40280 - 20" Industrial Planer with 4 HSS Knife Cutterhead w/ Parts
Contents
1. This machine MUST BE GROUNDED while in use to protect the operator from electric shock A machine with a 240 volt plug should only be connected to an outlet having the same configuration as the plug EXTENSION CORDS In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is propery installed and grounded in accordance with ALL local codes and ordinances Ifa plug is provided with your machine DO NOT modify the plug will not fit your electrical receptacle have qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal Check with a qualified electrician or service personnel if you do completely understand the grounding instructions or if you not sure the tool is properly grounded PLUGS RECEPTACLES AWARNING 1 Elecirocution or fire could result i this machine is not grounded properly or if the electrical configurati2. 20 years Z over 20 years How wouid you ark your woodworking sklis Simge termediate Avance aster Crasman How many Steel machines do you own Wat stationary woodworking tools do you oum Check al mat apoy Compressor Band Saw Dill Press Z Drum Sander Dust Colection horizontal Boring Machine Pane Saw Planer Z Poner Feeder Radai Am Saw shaper Spindle Sander Z Tavie Saw Vacuum Veneer Press Wlde Belt Sander eee Which banawop do you oun Check all har ago Sander Disc Sander Z Dra Press Z Saw Gindor wi Late Z serol Saw Spinde Bet Sander Omer Which portable hand held power tools do you own Chek at mar 300 Sander Biscuit Joiner bust Colector Z San Detal Sander pa ver Z wter Saw Sander Paim Sander Potable Thickness Planer saver Saw Reciprocating Saw Rouer Omer What machines acessories would you Ike see added to the STEEL CITY ine What now accessories would you to see added Do you think your purchase represents good value Yes Would you recommend STEEL CITY products to a tend m No comments FOLD ON DOTTED LINE SteelCityToolWorks 4 Northpoint Court Bolingbrook IL 60440 FOLD ON DOTTED LINE PLACE STAMP HERE PRODUCT SPECIFICATIONS Capacities Product Dime
3. 30 i NOTES PARTS LIST KEY PART o gw DESCRIPTION ov 1 5610008 18 SC72004 CAPACITOR 1C 507200 CAPACITOR 2 SCID STRAIN RELIEF M205 SCe4s06 KEY 8x740mm 5C10009 MOTOR PULLEY 508207 FLAT WASHER 085 x 030 x 2mm 6 Mix20mmHEXHD SCR 7 5010010 SPACER D B 1 DESCRIPNOW aw 19 8C80108 1 x 40mm HEX AD SCR 20 OR94007 FLAT WASHER 013x028x amm 21 MIZLOCK WASHER 22 Scion MOTOR BASE 23 scis COVER 24 0803030 MSx10mmPANHDSCR 25 SC71003 STRAIN RELIEF M205 26 5085 M6x 12mm HEX SOC SET SCR 27 5 10016 LOCKING FOOT PEDAL 28 SCAOTO1 8 x65mm CARRIAGE HD SCR 29 scaon M8x6ommHEX SCR 30 568206 FLAT WASHER 085 x016 x 2mm 31 SC1007 WHEEL 32 MSHEXNUT 33 SC10018 MACHINERY PAD MSHEXNUT 35 0891500 MBLOCKWASHER 36 61000 REINFORCEMENT PLATE 37 0804346 HO SCR MSHEXNUT 0890228 MIOHEXNUT 5680435 12mmHEX SOC SETSCR Scion MOTOR MOUNTING PLATE ORSISOI 508205 FLAT WASHER 083x022x3mm 12 0804348 Max 35mm HEX HD SCR 13 508005 FLAT WASHER 083022 x 3mm 14 FLAT WASHER O13 x C28 x3mm 15 M12x1LSHEXNUT 16 5010012 MOTOR ADJUSTMENT SHAFT ASSY 17 8010013 SUPPORT SHAFT 18 5076009 SPEC LABEL 33 Ker PART No No KEY PART No DESCRIPTION
4. gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator inta the moving parts Users must wear a protective cover on their hair if the hair is lang to prevent it from contacting any moving parts 28 SAVE these instructions and refer to them frequent and use them to instruct other users 29 Information regarding the safe and proper operation ofthis tool is also available from the following Power Tool Institute 1300 Summer Avenue Cleveland 44115 2851 ww powenoolinsttute National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25West 43rd St 4th Floor New York NY 10036 ANSI 01 1 Safety Requirements For Woodworking Machines WWW ANSLORG U S Department of Labor Regulations OSHA 1910 213 Regulations WWW OSHA GOV PRODUCT SAFETY 1 Serious personal injury may occur normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor o another qualified individual who is familiar with this machine and its operations 2 Every work area is diferent Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal Injury and damage to the machine 3 Prevent electrical shock Fallow all electrical and
5. 219 0R94020 M6xlammHEKHEADSERRATEDSCR 3 258 SCT1004 TERMINAL BLOCK PALS 1 SC82107 FLAT WASHER 08 5x030xamm 1 28 sc72002 WHITELEAD WIRE 1 231 0R92735 MBx2SmmHEXHDSCR 1 SC72005 BLACK LEAD WIRE 1 232 5676006 WARMING LABEL 1 SCHO GROUNDING WIRE 1 233 5610097 BELTGUARDREAR 1 262 0490808 HEX WRENCH 2 5mm 1 234 5 10098 2 283 OR98D4 HEXWAENCH 3mm 1 235 SC73001 BELT MS6 3 264 0800805 HEKWAENCHAmm 1 236 5610096 BELT GUARD MOUNT 2 265 ORSISA WRENCH Smm 1 23 ORBISOL 2 266 ORSZI2 HEKWAENCHSmm 1 238 5682105 FLAT WASHER 08 3x022 imm 2 267 0890908 OPENEMDWRENCHammxldnm 1 239 0893800 M xl mmHEK SOC HD SCR 2 268 0892915 OPEN ENDWRENCH12mmxldmm 1 39 TENSIONER ASSY ser et DESCRIPTION ov om 21005 GEAR BOX ASSY CONST OF E 3 270 0R93018 MAxl mmHEXHDSCR Ly da SCY N 271 5682105 FLATWASHER 22 1 295 sc3001 BALLBEARING 6201285 1 272 8010106 SPROCKET 14T gee sGioias GEAR i 273 5C10107 CHAIN 068 51 1 297 ORMOSD KEYSxSxi0mm 1 274 SC10124 2013517 estias SAFT 1 275 C10108 1 299 SC83001 BALLBEARING 6207 285 1 276 0893036 M x2Sm HEX SOC HD SCR A aw 3 277 sclon2 GEARBOXCOVER i DERE KES P59 ter 278 5684002 PIN gSx10mm 3 cscs N 279 KEY x5x14mm 1 303 561120 GEAR ASSEMBLY 1 280 5C83001 BALLBEARING 6201 285 1 5683
6. 147 0894280 MSx20mmHEXSOCSETSCR 2 195 5 10060 SHAFT 1 0840225 2 196 5 10067 SPACER 149 SCIDOG ADJUSTING SHAFT 2 197 sc10068 ANTLKICKBACKFINGER 199 scasal E RING ETW 15 2 37 Ker ner KEY PART ko DESCRIPTION ov 05 No DESCRIPTION ov 201 080400 Mx 12mm HEX HEAD SERRATED SCR 3 240 0890809 MELOCK WASHER 2 202 5 10000 DUST CHUTE 1 241 OR90799 MSHEXNUT 2 203 5610103 HINGE BRACKETLEFT 1 242 HSEXTTOOTH WASHER 2 20 5676004 DANGER LABEL 1 scio SWITCH MOUNT 1 205 5076005 GLASSES RESPIRATOR LABEL 1 24 561080 POWER SWITCH 1 206 scio pusTHoop 1 245 SCB2101 FLATWASHEROSIxOl0x1mm 2 207 072722 PLUNGER 1 26 ORS3814 Msx20mmPANKOSCA 2 208 SC10092 KNOB M6x26 4 247 STRAIN RELIEF M205 2 209 5676005 WARNING LABEL 1 5672003 MOTOR CORD 1 210 OR90877 MSxl2mmHEKSOC HD SCR 4 249 scis GROMMET 1 211 508202 FLAT WASHER OS 2x O12 x2mm 4 280 08841 MSx6mmPANHEADSCREW 2 212 501000 HINGE BRACKET RIGHT 1 251 0890962 MSEXTTOOTH WASHER 2 213 5010095 GASKET 1 252 561090 JUNCTION BOX COVER 1 2M 5010001 KNIFE SETTING GAGE SHAFT 1 253 SC76017 GROUNDING LABEL B IIS OR94215 E RINGETW 9 A 254 MszmmPAWHEADSCREM 2 216 501002 KNIFE SETTING GAGE 2 255 0890362 WASHER 4 217 501000 CUTTERHEAD PULLEY 1 256 SC76018 WIRING DIAGRAM 1 218 5610095 BELT GUARD REAR 257 OR90254 PAN HEAD SCREW 1
7. 170 sc1O977 OUTFEEDROLLER 1 124 5610050 CHAIN TENSIONER SHAFT 1 171 Sc10078 SPRING 4 125 5 10051 CHAIN TENSIONER 1 M2 scio BUSHING 4 126 SC10055 SPRING 1 173 5610080 RETAINER PLATE 4 127 5610082 SHAFT 1 174 0893951 M x1SmmHEXSOCSETSCR 128 5610058 BRACKET 1 175 0890235 4 129 5610054 WASHER 1 176 0893918 MSx16mmHEKHDSCR 4 130 SC76008 OLLEVELLABEL 1 177 0893917 MBx20mmHEXHDSCR 2 131 OR93372 M6x12mmHEXSOC HD SCR 2 179 0891500 MBLOCK WASHER 2 132 SC10056 SPRING HOOK PLATE 1 179 sC10084 PRESSURE BAR 1 133 C10070 KNIFE 4 180 5676002 BLADE ADJUSTLABEL 1 134 089345 MSx16mmHEXSOCSETSCR a 181 0834280 MSx20mmHEXSOCSETSCR 2 135 sc1oo72 ADJUST SCREW a 182 0R90235 2 136 C10071 CUTTERHEAD 1 183 561008 SUPPORTSHAFT 1 13 SC10074 KNIFE LOCKING BAR 4 184 0834176 MI2KEXNUT 1 138 5610075 24 185 sc10082 CHIP BREAKER SHAFT 1 139 sciopi SPRING a 186 SC10085 CHIP BREAKER 1 140 5684506 KEY8x7x40mm 1 187 OR90132 RETAINING RING STW 12 1 141 5683008 BEARING 6206288 1 188 5610083 PRESSURE BAR MOUNT 2 2 0R93051 MGxI6MmHEXSOC SET SCR a 189 0R94038 MGxl6mmHEXHOSCR 1 143 0890249 MBxSOmmHEXSOCHDSCR a 190 5 8204 FLAT WASHER OG22024x3mm 1 8508 41 MASOGMHEKSOCHOSCRWINAOWOL 191 SC10086 SPROCKET 1 144 5610058 SCREW 4 192 5684505 KEY 5x5x20mm 1 145 5610064 SPRING PLATE 1 193 SC10087 CHAIN 068 67 1 146 561008 CHIP GASKET 1 194 5 10088 1
