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1. TMTM 63 Table of Contents RM TM 2040GE Series RU See the possibilities List of Figures Figure 1 12 Pin Connector Pinouts en enhn thun hh nn n Rn RR RA RS ERES ERE ES RARUS A GU RS 10 Figure 2 GigE Ethernet Connector esssssssssesoosssssseososssessooossssessooosssscossssssseoosessssseo 10 Figure 3 12P 02S Interface Cable optional ceceeseeseeseeseeneeI I III Ie eene 11 Figure 4 Back Focus Set Screw Locations eeeeeeeeeeeeeeeeesee seen enne hehe tentent essen nnn nnn 12 Figure 5 LLVCISI DN c eines ole 14 Figure 6 BAYON 2 bane ewes 15 Figure 7 Penne 15 Figure 8 Bayer Color Filter RESPONSE cies ee etm p in nene rane Eee erre EEEE snm Eee n eo E 17 Figure 9 Example of Color CCD CFA Pattern ceseeseeseeseeseeee enne eee he ehe eese 17 Figure 10 Example of TMC 2040GE Same as TM RM RMC 2040GE cce 18 Figure 11 Qutput and BlOOMING sssi 5 oes ors ne ori ea rx o nS IRR EIER R QUERI AEA OAR KY VT nena INR DR RE 19 Figure 12 External Trigger Timing cccccceecc cece ence ence ence eee e eee ehh het ether 21 Figure 13 Asynchronous Programmable External Trigger cccceecceeceeeceeeceeeseeeeeeeseeeeeees 22 Figure 14 Pulse Width Control Trigger sesssoessssesoooessssssooossssssooosssesesoosesesososesesecooes 22 Figure 15 P
2. See the possibilities User s Manual RM TM 2040GE RMC TMC 2040GE Progressive Scan Cameras Document Version E Document P N 10447 RM TM 2040GE Series RU See the possibilities Disclaimer The material contained in this manual consists of information that is proprietary to JAI Inc and may only be used by the purchasers of the product JAI Inc makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein JAI Inc reserves the right to make changes without notice Microsoft Windows 95 98 NT 2000 XP and Windows Explorer are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Warranty Please contact your factory representative for details about the warranty Certifications CE Compliance The RM TM 2040GE series of cameras has been certified to conform to the requirements of Council Directive 89 336 EC for electromagnetic compatibility and to comply with the following European Standards EMCEN55022 1998 A1 2000 CLASS A EN55024 1998 A1 2001 All JAI Inc products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Directives However certain factory installed options or customer requested modifications may compromise electromagnetic compatibility and affect CE compliance Please note tha
3. D Centered 150 Lines 525 150 x 1600 122 55 61 27 T Full Scan 2x2 Binning 1 600 x 800 60 99 30 49 U Porgrammable Scan Area 1 1200 1 1200 x 1600 3 2 Bayer Color Filter Color Versions JAI Inc AccuPiXEL series color cameras are high resolution high speed progressive scan CCD cameras The interline transfer progressive scan CCD permits full vertical and horizontal resolution of images acquired at very high shutter speeds The electronic shutter which has speeds to 1 16 000 sec can be reset asynchronously by external pulse control Uniform square pixels provide superior image definition in any orientation On chip micro lenses mean increased sensitivity 3 2 1 Color Filter Array JAI Inc AccuPiXEL cameras use Bayer CFA color filter array as their standard primary color filter This filter provides the most popular color interpolation supported by numerous software suppliers The digital format allows the camera to output accurate pixel data including the color information When the data is stored in the frame buffer of a frame grabber or computer the color information is easily manipulated to restore the original color images Because the color filter array contains only a single R G or B color in each pixel the restored image has to fill in colors in the missing pixel locations The software uses neighboring pixel information to guess the missing colors to make smooth clear images This is called colo
4. Data aes mi Analog Video Ee eee M ee Operation 23 24 Table 3 RM TM 2040GE Series Asynchronous Mode Chart Asyn No Shutter Async Preset and Prog Shutter PWC aA 1 line 1 line 6 clk aB 9 5 line n 1 lines 298 clk Pulse width 298 clk aC 370 clk PIV Fixe Expo PIV PWC Unit pA 6 6 pB 200 200 pc 160 160 Pixel pD 320 320 pE 20 20 pF 1 1 Frame 3 6 Camera Timing Charts Figure 17 Camera Timing Chart Operation RM TM 2040GE Series aD See the possibilities Figure 18 Digital Data Output Order for Configuration tA LDV Data Clock Lf l f l1I f Le Ch A Video Data yy KOT X mZ X n3 X Ch A Video Data UR T ceni i Yn XAR X282 X Ch A Yida Daa BET ai abus Ch B Video Data 2A oo X2 a ee ee Figure 19 Field Video Timing Continuous Mode 1 tN I wp L ed LDV UP TH C TPMT 7 LUS THT IT wee TH Vsub LLL gi LELLLLLELI i LU LLLI GR xs cuni amor i m 1 i a i I i m e Exposure HEMEES O o EEEENH 0008 Stbe aooo KEEN a Digital oaa IL Tn Cmm sss Analog tU ot tw i E Video po Lf 3 6 1 Timing Table Table 4 TM 2040GE Timing Table er Scan Mode Timing A B C D U T tA dual 960 960 960 960
5. For more precise trigger usage please use an external input trigger signal thru the 12 Pin connector For a constant periodic trigger signal please use the Pulse Generators Timers Figure 31 ControlBits JAI Camera Control Tool E ProgrammableLogicController SignalR outingBlock PLC ctrl False PLC ctil2 False PLC ctil3 False LookupT able PLCSpecialConfigurations ControlBits Category Configuring the Camera 47 5 9 3 The PLC Lookup Table lets you connect any input signal 10 17 to any Lookup Table output signal Q0 Q17 You can manipulate your inputs using simple or complex Boolean operations Each Q output results from the RM TM 2040GE Series PLC LookupTable Boolean operations of 4 input variables and 3 Boolean operators Figure 32 PLC Q Output JAI Camera Control Tool El IPEngine El ProgrammableLogicController SignalF outingBlock ControlBits E LookupT able El ao PLC Q Variable PLC GO Operator PLC Q0 Variablel PLC QU Operatori PLC Q Variable2 PLC Q0 perator2 PLC G Variable3 Q1 PLC Q0 Variable Variable 0 V ARO in logical operation YARO op0 V amp R1 op1 VAR2 op2 VAR3 The Q output allows the following Boolean operations VariableO OpO Variable1 Op1 Variable2 Op2 Variable3 VariableO OpO Variable1 Op1 Variable2 Op2 Variable3 VariableO OpO Variable1 Op1 Variable2 Op2 Variable3 VariableO OpO Variable1 Op1 Variable2 Op2 Var
6. Green interpolation of the software algorithm such as 3 x 3 interpolation 2 x 2 interpolation color matrix white balance capability and so on Operation RM TM 2040GE Series EU See the possibilities All AccuPiXEL color cameras are carefully designed for maximum color performance JAI Inc strongly suggests that you use digital output for the best performance Some software is used on board FPGA or DSP to perform the interpolation Other software simply uses the host computer s memory and CPU The processing speed may vary depending on the architecture and speed of the computer 3 3 Dynamic Range Control Figure 11 Output and Blooming Blooming adj 13 5 V Lens F 5 6 Max Digital dynamic range at 3 d amp CCD OUTPUT VOLTAGE 0 20 40 60 80 100 120 140 160 LUMINANCE Fl The typical interline transfer CCD has fixed noise levels based on dark current thermal or KT noise pattern noise and the operating clock speed In general the level of the 20 MHz pixel clock CCD at room temperature is around 20 to 50 electrons The maximum capacity of CCD charges is limited by the well capacity at saturation The range is limited by the structure and the pixel size The TM 2040GE uses a CCD with 7 4 um x 7 4 um pixels and a two phase vertical shift register structure The well capacity is 40 000 electrons The theoretical dynamic range is 40 000 30 1333 1 60 dB A typical CCD camera
7. In centered mode 600 lines are transferred out in 300 line and 150 line mode only the centered lines are transferred out line by line The rest of the lines are dumped out using the fast dump function of the CCD This transfer method causes the frame rate of each mode to vary Active Area Active Lines 1200 Lines BG R A In Programmable Scan Area Mode users can specify both the start point of the active scan area and the total active lines through the serial communication commands The area selected by users is transferred out line by line The rest of the lines are dumped out using the fast dump function of the CCD The frame rate in this mode varies according to the selected active area When the active area starts from x row and the active lines are y lines the frame rate can be calculated using the following formulas 3 1 2 Programmable Scan Area Operation 13 14 RM TM 2040GE Series 1 n 6 n y 24 us Frame Rate Dual Tap 1 single Ta ny 6 n y 48 us iid Where int 9 m remainder of X 0 N remainder of X 6 0 N nt EE LA V remainder o int QERCU Y remainder of 1208 x y 0 N i f 1208 X Vy z0 N 6 Dual Tap N Single Tap For a color CCD the upper left Bayer pattern changes depending on the start point location If the start point is an odd row the upper left Bayer pattern is G in RG If the start point is an even row t
8. progressive scan interline transfer CCD KAI 2020 Active Area 11 84mm x 8 88mm Active Pixels 1600 H x 1200 V Cell Size 7 4um x 7 4um Display Mode Active Pixels 1600 H x 1200 V 34 Hz full image 1600 H x 600 V 58 Hz partial scan 1600 H x 300 V e 96Hz partial scan 1600 H x 150 V 122Hz partial scan Sync Internal External auto switch HD VD 4 0 Vp p impedance 4 7 K ohms VD 34 15 2 non interlace HD 41 67 kHz 2 Data Clock Output 40 00 MHz Resolution Digital 1600 H x 1200 V Analog over 800 TV lines H x 1600 TV lines V S N Ratio gt 58dB min Min Illumination Monochrome 0 4 lux Color 2 4 lux f 1 4 no shutter 34 fps Sensitivity 30uV e Video Output Digital output 8 bit 10 bit 12 bit Gigabit Ethernet selectable Gamma Programmable LUT 1 0 std Lens Mount C mount use 1 format lenses or larger Power Requirement 12V DC 10 800mA typical at 25 C Operating Temp 10 C to 50 C Vibration 7 Grms 10Hz to 2000Hz Random Shock 70G 11 ms half sine Size Wx H x L 51mm x 51mm x 85mm Weight 216 grams 7 5 oz without tripod Optional Functions OP3 1 Internal IR Filter Added OP3 2 Optical Filter Removal color only OP21 Glassless CCD Imager OP21 1UV Ultraviolet Imager mono only Optional Accessories Power Cable Power Supply Tripod Mounting
9. 5 9 6 Pulse Generators controls The Pulse Generator lets you create a pulsed digital signal with a configurable frequency They can be configured to emit a continuous periodic pulse One use of this feature is to create a periodic trigger signal The low section of the signal is called Delay and the high is called Duration OUT Delay Duration TimerSelector chooses which Timer to configure TimerDelayRaw configures the raw value of the low section of the output signal The formula to calculate actual time is Duration of Low nsec Granularity 1 TimerDelayRaw 1 30 TimerDurationRaw configures the raw value of the high section of the output signal The formula to calculate actual time is Duration of High nsec Granularity 1 TimerDurationRaw 30 Configuring the Camera RM TM 2040GE Series RU See the possibilities TimerFrequency a read only field that shows the frequency of the pulse in Hz TimerGranularityFactor a multiplier value used to scale the Delay and the Duration in increments of 30 nsec TimerPeriod shows the timer s period in units of nsec TimerTriggerActivation select the signal state of the TriggerSource to start the Timer e RisingEdge starts when the trigger signal goes from Low to High e LevelHigh starts when the trigger signal is at the High state e FallingEdge starts when the trigger signal goes from High to Low e AnyEdage starts on any Falling or Rising Ed
10. 960 560 single 1920 1920 1920 1920 1920 1040 tB dual 800 800 800 800 800 400 single 1600 1600 1600 1600 1600 800 tC dual 160 160 160 160 160 160 single 320 320 320 320 320 240 tD dual 160 160 160 160 160 40 single 320 320 320 320 320 120 Operation 25 26 RM TM 2040GE Series Te Scan Mode Timing A B C D U T tE dual 80 80 80 80 80 120 single 80 80 80 80 80 120 tF 92 92 92 92 92 46 tG 190 190 190 190 190 95 tH A B C D amp U n tA 290 n 1 2 3 n tA 145 n 1 2 3 tJ dual 50 50 50 50 50 25 single 210 210 210 210 210 105 tK 100 100 100 100 100 50 tL dual 60 60 60 60 60 110 single 60 60 60 60 60 110 tM 1600 1600 1600 1600 1600 800 tN 1220 710 460 340 610 tP 1200 600 300 150 600 tQ 20 110 160 190 10 tR tU 3 tS tW 6 tT tH tU dual 14 52 77 92 4 single TBD TBD TBD TBD TBD tV 3 tW dual 3 55 80 95 3 single TBD TBD TBD TBD TBD Scan Mode A B C D amp U 1 pixel clock 25ns 40MHz 1 video line dual tap 24 us single tap 48 us Scan Mode T 1 pixel clock 50ns 40MHz 1 video line dual tap 28 us single tap 52 us Operation RM TM 2040GE Series RU See the possibilities 4 Function amp Operations 4 1 4 2 4 3 GigE Vision Standard Interface The TM 2040GE cameras are designed in accordance with t
