USER MANUAL
Contents
1. 10 Built in watchdog timer 1 11 RS 485 interface MODBUS protocol Optional 12 13 Compact Size Remote control function by Remote Controller Optional 3 Installations and Wiring 3 1 Installation Guidelines 1 Ensure the surrounding ambient operating temperature is between 0 50 C 2 Ensure the power supply for the unit does not fluctuate greatly 4 Install the unit where there is no risk of mechanical vibration or shock 3 Install the unit where there is no dust corrosive or explosive gas present 5 Keep the unit away from susceptible instruments by high current and voltage circuits The unit and connection wires esp medical instruments controller and measurement instruments or computers should be kept approximately 30cm 12 away from susceptible instruments by high current and voltage circuits to limit the possible affects of noise 3 2 Wiring 1 Power Prior to applying power ensure the supply voltage is connected to the correct terminals as ordered specification or marked on the electrical connection diagram Connect the power supply voltage to input line terminals Tighten the power connections correctly Poor tightening can lead to incorrect operation of the unit and can have serious consequences on the installation connect the power cables using round lugs See table 1 Note Keep the connection line does not shifting R S and T Table 1 Line I2. connection wires esp compensation conductors and RTD lead wires should be kept approximately 30cm 12 away from high current or voltage circuits to limit the possible affect of noise e It may cause display fluctuation or error Do not use a place where temperature fluctuates or icing occurs e It may cause fire explosive or error In cleaning the controller do not use water or an oil based detergent e It might cause an electric shock or fire that will result in damage to the product Do not inflow dust or dregs into inside of this controller e It may cause fire or trouble Check the number of terminal when connect signal input line e It may cause fire or trouble Installation category II Pollution degree 2 1 General TPR 3E PLUS is up graded from TPR 3E series with advanced digital technology 000 TPR 3E Series OOO 0O00 000 00 0000 0000 0 0000 O0 0 00 000 0000 0O00 C0000000 C000 COO 00000 0O00 O0 0000000 2 Feature 1 Operation by analog 4 20mA or digital RS 485 input signals 2 Indicating of analog 4 20mA signal and output current line R or T 3 Automatic output limit cognition of external volume or internal limit setting 4 Various alarm mode over current line failed Un load over temp load unbalance 5 Relay alarm output 7 Anti fluctuation by input filtering function 8 Easy alarm confirm by built in buzzer 9 Output current limit function 6 Programmable Soft start
3. wn current limit alarm p Cnt Output control p d Operation for line ALm Alarm only m failed alarm OFF Cut off output 5 3 d Operation for over ALm Alarm only n temperature alarm OFF Cut off output 8 E L E Input Filter 0 10 sec Against for fluctuation Wait time for un load If set to 0 stop the 9 0 254 sec L b A alarm function Operation for internal OFF Turn off 10 iL P OFF ON buzzer On Turn on Analog AnA Analog 4 20mA 11 Select input 5 r d p Interface COm Interface 12 H dg 5 Address for interface 0 31 RS 485 address 15 2400 4800 RS 485 speed 13 Speed for interface 5 P d p 9600bps Dela time for Delay time for repl u4 Cd yY 124 A ii interface 4 5 Wiring and Operating According to Control Signal 1 4 20mA Current Input Signal This is frequently used operation for control Control signal is 4 20mA dc current Maximum output voltage is limited by external V R or OUt parameter value Note 1 In case of connect extemal V R keep the terminals number Note 2 If connect external V R at G1 G2 and G3 terminal disable intemal parameter OUt automatically 11 TPRE JJNE S INPUT Ref RUN EXT VR ALARM RS485 Vec 4 20mA Gi G2 G3 TRX Halna am A LLLI gea ooe CEEE EEEE EEEE ALLL ELELEE i ie EEEEETEEEEEETETEEEEEEEEEEEEEEEEEEELEEEEPS 4 20mA Jump Wire Ext VR Short 1k ohm Figure 2 Wiring for current input signal 2
