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IMR02L04E1

1. Function block 21 Function block 34 F21 AN F34 SET DO1 assignment SET v CJl vy rou a j J reo oe C root LUG I R Press the H NP l do F340 00009 AN key until F34 displays Set DO1 assignment to Event 1 STEP R SET 00009 Event 1 R Function block 41 SET Event 1 hold action aA Event 1 type aA F41 re Press twice PV Cue PV l PV td chino E 5 l F 4 l Return to sv sv sv Function block 34 F4 i0 O00 i F401 00003 Ev F34 Check Event 1 hold action Check Event 1 type 00001 Hold action ON 00003 Deviation high low Event 1 output action at Event 1 differential gap sar input error Event 1 timer ae RY ru PV CL I PV CI l LIII LOU I Lvi I Sv A SV gt SV F4 103 occ F4 i04 00000 F4 105 0000 0 Set Event 1 timer Select Event 1 output action at input error 0000 0 0 0 second When PV reaches Input When PV reaches Input Factory set value error determination point _error determination point R 0 0 to 600 0 d high or higher temperature low or lower temperature Range 0 0 to 0 seconds Set Event 1 differential gap 00002 2 C Factory set value Range 0 to Input span 00000 Conforms to Event action Conforms to Event action 00001 Conforms to Event action
2. DO9 to DO12 optional DO5 to DO8 optional DO5 to DO8 DOSY to DO12 Wiring example COM 37 i COM 37 42 DOS 38 DO9 43 DO6 39 DO10 44 DOT 40 Don 45 DO8 DO12 4 Specification code Specification code AorC AorC Oo The dotted box diagram describes the output state of the instrument Output type is only open collector output Output method Sink type Allowable load current 100 mA Load voltage 30 V DC or less ON voltage 2 V or less at maximum load current Leakage current at OFF 0 1 mA or less e Assign Event type at the setting screen below DOG Engineering mode F34 06 DO6 assignment Ldob Refer to P 4 38 DO11 Engineering mode F34 11 DOI1 assignment Lda i Refer to P 4 38 DO10 Engineering mode F34 10 DO10 assignment Lodo I0 Refer to P 4 38 i elle 1 DO12 Engineering mode F34 12 DO12 assignment Lodo ic Refer to P 4 38 3 14 IMRO2L04 E1 3 WIRING E Current transformer CT input Feedback resistance FBR input optional e With CT input or FBR input terminals 19 through 21 are allocated to the specified input e When using CT input connect CTs to the relevant terminals CT CTL 6 P N inpu
3. Reset mode RESET screen PV SV monitor Program control mode RUN PIN l om Display automatically SEG l changes into the PV SV PV mM 2222S monitor screen at the l or ma Program control mode Ms a RESET RUN FIX MAN HOLD STEPR SET PTNEND Inn a mn OW O O O O SO cae MONI GE Kone iw AIAN le our S Dai _ Press the RUN key RUN lamp lights Orange Action at switching to the Program control mode Refer to the table below for action at switching to the Program control mode from the other operation modes Operation mode before switching after switching RESET RUN FIX MAN Action starts based on Action continues with Manual manipulated the Control computation the SV in the Program output value result control mode Bumpless transfer Program control mode RUN l Once Program control mode is restarted the program state will return as it was before switched to the Fixed control mode FIX or the Manual control mode MAN If the Program control mode is switched to the RESET mode program state will be reset and the operation restarts from the beginning of the program when switching to the Program control mode 2 When changing to the operation mode with the control action P PD or ON OFF output may bump when using Bumpless switch control output does not change rapidly 5 20 IMRO2L04 E1 5 OPERATION Segment level Segment
4. Event 1 Event 1 SET Minimum OFF time SET Minimum ON time SET Event 1 Interlock cae cama pees Oe PV C IZM PV CII sf LC IDII L IDIN LILI sv a sv i sv F4 i08 0000 0 F4 i09 0000 0 F4 i06 OOOO 1 Set Event 1 Minimum OFF Set Event 1 Minimum ON time Set Event 1 Interlock to Used l Return to l time 0000 0 0 0 second 00000 Unused Function block 41 0000 0 0 0 second Factory set value 00001 Used AS 2 EN 2 et Factory set value Range 0 0 to 600 0 seconds Range 0 0 to 600 0 seconds IMRO2L04 E1 5 3 5 OPERATION 5 1 3 Check the parameter related to the control Parameter settings related to control action can be checked in Engineering mode Parameters which are not specified when ordering must be set before use Setup example Control action PID control reverse action Suffix code F Control output OUT1 Relay contact output Proportional cycle time 20 seconds After setting event action related parameters check and set parameters related to control actions Function block 41 Function block 31 F41 YW F31 aa OUT1 assignment vy Cut a vy eo eae I Vf g root acer l SV E A SV EY Press the M key oul FI D i 09009 until F31 displays Check OUTI assignment 00000 Manipulated output value 1 MV1 AN Press the ANY key unti
5. E N Unit mm co SSS SSS oO Hh eel Vv 96 2 K gt nor 1an mi 7 a 1 7K z 96 a EFEFEF 91 8 106 1 TEE d L min 11 gt gt s 80 p 90 1 gt Panel thickness 1 to 10 mm Waterproof dustproof rubber packing Model code KFB900 36 lt 1 gt 2 Terminal cover sold separately Model code KFB 400 511 Panel cutout To keep the instrument as waterproof as possible make sure that the panel surface has no burr or distortion where the hole is to be cut out 29 92 0 N Unit mm 2 4 IMR02L04 E1 2 MOUNTING 2 4 Procedures of Mounting and Removing E Mounting procedures The front of the controller conforms to IP55 NEMA Type 3 when mounted to the panel For effective Waterproof Dustproof the waterproof dustproof rubber packing must be securely placed between instrument and panel without any gap If waterproof dustproof rubber packing is damaged please contact RKC sales office or the agent 1 Prepare the panel cutout as specified in 2 3 Dimensions Fig 2 1 Panel thickness 1 to 10 mm Panel Mounting holes 2 Set the water dustproof rubber pac
6. Loader communication connector E When using the loader communication port at the bottom Use COM K communication converter and W BV 01 loader communication cable Connected to USB connecter Connected to USB je port of a personal 4 i pe S lo USB cable 1m a COM K accessory a lt USB communication converter COM K 5 28 Connected to loader communication connector of the PF900 PF901 may be OFF when using the loader communication port at the bottom PF900 PF901 bottom view PF900 PF901 Connected to loader Loader communication cable 1 5 m W BV 01 COM K 1 accessory communication connector IMRO2L04 E1 5 OPERATION 5 6 4 Parameter setting Start the WinUCI PF900 setting tool and select the Direct mode or the File mode at the opening display To use the setting tool refer to WinUCI PF900 Instruction Manual IMT01D09 ELD Opening display do Communication parameter a 4 gt nase oK Cancel Comm port number Direct mode IV Use Loader port 0 99 Direct mode Communicate with the controller Device address Speed File mode Data bit length File mode Open a parameter file Go to Device manager Parity Stop bit length Send delay 0 500 ms RKC Standard proto
7. e To go to the Parameter setting mode press the lt key while pressing the GD key for 2 seconds at PV SV monitor display e Press the D key to switch operation screen e Function blocks may be switched by using the AAJ key or the W key NOTE Parameters in the Engineering mode are only available for monitoring in the RUN mode the FIX mode and the MAN mode Switch to the RESET mode to set the parameters It is possible to set parameters in the function block 10 F10 and the function block 11 F11 in the RUN mode the FIX mode and the MAN mode Press the Moni key to go back to the PV SV monitor Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the GD key to go back to the first setting display of the function block Display returns to the PV SV monitor if no key operation is performed within 1 minute PV SV monitor PV pa oO NE j cu Parameter setting Setup setting 30 00 2090 mode mode MONI Press the lt ne key while pressing the GD key for 2 seconds Function block 10 PV flashing display F10 at input error Setting parameters from F10 02 to F10 10 vy Foun ED Pv JIC O Gj F10 02 Dot monitor type GD Pou gt Ju F10 03 Dot monitor scale high sv sv m 7
8. High Low individual setting 1 8 IMRO2L04 E1 1 OUTLINE Digital output 3 DO3 None Event 3 process low Event 3 manipulated output value a a ee E Event 3 deviation high Heater break alarm 1 HBA1 Event 3 manipulated output value Event 3 deviation low Heater break alarm 2 HBA2 3 Event 3 manipulated output value C Event 3 deviation high low Control loop break alarm LBA 4 Event 3 manipulated output value ae a a eee ee eee with hold action error F Event 3 deviation low U Event 3 band 7 Time signal 3 T Seema eigenen S ao o ee _ with hold action E e eE a Event 3 process low Event 3 deviation high low D a ete Event 3 process high Event 3 deviation high low with hold action with hold action High Low individual setting Digital output 4 D04 e mams cer with hold action MV1 high heat side ee e e MV1 low heat side Event 4 deviation low Heater break alarm 2 HBA2 3 Event 4 manipulated output value C Event 4 deviation high low Control loop break alarm LBA 4 Event 4 manipulated output value E e a Keli los ce with hold action error with hold action High Low individual setting Event 4 deviation high low V Event 4 set value SV high Time signal 4 e D a a o I a e Event 4 process low Event 4 deviation high low High Low individual setting Event 4 process high ba Event 4 deviation high low with hold action with hold action High Low individu
9. selection Wait zone low SET py oT ror SET py 7SM RE RU ONE LL SV ese emmy sy GRI OOOD joR 1 00 ig ee Nc a i aa E AE ER Time signal memory i eee Senge nd Set Wait release trigger to Set Wait zone low to 00001 10 C 00001 Zone wait 1 the controller Wait time out set value Vv TM IIC IIL M S SV rp nanan UD UUULUU l Wait time out set value is not specified in this setting example set 000 00 i gt For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 i For Wait function refer to 6 6 Wait P 6 10 5 18 IMRO2L04 E1 5 OPERATION Parameter setting for Time signal memory group Set Time signal memory group after Wait memory group Time signal memory group consists of time signal setting with 16 memory groups SSSa SSS5 Wait memory group l setting l Gazan So Set Time signal memory number 1 3 Displays Time signal memory number 1 Time signal memory Time signal memory Time signal output group setting block group number l assignment T MIT SET Py Cero SET ver hot Prk ory i IUN PAU WOU sv sv ea SV Seles ee rezz goon GR 000 fi i i i Set Time signal Displays Group Setting end memory group number being set AMBRE fw roaren Set Time signal output assignment to 00001 00001
10. OOOO it ie ee E E E E E U UOO COC E E E E ee E el el E E E E UU CO E eee ee U E E eh el cl ee E E ch ee el E SS SSS SSS SSS SS SSS SSB Dot monitor scale low Y E m SSS SSS SS SSS SSSS25 Segment in progress flashes at RUN state Level of dot One tenth of the value between Dot monitor scale low to Dot monitor scale high To display Program pattern select Program pattern type at Dot monitor type dol P of F10 02 in the Engineering mode Factory set value Program pattern type Factory set value Program pattern type Set Alarm lamp light condition at F10 in the Engineering mode Set DO type at F34 in the Engineering mode Set parameter for Program pattern display at F10 in the Engineering mode I For Program pattern display refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM I Refer to 6 8 Pattern End P 6 17 for the display of Segment remaining time monitor at Pattern end IMRO2L04 E1 5 11 5 OPERATION 5 4 2 Program control operation procedures Switch to the Reset mode RESET Check initial setting parameter for Input Event or control Engineering mode Check initial setting parameter for Program Engineering mode Program pattern setting Parameter setting mode Switch to the Program control mode RUN Operation start Go to the Reset mode RESET to set parameters in the Engineering mode t Refer to 5 3 2 Operation mode swit
11. f I 1 n Laat ae I I 5i ae The End segment is set to segment 6 To release the Program end state in the Program control mode RUN the Fixed set point mode FIX or the Manual mode MAN switch to the Parameter setting mode To shorten Program pattern Then switch to the segment level display of the segment following the End segment and press the PTN END key Example To change the End segment number from 6 to 3 Program end PTN END a a STEP R SET Segen eer PTN END Program end PV PV LEVEL LEVEL 3 SV SV i500 dead Segment 6 Release Program end state Press the STEP R SET key repeatedly until Segment level display of the The End segment is set segment 4 displays at the segment level display segment following the End to segment 3 segment 5 22 IMR02L04 E1 5 OPERATION 5 5 Autotuning AT The Autotuning AT function automatically measures computes and sets the optimum PID values The AT can be used for PID control Direct Reverse action Heat Cool PID control and Position proportioning PID control Direct Reverse action AT can be activated when the operation is in the Program control mode RUN or the Fixed set point control mode During AT progress of the program is held automatically When AT is finished the program will restart automatically When conduct AT at a soak segment The duration of the time progress of So
