Warthog WHR Magnum User Manual
Contents
1. D WAR nO SEWER NOZZLES BY STONEAGE PL 604 09 2015 OVERVIEW DESCRIPTION The Magnum Series Warthog WHR hereafter WHR Controlled and sewer lines pulls the tool through the line e The WHR can be provided with either a in or 2 in thread size in a NPT or BSPP type female threaded inlet nut e The WHR is capable of working pressures up to 8000 psi and flow rates of 14 to 50 gom The carbide face seals allow the use of recycled water or fresh water for jetting e The nozzle utilizes a rotor and viscous fluid speed control mechanism to provide consistent rotation speed As with all Warthog nozzles the orifice sizes are selected to best match the desired operating conditions of pressure and flow Hose length and size must be known to correctly determine the proper orifice sizes Contact your distributor or reference www sewernozzles com to help in nozzle selection SPECIFICATIONS Pipe Size 6 18 in Pressure 8000psi Flow 14 50 gom Inlet 2 amp 34 NPT amp BSPP Rotation Speed 150 400 RPM Cv 3 Pulling Force 30 90 ID Diameter 3 620 In Length foin Nozzle Ports 5x 1 6 NPT Weight 6 75 ID AWARNING Operations with this equipment can be potentially Rotation Sewer Nozzle is designed for waterjet cleaning of pipes hazardous Caution must be exercised prior to and during machine and water jet tool use Please read e Jet thrust from the water powers the rotation of the head a2. Front Nut 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE ASSEMBLY 8 Pack the front Bearing SC212 007 with grease StoneAge recommends Lithium Complex NLGI 1 Grease Coat the ID OD and every surface of the Bearing with grease 9 Install the front Bearing Stack Use the Install Tube WHR 182 to install the front Bearing SC212 007 Seal Spacer WHR 011 and Shaft Seal WHR 010 into the Body WHR 003 Install with the Shaft Seal lip inward the lip spring should face In toward the center of the Body Lightly coat the lip with grease The use of a press is recommended 10 Install the Port Screws BJ 026 11 Install the assembled Front Nut WHR 004 Apply anti seize to the threads Torque to 100 120 ft lbs WHR 182 Install Tube GREASE SC212 007 Bearing WHR 011 Seal Spacer WHR 010 Shaft Seal 026 WGR 004 Front Nut WGR 003 Body 12 Install the Shaft WHR 001 Apply a very light coat of grease to the Shaft where the Shaft Seals and Bearings ride Gently press the Shaft into the Body WHR 008 by hand The shoulder on the Shaft should stick out very slightly from the Front Nut 13 Fill with Fluid BJ 048 M Fill the Body with fluid to the bottom of the chamfer of the shoulder on the Shaft This fluid level height is critical 14 Spin the Shaft WHR 001 to bleed the Fluid BJ 048 M Attach the Hex Tool WHR
3. be low on viscous fluid or the viscous fluid may be contaminated Continued operation in this state can mechanically damage the tool In this case adding fluid as appropriate may provide a short term fix see the section on Fluid Replacement A rebuild may be required to replace the worn shaft seals to fully solve the problem Figure 1 Proper Nozzle Setup 866 795 1586 e WWW SEWERNOZZILES COM WA Ti HOG SEWER NOZZLES BY STONEAGE HEAD REMOVAL REPLACEMENT High Pressure Water Seals Leak The WHR seal design uses a slight amount of water for lubrication At full pressure it should not leak more than a few drops with a new set of seals able to get to full pressure or when a continuous spray comes from under the WHR 020 Back Plate LIST OF TOOLS e Bench Vice recommended e Arbor Press recommended e Smooth Jaw Sliding Adjustable Wrench such as Crescent C718 Automotive Wrench e 12 in Adjustable Wrench such as a 12 in Crescent wrench from flushing lines to removing grease and roots The shaft and head utilize an O Ring and straight thread connection eliminating the need for Teflon Tape e Medium size flat head screw driver e Pick e 3 8 Drive Ratchet with 3 in Extension e WHR 612 Tool Kit e WHR 180 Torx L Wrench e WGR 186 HP Seal Puller e WHR 181 Removal Press Tube e WHR 182 Installation Press Tube e WHR 183 Hex Tool e WHR 184 HP Seal Install Tool e WHR 187 HP Seal Puller Pin
4. damages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s representative No goods may be returned for credit or adjustment without prior written permission from Seller 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be required for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its employees to use all necessary and appropriate safety devices guards and proper Safe operating procedures Buyer shall not remove or m