4. 0 80 30 JR 32 100 52 JR 62 100 60 JR 62 100 100 38 JR 32 120 65 JR 62 120 76 JR 62 120 120 45 JR 32 150 78 JR 63 150 91 JR 63 150 150 57 JR 33 180 98 JR 63 180 114 J R 63 180 190 72 JR 36 200 125 JR 66 200 144 J R 66 200 240 91 JR 36 250 157 JR 66 250 182 J R 66 250 TPR 3E PLUS Note 1 Use only rapid fuse for semiconductor Note 2 Exhortation capacity is 60 or less than of maximum capacity Note 3 Equation three phase power P kw V3 X V X I X cos Note This manual is subject to change without notice SANUP ELECTRIC CO AL CE amp Headquarter and Factory 240 42 Euijeongbu 2 dong Euijeongbusi Kyoungkido Korea Tel 0082 31 876 4641 3 Fax 0082 31 876 4640 Seoul Office 1 42 J angsa dong J ongrogu Seoul Korea Tel 0082 2 2265 2298 2272 0785 Fax 0082 2 2272 9450 Seoul Office 2 Ga 1612 Central Distribution Center Gurodong Gurogu Seoul Korea Tel 0082 2 2689 0648 0658 Fax 082 2 2689 0043 http www sanup com email sanup sanup com 19
5. 00 O00000 000 000 0 OOD 5 1 Wiring for Remote Controller 1 Short distance installation In case of Install distance is less than 10m Use main unit power Terminal Vcc 2 Long distance installation In case of install distance is more than 10m till 1200m Select remote controller power option 90 240VAC 50 60Hz 14 TPRE JJNE INPUT Ref RUN EXT VR ALARM RS485 Vec 4 20mA Gi G2 G3 TRx LAMALI Ei METE all DET eai TICS IEN ily DEEDES GEM RETR _ _ c 4 20mA Jump Wire Ext VR SSS Short 1k ohm Ee mer eman TPR 3E Remote Controller Figure 7 Wiring Remote Controller 5 2 TPR 3E PLUS Parameter Setting Connected Remote Controller Table 5 Parameter Setting No Symbol Setting Data Range Set Value Description PASS _ Ahali Refer to set remote 11 5 ng Select input ZN Controller for control type 12 A g Address 0 31 1 No 1 jE 2400 4800 13 6 F g Speed em 96 9600bps 14 L fa y Delay time 1 4 1 Default 15 TPREJJNE 5 3 Remote Controller All remote controller functions are almost same with main unit controller function except below 1 Reset key function from front panel 2 Fixed interface parameters Address 1 Speed 9600 BPS Delay Time 1 om UNE LEAD LEA TEMP Pomma C 0 5 O G mm 0 TTET a LHE TA C BB ADE CONTESA Figure 6 Front of Remote Con
6. 20A 150A 190A 240A 500A in case of ambient temperature is 50 C or less Control Mode Phase angle Input Signal DC4 20mA Input impedance 2500 ON OFF dry contact Non signal 1kQ VR Interface RS485 MODBUS Protocol Output Maximum 97 of input voltage Load All resistance loads Primary of transformer Interface Protocol RS 485 MODBUS Operating Temperature 0 50 C Cooling Under 100A Natural Cooling Above 120A Fan Alarms Over Current Partial Line Failure Load Unbalance Unload Thyristor Overheating Alarm Output AC 250V 1A R Load Insulation Test Between Power Terminal and Case AC 500V 50MQ or more Puncher Test Between power terminal and case AC 2000V 1 min Dimension 35A 50A 190 W X 280 H X 190 D mm 80A 100A 240 W X 350 H X 240 D mm 120A 240A 300 W X 350 H X 240 D mm 6 2 Specification of Remote Controller Input Direct communication with TPR 3E PLUS Fixed Address 1 Speed 9600bps Delay Time 1 Max Install Distance In case of using main unit power 10m or less In case of built in power board 1200m max Optional Display Parameter Input signal R and T output current A Dimension 96 W X 48 H X 100 D mm 18 6 3 Power capacity and fuse model Note cos 1 Power Capacity and used fuse Ampere Model 220V 380V 440V A kw Fuse kw Fuse kw Fuse 35 13 JR 31 40 23 JR 61 40 26 JR 61 40 50 19 JR 31 60 32 JR 61 60 38 JR 61 6
7. ON OFF Contact Input Signal Output will be un continuous ON OFF by dry contact signal Maximum output voltage limit by output limit parameter OUt or external V R INPUT Ref RUN EXT VR ALARM RS485 Vec 4 20mA G1 G2 G3 TRX RN i i te i TS E Wire Contact Ext VR Short input 1k ohm i MIT CTC Ree reece ere rier erer eerie ricer eer errr rc ere er erm errr E rr err ri a Figure 3 Wiring for contact input signal 12 3 Manual control by extemal V R Output power will be control by tum angle of output limit V R or output limit parameter Symbol OUt INPUT Ref RUN EXT VR ALARM RS485 4 20mA Gi G2 G3 TRx pppoe aS Jump Wire Ext VR Short ik ohm Vec Figure 4 Wiring for non control input signal 4 RS 485 Interface Optional TPR 3E PLUS will be control by RS 485 interface signals Apply power to the TPR 3EPLUS and go to parameter Symbol Smd Set up the control signal input Symbol COm Refer to the TPR 3E PLUS interface manual for instructions on using interface Note If control signal input selected interface current signal control will be disable 13 INPUT Ref RUN EXT VR ALARM R8485 Vec 4 20mA G1 G2 G3 TRX Jump oe Ext VR Short 1k ohm Host Computer Figure 5 Control by RS 485 Interface 5 Remote Control Optional 0000000 Remote Controle 0 OOOO TPRO O00000 0000 OOO OOO C00 OOO 0 000 00 0 0 00 O00000 00 O 0 00 00 OO 0
