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1756-TD008 - Rockwell Automation

1. nodes Figure 4 5 1756 SYNCH 1756 SYNCH 1756 SYNCH 1756 SYNCH 8 etm mt om Pa ee f STA a a ge e ad a a a Ga M T a al ae a aje mM T a aj ael a ija Master Center D Center End R Node i Node Node Node u U g uU ag Wo l A i A i SynchLink gt ControlNet gt Y 43271 Table 4 5 lists more information about this configuration Table 4 6 Category Explanation Time synchronization Master 1756 SYNCH module Slaves 1756 SYNCH modules The SynchLink node clocks and the CST clocks are synchronized across all nodes Data transfer e Typically this configuration is used to transfer direct data e f you want to pass axis or buffered data the local controller at each node must pass the data Axis data cannot be passed quickly in this configuration Restrictions e A1756 SYNCH module must be the time master e A1756 SYNCH module is required in each chassis to synchronize the CST e You can use a maximum of 10 SynchLink connections Typical applications Transfer Press 1 The local ControlLogix controller must move the axis or buffered data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 Daisy Chain Topology Configuration 3 In this configuration the ControlLogix SynchLink module is the master node and PowerFlex 700s
2. Figure 4 11 Star Topology Followed by Daisy Chain Topology Daisy Chain Topology Followed by Star Topology Mi Janene fT a aT al T fT s 5 aT al are IF aster Node eee Master Node Center Node Center aan a l w H i F y Node s Pisani er etatas i on Hub COC ne Saree ee End Node TT COE Er ee Bei SynchLink Hb Center Node I Center Node A 7 n 2 H l 2 vel O rar gt gt End Node End Node A 43098 L Leesa SynchLink ControINet ___ gt We 3x 43089 Table 4 12 lists more information about this configuration Table 4 12 Category Explanation Time synchronization Master 1756 SYNCH module Slaves Multiple devices depending on your application The SynchLink node clock is synchronized across all nodes Depending on what other devices are included you may achieve synchronization of CST clocks and VPLs as well Data transfer Star portion only Direct and buffered data can both be used in this configuration However direct data does not offer any benefit to the user because there is no data pass through in a star configuration as in a daisy chain configuration Daisy chain portion only To tran
3. Rx fron S Table 1 2 1756 DMxxx Drive Module Specifications Operating Wavelength SynchLink 650nM red Drive Communication 820nM red Data Rate SynchLink 5M bit s Drive Communication 10M bit s SynchLink Connecting Cable Fiber Type 200 230 micron HCS Hard Clad Silica Fiber Termination Type Versalink V System Assemblies Cable assemblies can be ordered from Rockwell Automation catalog number 1403 CFxxx xxx length in meters or from Lucent Technologies Specialty Fiber Technologies division Maximum Length 300m Minimum Length 1m Drive Communication Cable Fiber Type 1mm Plastic or 200M Glass Fiber Assemblies Cable assemblies can be ordered from Rockwell Automation catalog number 1756 DMCFxxx xxx length in meters or from Belden P N 225362 or Mohawk P N M92021 62 5 micron Duplex Fiber Optic cable Maximum Length 300m Minimum Length 1m SynchLink Maximum Node Count 10 daisy chain 256 star configuration w multiplexing blocks Drive Communication Maximum Node Count 1 PMI chassis Backplane Current 1 35A 5 1V de 3 0 mA 24V de Power Dissipation 6 96W maximum 23 7 BTU hour Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Shock Operating Non Operating Vibration 0 C 60 C 32 F 140 F 40 C 85 C 40 F 185 F 5 to 95
4. Figure 1 5 1 Overflow from upstream node i e Node X Overflow from upstream node i e Node Y I Overflow passed toinext node t i Overflow pee re potas tie Nt AES Nes ee aoe Me ANE Se tek ht hs 22 e vem l e r Overflowon Node Y__ Overflow on Node Z i a I 1 1 1 ransmit PINT p Receive INT gt Multipl w i Transmit oint l p Receive INT gt Multipl S i Transmit Buffer Buffer Ply i Buffer Buffer Py i Buffer INT l INT i Comer i Convert i DINT REAL l DINT REAL User User Fault i User User Fault Tag Tag Bit Tag Tag Bit i i Node X l Node Y l Node Z Publication 1756 TDOO8A EN P August 2002 Chapter Summary Publication 1756 TDOO8A EN P August 2002 SynchLink Transmitted Axes Before SynchLink became available all coordinated motion axes had to be controlled from the same ControlLogix chassis However SynchLink allows you to coordinate axes between multiple chassis The 1756 SYNCH module can consume up to two axes from a master chassis and broadcast the data to other chassis over SynchLink Slave chassis consume the broadcast axis data and redistribute it to their local motion planners i e the Logix controller in their local chassis The controller in the slave chassis must be configured to consume axis data from the local 1756 SYNCH module With this configuration you can control multiple axes synchronousl
5. Buu Pe H Z i 2 mmo EI m H 3 4s 4 a il 2 D 42747 Table 4 2 lists more information about this configuration Table 4 2 Category Explanation Time synchronization Master 1756 SYNCH module Slaves 1756 SYNCH modules The SynchLink node clocks and the CST clocks are synchronized across all nodes Data transfer e Typically this configuration is used to transfer axis data e Direct and buffered data can also be used in this configuration However direct data does not off any benefit to the user because there is no data pass through in a star configuration as in a daisy chain configuration Restrictions None Typical applications Motion control Publication 1756 TDOO8A EN P August 2002 4 7 Star Topology Configuration 2 In this configuration a ControlLogix SynchLink module 1756 SYNCH is the master node and PowerFlex 700S drives are the end nodes Figure 4 2 Contro Net Maste SynchLink Hub Hub 43181 Table 4 3 lists more information about this configuration Table 4 3 Category Time synchronization Explanation Master 1756 SYNCH module Slaves PowerFlex 700S drives The SynchLink time value is synchronized across all nodes Also all drive VPLs are synchronized Data transfer Direct and bu
6. 7 5 Chapter Summary a iat ooa ea the O a T ee ok 7 5 Chapter 8 Following General Rules for Safety eae a eh es 8 2 Guidelines for Handling Fiber Optic Cable 8 2 Cable Protection and Isolation Recommendations 8 4 Cable ProtectOnes 2 ta aoa Paws Pe tea ene 2 Aas 8 4 Chemical and Thermal Isolation 8 4 Physical TSOlawORis a 9 5 bas hoe se RRO Aw Ra Re we ede 8 5 Pre Terminated Cable Installation Guidelines 8 5 Cable Inspection and Testing ofese he ka ees 8 5 Cable Pulling 5 26 Carcaney assehd de Radian maar ee p ap a a BEG barh 8 5 Unterminated Cable Installation Guidelines 8 6 Direct Attachments enc Wed Ge webinar hoes 8 6 Indirect Attachiient 2420sc ee eto ig ase eereat es es 8 6 Conduit and Duct Installation 8 7 Vertical Installation ace Psh n wea Ek kaos oe eta 8 9 Plans for Vertical Cable Installation 8 9 Chapter SUIT Y Ss sparinati whens bh we Reged anena ee womans 8 10 Maintenance and Troubleshooting Specifications SynchLink Fiber Optic Cable Description Glossary Index Table of Contents iii Chapter 9 Cable System Maintenance as 4 048 naaa aa 9 1 Cable System Documentation Maintenance 9 1 Cable System Design Maintenance 9 1 Cable System Inspection staid ica btn ele ah as 9 2 Measuring Power Loss 00000 eee eee 9 2 Chapter SUEY rus amp he enalt beni 4d rea Rend ae a
7. 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Tested 2g 10 500Hz per IEC 68 2 6 Agency Certifications O Listed Industrial Control Equipment Non Hazardous Certified Class I Division 2 Groups A B C D CE Marked for all applicable directives Publication 1756 TD008A EN P August 2002 Table 1 3 PowerFlex 700S AC Drive and 700S DriveLogix AC Drive Specifications Operator Interface LCD HIM places drive information in a 7 line by 21 character display that supports a variety of languages 3 Phase Voltage 200 240 400 480V 500 600V 690V 10 Common DC Bus Voltage Ratings 325V 650V 810V 930V Frequency 47 64Hz Output Voltage Adjustable from OV to rated motor voltage Frequency Range 0 400Hz Intermittent Current To 110 for 60s 150 for 3s Instantaneous Over Current Trip TBD Publication 1756 TDOO8A EN P August 2002 Enclosure NEMA Open Type I PO0 0 C 50 C 32 F 122 F Ambient NEMA Type 10 C 40 C 32 F 104 F Operating IP20 0 C 50 C 32 F 122 F Temperature Dimensions Frame 1 389in x 200in x 200in 15 31mm x 7 87mm x 7 87mm ie ang Power Class Amps Amps for Amps for 3s atings Continuous 60s 0 5to 15Hp 480 14 to 22 16 5to 24 2 22 to 33 0 37 to 11kW 400 15 4 to 22 17 2 to 24 2 23 1 to 33 0 37 to 200 15 3 17 4 to 24 2 23 2 to 33 5 5kW 0
8. Identifying System Components 5 4 Planning System Installation 5 4 Installing the System 5 4 Powering your System 9 5 IMPORTANT To successfully apply the concepts and techniques in this manual you must have a fundamental knowledge of electronics and electrical codes This manual describes cable installation inside a manufacturing facility Other types of installations of the SynchLink are not permitted Figure 5 1 SynchLink Fiber Optic Cable System Example a ajes a alel a ee Node f 5 Cable Segment 16 point Fiber Optic Hub c gt Segment Publication 1756 TD008A EN P August 2002 5 2 Applying the SynchLink System Publication 1756 TDOO8A EN P August 2002 The following steps outline how to apply the SynchLink fiber optic cable system IMPORTANT If you are going to use fiber optic cable in an intrinsically safe area consult with your local safety coordinator 1 Analyze your SynchLink application and choose a SynchLink topology 2 Identify the fiber optic cable components that your SynchLink application requires 3 Plan the installation of the fiber optic cable components 4 Install the fiber optic cable system 5 Power your SynchLink system Analyzing your SynchLink Application When analyzing your current or new SynchLink
9. e For the ControlLogix SynchLink module you must use RSLogix 5000 to configure SynchLink e For the ControlLogix Drive modules and the PowerFlex 700S drives you must use DriveExecutive in the DriveTools 2000 suite to configure SynchLink Publication 1756 TDOO8A EN P August 2002 2 2 Star Topology In the SynchLink star topology a hub is placed in the physical center of the link The hub acts as a multi port repeater that contains one receive port and up to 16 transmit ports The master node transmitter is connected to the hub receive port Nodes are connected to the hub via direct dedicated lines like points on a star Each of the 16 transmit ports on the hub can be connected to a single node including one other layer of hubs as shown in Figure 2 1 Figure 2 1 Master Node a Hub f i End Node Hub Hub End Node End Node End Node End Node End Node ee Publication 1756 TDOO8A EN P August 2002 In this topology the master node transmitter and end node receivers are not physically connected Instead messages are transmitted by the master node to the hub and then are retransmitted by the hub to all end nodes The star topology supports up to 2 layers of hubs with up to 16 end nodes connected to each hub A maximum of 257 SynchLink nodes Cincluding the master node can be connected in this to
10. 60 C 32 F 140 F 40 C 85 C 40 F 185 F 5 to 95 0 C 60 C non condensing 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Vibration Tested 5g 10 500Hz per IEC 68 2 6 Fiber Optic Cable Fiber Type 200 230 micron HCS Hard Clad Silica Fiber Termination Type Assemblies Maximum Length Minimum Length Versalink V System Cable assemblies can be ordered from Rockwell Automation catalog number 1403 CFxxx xxx length in meters or from Lucent Technologies Specialty Fiber Technologies division 300m 1m Agency Certifications O Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Groups A B C D CE Marked for all applicable directives Marked for all applicable acts N223 1 This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category Il applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating Table 1 5 1751 SLBA SynchLink Base Block Specifications Power Supply To comply with CE Low Voltage dire
11. A fiber optic cable system consisting of cable segments and depending on topology hubs or bypass switches SynchLink Node A device that operates on the SynchLink for time synchronization and or high speed data transfer including e 1756 SYNCH module e 1756 DMD30 amp 1756 DMF30 modules e PowerFlex 700S drive SynchLink Node Clock A base line requirement of any product incorporating SynchLink and integral to all devices that contain SynchLink circuitry The SynchLink node clock has a 1pS resolution and serves as the system clocking mechanism SynchLink System A control system consisting of a set of nodes connected via a fiber optic cable system SynchLink Update Each SynchLink Update takes 50uS During each SynchLink Update the module transmits all direct words once and one or two buffered words depending on the communications format Synchronize A process where multiple devices operate at the same time or maintain a matching time reference Time master A device e g SynchLink module that is configured to establish the time reference for a ControlLogix chassis or SynchLink system Publication 1756 TDOO8A EN P August 2002 Glossary 8 Publication 1756 TDOO8A EN P August 2002 Time relay A device that is configured to pass a time reference between a ControlLogix chassis backplane and a SynchLink fiber Time slave A device e g SynchLink module that is configured to receive the time reference f
12. 1 4 1 5 Time master 1 3 1 4 Time slave 1 3 1 4 Transferring Data On SynchLink 1 6 Transmitting Data on SynchLink Transmitting axis data 1 7 1 9 Publication 1756 TDOO8A EN P August 2002 Transmitting buffered data 1 7 Transmitting direct data 1 8 Transmitting the multiplier 1 8 Transmitting the multiplier overflow 1 9 With the drive module 3 4 With the PowerFlex 700S drive 3 5 With the SynchLink module 3 2 Troubleshooting Fiber optic cable system 9 1 U UL Certification Drive module 3 4 SynchLink module 3 2 Universal Drive Controller 3 3 Unterminated Fiber Cable 8 6 Direct attachment 8 6 Indirect attachment 8 6 V Vertical Installation Of fiber optic cable 8 9 How Are We Doing PANE Your comments on our technical publications will help us serve you better in the future Thank you for taking the time to provide us feedback Ty You can complete this form and mail it back to us visit us online at www ab com manuals or email us at RADocumentComments ra rockwell com Pub Title Type SynchLink Cat No 1756 SYNCH Pub No 1756 TDOO8A EN P Pub Date August 2002 Part No 957395 60 1756 DMxxx Series PowerFlex 700S Please complete the sections below Where applicable rank the feature 1 needs improvement 2 satisfactory and 3 outstanding Overall Usefulness 1 2 3 How can we make this publication more useful for you 7 Completeness 1 2 3 C
13. 2002 A 8 TSESLBA Publication 1756 TDOO8A EN P August 2002 Table 1 5 1751 SLBA SynchLink Base Block Specifications Agency Certifications O Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Groups A B C D CE Marked for all applicable directives Marked for all applicable acts N223 1 This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category Il applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating 2 Use this category information for planning conductor routing as described in publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Table 1 6 1751 SLBP SynchLink Bypass Switch Block Specifications Power Supply To comply with CE Low Voltage directives you must use a Safety Extra Low Voltage SELV or a Protected Extra Low Voltage PELV power supply to power this bypass switch block Use a NEC CEC Class 2 power supply in order to comply with UL and CS
14. 360 per pull If it is not possible to avoid a pull of 360 install an intermediate junction box within the 360 pull Plan on manually handling the cable along the pull route to help limit the bends Publication 1756 TDOO8A EN P August 2002 Publication 1756 TDOO8A EN P August 2002 9 Position the winch at the pull station to avoid a steep angle either entering the duct or exiting the cable tray Mite Po not exceed the maximum pulling tension for your fiber optic cable 10 Leave enough extra cable to route to the equipment rack put connectors on and allow for future repairs when your pull is complete 11 Cut off the pulling grip and the first 3 feet 1 meter of cable behind it 12 Terminate the cable 13 Measure and record optical cable loss using a fiber optic power meter 14 Seal the ends of the cable until they are connected In some applications you may have to start your pull in the middle of a duct or conduit and pull in both directions In this scenario pull in the first direction using the reel and payoff frame In the other direction lay out the cable in a figure 8 pattern on the floor When the second pull begins hand feed the cable into the duct system Be certain to clear the floor of dust debris and dirt IMPORTANT gt IMPORTANT before placing the cable on the floor Vertical Installation The requirements of your application may require a vertical installation You can install f