12. Ww YN Press the AN key at the Program setting block screen to Cj go to the PID memory group setting block Unit PID memory group PID memory Proportional band display setting block group number heat side i pv Di J SET vy Dmi JCO SET PV oye SET Pid ri AIN ro sv sv EE E A gt pga iGe 1 000a l WE es tes Qs Set PID memory Displays Group at Set Proportional group number number being set band heat side Derivative time Integral time heat side heat side SET PV _ SET PV a Sy aesy ae Vee Soa v A GR ou60 cr 002G Jak l i Set Integral time heat side Set Derivative time heat side For PID memory group setting set P I D and the following parameters complying with the working condition Parameter displays based on the control type or the function oLL Output limiter low MV1 oL He Output limiter high MV2 alld Output limiter low MV2 poo Control response parameter Event memory Pe Proportional band cool side group setting Ic Integral time cool side Sg ee ag dc Derivative time cool side oHH ON OFF action differential gap upper db Overlap Deadband oHL ON OFF action differential gap lower sET Yob Open Close output neutral zone LbA Control loop break alarm LBA time MR Manual reset Lbd LBA deadband LBD oLH Output limiter high MV1 e Set the parameters for PID memory group number 2 in th
13. Fixed set point control Program control mode mode FIX nine RUN Manual control mode MAN Reset mode RESET Initializes the program operation and produces the Manipulated output value set at the Reset mode Action stop or Action continued for Event or Transmission output may be selected at the Reset mode Program control mode RUN Controls based on the program pattern being set Fixed set point control mode FIX Controls with the Set value SV being set at the Fixed set point control mode Manual control mode MAN Set Manipulated output value manually 5 3 2 Operation mode switching E Action at Operation mode switching Refer to the table below for the action at Operation mode switching Operation mode before switching AEA Reset mode Program control mode Fixed set point control Manual control mode But ae RESET mode FIX MAN switching ER D Produces the Manipulated output value set at the Reset mode Action starts based on Action continues with Action continues with Program the Control computation the SV in the Program Manual manipulated control mode result control mode output value RUN Bumpless transfer p Action continues with Bar Eleh the SV in the Fixed set FIX point control mode Action starts with Action continues with Action continues with Manual Manual manipulated Manual manipulated Manual manipulated control mode output value the output outpu
14. Release the Set data lock before changing the Operation mode Operation mode PV SV monitor Press and hold the transfer SET Step function MONI Ki min lt key for 2 seconds i h z og dE ji 5 F C p ra co L TM SV SV J000 200 PRD oFF Operation mode Use A key or W key to change the Operation mode RESET Reset mode PRaG Program control mode I X Fixed set point control mode MAN Manual control mode When switching by the Direct key Use the front direct key State display lamp OLD STEPRSET PTN END RKc PF900 Direct keys Switch the Operation mode by using the direct key The State display lamp turns from green to orange State display lamp turns OFF when switching operation is not possible Displays the PV SV monitor screen of the Operation mode last selected Direct ke Operation mode Reset State display lamp RESET lights Orange Program control RUN lights Orange Fixed set point control FIX lights Orange Manual control MAN lights Orange PV SV monitor screen of each Operation mode IMRO2L04 E1 It is possible to invalidate the operation by using the direct keys For direct key usage refer to E Direct key type P 4 7
15. When the Time signal is ON switching the operation mode to the Fixed set point control mode FIX or the Manual mode MAN turns OFF the Time signal Time signal turns ON when switching to the Program control mode RUN 6 22 IMRO2L04 E1 6 PROGRAM CONTROL m Time signal memory group Select one Time signal memory group for each pattern up to 16 memory groups are available Memory group consists of 16 memories and each one of the memories is used for setting each Time signal When several Time signals are assigned to one Time signal output signal will be produced by logical OR Time signal memory group 16 Select one Time signal memory group for each Time signal memory group 2 pattern Time signal memory group 1 Time signal memory 16 Time signal memory 2 Time signal memory 1 Time signal output assignment Start segment of time signal Time signal start time End segment of time signal Time signal end time Outline of Time signal output O TS2 O Time signal memory 1 z i Time signal output assignment TS8 O TS1 TS2 Time signal memory 2 S i Time signal output assignment TS8 O O TS2 a Time signal memory 16 A 5 i TS8 Time signal output assignment i output a TS8 Time signal 1 TS1 turns ON when either Time signal memory or 2 turns ON as Time signal 1 TS1 output is selected to be the output assignment of Time signal memory 1 and 2 in the above diagram IMRO2L04 E1 6 23 6
16. inn i annnnn F10 04 Dot monitor scale low di 5P F i00 i oaoa F10 05 ALM lamp light condition 1 F10 06 ALM lamp light condition 2 F10 07 ALM lamp light condition 3 F10 08 Dot monitor at ALM lamp light P ing mod ower saving mode F10 09 TS lamp light condition 1 durati T PX mba F10 10 TS lamp light condition 2 ED Function block 11 F11 RESET key type Setting parameters from F11 02 to F11 05 wE SD EYP J 11 02 RUN key type ED N p F11 03 FIX key type M a ae a F11 04 MAN key type KEY Fiig BOOG i F11 05 HOLD key type STEP key type Vv N Rr YPE SV E 11m nnnm e ee ae ee i iu UUUL 4 44 IMRO2L04 E1 4 BASIC OPERATION Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the D key to go T back to the first setting display of the function block Function block 21 nput type etting parameters from 02 to f F21 Input t Setti f F21 02 to F21 14 vy Fo D PV 1 NMO GeD F21 02 Display unit CD re I I INI F21 03 Decimal point position sv gt sv m gt OA let I NP foin nonn F21 04 Input range high Pay C OU I YUU F21 05 Input range low F21 06 Input erro
17. 200 0 199 99 to 0 0 0 0 00 Unit C F Voltage V Current I inputs 20 0 to 0 0 of Input span 0 0 0 0 00 Wait zone low becomes OFF Wait release trigger selection E 0 Invalidate 1 Validate OOOOD4 Value at SV display ae L Zone wait 1 the controller Zone wait 2 all slave controllers Wait release by digital input DI Unused Displayed when the Heat Cool PID control is selected gt Displays when Proportional band heat side is set to 0 Displays when LBA is specified This parameter displays when the event type is the Deviation High Low Individual high and low setting or the Band Individual high and low setting Continued on the next page IMRO2L04 E1 4 19 4 BASIC OPERATION Continued from the previous page Factory set value Wait time out set value F MoL From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute 0 00 Hour Minute or Minute Second Unused Time signal memory group setting block M5 G Time signal memory group number tatir Time signal output assignment O lof 1 to 8 Time signal 1 to 8 0 No assignment Start segment of time signal FILS SN 1 to 99 M Name Symbol Data range Within the maximum segment number Time signal start time G 15 M From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute Within the maximum segment number O LEM From 0 00 to 500
18. E SV setting mode Setting parameter varies with the operation mode RESET RUN FIX MAN in the SV setting mode Setting parameters of each P avimonior Operation mode Press the PTN END key Returns to the PV SV monitor At RESET mode Execution pattern selection Press the D Setting of the manual manipulated output value PV SV monitor I Refer to P 4 10 and P 4 11 to switch parameter setting display Press the D key Each operation mode Press the GD key key Press the A key or the N key At MAN mode Parameter list Factory set Reset mode RESET Segment time From 0 00 to 500 00 Hour Minute or from 0 00 to 500 00 Minute Second Fixed set point control mode FIX control mode Set value SV in Manual control mode 5V Setting imiter low to Soning initerhigh o IMR02L04 E1 4 9 4 BASIC OPERATION Parameter switching Reset mode RESET Press the GD key to go to the Set value SV setting display in the Reset mode Set value SV PV SV monitor in Reset mode PV Z O CD PV 5 GD sv a gt n m N mean WWUCUU Set value SV Execution pattern selection Switch the PV SV monitor display to the setting display of the Execution pattern selection by using the PTN END key PTN lamp lights in the Reset mode RE
19. Output value with AT turned on 0 1 Output value with AT turned off lt 99 9 Parameter setting Heat Cool PID control Output limiter high MV1 2 0 1 Output limiter low MV1 lt 99 9 Output limiter high MV2 2 0 1 Output limiter low MV2 lt 99 9 Output value with AT turned on 0 1 Output value with AT turned off lt 0 1 The Measured value PV is not underscale or over scale Input value state Input error determination point high gt Measured value PV Input error determination point low m Requirements for AT cancellation If the AT is canceled according to any of the following conditions the controller immediately changes to PID control The PID values will be the same as before AT was activated When the operation mode is changed to the Reset mode RESET When AT is conducted in the Program control mode RUN When the Operation When switching to the Fixed set point control mode FIX or the Manual control mode MAN mode is transferred When AT is conducted in the Fixed set point control mode FIX When switching to the Program control mode RUN or the Manual control mode MAN When the parameter is cased When the input value When the Measured value PV goes to input error range becomes abnormal Measured value PV Input error determination point high or Input error determination point low Measured value PV When the AT exceeded When the AT does not end in ni
20. Continued from the previous page Factory set Function block 50 F50 01 to F50 14 Control action Brilliant II PID control direct action Based on Brilliant II PID control reverse action model code Brilliant II Heat Cool PID control water cooling When Brilliant II Heat Cool PID control air cooling Brilliant II Heat Cool PID control cooling gain linear type Brilliant II Position proportioning PID control reverse action Brilliant II Position proportioning PID control direct action Hot Cold start 0 Hot start 1 2 Cold start 1 Hot start 2 3 Reset start Start determination point PoA 0 to Input span The unit is the same as input value 3 of Input span Action high at input error AolVE_ 0 Normal control bh o e Action low at input error 1 Manipulated output value at input error o o Manipulated output value at input PSM P contorl 5 0 to 105 0 error Heat Cool PID control 105 0 to 105 0 Actual output values become those restricted by the Output limiter Control action at Pattern end ENdgdP PID control or Heat Cool PID control Position proportioning PID control with FBR input 0 Control continued 1 Control stop Control action at Pattern end can be operative when using Output program function specifying FBR input at ordering 5 When not specifying Position proportioning PID control When there is no FBR input or the FBR input is break 0 Control contin
21. Input type symbol Refer to table 1 Table 1 Input type symbol table Automatically Voltage Current No display in 2 seconds Ione ce Thermocouple PV R IINGIE sv 200 1342 4 Input range high D ape for input and SV display Symbol Input type Celsius C Fahrenheit oF Thermocouple K Thermocouple J aa Thermocouple T S 5 Thermocouple R Thermocouple E N Thermocouple Input range low Thermocouple N Thermocouple PLII B Automatically Thermocouple W5Re W26Re in 2 seconds Thermocouple Thermocouple SV setting amp monitor mode PV SV monitor PR Thermocouple PR40 20 ez Is went OFF The operation mode is displayed after the Input type and Input range Factory set value Reset mode RESET For the action at power ON refer to 5 2 Operating Precautions P 5 7 U L ae 7A P RTD Pt100 a IP RTD JPt100 M S SV gud o v Voltage mV V i Current mA Once power is restored to the instrument the operation mode will return as it was before the power IMRO2L04 E1 4 BASIC OPERATION 4 2 Changing Set Value E Numeric value setting e The flashing digit indicates which digit can be set Press key to go to a different digit Every time the shift key is pressed the flashing digit moves e Set value SV may be changed by pressing the WN key or the N key e To store a new value for the parame