8. Vol 0404E1 2004 04 15 Thyristor Power Regulators and Remote Controller TPRE JNE USER MANUAL Temperature Controller d TPRE SZ St CONTENTS Warning and Caution 3 1 Installation Guidelines 3 2 Wiring 4 1 Controller Description 4 1 Indicating 4 3 Changing Parameters 4 4 Parameters 4 5 Wiring and Operating According To Control Signal 5 1 Wiring for Remote Controller 5 2 TPR 3E PLUS Parameter Setting Connected Remote Controller 5 3 Remote Controller 6 1 Specification of TPR 3E PLUS 6 2 Specification of Remote Controller 6 3 Power Capacity and Fuse AN WARNING WARNING indicates a potentially hazardous situation which if not avoided will result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury and at other times will result in death or serious injury may also be used to alert against unsafe practice 1 In case of using this unit with machineries warehouse medical equipments vehicle train airplane nuclear power or safety device etc it requires installing fail safe device e It may result in serious damage fire or human injury 2 Use a rated voltage to prevent damage or trouble e It may result in fire 3 Check the number of terminal when connect each line and signal input e It may cause fire or trouble 4 Do not turn on the power until the wiring completed e lt m
9. ay cause electric shock 5 Do not repair wiring or checkup when electric power on e It may cause electric shock 6 Installation the controller where there is no dust corrosive or explosive gas direct ray of the sun mechanical vibration or shock present e It may cause fire or explosive 7 This controller must be mounted on panel e It may cause electric shock 8 Do not repair beyond of authorized technician e It may cause trouble Installation Guidelines 1 10 11 12 13 14 Ensure the surrounding ambient operating temperature is between 0 50 C 32 122 F e It may cause fire or wrong operation Altitude over 0 2000m use Ensure the power supply for the controller does not fluctuate greatly Main supply voltage fluctuations not exceed 10 of the normal voltage e It may cause fire Install the controller where there is no dust corrosive or explosive gas present e It may cause fire Install the controller where there is no risk of mechanical vibration or shock e It might shorten the life cycle of the product or give an electric shock This controller shall not be used outdoors e It might shorten the life cycle of the product or give an electric shock When control signal wire connection 20AWG 0 5mm2 should be used and screw blot on terminal block with 0 74N m strength e It may result in malfunction or error Keep the controller away from high current and voltage circuits The controller and
10. nd decrease W key on displayed PAS display 3 After changing the value of a password the right decimal point blinks indication the parameter has not been accepted 4 By pressing ENT key this value is accepted and entered into EEPROM nonvolatile memory When the accepted the decimal point disappears Enter password to access parameters setting group Password is 5 Enter password to access interface parameters setting group Password is 15 5 If pressing PAR key can be select each parameters when entered pass value 6 Set parameter value after select using parameter 7 Once finished changing parameter values pressing PAR key for more than 2 seconds retums the controller to normal operation and the process value will be displayed Waiting approximately 80 seconds without pressing the key will retum the meter to normal operation as well 4 4 Parameters See table no 3 for setting parameters Table 3 Parameter list No Symbol Setting Data Range Operation PASS Changeable display of 0 Indicating input signal or load current by ENT key None PASS number a i Oo ry Disable when 2 GO L E output limit high 0 100 connected extemal VR 5 Load current limit 3 E Lan 5 240A 4 5 5 E sott start time ee A pne function 10 lt ALm Alarm only TN ee d Operation for over E Cut off outpu
