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Model AC2003 Manual

1. Bill Meter counts in 1 i 51 Coins and Twenty cent pieces 5 Dimes and the balance in Quarters c Luni E C IS DIPSWITCH ON Right Dip Switch Aj 213 4 5 6 7 8 See bonus table Set by 25 increments oLoLoLoDe LoDo Lo Think of the bonus table as the total amount of EXTRA tokens after the regular payout that you wish to receive EXAMPLE PAYOUT 4 tokens for 1 24 for a 5 52 for a 10 120 for a 20 24 tokens 1 extra in tokens 52 tokens 3 extra in tokens 120 tkns 10 extra in tokens Now go to the bonus table find where the 5 column 1 Look over to the 10 and go down until you see 3 Finally go to the 20 column to where 10 You should be at 1 3 7 Turn ON your right dipswitches 1 3 7 to set this payout DIPSWITCHES The following table shows how to set the dip switches to your desired payout COINS PER DOLLAR 1 1 2 2 3 4 4 8 The left DipSwitch controls left hopper s pay and the right DipSwitch controls the right hopper s pay out Refer to the next table to set up your changer for the settings you need MODE DESCRIPTIONS Some of the modes are self explanatory while others have sub modes built into the ch
2. Un 1 T d Un D 1 4 7 A 1 les lee la le la la le lo lee le lo lee lo wile t5 m ze les lo lee lee les lee lee lo ERR 4 2 5 5 65 Ka elo afa 4 rofs Czas no ss s PAAA RIGHT SWT Bonus Total ON 5 10 20 16 s2 se 156 s s2 57 157 si 52 5 167 si 52 50 13 si 53 se 1356 si ss 13 57 1 93 su 145 si 5 5 146 si 5 sio 147 fsi 5 512 14557 51 sis 14 67 51 sa 514 145 67 51 54 sis 1345 st ss su 12 __ gt s s se 25 52 59 RIGHT SWT Bonus Total ON 5 10 20 2 5 6 7 HERI s2 sa s12 52 sis 2 6 7 2 54 eu 52 s4 515 52 ss 10 52 55 51 2 3 5 2 3 6 es 2 3 5 55 2 3 7 55 2 3 5 7 2 3 6 7 55 2 3 5 6 65 55 Bie le LS z pe 65 bu I t2 bn da A e ke 2 4 5 2 4 6 EN EN 56 s 52 56 EN 55 56 6 es pe e gt 2 4 7 2 4 5 7 2 4 6 7 2 4 5 6 7 2 3 4 2 3 4 5 97 2 3 4 6 2 3 4 5 6 i2 s 56 50 i25 so se 513 e ele j j A c e oo 65 j q 65 RIGHT SWT Bonus Total LA ON 5 10 20 D e a eo o Es 1 2 5 6 7 1 2 3 1 2 3 5
3. wm Open the cabinet door Turn OFF the POWER switch Place a suitable container in front of the hoppers to catch the coins Press and hold the DUMP button on the upper right corner of the Main Logic Board Turn ON the Power switch The red LED numbers on the main logic board will come on all 00000 s Once the red 00000 s lights up the SECOND time release the DUMP button If it is not released within one second the DUMP mode is canceled as a security feature The hoppers will dispense coins until the POWER switch is turned OFF If the red LED numbers are not counting up rapidly on the Main Logic Board s display the dump mode was not accessed Please try again THE DIP SWITCHES The AC2003 series changer is capable of dispensing coins in many different pay out modes Setting the coins out per dollar is controlled by which Dipswitches turned ON Refer to figure 1 for their location For example switch 3 amp 5 is ON on the left DipSwitch the payout equals 4 coins per dollar Two coins alternating per hopper for one dollar FIGURE 2 ALL CALCULATIONS ARE BASED ON THE TOTAL COINS YOU SET FOR THE 1 00 BILL For Mode 8 disregard the sign Le 82 2 tokens not 2 in tokens THE FOLLOWING BONUS OPTIONS ARE CONTROLLED BY THE RIGHT DIP SWITCH ONLY NO MEANS NO BONUS FOR THIS BILL RIGHT SWT BonusTotal ON 5 10 20 Un n A IS r a Un D
4. 1 and 0 printed on it When the 1 is pressed down the changer is MOUNTING THE AC2003 TO A WALL IF YOU ARE UNSURE IN ANY WAY IN PROCEEDING WITH THE FOLLOWING STEPS PLEASE HIRE A LOCAL PROFESSIONAL ELECTRICIAN TO MOUNT YOUR CHANGER FOR YOU 1 Disconnect any and all AC power going to the series 2001 changer See fig 1 A Unplug the AC line cord from the bottom of the board B Unplug the validator connectors on the right side of the board C Unplug the hoppers harness connectors on the left side of the board D Unbolt the ground wire from the right side of the cabinet E Remove the main logic board and hoppers from the inside of the changer F Put the nuts back on the studs to avoid losing the brass spacers on the studs Slide the hoppers out of the cabinet Note You will need to verify with the building code that it is allowable to plug the changer into a 3 prong grounded outlet If it is not there must be 120VAC run through conduit to the changer If it is not required proceed to step 6 4 Let the electrician run the conduit install the new breaker wire and help decide how the wiring will enter the changer from the back or the bottom This will affect the mounting location 10 11 12 13 14 15 16 17 After the conduit has been installed proceed with the mounting Locate the 4 punch outs on the back wall of the changer Using a screwdriver and ha
5. Ensure the black amp yellow wires go to a wire nut and the green amp white go to the other wire nut Interfacing the Mars 2601 2611 Series with the ValiChanger 8 Position Switch A UC on on on on off on off off The 18 pin connector is not required 8 Position Switch A Ch Ut Interfacing the Mars AL 4 AL 4 Plus Series with the ValiChanger 4 Position Switch on 1 off off 2 off on 3 off on 4 off on off off on The 18 pin connector is not required 14 Interfacing the Maka NB 10 with the ValiChanger To interface the Maka NB 10 validator with the ValiChanger the following settings should be used for the 1 one pulse configuration See the validator manual for full details The 18 pin interface connector should not be used Interfacing the Maka NB NBE 20 with the ValiChanger To interface the Maka NB NBE 20 validator with the ValiChanger the following settings should be used for the 1 one pulse configuration See the validator manual for full details The DipSwitch settings should be 6 Position Switch 1 off off off off The 18 pin interface connector supplied with the ValiChanger should have pins 3 4 14 15 amp 18 connected and pins 7 9 12 connected Interfacing CoinCo BA30SA with the ValiChanger Connect wires 4 amp 12 Black amp Red to gather on the 18 pin connector to enable the Validator Flash codes 1 1
6. OFF igh Arcaptanes ON 5 Switcn Acceplt OFF Rejects Switch D Enable OFF Always Enable it Switch T 1 Pulse Fer Dollar OFF d Poise Per Dollar ON Switch i Gaming Interface OFF Vending interfaca Cleaning amp Maintenance Cleaning You can clean the bill acceptor while it is still mounted in the machine 1 Remove power from the machine 2 Unlatch the magazine by pushing the blue latch located on the top of the unit toward the front of the unit 3 Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine 4 Unlatch the LED Housing by lifting up on the metal bar located below the Status LED 5 Remove the LED Housing by holding the metal bar and pulling back on the LED Housing 6 Clean the bill path with a soft cloth You may use mild non abrasive non petroleum based cleaners if sprayed on the cloth Blue Latch Magazine Bill Path X4 d Status LED LED Housing 24 Coupon Configuration The AE2601 may be configured using a coupon The coupon is included in the AE2601 Series Installation Guide Carefully cut the coupon along the dotted line edge to remove it from the installation guide Copies of the original coupon may be produced with a standard carbon based non color copier Cut copies to match the size of the original coupon option switches must be in the OFF position for the coupon sel
7. THIS IS NOT A USABLE COUPON DO NOT COPY FIGURE 1 FIGURE 2 the problem is in section five the LED will flash five times Section numbers are located to the far right of each section on the coupon 5 If the configuration is rejected check the coupon and repeat the process Signal Solution ON LED enabled and ready to accept a bill Indicates that no power LED OFF 2 Flashes 3 Flashes unit is obstructing the bill path not enabled Indicates that the bill optimum performance is obstructing the bill path Indicates that the magazine is removed the unit will not accept 4 Flashes 5 Flashes without the magazine attached Continuous Unit is defective Slow Continuous The magazine is full of Fast money Indicates that the unit is has been applied to the Indicates that the unit is No action neces sary Check to ensure that power is applied Indicates that something Remove the magazine and LED housing inspect for foreign material Verify configuration Check the coin tube levels in the coin changer Check the option switches in the coin changer Note Many machines disable the bill acceptor if the machine door is open and the door switch is not activated or if the machine is out of product Remove the magazine and LED housing and follow cleaning instructions page 22 to clean the bill path path needs clea