8. D Bed Rollers E Lifting Handles F Access Panel G Belt Guard GENERAL SAFETY A WARNING TO AVOID serius injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements this manual Users of this machine must adhere to al such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions This is the international safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid Possible injury or death Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury LAWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert agai
9. Exceptions ated previously WARRANTY CARD Name Sreet Apt No Sie zp Phone Number Product Description Modei No Serial No The folowing Information ls given on a voluntary basis ls strictly confidential 1 Where did you purchase your STEEL CITY machine Sore o 2 How dd you frst leam of Steel iy Tool Works MWersemen Mail Order Catalog Web sie en Local Store 3 Which of he following magazines do you subscrbe 107 American Woodworker _Amercan HowTo cabinetmater Z Handyman Be Homebulding Fino Woodworking I of Light Construction Oid House Joumal Popular Mechanics Science Popular Woodworking Today s Homeowner wooo wooderat WOODEN Boat Z Woodshop News Woodemits Z Woodwork Z Woodworker s Journal Workbench Omer Which of the following woodworking remodeling shows do Backyard America The American Woodworker Home Time The New Yankee Workshop I Ths Old Howse Woodurights Shop Omer 8 Wat is your annual household income s20000 10520000 _____530 000 0550499 50 000 0 58 000 leooooiosewsgo 70 00010 79 900 leooooisseeseo nat s your age group 2090 29 years 301 39 years oto 49 years 5010 50 years oto 69 years 10 years 7 How long have you been a woodworker 210 8 years
10. ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Dust Chute Extension Wings C Handwheet D Handle E M12 Hex Nut F 13x28 x 3tFlat Washer 6 12 14mm Open End H 8 10mm Open End Wrench 0 6mm Allen Wrench L 3mm Allen Wrench 2 5mm Allen Wrench N M6x 12mm Head Serrated Screw rench Wrench Wrench 0 Knob P M5 x 12mm Hex Soc Hd 0 5 2x12x2t Flat Washer R Hinge Bracket Right 5 M8 x 20mm Hex Soc Set Screw T M10 x 30mm Soc Hd Screw U M10 Lock Washer V 1022 2t Flat Washer o w x W Locking Foot Pedal AA Knife Setting Jig X Ma Hex Nut AB M6 x 16mm Hex Soc Hd Screw Y MB Lock Washer AC Roller Z Max 65mm Carriage Hd Screw AD Rear Roller Bracket AE Front Roller Bracket 15 ASSEMBLY Before beginning assembly take note of the following precautions and suggestions ACAUTION FLOOR This tool distributes a large amount of weight over a small area Most commercial floors are appropriate for this unit however In residential use flooring may need added reinforcement to accommodate the weight of the machine and operator WORKING CLEARANCES Take into consideration the size of the material to be processed space for auxiliary stands work benches etc before setting up this machine Make sur
11. backside of the gear box cover I may be necessary to remove one of these guards in order to remove the gear box caver 3 Inspect the bolts that hold the sprockets in place 4 Check the drive chains to make sure that the retaining clips are in place SEE FIG 29 OPERATIONS IAWARNING This planeris a very powerful woodworking machine designed and built for professional use Because of this the machine should be operated with significant care and caution Failure to do so could resultin severe injury to the operator or others in the work area Be sure to read this entire manual for all safety precautions before operating this machine PLANER SUMMARY 1 Examine all lumber carefully for defects such as twisting warping knots splits crossgrain and foreign objects such as nails staples etc before running itthrough the planer If you are unsure about the quality of the wood DO NOT USE IT tt 2 Use the full width ofthe planer Alternate between the left right and center when feeding lumber through the planer Doing so will help extend the life of your blades 3 Be sure to clean off all glue of joined boards before planning 4 This planer is designed for natural wood only DO NOT use any composites laminates particle board plywood or plastics in the planer 5 ALWAYS plane with the grain of the wood NEVER feed end cut or end grained lumber through the planer 6 When making multiple passe
12. connectors on motor for lose or shorted terminals jn blown fuses or at wom insulation ripped circuit 2 Low wotage 2 Correct the low volage conditons Incorect uses oriit breakers m power 3 Instal corect fuses or circuit breakers 4 Motor overloaded 8 Reduce load on moto Machine stows when 1 Feed rate to fast 1 Change speed operating 2 Depth of ct too great 2 Reduce depth of cut Loud repetitious 1 Pulley setscrews or keys are missing or 1 Inspect keys and setcreus Replace or toten I necessary noise coming fom kose machine 2 Motor fan hiting the cover 2 Tighten fan or shim cover bet e defective 3 Replace Vihet Machine is loud 1 Excessive depth of cut 1 Decrease depth of cut when cutting 2 Knives are dul 2 Sharpen kives Overheats or bogs down in the cut infeed roller marks Depth of cut wo shallow Increase depth of cut are lefton the workpiece Outfeed roller marks Teo much spring tension on feed roler Reer to Feed Roller Pressure section for adjustment are left on right side of workpiece Cannot control Long or heavy board sags as Lentes and Lit upon unsupported end of board as snipe ens uterhead Machine howls on Chip defector ba cse to the cuterhe Move chip defector back 1 4 from he cuterhead Startup Table moves down Knives dull 1 Replace knives while cutting 2 Table locking knobs are loose 2 Tighten table locking knobs
13. cut more than 1 87 in a single pass While itis possible to plane as much as 1 8 ata time itis not recommended Taking more shallow passes will improve the quality of your work as well as extend the of your planer Fig 31 NOTICE To avoid mechanical damage to the planer do not remove the depth limiter HANDLE WHEEL Turning the handwheel clockwise will raise the main table while turning it counterclockwise will ower the table Crank the handwheelto raise or lower the table according to the desired workpiece thickness FIG 32 Fig 32 28 TRIAL RUN Once all the assembly is complete and the adjustments are complete its time for a test run 1 Turn on power supply 2 Press the start button Keep your hand near the switch ready to shut the machine down quickly case anything does not sound right or if there appears to be a problem 3 The planer should run smoothly with litle to no vibration or rubbing noises If any strange noise is noticed shut down machine and recheck all adjustments IAWARNING Da notattempt to make adjustments while the machine is running Make certain the machine is disconnected from the power source and the machine has come to a complete stop AWARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safet