5. the lip spring should face into the Inlet Nut Generously coat the ID lip of the Shaft Seal with grease WHR 006 Shaft Seal GREASE WHR 050 O Ring MJ 008 O Ring WGR 002 XX Inlet Nut WHR 076 O Ring 3 ASSEMBLY Install the Nut HP Seal WHR 059 and Wave Spring WHR 052 Apply a light coating of grease to the stem of the Nut HP Seal Using the HP Seal Press WHR 184 gently press the Nut HP Seal into the Inlet Nut WHR 002 XX To aid in installation rock the Nut HP Seal in a small circular pattern while applying light pressure Pressing too hard will damage or chip the seal Always use the Seal Install Tool to avoid damage to the polished face The Nut HP Seal should compress freely into the Inlet Nut and spring return Clean the polished face with isopropyl alcohol it must be free of lint grease and oils Apply anti seize to the threads of the Inlet Nut WHR 002 XX StoneAge recommends Blue Goop GP 043 Install the Shaft Seal WHR 006 Install with the lip inward the lip spring should face into the Front Nut Generously coat the ID lip of the Shaft Seal with grease Assemble the O Ring onto the Front Nut WHR 004 The O Ring MJ 008 seats at the base of the threads Apply anti seize to the threads of the Front Nut WHR 004 StoneAge recommends Blue Goop GP 043 WHR 184 HP Seal Press WHR 059 Nut HP Seal WHR 002 XX Inlet Nut WHR 006 Shaft Seal MJ 008 O Ring WHR 004
6. where the bearings ride for signs of slipping or scratches which extend into the seal area Inspect the front shaft lock grooves for interfering deformation Remove burrs or high spots by gently grinding or filing If severely damaged or worn the shaft may need to be replaced 13 Remove the Nut HP Seal WHR 058 Insert the HP Seal Puller WGR 186 into the bore of the Nut HP Seal hooking the bottom edge of the seal Insert the Seal Puller Pin WHR 187 into the HP Seal Puller Pull upward in a circular pattern to work the Seal out of the Shaft Remove the Wave Spring WHR 052 Inspect the polished faces of the HP Seals if chipped or damaged replace HP Seal set WHR 058 and WHR 059 WHR 006 Shaft Seal WHR 050 O Ring MJ 008 O Ring WHR 009 WHR 002 XX Bearing Inlet Nut BA 481 Bearing Tool WHR 076 O Ring WHR 011 Seal Spacer WHR 010 Shaft Seal 12 INSPECT WHR 187 Seal Puller Pin WGR 186 HP Seal Puller WHR 059 Nut HP Seal WHR 052 Wave Spring WHR 002 XX Inlet Nut WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAG AGE ASSEMBLY 1 Assemble the O Rings into the Inlet Nut WHR 002 XX The O Ring WHR 050 is installed into the bore for the Nut HP Seal Apply grease after assembly The O Ring MJ 008 seats at the base of the threads The O Ring WHR 076 covers the weep holes 2 Install the Shaft Seal WHR 006 Install with the lip inward
7. 183 to a 3 8 in drive ratchet with a 3 in extension and insert it into the internal hex in the end of the Shaft Slowly spin the Shaft counter clockwise to release all the air bubbles from the system 3 8 Drive Ratchet and Extension WHR 183 Hex Tool A Fill Line WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAG AGE ASSEMBLY 15 Pack the rear Bearing WHR 009 with grease StoneAge 19 Assemble the O Rings into the Shaft WHR 001 The recommends Lithium Complex NLGI 1 Grease Coat the ID O Ring WHR 050 is installed into the bore for the Shaft HP OD and every surface of the Bearing with grease Seal The O Ring WS 210 seats in the gland before the start 46 Remove the rearward Port Screws Bu 026 of the threads Grease both O Rings after assembly 17 Install the rear Bearing Stack Use the Install Tube WHR 20 Install the Shaft ia Seal WHR 058 Place the Wave 182 to install the rear Bearing WHR 009 Seal Spacer WHR Spring WHR 052 into the Inlet Nut WHR 102 Apply 011 and Shaft Seal WHR 010 into the Body WHR 003 light coating of grease to the stem of the Nut HP Seal Using the HP Seal Press WHR 184 gently press the Nut HP Seal into the Inlet Nut To aid in installation rock the Nut HP Seal in a small circular pattern while applying light pressure may Pressing too hard will damage or chip the seal Always use the Seal Install Tool to avoid damage to th
8. GSS 625 20 25CU Brass Set Screw 2 WGR 180 T 25 Torx Key WHR 001 Shaft WHR 029 Exclusion Seal WHR 040 RXX Head 3 Remove the Inlet Nut WHR 002 XX from the Body WHR 003 Do not ovalize the Body or Inlet Nut The use of a bench vice is recommended Remove the Wave Spring WHR 014 4 Remove the Shaft HP Seal WHR 058 Insert the HP Seal stick out the opposite side Rotating the Head may be required Puller WGR 186 into the bore of the Shaft HP Seal hooking the bottom edge of the seal Insert the Seal Puller Pin WHR 187 into the HP Seal Puller Pull upward in a circular pattern to work the Shaft HP Seal out of the Shaft Remove the Wave Spring WHR 052 Inspect the polished faces of the HP Seals if chipped or damaged replace HP Seal set WHR 058 and WHR 059 together 5 Remove O Rings from the Shaft WHR 101 Remove WHR 050 and WS 210 O Rings Do not scratch the glands in the shaft otherwise leakage may occur WHR 002 XX Inlet Nut WHR 014 Wave Spring WHR 187 Seal Puller Pin WGR 186 HP Seal Puller WHR 058 Shaft HP Seal WHR 052 Wave Spring WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONFAG DISASSEMBLY 6 Remove forward most Port Screw BJ 026 7 Remove the Shaft WHR 001 Press the Shaft out rearward through the Front Nut WHR 004 8 Remove the Front Nut WHR 004 from the Body WHR 003 The use of a bench vice is recommended D