8. 1041 24 13 Black plastic Gear 1 14 1041 24 14 Gear 3 amp 4 15 1041 24 15 Output gear 16 1041 24 16 Idler Gear 4 17 1040 24 22 Blanking Plate End plate Blanking pie 18 1040 24 25 Fixing screw 19 1041 24 19 Cam Shaft Centre plate Agitator Top level sense alaia Ja sl e mm Coin box Elevator track 17 15 1041 24 20 Cam shaft bearing 20 1041 24 21 Cam Agitator 21 1041 24 22 38 High level late 21 A Lowlevel 1 sense plate location c 7 22 1040 24 291 Low level contact plate 23 1041 27 373 Mark IV PC logic board 22 COINCO PARTS LIST MOUNTING ASSEMBLY PARTS BREAKDOWN PICTURE Z PART DESCRIPTION 1 MP90 1 1 Machine Screw 2 90 1 2 Snack Mask Black Plastic 3 MP90 1 3 Machine Screw 4 MP90 1 4 Main Frame Plastic 5 MP91 1 5 Mask Gold Mounting Bracket 6 MP90 1 6 Bill grounding spring 7 MP91 1 7 Machine Nut 39 PARTS BREAKDOWN d a 22 _ Ei x gt ew 1 BELTS ONLY MP91 2 10 PICTURE PART DESCRIPTION 1 MP90 2 1 Bottom Lower Housing Cover 2 MP90 2 2 Transformer holding hose 3 MP90 2 3 120VAC Transformer 4 MP90 2 4 Lower Spring Anti Cheat Lever 5 MP91 2
9. 5660 Knott Avenue Buena Park CA 90621 Phone 714 228 7500 Fax 714 228 7510 Web Site www betson com Betson West Mr Ben Fresenhazion 213 E Harris Avenue San Francisco CA 94080 Phone 650 952 4220 Fax 650 827 3420 Web Site www betson com C A Robinson Inc Mr James Tomei 180 Utah Avenue S San Francisco CA 94080 Phone 650 871 4280 Fax 650 588 8538 G amp K Service Mr Vince D Agostino 4364 Twain Avenue Unit 4 San Diego CA 92120 Phone 619 281 9227 Fax 619 281 8706 Superior Sales amp Service Mr Esko Wallace 299 Old County Road Suite 26 San Carlos CA 94070 Phone 800 995 8363 or 650 591 2193 Fax 650 591 1712 Email supsale pacbell net Trilogy Magnetics Inc Mr Ed Colmenares 16250 Gundry Avenue Paramount CA 90723 Phone 562 663 1800 Fax 562 633 6408 COLORADO Mountain Coin Distributors Mr Jack Brown 345 W 62nd Avenue Denver CO 80216 Phone 800 654 2646 or 303 427 2133 Fax 303 429 2104 Email coinshop msn com FLORIDA V E South L C Mr Joe Gilbert 4800 N W 15th Avenue Ft Lauderdale FL 33309 Phone 888 837 6884 or 954 491 7300 Fax 954 491 7301 Email vesouth gate net Web Site www vesouth com Vendor s Repair Service Inc Mr George Uilano 6025 Cinderlane Parkway Orlando FL 32810 Phone 407 291 1712 Fax 407 578 0651 george vendorsrepair com Web Site www vendorsrepair com 46 GEORGIA North Atlantic Marke
10. Figure 1 High Security d Acceptance Accepts bills in one directionsonly face directions face up up green seal first Standard credit pulse 150ms 150ms off 50 ms on 50 ms off 20 Reject 10 Reject 5 Reject 2 Accept 1 Reject CLEANING THE BILL VALIDATOR Refer to the pictures and the procedure on the next page to clean the bill validator every 4 6 months PUSHER PLATE ENCQDER SENSOR LOWER HOUSING CENTER DRIVE BELT LEFT amp RIGHT OPTIC SENSORS j CHASSIS BELT CENTER OPTIC SENSOR LEFT amp RIGHT ALIGNMENT SENSORS CLEANING AND MAINTENANCE Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be The MAGPRO should be cleaned every 7 000 bills or every 4 6 months or as needed depending on the environmental conditions of the location Dust can be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe the dust from around the intermediate frame and stacker plate 3 Remove the lower track 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors and out of the recessed sensor openings 5 Remov
11. If there is replace the LED Replace the main logic board Replace the bill validator Replace the validator wire harness Clean the validator pg 10 Remove the lower housing pg 12 of the bill validator Ensure the center wheel spins freely Push straight down on it slightly to loosen Replace the bill validator Clean the validator optic LED s See pg 10 Ensure that all the wire harness plugs are plugged firmly into their white female sockets Turn to the back page of this manual and check for a Coin Acceptors branch in your area to repair your bill validator Take the bill stacker off the bill validator Cycle the power on off using the switch on the main logic board and coast the silver push bar so that it stops in its fully extended position Blow out the area behind the push bar with high pressure or canned air Concentrate on the encoder wheel in the area top center behind the push bar Turn to the back page of this manual and check for a Coin Acceptors branch in your area to repair your bill validator Pull out the lower housing see page 12 and look for something obstructing the bill path i e gum papers tickets coins etc Look inside the Plexiglas case on the side of the bill validator Ensure that all the wire harness plugs are plugged firmly into their white female sockets 36 PARTS LIST FOR THE AC2003 nN AC2003 PARTS LIST SHOWN ABOVE 1 2009 CABINET COMPLETE W COIN CUP
12. Secure the 3 wires hot neutral and ground to the AC wall outlet and the ground wire should also be directly attached to the cabinet ground terminal Connect the AC line cord into the bottom of the main logic board Plug the male end into the AC outlet just installed Properly fold the line cord to avoid sharp corners and any other damage Proceed to the Filling the Hoppers section DIP SWITCHES MAIN LOGIC BOARD IETU ii DUMP HOPPERS HARNESS CONNECTORS AC LINE CORD INPUT TRANSFORMER When each hoppers has less than 80 100 coins left the red Empty LED will light on the front of the changer If you have disconnected your LED make sure the orange wire is going to the terminal on the LED that has the red wired BUTTON VALIDATOR ON OFF SWITCH terminal Whenever the Empty LED is ON the validator is disabled and it will no longer accept bills Turn OFF the power on the main logic board Slide the hoppers out from the cabinet and insert the coins through the opening on the top There must be at least enough coins to cover the two gold plates at the bottom of the hoppers Somewhere between 160 and 1600 coins minimum to maximum Slide the hoppers back into the hopper plate Do not use excessive force Turn ON the power switch The Empty LED is now off and the bill validator is ready to accept bills
13. 1 2 3 6 1 2 3 5 6 1 2 3 7 1 2 3 5 1 2 3 6 55 aje Xo me Wi DS A M m t2 o A 55 55 Te Th oo Hi Kei So 695 lee 19 247 5 2 4 5 7 efa 1 2 4 6 7 1 2 4 5 6 7 234 53 so 518 1 2 3 4 5 53 so s19 23 46 53 520 1 2 3 4 5 6 123 4 5 7 3 9 23 DIPSWITCH OPTION SETTINGS Left Dip Switch I Want My Coin Hoppers to Dispense 1121314151617 8 0 4 Quarters per dollar ____________ 1 4 Tokens with a bonus payback in 1 incr ___ ___ Bill Meter counts in 1 s 2 5 quarters _ 3 5 nickles then the balance in quarters 4 Tokens with bonus payback in 1 incr Bill Meter counts in 25 7 Nickles ONLY paid out of both hoppers with quarter acceptor 8 4 Tokens with a bonus payback in 1 incr Bill Meter counts in 1 s 4 Quarters per dollar with 5 10 amp 25 Cent Coin Acceptor Bonus Options 4 Tokens with a bonus payback in 25 incr Bill Meter counts in 5 25 Golf Token Mode Optional 1 coin acceptor
14. 2 amp LOCK BRACKET 3 2 AC2009 01 COIN CUP 3 2009 07 LOCK BRACKET HASP 4 AC1041 COIN CONTROLS MKIV COIN HOPPER 5 1040 3 CONTROLS HOPPER PLATE W FEMALE PLUG amp HARNESS 6 2061 MAIN LOGIC BOARD 7 AC2082 RED CHANGE FULL FACE LEXAN FRONT 2082 1 RED TOKEN FULL FACE LEXAN FRONT 8 AC1080 90 DEGREE T HANDLE 9 AC9000 COINCO BILL VALIDATOR 10 AC1042 HOPPER EXTENSION 1 1200 COINS EACH 11 2903 MANUAL PACKET 12 2010 103 LEFT CHROME COIN DIVERTER ONLY 13 2010 104 RIGHT CHROME COIN DIVERTER ONLY 14 1044 METAL 1000 BILL STACKER USE AC1044 L FOR LOCKING VERSION AC2003 OPTIONAL PARTS LIST ITEMS NOT SHOWN AC2070 BASE PEDESTAL 1093 01 Extra Keys Need the ACC key number AC1090 DOOR TILT ALARM 1091 TILT ALARM ONLY AC1045 1 Mars 700 Bill Stacker 1093 LOCK AND KEY AC1045 2 Mars 1000 Bill Stacker AC7070 PRINTER OPTION AC2066 3 CONDOR COIN MECH 37 1 1041 24 01 Motor 2 1041 24 02 Motor Side Cover 3 1041 24 03 Center Plate 4 1041 24 04 End Plate 5A 1041 24 05 Counting Optic Board 5B 1041 24 06 Optic ribbon cable 6 1041 24 07 Red Track Belt 7 1041 24 08 MK4 Wire Harness 8 1040 24 113 Male 12 pin connector 9 1040 24 112 Not Shown Female 12 pin connector On the hopper plate 10 1041 24 10 Idler gear 11 1041 24 11 Gear Box 12 1041 24 12 Gear Shaft 13
15. As the coin box is being removed carefully slide the logic board out The stirrer may stay with the coin box or fall onto the center plate 28 COIN BOX ASSEMBLY cont 2 6 Line up the centre plate amp coin box as shown below FIG 12a Route the ribbon cable as shown below Fit the logic board into slots shown below Feed the level sense wires through the slot shown below FIG 12a Ribbon cable clamps Slot Lift the centre plate to meet coin box FIG 12b amp e 29 FIG 12c 7 Align the center plate amp coin box amp push together 8 Turn the hopper over amp refit the screws 9 Refit the level sense wires 2 EXIT WINDOW REPLACEMENT 1 First remove the coin box section 1 This will then enable access to the exit window 2 Unscrew amp remove the 2 fixing screws FIG 4 3 Remove the exit window from the center plate 4 Unclip amp remove the 10 way ribbon cable header FIG 4 3xLEDS LIGHT GUIDE 2x HXING SCREWS 10 WAY LOCKING HEADER 5 re assemble follow the above steps in reverse 3 1 4 1 LOGIC BOARD REPLACEMENT First remove the coin box section 1 This will then enable access to the logic board FIG 5 10 way ribbon IDC socket CONN 1 Move the two ejector arms at right angle
16. UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved D The green LED on the Main Logic Board is lit but the Light up display does not The bill validator accepts and stacks the bills but the meter does not increase The bill validator accepts and stacks the bills and the meter does increase The bill validator will not pull in the bill and the Empty LED is not lit The bill validator pulls in the bill slightly then rejects it The bill validator red status LED flashes 5 error code The bill validator red status LED flashes a 6 or 7 error code The bill validators red status LED is on steady but it still will not accept the bill Bad 5 or 12vdc regulator on the main logic board The hoppers are shorted Replace main logic board Replace hoppers Check continuity and for pin damage to the blue and yellow wires on the validator harness Replace the validator wire harness Replace the validator Ensure the dip switch settings are still correct 3 ON only Check the continuity of the brown and purple wires on the hoppers wire harness The hopper is jammed Go to pgs 22 25 to un jam the hoppers Replace the hoppers wire harness Ensure the orange wire going to the Empty LED is connected to the or the terminal with the red mark by it Check for 12vdc going to the orange and brown wires
17. are designated as follows l Logic power supply on 12 amp 24vdc present 2 Security optical obstruction indicator Should be on when unit is OK 3 Output indicator indicates coin passing photo sensor This is the optical sensor the coin will obstruct on its way out of the hoppers For normal operation LED 3 will be off until coins are dispensed Hopper Coin coin bin counting Dump the LED coins into this hole Security LED 1600 coins all systems max 12vdc Power Coin counting 12 pin male connector located on the onnosite 0 MESZ Ignore Left Eun Hopper meee The DBCG 1 EPROM chips allow for the hoppers to run in a one hopper mode if one hopper goes down and the ability to explain why that hopper was shut down To access this mode press the DUMP button while in the normal operating mode The meter display will disappear and be replaced by the error readout You will know if you are in the one hopper mode if only one hopper is dispensing coins one hopper is full and the other is empty or that your far left decimal point on the light up display is lit instead of the far right The most left display 1 is not used The 2 amp 3 display are for the left hopper and 4 amp 5 display are for the right hopper Here are the error code definitions An error read out of 00100 states the left hopper was shut down due to low coins A read out of 00003 states an o
18. end plate Section 6 8 re assemble follow the above steps in reverse Motor screws 33 s TECHNICAL FLOW DIAGRAM FOR THE AC2003 NOTE Before starting this procedure ensure the changer is plugged in the ON OFF switch is on the hoppers are full of coins and all wire harnesses are connected securely and correctly The wires exiting the red connectors should point away from the board Start here PRESS AND HOLD THE DUMP BUTTON ON THE MAIN LOGIC BOARD WHAT NUMBER S ARE IS THE EMPTY LED ON 2 Yes s the GREEN LED on the main logic board on Are the RED bill Is the On Off 1 0 switch on I pressed down Is the 120VAC plug DISPLAYED P 02 1 01 Hopper Exit window is blocked Please do the following 1 Remove all the coins 2 Take off the Track side cover of the hopper 3 Remove the object from the window The hopper has a low coin shut down Please do the following 1 Ensure the hopper is full of coins Turn off the machine wait 5 sec then turn it back on again 2 Clean the 3 gold The hopper overpaid by 2 to many coins and was shut down Replace the hopper or the hopper meter numbers lit on the main logic display 4 Reassemble the harness hopper pushed into the bottom of the logic board and into the wall plates at the bottom of the ho
19. to ass 5b TRACK PLATE REPLACEMENT 1 The gray shaded area in FIG 7b is the track plate guide path FIG 7b Place this side of elevator track To centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly 5c FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the elevator track so that the gear falls into place FIG 7 2 The end plate can now be re fitted See section 6 Final drive gear Plastic 32 6 GEAR BOX ASSEMBLY 3 Remove the gearbox cover Section 8 l Remove the end plate Section 6 4 Remove the gears in the order as shown in FIG 9 2 Remove the elevator track amp final drive gear Access to the motor fixing screws is now possible Section 7 5 re assemble follow the above steps in reverse Plastic step down gear 7 MOTOR REPLACEMENT 4 Remove the track plate amp final drive gear Section 7 1 Remove the coin box Section 1 5 Remove the gearbox cover Section 8 2 Unsolder the red amp black wires from the motor 6 Disassemble the gearbox Section 9 NOTE The black wire connects to the terminal marked with a RED dot 7 Unscrew the 2 motor fixing screws FIG 10 3 Remove the
20. with Bearings 42 PICTURE 1 2 3 4 5 6 7 8 9 9 1 1 9 1 2 9 1 3 9 1 4 9 1 5 1045 AE93 1 7 AE93 1 8 AE93 1 9 DESCRIPTION He MARS AE2600 SERIES 24VDC PARTS BREAKDOWN Stacker Drive Assembly Kit Sensor Housing Assy Complete Control Board Cover Plastic 120VAC Logic Board Main Chassis Plastic 500 Stacker LED Housing Assy Complete Black Front Bezzle Plastic Metal Bezzle Support Plate NOT SHOWN 43 CONTINUED PICTURE PART DESCRIPTION 1 AE93 2 1 Gearbox Assy 2 AE93 2 2 Tension Assy 3 AE93 2 3 Tension spring 4 9 2 4 Tire Wheel Assy 5 AE93 2 5 Belt Timing 1 of 2 143 Teeth 6 9 2 6 Pulley Compound 7 AE93 2 7 Shaft Pulley 8 AE93 2 8 Belt Timing 1 of 2 56 Teeth 44 CONTINUED PICTURE PART DESCRIPTION 1 AE93 1 5 Main Chassis Plastic 12 AE93 3 2 Stacker Latch Blue 3 9 3 3 Spring Stacker Latch 4 AE93 3 3 Lower Housing Lift Spring 45 mol MARS Authorized Service Centers ALABAMA Birmingham Vending Co Mr Gerald Spiegelman 540 N 2nd Avenue Birmingham AL 35204 Phone 205 324 7526 Fax 205 322 6639 Email wendell bhmvending com Web Site www bhmvending com ARIZONA Vendtronics Mr Ken Van Leer 4020 Grand Avenue Suite 21 Phoenix AZ 85019 3173 Phone 602 973 3300 Fax 602 973 0033 Email vendtronic aol com CALIFORNIA Betson West Mr John McCann
21. 2vdc present The changer is in standby waiting for a bill pulse B On Steady Out of service Hopper error detected Validator logic board 1 Red LED On Steady Standby Mode waiting for bill insertion B Flashing Error mode go to page for error code information C Off The changer Empty LED is lit WIRE HARNESS COLOR AND DEFINITIONS Validator harness Red Switched Hot 120VAC White Neutral 120VAC Black 120 Low current validator enable Yellow 5 credit pulse line Blue 5vdc credit pulse line Orange 12 Empty LED Brown 12vdc Empty LED Hopper Harness Gray Coin counting optic status line White Low coin sense 5vdc Green Coin counting optic pay out feedback line Yellow Raw sensor output line Purple Hopper pay out line from main logic board Brown Hopper pay out line from main logic board Red 12vdc logic board supply voltage Black s 12v 24v low coin sense ground Orange 24vdc Motor supply voltage Coin Token Sizes The hoppers will automatically adjust to dispense coins tokens in size from 20 30 mm in diameter and 1 25 3 5 mm in thickness There is an option available to dispense smaller coins A nickel is approximately 21 mm a quarter is approximately 25mm A Susan B Anthony is 28mm Coin Control Hopper MKIV Three green LED indicators are fitted on the hoppers and are visible in the section where the coins exit the hoppers From left to right these
22. 5 Lower Mounting Anti Cheat Lever 6 MP90 2 6 Lower Anti Cheat Lever 7 MP90 2 7 Lower Housing Assembly Complete 8 MP90 2 8 Belt Center 9 MP90 2 9 Lower Anti Cheat Assembly Complete 10 MP90 2 10 Plastic Wheels amp Rubber Belts 10 MP91 2 10 Rubber Belts ONLY Each 11 MP90 1 11 Shaft Drive 12 MP90 2 12 Spring MAG 13 MP90 2 13 Screw 4 Plastic 14 MP90 2 14 Roller Idler 15 MP91 2 15 Sensor Board Lower 16 MP91 2 16 Pulley amp Hub Assembly Complete 40 COINCO PARTS BREAKDOWN PICTURE PART DESCRIPTION 1 90 3 1 Dust Cover 2 90 3 2 Upper Transport amp Hub Assembly Complete 3 MP91 3 3 Motor Transport amp Gear Assembly Complete 4 MP90 3 4 Wheel Encoder 5 MP90 3 5 Stacker Push Plate Assembly 8 MP90 3 8 Spring Belt Tension 9 MP90 3 9 Motor Stacker Assembly Complete 10 MP90 3 10 Pulley Idler 11 MP90 3 11 Lower Transport Pulley amp Hub Assembly 13 MP90 3 13 Belt Upper Housing 14 MP90 3 14 Frame Upper Housing 15 MP91 3 15 Sensor Board Upper Housing 16 MP90 3 16 Upper Board Clip 17 MP90 3 17 Wire Clip 18 MP90 3 18 Shaft Pulley 19 MP90 3 19 Shaft Wheel 21 MP90 3 21 Board Stacker 41 COINCO PARTS BREAKDOWN INTERMEDIATE RAME ASSEMBLY MP90 4 IF 3 PICTURE PART DESCRIPTION 1 MP90 4 1 Lid Logic board Box 2 91 4 2 Body Logic board Box 3 90 4 3 Main Logic Board 4 MP90 4 4 Sticker Serial Number Warranty 5 MP90 4 IF Intermediate Frame