14. machine oil to all ports before every use Daily lubrication of feed rallers Is CRUCIAL to the operation of the planer Lubricate before startup LEAD SCREWS The four lead screws A should be lubricated with general purpose grease atleast one a week SEE FIG 33 TROUBLESHOOTING GUIDE This section covers the most common processing problems encountered in planing and what to do about them Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop See the section on Wood Characteristics for additional troubleshooting information PROBLEM LIKELY CAUSE S SOLUTION Motor wii notstart 1 Low wage 1 Check power toe for proper vonage 2 Open circuitin motor or loose connections 2 Inspect al lead connections on mator for loos connectors Motor willnotstar 1 Short crcultin ine cord or pl 1 Inspect cord or plug for damaged insulation and shorted fuses or circuit wires breakers blow Short motor or lose connections 2 Inspect all connections on mator for loose o shorted termina or worm uiton 3 Incorrect fuses or ceuk breakers in power line 3 Install conect fuses or czci breakers Motor overheats 1 Motor overloaded 1 Reduce load on moto 2 Air circulation through he mator resticted 2 Clean out motor to provide normal air circulation Motor stalls resulting 1 Short crcuitin motor or lose connections 1 inspect
15. seize up possibly causing damage to other parts of the machine WORMGEAR The worm gear should be inspected monthly and lubricated with a white lithium grease as needed Remove the worm gear box to inspect See parts diagram for location CHAIN The table height adjustment chain should be inspected regularly and lubricated as needed Lubricate with a general purpose grease 2 3 n 5 GEAR BOX Gear box oil should be drained after the first 20 hours of operation Replace with 80W 90 gear oil for use in room temperature shops and 50W gear oil for unheated winter shops Inspect levels periodically and change yearly for occasional use more frequently with heavy use To inspect oil level 1 Using the short end of a hex wrench dip the wrench inside the fill hole and rotate so the long end of the wrench is parallel to the table 2 Remove the wrench Ifthe end of the hex wrench is coated with ol then the gearbox level is okay 3 Ifthe end of the hex wrench is not coated with oil then you need to add more cil 4 Remove gear box cover For information on removing gear box cover refer to the gear box section in the AD USTMENTS section of this manual page 26 5 Replace fil plug when finished DRIVE CHAIN The drive chain should be inspected and lubricated monthly using a general purpose grease FEED ROLLER The infeed outfeed pressure setscrews double as the lubrication ports for the rollers Add 1 2 drops of light
16. until the edge is approximately 1 8 L 4 from the edge of the knives 5 Push down on the deflector with a wooden stick and spin the cutterhead by hand to ensure that it does not contact the knives ACAUTION Planer knives are extremely sharp Please use extra caution when your hands are near the blades 6 Retighten the chip deflector mounting bolts and remount the upper cover and dust port to the planer ANTI KICKBACK FINGERS Anti kickback fingers A are an added safety feature pn this planer They are suspended from a rod that hangs across the front of the cutterhead casting These fingers should be inspected regularly ensuring that they swing freely and easily SEE FIG 26 Fig 26 IAWARNING BELTS DO NOT apply any oll or other lubricant to the antikickback fingers as this can attract dust and restrict the free movement of the fingers This could result in damage to the planer the workpiece or even seriaus injury to the operator or others in the work area DO NOT attempt to use the planer ifthe antikickback fingers are not functioning properly PULLEYS IAWARNING MAKE CERTAIN THE MACHINE IS DISCONNECT ED FROM THE POWER SOURCE 1 To inspect pulleys place a steel ruler or ather type of straight edge across the pulleys to check the alignment Ifthe ruler crosses them evenly the pulleys are aligned correctly SEE FIG 27 Fig 27 2 If pulleys ar
17. wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave machine running unattended Tum the power switch to the OFF position DO NOT leave the machine until ithas come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When itis possible use clamps r jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication moment of inattention while operating power tools may result in serious personal injury 25 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it 26 THE USE af extension cords is nat recommended for 230V equipment Itis better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord Ifan extension cord is necessary refer to the chart in the GROUNDING INSTRUCTIONS section of this manual to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug 27 Wear proper clothing DO NOT wear loose clothing
18. 0 BALL BEARING 6201 285 1 scion SHAFT 1 305 5610122 SPRING 0 5K04 5X21NM 1 282 SCION GEAR 1 306 5010123 STEELBALLOS 1 283 5C83001 BALL BEARING 6201 285 1 307 508002 BALLBEARING 6204 285 1 24 0993955 MS x16mmHEX SOC HD SCR 1 308 OR94227 RETAINING RING STW 20 1 0890143 MSLOCK WASHER O RINGPO 2 285 SCIONS GEAR 1 SCION SHAFT 1 286 5683002 SALLBEARING 6204 285 1 an SCIOMI SHIFTING CLAW 1 287 5 MGxIOmmPANHOSCR 1 312 5010482 GASKET 1 288 5C82103 FLAT WASHER 06 23016 1mm 1 501081 CHAIN TENSIONER ASSY 2313 17 280 501016 OILSEALFB 25x40x10 1 313 5610050 CHAINTENSIDNER SHAFT 1 290 561127 GEAR OX COVER 1 314 61001 CHAIN TENSIONER 1 201 0R90867 MS x 10mm PAN HD SCR 3 315 508043 MGPLOGZSWIHEXNEADSCREW 1 202 501007 PLUG Pria 2 316 SCBZIA FLATWASHER O62016xlmm 1 31 SC10459 BRACKET 1 41 5 STEEL CITY TOOL WORKS www steelcitytoolworks com 1 877 SC4 TOOL 1 877 724 8665 2 Year Warranty
19. 2 15 16 n 18 20 21 22 23 24 DO NOT FORCE the machine to perform an opera tion for which it was not designed It wil do a safer and higher qualit job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs or alcohol EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into 3 contact electrical receptacle The third prong is used to ground the tool and provide protection ageinst accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and
20. 4 Replace access panel 20 ADJUSTING CHAIN DRIVE Notice The following steps should only be done AFTER you have gone through the TABLE PARALELL ISM ADJUSTMENT section of this manual and the measurements you attained from that section are greater than 016 A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Remove the panel to gain access to the chain drive assembly SEE FIG 12 2 Loosen two hex head bolts B that fasten the idler sprocket C to the base until you can turn each corner sprocket D independently One of tha corner sprockets is shown in Fig 13 Notice If the chain drive is loosened too much it will fall off all of the sprockets Replacing a chain that has come off the sprockets is a very tedious process Make sure to loosen the idler pulley just enough to allow you to be able to turn the corner sprockets 3 Each tooth on a corner sprocket represents 016 of vertical movement as turns 4 Whichever end of the table is too high turn the sprockets at that end of the table clockwise to lower the table For example ifthe back end of the table is 100 high the back two sprockets would nead to be rotated clockwise to lower the back side of the table It the right end of the table is too high the right two sprockets would be rotated clockwise to lower the right side etc Notice Make certain as you turn the sprockets to keep an accurate to
21. 85 4 35 36 PART Ilio DESCRIPTION am 101 51003 HANDLE 1 102 0R94176 MIZHEXNUT 1 Net DESCRIPTION am 103 0894007 FLATWASHER 13 C28 x 3mm 1 150 SC10065 CUTTER HEAD CASTING 1 104 SC10044 HANDLE WHEEL 1 151 SCa2104 FLAT WASHER OG 22024x3mm 4 105 5 10045 SPACER 1 182 0890333 Mex12mmHEXHDSCR 4 106 5685108 RETAINING RING RTW 32 1 153 5680601 MBx16mmHEXSOCSETSCR 1 107 SC 3001 BALL BEARING 6201288 1 154 5684301 RIVETO2x8mm 4 108 scasso KEY 4x4x16mm 1 155 OR70484 NAMEPLATE 1 109 SC10046 ELEVATING WORM SHAFT 1 156 0894029 MGxl2mmHEXHEADSERRATEDSCR 6 10 5680202 M xSSmmHEXSOCHDSCR a 157 SC10060 SPRING PLATE scl047 WHEELBRACKET 1 158 0833951 M x1SmmHEXSOCSETSCR 1 ROLLER B 159 0890235 1 113 5610080 REAR ROLLER BRACKET 2 160 561008 LIMIT PLATE 1 1M 0893808 M6x16mmHEX SOC HD SCR a 161 0R90867 Mgx10mmPAMHDSCR 2 115 SC10041 FRONT ROLLER BRACKET 2 162 52430 RWETO2x mm 2 0894029 M xl2mmHEXHEADSERRATEDSCR 6 163 0871847 SCALE 1 5C10057 CHIP DEFLECTOR 1 164 0890867 MSx10mmPANHDSCR 1 118 0871001 GEARBOX OPERATION LABEL 1 165 5610080 POINTER 1 119 0890847 M5 x25mmHEX SOC HD SCR 3 166 0894038 M6 x16mmHEX HD SCR 1 120 OR94374 10mmHEX SOC HD SCR 4 167 SC42104 FLATWASHEROS2 024x3mm 1 121 5610048 SIDE COVER 1 168 SC10076 OUTFEED ROLLER SPROCKET 1 122 5610066 SIDE COVER GUARD 1 169 5684505 KEYSxSx20mm 1 123 561040 SIDE COVER GUARD 1