11. Devices H E IDE ATA ATAPI controllers gp IEEE 1394 Bus host controllers gt Keyboards Mica and other pointing devices Monitors Network adapters Update Driver Disable Be Processors Uninstall ie SCSI and RAID controlle Scan for hardware changes H Sound video and game 2 e ene AME vif Opens property sheet for the currer ErOp Fes 8 Click Advanced tab Intel R PRO 1000 MT Network Connection Properties 2 X General Driver Details Resources Power Management The following properties are available for this network adapter Click the property you want to change on the left and then select its value on the right Property Value Adaptive Inter Frame Spacing Enabled Enable PME Flow Control Interrupt Moderation Rate Jumbo Frames Link Speed amp Duplex Locally Administered Address Log Link State Event Offload Receive IP Checksum Offload Receive TCP Checksum Offload Transmit IP Checksum Offload Transmit TCP Checksum QoS Packet Tagging Receive Descriptors 9 Select Jumbo Frames under Property and select the desired Value This setting defines the maximum GevSCPS Packet Size the camera can use Functions amp Operations 29 RM TM 2040GE Series Intel R PRO 1000 MT Network Connection Properties PIS General Advanced Driver Details Resources Power Management The following properties are available for this network adapter Click
12. E ERAN MK ERES TRE 48 PECSpeclalConfig Fatiors ene na ane gana eR Re ener n P RE ne ERE RR ERR RAMIS EAR S RES en 49 COUNTESS qcP n ENEE 51 Pulse Generators controls eee eee cee ce eee eee ee eee e eee ee eee eeeeeceee hehehe sene nnne 52 PLC Grabber Features ssesssessesoosssesseoossssessoooosssessooossseoossssssssosssssssseooee 53 IPENGING EXAMPLES scdoicccscvesestscncsescsuteceseeuncsescsunsensraanseuseuieansccancaescesneessoaanes 53 acus H PM 54 Troubleshooting 55 aree ota roa epar e otras RO pa Pe D Pao Pa Ou VeRO LAN a RD URP REN LEER eR dS 59 Problems and Solutions eecosee pen ern y epo irme eer p EEEE argen Eee sse E gus 59 Symptom No VideO seerne a ere EE EE EEE E E eu iein viene Vece eale A E sls Sie einsancetions 59 Symptom Dark VidCO iiss cies eese naman eis nTa EERO EEEN E aT ERE NECK NOR RAI RR 59 Symptom Non Synchronized Vide0 cece eee eee eee ee eee e eee ee eee eeeeeeeeeeeeeeeeeeeneees 59 Symptom Notebook Computer Driver Installation Problems eese 59 Information and Support Resources sssesssssssoosssesssooosesesssooosesesesoosssseocesess 60 APPONGIX eec nm 61 SPECITICATIONS noun EAEE 61 TM 2040GE Physical Dimensions ceceeseeseeseeseeee nene n ee nemen 62 Spectral riore E
13. Kit 12P 02S PD 12UUP series includes power connector TP 20 aD See the possibilities Refer to Section 2 2 1 for information on camera heat dissipation Image quality will degrade with increasing temperature Appendix 61 RM TM 2040GE Series 7 1 1 TM 2040GE Physical Dimensions Figure 35 Physical Dimensions 4X M3 X Y 6 0 0 23 PLLiIX 50 8 o 2 00 Gigabit Ethernet 50 8 2 00 85 2 3 35 A 18 0 1 0 mm absolute distance measured to front of lens mount Effective flange back distance 17 53 0 5 mm 93 9 3 69 GigE POWER Caution When mounting the camera to any fixture do not use screws that extend more than 5 mm into the camera housing to avoid possible damage to the internal circuitry For attaching the tripod mounting plate only the supplied screws should be used 62 Appendix RM TM 2040GE Series See the possibilities 7 1 2 Spectral Response Figure 36 Monochrome Spectral Response 0 6 SL at LLL LIN LLLI Do NOE o P Absolute QE Absolute QE Wavelength nm Appendix 63 Supplement This applies to cameras in this manual that are RoHS compliant which are noted by RM or RMC The following statement is related to the regulation on Measures for the Administration of the control of Pollution by Electronic Information Products known as
14. The camera finishes the line it is scanning and scans an additional 9 video lines this charge is sent to the horizontal register Because the external trigger is randomly applied the new image charge may overlap with the previous image To prevent an existing charge accumulation from interfering with a new image most users set up the application in a dark area and depend on a strobe light for illumination From the time the external trigger activates until the transfer gate turns off about 9 5 video lines are available for integration if everything is properly configured the strobe flashes during this time 20 Operation RM TM 2040GE Series RU See the possibilities Figure 12 External Trigger Timing External Trigger A S I FDY Vsub TG Exposure Strobe Digital Data Analog Video 3 5 3 Asynchronous Programmable Exposure Mode In Asynchronous Programmable Exposure Mode when an external trigger is applied the exposure starts after one discharge signal Vsub which happens after the trigger s active edge is off Because the discharge signal Vsub synchronizes with LDV in this mode there is a maximum one video line of jitter between the trigger active edges to discharge signals Vsub off In this mode the exposure time from 0 video lines to 2079 video lines can be controlled through serial communication commands in one video line steps In this mode the minimum exposure time is equal to 0 video
15. The camera is sectioned into two logical modules a camera head and the IPEngine The camera head contains the components to capture images while the IPEngine takes care of interfacing to the outside world and transmitting captured images The IPEngine contains the Programmable Logic Controller PLC and the Grabber The Grabber is responsible for image transmission All input and output signals pass through the Programmable Logic Controller PLC The PLC contains a Signal Routing Block Control Bits and Lookup Table The PLC also contains 4 Pulse Generators and 1 general purpose counter By GenlCam naming convention the Pulse Generators are called Timers The Counter and Timers are controlled under the CountersAndTimersControls category and the other parts are controlled under the IPEngine category Configuring the Camera 43 RM TM 2040GE Series Figure 28 PLC LUT Diagram Camera Head 12 Pin Out 12 Pin Input TTL Output Strobe External Trigger In Pin 6 External VD In Pin 7 External HD In Pin 9 External INT In From Camera Head Internal FDV Out Internal LDV Out Internal CAM STROBE Out PLC Control Bits Software Trigger PLC Ctrlo PLC Ctrl2 PLC Ctrl3 To Camera Head EVINIT Trigger signal INTG CON Timerl1 trigger Timer2 trigger Timer3 trigger Timer4 trigger Q 17 16 Q11 7 Q 3 DE General cnt 31 0 Purpose E gp nt eq gp cnt gt Q 17 16 Q 11 7 Q 3 ee TimeStamp ts cnt
16. UserSetDefaultS elector m Gid Node Info 5 Refresh k Wizard Default Push to Execute Command gt Push to Execute Command UserSetl k UserSets UserSetSelector selects which memory page to load or save Available options e Default contains factory settings e UserSet1 contains saved user settings e UserSet6 contains saved user settings UserSetSave save the camera settings to the currently selected memory page If Default is selected in UserSetSelector then UserSetSave is grayed out Default factory settings won t be overwritten UserSetLoad load the camera settings from the selected memory page UserSetDefaultSelector chooses which memory page the camera will use as setting during boot up Devicelnformation Show camera s general information such as version model and serial number Configuring the Camera 41 5 8 RM TM 2040GE Series Figure 26 Devicelnformation Category X JAI Camera Control Tool ES 1M 2040GE Device DeviceUserlD 1 a Devicelnformation TM 2040GE DeviceVendorName shows JAI Inc DevicModelName shows the camera model name DeviceVersion shows the current camera version DevicelD the device serial ID This is set at the factory and only available in Expert and Guru visibility modes DeviceUserID User s modifiable ID You can enter any character string up to a limit of 16 cha
17. does not use the full dynamic range due to the nominal gain and the output specification such as RS 170 The typical CCD camera s gain is set at 16 to 22 dB and the RS 170 video level is 714 mV Using 20 dB gain for the calculation CCD output is limited to 714 10 71 4 mV Since the CCD s saturation voltage is 400 mV to 500 mV it uses less than 1 5 of the full dynamic range Machine vision and outdoor applications cannot afford to miss image information behind the saturation which is why the dynamic range adaptation is critical 3 3 1 Programmable Look Up Table LUT and Knee Control The TM 2040GE has a built in LUT look up table for dynamic range control At a specific gain setting the offset minimum level dark point and A D reference top voltage maximum level saturation point are set to 12 bit A D input so that the full dynamic range of the CCD is utilized at 12 bit references as the input and the LUT output is converted into either 8 bit or 10 bit to adjust the gamma correction There is no 12 bit LUT The look up table has two knee points variable gamma selection that allow the 10 bit input to be segmented into three regions The look up table selection can be made by knee curve direct input Operation 19 3 4 3 5 RM TM 2040GE Series External Sync and Pixel Locking The TM 2040GE accepts an external sync of standard HD and VD at TTL level for general locking to a system sync and clock The frequency requirem
18. eee e eee ee ence ee eene he he sense nene 50 Figure 34 CountersAndTimersControls cesceeee sees ence eee ee sees eee ee eee eeeeeeeeeeeeeeeeeeeeeeeens 50 Figure 35 PHYSICAL DIMENSIONS e snesesioems dete dese 62 Figure 36 Monochrome Spectral Response essseseessessesseee eee eene e ehe e eene seen 63 Figure 37 Color Spectral Response ioci sevice sicne n rona nnne era ra nn RE VR NRR aa EYE E Fea E e soon 63 List of Figures v RM TM 2040GE Series List of Tables Table 1 122 PI COMMEGCOF oo T TUI 10 Table 2 Scan Area Start Point 2 sesisce seeker sexa V need QE CODI V SOLD EXE KE FE d Tro E PERO 16 Table 3 Asynchronous Mode Chart esssessseessesseeeee eene enhn ehe tense tenete 24 Table 4 TM 2040GE Timing Table cccccecceec ence ee eee ene e eee hehe reet et ness seen ener 25 Table 5 TM 2040GE Camera Specifications Table ceseeseessesesseeeeeee een een 61 vi List of Tables RM TM 2040GE Series RU See the possibilities RM TM 2040GE Series Camera Hardware 1 Hardware Introduction 1 1 Product Description The JAI Inc TM 2040GE series is a Gigabit Ethernet output high resolution progressive scan CCD camera The interline type CCD permits full vertical and horizontal resolution of very high speed shutter images and applications The electronic shutter which has speeds to 1 32 000 sec can be reset asynchronously by external pulse control The frame rate
19. ends following the trigger active off Exposure time is controlled by the pulse width of the external trigger Because the CCD requires some overhead from trigger active off to the transfer gate event the actual exposure time is equal to Exposure Time Pulse Width 7 45us Since one discharge signal Vsub is generated right after the active edge of the trigger it is asynchronous with LDV and the discharge signal may happen during an active video transfer period causing visible reset noise to show in the current image To avoid reset noise the maximum trigger frequency in PWC mode should be less than 1 exposure time one frame transferring time The minimum active period of the external trigger is 5us Theoretically the maximum active period of the external trigger is unlimited But due to the usability of images at 25 C it is recommended the active period of the external trigger be no longer than one second Figure 14 Pulse Width Control Trigger External Trigger aA b 1 aC a FDY Digital Data Analog video Exposure T i Strobe E i H fF 22 Operation RM TM 2040GE Series EU See the possibilities 3 5 5 Particle Imaging Velocimetry Fixed Exposure Mode In Particle Imaging Velocimetry PIV Fixed Exposure Mode when an external trigger is applied the first time exposure starts the same as in PWC mode It lasts a very short period 8yus The second time exposure starts during the