23. 604 421 1184 ONTARIO Arbortronics Limited Mr Motek Szpindel 1520 Lodestar Road Unit 20 Downsview Ontario Canada M3J 3C1 Phone 416 638 6112 Fax 416 638 0007 Email atronics funcow com Web Site www yesic com atronics Brokerhouse Distributors Mr Jeff Suitor 108 Woodbine Downs Blvd Unit 4 Rexdale Ontario Canada M9W 5S6 Phone 416 798 3537 Fax 416 798 3603 Email jsuitor brokerhousedist com Web Site www brokerhousedist com Email Memphisshop bradydist conWeb Site www execpc comi pioneers Web Site www bradydist com TEXAS Aeco Sales amp Service Mr Eddy Parker 10290 Monroe Drive 206 Dallas TX 75229 Phone 214 352 4755 Fax 214 352 8154 48 comco Authorized Service Centers Arizona 3226 S Fair Lane Tempe AZ 85282 Phone 602 431 0632 Chris Mattingly California 11618 E Washington Blvd Suite J Whittier CA 90606 Phone 562 692 3059 FLORIDA Tampa 6704 Benjamin Road Suite 200 Tampa FL 33634 Phone 813 249 7338 Bob Wilcox Georgia 4215 Wendall Dr SW Suite E Atlanta 30336 Phone 404 691 2777 Chuck Crockett Illinois 862 Eagle Dr Bensenville 60106 Phone 630 860 2650 Mike Durec Louisiana 524 Elmwood Pkwy Suite 190 Harahan LA 70123 Phone 504 734 0280 Frank Case Maryland 6655 Amberton Drive Bay 21227 410 379 2680 Bill LeJune Massachusetts 60 Prosp
24. 8 may appear during normal servicing of the BA30 If more than one error or condition exists the lower number flash code will appear until its respective error or condition is corrected The left and right sensors referenced below are given viewing the BA30 from the front of Flashes Description of Flash Codes 1 Bill box full 2 N A 3 Check bill path 4 All bill accept switches are off 5 Bill jam or sensor error 6 Stacker motor home sensor 7 Transport motor encoder sensor 8 N A 9 EPROM Has Failed 10 EPROM Has Failed 11 Center Optic Failed 12 Right Optic Failed 13 Left Optic Failed 14 Bill Position Sensor Error 15 Right Bill Position Sensor Error 16 Left Bill Position Sensor Error 17 Lower Anti Stringing Armature out of place 18 Upper Anti Stringing Armature out of place BILL ACCEPTOR COINCO MAG5OB Operation and Service Manual VALI DATO R SECTION PAGE Removing the Bill Box 12 Clearing a bill jam 12 Setting the bill types accepted 13 14 Cleaning the sensors 14 15 Cleaning a salted unit 15 Replacing the belts 16 15 Removing the bill box To remove the 1000 bill stacker from the CoinCo validator follow the picture below BILL BOX TAB BILL BOX REMOVING A BILL JAM From time to time a foreign object or ripped bill will become caught in the validator Follow the picture below to remove the item Figure LOWER E HOUSING SETTING THE BILL ACCEPT DIP SWITCHES
25. American Changer Corp 1400 65 Place Ft Lauderdale FL 33309 Internet Address www americanchanger com Service Questions e mail Service americanchanger com Table of Contents SECTION A SET UP amp INSTALLATION Uncrating amp Setup Mounting instructions Filling the Hoppers Using the Dump Mode DIP Switches Payout sub modes Fuse Wiring definitions Indicator Lights o Functional Descriptions 14 SECTION B VALIDATOR INFO CoinCo to Mars Setup Mars Validator information SECTION C HOPPER INFO Un Jamming the Hopper SECTION D TROUBLESHOOTING INFO Troubleshooting Guide Technical Flow Diagram SECTION E PARTS LISTS Cabinet Parts Breakdown Parts Hopper MKIV Parts CoinCo Bill Validator 43 45 Parts MARS Bill Validator Mars Service Centers CoinCo Service Centers Rev DBCG 1 A Jan 04 15 20 21 26 30 32 39 42 46 48 VALICHANGER OPERATIONS MANUAL SERIES AC2003 Coin Mech and Printer Instruction Inside Parts amp Service 888 741 9840 Sales 800 741 9840 Parts amp Service Fax 954 917 5204 Specifications Operating voltage 120 VAC 10 15 Power consumpt controller only add hopper and validator 10w Operating temperature 32 130 degrees Fahrenheit Interface to Hoppers 24vde amp 12vdc 1 5 amps max Interface to Validators 120vac 5 amps max Warranty CoinCo MAGPRO 00 B amp MARS AE2601 Validator is warranted for two years from date o
26. T LOOK FOR CODES FOR BOTH HOPPERS TO BE DISPLAYED NO ERRORS LOW COIN EXIT WINDOW JAM BAD HOPPER BOARD JAMMED JACKPOT PREVENTED UNCRATING AND SET UP Remove your Series AC2003 changer from the shipping box Open the door Inspect for any connectors or components that may have been dislodged during shipping The lock and keys for your changer will be inside the manila envelope along with this manual To install the lock insert the cylinder into the round hole in the middle of the T handle and push until it stops Now turn the key and lock until you hear it snap Turn the key counter clockwise turn and remove the keys NOTE The only way to get a duplicate set of keys made is to save the red tag that comes between the keys This ID starts with ACC Write your Key here i ALL KEY ORDERS TAKE 4 6 WEEKS TEST Before permanently installing the changer do a functional test to verify that there is no shipping damage to your new changer s Extend the power cord through the hole in the back of the changer or the bottom and plug it into a grounded 120vac outlet The dip switches are already set for a 4 coin per dollar pay out of the hoppers and the Bill validator is ready to accept 1 5 10 20 dollar bills Fill the each hopper with at least 100 coins On the main logic board turn the switch on the bottom right corner ONT SEE FIG 1 ON PG 3 The rocker switch has a
27. b103 aol com Web Site www betson com Ellenby Technologies Inc Mr Bob Dobbins 1460 Grandview Avenue Unit 2 MidAtlantic Corporate Center West Deptford NJ 08066 Phone 856 848 2020 Fax 856 848 7080 Email ellenby aol com NORTH CAROLINA Brady Distributing Co Inc Mr Roger Harrison 2708 Yorkmont Road Charlotte NC 28208 Phone 704 357 6284 Fax 704 357 1243 Email rharrison bradydist com Web Site www bradydist com Southeastern Vending Mr John Hollar 2748 B Interstate Street Charlotte NC 28208 Phone 800 825 8555 or 704 394 4911 Fax 704 394 3789 Email svsinc juno com OHIO Shaffer Distributing Co 1100 W Third Avenue Columbus OH 43212 Phone 800 282 0194 or 614 421 6800 Extension 114 Fax 614 294 2669 Email service shafferdistributing com Web Site www shafferdistributing com Vendors Exchange Mr Brent Garson 4020 Payne Avenue Cleveland 44103 Phone 800 321 2311 or 216 432 1800 Fax 216 432 2786 Email Info veii com Web Site www veii com OKLAHOMA Serv A Mech Electronics Inc Aeco Sales amp Service Mr Jerry Camp Ms Kacy Parker 5916 West 34th Street B 619 North Broadway Houston TX 77092 Tecumseh OK 74873 Phone 800 323 7214 or Phone 800 682 0358 or 713 681 6277 405 598 2915 Fax 713 681 8570 Fax 405 598 5506 Email sameinc aol com Email AECO ionet net UTAH OREGON Wachtor Electronics Mountain Coin Machine Distributors Mr La
28. be seen through the sensor hole and is located in the chassis Replace the position sensor cover Early models only 9 Verify that the anti pullback levers move freely and that the spring returns them to their open position 10 Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol 12 Replace the front mask 13 Replace the lower housing cover 14 Replace the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify that the unit is functioning properly 6 OR 7 ERROR CODE FLASHES The cleaning procedure for this common occurrence is listed below Just follow these steps If this code has occurred on a new machine or one that the validators DIP switches were just changed Ensure that all the white plugs on the side of the validator board away from the red LED are plugged in securely 2 Remove the bill box 3 Turn the Changer ON then OFF in an attempt to stop the metal push plate so that it COASTS into the fully outward position 4 Using an air compressor or a can of compressed air blow out the area behind the push plate until it is completely free of all dust and lint 5 Turn the changer power back on so that the push plate returns to the inward position If the same error code persists repeat steps 1 3 concentrating on the top center area behind the plate 6 Replace the bill box REPLACING THE BELTS Every 2 3 year
29. chip on IN3 pin 12 while dispensing the coins at the same time When the amount of hoppers pulses in equals the coins dispensed through the coin counting optical sensor the hopper turns itself off The Changer returns to the standby mode with the decimal point flashing once per second until another bill is inserted Functional Descriptions of Out of Service Conditions Out of Service conditions occur for the Series AC2003 changer for the following reasons low coins hopper fault error validator fault or a blown fuse Blown Fuse an AC power spike in line voltage or a bad transformer on the main logic board can cause A blown fuse on the main logic board If either fuse blows the indication is the green LED on the main logic board will not light A Replace the fuse If the green LED now lights then there was a spike B If it does not and the fuse blows again the power transformer is shorted To test the transformer use a voltmeter set for ohms and measure across the primary 40ohms and the secondary 1 5ohms Hopper Fault A hopper fault can either be a jammed hopper a blocked coin counting optic or a bad hopper logic board A Indications for a jammed hopper are the changer accepts bills the meter counts up but nothing or not enough coins are paid out 13 1 After 2 minutes the EPROM shuts off the validator if the coins are not paid out correctly The Empty LED will flash once per second 2 At this point the th
