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YM9005/2 TWO STATION THERMOFORMING MACHINE

1. 100 127 YA yeniyurt YM 9005 2 makina USER MANUAL yeniyurt makina YA S lat DETAIL A SCALE 1 3 ADET 8 4 4 1 PARGA KODU TD2 MB14 emniyet saci civata oximity switch y ld z pul 2 TD2_M10 x 35 altikoge 3 02 M8 x 25 imbus civat 4 TD2 5 TD2 M10 x 50 Setskur 6 TD2 010 x 50 7 TD5 1 8 grasorl k 8 TD2 NKJ 65 25 i neli rulman 9 TD2 NKJ65 35 i neli rulman 10 2 6005 Rulman 11 TD2 6000 Rulman 12 6 M8pr 13 TD2_SK1SI63 NORD 14 80410102112 15 80410102101 16 80410102102 17 80410102104 18 80410102103 19 80410102119 20 80400112005 1 101 127 9005 2 USER MANUAL yeniyurt makina ds ZZ 77 A R S 4 So 4 POZ 7412 77 4 SOcCOLOLFOB 91075505508 2107202208 9107202208 71075202208 2107202208 70055202208 60075205208 0ZZ0HOHr08 10075505208 20520101708 80220101408 Zi 20075205208 50520401708 L 50075205508 bi 40220101 POB Li W OSI 08 551 901 snqw 807201 Li snqui GZ x AA ZOLI l eeno snqui OZ X BW 201 921 02 ONE 201
2. cj X GAZAL sou 02 ONA 20109 eeno GZ x OLN ZOL uoue BOEHTZAL nao 102 127 YM 9005 2 USER MANUAL yeniyurt makina 103 127 YA yeniyurt YM 9005 2 4 V7 ADET PARCAKODU 1 80410102801 2 80320233002 NO MONTAJ 104 127 YA yeniyurt YM 9005 2 _ onn ADET KODU 1 80410102901 2 80320231002 105 127 YA yeniyurt YM 9005 2 makina USER MANUAL on gt ou H a 106 127 YA yeniyurt YM 9005 2 S 80410104002 107 127 YA yeniyurt YM 9005 2 makina USER MANUAL 10 3 STACKING SPARE PARTS LIST 5 2 2 2 2 2 5 amp 8 Y 2 1 108 127 YA yeniyurt YM 9005 2 Af SER MANUAL 10 25 x 50 x 17 Konik G bek s kma 1 PARGA KODU 2 PNY AP 32 ARKA KAPAK 4 PNY CAP 32 ON KAPAK 5 TD2 LME 30 UU Lineer Rulman 6 06 032 lik piston kas nt a
3. cycle time can be seen here P S Values can be given on parts with white background Cycle Time The first box from the two boxes near cycle time is for cycling time The second box is for the completed cycle time The cycle time is the time spent for forming cutting and stacking In the first box this value can be submitted as second Chain Start and duration values on the line of chain provide information deciding on when the chain system starts and finishes during the cycle time 44 127 yeniyurt YM 9005 2 Form Air Here the forming air starting and duration times can be changed The ON OFF indicator on the rightmost of the line demonstrate whether the air valve is on or off at that time Vacuum These values control the vacuum air system starting and duration times The ON OFF indicator on the rightmost of the line demonstrate whether the air vacuum is on or off at that time Eject Air These values control the eject air system starting and duration times The ON OFF indicator on the rightmost of the line demonstrate whether the eject air is on or off at that time Upper Plug Assist These values control the upper plug asist system starting and duration times in the cycle The ON OFF indicator on the rightmost of the line demonstrate whether the upper plug assist is on or off at that time Upper Forming These values determine when the upper forming unit starts to closing and opening in the cycle
4. yeniyurt YM 9005 2 4 o SERMANVAL 6 1 15 USER LEVEL ADJUSTMENT 65 6 1 16 SPEED GRAPH 67 6 1 17 DIGITAL INPUT AND OUTPUT PAGES 68 6 1 18 OTHER ADJUSTMENT 1 69 6 1 19 OTHER ADJUSTMENT 2 70 6 1 20 ALARM PAGE 72 6 1 21 RECIPES 73 6 1 22 RECIPES 2 75 7 1 BEFORE MAINTENANCE 82 7 2 DAILY MAINTENANCE 82 7 3 WEEKLY MAINTENANCE 82 7 4 MONTHLY MAINTENANCE 83 7 5 YEARLY MAINTENANCE 83 7 6 AFTER MAINTENANCE 83 7 7 MAINTENANCE PLAN 84 7 8 CONSUMABLES GIVEN WITH MACHINE 85 8 1 MALFUNCTIONS AND SOLUTIONS 87 9 1 WASTE MATERIAL DISPOSAL 95 10 1 SPARE PARTS AND TECHNICAL SUPPORT PROCEDURE 97 10 2 FORMING SPARE PARTS LIST 98 10 3 STACKING SPARE PARTS LIST 108 10 4 ROBOT STACKING SPARE PARTS LIST 111 4 127 yeniyurt YM 9005 2 10 5 STRETCHING SPARE PARTS LIST 115 10 6 CHAIN SPARE PARTS LIST 116 10 7 HEATER HEAT SPARE PARTS LIST 121 10 8 WRAPPER SPARE PARTS LIST 124 10 9 UNWINDER SPARE PARTS L ST 125 5 127 yeniyurt YM 9005 2 CHAPTER 1 1 INTRODUCTION 6 127 yeniyurt YM 9005 2 makina USER MANUAL 1 1 INTRODUCTION This booklet contains information on how to operate YENIYURT thermoforming machine regulations on maintenance and operation points to consider while transporting and shipping e warnings on dangerous or harmful conditions on human and nature in use e information on misuse of the machine introductory and basic information on the machine e how to as
5. The alarm window indicates The Scrap Winding Motor Malfunction There might be a malfunction in the scrap winding motor There might be a mechanical or electronic problem The scrap winding motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates The Upper Forming Motor Malfunction There might be a malfunction in the motor There might be a mechanical or electronic problem The upper motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates The Lower Forming Motor Malfunction There might be a malfunction in the motor There might be a mechanical or electronic problem The lower motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates The Upper Cutting Motor Malfunction There might be a malfunction in the motor There might be a mechanical or electronic problem The upper motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates The Lower Cutting Motor Malfunction There might be a malfunction in the motor There might be a mechanical or electronic problem The upper motor driver in the electrical panel should be checked and the technical service should be called
6. The Thermocouple is One of the resistances on the heating pan or cutting knife is damaged or the The terminals of tips of the cables should be controlled Please contact 91 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL Disconnected heat thermometer is out of order with the firm if the problem continues The alarm window indicates Extremely Hot One of the resistances on the heating pan or cutting knife is damaged or the heat thermometer is out of order The terminals of tips of the cables should be controlled Please contact with the firm if the problem continues The alarm window indicates The Good Run Out The material in the sheet feeding unit might run out It he material is not expired the switch detecting the roll up might not be operating properly If the good runs out put the new one If it is not and the switch has a problem please contact with the firm The alarm window indicates The Station Setting Motor Malfunction The station setting motor might be out of order There might be a mechanical or electrical problem The station motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates The Material Has Melted Due to the high temperature the material might melt and can cause sags between the pans Push the alarm reset button
7. The alarm window indicates The Chain Servo Motor Malfunction There might be a malfunction in the motor driver There might be a mechanical or electronic problem in servo The servo motor driver in the electrical panel should be checked and the technical service should be called The alarm window indicates 1 Front Cover Switch 1 front cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the 1st front cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates 2 Front Cover Switch 2 front cover switch is not detected The cover is not Check if the 2nd front cover is closed If is not closed close it If the problem continues the 90 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL closed or the switch is not functioning properly switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates 3 Front Cover Switch 3 front cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the 3rd front cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with
8. CHAPTER 10 10 SPARE PART REQUESTS AND TECHNICAL SUPPORT yeniyurt YM 9005 2 10 1 SPARE PARTS AND TECHNICAL SUPPORT PROCEDURE The ultimate user customer can demand original spare parts for the machine maintenance repairmen security and performance of the machine Although the information on general assembly and disassembly exist in this booklet it is advised to do service issues by Yeniyurt Machine employees Also all the technical interferences can cause the cancellation of the warranty The information written below must be submitted clearly for technical service demands The client firm information The name surname and address of the The code of the part if possible The explanation of the part and the photo of it if possible The quantity With all these information the demand can be asked to the any contact information below 97 127 YA yeniyurt YM 9005 2 makina USER MANUAL 10 2 FORMING SPARE PARTS LIST 98 127 YA yeniyurt YM 9005 2 makina USER MANUAL y A YE ee 13 we EY ok c ADET PAR A KODU 80410100002 80410102000 80410103000 80410100011 10 180410100009 18 180410100014 1 2 7 99 127 YA yeniyurt YM 9005 2 J
9. Oven Cannot Continue The heating oven in the machine cannot move forth The pistol providing this movement or the limit switch can be malfunctioning Or the oven might be jammed Also the valve of the pistol providing the movement can be out of order or the pressure of the air coming to the machine is not sufficient Check the pressure of the air coming into the machine The oven should be controlled if got stuck The moving pan is moved manually by using the menu on the control panel manuel settings and via the leds the sensors are controlled if they are operating properly If the problem is not solved contact with the firm The alarm window indicates The Bumper Cannot Go Up The upper forming station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order The bumper encoder value might be entered wrong The buffer might Check the pressure of the air coming into the machine The upper forming station might be disassembled to see if there is any jam The led buttons can be checked if they are on off The bumper encoder values should be checked If the problem is not solved 87 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL not be chosen from the options page contact with the firm The alarm window indicates The Bumper Cannot Go Down The lower forming station might b