15. G Guidelines for Handling Fiber Optic Cable 8 2 Guidelines for Installing Fiber Blocks 7 3 H Host Controller Intervention when passing data to the next node 1 7 Hub 1 3 2 2 3 7 7 4 7 5 I Indirectly Attaching Unterminated Cable 8 6 Inspecting Preterminated Cables 8 5 Installing Conduit For fiber optic cable 8 7 Installing Duct For fiber optic cable 8 7 Installing Fiber Blocks 7 5 Installing Fiber Optic Cables 7 1 Guidelines 7 3 Planning installation 5 4 Vertically 8 9 Installing Preterminated Fiber Cables 8 5 Isolation Chemical isolation for fiber optic cables 8 4 Physical isolation for fiber optic cables 8 5 Thermal isolation for fiber optic cables 8 4 Maintenance of Fiber Optic Cable System 9 1 Master Clock 1 2 1 3 Master Node 2 1 In a daisy chain topology 2 3 In a ring topology 2 4 In a star topology 2 2 Measuring Power Loss In a fiber optic cable system 9 2 Multiplier 1 8 Multiplier overflow 1 9 Networks Using typical networks with SynchLink 6 1 P Physical Isolation for Fiber Optic Cables 8 5 Power Loss Measuring in a fiber optic cable system 9 2 Power Module Interface Controller 3 3 3 4 PowerFlex 700S Drive 3 5 Transmitting data 3 5 Using the SynchLink node clock 4 5 PowerFlex 700S Drives Specifications A 4 Preterminated Fiber Cables 7 2 Cable inspection 8 5 Cable pulling 8 5 Cable testing 8 5 Installing 8 5 Protecting Fiber Optic Cables 8 4 Pulling Preterminated Fi
16. Hub The SynchLink hub is a modular fiber repeater containing base and splitter blocks as shown in Figure 3 1 The base block 1751 SLBA converts optical signals coming from a SynchLink node to electrical signals and then retimes and retransmits them simultaneously to a maximum of four 4 port splitter blocks The base block requires 24V dc It supplies power to the splitter blocks The 4 port splitter block 1751 SL4SP converts electrical signals coming from the base block to optical signals and retransmits them simultaneously through four output ports Up to four splitter blocks can be mounted on a DIN rail and plugged together with one base block Figure 3 1 1751 SLBA 1751 SL4SP ay Allen Bradley a Allen Bradley eoe HP gs PUTTER wisa J PE R POWER ON CHI cH2 POWER CH3 CH4 ON RxIN al ep ww eS ww wa SynchLink Hub Wiring Diagram Figure 3 2 shows how to wire a SynchLink hub Figure 3 2 1751 SLBA 1751 SL4SP 1751 SL4SP OAV de O a H O ower oo ee g D Mog a aa aag na supply pom o 24V de I y ii ot iT i common We ji 43269 24V de From time To time slaves master Publication 1
17. Module 1756 UM521 User Manual 1756 DMD30 ControlLogix Drive Modules 1756 IN577 1756 DMF30 Installation Instructions 1756 DMD30 ControlLogix Drive Modules 1756 UM522 1756 DMF30 User Manual PowerFlex 700S PowerFlex 700S User Manual 20D UM001 1751 SLBA SynchLink Base Block 1751 IN001 Installation Instructions 1751 SLASP SynchLink 4 port Splitter Block 1751 IN002 Installation Instructions 1751 SLBP SynchLink Bypass Switch Block 1751 IN003 Installation Instructions 1756 A4 A7 A10 ControlLogix Chassis Installation 1756 INO80B A13 Instructions 1756 PA72 PB72 ControlLogix Power Supply 1756 5 67 Installation Instructions 1756 PA75 PB75 ControlLogix Power Supply 1756 5 78 Installation Instructions 1756 Series ControlLogix System User 1756 UM001 Publication 1756 TDOO8A EN P August 2002 Preface 4 Notes Publication 1756 TDOO8A EN P August 2002 Overview of SynchLink SynchLink Topologies Using Specific Products on SynchLink Specific SynchLink Configurations Table of Contents Chapter 1 What is Syacbhlink axis yeahs eek yee a Abate E 1 1 SynchLink Operation 1 0 2 00 00 0000 eee eee 1 2 Time Synchronization 2 oo ob he Wi dtd ool Mb ae a 1 2 Data TANS ess unea iad Gry hs ee ha ies as 1 6 Transmitted Direct Words 3 gti ont he Dae Mah ah 1 8 SynchLink Transmitted Axes aoe Ged meee eevee 1 10 Chapter Summary joy wo wie poe ak a Mri E aa poke at 1 10 Chapter 2 Star Topology fare a
18. Weight kg km 6 1 Minimum Short Term Pull Tension Ibs N 23 102 Maximum Long Term Tension Ibs N 5 22 Break Strength Ibs N 34 151 Minimum Bend Radius mm 15 Operating Temperature C 40 to 85 Storage Temperature C 40 to 85 Flammability Rating OFNR Lucent Technologies Specialty Fiber Technologies manufactures the HSC fiber fiber optic cable and cable assemblies Publication 1756 TDOO8A EN P August 2002 B 4 Cable Assemblies The SynchLink cable assemblies listed in Table B 4 are manufactured from 200 230 micron simplex cable with a Versalink V Link V pin connections at the ends ATTENTION e Never look into a transmitter s output or the end of a cable with an active transmitter connected e Do not look directly into the fiber ports Light levels may cause damage to your eyesight e Never use a microscope to view an active cable system The concentration of light from the microscope could cause permanent damage to your eye SynchLink products are Class I LED products Table B 4 Fiber Optic Cable Assemblies Specifications Cable Segment Length 300m maximum 1m minimum Cable Splicing Not permitted Operating Wavelength 650nm red nominal Cable Attenuation 12 dB km maximum at 650nm 1 The maximum cable length is calculated differently depending on topology For more information see page 74 Publication 1756 TD008A EN P August 2002 Glossary Attenuation The light
19. amp Allen Bradley SynchLink 1756 SYNCH 1756 D Mxxx Series PowerFlex 700S Design Guide Rockwell Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards In no event will Allen Bradley be responsible or liable for indirect or consequential damage resulting from the use or application of these products Any illustrations charts sample programs and layout examples shown in this publication are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the
20. configuration Publication 1756 TDOO8A EN P August 2002 Glossary 2 Bypass Switch Block A block used in the daisy chain and ring configurations to bypass a node temporarily disconnected from the SynchLink system Center node A node in the SynchLink Daisy Chain or Ring configuration that receives data and transmits data Cladding A layer of material surrounding the core of a fiber Coating A protective plastic material surrounding the cladding Communications format Format that defines the type of information transferred between an I O module and its owner controller This format also defines the tags created for each I O module Compatible match An electronic keying protection mode that requires the physical module and the module configured in the software to match according to vendor catalog number and major revision In this case the minor revision of the module must be greater than or equal to that of the configured slot Connection The communication mechanism from the controller to another module in the control system Coordinated system time CST Clock that is used in e all modules in a single ControlLogix chassis or e all ControlLogix chassis in a distributed control system The SynchLink system can synchronize this clock value across chassis Publication 1756 TDOO8A EN P August 2002 Glossary 3 Core The central cylinder of a fiber that is made of plastic or glass Daisy chain configuratio
21. control 1756 SYNCH module only e High speed drive reference data for chassis to drive control or drive to drive control e General control information that requires transfer at a high speed and in a synchronized manner For SynchLink and Drive modules the communications format chosen during product configuration determines what type of data is transferred between them The data type transfers are asynchronous from each other SynchLink messages are structured as six 32 bit words the actual available amount of data transferred direct buffered or axis is configured on a module by module basis The words are divided into three types Direct data is automatically copied from the receive port to the transmit port without host controller intervention and transferred to the next SynchLink node 1 The local ControlLogix controller must move data from one port to another e g via ladder logic Publication 1756 TD008A EN P August 2002 e Direct Data delivered in a single message A SynchLink message can contain a maximum of four direct data words each word is 32 bits in length Direct data can be automatically forwarded to the next SynchLink node in the daisy chain or ring configurations as shown below SynchLink Node controller Buffered Buffered data data storage storage SynchLink o 0O Receive Transmit t o e Buffered D
22. drive modules also implement the VPLs used in the PowerFlex 700S drives Publication 1756 TDOO8A EN P August 2002 4 4 Publication 1756 TDOO8A EN P August 2002 Coordinated System Time The 1756 DMxxx drive modules use the CST differently than the 1756 SYNCH module You should be aware of two significant differences before implementing these modules in a control scheme First the 1756 DMxxx drive modules are intelligent processing modules that regulate Reliance Electric Distributed Power type drives Each 1756 DMxxx drive module has integrated Velocity and Position Loops VPL that are a part of the module s firmware for controlling the drives As with any digital control scheme the control loops are scanned on a periodic basis as measured against a given clock in the system In the case of the 1756 DMxxx drive modules the clocking mechanism is the CST clock on the ControlLogix backplane Since the 1756 DMxxx modules use the CST clock as multiple modules are placed in a single chassis their VPLs are automatically synchronized because they share the same clock CST SynchLink Time Relay The second difference between the 1756 SYNCH and the 1756 DMxxx drive modules is that the 1756 DMxxx drive modules do not act as time relays With this module the SynchLink connection is for high speed data transfer only This also means that if a distributed drive control system is installed where there are multiple 1756 DMxxx drive module
23. drives are the center and end nodes Figure 4 6 8 8 a 0 0 f aj a a ga a 5 Master I Center Center End Node 4 Node Node Node U q i ControlNet 4 l i SynchLink gt l Eie l l i gt gt T gt 43093 Table 4 7 lists more information about this configuration Table 4 7 Category Explanation Time synchronization Master 1756 SYNCH module Slaves PowerFlex 700S drives The SynchLink time value is synchronized across all nodes Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data e Drive VPLs are synchronized to the SynchLink node clock Restrictions e Axis data is not supported in this configuration e The 1756 SYNCH module cannot be downstream from a PowerFlex 700S drive e You can use a maximum of 10 SynchLink connections Typical applications e Drawing application e Torque sharing application e Master reference generation 1 The local ControlLogix controller must move the buffered data for a 1756 SYNCH module For the PowerFlex 700S drives the drive s VPL microprocessor must move the data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 4 12 Daisy Chain Topolog
24. e g walkways induction heat sources caustic chemical operations steam and condensation lines in the cable route Determine the best type of cable installation conduit raceway or equivalent for all cable segments in the cable route Calculate the cable segment length Note that the cable path distances should be considered in three dimensions Each segment must be lt 300m Document the cable layout This document should describe the network cable system design and installation and should be maintained throughout the life of the network The document should include charts showing routes of all cable segments as well as locations of nodes hubs and bypass switches This information should be detailed enough to trace a signal path between any two points in the cable system in the event of a network failure or suspected problem Calculate the number of required cable system components and select their types Refer to Table 7 1 on page 7 2 for a list of available components Select the tools and instruments necessary to perform the cable system installation Select the proper personnel to perform the cable installation The fiber optic cables specified in this manual are flexible type cables which can be installed by a trained plant electrician Publication 1756 TDOO8A EN P August 2002 Estimating Cable Lengths Chapter Summary Publication 1756 TDOO8A EN P August 2002 The SynchLink system requires the u
25. hee ak 9 2 Appendix A took iis ca Hii E E Boag due teh peat hegad Md welds tain EEEE A 8 Appendix B Advantages OF FANE oana a a prea E da I A B 1 Optical Fiber Construction 0 sale os cr Gn WN 9 a Cah aan B 2 Hard Clad Silica FiDEr a crot sith snus een aes Wie fae R ncaed B 3 Cable Assemblies pct at a ee DES B 4 Publication 1756 TDOO8A EN P August 2002 Table of Contents iv Publication 1756 TDOO8A EN P August 2002 Chapter 1 What is SynchLink Overview of SynchLink This chapter provides an overview of SynchLink and how it works What is SynchLink 1 1 SynchLink Operation 1 2 Time Synchronization 1 2 Data Transfer 1 6 SynchLink is a fiber optic communication link that allows its users to implement distributed motion and drive systems based on ControlLogix and PowerFlex700S products SynchLink should be used in conjunction with a standard control network such as ControlNet or Ethernet IP A standard network is used for general control interlocking and transfer of diagnostic data across the system SynchLink does not function as a standard control network e g it only broadcasts data You can use the following products on SynchLink e ControlLogix SynchLink module 1756 SYNCH e ControlLogix Drive modules 1756 DMxxx series e PowerFlex 700S drives DriveLogix For more information on these products see Chapter 3 Using Specific Products on SynchLink Publication 1756 TDOO8A EN P August 2
26. length is the sum of lengths of three cables as shown in Figure 7 1 Figure 7 1 B Bypass 1 Bypass 2 A C Node 1 Node 2 A B C lt 300m For more information on hubs and bypass switch blocks refer to the publications listed in Table 7 2 These documents are available at The Automation Bookstore Wwww theautomationbookstore com Table 7 2 Publications Related to the Hubs and Bypass Switch Blocks Publication Title Catalog Publication Number Number SynchLink Base Block Installation Instructions 1751 SLBA 1751 IN001 SynchLink 4 port Splitter Block Installation 1751 SL4SP 1751 IN002 Instructions SynchLink Bypass Switch Block Installation 1751 SLBP 1751 IN003 Instructions Mounting and Removing Your Fiber Blocks Chapter Summary You can horizontally or vertically mount SynchLink blocks on a standard 35mm DIN rail e To install the blocks snap them on the DIN rail by hand e To remove components from the DIN rail use a flat blade screwdriver An example of the DIN rail mounted SynchLink hub is shown in Figure 7 2 When properly installed SynchLink blocks are ATTENTION grounded through the DIN rail to chassis ground Use zinc plated yellow chromated steel DIN rail to assure proper grounding Using other DIN rail materials e g aluminum plastic etc which can corrode oxidize or are poor conductors can result in improper or intermit
27. loss of the fiber cable specified in dB km Base Block A block that converts optical signals received from a SynchLink node into electrical signals and then retimes and retransmits the signals simultaneously to a maximum of four splitter blocks The base block also supplies power to splitter blocks Beacon Signal Transmission beginning with the SynchLink time master that is transferred between SynchLink nodes and used to maintain time synchronization the beacon is included in the control field of the transmitted message When SynchLink nodes receive the message with the beacon signal they adjust the 1S time base of their respective node clocks to synchronize with the time master node clock BER Bit Error Rate The primary method of describing the data error rate An acceptable error rate is 1 x 10 bit errors or 1 error in 1000 Mbits transmitted Bend Radius The maximum amount the cable can be bent and still function up to specification Buffer The material surrounding the fiber core cladding coating that protects the fiber from physical damage Tight buffers are in direct contact with the fiber Loose tube buffers provide a free environment for the fiber to float Buffered data Data exchanged between SynchLink nodes The data is appropriately segmented at the transmitting module and reassembled at the receiving module Buffered data cannot be automatically forwarded to the next node in the daisy chain
28. number major revision and minor revision End node A node in SynchLink Star and Daisy chain configurations that only receives data Fiber Optic Cable Segment A fiber optic cable connecting any two physical devices including nodes hubs and bypass switches This simplex cable connects the transmitter of one device with the receiver of another Field side The interface between user field wiring and I O module Hub A modular multi port distribution unit in the star configuration that consists of a single base block and up to 4 splitter blocks Unidirectional data passes through the hub Inhibit A ControlLogix process that allows you to configure a SynchLink module but prevent it from communicating with the owner controller In this case the controller does not establish a connection Insertion Loss A loss in dB caused by the disruption of light when an object is inserted in the light path a connector bulkhead splice or cable Listen only connection An I O connection that allows a controller to monitor I O module data without owning the module Glossary 5 Loss see Attenuation Major revision A module revision that is updated any time there is a functional change to the module resulting in an interface change with software Master node A node in any SynchLink configuration that serves as the time master Minor revision A module revision that is updated any time there is a change to the module that does no