30. e dust from around the belts and wheels on the lower housing and the sensors on the upper sensor board The upper sensors are located directly above the lower housing sensor when the lower housing is installed 6 The bill path can be cleaned to remove further dirt and oil using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head using a swab and isopropyl alcohol 8 Once the lower housing is dry place it back into the mainframe so that the tab on the bottom locks into place 9 Blow the dust out of the encoder wheel and its sensors It may be necessary to extend the stacker plate to access the encoder wheel Supplying power to the unit momentarily can do this so that the stacker plate extends 10 Remove dust from the transport belt areas and from any other places of build up 11 Remount the bill box 12 Apply power and insert bills to verify that the unit is functions property MAGPRO CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the bill acceptor Procedure 1 Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stac
31. ect Street Waltham MA 02453 Phone 781 894 4525 Kevin Cole 49 Missouri 1236 Dielman Industrial CT St Louis MO 63132 Phone 314 725 0100 Charlie Pavia Ohio 225 Corporate Court Suite I Fairfield 45014 Phone 513 874 4460 Joe Steddom TEXAS Dallas 3031 Quebec Street Suite 115 Dallas TX 75247 Phone 214 638 3970 Houston 2500 Central Parkway Suite K Houston TX 77092 Phone 713 683 6558 Steve TenBarge Washington 1020 Industrial Drive Bldg 32 Seattle WA 98188 Phone 206 575 1999 Carl Goodson
32. ections to be active The coupon selection will remain with the AE2601 until the unit is reprogrammed even if power is removed When filling out the coupon note the following Use only a 2 pencil to fill in the blocks Fill in the entire block Do not mark the coupon outside the blocks or on the back of the coupon Fill in ONE block for EVERY line Coupon Programming 1 Fill out the coupon using the table below 2 Locate the service button on the back of the unit refer to Figure 2 3 Press the button once to enter the coupon setup mode Pressing again will exit the mode The unit will automatically exit coupon setup mode upon acceptance of the coupon configuration The LED Status indicator located to the left of the service button will flash rapidly indicating that the unit is in coupon setup mode 4 Insert the coupon marked side up The AE2601 will pull the coupon in read it and then return it to the user A good coupon will be returned immediately After the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED ten times to confirm a good configuration A bad coupon will be held for ten seconds before being returned This delay is to make you aware that there is a problem with the coupon When the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED the number of times corresponding to the section of the coupon wherein a problem lies For example if
33. f purchase COVERED Y Defect in workmanship or material NOT COVERED Y Damage caused by physical abuse Y Misapplication Y Vandalism Y End users attempt on his own to repair item Y Cleaning maintenance Dispensing System and Logic Board The dispenser and logic board is warranted for one year from date of purchase COVERED Y Defects caused by material or workmanship NOT COVERED Y Damage caused by physical abuse Y Misapplication Y Vandalism Y End Users attempt on his own to repair Attention Please American Changer is now building in a Surge Suppressor on every main logic board made after September 1 1998 This will help eliminate power related noise problems for our customers It will not protect you from large voltage spikes or lightning strikes over 150VAC If this is a concern for your area of business we recommend purchasing a surge protector locally NOTE A POWER STRIP IS NOT A SURGE PROTECTOR Thank You American Changer Corp 888 741 9840 EE MAIN LOGIC BOARD ON BACK WALL OF CABINET UICK CODE FAULT DEFINITIONS RIGHT HOPPER LEFT DIGIT ERROR CODE ALWAYS 0 IGNORE LEFT HOPPER ERROR CODE Press the DUMP Button before turning off changer Match the code to samples below to find out why the hopper s were shut down LEFT HOPPER ERRORS RIGHT HOPPER ERRORS NO ERRORS LOW COIN EXIT WINDOW JAM BAD HOPPER BOARD JAMMED JACKPOT PREVENTED IF THE EMPTY LED IS LI
34. from the machine 3 Remove the hopper plates and disconnect the harnesses from the Main Logic Board Remove the original validator harness 5 Install the new plates and connect the harnesses to the Main Logic Board Right plate to the bottom hopper connector 6 Make sure the inside left wall of the cabinet is free of dirt and oil 7 Peel the covers off the 4 stick pads at each corner of the board 8 Attach the board firmly onto the side of the cabinet by pressing firmly in each of the Four Corners of the board simultaneously p gt 9 Connect the RIBBON CABLE to the AC2000 series on the Printer Board 10 Attach the RIBBON CABLE to the pigtails of the hopper plates 11 Attach the new validator harness Connect it to the lower plug on the Main Logic board the Empty LED and to the Bottom Connector 2 on the Printer Board 12 Reinstall the hoppers onto the hopper plates Section C Printout Description DESCRIPTION OF THE PRINTER S PRINT OUT When you first receive your Printer you will see a printout on the tape sticking out of the Printer Below is the description line by line Machine This will be programmed by the user later It is the programmable number designation assigned for this machine Sequence This is the audit number assigned to the receipt The printer will print out 2 receipts per sequence Date amp Time occurred Quarters through Hundreds The amount of each currency acce
35. ic The Printer gets its input pulses from the bill validator and sorts them into the categories such as quarters and twenties For the hopper category each hopper s exit window is monitored and each coin is counted as it s dispensed Using the Printer Once installed the printer should be used as any normal accounting device THE PRINTER WILL NOT LOSE ANY ACCOUNTING INFORMATION WHEN POWER IS LOST printout can be obtained by pressing the PRINT 2 button This action will not reset the accounting features It is a monitoring printout only Another helpful feature of the Printer is the printout of the last 3 bills entered This feature was installed to double check customers that say they lost money in the machine Every accounting period the Printer will need to dump it s information and start over This is accomplished by pressing the 1 and 4 buttons simultaneously The printout will have Reset Count Receipt at the top There are 2 receipts printed then the counters are reset to 0 12 Functional Description of the Series 2003 Changer To follow along with this walk through of your changer fill the hoppers with coins and turn the changer on When power is applied the validator will cycle twice the out of service LED flashes then goes out the green LED on the main logic board comes on steady and the decimal point on the main logic board number display will flicker on once per second in the standby mode D
36. intout Every time you press the button the red light will flash and the digit associated with that digit counts up by one DO NOT RUSH 11 IF YOU DID NOT SEE THE RED LIGHT ON THE PRINTER BOARD FLASH YOU COUNT DID NOT INCREMENT If you made a mistake press OK 4 then 2 to restart the operation For a sample we l assign 358 as our machine number 1 Press the 1 button 3 times to set the hundred s digit Try to press once per second This is a good rhythm Ensure the red light on the printer board also flashed three times 2 Press the 2 button five times to set the ten s digit 3 Press the 3 button 8 times to set the one s digit 4 Press 4 OK If the printer does not show the desired machine number press 2 and go back to step 1 5 Press 4 The printer will now print a receipt showing the new machine number at the top of the paper Time Reenter the program mode and this time press 2 for the 24 hour clock In the sample below I will use 9 52 AM For those of you unfamiliar with this type of time setting here is a sample 1 00 AM 0100 hours Noon 1200 hours 1 00 PM 1300 hours 6 00 PM 1800 hours Midnight 0000 hours 1 Press 3 for the TENS setting on the 24 hour clock Since the sample time is 9 52 AM or 0952 hours DO NOT PRESS 3 Just hit 4 to move on 2 Press 3 9 times to set the hour then press 4 3 Press 35 times to set the hour then press 4 4 P