20. ether ens 28 Setting Receive Descriptors cee cce cece eee ttut eee e eee e neon hehehe esee nnne 30 Interrupt Moderation rate cece eee eee e eee eee e nena ence eeeeee eee ee eee senses nnn 31 Calculating and setting Inter Packet Delay cssesseseesseeeeeen n eee 31 Confirm the Filter Driver is used sssesssessssossssssesoossssssssosssssssesosssesossssesseo 32 Configuring the Camera swicvsscvercveccveswvecdsecevesevecdseceVosevesstesedecdeswwecdvecencsuresaves 34 Acquisition and Trigger Controls essesseeseeseesseseeee eene e ehe hehe enne 34 Orire nig 35 Image Size Controls eor eo e ERR RE RR NA LER SE rU E RUND ERU EA TERR ERR case RA REESE STE 36 Image Preprocessilig cies tranne na e ee TEREe Cate aee POP QERE TA eris e qa ERE EAE 39 LUT Look Up Table ereire esinen ee oie E o euo Ie e eS a ee EIN Ree ritos er ie sse rie ree Ere 39 Bre C 40 b SAle laregur iape cC 41 GigEVisionTransportLayer se eene eene e neenon nere nenne dedeesds eo sore aao E aee aa ee sae aae aue 42 Persistent er EEMTMMMT 42 Stream Channel Packet Size eee eee eee nen enne nere nen rn o hien ain no aura gna aea a esee un 43 lisi ce mE 43 SIGMALROULINGBLOCK cm 45 CONEOLBIES i m 47 PEC LOOKUP TADIE sissies oir pn ER RR cies ERR S RES S Re eerte sing ded EAE ERN SAM
21. for a full image is 34 fps A square imager format with uniform square pixels provides superior image definition in any orientation On chip micro lenses provide increased sensitivity 12 bit internal processing can be converted to 8 bit 10 bit or 12 bit output The TM 2040GE has a full dynamic range control function which can be set at externally selectable look up table LUT knee slopes thereby optimizing the CCD s full dynamic range in the normal output signal range As a Gigabit Ethernet output camera the TM 2040GE has semi auto gain balancing functions The camera does not have a LUT for the 12 bit output Applications for the TM 2040GE include machine vision medical imaging intelligent transportation systems high definition graphics on line inspection gauging character reading archiving and high security surveillance 1 2 Features e Small size and light weight The printed circuit boards in the TM 2040GE have been arranged to create modular electronics giving the camera flexibility In addition the use of miniature solid state components results in a compact lightweight camera that is 51mm x 51mm x 85mm in dimensions and weighs only 216 grams 7 6 oz e Imager The TM 2040GE uses a dual tap progressive scan interline transfer CCD that has the following features Resolution of 1600 x 1200 active pixels for excellent image quality 7 4 x 7 4 um square pixels for precise dimensional measurement High speed electroni
22. not over tighten the screws Figure 4 Back Focus Set Screw Locations Loosen the three 2mm screws around the perimeter of the C mount lens collar two 2mm screws for a CS mount to adjust the back focus Unless you absolutely must do not attempt to adjust this focus C mount to F mount and C mount to K mount adapters are available for larger format lenses 35mm Check with local photography dealers for these lens adapters 12 Installation RM TM 2040GE Series RU See the possibilities 3 Operation 3 1 Progressive Scanning The TM 2040GE uses a state of the art progressive scanning interline transfer CCD which scans all lines sequentially from top to bottom at one frame rate Like a non interlace computer screen it generates a stable crisp image without alternating lines and provides full vertical TV resolution of 1000 lines a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of 30Hz scanning The interline transfer architecture is also important to generate simultaneous shuttering This is different from full frame transfer architecture which requires a mechanical shutter or strobe light in order to freeze the object motion 3 1 1 Preset Scan Area TM TMC RM RMC 2040GE has four fixed Scan Area Modes full scan centered 600 lines centered 300 lines and centered 150 lines In full scan mode all active lines of the CCD sensor 1600 lines are transferred out line by line
23. of scan lines Available only when ExposureMode is in ContinuousProgrammable AsyncProgrammable user defined shutter time in unit of scan lines Available only when ExposureMode is in AsyncProgrammable Requires trigger signal TriggerPolarity this feature selects which signal state high or low of the trigger signal will initiate an image capture for triggered ExposureModes AnalogControls These controls allow you to make adjustment to image intensities Gain Black Level and channel balancing The camera image sensor is read out via two channels called Taps Each channels Gain and Black Level can be independently adjusted Configuring the Camera 35 5 3 RM TM 2040GE Series Figure 21 AnalogControls Category JAI Camera Control Tool Ef TMc 2040GE i Node Info All GainR aw 800 Gain4utoBalance Off E BlackLevelSelector All BlackLevelR aw 343 BlackLevel amp utoB alance Off f AnalogControls TMC 2040GE GainSelector select the video channel that GainRaw will affect Available choices e All entire image e Tap2 right channel GainRaw controls the Gain value GainAutoBalance use this feature to balance the left and right channeUs Gain values Make sure the camera is pointing at a uniform light source The balance is done once and may be repeated if needed This process may take a long time 3min during which the value will stay at Once Programmatically the
24. the property you want to change on the left and then select its value on the richt Property Value Adaptive Inter Frame Spacing 9014 Bytes Enable PME 15128 Bytes Flow Control 4088 Bytes 9014 Bytes s Interrupt Moderation Rate Link Speed amp Duplex Disabled Locally Administered Address Log Link State Event Offload Receive IP Checksum Offload Receive TCP Checksum Offload Transmit IP Checksum Offload Transmit TCP Checksum QoS Packet Tagging Receive Descriptors 10 Click OK 11 Close Device Manager 12 Close System Properties clicking OK 4 3 5 Setting Receive Descriptors If the Network Connection Properties list contains a property called Receive Descriptors then change its property to the maximum value supported by the NIC installed in the computer Click OK to save the property intel R PRO 1000 MT Desktop Adapter Properties x General Advanced Driver Details Resources Power Management The following properties are available for this network adapter Click the property you want to change on the left and then select its value on the right Property Value Link Speed amp Duplex Locally Administered Address Log Link State Event Offload Receive IP Checksum Offload Receive TCP Checksum Offload Transmit IP Checksum Offload Transmit TCP Checksum QoS Packet Taggin Smart Power Down Transmit Descriptors Wait for Link Wake on Li
25. to Zero to get the signal from the PLC Q6 output e Set to One to bypass the PLC LUT and get the signal directly from external 12 Pin cable PLC Q7 Configuration affects the EXT HD signal e Set to Zero to get the signal from the PLC Q7 output e Set to One to bypass the PLC LUT and get the signal directly from external 12 Pin cable Configuring the Camera 49 RM TM 2040GE Series Figure 33 PLC Special Configurations JAI Camera Control Tool Start Acquisition TL Pause Snap Stop Acquisition Feature Properties Feature Tree Information E ProgrammableLogicController SignalRoutingBlock ControlBits LookupT able B PLCSpecialConfigurations LineOConfiguration Line1 Configuration Line2Configuration _Line3Configuration PLC QU Configuration PLC Q1 Configuration PLC Q2 Configuration PLC Q3 Configuration PLC Q4 Configuration PLC Q5 Configuration PLC Q6 Configuration PLC Q7 Configuration PortCommunication Grabber Counterl CounterDecrementEventSource Off CounterDuration 0 CounterE ventSource _ Off CounterResetActivation Off CounterhesetSouce PLE_Q 3 CounterT riggerSource Off CowteVaue JO TimerSelector Timerl TimerDelayRaw 1024 TimerDurationR aw 4096 TimerFrequency 6503 14535 TimerGranularityF actor 0 TimerPeriod 153630 00000 TimerT riggerActivation RisingE dge TimerTriggerSource PLC Q Configuring the Camera RM TM 2040GE Series RU See the possibiliti
26. transferring time of the first image The second time exposure continues until the first image transfers completely The second image is transferred after the second exposure There is a short period 500ns between the first exposure and the second exposure In order to keep two exposure periods constant the LDV is reset before the first image is transferred out The maximum trigger frequency in this mode is equal to 1 transfer time of two frames 4yus The minimum active period of the external trigger is 5us Figure 15 PIV Exposure Timing Table External Trigger FM LLL LLL LL FDV EL pL gt Vsub l PS P JL SL IL IL Qmm mmn gqur mn Data m e Analog Video EE zm HE Om 3 5 6 PWC PIV Mode The PWC PIV Mode is based on PIV Fixed Exposure In this mode the first time exposure is controlled by the pulse width of the external trigger which is similar to PWC mode The real exposure time of the first image is equal to the pulse width of the external trigger The maximum trigger frequency in this mode is equal to 1 transfer time of two frames exposure time of the first image The minimum active period of the external trigger is 10 pixel clocks 250ns Figure 16 PWCPIV Timing Table External Trigger pA L Mp ov Ou p HM E p L TG pH fF pc j I Exposure jo A EE 000 PO ee pF 5 Strobe lj pE oa o9 mT
27. with extremely long flange backs may exceed the mounting depth of the camera 2 2 5 Adjustable Back Focus Before cameras are shipped back focus is carefully set using a collimator oscilloscope and other specialized equipment While the factory set focus serves well in most cases an adjustable back focus makes it possible to improve image sharpness when using lower cost zoom lenses custom optics or in unusual parameters There should be an obvious need to refocus the lens before attempting to change the back focus This is a very exacting task Some cameras have been returned to the factory to reset the back focus after failed attempts to change the focus by customers It might be wise to label cameras whose back focus was adjusted 1 The camera must be connected to a monitor before attempting to adjust the back focus 2 To back focus the camera first attach a C mount lens in the mount Be certain that the lens is properly seated 3 Next set the lens focus to infinity if the lens is a manual iris set the iris to a high f number while still retaining a well illuminated image 4 Loosen the three miniature hex set screws use a 0 9 mm hex wrench that lock the focus ring in place two screws for a CS mount Slowly turn the lens and focus ring assembly back and forth until you obtain the best image of the desired object This sets the back focus Once the best image is obtained tighten the focus ring set screws until they are snug Do
28. 0 Bayer BayerGR8 Mono10Packed Mono12 Mono12Packed Bayer BayerGR8 BayerBG8 BayerGR10 BayerBG10 BayerGR12 BayerBG12 ScanMode RW A_1600x1200 A_1600x1200 Beginner B_1600x600 C_1600x300 D_1600x150 U_UserProgrammable T_2x2 Binning UserScanAreaStart RW 0 to Sensor Height 0 UserScanAreaLines 1 UserScanAreaLines RW 0 to Sensor Height 500 UserScanAreaStart Configuring the Camera aD 57 58 RM TM 2040GE Series Read Visibility Category Feature Write Value Range Default Value Level TestImageSelector RW off off Beginner DeviceSpecific IPEngineTestPattern LUT LUTMode RW Linear Linear Beginner Gamma45 Knee KneeX1 RW 0 255 255 Beginner KneeY1 RW 0 255 255 Beginner Kneex2 RW 0 255 255 Beginner KneeY2 RW 0 255 255 Beginner LUTInversion RW Execute Command Beginner UserSets UserSetSelector RW Default UserSet1 Beginner UserSet1 UserSet6 UserSetLoad RW Execute Command Beginner UserSetSave RW Execute Command Beginner UserSetDefaultSelector RW Default UserSet1 Expert UserSet1 UserSet Configuring the Camera RM TM 2040GE Series RU See the possibilities 6 Troubleshooting 6 1 Problems and Solutions Following are troubleshooting tips for common problems In general the problems listed in this section are solved by following these instructions If there is no solution listed to the problem you are