11. ness for output limit V R 1kQ 1W 2 Suitableness for non signal A type 8 G3 control 9 Alarm output Relay alarm contactor 250Vac 3A R load 10 11 RS485 1 RS 485 Interface Optional 12 RS485 2 Connect to remote controller MODBUS Protocol 13 an Power supply for remote controller f Optional 14 Vec 9VDC 200mA Output power hd e Saccas aoso 4 Operation 4 1 Controller Description r pS E r PN H H 5 A Alarm sign lamp for OCA boad failuer unbalence unload eat a im Oi O C w 0 and overheating Indicating sign of signal input load current A and T line oon 0 bara i Oi panira keys tor n parameter setting EO y B ss 0 gt Depay for processing value and parameters and change display 4 2 Indicating Upon connecting power the unit is in a state of automatic operation and the input Signal or load current capacity is indicated on the front display If press ENT Key more than 2 second change display to input signal and load current Capacity R and T line Top LED is control signal input sign Unit Middle LED is load current capacity sign of line R Unit A Bottom LED is load current capacity sign of line T Unit A 4 3 Changing Parameters The set value can be changed by using A W and ENT key 1 If press the PAR key shift input signal to PAS for password input 2 Pass value can be changed by using the increase A a
12. nput Output Terminals All capacity is necessary to Symbol Description Operation Note R Input of line R Keep the connection line does not shifting S Input of line S Input power line R S and T T Input of line T U Output of line R A Output power line to V Output of line S load W Output of line T 2 Wiring for control signals The control signals terminals are located at the front left of the unit They are used to connect the control signal 4 20mA and the run contact the external V R and the alarm output contact the interface terminals and power supply INPUT Ref RUN EXT VR ALARM RS485 Vec 4 20mA Gi G2 G3 TRx Figure 1 Control signal terminal block Note 1 Keep isolated between control signal line and power line Note 2 Ensure the power supply output voltage for the remote controller does not shortage Table 2 Control signal terminal Position Name Assignment Note j Control signal input 4 20mA analog input J Control signal Input impedance is 2500 input 1 Supplement 12V power 2 Suitableness for ON OFF Supplement current 3 REF control is 40mA max 3 Suitableness for extemal V R input 3 Output enables or disable 1 Suitableness for ON OFF RUN 5 control 2 Suitableness emergency stop 6 G1 Connecting external V R J es 1 Suitable
13. troller Table 4 Remote Controller Parameter List No Symbol Setting Data Range Operation PASS Changeable display of 0 Indicating input signal or load current by ENT key None 1 P H 5 ass number E Disable when 2 g Li Output limit high 0 100 connected extemal VR 5 Load current limit 3 5 240A Lin high If set to 0 stop the 4 Soft start time 1 250 sec 5 5 E function 16 lt ALm Alarm only r d Operation for over ore Curota Cut off outpu wn current limit high p Cnt Output control Operation for line ALm Alarm only 6 Prd failed OFF Cut off output Operation for over ALm Alam onl 5 7 Lt A g p y temp OFF Cut off output 8 E L E Input filter 0 10 sec Against for fluctuation If set to O stop the 9 I l Wait time for un load 0 254 sec L b A function Operation for internal OFF Disable 10 h Li al ea OFF ON buzzer On Enable 11 C 5 p Remote set value 0 100 15 Analog AnA Analog 4 20mA 12 Select input 9nd p COm COm Interface AN remote set value of parameter no 11 17 Note If set to the Com on parameter no 12 TPR output will control by the 6 Specification 6 1 Specification of TPR 3E PLUS Voltage One of AC 220V 380V 440V AC 100V 110V 120V 200V 240V 400V are made by order 10 Cycle 50 60Hz Current capacity 35A 50A 80A 100A 1
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