User Manual For injector cleaner
Contents
1. 1000 successively Press it again start the test mode at max rotational speed numeral tube shows 3000 6 20 1000 Press again start the test mode at injecting capacity in 15S numeral tube shows 15S 2 Valve Press the key the signal lamp lights valve opens the unit begins to back drain the liquid The signal 3 lamp turns off valve closes After 10 minutes the program stops automatically 3 Lighting Press the key the signal lamp and the backlight light press it again the lamp turns off With the automatic protect function in 10 min under the stop state 4 Parameter Press the key select and set rotation pulse width timing and count Indicator shows the current parameter state 5 Auto Press the key starting working as the set up program 6 Manual Press the key operate manually press selection key firstly to set the test program press it again start working 7 Stop Press the key stop during the test only apply to manual function 8 Press the key increase or decrease the data of rotation pulse width timing and count 2 Test operation Step 1 Test the impedance Remove the serviced injectors from vehicle and mark them by sequence Measure the impedance value of each injector by the digital multimeter and the impedance difference of each nozzle should not be more than 1 O or replace them Step 2 Connect the power Insert the power in the outlet at the back connect 220V A C power and switch on the pow2. Fuel Injector tester amp Cleaner mainly apply to fuel injector testing cleaning and quality analyze The 1 functions as following 1 11 13 15 IIl To test and analyze the injecting state To test the injector dribbling To test the injecting angle and atomizing To test the injecting volume To test the injector uniformity To test conduct the physical and chemical cleaning of the blocked or trouble injector ultrasonic cleaning test cleaning and on vehicle cleaning To test the open and close injecting pressure of the injector Can clean the engine without dismantling choose matched connector Can operate the auto static test dynamic test and selective test with the injecting dribbling angles atomization uniformity of one or more 1 6 injectors can simulate any state of the vehicle to observe the complete process of injectors Can operate automatically reversely and ultrasonic cleaning with one or more injectors at different state such as high resistor low resistor electric voltage and electric current Can test by count mode and timing mode also have backlight can observe the injectors clearly If use new type injector just need choose the matched connector and replace the O ring It adopts to united design of microcomputer skill and intelligent engine and suppose driving power and specified injecting protection system ensure to operate the test and clean at any mode such as high resistor low r
3. cleaning Press Auto key keep injecting for 15s time value decreases to 0 can observe the injecting angles atomization and volume replace or clean the injector if appears gush unusual angels and unusual volume Stop injecting for 30s and observe injecting volume time value shows 30s the liquid will back to the fuel tank in the following 30s Then start dribbling testing for 60s if no dribbling the unit will starts regular testing automatically Test mode at idling speed Conduct the injecting test as following Injecting RMP 750r min Pulse Width 3ms Count 2000 Timing 160s When the producer is over observe the injecting uniformity and replace or clean it if the value is more than 995 Test mode at max loading Conduct the injecting test as following Injecting RMP 2400r min Pulse width 12ms Count 1000 This program can observe the injecting volume at the max loading Test mode at high speed Conduct the injecting test as following Injecting RMP 3000r min Pulse Width 6ms Count 1000 Timing 20s This program can observe the working state at high speed Test injecting with complete procedure During this procedure Pulse width is 3ms RMP is 750r min then the RMP will up to 9975r min Pulse width will up from 3ms to 12ms then down to 1 1ms Total cycles is 5 times and running time is 20s observe for 30s after the test then the liquid will return for 30s During the automatic test press Selection to pau