37. ip Here is a list of the modes and sub modes when applicable MODE 2 1 coins the balance in quarters The quarters for each bill are controlled by the sub mode settings of the right dipswitches 1 amp 2 Neither ON 16 Quarters balance in 1 coins 1 ON only 8 Quarters balance in 1 coins 2 ON only 12 Quarters balance in 1 coins 1 amp 2 ON 4 Quarters balance in 1 coins MODES 5 amp 11 Setting right dips in 1 increments Refer to Page 6 Under Dipswitches Cont But instead of counting up in coins think of it as dollars MODE 14 Canadian 1 amp 2 coin payout The right dipswitches 1 amp 2 can alter the amount of 1 coins given to each denomination Luni s per 5 10 20 Neither ON 1L OL OL 1 ON 3L 2L 2L 2 ON 3L 4L 4L The machine will always give 2 Luni s for a Tuni FUSE High voltage fuse This is the primary transformer AC fuse for the main logic board and the validator Any direct short of the Transformer or validator will cause this fuse to blow Replace this fuse with a 2 amp AS fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 2 AMP GDC MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION See fig 1 for location of this fuse Indicator Lights Main Logic Board 1 Green LED on AC power applied to the logic board all fuses are good 2 Decimal Point amp Red LED A Heartbeat 5 and 1
38. ip switch slide 8 disabling the top hopper connector and enabling the changer into the One Hopper Mode Turn the changer on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until the hopper is fixed If the Empty LED is still turn the changer off and switch the hoppers and turn the changer back on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until the hopper is fixed Remember to remove the coin chute from the hopper or the coins will fall into the changer instead of into the coin cup If the Empty LED is still ON turn off the changer Reverse the hopper s plate connections top to bottom bottom to top and repeat steps F thru I Keep in mind that you are trouble shooting the Hopper Plates instead of the hoppers Replace the Main Logic Board Replace both hoppers Replace both hopper plates with the harnesses Ensure the hoppers are pushed into the hopper s harness on the back of hopper plate tightly Ensure that left and center green hoppers LED s are lit only Not the left and right LED s If this is the case go to pg 20 to un jam the hopper exit window Replace the hopper Replace the hopper s plate and harness 35 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH
39. ker plate is in the stand by home position If it is not in the home position apply power and observe that the stacker plate returns home Warning If moisture is present allow the unit to dry thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to avoid damaging the bill box and or stacker plate 4 Remove the lower housing used 19 when cleaning the MAGPRO bill acceptor 5 Remove the bottom cover from the lower housing 6 Run hot water 1101 4 1401 4F over the lower housing from the top and bottom Using a soft brush gently clean any residual salt Use a soft absorbent cloth to clean any residue off the lower housing If the transformer gets wet allow the unit to dry for 24 hours before applying power 7 Remove the front mask Using hot water and a soft brush clean the front mask upper sensor board main frame anti pullback levers and position sensor mount Caution The motors are not protected from water therefore the unit must be held in a manner that prevents water from running over the intermediate frame crossbar 8 Remove the position sensor cover on the crossbar and carefully lift the LED from its mount Early models only Caution Protective coating on the LED leads should not be damaged Clean all salt residue from the mount sensor hole and detector area The detector can
40. mmer knock the punch outs out by hitting them from the inside of the changer Using a stud locator find a location to hang the changer by locating the wall studs Find an appropriate wall to bolt the changer into The wall should have studs or be constructed of concrete Consult a professional with any questions you may have NOTE HANGING THE CHANGER FROM LESS THAN ALL 4 HOLES MAY BE DANGEROUS EACH HOLE NEEDS A BOLT THROUGH EACH ONE MOUNTED SECURELY TO THE WALL MOUNTING THE CHANGER IN ANY OTHER WAY MAY RESULT IN THE CHANGER BEING TORN OFF OR FALLING OFF THE WALL RESULTING IN PERSONAL OR CUSTOMER INJURY ALONG WITH ELECTRICAL SHOCK Choose a height to mount the changer keeping in mind that a handicapped person in a wheelchair should still be able to insert a bill into the bill validator We recommend no higher than 4 feet above the ground Have someone hold the changer against the wall while someone else marks the holes CAUTION THE CHANGER WEIGHS 85 POUNDS DO NOT EXERT YOURSELF SO THAT YOU MAY CAUSE AN INJURY BEFORE DRILLING THE FOUR MARKED HOLES ENSURE THAT THERE ARE NO ELECTRICAL WIRES TELEPHONE LINES GAS OR WATER LINES BEHIND THE WALL WHICH DISRUPTING MAY CAUSE A LOSS OF LIFE OR PERSONAL INJURY Hold the changer back up to the wall Thread and tighten bolts Verify that the machine is securely mounted Reinstall the main logic board A Before installing the main logic board verify that the plastic
41. ning for Indicates that something Remove the LED housing and look at the bill path on the housing and inside the unit for foreign material clean as necessary Reinstall the magazine Replace the unit Remove the money from the magazine Trouble Codes Status LED A Status LED provides assistance in diagnosing the condition of the Series AE2600 The following is a description of the LED codes their meanings and suggested remedial actions LED ON Indicates that the unit is enabled and ready to accept a bill No action is necessary LED OFF Indicates that no power has been applied to the unit Check to ensure that power is applied 1 Flash Indicates that something is obstructing the bill path Remove the magazine and LED housing Inspect for foreign material 2 Flashes Indicates that the unit is not enabled Verify configuration Check the dipswitches 26 3 Flashes Indicates that the bill path needs cleaning for optimum performance Remove the magazine and LED housing and follow cleaning instructions page 29 to clean the bill path 4 Flashes Indicates that something is obstructing the bill path Remove the LED housing and look at the bill path on the housing and inside the unit for foreign material clean as necessary 5 Flashes Indicates that the magazine is removed the unit will not accept without the magazine attached Reinstall the magazine Continuous Slow Unit is defecti
42. nt on the light up number display is on more than it is off Ensure the changer is plugged in Ensure the on off switch is rocked to the 1 position down Unplug the female end of the line cord from the main logic board AC connector and plug it in again tightly Measure the AC voltage at the outlet or check the breaker fuse box You can also plug another item into the AC wall outlet to ensure there is power present at the outlet Inspect the AC line cord for cuts or abrasions Check both fuses on the Main Logic Board Replace the main logic board Replace the line cord Ensure the hoppers are not out of coins There should be enough coins in the hoppers to cover the gold low level contact plates approximately 30 40 These plates are located at the bottom of the hoppers where you pour the coins Check the hoppers wire harness that extends from the back of the plate that the hoppers slide in and out on for chipped pieces or other damage Pay close attention to pins 2 amp 7 Clean the gold contact plates with steel wool Perform the following steps A Turn the changer off B Ensure the left hopper plate red connector on the left side of the main logic board MLB is plugged into the bottom connector and the right is plugged into the top connector On the MLB slide all the dipswitches left to the off position On the left DipSwitch slide 3 ON enabling 4 coin per dollar payout On the right D
43. pper where the coins are poured in with a scotch bright pad or emery cloth 3 Check continuity of the wires from the gold plates back to the logic board The hopper is jammed Using a meter check the 2 amp fuse Is it good good Check the 120VAC wall breaker Yes Replace the FUSE then the logic board The CoinCo is flashing an ERROR CODE Please go to the CoinCo Error code section of this manual Page 8 Will the CoinCo bill acceptor attempt to pull bills in at all NO It appears as if your CoinCo is dirty or the belts are worn Please try the following YES 1 Go to Page 7 and perform the cleaning procedure 2 If that is unsuccessful inspect the plastic lower housing for deep scratches or VANDALISM 3 If the CoinCo has accepted over 50 000 bills it could need new belts For a more detailed trouble shooting information proceed to the next section FOR TECHNICAL SERVICE OR TO OBTAIN A RETURN AUTHORIZATION NUMBER CALL 888 741 9840 34 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved KE A The changer is completely dead The green LED on the main logic board is not lit B The Empty LED is lit BOTH HOPPERS ARE OUT OF SERVICE C The Empty LED is lit The decimal poi