29. to applying power to them Failure to do so may cause damage to the blocks Be certain to properly ground the DIN rails Refer to the instructions provided with the DIN rails Chapter Summary In this chapter you read about an overview of the SynchLink Fiber Optic cable system Chapter 6 explains Planning a SynchLink Fiber Optic Cable System Publication 1756 TDOO8A EN P August 2002 5 6 Notes Publication 1756 TDOO8A EN P August 2002 Developing a Plan Chapter 6 Planning a SynchLink Fiber Optic Cable System Read this chapter to plan your SynchLink fiber optic cable system installation DevelopingaPlan Tea Selecting a Topology 6 2 Planning Installation of the System Components 6 3 Estimating Cable Lengths 6 4 The SynchLink fiber optic cable system is designed to be user constructed and installed To take full advantage of this flexibility you should spend sufficient time planning your system s installation before assembling any of the hardware With a design analysis and consequently a system plan you can eliminate the potential for misapplication of media The time and effort spent planning your cable system installation is insignificant compared to the time and effort required to locate and repair damaged or improperly installed hubs cables and or other cable system components Miata Since SynchLink lacks many features of a typical network we recommend that you use it in co
30. 002 1 2 SynchLink Operation Publication 1756 TDOO8A EN P August 2002 In the simplest terms you can use SynchLink to e synchronize time e transfer data including axis data for synchronized mtion control and general data Time Synchronization SynchLink uses a time master slave mechanism to achieve time synchronization Time synchronization in a SynchLink system is required to transfer motion and drive control data e synchronize distributed 1756 DMxxx series modules in separate chassis e synchronize distributed PowerFlex 700S drives for highly coordinated drive control e synchronize multiple distributed motion control planners across separate chassis for highly coordinated motion control SynchLink Node Clock The SynchLink node clock is a base line requirement of any product incorporating SynchLink and integral to all devices that contain SynchLink circuitry The SynchLink node clock has a 1pS resolution and serves as the system clocking mechanism During system configuration you configure one SynchLink node as the time master and all other SynchLink nodes as time slaves The time master becomes the system clock for the entire control system As such the SynchLink time master broadcasts its time reference to the SynchLink time slaves the time slaves in turn adjust their node clocks to match the master clock 1 3 Because SynchLink is a broadcasting mechanism the master is always placed at the begin
31. 5 to 7 5Hp TBD 600 TBD TBD TBD Lae 700S AC Drive and 700S DriveLogix AC Drive Specifications Dimensions Frame 2 389in x 200in x 200in 15 31mm x 7 87mm x 7 87mm ie Jand Power Class Amps Amps for Amps for 3s Continuous 60s 20to25Hp 480 27 to 34 33 to 40 5 44 to 54 15 to 18 5kW 400 30 to 37 33 to 45 45 to 60 7 5kW 10Hp 200 28 33 44 TBD 600 TBD TBD TBD Frame 3 564in x 200in x 200in 22 20mm x 7 87mm x 7 87mm Power Class Amps Amps for Amps for 3s Continuous 60s 30 to 40Hp 480 40 to 52 51 to 60 68 to 80 22kW 400 43 56 74 11kW 200 42 to 54 46 2 to 63 63 to 84 15 to 20Hp TBD 600 TBD TBD TBD Agency Certifications Listed Industrial Control Equipment Non Hazardous Certified Class I Division 2 Groups A B C D CE Marked for all applicable directives Marked for all applicable acts N223 Publication 1756 TD008A EN P August 2002 A 6 O ima WSISUSP Publication 1756 TDOO8A EN P August 2002 Table 1 4 1751 SL4SP SynchLink 4 Port Splitter Block Specifications Communication Rate 5M bit s Splitter Block Power Consumption 0 300 A 5 1V dc 5V de input from 1751 SLBA Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Shock Operating Non Operating 0 C
32. 756 TDOO8A EN P August 2002 3 8 Indicators 24V de pin 4 24V de pin 3 24V de digital input pin 2 Publication 1756 TDOO8A EN P August 2002 SynchLink Bypass Switch Block The SynchLink bypass switch block 1751 SLBP is a DIN rail mounted block that is used in daisy chain and ring configurations where a node or group of nodes needs to be temporarily disconnected from SynchLink without physical reconfiguration of the cable system The bypass switch block requires 24V dc Figure 3 3 Components of the bypass switch block RxIN2 TxOUT2 S in E 24V dc common RxIN1 digital input pin 1 31223 The bypass switch block has two modes of operation pass through and bypass The operational mode is determined by the state of the 24V dc digital input that is driven by the local SynchLink station The pass through mode is entered when the digital input is ON In this mode optical signals from the upstream station are received at the receiver port RxIN1 and retransmitted to the local station via the transmitter port TxOUT2 Optical signals generated by the local station are received at the receiver port RxIN2 and retransmitted to the downstream station via the transmitter port TxOUT1 There is no re timing or signal regeneration in this mode The bypass mode is entered when the digital input is OFF In this mode signals received from the upstream station at the port RxIN1 are converted to electrical si
33. A requirements Input Voltage Rating 24V dc nominal Input Voltage Range 20V dc to 30V dc A regulated power supply is recommended Communication Rate 5M bit s Bypass Switch Block Power Consumption 150mA maximum from external 24V dc supply Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Shock Operating Non Operating Vibration 0 C 60 C 32 F 140 F 40 C 85 C 40 F 185 F 5 to 95 0 C 60 C non condensing 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Tested 5g 10 500Hz per IEC 68 2 6 Maximum Length Minimum Length A 9 5 Table 1 6 5 1751 SLBP SynchLink Bypass Switch Block Specifications pm Fiber Optic Cable L l e Fiber Type 200 230 micron HCS Hard Clad Silica g i ij Fiber Termination Type Versalink V System S yy Assemblies Cable assemblies can be ordered from Rockwell Automation catalog number 1403 CFxxx xxx length in meters or from Lucent Technologies Specialty Fiber Technologies division 300m 1m Power Conductors Wire Size Category Maximum Length 12 gauge maximum 24 gauge minimum 12 AWG to 24 AWG stranded 22 3m Digital Input ON State Voltage ON State Current OFF State Voltage Isolation Voltage Cond
34. Contact Information Internet gt 1 Go to http www ab com 2 Click on Product Support http support automation rockwell com Your Questions or Comments on this Manual If you find a problem with this manual please notify us of it on the enclosed How Are We Doing form Purpose of This Publication Who Should Use This Publication Preface What This Document Contains This preface describes what information this publication contains and how to use the publication For information about Purpose of This Publication See page Preface 1 Who Should Use This Publication Preface 1 What Information This Publication Contains Preface 2 The purpose of this publication is to provide e a detailed description of SynchLink and the products that operate on it including ControlLogix SynchLink module 1756 SYNCH ControlLogix Drive modules 1756 DMxxx Series PowerFlex 700S drives For a full description of each of these products see Chapter 3 Using Specific Products on SynchLink instructions and recommendations on how to design install and maintain a SynchLink fiber optic cable system IMPORTANT To successfully apply the concepts and techniques in this manual you must have a fundamental knowledge of electronics and electrical codes This manual describes cable installation inside a manufacturing facility Other types of SynchLink installations are not
35. EN P August 2002 A 2 SynchLink come E E swe Tx eay We Bx front SE Publication 1756 TDOO8A EN P August 2002 Table 1 1 1756 SYNCH SynchLink Module Specifications Frame Period D0us Indicators Green and red indicators for operation status and diagnostics Environmental Conditions Operating Temperature 0 C 60 C 32 F 140 F Storage Temperature 40 C 85 C 40 F 185 F Relative Humidity 5 to 95 0 C 60 C non condensing Shock Operating 30g peak acceleration 11 1 ms pulse width Non Operating 50g peak acceleration 11 1 ms pulse width Vibration Tested 2g 10 500Hz per IEC 68 2 6 Agency Certifications O Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Groups A B C D CE Marked for all applicable directives Marked for all applicable acts N223 1 This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category Il applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating 503000 INTERFACE Tetea
36. SynchLink node clocks are synchronized across all SynchLink nodes The VPL values are synchronized across all 1756 DMxxx modules because the modules are synchronized by the respective CST values in each chassis Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data Restrictions e You can only transfer axis data between SynchLink modules e You can use a maximum of 10 devices in any daisy chain portion of the system The local ControlLogix controller must move the axis or buffered data for a 1756 SYNCH module For the 1756 DMxxx module the module s VPL microprocessor must move the data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 4 18 Drive Module PowerFlex 700s Drives Combination In this configuration a SynchLink module acts as a time relay and synchronizes the CST with the beacon to communicate data to the Drive modules and the PowerFlex 700s drives The Drive modules use the CST to synchronize their VPLs and the PowerFlex 700S drives use the SynchLink node clock to synchronize their VPLs Figure 4 13 1756 SYNCH 1756 DMxxx PowerFlex 700s drives 8 A f oT ge a 5 it a X H moms a o i SynchLink t a
37. Typical applications Progressive draw The local Logix controller must move the buffered data for a 1756 SYNCH module For the 1756 DMxxx module the module s VPL microprocessor must move the data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 4 14 Ring Topology Configuration 2 In this configuration PowerFlex 700s drives are the master center and end nodes Figure 4 9 Master Node Center Node Center Node Center Node SynchLink i b gt w gt l ControlNet l Publication 1756 TD008A EN P August 2002 43096 Table 4 10 lists more information about this configuration Table 4 10 Category Time synchronization Explanation Master Powerflex 700S drives Slaves PowerFlex 700S drives The SynchLink node clocks and the VPL clocks are synchronized across all nodes Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data e Data can be passed back to the master node Restrictions Axis data is not supported in the configuration Typical applications 1 Draw For the PowerFlex 700S drives the drive s VPL microprocessor must move the buffered data For mor
38. ajor parts see Table B 2 Figure 2 1 Table B 2 Optical Fiber Elements Buffer and Coating Coating Core Cladding Description The buffer and coating are the material that surround the glass fiber They are responsible for protecting the fiber strands from physical damage Core The core is the cylinder consisting of glass fiber which carries information in the form of light pulses Cladding Publication 1756 TDOO8A EN P August 2002 The cladding is a material that provides internal reflection so that the light pulses can travel the length of the fiber without escaping from the fiber Hard Clad Silica Fiber The SynchLink cable system is designed for use with a 200 micron step index multi mode Hard Clad Silica HCS fiber HCS fibers are coated with a patented hard polymer cladding that provides higher tensile strength greater resistance to moisture and lower microbending losses than conventional coatings HCS Cable Construction The HCS cable is the core of the HCS fiber and is reinforced with aranid yarn strength members and covered with a PVC outer jacket The cable specification is shown in Table B 3 Table B 3 HCS Cable Specification Cable Construction Simplex Fiber Core Diameter u lt 200 Fiber Part Number CFO1493 10 Attenuation 650nm dB km lt 12 Outer Cable Diameter mm 2 2 Outer Jacket Material PVC Standard Jacket Color Blue Cable
39. allation instruction e Avoid electrostatic and electromagnetic fields at installation sites e Avoid corrosive and inflammable gases dust conductive particles oil mist and organic solutions when choosing an installation site e Prevent exposure to water or direct sunlight e Mount the blocks in a NEMA type enclosure e Allow a minimum of 2in 5cm space from surrounding equipment for proper ventilation e To maintain proper ventilation do not mount the modules upside down e Regardless of mounting position the operating temperature must not exceed 55 C 131 F 1 0in 2 54cm below each block e Make sure the bypass switch power is ON when the local SynchLink node is powered down If necessary install the bypass switch in an individual enclosure e Do not exceed the maximum specified length of power supply and digital input wires For bypass switch block specifications see page A 8 Publication 1756 TDOO8A EN P August 2002 Publication 1756 TDOO8A EN P August 2002 e The total length of the fiber optic cable should not exceed 300m e In a star configuration 300m is the maximum for any of the following cable segments between time master and base block between time slave and splitter block between base block of one hub and splitter block of another hub In a daisy chain or ring configuration 300m is the total length of cable between two adjacent nodes If bypass switches are used the maximum
40. an we add more information to help you all necessary information procedure step illustration feature is provided a tes example guideline other explanation definition Technical Accuracy 1 2 3 Can we be more accurate all provided information f is correct text illustration Clarity 1 2 3 How can we make things clearer all provided information is easy to understand Other Comments You can add additional comments on the back of this form Your Name Location Phone Your Title Function Would you like us to contact you regarding your comments No there is no need to contact me Yes please call me Yes please email me at Yes please contact me via Return this form to Allen Bradley Marketing Communications 1 Allen Bradley Dr Mayfield Hts OH 44124 9705 Phone 440 646 3176 Fax 440 646 3525 Email RADocumentComments ra rockwell com Publication 1CCG 5 21 January 2001 PN 955107 02 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Rockwell Automation 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE ControlLogix DriveExecutive DriveTools PowerFlex SynchLink and RSLogix 5000 are trademarks of Rockwell Automation www rockwellautomation com Power Control and Informat
41. application use a project plan to design your SynchLink fiber optic cable system If you are adding new cable segments to an existing installation create a design plan for these cable segments and identify their purpose By creating a plan and analyzing your design you will be eliminating the potential for misapplication of media Use the topologies described in Chapter 2 SynchLink Topologies to determine your SynchLink cable system s topology The system s topology helps you determine the cable system components needed to meet application requirements SynchLink Fiber Optic Cable System The SynchLink fiber optic cable system is designed to be user constructed and installed To take full advantage of this flexibility you should spend sufficient time planning your system s installation before assembling any of the hardware The time and effort spent on planning your cable system installation will be insignificant compared to the time and effort required to locate and repair damaged or improperly installed hubs cables and or other cable system components For more information see Chapter 6 Planning a SynchLink Fiber Optic Cable System Miata Since SynchLink lacks many features of a typical network we recommend that you use it in conjunction with a ControlNet EtherNet I P or DeviceNet network for monitoring SynchLink node status and other appropriate functions Determine Your Topology The first step is to analyze y