29. 31 0 QUTILA ABIA Counter 44 Configuring the Camera RM TM 2040GE Series See the possibilities Figure 29 PLC JAI Camera Control Tool El ProgrammableLogicController SignalRoutingBlock ControlBits LookupT able PLCSpecialConfigurations PortCommunication Grabber IPEngineFirmwareVersionM ajor IPEnaineFirmwareVersionMinor IPEngineFirmy i Subminor IPEnginelnitS equer IPEngineVendorD IPEngineDevice IPEngineMo IPEngine 5 9 1 SignalRoutingBlock The Signal Routing Block is a group of switches that lets you route signals to the PLC Lookup Table There are a total of 8 input lines numbered from 10 to I7 Each input line can accept a number of different signals The input signals can be from the camera head externally from the 12 Pin cable or the PLC itself Figure 30 SignalRoutingBlock JAI Camera Control Tool External_Trigger_In_Pin6 External VD In Pin External HD In Pin3 External INT In Pin1 Internal CAM_STROBE_Out Timer30ut Timer20ut Timer Out ControlBits LookupT able PLCSpecialConfigurations SignalRoutingBlock Category Configuring the Camera 45 46 RM TM 2040GE Series Here are the possible input signals into the PLC Signal Source Signal Name Input Pin Description 12 Pin External Trigger In Pin6 External trigger signal 12 Pin External VD In Pin7 External ve
30. 4 gt PLC Q4 VariableO to PLC I7 Trigger Line ii Set QO gt PLC QO VariableO to PLC I4 Strobe output iii Set Q5 gt PLC Q5 VariableO to One Integration signal always on Example 3 Setting up Integration Signal routing from external source Goto IPEngine gt ProgrammableLogicController gt SignalRoutingBlock Set PLC_I3 to External_INT_In Goto IPEngine gt ProgrammableLogicController gt LookupTable Set Q5 gt PLC Q5 VariableO to PLC I3 Integration signal always on 5 10 Register Map Read Visibility Category Feature Write Value Range Default Value Level AcquisitionAndTriggerControls AcquisitionMode RW Continuous Continuous Beginner SingleFrame MultiFrame ContinuousRecording ContinuousReadout SingleFrameRecording SingleFrameReadout AcquisitionFrameCount RW 1 255 1 Beginner AcquisitionStart RO Execute Command Beginner AcquisitionStop RO Execute Command Beginner 54 Configuring the Camera RM TM 2040GE Series aD See the possibilities Read Visibility Category Feature Write Value Range Default Value Level AcquisitionRecordingWrapAround RW True False Expert False BlockBufferCount RO Expert BlockBufferCurrentindex WO 0 to BlockBufferCount Expert 1 ExposureMode RW Off Off Beginner ContinuousProgramma ble AsyncNoShutter PulseWidthControl FixedExposurePIV PWC PIV AsyncProgrammable AsyncProgrammable RW 0 207
31. 9 Factory Set Beginner ContinousProgrammable RW ScanMode Limited Factory Set Beginner A 0 1300 B 0 700 C 0 500 D 0 350 U 0 1300 T 0 700 TriggerPolarity RW ActiveLow ActiveLow Beginner ActiveHigh AnalogControls GainSelector RW All All Beginner Tap2 GainRaw RW 0 4095 Factory Set Beginner GainAutoBalance RW Off Off Beginner Once BlackLevelSelector RW All All Expert Tap2 BlackLevelRaw RW 0 4095 Factory Set Expert BlackLevelAutoBalance RW Off Continuous Expert Continuous CountersAndTimersControls TimerSelector RW Timer1 Timer1 Beginner Timer2 Timer3 Timer4 TimerDelayRaw RW 1 65535 1024 Beginner TimerDurationRaw RW 1 65535 4096 Beginner TimerGranularityFactor RW 1 65535 0 Beginner Configuring the Camera 55 56 RM TM 2040GE Series Read Visibility Category Feature Write Value Range Default Value Level TimerTriggerActivation RW RisingEdge RisingEdge Beginner LevelHigh FallingEdge AnyEdge LevelLow TimerTriggerSource RW PLC_Q PLC_Q Beginner Continuous CounterSelector RW Counter1 Counter1 Beginner CounterDecrementEventSource RW off off Beginner PLC_Q16_RisingEdge PLC_Q16_FallingEdge PLC_Q16_AnyEdge PLC_Q16_LevelHigh PLC_Q16_LevelLow CounterDuration RW 0 4294967295 0 Beginner CounterEventSource RW off off Beginner PLC_Q17_RisingEdge PLC_Q17_FallingEdge PLC_Q17_AnyEdge PLC_Q17_LevelHigh PLC Q17 LevelLow
32. China RoHS The table shows contained Hazardous Substances in this camera O mark shows that the environment friendly use period of contained Hazardous Substances is 15 years HEEHEEGRIN AS SEW6uAnmGRSS iR dac Se A Boat RUEd SLR TEJE mn RR T EXBZREE Aero 4B A ESWANTRERREER WF LE XE EP BEER t8 DE iR BE Cd Cr VI PBDE hsc O O O O FREF O RRLASASWRARB MAMMA PRA E MES T 11363 2006 8 EROR BER TB lt ATAARE REDA UHR RMN PHA REH S 71363 2006 ZERO R RB SEG Cfersp ibhe ABIRSCERB XU LAT o ABORT IKIRE BHIR Gr B 345 BUT RPS HNSSAS MARTA SEAN UE AREA AL HHS ATCA ERA ORAS ERP RRM ES DEA B UPS ALPE aEIR SE gO BEBR AP 115 WHR Europe Middle East amp Africa Phone 45 4457 8888 Fax 45 4491 3252 Asia Pacific Phone 81 45 440 0154 Fax 81 45 440 0166 Americas Phone Toll Free 1 800 445 5444 Phone 1 408 383 0301 www jai com See the possibilities
33. CounterResetActivation RW Off Off Beginner RisingEdge FallingEdge AnyEdge LevelHigh LevelLow CounterResetSource RW PLC_Q3 PLC_Q3 Beginner PLC_Q7 PLC_Q8 PLC_Q9 PLC_Q10 PLC_Q11 PLC_Q16 PLC Q17 CounterTriggerSource RW Off Off Beginner CounterValue RO 0 4294967295 Beginner Devicelnformation DeviceVendorName RO Beginner DeviceModelName RO Beginner DeviceManufacturerlnfo RO Beginner DeviceVersion RO Beginner DevicelD RO Expert DeviceUserlD RW User definable string Beginner Configuring the Camera RM TM 2040GE Series See the possibilities Read Visibility Category Feature Write Value Range Default Value Level GigEVisionTransportLayer GevSCPSPacketSize RW 72 16260 1428 Expert GevPersistentlPAddress RW 000 000 000 000 000 000 000 000 Expert 255 255 255 GevPersistentSubnetMask RW 000 000 000 000 000 000 000 000 Expert 255 255 255 GevPersistentDefaultGateway RW 000 000 000 000 000 000 000 000 Expert 255 255 255 GevCurrentIPConfigurationPersiste RW On Off Beginner nIP Off ImageSizeControl SensorDigitizationTaps RW One Two Expert Two WidthMax RO 0 1600 Beginner HeightMax RO 0 1200 Beginner Width RW 0 to WidthMax Beginner OffsetX Height RW 0 to HeightMax Beginner OffsetY OffsetX RW WidthMax Width Beginner OffsetY RW HeightMax Height Beginner PixelFormat RW Monochrome Monochrome Beginner Mono8 Mono8 Mono1
34. IV Exposure Timing Table eere ener rt rea n norte tener ae duet rene nen a asa rae ere 23 Figure 16 PWC PIV Timing Table ERR 23 Figure 17 Camera Walunrasarder U 24 Figure 18 Digital Data Output Order for Configuration ssessssssssssssssssesssseesesesssseeeesesses 25 Figure 19 Field Video Timing Continuous Mode ssssssessssssssssssssessssssssseesesesssseessssseee 25 Figure 20 Acquisition And Trigger Controls Category sssssssssesssssssseesessssssecesssssseeeessssee 34 Figure 21 AnalogControls Category osea eno Resa enn mer he Ek ps RER REFERRE RESO E EXS CR ove aes 36 Figure 22 ImageSizeControl Category ii iei eese nes nere ane m rr beg E pbr e ERR CR ER EER RE RE A OSEE E odisea 37 Figure 23 Image Output Example eneee sensen iesse hehe hehehe i teet ee testes eset ese sat ong 38 Figure 24 LOOKUP Table i Ea 40 Figure 25 Usersets Category 41 Figure 26 Devicelnformation Category cceeeeeeeeeeeeeeeeeee eese hehehe hnhhe stesse esset ese sae 42 Figure 27 GigEVisionTransportLayer Persistent IP cesses e ee ne enn 43 Figure 28 PLC EUT Diarani EE 44 Figure 29 JR N E A A A E E E E E E 45 Figure 30 SighalROULINGBlOCK ses 45 Figure 31 ode eR 47 Figure 32 PEC OutpUt E E A e PrrRUU CC FED E C FERE RCO RU QU FRUI CU OU EP OUR KE 48 Figure 33 PLC Special Configurations cccccece eee eee eee
35. Layer Persistent IP JAI Camera Control Tool 2 1 curu ir CO Node Info GigEVisionTransportL ayer ih GevinterfaceS elector t GevCurrentlPConfigurationL LA GevCurrentlPConfigurationDHCP GevCurrentlPConfigurationPersistentl P rOflnterf GevPersistentlPAddress 169 254 0 12 GevPersistentS ubnetMask 255 255 0 0 GevPersistentD efaultG ateway 0 0 0 0 v GevCurrentlPConfigurationPersistentlP This feature indicates if PersistentlP configuration scheme is activated on the given network interface 5 8 2 Stream Channel Packet Size GevSCPSPacketSize Images are sent via the StreamChannel in GigE Vision terminology The camera is able to adjust the size of the data packets sent on this channel The minimum value of 1428 is required to get images without dropped packets It is recommended that a value of 4040 or higher is used If setting to above 1428 the network to which the camera is connected must be able to support Jumbo Frames To change the stream channel packet size follow these instructions 7 Stop image acquisition 8 Switch Visibility to at least Expert 9 Set GevSCPSPacketSize to a desired value GevHeartbeatTimeout specifies the current heartbeat timeout in milliseconds Available only in Guru visibility mode The host software must send at least one command to the camera during this period otherwise it loses control of the camera This is usually handled by the control tool IPEngine
36. P E eeu iii Ibo descmE Rm v Eri cM vii Eist of LADIES eorna aE EE E EAEAN A S ANE ESEA ix 1 Hardware Introd ction s essre erra ne Ree no e ne EEK RIONE ae ERSTES TEO 7 1 1 Product Description i55 oos so Esana OENE EA RDUM ERU Sosa NAUTAE RR T A EM RUUS 7 1 2 Features iiis a UR ENEKEN RAN DAANA RAR KANARAN DEANA RANEA SARRA ARABA RIAAN RA AARAA AEA EA RARA EA IR ERAS 7 2 hielt 9 2 1 Gettino Startede Rm 9 2 1 1 Unpacking INstructions cece sce cc eee e eee ee eee ehh he hehe e ee ehe hehehe enne 9 PME COMPONEN S EE 9 2 1 3 Accessories ANA Options iisec ie cese eas r es rh aan ean Sa e RESO PERTUER UE EE EER ATE A TE RESa CERT Ote 9 2 2 Camera IM 9 2 2 14 Heat Dissipation ienien e n 9 2 2 2 Connector Pin Configurations cccccccccceccecceccecceccensessessesseeseeeesceaseseeeseseeess 9 2 2 3 Power Supplies and Power Cable Setup c cesses e ehe hee 10 2 2 4 Attaching the Camera Lens eeseeseeeeeeeeeeeseeeeeeese hehe o TEETE AAEREN 12 2 2 5 Adjustable Back Focus nee pee eer mee cep era per dr T p RUE der dE E de ERE Ue 12 3 OperatiOHn iieisess sese stes ena ERS E KCN EEREREE S ERSNF SANE ES 13 3 1 Progressive Scanning ee esu eee nne rnr kp eu ee eu toes a eon eeu eu pee pesos esu ceo eeu eeu ne 13 329 1 Pr
37. UU no 12 pin connector European plug PD 12UEP PD 12UU with 12 pin connector European plug For users providing power through the 12 pin connector the PD 12P PD 12UEP and PD 12UUP power supplies are available with the 12 pin mating connector already attached to the leads from the power supply The PD 12UU and PD 12UE power supplies can be connected to the JAI Inc power cable either directly or using a terminal strip 10 Installation RM TM 2040GE Series RU See the possibilities When wiring the PD 12UU and PD 12UE power supplies directly please note the following e The lead ends must be twisted together and tin soldered for strength and electrical continuity e Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and shorting e The 12V lead is marked with a red stripe or white lettering be sure not to reverse the leads e All connections must be properly insulated to prevent shorting 2 2 3 b JAI Inc Power Cables If you are using JAI Inc power cables such as the 12P 02S please refer to the 12 pin connector pin out diagram below The cable pin out diagram is shown in Figure 51 The color coded leads use Gray for Ground and Yellow for 12V Figure 3 12P 02S Interface Cable optional Male Video Out Red Coax Analog Ch A only HD In White Coax M External sync input VD In Black Coax 12P 02S Interface Cab
38. amera 39 RM TM 2040GE Series Figure 24 LookUp Table X JAI Camera Control Tool LUT Mode Linear Knee i Kt ee Knee Knee Knees el Push to Execute Command LUTInversion Positive i LUT ne LUTMode controls which LUT table to use There are 2 predefined tables and 1 user configurable table Available options e Linear a linear mapping e Gamma45 also known as Gamma 0 45 e Knee you can specify the curve by controlling two points The camera will calculate the table base on the Knee values below KneeX1 controls the X value of first Knee point KneeY1 controls the Y value of first Knee point KneeX2 controls the X value of second Knee point This value must be greater than KneeX1 KneeY2 controls the Y value of second Knee point KneeSet after you have changed the values of the knee points click KneeSet to apply the setting The camera will take a few seconds to calculate the LUT table It is recommended to stop image acquisition during this time LUTInversion invert the current LUT table This creates the negative of image UserSets These controls are for saving camera settings to the onboard memory and selection of which setting will be used during bootup Configuring the Camera 9 7 RM TM 2040GE Series Figure 25 UserSets Category X JAI Camera Control Tool aD See the possibilities rSetLoadStatu E UserSetSelector UserSetLoad UserSetSave
