAS Bank Angle Sensor the sensor located in the turn signal module that sends a signal to the ECM if the bike leans over more than 45 from vertical BPW Base Pulse Width The length in time that the fuel injector opens to deliver fuel Usually expressed in milliseconds 1 1000 of a second CKP Crank Position Sensor the sensor that provides input signals to the to indicate engine rpm how fast the engine is running in Revolutions Per Minute Detonation an uncontrolled violent burning of fuel resulting in colliding flame fronts DTC Diagnostic Trouble Code ECM Electronic Control Module the brain of the electronic fuel injection system that collects input signals from multiple sensors makes decisions and sends output signals to deliver fuel and spark to the engine ECT Engine Coolant Temperature sensor EFI Electronic Fuel Injection ESPFI Electronic Sequential Port Fuel Injection a system that delivers fuel to each individual cylinder at a precise time ET Engine Temperature EVAP Evaporative system used to prevent fuel vapor from escaping into the atmosphere Typically includes a charcoal canister to store fuel vapors California vehicles FP Fuel Pump HP Horse
16. x DM2 FLSTCI 02 stk016355 SES287002 modl DM2 1 FLSTCI O2 016355 328 002 modz FLSTLI U2 3016355 SES28 002 modz DM FLSTLI U2 38016355 SES28 7 002 D M2 Ei FLSTLI U2 stk016355 SES28 002 2 D M 2 FLSTCI O2 stk 016355 D M23 Open Data File Commands Click on File Click on file name to Highlight and click on Open Or Double Click on File Name Look History top Documents Computer File name 5 02 stk016355 0M2 SEM Files oftype 2 2 Open read only Desk My Network Pl TIP Note that many of the Data files in this example have been created to identify The model and year of the vehicle That the vehicle is all stock or has been modified The last 6 characters of the VIN What Screamin Eagle Calibration was programmed into the ECM Modifications such as no knock to indicate Knock Control Disabled It is suggested that the race tuner use a system that makes sense to them so that they can identify basic features of the Data File without the need to open each file and look at its file Comments Note Some early versions of Windows 95 only allow 8 characters in a file name 54 Data Mode 6 4 Data Mode Basics Data Mode Explanation The Data Mode Program of Harley Davidson Screamin Eagle Tuner can provide the skilled race tuner with an abundance of cr
17. 144 142 142 138 2250 13 3 143 142 142 2500 13 3 144 143 43 143 2750 13 5 13 pem 126 3000 13 0 143 126 3500 12 6 143 143 1424 122 4000 12 5 141 138 133 12 7 4500 123 11 3 5000 12 3 11 8 5500 12 3 12 5 12 5 12 5 12 4 12 4 12 3 12 2 116 lr Fue Ratio Edit Enabled 99 Tuning Guide 7 20 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track Why Would Want to Adjust the Spark Timing If your performance tests indicated any undesirable symptoms such as excessive engine knocking sluggish acceleration or a mileage test indicated excessive fuel consumption you should adjust the spark timing with the Main Spark Table of the Basic Tuning Mode or the Front or Rear Spark Advance Tables of the Advanced Tuning Mode If the bike exhibited no undesirable symptoms but you want to see if you can improve the acceleration performance you can adjust spark timing with the Main Spark Table of the Basic Tuning Mode or the Front or Rear Spark Advance Tables of the Advanced Tuning Mode If the ECM data recording shows an excessive amount of Knock Retard Activity when the engine is under load it means that the ECM has an incorrect combustion event and is retarding the ignition timing to counter it Most often this is the result of detonation which is an uncontrolled burn in the combustion chamber that causes colliding
18. and surging during engine warmup Decrease fuel to correct overly rich conditions evidenced by black exhaust Ga Go co r3 gsx lt m T 112 smoke during engine warmup 128 Advanced Tuning Mode 5 16 Cranking Fuel Table Tuning Mode Advanced Mode Active E File Edit Setup Table Selection Table Comparison Help C Program Eile 5 4 Dec 0 3 59 08 F Tsing Fil 1 Unit Set Baseline Set Reference Decrement Increment Use Cranking Fuel Table to correct hard starting problems of engines in warmup mode by increasing decreasing the fuel delivered for starting e Engines that are hard starting usually require more fuel Show Graph 46 Advanced Tuning Mode 5 17 Idle RPM Table File Edit Setup Table Selection Table Comparison Help C Program Filess T 32834014 MT2 31 Dec 01 3 58 08 PM Tuning File C 1 Unit Show Graph Set Baseline Set Reference Decrement Increment ws _ 192 208 Advanced Tuning Mode 5 18 Warmup Steps Table Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program Filezs TS 32834
19. 240 2100 25 08 2400 4400 41 00 37 00 3200 27299 25 00 2500 4500 4500 287 26 00 2750 4500 4500 4500 4400 4300 3900 31 08 2650 30 0 2700 4200 37007 23 0 27 00 4100 3500 27 00 4500 4500 4500 4500 4500 4300 3900 3300 2800 28 00 _ sooo 4500 4500 4500 4500 4000 3700 31 00 28 08 28 00 5500 4500 4500 4500 4500 4400 3600 3000 27 08 28 00 29 0 27 00 29 0 2700 Front Rear Spark Advance Table Commands Use cursor and click on single cell or sweep cursor across multiple cells to highlight cells for editing Select e Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increase value in highlighted cells by Unit amount selected Unit Denominations Set Unit values for editing cells with Decrement Increment commands 44 Advanced Tuning Mode 5 15 Warmup Enrichment Table File Edit Setup Table Selection Table Comparison Help C Prograrn Eile ENT Show Graph Set Baseline Set Reference Decrement Increment 2 rake AFR TIP Use Warmup Enrichment Table to adjust the cold engine to warm engine performance e Increase fuel to correct engine coughing
20. 515 Click on Setup in Menu Bar Form Zoom 100 Click Setup Screen Size Click and drag Sliding Bar to adjust 41 gt screen to preferred size Click on OK to save N 24 Basic Tuning Mode 4 11 Main Fuel Table Main Fuel Table Commands 1 Click on Setup in Tuning Mode Menu Bar 2 Click on Basic and Advanced Mode then click on Basic Mode 3 Click on Table Selection then click on Main Fuel Table Main Fuel Table Explanation Make edits to air fuel ratio that affect BOTH front amp rear cylinders Select e Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increase value in highlighted cells by Unit amount selected Unit Denominations Set Unit values for editing cells with Decrement Increment commands In the Example Below we edited 3 cells telling the ECM to Make the Target AFR Richer Increase Fuel Delivered 3 3 AFR at 90 kPa MAP and 2500 3000 rpm Tuning Hode Basic Mode Active cd E 1 mi x File Edit Setup Selection able Comparison elp C Program Files TTS4 S3263407 4 MT 2 31 Dec 07 3 58 08 Tuning File Loaded TWINCAM f 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment w Units 100 Units MAP
21. 81 What Can This EFI Tuning Guide Do for 81 The 3 Tuning Environments of the EFI Tuning Guide 92 The 2 Basic Performance ve toco e soe a er ab avidi 92 Consistencies and Concerns Testing 93 Checklist of Consistency 84 ORT LU LUTTE 84 Why Would 1 Want to tie AFR 85 oymbtoms Ol a IICh Or LOAN AF IS aene onto en TIAE QE IR ER ERR aT 85 Lean r npipgssymbplofris 85 Rich running 85 EFI Tuning with Basic Tuning Mode By Feel Closed course Track 86 OVERVIEW porta eats EDD 86 86 Inspect and Prepare Bike for Testing 86 Test Bike to Determine if There Is a Need for a Tuning Adjustment 87 Throttle Positlon vss MAP 88 Why would want to adjust the 89 FIOW Would adust ING AFR A o dpa vod 89 Why Would Want to Adjust the Spark 91 How Would Spark TIMING aU 91 EFI
22. Click on Data Corrections and select functions you want turned on We suggest Aerodynamic Correction ON Filter MPH Data ON Filter RPM Data ON Filter Time Data ON 4 Click on Setup Vehicle Test Information to set parameters for graphing See Next Page 78 Data Mode 6 28 Dyno Horsepower Estimator Dyno Horsepower Estimator Commands Before creating dyno graph you ll need to set the parameters and functions in the Dyno Setup Information window 5 Click on the Down Arrow of the Vehicle Selection and click on the model and setup that best matches your vehicle Note abbreviations for saddlebags amp windshield Click on Rider Payload Weight if you need to increase or decrease the weight Default is 170lb we set ours at 200 for a heavier rider Click on Gear Selection and click the appropriate gear you tested the bike in We choose 3rd Click on Drivetrain Loss and insert a number if you want this factored in for results closer to crankshaft forces use 15 20 percent depending on speed frictional power loss increases with speed Set at zero for rear wheel power Click OK to accept your settings All other values are H D defaults and user would only change them if they changed primary or secondary gear ratios added an accessory that greatly changes aerodynamic resistance or changed wheel and tire size Continued on next page Setup Information Vehi
23. Crank Position Sensor this sensor provides input signals to the ECM that indicate engine rpm how fast the engine is running in Revolutions Per Minute The ECM also uses these inputs to determine what stroke the engine is in so it can deliver the fuel and spark at the desired time Introduction 2 2 Manifold Absolute Pressure this sensor provides input signals to the ECM reacts to intake manifold pressure and ambient barometric pressure Intake manifold pressure reflects changes in engine speed and load Ambient barometric pressure reflects changes in atmospheric pressure caused by weather conditions or changes in altitude The ECM uses the inputs from this sensor to help calculate how much air is entering the engine IAT Intake Air Temperature this sensor provides input signals to the ECM as it reacts to the temperature of the air entering the engine For example hot air has less oxygen in it than cool air The ECM uses the inputs from this sensor to help calculate how much oxygen exists in a quantity of air ET Engine Temperature this sensor provides input signals to the ECM as it reacts to the engine temperature of the front cylinder head The ECM uses the signals from this sensor to determine if the engine is at operating temperature or warming up TP Throttle Position this sensor provides input signals to the ECM as it reacts to throttle shaft rotation telling the ECM throttle position if the thrott
24. If a DTC was set turns red Status Bit Name Displays What Engine mode the engine was in If vehicle fell over If security system alarmed in the frame being viewed Playback Control Allows user to set controls for automatic playback of entire recording session Graph Control Allows user to select what to graph and in what format Data Mode 6 5 Data Mode Basics Menu Bar Commands Open Data File Open window for List of Data Files Record Data Open window to Record New Data File Print Data Open window to Print Hard Copy of Data Mode screen being Record viewed Export Data Open window to Export Recorded Data File as a CSV Comma Separated Values file View File Comments Open window to Read Edit Information attached to data file DTC Codes Open window to View Any that were set during the recording session Speed Distance Open window to Calculate Elapsed Time and Force of an Calculator acceleration run within the recorded session Quarter Mile Open window to Calculate Speed Time and Force of an Calculator acceleration run within the recorded session 60 feet 1 8 mile 1 4 mile and 60 mph options Open window to Graph Horsepower and Torque of an Dyno Graph i acceleration run within the recorded session Data Mode Filo Plavhark Active 373172002 14 12 06 Recs 1888 0 OK Menu Bar Commands Setup Display Set Main Display Size Adjusts screen t
25. Intake 9Peed Distance Throttle Position 416 Volts X Intake Speed Load 98 2 AFR Desired 12 1 AC P Front 77 0 Desinf Distance Feet 353751 WE Rear 78 5 Distance Mile F 1945 Spark Adv Front 15 00 deg Knock al gt spark Adv Rear 18 50 deq 12 126 Injector Pv Front 11 31 ms Accel Average 01896 Ta Start Injector Py Rear 11 60 ms Dece Engine Run Vehicle Tipped VTD Active aa End Speed MPH FA Playback Control Center REV FOR otop Time to Distance Estimator Commands Click on View in main menu bar then click on Speed Distance Calculator Click on Select Units to choose Metric or English Move Cursor across graph to locate preferred Start and End Record frame numbers Example We located the 25 mph and 75 mph frames of a 3 gear roll on test With cursor positioned on preferred graph location Click on Set Begin Record or Set End Record to transfer graph frame number to Time to Distance Estimator or Type numbers into Set Begin or Set End Record box Click on Calculate for Time Distance amp Acceleration measurements Click on Exit to close Data Mode 6 23 Quarter Mile Calculator Quarter Mile Time Calculator Explanation This feature estimates the 60 foot 1 8 mile and 1 4 mile distance traveled from a User selected Beginn
26. Stoichiometric 84 symptoms of a Rich Lean AFR 85 Throttle Position 8 86 Time to Distance 53 73 Tire pressure 84 TP Throttle Position Sensor 8 Tuning Environment82 Tuning limits 16 VE Volumetric Efficiency 9 124 VSS Vehicle Speed 8 Warmup Enrichment 11 45 114 Wind drag 53
27. Toolbar looks like a pair of binoculars in the menu bar at the top of the Adobe screen This will locate the page or pages where the word exists Note that much of the User s Manual has information organized in colored text boxes Step by step commands are provided in yellow colored text boxes Tips notes and warnings are provided in gray colored text boxes with orange trim Fourth Use this Manual as a Reference Tool The Screamin Eagle EFI Tuner Kit offers so many tools for tuning and can be used in so many ways that it will likely take the user some time to fully comprehend the depth of all they can do For that reason the User s Manual is designed primarily for reference Note There is also a Contents section located in the Help selection of both the Tuning Mode amp Data Mode software programs Additional information can be found there that supports the use of this product Introduction 2 1 Harley Davidson EFI Systems How It Works Before discussing how the Screamin Eagle EFI Tuner kit works it is important to understand how the Electronic Fuel Injection system functions on 2001 and later Softail and 2002 and later Touring model Harley Davidson motorcycles That said it is assumed that the user of this product has a thorough understanding of internal combustion engine operation Harley Davidson Electronic Sequential Port Fuel Injection System ESPFI This completely new engine management system was released starting
28. 1945 353 751 1657 12 1 98 2 19 353 751 1657 770 15 00 20 5 1946 353 931 1726 123 98 2 q5 2 1947 354 132 1789 12 4 98 2 16 75 172 EE E 7 1948 354 291 1871 12 5 98 2 17 5 354 132 1783 78 5 16 75 2 0 8 1949 354 455 1930 12 5 98 5 18 75 354 291 1871 80 0 17 50 2 0 9 1950 354 62 1982 12 5 98 5 19 5 354 455 1930 80 5 18 75 2 0 10 1951 354 783 2049 12 5 98 5 19 75 354 620 1982 815 1950 20 11 1952 354 947 2102 12 5 98 9 20 23 2E 4 202 onan pl 12 1953 355 16 2181 12 6 98 9 20 75 13 1954 355 34 2256 12 6 99 3 21 24 Finished Data Export 14 1955 355 528 2324 12 6 99 7 21 73 Extract a Jj Exit 15 1956 355 708 2389 12 7 99 7 22 24 16 1957 355 888 2457 12 6 100 22 15 2 17 1958 356 068 2516 12 6 100 4 23 2 18 1959 356 248 2581 12 6 100 4 22 15 2 19 1960 356 429 2648 12 7 101 1 22 15 1 75 20 1961 356 608 2710 12 7 101 1 22 15 1 75 21 1962 356 789 2771 12 7 101 1 23 1 75 22 1963 356 969 2833 12 7 101 5 23 5 1 75 23 1964 357 149 2896 12 7 101 9 23 75 1 75 24 1965 357 329 2969 12 7 101 9 24 25 1 75 25 1966 357 509 3029 12 7 102 2 24 5 1 75 26 1967 357 69 3092 12 6 102 2 24 75 1 75 27 1968 357 87 3157 12 5 102 2 25 1 75 28 1969 358 05 3221 12 5 102 6 25 25 1 75 29 1970 358 231 3289 12 4 102 2 25 5 1 75 Enter View Comments Enter View Comments for this Data Rec 2002 FLSTCI 015355 stock equipped SE Cal 3287 00 02 Tuning modifcation to at WOT 1500 rom to 6500
29. 95 machines the CD auto start may not operate In this case use Windows Explorer and navigate to the lt CD ROM gt DM_INSTALL directory and double click on the Setup exe program Getting Started The Tuner programs are invoked from Windows by double clicking on the appropriate icon on the desktop or by selection from the Start Programs Screamin Eagle Tools menu This will bring up the main display PLEASE NOTE The first time the Screamin Eagle Tuner is run the position and sizing of the forms are set to their default values and are located in the upper left of the display screen The forms may be re sized and moved to the positions that best suit your needs and monitor size The Screamin Eagle EFI Tuner will remember the last position of all forms and return to them the next time the program is started 13 Installing Software 3 2 Overview of Software Programs Tuning Mode Programs Basic Tuning Section The Basic Tuning program is the easiest to use for simple tuning tasks and the program that s recommended for those users who do not have prior experience with EFI tuning There are 2 basic tuning tables provided gt Main Fuel Table use this tuning table to adjust the ECM s AFR target for both front and rear cylinders at the same time gt Main Spark Table use this tuning table to adjust the spark advance for both front and rear cylinders at the same time Additionally the user can adjust the ECM Tuning
30. Active es B Ioj x Eile Edit Setup Table Selection Table Comparison Help C Program Files TTS Example MT 2 4727 2002 06 32 78 PM Tuning File Sayed TWIN CAM C 1 Unit C 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment Oh 3s C 100 Units kPa 180 90 Note In this example lean AFR condition at 2000 to 6000 rom at WOT and heavy load is adjusted richer by incrementing the cells 2 Units richer from 1750 to 6500 rpm at 90 100 kPa MAP ED er uo 0 0 0 CJ EFI Tuning Guide 7 11 EFI Tuning with Basic Tuning Mode By Feel on Closed course Track Why Would Want to Adjust the Spark Timing If your performance tests indicated undesirable symptoms such as excessive engine knocking sluggish acceleration or the miles per gallon mpg indicated excessive fuel consumption you should adjust the spark timing with the Screamin Eagle EFI Tuner Basic Tuning Mode Main Spark Table If the bike exhibited no undesirable symptoms but you want to see if you can improve the acceleration performance you can adjust spark timing with the Screamin Eagle EFI Tuner Basic Tuning Mode Main Spark Table How Would Adjust Spark Timing You should already have read the closed course track testing instructions and
31. Color Palette and change graph line color Item Assignment Click on arrow to view drop down List of Graph Items to Plot Click on item desired Click on Metric or English Click on Apply to set Click Exit to close Assign Graph Item window Rec 1413 Mem Engine Speed RPM 220 w Assign Graph tem Writs Selection C Matric Item Graph Calor Click to Change Color Vehicle speed Item Assignment vehicle speed spark Ack Front spark Adv Rear Throttle Position 7 Throttle Position w VE Front Rear Vehicle Speed Item Graph Color Click to Change Color Vehicle speed Item Assignment Vehicle speed Apply Exit I arm up Fuel 62 Data Mode 6 12 Recording Data m Data Recording Control Functions File name being 0 Recs Number of Frames recorded to Recorded Com 1 Open Com Port Status Engine Data File Type could be No selection Engine Data Maximum number of Number 1 2 3 or 4 Com Port data items measured Dyno Data Minimum number of data items recorded provides greatest amount of data points recording for each item 0 Rec Sec Number of recordings Recording Waiting Data recording status per second varies with computer Indicates recording Waiting ready to record speed and type of Data File selected mode is active Running recording Dyno Data provides grea
32. Comments Edit Comments for file being viewed Edit Part Number Edit Part Number for file being viewed Setup Setup Display Colors Change Colors for high amp low limits etc Setup Screen Size Change screen display Width and Height Show or not show list of files on program startup Basic amp Advanced Select Basic or Advanced Tuning Modes Mode Indicates this topic will be covered in more detail in User s Manual Continued on next page 33 Table Selection Air Fuel Ratio Table Advanced Tuning Mode 5 4 Tuning Mode Advanced Mode Active ini x ile Loaded 5 Units ecrement 10 Units TWINCAM 20 Units 100 Units 80 4 12 143 125 144 125 13 0 14 1 11 6 144 126 an A m Menu Bar Functions View and Edit ECM AFR Target that affects front and rear cylinders Enrich t View and Edit Warmup Enrichment Table that affects a lite front and rear cylinders Set Cranking Fuel Enrichment in relation to engine Cranking Fuel sutil 9 Idle RPM Set Idle RPM in relation to engine temperature Set IAC Warmup Steps in relation to engine IAC Warmup Steps temperature 9 ECM Tuning Constants Table Comparison Working Calibration Baseline Calibration Reference Calibration
33. Constants such as engine displacement and fuel injector rate and they can toggle the knock sensor ON OFF and set engine rpm limit Advanced Tuning Mode This program provides the user with tuning flexibility that s very similar to what Screamin Eagle uses to create their EFI calibrations There are a total of 9 Tuning Tables Air Fuel Ratio use this to adjust the ECM AFR target value for both the front and rear cylinders at the same time gt VE Front Cyl use this to adjust just the Front VE value which will change the ECM calculation for fuel delivery VE value tells the ECM how air should be entering the engine in the conditions monitored VE Rear Cyl same as VE Front Spark Advance Front use to adjust just the Front Spark Advance timing Spark Advance Rear same as Spark Advance Front Warmup Enrichment use to adjust the extra fuel the ECM delivers to the engine while it s warming up Cranking Fuel use to adjust fuel enrichment delivered for starting engine Idle RPM use to set idle rpm with engine warming up or at operating temperature IAC Warmup Steps use to adjust IAC Steps to assist idle control in engine as it s warming up Additionally the user can adjust the ECM Tuning Constants such as engine displacement and fuel injector rate and they can toggle the knock sensor ON OFF and set engine rpm limit VVVY In either the Basic or Advanced Tuning Modes the user makes edits to the tables desired s