42. ata that exceeds the four word limit of a direct data transfer Buffered data is appropriately segmented at the transmitting device and reassembled at the receiving device Buffered data cannot be automatically forwarded to the next SynchLink node in the daisy chain or ring configurations In this case transferring buffered data to the next node requires intervention by the host controller as shown below Buffered data must be copied from the receive port to the transmit port via host controller intervention before it can be transferred to the next SynchLink node In this graphic the followi 1 The 1756 L55 con A produces axis data The 1756 SYNCH ng events occur troller in chassis module in chassis A consumes the axis data from the backplan on SynchLink The 1756 SYNCH chassis B amp C con data from SynchLi on their local bac The 1756 L55 con chassis B amp C con data from the bac e and produces it modules in sume the axis nk and produce it planes trollers in sume the axis plane and use it in their motion planners SynchLink Node P controller Buffered Buffered input data outputdata storage storage t SynchLink l o 0o Receive Transmit lj i e Axis data Motion data used by the motion planner in the controller Only the 1756 SYNCH module can produce consume Axis data to from its
43. be subjected to foot traffic or potentially crushing forces The following is a procedure for conduit or duct installation 1 Attach the towline to the cable using direct or indirect attachment as described in previous section Establish two way communications between the cable payoff station intermediate hand assist stations and the pulling station Use the following items for duct or cable tray replacements e adjustable lip clutch winch or equivalent e tension monitoring system with continuous readout e tow line that assures minimum friction e dedicated inner duct mainly for pulls in underground conduit e cable end caps for use in flooded or unknown conduits and sealing cable ends after placement Position the cable reel and payoff frame for pulling Mount the cable reel into the payoff apparatus so that the cable pays out from the top of the reel Attach the pulling grip to the cable and position the reel with its flanges perpendicular to the floor or support foundation Secure the payoff frame so it cannot move during pulling Maintain enough slack on the cable as the pull starts to prevent the cable from contacting any equipment in the area Miata Do not allow slack loops to form on the reel Slack loops could cause a crossover and damage the cable Always pull at slow speeds to limit the possibility of crossovers Plan your pull to avoid a pull equaling or exceeding the total bends to
44. ber Cables 8 5 Reliance Electric Distributed Power System 3 4 Connecting to the drive module 3 3 Removal and Insertion Under Power RIUP Drive module 3 4 SynchLink module 3 2 Ring Topology 2 4 Available configurations 4 13 RSLogix 5000 2 1 3 11 S Specifications 1751 SLASP splitter A 6 1751 SLBA base block A 7 1751 SLBP bypass switch A 8 1756 DMxxx series modules A 3 1756 SYNCH module A 1 PowerFlex 700S drives A 4 Splitter 3 7 7 2 Star Topology 1 3 2 2 Available configurations 4 6 SynchLink Functionality Across Devices 4 2 SynchLink Hub 3 7 7 4 7 5 SynchLink Module 3 1 Agency certificatons 3 2 RIUP 3 2 Transmitting data 3 2 4 3 Using the CST 4 2 Using the SynchLink node clock 4 2 SynchLink Node Clock 1 2 1 3 1 4 1 5 Usage with the drive module 4 3 Usage with the PowerFlex 700S drive 4 5 Usage with the SynchLink module 4 2 Working with the CST 1 5 SynchLink Time Master 1 3 1 4 Daisy chain topology 2 3 Star topology 2 2 SynchLink Time Relay 4 3 4 4 SynchLink Time Slave 1 3 1 4 SynchLink Topologies 2 1 Publication 1756 TD008A EN P August 2002 Additional configurations 4 15 Daisy chain topology 2 3 Ring topology 2 4 Star topology 2 2 T Testing Preterminated Cables 8 5 Thermal Isolation for Fiber Optic Cables 8 4 Time Master 1 3 1 4 Time Slave 1 3 1 4 Time Synchronization 1 2 1 3 Beacon signal 1 3 1 4 1 5 CST and SynchLink node clock working together 1 5 SynchLink node clock 1 2 1 3
45. chLink Functionality in SynchLink Devices Device SynchLink Node Coordinated CST SynchLink Axis Support Synchronize to Clock System Time Time Relay Host Processor 1756 SYNCH v v v v 1756 DMxxx v v1 PowerFlex 700S v v 1 The 1756 DMxxx series drive modules cannot set the CST ona ControlLogix backplane Publication 1756 TDOO8A EN P August 2002 1756 SYNCH Module SynchLink Node Clock The 1756 SYNCH module employs the SynchLink node clock allowing the module to be the SynchLink time master or a SynchLink time slave in this way the module can either set time on the fiber or receive time from the fiber Coordinated System Time In addition to setting and receiving time on the SynchLink fiber the 1756 SYNCH module can also set or receive Coordinated System Time CST data The CST clock is the main time reference on a ControlLogix backplane Many 1756 I O modules use the CST to take snapshots of real time samples and controllers use it to execute motion control instructions Because a SynchLink module can act as CST master and broadcast CST time reference information to SynchLink modules in the other chassis an entire ControlLogix system can be synchronized allowing for relevant timestamping of data and distributed synchronized motion control 4 3 CST SynchLink Time Relay A time relay is any device that passes a time reference along The 1756 SYNCH module passes the CST reference in the master chassis f
46. contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this publication notes may be used to make you aware of safety considerations The following annotations and their accompanying statements help you to identify a potential hazard avoid a potential hazard and recognize the consequences of a potential hazard Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices oro circumstances that can lead to personal injury or f death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Rockwell Automation Before you contact Rockwell Automation for technical assistance we S rt suggest you please review the troubleshooting information contained uppo in this publication first If the problem persists call your local distributor or contact Rockwell Automation in one of the following ways Phone United 1 440 646 5800 States Canada Outside United You can access the phone number for your States Canada country via the Internet 1 Go to http www ab com 2 Click on Product Support http support automation rockwell com 3 Under Support Centers click on
47. ctives you must use a Safety Extra Low Voltage SELV or a Protected Extra Low Voltage PELV power supply to power this base block Use a NEC CEC Class 2 power supply in order to comply with UL and CSA requirements Input Voltage Rating 24V dc nominal Input Voltage Range 20V dc to 30V dc A regulated power supply is recommended Power Consumption 600mA maximum from external 24V supply based on worst case block loading four splitters Output Voltage Rating 5 1V dc nominal Communication Rate 5M bit s Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Shock Operating Non Operating 0 C 60 C 32 F 140 F 40 C 85 C 40 F 185 F 5 to 95 0 C 60 C non condensing 30g peak acceleration 11 1 ms pulse width 50g peak acceleration 11 1 ms pulse width Vibration Tested 5g 10 500Hz per IEC 68 2 6 Fiber Optic Cable Fiber Type 200 230 micron HCS Hard Clad Silica Fiber Termination Type Assemblies Maximum Length Minimum Length Versalink V System Cable assemblies can be ordered from Rockwell Automation catalog number 1403 CFxxx xxx length in meters or from Lucent Technologies Specialty Fiber Technologies division 300m 1m Power Conductors Wire Size Category Maximum Length 12 gauge maximum 24 gauge minimum 12 AWG to 24 AWG stranded 22 3m Publication 1756 TD008A EN P August
48. ding the master node with this topology Figure 2 3 Master Node Center Node Center Node End Node a ty rl ce SynchLink The advantages to using the ring topology are e The topology does not require a hub e Data moving downstream can be modified from node to node e Data can be passed back to the master The disadvantage to using the ring topology are e A single node failure brings down the entire link e It is more difficult to troubleshoot e Axis and buffered data cannot be passed through without intervention from the local host controller requiring additional time For more information on the configurations available in the ring topology see page 4 13 Chapter Summary In this chapter you read more about SynchLink topologies Chapter 3 describes Using Specific Products on SynchLink Publication 1756 TDOO8A EN P August 2002 ControlLogix SynchLink Module 1756 SYNCH Chapter 3 Using Specific Products on SynchLink This chapter describes the products that can be used on SynchLink For information about See page ControlLogix SynchLink Module 1756 SYNCH 3 1 ControlLogix Drive Modules 1756 DMxxx 3 3 Series PowerFlex 700S Drive 3 5 Connecting Products to SynchLink 3 7 Configuring Products for Use on SynchLink 3 11 A ControlLogix SynchLink module resides in a ControlLogix chassis and connects the chassis to SynchLink Y
49. e To 24V de common terminal on local node digital output me Publication 1756 TDOO8A EN P August 2002 Publication 1756 TDOO8A EN P August 2002 Fiber Optic Cables The SynchLink fiber optic cable assemblies are manufactured from 200 230 micron simplex cable with a Versalink V Link V pin connectors at the ends For a list of cable assembly specifications see Table 3 2 For a complete list of SynchLink fiber optic cable system products see Table 7 1 on page 7 2 ATTENTION e Never look into a transmitter s output or the end of a cable with an active transmitter connected e Do not look directly into the fiber ports Light levels may cause damage to your eyesight e Never use a microscope to view an active cable Table 3 2 system The concentration of light from the microscope could cause permanent damage to your eye SynchLink products are Class 1 LED Fiber Optic Cable Assemblies Specifications Cable Segment Length 300m maximum 1m minimum Cable Splicing Not permitted Operating Wavelength 650nm red nominal Cable Attenuation 12 dB km maximum at 650nm 1 The maximum cable length is calculated differently depending on topology For more information see page 7 4 For a full description of how to plan install and troubleshoot a SynchLink system including connecting these products see Chapter 5 through Chapter 9 3 11 Configuring Products for You must electr
50. e information see page 1 7 4 15 Additional Configurations Multiple SynchLink Connections in a Single Chassis In this specialty configuration ControlLogix SynchLink modules are master and end nodes Multiple modules located in the first two chassis after the hub transfer data to the last chassis Figure 4 10 SynchLink Hub ControlNet il EPI 1756 SYNCH 1756 SYNCH LS ee E a E a Table 4 11 lists more information about this configuration Table 4 11 Category Time synchronization Explanation Master 1756 SYNCH module Slaves 1756 SYNCH modules The SynchLink node clocks and the CST clocks are synchronized across all nodes Data transfer e Typically this configuration is used to transfer axis or buffered data e Only 1 1756 SYNCH module in the bottom chassis is configured as the CST master Restrictions 1 layer of hubs Typical applications e Web handling e Multi Master Selection Publication 1756 TD008A EN P August 2002 4 16 Star Daisy Chain Combination When using this specialty configuration you can transition from a star to a daisy chain configuration or from a daisy chain to a star configuration The rules of star and daisy chain configurations apply to the individual portions For more information on each see page 2 2 Star Topology and page 2 3 Daisy Chain Topology
51. e We ControlNet A l a l 43101 Table 4 14 lists more information about this configuration Table 4 14 Category Time synchronization Explanation Master 1756 SYNCH Slave 1756 DMxxx series modules and PowerFlex 700S drives The 1756 SYNCH module synchronizes the CST and SynchLink node clocks Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data Restrictions Axis data is not supported in the configuration Typical applications Draw 0 The local Logix controller must move the axis or buffered data for a 1756 SYNCH module For the 1756 DMxxx module or PowerFlex 700S drives the device s VPL microprocessor must move the data For more information see page 1 7 Publication 1756 TD008A EN P August 2002 4 19 Chapter Summary In this chapter you read about SynchLink configurations Chapter 5 offers an Overview of the SynchLink Fiber Optic Cable System Publication 1756 TDOO8A EN P August 2002 4 20 Publication 1756 TDOO8A EN P August 2002 Node Chapter 5 Overview of the SynchLink Fiber Optic Cable System This chapter offers an overview of the SynchLink fiber optic cable system For more information about Applying the SynchLink System See page 5 2 Analyzing your SynchLink Appli cation 3 2
52. ed oot bone hey ane e eg hws 2 2 Daisy Chain Topology 20000 2 3 Ring Topology 5 5 arp any ca 4 Gy nlhach n Gy Sad ASO ab wc gues Gye 2 4 Chapter Summary ees prea Sa eed A ERE ESA OEE ER 2 4 Chapter 3 ControlLogix SynchLink Module 1756 SYNCH 3 1 Transferring Data With the SynchLink Module 3 2 ControlLogix SynchLink Module Features 3 2 Related Documents etait eae Gt EN Gee ew eS 3 2 ControlLogix Drive Modules 1756 DMxxx Series 3 3 Interface to Distributed Power System Drive Equipment 3 3 Transferring Data With the Drive Modules 3 4 ControlLogix Drive Module Features 3 4 PowerFlex 700S Drive vata ert Gh a oe ce Bet 3 5 Transferring Data With the PowerFlex 700S Drives 3 5 PowerFlex 700S Drive Features 004 3 6 Connecting Products to SynchLink 3 5 fee ue amp Vang x ate andes 3 7 SCT Hub cas eae remi ce Ne ig pa ea I k a one Rohs 3 7 SynchLink Bypass Switch Block 3 8 Fiber Optic Caples 6 ot aii pbb ob oe oe ees dene es 3 10 Configuring Products for Use on SynchLink 3 11 Chapter SUMMARY yes nee Ne a ws ene ee EONS ROD 3 11 Chapter 4 Difference Between Topologies and Configurations 4 1 SynchLink Functionality in Each Device 4 2 1756 SYNCH Module hi cise sleigh aove a Rd bene doe Peak toe 4 2 1756 DMxxx Drive Modules 0 0000005 4 3 PowerFlex 700S Drive 1 0 0 ccs eee eee e
53. ee 4 5 Star Topology Configurations 04 4 6 Daisy Chain Topology Configurations 4 9 Ring Topology Configurations 05 4 13 Additional Configurations o 263K ae oR aie k tae 4 15 Chapter SUNA ar e a E EE E Sa REG OES 4 19 Publication 1756 TD008A EN P August 2002 Table of Contents ii Overview of the SynchLink Fiber Optic Cable System Planning a SynchLink Fiber Optic Cable System Installing a SynchLink Fiber Optic Cable System Guidelines for SynchLink Fiber Optic Cable Installation Publication 1756 TDOO8A EN P August 2002 Chapter 5 Applying the SynchLink System 04 5 2 Analyzing your SynchLink Application 5 2 Identifying System Components 5 4 Planning System Installation 0 5 4 Installing the System os 5 28 Sos BS ae RE OES Se OB oe 5 4 Powering your SYSlONI 4 sais doe edd oe Oe MeGele 4 5 5 Chapter SUNN ALY i e peia doles ee poo 8 Sal ae he a 5 5 Chapter 6 Developme a Plat prr poate eee LYE ES ete eek 6 1 Selecting a Topology eth a aoaaa 6 2 Planning Installation of the System Components 6 3 Estimating Cable Lengths 10s Yukon ee anaa 6 4 Chapter Summary s 44 42 2ac8 055 peA eS eee aes 6 4 Chapter 7 Using Pre terminated Mber Cables 4 9 55 qck t me e E a es dearly a omer ok footy 7 2 Using Cable System Components 0 7 2 Mounting and Removing Your Fiber Blocks
54. elay since it does not support a CST clock Axis Support The PowerFlex 700S drive does not support the motion engine or profiler It does not produce or consume axis data It cannot be configured with communications protocols which include axis data types MEg Keer in mind that a PowerFlex 700S drive should never precede a 1756 SYNCH module in any SynchLink configuration Publication 1756 TDOO8A EN P August 2002 4 6 Star Topology Configurations In the star topology a hub is placed in the physical center of the link The hub acts as a multi port repeater that contains one receive port and up to 16 transmit ports The master node transmitter is connected to the hub receive port Nodes are connected to the hub via direct dedicated lines like points on a star Star Topology Configuration 1 In this configuration ControlLogix SynchLink modules 1756 SYNCH are the master node and end nodes Figure 4 1 Contro Net SynchLink i E aj aj ol d End Node orth of om of de End Node ww cor g UUll mia telat ada iht qf de f JEE 1 End aj
55. end for pulling Refer to the cable specifications and manufacturer s cable pulling instructions for additional information Cables should be lubricated prior to pulling to minimize the pulling forces on the cables Lubricants such as waxes greases clay slurries and water based gels are compatible with most fiber optic jacket materials It is necessary to identify the strength member and the optical fiber location within the cable Afterwards a decision should be made to choose a cable pull method pull or indirect attachment to make sure effective pulling without fiber damage Never pull the cable by the fiber strand Direct Attachment The cable strength member is attached directly to a pulling eye Since epoxy glass central strength members are too rigid to tie they may be secured to the eye using tight clamping plates or screws Indirect Attachment Indirect attachment uses a pulling grip attached to the cable s outer jacket to distribute the pulling force over the outer portion of the cable The pulling grip produces the least amount of stress in cables where the strength member lies directly beneath the jacket 8 7 Conduit and Duct Installation Installation procedures for conduit and wire duct installation of fiber optic cables are similar to those of electrical wires Avoid yanking flipping or wrapping cables this can cause unnecessary tightening Fiber cable electrical wires small fiber optic cables should never