9. P Seal Shaft WHR 059 HP Seal Nut MAINTENANCE amp OVERHAUL KITS WHR 610 OVERHAUL KIT 2 BJ 026 Port Plug BJ 048 M Visc Fluid Medium 60z BJ 062 S Antiseize 2g GP 025 P2SS Hex Socket Plug 1 8 NPT SS GP 049 Bearing Grease Syringe GSS 625 20 25CU Brass Set Screw MJ 008 Nut O Ring SC212 007 Front Bearing WHR 006 Shaft Seal Outer WHR O09 Rear Bearing WHR 010 Shaft Seal Inner WHR 011 Seal Spacer WHR 014 Bearing Wave Spring WHR 030 Torx Screws WHR 050 O Ring WHR 052 HP Seal Wave Spring WHR 058 HP Seal Shaft WHR 059 HP Seal Nut WHR 076 Weep Seal O Ring WS 210 Head Shaft O Ring WGR 180 Torx L Wrench WHR 612 TOOL KIT ek BA 481 Bearing Removal Tool WGR 180 Torx L Wrench WHR 181 Removal Press Tube WHR 182 Installation Press Tube WHR 183 Hex Tool WHR 184 HP Seal Install Tool WGR 186 HP Seal Puller WHR 187 HP Seal Puller Pin Loctite and Threadlocker Blue 2429 are registered trademarks of Henkel AG amp Co KGaA Crescent is a registered trademark of Apex Tool Group LLC 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE TERMS AND CONDITIONS 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection t
10. PURPOSE No statement or recommendation made by Seller or its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or operated in accordance with Seller s recommendations 3 has been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5 has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does not manufacture carry only the warranty of the manufacturer of such products Where other manufacturers or suppliers products used in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such manufacturers or suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims
11. ct of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilities In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6 Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity or unenforceability shall not affect the validity or enforc
12. e BA 481 Bearing Removal Tool LIST OF MATERIALS e Clean lint free rags or blue shop towels e Anti Seize StoneAge PN GP 043 Blue Goop e Lithium Complex NLGI 1 Grease e Loctite Threadlocker Blue 242 e Isopropyl or Denatured Alcohol WHR 030 T 25 Screw 4 WHR 020 Back Plate WHR 081 Fin 5 WGR 180 T 25 Torx Key HEAD REMOVAL REPLACEMENT Product training and proper tools are required to service this nozzle If you are uncomfortable performing The high pressure seals may need to be replaced if you are not the service bring the nozzle to your authorized dealer _ The use of a bench vice and an arbor press are highly helpful Take care throughout the entire procedure to keep the internals clean and free from grit lint and contamination Failure to do so could result in premature failure after service The WHR head is easily removed Different heads can be configured to match specific jobs Changing heads is a quick way to get optimal performance for every job type Remove the head Remove the two Set Screws GSS 625 20 25CU using a 1 8 hex key Insert the provided L Wench WGR 180 through the hole in the Front Nut WHR 004 in order to lock the shaft The L Wrench should stick out the opposite side Rotating the Head may be required to align the through hole and the shaft Loosen and remove the Head The use of a bench vice may aid in this process DO NOT loos
13. e polished face The Shaft HP Seal should compress freely into the Inlet Nut and spring return Clean the polished face with isopropyl alcohol it must be free of lint grease and oils Install with the Shaft Seal lip inward the lip spring should face in toward the center of the Body Lightly coat the lip with grease As the stack is installed fluid mixed with air will bleed out of the port in the side of the Body The use of a press is recommended 18 Install the rearward Port Screws BJ 026 WHR 184 HP Seal Press WHR 182 Install Tube WHR 058 Shaft HP Seal WHR 052 Wave Spring WHR 009 Bearing WHR 050 O Ring WHR 011 Seal Spacer WHR 010 Shaft Seal BJ 026 Port Screw 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE ASSEMBLY 21 Install the Wave Spring WHR 014 _ 24 Install the Head WHR 040 RXX Clean the threads of the 22 Install the assembled Inlet Nut WHR 002 XX Apply anti Shaft and Head Apply grease to the bore in the head where seize to the threads if not already done Torque to the O Ring seals then apply Loctite Threadlocker Blue 242 to one full thread in each the Shaft and Head Torque to 100 120 ft lb Aas 23 Remove the Port Screw BJ 026 to relieve any internal pressure Hold the tool at an angle so one of the ports is the highest position remove the Port Screw to relieve any pressure built up from installing the Inlet Nu