22. N w 4 12 IMRO2L04 E1 Scrolling through parameters MONI Press the Press the progress The contents of the monitor display are same in any operation mode RESET RUN FIX MAN Press the direct key RUN FIX MAN or RESET of the operation mode in progress to go back to the PV SV monitor display from monitor screens Parameters will not be displayed if the relevant function is not activated or no relevant specification is selected when ordering PV SV monitor PV 7 cd M S SV 30 00 eUd Pattern remaining time monitor key to switch monitor screen Segment repeat remaining time execution time monitor PV a Or NTMI I INJ U b MONI gt 70 E Li 6520 SV RPF SG 0 cu t Monitor value Parameter symbol Displays the remaining time including the duration of the Segment repeat Current transformer 1 Time signal state gt MONI Pattern repeat remaining time execution time monitor PV 70 l LO SV RPP PN 0 execution time monitor MONI 4 BASIC OPERATION Total pattern remaining time PV 3 ca RPrFPR D Execution time monitor can be displayed by setting Repeat remaining process program progression display at F10 12 in the Initial level engineering mode For Initial level engineering mode
23. Parameters will not be displayed if the relevant function is not activated or no relevant specification is selected when ordering PV SV monitor PV 7 ca M S f SV 3000 ead MONI Press the toe key while pressing the D key PV bias PV digital filter PV ratio PV low input cut off PV 1 Py _ PV a PV E mr PL e JF 6 po e rir e sv gt sv gt sv gt sv WHEE HHHH 0 L000 HHRHH Heater break alarm 1 OUT3 proportional OUT2 proportional OUT1 proportional HBA1 set value cycle time cycle time cycle time Ga P H h A J Ga PY F J Ga PY r pa Ga PY i SV t Sv SV 7 SV goggg g0ge 2 H HESH Heater break alarm 2 SV selection Control start ua set value at Program start at Pattern end Device address 1 PV LOI PV F VV PV MI 1 PV 1 HbAr ST Sy ENd FP Hdd sv gt sv gt sv m sv noannn onone nanan nanan UU OL LILI UUUUU UU Device address 2 Interval time 1 Data bit configuration 1 Communication speed 1 Pv Adde Py I ND I Py LIT I PV LPS l SV SV t SV SV nanan nanan pN 19200 UUU uuu IU NI
24. 4 5 Parameter Description P 4 9 L PF900 PF901 Instruction Manual on CD ROM Refer to the Procedure before starting operation I gt 1 1 Handling Procedure to Operation P 1 1 L PF900 PF901 Instruction Manual on CD ROM Set operating condition before starting operation Initial setting Parameters related to Input Event action Control and Program control operation i 5 1 Initial Setting P 5 1 L PF900 PF901 Instruction Manual on CD ROM Other Parameters Engineering mode i gt 4 5 5 Engineering mode P 4 32 I PF900 PF901 Instruction Manual on CD ROM Operate Program Control Refer to the procedure of Program control operation i 5 4 2 Program control operation procedures P 5 12 L PF900 PF901 Instruction Manual on CD ROM Set up Program pattern LE PF900 PF901 Pattern Record Sheet on CD ROM I 5 4 3 Set up program patterns P 5 12 LE 4 5 3 Parameter setting mode P 4 16 L PF900 PF901 Instruction Manual on CD ROM Start Program Control Operation L 5 4 4 Start End Program control P 5 20 i PF900 PF901 Instruction Manual on CD ROM oe Switch Operation Mode Reset mode Program control mode i 4 3 Operation of the Direct Keys P 4 6 L 5 4 4 Start End Program control P 5 20 Fixed set point control mode Manual control mode L PF900 PF901 Instruction Manual on CD ROM Conduct Autotuning AT I 5 5 Autotuning AT P 5 23 L PF900 PF901 Instruct
25. 5 9 5 OPERATION When switching by the Digital input Dl DI switching by using DI7 and DI8 is only available when switching to the Reset mode RESET or the Program control mode RUN e Set 0 1 4 or 5 at the Digital input DI assignment of the Engineering mode F23 01 before switching mode by using DI DI assignment from DI7 to DI11 DI7 RESET mode DI8 RUN mode o es pe ono DM Co eser RUN sr no ema O o I For Engineering mode parameters refer to 4 5 5 Engineering mode P 4 32 e Close ON the contact of DI7 to switch to the Reset mode RESET To switch to the Program control mode RUN open OFF the contact of DI7 and close ON the contact of DI8 at Contact OFF DI7 RESET one closed ontact open Contact open OFF x Contact closed DI8 RUN ON Other mode Reset mode RESET r pie Program control mode RUN Detects edge at start up and judges that DI is validated when the contact is in ON state for at least 200 ms 1 sampling cycle I For terminal configuration and swiching procedure of DI switching refer to 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM When switching by the Host communication Refer to the communication data below when switching the Operation mode by the Host communication RKC communication or Modbus e Communication data RKC slg Modbus Factory communication i se
26. CT2 y Current capture processing CT input is not specifiable with FBR Feedback resistance FBR input FBR Daa Input processing FBR is not specifiable with CT input Digital input 1 to 11 e Dry contact DI1 to 6 DI7 to 11 e Hold function e Step function RS 485 RS 422A RS 232C RS 485 SETI A Intercontroller communication Loader communication front IMRO2L04 E1 Tran am Host Pea aa communication communication Noy DI function assignment e Reset mode setting e Program control mode setting e Direct action Reverse action e Wait state release e Pattern number switch e Pattern increment Protocol selections RKC Modbus b gt if Modbus For master slave link operation RKC communication COM K must be used to connect to a PC via the loader port Program control e PV start e Time signal output 8 points e Hold function e Step function e Wait function e Pattern end function e Output program function e Forward Back up function Control mode e PID control e Heat Cool PID control e ON OFF action e Position proportioning PID control e Direct Reverse action e Manual control e Fixed set point control e Autotuning AT e Auto tuning AT with learning function e Level PID 8 levels e Segment PID e Ramp Soak stabilizer function Event Alarm e Event 1 to 4 H
27. Number of output 1 point Use the OUT to 3 Output contents Measured value PV Set value SV monitor Deviation value Output program value Segment time percentage basis For OUT only Output program value 1 is available IMRO2L04 E1 8 SPECIFICATIONS m Communication function optional Communication 1 For the host communication Interface Based on RS 232C EIA standard Based on RS 485 EJA standard Based on RS 422A EIA standard Multi drop connection of RS 485 and RS 422A is available Connection method RS 422A 4 wire system half duplex multi drop connection RS 485 2 wire system half duplex multi drop connection RS 232C 3 wire system point to point connection Synchronous method Start Stop synchronous type Communication speed 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps 57600 bps Protocol RKC communication ANSI X3 28 1976 subcategories 2 5 and A4 or Modbus RTU Data bit configuration Start bit 1 Data bit 7 or 8 Modbus 8 bit only Parity bit Without Odd or Even Modbus cannot be select the Odd Stop bit 1 or 2 Maximum connections Up to 31 controllers RS 485 RS 422A 1 controller RS 232C Communication 2 For the intercontroller communication Function Send the Set value SV to the slave controllers being connected to link operation It is possible to link PID memory area Interface Based on RS 485 EIA standard Connection method RS 485 2 wire
28. O Groundingterminal 2 Powerterminal_ isoovac T isoovac as0vac Output terminal 1599 y Ac 2300 v AC 2300 V AC Relay contact Triac Output terminal ean 1500 V AC 2300 V AC 1500 V AC Communication digital input DI terminals 1500 V AC 2300 V AC 510 V AC 2300 V AC 1000 V AC Power failure A power failure of 20 ms or less will not affect the control action Memory backup Backed up by non volatile memory Number of writing Approximately ten billion times FRAM Depending on storage and operating conditions Data storage period Approximately 10 years FRAM Power failure recovery Hot Cold start Restart at the Reset mode RESET when power failure occurs at the Reset mode Start determination point 0 to Input span 0 Action conforms to the Hot Cold start Unit same as the reading Allowable ambient temperature 10 to 55 C Allowable ambient humidity 5 to 95 RH Absolute humidity MAX W C 29 g m dry air at 101 3 kPa Vibration Shock Vibration Frequency range 10 to 150 Hz Maximum amplitude 0 075 mm Maximum acceleration 9 8 m s Each direction of XYZ axes Free fall from 50mm in height Each direction of XYZ axes In non energization Installation environment conditions Indoor use Altitude up to 2000 m Transportation and Storage environment conditions Vibration Random vibration Based on JIS Z 0232 7 3 1 Shock Height 600 mm or less Pack
29. Parameter setting mode Output program memory group setting block Set Output program value for each segment p M J l Output program value 1 5 0 to 105 0 Ilys 5 0 p MI g Output program value 2 5 0 to 105 0 d iV Output program value 3 5 0 to 105 0 IMRO2L04 E1 6 27 6 PROGRAM CONTROL 6 11 Edit Function Copy and Data clear are available for edit function Pattern copy or Data clear is only available at the Reset mode RESET 6 11 1 Description of function m Pattern copy All set values of a pattern may be copied to another pattern m Segment copy Within a pattern settings of the previous segment may be copied to the next segment To copy the setting data of the previous segment press the N key and the MW key at the same time at parameter setting display of the next segment Items to be copied Segment level Segment time PID memory group number Event memory group number Wait memory group number Segment signal Data clear Set values at the Parameter setting mode and Tag name may be initialized based on the set values such as Input types and Decimal point position being set in the Engineering mode 6 11 2 Parameter setting Pattern copy Parameter setting mode Editing block Set copy source pattern number and copy destination pattern number Copy source number 0 to 99 Copy destination number 0 to 99 Within the maximum pattern numb
30. SLL E SV SV SV SCALE F9 i0 Oo iane FU iGe 0000A w AN Function block 80 SV selection at F80 Program start Setting parameters from F80 02 to F80 05 PV pm po ED I 5 F Cl oy GD F80 02 Wait memory group number at Program H G bs sv gt start f r nn i nn F80 03 Program setting type PRoLb Feud Gogde F80 04 Signal type F80 05 Set time unit VW AN Maximum segment Maximum pattern number number PV IN X N vy M EN i PNKS c2 PNXSN NS Sv 7S F800T 32KJ FB0D6 JX J2 ck Fuel bisa First Function block Set maximum number Set maximum number ____ 10 F10 A athe of segment of pattern PB NOTE When changing a Maximum pattern number or Maximum segment number all parameters related to Program setting such as Segment level and Segment time will be initialized automatically Parameters to be initialized Parameter setting mode e Parameters at the Program setting block e Wait zone high and Wait zone low at the Wait memory group setting block e Output program value from 1 to 3 at the Output program memory group setting block e Parameters at the Time signal memory group setting block SV setting mode e Execution pattern selection Setting by RKC communication e Pattern tag name It takes approximat
31. Wait time out set value Parameter setting mode Wait memory group setting block Set duration of Time out for wait release by Time out Parameter symbol Data range Factory set value From 0 00 to 500 00 Hour Minute or 0 hour 00 minute TM Il 1 VI LILIT from 0 00 to 500 00 Minute Second 0 00 Hour Minute or Minute Second Unused I gt Settime unit at F80 05 in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32 Parameter setting to set Wait function by segment Digital input DI assignment Engineering mode F23 01 Assign Digital input DI Set 2 3 or 4 to set wait function for each segment H C 0 to 5 For details refer to DI Assignment Code Table ve Or IL DI Assignment Code Table DI Set value Po Seva OOS S ciel ea Ee Vie emt WATT PIN1 2 4 8 16 32 64 Patter number switch DI3 PTN4 WAIT e P SET Pattern set DI4 WAIT Je WAIT Wait state release DI5 e RESET Reset mode RESET setting WAIT Je RUN Program control mode RUN setting Di7 RESET RESET PINI PINI RESET RESET STEP Step STEP function HOLD Hold HOLD function STEP STEP e Direct Reverse DI10 Direct Reverse action switching DI11 PTN32 PTN64 P SET PTN16 Direct PTN_INC e PNT_INC Reverse Pattern increment Setting zero 0 or 1 is suitable when DII to DI6 optional are specified at ordering P When selecting set value 3 the set value of the Pattern input method of Digital inp