10. The dimensions and connections of the machine must be compatible with the size and connection standards Control the technical features of the machine The entire moulds that are done by others manufacturers according to the demands of the customer must also compatible with these features The mould connections must be completed by the staff expert on the issue and with sufficiency to follow the technical procedures 5 1 4 THE CUTTING EQUIPMENT CONNECTIONS To connect the cutting equipment the control buttons and cutting blocks must be turned on manually right before the heating resistance is on According to the first cuttings the height of the cutting plaques must be tuned fine to cut the material 40 127 yeniyurt YM 9005 2 5 1 5 THE MECHANICAL SETTINGS OF THE MACHINE Some mechanical settings need to be done before the operation of the machine These settings are done according to the materials and moulds used Standard settings are here The width setting of the chain sleds according to the width of the material to be used During the adjustments one should pay attention to the chain sled forming unit the cutting unit or the stacking unit and not to hit the equipments 41 127 A yeniyurt B makina CHAPTER 6 6 CONTROL PANEL amp WORKING yeniyurt YM 9005 2 makina USER MANUAL 6 1 SCREEN MENU The touch screen is the main screen containing all the menus To operate the machine all the requ
11. Wrapper Required Tension kg values can be set by related input boxes Wrapper Required Tension kg value adjusts the tension required for the wrapper system 60 127 lt yeniyurt YM 9005 2 makina USER MANUAL 6 1 11 SELECTIONS to 5 m CP 12E8F0 4 a File Zoom Tools Help 13 06 13 Robot AB stacking open vacuum on automatic Thermoregulator Aktive Stacking constant positon for robot imposition with robot imposition bottom an ndi an es E 4 E vay lt estos RobotAB Stacking AB When it Works Open Vacuum on Automatic When it Works Thermoregulator Aktive When it Works Stacking Constant Positon for robot rises up to the bottom step is selected in the same way marshaling step robot is high imposition With robot When it Works imposition bottom When it Works 61 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 12 MANUAL CONTROL n nos eee File Zoom Tools Help 13 06 13 MANUAL CONTROL 17 15 35 HEATER 1 FORM AIR VALVE PLUG ASSIST n P X OFF EJECTAIR WASTAGE WINDER LUBRICATION Water Valve X orr buttons on this Manual Control page are used to move the labeled system by manually and selection to on or off Upper plug assist up and down button are move the plug asist to up and down by manually Heater1 2 backward and fo
12. civata PARGA KODU TD2 UCFL 205 Rulman yata 2 2 TD2 M5 x 10 imbus 3 TD2 M14 x25 4 TD2 M14 somun 5 TD2 M16 pul 6 80340910013 7 80340918002 8 80340914000 9 80340918001 10 80340910014 11 80340918003 MONTAJ NO 126 127 YA yeniyurt YM 9005 2 makina USER MANUAL v yeniyurt makina Yeniyurt Machinery Industry and Trade Co Address Abdi pekci Cad Zorlu Sk No 10 Bayrampasa Istanbul TURKEY Tel 90 212 565 44 91 Fax 90 212 613 22 25 web www yeniyurt com e mail infoQyeniyurt com 127 127
13. 2 USER MANUAL ina yeniyurt mak 51001909108 50050901708 70050501708 80056706008 81009901008 11000502108 50530901708 10590901708 20290901708 72000902208 10150901708 20130501708 80000506108 10000506108 950001902208 50001502208 10050901708 IN 0207201 uewiny 201 uewny soz don TAL 119 127 YM 9005 2 USER MANUAL yeniyurt makina 8 LIS 70000905208 80001500808 20001500508 10070501708 v 15959 1 77201 Ini 502 420 201 49909 71 X OSX pZ Op HOU ZI nat ON vOuvd 120 127 YM 9005 2 USER MANUAL yeniyurt HEATER SPARE PARTS LIST 7 0 1 61001905208 91001902208 11001902208 YOO 902208 1000290208 80001902208 900090 19 000190 UR 00011902208 nlnded gy sueysizay 1000 2 53 901 nj ndeg gy sueysizay 11059 454 901 121 127 yeniyurt YM 9005 2 Ks m Zu an 8 2 M10x30 imbus civata 5 80220650010 TD2 TBR 30 UU Lineer rulman 80220650005 02 0
14. 2 makina USER MANUAL injuries by grabbing the cloths of the employees or other materials Thus protecting covers of the chains must be removed during adjustment the employees must stand away from this area and the one controlling the process should be completely careful When the chain sled engine on the machine is operating the gears situated on the chain as demonstrated in the photograph can cause damage to the uniforms of the employees or other materials by grabbing Thus the employees must stand away from this area and the one controlling the process should be completed carefully When the system is operating the moulding system forming the product creates a danger for pulverization Thus when the machine is on process one must not approach to the system When the guards of the machine are opened the support column situated in the area between the two guards becomes dangerous Staff must be careful while maintaining the machine because it can cause serious injury if any employee hits his head 17 127 yeniyurt YM 9005 2 CHAPTER 3 3 INSTALLATION a CARRIAGE 18 127 yeniyurt YM 9005 2 makina USER MANUAL 3 1 MACHINE TRANSPORT The staff who will be in charge of transport process of the machine must be informed on the issue of transport and experienced enough to prevent any failure Depending on the transport distance and the demands of the customer the transport proc
15. 3 1 G bek S kma PAR A KODU HEKOO100 SICK Enkoder 102 14 38 transmisyonu 702 YAC MBx1 25 10 180410500030 TD2 KS7 140 3 M2A 871 sew 06 42 KABLO KANALI G R 80410401035 80410500031 80410501000 180340506000 180320600011 180340500001 180340500019 80410500034 80410506000 1 2 1 20 21 E 27 39 46 7 7 7 NO 76 116 127 9005 2 USER MANUAL yeniyurt makina qnhyuah KA 1007500 08 110050008 01007500608 80007500508 000 500 08 10007500508 50007500508 1008S0 008 90007500508 2507201 IN SIO TAL uewiny 2009 TOL SIN ZAL NOY v yva 117 127 9005 2 USER MANUAL yeniyurt makina eue wu KA 01007500608 11007500508 01007500508 90007500508 70007500808 80007500208 81008906008 2000 500808 10007500508 2507201 IN SIO cal 2009 201 vOuvd 118 127 4 amp YM 9005
16. Otherwise electric parts products can be damaged overheating short circuit etc Every Year Any moving parts and the whole machine have to be checked for functionality and optimum efficiency by Yeniyurt service team Any damaged and worn parts have to be replaced 7 8 CONSUMABLES GIVEN WITH MACHINE Mini Relay 2 pieces M12 Proximity Sensor 2 pieces o M8 Proximity Sensor 2 pieces o Magnetic Piston Sensor 2 pieces 40A Fuse 2 pieces Tools Kit 85 127 yeniyurt YM 9005 2 CHAPTER 8 8 TROUBLESHOOTING 86 127 yeniyurt 7 B makina 8 1 MALFUNCTIONS AND SOLUTIONS YM 9005 2 USER MANUAL The list of any possible breakdowns is given in a chart below Each malfunction reason and solution is explained When a malfunction occurs it should be searched in this list for a solution If the stated solution does not function then you should contact with the firm MALFUNCTION REASON SOLUTION The alarm window alarms that The Emergency Stop is Pressed One or more emergency stop buttons are pressed or because emergency stop button circuit is in series a short circuit or disconnection occur If the machine is ready to operate the pressed emergency stop buttons are pushed If none of the buttons are pressed a short circuit or disconnection might have occured Contact with the firm The alarm window indicates The Heating
17. The Control Panel and Operating 33 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 8 ELECTRICAL BOARD CABINET J The electrical board cabinet is the unit to which all the electrical fitting and control panel is connected and include all the electrical hardware Moreover the electrical board cabinet has fans preventing overheating and dust These fans need to be cleaned every 3 months and changed each year z 34 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 9 AUTOMATIC LUBRICATION UNIT K The machine contains an automatic lubrication system on its own With an oil pump and the lubrication fitting all the equipments needing lubrication get lubricated 35 127 yeniyurt YM 9005 2 0 0 4 5 MOULD DIMENSIONS 36 127 XM CHAPTER 5 9 FIRST START AND SETTINGS yeniyurt YM 9005 2 makina USER MANUAL 5 1 INSTALLATION AND FIRST START 5 1 1 CONTROLLING THE MACHINE BEFORE OPERATING IT Before operating the machine it is obligatory to do some controlling Control each connection in terms of regularity and that the protective equipment is closed Control the pneumatic connections Control the adequacy of the air pressure linked to the machine 6 bar Check the cooling system connections Check the amount of the cooler liquid Check all the surfaces needing lubrication Check if the power supply is fully seated to the electrical p