14. eability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good faith to settle the dispute by nonbinding third party mediation with fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all such disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be considered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alleged defects If any litigation is commenced between Seller and Buyer or their
15. ed Fluid changes should only be performed by qualified persons NOTE Improper fluid change maintenance can result in reduced bearing and shaft seal life DO NOT PRESSURIZE THE WHR BODY by forcing new fluid in too fast The fluid is thick and only very light pressure should be applied to the syringe Excess pressure will force fluid past the inner shaft seals and into the bearings Use extreme care when performing this procedure The WHR is designed for maximum viscous fluid life and frequent fluid changes should not be required A fluid change will be performed when replacing bearings and shaft seals during a rebuild Procedure Fill the Syringe BC 410 with new Viscous Fluid BJ 048 M then let the air bubbles settle out Position the tool at an angle with one Port Screw BJ 026 at the highest point and the other Port Screw at the lowest point Clean around then remove the upper Port Screw from the body Screw the syringe into the upper port then remove the lower Port Screw Using the assistance of gravity genily ease the new fluid into the Body WHR 003 while letting the old fluid flow out the opposite hole Rotate the Head while flushing DO NOT PRESSURIZE THE CHAMBER by aggressively forcing in fluid The fluid is thick and some time is required to complete the flush After flushing inject 5 to 1cc of air into the body Reinstall the exit Port Screw then remove the Syringe and install the inlet Port Scr
16. en the Head using the Centralizer Fins WHR 081 or Body WHR 003 as tool damage may occur Install the Head Before reinstalling the head make sure the threads on the shaft and in the head are free from grit debris and old Loctite Make sure the O Ring on the shaft is clean and in good condition Apply grease to the bore in the head where the O Ring seats Apply Loctite Threadlocker Blue 242 to one full thread in both the Shaft and the Head Torque to 50 ft lb 625 20 25CU Brass Set Screw 2 Head and Fin Removal WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONFAG AGE FLUID REPLACEMENT Fin Removal and Replacement The Centralizer Fins are replaceable without opening the internals of the nozzle Remove the four Screws WHR 030 at the rear of the tool using the provided L Wrench WGR 180 The Back Plate WHR 020 and Fins WHR 081 can then be removed Pull the fins rearward and outward When reinstalling new fins make sure the front pocket and the groove is free from debris Replace the Back Plate apply Loctite Threadlocker Blue 242 to the Screws and then tighten the Screws evenly in a cross pattern Tighten Screws to 20 in lb SPEED CONTROL FLUID CHANGE The speed control fluid maintenance is made easy with the WHR Disassembly of the tool is not required This means there is less chance for contamination and the maintenance interval between rebuilds maybe extend
17. ew This flushing procedure is only recommended for replacing the fluid with the same fluid Not all of the fluid will get replaced using this procedure therefore full disassembly and cleaning is recommended when changing to a different speed or viscosity of fluid Tech Tip The rotation speed of the head can be fine tuned with three different viscous fluid choices to optimize performance for specific applications Slow Fluid BJ 048 S Medium Fluid BJ 048 M and Fast Fluid BJ 048 F The medium viscosity fluid is recommended by StoneAge for maximized performance and minimized maintenance Please contact your Dealer or StoneAge Customer Service to select the right fluid for your application 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE DISASSEMBLY DISASSEMBLY 1 Remove the Head WHR 040 RXX Remove the two Set Screws GSS 625 20 25CU using a 1 8 hex key Insert the provided L Wench WGR 180 through the hole in the Front Nut WHR 004 in order to lock the shaft the L Wrench should to align the through hole and the shaft Loosen and remove the Head The use of a bench vice is recommended 2 Remove the Fins WHR 081 Remove the four Screws WHR 030 which attach the Back Plate WHR 020 Once the Back Plate is off the Fins can then be removed WHR 030 T 25 Screw 4 WHR 020 Back Plate WHR 081 Fin 5 WHR 003 Body WHR 004 Front Nut