32. m Control Control method a Brilliant II PID control b Brilliant II Heat Cool PID control c Brilliant II Position proportioning PID control d Manual control Selectable from a to d m Event function Number of events Up to 4 points Event 1 to 4 Event action Deviation high Deviation low Deviation high low High Low common setting Deviation high low High Low individual setting Band High Low common setting Band High Low individual setting Process high Process low SV high SV low MV1 high heat side MV1 low heat side MV2 high cool side MV2 low cool side Position proportioning PID control Feedback resistance FBR input value Control loop break alarm LBA Setting range Control loop break alarm LBA time 0 to 7200 seconds 0 LBA function OFF LBA deadband LBD 0 to Input span Additional function LBA interlock m Heater break alarm HBA for time proportional control output optional Number of HBA Up to 2 points 1 point for three phase Setting range 0 0 to 100 0 A 0 0 HBA function OFF Current value monitor is available regardless of whether HBA is OFF It is not possible to detect the value if the ON time or OFF time of control output is within 160 ms with CT sampling cycle of 200 ms 140 ms with CT sampling cycle of 100 ms 220 ms with CT sampling cycle of 500 ms Additional function Number of HBA delay times HBA interlock m Transmission output optional
33. value at SV display HBA1 HBA2 Pattern end output action at Pattern repeat Pattern link Initial level engineering mode F80 08 Set Pattern end output action at Pattern repeat Pattern link Parameter symbol Data range Factory set value OFF 1 ON 0 5 seconds 00000 0000D lt Value at SV display 5 Pattern end output is ON at Pattern repeat Pattern end output is ON at Total pattern repeat Pattern end output is ON at Pattern link Unused I gt For Pattern end output action at Repeat or Link refer to 4 5 6 Initial level engineering mode in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 6 20 IMRO2L04 E1 6 PROGRAM CONTROL 6 9 Time Signal Segment Signal Time signal Segment signal is a function to produce ON OFF signals along the state of progress of the program to the external devices such as Sequencer and Alarm unit Only Time signal or Segment signal is selectable 6 9 1 Description of function Time signal It is possible to produce a signal over two or more segments by setting Start End segment number and Start End time Image of Time signal Level Segment 1 Segment2 Segment 3 Segment 4 Program pattern Time Start segment 2 End segment 4 Time signal 1 TS1 OFF IOO ON OFF A a gt Start time 20 min End time 30 min Segment signal The signal is produced on a segment basis Set ON or OFF to each segment of the Segment signal 1 throug
34. Autotuning AT state 50 FAIL state 51 Host communication error 52 Intercontroller communication error 53 Feedback resistance FBR input error AHS Varies with OUT2 assignment Measured value PV Set value SV monitor Input range low to Input range high Deviation value DEV Input span to Input span Within 19999 to 32000 excluding decimal point Output program value 2 Fixed at 100 0 scaling is not available Segment time percentage basis Fixed at 100 0 scaling is not available When using Manipulated output value MV1 or MV2 as a transmission output Fixed at 100 0 scaling is not available Varies with OUT2 assignment Measured value PV Set value SV monitor Input range low to Input range high Deviation value DEV Input span to Input span Within 19999 to 32000 excluding decimal point Output program value 2 Fixed at 0 0 scaling is not available Segment time percentage basis Fixed at 0 0 scaling is not available When using Manipulated output value MV1 or MV2 as a transmission output Fixed at 0 0 scaling is not available Function block 33 F33 01 to F33 03 J r Lou C J The data range is same as OUT2 assignment However No 7 or 23 becomes output program value 3 There are no relay contact output and triac output in OUT3 No control output when No 21 or 22 is selected at Position proportioning PID control Heat Cool PID contr
35. DO10 assignment F34 11 DO11 assignment ED PV FJ tc Function block 41 F41 Event 1 type Setting parameters from F41 02 to F41 07 CUl Ga PY CC G F41 02 Event 1 hold action GD rooted Ee LJ p F41 03 Event 1 differential gap ae as a AAG F41 04 Event 1 output action at input error Ev i FH id goodd F41 05 Event 1 timer F41 06 Event 1 interlock Event 1 F41 07 Event 1 minimum ON time minimum OFF time GD E lo FF SV F4 i08 000D Function block 42 F42 to 44 F44 l l E 2 Event 2 to Event 4 l The setting parameter is same as Event 1 4 46 IMR02L04 E1 4 BASIC OPERATION Function block 45 Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the D key to go back to the first setting display of the function block Number of heater break alarm 1 HBA1 F45 CT1 ratio CT1 assignment delay times PV PV Cro PV rreol E r l FAS D Lik LIA HbL
36. Display returns to the PV SV monitor if no key operation is performed within 1 minute PV SV monitor PV 70 i S a cu Setup setting mode M S i SV l 3000 U0 Meee MONI Press and hold the GD key Press and hold the D key for 2 seconds for 2 seconds Program setting block Setting pattern number Segment level Segment time Nou pepo PrN Ph Evel Gly Fi me SV SV SV M S SV Jggg nogen nJgpggp nn UUW JIE UIUUU CULL rOINIVG L Pde PID memory group setting block SSS SS Se ae IMRO2L04 E1 Event memory group PID memory group number number PTN END PV TPA a m PV VW Ir o EVLER Pi od UR Q AAA Yannnn OUL UUUUU Set Program end to limit the segment Wait memory group numbers number Segment signal PV mr Fo PV 1 CNH WLR SI ENL sv gt sv HHHHHHHE PTN END Displays when the Segment signal is selected Go to the setting display of the next segment Release Program end to go to the next segment setting display S Press the STEP R SET key After setting all segments being seti while press the IGEN kev at the Maximum pattern segment P ED key ED number in the Engineering mode Program end PV OCM
37. Manual reset oLH Output limiter high MV1 w AN oLL Output limiter low MV1 oL He Output limiter high MV2 ole Output limiter low MV2 oHH ON OFF action differential gap upper oHL ON OFF action differential gap lower LbA Control loop break alarm LBA time Lbd LBA deadband LBD Event memory group Event memory group Event 1 set value EV1 Event 1 set value EV1 setting block number Event 1 set value EV1 high low EVENT Ev or EP cy jer Fy s av m E SV Event 2 set value EV2 Event 2 set value EV2 high Event 2 set value EV2 low Event 3 set value EV3 Event memory group setting block does Event 3 set value EV3 high not display when types of Event 1 to 4 Fy Event 3 set value EV3 low are all set to 0 None EVY Event 4 set value EV4 Event 4 set value EV4 high pea See See Se Sees yur Wait memory group Event 4 set value EV4 low setting block IMRO2L04 E1 4 23 4 BASIC OPERATION Event memory group Press the STEP R SET key to go back to the previous display setting block L Press the STEP R SET key while pressing the GD key to go j back to
38. PROGRAM CONTROL 6 13 Forward Back up Function It is possible to speed up the progress of time process program by pressing and holding the N key during the Program control To back up the progress of time process press and hold the M key Forward Back up function is not available in the Factory set value Set Key accelerating speed Forward Back up function to 1 or more by using communication Protocol RKC communication Identifier KW before conducting Forward Back up function Key operation is not available i To set Key accelerating speed Forward Back up function refer to 7 3 RKC Communication Protocol and 7 5 Communication Data List in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM m Forward function Time process of program may be speeded up by pressing and holding the W key For the condition of time progression refer to the Key accelerating speed below Operation progresses by following settings including Pattern link and Repeat until reaching to the Program end m Back up function Time process of program may be back up by pressing and holding the M key For the condition of time progression refer to the Key accelerating speed below The progress of the program returns to the Program start of the pattern by conducting Back up function It is not possible to go beyond the linked patterns when conducting back up function For example when conducting a B
39. always turn OFF the power Measured value PV Flashing oooo0 Flashing WU Flashing e Measured value PV exceeds the Input scale high low e Measured value PV exceeds the Input error determination point high low limit Over scale Action at input error Output depending on the Action high or low at input error Refer to the PF900 PF901 Instruction Manual Measured value PV is above the input display range high or 99999 Underscale Measured value PV is below the input display range low or 19999 Event output Output depending on the error Setting Input error determination point within input range Input display range Setting range of the input error determination point Check Input type Input range and connecting state of sensor Confirm that the sensor or wire is not broken Event output action at input Measured value PV flashing 1 Differential gap 0 1 of span lt gt Input range low Input range high Measured value 5 of Input range 5 of PV display Underscale Input span Input span Input span Over scale gt 44 lt gt Measured value PV flashing 1 gt Action area at input error Action area at input error A A Input error Input error Manipulated output at input error Manipulated output MV y determination point low E E l Present out
40. inputs 0 1 to 1000 0 of Input span I Integral time cool side le 0 to 3600 seconds or 0 0 to 3600 0 seconds 0 0 0 PD action Varies with the setting of the Integral Derivative time decimal point position selection Derivative time cool side dc 0 to 3600 seconds or 0 0 to 3600 0 seconds 0 0 0 PI action Varies with the setting of the Integral Derivative time decimal point position selection Overlap Deadband db TC RTD inputs Input span to Input span Unit C F Voltage V Current I inputs 100 0 to 100 0 Minus setting results in Overlap However the overlapping range is within the proportional range aLL 5 0 to Output limiter high MV1 Displayed when the Segment signal type is selected Displayed when the Heat Cool PID control is selected Displayed when the Position proportioning PID control is selected Displayed when the P Proportional action is selected Continued on the next page 4 18 IMRO2L04 E1 4 BASIC OPERATION Continued from the previous page Factory set Output limiter high MV2 Output limiter low MV2 to 105 0 105 0 Output limiter low MV2 5 0 to Output limiter high MV2 ON OFF action differential gap oHH TC RTD inputs TC RTD 1 upper 2 0 0 0 0 00 to Input span Unit C F V I 0 1 ON OFF action differential gap oHL Voltage V Current 1 inputs TC RTD 1 2 0 0 to 100 0 of Input span VII 0 1 l
41. l setting block IMR02L04 E1 4 BASIC OPERATION Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the GDJ key to go Program setting block i back to the first setting display of the setting block Program memory group Setting pattern PID memory group Event memory group setting block number number number OO MEM i Pru ely or rA j FEY ir Wie I ININ Cl ON LIN sv DEA sv m gt Sv h e E mi f i ggdag goad Go to the setting display of the Wait memory group next segment Segment signal number a Ql cron lr NR Jt WINE Wi LIN After setting parameters An DOAAAR sae Press of all segments UUUUUUU UUUL Displays when the Segment signal is selected PID memory group PID memory group setting block number Setting parameters in the PID memory group p d Gp p g i aT R CD F Proportional band heat side GD Sy __ Le ii Integral time heat side nnnm d Derivative time heat side UUL r Pf Control response parameter Pe Proportional band cool side ic Integral time cool side dc Derivative time cool side db Overlap Deadband Ycb Open Close output neutral zone MR
42. parameter 00000 C IMRO2L04 E1 00000 Thermocouple K 200 to 1372 C 5 1 5 OPERATION Continued from the previous parameter Decimal point position SET Input scale ee SET Input scale low Pv Pr ID Pv Pou Py ore uo Uo H Pudge sv gt em m sv Fe i03 00000 Fe i04 00400 Fe i05 gagagg Check Decimal point position Check Input scale high Check Input scale low 0000 No decimal place 00400 400 C Input error determination Select Burnout direction Check Input error determination 00000 0 C Input error determination ser Burnout direction oT point low ae point high PV PV l Hi Pv 1 iv bos PUN Poi sv l sv 4 sv Fe ide 00000 Fe 107 0020 Fe iG6 00H20 SET Check Input error determination 00000 Upscale Factory set value point low point high 00001 Downscale 0020 20 C 00420 420 C Square root extraction T Power supply frequency SET Sampling cycle PV Cc of m PV p pm m g PV 5 MI oO Fe i09 00000 Fe 110 00008 Fatt goog Select Square root extraction 00000 Unused Factory set value 00001 Used 00001 60 Hz Return to Function block 21 an F21 15 D E l Function block 71 Select Power supply frequency 00000 50 Hz Factory set value Select Sampling cycle