22. E a damaged cord immediately DO NOT use a damaged cord or plug DO NOT use if the planer is not operating properly has been dam aged left outdoors or has been in contact with water 14 DO NOT use the planer as a toy DO NOT use near or around children ENSURE that the machine sits firmly on the floor before using Ifthe machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 This machine is designed to process WOOD ONLY IAWARNING 15 17 NEVER position fingers orihumbs near he infeed roller 18 Long pieces of stock should ALWAYS be supported with some type of fixture DO NOT operate planer with dull damaged blades MAKE CERTAIN that the planer is properly adjusted prior to use 19 20 IAWARNING PREVENT electrical shock follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only TO REDUCE the risk of electrical shock DO NOT use machine outdoors DO NOT expose to rain Store Indoors in a dry ares 12 21 DO NOT try and remove excessive amounts of wood in one single pass 22 INSPECT all stock before planing ensuring that there are no foreign objects embedded in the wood loose knots or knots that may become loose during operatio
23. FROM THE POWER SOURCE 2 Move hinged upper cover assembly to expose the cutterhead 3 Loosen the gib bolts unti the knife is loose in the slot The gib bolts turn clockwise to loosen and counterclockwise to tighten SEE FIG 17 Fig 17 4 Place the knife setting jig over the knife on the cutterhead as shown in Fig 18 The feet of the jig should be securely planted on the cutterhead making sure the gauge rod remains parallel to the cutterhead SEE FIG 18 5 Lower the jack screws as low as possible 6 Maintain a steady pressure on the knife setting jig while retightening the gib bolts The springs In the cutterhead will push up on the knife allowing for proper alignment of the knives 7 Once gib bolts are tightened raise jack screws until they just touch the bottom of the knife You should feel resistance when the jack screw touches the bottom of the knife NOTICE When making adjustments to the planer knives all four knives must be adjusted the same DO NOT adjust one knife without adjusting the others as this can resultin knife damage poor performance and possible injury to the operator 2 CHIP BREAKER The chip breaker is located on the top side of the planer and it extends down around the front of the cutterhead The purpose of the chip breaker is to prevent deep gouging also known as tear outas the knives do their job It works by breaking up the woodchips as they are being cutby the kn
24. Read and understand this manual before using machine 20 INDUSTRIAL PLANER A Model No ae STEEL CITY TOOL WORKS VERO ant PartNo 8C75001 THANK YOU for purchasing your new Steel City Planer This planer has been designed tested and inspected with you the customer in mind When properly used and maintained your planer will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This planer is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your planer or Steel City Tool Works please visit our web site at www steeleitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION1 Warranty 4 SECTION Product Specifications 7 SECTIONS Accessories and Attachments 7 SECTION 4 Definition of Terms 7 SECTIONS Feature identification SECTIONG General Safety E SECTION 7 Product Safety 11 SECTIONS Electrical Requirements 12 SECTIONS Grounding Instructions 13 SECTION 10 Unpacking amp Inventory 14 SECTION 11 Assembly 16 SECTION 12 Adjustments 19 SECTION 13 Operations 27 SECTION 14 Maintenance 29 SECTION 15 Troubleshooting Guido 30 SECTION 16 Paris List INTRODUCTION This user man
25. am DESCRIPTION aw 50 61000 EXTENSION WING 2 74 8610086 COLUMN SUPPORT D 51 OR90231 0 HEXSOC HD SCR 15 HD SCA 16 82 OR90227 MIOLOCK WASHER 76 5610008 SCREW POST 53 5082109 FLATWASHERO10 2x021x2mm 6 77 0892191 M6x2SmMHEXHDSCR 2 34 0801821 _MBx20mmHEX SOC SET SCR s 78 0890235 MSHEXNUT 2 55 OR90877 MSx12mmHEXSOCHDSCR 32 79 0R93372 M6xl2mmHEXSOCHOSCR 56 510037 ADJUSTING RING 30 5010009 1 57 c10026 ELEVATION NUT 81 5010081 BRACKET 1 510021 BED CASTING 1 5619032 SPROCKETSHAFT 1 59 scenas M x 12mm HEX SOC SET SCR 4 5610083 SPROCKETIOT 1 60 61002 BEDROLLER 2 34 5685102 RETAINING RING STW 15 1 61 61009 ADJUSTING PLATE as 5010080 CHAIN 240 156 1 62 5 10022 ECCENTRIC SHAFT 36 5682105 FLAT WASHER 0832022 x3mm 2 63 BALLBEARING 6201 285 0801500 MBLOCK WASHER 2 64 sC84001 SPRING PIN 214mm 4 0R92017 MBx20mmHEXHDSCR 2 65 0490132 RETAINING RING STW 12 1 49 0995007 BALL BEARING 600322 n SC10024 worm 1 20 SCI0038 BEARING RETAINER 67 85101 RETAINING RING STW 14 1 91 0893372 M6x12mmHEXSOC HO SCR n 61005 BUSHING 1 32 SC10040 SPACER 60 510038 BEARING RETAINER 4 5010050 SPROCKET 70 OR93372 M xlmmHEXSOCHDSCR 12 94 5682108 FLATWASHERO102x020x2mm 4 T 8084501 KEY 4x4x12mm i 95 SCHO M10LOCK NUT 8 38 4 72 5010027 SCREW 1 96 5685302 E RING ETV 10 4 73 8084508 KEYSXSx16mm 37 56100
26. ditions and exception Warranty applies to the original buyer only and may not be transtered Original proof of purchase is required Warranty does not include failures breakage or defects deemed alter inspection by an Authorized Service Center ASC or agent o have been directly crindhecly caused by or esuling rom improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handing transport or normal wear and tear of or component Additionally warranty is void it repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW Consumables such as blades knives bits and sandpaper ara not covered Wear tems such as drive bell bearings are covered for 1 year To me a claim of warranty or to find a service center tol free 877 724 8665 or email customarcareQistesitytoolworks nat and you must be able lo present the original photo copy ofthe sales receipt including Ine sera number rom the machine andar carton SOTW will inspect repair or replace ats expense and its option any part that has proven to be detective in workmanship or material provided thal the customer retums the product prepaid 1o designated ASC and provides SCTW wih a reasonable opportunity to verily he alleged defect by inspection SC TW wil retur the product or replacement at our expense unless il is determine by us that there e no detect or that he de
27. e out of alignment loosen the bolts 8 the pulley can be adjusted as wall as moving the motor mount bracket SEE FIG 28 3 Adjust the motor position until the pulleys are aligned 4 Retighten all bolts 26 A WARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE 1 Ifthe belt too loose remove the belt guard using the two threaded knobs 2 To check belttension squeeze the Belts at their midpoint with moderate finger pressure You should be able to deflect each belt no more than 3 4 3 Remove the panel atthe back of the machine stand to access the motor assembly 4 The motor pivots on a platform suspended at one end by two threaded adjustment bolts Adjust the locknuts A up or down the shafts until the desired belt deflection s achieved SEE FIG 28 I GEAR BOX The gearbox is located just behind the handwheel on the right side of the planer The gearbox transfers power from the belt driven cutterhead to the power feed rollers It has a two speed transmission that is controlled by a lever on the right side of the planer When itis engaged the power feed rollers will move the workpiece through the planer at either 16 ft min or 30 ftlmin The center position on the lever is neutral 1 To inspect gearbox loosen the socket head cap screw on the gearbox cover 2 Pull the cover off the roll pins that hold itin place NOTE There are two metal guard plates bolted to the