39. c shutter capability for high dynamic resolution of moving objects that eliminates the need for a mechanical shutter Progressive scan CCD eliminates interlace deterioration of image and increases ease of computer interface High sensitivity and low noise during fast scanning The CCD has an excellent S N ratio at the default setting that is greater than 58dB The CCD has built in micro lenses for increased quantum efficiency The TM 2040GE series consists of the TM 2040GE monochrome the TMC 2040GE color the RM 2040GE and RMC 2040GE Unless otherwise noted all information contained in this manual is relevant to all models Hardware Introduction 7 RM TM 2040GE Series Electronic shutter The TM 2040GE has a substrate drain type shutter mechanism which provides superb pictures at various speeds without smearing Asynchronous reset The TM 2040GE captures async reset images and provides single shot video output with single FDV frame data valid This makes it simpler for an ordinary frame grabber to capture the asynchronous reset images The TM 2040GE s asynchronous reset is flexible and accepts external horizontal drive HD for phase locking When the VINIT 5V pulse is applied to CC1 it resets the camera s scanning and purging of the CCD The TM 2040GE has three modes to control the asynchronous reset and shutter speed Async no shutter The video signal and FDV are reset by external VINIT Internal
40. de ssssssssssssssssssssseesesssssseseessssesessese 20 3 5 2 Asynchronous No Shutter Mode ceesssessseeeseeeee eene enhn hh 20 3 5 3 Asynchronous Programmable Exposure Mode cesses eee 21 3 5 4 Pulse Width Control Mode ree teen eer rea hee ra xa ree dace ateeds sass RR RERERESE SERE eA 22 3 5 5 Particle Imaging Velocimetry Fixed Exposure Mode ceceeceeeeeceeeeeeeeeeeeeeeeeees 23 DK MS ied c 23 3 6 Camera TiMINS CHAMS ci TT E 24 3 6 1 EEE DUAE ET 25 4 Function amp Operations iiss ces eees eter rene ren ern rere ren ren erra ren rna ha aea dene cede Peg eres esie 27 4 1 GigE Vision Standard Interface cceescesseeeeeeeeeeee eee see hehehe hne senes estesa nnn 27 4 2 GigE Vision Aware Software sssesssssssssssseooosssesseoossssessoooossssososssesssosessssseo 27 4 3 Recommended Network Configurations eceeseeseeeeesseseeeee eene eee nennen 27 Table of Contents iii RM TM 2040GE Series ARRAS ERR oe ee CONAOURKRWN URWN Verified Network Interface Cards NICsS ssssssesesesesesesesesesesesesesesesesesesesseee 27 Video data rate network bandwidth ceesseesseesseeeseeee eene nennen 27 Disable Firewalls econtra nnum Re ee S Re E KERN E ENSEM ERES T MR ROSE 28 Enabling Jumbo FraMe cccceecce eee e tsss eee Essu eee eene tnn them hh eren
41. developer should poll the value to check status after turning on the feature to Once BlackLevelSelector select the video channel that BlackLevelRaw will affect Available choices e All entire image e Tap2 right channel BlackLevelAutoBalance use this feature to continuously auto balance the channels Black Level Image Size Controls These controls allow you to make adjustment to the image s size scan mode and tap selection Please see section 3 1 for a table of possible image sizes and modes Configuring the Camera RM TM 2040GE Series RU See the possibilities Figure 22 ImageSizeControl category JAI Camera Control Tool W 1M 2040GE Sensorwidth SensorHeight SensorDigitizationT aps VidthM ax Height ax Width Height Offset Offset PixelFormat Mono10Packed TestImageS elector Off lserScandreaStart ScanMode A 160041200 b ImageSizeControl TM 2040GE SensorDigitizationTaps the camera can be configured to read out from the image sensor using either one or two channels Possible options e One Single Tap This mode will use one channel to read out images The image will have a uniform intensity but results in slower frame rate e Two Dual Tap This mode uses two channels to read out images Since two different electronic channels are used the image needs to be balanced by using GainAutobalance and BlackLevelAutobalance WidthMax shows the curren
42. encountering contact a JAI Inc representative 6 1 1 Symptom No Video Remedies Check that the following are properly connected and operational e Power supplies e Power cables e Main power source e Shutter control e Async mode e Lens e Digital output cable e Analog video cable 6 1 2 Symptom Dark Video Remedies Check that the following are properly connected and operational e Shutter selection e Iris opening on the lens 6 1 3 Symptom Non Synchronized Video Remedies Check that the following are properly connected and operational e Proper mode output e Frame grabber software camera selection 6 1 4 Symptom Notebook Computer Driver Installation Problems Remedies The IBM T 42 laptop is unable to properly install Troubleshooting 59 60 RM TM 2040GE Series 6 1 5 Information and Support Resources For further information and support Phone E Mail Phone E Mail Phone E Mail Mail Web Site North American Technical Support 408 383 0300 camerasupport americas jai com European Technical Support 45 4457 8950 camerasupport jai com Japan Asia Technical Support 81 45 440 0154 camerasupport jai com Mailing Address JAI Inc Sales Department 625 River Oaks Parkway San Jose CA 95134 ATTN Video Applications www jai com Troubleshooting 7 Appendix 7 1 RM TM 2040GE Series Specifications Table 5 TM 2040GE Camera Specifications Table Feature TM 2040GE Imager 1
43. ent is as follows Full Progressive Scan fHD 41 67 KHz x 2 fVD 34 15 Hz 2 Internal Master clock 80 00 MHz Pixel clock 40 00 MHz 600L Partial Scan fHD 41 67 KHz 2 fVD 58 69 Hz 2 300L Partial Scan fHD 41 67 KHz 2 fVD 90 58 Hz 2 150L Partial Scan fHD 41 57 KHz 2 fVD 122 55 Hz 2 Electronic Shutter The TM 2040GE has a substrate drain type shutter mechanism which provides a superb picture at various speeds without smearing 3 5 1 Programmable Exposure Continuous Mode The exposure time of TM TMC 2040GE can be specified from one video line to a maximum of one frame using the serial communication commands in the Continuous Mode There is overhead where the specified exposure time is n video lines making the real exposure time equal to When n 0 the exposure time is the minimum exposure time It is equal to 24 LS 7 5 Dual Ti Exposure Time CEA NEE NE ta pe ap n 1 48 us 7 45 us Single Tap When n o the exposure time is minimum exposure time It is equal to 31 45 us 1 32000s Dual Tap Minimum Exposure Time 55 45 us 1 18000s Single Tap In this mode the maximum exposure time is equal to the setting for one frame If the user specified exposure time is longer than the time allowed for one frame it will be ignored by the camera 3 5 2 Asynchronous No Shutter Mode In Asynchronous No Shutter Mode applying the external trigger starts a camera scan reset
44. erwritten by the newest image BlockBufferCount shows the number of images recorded The number of available Block Buffers depends on image size GevSCPSPacketSize and GrbChOAcqCfgMemoryWaterLevel It is recommended to use at least 1440 for GevSCPSPacketSize See PLC Grabber Features section 5 9 7 for a description of GrbChOAcqCfgMemoryWaterLevel BlockBufferCurrentIndex for use with ContinuousReadout and SingleFrameReadout modes Sets the index of the image that would be delivered next when AcquisitionStart or Start Acquisition is executed Index 0 refers to the oldest image Subsequent AcquisitionStart commands automatically increment this value It is a write only register so you will not see the value change ExposureMode specifies mode of operation for the exposure control or shutter All Async modes and PulseWidthControl require a trigger signal The possible options are e Off No shutter e ContinuousProgrammable Puts the camera into ContinuousProgrammable mode and enables the ContinuousProgrammable value feature below e AsyncNoShutter this mode is meant to be used in a dark environment in conjunction with strobe light This setting and all settings below require a trigger signal e PulseWidthControl e FixedExposurePIV e PulseWidthControl PIV e AsyncProgrammable Puts the camera into AsyncProgrammable mode and enables the AsyncProgrammable value feature below ContinuousProgrammable user defined shutter time in unit
45. es 5 9 5 Counters The General Purpose Counter lets you maintain a count between 0 and 2 1 long integer You can use different inputs to increment decrement or clear the counter value Clear Up Down coun XOX Y 2 KKK AK FZ XOX The General Purpose Counter outputs two separate signals that indicate when the count is equal to and greater than the compare value that you set Counter1Gt and Counter1Eq These signals are available on the Input lines in the Signal Routing Block Count X3X 4X5 ASTA 6A 5 MX Equal to Greater than Compare value of 5 CounterSelector selects which counter to configure There is only 1 counter called Counter1 CounterDecrementEventSource selects the events that will decrement the counter This signal comes from the Q16 pin of the PLC LUT Available options e Off no decrement events e PLC_Q16_RisingEdge decrement when the signal goes from Low to High e PLC Q16 FallingEdge decrement when the signal goes from High to Low e PLC Q16 AnyEdge decrement on any Falling or Rising Edge e PLC Q16 LevelHigh decrement when the signal is at the High section e PLC Q16 LevelLow decrement when the signal is at the Low section CounterDuration sets the value that the CounterValue will be compared to When the CounterValue and CounterDuration are equal the Counter1Eq signal will go high and stay high as long as the values are equal When the CounterValue is greater t
46. eset Scan AER cirein ne 13 3 1 2 Programmable Scan Area scicccccsccesccaseavencevecacecceveessestcvosinesecwsenssaasteeteseeeaeedeess 13 3 4 3 Full Scan Area 2x2 Binning sss cicvesccesic een ern naher rra nnn dines nnn aaa aa ana a e aei 15 3 2 Bayer Color Filter Color Versions eeesseeseeeeeeeee ene nennen nns 16 3 2 1 Color Filter Array o oce eee eir eI Rent ane xs sieve ee aeo oua raa a REN OER a OK rO KU ER SCEYeK ES 16 3 2 2 Bayer Color Filter Array CFA iacere cava eren nnn ava aia e ER e ER ER Ern E euge 16 3 2 3 Starting Pixel Config ration eoo rennen ia ente ten tox ERRARE ER EER LEE RESK M ER ER 17 3 2 4 Sync and Data eese tke tnr ERE CR RERQU ERR AUR RS PU EUR I NEENA QUE RES AN KR ER 17 3 2 5 Camera F nctlons i isses scene ern npe rx EE re Ex ERR FERE RC FREE ERU OC ERE OC ERE KE RE 18 3 2 6 Interpolation SOftWAre cece ee eee eee e eee eee e ee ee ence eene sense ehh hehe hehe nnne 18 312 7 Color interpolation eierniie eek cha ek tha exa nte ree bebo EEE E E RE POEA EAAS 18 3 3 Dynamic Range Control essessessesseeseesseeseee eene hee he hehe 19 3 3 1 Programmable Look Up Table LUT and Knee Control eese 19 3 4 External Sync and Pixel Locking ecesseeseeseeseesseeee nennen ee e ehe enhn 20 3 5 al raidgerressiacidee e m 20 3 5 1 Programmable Exposure Continuous Mo
47. g PLC IO to External Trigger In Pin6 C Set Camera Strobe Output by setting PLC I4 to Internal CAM STROBE Out Setup the PLC to route the external trigger signal to the camera s trigger line d Goto IPEngine ProgrammableLogicController LookupTable Q0 Q4 Q5 i Set PLC QO VariableO to PLC I4 Strobe output Configuring the Camera 53 RM TM 2040GE Series ii Set PLC Q4 VariableO to PLC IO Trigger Line iii Set PLC Q5 VariableO to One Integration signal always on Example 2 Setting the camera to accept internal trigger signal generated via Timer 1 Set ExposureMode to one of Asynchronous modes Setup the Timer Pulse Generator a Set TimerSelector to Timer1 b Set TimerTriggerSource to Continuous c Set TimerDurationRaw TimerDelayRaw TimerGranularityFactor according to values below i These are example values only other combinations can also be used ii TimerFrequency tells you the rate of the trigger hence frame rate 0 5 fps 1 fps 5 fps TimerDurationRaw 200 200 200 TimerDelayRaw 10000 4550 750 TimerGranularityFactor 7000 7000 7000 Setup SignalRoutingBlock a Goto IPEngine gt ProgrammableLogicController gt SignalRoutingBlock b Set PLC I4 to Internal CAM STROBE Out C Set PLC I7 to TimertOut Setup the ProgrammableLogicController PLC to route the Timer1 output to the camera s trigger line a Goto IPEngine ProgrammableLogicController LookupTable i Set Q