34. Data Files 9 Pin Female Connector plugs into Serial Port on Computer 4 Pin Connector plugs into Data Connector on bike Refer to Service Manual for location of Data Connector Note The Tuner Interface Module 1 a single unit design that permanently links to the ECM the first time communication is established The Interface Module can then be used an infinite number of times with that ECM but the Interface Module will not communicate with any other 5 Owner must Store Interface Module in a Secure Place for future tuning or data recording If the Interface Module is lost or broken a new Screamin Eagle Tuner kit must be purchased to obtain a new Interface Module that can communicate with the ECM 66 Data Mode 6 16 Recording Data Files Connecting Computer Interface amp Cables to Record Data Continued from previous page 6 Turn ignition ON 7 Click on Get ECM Info to establish ECM communication and retrieve information e You should see the following information VIN 2002 and later 5 ECM Hardware PN indicating OE PN of ECM in vehicle ECM Software Calibration ID indicating Calibration PN of ECM in vehicle will match ECM Hardware PN up to 3 digit extension ECM Software Calibration PN e lf you get an error message A serial Com Port has not been selected you should Check cable connections Verify ignition is ON Select a Com Port see 6 15 8 Select data
35. Denomination desired 1 2 5 etc and then click on Increment or Decrement to increase or decrease spark advance for the front amp rear cylinders Increment Cells to Increase Spark Advance for FRONT amp REAR cylinders Decrement Cells to Decrease Spark Advance for FRONT amp REAR cylinders Higher MAP values Higher engine loads Edits will appear as numbers indicating the Degrees of Spark Advance increase or decrease for front amp rear cylinders Example Edit shows an increase of 2 25 degrees Spark advance in 3 cells at 90kPa and 2500 3000 rom This Increases the Spark Advance of both the Front amp Rear Cylinders in those 3 Cells e Tuning Mode Basic Mode Active File Edit Setup Table Selection lable Comparison Help C Program Files TTS 32834014 MT 2 31 Dec 0717 3 58 08 Tuning Mode File Loaded TWINCAM 7 1 Unit i 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment FEET FEIN 100 Units kPa _ 30 40 50 58 0 90 M x mh 28 Basic Tuning Mode 4 15 3 D Graph Working Calibration MAP MAP kPa Main Fuel Table 3 D Graph Commands Click on Show Graph Box to open 3 D Graph Window File Print 3D Graph Select preferred Text Font amp Text Size Change Page Setup for margin control etc Change Printer Setup for print commands Print to d
36. ECM Wait 10 seconds for the ECM programming Read PN 2772 01 lockout time elapse Press the Program ECM button to initiate File ECM PN 22772 01 the programming process Read CAL ID 52107 01 000 The programming operation will commence and File CAL ID 2107 01 00 will take approximately 1 minute to complete oee table of Program ECM Functions and additional commands below Get After programming has completed you must 1 Turn OFF the vehicle ignition 2 Disconnect the interface Programing Status 3 Wait 10 seconds before starting the vehicle gt gt gt Resetting 4 seconds WARNING DO NOT INTERRUPT THE PROGRAMMING PROCESS OR THE ECM MAY Program ELM Exit PROGRAMMED WITH CORRUPTED DATA ECM Programming Functions Com Status Indicates COM Port Selected VIN Vehicle Identification Number 2001 models may not show VIN Read ECM PN Base ECM Part Number File ECM PN ECM Part Number Note Must match Read ECM PN Read CAL ID Calibration File in ECM now File CAL ID New Calibration File to be programmed Get ECM Info Collects Information from ECM Program ECM Loads Current Tuning File into ECM Programming Status Indicates Status of ECM Programming operation Program ECM Commands Close ECM Programming window and return to Tuning Mode Com Port No Selection COM1 Com2 Com3 Com4 Options None available in this application Click on Co
37. Edits will appear as numbers indicating percentage of cylinder fill Start To Open VE Tables from Advanced Mode click on Table Selection Then Click on VE Front Cyl or VE Rear Cyl Tuning Mode Advanced Mode Active ES 15 x File Edit Setup Table Selection Table Help C 1 Unit 5 Units 20 Units Show Graph Set Baseline peu Decrement Increment E C 40 Unite 100 Unite Throttle Position Percent 5 10 L0 so so poen These iim cells were incremented 10 units causing the VE to be higher and telling the ECM that more air is entering the front cylinder The ECM will then direct the injector to deliver more fuel 22 Hes 030 at 2000 to 3500 rpm at 60 to 100 throttle 830 position This is an excellent method of modifying the AFR of one cylinder and not s30 the other 78 0 mel cm El 104 0 VE Front amp Rear Cylinder Table Commands Use cursor and click on single cell or sweep cursor across multiple cells to highlight cells for editing Select e Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increas
38. Setup in Tuning Mode Menu Bar 2 Click on Basic and Advanced Mode then click on Basic Mode 3 Click on Table Selection then click on Main Spark Table Main Spark Table Explanation Make edits to Spark Timing that affect BOTH front amp rear cylinders Select e Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increase value in highlighted cells by Unit amount selected Unit Denominations Set Unit values for editing cells with Decrement Increment commands In the Example Below we edited 3 cells telling the ECM to Increase Front amp Rear Cylinder Spark Advance timing by 2 25 degrees at 90kPa MAP and 2750 3500 rpm Tuning Mode Basic Mode Active oj File Edit Setup Table Selection lable Comparison C Program file ZEE 11 3 1 Unit tf 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment en SU TS C 10 Units 100 Unite P 27 Basic Tuning Mode 4 14 Main Spark Table Main Spark Table Commands Determine the area of the Main Spark Table that you want to increase or decrease the spark timing advance for the front amp rear cylinders See Tuning Tips Section Use cursor and click on single cell or sweep across multiple cells to Highlight Cells for editing Click on Unit
39. Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter This section is for those professional users who plan on testing the bike on a chassis dynamometer and measuring exhaust gases with an Air fuel meter This is the most efficient method of EFI tuning because the results of combustion can be accurately measured at the exhaust It does however require an in depth understanding of internal combustion engine theory dynamometer operation and AFR meter use Dyno testing a motorcycle is generally preferred over closed course track testing because it s quicker more efficient and safer if the operator follows the dyno manufacturer s instructions With a chassis dyno the tuner can measure view and compare the horsepower and torque of recorded runs and thereby know if their tuning adjustments have accomplished the ultimate goal of producing more power With the AFR meter the tuner can adjust the tuning tables to achieve the AFR desired for maximum power The combination of dyno testing and AFR measurement is particularly important when building high performance race engines with unknown combinations of performance accessories New engine configurations can offer the biggest tuning challenges and the tuner will find the AFR measurement invaluable Overview Tuning With a Chassis Dyno AFR Meter amp the Advanced Tuning Mode Inspect and prepare bike for testing Mount bike on dyno and connect AFR meter probes according to manufacturer s
40. Twin Cam B engines or damage from over rev may result Do set engine rev limit higher than 6200 rpm for Twin Cam engines with cast pistons stock valve springs or stroker flywheel kits or damage from over rev may result Knock Control Enabled Disabled OFF Select Set Baseline Resets highlighted cells to last saved file version Set Reference Resets highlighted cells to original Screamin Eagle calibration Decrement to reduce value in highlighted cells by Unit amount selected Increment to increase value in highlighted cells by Unit amount selected Advanced Tuning Mode 5 20 Table Comparison Commands loj Table Comparison Help Working Calibration TWIN Cah C Program Files TTS 532834 2 Baseline Calibration r E 20 Units Reference Calibration C 10 Units C 100 Units Show Graph Set Baseline Compare Edits to Baseline Compare Edits to Reference L me ws mo 99 mo mo 750 740 1000 740 770 820 50 830 Set Refere Tuning Mode Advanced Mode Active Eile Edit Setup Table Selection Table Comparison Help C Program Files T T 32834014 MT 2 Working Calibration Baseline Calibration Show Graph set Baseline set Retere
41. a Tuning Adjustment 105 Why Would I Want to Adjust He JAE S 106 How Would Adjust AFR with Advanced Tuning Mode Dyno amp AFR Meter 106 Why Would Want to Adjust the Spark 110 How Would Adjust Spark Timing with Advanced Tuning Mode 111 VISCEIANCOUS TUNING E T T Tm 113 c P 113 25 RP MID PI TM IM MIDI DP D DP MEI RDUM 114 ii TECH 115 VV ANIM SIEDS eicit ivi exu ad 116 FAQ s 8 1 Frequently Asked Questions 117 screamin Eagle Calibration Information 9 1 119 Screamin Eagle Calibration Descriptions 119 List of Screamin Eagle Accessories by 119 OSSIN M t 123 TT e 126 Introduction The Screamin Eagle EFI Tuner Kit will provide the experienced race tuner with tools and data similar to what Screamin Eagle uses to create its EFI calibrations for Stage Kit configurations The system is designed for Harley Davidson Electronic Sequential Port Fuel Injecti
42. advanced spark timing In this example you ll want to determine if the AFR or the spark timing was causing most of the engine knocking Start by looking for additional symptoms of a lean AFR such as light gray colored exhaust pipe deposits light colored spark plugs or that the engine seems to be running very hot If you don t know which of the 3 causes AFR spark timing or both are the main reason the engine is knocking then you ll want to either increase the fuel delivered or decrease the spark timing in separate tuning adjustments Experienced tuner s only change one item at a time In our example we ll assume that the exhaust pipe deposits inside the end of the pipe were a very light gray indicating a lean AFR We would then 1 Consult the Throttle Position vs MAP Table and see that the MAP at 100 throttle runs from 90 kPa and higher 2 Use the Basic Tuning Mode Main Fuel Table to make the suggested tuning adjustments for a lean condition like this by increasing the percentage of fuel delivered at 2000 to 6000 rpm and 90 kPa to 100 kPa MAP We ll increment an increase in fuel by 2 5 units 3 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 4 Basic Tuning Mode Main Fuel Table amp Programming ECM for directions If this tuning adjustment had no or little effect on engine knocking then retard the spark timing see How Would Adjust Spark Timing 9 Tuning Basic Mode
43. airflow capacity of 100 when it flows about 143 cubic feet of air per minute cfm If the same engine flows 107 at 5600 rpm it would have VE of about 75 And if the engine flows about 157cfm at 5600 rpm it would have a VE of about 110 That s right the VE can exceed 100 especially in high performance engines that have improved airflow through the engine VE reacts to engine speed and to anything that increases or decreases airflow through the engine The VE Look up tables in the 5 Eagle calibrations are calculated from data they gather while testing live engines on engine and chassis dynamometers and with data acquisition equipment in conjunction with track testing Overview of How the Harley Davidson ESPFI Functions The front and rear cylinder VE Look up tables which are programmed into the ECM tell the ECM how much air volume is flowing into the engine at different engine rpm and throttle positions The ECM also monitors the intake air temperature and manifold absolute pressure which provide it with an indication of air density or the amount of oxygen contained in a volume of air The AFR Air Fuel Ratio table which is programmed into the ECM tells the ECM what AFR the engine should require under specific engine loads engine load is determined by monitoring manifold absolute pressure and engine rpm to produce the performance that s desired The front and rear Spark Advance tables which are progr
44. apply brake until engine is again running at 2000 rpm Repeat test in another gear if desired The bike should accelerate briskly with no misfires or hesitation no loud engine knocking and no excessive black exhaust smoke Refer to the Symptoms of a Rich or Lean AFR for help in identifying symptoms gt If any undesirable symptoms are identified note the engine rpm the bike is in As soon as safely possible write this information down for tuning 98 Tuning Guide 7 9 EFI Tuning with Basic Tuning Mode By Feel on Closed course Track Why would want to adjust the AFR If your performance tests indicated any undesirable symptoms of a rich or lean AFR condition you should adjust the ECM Tuning Tables with the Screamin Eagle EFI Tuner Basic Tuning Mode If the bike exhibited no undesirable symptoms and you want to see if you can improve the acceleration performance you can adjust the ECM Tuning Tables with the Screamin Eagle EFI Tuner Basic Tuning Mode How would adjust the AFR You should already have read the closed course track testing instructions and performed both the steady throttle and full throttle tests and determined what if any symptoms you felt you wanted to correct along with the engine rom and MAP the symptoms are present in Example 1 A Steady Throttle test showed a surging symptom indicating a lean AFR at about 6 steady throttle around 2500 rpm with the bike under a light engine load In this example yo
45. edi 20 7 0 00 0 00 Restore Graph Engine Speed MAP Load kPa knock Retard Rear Knock Retard Front lol x Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program 5 Example MT2 6 22 28 PM Mode File Loaded TWINCAM Consumption by increasing 5 Show Graph SetBaselne Set Reference Decrement Increment FERE C 100 Units spark timing fee e Note Improve Fuel 7 9 959 250 2500 2500 2700 2700 2500 200 000 3800 00 3000 3000 3200 3200 2900 2600 2400 2000 4000 3400 3300 3100 290 2700 In this example there was no Knock Retard activity at a steady 2800 rpm and 20 50 kPa MAP SO increased spark timing at pp 220 200 ce MAR s 10 units both front amp rear cylinders If a performance retest y 05 doesnt indicate an undesirable symptoms and the Knock Retard Data is OK we should enjoy an improvement in fuel consumption 40 4500 4500 4500 4500 4300 3900 3500 2900 8000 4500 4500 4500 4500 4300 4000 3200 2900 5500 45 00 45 00 45 00 45 00 43 00 40 00 32 08 23 00 26 00 25 00 5 dl Spark Advance Rear Cyl Degrees Edit Enabled 0000 102 Tuning Guide 7 23
46. fiis 143 41 141 iaa 126 123 144 142 142 138 132 125 128 Comman induced with name 3293801 MT2 2001 amp Later 1550 Stage Il Thi amp calibrason was dewelaped using the following components SE Air Cleaner and Breaiher PIN 29440 99 SE 1550 Big Bare Cylinders PN 16546 99 18549 99 SE i650 Tap Pistons 22851 3934 244 Cams PH 25957 3596 SE PH 8092 004 Print Table Functions File Select Font Choose from a large assortment of True Type Fonts and Sizes to customize printed table Page Setup Change Paper Size amp Orientation margins and print commands Change commands for Printer Output Send Table Currently in View to Default Print Window and select how many copies Or select Print to File and window will open to select what folder to send the table to Close Print window and return to Tuning Mode Options Show Cell Colors Toggle Cell Colors on and off for printing 36 Advanced Tuning Mode 5 7 Program ECM Eile Com Pot Options Com Status PROGRAMMING INSTRUCTIONS Com 1 open Tum OFF the vehicle ignition Make certain the interface is connected to the serial part ECM Information Connect the interface cable to the vehicle eee Tum ON the vehicle ignition VIN Commands 1 of 2 1 Click on File in Menu Bar 2 Click on Program
47. instructions Carry out the 2 basic performance tests Steady Throttle Light Load and Full Throttle Heavy Load Roll on Acceleration Run on the chassis dyno while measuring AFR at the exhaust Refer to the appropriate equipment manuals to properly operate the dyno and AFR meter Caution Follow all safety instructions listed by the dynamometer manufacturer when operating the dyno Note that excessive dyno loading of the motorcycle builds heat quickly and may harm motorcycle engine drivetrain or tires Determine if there are any undesirable symptoms or a lack of power that indicates a need for a tuning adjustment and make a note of the throttle position engine rpm and AFR where they exist AFR with 1 probe Use the VE Front amp Rear Tuning Tables of the Advanced Tuning Mode program to adjust the AFR in equal amounts AFR with 2 probes Use the VE Front amp Rear Tuning Tables of the Advanced Tuning Mode program to adjust the AFR in different amounts for each cylinder Adjust Fuel delivery and Spark Timing with the Advanced Tuning Mode programs and program ECM with new tuning tables Dyno test bike for power to determine if additional tuning adjustments are needed Use dyno power graphs to compare performance before and after 103 EFI Tuning Guide 7 24 Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Where do start Start by making sure the bike is safe to dyno test and ride that the engine
48. kPa 25 Basic Tuning Mode 4 12 Main Fuel Table Main Fuel Table Commands Determine the area of the Main Fuel Table that you want to increase or decrease the fuel being delivered to the engine See Tuning Tips Section Use cursor and click on single cell or sweep across multiple cells to Highlight Cells for editing Click on Unit Denomination desired 1 2 5 etc and then click on Increment or Decrement Increment Cells to make FRONT amp REAR cylinder ECM Target AFR RICHER More Fuel Decrement Cells to make FRONT amp REAR cylinder ECM Target AFR LEANER Less Fuel Higher MAP values Higher engine loads Edits will appear as numbers indicating the percentage increase or decrease of the ECM Target AFR Example Edit shows an increase of 3 3 Richer ECM Target AFR in 3 cells at 90kPa and 2500 3000 rom This Increases the Fuel Delivered to the Front amp Rear Cylinders in those 3 Cells Tuning Basic Made Active File Edit Setup Table Selection lable Comparison Help C Program Files T T55 32834015 31 01 3 58 08 Tuning File Loaded TWINCAM C 1 Unit f 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment 100 Units kPa 2000 00 2250 00 2500 00 2750 00 3000 00 00 26 Basic Tuning Mode 4 13 Main Spark Table Main Spark Table Commands 1 Click on
49. of where to focus attention for adjusting fuel or spark delivery When the lon Sense feature in the ECM detects abnormal combustion usually detonation it tells the ECM to decrease spark timing Detonation can be caused by either a lean AFR or spark timing that s too advanced or a little of both and the engine is under moderate to heavy load As a safe practice it s suggested that you try richening the AFR first and if that has little or no affect on Knock Retard activity then retard the spark timing To use the Data Mode recording to identify where and what to do follow the steps below 1 Set Graph parameters to Engine Speed MAP Load Knock Retard front or rear and Throttle position 2 Zoom in on any portion of recorded graph that indicates 4 or more degrees of Knock Retard activity See example recording below 3 Note in example below that Engine Temperature is 246 F which indicates engine is at operating temperature not excessively hot 4 Note in example below that Warm up Fuel is zero indicating engine is at operating temperature and not receiving any fuel enrichment that might confuse your diagnosis 5 Note in example below that Knock Retard is over 5 degrees from about 3700 to 5300 rpm at WOT Knock Retard usually becomes active when engine is under heavy or moderate load and AFR is too lean or spark timing is too advanced for engine configuration 5 Data Mode File Playback Active File View Setup Help 22 2 1442
50. on previous page 1 With the Advanced Tuning Mode you have 2 options to richen the AFR Use the Air Fuel Ratio Tuning Table to edit both front and rear cylinder at the same time Use the Front amp Rear Cylinder VE Tuning Tables to edit front and rear cylinders individually oee EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter for directions about using VE Tuning Tables In either option its suggested that the tuner edit the cells just a little before and a little after the rom and MAP that the Knock Retard indicated activity of about 5 degrees or more 2 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 5 Advanced Tuning Mode Air Fuel Ratio and Programming ECM for directions Tuning Mode Advanced Mode Active 4 File Edit Setup Table Selection Table Comparison Help Note Using AFR Table C Program Files TTS Example2 MT2 27 Apr 02 6 32 28PM Tuning Mode File Loaded tw In this example we saw Knock Show Graph Set Baseline Set Relerence Decrement Increment ed A Retard Was very active from about 3700 5300 rom at about 100 kPa Here we are using the Advanced Tuning Mode Air Fuel RETO AFR between 3500 and 5500 rpm at 100 kPa by Decrementing highlighted cells by 5 Units 143 143 132 128 121 5 TM 15 Caution The Advanced Tuning 115 Ai
51. performed both the steady throttle and full throttle tests and determined what if any symptoms you felt you wanted to correct And you should have determined what area of the engine rpm and MAP these symptoms were present in Example 1 Steady Throttle opening of 6 at 2000 4000 rpm under light load indicates no undesirable symptoms but fuel consumption is high This situation is probably telling us that we need to increase spark timing so that the engine is more efficient We know that at steady throttle openings of about 6 that the MAP is between 10 50 kPa because we consulted the Throttle Position vs MAP Table 1 The suggested tuning for this retarded spark timing condition is to use the Basic Tuning Mode Main Spark Table to increase the spark timing in the 2000 to 4000 rpm range from the lowest MAP to 50 kPa We will Increment an increase by 10 Units because we want to change the spark timing by about 2 4 degrees at a time 2 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 4 Basic Tuning Mode amp for directions Tuning Mode Basic Mode Active File Edit Setup Table Selection able Comparison Help C Program Files TTS Examples MT 2 4 27 2002 06 32 28 PM Tuning Mode File Saved TWINCAM C 1 Unit C 5 Unit 20 Unit Show Graph Set Baseline Set Reference Decrement Increment b D SEA 100 qum Note 20 30 50 zo