28. e protection Any machine can throw debris into the eyes during operations Which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operat ing power tools A WARNING 3 ALWAYS wear hearing protection Plain cotton is notan acceptable protective device Hearing equipment should comply with ANSI 3 19 Standards A WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air bome particles 5 ALWAYS keep the work area clean well it and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and 6 ALWAYS unplug the machine from the electrical receptacle before making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in damp environment expose them to rain A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liquids or gasses 10 n 1
29. e that you allow enough space for your machine to operate freely OUTLET PLACEMENT Outlets should be located close enough to the machine so that the power cord or extension cord is notin an area where it would cause a tripping hazard Be sure to observe al electrical codes if installing new circuits and or outlets IAWARNING 1 DO NOT assemble the Planer until you are sure the tool is not plugged in 2 DO NOT assemble the Planer until you are sure the power switch is in the OFF position 3 For your own safety DO NOT connect the machine to the power source until he machine is completely assembled and you read and understand the entire User Manual IAWARNING This planer is a very heavy piece of equipment To assist with moving the unit this Planer cont lifting handles A that slide out from the base of the planer head SEE FIG 1 These handles can be used as lifting points using a forklift or overhead lift Attempting to lift this unit without the proper equipment or adequate assistance could result in a serious injury Fig 1 HANDWHEEL The purpose of the handwheel is for raising and lower Ing the planer table 1 Locate the handwheel shaft at the front right comer of the planer 2 Insert key Key is taped to shaft into the keyway on the handle shaft 3 Line up the notch in the handwheel with the key and slide the handwheel onto the handle shaft 4 Secure the
30. easurements with the teeler gauge if the gap difference from one side to the other is 004 or less no adjustment will be necessary Ifthe gap is greater than 004 but less than 016 proceed to step 6 It the gap is greater than 0 016 refer to the ADJUSTING CHAIN DRIVE section in the ADJUST MENTS section of the manual 6 For gap differences between 005 and 016 deternine which side of the table needs to be raised to fix the 7 Loosen bath sets of screws each column on the side that needs adjusted 8 Pull up or push down on the table in the direction that it needs to move hold in position and retighten the screws 9 Repeat these steps until the variance is 004 or less CHAIN ADJUSTMENTS AWARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE The chain drive in your planer transfers movement from the hand wheel driven column to the three other support columns The chain drive may require an adjustment to remove slack as the chain stretches over time or as part of table leveling procedures CHAIN TENSION To adjust Chain Tension 1 Remove the access panel A on the stand SEE FIG 12 Fig 12 2 Loosen the two hex head bolts B that fasten the idler sprocket to the base and move the idler sprocket until excess slack in the chain has been eliminated SEE FIG 13 Fig 13 3 Retighten the two hex head bolts
31. er cover and fasten with three M6 x 12mm hex head serrated screws D SEEFIG 5 7 Use three M6 x 12mm hex head serrated screws and fasten the dust chute to the body of the planer 8 Rebolt the upper cover to the planer Fig 5 3 Assembly the either side of both front rear roller bracket E and do not securing the screws Note The front roller bracket should be assembled on the front side of upper cover and rear roller bracket should be on the rear side 10 Assembly both rollers on to roller bracket then the other side of roller bracketand tighten all the 11 Spin rollers C by hand to insure that they freely SWITCH BRACKET ASSEMBLY 1 Find the hardware of 2 M6 x 16mm hex soc head screws and M6 lock washer for assembly the switch bracket on the left hand side of cutter head casting 2 Use Smm allen wrench and tighten the 2 of M6 X16 mm hex soc screws SEE FIG 6 Fig 6 GEARBOX SHAFT KNOB ASSEMBLY Assembly the knob on to the shalt as Fig 7 showed Fig 7 EXTENSION TABLES The extension table support the workpiece as it enters and exits the planer 1 To mount the extension tables thread three MB x 20mm set screws into the bottom holes of tho extension table Only screw them in about 1 3 of the way for now 2 Using three M8 x 25mm hex head mounting bolts mount one extension table to the main table SEEFIG 8 Fig 8 3 Place a straight edge on the main table so that lies fla
32. fect resulted ram causes not the spe of our warranty which case wil at your direction dispose of or return the product nthe event you choose to have the produc returned you wil be responsible forthe handing and shipping costs of he return SOTW furnishes the above warranties in lieu of all other warranties express implied SCTW shall not be able for any special indirect incidental Ponilve or consequential damages including without Imitation los of profits arising rom or related lo the warranty the breach of any agreement or warranty or the operation or use of is machinery including without imitation damages arising rom damage fixtures tools equipment parts or materials direct or indirect loss caused by and other loss of revenue profits financing or interest charges and claims by and third person whether or not notice of such possible damages has been Given o SCTW Damages or any kind for any delay by or laure of SCTW to perform is obligations under his agreement or claims made subject ot a legal proceeding against SCTW more than ane 1 year affer such cause of acton fret arose The validity construction and performance o this Warranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania without regard to conflicts o laws provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCT or any ciam related
33. from sharp objects excessive heat and damp or wet areas 240 VOLT OPERATION ONLY 25LoNe sorone 100 Lone olo 16AWG 16AWG 14AWG S o BAmps 16AWG 16AWG glotzAmys 14AWG 14AWG 1210 15Amps 12AWG 12AWG 151020Amps 10AWG 10AWG Nat NPACKING amp INVENTORY AWARNING The machine is heavy a forklift or overhead lift are required to lit the machine Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out parts on a clean work surface Remove any protective materials and coatings from all af the parts and the planer The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need redone several times before all of the protective coatings are removed completely After cleaning apply good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box AWARNING If any parts are missing not attempt to plug in the power cord and turn ON the machine The machine should only be turned