4. 2 3 4 5 Test the injector angle and atomization states Press Selection key to start the cleaning test and observe injecting angles and atomizing states Injecting angles should be identical or identify it according to technical standard and injecting well distributed without jetting or replace the injectors Test injecting volume Press Fuel Pump key to adjust the system pressure then press Selection key to start cleaning and testing press Manual key for 15S observe the injecting volume should be 38ml 42ml or test it according to technical standard or replace the injectors Test injecting uniformity Press Selection key to start uniformity test the numeral tube shows 750r min pulse width 3ms timing 120s count 2000 times Press Fuel Pump key to set the pressure to system pressure of serviced vehicle press Manual key observe the injecting volume of each injectors the uniformity less than 996 in each test tube is good or test it according to technical standards replace it if the volume is more than 996 Automatic testing and cleaning Before automatic testing and cleaning press Fuel Pump key to start it and set the system pressure to the value of the serviced vehicle 1096 higher is the best then press Auto key to start automatic testing and cleaning during this program press Selection key the system will back to initial state Test injecting angles atomization dribbling and automatic testing and
5. Fuel Injector tester amp Cleaner Safety Guide 1 Please do not use petrol as test liquid 2 Keep no fire and no smoking around when working 3 Use the special test liquid and cleaning detergent only 4 Use A C 240V 50 Hz only 5 Keep this machine in a dry environment under normal temperature 6 Discharge the used test liquid and cleaning detergent from the let out vent of the machine Preface As the engine always works in different conditions for example cold and hot startup running rapidly in accelerating and decelerating with different loadings of the car so the car needs different density of mixed gas It leads to the increase of oil consumption of oil supply system with incomplete burn and excessive waste gas pollution over the protection standard Without good maintenance and service the engine will be unable to accelerate the fuel injector will be working badly in atomizing can t startup smoothly accelerate unsteadily and so on Technical Parameter Dimensions 400mm x 510mm x 450mm Weight 25kg Power 85 132vac 170 264vac 47 63Hz Fuel tank capacity 4 5L Test tube capacity 120CC Ultrasonic wave frequency 25KHz Ultrasonic wave power 100W Rotate speed 0 9975r min step 25r min Pulse width 0 30ms step 0 1ms Count 0 9975r step 25r Time 0 9975S step 5S System pressure 0 6 2kg c m variable regulated System flow 4L min Test cylinder 6 max II Specifications amp Functions
6. apters Replace it Replace it D Test fluid return is slow D1 Solenoid is heat D2 Vent hole of press plank is clogged Solenoid clogged D4 Solenoid valve is fault D5 Filter is clogged D3 Valve is Stop running for 15 min Check the O ring the press plank Blow it with compressed air or clean it Replace it Need to clean E Pressure is too low E1 Pump pressure is low Check the pump and filter net Check the volt regulating board and switch Replace it Check oil pipe loop board filter Turn on the power switch F F1 Main board CPU is fault Replace it digital tube display 8888 P Turn if the power switch G1 Switch is not well n P Check the lead of switch digital tube and indicators connected G Check the contact piece of the display unstably G2 Contact piece is not well ea circuit board connected Press the key of control H panel the corresponding indicator display unstably H1 Key is fault H2 Not well connection Replace it Check the contact piece Test liquid in test tube appear milk white J1 Test liquid and detergent is mixed Turn off the power unscrew the bolt under the bottom of cabinet to discharge the test liquid then circularly clean with test liquid J Leakage of solenoid valve K1 Outside leakage K2 Inside leakage Re fit the screw and sealing bush Repla
7. c m Item Malfunction Cause Solve measure 323 2 0 2 2 MAZDA 626 2 5 2 9 929 2 5 2 9 BMW 528 2 7 2 9 2 3L 2 04 4 08 MERCEDES BENZ 2 6L 2 04 4 08 3 0L 2 04 4 08 VOLVO VOVLE 2 7 2 9 BLUE BIRD 2 5 NISSAN MAXIMA 2 5 300ZX 2 06 2 55 FORD TEMPO 2 3L 2 8 LINCOIN TOWEN 2 06 3 08 BUICK SENTURY 2 9 3 3 BUICK AVENUE 2 9 3 3 GM CADILLAC 5 7 2 9 3 3 CHEVROLET LUMINA 2 9 3 0 CHEVROLET CORSICA 2 9 3 0 MITSUBISHI V6 3 5 FAW VOLKSWAGEN JETTA 2 7 2 9 SHANGHAI VOLKSWAGEN SANTANA 2000 2 2 2 65 DAEWOO DAEWOO 2 8 3 0 HYUNDAI SONATA 2 65 2 75 CROWN 3 0 2 84 PREVIA 2 7 3 3 TOOTA LEXUS 300L S400 2 65 3 04 CAMRY 3 0 2 65 3 04 LAND CRUISE 3 0 CORONA 2 7 3 1 ACCORD 2 0 2 2 2 85 HONDA CIVIC 1 5L 2 55 2 85 LEGEND 3 2L 2 7 3 04 CHRYSLER CHEROKEE 213 2 73 DODGE 3 3L 3 73 SIX CYLINDER 2 8 3 0 AUDI FOUR FIVE CYLINDER 4 5 5 0 IX Trouble Sheet A the control panel and all A1 The plug of electrical wire Check the connection of plug Replace it B System can t return liquid B2 Main board is fault B3 No power supply B4 Test liquid is overfull the indicators don t light A3 Fuse is burn out Replace it A4 witch is not work B1 Solenoid valve is fault Rid Replace it Check the connection terminal of solenoid valve Discharge some of it C Backlight is not work C1 The plug of electrical wire is loosen C2 The light is fault C3 Main board is fault Check plug and ad