52. the best Screamin Eagle Tuning file is programmed into the ECM Read Inspect and Prepare Bike for Testing 1 Perform a thorough inspection of the bike before performance testing by following the directions provided in the Maintenance section of the Official Harley Davidson Service manual for your vehicle You must make sure the bike can be safely ridden before performing any tests If you are not sure that you can perform this inspection properly then the motorcycle should be inspected and serviced by a Harley Davidson dealership technician Do not take chances with your safety or the integrity of the motorcycle 2 Temporarily label the throttle assembly on the bike to identify when the throttle is at the 6 12 25 50 and 100 position This will help the rider identify what range of MAP Manifold Absolute Pressure the engine is operating in when performing the test The picture below shows a throttle assembly with pieces of tape applied to the right side switch housing and the throttle grip itself Mark a single arrow on the switch housing tape and then mark the 0 idle or closed position and the 100 WOT position with a dash and number The midpoint is 50 and should be marked with a dash and number Mark the midpoint between 0 and 50 as 25 the midpoint between 0 and 25 as 12 and the midpoint between 0 and 12 as 6 The throttle position marks will correspond roughly with the MAP readings in the table provided in this sect
53. to 9 different ECM tuning tables that affect fuel delivery and spark timing That means the user can adjust the calibration of the ECM to optimize fuel delivery or spark timing to each individual cylinder The EFI Tuner provides the user with tools and data that are very similar to what Harley Davidson s engineers use to create the 5 Eagle Performance Calibrations What Can This EFI Tuning Guide Do for Me This EFI Tuning Guide will provide the user with a foundation for tuning EFI systems that have been enhanced with Screamin Eagle performance accessories It cannot however provide detailed answers for every possible scenario It is also worth mentioning here that 5 Eagle performance accessories are designed to work together and compliment each other and because of that the user will often enjoy the greatest success in performance enhancement by installing Screamin Eagle products rather than mix matching a collection of components with no history of complimenting each other In fact it is the mix matching scenario that most often creates the tuning quirks that can be quite frustrating to deal with Fine tuning the ECM of a Screamin Eagle equipped engine usually requires only minor adjustments Before reading further please read the Introduction in Section 2 This section describes the design and function of the current Harley Davidson EFI system You ll need to fully understand how the EFI system functions to be
54. tuning session is completed This will ensure that the engine receives an extra measure of protection Test Bike to Determine if There Is a Need for a Tuning Adjustment After following the directions listed in Inspect and Prepare Bike for Testing the bike should be ready for testing Use a closed course track to carry out a performance test if a dyno is not available A closed course track is used because gt It is unsafe to carry out a performance test on a public street gt It is unsafe and illegal to carry out some performance tests that may require the rider to exceed the speed limits of public streets Note It is illegal to operate a motorcycle with certain performance accessories including but not limited to the Screamin Eagle EFI Tuner system because some performance accessories are for Race Use Only 87 EFI Tuning Guide 7 8 EFI Tuning with Basic Tuning Mode By Feel on Closed course Track Test Bike to Determine if There is a Need for a Tuning Adjustment cont 1 Start bike and allow engine to warm up fully Engine cylinders should be hot enough to feel heat if hand is placed within 1 inch of fins Use care to avoid being burned Listen to idle and make a note if idle seems too low or too high 2 Carry out a Steady throttle Light load cruising test in 1st 3rd amp 5th gears at various engine 5 The engine should run smoothly with no misfires no bucking or surging and no unusual exhaust rhythms Try cruis
55. valated tamnatina t a8 a a u S o File Loaded Select Tuning Mode File to Load 3287102 2 3283501A MT2 3287702 MT2 3285102 MT2 3287802 MT2 3285302A MT2 L 4 3285 02 2 Desktop 3286002A MT2 on 3286102 2 3286802 MT2 uments 2287002 2 My C Ci om Buter me Fille name 32834014 MT2 gt Files of type 2 Files MT 2 Open as read only My Network Pl TIP Create a LOG of the Tuning Mode files you ve created with information about their specific purpose Example 3283401A MT2 2001 amp Later Softail 1550 Stage File modified for Screamin Eagle Pro 2 into 1 exhaust 64796 00 Advanced Tuning Mode 5 2 Tuning Mode amp Limits Tuning Mode Basic Mode Active Bl x File Edit Setup Table Selection able Comparison Help C Progar Display Colors 02 5 41 00 Tuning File Loaded TWINCAM Setup Screen Size C 5Units 20 Units Show Graph Options y ment Increment C 2Unts C 10Units 100Units Basic Mode Advanced Mode E s e p sn Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program Files TTS 432834014 MT2 31 Dec 01 3 58 08 Mode File Loaded TWINCAM E Show Graph Set Baseline Set Reference Decrement Increment
56. 014 M T 2 31 01 3 58 08 Tunin File C 71 Unit Show Graph Set Baseline Set Reference Decrement Increment 2Llnils TIP Use IAC Warmup Step Table to improve engine idle performance during warmup e If engine rpm increases and then decreases just after start up IAC steps may be set too high for this engine temperature If engine rpm dips and then increases just after start up IAC steps may be set too low for this engine temperature Advanced Tuning Mode 5 19 ECM Tuning Constants Screen Tuning Mode Basic Mode Active ECH Tuning Constants RPM Limit Units Setting e e 7 Note Engine Displacement CIB 94 6 Edits to the Engine Injector Si 4 22 Displacement Knock Control Enabled Injector Size Shift the nsus Entire Fuel Calculation ECM Tuning Constants Commands Start To Open ECM Tuning Constants from Advanced Mode click on Table Selection Then Click on ECM Tuning Constants Engine Displacement Click on amp Edit with Increment Decrement boxes Affects ECM fuel calculation Injector Size Flow Rate Click amp Edit with Increment Decrement boxes Affects ECM fuel calculation Engine RPM Limit Click on Scroll Bar Arrow amp Drag to see full rom range Click on Desired Engine Rev Limit CAUTION Do NOT set engine rev limit higher than 6200 rpm for Softail
57. 1 Introduction to the Screamin Eagle Tuner Data Mode Sophisticated On Board Data Acquisition The Harley Davidson Screamin Eagle Data Mode Program is a complete software application that can be used to record over 20 different types of engine and vehicle data on fuel injected 2001 and later Softail series vehicles and 2002 and later Touring series vehicles The data is collected from the vehicle s ECM The user can record for short periods of time which is extremely useful when using the Data Mode program in conjunction with a motorcycle chassis dyno Or the Data Mode program can record for extended periods of time up to 30 minutes for tuning or troubleshooting purposes on a closed course track Data Organized in Frames The data is collected and organized as individual records called Frames Each frame is like a snapshot of the input and output information being handled by the ECM at that moment Up to 16 000 frames can be recorded at a sample rate of up to 10 frames per second Sample rate is dependent on how many streams of data are being monitored the capability of the computer being used and limitations of the cabling and data port The data can then be manipulated in a wide variety of manners Main Display Table The Main Display in the Data Mode screen provides a table that lists all of the data that was collected in the type of recording the user selected Two types of data recordings may be performed D
58. 1 Unit 4 5 Units C 20 Units Shaw Graph Set Baseline Set Reference Decrement Increment 7 10 Uni 100 Units 4 175 22 w eo s 10 1750 sso 780 630 650 9630 000 sso 90 so sau 820 20 90 950 330 940 940 so 920 pese 500 1000 990 soo 920 750 o 1030 1080 90 aoo 985 f IE 3000 0 1040 1050 1010 950 950 3500 3980 1100 1090 1040 1000 340 940 4000 320 1020 1090 1060 340 320 920 4500 320 1050 980 1070 seo 100 0 f iE sooo 1070 350 1040 940 01 Bb00 920 1070 350 940 6000 320 100 8980 o sen 340 seo pf IE 8500 320 1070 90 950 f EEE 4 107 Tuning Guide 7 28 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter How Would Adjust the AFR with Advanced Tuning Mode Dyno amp AFR Meter Cont Example 3 You have built a new engine configuration and the dyno testing and 2 Probe AFR meter measurements indicate that the ECM calibration needs significant tuning in several areas In this example the suggested method of tuning is to do the following 1 Open Advanced Tuning Mode Air Fuel Ratio Table and set all cells to a flat 13 5 AFR u
59. AFR The objective is to obtain AFR measurements that match the AFR values in the Air Fuel Ratio Table 3 When your tuning has achieved AFR measurements that match the AFR in the Air Fuel Ratio tables then use the dyno to measure power output and adjust the fuel delivery with the Air Fuel Ratio Tuning Table in the Advanced Mode to achieve maximum power Tuning Mode Advanced Mode Active E Eile Edit Setup Table Selection Table Comparison Help Note AFR Meter with 1 probe C Program FilessTTS5 432834014 MT2 31 Dec 01 3 58 08 TW measured little Lean 63 Unit Show Graph Set Baseline Set Reference Decrement Increment 4 11 WOT heavy load from 2000 6500 Throttle Position Percent rpm ms mo ms ws Logo In this example we want to richen m me mo mo mo the AFR at WOT amp heavy load The MAP would be 100 kPa at heavy load so we 1 Incremented the highlighted VE Rear Cyl cells 1 unit to richen the AFR Incremented the highlighted VE ws so so so Front Cyl cells 1 unit to richen the AFR same as rear cylinder 106 Tuning Guide 7 27 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter How Would Adjust the AFR with Advanced Tuning Mode Dyno amp AFR Meter Cont Example 2 You measured the AFR with 2 exhaust probe
60. Application 2001 amp Later Softail 1550 Stage with SE Performance Heads File Name 3286002A MT2 Components e Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A ocreamin Eagle 1550 Big Bore Cylinders P N 16546 99 or 16549 99 Screamin Eagle 1550 Flat Top Pistons P N 22851 99A ocreamin Eagle Performance Heads P N 16952 99A or 16953 99A 5 Eagle 203 Cams P N 25937 99 Screamin Eagle II Slip Fit Mufflers P N 80349 00A Continued 120 Calibration Information 9 3 List of Screamin Eagle Accessories by Calibration 6 Application 2001 amp Later Softail 1550 Stage File Name 3283401A MT2 Components Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A screamin Eagle 1550 Big Bore Cylinders P N 16546 99 16549 99 screamin Eagle 1550 Flat Top Pistons P N 22851 99 Screamin Eagle 203 Cams P N 25937 99 Screamin Eagle II Slip Fit Mufflers P N 80349 00A 7 Application 2001 amp Later Softail 1550 A C and Mufflers File 3287102 2 Components Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A Screamin Eagle 1550 Big Bore Cylinders P N 16546 99 16549 99 Screamin Eagle 1550 Flat Top Pistons P N 22851 99 Screamin Eagle Slip Fit Mufflers P N 80349 00A 8 Application 2001 amp Later Softail 1450 A C and Mufflers File Name 3287002 2 Components Screamin Eagle Air Cleaner and Breather Ki
61. Enleanment 5300 at 100 kPa 4 Rec 224 Engine Speed RPM J362 MAP Load kPa 103 0 Knock Retard Rear e Knack Retard Front 9 50 Restore Graph 110 EFI Tuning Guide 7 31 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter How Would Adjust Spark Timing with Advanced Tuning Mode You should already have performed both the steady throttle and full throttle tests and determined what if any symptoms you felt you wanted to correct And you should have determined what area of the engine rom MAP and throttle position you want to tune Example 1 Data Mode recording of ECM data of a Full Throttle Heavy Load Roll on Acceleration run shows excessive Knock Retard activity indicating too much spark advance See previous page at WOT from about 3100 to 5300 rom and a MAP of about 100 kPa both front amp rear Knock Retard Activity is active but slightly different Use Advanced Tuning Mode to adjust spark timing for each individual cylinder 1 Adjust spark timing of front cylinder from 3100 to 5100 rom and 100 kPa MAP by decrementing spark timing in the 100 kPa cells at 3000 5000 rpm of the Front Spark Advance table See below 2 Adjust spark timing of rear cylinder from 3700 to 5300 rom and 100 kPa MAP by decrementing spark timing in the rear cylinder 100 kPa cells at 3500 5500 rpm of the Rear Spark Advance table See below Note In our Data Recording
62. Harley Davidson _ PERFORMANCE PARTS Electronic Fuel Injection Tuner User s Manual Table of Contents Table Of Contents 2 5 MR Grenier 5 EE E E E E 5 HOW TOUSE TIS Manuale E AE 6 First Read the Introduction to Harley Davidson EFI Systems 6 second Glance Thru the User s 6 Third Get Comfortable With the Tuning amp Data Mode Programs 6 Fourth Use this Manual as a Reference 6 cr ER m 7 Halley Davidsol EET ese etudes data dedi el edes 7 PTT 7 Harley Davidson Electronic Sequential Port Fuel Injection System ESPFI 7 fd EUR 7 Overview of How the Harley Davidson ESPFI Functions 9 Meat Mandgement OY uenerit iusto 11 13
63. IS DIAN 52 52 Three Mini Programs Provide Professional Performance Comparison o3 Manual serre snas 53 Launching Program amp Opening Data 54 Data BASICS alienation has 99 Display DescrplUOFS a E 57 SATUS BILINAITIGS cde Utd naa a 59 Playback COMMU Ol EE 60 ODC ONE 6 UT a lsc 61 DTE 63 Fe MUI Sid sec OR 68 EXPONO Wala ad TREE EE 69 71 e TETTE 72 Time Distance 6 73 Ouar Calculo 74 Dyno Horsepower ESUImalOoE 75 M 81 RR UT 81 What Can the Screamin Eagle EFI Tuner Do for
64. Interface Module in a Secure Place for future tuning or data recording If the Interface Module is lost or broken a new Screamin Eagle Tuner kit must be purchased to obtain a new Interface Module that can communicate with the ECM 21 Basic Tuning Mode 4 8 Programming ECM Continued from previous page Turn vehicle ignition ON but Do Not Start Engine Wait 10 seconds for the ECM programming lockout time to elapse Click Get ECM Info to establish ECM communication link and gather ECM info Such as e VIN Read PN e File ECM PN Read File CAL ID e File CAL ID If error message indicates Unable to Read Data then Check ignition is ON Check cable connections e Check Com Port selection 4 6 Continued below Com Status 1 open Information 1 SIN Read PN File Read CAL ID File CAL ID Get Into Frograming Status Finished Reading ID Information 100 Program ECM 10 Click on Program box to start the programming operation 11 The programming operation will take approximately 1 minute to complete After Programming Operation is Finished 1 Turn vehicle ignition OFF 2 Disconnect cables and Interface Module WARNING DO NOT INTERRUPT THE PROGRAMMING OPERATION or the ECM may be programmed with corrupted data 22 Basic Tuning Mode 4 9 Edit File Comments am
65. Mode Cont Example 2 Data Mode recording of ECM data shows Knock Retard activity is OK but fuel consumption is high and AFR measurement is not richer than 14 5 to 1 If there is no indication of Knock Retard activity at steady throttle light to moderate load it may be possible to improve fuel mileage by increasing advancing spark timing gt Inthe Example Data Recording Below there is no Knock Retard activity at about 2800 rpm and 20 50 kPa MAP improve fuel consumption in this rom range we could increase spark timing in the front and rear cylinders around 3000 rpm and 20 50 kPa Data Mode File Playback Active File iew Setup Help C Program Files amp TT5 X SI ean amp EH DM 3731 2002 14 49 32 Recs 3423 0 DTC OF Engine Run Mode Vehicle Tipped WTO Active Engine Speed Vehicle Speed Vehicle Speed Throttle Position 22 Throttle Position W Load Barometer AFR Desired AC Position Steps WE Front Desired Idle RPM WE Rear Warm up Fuel 25 rich Battery Voltage Engine Temp Engine Temp Intake Air Temp Intake Air Temp Playback Control Center 141 297 Spark Front knock Retard Front deg PRE EU Spark Adv Rear Knock Retard Rear deg s n Cry as Injector P Front Accel Enrichment i ms x Start Injector Rear Decel Enleanment ms E LE lt lt PREV FUR gt gt Stop Rec 777 Mem Value Engine Speed
66. Position 5 MAP Load AFR Desired VE Front VE Rear apark Adv Front Engine Speed Vehicle Speed In mph or km hr Throttle Position In or volts MAP Load Assign Main Display Item Window Commands Click on scroll bar Data Chroma Coding arrow and click C Enabled Item to select Disabled Select Metric or English measure seamen Click on Apply to set Barometer Click on Exit to close window C English Main Display Descriptions Engine Crankshaft Revolutions Per Minute Vehicle ground speed in miles per hour or kilometers per hour Position of TP sensor in percentage from 0 closed to 100 wide open or as actual voltage measurement collected by ECM A pressure measurement that reflects changes in engine speed and load A product of atmospheric pressure and manifold pressure AFR Desired ECM Air Fuel Ratio target for the present conditions VE Front or Rear ECM front or rear cylinder VE targets for the present conditions 57 Data Mode 6 7 Main Display Descriptions Spark Advance Front or Rear cyl Injector P W Front or Rear cyl Main Display Descriptions ECM spark timing target measured in degrees before TDC for the current engine load and engine speed ECM Injector Pulse Width target for front or rear cylinder for the present conditions Measured in mS milliseconds 1 1000 of a second Enrichments and enleanments increase or reduce actual d
67. Table Comparison Help C Program Filez T T55 432834014 M T2 31 Dec 01 3 58 08 PM Tuning Made File Loaded TWINCAM 1 Unit 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment 10Units 100 Units Basic Tuning Mode 4 3 Menu Bar Functions Tuning Mode Basic Mode Active 15 File Edit Setup Table Selection Table Comparison rogram Files NX Dec U1 3 58 08 uning Mode File Loaded TWINCAM 7 Ex lanation C iUm Show Graph Set Baseline Set Reference Decrement Increment 2 Units 10 Units 100 Units The Menu Bar has File Edit Setup Table Selection and Help command boxes When you click on each a drop down list can be viewed that provides additional commands MAP kPa SEE TABLE BELOW Menu Bar Functions File Load Tuning File Loads File into the Tuning Program Save Tuning File Save File being viewed Print Table Print Table currently being viewed Program ECM Program the ECM with the file currently being viewed Recently Viewed Files Exit Close Program Edit Edit File Comments Edit Comments for file being viewed Edit Part Number Edit Part Number for file being viewed Setup Setup Display Colors Change Colors for high amp low limits etc Setup Screen Size Change screen display Width and Height Show or not show list of files
68. The Time to Distance program estimates the distance traveled between 2 user selected recorded frames by using the speed it measured and its own high resolution time data It then calculates the average forces of acceleration and measures the elapsed time This can be used to compare roll on acceleration tests that were performed in the same gear by setting the start and end of the roll on runs at the same points such as 25 80 mph in 3 gear The value of the tuning adjustments that were made can then be easily identified by comparing the acceleration rates and elapsed times of the past and present tests The Quarter Mile Calculator estimates the 60 foot 1 8 mile and 4 mile distance traveled from a user selected Beginning point using the speed measured and its own high resolution time data It then calculates the elapsed time and the average forces of acceleration This program was designed to record a drag race from a standing start but can be used to compare roll on acceleration tests that were performed in the same gear The difference is how you use the program is determined by where the user sets the start and end points In either test quicker elapsed times and higher rates of acceleration would tell the tuner that the tuning adjustments had paid off The Dyno Horsepower Estimator graphs horsepower and torque by interpreting the weight of vehicle amp rider the rate of acceleration and the engine rpm of the user selected range of reco
69. Tuner 1 Steady throttle light load cruising in 1st 3rd amp 5th gears at various engine rpm s 2 Full throttle heavy load Roll on acceleration runs in 2nd 3rd or 4th gears starting at 2000 rpm and safely accelerating to the engine s redline These two tests will operate the engine under very different loads and engine rpm s This is important because most venues of racing require that the bike is able to both hold a steady throttle and to accelerate strongly The tuners may of course opt to perform different types of tests that they feel are more relevant to their intended type of racing 82 EFI Tuning Guide 7 3 Introduction to EFI Tuning Consistencies and Concerns in Testing The Tuner was designed to provide the user with tools necessary to optimize engine performance by fine tuning the fuel and spark delivery But as good as the Tuner is it cannot fix mechanical problems in the engine You cannot effectively tune a troubled engine Its up to the user to be sure that their engine is in excellent mechanical condition The engine should have good cylinder compression with the front and rear cylinder cranking compression measurements equal within 1096 Example If the front cylinder measures 145psi then the rear cylinder should produce 130 160psi If a front and rear cylinder leak down test is performed it should result in no more than 10 leak down measurement for either cylinder Follow the instructions provided
70. Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track 93 Overview Tuning With Data Mode amp Advanced Tuning 93 Where do ada nato dnd 93 Inspect and Prepare Bike for Testing 94 Test Bike to Determine if There Is a Need for a Tuning Adjustment 95 If Undesirable Symptoms Were 96 Record ECM Engine Data Using Data Mode 96 Why Would Want to Adjust the 96 Using Knock Retard as an Indicator of Lean 97 How Would Adjust the AFR with Advanced Tuning 98 Why Would Want to Adjust the Spark 100 How Would Adjust Spark Timing with Advanced Tuning Mode 101 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter 103 Overview Tuning With a Chassis Dyno AFR amp 103 MOGE ER 103 Where 1 104 Inspect and Prepare Bike for Testing 104 Dyno Test Bike to Determine if There is a Need for
71. Vehicle Test Information _ Setup Vehicle Test Information Test Information Set End End jana 3 m rd co Dyno Horsepower Estimator Functions Vehicle Display Set Start Rec Graph Smoothing Plot Data Indicates vehicle Use to insert Indicates Smoothing Use to create graph data selected starting frame of selection a feature from current WS Windshield graph that applies trend selections SB Saddlebags lines to raw ECM data Setup Vehicle Test Set End Rec Scroll Bar Adjuster Exit Opens Setup Use to insert ending User selection of Use to close Dyno Window See next frame of graph Graph Smoothing Calculator window page setting Best at 4 5 Dyno Horsepower Estimator w Dyno Setup Information Vehicle Selection Will Set Defaults Below FLSTCI Heritage Classic W S SB Trans Gear Vehicle Test Weight Vehicle Weight Lbs rad Rider Payload weight Lbs 200 Drivetrain Loss Percent Aerodynamic Information Frontal Sq Ft Drag Coefficient Cd Gearing Tire Revs Mile Gear Selection Primary Drive A atio Secondary Drive A atio Cancel Data Mode 6 26 Note Default values are automatically inserted when user selects vehicle All Values Can Be Edited if user prefers Example We entered 200lbs for rider weight amp 3 for 3 gear 188 1 440 Dyno Setup Information Functions The values in this w
72. YV Rich running symptoms Engine blubbers when throttle is increased Bike emits black exhaust smoke a little black exhaust smoke is normal when accelerating hard or operating engine when cold Exhaust pipe deposits are dark or black in color Engine blubbers at steady throttle Engine fouls spark plugs Bike runs well when cold engine runs worse as it warms up to operating temperature opark plug color is black Fuel consumption is abnormally high v VVVVVY 85 Tuning Guide 7 6 Tuning with Basic Tuning Mode By Feel on Closed course Track This section is for those users who plan on measuring the performance of the bike by feel and observation not by Data Mode recording or dynamometer and AFR measurement EFI Tuning by Feel can provide successful results but the user should realize that tuning in this manner will be more broad brush because it will be impossible to target the exact rom and engine load where AFR or spark timing adjustment is needed Overview Tuning By Feel gt Inspect and prepare bike for testing Test bike and determine if the symptoms indicate a need for tuning adjustment Adjust the AFR or Spark Timing with the Basic Tuning Mode of the Screamin Eagle Tuner to achieve the performance desired Retest bike to determine if additional tuning adjustments are needed Where do start Start by making sure the bike is safe to ride the engine 1 in excellent condition and
73. able to tune it successfully 81 Tuning Guide 7 2 Introduction to EFI Tuning The 3 Tuning Environments of the Tuning Guide The layout of the Tuning Guide will be arranged into 3 sections separated into their Tuning Environment This will allow the user to concentrate on one area of the Tuning Guide instead of jumping from one section to another for the information they need 1 Tuning with Basic Tuning Mode By on Closed course Track 2 EFI Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track 3 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Each of the 3 Tuning Environments will contain the following information provided in the form of a question The answers will relate to the specific Tuning Environment so the user can focus on one section of the Tuning Guide for their particular situation The questions are Where do start Why would want to adjust the AFR How would adjust the AFR Why would want to adjust the spark timing How would adjust spark timing Included are also separate sections about 1 Why and how to adjust idle speed 2 Why and how to adjust IAC Warmup Steps 3 Why and how to adjust Cranking Fuel The 2 Basic Performance Tests In each of the 3 Tuning Environments directions will be provided on how to perform 2 basic performance tests that will help the user identify areas that may need fine tuning with the EFI
74. amin Eagle performance products may not be used on public roads as installation could lead to non emissions 3 compliant motorcycles according to U S EPA and i California standards Installation of some Screamin Eagle performance products especially those intended for sed course of racing applications may be illegal and cidaead ac ami od taman annm ta Selecting File Commands The Select Tuning Mode File to Open window should launch automatically if not Click on File in Menu Bar Click on Load Tuning File Double click on File Name you want to load or Highlight File Name and click on Open TIP Create a LOG that lists the Tuning files you have modified and for what purpose they were modified Example 3283401A MT2 2001 amp Later Softail 1550 Stage Il File modified for Screamin Eagle Pro 2 into 1 exhaust 64796 00A 15 Basic Tuning Mode 4 2 Tuning Modes amp Limits Tuning Mode Commands To select Basic or Advanced Tuning Modes 1 Click on Setup 2 Click on Basic or Advanced Tuning Mode in drop down list Tuning Mode Basic Mode Active File Edit Setup Table Selection Table Comparison Help C Program setup Display Colors Tuning File Loaded TWINCAM Setup Screen Size ae Unit 5 Units Options 2 Units 10 Units C 100 Units ee Advanced Mode File Edit Setup Table Selection
75. ammed into the ECM tell the ECM the spark advance desired for specific engine loads to produce the performance that s desired Introduction 2 4 When the engine 1 running the series of events typically follows the process below gt gt The ECM monitors the CKP TP IAT amp MAP sensors telling it engine rpm throttle position intake air temperature and manifold absolute pressure The ECM looks at throttle position and engine rom when it refers to the VE Look up tables From this information the ECM knows the volume of air that should be entering each cylinder at this moment under these present conditions At the same time the ECM looks at intake air temperature and manifold absolute pressure to calculate the density of the air entering the engine Air density tells the ECM how much oxygen is in the air entering the engine Now the ECM knows exactly how much oxygen is entering each cylinder and it refers to the AFR Look up table for the AFR that s desired It then sends the appropriate output signals to the fuel injectors to achieve the AFR it has been programmed to deliver for the current engine rpm and engine load The ECM also refers to the Spark Advance Look up tables for the desired spark advance for each cylinder according to the current engine rpm and engine load The ECM then sends output signals to the front and rear ignition coils to deliver the desired timing of the spark for each cylinder ESPFI System Operati
76. anced Tuning Mode amp Data Mode on Closed course Track How Would Adjust Spark Timing with Advanced Tuning Mode Cont Example 2 Recorded data of Knock Retard looks OK but fuel consumption is high If there is no indication of Knock Retard activity at steady throttle light to moderate load it may be possible to improve fuel mileage by increasing advancing spark timing In the Example Data Recording Below there is no Knock Retard activity at about 2800 rom and 20 50 kPa MAP To improve fuel consumption in this rom range we could increase spark timing in the front and rear cylinders around inicie 20 50 Data Mode File Playback Active ES 15 x File View Setup Help C Program Files T 2 373172002 14 49 32 Recs 3423 70 OK status Bit Name Engine Speed Vehicle Speed Vehicle Speed Thrattle Position 7 Thrattle Position MAP Load AFR Desired WE Front WE Rear Spark Ack Front Spark Adv Rear Injector Front Injector Rear Battery voltage Engine Temp Engine Temp Intake Air Temp Intake Air Temp Barometer Position Desired Idle Warm up Fuel Knock Retard Front Knock Retard Rear Accel Enrichment Decel Enleanment Engine Run Mode Vehicle Tipped YTO Active Playback Control Center 141 297 Rec 777 i Slow Fast Start REV FOR Stop
77. and 4th gears starting with the bike cruising steady at light throttle and 2000 rpm engine speed Then roll throttle fully open and accelerate until engine reaches rpm redline Then close throttle and decelerate until engine is again running at 2000 rpm Repeat test in another gear if desired The bike should accelerate briskly with no misfires or hesitation no loud engine knocking and no excessive black exhaust smoke Refer to the Symptoms of a Rich or Lean AFR for help in identifying symptoms 7 lf any undesirable symptoms are identified note the engine rpm the bike is in when the symptoms took place As soon as safely possible write this information down for tuning purposes If possible chart the horsepower and torque with the dyno while measuring the AFR The AFR at Full Throttle Heavy Load that usually makes the most power is in a range of 12 12 8 to 1 AFR 105 Tuning Guide 7 26 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Why Would Want to Adjust the AFR lf your AFR measurements using a single or two probe AFR meter indicated a rich or lean AFR condition you should first adjust the VE Front amp Rear Cylinder Tuning tables in the Advanced Tuning Mode The objective is to use the VE Tuning Tables to adjust the fuel delivery so that the measured AFR matches the AFR values in the Air Fuel Ratio Table in the Advanced Tuning Mode This procedure will properly set the VE values where they bel
78. and print commands Change commands for printer output Send table in view window to default Print window and select how many copies you want Or select Print to File and window will open to select what folder to send the table to Close Print window and return to Tuning Mode Options Show Cell Colors Toggle limit colors on and off for printing 19 Basic Tuning Mode 4 6 Programming ECM Programming ECM Commands 1 Click on File in Menu Bar 2 Click on Program ECM See command options and information below mm sn File Com Options Status PROGRAMMING INSTRUCTIONS Com 1 open 1 Turn OFF the vehicle ignition 2 certain the interface connected to the PC serial port Information 3 Connect the interface cable the vehicle 4 Turn the vehicle ignition 5 Wait 10 seconds forthe ECM programming Read 2772 01 lockout time to elapse Press the Program ECM button to initiate File PN 2772 01 the programming process Read CAL ID 321 07 01 000 The programming operation will commence and File CAL ID 52107 01 000 will take approximately 1 minute complete et EC Ina After programming has completed you must 1 Turn OFF the vehicle ignitian 2 Disconnect the interface Programing Status 3 Watt 10 seconds before starting the vehicle Resetling ECM 4
79. and type into Start Rec Determine how many frames to export and type into Count Continued on next page 69 Data Mode 6 19 Exporting Data Files Export Data x Assign Export Variable E m Assign Export Variable File Edit Start 1945 Count 20 Variable Units Selection Selection Metric English Decel Enleanment Desired Idle Waiting to Export Data Exporting Data Commands Double click on Assign Var to open Assign Export Variable window Select you want to export using drop down list Select English or Metric measure Click on Apply to set item in that column Click on Exit to close and Save selection Repeat this procedure for each Variable you want to export ve can set as many as 30 different items in the 30 Assign Var Columns available 9 Click on Extract Data to bring item values into Export Data Window 10 Click on File and Click on Save as CSV 11 Type in a File Name and Select a Folder to save in 12 Open CSV file with a Spreadsheet program like Microsoft Windows Excel Microsoft Excel 1 File Edit View Insert Format Tools Data Window Help Acrobat Dc E Bav gt c ta Export Data File Edit p B D E F Rec 1945 Count 70 lt FileName gt 2 Rec Num Time Stamp Engine Speed AFR Desired Load Spark Adv Fro VE Front Spark Adv 3 RPM deg deg 4
80. arate tuning adjustments Experienced tuner s only change one item at a time For this example we ll assume that the color of the exhaust deposits is black indicating a rich AFR and that over advanced spark timing is the likely cause of the engine knocking We know that at WOT under heavy load that the MAP is 90 kPa and higher because we consulted the Throttle Position vs MAP Table 1 The suggested tuning for this overly advanced spark timing condition is to use the Basic Tuning Mode Main Spark Table to decrease the spark timing in the 2000 to 5000 rpm range from the 90 to 100 kPa MAP We will Decrement a decrease by 10 Units because we want to change the spark timing by about 2 4 degrees at a time 2 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 4 Basic Tuning Mode amp Programming for directions MAP kPa Note In this example we wanted to decrease spark timing at 2000 to 9000 rpm under heavy engine load amp WOT We did this by decreasing spark timing from 1750 to 5500 rpm at 90 100 kPa MAP Here we decremented the highlighted cells by 10 Units What Do Do if the Starting Idle or Warmup Performance Needs Adjustment If you experience a situation with the starting idle or warmup performance that you want to remedy refer to the section titled Miscellaneous Tuning at the end of this Tuning Guide 92 EFI Tuning Guide 7 13 Tuning with Advanced Tu
81. arding the ignition timing to counter it Detonation is an uncontrolled burn in the combustion chamber and it can be caused by a lean AFR See example below Data Mode File Playback Active Note This example shows A 373172002 14 49 32 Rd bike at normal tem Unt value Unit l operating temperature Engine speed RPM Battery voltage Vehicle Speed MPH Vehicle Speed km hr Throttle Position 5 76 Thrattle Position Volts MAP Load kPa AFR Desired WE Front WE Rear spark Adv Front spark Adv Rear Injector Py Front Injector Py Rear Engine Temp Engine Temp Intake Air Temp Intake Air Temp Barometer LAC Position Desired Idle Warm up Fuel knock Retard Front knock Retard Rear Accel Enrichment Decel Enleanment indicated by 246 F Engine Temp amp Zero Warm up Enrichment The Knock Retard Rear is an excessive 9 degrees The suggested tuning edit 5 1 Increase fuel or 2 Decrease spark timing Engine speed RPM 4256 MAP Load kPa 101 5 Knock Retard Rear 4 00 Throttle Position 2 72 100 0 Restore Graph EFI Tuning Guide 7 17 EFI Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track Using Knock Retard as an Indicator of Lean AFR Example Recording of Full Throttle Acceleration Roll on Run indicates excessive Knock Retard activity and a potential lean AFR The Knock Retard Front or Rear is an excellent indicator
82. ase fuel started Temperature injector pulse width and deliver more fuel for starting Warm up Engine is colder than To richen AFR for Enrichment Table operating temperature cold engine and diminish effect as engine warms up Idle RPM Table Throttle is closed Engine To keep idle rpm at Temperature desired speed as engine warms up Intake Air Control Throttle is closed Engine To allow enough Table Temperature air into the engine for cold engine idle Heat Management System The ESPFI systems on 2002 Touring and Softail series bikes also incorporate a sophisticated heat management system that operates in three phases to keep things cool in extreme conditions Phase If the ECM detects engine temperature above approximately 300 F while moving or stationary it reduces the idle speed A lower idle speed produces fewer combustion events per minute and that reduces engine heat Phase 11 If the ECM detects an engine temperature that s still drifting higher while moving or stationary it richens the AFR An increased amount of fuel in the air fuel mixture has a cooling effect on the engine 11 Introduction 2 6 Phase Ill If the ECM detects an engine temperature that s still drifting higher while moving or stationary it directs the fuel injectors to skip only when the bike is stationary and not deliver fuel on every intake stroke This limits the number of combustion events taking place which produces less heat The 3 Phase
83. aves the new file they created and then programs the ECM with the new calibration Data Mode Program The Harley Davidson Screamin Eagle Data Mode Program is data acquisition program that can be used to record over 20 different types of engine and vehicle data from the vehicle s ECM The user can record data periods up to 30 minutes for tuning or troubleshooting purposes while testing the bike on a closed course track or chassis dynamometer Three mini programs within the Data Mode program provide the tuner with methods to assess and compare vehicle performance Please refer to Section 6 0 for more information 14 Basic Tuning Mode 4 1 Opening Tuning Program amp Selecting File Opening Tuning Programs Commands 1 Double click the Tuning Mode Icon on your computer Desktop window to launch program Read the CAUTION statement and click on I Accept to open ocreamin Eagle EFI Tuning Mode elect Tuning File to Load Look In i i 3283501 2 3285102 MT2 3285302A MT 3285602A MTZ 8 3286002A MTZ 3286102 2 3286802 MT2 3287002 MT2 Refer to Section 9 0 for a list of Screamin Eagle Calibrations Computer File name 3283401 Files of type MT2 Files 2 Network PL Open read only Cancel CAUTION Harley Davidson motorcycles equipped with some ocre
84. ble to Read Data then Check ignition is ON Check cable connections e Check Com Port selection 4 6 Continued below Com Status Com 1 open Information ReadECMPN 7 FileECMPN Read 32107 01 000 FlecALID 2107 01 07 Get Info Frograming Status Finished Reading ID Information Program ECM 10 Click on Program box to start the programming operation 11 The programming operation will take approximately 1 minute to complete After Programming Operation is Finished 1 Turn vehicle ignition OFF 2 Disconnect cables and Interface Module WARNING DO NOT INTERRUPT THE PROGRAMMING OPERATION or the ECM may be programmed with corrupted data 39 Advanced Tuning Mode 5 10 Edit File Comments amp Part Numbers w Enter Comments for this Tuning File EE X This calibration was developed using the following E components SE Alr Cleaner and Breather Kit 29440 9494 SE 1550 Big Bare Cylinders P N 16546 99 or 16549 99 SE 1550 Flat Top Pistons 22851 8384 ams re bo Example File modified for screamin Eagle Fro into 1 exhaust b4796 004 save Changes Exit Type comments about e What special or unique equipment caused the need for special tuning edits General area of the tuning file that edits were made Idle WOT Midrange AFR Spark etc Assign
85. cel Network Tip Create a new file name for any files you have modified and Keep a LOG of the file names with a description of what the modification was for such as for a specific exhaust system or camshaft TIP Create additional Folders to group your files by motorcycle model or performance configuration Warning Some early versions of Windows 95 will not allow long file names 18 Basic Tuning Mode 4 5 Printing Tuning Tables E Tuning Basic Mode Print ECM Table Pe 2 Print Table Data inl Commands d Click on File in 18 app TENA L 14 WT al m m Click on Print Table Wan act Pacem Change to open Print ECM a Table Data ee See list of options 1500 below 1750 eee M 2000 2260 n pee I 2500 pne 2750 Comment wkh hE 102 40 14 aT 3000 SUA 155552091 3500 calbr adon uzing 1 4000 SE Ak Cleaner ana rk 2440 0004 4500 5000 22240 09 Print Tuning Files Table of Options File Select Font Choose from a large assortment of True Type font types and sizes to customize the look of the printed table Page Setup Change paper size and orientation margins
86. cle Selection Set Defaults Gearing FLSTCI Heritage Classic WS 5B Tire Revs Per Mile 815 Trans Gear Ratio 1 570 Vehicle Test Weight Gear Selection E TE Vehicle Weight Lbs Primary Drive 1 440 Rider Payload Weight Lbs Secondary Drive Drivetrain Loss Percent Aerodynamic Information Frontal Sq Ft Drag Coefficient Cd Note Once you have set the parameters for your bike DO NOT CHANGE PARAMETERS The value in using a tool like the Dyno Horsepower Estimator to compare performance is lost if the Dyno Setup Parameters are different from test to test 19 Data Mode 6 29 Dyno Horsepower Estimator Data Mode Dyno Horsepower Estimator File Options Data Corrections Torque Horsepower 3000 4000 5000 Peak HP 45 2 4835 RPM RM Peak Torque 61 4 2888 RPM FLSTEI Heritage Classic SB Set Start 1950 Graph Smoothing 4 Setup Vehicle Test Information Set End Rec 2013 al 1 80 Tuning Guide 7 1 Introduction to Tuning The Screamin Eagle EFI Tuner System will provide you with the tools to tune a Fuel Injected performance enhanced Harley Davidson Twin Cam engine for optimum performance It has the flexibility to be used as a simple fuel and spark timing adjustment device or as an engine data acquisition tool with the ability to make specific detailed adjustments to several different tuning tables within the
87. cle Speed 60 MPH Engine Temp 116 Vehicle Speed 9 km hr Engine Temp 244 Throttle Position 2 277 Intake Air Temp 24 Throttle Position V 1 58 Volts Intake Air Temp 84 T MAP Load 80 1 kPa Barometer 96 9 kPa AFR Desired 12 7 Position 48 steps VE Front 83 5 Desired Idle 1000 RPM VE Rear 84 0 Warm up Fuel 0 rich Spark Adv Front 32 25 deg Knock Retard Front 1 75 Spark Adv Rear 31 25 deg Knock Retard Rear 6 25 Injector P Front 9 21 ms Accel Enrichment 0 00 Injector Pv Rear Decel Enleanment To remedy a potential lean AFR condition we used the Advanced Mode AFR Tuning Table to add fuel in the 3000 3500 rpm and 80 kPa MAP range by Decrementing the highlighted cells by 2 units Knock Retard Rear 6 25 Throttle Position 277 Restore Graph Tuning Mode Advanced Mode Active E 3 5 x File Edit Setup Table Selection Table Comparison Help C Program Files TTS Example2 MT2 27 Apr 02 6 32 28PM Tuning Mode Fil Loaded TWINCAM Show Graph Set Baseline Set Reference Decrement Increment ne ROI RD quem MAP kPa 750 13 6 13 7 13 8 13 8 13 5 13 0 4 1000 13 6 141 138 130 1250 137 143 141 141 138 1500 137 143 143 142 138 1750 137 143 142 142 138 2000 13 9