18. and technical safety precautions should be taken and the vicinity of the machine should be controlled 9 The lubrication and maintenance done after the stop the operation of the machine the protectors of the machine must be worn The machine must not be 12 127 yeniyurt YM 9005 2 makina USER MANUAL operated without these protectors In the area of the operation of the machine the warning signs must be followed 10 The machine in operation must not be intervened with hand or any other material with no reason 11 In case of a breakdown or disruption people in charge and relevant should be informed People without any information or technical training must not interfere with the machine 12 While loading sheet coil to the sheet feeding and the pneumatic lifting system is on no one must be near the feeding unit apart from the employee controlling the system 13 The key must not be left on the emergency stop button which is on the operating panel of the machine 14 It is obligatory to build electrical grounding system on the machine 15 During maintenance setting or change of mould the machine must be suspended by using the emergency stop button on the control panel and the lock on the emergency stop button must be locked with the key and the key must be kept only by the person in charge for maintaining setting or changing the mould 16 The warning signs on the machine must be given importance to an
19. are two pieces of heaters at the opposite sides of each other These heating units constitute with infrared ceramic resistances At the same time both resistances have thermocouple resistances to control the heating level The heating settings of the heaters can be controlled with the control panel Both heaters consist of 1000W 650W and 500W both thermocouple and non thermocouple resistances The system carrying the heaters is railway system Via one pneumatic piston the heaters are taken into the machine At the same time the heating system can be controlled manually with a handle 29 127 YA yeniyurt YM 9005 2 Af SER MANUAL 4 4 4 FORMING UNIT D Heated sheet that comes from heating oven goes to forming station by guiding chains Sheet takes its first form inside the upper and lower forming blocks by help of pressured air and or vacuum The movement of forming blocks is obtained with servo motors that placed at upper and lower side of the forming station 30 127 YA yeniyurt YM 9005 2 4 4 5 STACKING UNIT F After the shape is given with the forming station the product at the cutting station is not separated from the sheet material totally The product is cut from the sheet with slight connection points The products separated from the sheet with the pushing force are stacked according to the numbers submitted to the control panel and the stacked produ
20. makina USER MANUAL 6 1 17 DIGITAL INPUT AND OUTPUT PAGES Digital output pages are used to control all systems and sensors if they are working or not When green light indicates at the the end of rows that means the system written on this row is working true at the moment You or Yeniyurt Machine techinicans can check the system parts by these pages 68 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 18 OTHER ADJUSTMENT 1 7 11AD3A File Zoom Tools Help 05 04 13 OTHER ADJUSTMENT 1 10 43 52 ubrication Start Press Quantity ubrication Process Quantity Piston Stroke Quantity Manual Lubrication Processing Time s Chain Lubrication Start Press Quantity Chain Lubrication Process Time s iii Lubrication Start Press Quantity determines the start action time of lubrication system When count completed in this value box the lubrication system starts to pump oil to the system Lubrication Process Quantity Piston Stroke Quantity value input box determines the count of lubrication Manuel Lubrication Processing Time s value determines the lubrication duration while it s controlling by manuel Chain Lubrication Start Press Quantity value determines the start action time of lubrication system When count completed in this value box the lubrication system starts to pump oil to the system 69 127 yeniyurt YM 9005 2 makina USER MANUAL 6 1 19 OTHER
21. movement of the machine Time column demonstrates the current time of related movement part of the machine It goes downward at closing time and goes upward at opening time Upper Cutting These values determine when the upper cutting unit starts to closing and opening in the cycle movement of the machine Time column demonstrates the current time of related movement part of the machine It goes downward at closing time and goes upward at opening time Lower Forming These values determine when the lower forming unit starts to closing and opening in the cycle movement of the machine Time column demonstrates the current 45 127 yeniyurt YM 9005 2 time of related movement part of the machine It goes upward at closing time and goes downward at opening time Lower Cutting These values determine when the lower cutting unit starts to closing and opening in the cycle movement of the machine Time column demonstrates the current time of related movement part of the machine It goes upward at closing time and goes downward at opening time Stacking These values determine when the stacker unit starts movement in the cycle movement of the machine Time column demonstrates the current time of related movement part of the machine Lower Punching These values determine when the lower punching unit starts to closing and opening in the cycle movement of the machine Time column demonstrates the current time of related movement part of th
22. recalled easily Active product recorded settings can be seen by title Active Product The list on the left of page includes previously recorded settings for each product 73 127 yeniyurt YM 9005 2 Product List 400 recipes can be saved Select Product Product List the mould to be run must be selected and carried to Active product section by pressing Select Product button Load by pressing mould Load button the loading process is accomplished when the square field on the lower left side of the screen is green Save As to change the actual values of the product s recipe It can be used to create another recipe for another product by chaning the product name and enter the Yes button The steps must be done respectively Delete the unnecessary product recipes will be deleted 74 127 yeniyurt YM 9005 2 makina USER MANUAL 6 1 22 RECIPES 2 11AD3A E Zoom Toos Heo E 04 03 13 RECIPE COPY Recipes in PLC Recipes in USB Disk PRODUCT LIST PRODUCT LIST ES E up actRecipe ____ murat tet USB 2 TXT YY bet test mek ayar tt test mek tet down Recipe Copy to copy recipes from the machine to USB or from USB to machine The list on the left side of the screen shows the list of the recipes in the machine and on the right side of the screen shows the list of the recipes in the USB The recipes can be carried b
23. stretching motors phase directions are reverse or one of them does not work properly due to a mechanical or electrical malfunction The directions of the phases should be checked namely the motor should be checked if it is rotating The set values of the entrance middle and output stretches are equal If the problem continues please contact with the technical service 93 127 yeniyurt B makina CHAPTER 9 9 WASTE MATERIAL DISPOSAL YA yeniyurt YM 9005 2 makina USER MANUAL 9 1 WASTE MATERIAL DISPOSAL The customer firm is responsible for eliminating all the waste materials if a recycling system is not used within the frame of the law and legislation of the country where the machine operates Temporary waste storing operation can be done to some extent based on the law and legislation of the country where the machine operates and recycling must be done intermittently The temporary storage area must not react chemically with any substance in it The ones with toxic substance must be labeled for danger AA AAA 1 FLAMMABLE SUBSTANCE 2 POISONOUS or TOXIC SUBSTANCE 3 POIGNANT AND CUTTER MATERIAL 4 COMBUSTIBLE SUBSTANCE 5 INFLAMMABLE SUBSTANCE Disposal of the waste materials must be done by expert firms with certificates The firm conducting transport must compromise with certificated technical staff 95 127 yeniyurt YM 9005 2 4 o USER MANUAL
24. to decrease the temperature Please contact with the firm if the problem continues The alarm window indicates The Entrance Stretching Motor Thermic Malfunction There might be a short circuit or over current in the entrance stretching motor Or there might be a mechanical problem in the motor The entrance stretching motor thermic should be checked and the technical service should be called The alarm window indicates The Middle Stretching Motor Thermic Malfunction There might be a short circuit or over current in the middle stretching motor Or there might be a mechanical problem in the motor The middle stretching motor thermic should be checked and the technical service should be called The alarm window indicates The Output Stretching Motor Thermic Malfunction There might be a short circuit or over current in the output stretching motor Or there might be The output stretching motor thermic should be checked and the technical service should be 92 127 yeniyurt makina 9005 2 USER MANUAL a mechanical problem in the motor called The alarm window indicates Cutting Stacking Crush The stations are too close to each other The problem can be solved by bringing each station to a safe distance The alarm window indicates The Stretching Motor s are Reverse This problem occurs when the