8. ce it Switch on the cleaning machine the indicators of control panel doesn t light the fan doesn t run L1 The power plug is loosen L2 No power supply L3 Fuse is burn off Check the connection of plug Check the voltage Replace it Fuel Injector tester amp Cleaner
9. er at the right the screen shows 2000 finally Step 3 Test the minimum liquid level When starts the machine the minimum liquid level indicator lights on now please put in the test liquid from the inlet open the top cover at the right of the machine Normally it needs 1 6L test liquid If the liquid level excessive max liquid level indicator lights please let out the excessive test liquid Step 4 Press the Fuel pump key at the front door of the machine When the fuel pump works adjust the knob as the proper pressure needed A NOTICE f the oil in fuel tank is too little don t open the fuel pump or may damage it A NOTICE The main machine use test fluid Ultrasonic wave machine use cleaning detergent Never mix detergent into test liquid especially not to take detergent as test fluid otherwise it will cause damage of pump and other components 3 Selective testing and cleaning 1 Dribbling test Select the corresponding connectors and fit them on the injectors them check the breakage and distortion of the O ring of the injectors replace it if damaged Put the injectors on the test stand and then connect them well Press Fuel Pump key to start pump running Set the pressure to the manufacturer specified value 10 higher is the best by press or 1 to observe the dribbling state Replace the injector if the dribbles one more drop in 1 minute or identify it according technical standard 2 3 4 1
10. esistor electric voltage and electric current Have powerful safe and time ultrasonic cleaning system It uses environmental protective and safe test fluid and cleaning detergent accords with Montreal Agreement innocuous with no peculiar smell non volatile and can be reclaimed repeatedly and effective it s innocuous with the operators Appearance 1 2 Item Components 1 2 1 Fuel pipe Y 2 Standing nut Y 3 Standard feed fuel board Y 4 Connector of injector y 5 Test tube y 6 Panel V Y 7 Injector connect cable Y 8 Injector y 9 Light V 10 Power V 11 Power switch Y 12 Pressure gauge V 13 Pump power Y 14 Cleaning tank Y 15 Socket of let out Y gt SWARNING If use the test liquid of other brands it may corrupt O ring damage Please use the test fluid and detergent we supplied Instruction in using the Fuel Injector tester amp Cleaner 1 panel direction Fuel Injectortester amp cleaner RPM PULSE TIME COUNT m r1 d gt e NAT IE Auto aal h BE RC LAE Ultrasonic Cleaner Device 1 Selection Press the key start the test mode at idling speed rotation speed pulse width timing and count signal lamp displays in proper order numeral tube shows 750 3 160 2000 successively Press again start the test mode at max loading signal lamp lights numeral tube shows 240 12 25
11. se it as you need 5b Test mode of editing procedure Every time press Selection key rotation speed pulse width count and timing signal lamp displays successively It indicates in current state when the signal lamp lights Press or 1 to select suitable rotation pulse width timing and count then press Manual V Use the Ultrasonic Cleaner 1 Before starting the machine put in the special cleaning detergent normally the liquid level is 3 4 of the cleaning groove Don t start the machine when the groove empty 2 Program 1 Insert the power 2 Press the power key now starts working tacitly approve 10 minutes then stops automaticly If need 20 or 30 minutes press the corresponding key and the indicator lights on If need change the cleaning detergent let out the liquid through the switch at the back of the machine 3 VI Installation VI Install the connecter 1 10 6 connecters F ER Suitable model Top feed injectors TOYOTA HONDA NISSAN MAZDA HYUNDAI FORD GM CHEVROLET 2 13 6 connecters ue v et A BOSCH AUDI VOLKSWAGEN VOLVO 3 Side feed connecter Suitable model NISSAN PREVIA TOYOTA MAZDA 626 929 DAEWOO Vil Parameter of Fuel System Pressure Brand of Car Model System Pressure kg
Download Pdf Manuals
Related Search