34. gauge block A fits under one Fig 20 side of the infeed roller B 2 Raise the table until the gauge block just barely touches one side of the infeed roller SEE FIG 21 Fig 21 9 Retighten both lack nuts and replace hinged dust hood PRESSURE BAR The pressure bar like the chipbreaker controls lumber as it passes under the cutterhead The pressure bar helps to keep the lumber from lifting after It has been planed Incorrect positioning of the pressure bar can resultin number of undesirable results such as snipe 3 Push the gauge block through so that itis under the or chatter marks Setting the pressure bar tao low can edge of one of the knives also place excess load on the motor To adjust the 4 Tum the cutterhead by hand using the pulley until one of the knives are in its lowest position AWARNING 5 Using a feeler gauge check the clearance between MAKE CERTAIN THAT THE SAW IS DISCONNECT the top of the gauge block and the edge of the knife ED FROM THE POWER SOURCE Clearance should be 0407 1 Remove the hinged top cover and dust chute 6 Repeat steps 1 5 for the opposits side ofthe roller assembly 7 Repeat this same process for the outfeed roller If 2 Place the gauge block A on the table 8 directly any adjustment is necessary continue on to step 8 underthe cutemead 18 8 Remove the gear box cover to access the roller 3 Rotate the cutterhead until one of the knive
35. handwheel using one M12 hex nut and one M12 flat washer provided SEE FIG 2 5 Screw handle into the threaded hale an the handwheel Fig 2 16 LOCKING FOOT PEDAL Note Assembled the locking foot pedal assembly onto the planer before remove the planer from metal pallet 1 Loosen 4 of M amp x 10mm pan head screws remove the cabinet front cover for assembly the locking foot Pedal 2 Use 2 of Z x 65mm carriage head screws assembly the foot pedal on to tube mounting holes which on the front below position of cabinet 3 Assembly both MB lack washers and tighten the M8 hex nuts Replace the cabinet front cover SEE Fig 3 DUST CHUTE This planer features 5 in dust chute foruse with a dust collection system If this planer is not to be hooked up to a dustcollection system DO NOT attach the dust chute 1 Assembly the dust chute on to the left hinge bracket A which assembled on the back of left side of cutter head casting SEE FIG 4 2 Assembly the right hinge bracket B on the right side of dust part 3 Use 4 mm allen wrench to tight both of 2 MS x 12 mm hex soc screws and 5 washers to secure the right hinge bracket 4 Unbolt the upper cover from the planer to allow access to the screw holes Fig 417A Fig 4 v 5 To attach the dust chute mountthe dust chute above the upper cover on the planer 6 Line up the 3 holes on the top of the dust chute with the 3 holes on the upp
36. ives The chip breaker also deflects and shoots out the woodchips away from the surface of the board and out the planer IAWARNING DO NOT make adjustments while the planer is Tunning Make certain that the switch is in the off position and that the machine is disconnected from the power source 1 Move the hinged upper cover assembly and lower the table 2 Make sure that the knives are properly adjusted 3 Place the gauge block A on the table B directly under the cutterhead C SEE FIG 19 4 Rotate the cutterhead until one of the knives are at its lowest point 5 Using 040 feeler gauge between the gauge black and the cutterhead raise the table until the knife just touches the feeler gauge Fig 19 6 Remove your feeler gauge and slide the gauge FEED ROLLER HEIGHT block under one side of the chip breaker D The chip breaker should just touch the top of the gauge The infeed and outfeed rollers are responsible for block moving the workpiece through the machine and press 7 Slide the gauge block to the opposite side of the ing the workpiece flat against the main table chip breaker checking it the same way AWARNING 8 If any adjustmentis necessary loosen the locknuts E Jand turn the setscrews F stop turning MAKE CERTAM THAT THE SAN IS DISEDNNECT when chipbreaker Just touches the top of the ED FROMTHE POWER SOURCE spe Ma 1 Lower the table so the
37. n IAWARNING 23 DO NOT attempt to remove jams until power is disconnected and all moving parts have come to a complete stop 24 MAKE SURE that there is adequate operating space on bath the infeed and outfeed sides of the planer before operating 25 DO NOT attempt to plane wood thatis less than 7 long or less than 1 8 inch thick ELECTRICAL REQUIREMENTS DO NOT connectthe machine to the power source before you have completed the setup process DO NOT connect the machine to the power source until instructed to do so The switch provided with your planer is designed for 240V single phase use only 1 The switch has power cord without plug attached There are many different configuration for 240V outlets A UL CSA approved plug that matches the configuration of your 240V outlet must be installed before you can operate this tool 2 The switch junction box is attached behind of switch mounting plate Loose 2 of fastening screws and remove the cover then connecting the related wire leader of power cord as pictures showed SEE FIG A Note For safety requirement the power cord as recomm end please refer the instruction of the extension cord next page Secured the all the fastening screws which f wire leader and grounding wire replace junction box cover and tighten the fastening screw GROUNDING INSTRUCTION AWARNING
38. nsions Maximum stock width 20 in Footprint 3219 32 x 23 45 647 Maximum stock thickness 8 in Length 55 5 8 Maximum depth ofcut 1 8 in Width 38 516 Minimum length of stock 7 in Height 42 Feed Rate 30FPM Weight 739 Lbs Cutterhead Shipping Dimensions Speed 5000 RPM Carton Type Steel Frame Number of Knives 4 Length 27114 Diameter 3 316 Width 37 2 Cuts Per Minute 5000 Height 40 172 Gross Weight 787 Lbs Motor Specifications Type Induction Horsepower SHP Amps 2 Voltage 2aov Phase single Hertz 60 RPM s 3450 ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessaries associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Workpiece The wood or lumber that you are working Chatter Marks An uneven washboard type of cut on caused by incorrect chipbreaker settings Planing Refers to the sizing of the lumber to a Chip Marks Occurs when knives catch the chips and desired thicknass wie creating a level surface drag them across the lumber being planed caused by exhaust blockage or improper chip deflector settings Snipe Gouging that accurs atthe end of a board Tear Out Depth gouging caused by improper chip breaker settings FEATURE IDENTIFICATION A Switch B Return Rollers C Table Raise Lower Handwheel
39. nst unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or ather reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro Vide for proper dust removal Use a dust collection system along with an air fitration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine A WARNING 2 ALWAYS wear ey
40. on does not comply with local and stata electrical codes MAKE CERTAIN the machine is disconnected from power source before starting any electrical work lt MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is 240 voit 60 hertz single phase motor Never connect the green or ground wire to a live terminal 1a A WARNING 4 To reduce the risk of fre or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause drop in line voltage resulting in loss of power and overheating ACAUTION USE ONLY a 3 vire extension cord that has 3 prong grounding plug and a 3 pole receptacie that accepts the machine s plug s It you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that itis acceptable for outdoor use Mako certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords
41. oth count to ensure that the table is lowered equally on a specific side 5 Recheck Table Parallelism using your gauge block Once the tolerance is less than 016 replace access cover and refer back to the TABLE PARALELLISM ADJUSTMENT section in the ADJUST MENT section of this manual KNIFE INSPECTION IACAUTION Planer knives are extremely sharp Please use extra caution when your hands are near the blades The Planer knives are set at the factory using jack screws Springs are also included with your planer which may be used instead of the jack screws depending on your preference These springs are installed beneath the knives You can leave the springs in place as it will not affect the adjustments if they are not removed It you prefer to use the spring adjustment method you will need to remove each knife remove the jack screws leave the two springs under each Knife and replace the knife Follow the steps below if using the spring adjustment method AWARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE 1 Move the hinged dust port and upper cover assembly to expose the cutterhead SEE FIG 14 Fig 14 2 Remove the belt guard Turn the cutterhead using the pulley until the first knife is top dead center 3 Using the knife setting gauge check the knife height The jig should set with both feet on the cutterhead SEE FIG 15 Ifthe knife i
42. rd 2x4 material A diagram for this block is located near the end of the manual NOTICE A substitute for this gauge block would be to use a magnetic dial indicator Anywhere it calls for use of the gauge block in this section you may substitute with the dial indicator A WARNING DO NOT make adjustments while the planer is running Make certain that the switch is in the off position and that the machine is disconnected fram the power IACAUTION Planer knives are extremely sharp Please use extra caution when your hands are near the blades Having the table parallel to the cutterhead is essential or planing stock perfectly square Check this byplac ing the gauge block that you have constructed under the left end of the cutterhead 2 Tum the handwheel clockwise to raise the table so that the block barely touches the left side of the body of the cutterhead NOTE Make sure that the block is actually touching the body of the cutterhead and not the knives SEE FIG 11 3 Slide the block to the right taking note of any gaps between the top of the block and the bottom of the cutterhead body Measure any of those gaps with a teler gauge 4 When moving the block from lett to right if the block wedges tightly between the cutterhead and the table repeat steps 2 and 3 but start from the right side of the cutterhead body and slide to the block to the loft ig 11 5 Referring back to your m
43. s are at adjustments on the drive chain side on the planer its lowest point One socket head cap screw holds the drive chain 4 Loosen both locknuts G SEE FIG 20 NOTE There are two metal guard plates bolted to the 5 Place Gauge block under the center of the pressure bar and adjust both of the setscrews H until the pressure bar just touches the tip of the block 6 Once the bar is set retighten both of the locknuts and replace top cover and dust chute 23 backside of the gear box cover It may be necessary to remove one of these guards in order to remove the gear box cover 9 Loosen the roller adjustment check nuts D to change the height of the roller SEE FIG 22 10 When the roller is setin the correct position re tighten the check nuts from step 9 11 Recheck roller height and repeat steps 8 10 if necessary FEED ROLLER PRESSURE infeed and outfeed roller pressure is an important aspectof any planer When the workpiece i fed through the planer the correctamountof pressure will help ensure thatthe board does to ite pressure or does not jam too much pressure NOTICE Excessive pressure may damage workpiece Its important to note that different lumber will require varying amounts of pressure so you may have to experiment with different settings While some rough cut lumber will go through the planer with litle trouble atone pressure setting Other pieces may have some more diffic
44. s properly adjusted the contact point at the center of the gauge should just touch the tip of the knife It he knife does not make contact or if the knife is high enough to cause the legs of the gauge not to set on the cutterhead the knives will need adjusted Be sure to inspect all 4 knives in the same manner 21 Fig 15 The planer knives will need to be adjusted periodically and ultimately will need to be removed to be sharp ened Adjustments should be as precise as possible with tolerances within 002 003 This will help prolong the sharpness of the knife edges Improperly adjusted knives can cause an imbalance condition in the cutter head and shorten bearing life as well as produce sub standard results 4 Loosen the gib bolts by turning them clockwise until the knife is loose in the slot 5 Carefully remove the knife 6 Unscrew the jack screws completely from the threaded hole and remove 7 Be sure that there is one spring in each of the two holes in the bottom of the knife slot SEE FIG 16 NOTICE The springs DO NOT go into the threaded hole where the jack screws were installed ig 16 KNIFE USTMENT The knives are locked in the cutterhead with wedge type gibs and gib bolts Springs located under the knives assistin setting the knife height J ack screws under the knives allow fine tuning to help out in the setting process 1 MAKE CERTAIN THE MACHINE 15 DISCONNECTED
45. s through the planer on long stock use the stock return rollers located on top of the machine to move the workpiece over to the infeed side of the table 7 Wood thathas high moisture contentigreater than 20 Jor wood exposed to rain or snow will plane poorly and cause excessive wear to the knives and accelerate rust and corrosion 27 8 This manual does not cover every aspect af planning wood You should research alternative publications for more specific requirements This type of follow up will help provide with a better understanding of the planning process as well as alert you to several precautions to take that may or may not be listed in this manual POWER FEED The power feed feature two different feed rates 16FP feet per minute and 30FPM WHILE THE MACHINE IS RUNNING moving the knob one direction produces the 16FPM setting while moving the other direction produces the 30FPM setting There is also a central position for the knob which is neutral SEE FIG 30 ig 30 ACAUTION The feed rate should be set ONLY while planer is running and BEFORE the workpiece is inserted into the planer DO NOT attemptto change speeds after the cutting operation has started DEPTH LIMITER This planer is equipped with a depth limiter A located at the bottom of the cutterhead casting which controls the maximum depth of cut to 1 87 SEE FIG 31 With the limiter installed you will not be able to
46. safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA electrical connections and wiring should be made by qualified personnel only A WARNING 6 Safety decals are on this machine to warn and direct you to how to protector yourself or visitors from personal injury These decals MUST be main tained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the planer A WARNING 9 DO NOT handle the plug or planer with wet hands 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain Store indoors in a dry area 5 STOP using this machine if at any time you exper ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately n 10 USE only accessories as described in this manual USE accessories only recommended by Steel City DO NOT pull the planer by the power cord NEVER allow the power cord to came in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the planer by puling on the power cord ALWAYS grasp the plug not the cord REPLAC