25. value box and all temperatures can be tolerated Upper heater has14 vertical and 12 horizontal zone ON OFF buttons on stage 1 and stage 2 area are used to activate and deactivate 1 12 and 2 11 zone heater when using narrow moulds The maximum temperature of the oven depending on the processed product can be entered in the Max Temperature section by the technician 47 127 YA yeniyurt YM 9005 2 makina USER MANUAL r 5 ie ool 125880 o amp 2 ER Bee b File Zoom Tools Help Lower zone heater has 3 horizontal sections which 1 2 3 are first 4 5 6 7 8 9 are second and 10 11 12 are third heater zone Lower heater totally has 3 heater zone 48 127 yeniyurt YM 9005 2 makina USER MANUAL 2 Mon 8 125880 ah O o Ban File Zoom Tools Help g 13 06 13 LOWER ZONE TEMPRETURE __ ZONE TEMPRETURE 17 13 13 N Wu e iN u wa 9 values appear in this section of the upper and lower heating elements red line shows the pitch of the mold 49 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 3 CHAIN SERVO SETTINGS 8 11 03 File Zoom Tools Help 05 04 13 CHAIN SERVO SETTINGS 10 25 58 MANUAL SPEED 96 CHAIN BACKWARD CHAIN FORWARD HAIN LENGTH FORWARI 1 AUTOMATIC SPEED 96 CHAIN STEP LENGTH mm BACKWARD LEN
26. 005800 08 20120801708 10750801708 uewny YEUKO LOZI 2011 unwos 5 OLN COL unwos 5 ZIN za unwos uo uew GAM zal LLOFI OPISLMS 201 ind zin 802 Zal 5 GZ x ON ZAL NOJ v uvd 112 127 YA yeniyurt YM 9005 2 4 makina as nt alic TDS ZPT25BS B01 2 TD2 H15FL 15 Lineer Araba 6 05 16 233 A 11 9 80410802301 13 BO410802314 20 80410802327 7 ITD5 216 lik piston 113 127 YM 9005 2 USER MANUAL ina yeniyurt mak zanfijuafi KA 60950701708 80950701708 1092001708 90920901708 30950701708 70960701708 50950701708 10950701708 60950701708 uewiny 9029 201 unwos vosuey ONY ZOL Auw SEW za nao V YVd 114 127 YA yeniyurt YM 9005 2 10 5 STRETCHING SPARE PARTS LIST ADET KODU 02 SK1SI40 IEC71 NORD 2 80410402203 3 80320460003 4 80300420005 5 80220440005 6 80410402400 7 80340402201 8 80300571002 9 80340402202 10 80410402212 11 80220480001 MONTAJ NO 115 127 YA yeniyurt YM 9005 2 makina USER MANUAL 10 6 CHAIN SPARE PARTS LIST
27. 25 9 180220610000 10 80220620000 11 80220650012 12 280300710004 13 TD2 M20 somun 2 80220650004 6 TD2 6205 Rulman 122 127 YM 9005 2 USER MANUAL ina yeniyurt mak 4 L mm 6 mn unwos Qui 201 9 gt 123 127 YM 9005 2 USER MANUAL yeniyurt makina WRAPPER SPARE PARTS LIST 10 8 zanfijuafi KA 21080601708 21060601708 0100601708 6000601708 10080601708 90020601708 80110700708 11082102208 01052102208 80080601708 90080601708 10042102408 80002102208 70002102208 90052102008 70052102208 7000601708 80052102208 900520102008 20080601708 10050601708 X 8N COL uewiny 8029 201 wid oz X 0 0 201 OLO 201 2140 ZEN ZOL unwos ZIN 201 GYON OH 7108 08231 0518 48 TOL You ms Apwixosd ZAN BOL naox v uva 124 127 YA yeniyurt YM 9005 2 makina USER MANUAL 10 9 UNWINDER SPARE PARTS L ST v et 5 ZN civata BOL 4 110 NORD PARGA KODU li pergin 125 127 YA yeniyurt YM 9005 2 makina USER MANUAL DETAILA SCALE 1 2
28. 5 web www yeniyurt com e mail infoQyeniyurt com 10 127 yeniyurt YM 9005 2 B makina USER MANUAL CHAPTER 2 2 SAFETY a ACCIDENT PREVENTATION yeniyurt YM 9005 2 makina USER MANUAL 2 1 SAFETY PRECAUTIONS 1 The machine must not be operated without reading the user guide 2 Protection and safety parts should not be removed and partially operated Otherwise serious injury or damage can occur 3 There are safety switches on all doors and gates of the machine and the machine stops by turning to safety status when any door or gate is open For safety reasons any of these switches should not be cancelled or the machine should not be operated when any cover or door is open no matter what the reason is 4 Because plastic sheets used contain flammable materials and there exist resistances working with high heat precautions should be taken against fire The machine must be kept near the fire extinguisher 5 Before pouring any liquid on the machine for extinguishing purpose in case of a fire threat all the main circuit must be turned off from the main switch Otherwise an electric shock can occur 6 Machine lubrication and maintenance operations should not be done while the machine is operating 7 A switch is mounted to the machine guards for safety purposes The guards of the machine should not be closed for any reasons when somebody is in the machine 8 Before the machine operates working
29. 9005 2 makina USER MANUAL 6 1 4 FORMING ADJUSTMENT 1 n m CP 12E8F0 File Zoom Tools Help 13 06 13 FORMING ADJUSTMENT 1 17 13 51 LOWER FORMING PRESS ADJ UPPER FORMING PRESS ADJ PV mm mm z MANUAL OPENING CLOSING MANUAL OPENING VEL VEL VEL VEL VEL 100 ane pa 10 0 100 0 OPENING START CLOSING B 5 START n A DISTANCE mm ACC S 5 5 DM 020 Closing Step OPENING Closing Step OPENING CLOSING Speed 36 DEC s Speed 96 DEC 5 DEC 5 10 0 0 20 10 0 0 20 0 20 Closing Step Closing Step Step Speed WAIT TIME Pos Length FORM DISTANCE Pos Length 9 When dotted square button pushed lower upper forming system moves to its origin position MIN and MAX input boxes are determine the minimum and maximum levels of lower upper forming press PV mm parts demonstrate the existing value of upper and lower forming press By Manual up and down arrow buttons related unit movements can be operated with up and down buttons manually Manuel Vel 26 values determine the speed of lower upper forming press while moving by manual buttons 52 127 yeniyurt YM 9005 2 Opening Vel values determine the opening speed of lower upper forming press and Closing Vel determines the closing speed of lower upper forming press The value that entered to Start Distance mm input box determines the starting dist
30. ADJUSTMENT 2 r pi rum A m gt e File Zoom Tools Help 13 06 13 OTHER ADJUSTMENT 2 17 25 17 Unwinder Speed Ref Hz 50 0 Staion Speed Ref Hz 25 0 Upper Cutting Speed Ref Hz 10 0 Conveyor Speed Referance hz 10 0 Form Analogue Referance bar 2 0 0 Wrapper Required Tension kg 20 Form Of Passing An Empty Of Quantity lt lp RSI Form Analog Referance bar value determines the referance of form analog Unwinder Speed Referance bar value adjusts the referance speed of unwinder system Station Motor Speed Referance Hz value determines all station s movement servo motor s referance speed Upper Cutting Motor Speed Referance Hz value determines the up cutting block s movement servo motor s speed referance Wrapper Required Tension kg value adjusts the tension required for the wrapper system 70 127 yeniyurt YM 9005 2 makina USER MANUAL Conveyor Speed Referance Hz value sets the movement speed referance of the conveyor system Form of Passing an Empty Quantity determines the empty quantity pass from forming station for each Date and time settings are on this page After input for all date and time values Set Time button have to be pressed to adjust the current date and time 71 127 yeniyurt YM 9005 2 makina USER MANUAL 6 1 20 ALARM PAGE ALARM TIME ALARM CODE DESCRIPTION ACK TIME
31. Air Not Enough Alarm 23 10 2012 14 46 49 Emergency Stop 23 10 2012 14 46 49 Air Not Enough Alarm 23 10 2012 14 46 40 Emergency Stop 23 10 2012 14 46 40 oooooooo Termocouple Module 3 Input Fault 23 10 2012 14 46 40 00 00 000 0 0 0 Termocouple Module 2 Input Fault 23 10 2012 14 46 40 00 00 000 0 0 0 Termocouple Module 1 Input Fault 23 10 2012 14 46 40 Up Punching Servo lower Punching Serva 0012 DriveRdy D012 DriveRdy Chain Servo State Lower Forming Serva Upper Forming Servo Lower Cutting Servo Upper Cutting Servo Stacking Servo D012 DriveRdy D012 DriveRdy D012 DriveRdy D012 DriveRdy D012 DriveRdy D012 DriveRdy All current and previously alarms and malfunctions that given by the machine can be seen on this page 72 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 21 RECIPES _ C3 m CP_11AD3A _ Help Zoom Too te 04 03 13 RECIPES PRODUCT LIST ACTIVE PRODUCT MURAT TXT RT TXT test mek ayar bxt USB 2 TXT YY TXT actRec SELECT PRODUCT Each mould has its own settings When the mould s settings are changed must be redone In order to deal with this situation and save all the settings a page named recipe is constructed All the settings of a mould adjusted before can be saved with a given name and these settings can be re uploaded to the memory when needed When the same mould is required the pre set adjustments are
32. GTH mm BACK SPEED 96 ACCELERATION TIME 5 DECELERATION TIME 5 P V mm Mold width mm 1297755 RA When the chain backward button is pushed the chain system goes back manually Likewise the chain system goes forth if the chain forward button is pushed With chain length forward button the chain system moves one step forth The value on Manual Speed mm s is the velocity value of the chain system when it moves manually The value on Automatic Speed mm s is the velocity value of the chain system when it moves automatically The value on Chain Step Length mm is the value of the chain system how much it moves when it moves 50 127 yeniyurt YM 9005 2 The value on Backward Length mm is the value of the chain moving length when it moves one step back ward This section serves to reduce the failures caused by gaps in the chain system in the course of years of usage Yeniyurt service is needed The value onChain Backward Speed mm s in this section Backward Length engine speed is to be entered Acceleration Time s determines the acceleration value of the chain when it moves Deceleration Time s determines the deceleration value of the chain sytsem when it is slowing and stopping P V mm value shows the actual position of the chain system Mould Width mm In this section the mould width is to be entered P S The technician has Access to this page 51 127 YA yeniyurt YM