88. creases and MAP decreases 58 Data Mode 6 8 Status Bit Names status Bit Name Assign Status Bit tem 1 Engine Run Mode vehicle Tipped YTO Active status Bit Assignment Engine Run Made Apply Exit 59 Playback Control Center QQLJem Unit Unit Vehicle speed Vehicle speed Throttle Position Throttle Position 57 MAP Load AFR Desired VE Front VE Rear spark Adv Front spark Ack Rear Injector Front Injector Py Rear Battery voltage Engine Temp Engine Temp Intake Air Temp Intake Air Temp Barometer IAC Position Desired Idle Warm up Fuel knock Retard Front knock Retard Rear Accel Enrichment Decel Enleanment steps RPM 75 deq deg ms ms 60 Data Mode 6 9 Playback Control Centergf REV FORD stop Data Mode 6 10 Graph Control Rec 1279 alue Engine speed RPM 2131 Load kPa 19 6 vehicle Speed km hr 9 Spark Frontideg 45 00 Restore Graph Mem Value Engine speed RPM 2909 MAP Load kPa ub Vehicle speed km hr BH spark Adv Front deg 2 00 Restore Graph 61 Data Mode 6 11 Graph Control More Graph Control Commands Graph Values Double click on graph item to bring up Assign Graph Item Window Assign Graph Item Units Toggle Metric or English measure Item not an option on all values Item Graph Color Click to open
89. cts ECM fuel calculation Engine RPM Limit Click on Scroll Bar Arrow amp Drag to see full rom range Click on Desired Engine Rev Limit CAUTION Do NOT set engine rev limit higher than 6200 rpm for Softail Twin Cam B engines or damage from over rev may result Do set engine rev limit higher than 6200 rpm for Twin Cam engines with cast pistons stock valve springs or stroker flywheel kits or damage from over rev may result Knock Control Enabled Disabled OFF Select e Set Baseline Resets highlighted cells to last saved file version e Set Reference Resets highlighted cells to original Screamin Eagle calibration e Decrement to reduce value in highlighted cells by Unit amount selected e Increment to increase value in highlighted cells by Unit amount selected Advanced Tuning Mode 5 1 Opening Tuning Program Tuning File Edit Setup Table Selection Table Comparison Help lt File Name gt lt File Date gt lt File Status gt 20 Units Set B 100 Units PERFORMANCE PARTS CAUTION Harley Davidson motorcycles equipped with some Screamin Eagle performance products may not be used on public roads as installation could lead to non emissions compliant motorcycles according to U S EPA and California standards Installation of some Screamin Eagle performance products especially those intended for cased course or racing applications may be illegal and omiccionc
90. d record could have a tough time running on a lean mixture and could overheat to the point of causing itself severe damage As a rule of thumb for Peak power a 12 8 to 1 AFR is preferred Severe loads a 11 0 to 1 AFR is preferred Cruising under light load a 14 0 to 1 AFR is preferred These AFR s are all approximate and your results may vary slightly Why Would Want to Adjust the AFR Each motorcycle and each cylinder of an engine has its own unique requirement for the amount of fuel that would achieve maximum performance That s where the Screamin Eagle EFI Tuner system comes in It provides the tools necessary to adjust the AFR in the exact engine rpm and engine load needed to unleash the potential of virtually any performance enhanced Harley Davidson Twin Cam engine Symptoms of a Rich or Lean AFR The tuner should be familiar with the symptoms of an overly rich or overly lean AFR The symptoms are the signal to us that we have not achieved maximum performance that we need to adjust the EFI Lean running symptoms Bike hesitates when throttle is increased Bike runs jerky or surges at steady throttle openings Engine detonates knocks when accelerating Engine spits back or coughs through intake system Exhaust pipe deposits are light gray in color Bike runs poorly when cold engine runs better as it warms up to operating temperature Spark plug color is white Fuel consumption is abnormally low Vw VVVVV
91. different Serial Com Ports on computer Edit File Comments Opens File View Comments Window use to document info about data file Data Type Engine Data Records All Data Items in Main Display Dyno Data Records 7 Data Items for use with dynamometer Engine rpm Vehicle Speed Run Time Barometer Engine Temperature Intake Air Temperature and Front amp Rear Spark Advance Improves resolution detail of data w Data Mode Data Recording Control o x File Edit Data C FLSTCEO stk016355 523287002 93 0 Recs Data Recording Control Functions Options When checked On the Data Recording Mode window Will Always On Top Display on Top of Other Windows Show File Dialog When checked On will Automatically Display Show File Startup Dialog On Startup when opening Data Recording Control Collect Set DTC s During Data Recording When checked On Any DTC s That Are Active during recording session will be saved Advanced Click on DTC Log Time Intervals to open Setup DTC Timing Constants window e Set Interrogation Time Click amp drag scroll bar to set duration of snapshot from 1000 20000 mS Set Request Rate Click amp drag scroll bar to set frequency of snapshot from 1000 20000 mS Set Defaults Click to use standard settings OK Click to save settings and return to Recording Data Control 65 Data Mode 6 15 Recording
92. e MAP readings in the table provided in this section 3 If you haven t done so already Program the ECM with the Screamin Eagle Tuning File that best matches the performance components installed on your motorcycle Example If you own a 2002 Softail and you have installed the components of the 1550 Stage II with Screamin Eagle Performance Heads kit you would Program the ECM with Tuning file number 3286002A MT2 Follow the instructions in the Basic Tuning Mode section of the EFI Tuner User s Manual If you don t know which Tuning File would be the best match for your bike search the list of Screamin Eagle Tuning Files with their Engine Configuration notes in Section 9 Calibration Information Or open the Comments Window in the Basic or Advanced Tuning Mode programs with a Tuning File loaded In the Comments Window a list of Screamin Eagle components are provided for the Tuning File currently being viewed Enable Knock Control if you want to tune the EFI system using Data recordings to spot Knock Retard activity Disable Knock Control if you want to use dyno measurements to tune for optimum power Note If for any reason you disabled Knock Control remember to Enable Knock Control when your tuning session is completed This will ensure that the engine receives an extra measure of protection 104 EFI Tuning Guide 7 25 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Dyno Test Bike to Determine if There is a N
93. e Name 3283501A MT2 Components e Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A ocreamin Eagle 1550 Big Bore Cylinders P N 16546 99 or 16549 99 5 Eagle 1550 Flat Top Pistons P N 22851 99A ocreamin Eagle 203 Cams P N 25937 99 ocreamin Eagle Performance Touring Mufflers P N 65116 98A Continued 119 Calibration Information 9 2 List of Screamin Eagle Accessories by Calibration 2 Application 2001 amp Later FLSTS 1550 A C and Mufflers File Name 3287802 MT2 Components e Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A e Screamin Eagle 1550 Big Bore Cylinders P N 16546 99 16549 99 e Screamin Eagle 1550 Flat Top Pistons P N 22851 99A Screamin Eagle Performance Touring Mufflers P N 65116 98A 3 Application 2001 amp Later FLSTS 1450 A C and Mufflers File Name 3287702 2 Components e Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A 5 Eagle Performance Touring Mufflers P N 65116 98A 4 Application 2001 amp Later Softail 1550 High Output File Name 3286102A MT2 Components Screamin Eagle Air Cleaner Breather Kit P N 29440 99A ocreamin Eagle 1550 Big Bore Cylinders P N 16546 99 or 16549 99 ocreamin Eagle High Compression Forged Pistons P N 22868 00 Screamin Eagle Performance Heads P N 16952 99A 16953 99 Eagle 257 Cam P N 25155 00 Screamin Eagle II Slip Fit Mufflers P N 80349 00A 5
94. e black exhaust smoke Refer to the Symptoms of a Rich or Lean AFR for help in identifying symptoms gt If any undesirable symptoms are identified note the engine rpm the bike is in As soon as safely possible write this information down for tuning 95 Tuning Guide 7 16 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track If Undesirable Symptoms Were Noted Record ECM Engine Data Using Data Mode Program 1 Connect computer and Screamin Eagle EFI Tuner Interface and cables to bike Refer to Data Mode Recording Data Files section in the User s Manual for directions 2 Setup Data Mode to Record Data Files and Start Recording ECM Data Refer to Data Mode Recording Data Files section in the User s Manual for directions Retest Bike to recreate undesirable symptoms while recording ECM engine data Why Would Want to Adjust the AFR If your performance tests indicated an undesirable symptom of a rich or lean AFR condition you should adjust the ECM Tuning Tables with the Screamin Eagle EFI Tuner Basic or Advanced Tuning Mode If the bike exhibited no undesirable symptoms but you want to see if you can improve the acceleration performance you can adjust the ECM Tuning Tables with the Screamin Eagle EFI Tuner Basic or Advanced Tuning Mode If the ECM data recording shows an excessive amount of Knock Retard Activity when the engine is under load it means that the ECM has detected detonation and is ret
95. e care to avoid being burned Listen to idle and make a note if idle seems too low or too high 2 Carry out a Steady throttle Light load cruising test in 1st 3rd amp 5th gears at various engine 5 The engine should run smoothly with no misfires no bucking or surging and no unusual exhaust rhythms Try cruising at various speeds The ability to run smoothly with light steady throttle is particularly important when holding a steady speed as the racer navigates a broad curve in the track Racing is not always about acceleration Refer to the Symptoms of a Rich or Lean AFR for help in identifying symptoms If any undesirable symptoms are identified note the throttle position and engine rpm the bike is in As soon as safely possible write this information down for tuning Compare the throttle position to the table below Carry out a Full throttle Heavy load Roll on acceleration run in 2nd 3rd or 4th gears starting with the bike cruising steady at light throttle and 2000 rpm engine speed Then roll throttle fully open and accelerate until engine reaches rpm redline only test in 4th gear if closed course track allows for a safe acceleration to engine rpm redline and doesn t exceed your limit for a safe road speed Then decelerate and apply brake until engine is again running at 2000 rpm Repeat test in another gear if desired The bike should accelerate briskly with no misfires or hesitation no loud engine knocking and no excessiv
96. e value in highlighted cells by Unit amount selected Unit Denominations Set Unit values for editing cells with Decrement Increment commands Advanced Tuning Mode 5 14 Spark Advance Front Rear Cylinder Table Front Rear Spark Advance Table Adjustment Use the Spark Advance Tables to Edit the Spark Timing of Either Cylinder independent of the other e Increments Increase Advance Front Rear CYL Spark Timing Example If cell value of 35 degrees was incremented 5 degrees spark would fire at 40 degrees before piston reaches TDC Decrements Decrease Retard Front Rear Cyl Spark Timing Example If cell value of 35 degrees was decremented 5 degrees the spark would fire at 30 degrees before piston reaches TDC Edits will appear as numbers indicating the degrees of crankshaft rotation where spark occurs before the piston reaches TDC Tuning Mode Advanced Mode Active n Bl File Edit Setup Table Selection Table Comparison Help C Program Files T T 55 32834014 MT 2 1 Dec 01 3 59 09 Tuning Made File Loaded C 20 Show Graph Set Baseline Set Reference Decrement Increment w C ed 100 T MAP kPa gt _ 30 5 50 5 70 100 3500 35 00 3500 3500 3500 3500 3400 2800 23 08 1800
97. ec Current DTC List Click for description 4 eer DTC Number Current Historic L otop stant Huy 327 72 01 View All C Yiew Current 084 159 C View Set C Historic Idle Offset 00 00 00 00 0000 lll available DTC s received total count is 42 Elapsed Time 2749 ma SW Cal P N 01 02 03 04 00 00 El 9 Test Com Get Info Clear DTC s Get DTC s Data Recording Control Functions Click on Options then click on Collect Set DTC s During Data Recording to collect any DTC s set during recording session ECM Diagnostic Codes DTC Number Identifies malfunction sensor etc Click on Help section for list of DTC descriptions 6 6 Current DTC set and still active Historic DTC set but didn t remain active View Selections View DTC s set as ALL DTC s possible just DTC s set just DTC s set amp still existing or just DTC s that set and disappeared Message Window Explanation of DTC information collected Clear DTC s Deletes all DTC s Get DTC s Collects and displays any DTC s currently in 64 Data Mode 6 14 Recording Data Files Data Recording Control Functions File Record Data Mode Opens Select Data Mode File to Save window to Create File File Name Save Data Mode File Saves Data File just recorded Selection indicates Com Port Not Selected No Selection Indicates Com Port Not Selected Use to select one of 4
98. eed for a Tuning Adjustment There are two basic performance tests to carry out that should provide enough range of operation to determine if additional EFI Tuning is needed to correct undesirable running symptoms or increase specific performance areas 1 Start bike and allow engine to warm up fully Engine cylinders should be hot enough to feel heat if hand is placed within 1 inch of fins Use care to avoid being burned Listen to idle and make a note if idle seems too low or too high 2 Mount bike on chassis dyno according to dyno manufacturer s instructions and program dyno for testing 3 Connect AFR meter probes according to manufacturer s instructions 4 Carry out a Steady throttle Light load cruising test in 1st 3rd amp 5th gears at various engine rpm s by varying dyno load device The engine should run smoothly with no misfires no bucking or surging and no unusual exhaust rhythms Try cruising at various speeds he ability to run smoothly with light steady throttle is particularly important when a racer needs to hold a steady speed through a broad curve in the track Racing is not always about acceleration Measure AFR and note readings The AFR at Steady Throttle amp Light to Moderate load is usually best in a range of 13 5 14 5 to 1 AFR 5 If any undesirable symptoms are recognized note the throttle position engine rpm and AFR for tuning purposes 6 Carry out a Full throttle Heavy load Roll on Acceleration run in 2nd 3rd
99. efault printer to send 3 D graph to printer Exit and return to 3 D Graph window Toggle Cell Colors on off for printing Toggle Graph Image to be on top or behind other items on screen Tools Contour Levels Adjust Graph Contours to 8 16 or 32 levels for more or less definition Projection Set Projection of Ceiling to be zoned contoured or both for a different way of viewing table TIP 3 D graph can be rotated for a different perspective by clicking on a graph corner and holding both the left and right mouse buttons down while moving cursor KP 29 Basic Tuning Mode 4 16 ECM Tuning Constants Window 5 Tuning Hode Basic Mode Active File Edit Setup Table Selection Table Comparison Help Eile Er hd Der x 58 08 File Load oo 1 Unit f 5 Units 20 Units Set Reference Decrement Increment 2 his 10 Unite 100 Units Limit Lirnit i gi DES Knock Control Edits to the En Knock Control Enabled Displacement or Knock Control Disabled Injector Size Shift the Entire Fuel Calculation ECM Tuning Constants Commands Start Click on Table Selection in main menu bar then click on ECM Tuning Constants Engine Displacement Click on amp Edit with Increment Decrement boxes Affects ECM fuel calculation Injector Size Flow Rate Click on amp Edit with Increment Decrement boxes Affe
100. elivered pulse width at the injectors Vehicle Speed vehicle speed Throttle Position 5 Throttle Position V Load APR Desired vE Front Hear spark Adv Front spark Adv Rear Injector Front Injector Rear Knock Retard Front or Rear cyl Accel Enrichment Decel Enleanment Battery Voltage 13 4 Volts Engine Temp 4 T Engine Temp ell Intake Air Temp 42 Intake Air Temp 108 Barometer IAL Position 3b steps Desired Idle 1000 REM Warm up Fuel 10 zo rich Knock Retard Front 0 00 deq Knock Retard Rear 0 00 deq Accel Enrichment 0 00 ms Decel Enleanment 0 00 ms Main Display Descriptions Electrical supply voltage measured at the ECM Engine temperature measured at cylinder head Offered in Celsius or Fahrenheit Atmospheric pressure Actual position of IAC valve in steps rotations from fully closed ECM target rpm for idle for current engine temperature Additional fuel that s delivered to front amp rear injectors for engine warmup Shown as a percentage of AFR at normal temp Actual reduction of spark advance timing measured in degrees of crankshaft rotation Is the result of the lon Sense function in the ECM that monitors combustion event and retards spark timing to reduce detonation Actual increase of front and rear injector pulse width when throttle position increases and MAP rises Actual decrease of front and rear injector pulse width when throttle position de
101. flame fronts It can be caused by spark timing that s too advanced See example below Ee Data Mode File Playback Active Fil c Hel AL In AME MN a Note Knock Retard Activity C Program Files TTS SL 0 2 3 31 2002 14 49 32 H indicate too much spark ltem Unt Value Unit Engine speed Battery Voltage Engine Temp Example below shows over 5 Engine Temp degrees Knock Retard activity Throttle Positian 5 Intake Air Temp 1 in both front amp rear cylinders on Throttle Positian 5 Intake Air Temp Full Throttle Acceleration run Barometer Position Desired Idle Front activity is around 3100 to 5100 rpm at 100 kPa spark Adv Front Knock Retard Front Spark Adv Rear Knock Retard Rear rear activity is around 3300 to Injector F Front Accel Enrichment 5300 rpm at 100 kPa MAP Injector PY Rear Decel Enleanment Rec 2745 f tem Engine Speed RPM J362 MAP Load kPa 103 0 Knock Retard Rear 2 00 Knock Retard Front 8 50 Restore Graph 100 Tuning Guide 7 21 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track How Would Adjust Spark Timing with Advanced Tuning Mode You should already have performed both the steady throttle and full throttle tests while recording ECM engine data and determined what if any
102. from the previous page we saw Knock Retard was over 5 degrees in the front cylinder from around 3100 to 5100 rpm at 100 kPa MAP and in the rear cylinder from around 3300 to 5300 rpm at 100 kPa MAP Different Knock Retard activity between the front and rear is normal and the Advanced Tuning Mode allows for individual spark timing adjustment to correct just the area you need After saving your edits Program the ECM with the new Tuning Table and carry out another performance test to evaluate Refer to Section 5 Advanced Tuning Mode Programming ECM for directions Tuning Made Advanced Mode Active 7 x File Edit Setup Table Selection Table Comparison Help Note Front Cylinder Knock Retard was eoo eec NE C 1 Uni Units C nits excessive at 100 kPa 3100 to 5100 eee caus dus rom range To remedy we decremented Front Cylinder Spark Timing by 5 Units to retard spark timing by about 2 5 degrees MAP kPa 70 Next we would open Spark Advance Rear Tabl d retard timina in th 35 00 MEA 40 00 appropriate cells for the rear cylinder ano arog og 40 00 o 6000 7000 45 00 49 00 49 00 44 00 40 00 32 00 30 00 26 00 4 4000 111 Tuning Guide 7 32 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter How Would Adjust Spark Timing with Advanced Tuning
103. hat Knock Control is Enabled using the ECM Tuning Constants selection in the Basic Tuning Mode The lon Sense feature should be on so that the ECM will retard spark timing if detonation is present You can also use the Data Mode to spot tuning needs by looking for Knock Retard activity Note If for any reason you disabled Knock Control remember to Enable Knock Control when your tuning session is completed This will ensure that the engine receives an extra measure of protection 94 Tuning Guide 7 15 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track Test Bike to Determine if There Is a Need for a Tuning Adjustment After following the directions listed in Inspect and Prepare Bike for Testing the bike should be ready for testing Use a closed course track to carry out a performance test if a dyno is not available A closed course track is used because It is unsafe to carry out a performance test on a public street It is unsafe and illegal to carry out some performance tests that may require the rider to exceed the speed limits of public streets Note It is illegal to operate a motorcycle with certain performance accessories including but not limited to the Screamin Eagle EFI Tuner system because some performance accessories are for Race Use Only 1 Start bike and allow engine to warm up fully Engine cylinders should be hot enough to feel heat if hand is placed within 1 inch of fins Us
104. il sere er each ens tr t Show Graph Save S Turing Fis 005 ch F 2 3287102 MT2 3287702 2 History 3285102 2 3287802 2 3285302A MT2 i 3285602A MT2 Desktop 3285002A MT2 3286102 2 3286802 MT2 My Documents 3287002 MT2 32834014 01 aM Save as type My Network PI ESSE 780 100 1250 100 _ 1750 2000 2250 300 350 400 4000 4500 5000 123 129 129 129 128 128 125 125 125 5500 12 3 12 5 12 5 12 5 12 4 12 4 12 2 12 2 12 2 E TIP Create Additional Folders to group files by motorcycle model or performance configuration Grouping files makes it easier to locate them later Example Create Touring and Softail Folders TIP Create New File Names for any files you have modified and Keep a LOG of the file names and tuning particulars for future use Note Some older versions of Windows 95 only allow short file names with 8 characters 35 Advanced Tuning Mode 5 6 Printing Tables Print Tahle Data File Options File 3283401 MT2 Date 31 2001 3 58 18 PM Current Working Calibrason Tabla Air F Ratia 20 4 100 37 fiaa fias 1430 124 1000 1437 138 fiaa 130 124 137 142 141 141 fiaa 127 142 41 fiaa 130 iia