43. point until the Measured value PV reaches the Wait zone Wait releasing condition Wait function is released when the Measured value PV reaches the Wait zone Example At Level rising Level Wait zone of segment 1 Segment time end point Wait function is ON when Measured value PV is outside of the Wait zone Wait zone high Wait zone low Measured value PV i 1 i i Wait release point Alternates displaying Program WAI F and 0 00 on the pattern gt __ Waiting period TIME monitor display during the Waiting period i Time gt lt Segment 1 Segment 2 Example At Level dropping Level Segment time end point Wait function is ON when Measured value PV is outside of the Wait zone Wait zone of segment 3 Wait release point Wait zone high Measured value PV 1 1 Alternates displaying WAI F and 0 00 on the Dama TIME monitor display 1 1 i Program during the Waiting period gt lt Waiting period pattern Wait zone low Time Segment 3 Segment 4 Wait function is available for Link operation by Intercontroller communication For details refer to E Wait function in intercontroller communication in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 6 10 IMRO2L04 E1 6 PROGRAM CONTROL m Wait state by segment Program is put on standby at Segment time end poin
44. 12 V DC Allowable load resistance 600 or more Allowable load resistance is 300 Q or more within 40 mA when using only OUT1 Allowable load resistance 1 KQ or more 0tol10VDC_ Allowable load resistance 1 kQ or more Allowable load resistance 1 KQ or more Cument 0 to 20 mA DC Allowable load resistance 600 or less Current 4 to 20 mA DC Allowable load resistance 600 Q or less Output method Allowable load current Load voltage Minimum load current ON voltage Allowable load current Load voltage ON voltage Leakage current at OFF Zero cross output 0 5A Ambient temperature 40 C or less Derating 0 02 A C when ambient is 40 C or more 75 to 250 V AC 30 mA 1 6 V or less at maximum load current 100 mA 30 V DC or less 2 V or less at maximum load current 0 1 mA or less e Assign Control output Transmission output or Event output as described in the table below Output terminal Details of output Setting screen OUTI OUT2 Control output Transmission output Control output Transmission output or Event output Engineering mode F31 01 OUTI assignment Lob I Refer to P 4 36 Engineering mode F32 01 OUT2 assignment LobLLe Transmission output of OUTI is only available for Output program Refer to P 4 36 37 Refer to the description below for general output assignment for each control action Control action Details of assi
45. 2 4 Procedures of Mounting and REMOVING cee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 2 5 E Mounting procedures c cc i i nnn nnn nnn nnn nnn nnn nln nln iii i inten nee 2 5 E Removal procedures 0 2 cece ei slaheeteeed een ihesees feeb dubidecens eeveenevtnneeess deena 2 6 Bc WIRING inaita aa aa a AAA 3 1 3 TWN C auton Sese e ee eee e e a eee 3 1 B POWer SUPPIY winarno e a EA N A A A E 3 1 E nput Output Wiring 0 ccc cece ec ceee taae cree cece eres eres sees seen EEEE eee EEEE EEEE EEEE eee eeee nanenane 3 2 E Gro nd WING sesno ra aaiae ea Aea aaa e aaa aE Kaen EA EES 3 3 E Nirma memod riura chee cc ar AAA EE EALE eA A EAA T EE EETA 3 3 9 2 Terminal LAY OU sc oacceseceseceses exccencreseceneresceemeceserentees centceseceserelecenteesec accesecesecd 3 5 M Terminal Configuration ccccccceceeeceeeeeeeceeeeeeeeeeccneeaeeeeeeeeeeeceeaeeeeeeeesseneneaneeeeeeess 3 5 E Isolations of the INStrUMENTL cccccceccceeeeee cece ceeeeteceeeeaeeceeeeeeeseeaeeaeeeeeeeteseeensaeeess 3 6 3 3 Wiring of Each Perminghs cs cnecscns ens cateseuia aries anddas anaes 3 7 M POWer SUP eriat a aE ATTE AAAA SA E E EERE 3 7 E Measured input TC RTD Voltage Current universal input 0 ceeseeeeeeeeees 3 8 IMR02L04 E1 i 5 E Output 1 OUT1 Output 2 OUT2 2 cece cece cece ceneaeeeeeeeeeeeeeeeaeeeeeeeeeseesnneeeeeees 3 9 E Outputs OUTS sesicsvettiets eects a a e a d Ghaeee cece bi dbel ty Eat
46. 4 3 Set UP program patterns ccccccceeceeeceee cece eeeeeeeeceeeeeeeeececeaeaeeeeeeeesseeeieaeeeeeeeeeees 5 12 5 4 4 Start End Program Control ccccccceececceceeeeeeeeeeneceeeeeeeeeccceeaeeeeeeeeseneeieaeeeeeeeetoes 5 20 5 4 5 Changing procedure of End segment number in Program pattern 0 5 22 D SAUtOtUNNG NA T 2032 co clas dla tn raa aa eaa eaa a aeaa eea mee cts tesdtsstisdts ise 5 23 5 6 Parameter Setting via Loader Communication seeeeeeeeeeeeeeeeeeeeees 5 27 5 6 1 Preparation zee itessack teveeeseta ener dct aa mewterd Micacdcstaetund pi cecaed ceca tiadetenads rivera iitets 5 27 9 6 2 Instructions foruse saat au eae iain Sas 5 27 5 6 3 Connections for loader COMMUNICATION ceecceeccececeeeeeeeeeeeceeeteeeeeeteneeaeeeeeeeess 5 28 5 6 4 Parameter Settignano Or er sree cua ao ean eee 5 29 6 PROGRAM CONTROL ccccssceeeeeecesseeeneeeeeeaaseeneeeneeaaes 6 1 Bed Memory ROU a xsec8c 2soceneeceecenecetecenecescceneceeecenicesccenccesceenccesceenccesceesecesceencceneee 6 2 6 2 Program Control Start Selection eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 6 3 6 3 Search FUNCION siti ts parece raee ce rats tetera tae teeta teeta E tetas te tae ae 6 7 GOA Step STEP Jierren malo ede ie a tiated id led a fo ica toad Sad fot Lh tod Ba dk 6 8 0 5 MOM ROLD a cent vesecewspesermssccutcesesesevenecsicpecce spice EE OEE 6 9 6 6 Walls oe a a E A ET E EE T E E TT 6 10 6 7 Re
47. 5 4 4 Start End Program control E Start Program control Execution pattern selection Press the PTN END key at the Reset mode RESET to go to the Execution pattern selection screen to set the Execution pattern number Reset mode RESET screen m Displays pattern number being set Execution pattern selection ouri Display automatically PV PTN r q A Or ni SEG q B changes into the Execution F arana pattern selection screen i 2 N RESET RUN FX MAN HOD STEP RSET PTN EMD J ni m in i O O O O O C O Do 1 2 3 4 5 bed Sie Pe EH lt ooe NIY IN H our B RKC PF900 5 E Press the PTN END key PTN lamp lights Set the Execution pattern number by pressing the Press the D key to store Execution pattern number ZN key or the M key Display returns to the Reset mode screen Tag name setting will enable the display to show a tag name instead of the Pattern number Refer to 6 12 Tag Function P 6 31 for Tag name How to switch to the Program control mode To switch to the Program control mode RUN and start operation press the RUN key in the Reset mode RESET
48. AT is finished the controller will automatically returns to PID control For details of Autotuning AT refer to 5 5 Autotuning AT P 5 23 K For Autotuning AT with learning function refer to PF900 PF901 Instruction Manual IMR0O2L03 ED on the CD ROM Switch mode from No Desired control result Conduct manual turning Start operation IMRO2L04 E1 1 1 1 OUTLINE 1 2 Checking the Product Before using this product check each of the following Model code Check that there are no scratches or breakage in external appearance case front panel or terminal etc Check that all of the items delivered are complete Refer to below Accessories Detais TY Remarks Se O Instrument PF900 or PF901 a A a E lt r 1 O Waterproof Dustproo rubber For waterproof dustproof packing Placed on the case parts code KFB900 36 lt 1 gt O PF900 PF901 User s Manual IMR02L04 ED Sold separately SS SS SS parts code KFB400 511 parts code KF9 35 O Current transformer Depending on the Optional CTL 6 P N for 0 to 30 A or order quantity CTL 12 S56 10L N for 0 to 100 A If any of the products are missing damaged or if your manual is incomplete please contact RKC sales office or the agent B6 size ee copy taken of CD ROM e ReadMe e Communication Setup Tool for PF900 PF901 Program Controller WinUCI PF900 e Communication Setup Tool for PF900 PF901 Program Controller WinU
49. After setting the last segment I Ivo being set by the Program end SV Continue to the parameter on the next page 4 27 4 BASIC OPERATION Program l setting block l Continued from the parameter on the previous page Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the D key to go back to the first setting display of the setting block Segment repeat Segment repeat start end number execution time PV CP E SET PY Apr Cr TL d D Veo JU D Return to the al pe m sv Program setting iW Mg i ponp block PRoG in End number Start number After setting the Segment repeat start number press the GD key to set the Segment repeat end number Pattern repeat Link pattern number execution time w J NI ON w OD OM D EL NK PN 6 RPI PN SV 4 SV nanan nann I UUU UUU I Pattern end output Time signal memory duration group number vy CMIM SET PV Cero ENGI M SLR M S SV SV naman noann I UUU UL UUUL Output program memory oe number Pv TO P Mv UR SV nnnm YUU PID memory group setting block i p d For parameter setting item refer to i th
50. FIG CoG w AN IMR02L04 E1 4 45 4 BASIC OPERATION Press the STEP R SET key to go back to the previous display F31 eee Gach aciaaes _ Press the STEP R SET key while pressing the ED key to go back to the first setting display of the function block Function block 32 OUT2 transmission OUT2 transmission F32 OUT2 assignment output scale high output scale low RN I Pv reo PV a PV 1 Fag LobLe HHSe AL Ge SV SV SV obre F320 i 0000n F32 be 0 i000 F3203 00000 w AN Function block 33 OUT3 transmission OUT3 transmission F33 OUT3 assignment output scale high output scale low Pv S a vy rr Py DuC I SET PV H CI rag Lolli AH5J AL5J E sv gt sv SV r gt sv our F330 CoCo F336 0 100 0 F3303 0000 0 w AN Function block 34 F34 DO1 assignment Setting parameters from F34 02 to F34 11 vy CJ D I J l GD F34 02 DO2 assignment D j S p 6 a I p F34 03 DO3 assignment ni nnnnn F34 04 DO4 assignment do F346 00000 F34 05 DO5 assignment F34 06 DO6 assignment F34 07 DO7 assignment F34 08 DO8 assignment F34 09 DO9 assignment Ww AN DO12 assignment F34 10
51. Function ssesesssesoessesosrsessorseesoesessoesosssesose P 6 31 6 13 Forward Back up Function sccscccseoee P 6 32 e For the functions related to control such as AT with learning function and Level PID refer to 6 5 Control in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM E Stop Program control Press the RESET key to switch to the Reset mode and stop the operation When setting certain values to the following parameters this instrument produces fixed Manipulated output value e Set value SV in Reset mode SV Factory set value 0 e Manipulated output value 1 MV1 in Reset mode Factory set value 5 0 e Manipulated output value 2 MV2 in Reset mode Factory set value 5 0 Program control mode RUN screen outi PV SV monitor Reset mode RESET Display automatically changes into the PV SV monitor screen at the Reset mode MAN HOLD STEPRSET PTN END O0O00OQ0OQ Ko VA Press the RESET key RESET lamp lights Orange PV co OUTI 1 For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 IMR02L04 E1 5 21 5 OPERATION 5 4 5 Changing procedure of End segment number in Program pattern The End segment number in the composed Pr
52. General specifications Power supply voltage 100 to 240 V AC type Rating 100 to 240 V AC 85 to 264 V AC Including power supply voltage variation 50 60 Hz Frequency variation 50 Hz 10 to 5 60 Hz 10 to 5 24 V AC type Rating 24 V AC 20 4 to 26 4 V AC Including power supply voltage variation 50 60 Hz Frequency variation 50 Hz 10 to 5 60 Hz 10 to 5 24 V DC type Rating 24 V DC 20 4 to 26 4 V DC Including power supply voltage variation Power consumption Current at maximum load 100 to 240 V AC type 9 5 VA max at 100 V AC 13 5 VA max at 240 V AC Rush current 7 5 A or less at 100 V AC 17 5 A or less at 240 V AC Power saving mode 7 1 VA Approximately15 OFF at 100 V AC 10 9 VA Approximately 16 OFF at 240 V AC Varies from condition 8 SPECIFICATIONS 24 V AC type 8 5 VA max at 24 V AC Rush current 8 5 A or less Power saving mode 6 2 VA Approximately 16 OFF Varies from condition 24 V DC type 230 mA max at 24 V DC Rush current 6 0 A or less Power saving mode 173 mA Approximately 19 OFF Varies from condition Insulation resistance Between measuring terminal and grounding 20 MQ or more at 500 V DC Between power supply terminal and grounding 20 MQ or more at 500 V DC Between power supply and measuring terminals 20 MQ or more at 500 V DC When grounding is not provided Between panels Withstand voltage Time tmin
53. IMRO2L04 E1 6 25 6 PROGRAM CONTROL End segment of time signal Parameter setting mode Time signal memory group setting block Set End segment number of Time signal m I C Canyiito99 1 LI 1 L IN within the maximum segment number Time signal end time Parameter setting mode Time signal memory group setting block Set duration of End time of Time signal end segment Parameter ob Facto set value nec CM From 0 00 to 500 00 Hour Minute or 0 hour 00 minute ue ic 1 from 0 00 to 500 00 Minute Second 1 Set time unit at F80 05 in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32 Parameter setting item of Segment signal Parameter setting mode Program signal memory group setting block Segment signal Set ON OFF to Segment signal for each segment Parameter symbol Data range Factory set value C g h iH 1 ON 00000000 J UINE UU 4 value at SV display iss Segment signal 1 Segment signal 2 Segment signal 3 Segment signal 4 Segment signal 5 Segment signal 6 Segment signal 7 Segment signal 8 6 10 Output Program 6 10 1 Description of function Output values being set arbitrarily is produced in order of segment Number of output Up to 3 points It is possible to assign to OUT1 through OUT3 Example of Output program Output OUT1 OUT2 OUT3 Time Segment 1 Segment 2 Segment 3 Segment 4 6 26 IMRO2L04 E1 6 PROG