33. YA yeniyurt YM 9005 2 makina USER MANUAL YM9005 2 TWO STATION THERMOFORMING MACHINE 2013 1 127 makina USER MANUAL INDEX 1 1 INTRODUCTION 7 1 2 GUARANTEES AND ASSURANCE 9 1 3 TECHNICAL SUPPORT 10 2 1 SAFETY PRECAUTIONS 12 2 2 LABELS AND THE MEANING OF SYMBOLS 14 2 3 WARNINGS 16 3 1 MACHINE TRANSPORT 19 4 1 MACHINE GENERAL INFORMATION 23 4 2 USED EQUIPMENT AND FEEDING PLATE 24 4 3 TECHNICAL SPECIFICATIONS 25 4 4 MACHINE PARTS 26 4 4 1 ROLL UP AND SUPPLY UNIT A 27 4 4 2 CHAIN SYSTEM B 28 4 4 3 HEATING UNIT C 29 4 4 4 FORMING UNIT D 30 4 4 5 STACKING UNIT F 31 4 4 6 THE WASTE MATERIAL ROLLING UNIT H 32 4 4 7 CONTROL PANEL 1 33 4 4 8 ELECTRICAL BOARD CABINET J 34 4 4 9 AUTOMATIC LUBRICATION UNIT 35 2 127 B makina USER MANUAL 4 5 MOULD DIMENSIONS 36 5 1 INSTALLATION AND FIRST START 38 5 1 1 CONTROLLING THE MACHINE BEFORE OPERATING IT 38 5 1 2 THE FEEDING CONNECTIONS 39 5 1 3 THE MOULD CONNECTIONS 40 5 1 4 THE CUTTING EQUIPMENT CONNECTIONS 40 5 1 5 THE MECHANICAL SETTINGS OF THE MACHINE 41 6 1 SCREEN MENU 43 6 1 1 CYCLE 44 6 1 2 HEAT CONTROL 47 6 1 3 CHAIN SERVO SETTINGS 50 6 1 4 FORMING ADJUSTMENT 1 52 6 1 5 FORMING ADJUSTMENT 2 54 6 1 6 CUTTING ADJUSTMENT 1 55 6 1 7 STACKING ADJUSTMENT 1 56 6 1 8 STACKING ADJUSTMENT 2 58 6 1 9 ROBOT ADJUSTMENTS 59 6 1 10 SWEEP ADJUSTMENTS 60 6 1 11 SELECTIONS 61 6 1 12 MANUAL CONTROL 62 6 1 13 STRECHING 63 6 1 14 WORKING PAGE 64 3 127
34. ance position of lower upper forming press Opening Acc s values determine the acceleration of the lower upper 29 forming press by unit of seconds Closing Acc s values determine the acceleration of the lower upper forming press by unit of seconds Opening Dec s values determine the deceleration of the lower upper forming press by unit of seconds and Closing Dec s values determine the deceleration of the lower upper forming press by unit of seconds Closing Step Speed value determine the steps as percentage while lower upper forming press systems are closing Closing Step Pos Length value determine the steps as length while lower upper forming press systems are closing Step Speed on off button selects the step speed action is on or off Form Distance When the value to be written in this section post in this section begins forming the air before the cut off value will make the form and the form must be set to miss the weather for example 0 be written 53 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 5 FORMING ADJUSTMENT 2 n m CP 12 8 0 re File Zoom Tools Help g 13 06 13 FORMING ADJUSTMENT 2 17 14 03 LOWER FORM ADJUSTMENT UPPER FORM ADJUSTMENT PV mm PV mm Form Lock Form Lock Lower Mold Adjustmet as Mold Position Mold Posib 8 223 5 G pozizyonunu shows snapshots the mold pozizyonu mold removal is determined
35. anel Check if the input voltage is sufficient Important If all the engines operate backwards replace the phases of the power supply in opposite Before doing this be sure that you cut all the electrical connections Check all the emergency buttons All the buttons are red and marked with yellow rings Check all the door and moving system switches The machine is supposed to stop operating when any guard is open Check the emergency lights and alarm They are supposed to operate in case of an alarm Check the heat detectors before turning them on room temperature by using the control panel Later check if the heating level increases when the machine is on Finally check all the systems if they operate in manual mode 38 127 YA yeniyurt YM 9005 2 makina USER MANUAL 5 1 2 THE FEEDING CONNECTIONS The power supply connections must be done according to the law and regulations of the country where the machine will operate The pneumatic connections can be done via the use of 1 hose for the parts demonstrated in the pictures Depending on the demand of the customers a turn on off valve can be put to the machine On the thermoforming machine there is water input and output connections at location demonstrated on the next picture The input and output of the water must be set correctly Electricity Input 1 Air Input 39 127 YA yeniyurt YM 9005 2 makina USER MANUAL 5 1 3 THE MOULD CONNECTIONS
36. chine must be done and dusty zones of the machine must be cleared with blowgun Ventilation filters on electric Every Week cabinet must be cleared with air There will be water logging water accumulation in the air tanks on the top of the Every Week machine This accumulation hast to be removed to utilize the air tank with maximum efficiency Lubricant level from indicator of vacuum pump must be check Shell Vitrea 100 Every Week and in case of low lubricant Circulation indicate lubricant addition Lubricant must be done Pneumatic systems have to be checked Any possible air leakage on pistons and 2 functionality pneumatic Conditioning Every Month valves must be checked Lubricant Lubricant must be added in case of any reduction of conditioning lubricant level 84 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL Every Month Electrical installations must be checked by qualified specialists Motors have to be checked against overheating Moving part sensors and magnetic sensors of the pistons must be checked Every Month Vacuum tank have to be checked for its functionality Vacuum fitler must be cleared and lubricant level has to be checked In case of any low level lubricant lubricant addition must be done Shell Vitrea 100 Circulation Lubricant Every Year Ventilation filters on the electric cabinet have to be replaced with new ones
37. contract user errors that may occur on the machine and the external factor can not claim the cost of other damaged and can not cancel the sale For warranty parts and service changes are made where the machine is installed according to the technical service personnel and legal laws company meets the customer the cost of all transportation and accommodation As long as the customer uses the company according to the information specified in the user guide of the machine under warranty service may demand In addition external factors arising from the operator or master shall be charged to all services not covered by warranty In cases of machine malfunction the user can be solved outside the owner s manual instructions all the cases no one other than authorized service Yeniyurt machine must not interfere with the machine Otherwise the results of all actions arising out of warranty will remain 9 127 yeniyurt YM 9005 2 1 3 TECHNICAL SUPPORT The order of the technical services will be determined according to the arrival date and hour of the demands of the service calling customer firms In case of a malfunction the customer firm must contact with Yeniyurt Machine via the phone number fax number or internet by using the information provided below directly Yeniyurt Machinery Industry and Trade Co Address Abdi ipekci Cad Zorlu Sk No 10 Bayrampasa Istanbul TURKEY Tel 90 212 565 44 91 Fax 90 212 613 22 2
38. cts are put out of the platform x F gt stacking unit has two types with options Though the machine is the same in total only the stacking unit can show difference In the option stacking from the bottom to the top the stacking starts from the bottom and come out of the platform on the top In the option of stacking from the top to the bottom the stacking is done from top to the bottom and the completed product comes out of the platform at the bottom 31 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 6 THE WASTE MATERIAL ROLLING UNIT H The waste material remaining from the finished product is rolled with the help of the waste material rolling unit When the first waste sheet reaches to the rolling unit it must be rotated to the waste material rolling shaft manually At the same manner the waste material must be taken from the roll by cutting when it is full and the tip of the coming waste material must be rotated manually once more For the instructions to eliminate the rolled up material please read the part Waste Material Disposal 32 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 7 CONTROL PANEL I The control panel is the unit which all the settings and processes are done with a monitor and the buttons on it Picture 4 4 9 a All the processes that will be done with the monitor and buttons are explained in the part
39. d Cutting Unit G Stacking Unit H Waste Material Rolling Unit i Control Panel J Electric Board Cabinet K Automatic Lubrication Unit 26 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 1 ROLL UP and SUPPLY UNIT A The roll taking in unit functions to load the rolled material to the feeding unit via two pistols Picture 4 4 1 a The process is realized with the button The diameter of the material to be loaded to the feeding unit must be maximum 1100mm minimum 300mm 27 127 YA yeniyurt YM 9005 2 4 USERMANUAL 4 4 2 CHAIN SYSTEM B With the chain sled system the automatic movement of the sheet is provided by putting the sheet material automatically to the continuously moving gears of the chain from two sides Right before opening of the sheet material from the roll in the feeding unit is put onto the chain sled there exists a centering system at the head of the machine Via the handle in this system the width of the metal sheet is adjusted according to the sheet material and centering is settled in this way The cooling water circulates in the chain sled system and the overheating of the chain is prevented PETITIO 28 127 YA yeniyurt YM 9005 2 makina USER MANUAL 4 4 3 HEATING UNIT The sheet material comes to the heating unit via the chain with gears There