105. in the Harley Davidson Service manual or the instructions provided with the specific testing equipment The engine should also be tested for intake manifold throttle body air leaks If you are unsure about how to perform this test see your Harley Davidson Dealer Additionally it should be mentioned that some open exhaust systems typically known as drag pipes on the market today contribute greatly to a situation called exhaust reversion Exhaust reversion can limit Twin Cam engine performance in the 2000 4000 rpm rev range The EFI Tuner can be used to target this rpm and through fine tuning some of this power robbing effect can be reduced but it cannot fix the situation completely The problem is in the exhaust system design Engines fitted with extremely long duration cams can also contribute to intake and exhaust reversion problems due to the overlap condition where both the intake and exhaust valves are open at the same time and trading fuel fresh air and exhaust gases back and forth The EFI Tuner can be used to improve this situation but it cannot completely fix the situation in all engine rpm s Consistency in testing is mandatory for successful tuning results Without consistency the tuner will not be able to properly measure the performance of the engine The testing must be performed in the same manner every time For example when testing a bike on the chassis dynamometer the road conditions are controlled but the user
106. indow are used to create the Dyno Horsepower Graph by calculating horsepower and torque When vehicle is selected Data Mode automatically inserts Default Values Vehicle Selection Will Set Defaults Opens drop down list of vehicle models and inserts Default Values for weight amp wind resistance Abbreviations WS Windshield SB Saddlebags Vehicle Test Weight Used to calculate total mass Vehicle Weight H D Default Rider Payload Weight H D default is 170lbs When closed course testing enter the actual rider s weight for greater accuracy Aerodynamic Information Displays H D wind resistance values for bike selected Frontal Area H D Default Value Drag Coefficient Correction Factor for wind resistance of Frontal Area Gearing Tire Revs Per Mile Based on stock rear wheel amp tire size Trans Gear Ratio Bases on stock transmission gear ratio Gear Selection User Selected Gear must match gear used in test Primary Drive Ratio H D ratio for stock primary drive system Secondary Drive Ratio H D ratio for stock secondary drive system Drivetrain Loss User Selected percentage to estimate frictional losses between engine and track Usually 15 20 but not a fixed amount at all rom s OK Command box to accept current values amp close Dyno Setup window Cancel Command box to cancel changes made and close Dyno Setup window 77 Data Mode 6 27 Dyno Horsepower Estimator
107. information on how to use the Advanced Tuning Mode tables for Cranking Fuel Warmup Enrichment Idle RPM IAC Warmup Steps Cranking Fuel The Cranking Fuel Table located in the Advanced Tuning Mode program tells the ECM what the front and rear cylinder fuel injector pulse width should be when the engine is being started Use this Tuning Table to increase or decrease fuel for starting If engine is hard starting and odor of fuel is noticed decrement injector pulse width for less cranking fuel If engine is hard starting and no fuel odor is noticed increment injector pulse width for more cranking fuel Tuning Mode Advanced Mode Active E 2 File Edit Setup Table Selection Table Comparison Help C Program Files T T5 5 sEgamplez M T 2 2T Apr 2 B 32 28 File Loaded TWIN CAM 5 Units C 20 Units Show Graph Set Baseline Set Reference Decrement lncrement 3 Unite FEM C 100 Units 113 EFI Tuning Guide 7 34 Miscellaneous Tuning Warmup Enrichment The Warmup Enrichment Table located in the Advanced Tuning Mode tells the ECM how much Additional Fuel indicated as AFR of enrichment the front and rear cylinders should receive to properly run an engine that s warming up When the ignition is first turned on the ECM checks engine temperature one time to determine where in the Warmup Enrichment Table it should start When the engine is started the Warmup Enrichment affect decay
108. ing at various speeds The ability to run smoothly with light steady throttle is particularly important when holding a steady speed as the racer navigates a broad curve in the track Racing is not always about acceleration Refer to the Symptoms of a Rich or Lean AFR for help in identifying symptoms If any undesirable symptoms are identified note the throttle position and engine rpm the bike is in As soon as safely possible write this information down for tuning Compare the throttle position to the table below Throttle Position vs MAP Table This table provides a rough guide to matching throttle position to engine load Note that a broad range is listed in some throttle positions This is due to the amount of load on the bike at that time More Load More MAP To identify the exact MAP the symptom 1 present in the user will need to record the performance test using the Tuner Data Mode Throttle Position MAP Manifold Absolute Pressure 10 50 kPa 40 55 kPa 55 90 kPa 90 100 kPa 50 100 90 and higher kPa 3 Carry out a Full throttle Heavy load Roll on acceleration run in 2nd 3rd or 4th gears starting with the bike cruising steady at light throttle and 2000 rom engine speed Then roll throttle fully open and accelerate until engine reaches rpm redline only test in 4th gear if closed course track allows for a safe acceleration to engine rpm redline and doesn t exceed your limit for a safe road speed Then decelerate and
109. ing point using the speed measured and its own high resolution time data It then calculates the elapsed time and average forces of acceleration e Record Bounds The starting point of the Quarter mile run that can be inserted manually or with the Auto Find feature Measure The distance estimated Time The time to complete that distance Speed The speed at the end of the distance measured Accel G s The average force of acceleration during the distance traveled Record The recorded data frame number at the time the measurement was made Quarter dile Time Estimator B Tip Use the Quarter Mile Time ee Calculator to compare 2 more like Record Bounds ane Brann Reece 1 Example We did a full throttle roll on rd acceleration run 3 gear on a flat stretch of racetrack We set the Beginning Record frame number at 1945 when bike speed was 25 mph at Measure Time Speed Accel G s Record 100 throttle S peed Distance Begin Now we can Compare our 60 foot 1 8 mile and 60 mph times to other runs by performing the same exact acceleration run and starting its Beginning Record when that bike s speed is also at 25 Feet 1 445 32 4 0 239 G s esiste 1 8 mile 0 213 G s 6 962 60 0 0 230 G s 1383 5 mph Note In this 3 gear run the throttle was closed before a qua
110. ion EFI Tuning Guide 7 7 Tuning with Basic Tuning Mode Feel Closed course Track Inspect and Prepare Bike for Testing cont If you haven t done so already Program the ECM with the Screamin Eagle Tuning File that best matches the performance components installed on your motorcycle Example If you own a 2002 Softail and you have installed the components of the 1550 Stage ll with Screamin Eagle Performance Heads kit you would Program the ECM with Tuning file number 3286002A MT2 Follow the instructions in the Basic Tuning Mode section of the EFI Tuner User s Manual If you don t know which Tuning File would be the best match for your bike search the list of Screamin Eagle Tuning Files with their Engine Configuration notes in Section 9 Calibration Information Or open the Comments Window in the Basic or Advanced Tuning Mode programs with a Tuning File loaded In the Comments Window a list of ocreamin Eagle components are provided for the Tuning File currently being viewed 4 Disable Knock Control using the ECM Tuning Constants selection in the Basic Tuning Mode This will turn the ECM s lon Sense feature off and the ECM will not retard spark timing if detonation is present If the AFR is too lean or the spark timing is too advanced and causing detonation the test rider will be more able to sense this as an audible engine knocking on acceleration under load Note Remember to Enable Knock Control when your
111. is in excellent mechanical condition and that the best Screamin Eagle Tuning file is currently programmed into the ECM Inspect and Prepare Bike for Testing 1 Perform a thorough inspection of the bike before performance testing by following the directions provided in the Maintenance section of the Official Harley Davidson Service manual for your vehicle You must make sure the bike can be safely ridden before performing any tests If you are not sure that you can perform this inspection properly then the motorcycle should be inspected and serviced by a Harley Davidson dealership technician Do not take chances with your safety or the integrity of the motorcycle 2 Temporarily label the throttle assembly on the bike to identify when the throttle is at the 6 12 25 50 and 100 position This will help the rider identify what range of MAP Manifold Absolute Pressure the engine is operating in when performing the test The picture below shows a throttle assembly with pieces of tape applied to the right side switch housing and the throttle grip itself Mark a single arrow on the switch housing tape and then mark the 0 idle or closed position and the 10096 WOT position with a dash and number The midpoint is 50 and should be marked with a dash and number Mark the midpoint between 0 and 50 as 25 the midpoint between 0 and 25 as 12 and the midpoint between 0 and 12 as 6 The throttle position marks will correspond roughly with th
112. it would have a VE of about 75 VSS Vehicle Speed Sensor the sensor that provides input signals to the ECM to indicate if the bike is moving or sitting still and if moving at what speed WOT Wide Open Throttle when the throttle is 10096 open 125 Index 11 1 AFR Air Fuel Ratio 14 42 84 85 98 106 123 AFR meter 103 to 112 Air density 10 BAS Bank Angle Sensor 8 Chassis dynamometer 9 83 84 103 Crank Position Sensor 7 123 Cranking compression 83 Cranking Fuel 11 14 46 82 113 Cruising 85 Cylinder leak down test 83 Decay Time 114 Detonation 8 87 94 96 97 100 110 123 52 72 123 Elapsed time 53 Electric Fuel Pump 8 Electronic Control Module 7 123 ET Engine Temperature 8 123 Exhaust reversion 83 Forces of acceleration 53 Frame 52 Frictional losses 04 Fuel Injectors 8 Fuel Pressure Regulator 8 Heat Management System 11 9 11 14 48 113 116 123 IAT Intake Air Temperature 8 10 123 Idle RPM 14 47 115 Injector pulse width 11 113 Interface Module 5 lon Sensing System8 124 Knock Control 87 94 104 Knock Retard Activity 96 100 101 110 111 Load Tuning File 15 Look up tables 9 10 11 Manifold Absolute Pressure MAP 8 86 88 94 104 124 MAP Table 88 Open Loop Control 7 124 Operating temperature 8 Pulse width 8 11 123 Revolutions Per Minute 7 Sequential Port Fuel Injection 9 4 129 124 opeed Density System 7 124
113. itical data that can be viewed in a multitude of different ways The next few pages will provide the user with an overview of the many tools available Detailed descriptions will follow The Example below is a data file created from the closed course track test of a 2002 Harley Davidson Softail Heritage Classic FLSTCI Data Mode File Playback Active E File View Setup Help C FLSTCI 02 stk016355 DM2 P sik016355DM2 2 3 31 2002 14 12 06 Recs 1888 0 vale E ivelit atn Status Bit Name Battery Voltage 13 4 salts Engine Run Engine Temp g7 C Vehicle Tipped Vehicle speed Engine Temp ell Throttle Position 5 Intake Temp 42 pe Throttle Position W Intake Temp Load Barometer kPa AFR Desired IAC Position Steps VE Front Desired Idle REM VE Rear Warm up Fuel ve spark Front knock Retard Front deg E spark Achy Rear Knock Retard Rear Rec 1 Fast Accel Enrichment al 19 Start Injector F Rear Decel Enleanment lt lt PREV FOE stop Engine Speed RPM Load kPa Vehicle Speed km hr spark Front ideg 10 50 Restore Graph Data Mode Main Functions Main Display Displays the data collected of one frame of the total recording session Status Bar Data File name Date and time recording began Total number of frames recorded
114. le EFI Tuner is not written to deal with a 3 atmosphere range of intake pressure Q What does VE mean A VE represents Volumetric Efficiency VE is the percentage rating of how much air is flowing through the engine while running as compared to its theoretical capacity For example an engine with a displacement of 88 cubic inches running at 5600 rpm at full throttle has a theoretical airflow capacity of 100 when it flows about 143 cubic feet of air per minute cfm If the same engine flows 107cfm at 5600 rpm it would have a VE of about 75 The of the ESPFI system uses the VE values to calculate the amount of fuel that it delivers 118 Screamin Eagle Calibration Information 9 1 Screamin Eagle Calibration Descriptions Table Model amp Year Engine Cam Cyl Calibration Application Size in Heads Part Number 6 2001 Softail 1550 FT 203 3283401 4 8 2001 Softail 1450 3287002 9 2002 FL FLSTS 1550 Forged 257 5 32856024 2002 FL 1550 3285302A 2002 FL 1550 3286802 2002 FL 1450 3285102 FT Flat Top Pistons P N Part Number HC High Comp Forged Pistons Stk Stock Components 203 257 etc Screamin Eagle Cam Profile SE Screamin Eagle NOTE All calibrations equipped with Screamin Eagle Air Cleaner and Mufflers List of Screamin Eagle Accessories by Calibration 1 Application 2001 amp Later FLSTS 1550 Stage Il Fil
115. le is opening or closing and how fast it s opening or closing VSS Vehicle Speed this sensor provides input signals to the ECM to indicate if the bike is moving or sitting still It is used mostly to assist the control of idle speed BAS Bank Angle Sensor this sensor is located in the turn signal module and it sends a signal to the ECM if the bike leans over more than 45 from vertical If the ECM gets this signal for more than one second it assumes the bike fell over and it shuts down both the fuel management and ignition circuits lon Sensing System this system uses ion sensing technology to detect detonation or engine misfire in either the front or rear cylinder by monitoring the electrical energy at the spark plug following every timed spark If an abnormal level of energy is detected across 2 or 3 spark firings the ECM responds by retarding spark timing in the problem cylinder as needed to eliminate it Fuel Injectors the fuel injectors are electric valves that open and close to deliver a high pressure spray of fuel directly at the intake valve They are controlled by output signals from the ECM to deliver fuel at a precise moment If more fuel is needed the ECM will signal the injector to remain open for a longer period of time The period of time is known as the injector pulse width and is measured in milliseconds One method of rating fuel injectors is by their flow rate such as in gm sec or grams per second Electric Fuel Pump
116. length of time that the fuel injector remains open usually measured in milliseconds RPM Revolutions Per Minute Sequential Port Fuel Injection When the injector nozzle is positioned in the manifold near the intake valve and is precisely timed to deliver fuel to each cylinder Speed Density System The type of fuel injection system that monitors manifold absolute pressure intake air temperature throttle position and engine rpm to calculate the amount of oxygen entering the engine TDC Top Dead Center The position of the crankshaft when the piston of interest is at its closest position to the cylinder head Torque twisting force in an internal combustion engine torque is measured engine at the crankshaft or final drive as the twisting force created by the expansion of gases in the event of combustion TPS Throttle Position Sensor the sensor that provides input signals to the ECM that indicates the throttle opening if the throttle is opening or closing and how fast its opening or closing 124 Glossary 10 3 VE Volumetric Efficiency is a percentage rating of how much air is flowing through the engine while running as compared to its theoretical capacity For example an engine with a displacement of 88 cubic inches running at 5600 rpm at full throttle has a theoretical airflow capacity of 100 when it flows about 143 cubic feet of air per minute cfm If the same engine flows 107cfm at 5600 rpm
117. may mistakenly test the bike with the engine in different states on comparison tests Example If the bike was tested at operating temperature on one test and tested again when the bike is cool and still in the warm up mode on another the two tests are not comparable due to different engine conditions Another factor in consistent testing when on a closed course is that the acceleration tests should be performed on a flat and straight section of track If one test is performed on a flat section of track and another is performed on a section with a grade the tests cannot be compared objectively 93 Tuning Guide 7 4 Introduction to EFI Tuning Checklist of Consistency Concerns The motorcycle must be track worthy for the rider s safety and the safety of others a pre ride inspection must be performed following the guidelines provided in the Harley Davidson Factory Service Manual for the bike being tested The primary and secondary drives must be adjusted to Factory specification and at the same tension for every test Differences in primary or secondary drive adjustment can vary the amount of frictional losses between tests and cause inconsistent performance measurements The front and rear tire pressure should be set to the Factory specification and must be the same pressure for every test or the frictional losses may vary and cause an inconsistent performance measurement The engine must be at operating temperat
118. min Eagle performance accessories into a 2001 or later Softail motorcycle The accessories include a SE 257 cam set Screamin Eagle Performance cylinder heads and big bore cylinders and pistons Referring to the Screamin Eagle Calibration Descriptions Table on page 9 1 the best Screamin Eagle calibration to start with would be number 32861024 What if forget how to adjust a parameter while am in Tuning Mode A Three suggestions 1 You can have the User s Manual open while you are tuning and can refer to it at any time 2 you can click Help in the menu bar of the Tuning Mode and Data Mode programs or 3 you can print the User s Manual from the AdobeTM 5 0 Reader program that is included in the Screamin Eagle EFI Tuner CD for a permanent hard copy to refer to Q When do l actually Program the ECU Does my bike need to be connected to the computer in order for me to change the numbers in the table A You can edit the supplied calibrations at your desk without having your computer connected to the motorcycle You connect your computer to the bike when you want to load a new program into your motorcycle s ECU How long can record in Data Mode A As long as MS Windows will allow Practically this means 30 minutes since Windows generally crashes after about 30 minutes of recording Continued on next page 117 FAQ s 8 2 use this tool with a Turbo charged or Super charged bike A No the Screamin Eag
119. ming with the Main Spark Table of the Basic Tuning Mode or the Front or Rear Spark Advance Tables of the Advanced Tuning Mode If the ECM data recording shows an excessive amount of Knock Retard Activity when the engine is under load it means that the ECM has an incorrect combustion event and is retarding the ignition timing to counter it Most often this is the result of detonation which is an uncontrolled burn in the combustion chamber that causes colliding flame fronts It can be caused by spark timing that s too advanced See example below nee EE Data Mode File Playback Active Fil c Hel I ZUGE ALLEN Ld Note Knock Retard Activity C Program Files TT5 XL eanAFR DM2 323172002 14 49 32 may indicate too much spark lem Unt Value Unit Engine speed Battery voltage Vehicle Speed Engine Temp Example below shows over 5 Vehicle Speed Engine Temp degrees Knock Retard activity Throttle Position 5 Intake Air Temp in both front amp cylinders on Throttle Position Intake Air Temp MAP Load a Full Throttle Roll on AFR Desired IAC Pasition Acceleration run on the dyno VE Front Desired Idle VE Rear Warm up Fuel Spark Adv Front ET Front activity is around 3100 to spark Achy Rear Knock Retard Rear 5100 rpm at 100 kPa MAP and Injector PW Front Accel Enrichment activity is around 3300 to Injector Pv Rear Decel
120. mixture to start a cold engine and to achieve peak power under heavy load Cold engines need extra fuel because it s only the fuel vapor that will ignite and burn not the fuel liquid When the engine is cold the fuel tends to condense on the walls of the intake manifold and cylinders like water condensation on a cold window Additional fuel is needed to provide enough fuel in vapor form to start and run the engine The cold air also contributes to the need for more fuel because the gases in the air contract when it s cold and that means there s more oxygen in a given volume of air entering the engine creating a leaner mixture than normal Engines under heavy load create more heat in their combustion chambers because of the additional stress Heavy loads also lower the engine s intake manifold vacuum which can cause some of the fuel to drop out or puddle in the manifold The extra fuel of a rich mixture helps to cool the engine and to provide enough fuel to support combustion when some of the fuel drops out Continued 84 EFI Tuning Guide 7 5 Introduction to EFI Tuning Explaining Air Fuel Ratio cont When can an engine run on a lean mixture The engine can run on lean mixtures of say 15 to 1 when the engine is fully warmed up and being operated under light loads such as when holding a steady throttle steady speed on a flat stretch of track A hot engine though under severe load such as in top gear and accelerating for a spee
121. mming ECM for directions When you have finished adjusting the VE Tables to achieve a measured 13 5 AFR then load the Tuning file into the Advanced Tuning Mode and open the Air Fuel Ratio Tuning Table it should still indicate 13 5 in all cells Click on Set Reference box to reset AFR to original Screamin Eagle calibration which in combination with the tuning edits you made to the VE Tables should provide a Tuning File that is very close to optimum Perform a complete set of tests to verify and measure performance Measure AFR with the AFR meter and use Data Mode to record ECM data for Knock Retard activity etc When you have achieved the measured AFR objectives use the dyno to measure power output and adjust the fuel delivery with the Air Fuel Ratio Tuning Table in the Advanced Tuning Mode to achieve maximum power 109 Tuning Guide 7 30 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Why Would Want to Adjust the Spark Timing If your performance tests indicated any undesirable symptoms such as excessive engine knocking sluggish acceleration or a mileage test indicated excessive fuel consumption you should adjust the spark timing with the Main Spark Table of the Basic Tuning Mode or the Front or Rear Spark Advance Tables of the Advanced Tuning Mode If the bike exhibited no undesirable symptoms but you want to see if you can improve the acceleration performance you can adjust spark ti