47. t on the table and extends out over the extension table SEE FIG 9 18 Adjust the three set screws until edge of the exten sion table that is the furthest away from the main table is even with the straight edge Please note that may take several combinations of loosening and or tightening the set screws and mounting bolts to get the extension table level with the main table 5 Repeat steps 1 4 to attach the other extension table to the other side of the main table KNIFE SETTING JIG The knife setting jig provides a convenient way to make setting the knives quick and simple 1 To assemble the knife setting jig snap one of the clips B over the natch on one end of the knife setting rod A 2 Slide both of the knife setting jig brackets onto the rod 3 Snap on the other e clip to the opposite end of the rod SEE FIG 10 Note Planer knives are extremely sharp Please use extra caution when your hands are near the blades Fig 10 N N Mr A DJUSTMENTS Some of the adjustments covered in this section have already been made at the factory still a good idea to familiarize yourself with all of the following procedures so that you have a solid understanding of the planers operation TABLE PARALLELISM ADJUSTMENT make adjustments to the table itis necessary to make gauge block When constructing this block be sure to use a hardwood such as oak or maple DO NOT use standa
48. to he performance of and agreement including without mation this Warranty shall take place in ne federal or state courts in Allegheny County Pennsylvania Warranty registration card must be submited SCTW tor purpose of proof within 90 days of purchase with a copy of sales receipt Falure to do so wit ever the 2 year warranty to 1 year as in Ine terms stated above This registration i also needed 10 HHate contact in casa of a safety recall This warranty gives you spocie legal rights and you may have other rights which vary in certain States or Provinces This struction manual is meant to serve as guide only Specification and relerences are subject to change without prior notice Check the website wun slocliyooluorka com lor updated manuals with relerence to the VERI located on the ront page LIMITED WARRANTY ACCU SHOP line of bench top tools Steel City Too Works LLC SETW this SCTW ACCUSHOP machinery to be free ol defects in workmanship and materials fora period of 2 years rom the data of he original retail purchase by the orginal owner for domestic use Consumables such as blades knives bis and sandpaper ara ol covered Wear tams such as drive bett bearings switch are covered fr 1 year The warranty does not cover any product used or proessianal ar commercial production purpose nor for industria or educational applications Such cases ara covered by ur 30 days Limited Warranty with the Conditions and
49. ual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual This Planer is designed to process wood only Any other use is forbidden This machine is not to be modified for any reasons The drawings illustrations photographs and specifications in this user manual reprasent your machine at ime of print However changes may ba made to your machine or this manual at any time With no obligation to Stee City Tool Works WARRANTY 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants this SCTW machinery to be Irae of detects in workmanship and materials for a period 12 year rom the dale of the original etai purchase by he original owner or domestic use Granite components are warranted lor 2 years based on normal use andis void SCTW accessories are used that cause the break or chip Customer must advise S TW within 30 days for any damage or defect ound upon receipt of the product lo qual for the waranty on grani The warranty does not caver any product used or professional or commercial production purpose nor for industria or educational applications Such cases are covered by our 1 year Limited Warranty wih the Condiions and Exceptions listed below Con
50. ulty NOTICE Adjusting the roller pressure does not affect height AWARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Before adjusting roller pressure ensure that the knives and feed rollers are set correctly 2 Unscrew the four large pressure set screws and on the top of the planer body SEE FIG 23 24 3 Remove the springs that are in the holes left by the Set screws and check for any dirt or grit cleaning off any dirt and replace springs 4 Screw the three regular pressure set screws A back in until they are flush with the top of the head casting 5 Screw in the light pressure set screw B unti itis about 1 4 above the head casting The reason this screw is not tightened as much as the other three is that the feed chain helps apply the needed tension to this side of the outfeed roller 6 Tightening the set screws down further will INCREASE roller pressure while backing them off will DECREASE roller pressure BED ROLLERS The bed rollers aid the movement of the workpiece through the planer The height of these rollers will vary depending on the types of wood For rough stock the rollers should be set slightly higher to keep the lumber from dragging along the bed For smooth lumber the rollers should be set just above the surface ofthe table AWARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 La
51. y a straight edge across both of the table rollers 2 Using a feeler gauge measure the clearance between the bottom of the straight edge and the table Make sure to measure in several places 3 If measurementis between 002 and 0057 the clearance is acceptable If you do not have a measurement of 002 to 005 go to step 4 4 Loosen the set screws located on both sides of each roller 5 Hold the adjusting plate turn the eccentric shafts to adjust the roller height up or down as shown in SEE FIG 24 Fig 24 6 Repeat steps 1 5 until clearance is 002 to 0057 7 Retighten all set screws 8 Spin rollers by hand to ensure that they move freely CHIP DEFLECTOR The chip deflector A is the plastic plate under the top cover that keeps woodchips from falling onto the outfeed roller SEE FIG 25 AWARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE 1 The beveled edge of the deflector should be about 1 8 1 4 from the knife edge Check this by care fully rotating the cutterhead by hand to gauge the distance between the chip deflector and the knives ACAUTION Ifthe chip deflector is set tao close to the knives the rotating cutterhead may pull itin and destroy it 2 If adjustment is necessary loosen the three deflector mounting bolts 25 Fig 25 3 Make sure the beveled edge of the deflector faces the cutterhead 4 Move the deflector
52. y glasses ALWAYS wear Safety Gogglesithat comply with ANSI standard Z87 1 when operating power tools MAINTENANCE GENERAL Make a habitof inspecting your planer each time you use it Check the following conditions and repair or replace as necessary 1 Worn Switch Damaged cords and or plugs Damaged belts Loose bolts Any other condition that could hamper the safe operation of the machine TABLE The table and other non painted surfaces on the planer should be protected against rust Be sure to wipe the table clean after every use This will help prevent moisture from the wood condensing on the bare metal table Itis also a good idea to use paste wax on bare metal surfaces This will help keep moisture fram the table and hence help keep it from rusting Over time some rust may still develop on the table To get Tid of the rust use some WD 40 and a fine steel wool KNIVES Make sure that your knives are sharp and properly adjusted before each use The sharpness and proper setting of the knives is essential to good planing Refer back to the section on knives in this manual for detailed Instructions LUBRICATION BEARINGS Your planer is equipped with factory sealed bearings requiring no lubrication during its lifetime If the bearing should fal the planer will produce pronounced rumble that will get even louder under load If tis allowed to get worse overheating can occur and eventually the bearing can
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