56. erFlex 700S drive 3 5 Transmitting with the SynchLink module 3 2 Bypass Switch 3 8 7 2 7 4 C CE Certification Drive module 3 4 SynchLink module 3 2 Center Node In a daisy chain topology 2 3 In a ring topology 2 4 Chemical Isolation for Fiber Optic Cable 8 4 Class I Division 2 Certification Drive module 3 4 SynchLink module 3 2 Conduit Index As affects fiber optic cable installation 8 7 Configuring SynchLink 3 11 Using DriveExecutive 2 1 Using RSLogix 5000 2 1 ControlLogix Clock Using the CST 1 4 1 5 Coordinated System Time 1 4 1 5 Usage in the drive module 4 4 Usage in the SynchLink module 4 2 With a SynchLink time relay 4 3 4 4 Working with the SynchLink node clock 1 5 CSA Certification Drive module 3 4 SynchLink module 3 2 D Daisy Chain Topology 2 3 Available configurations 4 9 Data Transfer Axis data 1 7 1 9 Buffered data 1 7 Data that can be transferred on SynchLink 1 6 Direct data 1 6 Direct words 1 8 Multiplier 1 8 Multiplier overflow 1 9 On SynchLink 1 6 Data Transfer on SynchLink Axis data 3 2 Buffered data 3 2 3 4 3 5 Direct data 3 2 3 4 3 5 Drive module 3 4 PowerFlex 700S drive 3 5 SynchLink module 3 2 Direct Data 1 6 Transmitting direct words 1 8 Transmitting to the next node Transmitting Data on SynchLink Transmitting direct data 1 6 Transmitting with the drive module 3 4 Transmitting with the PowerFlex 700S drive 3 5 Transmitting with the SynchLink module 3 2 P
57. ever use a microscope to view an active cable system The concentration of light from the microscope could cause permanent damage to your eye SynchLink products are Class I LED products Publication 1756 TDOO8A EN P August 2002 Table 8 1 lists fiber optic cable handing guidelines Table 8 1 Guidelines for Handling Fiber Optic Cable Guideline Minimum bend radius Description Observe the minimum fiber cable bend radius specified Skin Contact Do not touch the ends of the fiber optic strands The fiber can break easily and pierce your skin Contamination e Do not let the ends of a fiber optic cable come into contact with dust dirt or other contaminants e Clean contaminated ends with a soft clean lintless cloth and alcohol Protective caps Attach protective caps onto fiber ports when they are disconnected Installation Train personnel on usage of the installation tools to place and training terminate fiber cable including training on hand held tools tension meters optical power meters cleaners and adhesives Installation Observe all local regulations for installation including personal safety regulations equipment and the guidelines for its use Proper disposal Always dispose of fiber waste Disposing of fiber waste prevents the contamination of clothes fingers or eyes of glass fragments Do not leave pieces of fiber cable on your work surfaces Specifications e Revie
58. ffered data can both be used in this configuration However direct data does not off any benefit to the user because there is no data pass through in a star configuration as in a daisy chain or ring configuration Restrictions Axis data is not supported in the configuration Typical applications Master Drive Reference Control Publication 1756 TDOO8A EN P August 2002 4 8 Star Topology Configuration 3 In this configuration PowerFlex 700s drives are the master and end nodes Figure 4 3 O ControlNet Master Nodo T fa oe pe gt wa ee eae ar SynchLink ai Neer l Hub g l a Y D gt oP oF Hub hs JE l End Node l e l D i o Y D Y 9 Y fa fon i es IF ox i fox F ES alt a RI T T T T End Node End Node End Node End Node ek Cee ES ae Ge a E eae A 43092 Table 4 4 lists more information about this configuration Table 4 4 Category Explanation Time synchronization Master PowerFlex 700S drives Slaves PowerFlex 700S drives The SynchLink node clock and each drive s VPLs are synchronized across all nodes Data transfer Direct and buffered data can both be used in this configuration However direct data does not off any be
59. fiber optic cable system Many of our customers are qualified to plan and install their own SynchLink fiber optic systems Rockwell Automation sells the necessary components to implement an application but we do not offer cable installation services If your company does not have qualified staff to install fiber optic cable you should contract a specialist When fiber optic cable installation is required to be certified it is important to select a cable installation specialist to assess your needs and to install your fiber optic cable system The specialist you choose should install your cable following the supplier s installation instructions Installation should include complete documentation of cable routing and where every cable segment is connected Guidelines for Handling Fiber Optic Cable We encourage you to observe all of the guidelines listed in Table 8 1 when you handle fiber optic cables These guidelines are designed to protect the safety of everyone who handles uses or works near fiber optic systems Also the guidelines help establish an environment that will allow you to get the greatest performance from your fiber optic system ATTENTION When installing a SynchLink fiber optic cable system remember the following e Never look into a transmitter s output or the end of a cable with an active transmitter connected e Do not look directly into the fiber ports Light levels may cause damage to your eyesight e N
60. gnals re timed and retransmitted to the downstream station via the port TxOUTI1 24V de common 24V de 3 9 The bypass switch block has no capabilities to detect or correct communication error conditions that may exist during the course of pass through or bypass operation The bypass switch block has no ability to report any abnormal conditions to the local station IMPORTANT The Bypass Switch should be applied as a SynchLink patch when a local node needs to be powered down as a result of equipment reconfiguration e g in order to manufacture a variety of products on the same process line or a failure It should not be applied for dynamic switching between Pass Through and Bypass modes this may result in the loss of time synchronization between nodes and the loss of data transferred between them While the main point to remember is that bypass switch should not be applied dynamically G e while power is applied there are other uses for the bypass switch to be used in a powered down environment including e change topology configuration e change masters in a topology SynchLink Bypass Wiring Diagram Figure 3 4 shows how to wire a SynchLink hub Figure 3 4 From local node To local node A y J 24V de power supply i 1 To 24V dc terminal on local node digital output ig ae downstream node From upstream nod
61. iber optic cable vertically in trays shafts or towers Dielectric cables are recommended for applications requiring high vertical installations Plans for Vertical Cable Installation Use the following guidelines when planning a vertical cable installation 1 Clamp cable to give extra support while preventing ice loading and wind slapping Your specific environment determines where you should clamp your cable Clamping intervals can be as short as 3 feet 1 meter and as long as 50 to 100 feet 15 to 30 meters in interior locations Cables in vertical cable shafts are generally clamped directly to the walls of the shaft Cables installed in elevator shafts are usually supported by suspension strands and suspended from the top of the shaft The suspension strand is attached to the wall at frequent intervals and at the bottom of the shaft Consult your local codes and practices for installation in an elevator shaft Plan cable runs that keep bends to a minimum Drill all holes for the entire run large enough to accommodate steel sleeves when passing cables through walls and floors The inside diameter of steel sleeves should be 4 times the diameter of the cable The minimum diameter of a steel sleeve is 2in 5cm Steel sleeves are required to run cable through a firewall Consult your local codes and practices for installations through firewalls Measure and record optical cable loss using a fiber optic power me
62. ion Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1756 TDO08A EN P August 2002 PN 957707 27 Copyright 2002 Rockwell Automation All rights reserved Printed in the U S A
63. ion offers simplex pre terminated cable assembles listed in Table 7 1 For information regarding other fiber products not covered in this manual consult your local fiber media distributor SynchLink fiber optic cable systems are built using components listed Components in Table 7 1 Table 7 1 SynchLink Fiber Optic Cable System Products Product Catalog Number Description Base Block 1751 SLBA Base block Splitter Block 1751 SLASP 4 port splitter block Bypass Switch Block 1751 SLBP Bypass switch block Fiber optic cables 1m cable assembly x2 1403 CFO01 1m pre terminated 200 micron HCS cable segment 3m cable assembly x2 1403 CF003 3m pre terminated 200 micron HCS cable segment 5m cable assembly x2 1403 CFO05 5m pre terminated 200 micron HCS cable segment 10m cable assembly 1403 CF010 10m pre terminated 200 micron HCS cable segment 20m cable assembly 1403 CF020 20m pre terminated 200 micron HCS cable segment 50m cable assembly 1403 CF050 50m pre terminated 200 micron HCS cable segment 100m cable assembly 1403 CF100 100m pre terminated 200 micron HCS cable segment 250m cable assembly 1403 CF250 250m pre terminated 200 micron HCS cable segment Publication 1756 TDOO8A EN P August 2002 7 3 Installation Guidelines for Fiber Blocks Follow these guidelines when you plan and install your fiber blocks e Observe the environmental specifications for the fiber blocks as outlined in each inst
64. irect word and a user configured multiplier for re transmission to a downstream node A typical application for this function would be for real time drawing applications where section to section speed ratios are required for precise process control Direct Words Direct words are data delivered in a single message These can be read from the module input data and sent to the module output data A SynchLink message can contain a maximum of four direct data words each word is 32 bits in length Direct data can be automatically forwarded to the next SynchLink node in a daisy chain or ring configuration if necessary Multiplier The Multiplier feature multiplies one Direct Word on the receive port by a user defined value 0 5 to 2 0 before transmitting it out the transmit port This feature is used to manipulate specific data from node to node This feature is set during configuration For the 1756 SYNCH module you must configure the Multiplier in RSLogix 5000 For the 1756 DMxxx series modules and the PowerFlex 700S drives you must set this feature in DriveExecutive in the DriveTools 2000 suite EXAMPLE A drawing application might use the Multiplier to modify data from section to section throughout the process Although you can configure the multiplier for any of the Direct Words it can only be used with one Direct Word at a time The multiplier can only transmit the same word it received i e this feature does not allo
65. k Time Master Its node clock is the SynchLink system clock After power up the Master node begins to transmit a beacon message every 50uS As soon as the downstream node receives the first beacon message it starts to synchronize its node clock with the master node clock and begins to send messages to its downstream node Eventually this process propagates down the daisy chain until all nodes are synchronized with the master The advantages to using the daisy chain topology are e The topology does not require a hub and is easier to install e Data moving downstream can be modified from node to node The disadvantage to using the daisy chain topology are e A single node failure brings down the link unless bypass blocks are used For more information on bypass blocks see page 3 8 e It is more difficult to troubleshoot e Axis and buffered data cannot be passed through without intervention from the local host controller requiring additional time For more information on the configurations available in the daisy chain topology see page 4 9 Publication 1756 TDOO8A EN P August 2002 2 4 Ring Topology The ring topology is a permutation of the daisy chain configuration In the ring topology the end node s transmitter is connected to the master node s receiver This topology can include center nodes the only difference between the center and end nodes is their physical location You can use a maximum of 10 nodes inclu
66. lLogix chassis The SynchLink node clock is used to establish the time reference on the SynchLink fiber Figure 1 4 illustrates how the SynchLink node clock and the CST time reference are coordinated in a system In this example the SynchLink modules in chassis A amp B synchronize the CST clock in chassis B with the CST reference in chassis A Chassis A is the time master for the system When the SynchLink module strobes the beacon signal onto the fiber optic link it also transmits the CST time reference value that tells the downstream node what time it is as the beacon occurs The downstream chassis receives the CST time reference and synchronizes its time with the CST reference value on the beacon signal Figure 1 4 Chassis A Chassis B 64 bit clock Coordinated System Time Coordinated System Time 1756 SYNCH gt SynchLink Node Clock 9st SynchLink beacon over the fiber optic link The SynchLink modules in Figure 1 4 1756 SYNCH Clock must be correctly configured via RSLogix 5000 to make sure the system is synchronized For more information on how to configure ControlLogix SynchLink modules see the ControlLogix SynchLink module user manual publication 1756 UM521 Publication 1756 TDOO8A EN P August 2002 1 6 Data Transfer You can transfer the following types of reference data over SynchLink e Produced axis data for chassis to chassis remote axis
67. local controller as shown below 1756 L55 controller 1756 SYNCH 1756 MO2AE lt a Soa 1 ControlNet i Chassis A H a l SynchLink t 1756 155 1756 SYNCH 1756 M02AE controller 1756 SYN H 1756 L55 controller TE 1756 M08SE 43185 Axis data is not automatically forwarded to the next SynchLink node in daisy chain or ring configurations The data transfer requires host controller intervention similar to that shown above because axis data is a specific form of buffered data Publication 1756 TD008A EN P August 2002 Publication 1756 TDOO8A EN P August 2002 Transmitted Direct Words The devices that operate on SynchLink can be configured to transmit data from the following direct word sources e Output Direct Words 0 3 The local host e g ControlLogix controller passes these words to the 1756 SYNCH module in its local chassis The module then transmits the data to the SynchLink fiber Received Direct Words 0 3 The 1756 SYNCH receives these words from the SynchLink fiber and copies the data back onto the fiber via its transmit port without any local host controller interaction with the data Multiplier This is the product of an upstream d
68. me that is transmitted serves as a 50uS tick Cor mark used for the periodic adjustment of its clock s 1uS time base This process provides highly accurate results Figure 1 3 Beacon signal synchronizes SynchLink node s clocks ce 2 SynchLink 50 microsecond message frame i serves as a tick to keep clocks synchronized 42984 Using the ControlLogix Coordinated System Time CST The CST is the clocking mechanism used to achieve time synchronization in a ControlLogix chassis in the future the CST will be used in a DriveLogix system The ControlLogix CST clock is a 64 bit clock on the backplane of the ControlLogix chassis It has a 1uS resolution and is used as the main time reference for all modules plugged into a chassis backplane For more information on how the ControlLogix CST affects the operation of other ControlLogix products see the ControlLogix System User Manual publication 1756 UM001 1 5 Time Synchronization in a Distributed Control System The CST mechanism synchronizes ControlLogix chassis in a distributed control system In this case SynchLink transfers the CST value from the CST master chassis to the publication each chassis must be CST slave chassis At the time of equipped with at least a controller and a SynchLink module to synchronize time How Do the CST Clock and SynchLink No de Clock Work Together The CST is the main time reference for all modules plugged into a Contro