48. ge e Levellow starts when the trigger signal is at the Low state TimerTriggerSource select the source of trigger to start the Timer e PLC Q the trigger source comes from the PLC Q output Each Timer has their source from different Q output port e Timer1 trigger comes from PLC Q9 e Timer1 trigger comes from PLC Q8 e Timer1 trigger comes from PLC Q11 e Timer1 trigger comes from PLC Q10 e Continuous the Timer is always running 5 9 7 PLC Grabber Features IPEngine Grabber gt ChannelO gt AcquisitionConfiguration GrbChOAcqCfgMemoryWaterLevel the camera has 16MB of memory for frame buffering Water level setting specifies how much of that memory to use with the AcquistionMode s recording features Once the buffer is full no more images will be stored Possible settings are e Level50 50 e Level75 75 e Level87Point5 87 5 e Level100 100 GrbCh0AcqCfglnvertPixelData invert pixel data turning the image into a negative image e True turn on pixel inversion e False turn off pixel inversion IPEngine Grabber gt ChannelO gt TriggerConfiguration GrbChOTrieCfgFrameToSkip set the number of images to discard for every one it keeps from the camera head 5 9 8 IPEngine Examples Example 1 Setting the camera to accept external trigger signal Set ExposureMode to one of the Asynchronous modes Setup SignalRoutingBlock a Goto IPEngine ProgrammableLogicController SignalRoutingBlock b Set Trigger Input line by settin
49. han CounterDuration the Counter1Gt signal will go high CounterEventSource selects the signal event type that will increment the counter This signal comes from the Q17 pin of the PLC LUT Available options e Off no increment events e PLC Q17 RisingEdge increment when the signal goes from Low to High e PLC Q17 FallingEdge increment when the signal goes from High to Low e PLC Q17 AnyEdge increment on any Falling or Rising Edge Configuring the Camera 51 RM TM 2040GE Series e PLC Q17 LevelHigh increment when the signal is at the High section e PLC Q17 LevelLow increment when the signal is at the Low section CounterResetActivation select the signal event type that will reset the counter The counter will be reset to 0 Available options e Off no decrement events e RisingEdge increment when the signal goes from Low to High e FallingEdge increment when the signal goes from High to Low e AnyEdge increment on any Falling or Rising Edge e LevelHigh increment when the signal is at the High section e LevelLow increment when the signal is at the Low section CounterResetSource selects the source for the reset signal Available options e PLC Q3 e PLC Q7 e PLC Q8 e PLC Q9 e PLC Q10 e PLC Q11 e PLC Q16 e PLC Q17 CounterTriggerSource select the source signal to start the counter Currently it is set to Off meaning always on CounterValue the read only value showing the current counter value
50. he GigE Vision standard Digital images are transmitted over Cat5e or Cat6 Ethernet cables All camera functions are also controlled via the GigE Vision interface The camera can operate in continuous mode providing an endless stream of images For capturing individual images related to a specific event the camera can also be triggered For precise triggering it is recommended to use a hardware trigger applied to the Hirose 12 pin connector It is also possible to initiate a software trigger through the GigE Vision interface However when using a software trigger certain latency inherent to the GigE interface must be anticipated This latency that manifests itself as jitter greatly depends on the general conditions and traffic on the GigE connection The frame rate described in this manual is for the ideal case and may deteriorate depending on conditions When using multiple cameras going through a switch and or a single path or when operating in a system with limited transmission bandwidth the Delayed Readout Mode and Inter Packet Delay functions can be useful GigE Vision Aware Software A GigE Vision camera can be controlled by any software that understands the protocol At JAl we provide the JAI GigE Vision SDK and Control Tool to interface with our cameras The remainder of the manual will show screenshots of the JAI Control Tool but other 3rd party software will provide similar functionalities Recommended Network Configurations Alt
51. he upper left Bayer pattern is B in BG Figure 5 Bayer 1 22 Sh Active Area Active Lines B G T E E E on 7 Operation RM TM 2040GE Series RU See the possibilities Figure 6 Bayer 2 EE o n E n 1 i n 2 e 9 8 Active Area Ear o 3 A Ws E tile a 2 LI x l l l l I l l 3 1 3 Full Scan Area 2x2 Binning TM 2040GE has 2x2 binning of the full scan area In full scan 2x2 binning mode pixel i j includes all the information of pixel 2i 1 2j 1 2i 1 2j 2i 2j 1 and 2i 2j in normal full scan mode where i 1 2 800 j 1 2 600 In this mode vertical binning makes frame transfer faster than normal scan mode however due to the mixture of pixel information the camera resolution is low in this mode and the Bayer pattern CCD camera loses color information Figure 7 2x2 Binning Column j 2 1 2j Line i 7 2i 1 2i Pixel i j 2i 1 2j 1 2i 1 2 2i 2j 1 2i 2j 600 Lines Active Area He 1 ALL 800 Columns Operation 15 RM TM 2040GE Series Table 2 Scan Area Start Points Start Point Effective Area Frame Rate FPS Scan Area Line Lines x Pixels Dual Tap Single Tap A Full Scan 1 1200 x 1600 34 15 17 084 B Centered 600 Lines 301 600 x 1600 58 69 29 34 C Centered 300 Lines 451 300 x 1600 90 58 45 29
52. hough the TM 2040GE cameras conform to Gigabit Ethernet IEEE 802 3 not all combinations of network interface cards NICs and switches routers are suitable for use with the GigE Vision compliant camera 4 3 1 Verified Network Interface Cards NICs At the time of publishing this document these combinations have been verified NIC Intel Pro 1000MT Pro 1000GT Pro 1000PT CPU Intel Core 2 Duo 1 84Ghz Memory 2 GB Video Card video card on PCI Express bus with at least 256MB of VRAM Functions such as screen saver and power save should not be used Unnecessary applications such as Word Excel or others should not be used 4 3 2 Video data rate network bandwidth The video bit rate for TM 2040GE cameras at the continuous mode and full scan area 1600x1200 is Model Pixel Type Frame Rate TUE ts MN Mono8 34 fps 532 Mbit s Mono10 34 fps 1 06 Gbit s TM 2040GE Mono10Packed 34 fps 794 Mbit s Mono12 34 fps 1 06 Gbit s Mono12Packed 34 fps 794 Mbit s BayerGR8 34 fps 532 Mbit s TMC 2040GE BayerGR10 34 fps 1 06 Gbit s BayerGR12 34 fps 1 06 Gbit s Functions amp Operations 27 28 RM TM 2040GE Series For TM 2040GE cameras the jumbo frame can be set at a maximum 16260 Bytes Factory setting is 1428 Bytes To set Jumbo Frames refer to section 4 3 4 To ensure the integrity of packets transmitted from the camera it is recommended to follow these simple guidelines Whene
53. iable3 All Q controls follow this format PLC Q VariableO the first input signal PLC Q Operator0 a Boolean operator PLC Q Variable the second input signal PLC Q Operator1 a Boolean operator PLC Q Variable2 the third input signal PLC Q Operator2 a Boolean operator PLC Q Variable3 the fourth input signal Each Variable has this selection 48 Zero low signal Configuring the Camera RM TM 2040GE Series RU See the possibilities e One high signal e PLC IO e PICI7 e PLC IO Not a Not operation is applied to the signal e PLC I7 Not a Not operation is applied to the signal OperatorO and Operator2 can have the following Boolean operations e And e Or e Xor e AndParenthesis creates a VariableO amp Variable1 or Variable2 amp Variable3 operation e OrParenthesis creates a VariableO Variable1 or Variable2 Variable3 operation e XorParenthesis creates a VariableO XOR Variable or Variable2 XOR Variable3 operation Operator1 can have the following Boolean operations e And e Or e Xor 5 9 4 PLCSpecialConfigurations Switch Visibility mode to at least Expert to get access to these controls There are two controls of interest in this category PLC Q6 Configuration and PLC Q7 Configuration These two controls affect which signal source the EXT VD and EXT HD come from PLC Q6 Configuration affects the EXT VD signal e Set
54. idth JAI Control Tool has a built in wizard for calculating Inter Packet Delay When the Inter Packet Delay function is activated a button appears on the right hand side of the bar Click the button to open the calculation wizard window JAI Camera Control Tool EE ion GevTimestan pv alue GevSCPSPacketSize 1428 ievSCPD n GevTimestampCounterS elector GevTimestamp v GevSCPD This feature indicates the delay in timestamp counter unit to insert between each packet for this stream channel Functions amp Operations 31 RM TM 2040GE Series At first type in the frame rate of the connected camera TM 2040GE cameras in dual tap mode are 34 fps X Inter Packet Delay Calculation Info E Set the bandwidth at 80 Ree Pee Oe C ener 7 Packet Size 1428 Bytes Click the calculation tab Deer cmbb o New value is calculated Tick freq 62500000 Ticks Second Overhead 3796 Bytes Image Total Size 104148 Bytes Image Trans time 0000776 Second Image Click OK This value displayed is automatically transferred to the Packet Delay column of the Control Tool Max fps 2500 Second Bandwidth amp 80J00 ECT Inter Packet Delay Current O Ssy 2000 New value 4 3 8 Confirm the Filter Driver is used The filter driver is installed as an optional function when JAI SDK is installed If the filter driver is not installed at that
55. le Pin Lead Color Function 2 Lead Color Function 1 Gray GND Power Ground 7 Black coax TTL IN External VD 2 Yellow 12V DC Power In 8 White coax shield TTL OUT STROBE 3 Red coax shield GND Analog Ground 9 White coax TTL IN External HD 4 Red coax Reserved 10 Brown Reserved 5 Orange coax shield GND Digital Ground 11 Blue Reserved 6 Orange coax TTL IN External Trigger 12 Black coax shield Reserved 2 2 3 2 Building Your Own Power Cable Refer to the 12 pin connector pin out in Figure1 Connect the Ground lead to pin 1 and the 12V DC lead to pin 2 of the 12 pin connector Power must be DC regulated and of sufficient current to properly power the camera 2 2 3 3 Attaching the Power Cable to the Connector The 12 pin connector is keyed and will only fit in one orientation Follow these directions to properly attach the power cable to the camera connector 1 Rotate the connector while applying slight pressure until the keyways line up 2 Press the connector into place until firmly seated 3 Plug the power cord into the 100V AC socket This powers up the camera Installation 11 RM TM 2040GE Series 2 2 4 Attaching the Camera Lens The TM 2040GE camera accepts 1 inch or larger format size C mount lenses To attach the C mount lens to the camera carefully engage the threads and rotate the lens clockwise until it firmly seats on the mounting ring Do not force the lens if it does not seat properly Some lenses
56. lines plus overhead the maximum exposure time is equal to 2079 video lines plus overhead Where the specified exposure time is n video lines the real exposure time is equal to Exposure Time n 1 24 HS 7 45 us Dual Tap i n 2 0 1 2079 N 1 48 us 7 45 us Single Tap When n o the exposure time is minimum exposure time It is equal to 31 45 us 1 32000Ss Dual Tap Mi E Ti ee ENE oin 1 18000s Single Tap When n 2079 the exposure time is maximum exposure time It is equal to 49 93 ms 1 20 s Dual Tap Maximum Exposure Time 99 85 ms 1 10 s Single Tap e f the exposure time is less than one frame time n lt 1219 the maximum trigger frequency is equal to 1 1 frame time e If the exposure time is longer than one frame time n gt 1219 the maximum trigger frequency is equal to 1 exposure time e The minimum active period of the external trigger is 5ps Operation 21 RM TM 2040GE Series Figure 13 Asynchronous Programmable External Trigger External Trigger aA E mon e E Strobe Digital T Data Ve E OT Dt dere Analog Video pe 3 5 4 Pulse Width Control Mode In Pulse Width Control PWC Mode the exposure time is controlled by the external trigger When an external trigger is applied one discharge signal Vsub is generated right after the active edge of the trigger The exposure starts when the discharge signal is in the off state The exposure
57. n Avoid using this setting Tuming off Windows Firewall may make this computer more vulnerable to viruses and intruders Windows Firewall is using your non domain settings What else should know about Windows Firewall System Properties 4 3 4 Enabling Jumbo Frame System Restore Automatic Updates Remote 1 Click Start and click Control Panel General ComputerName Hardware Advanced Device Managsr 2 Click Performance and Maintenance The Doves lansge El uleigde a en Reid 3 on your computer Use the Device Manager to cFange the properties of any device 3 Click System 4 Click Hardware tab pug Driver Signing lets you make sure that installed drivers are ay compatible with Windows Windows Update lets you set up 5 C li C k Devi ce Ma nage r how Windows connects to Windows Update for drivers Driver Signing LLL Windows Update Hardware Profies s Hardware profiles provide a way for you to set up and store 4623 diferent hardware configurations Hardware Profiles Functions amp Operations RM TM 2040GE Series e See the possibilities 6 Expand Network adapters 7 Select target NIC right click and click Properties Device Manager File Action View Help e MfS eA ZRA GIGE DEVELOP Computer See Disk drives 3 Display adapters EA DVD CD ROM drives Floppy disk controllers EB Floppy disk drives Bg Human Interface