40. d for the automatic production of disposable plastic food packing and packing for various sectors They must not be used for any other purpose Thermoforming machine gives the last product by heating forming punching cutting and stacking the plastic thermoforming material The technical features of the thermoforming plastic sheet materials are given in the section of The Materials to Be Used and Sheet Feeding The label containing the basic information and serial number is on the sheet intake facet on the thermoforming machine YAD exem 9006 2 SERALNO 4101 YEAR 2013 WEIGHT O 14000 VOLTAGE 380 FREQUENCY 50 POWER 320 PHASE 3 www yeniyurt com Sample Label of YM9005 2 23 127 yeniyurt YM 9005 2 5 0 0 0 0 4 2 USED EQUIPMENT AND FEEDING PLATE Yeniyurt Thermoforming Machine can give the last product only with such materials PP PS Pet PVC and other suitable materials In the case of use of any other material other than stated above the customer firm is regarded as not obeying the user instructions The other materials can be only used if Yeniyurt Machine tests and confirms them Sheet feeding unit provides the intake of the previously stated materials in the roll form With the help of sheet feeding unit the material is transmitted first to the heating station then forming cutting station and finally to the stacking station via chain sle
41. d system After the stacking station the last product comes out of the machine and the waste material waste material is rolled in the wastage rolling unit 8 m e Ubap paz TO TT LI a LIFTING HEATING FORMING STAKING SCRAP CONTROL 8 8 WINDER PANEL CUTTING ROBOT 24 127 yeniyurt makina 4 3 TECHNICAL SPECIFICATIONS YM 9005 2 USER MANUAL YM9005 2 Tuo Station Thermoforming Machine Maximum Mould Size 1000x1250mm Maximum Forming 960 1210 mm Area Maxi 5 Cutting 960 1210 mm Positive Forming Height N egative Forming 30 mm Depth Maximum Sheet Width 1050 mm Minimum Sheet Width 600 mm Upper Heater Heating 155 kW Power L 5 ower Heater Heating 99 kW Power Continuous 130 kW Consumption Total installed Power 320kW Vacuum 205 m3 h Dry Running Cycle 40 cycle min Weight approx 14000 kg Length 11500 mm Width 3140 mm Height 2950 mm Required Compressor 10 m3 min Required Cooler 30000 kcal hour 25 127 YA yeniyurt YM 9005 2 4 4 4 MACHINE PARTS Machine mainly consists of these parts Figure 4 4 a A Roll Taking in and Feeding Unit B Chain Sled C Heating Unit D Forming Unit an
42. d the written warnings must be followed The signs must not be removed or damaged 17 The room where the machine operates must be lightened and ventilated well enough for health conditions When the needed conditions are not supplied it is possible to be happen accidents due to loss of attention 13 127 2 2 LABELS AND THE MEANING SYMBOLS NG Warnings could result in serious injury or death Warnings that could result injuries or could damage the machine parts Any intervention must not interfere with anyone other than authorized persons when needed Automatically moving the machine while it is running by itself no one under the systems should not have Automatically moving the machine while it is running by itself should not have anyone on the systems Systems that automatically moving the machine while it is running by itself should not interfere in any way High temperatures from the surface to touch may cause second degree burns Don t touch rollers while the machine is running Don t move on the machine while it is running Grounding is not made of static electricity can build up and static electricity can cause serious damage to people with heart disease Lubricate not required sections f 14 127 yeniyurt makina 9005 2 USER MANUAL W Automatically when the self moving and running gear system sho
43. e acceleration of stacking system when its going to upward downward UP DEC s and DOWN DEC s values determine the deceleration of Stacking system when its going to upward downward Robot and Stacker allows the robot to move that unit and sorting unit at the same time Robot State type setting unit ensures that the center of the robot unit 58 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 9 ROBOT ADJUSTMENTS n 8 m CP 12E8F0 F Dan S Sm File Zoom Tools Help 13 06 13 ROBOT ADJUSTMENTS 17 14 56 Horizantal Axis Vertical Axis IDI PV Forward Speed Backward Speed 100 0 MANUAL Speed Forward Acc 10 0 oss Backward Acc Ramp Forward Pos Forward Dec Ramp oss Backward Dec Ramp 100 0 horizontal and vertical distances and velocities of the robot 15 set to move the robot vacuum system valves are provided on the selection of valves and ABC 59 127 lt yeniyurt YM 9005 2 makina USER MANUAL 6 1 10 SWEEP ADJUSTMENTS nm a File Zoom Tools Help 13 06 13 SWEEP ADJUSTMENTS 17 15 09 ELEVATOR 1 SWEEPING MOTOR Sweeping 1 Speed Ref Hz Wrapper Required Tension ka Conveyor Motor Conveyor Syncron Coficients Conveyor Start Delay Conveyor Stop Delay Sweeping adjustments for stacked products on the stacking roof can be set on this page Sweeping speed referance Hz and
44. e jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order The bumper encoder value might be entered wrong The buffer might not be chosen from the options page Check the pressure of the air coming into the machine The lower forming station might be disassembled to see if there is any jam The led buttons can be checked if they are on off The bumper encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Lower Stacking 1 Stage Cannot Go Up The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine The stacking encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Lower Stacking 1 Stage Cannot Go Down The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine The stacking encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Lower Stacking 2 Stage Cannot Go Up The stacking station might be jammed T
45. e machine It goes upward at closing time and goes downward at opening time Upper Punching These values determine when the upper punching unit starts to closing and opening in the cycle movement of the machine Time column demonstrates the current time of related movement part of the machine It goes downward at closing time and goes upward at opening time Form Air Pressure Here forming air pressure value can be set as bar unit Pressing this button makes the cycle time is changed option automatic opening and closing times 46 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 2 HEAT CONTROL r ko ioe xX rien a Vw gt a File Zoom Tools Help 13 06 13 UPPER PAN HEATS in 460 AC 0 lt SET O lt SET 400 0 lt SET 400 AC 0 SET t AC lt SET t ACT 0 lt SET k 0 SET E N E gt g m gt A gt gt rain WS a O mors esser 00 6 To 5 act o Je sero la adj o fe san 410 laci o sena4ssier This panel demonstrates all the heating values of the areas with a temperature the heating columns and rows can be configured by one zones temperatures can be set by SET values by one The actual degrees of zones can be seen from ACT value boxes temperatures can be offset from OFFSET
46. ess can be completed through highway or sea way the transportation of highway all parts are packed properly The last users must control the machine when they receive it All the parts needing carriage must be carried with suitable equipments according to their weights and features Yeniyurt Machine does not accept any damage caused by improper transportation transport and untrained staff The possible damages caused by any strike of the machine to other objects can be prevented by putting wooden wedges to suitable places of the machine The cargo parts consist of three parts Machine electrical cabinet and feeding unit are packed separately Adequate number of trained staff is needed throughout all the stages of transportation storing and un loading Lifting points of three station and four station thermoforming machine are shown at next figures 19 127 YA yeniyurt YM 9005 2 makina USER MANUAL Two Station Thermoforming Machine Lifting Points 20 127 YA yeniyurt YM 9005 2 Two Station Thermoforming Machine Layout Plan 1705 550 E pu 8 3 a a o gt 1220 m u m 4 5 TET A A a e po _ 862 2215 21 127 yeniyurt YM 9005 2 CHAPTER 4 4 MACHINE SPECIFICATIONS 22 127 yeniyurt YM 9005 2 4 1 MACHINE GENERAL INFORMATION the Yeniyurt Thermoforming Machine models are designe
47. g station position to move determines the system PV mm box shows the actual position of the stacking station Left and Right arrow buttons move the station to backward and forward The buton with labeled twin arrow moves the chain to one step forward Open Waiting time s keeps the upper and lower forming blocks waiting as long as the time entered in this section Chain Length Forward pressing button used to forward chain system one step forward by pressing auxiliary button The buttons at SWEEPER 1 area are used to move the sweeper 1 to forward and backward one step and the second set of forward backward buttons are used to move the sytem manually while pressed 57 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 8 STACKING ADJUSTMENT 2 12 8F0 b Lo 2 File Zoom Tools Help n Up Speed Change Step up Position Step up Speed Down Speed Change Step down Position Step down Speed ROBOT and STACKER Up Speed Change and Down Speed Change ON OFF buttons activate and deactivate the speed change of up down stacking system Step up position determines the position of stacking system when step system is at up Step up speed determines the speed of the stacking system s step property Manual Vel 96 value determines the speed of stacking system when it s controlled manually UP ACC s and DOWN ACC s values determine th
48. here might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine The stacking encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Lower Stacking 2 Stage Cannot Go Down The stacking station might be jammed There might not be enough air pressure in the machine The Check the pressure of the air coming into the machine The stacking encoder values should be checked If the 88 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL bumper pistol or pistol limit switch can be out of order problem is not solved contact with the firm The alarm window indicates The Upper Stacking Stage Cannot Go Up The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine The stacking encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Upper Stacking Stage Cannot Go Down The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming in