122. mmunications Port Desired to connect your computer with Screamin Eagle Interface Select Com 1 for most applications Consult with computer manufacturer for additional information 3 Advanced Tuning Mode 5 8 Program ECM siil Miaa c LE LE Te 4 9 Pin 9 Pin Female Male 9 Pin Female Connector plugs into Serial Port on Computer 4 Pin Connector plugs into Data Connector on bike Refer to Service Manual for location of Data Connector Note The Tuner Interface Module 1 a single unit design that permanently links to the ECM the first time communication is established The Interface Module can then be used an infinite number of times with that ECM but the Interface Module will not communicate with any other 5 Owner must Store Interface Module in a Secure Place for future tuning or data recording If the Interface Module is lost or broken a new Screamin Eagle Tuner kit must be purchased to obtain a new Interface Module that can communicate with the ECM 38 Advanced Tuning Mode 5 9 Program ECM Continued from previous page Turn vehicle ignition ON but Do Not Start Engine Wait 10 seconds for the ECM programming lockout time to elapse Click Get ECM Info to establish ECM communication link and gather ECM info Such as e VIN Read PN e File ECM PN Read File CAL ID e File CAL ID If error message indicates Una
123. nce Calibration T Compare Edits to Reference 1 2k si z E o Rn NOTE CELL VALUES CAN BE EDITED IN WORKING CALIBRATION ONLY VE Front Cyl Percent View Only 50 2 0 amp 3 0 Graph Advanced Tuning Mode 5 21 Screen 3 0 Graph File Options Tools Working Calibration kPo 5 AS MAP kPa Air Fuel Ratio 2 D 3 D Graph Commands File Print 3D Graph Print command for 2 D or 3 D Program automatically selects 2 D or 3 D graph dependent on table type Tools 3 parameter tables Contour Levels Click on Show Graph Box Select preferred Text Font amp Size Change Page Setup for margin control etc Change Printer Setup for print commands Print to default printer to Send Graph to Printer Exit and return to Graph window Toggle Cell Colors on off for printing Toggle Graph Screen to be on top or behind other items in printed copy Adjust Graph Contours to 8 16 or 32 levels for more or less definition Set Projection of Ceiling to be zoned contoured or both for a different way of viewing file TIP 3D Graph can be rotated for a Different perspective by holding both the gut left and right mouse buttons down while moving cursor position 20 40 60 80 100 120 140 160 Temperature Cranking Fuel Data Mode 6
124. nd focus attention on IAC steps and engine temperature at time of startup Tuning Mode Advanced Mode Active 121 E loj x Ele Edit Setup Table Selection Table Comparison Help C Program Files T T5 5 sEgamplez M T 2 2T Apr 12 B 32 28 File Loaded TWIN CAM 5 Unit 20 Unit Show Graph Set Baseline Set Reference Decrement Increment she 10 100 Ts 116 FAQ s 8 1 Frequently Asked Questions What bikes does the Screamin Eagle EFI Tuner work with A 2001 and later Softail models and 2002 and later Touring models Will the Screamin Eagle EFI Tuner work on Buell and or V Rod A Not at this time Q Can the user program more than one bike The Screamin Eagle EFI Tuner Interface Module is a single unit design that permanently mates itself to the first ECM that it communicates with The Interface Module can then be used an infinite number of times to program or record data with it s ECM mate but will not be able to communicate with any other ECM s How do choose a starting calibration A If you know what Screamin Eagle components are installed in your engine then refer to section 9 1 Screamin Eagle Calibration Information in this User s Manual You should install the Screamin Eagle calibration file that exactly or best matches your cam profile cylinder head configuration and engine displacement Example You are installing Screa
125. ning Mode amp Data Mode on Closed course Track This section is for those users who plan on testing the bike on a closed course track and measuring engine performance with the Screamin Eagle Tuner Data Mode With the Data Mode the user can view ECM engine data as either numbers or graphs and use Data Mode internal programs such as the Quarter Mile Calculator or Dyno Horsepower Estimator to determine the value of their adjustments to the tuning tables Recording and reviewing ECM engine data with the Data Mode can be a very effective method of pinpointing the Tuning tables and particular tuning cells that need adjustment But don t turn off your sense of sight sound and feel as they will also help you identify undesirable symptoms or a lack of power Overview Tuning With Data Mode amp Advanced Tuning Mode Inspect and prepare bike for testing Carry out the 2 basic performance tests Steady Throttle Light Load and Full Throttle Heavy Load Roll on acceleration run to determine if there are any undesirable symptoms or a lack of power that indicates a need for a tuning adjustment If undesirable symptoms or a lack of power are noticed connect computer to vehicle to record ECM engine data using the EFI Tuner Data Mode program Retest bike Review ECM engine data using the Data Mode and determine what ECM Tuning Tables you want to adjust Adjust fuel delivery with the Basic or Advanced Tuning Mode programs The Advanced Tuning Mode p
126. o preferred size clicking on this feature brings up same window as Tuning Mode which is displayed on 4 9 and 5 10 Prompt to Save Display Assignment Changes Toggles prompt when closing program or loading new file ON OFF that notifies you if you made a change to Main Display or Graph Assignments Save Display Assignments Now Saves current selection of Main Display and Graph Assignments Preferences None Graph Line Width Selection of thick or thin graph line Help Contents View Information about Tuning Mode Program View Info about software revisions licensing etc Indicates more information on this item in following pages 56 Data Mode 6 6 Main Display Descriptions Main Display Commands The table of up to 26 data items 15 part of the Data Mode main screen and lists all of the data items collected in the data file that s currently loaded The values listed are for single frame and determined by the position of the cursor on the graph e o View Specific Frame of Data position cursor over graph and left click e To Locate Specific Frame of Data Leftclick on graph and use left and right Arrow Keys to Move 1 Frame each Use Playback Control Center to View Frames in Slow to Fast Transition see Playback Control Center Double click on data item in table to Open Assign Main Display Item window if you want different data items in different positions Vehicle speed Vehicle speed Throttle Position 5 Throttle
127. on ECM refers to the VE AFR and 5 Advance Look up tables calculates how much oxygen is entering the engine and sends output signals to achieve the desired AFR amp Spark Reads y Inputs etc CKP Sensor TP Sensor MAP Sensor IAT Sensor 10 Introduction 2 5 When the engine is experiencing a temporary condition such as when the bike is being started on a cold morning it uses additional Look up tables that are also programmed into the ECM For example a cold engine that s being cranked to start rotates at a very low rpm and needs additional fuel The ECM reads the ET and CKP sensors which tell it the engine is cold and that it s rotating at cranking speed The ECM then refers to a Cranking Fuel look up table and directs the fuel injectors to remain open longer increasing their pulse width which delivers a richer air fuel mixture for starting It also directs the IAC to open to its programmed number of steps to allow enough air into the engine for starting and idling When the engine starts to run the ECM sees the higher rpm and then refers to a Warmup Enrichment look up table that it uses to add the additional fuel needed while the engine is still cold The table is designed to diminish its affect referred to as decay value to zero as the engine comes up to operating temperature ECM Refers to When Cranking Fuel Table Engine is being Engine To incre
128. on ESPFI systems offered on 2001 and later Softail and 2002 and later Touring model motorcycles from here on referred to as the current system Kit Contents 1 CD containing gt Tuning Mode program including Basic and Advanced sections Data Mode program Screamin Eagle EFI calibrations up to the time of this printing for 2001 and Later EFl equipped Softail models and 2002 and Later EFl equipped Touring models User s manual e Computer Interface Module Specialized Cable to connect Computer Interface to Data connector on vehicle 9 pin male to female Serial Port to connect Computer Interface to your computer This product is designed for Race Use Only 456 Disclaimer amp Warnings Do not install the Tuner on any model other than those specified in this User s Manual Doing so may result in poor engine performance electrical system damage and or engine damage This Screamin Eagle EFI Tuner system is intended for high performance applications only This engine related performance part is not legal for use on pollution controlled motor vehicles Use of this Screamin Eagle EFI Tuner system may reduce or void the Limited Warranty Coverage This Screamin Eagle EFI Tuner system allows the engine to reach optimum RPM It is extremely important that the rider use the tachometer to avoid harmful RPM s and possible engine damage Engine related Performance Parts are intended for the e
129. on program startup Basic amp Advanced Select Basic or Advanced Tuning Modes Window Mode Table Selection Main Fuel Table View and edit Main Fuel Table View and edit Main Spark Table ECM Tuning View and edit engine statistics fuel injector size Constants RPM limits Knock control etc Help Contents View Information about Tuning Mode Program About View Information software revisions licensing etc Indicates this item is covered in greater detail in this User s Manual 17 Basic Tuning Mode 4 4 Load amp Save Tuning Files Select Tuning Mode File to Load Look in History 4 1 D X Tuning Files 3283401A MT2 3287102 MT2 3283501A MT2 3287702 MT2 3285102 MT2 3287802 MT2 3285302A MT2 3285502A MT2 3285002A MT2 3286102A MT2 bos 3286802 MT2 My Dacuments 3287002 2 Ei m Computer Tm File name 22834014 MT2 4 Files of type 2 Files 2 E t thee Network Pl Open read only Tuning Mode Basic Mode Active Setup Table Selection Table Comparison 31 Dec 01 3 58 08 Tuning Mode File Loaded 3293401 2 3287102 MT2 3283501A MT2 3287702 MT2 3285102 MT2 3287802 MT2 3285302A MT2 3285502A MT2 Desktop 3286002A MT2 3286102A MT2 3286802 MT2 hy Documents 3287002 HT 2 Pam iler 32834014 01 Save as type MT 2 Files 2 Can
130. ong for that engine configuration If the user has built a unique engine configuration that combines performance accessories never run together before they should adjust the VE Tuning Tables in the Advanced Tuning Mode The objective is to use the VE Tuning Tables to adjust the fuel delivery so that the measured AFR matches the AFR values in the Air Fuel Ratio Table in the Advanced Tuning Mode Once this is achieved the tuner can use the dyno to measure power output and then adjust the AFR in the Air Fuel Ratio Table to achieve optimum power How Would Adjust with Advanced Tuning Mode Dyno amp AFR Meter You should already have performed both the steady throttle and full throttle tests on the chassis dyno and measured the AFR using a meter with one or two probes either measured front amp rear exhaust gases blended together or separately If the AFR measured significantly leaner or richer than the recommendations below the Front amp Rear VE Tuning Tables in the Advanced Tuning Mode should be adjusted Steady Throttle Light Loads 13 5 14 5 to 1 AFR Ful Throttle Heavy Loads 12 0 12 8 to 1 AFR Example 1 You measured the AFR with 1 exhaust probe and the measured AFR is too lean at WOT from 2000 to 6500 rpm 1 Use the Advanced Mode VE Front amp Rear Cyl Tuning Tables to adjust the AFR of both the front amp rear cylinders an equal amount 2 After programming ECM with the new calibration retest and again measure
131. p Part Number w Enter Comments for this Tuning File This calibration was developed using the following components SE Ar Cleaner and Breather Kit 29440 9494 SE 1550 Big Bore Cylinders 16546 99 ar 16549 99 SE 1550 Flat Top Pistons 22051 9594 SE 203 Cams AN 25937 995 File modified tor Screamin Eagle Fro Z4nto 1 exhaust 64796 00 cave Change Tip Type comments about e What special or unique equipment caused the need for special tuning General area of the Tuning file that edits were made Idle WOT Midrange AFR Spark etc Enter Program Part Number _ Assign your program a 3 diqit part number This number will be displayed by the scan tool 3 10 01 Exit OK 23 Basic Tuning Mode 4 10 Select Display Colors amp Size w Select Display Colors Select Display Colors Commands Click on Text sample to change color setting Change display colors to reflect Bary TEXT 12345 personal preference Default colors shown at right Click on Setup in Menu Bar Low Limit Color Click on Setup Display Colors Value Changed Color Double click on a color to open Color Palette amp rea Selection Calor TEXT 12345 Click on Color desired Click OK to save apply color Click OK to save changes Temm Set Defaults Select Display Size Commands Display Size Change size of display to reflect personal preference Form 83
132. power a measure of mechanical power the work an engine performs One horsepower equals 33 000 ft Ib of work performed in 1 minute Calculated as torque X engine rpm divided by 5252 IAC Idle Air Control an electric valve that s threaded each rotation is a step and controlled by output signals from the ECM to open and close as needed and allow enough air into the engine for starting and idle operation IAT Intake Air Temperature sensor provides input signals to the as it reacts to the temperature of the air entering the engine 123 Glossary 10 2 lon Sensing System the system that uses ion sensing technology to detect detonation engine misfire in either the front or rear cylinder by monitoring the electrical energy at the spark plug following every timed spark Look up Tables AKA Tuning Tables the tables that the ECM uses to make decisions on fuel and spark delivery MAP Manifold Absolute Pressure the sensor that provides the ECM with an indication of engine load Reacts to intake manifold pressure and ambient barometric pressure Millisecond 1 1000 of second MPG Mile Per Gallon an indication of fuel consumption OBD On Board Diagnostic Open Loop Control When the ECM monitors sensors positioned on the intake side of the engine and does not monitor the end result of internal combustion at the exhaust PN Part Number Pulse width a unit of measure for the
133. r Fuel Ratio cell numbers 113 indicate the actual AER target 12 4 12 4 12 4 12 4 12 3 12 2 iea ia w3 122 Poen QNT FUEL 98 Tuning Guide 7 19 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track How would adjust the AFR with the Advanced Tuning Mode Cont Example 2 Steady Moderate Throttle amp Heavy load shows Knock Retard activity and indicates a lean AFR from 3000 rpm to 3500 rpm See example screen below 1 The suggested tuning to correct this lean condition is to use the Advanced Tuning Mode AFR Tuning Table to add more fuel by Decrementing the AFR target number in the 80 kPa MAP cells at 3000 3500 rpm by 2 Units This tells the ECM to richen the AFR in this area 2 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 5 Advanced Tuning Mode Air Fuel Ratio amp Programming ECM for directions Data Mode File Playback Active File View Setup Help C Program Files TTS LeanAFR DM2 3 31 2002 14 49 32 Note Moderate Steady Throttle amp Heavy Load indicates lean AFR In this example we see Knock Retard active at a steady 27 throttle steady rpm and MAP of about 80 kPa This was probably a point in the test where the bike was headed uphill Item Unit Item Unit Engine Speed RPM Battery Voltage Volts Vehi
134. rded data Additionally the Dyno Estimator can factor the effects of wind drag power loss due to drivetrain friction and various drive ratios The data can also be exported to a spreadsheet program such as Microsoft Excel Manual Format This manual was designed to be used as a reference tool The amount of text has been streamlined for easier reading The information has been divided into 3 types Step by step commands are provided in yellow colored text boxes Tips notes and warnings are provided in gray colored text boxes with orange trim 53 Data Mode 6 3 Launching Program amp Opening Data Files Data Mode ECM Diagnostic Software for Harley Davidsonf r File View Setup Help Launch Data Mode Commands Open Data File lt File Date gt 1 Click on the Data Record Data Uni Mode Screamin Eagle Icon located on your Desktop 2 Click on File in Menu Bar 3 Click on Open Data File to open or Double click on File Name of Recently Viewed File list Print Data Record Export Data CA FLSTCI HI2 stk016355 5E3287002 modi CA FLSTCI HI2 stk 15355 SE3287002 2 DM CA FLSTCHIU 2 stk016355 SE3287002 DM CA FLSTCI 02 stk 15355 DM 2 Exit spark Front Knock Retard Front spark Adv Rear deg Knack Retard Rear de Injector Pv Front ms Accel Enrichment ms Injector F Rear Decel Enleanment Select Data Mode File to Open P 1
135. rence Decrement Increment wo AM CU liens kPa 40 w 70 W 100 31000 i136 137 138 138 130 124 20 Units 100 Units Show Graph 1500 137 123 o Ba 95 125 u b us ws ws ma vs VN vH asm 123 129
136. rogram will allow individual adjustment of the front and rear cylinders Adjust Spark Timing with the Basic or Advanced Tuning Mode programs The Advanced Tuning Mode program will allow individual adjustment of front and rear cylinder spark timing Retest bike to determine if additional tuning adjustments are needed V Yy Where do start Start by making sure the bike is safe to ride the engine 1 in excellent mechanical condition and the best Screamin Eagle Tuning file is currently programmed into the ECM 93 Tuning Guide 7 14 Tuning with Advanced Tuning Mode amp Data Mode on Closed course Track 1 Inspect and Prepare Bike for Testing Perform a thorough inspection of the bike before performance testing by following the directions provided in the Maintenance section of the Official Harley Davidson Service manual for your vehicle You must make sure the bike can be safely ridden before performing any tests If you are not sure that you can perform this inspection properly then the motorcycle should be inspected and serviced by a Harley Davidson dealership technician Do not take chances with your safety or the integrity of the motorcycle Temporarily label the throttle assembly on the bike to identify when the throttle is at the 6 12 25 50 and 100 position This will help the rider identify what range of MAP Manifold Absolute Pressure the engine is operating in when performing the tes
137. rter mile was reached When this happens compare only distances where the throttle was still at 10096 Quarter Mile Time Calculator Commands Start Click on View in main menu bar then click on Quarter Mile Calculator 1 Enter Beginning Record frame number Options Type in number Move Cursor on Graph to desired beginning frame amp click on Manual Set Beginning Record to transfer that frame number Click on Auto Find Beginning Record to simulate a quarter mile drag race from a standing start Click on Calculate for 60 1 8 mile 74 mile and 60 mph numbers Click on Exit to close window Data Mode 6 24 Dyno Horsepower Estimator Dyno Horsepower Estimator Explanation This feature graphs horsepower and torque by interpreting the weight of vehicle amp rider the rate of acceleration and the engine rpm in the User selected range of recorded data Additionally the Dyno Estimator can factor in the aerodynamic drag of the selected motorcycle model drivetrain losses due to friction and the effects of drive ratios Mata Dyno Horsepower Estimator E E 9 x Options Data Corrections Torque Click in graph ta measure Torque Horsepower 3000 4000 5000 Peak 45 2 4835 RPM RPM Peak Torque 61 4 2899 RPM Set Start 1950 4 t E SetEnd Rec 2013 Dyno Horsepower Estimator Functions Heritage Classic WS SB
138. s or diminishes over a set period of time until it reaches zero or no effect The Decay Time is time based not table based Any changes made to the Warmup Enrichment table increase or decrease the amount of fuel delivered while the Warmup Enrichment mode is in effect Changes to the Warmup Enrichment Table will not affect how long the Warmup Enrichment period lasts Use this Tuning Table to increase or decrease the fuel for a cold engine that s warming up so that it runs properly If engine coughs or dies or hesitates or surges when running in the warmup mode increment the Warmup Enrichment cells to increase the amount of fuel enrichment gt If engine sputters or blows excessive black smoke or fouls spark plugs when running in the warmup mode decrement the Warmup Enrichment cells to decrease the amount of fuel enrichment gt Use data recordings and the Data Mode program to identify what engine temperature the problem is located in 5 Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program Files TTS4 Examplez MT 2 27 Apr 02 5 32 28 PM File Loaded TWIN CAM 5 Units 20 Units Show Graph Set Baseline Set Reference Decrement Increment P nis 100 Units 114 Tuning Guide 7 35 Miscellaneous Tuning Idle RPM The Idle RPM Table tells the ECM what the target engine rom should be for different engine temperatures Use this T