58. nk Settings Wake on Settings hi 30 Functions amp Operations RM TM 2040GE Series i See the possibilities 4 3 6 Interrupt Moderation rate If the Network Connection Properties list contains a property ENGLUNCENETUIT MS A called Interrupt Moderation Rate then it is possible to set the Bet enr nil oil usa Poit preferred value When it is changed from Minimal M High and the one Gest A gi pice iet Extreme number of interruption is decreased to get better ang ae performance Set it to Extreme T Enable PME Flow Control Gigabit Master Slave Mode Interrupt Moderation Fate Jumbo Frames Link Speed amp Duplex Locally Administered Address Log Link State Event Offload Receive IP Checksum Offload Receive TCP Checksum Extreme z Click OK to save the property Offload Transmit IP Checksum Offload Transmit TCP Checksum QoS Packet Tagging Receive Descriptors zl teen 4 3 7 Calculating and setting Inter Packet Delay When connecting several cameras to one network interface card via a switching hub it is important to optimize the Inter Packet Delay of the cameras to avoid congestion in the switch A sure sign of congestion is the loss of packets Inter Packet Delay Duration of the entire packet with delay Since increasing the inter packet delay also adds overhead to the data transfer it is important to calculate the optimal setting in order to make best use of the video bandw
59. olor contrast by selecting the LUT value Gamma 0 45 is logarithmic and is close to human perception When LUT is selected black level adjustment must be more accurate than for monochrome cameras 3 2 6 Interpolation Software The color interpolation can be performed in the frame grabber or by using the host computer s CPU Most major frame grabbers with processing capability provide tools for color interpolation Software vision packages also provide color interpolation capability but speed and performance may be determined by the PC s resources and by the complexity of the interpolation routine 3 2 7 Color Interpolation The Bayer pattern color filter array CFA consists of R G and B primary colors Each pixel represents one of three colors In order to display or print color images the signal has to be converted to RGB output which has three independent channels outputs and sync signals Color interpolation software or firmware performs the color preprocessing by filling the missing color pixels with neighboring pixels It then separates the Green Red Green stream of data 8 bit or 10 bit into 3 RGB data 8 bit x 3 and adds the color matrix to adjust and balance each of the R G and B channels white balance or color balance Blue Green Blue The image quality depends on the camera s own pixel data including pixel data independency from neighboring pixels noise and color filter and Green Red
60. ontact your JAI Inc representative immediately The document download card includes instructions and web locations for downloading the datasheet manual and camera control software If you do not have Internet access please contact JAI Inc to receive this material on a CD ROM 2 1 3 Accessories and Options Following is a list of additional accessories and options that may be required for your application Please check with your JAI Inc representative before you install your camera to determine what you might need e PD 12U series power supply e 12P 02S power cable e Cat5e or cat6 shielded Ethernet cable not supplied by JAI Inc e Tripod Mounting Kit TP 20 for dimensions go to www jai com EN CameraSolutions Products Accessories Pages Home aspx 2 2 Camera Setup 2 2 1 Heat Dissipation The TM 2040GE is a compact 1600 by 1200 camera Since all the electronics have been packed in a compact package the outer case of the camera can become hot due to heat dissipation For optimal performance JAI Inc recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below e Mount the camera on a large heat sink camera bracket made out of heat conductive material like aluminum e Make sure the flow of heat from the camera case to the bracket is not blocked by a non conductive material like plastic e Make sure the camera has enough open space around it to facilitate the free flow of ai
61. operties Visibility Level El File Save Encoder parameter File Format E Transport Layer Buffer Count Enable Automatic Force IP Enable Subnet Conflict Warning Preferred Device amp ccess Mode Preferred Driver Type El Video Display Color Interpolation Enable Color Interpolation Restore Live Video Window Skip image display when busy Stretch Live Video True Guru 75 Tiff 5 True True Control FilterDriver FilterDriver True True True Preferred Driver Type Preferred Driver Type used when opening the camera connection Save and Close Functions amp Operations 33 RM TM 2040GE Series 5 Configuring the Camera The following sections describe the various features of the camera 5 1 Acquisition and Trigger Controls These controls affect exposure mode exposure time and image acquisition operations Figure 20 Acquisition And Trigger Controls Category JAI Camera Control Tool NP 1M 2040GE i NodeInfo Refresh AcquisitionMode Continuous AcquisitionStart Push to Execute Command gt AcquisitionStop Push to Execute Command gt ExposureMode Off AcquisitionFrameCount 1 AcquisitionRecordingWrap4round True BlockBufferCurrentlndex BlockBufferCount ContinousProgrammable AsyncProgrammable TriggerPolarity c AcquisitionAndT riggerControls TM 2040GE AcquisitionMode controls how the camera behaves during image acquisition The p
62. ossible options are 34 Continuous Images will be acquired continuously SingleFrame A single image will be acquired MultiFrame the camera acquires the number of images as specified by AcquisitionFrameCount feature see next page ContinuousRecording The camera will continuously acquire and store images onto the onboard memory Acquisition is stopped when the onboard memory capacity is reached if AcquisitionRecordingWrapAround is False ContinuousReadout Images will be read continuously from the camera s onboard memory When no more images are available timeouts will occur SingleFrameRecording Acquire a single image and store onto the onboard memory SingleFrameReadout A single image will be read from the onboard memory If no frames are available a timeout will occur To receive the next image simply execute AcquisitionStart once Configuring the Camera 5 2 RM TM 2040GE Series RU See the possibilities AcquisitionStart tells the camera to start acquiring images in the mode as specified by AcquisitionMode This also tells the camera to send one more image while in SingleFrameReadout AcquisitionStop tells the camera to stop acquiring images AcquisitionFrameCount specifies the number of frames to be acquired in the MultiFrame Acquisition mode Valid range is from 1 to 255 AcquisitionRecordingWrapAround for use with ContinuousRecording mode When the buffer is full the oldest recorded image will be ov
63. put signal Pulse Generator Timer3Out Pulse Generator 3 output signal Pulse Generator Timer4Out Pulse Generator 4 output signal This table show possible signals each input line can accept D specifies factory defaults Signal Name Input Pin 10 I1 12 13 14 I5 l6 I7 External Trigger In Pin6 X D X X X X X X External VD In Pin7 X X D X X X X X X External HD In Pin9 X D X External INT In X X D X X Internal FDV Out X X X X X Internal LDV Out X X X Internal CAM STROBE Out X X X X D X X Configuring the Camera RM TM 2040GE Series aD See the possibilities PLC_ctrlO X X X X X X PLC ctrl2 X X X X PLC ctrl3 X X X PLC Q2 X X X X PLC Q3 X X X X PLC Q6 X X X X PLC Q7 X Counter1Gt Counter1Eq X X X Timer1Out X X X X D Timer2Out X X X X D Timer3Out X X X D X Timer4Out X X X 5 9 2 ControlBits There are 3 Control Bits PLC ctrlO PLC ctrl2 and PLC_ctrl3 Note that PLC ctrl1 is not available The control bits can be used as software triggers by toggling between two states True and False True sets the signal High while False sets the signal to Low When a bit is toggled on the host software a Write Register command is sent to the camera The arrival time of the packet depends on current network traffic therefore is varied These are recommended for testing purposes
64. r 2 2 2 Connector Pin Configurations 2 2 2 1 12 Pin Connector The TM 2040GE has a 12 pin Hirose connector for power input as shown below Installation 9 RM TM 2040GE Series Figure 1 12 Pin Connector Pinouts Pin 1 is Ground and pin 2 is 12V DC Table 6 shows the pin out table Table 1 12 Pin Connector Pin Description Pin Description 1 GND 7 VD in CC4 equiv 2 12V DC 8 Strobe Output 3 GND 9 HD in CC3 equiv 4 Analog Video 10 Reserved 5 GND digital 11 Reserved 6 VINIT in 12 Reserved 2 2 2 2 Ethernet Connector The GigE socket marked on the camera s back panel as GigE is a standard RJ 45 Ethernet socket as shown in Figure 2 Figure 2 GigE Ethernet Connector GigE Use at least cat5e UTP cables cat6 cables are preferred Refer to the Cam2Net User s Manual for details JAI Inc recommends the use of shielded cables to reduce emissions and for CE FCC compliance Double shielded cables further reduce emissions 2 2 3 Power Supplies and Power Cable Setup 2 2 3 1 Power Supplies The TM 2040GE camera requires 12V DC power that is obtained through the 12 pin connector located on the rear panel of the camera JAI Inc power supplies feature a 100 240V AC 12V DC 1 2A universal voltage power supply JAI Inc recommends the following power supplies PD 12UU PD 12UU no 12 pin connector US Plug PD 12UUP PD 12UU with12 pin connector US plug PD 12UE PD 12
65. r interpolation Today s high speed computers allow such color interpolation to be done almost in real time Because these cameras do not contain internal color processing circuitry they are smaller and less expensive than full function color cameras 3 2 2 Bayer Color Filter Array CFA The Bayer CFA is an R G B primary color filter array This is the most widely accepted CFA for the single chip CCD progressive scan format This type of array layout has a specific order for each color s pixels Since the human eye s resolution and color recognition are highest at green the CFA contains two greens per each red and blue It is critical for the frame grabber and color interpolation to know where the individual color pixels exist relative to sync LDV and FDV timing This requirement makes digital output the preferred choice because the timing relationships are very accurate 16 Operation RM TM 2040GE Series EU See the possibilities Figure 8 Bayer Color Filter Response Absolute QE 400 500 600 700 800 900 1000 Wavelength nm 3 2 3 Starting Pixel Configuration All manufacturers produce identical Bayer CFAs but there are slight differences between the CCDs produced by different manufacturers The first line is generally R and G The camera timing can be adjusted to start with either G or R by skipping the very first pixels at each line The majority of color interpolation sof
66. racters GigEVisionTransportLayer More advanced controls for setting IP Address GigE Vision Stream Channel settings etc A complete explanation of GigE is out of the scope of this manual therefore the user should seek out various online guides about Persistent Static IP DHCP LLA IP Address Subnet Mask and networking 5 8 1 Persistent IP When powered up and connected to the network the camera will use the following sequence to obtain an IP Address 4 Persistent IP 5 DHCP a DHCP server on the network will assign the camera an IP Address 6 Link Local Address LLA an IP Address in the 169 254 X X ranged is assigned By default only DHCP and LLA are enabled LLA will always be enabled To disable DHCP mode set GevCurrentIPConfigurationDHCP to false You can also assign a static IP Address to the camera so the camera will always boot up with this IP Address To do so follow these instructions 5 Set Visibility to at least Expert 6 Set GevCurrentIPConfigurationPersistenIP to True 7 Set GevPersistentIPAddress to the IP Address of your choosing Ex 169 254 0 11 8 Set GevPersistentSubnetMask to the subnet mask of your choosing Ex 255 255 0 0 Subnet Mask must match the device to which the camera is communicating Configuring the Camera 5 9 RM TM 2040GE Series i See the possibilities 9 Set GevPersistentDefaultGateway to the IP Address of your gateway Ex 0 0 0 0 Figure 27 GigEVisionTransport