49. in Backward 12 It checks the servo motor on the chain sled It lets the chain move from the direction of scrap winding part to the direction of foil feeding part When the button is pushed the movement will continue without any stop It does not work during the process of automatic settings 6 21 13 Chain Forward 13 77 127 yeniyurt YM 9005 2 It checks the servo motor on the chain sled It lets the chain move from the direction of foil feeding part to the direction of scrap winding The movement will continue without any stop It does not work during the process of automatic settings 6 21 14 Emergency Stop 14 In case of a breakdown or error this button ends the current process immediately The machine stops operating no matter what it is doing To cancel the emergency it is enough to push the button and then rotate it in the arrow direction As it may cause damage to the machine in heavy use it should be used only in case of an emergency 6 21 15 Form Top Up 15 It provides the upward movement of the forming station When pushed the movement continues Only operates in manual setting 6 21 16 Form Top Down 16 It provides the downward movement of the forming station When pushed the movement continues Only operates in manual setting 6 21 17 Form Below Up 17 It provides the upward movement of the lower forming station When pushed the movement continues Only operates in manual setting 6 21 18 Form Below Dow
50. in the machine the machine must be stopped and energy disconnection completely must be assured The Emergency stop button must be switched on during the maintenance operation and the lock key must be carried by the responsible staff for the maintenance 7 2 DAILY MAINTENANCE Eccentric sleeve bearings chain guides and moving block bush are lubricated automatically with central lubrication system Daily Maintenance for machines without automatic lubrication system 7 3 WEEKLY MAINTENANCE 1 The casting arms on the cam block of the machine must be checked optically weekly In case of determining appropriateness the machine shall not be run and precautions must be activated according to the manual hand book of the machine 2 General cleaning of the machine must be done minimum weekly Dusty zones of the machine must be cleaned with blowgun 3 The air filters of the fan in the electrical cabinet must be cleaned with air blowgun on weekly basis The filters not cleaned regularly are chocked the air circulation will be reduced causing parts damage due to overheating 4 There will be water logging water accumulation in the air tanks on the top of the machine The water in the air tank has to be removed once a week to utilize the air tank with maximum efficiency 82 127 yeniyurt YM 9005 2 makina USER MANUAL 7 4 MONTHLY MAINTENANCE 1 After a month of running the machine the pneumatic systems have to be checked A
51. ired settings and data can be accessed through the menus on this screen There are several settings screen on the main menu These are Cycle Heat Control Lower Zone Temperature Cutting and Other Adjustments Chain Servo Settings Forming Adjustment Cutting Adjustment Stacking Adjustments Sweep Adjustments Punching Adjustments Manuel Control Streching Working Page User Level Adjustments Speed Graph Digital Input and Output Other Adjustment Driver Ramp Adjustments Selections Alarms and Receipe Pages that have a button at up right corner means that there is an another setting page next And pages that have a button at up left corner means that you can go previous page by pressing on it On touching the place with changeable data a keyboard and a numerator come to the screen Some input boxes demonstrate the data that can change and some other input boxes demonstrate the data that can be changed only by the staff of the authorized service 43 127 YA yeniyurt YM 9005 2 Af SER MANUAL 6 1 1 CYCLE n m CP 12E8F0 File Zoom Tools Help N ano w of a 1 12 2 023 2 56 3 000 1 12 1 884 2 023 3 000 EE 256 3 000 56 3 000 1 00 1 304 N 0 00 e ell G DER e On this page working periods of some parts of the machine can be set Also the
52. lic 12 80410805006 13 80340805004 4 80410805003 15 80220830006 16 80220831001 17 80220831002 18 80340805101 19 80300830009 20 80340805007 21 80340805008 22 180340805009 109 127 9005 2 USER MANUAL ina yeniyurt mak 20720801708 70950701708 01009202208 11009202208 200 900808 20090807208 10150701708 20090807508 80006502208 20017802208 youms gw SOL ewey oLIXZX8 201 uo uey ONY 201 uewjny 363 HALE 9025 ZAL YON 9IS LIS 201 naox 110 127 YA yeniyurt YM 9005 2 makina USER MANUAL 10 4 ROBOT STACKING SPARE PARTS LIST 111 127 YM 9005 2 USER MANUAL yeniyurt ina mak KA 1210801708 92120801708 92120801708 56150801708 750801708 cC COBOLYOB 05150801708 61150801708 51120801708 71150801708 22080 08 01150801708 60150801708 50000607508 420804708 90150801708 80150801708 70780801708 65780801708 91150801708 20120801708 90150801708 81120801708
53. n 18 It provides the downward movement of the upper forming station When pushed the movement continues Only operates in manual setting 78 127 YA yeniyurt YM 9005 2 makina USER MANUAL Unwinder Control Buttons The first button has two levels While this switch is at left position unwinder works only at auto working If the switch is at right second position the unwinder works continuously The second button is an emergency stop button that stops the whole machine at an emergency situation Chain Control Buttons First button moves the chain to forward continuously while pushed down Second button moves the chain to backward continuously while pushed down The third button is an emergency stop button that stops the whole machine at an emergency situation 79 127 YA yeniyurt makina Feeder Control Buttons YM 9005 2 USER MANUAL First button turns the sheet feeder continuously while been pushed down Second button is an emergency stop button that stops the whole machine at an emergency situation Third handle used for replacing sheet roll with a new one While handle is at first position it moves sheet feeder down with pneumatic pistons While handle is at second position it moves sheet feeder up with pneumatic pistons 80 127 Vp YM 9005 2 makina USER MANUAL CHAPTER 7 7 MAINTENANCE 81 127 yeniyurt YM 9005 2 7 1 BEFORE MAINTENANCE Before maintenance and repair operations
54. ny possible air leakage on the pistons must be checked Pneumatic valves must be checked for their functionality The level of the conditioning lubricant must be checked Lubricant must be added in case of any reduction under level 2 Electrical installations must be checked once a month by qualified specialists Motors have to be checked against overheating Moving part sensors and magnetic sensors of the pistons must be checked 7 5 YEARLY MAINTENANCE 1 Annual maintenance will be done by Yeniyurt service team The machine will be checked for all parts and its optimum efficient functionality Any damaged and worn parts are to be replaced 2 Ventilation filters in the electrical cabinet must be changed once a year Otherwise electronic parts products can be damaged 7 6 AFTER MAINTENANCE Please do not forget any loose or not belonging parts in the unit after the maintenance process is finished 83 127 NAVAL yeniyuri YM 9005 2 makina USER MANUAL 7 7 MAINTENANCE PLAN Period To Do Consumables General check of moving parts Every Day for stability and the whole machine must be done Eccentric sleeve bearings chain guides and moving block bushes must be lubricated every two Every Two Days weeks In automatically lubricated machines this process done by automatic lubrication system The casting arms on the cam Every Week block must be checked for stability General cleaning of the Every Week ma
55. ools Help 05 04 13 STACKING DOWN STACKING STATION VEL 9 sv Sweep 1 STACKER 100 0 3885 1 Start Quantity COUNT SY 2 Position OFFSET 530 0 2 Position Vel 3885 1 1 Position 355 0 HAIN LENGTH FORWARI STARTING Vel above Waiting time dhe STARTING Pos SWEEPER 1 Forward bacward Pos Forward bacward man Square button positions the lower plucking system to origin Left half of page is for sweeping settings Start Quantity determines that when sweep system first works after first products stacked Stacker Count SV input value box determines the count of total product that stakced before sweeping system is active And Stacker Count PV shows the actual stacked material on stacking roof Reset button labeled with 0 gt resets the stacking system count number Second Position button moves the stacking system to second level position manually and First Position button moves the system to first level Also Start Position button moves the stacking sytem to it s initial position 56 127 yeniyurt YM 9005 2 makina USER MANUAL Manual Up and Manual Down buttons move the stacking sytsem to up and down manually Actual Position value box indicates the actual system position The half right page area labeled Stacking Station includes settings about stacking station SV box value the stackin