69. n SynchLink configuration that begins with a master node and ends at an end node Center nodes may be used between the master and end in this configuration dB A unit of measure for loss or gain of power described as 10 x log Pout Pin dBM A power level referenced to Imw described as 10 x log Poptical 1mw Direct data Data delivered in a single message A SynchLink message can allocate a maximum of four words Direct data can be automatically forwarded to the next node in the daisy chain configuration Disable keying Option that turns off all electronic keying to the module Requires no attributes of the physical module and the module configured in the software to match Download The process of transferring the contents of a project on the workstation into the controller Drive Communication A fiber optic communications link that connects the Drive Module to a Reliance Electric Power Module Interface PMD chassis Distributed Power System DPS A family of Reliance Electric drive products Publication 1756 TDOO8A EN P August 2002 Glossary 4 Publication 1756 TDOO8A EN P August 2002 Electronic keying A system feature which makes sure that the physical module attributes are consistent with what was configured in the software Exact match An electronic keying protection mode that requires the physical module and the module configured in the software to match identically according to vendor catalog
70. nefit to the user because there is no data pass through in a star configuration as in a daisy chain or ring configuration Restrictions Axis data is not supported in the configuration Typical applications Master Drive Reference Control Publication 1756 TD008A EN P August 2002 4 9 Daisy Chain Topology Configurations In the daisy chain topology the SynchLink system starts at the master node and ends at a n end node but may also include center nodes that receive and transmit data the only difference between center and end nodes is their phys ical location Daisy Chain Topology Configuration 1 In this configuratio n a ControlLogix SynchLink module is the master node and ControlLogix SynchLink or Drive modules are the center and end nodes Figure 4 4 1756 SYNCH 1756 SYNCH 1756 DMxxx 1756 SYNCH 1756 DMxxx 1756 SYNCH 1756 DMxxx 8 f e z al at ai Oe mM j az ae 2 aj ije M al ale az cje fT ef a als ale Master L Center Center E End Node Node Node i Node i u fa wv cd wv wv o_o ie l 4 Ay A SynchLink ControlNet Y Y gt 42746 Table 4 5 lists more information abo
71. nfiguration 1 In this configuration a ControlLogix SynchLink module is the master node and ControlLogix SynchLink Drive modules are the center and end nodes Figure 4 8 1756 SYNCH 1756 SYNCH 1756 DMxxx 1756 SYNCH 1756 DMxxx 1756 SYNCH 1756 DMxxx 8 f Tes af u de Pat ao ae le Sere Master Center Center 4 Node Node Node u Qo Ww Seeman i t q A A _4 SynchLink t ControlNet 42748 Table 4 9 lists more information about this configuration Table 4 9 Category Explanation Time synchronization Master 1756 SYNCH module Slaves 1756 SYNCH modules and 1756 DMxxx series modules The SynchLink node clocks and the CST clocks are synchronized across all nodes The VPL values are synchronized across all 1756 DMxxx series modules because the modules are synchronized by the respective CST values in each chassis Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data e Data can be passed back to the master node Restrictions Axis data is not supported in the configuration
72. ng while one Master Node and ending at End or more nodes are Node temporarily e 300m cable segment length powered down between any 2 nodes Ring Permutation of the daisy chain e Topology does not A node failure will bring configuration In the ring configuration the SynchLink network starts and ends at the Master Node Highlights include e Up to 10 nodes beginning and ending at Master Node e 300m cable segment length between any 2 nodes Publication 1756 TDOO8A EN P August 2002 require a hub Offers a bypass switch so you can keep the link running while one or more nodes are temporarily powered down down the entire link 6 3 Planning Installation of the To achieve maximum signal quality and cable protection in a specific System Components 1 2 3 10 11 12 environment with minimum cable usage follow these steps Determine how many nodes will be in the SynchLink system Select the topology Identify the actual location of the SynchLink nodes hubs and bypass switches if applicable using an equipment floor plan Identify the preliminary cable route Cable should be readily accessible when new nodes are added existing nodes are moved to new locations or maintenance is performed Identify the environmental conditions e g temperature humidity exposure to hazardous chemicals in the cable route Determine how to bypass physical and environmental obstacles
73. ning of SynchLink systems such as the star configuration in Figure 1 1 Figure 1 1 Star Topology SynchLink Time Master S L N C Hub i l S L N C S LN C S L N C S LN C SynchLink SynchLink SynchLink SynchLink Time Slave Time Slave Time Slave Time Slave 42980 S L N C SynchLink Node Clock SynchLink System Synchronization When a SynchLink system is initialized the individual SynchLink nodes power up at separate times and the individual SynchLink node clocks begin to count at arbitrary points in time the system is not yet synchronized As the time master node clock counts it reaches a point where it rolls over and goes back to zero When the rollover occurs the SynchLink time master transmits a beacon signal to the SynchLink time slaves the beacon is included in the control field of the transmitted message When the SynchLink time slave receives the first message with the beacon signal it begins to adjust the 1pS time base of its node clock to synchronize with the time master node clock Publication 1756 TDOO8A EN P August 2002 1 4 Publication 1756 TDOO8A EN P August 2002 Figure 1 2 Initial Start Up Time adjustment Slave Beacon Beacon Beacon on Synchronized Operation Slave Ver eee Ler 42983 After a SynchLink time slave is synchronized with the time master each SynchLink fra
74. njunction with a ControlNet EtherNet I P or DeviceNet network for monitoring SynchLink node status and other appropriate functions Publication 1756 TD008A EN P August 2002 Selecting a Topology The first step to using fiber media is to analyze your application and determine the topology of your SynchLink system Table 6 1 offers a brief description of each SynchLink topology For more information on each of the SynchLink topologies see Chapter 2 SynchLink Topologies Table 6 1 SynchLink Topologies Topology Brief description Advantages Disadvantage Star A hub is placed in the physical center e Cabling is easier to The hub is a single point of of the link Nodes are connected to install and failure the hub like points on a star and each maintain node has a direct dedicated line to e f anode fails is the hub Highlights include powered down or e Up to 17 hubs 1 primary and disconnected from 16 secondary the hub it is the e Up to 257 nodes 1 Master only node affected 256 Slaves e Faults are easier to e 300m cable segment length locate and isolate between any 2 nodes Daisy Chain System starts at the Master Node e Topology does not A node failure will bring and ends at an End Node You can require a hub down the entire link also include Center Nodes that e Offers a bypass receive and transmit data as needed switch so you can Highlights include keep the link e Up to 10 nodes beginning at runni
75. nnot be automatically forwarded to the next SynchLink node in the daisy chain and ring configurations e Axis data Not supported by the PowerFlex 700S drives Publication 1756 TDOO8A EN P August 2002 3 6 Publication 1756 TDOO8A EN P August 2002 PowerFlex 700S Drive Features The PowerFlex 700S drive offers the following features e Adaptive field oriented control FOC maintains torque control accuracy without external motor sensors e Inertia compensation reduces dynamic tracking errors e Adjustable backlash compensation for both feedback and forward signal paths e Registration Inputs for Time or Position e Resonant Frequency Compensation e S Ramp and Lead Lag Filters for Velocity Signal Conditioning of user inputs e Automatic Speed Feedback Loss Recovery e Coarse to Fine Interpolation for position applications e Current Limit Process Trim Slip Compensation e Electronic Gear Ratio Related Documents For more information on the PowerFlex 700S Drives including a full description of all features and how to electronically configure the module see the following publications e PowerFlex 700S Drives user manual publication 20D UM001 Connecting Products The ControlLogix SynchLink module ControlLogix Drive modules and to SynchLink PowerFlex 700S drives connect to SynchLink through special SynchLink fiber optic cables and other components such as base blocks splitter blocks and bypass switch blocks SynchLink
76. oduce it for the local controller to consume Axis data is not automatically forwarded to the next node in daisy chain or ring configurations ControlLogix SynchLink Module Features The SynchLink module offers the following features e Communication of remote axis data in a timely and deterministic manner e Communication of direct and buffered data e Synchronization of CST and SynchLink clocks in the system e Removal and insertion under power RIUP Allows you to remove and insert the module while power is applied e Class I Division 2 UL CSA and CE Agency Certification Related Documents For more information on the ControlLogix SynchLink module 1756 SYNCH including a full description of all features and of how to electronically configure the module see the following publications e ControlLogix SynchLink Module installation instructions publication 1756 IN579 e ControlLogix SynchLink Module user manual publication 1756 UM521 ControlLogix Drive Modules 1756 DMxxx Series The 1756 DM Drive Module is a single slot ControlLogix based module for interface to Reliance Electric Distributed Power System DPS drive equipment Each drive module interfaces with an individual Power Module Interface PMI chassis performing velocity position and torque control There are six types of drive modules one for each type of DPS drive equipment Table 3 1 lists the ControlLogix Drive modules Table 3 1 Contr
77. of all features and how to electronically configure the module see the following publications e ControlLogix Drive Modules installation instructions publication 1756 IN577 e ControlLogix Drive Modules user manual publication 1756 UM522 Publication 1756 TDOO8A EN P August 2002 PowerFlex 700S Drive The PowerFlex 700S is a highly functional cost effective and flexible drive control The drive offers e selectable high performance motor control algorithms e velocity position and torque control e control loops synchronized to SynchLink e an array of feedback options including encoder resolver and high resolution encoder to optimize the accuracy of speed and position regulators e on board high performance I O e SynchLink as a high performance high speed drive to drive link that synchronizes the drives and transmits application data Transferring Data With the PowerFlex 700S Drives The PowerFlex 700S Drives transfer two types of data between drives including e Direct Data delivered in a single message A SynchLink message can contain a maximum of four direct data words each word is 32 bits in length Direct data can be automatically forwarded to the next SynchLink node in the daisy chain or ring configurations e Buffered Data that exceeds the four word limit of a direct data transfer Buffered data is appropriately segmented at the transmitting device and reassembled at the receiving device Buffered data ca
78. olLogix 1756 DMxxx Series Drive Modules Drive Module DPS Equipment Description 1756 DMD30 SD3000 6 Pulse DC Drive S6 and S6R D3000 12 Pulse DC Drive 12 and S12R 1756 DMF30 SF3000 Three Phase Field Supply 1756 DMA30 Not released SA3000 AC Drive as of this publication date SA3000 Parallel Inverters AC Parallel Drive 1756 DMA50 Not released SA500 Servo Drive as of this publication date 1756 DMB30 Not released SB3000 DC Bus Supply as of this publication date 1756 DMA31 SA3100 AC Drive Interface to Distributed Power System Drive Equipment The first function of the Drive module is to interface to Reliance Electric Distributed Power System DPS drive equipment enabling control of the drive equipment from a ControlLogix chassis A ControlLogix controller performs higher level control algorithms and drive coordination The Drive module performs outer control loop processing and the Power Module Interface PMD controller performs real time control of the Power Module Each drive module interfaces with an individual Power Module Interface PMD chassis It resides in a ControlLogix chassis and connects to a PMI chassis via a fiber optic Drive Communication cable This communication protocol is the same protocol used by a Universal Drive Controller UDC Gn an AutoMax environment to interface to a PMI controller Publication 1756 TDOO8A EN P August 2002 Transferring Data With the Drive Module
79. onically i e via software configure the devices in Use on SynchLink each set up For the ControlLogix SynchLink module you must use RSLogix 5000 to configure SynchLink For more information on how to use RSLogix 5000 to configure your 1756 SYNCH module see the ControlLogix SynchLink Module user manual publication 1756 UM521 For the ControlLogix Drive modules and the PowerFlex 700S drives you must use DriveExecutive in the DriveTools 2000 suite to configure SynchLink For more information on how to use DriveExecutive to configure your 1756 DMxxx Series modules see the ControlLogix Drive Module user manual publication 1756 UM522 For more information on how to use DriveExecutive to configure your PowerFlex 700S drives see the High Performance AC Drive PowerFlex 700S drives user manual publication 20D UMO001 Chapter Summary In this chapter you read about the products that can be used on SynchLink including ControlLogix SynchLink Module 1756 SYNCH ControlLogix Drive Modules 1756 DMxxx Series PowerFlex 700S Drive Chapter 4 explains the Specific SynchLink Configurations Publication 1756 TDOO8A EN P August 2002 3 12 Notes Publication 1756 TDOO8A EN P August 2002 Chapter 4 Difference Between Topologies and Configurations Specific SynchLink Configurations This chapter describes the configurations available with each topology The configurations listed in this chapter were tested and ap
80. ou can use this module to implement e time synchronization e distributed motion control e coordinated drive control based on the ControlLogix and PowerFlex 700S platforms In a distributed control system the SynchLink module broadcasts reference data and synchronizes time from a single ControlLogix chassis to multiple other chassis at a high speed Publication 1756 TDOO8A EN P August 2002 Publication 1756 TDOO8A EN P August 2002 Transferring Data With the SynchLink Module The SynchLink module transfers multiple types of reference data between chassis including e Direct Data delivered in a single message A SynchLink message can contain a maximum of four direct data words each word is 32 bits in length Direct data can be automatically forwarded to the next node in daisy chain or ring configurations Buffered Data that exceeds the four word limit of a direct data transfer Buffered data is appropriately segmented at the transmitting device and reassembled at the receiving device Buffered data cannot be automatically forwarded to the next SynchLink node in the daisy chain or ring configurations In this case transferring buffered data to the next node requires intervention by the host controller Axis data Motion data used by the motion planner in the controller The 1756 SYNCH module can consume an Axis tag from a controller and pass it over SynchLink or it can consume an Axis tag received over SynchLink and repr
81. our application and determine the topology of your SynchLink system SynchLink system topologies are described in Chapter 2 Specific configurations that may be used in each topology are described in Chapter 4 Publication 1756 TDOO8A EN P August 2002 5 4 Publication 1756 TDOO8A EN P August 2002 Identifying System Components The SynchLink fiber optic cable system is comprised of these components e Cable Assemblies e Base Blocks e Splitter Blocks e Bypass Switches For more information on SynchLink fiber optic cable components see Chapter 6 Planning a SynchLink Fiber Optic Cable System Planning System Installation When planning your SynchLink fiber optic cable system installation 1 Determine how many nodes will be in the SynchLink system 2 Select the topology 3 Determine the length of the fiber segments each segment must be lt 300m Installing the System When you install the SynchLink Fiber Optic Cable system you use e SynchLink Hub including the SynchLink Base Block and up to four Splitter Blocks e SynchLink Bypass Switch Block e Fiber Optic Cables Powering your System To power your SynchLink fiber optic cable system 1 Connect cables to nodes hubs or bypass switches in accordance with your cable layout 2 Power hubs and bypass switches in accordance with instructions provided in their installation instructions IMPORTANT Be certain that all blocks are attached and secured prior