44. pted since the printer was last reset Sum The amount in dollars the printer has accumulated since it was last reset Total The amount in dollars the printer has accumulated in it s lifetime THIS TOTAL CAN NEVER BE RESET Hopper 1 amp Hopper 2 The amount of coins given out of each hopper since the printer was last reset In a 1 hopper machine only Hopper 1 will accumulate THE DENOMINATIONS AT THE BOTTOM OF THE PRINTOUT REPRESENT THE LAST 3 BILLS ACCEPTED BY THE BILL ACCEPTOR S Date and time the printout Section D Programming the Printer How to Program the AC7070 Printer Option There are 4 programming modes associated with the Printer Machine Time Date and the ability to make the SUM on the printer printout resetable or non resetable To enter the programming mode turn the main logic board of the machine off Press and hold down the 2 amp 3 while turning on power to the main logic board Release the 2 amp 3 pushbuttons as soon as the printer head move Approx 1 second The Printer prints out Set up Mode and you re ready to start Now that we re in the set up mode let s press 1 to set machine number This number represents this machine This way if you have multiple printers and receipts scattered on your desk the machine number will tell you which machine the receipt is for This number has three digits Right now the machine is number 000 Follow the directions on the pr
45. ptic window failure and low coin was detected Le 01 02 03 AC2066 3 Condor Electronic Coin Mech Upgrade Programming The next page will teach you how to program the Condor If you have an AC6000 Program the 1 coin in the 1 Slot You can not accept Quarters and dollar coins with out a new wire harness If you have a AC6001 or AC6003 program the Quarter into the 1 slot and the dollar coin in the 4 slot LED Rotary Switch Programming Button To Teach and Run a coin or token into Condor follow this procedure To start with the LED should be lit green and the rotary switch in position O wv Using a small flathead screwdriver turn the rotary switch to position 1 or 1 to 6 for multi coin Condors and press the programming button The LED should to red wv Feed a selection of the coin to be taught into the acceptor until the LED begings to flast green this typically happens after 4 coins Press the programming button once more wv The LED should return to green Turn the rotary switch back to 0 The acceptor is now ready to accept coins THE AC7070 PRINTER OPTION UPGRADE Installation amp programming instructions SECTION A General Information All AC7070 Printer Boards PB are year 2000 compliant Printer With Paper Option Buttons 1 4 Top Connector 3 Bottom Connector 2 Battery 2 Year Shelf life FAST FACTS 1 Replace battery every 2 yea
46. r John Paskeretti 3400 Jefferson Avenue SE Grand Rapids MI 49548 Phone 616 452 2125 Fax 616 452 3319 MINNESOTA Changer Services Inc Mr Mark Stolley 7721 Pillsbury Avenue South Richfield MN 55423 Phone 888 328 5067 or 612 798 3610 Fax 612 798 3614 Email mstolley changerservices com Viking Vending Mr Guy Jones 9549 Penn Avenue South Minneapolis MN 55431 Phone 800 879 0321 Fax 612 887 5656 Email auneb liebermanmusic com Web Site www liebermanmusic com MISSOURI Greater America Mr Duane Zarger 3230 Roanoke Road Kansas City MO 64111 Phone 816 531 4300 Fax 816 531 4337 Midwest Associates Inc Mr Glen Politte 9334 Highway BB Hillsboro MO 63050 Phone 800 237 0521 Fax 636 789 5848 Email midwest inlink com Web Site www mwassoc com Shaffer Distributing Co Mr Chuck Ropke 2111 January Avenue St Louis MO 63110 Phone 314 645 3393 Phone 314 645 3689 MONTANA Action Gaming Technology Mr Harold Heyer P M B 117 425 N 5 Street Missoula MT 59802 Phone 406 728 0034 Fax 406 549 0688 Email actiongt yahoo com NEVADA Mars Electronics International 2700 East Patrick Lane Suite 1 Las Vegas NV 89120 Phone 702 597 4836 Fax 702 597 4837 Email bill nichols effem com 47 NEW JERSEY Betson Enterprises Mr Rob Zigmont 303 Paterson Plank Road Carlstadt NJ 07072 Phone 800 524 2343 or 201 438 1300 Fax 201 438 4837 Email zigro
47. ree options open are to attempt repair on your own call your distributor or return the defective hopper to American Changer B Indications for a blocked coin optic or bad hopper logic board are the out of service LED on the outside of the changer is lit and the red LED on the main logic board is lit and flickers off once per second 1 If two of the 3 green LED s on hopper logic board are lit then the hopper logic board is bad 2 If there is a coin or foreign object caught in the coin exit window LED s 1 and 3 will be lit on the hopper logic board instead of LED s 1 and 2 a Take off the side of the hopper with the 5 Philips screws Pull up on the exit window logic board and look for the jammed item b Ensure you have the pins aligned before reconnecting logic board Validator Fault When a validator fault occurs the validator s EPROM shuts down the validator and flashes an error code via the red LED on the validator logic board When there is no error this LED is on steady The validator only gives bill pulses to the main logic board so the main board never knows if the validator isn t functioning Therefore the out of service LED will not light Seepage 10 for validator error codes Low Coins The low coin condition is probably the most common fault The EPROM on the main logic board is constantly checking for low coins in the hoppers This is done with a low current 5vdc signal on pin 3 of the hopper s output connec
48. ress 3 2 times to set the hour then press 4 5 Press 4 OK If the printer does not show the desired machine number press 2 and go back to step 1 6 Press 4 The printer will now print a receipt showing the new time at the top of the paper Date Reenter the program mode The sample will be May 15 2000 1 Press 3 for the date mode 2 Press 2 for 2000 then press enter 3 The printout shows 2000 if it is correct press 4 4 Press 4 for the ten s digit of the year 5 Press 3 to set the one s digit of the year For the example press 3 2 times 6 The printer now shows the completed year if it is correct press 4 7 To set the month ten s digit press 3 In the example the month is 05 so press 4 8 Set the one s digit of the month in the example press 3 5 times Press 4 9 Press 4 if printout matches the month 10 Set the ten s digit of the date by pressing 3 11 Press 3 to set the one s digit of the date 12 Press 4 if date printout is correct The printer will now print a receipt showing the new date at the top of the paper Resetable Counter This feature either locks the Sum total on the printout or allows it to be reset each time you increment the sequence number 1 Enter the program mode 2 Press 4 3 Locked YES or NO The printer will now print a receipt Section E Printer Operation The Printer operation is fairly simplist
49. rry Wachtor Mr Michael Damtew 73 West Truman Avenue 6440 N E Halsey Salt Lake City UT 84115 Portland OR 97213 Phone 801 485 2289 Phone 503 234 5491 or Fax 801 485 8745 800 233 5198 Fax 503 233 3816 VIRGINIA Email michael dunis com Eastern Commercial Services Web Site www mountaincoin com Mr Bob Vose 813 A Professional Place Suite 100 Chesapeake VA 23320 Phone 800 486 1020 or 757 436 1020 Fax 757 547 4772 Email bobvose easterncommercial com Web Site www easterncommercial com WASHINGTON SOUTH CAROLINA Drew Distributing Inc Wachtor Electronics Mr Gabe Mull Mr Larry Wachtor 9107 Ashville Highway 232 S W 43rd Street Boiling Springs SC 29316 Renton WA 98055 Phone 864 578 4444 Phone 425 251 0997 Fax 864 599 6232 Fax 425 251 8532 Limited Amusement Service Center WISCONSIN TENNESSEE Pioneer Sales amp Service Brady Distributing Co Inc Mr David Dropp Mr Brian Drost N55 W13875 Oak Lane 3306 Winbrook Drive Menomonee Falls WI 53051 Memphis TN 38116 Phone 262 781 1420 Phone 901 345 7811 Fax 262 781 4307 Fax 901 398 0578 Email Pioneers execpc com Viking Vending pf Wisconsin Mr Brent McKennon N59 W16600 Greenway Circle Unit B Menomonee Falls WI 53051 Phone 262 703 4168 Fax 262 703 4171 Email brent mckennon vikinvending co m CANADA Brokerhouse Distributors Mr Bill Chadwick 4275A Phillips Avenue Unit 4279 Burnaby BC Canada V5A 2X4 Phone 604 421 2277 Fax
50. rs with a 3V Lithium CR2320 Positive side UP It is a very common battery and can be found just about everywhere even Radio Shack Replace battery with the power on so not to lose the existing programming Replace paper with A Nippon TP50KS E2C or TP50KS A B Honshu FH65BU 2 or FH65BX 14N C Mitsubishi F 200U9W3 or F 200U7N5 Using any other paper than the type specified will dramatically cut down the life of the printer Office Depot should carry at least one of these paper types Change the paper with power on at the printer board Feed the paper into the back of the printer until it stops Press and hold the 3 paper feed button until the paper comes into view The dial in the lower right corner of the print board is to set print contrast DO NOT MAKE THE CONTRAST to dark It will cause the print head to burn up It should be set to be just legible THE PRINTER IS MAINTENANCE FREE Do not try to mechanically adjust lubricate or pry on the printer ANY PRINTER MAINTENANCE VOIDS THE WARRANTY Blowing the dust out of the 10 Ribbon Connector Print Contrast Adj Dial printer with canned air every 6 monthes is recommended and required by the warranty SECTION B Installation INSTALLATION OF THE AC7070 PRINTER BOARD ON INDIVIDUAL MACHINES If your Printer was installed at the factory skip Section C INSTALLATION PROCEDURE FOR AC2003 SERIES CHANGER 1 Remove power from the machine Remove the hoppers