56. rward arrow buttons are moves the heater system to inside and outside of machine Form Air Valf Vacuum Eject Air WastageWinder Lubrication and Water Valve on off buttons are activate and deactivate the related systems 62 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 13 STRECHING File Zoom Tools Help 02 03 13 STRETCHING 12 43 55 INPUT TENSION 1 MIDDLE 1 TENSION TENSION OFFSET mm OFFSET PV mm Stretch Close Stretch Pa Mold width mm 495 0 A Working width Set mm Stretching Set mm There are Input Tension Middle 1 Tension and Output Tension sector stretch settings for chain can be adjusted on this page Offset value input box for all these sectors to offset actual values PV mm boxes demonstrate the actual position of all stretch sectors When dotted square button pushed all stretch sectors move to their origin position When dotted square button pushed stretching system moves to its origin position B is Set value button It sets to the value entered in SV section Mould Width mm Mould width is to be entered in this section 63 127 lt yeniyurt YM 9005 2 makina USER MANUAL 6 1 14 WORKING PAGE 8 11 03 File Zoom Tools Help 05 04 13 POSITION SETTINGS Punchhing mm Home set positions can be set on this page and actual position
57. s of stations demonstrated by PV mm value boxes When dotted square button pushed all stations and system move to their origin position Upper lower forming cutting and punching station home positions can be set one by one Machine lighting makes the ligthing inside the machine active or passive 64 127 lt yeniyurt YM 9005 2 makina USER MANUAL 6 1 15 USER LEVEL ADJUSTMENT l 11AD3A a File Zoom Tools Help 05 04 13 LANGUAGE ENCRYPTED AREA 10 41 19 TECHNICIAN Active User Password TECHNICIAN New Password Confirm Password ry r OUP User level and control panel language settings are on this page You can choose the language you prefer by pressing on it Also a password protection system is included to system for using by Yeniyurt Machine technicians These password protected setting areas are need to be change only by Yeniyurt techinicians Otherwise these settings can be cause injuiry of personel or damage the machine systems 65 127 YA yeniyurt YM 9005 2 makina USER MANUAL 11AD3A File Zoom Tools Help r 05 04 13 09 46 46 2 p 66 127 YA yeniyurt YM 9005 2 4 SER MANUAL 6 1 16 SPEED GRAPH 23 10 12 SPEED GRAPH 14 37 33 Speed Graph page shows the graphical values of chain upper cutting upper form and stacking systems 67 127 YA yeniyurt YM 9005 2
58. semble the machine Please read and follow the instructions provided in this booklet first to provide a safe environment for the operators and to keep the machine operating and keep this booklet permanently All the consequences stemming from the operations which are not included in this booklet will belong to the user This booklet includes all the information on Yeniyurt Machine models mentioned below The points changing model by model are stated by references according to the model names in this booklet Yeniyurt Machine YM 8060 Three Station Thermoforming Machine Yeniyurt Machine YM 8060 Four Station Thermoforming Machine 7 127 yeniyurt YM 9005 2 B makina USER MANUAL PLEASE READ CAREFULLY THIS BOOKLET AND FOLLOW THE INSTRUCTIONS BEFORE OPERATING THIS MACHINE THE OPERATORS AND TECHNICAL EMPLOYEES MUST READ AND UNDERSTAND ALL THE INFORMATION PROVIDED IN THIS BOOKLET ALL THE DOCUMENTS RELATED TO THE MACHINE ARE PROVIDED TO YOU WITH THIS MACHINE PLEASE READ ALL 8 127 yeniyurt YM 9005 2 makina USER MANUAL 1 2GUARANTEES and ASSURANCE Yeniyurt Machine from the sale of the product under warranty during the first 12 months of services The machine will be the first to install and operate free of charge by Yeniyurt Machinery The warranty covers parts of fault conditions and should be replaced under warranty Except for services covered by this warranty the customer company can not claim any other
59. the firm The alarm window indicates 4 Front Cover Switch 4 front cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the 4th front cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates 1 Back Cover Switch 1 back cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the 1st back cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates 2 Back Cover Switch 2 back cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the 2nd back cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates Back Cover Switch Back cover switch is not detected The cover is not closed or the switch is not functioning properly Check if the back cover is closed If is not closed close it If the problem continues the switch might be out of order or the cables are damaged Please contact with the firm The alarm window indicates
60. to the machine The stacking encoder values should be checked If the problem is not solved contact with the firm The alarm window indicates The Sweeper Cannot Go Forward The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine If the problem is not solved contact with the firm The alarm window indicates The Sweeper Cannot Go Backward The stacking station might be jammed There might not be enough air pressure in the machine The bumper pistol or pistol limit switch can be out of order Check the pressure of the air coming into the machine If the problem is not solved contact with the firm The alarm window indicates The Servo Motor Malfunction The servo motor driver might be out of order There might be an electrical or mechanical malfunction By controlling the malfunction status the technical service should be called The alarm window There might be a short The vacuum motor 89 127 yeniyurt 7 B makina YM 9005 2 USER MANUAL indicates The Vacuum Motor Thermic Malfunction circuit or over current in the vacuum motor or there might be a mechanical problem thermic driver in the electrical panel should be checked and the technical service should be called
61. uld not intervene Pressed on the machine are the parts may be damaged Don t step on these parts There is high voltage equipment in the running Should not interfere with electrical interruption Automatically moving the machine while the cutter is running Certainly should not interfere with the machine until stopped Kit There is sharp edged track Adjustment and maintenance should be made carefully otherwise they can cause deep cuts Grounding Warning Power leakage from the machine lead to current leakage that is why grounding should be done to avoid the danger of electric shock Machines electronic components a high risk of damage to the grounding without addition Gas pipes telephone lines or other potential arc can not be used for earth roads Improper grounding can cause electric shock 15 127 makina YA yeniyurt YM 9005 2 USER MANUAL 2 3 WARNINGS The employees must be out of the area shown in the photograph beside because a shearing effect is caused when the covers are closed VM When moulding settings are done on the machine a threat for chain grabbing occurs Due to this the employees must be kept away and the operator should be careful during this process When the sheet width is adjusted the chain demonstrated in the photograph move In this case it can cause damage 16 127 YA yeniyurt YM 9005
62. with the help of the up and down buttons the value is written to the following section of the liquid to the next by pressing the button changes the upper and lower molds mold removal position is automatically Form Lock There are buttons at the bottom of the page for lower and upper forming moulds that activates and de activates the related unit such as Mold Position Pressing this button on the right side is sent to the setpoint 54 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 1 6 CUTTING ADJUSTMENT 1 E Eoo sad a om File Zoom Tools Help 13 06 13 CUTTING ADJUSMENT 1 17 14 20 CUTTING HEIGHT ADJUSTMENT Sv OFF 650 ET 5 CHAIN LENGTH FORWARD IDO m 1 ne vo 4 N 8 7 20009 When pushed the green arrowed button while pressing auxiliary button from control panel cutting height servo motor goes to its origin position SV mm areas can be set by operator to determine cutting height and cutting station position manually PV mm parts demonstrate the existing value of cutting height and cutting station position By Manual up down and forward backward arrow buttons related unit movements can be operated with up and down buttons manually Chain Length Forward button used to forward chain system one step forward 55 127 yeniyurt YM 9005 2 makina USER MANUAL 6 1 7 STACKING ADJUSTMENT 1 11AD3A File Zoom T
63. y pressing the button in the middle of the screen 75 127 YA yeniyurt YM 9005 2 makina USER MANUAL 6 2 OPERATOR PANEL This chapter includes the buttons under the digital screen of the control panel with their explanations 76 127 yeniyurt YM 9005 2 6 21 1 Manual Auto 1 When pushed once the light is on and the machine turns into automatical settings When pushed once more the light turns off and it turns into manual settings If the start button is not pushed within 15 seconds after switching the authomatic settings it turns back into manual mode again 6 21 2 Stop 2 When pushed the machine stops 6 21 3 Start 3 When pushed the machine starts operating 6 21 4 Chain 4 When pushed the chain system starts operating 6 21 5 Forming 5 When pushed the forming station starts operating 6 21 6 Cutting 6 When pushed the cutting station starts operating automatically 6 21 7 Stacking 7 When pushed the stacking station starts operating automatically 6 21 8 Buzzer 8 This is the mechanism of the alarm sound 6 21 9 Auxiliary Button 9 If the stations are required to be moved manually then the necessary manual movement button should be pushed while keeping this button pressed 6 21 10 Emg Plc Alarm Reset Button 10 It resets the alarms to let the system operate Just one push is enough 6 21 11 Alarm Lamp 11 It warns with a light in case of an emergency situation 6 21 12 Cha

YM9005/2 TWO STATION THERMOFORMING MACHINE

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