54. PROGRAM CONTROL 6 9 2 Setting procedure Engineering mode Assign output for Time signal or Segment signal For details refer to 6 2 1 Output assignment OUT1 to OUT3 and 6 2 2 Digital output DO assignment DO1 to DO12 in the PF900 PF901 Instruction Manual IMRO2L03 ED on the CD ROM Engineering mode F80 04 Select Signal type Select Time signal or Segment signal Set AT time signal action Time signal Engineering mode F52 03 Set Time signal action during Autotuning AT Common parameter setting item of Time signal and Segment signal Set Ti Parameter setting mode etuIme signa Select Time signal memory group number memory group setting and then set memory for each Time signal block Memory 16 Segment signal Parameter setting mode Set Time signal output Set ON OFF of Segment signal for each assignment segment at Program memory group setting block Set Start segment of time signal Set Time signal start time Set End segment of time signal Set Time signal end time Set for each pattern Set Ti Parameter setting mode oh SNS Se memory Set Time signal memory group number for each pattern at Program group number setting block 6 24 IMRO2L04 E1 Set for each segment Set Memories from 1 to 16 Segment signal 6 PROGRAM CONTROL 6 9 3 Parameter setting m Time signal type or Segment signal type Signal type Engineering mode F80 04 Select Time signal or S
55. PV SV monitor PV SV monitor PV 70 Displays pv 70 COT inturn cur to I M S sv MS sv EEE ENd 200 0015 200 m The dots of the last segment flash HOLD function is operative when the remaining time of the Pattern end output is displayed When the operation is in HOLD state time counting of the remaining time is suspended but Pattern end output remains ON HOLD function is invalidated when the remaining time of the Pattern end output is zero 0 IMR02L04 E1 6 PROGRAM CONTROL m Pattern end output action at Repeat or Link It is possible to produce Pattern end signal for 0 5 seconds fixed when shifting to the segment of Pattern repeat Total Pattern repeat or Pattern link Example Program pattern composed by Repeat function and Pattern link 1 1 4 lt 4 4 lt 4 p W v Ja o O YaN a a aaa D ON ON N ON on oN Pattern end signal A A A A A Repeating Segments from 3 to 6 B Repeating Pattern 1 C Pattern 2 D Linking Pattern 1 and Patten 2 E Repeating Total pattern Repeat Total pattern linked patterns IMRO2L04 E1 41 Pattern end signal for Pattern repeat ON for 0 5 seconds 2 Pattern end signal for Pattern link ON for 0 5 seconds 3 Pattern end signal for Total Pattern repeat ON for 0 5 seconds 4 Pattern end signal for Pattern 2 ON within the Pattern end output duration being set i For the pattern diagram above also refer to E Combination
56. at input error input error A A Input error Input error determination point low Manipulated Output at Present output input error e Program control mode RUN L Chooses e Fixed set point control mode FIX m either e Manual control mode MAN Present output signal determination point high Manipulated output at Manipulated output value MV of the input error segment in progress Manipulated output value MV Chooses Manipulated output value MV at either manual setting y Present output Input abnormality signal 1 Flashing display or Non flashing display of PV can be selected for the PV flashing display at input error of the Engineering mode F10 01 2 For Event output at input error and Input abnormality output refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 7 2 IMRO2L04 E1 7 2 Self diagnostic Error In an error is detected by the Self diagnostic function the PV display shows Err 7 ERROR DISPLAY and the SV display shows the error code If two or more errors occur simultaneously the total summation of these error codes is displayed Error Te coge Deseripton Aston Solution e Adjusted data error display Data back up error e Back up action is abnormal e Data write failure A D conversion error e Response signal from A D converter is abnormal Temperature compensation error e The temp
57. current of 8 A IMRO2L04 E1 3 7 3 WIRING E Measured input TC RTD Voltage Current universal input e For the Measured input type terminals 22 through 24 are allocated to the Measured input TC input RTD input Voltage input Current input e Select the Voltage low input group the Voltage high input group or the Current input group to conform to the input type to be set How to switch Input group Switch the input group by using the upper Input select switch at the bottom left of the left side of this instrument Select the voltage input or the current input by using the lower input select switch refer to the description below EB NOTE To avoid damage to the instrument disconnect measurement input terminals before switching input groups Input select switch Voltage low input group Voltage input Side view Voltage low input TC input K J E T S R B N JIS C1602 1995 group PLII NBS W5Re W26Re ASTM E988 96 U L DIN43710 1985 PR40 20 ASTM E175 1 00 RTD input Pt100 JIS C1604 1997 JPt100 JIS C1604 1981 Pt100 Input select switch o Voltage high input group Current input jm S Input select switch Dip switch Voltage low 0 to 10 mV DC 0 to 100 mV DC Dip switch input 0 to 1 V DC 10 to 10 mV DC 100 to 100 mV DC 1 to 1 V DC Current input 0 to 20 mA DC 4 to 20 mA DC Voltage high in
58. is not furnished with a power supply switch or fuse Therefore if a fuse or power supply switch is required install close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time lag fuse e For an instrument with 24 V power supply supply power from a SELV circuit e A suitable power supply should be considered in end use equipment The power supply must be in compliance with a limited energy circuits maximum available current of 8 A IMRO2L04 E1 3 1 3 WIRING E Input Output wiring e For thermocouple input use the appropriate compensation wire e For RTD input use low resistance lead wire with no difference in resistance between the three lead wires e To avoid noise induction keep input signal wire away from instrument power line load lines and power lines of other electric equipment Example Keep 150 mm or more between Example Locate separator the cables 150 mm or more l Separator Signal cables Power supply cables Signal cables i Power supply cables Z LG Example Cross the cables at a right angle Ground Signal cables afr Place materials such as the iron plate with a Geer thickness of 1 6 mm between the cables oe Power supply cables e Use independent ducts for the input output wires and power circuits inside and outside the panel e If input output wires have to be placed in the same duct as the power circuits use shielded wires Ground the shield to reject
59. level of Segment 1 Time e Segment level of Segment 1 gt Measured value PV Level Set value SV in gt Start with the Segment level of the Segment 1 the Reset mode Segment level of Segment 1 gt Measured value PV gt Time m PV start 3 PV start 4 Time saving amp level searching type Search locates the intersection of the Measured value PV at start and Set value SV in the program pattern to skip time of process until the PV and the SV intersect Search function is not performed in the Program pattern being linked Differences between PV start 3 and PV start 4 e PV start 3 Starts in Hold state e PV start 4 Starts in RUN state without Hold When the intersection is found Skip the time of process to the intersection Level Program pattern Measured value PV gt Set value SV in the Reset mode gt Time Time saving IMRO2L04 E1 6 5 6 PROGRAM CONTROL When the Measured value PV matches soak segment para Skip the time of process to the beginning of the segment being matched Soak segment Measured value PV gt L s Set value SV in the Reset mode gt Time Time saving When no intersection was found Level Measured value PV gt H Set value SV in the Reset mode Measured v
60. of Repeat function and Pattern link P 6 15 6 8 2 Parameter setting Pattern end output duration Parameter setting mode Program setting block Set the duration of the Pattern end signal E MI LE M From 0 00 to 500 00 Hour Minute or 0 hour 00 minute LIND d i from 0 00 to 500 00 Minute Second Output remains ON at 0 00 Hour Minute or Minute Second i gt Set time unit at F80 05 in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32 Continued on the next page 6 19 6 PROGRAM CONTROL Control action at Pattern end Setup setting mode Set control action at Pattern end PID control Heat Cool PID control or Position proportioning PID control With FBR input 0 Control continued 1 Control stop Position proportioning PID control When there is no FBR input or the FBR input is break 0 Control continued 1 Open side output OFF Close side output OFF 2 Open side output OFF Close side output ON 3 Open side output ON Close side output OFF Transmission output action at Pattern end Engineering mode F30 07 Set action of Transmission output at Pattern end Data range Oc I _ 0 Action stop 1 Action continued 00000 OTTO 99000 lt value at SV display L_ ouT2 OUT3 Unused Event action at Pattern end Engineering mode F30 08 Set event action at Pattern end Parameter symbol Data range Factory set value oc 0 Action stop 1 Action continued 00000 PGs D 000004
61. of Start segment is larger than the End segment Start segment lt End segment e When the duration of the Start segment is larger than Segment time in progress Time signal turns ON in the next segment When the duration of the End segment is larger than Segment time in progress Time signal turns OFF in the next segment Example l Level Time signal setting Segment 1 Segment2 Segment3 Segment 4 Start segment 1 lt gt lt Start time 40 min 30 min 40 min 40 min 20 min End segment 2 End time 50 min Program pattern Time End segment 3 40 min Setting time of Time signal Time signal output Actual action If the End segment is the final segment of the pattern and duration of the End segment is longer than the final segment Time signal will go OFF in Pattern end state When the program is linked Pattern link or repeated Pattern repeat Time signal action continues by following the program If the duration of End time of Time signal and the Segment time in progress is equal Time signal goes off when Wait function is performed The extended time by Wait function is not considered If the duration of End time of Time signal is longer than the Segment time in progress Time signal remains ON when Wait function is performed The extended time by Wait function is considered to be a part of the duration of Time signal since the segment in progress is the final segment of the program
62. refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM Displays the remaining time execution time including the numbers of Link pattern Wait condition monitor key at the monitor screen to go to the SV setting mode of the operation mode in MONI MONI CT1 input value monitor monitor Event state monitor PV ay I PV I oO PV I CI C O MONI C H MONI C oO MONI C m sv t _ sv lt sv t sv Lif GEE SES Sete o o EV Z222 o WAIT 0 Displays only when CT input optional is specified Current transformer 2 CT2 input value monitor Manipulated output value 1 MV1 heat side monitor Display Time signal OFF o Display Time signal ON Display Event OFF o Display Event ON Manipulated output value 2 MV2 cool side monitor PV Lre Z O MONI 6 5 J cd cu sv co MONI gt PV 30 adn sv Mre 5 0 MONI Displays only when CT input optional is specified IMR02L04 E1 Display Not in wait state o Display In wait state gt Returns to the PV SV monitor Displayed when the Heat Cool PID control is selected 4 13 4 BASIC OPERATION 4 5 2 Operation mode Set parameters such as PID AT and the operation mode Program control Fixed set point control Man
63. signal communication optional Refer to P 4 16 Refer to P 4 29 Press the Ko key while Press the lt t key while pressing the GD key for pressing the G key for 2 seconds Press the Engineering mode 2 seconds aaa Key Initialize the parameters related to input output and Event to conform to the usage condition in the field Press and hold the M key while pressing Refer to P 4 32 the GD key and the key to go to the Initial level engineering mode from the SV setting amp monitor mode the Parameter setting mode or the Setup setting mode Parameters of the Initial level engineering mode display during the parameter setting a of the Engineering mode FB NOTE Make sure to be in the RESET mode before conducting parameter setting in the Engineering mode It is possible to set parameters in the function block 10 F10 and the function block 11 F11 in the RUN mode the FIX mode and the MAN mode It is also possible to go back to the SV setting amp monitor mode by pressing the key while pressing the D key IMRO2L04 E1 4 1 4 BASIC OPERATION 4 1 2 Input type and input range display This instrument immediately confirms inputs type symbol and input range following power ON Example When sensor type is K thermocouple By N P lt 4 symbol sv E K amp