18. hen finished cleaning withdraw the tool back to its initial starting point noted by the location of the leader or hose marker Shut down and secure the pump before removing the WHR from the line After the job has been completed remove the WHR from the hose and blow out the water with compressed air to prolong _ the life of the internal components TROUBLESHOOTING AWARNING Head Will Not Rotate Check to see if any jets or inserts are plugged Even if a jet is only partially blocked it can keep the head from rotating Jets must be removed from the head to be properly cleaned Poking the material plugging the jet back into the head will not fix the problem because it will re plug the jet once water starts flowing If the jets are all clear wash the nozzle off with water to remove any debris or grit between the head body and shaft Then try rotating head by hand It should feel free with a slight amount of smooth resistance If it feels rough gritty or hard to turn the tool needs to be repaired It may need new bearings and shaft seals or high pressure seals It is possible the tool needs VISCOUS fluid added or changed but if viscous fluid is confirmed to be present a rebuild should be considered Head Spins Too Fast If the nozzle is spinning significantly faster than normal or if the nozzle starts to sound different high pitched like a jet engine or a turbo charger the nozzle may
19. hown on the face hereof are those currently in effect Prices invoiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordance with law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer that its products are free from defects in workmanship and material for a period of one 1 year months from shipment Seller s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
20. is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F 0 B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will determine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or damages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform due to a any cause beyond its reasonable control b any a
21. nd and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook available online at www wijta org Deviating from safety instructions and recommended practices can lead to severe injury and or death e Do not exceed the maximum operating pressure specified for any component in a system The immediate work area must be marked off to keep out untrained persons e Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate until repaired Make sure all threaded connections are tight and free of leaks e All operators and persons in close proximity must wear personal protective equipment including approved protection for body hands feet face ears eyes and air passages Please refer to the WJTA Recommended Practices Section 6 e Inspect the high pressure hose for damage Only high quality hoses intended for waterblast applications should be used 8 KP SI 552 BAR WHIRAXXX WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAG AGE OPERATION NOTE A 15 25 foot long section of leader hose of a different color than the jetter hose is recommended to indicate how close the tool is to exiting the pipe Flush the jetter hose prior to installing the nozzle to remove debris Install the hose guard or Tiger Tail If the WHR is being used in pipe diameters less than 8 inches it can be attached directl
22. o any of such Terms and Conditions including inconsistencies between Buyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms and Conditions stated herein Notwithstanding any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices s