51. s the belts on the CoinCo will wear out To replace them remove the validator components down to the picture show Refer to the parts diagram at the end of the manual for help getting to this point INTERMEDIATE FFAME b M HE LOWER HOUSING au O j INTERMEDIATE BELTS CENTER DRIVE BELT LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT ALIGNMENT SENSORS CENTER OPTIC SENSOR 20 MARS AE2601 120VAC 1 20 MEI MARS AE2601 VALIDATOR SECTION PAGE Removing the Bill Box 22 Clearing a bill jam 22 Setting the bill types accepted 23 Cleaning the Validator 24 Coupon Programming Dip Switch 24 25 Trouble Shooting amp Trouble Codes 26 BILL ACCEPTOR acti HEURE 21 Removing the bill box 2 Push BLUE button forward Push bill box up and out Blue Latch b Hr d HAL ie l Magazine LCE Bill Path Lo M cu Er Pal Service Button Status LED Pull up on silver bar Rod Pull bar away from the Mars 22 Setting the Dip Switches Factory Default S witch 2 See x Switch 3 x ON ON ON Switch 3 affects all denominations See Coupon Configuration on pape xx for individual acceptance security enabling options Ti ka ON ON ON The AE2600 defaults to short puke 23 Bill Acceptance gh Security
52. s to amp away from the connector if fitted This should release the socket from the header Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 Gently unclip the friction lock from the connector housing Clasping the connector between thumb amp forefinger pull away from pin header The Logic Board is now released To re assemble follow the above steps in reverse END PLATE REMOVAL Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6 Remove the 9 screws indicated B which hold the end plate to the center plate Locate the position of the connector blanking piece Holding the connector blanking plate gently lift the end plate away from the rest of the hopper 30 FIG 6 9 off Self EXIT tapping Screws Blanking Blanking plate pos 2 plate pos 1 ADJACENT OPPOSITE 5 re assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL 1 First remove the end plate section 6 See FIG 7 2 The elevator track amp final drive gear can now be removed by lifting up amp away from the center plate FIG 7 Final drive gear Plastic Elevator track Sa TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart emble the track plate The following 3 sketches show how
53. safety insulating sheet is still against the back wall where the board will be mounted and that there is a 3 8 spacer on each stud B Install the main logic board and properly tighten the nuts C Re bolt the ground wire into the right side of the cabinet D Plug the validator connector into the right side of the board E Plug the hoppers harness connectors into the left side of the board If the changer is permanently connected through a conduit proceed to step 18 Feed the AC line cord out the bottom or the back of the changer then perform the following A Connect the AC line cord into the bottom of the main logic board B Plug the male end into the AC wall outlet Do not use an extension cord unless allowed by the building electrical code C Important Attach the line cord clamp to the line cord Verify it is at the right length and that the line cord is not rubbing against any sharp edges or is being strained in any way Then mount the line cord clamp to the studs at the hole Tighten securely Installation is finished and you can proceed to the Filling the Hopper section 18 In order to continue you will need to purchase electrical cable conduit a standard 3 prong AC wall outlet and 12 gauge wire We highly recommend HIRING a qualified electrician to perform the following A B Install the conduit box on the conduit entering the cabinet in the lower right side of the cabinet
54. ting Mr Kirk Chambless Norcross Center 2100 Norcross Parkway Suite 130 Norcross GA 30071 Phone 800 442 2388 or 770 449 5001 Fax 770 729 1144 Southeastern Vending Mr Johnny Williams 1886 Forge Street Tucker GA 30084 Phone 800 825 8554 or 770 621 9055 Fax 770 621 9055 Email repairshop32 aol com Web Site ILLINOIS American Vending Sales Inc Mr Frank Manduno 750 Morse Avenue Elk Grove Village IL 60007 Phone 847 439 9400 Fax 847 439 9405 Email isharps americanvending com or rnair americanvending com Web Site www americanvending com INDIANA Shaffer Distributing Mr Ron Dixon 9461 E Washington Street Indianapolis IN 46229 Phone 800 876 0789 or 317 899 2530 Fax 317 899 6080 Email shafdist netdirect net Web Site www schafferdistributing com LOUISIANA Sur Serv Corp Mr Julian Ortiz 2920 Kingman Street Suite 118 Meltaire LA 70006 Phone 504 887 1661 Fax 504 887 9081 Email surserv surserv com MARYLAND Betson Ms Angie Swann 3431A Benson Avenue Baltimore MD 21227 Phone 800 296 4100 Fax 410 646 2053 Email aswann betson com MASSACHUSETTS Gekay Electronics Corp Mr Rob Collette 16 Deer Park Drive E Longmeadow MA 01028 Phone 800 832 0028 or 413 525 2700 Fax 413 525 6886 MICHIGAN Wolverine American Inc Mr John Paskeretti 26400 Capitol Redford MI 48239 Phone 313 937 4600 Fax 313 937 1802 Wolverine American Inc M
55. tor The voltage then travels down the hopper s wire harness on the white wire to pin 7 of hopper s plug The signal is applied to one of the gold low contact plates at the bottom of the hoppers The 5v travels through the coins through the other contact gold plate to hopper s pin 2 It then goes through the black wire in the hopper s harness to pin 410 on the main logic board Any interruption of more than 1 2 a second will cause an out of service condition A Clean the bottom gold plates of the hoppers with steel wool or fine sandpaper Refill the hoppers and try again B Check continuity 0 ohms resistance from pins 3 white and 10 black of the red hopper harnesses Make sure both hoppers are full and the changer is turned off 1 If the continuity is 0 ohms replace the main logic board C Pull the hoppers out of the changer then look at the 12 pin black male connector that sticks out of the hoppers Place the continuity checker s leads on pins 2 amp 7 1 If the continuity is 0 ohms replace that hopper s plate or adjust the hopper s plate female socket s pins so that they are not so spread out 2 If the continuity is infinity then replace that hopper VALIDATOR INTERFACES 18 PIN INTERFACE CONNECTOR DETAILS Interfacing the Mars 2501 2511 Series with the ValiChanger 8 Position Switch A Ch tn gt Ut ra off on off on off on off off No change is required to the 18 pin connector
56. uring the power up mode the main logic board relay clicks twice enabling power 120vac to the validator When this relay is not enabled it routes 12vdc ground to the out of service LED Without power to the validator the changer cannot accept bills Since we are not in the error mode the red LED on the validator logic board is on steady When a bill is inserted into the validator bill slot the bill will be pulled inside The validator then compares what the bill looks like to its memory After the bill is validated it grounds the 5vdc lines causing a pulse along the yellow and blue validator harness wires to pins 5 and 15 of the main logic board Each pulse stands for the amount of the denomination validated i e 1 pulse for 1 5 pulses for 5 The 5vdc pulse then travels from pins 5 and 15 to the EPROM chip ver DBCG 1 pin 25 The EPROM sends 12vdc pulse to the meter chip 05 out pins 21 amp 22 one pulse per denomination validated The also multiplies the bill pulse by the DipSwitch settings The EPROM reads the DipSwitch settings during the power up mode and stores them into memory The EPROM then sends the hopper pulses out pin 23 to pins 6 and 7 of the red 12 pin hopper plugs These pulses travel through the purple and brown wires of the hoppers wire harness to the hoppers pins 8 and 12 The hopper turns itself on with the first hopper pulse The hoppers counts the hoppers pulses sent from the
57. ve Replace the unit Continuous Fast The magazine is full of money Remove the money from the magazine MKIV UNIVERSAL HOPPER INDEX PAGE 1 Coin box removal amp reassemble 28 30 2 Exit window replacement 29 3 Logic board replacement 30 4 End plate removal 30 5 Track plate removal 30 5a Track plate assembly 31 5b Track plate replacement 32 5c Final drive gear replacement 32 6 Gearbox assembly 33 7 Motor replacement 33 SERVICE MANUAL 27 1 COIN BOX REMOVAL 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hold the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs WASHER Y CRIMP NUTT amp WIRE SCH LOCKING ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE STUD EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM 1a COIN BOX ASSEMBLY 1 Firstly locate the stirrer in the coin box as shown in FIG 12 Refer to FIG 1a 4 Remove the 5 screws indicated B which hold the coin box to the center plate FIG 12 Stirrer location 1 ET 5 off Stirrer location 2 self tapping SCIEWS Refer to FIG 1b 6 Gently lift the coin box away from the rest of the hopper NOTE The logic board amp stirrer are located in the coin box 7

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