67. rtical drive signal 12 Pin External HD In Pin9 External horizontal drive signal 12 Pin External INT In External Integration Control Read Out Inhibit signal Camera Internal FDV Out Frame Data Valid output signal generated by camera head Camera Internal LDV Out Line Data Valid output signal generated by camera head Camera Internal CAM STROBE Out Strobe output signal generated by the camera head PLC PLC ctrlo True False High Low switch used for software trigger 1 PLC PLC ctrl2 True False High Low switch used for software trigger 1 PLC PLC ctrl3 True False High Low switch used for software trigger 1 PLC PLC Q2 PLC output that can be routed back to the PLC PLC PLC Q3 PLC output that can be routed back to the PLC PLC PLC Q6 PLC output This signal is also connected to the EXT VD that goes to the camera head Please see the PLCSpecialConfigurations section below PLC PLC Q7 PLC output This signal is also connected to the EXT HD that goes to the camera head Please see the PLCSpecialConfigurations section below Counter Counter1Gt Counter1 s output signaling when the current count value is greater than some user defined value Please see Counter section below Counter Counter1Eq Counter1 s output signaling when the current count value equals some user defined value Please see Counter section below Pulse Generator Timer Out Pulse Generator 1 output signal Pulse Generator Timer2Out Pulse Generator 2 out
68. s Mono12 12 bit monochrome image with 1 pixel needing 2 bytes Mono12Packed 12 bit monochrome image with 2 pixels packed into 3 bytes Bayer BayerBG patterns are used for Programmable User Scan Area with odd numbered starting row BayerGR8 8 bit Bayer pattern with Green and Red pixels in first row BayerBG8 8 bit Bayer pattern with Blue and Green pixels in first row BayerGR10 10 bit Bayer pattern with Green and Red pixels in first row BayerBG10 10 bit Bayer pattern with Blue and Green pixels in first row BayerGR12 12 bit Bayer pattern with Green and Red pixels in first row BayerBG12 12 bit Bayer pattern with Blue and Green pixels in first row ScanMode controls the image size captured by the image sensor By changing to a smaller size you can achieve a faster frame rate After changing ScanMode it is necessary to adjust the Width and Height value to a valid value Available options expressed in unit of Width x Height pixels 38 A 1600x1200 B 1600x600 C 1600x300 D 1600x150 U_UserProgrammable user programmable scan area via UserScanAreaStart and UserScanAreaLines features T 2x2Binning Configuring the Camera 5 4 5 5 RM TM 2040GE Series RU See the possibilities UserScanAreaStart sets the starting line of the User Programmable scan area First line has a value of 0 and corresponds to the top of the image sensor For color cameras TMC RMC 2040GE this value changes the Bayer pattern of the capt
69. shutter speed control The speed control varies from 1 34 to 1 32 000 sec The video signal and FDV starts with internal V reset timing related to shutter speed External VINIT with pulse width The duration between pulse edges controls the shutter speed externally Output The TM 2040GE has a dual tap 12 bit 10 bit 8 bit Gigabit Ethernet output Dual channel auto black level balancing and semi auto gain balancing The TM 2040GE as a dual tap output camera has auto black level balancing and auto gain channel balancing functions Warranty Please contact your factory representative for details about the warranty Hardware Introduction RM TM 2040GE Series RU See the possibilities 2 Installation The following instructions are provided to help you to set up your camera We suggest that you read through these instructions before you unpack and set up the camera system 2 1 Getting Started 2 1 1 Unpacking Instructions We recommend that you save the original packing cartons for the cameras and accessories in case you need to return or exchange an item We also recommend that you bench test any equipment being sent to another location for field installation to assure that everything is fully operational as a system 2 1 2 Components When you receive your TM 2040GE camera from JAI Inc the contents of the shipping box should include the camera and a document download card If either of these items are missing please c
70. t the use of interconnect cables that are not properly grounded and shielded may affect CE compliance Contact the JAI Inc Applications Engineering Department for further information regarding CE compliance FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area may cause harmful interference in which case the user will be required to correct the interference at his own expense Disclaimer i ii RM TM 2040GE Series WARNING Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the user s authority to operate the equipment RM TM 2040GE Series Operation Manual JAI Inc 625 River Oaks Parkway San Jose CA 95134 Tel 408 383 0300 Tel 800 445 5444 Fax 408 383 0301 www jai com November 17 2011 Disclaimer RM TM 2040GE Series RU See the possibilities Table of Contents Disclaimer NOtICe rernm re nna nen rn nu nx x Va xg eae ean n aie ui aa ERR YE eR E REOR E
71. t valid maximum value for Width HeightMax shows the current valid maximum value for Height Width sets the width of the output image When ScanMode is changed it is necessary to set this value to equal to or less than WidthMax Height sets the height of the output image When ScanMode is changed it is necessary to set this value to equal to or less than HeightMax OffsetX specify the offset from the left edge of the image captured by the sensor to be sent out of the camera Width must be set lower than WidthMax before this value can be increased OffsetY specify the offset from the top of the image captured by the sensor to be sent out of the camera Height must be set lower than HeightMax before this value can be increased e Offset Example e ScanMode is set to A 1600x1200 e Width to 600 and Height to 100 e OffsetX can have a range of 0 to 40 OffsetX is then set to 20 e OffsetY can have a range to 0 to 80 OffsetY is then set to 35 Configuring the Camera 37 RM TM 2040GE Series The resulting image is of size 600x100 with the upper left pixel offset by 20 pixel horizontally and 35 vertically Figure 23 Image Output Example Actual Image Output PixelFormat specifies the image type captured from the image sensor Available options Monochrome Mono8 8 bit monochrome image Mono10 10 bit monochrome image with 1 pixel needing 2 bytes Mono10Packed 10 bit monochrome image with 2 pixels packed into 3 byte
72. time it can be installed from All Programs gt JAI SDK gt GigE Vision Filter Driver gt Install GigE Vision Filter Driver GigE Vision Filter Driver fin m Install GigE Vision Filter Driver M Samples FED Uninstall GigE Vision Filter Driver 3 JAI Control Tool m Documentation Fi Tools If the Filter Driver is installed properly the Camera Control Tool indicates Driver Type Filter Driver in the Network Interface Xx JAI Camera Control Tool Stop Acquisition B E TM 2040GE Model TM 2040GE Manufacturer JAL Inc IP Address 169 254 10 27 MAC Address 00 11 10 F0 19 C3 User defined Name Serial Number 0 Network Interface ID FD MAC gt 00 0 00 BA F2 4 Intel R PRO 1000 GT Desktop Adapter Driver Type FilterDriver MAC Address 00 0E 0C BA F2 47 __ Name Intel R PRO 1000 GT Desktop Adapter 5 JAI GigE Vision Filter D 3 li gt TM 2040GE 32 Functions amp Operations RM TM 2040GE Series i See the possibilities If it is not shown confirm the setting in the Settings window Access the Settings window by clicking on the icon to the left of the blue question mark icon Refer to the Getting Started Guide provided with the JAI GigE Vision SDK and Control Tool for more information about controls in the Settings window 7s JAI Camera Control Tool El Data Stream Enable packet resend Pass corrupt frames from driver El Feature Pr
73. tware can select between a variety of pixel relations such as R G start or G R start as well as G B start and B G start Once the correct scanning is configured the rest of the interpolation is exactly the same Contact JAI Inc for further information regarding CCD manufacturers Figure 9 Example of Color CCD CFA Pattern Ladt pixel of 1st Line CCD Output CCD 3 2 4 Sync and Data The individual color data is exactly the same as the pixel data This means that the timing relationships of the color cameras are also the same as of the monochrome cameras For a detailed timing chart please refer to each monochrome camera s data sheet and manual The following diagram is an example of the TMC 2040GE default mode FDV and LDV are used internally for the GigE interface Operation 17 18 RM TM 2040GE Series Figure 10 Example of TMC 2040GE Same as TM RM RMC 2040GE 13 line FDV HH ow M Tn or Video tst line s T EERE EEE line line line line line line line line line H 349 i an 1st line RG line E data 3 2 5 Camera Functions AccuPiXEL color cameras perform all functions the same way as monochrome cameras However because of color characteristics the LUT Look up Table is different The LUT is a powerful tool to adjust the dynamic range as well as the color dynamic range Since human color perception is non linear LUT selection can help optimize c
74. ured image Sets PixelFormat to BayerBG for odd value and BayerGR for even value UserScanAreaLines sets the number of lines for the height of the User Programmable scan area TestlmageSelector shows a software generated test pattern Use this feature for debugging purposes Available options are e Off turn off test pattern generator and resume normal operation e DeviceSpecific shows diagonal lines on black background Generated by the camera s CPU e l PEngineTestPattern shows horizontal striped gradients running right to left Image Preprocessing As temperature changes the image sensor can produce defective pixels in images this feature will attempt to compensate this phenomenon and produce a cleaner image Run the White Blemish Calibration before using Blemish Compensation JAI Camera Control Tool WH TM 2040GE amp el Bs BlemishCompensation Disable WhiteBlemishCalibration Push to Execute Command gt i ImagePreprocessing TM 2040GE e BlemishCompensation enables or disables Blemish Compensation e WhiteBlemishCalibration this is done to calibrate the camera so Blemish Compensation can be run This is only necessary after a camera has been powered off and restarted Cover the lens with the lens cap before calibrating LUT Look Up Table The camera s Lookup Table is used for dynamic range control when the camera is in 8 or 10 bit output mode Configuring the C
75. ver possible use a peer to peer network When connecting several cameras going though a network switch make sure it is capable of handling jumbo packets and that it has sufficient memory capacity Configure inter packet delay to avoid congestion in network switches Disable screen saver and power save functions on computers Use high performance computers with multi CPU hyper thread and 64 bit CPU etc Only use Gigabit Ethernet equipment and components together with the camera Use at least Cat5e or preferably Cat6 Ethernet cables Whenever possible limit the camera output to Mono8 Mono10Packed or Mono12Packed for Monochrome cameras and BayerGR8 for color 4 3 3 Disable Firewalls To ensure proper operation of the JAI SDK amp Control Tool all firewalls must be disabled This also includes the Windows firewall Click Start Control Panel for accessing the Windows firewall configuration Windows Firewall helps protect your computer by preventing unauthorized users from gaining access to your computer through the Intemet or a network C On recommended This setting blocks all outside sources from connecting to this computer with the exception of those selected on the Exceptions tab F Don t allow exceptions Select this when you connect to public networks in less secure locations such as airports You will not be notified when Windows Firewall blocks programs Selections on the Exceptions tab will be ig

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