64. state e Host communication error e Intercontroller communication error e FBR input error 100 to 240 V AC 24 V AC or 24 V DC Power supply v A keys RESET RUN FIX MAN HOLD STEP R SET and PTN END keys Control output e Relay contact e Voltage pulse e Voltage Current e Triac e Open collector i Or OUT1 O 1 l O T 5 OUT2 O O e Voltage pulse 4 Voltage Current Le Open collector I Output selections Digital ouput 1 to 4 e Relay contact Digital output 5 to 12 e Open collector Marked Optional 1 15 MEMO 1 16 IMRO2L04 E1 2 MOUNTING WARNING To prevent electric shock or instrument failure always turn off the power before mounting or removing the instrument 2 1 Mounting Environment 1 The PF900 PF901 is intended to be used under the following environmental conditions e TIEC61010 1 OVERVOLTAGE CATEGORY II POLLUTION DEGREE 2 Indoor use Altitude up to 2000 m 2 Use this instrument within the following allowable range e Allowable ambient temperature 10 to 55 C e Allowable ambient humidity 5 to 95 RH Absolute humidity MAX W C 29 g m dry air at 101 3 kPa 3 Do not use this instrument in the following environment e Sudden change in ambient temperature e Condensation or icing e Corrosive or inflammable gases e Strong vibration or impact e Water oil chemicals vapor or steam splashes e Excessive dust salt or iron particles e Ex
65. sv gt sv m sv sv HbA i F450 i 00800 F450 000D F45 03 0000 Heater break alarm 1 Heater break alarm 1 AN HBA1 interlock HBA1 set value SET PV IILI 9I of SET PV D riot L e HbR SV SV FYSd5 00000 F450 0000 0 Function block 46 F46 PV F 4 b i HBA2 D sv The setting parameter is same as HBA1 HbAe AN Function block 47 F47 Control loop break alarm LBA selection Control loop break alarm LBA interlock S F490 1 MMMM LIJ I UU PV m PV PV Paty LoASL Lbit sv m V m sv Function block 50 F50 Control action Setting parameters from F50 02 to F50 13 PV PV CEM rou CD o5 ED F50 02 Hot Cold start ED SV SV Food 1 MMMM I UU JJJ OUT3 minimum ON OFF time of proportioning cycle F50 03 Start determination point F50 04 Action high at input error F50 05 Action low at input error F50 06 Manipulated output value at input error F50 07 Control action at Pattern end F50 08 Intensity factor of Ramp Soak stabilizer F50 09 OUT1 proportional cycle time F50 10 OUT1 minimum ON OFF time of proportioning cycle OUT2 proportional cycle time OUT2 minimum ON OFF time of proportioning cycle OUT3 proportional cy
66. system half duplex multi drop connection Synchronous method Start Stop synchronous type Communication speed 9600 bps 19200 bps 38400 bps Protocol Modbus RTU Data bit configuration Start bit 1 Data bit 8 Parity bit Without Stop bit 1 Slave connections Up to 4 controllers 0 Link OFF Slave controllers FB series RB series or PF900 901 m Loader communication Loader ports 1 point Front or bottom The front loader port only works when instrument is ON It is not possible to use the loader port at the front and the one at the bottom at the same time IMRO2L04 E1 Synchronous method Start Stop synchronous type Communication speed 38400 bps Protocol RKC communication ANSI X3 28 1976 subcategories 2 5 and A4 Data bit configuration Start bit 1 Data bit 8 Parity bit Without Stop bit 1 Maximum connections point Only COM K Connection method COM K special cable Front port W BV 03 Bottom port W BV 01 m Program control Time accuracy 0 01 of Reading or Input sampling cycle whichever is larger Delay for input sampling cycle at every shift of segment of segment time 0 Number of program memories Number of program patterns Up to 99 patterns Number of segments Up to 1024 segments Up to 99 segments for each pattern Time signal output Number of outputs 8 points Output assignment Up to 14 points The relay outputs are 4 points Select by OUT2 OUT3 or DO assignments
67. the first setting display of the setting block Wait memory group Wait memory group setting block number Wait zone high Wait zone low P IID PV mre CO seT PY 7SM l SET PV NN SET Writ i WE OR S ZoNEH ZoNEL sv gt sv m sv m sv noon CR popopo r nannN WLU un UU un i UU Wait time out Wait release trigger set value selection II w OEC TOT v AN Mout D Veo Wu M S SV SV OR i gaad GR i ggagd Setting parameter for each memory number 1 to 16 Time signal memory Time signal memory Time signal memory group consists of 16 memories group setting block group number for setting Time signal Pv a M 5 G ED I H 5 hy m G amp D 0 toll Time signal output assignment ED R o ay H 7 1 5 5N Start segment of time signal gogo o L5 M Time signal start time 0 1E 5N End segment of time signal O 1E M Time signal end time 6 E M Time signal end time w AN Go to the setting display of the next memory number After setting memory number 16 Output program memory Output program memory group setting block group number Output program value 1 PV p R G 1M H D p M H ae R Ga PY p M H l GD Output program CD gt
68. time change in the Program control mode RUN Segment level and Segment time in progress may be changed in the Program control mode RUN PV SV monitor Program control mode RUN Segment level Segment time j Irm SET I CVI SEL I ME SEI hlr w OV CUT vee FT EI 0 00 i00 D00 00 IUU 0I000 i00 CO O voammmiomnmmianan oOo o oO SEO eto ma CJ O vimnmnanianma vI 7 O ESS EEs Changeable gt Co Sees ees Segment number in progress I Refer to the following pages for the functions related to the Program control operation 6 1 Memory Group s ssessseesseessoossoossoossoossossssosssosesse P 6 2 6 2 Program Control Start Selection s0006 P 6 3 6 3 Search Function sccssccssccssssssssssesscessseenees P 6 7 6 4 Step STEP ccccccsccscsccsesssnecsessenccecsseseeccsseneree P 6 8 6 5 Hold HOLD essssesssccesceseseceseeseeseseseees P 6 9 6 6 Walt icssasccacsssoasscacsvasedsessecneansnaseccasvasenseasenaisasvanee P 6 10 6 7 Repeat and Pattern Link sseesoesssosssessssse00 P 6 14 6 8 Pattern End cccccsscssccssccsssssssssssssssssseenees P 6 17 6 9 Time Signal Segment Signal ssesseeeee P 6 21 6 10 Output Program essssesssosssoesooesoossoosssosssosssse P 6 26 6 11 Edit Function seesseossoossoossoossoossoossoosssosssosssse P 6 28 Pattern copy Segment copy Data clear 6 12 Tag
69. to P 3 12 Current transformer CT input optional or Feedback resistance FBR input optional I Refer to P 3 15 Measured input universal input Thermocouple TC Resistance temperature detector RTD Voltage Current I gt Refer to P 3 8 Digital input DI1 to DI6 optional Dry contact H gt Refer to P 3 12 Specify when ordering 3 WIRING E isolations of the instrument For isolated device Input Output blocks refer to the following Commu nication 1 Commu nication 2 Digital input 1 to 11 DI1 to DI11 Output 1 Output 3 OUT3 Measured input Isolated Non isolated Non isolated Loader commu nication e Current transformer input CT1 CT2 e Feedback resistance input One of the above Power supply Isolated Isolated Digital output 1 DO1 Digital output 2 DO2 Isolated Digital output 3 DO3 Digital output 4 DO4 Isolated Digital output 5 to12 DO5 to DO12 a OUT1 OUT2 and OUT3 are isolated when relay contact or triac is specified for OUT1 and OUT2 P Not isolated between DO 1 and DO 2 or DO 3 and DO 4 Digital outputs from DOS5 to DO12 are not isolated IMRO2L04 E1 3 WIRING 3 3 Wiring of Each Terminal Prior to conducting wiring always check the polarity of each terminal E Power supply e Connect the power to terminal numbers 1 and 2 100 240 V AC 24 V AC 24V DC power supply
70. 0 to 600 seconds 10 time 0 Unused Intercontroller communication error ERF M 0 to 600 seconds 10 judgment time 0 Real time error nunetion block 71 F71 01 F71 02 The unit is the same as input value high Setting limiter low Input range low to Setting limiter high Input range The unit is the same as input value low Function block 80 F80 01 to F80 07 SV selection at Program start ov Start with the Set value SV in the Reset mode PV start 1 Time fixed type PV start 2 Time saving amp ramp holding type PV start 3 Time saving amp level searching type With HOLD function at start PV start 4 Time saving amp level searching type Without HOLD function at start Wait memory group number at SF WE 0 Wait OFF Program start 1 to 8 Wait memory 1 to Wait memory 8 Program setting type PRE YP 0 Batch setting type 1 Partial setting type Signal type CSF YP 0 Time signal type 1 Segment signal type Set time unit FMG 0 Hour Minute 1 Minute Second Maximum pattern segment number Maximum pattern number 1 to 99 Maximum Maximum segment number 1 to 99 pattern Maximum pattern number x Maximum segment number number 32 1024 at maximum Maximum segment number 32 It is not necessary to change the operation mode to the Reset mode RESET when setting the parameters The parameters may also be set in the Setup setting mode IMR02L04 E1 4 43 4 BASIC OPERATION E Parameter switching
71. 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute Output program memory group setting block PRE MV Output program memory group PMY GR 1 to 128 Maximum number of segments number Level PID setting 1 EV L Input range low to Level PID setting 2 high Level PID setting 2 LEV L g Level PID setting 1 to Level PID setting 3 Input range high i i i i Level PID setting 7 EV L N Level PID setting 6 to Input range high 1g Reset mode setting block RESET Set value SV in Reset mode Sy Setting limiter low to Setting limiter high Manipulated output value 1 MV1 in MY I 5 0 to 105 0 Reset mode Manipulated output value 2 MV2 in Myg 5 0 to 105 0 Reset mode Event memory group number in EVGR 0to8 Reset mode 0 Event OFF ES A a cg control mode E OP fam set point control mode 0 Level PID Fixed set point control mode 0 Event OFF Displays when Output program value 1 is assigned to OUT1 gt Displays when Output program value 2 is assigned to OUT2 Displays when Output program value 3 is assigned to OUT3 Continued on the next page 4 20 IMRO2L04 E1 4 BASIC OPERATION Continued from the previous page Factory set Name Symbol Data range value Manual control mode setting block MAN PID memory group number in PI d GR 0 to 8 0 Manual control mode 0 Level PID Event memory group number in EV GR 0to8 1 Manual control mode 0 Event OFF E
72. 00000 50 ms SET 00001 100 ms Factory set value 00002 250 ms SET F21 12 F21 13 F21 14 PV bias PV digital filter PV ratio The parameters above may be set in the Setup setting mode PV low input cut off Check the set value of the Setting limiter at the Function block 71 F71 F71 aA Setting limiter high a Setting limiter low e vy eon PV I O PV I1 ror GLI H Gi L sv m sv sv SCALE Vidi 00400 FU ae o0g0g 00400 400 C 5 2 Check Setting limiter high Range Setting limiter low to Input range high Check Setting limiter low 00000 0 C Range Input range low to Setting limiter high IMRO2L04 E1 5 OPERATION 5 1 2 Check the parameter related to the event action Parameter settings related to event action can be checked in Engineering mode Parameters which are not specified when ordering must be set before use Setup example Event specification Event 1 Deviation high low with hold action Quick start code G ON Py OFF yet ON py Uses Interlock function Low oe High Event output Assigned to DO1 amp Set Value SV A Event set value x Event differential gap After setting input related parameters check and set parameters related to event actions DO1 Energized De energized can be selected at function block 30 F30 02 EXDO1 Factory set value Energized
73. 02L03 ED on the CD ROM Communication 1 Communication 1 Communication 1 Ci RS 232C RS 422A RS 485 C Q SG 25 T R A 26 H e T R B Communication 1 Communication 2 optional elelslelelsielsielelsie ien Specification code 1 Specification code 4 Specification code 5 Quick start code 2 Quick start code 2 Quick start code 2 Initial setting code Initial setting code Initial setting code 1or2 1or2 1or2 RS 232C Communication 1 RS 485 Communication 1 RS 485 RS 485 Communication 2 RS 485 Communication 2 Communication 2 SG SG sG 25 RS 232C RS 485 Communication 1 SP Communication 1 R A RD T R B RS 485 RS 485 Communication 2 T R A Communication 2 T R A T R A 28 ere B J ee B T R B 29 Specification code W Specification code X Specification code Y Quick start code 2 Initial setting Quick start code 2 Initial setting For Intercontroller code 1 or 2 code 1 or 2 communication Only Communication 1 Only Communication 1 e Communication 2 RS 485 is for intercontroller communication E gt For the intercontroller communication refer to 6 7 Intercontroller Communication Function in the PF900 PF901 Instruct