82. ove a module while power is applied Ring Configuration SynchLink configuration that begins with the master node Unidirectional data passes from the master node to up to nine other nodes and then back to the master node RSLogix 5000 The programming software for any ControlLogix system Splice A connection in the fiber designed to increase the distance of the fiber Splitter Block A 4 port block that converts electrical signals received from the base block into optical signals and retransmits them through four output ports Star configuration A SynchLink topology where a hub is the physical center of the link and acts as a multi port repeater that contains one receive and up to 16 transmit ports SynchLink nodes are connected to the hub Each node has its own direct dedicated line to the hub The Master node transmitter is connected to the hub receiver The receiver of each of the Slave nodes is connected to an appropriate hub transmitter The Master node receiver and Slave node transmitters are not connected Messages transmitted by the Master node are retransmitted repeated simultaneously to all Slave nodes by the hubs Glossary 7 SynchLink A unidirectional fiber optic communications link that provides time synchronization and data broadcasting These functions are used for distributed motion and coordinated drive control systems based on ControlLogix and PowerFlex 700S products SynchLink Fiber Optic Cable System
83. performance of the SynchLink If necessary take corrective action such as rerouting certain cable segments Publication 1756 TDOO8A EN P August 2002 9 2 Measuring Power Loss Chapter Summary Publication 1756 TDOO8A EN P August 2002 Cable System Inspection Inspect the cable system periodically including testing cable loss as described in the next section Make sure you properly document all tests You should test each cable segment before and after its installation to verify that cable attenuation does not exceed 12dB km This test is called power loss measurement and is conducted using an optical power meter We recommend you use a test kit that includes a light source and a power meter The power source must emit light at nominal wavelength of 640nm red only or you get incorrect results Follow the manufacturer s instructions for the power loss measurement procedure The test kit example is the T701 Test Kit with the H P HFBR 4501 adapter Fotec Incorporated manufactures the test kit and can be contacted by e phone 800 537 8254 in the United States e internet http www fotec com Always record and maintain records for attenuation levels for each cable segment The attenuation records are valuable tools for troubleshooting and maintaining your cable system Considerable power loss in your cable could be a result of e improper bend radius e bending losses e broken fibers e poor connections e con
84. permitted Anyone who wants to understand SynchLink and products that work on the link or anyone who needs to design install and maintain a SynchLink fiber optic cable system should use this publication Publication 1756 TDOO8A EN P August 2002 Preface 2 What Information This Publication Contains Chapter 1 Overview of SynchLink Chapter 4 Specific SynchLink Configurations T i S fia in in ia BUSS haa ho a a a ere Chapter 7 Installing a SynchLink Fiber Optic Cable System Publication 1756 TD008A EN P August 2002 Seen Chapter 2 SynchLink Topologies Chapter 5 Overview of the SynchLink Fiber Optic Cable System Chapter 8 Guidelines for SynchLink Fiber Optic Cable Installation This publication includes the following sections Chapter 3 Using Specific Products on SynchLink Chapter 6 Planning a SynchLink Fiber Optic Cable System Chapter 9 Maintenance and Troubleshooting Related Documentation products on SynchLink Table Preface 1 Catalog Number Document Title Preface 3 Table Preface 1 lists the related documentation that may help you use Publication Number Manual 1756 SYNCH ControlLogix SynchLink Module 1756 IN575 Installation Instructions 1756 SYNCH ControlLogix SynchLink
85. pology The advantages to using the star topology are e Cabling is easier to install and maintain e If a node fails is powered down or disconnected from the hub it is the only node affected unless it is the master node e Faults are easier to locate and isolate The disadvantages to using the star topology are e A hub is a single point of failure e Data cannot be passed from slave to slave For more information on the configurations available in the star topology see page 4 6 Master Node SynchLink ae Daisy Chain Topology In the daisy chain topology the SynchLink system starts at the master node and ends at an end node but may also include center nodes that receive and transmit data the only difference between center and end nodes is their physical location You can use a maximum of 10 nodes including the master node with this topology Figure 2 2 Center Node Center Node End Node f r ty a In this topology time synchronization occurs according to the following rules e Each node except for the master node enables its transmitter immediately after it has received the first message from the upstream node e Each node can generate and transmit the beacon signal regardless of whether it has received one or not e Each node is a time slave of its upstream node and will attempt to synchronize with it The master node must be set as the SynchLin
86. prevent physical damage and wear of the fiber optic cable e Protect the cable from abrasion vibration moving parts and personnel traffic e Avoid intersecting a cable route with the regular routes of cranes forklifts and similar equipment e Prevent the cable from contacting abrasive surfaces such as concrete Cable Inspection and Testing Inspect and test the cable before and after the installation to make sure that the attenuation does not exceed the expected maximum value of 12 dB km Although cable assemblies are pretested before shipment they can be damaged when shipped or stored improperly To measure cable attenuation use a power meter described on page 9 2 Cable Pulling Pull the cable manually allowing sufficient slack in the cable so that there is no tension on the cable or connectors when installed Do not snap or apply sudden tension to the cable Never use a powered cable puller without consulting the cable manufacturer and monitoring the pulling tension High pulling tensions tight fitting conduits and cable twisting can damage the cable Publication 1756 TDOO8A EN P August 2002 8 6 Unterminated Cable Installation Guidelines Publication 1756 TDOO8A EN P August 2002 If you pull unterminated cable pull it prior to connector installation it becomes more difficult to protect fiber from stress after connectors have been mounted Connectors may be pre installed on one end leaving the other
87. proved If you plan to use another configuration contact Rockwell Automation first For information about See page Star Topology Configurations 4 6 Daisy Chain Topology Configurations 4 9 Ring Topology Configurations 4 13 Chapter 2 describes the SynchLink Topologies as the physical arrangement of SynchLink nodes This chapter is more specific about the products used in each topology e g PowerFlex 700S drives in a daisy chain topology This chapter explains how to use each configuration and provides a better understanding of why the capabilities of each SynchLink devices must be considered when planning your application For example a PowerFlex 700S drive can pass buffered or direct data but not axis data to another SynchLink node If you need to transfer axis data you cannot use any configuration with PowerFlex 700S drives Before you read about specific configurations however you should understand how the various devices use SynchLink not all of the products that use Synchlink use it the same way Refer to SynchLink Functionality in Each Device on page 4 2 for a better understanding of how the various devices use SynchLink Publication 1756 TD008A EN P August 2002 SynchLink Functionality in Each Device Table 4 1 gives a summary of the various levels of functionality for the devices that use SynchLink More detailed descriptions of each level of functionality follow the table Table 4 1 Syn
88. rom the CST Time Master located in a ControlLogix chassis or upstream node in a SynchLink system Timestamp A ControlLogix process that stamps a change in input data with a time reference of when the change occurred Topology The physical arrangement of SynchLink nodes Each arrangement is designed to best fit particular SynchLink applications The following topologies are available in SynchLink e Star Topology e Daisy Chain Topology e Ring Topology Transmit port communications format The communications format used in a ControlLogix SynchLink module for all data the module transmits on its fiber optic transmit port V Scan The Drive module performs a V Scan every 500uS During the V Scan the module updates the parameters linked to the transmit words and reads the receive words linked to control parameters After each V Scan the module performs nine SynchLink updates Numerics 1751 SL4SP Specifications A 6 1751 SLBA Specifications A 7 1751 SLBP Specifications A 8 1756 DMxxx Series Module 3 3 1756 DMxxx Series Specifications A 3 1756 SYNCH Module 3 1 1756 SYNCH Specifications A 1 A Attaching Unterminated Fiber Cable Directly 8 6 Indirectly 8 6 Axis Data 1 7 1 9 Passing to the next node 1 7 Transmitting with the SynchLink module 3 2 4 3 B Base Block 3 7 7 2 7 4 Beacon Signal 1 3 1 4 1 5 Buffered Data 1 7 Transmitting to the next node 1 7 Transmitting with the drive module 3 4 Transmitting with the Pow
89. rom the chassis backplane to the fiber optic media Slave nodes in other chassis receive the CST reference value from the media and relay the value to their respective backplanes In this manner although the SynchLink modules in the slave chassis are configured as slaves on the SynchLink fiber they are configured as masters in their chassis establishing the received CST value as the master reference for that chassis Thus all chassis that use the 1756 SYNCH module can be synchronized to the same CST reference Axis Support The 1756 SYNCH module can transmit and receive axis data types that are used in the motion engine of the local controller to produce motion profiles Since the motion planner uses the CST clock as its main time reference all devices that consume motion axis data information from a motion master must also use the same time reference to interpolate the motion data in a meaningful way This is true both inside a single chassis as well as among a distributed system where multiple chassis are using the same data mta Keep in mind that a 1756 SYNCH module should never follow a PowerFlex 700S drive in any SynchLink configuration 1756 DMxxx Drive Modules SynchLink Node Clock The 1756 DMxxx drive modules employ the SynchLink node clock allowing the modules to be the SynchLink time master or a SynchLink time slave in this way the module can either set time on the fiber or receive time from the fiber The 1756 DMxxx
90. s The Drive modules transfer two types of data e Direct Data delivered in a single message A SynchLink message can contain a maximum of four direct data words each word is 32 bits in length Direct data can be automatically forwarded to the next SynchLink node in the daisy chain or ring configurations e Buffered Data that exceeds the four word limit of a direct data transfer Buffered data is appropriately segmented at the transmitting device and reassembled at the receiving device Buffered data cannot be automatically forwarded to the next SynchLink node in the daisy chain and ring configurations e Axis data Not supported by 1756 DMxxx Series modules ControlLogix Drive Module Features The Drive module offers the following features e Velocity position and torque control e Control loops are not synchronized to SynchLink through on board connections The 1756 SYNCH module is required to synchronize the Drive module to SynchLink e Motor Control capability for the respective Reliance Electric Distributed Power drive e Fiber optic connection to the Power Module Interface e Time synchronization of the SynchLink node clocks e Removal and insertion under power RIUP Allows you to remove and insert the module while power is applied e Class I Division 2 UL CSA and CE Agency Certification Related Documents For more information on the ControlLogix Drive modules 1756 DMxx Series including a full description
91. s it avoids many of the problems common with copper applications ATTENTION If you are going to use fiber in an intrinsically safe area consult with your local safety coordinator Table B 1 lists the benefits to using fiber media Table B 1 The Features and Benefits of Fiber Media Feature Benefit Electrical Isolation Fiber media is isolated from any potential electrical sources that cause disruptions on copper media Immunity to Interference Fiber media is immune to electromagnetic interference EMI because it uses light pulses on glass fibers Fiber media is also effective in noisy environments heavy machinery multiple cable systems etc where copper could suffer disruptions Longer Distances A fiber media has less loss than copper The less loss in fiber media means fewer repeaters than traditional media making fiber more effective for applications requiring long distance media connections Fiber s signal capacity is ideal for a deterministic control network Decreased Size and Weight Fiber media is smaller and lighter than copper media Entry into Hazardous Areas Fiber media may provide a way to carry information into hazardous areas reducing the risk of injury Publication 1756 TDOO8A EN P August 2002 B 2 Optical Fiber Construction Optical fiber consists of three major elements e buffer and coating e core e cladding as shown in Figure 2 1 For more information on the three m
92. s distributed across multiple chassis 1756 SYNCH modules must also be installed in those chassis if tight synchronization between drives is important from chassis to chassis Axis Support The 1756 DMxxx drive modules do not support the motion engine or profiler They do not produce or consume axis data They cannot be configured with communications protocols which include axis data types PowerFlex 700S Drive SynchLink Node Clock The PowerFlex 700S drive employs the SynchLink node clock allowing the drive to be the SynchLink time master or a SynchLink time slave in this way the drive can either set time on the fiber or receive time from the fiber One difference in the implementation though is that while the 1756 DMxxx drive modules use CST as the synchronizing mechanism to coordinate VPL execution among multiple 1756 DMxxx drive modules the PowerFlex 700S drive uses the SynchLink node clock to coordinate VPL execution among the distributed drives The reason for this difference in synchronizing mechanisms is that most applications using the 1756 DMxxx drive modules are likely to coordinate multiple drives out of a single chassis while the PowerFlex 700S is inherently distributed in its architecture Coordinated System Time The PowerFlex 700S drive does not implement or utilize the Coordinated System Time clock CST SynchLink Time Relay The PowerFlex 700S drive does not support any notion of a CST SynchLink time r
93. se of pre terminated cable assemblies SynchLink fiber optic cable segments are limited to a maximum of 300m If your distance requirements are greater than 300m you need to revise your floor plan IMPORTANT Avoid jointing your cable Splicing adapters can cause considerable attenuation and limit the maximum length of your system Make sure to check the attenuation of different cable sections after the cable is installed In this chapter you read about planning a SynchLink fiber optic cable system Chapter 7 explains Installing a SynchLink Fiber Optic Cable System Chapter 7 Installing a SynchLink Fiber Optic Cable System This chapter describes how to install a SynchLink fiber optic cable system For more information about See page Using Cable System Components 7 2 Mounting and Removing Your Fiber Blocks 7 5 ATTENTION When installing a SynchLink fiber optic cable system remember the following e Never look into a transmitter s output or the end of a cable with an active transmitter connected e Do not look directly into the fiber ports Light levels may cause damage to your eyesight e Never use a microscope to view an active cable system The concentration of light from the microscope could cause permanent damage to your eye SynchLink products are Class I LED products Publication 1756 TDOO8A EN P August 2002 Using Pre terminated Fiber Cable Using Cable System Rockwell Automat