23. o not ovalize the Body WHR 004 Front Nut BJ 026 Port Screw _ 9 Press the front Bearing SC212 007 out of the Body WHR 003 Use the Removal Tube WHR 181 seated against the inside of the Shaft Seal WHR 010 to press the Shaft Seal Seal Spacer WHR 011 and Bearing forward out of the Body WHR 003 The use of a press is recommended 10 Remove the Shaft Seal WHR 006 from the Front Nut WHR 004 Do not scratch or damage the seal Dore of the Front Nut Remove the O Ring MJ 008 WHR 181 Removal Tube WHR 003 Body WHR 010 Shaft Seal WHR 011 Seal Spacer SC212 007 Bearing WHR 006 Shaft Seal MJ 008 O Ring WHR 004 Front Nut 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE DISASSEMBLY 11 Remove the rear Bearing WHR 009 Evenly seat the 14 Remove the Shaft Seal WHR 006 from the Inlet Nut Bearing Removal Tool BA 481 under the Rear Bearing then WHR 002 XX Do not scratch or damage the seal bore of press on the end of the Shaft WHR 001 to remove the Bearing the Inlet Nut The Seal Spacer WHR 011 and Shaft Seal WHR 010 will then 15 Remove O Rings from the Inlet Nut WHR 002 XX slip off the shaft The use of a press is recommended Remove WHR 076 MJ 008 and WHR 050 Do not scratch 12 Inspect the Shaft WHR 001 Inspect for grooving where the the glands in the Inlet Nut otherwise leakage may occur four shaft seals ride Inspect
24. odify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are connected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation incurred by or against Seller including costs and attorneys fees to or by any persons injured directly or indirectly in the operation of the equipment furnished under the following conditions a if Buyer fails to purchase and use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies replaces or substitutes any components on the equipment without permission from Seller d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negligently operates the equipment 5 Delivery Seller
25. personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the list of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www StoneAgetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions http www sapatents com WARTHOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAGE This page is intentionally left blank 866 795 1586 e WWW SEWERNOZZILES COM WAR Ti HOG SEWER NOZZLES BY STONEAGE 2 A STONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved
26. t WHR 002 then reinstall the Port Screw 26 Install the Fins WHR 081 Place the Fins into the slots in the Body WHR 003 Install the Back Plate WHR 020 Clean the threads of the six Screws WHR 030 then apply Loctite Threadlocker Blue 242 Evenly tighten the Screws in a cross pattern Torque to 20 In ID 25 Install the Brass Set Screws GSS 625 20 25CU Clean 2 the threads then apply Loctite Threadlocker Blue 2429 and install Blue Loctite 242 WHR 002 XX Inlet Nut F WHR 030 FT Wi Screw 4 WHR 020 Back Plate WHR 014 Wave Sprind WHR 081 Fin 5 BJ 026 Port Screw WHR 003 Body WHR 004 Front Nut GSS 625 20 25CU Set Screw 2 WGR 180 T 25 Torx Key WHR 001 Shaft WHR 029 Exclusion Seal Blue Loctite 242 WHR 040 RXX Head WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONFAG AGE MAINTENANCE WHR 600 SERVICE KIT 2 4 2 4 2 2 4 4 1 BJ 048 M Visc Fluid Medium 60z BJ 062 S Antiseize 2g GP 049 Bearing Grease Syringe GSS 625 20 25CU Brass Set Screw MJ 008 Nut O Ring SC212 007 Front Bearing WHR 006 Shaft Seal Outer WHR 009 Rear Bearing WHR 010 Shaft Seal Inner WHR 011 Seal Spacer WHR 050 O Ring WHR 076 Weep Seal O Ring WHR 030 Torx Screws WS 210 Head Shaft O Ring WHR 602 HP SEAL KIT 1 BJ 062 S Antiseize 2g 2 WHR 050 O Ring 2 WHR 052 HP Seal Wave Spring 1 1 WHR 058 H
27. y to the hose end If it is being used in larger pipes a straight rigid pipe or centralizer must be placed behind the tool such that the rigid length is greater than the pipe diameter to ensure the tool cannot turn around in the pipe Do not attempt to clean a manhole with the WHR hanging by the hose The tool can turn around and strike the operator Specific accessories are offered and are required to safely clean manholes Do not allow the tool to enter a manhole or vault while in operation If the tool is not contained in a pipe it presents a serious hazard which can result in serious injury and or death Always inspect the nozzle for damage prior to operation To clean lines position the WHR and Tiger Tail so it can enter the pipe to be cleaned The recommended cleaning direction is upstream from the manhole Slowly bring the pump up to pressure making certain that the WHR begins to pull its way into the pipe in the proper direction allow it to advance a few feet and note the location of the leader hose or other hose marker being used Once the pump is up to operating pressure feed out the reel at a reasonable rate to allow the jets time to clean the pipe If roots are present feeding at a slower rate will improve the cleaning results Depending on the amount of debris in the pipe it Manhole Nozzle may be necessary to occasionally pull the WHR back toward the manhole to prevent buildup of debris behind the tool W
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