139. s and both cylinders measured a little lean although in different amounts 1 Use the Advanced Mode VE Front amp Rear Cyl Tuning Tables to adjust the AFR of both the front amp rear cylinders a different amount to achieve the AFR values of the Air Fuel Ratio table in the Advanced Tuning Mode 2 After programming ECM with the new calibration retest and again measure AFR 3 When your tuning has achieved AFR measurements that match the individual front and rear AFR values in the Air Fuel Ratio tables then use the dyno to measure power output and adjust the fuel delivery with the Air Fuel Ratio Tuning Table in the Advanced Tuning Mode to achieve maximum power Note Using VE Table to adjust AFR In the example below we have measured AFR with a 2 probe AFR Meter during a Full Throttle Heavy Load Roll on Acceleration Run on the dyno We found that just the front cylinder AFR was a little lean at 1750 6500 rpm so we want to richen just the front cylinder AFR In this example we will increase the amount of fuel delivered to the Front Cylinder by Incrementing the highlighted VE cells by 5 units This will tell the ECM that more air is entering the cylinder and the ECM will deliver more fuel to achieve its target AFR Tuning Mode Advanced Mode Active E P Bl x File Edit Setup Table Selection Table Comparison Help C Program Files T T55 E amplez M TZ 2r Apr l2 6 32 29 PM Tuning File Loaded TWINCAM C
140. s just described function seamlessly and the rider may not notice the transition from one phase to the next 12 Installing Software 3 1 Equipment Needed The Screamin Eagle EFI Tuner software requires Windows 95B 98 98SE ME 4 w SP4 above or Windows 2000 It is recommended that the operating system have current Windows updates installed Minimum system hardware requirements Pentium class at 133 MHz or above e Display Resolution 800 x 600 or above 1024 x 768 recommended e One available serial RS 232 Communication port Memory e Win 95B 32 MB Win 98 SE ME 64 MB Win NT 64 MB Win 2000 128M Hard Drive Space Required 10 MB Note the requirement for a RS 232 serial port Use of a USB serial port converter is not supported and is not guaranteed to work due to communication timing requirements Installation of Screamin Eagle Tuner Software Data Mode software is supplied bundled with Tuning Mode software on a CD ROM disk To install the software use this procedure 1 Insert the CD into the CD ROM of the computer e Within a few seconds the install screen should appear Click on the Install Products button to bring up the installation options e Click on the Install Data Mode button to begin the installation process 2 Follow the on screen instructions during the install process It is recommended that you use the default installation settings during installation NOTE On some early Windows
141. seconds WARNING DO NOT INTERRUPT THE PROGRAMMING PROCESS OR THE ECM MAY BE Program ELM PROGRAMMED WITH CORRUPTED DATA ECM Programming Commands Command Select to Close ECM Programming window Com Port Choose Communications Port desired to connect No Selection your computer to the Screamin Eagle Interface 1 e Select Com 1 for most applications Com2 e Consult with computer manufacturer for Com3 additional information Com4 Options None available this application ECM Programming Functions Indicates Com Port selected Vehicle VIN 2001 models may not show VIN Base ECM Part Number ECM PN Note Must match Read ECM Calibration File in ECM now File CAL ID New Calibration File to be programmed into ECM Collects ECM Identification Info Loads Current Tuning File into ECM Programming Status Indicates Status of ECM Programming Operation 20 Basic Tuning Mode 4 7 Programming ECM 9 Pin Female Connector plugs into Serial Port on Computer 4 Pin Connector plugs into Data Connector on bike Refer to Service Manual for location of Data Connector Note The Tuner Interface Module 1 a single unit design that permanently links to the ECM the first time communication is established The Interface Module can then be used an infinite number of times with that ECM but the Interface Module will not communicate with any other 5 Owner must Store
142. sing the increment decrement boxes see example below This will tell the ECM to calculate fuel delivery under all conditions to achieve a 13 5 to 1 AFR Program ECM with this new tuning table Continued on next page e Tip For Unique Engine Tuning Mode Advanced Mode Active DEM z ile Edit Setup Table Selection Table Comparson Help Configurations that C Program 5 2 2 27 02 6 32 28 Tuning Mode File Loaded require extensive tuning Show Graph Set Baseline Set Reference Decrement Increment B rn edits it 5 probably faster and more efficient to 1 Set AFR Table toa 20 30 40 50 60 0 sd flat 13 5 in all cells 2 Adjust VE tables as needed to achieve a measured 13 5 AFR with your AFR meter in all running conditions 13 5 See next page for more info on this 108 Tuning Guide 7 29 EFI Tuning with Advanced Tuning Mode Chassis Dynamometer amp AFR Meter Example 3 You have built a new engine configuration cont 2 3 Perform a complete set of tests while measuring front and rear cylinder AFR with a 2 probe AFR meter Adjust VE Front and Rear Cylinder Tuning tables as necessary to produce a measured 13 5 AFR in both the front and rear cylinders using the 2 probe AFR meter at all engine rpm s and all MAP Remember to save tuning edits and Program ECM with your new Tuning File See Advanced Tuning Mode Progra
143. symptoms you felt you wanted to correct And you should have determined what area of the engine rom MAP and throttle position you want to tune Example 1 Recorded data of a Full Throttle Heavy Load Roll on Acceleration run shows excessive Knock Retard indicating too much spark advance See previous page at WOT from about 3100 to 5300 rom and a MAP of about 100 kPa both front amp rear Knock Retard Activity is active but slightly different Use Advanced Tuning Mode to adjust spark timing for each individual cylinder Adjust spark timing using Advanced Mode Spark Advance Tables 1 Adjust spark timing of front cylinder from 3100 to 5100 rom and 100 kPa MAP by decrementing spark timing in the 100 kPa cells at 3000 5000 rpm of the Front Spark Advance table See below 2 Adjust spark timing of rear cylinder from 3700 to 5300 rom and 100 kPa MAP by decrementing spark timing in the rear cylinder 100 kPa cells at 3500 5500 rpm of the Rear Spark Advance table See below 3 Program the ECM with the new Tuning Table and carry out another performance test Refer to Section 5 Advanced Tuning Mode Spark Advance Tables amp Programming ECM for directions Note In our Data Recording from the previous page we saw Knock Retard was over 5 degrees in the front cylinder from around 3100 to 5100 rpm at 100 kPa MAP and in the rear cylinder from around 3300 to 5300 rpm at 100 kPa MAP Different Knock Retard activity between the front and rear is normal and
144. t The picture below shows a throttle assembly with pieces of tape applied to the right side switch housing and the throttle grip itself Mark a single arrow on the switch housing tape and then mark the 0 idle or closed position and the 100 WOT position with a dash and number The midpoint is 50 and should be marked with a dash and number Mark the midpoint between 0 and 50 as 25 the midpoint between 0 and 25 as 12 and the midpoint between 0 and 12 as 6 The throttle position marks will correspond roughly with the MAP readings in the table provided in this section If you haven t done so already Program the ECM with the Screamin Eagle Tuning File that best matches the performance components installed on your motorcycle Example If you own a 2002 Softail and you have installed the components of the 1550 Stage ll with Screamin Eagle Performance Heads kit you would Program the ECM with Tuning file number 3286002A MT2 Follow the instructions in the Basic Tuning Mode section of the EFI Tuner User s Manual If you don t know which Tuning File would be the best match for your bike search the list of Screamin Eagle Tuning Files with their Engine Configuration notes in Section 9 Calibration Information Or open the Comments Window in the Basic or Advanced Tuning Mode programs with a Tuning File loaded In the Comments Window a list of ocreamin Eagle components are provided for the Tuning File currently being viewed Make sure t
145. t P N 29440 99A Screamin Eagle Slip Fit Mufflers P N 80349 00A 9 Application 2002 amp Later Touring FLSTS 1550 High Output File Name 3285602A MT2 Components Screamin Eagle Air Cleaner and Breather Kit P N 29440 99A screamin Eagle 1550 Big Bore Cylinders P N 16546 99 16549 99 Screamin Eagle High Compression Forged Pistons P N 22868 00 screamin Eagle Performance Heads P N 16952 99A or 16953 99 Screamin Eagle 257 Cam P N 25155 00 Screamin Eagle Performance Touring Mufflers P N 65115 98A Continued 121 Calibration Information 9 4 List of Screamin Eagle Accessories by Calibration 10 Application 2002 amp Later Touring 1550 Stage Il File Name 3285302A MT2 Components ocreamin Eagle Air Cleaner and Breather Kit P N 29440 99A ocreamin Eagle 1550 Big Bore Cylinders P N 16546 99 or 16549 99 ocreamin Eagle 1550 Flat Top Pistons P N 22851 99A ocreamin Eagle 203 Cams P N 25937 99 ocreamin Eagle Performance Touring Mufflers P N 65115 98A 11 Application 2002 amp Later Touring 1550 A C and Mufflers File Name 3286802 MT2 Components ocreamin Eagle Air Cleaner and Breather Kit P N 29440 99A ocreamin Eagle 1550 Big Bore Cylinders P N 16546 99 16549 99 ocreamin Eagle 1550 Flat Top Pistons P N 22851 99A ocreamin Eagle Performance Touring Mufflers P N 65115 98A 12 Application 2002 amp Later Touring 1450 A C and Mufflers File Name 3285102 MT2 Components
146. test number of recordings per second Data Mode Data Recording Control P Ioj File Com Port Edit Data Type Options CA FLSTCI U2 51016355 SE3287002 mod3 ORecs i I Rec Sec Record ____ Data Diagnostic Codes Current DTC List Click for description dI DTC Number Start 20 Frames Sec top Functions Information Display C View Current C View Historic View All C View Set OTC Description E Test Com Get Info Clear DTC s Data Recording Control Functions Record Data 20 Frames Sec Range of maximum frame recording rate rate also dependent on computer processing and Data File Type e Stop Start Control for start and stop of recording session Data Mode 6 13 Recording Data Files Data Recording Control Functions Miscellaneous Functions Message Window is used to provide warnings status reports and additional directions regarding Com Port function Test Com Checks connection to the ECM by sending a test command Results are displayed in Message Window Get ECM Info Retrieves various information from the ECM xl w Data Data Recording Control i EB File Part Edit Date Options C Program Files cov16355 001 DM2 Frame 1003 FSS Running Record OBD Data ECM Diagnostic Codes 20 Frames S
147. the Advanced Tuning Mode allows for individual spark timing adjustment to correct just the area you need After saving your edits Program the ECM with the new Tuning Table and carry out another performance test to evaluate Refer to Section 5 Advanced Tuning Mode Air Fuel Ratio and Programming ECM for 1 Unit C 20 nit directions Show Graph Set Baseline Set Reference Decrement Increment Ap et P 50 1 90 70 2300 2800 2400 2100 2000 Note Front Cylinder Knock Retard was m 330 290 2600 2400 2000 excessive at 100 kPa 3100 to 5100 om 21 00 34 00 30 00 24 00 23 00 UO Wo 3600 34 3000 2800 230 Front Cylinder Spark Timing by 5 Units to E Lum m 81 24 40 00 35 00 3100 28 00 retard spark timing by about 2 5 degrees 000 3500 3100 2800 4300 3500 3100 2800 Next woul open Spark Advance Rear fo sm Cyl Tables and retard timing in the 4400 4100 3200 3000 i i 4400 41 00 3200 30 00 appropriate cells for the rear cylinder 44 00 40 00 32 00 30 00 26 00 rnm sJ mJ mon cT CTI 23 00 101 Tuning Guide 7 22 Tuning with Adv
148. type for recording Engine Data or Dyno Data see 6 15 9 Select Collect DTC s if desired see 6 15 10 Start engine and let idle briefly 11 Click on Start Box to begin recording data You should see frame number at top right portion of screen increasing as frames are being recorded You should see Frames sec speed Engine Data selection usually around 5 frames sec and Dyno Data considerably higher Note Data Mode main screen will go blank during data recording session Continued below Data Mode Data Recording Control Eile ComPornt Edit Data Options C Program Files check manual DM2 Frame 44 Engine Data 5 6 F S RecordingON Running Record OBD2 Data ECM Diagnostic Codes 20 Frames Sec Current DTC List Click for description EX zd DTC Number Stop Start Miscellanous Functions VIN ECM Hw P N 32772 01 View All Cal ID 32107 01 00 iew Set SW Cal P N 01 02 03 04 00 00 DTC Description l Test Com Get Info Clear DTC s Get DTC s 12 Perform dyno or closed course track tests as desired 13 When testing is finished safely park bike and turn ignition is OFF 14 Click on Stop box to stop recording 15 Disconnect cables laptop computer and Interface Module if no additional data recording is planned 67 Data Mode 6 17 Printing Data Record Data Mode File Playback Active Print Nata Kinde Record
149. u would 1 Consult the Throttle Position vs MAP Table and see that MAP runs a wide range of 10 50 kPa but you know the load was light so you focus on the lower numbers 2 The suggested tuning for a lean condition like this is to use the Basic Tuning Mode Main Fuel Table to increase the percentage of fuel delivered at 2250 to 2750 rpm from the lowest MAP to about 30 kPa Increment an increase by 2 5 units Program the ECM with the new Tuning Table and carry out another performance test Refer to oection 4 Basic Tuning Mode Main Fuel Table and Programming ECM for specific directions Tuning Mode Basic Mode Active D Ioj x Eile Edit Setup Table Selection Table Comparison Help C Program 5 2 4 27 2002 06 32 28 PM Tuning File Saved TWIN CAM C 1 Unit 5 Unit C 20 Unit Show Graph Set Baseline Set Reference Decrement Increment tie ane C 100 kPa Note In this example a lean AFR condition at about 2500 rpm steady throttle light load is adjusted richer by incrementing the cells 2 Units richer from 2250 to 2 50 rpm at 20 30 kPa MAP EFI Tuning Guide 7 10 EFI Tuning with Basic Tuning Mode By Feel on Closed course Track How would adjust the AFR Cont Example 2 In a Full Throttle Test you hear engine knocking at 2000 to 6000 rpm under heavy load indicating 1 a lean AFR or 2 over advanced spark timing or 3 a lean AFR and over
150. uning Table to set idle rom to desired setting and to correct idle related problems If engine idle speed seems too low or engine occasionally dies increment Idle RPM cells in appropriate engine temperature to correct If engine idle speed seems too high decrement Idle RPM cells in appropriate engine temperature to correct Use Data Mode program to record engine data that allows user to pinpoint exact engine temperature that Idle needs to be adjusted Tuning Mode Advanced Mode Active File Edit Setup Table Selection Table Comparison Help C Program Files TTS E sample MT 2 2 r Apr l2 6 32 29 PM File Loaded TWINCAM 5 Unit 20 Unit Show Graph Set Baseline Set Reference Decrement Increment a gt le 10 100 qm 115 EFI Tuning Guide 7 36 Miscellaneous Tuning IAC Warmup Steps The IAC Warmup Steps Table is used by the ECM to Control the IAC Steps Position of a just started engine so the engine can achieve its desired idle speed during engine warmup Use this table to improve engine idle performance during engine warmup If engine idle rpm increases and then decreases excessively just after start up AC steps may be set too high Decrement Steps Cells to reduce IAC effect gt If engine idle rpm dips and then increases excessively just after start up IAC steps may be set too low Increment Steps Cells to increase IAC effect Use Data Mode program to record engine data a
151. ure and the Warmup Enrichment mode must be inactive or the performance measurements will vary from test to test The fuel the bike is running on should be fresh and it is recommended that the same type of fuel is used for comparison tests or the performance measurements may vary gt Wind and road surface conditions on the closed course track being used for testing should be the same for every test or the performance test measurements will be inconsistent The closed course track environment should allow for a safe testing event Ifa chassis dynamometer is used for testing it should be operated according to the instructions provided by the chassis dynamometer manufacturer to produce consistent performance measurement results Explaining Air Fuel Ratio The Air fuel ratio AFR of an engine is determined as the weight ratio of the air entering the engine in relation to the amount of fuel being mixed with the air that creates a combustible mixture The stoichiometric AFR is 14 7 to 1 14 7 grams of oxygen to 1 gram of fuel Stoichiometric means that a ratio of 14 7 grams of oxygen to 1 gram of fuel when burned will theoretically result in complete combustion Stoichiometric isn t the only AFR that supports combustion Most engines including Harley Davidson Twin Cam models will run with rich AFR s of about 8 to 1 more fuel up to lean AFR s of about 15 to 1 less fuel When does an engine need a rich fuel mixture It needs a rich fuel
152. with select 2001 model year Softail motorcycles This system is a speed density open loop sequential port fuel injection design that also controls spark timing and spark intensity Speed Density System When the ECM monitors manifold air pressure air temperature throttle position and engine rpm to manage fuel delivery Open Loop Control When the ECM monitors sensors positioned on the intake side of the engine and does not monitor the end result of internal combustion at the exhaust Sequential Port Fuel Injection When the injector nozzle is positioned in the manifold near the intake valve and is precisely timed to deliver fuel to each cylinder This ESPFI system is the exclusive design used on select 2001 and later Softail models and select 2002 and later Touring models Current ESPFI Components The following is a list of the major components of Harley Davidson s current ESPFI system It is important to have an understanding of what these components do before learning how the ESPFI system functions Refer to the appropriate Harley Davidson Service Manual for the vehicle you are working on for additional information on component design and function and for the physical location and testing procedures for each individual component ECM Electronic Control Module this is the brain of the system that collects input signals from multiple sensors makes decisions and sends output signals to deliver fuel and spark to the engine CKP
153. xperienced rider only Do not exceed 6200 RPM on all Twin Cam 88 engines that use stock valve springs Exceeding 6200 RPM on these vehicles may cause engine damage Do not exceed 6200 RPM on balanced Twin Cam B 88 engines regardless of additional engine modifications Exceeding 6200 RPM on these vehicles may cause engine damage 5 How to Use This Manual 1 1 First Read the Introduction to Harley Davidson EFI Systems While it may be tempting to bypass instructions in favor of immediately using the Screamin Eagle EFI Tuner it is likely that some or all of the information in the next chapter Introduction to Harley Davidson EFI Systems will be critical to your successful use of this product Read this chapter to gain a foundation of knowledge in how the EFI system functions Second Glance Thru the User s Manual Take a few minutes to glance through all pages of this User s Manual to get familiar with its content and be sure to read the FAQ s Frequently Asked Questions in Section 8 Third Get Comfortable With the Tuning amp Data Mode Programs Open and view the Basic Advanced and Data Mode sections of the Tuning Mode and Data Mode Programs to get comfortable with their many terms and functions Click on every box to view the drop down lists and other command windows When you encounter a term or function that you want more information about use the Index or Glossary in this Manual or click on the Find Icon in the Adobe
154. yno Data or Engine Data The Dyno Data selection records 12 types of data but at a higher sample rate because less data has to be monitored The Engine Data selection is most commonly used because it collects the most different types of data and that way the user will have collected all of the information they might ever need The data can then be viewed frame by frame in numerical form in the Main Display table The user can use the information in this table to diagnose tuning opportunities or as a tool to identify anomalies that may have occurred during the test that may be contributing to poor performance This includes the ability to record active and historical DTC s Graphing Display The same data in the Main Display table is also displayed in graph form at the bottom of the main screen Four lines of data selected by the user from the list of data in the Main Display can be graphed in overlay fashion in four different colors The graph can be set for Auto playback if desired with the travel speed adjustable Additionally the user can select any portion of the graph where they want more detail and use the Zoom feature to enlarge the selected graph area as desired 52 Data Mode 6 2 Introduction to the Screamin Eagle Tuner Data Mode Three Mini Programs Provide Professional Performance Comparison To compare the acceleration performance of the vehicle the Data Mode program contains three 3 different mini programs
155. your program 3 didit part number This number will be displayed by the scan tool 40 Advanced Tuning Mode 5 11 Select Display Colors amp Size w Select Display Colors Select Display Color Commands Click on Test sample change color setting Change display colors to reflect personal preference High Limit Color TESTERS Default colors shown at right E Click on Setup in Menu Ee Citt TEXTUS Value Changed Color Click on Setup Display Colors Area Selection Color Double click on a color to open Color Palette Click on Color desired Click OK to save apply Cancel Set Defaults color Click OK to save changes Select Display Size Display Size Commands Change size of display to Form S ZE 090515 reflect personal preference 1 Click on Setup in Menu Form 100 Bar 2 Click on Setup Screen Size 3 Click and drag Sliding Bar to adjust screen to preferred size 4 Click on OK to save 41 Advanced Tuning Mode 5 12 Air Fuel Ratio Table Start To Open Air Fuel Ratio Table from Advanced Mode click on Table Selection Then Click on Air Fuel Ratio Tuning Mode Advanced Mode Active loj File Edit Setup Table Selection Table Comparison Help L Pregram Filess T 532834015 MT 2 21 0 01 3 59 08 Tuning File Loaded v 1 Lirik Set Baseline Set Refe
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