94. sfer axis or buffered data between nodes the local controller at each node must pass the data Restrictions e You cannot transfer axis data with PowerFlex 700s drives or 1756 DMxxx series modules e Only one transition between topology types i e you cannot start with a star transfer to a daisy chain and then transfer back to a star e You cannot use the daisy chain portion in motion applications Typical applications 1 The local ControlLogix controller must move the axis or buffered data for a 1756 SYNCH module For the 1756 DMxxx module or PowerFlex 700S drives the device s VPL microprocessor must move the data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 Drive Module Focus In this configuration e SynchLink modules are required if you want to synchronize the Drive modules between chassis e Drive module SynchLink connections pass data and SynchLink node clock timing information Drive modules synchronize their clocks to the CST reference on the ControlLogix backplane Figure 4 12 F Hub an g pa SynchLink Se 1756 DMxxx 1756 DMxxx 1756 SYNCH 43100 1756 SYNCH Table 4 13 lists more information about this configuration Table 4 13 Category Explanation Time synchronization Master 1756 SYNCH module Slaves 1756 SYNCH modules and 1756 DMxxx series modules The CST clocks are synchronized across all chassis The
95. t affect its function or software user interface e g anomaly fix Multimode A class of fibers where the light travels in multiple paths down the fiber core Owner controller The controller that creates and stores the primary configuration and communication connection to a module Plastic Clad Silica Fiber A step index fiber made from silica core and a plastic cladding Plastic Fiber A fiber consisting only of plastic with usually higher attenuation rates than glass Power Module Interface PMI The portion of the DPS equipment that receives Drive Communication from the Drive Module and directly controls the power structure Receive Port Communications Format The communications format used in a ControlLogix SynchLink module for all data the module receives on its fiber optic receive port Publication 1756 TDOO8A EN P August 2002 Glossary 6 Publication 1756 TDOO8A EN P August 2002 Receiver Device that produces logic levels in a fiber optic system by using photo diodes resistors amplifiers and level shift circuits Remote Axis Data Motion data used by the motion planner in the controller The 1756 SYNCH module can consume an Axis tag from a controller and pass it over SynchLink A controller in another chassis can then consume axis tags passed over SynchLink from the 1756 SYNCH module in that chassis Removal and Insertion Under Power RIUP A ControlLogix feature that allows a user to install or rem
96. taminated or damaged connectors In this chapter you read about maintenance and troubleshooting Appendix A lists the Specifications for the ControlLogix SynchLink module ControlLogix Drive modules and PowerFlex 700s DriveLogix drives SynchLink By I Tvea Ye ax front SE Appendix A Specifications This appendix lists specifications for the following products e 1756 SYNCH SynchLink module e 1756 DMxxx Series Drive module e PowerFlex 700S Drive e 1751 SL4SP SynchLink 4 Port Splitter Block e 1751 SLBA SynchLink Base Block e 1751 SLBP SynchLink Bypass Switch Block Table 1 1 1756 SYNCH SynchLink Module Specifications Module Location 1756 ControlLogix Chassis Backplane Current 1 2A 5 1V de amp 3mA 24V de Maximum Power Dissipation 6 19W Thermal Dissipation 21 1 BTU hr Connecting Cable Fiber Type 200 230 micron HCS Hard Clad Silica Fiber Termination Type Versalink V System Assemblies Cable assemblies can be ordered from Rockwell Automation catalog number 1403 CFxxx xxx length in meters or from Lucent Technologies Specialty Fiber Technologies division Maximum Length 300m Minimum Length 1m Operating Wavelength 650nm red SynchLink Data Rate 5Mbps Type of Communication Synchronous Frame Parameters 3 Flags 3 bytes Control field 1 byte Data field 24 bytes CRC field 2 bytes Publication 1756 TDOO8A
97. tent platform grounding Mount blocks only on zinc plated yellow chromated steel DIN rail Refer to the blocks installation instructions for more information Figure 7 2 DIN Rail Mounted SynchLink Hub DIN Rail A B part no 199 DR1 DIN 46277 3 EN 50022 35 x 7 5mm 31205 M In this chapter you read about installing a SynchLink fiber optic cable system Chapter 8 offers Guidelines for SynchLink Fiber Optic Cable Installation Publication 1756 TDOO8A EN P August 2002 7 6 Publication 1756 TDOO8A EN P August 2002 Chapter 8 Guidelines for SynchLink Fiber Optic Cable Installation This chapter describes guidelines for cable installation For more information about See page Following General Rules for Safety 8 2 Guidelines for Handling Fiber Optic Cable 8 2 Direct Attachment 8 6 Direct Attachment 8 6 Indirect Attachment 8 6 Conduit and Duct Installation 8 7 Vertical Installation 8 9 IMPORTANT This guide describes cable installation inside of a manufacturing building Other types of installations of the SynchLink cable are not permitted Publication 1756 TDOO8A EN P August 2002 Following General Rules The following section outlines specific rules and guidelines to follow for Safety when you install SynchLink fiber optic cable systems SynchLink is designed to be user constructed and installed We offer pre terminated cable assemblies that allow you to easily install a SynchLink
98. ter Seal the ends of the cable until they are connected Publication 1756 TDOO8A EN P August 2002 Chapter Summary In this chapter you read about guidelines for fiber optic cable installation Chapter 9 explains Maintenance and Troubleshooting Publication 1756 TDOO8A EN P August 2002 Chapter 9 Maintenance and Troubleshooting This chapter describes how to maintain and troubleshoot your fiber optic cable system For more information about See page Cable System Maintenance 9 1 Measuring Power Loss 9 2 Cable System Maintenance Even if the installation is done properly the SynchLink cable system may still experience some unexpected downtime This may be due to gradual degradation of the cable system components or changes in the environmental conditions along the cable path Because of this some limited preventative maintenance is required The recommended maintenance includes e Cable System Documentation Maintenance e Cable System Design Maintenance e Cable System Inspection Cable System Documentation Maintenance During the life of the SynchLink system make sure you update the cable system documentation when changes are made to the SynchLink configuration Cable System Design Maintenance When old equipment is relocated or new equipment is installed new sources of heat hazardous chemicals and other changes in the cable system environment occur Evaluate the effect these changes have on the
99. u must have a fundamental knowledge of electronics and electrical codes Cable Protection The fiber optic cable must be properly handled prior to and during installation Improper handling may result in cable damage and require cable replacement Use the following guidelines when handling the fiber optic cable e Keep the cable ends tightly sealed during storage transportation and installation of the cable Keeping the cable ends sealed will prevent exposure to moisture or other foreign matter Do not exceed the minimum bend radius of the cable during storage or installation Refer to Appendix B for cable specifications Bending the cable sharper than the recommended minimum bend radius may decrease the reliability of the SynchLink Prevent the cable from contacting abrasive surfaces such as concrete e Follow the cable pulling recommendations specified in sections Chemical and Thermal Isolation and Physical Isolation Chemical and Thermal Isolation The fiber optic cable must be protected from damage caused by e Oil grease acids caustics and other harsh and or hazardous chemicals that might damage the cable jacket and connectors e Water steam and other liquids e Open flame steam lines and any equipment with the temperature higher than the cable operating temperature Publication 1756 TDOO8A EN P August 2002 Pre Terminated Cable Installation Guidelines Physical Isolation Use the following guidelines to
100. ublication 1756 TD008A EN P August 2002 Direct Words 1 8 Directly Attaching Unterminated Cable 8 6 Documentation Drive module 3 4 For related products Preface 3 7 4 PowerFlex 700S drive 3 6 SynchLink module 3 2 Drive Executive 3 11 Drive Module 3 3 Agency certificatons 3 4 Available modules 3 3 Connected to the Reliance Electric Distributed Power System 3 3 RIUP 3 4 Transmitting data 3 4 Using the CST 4 4 Using the SynchLink node clock 4 3 Drive Tools 2000 Suite 3 11 DriveExecutive 2 1 DriveTools 2000 2 1 Duct As affects fiber optic cable installation 8 7 E End Node In a daisy chain topology 2 3 In a ring topology 2 4 In a star topology 2 2 F Fiber Blocks Guidelines for installing 7 3 Installing 7 5 Fiber Optic Cable 3 10 Analyzing your application 5 2 Assemblies B 4 Cable construction B 2 Chemical isolation 8 4 Complete listing of system products 7 2 Estimating cable length 6 4 Example system 5 1 Features and benefits B 1 Guidelines 8 2 Indentifying system components 5 4 Publication 1756 TDOO8A EN P August 2002 Installing conduit and duct 8 7 Measuring power loss across the system 9 2 Physical isolation 8 5 Planning system installation 5 4 Powering the system 5 5 Preterminated fiber cables 7 2 Protecting the cable 8 4 System maintenance 9 1 Thermal isolation 8 4 Usage warnings 7 1 Using preterminated cable 8 5 Using unterminated cables 8 6 Vertical installation 8 9
101. uctors Wire Size Category Maximum Length Isolated sinking 12V dc minimum 24V dc nominal 30V dc maximum 12mA nominal 24V dc 8V dc maximum 850V dc Use shielded two conductor cable 12 gauge maximum 24 gauge minimum 12 AWG to 24 AWG stranded 22 10m Agency Certifications w Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Groups A B C D CE Marked for all applicable directives Marked for all applicable acts N223 1 This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating 2 Use this category information for planning conductor routing as described in publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1756 TDOO8A EN P August 2002 A 10 Publication 1756 TDOO8A EN P August 2002 Appendix B Advantages of Fiber SynchLink Fiber Optic Cable Description Fiber media holds many advantages over traditional copper media Because fiber optic media transmits digitized information via light pulses over glass or plastic fiber
102. ut this configuration Table 4 5 Category Time synchronization Explanation Master 1756 SYNCH module Slaves 1756 SYNCH modules and 1756 DMxxx series modules The SynchLink node clocks and the CST clocks are synchronized across all nodes The VPL values are synchronized across all 1756 DMxxx series modules because the modules are synchronized by the respective CST values in each chassis Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data Restrictions e Axis data is not supported in the configuration e A1756 SYNCH module must be the time master e A1756 SYNCH module is required in each chassis to synchronize the CST The Drive modules then synchronize their VPLs with the CST e You can use a maximum of 10 SynchLink connections Typical applications 0 The local ControlLogix con module the module s VPL Multi Section Drive Synchronization roller must move the buffered data for a 1756 SYNCH module For the 1756 DMxxx microprocessor must move the data For more information see page 1 7 Publication 1756 TD008A EN P August 2002 Daisy Chain Topology Configuration 2 In this configuration a ControlLogix SynchLink module is the master node and ControlLogix SynchLink modules are the center and end
103. w cable specifications for distances and required connectors e Review all cable parameters and specifications before installation Make sure that you have the proper amount of connectors and installation equipment Never attempt to use non compatible connectors and installation tools Pulling tensions e Observe the maximum pulling tensions Do not pull directly on fiber or force cable into a bend radius less than the maximum allowable This will crack the glass and result in optic loss e The cable should never be pulled at a force greater than the maximum allowable pulling tension Excessive loads from bending or pulling may cause fiber damage Use a running line tension meter to determine the pulling tension applied during cable placement e Never allow tight loops knots kinks or tight bends in the cable e The cable should not be pulled around any bends smaller than 20 times the cable diameter when under load and 10 times the cable diameter at no load e Entrance in and out of metal pull boxes must be smooth as not to damage the cable sheath ATTENTION Do not leave any fiber pieces on your work surface The glass is very small and can penetrate your skin easily Publication 1756 TDOO8A EN P August 2002 8 4 Cable Protection and The cable installation should conform to all applicable codes Isolation Recommendations Tite 2 order to successfully apply the concepts and techniques contained in this manual yo
104. w your module to receive direct word 0 and transmit it as direct word 1 The multiplier output is limited to 16 bits any value generated by the multiplier larger than 65535 is truncated to 16 bits and a Multiplier Overflow error is reported by the Synchlink module Make sure any data that is passed to the Output word is less than 65535 if the data is greater you receive incorrect output data Multiplier Overflow The Multiplier Overflow bit is a data tag that is set whenever the multiplier value exceeds 65535 This value is set in the input data tags IMPORTANT If you want to pass a Multiplier Overflow value received from an upstream node to a third node downstream but not locally change the direct word data transmitted to the downstream node you must 1 Enable the Multiplier feature 2 Use a Multiplier value 1 If you perform these steps data received from the upstream node on the Receive port is sent out through the Transmit port to the next downstream node This process informs the downstream node that a Multiplier Overflow condition exists upstream and any data received is invalid Follow the steps described above for all SynchLink nodes in the system that need to know about the Multiplier Overflow condition Figure 1 5 shows how a Multiplier Overflow condition is sent downstream User Tag
105. y throughout the system SynchLink is typically used by the 1756 SYNCH module for axis data and CST synchronization The 1756 DMxxx series modules and the PowerFlex 700S products typically use SynchLink to pass drive data via direct data or buffered data In this chapter you read about e what SynchLink is e what SynchLink is used for Chapter 2 explains the SynchLink Topologies Chapter 2 SynchLink Topologies This chapter provides a detailed description of the SynchLink topologies Star Topology 2 2 Daisy Chain Topology 2 3 Ring Topology 2 4 SynchLink communications are a unidirectional data transfer from one SynchLink node to another The physical arrangement of these nodes is called a topology There are three SynchLink topology types e Star Topology e Daisy Chain Topology e Ring Topology Each topology starts with a single master node Each topology allows multiple configurations in the general topology For example the daisy chain topology described on page 2 3 starts at a master node ends at an end node This section discusses the issues associated with general SynchLink topologies For information on specific configurations using specific products that are available in each topology see Chapter 4 Specific SynchLink Configurations IMPORTANT This section describes the physical set up of each topology In addition to the physical arrangement you must electronically configure the devices
106. y Configuration 4 In this configuration PowerFlex 700s drives are the master center and end nodes Figure 4 7 gt E 7 E Master Node Center Node Center Node End Node A Te WT Wf 7 ControlINet t Table 4 8 lists more information about this configuration 43094 Table 4 8 Category Explanation Time synchronization Master PowerFlex 700S drive Slaves PowerFlex 700S drives The SynchLink node clocks and the VPLs are synchronized across all nodes Data transfer e Typically this configuration is used to transfer direct data e f you want to pass buffered data the local controller at each node must pass the data Restrictions e Axis data is not supported in the configuration e You can use a maximum of 10 SynchLink connections Typical applications e Drawing application e Torque sharing application e Master reference generation 1 For the PowerFlex 700S drives the drive s VPL microprocessor must move the buffered data For more information see page 1 7 Publication 1756 TDOO8A EN P August 2002 4 13 Ring Topology Configurations The ring topology is a permutation of the daisy chain configuration In the ring topology the end node s transmitter is connected to the master node s receiver This topology can include center nodes the only difference between the center and end nodes is their physical location Ring Topology Co

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