74. 12 21 Ramp state points of DO DO7 assignment Lodo 22 Soak state at ordering Hold state DOS to DO12 7 zm 26 Autotuning AT state specifying 4 27 FAIL state paints of DO 29 Intercontroller communication error DOS to DO12 DO12 assignment Ldo Ic 30 Feedback resistance FBR input error 0 Function block 41 F41 01 to F41 08 None Based on Deviation high model code Deviation low Deviation high low When not Deviation high low Individual high and low setting specifying 1 Band Band Individual high and low setting Process high Process low SV high SV low MV1 high heat side MV1 low heat side MV2 high cool side MV2 low cool side Event hold action is available If there is Feedback resistance FBR input in Position proportioning PID control set to the FBR input value Event 1 hold action 0 OFF Based on 1 Hold action ON model code when power turned on when Event start SV changed When not specifying 0 Event 1 differential gap Deviation process or set value TC RTD 2 0 to Input span Unit C F V I 0 2 MV 0 0 to 110 0 Event 1 type SOI SON eS Event 1 output action at input error When PV reaches Input When PV reaches Input error determination point error determination point high or higher low or lower temperature temperature Conforms to Event action Conforms to Event action ON Conforms to Event action ON Conforms to Event acti
75. 2L04 E1 6 1 6 PROGRAM CONTROL 6 1 Memory Group PID values Event Wait Time signal and Output program can be stored in a memory group A Memory group is set by segment or pattern E Memory group to be set by segment PID memory group Number of group Setting items Event memory group Number of group Setting items Wait memory group Number of group Setting items Up to 8 groups PID memory group number Proportional band heat side Integral time heat side Derivative time heat side Control response parameter Output limiter high MV1 Output limiter low MV1 Output limiter high MV2 Output limiter low MV2 ON OFF action differential gap Proportional band cool side upper Integral time cool side ON OFF action differential gap Derivative time cool side lower Overlap Deadband Control loop break alarm LBA Open Close output neutral zone time Manual reset LBA deadband LBD Up to 8 groups Event memory group number Event 1 set value EV1 Event 1 set value EV1 high Event 1 set value EV1 low Event 2 set value EV2 Event 2 set value EV2 high Event 2 set value EV2 low Event 3 set value EV3 Event 3 set value EV3 high Event 3 set value EV3 low Event 4 set value EV4 Event 4 set value EV4 high Event 4 set value EV4 low Up to 8 groups Wait memory group number Wait zone high Wait zone low Wait release trigger selection Wait time out s
76. 3 M3 screw width 5 5 mm hole diameter 3 2 mm e Make sure that the any wiring such as solderless terminal is not in contact with the adjoining terminals e When making the connections route from the left side toward the rear terminals as shown in Fig 3 2 The central and right columns of terminals are slanted to facilitate connection from the left If a terminal cover is used connection from the right side is not possible Fig 3 2 Wiring direction When a terminal cover is attached Connect from the left side jaceuud C1S Connect fro the left side aod NAM OOMMCE fc a ell lt lat 7 h By Connection from the right side is not possible IMRO2L04 E1 3 3 3 WIRING e Up to two solderless terminal lugs can be connected to one terminal screw However in this case reinforced insulation cannot be used PB NOTE Bend the solderless terminals for multi drop wiring to avoid damage to the screws by securing forcibly Refer to Fig 3 3 If two s
77. 4 high and Event set value from 1 to 4 EVI to 4 low display when selecting Deviation high low High Low individual setting or Band High Low individual setting at function blocks from 41 F41 to 44 F44 in the Engineering mode When setting 0 to Event type at the function block 41 F41 to 44 F44 in the Engineering mode the Event setting screens for relative parameters do not display When setting 0 to all parameters of Event 1 to Event 4 all screens related to Event do not display including the Event memory group setting block screen I gt For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 I For Event function refer to 6 4 1 Setting procedure of Event 1 to 4 in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 5 17 5 OPERATION Parameter setting for Wait memory group Set the Wait memory group after Event memory group i PID memory group l setting l z li pa J eee Wait memory group Wait memory group setting block number Wait zone high Py J io rc SET PV IC r oO SET PV 7 NI SET WII WI LLITS ZONE H sv sv z E Ses gt coor PLR l 4 000 id fo ee i i i Set Wait memory Displays Group A group number number being Set Wait zone AN set high to 10 C h g Cas Wait release trigger
78. 4 Program Control Operation P 5 11 m Program configuration e The change in Segment level from the beginning to the end of the program is defined as Pattern It is possible to store up to 99 patterns e A pattern consists of section called Segment Pattern is composed by setting Segment level Set value of the segment and Segment time duration of the segment It is possible to set 1024 segments maximum up to 99 segments for one pattern e PID setting Event function and Wait function can be set in each segment by using the PID memory group Event memory group and Wait memory group Time signal and Output program are activated by setting the Memory group of each pattern e Functions of Program control operation Program control start selection Search function Hold Step Wait Repeat Pattern link Pattern end Time signal Segment signal Output program Forward Back up function Pattern remaining time monitor Pattern copy data clear and Tag function Example of Program pattern configuration Level Soak segment m Ramp segment Ramp segment Soak segment Pattern end p point gt es l Time pa rie Pid Pid gt le ane start Segment 1 Segment2 Segment3 Segment4 Segment 5 le gt 1 pattern Segment signal Time signal OFF Pattern end output The Segment signal and Time signal cannot be used at the same time IMRO
79. ATION 5 2 Operating Precautions Check the following precautions before starting operation E Power ON Once power is restored to the instrument the operation mode will return as it was before the power went OFF The operation mode is displayed after the Input type and Input range Factory set value Reset mode RESET Action at power ON can be selected at Hot Cold start of F50 02 in the Engineering mode i For Hot Cold start refer to 6 5 5 Start action at recovering power failure in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM E Action at input error If the input signal wiring is disconnected or short circuited RTD input only the instrument determines that burnout has occurred Burnout direction Thermocouple input RTD input Voltage low input Conforms to the setting of Burnout direction in the Engineering mode F21 08 0 Upscale Factory set value 1 Downscale Voltage high input Current input Downscale or indicate the value near 0 Output at input error Control output Conforms to the setting of Action high at input error or Action low at input error in the Engineering mode F50 0 Normal control Factory set value 1 Manipulated output value at input error Event output Conforms to the setting of Event output action at input error in the Engineering mode F41 to F44 When PV reaches Input error determination When PV reaches Input error determination point high or higher temp
80. CI PF900 INSTRUCTION MANUAL IMT01D09 O0 e PF900 PF901 Instruction Manual IMR02L03 O0 e PF900 PF901 Pattern Record Sheet e USB driver for COM K communication converter e Installation USB driver for COM K communication converter IMT01D07 EQ This manual can be downloaded from the official RKC website http www rkcinst com english manual_load htm 1 2 IMRO2L04 E1 1 OUTLINE 1 3 Model Code Check that the product received is correctly specified by referring to the following model code list If the product is not identical to the specifications please contact RKC sales office or the agent E Suffix code Specifications Hardware coding only Quick start code1 N PF900 PV display Green SV display Orange 1 2 3 4 5 6 7 8 9 10 PF901 PV and SV displays White 0 0 0 00 0 O O O ooo Y Relay contat o M TTT CT T T T Voltage pulse CC ET T TT T Oo Output 1 OUT1 1 Voltage Current Refer to Output Code Table P 1 5 o Yr f tf Triac T Open collector D O TTT T f None Relay contact of foj lt jzlz Voltage pulse Voltage Current Refer to Output Code Table P 1 5 Triac Output 2 OUT2 1 Open collector Voltage pulse Voltage Current Refer to Output Code Table P 1 5 Open collector 24 V AC DC Power supply voltage 100 to 240 V AC Digital output 4 points DO1 to DO4 Standard DO1 to DO12 2 12 points DO1 to DO12 Out
81. Conduct Search function COO LI ON Search start OFF JTIINL IT OFF Search stop Turns OFF automatically when the Search function is completed 6 4 Step STEP During the Program control operation a segment of the program may be skipped by STEP function Key operation Digital input DI or communication is available to perform STEP function Level Perform STEP Program ee pattern NS ee Skip to the beginning of the next segment Time gt j4 i Segment 1 Segment 2 Segment 3 m Key operation To perform STEP function press and hold the STEP R SET key for 2 seconds factory set value during the Program control operation STEP function is not operative when the program is in HOLD state or the operation mode is in the Reset mode RESET the Fixed set point mode FIX or the Manual mode MAN If STEP function is performed while the program is in Wait state Wait state will be released and the segment in progress skips to the next segment Direct key type can be set individually Press once Press twice or Press and hold for direct keys such as the STEP R SET key at F11 in the Engineering mode E For STEP function by Digital input DI refer to 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 6 8 IMR02L04 E1 6 PROGRAM CONTROL 6 5 Hold HOLD Progress of the program is suspended during the Program control operation Start or releas
82. Digital output 1 to 4 DO1 to DO4 standard e With DO optional terminals 3 through 5 DO3 DO4 and 6 through 8 DO1 DO2 are allocated to the DO GHIOMG te Terran et DO3 D04 a Q IOI Ol DO1 DO2 DO1 DO02 DO3 DO4 Wiring example I COM a COM z NO NO DO2 o DO4 o f4 NO NO Do e e 8 ipo Fe eo 5 Specification code Specification code 4orc 4orc eae The dotted box diagram describes the output state of the instrument e Output type is only relay contact output Contact type la contact Contact rating Resistive load 250 VAC 1 A 30 VDC LA Electrical life 300 000 times or more Rated load e Assign Event type at the setting screen below Digital output terminal Setting screen Engineering mode F34 01 DO1 assignment ido Refer to P 4 38 Engineering mode F34 02 DO2 assignment L do Refer to P 4 38 Engineering mode F34 03 DO3 assignment Ldo3 Refer to P 4 38 Engineering mode F34 04 DO4 assignment Ldo4 Refer to P 4 38 IMRO2L04 E1 3 13 3 WIRING E Digital output 5 to 12 DO5 to DO12 optional e With DO optional terminals 37 through 41 DO5 to DO8 and 42 through 46 DO9 to DO12 are allocated to the DO
83. ESEF Yaad PID memory group number in Fixed set point control mode Fixed set point control mode setting block Set value SV in Fixed set point control mode Event memory group control mode Manual control mode setting block PID memory group number in Manual control mode Event memory group number in Manual control mode MAN Ef PI GR E EV OR sv sv sv Ww IN Editing block Pattern copy Data clear Pv Jr PV ft Iu PV rio Ed i cD Po PY 63 LLK sv gt fh te ot gt sv ATT WUU Copy destination number Copy source number Ww IN Make the copy destination number editable by pressing the cD key after setting the copy source pattern number Settable only in the Reset mode RESET First Program setting block PV m I v ED PV m 7 D PV p di D CR D PV E i A E R sv m sv m sv gt sv N IN Event memory group number number in Fixed set point I gt For setting procedure of each function refer to 6 FUNCTION AND SETTING PROCEDURE in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 4 25 4 BASIC OPERATION E Param
84. ESET Reset mode RESET setting PTN_INC Pattern increment RUN Program control mode RUN setting IMR02L04 E1 1 7 1 OUTLINE DO Type Code Table Digital output 1 DO1 None Event 1 process low Event 1 manipulated output value with hold action MV 1 high heat side Event 1 deviation high Heater break alarm 1 HBA1 Event 1 manipulated output value MV1 low heat side Event 1 deviation low Heater break alarm 2 HBA2 3 ae 1 manipulated output value Event 1 deviation high low Control loop break alarm LBA re 1 manipulated output value Event 1 band FAIL de energized fixed signal 1 a a with hold action error F Event 1 deviation low U Event 1 band 7 Time signal 3 oema S riginoeiaatesing S a a a with hold action E A a Event 1 process low Event 1 deviation high low DA G Event 1 process high Event 1 deviation high low with hold action with hold action High Low individual setting Digital output 2 DO2 a rea cen with hold action MV1 high heat side Ge ol eee o o MV1 low heat side ees ee MV2 high cool side C Event 2 deviation high low Control loop break alarm LBA 4 Event 2 manipulated output value ee et a a ee with hold action error with hold action High Low individual setting eas oe ae Pe ee R with hold action poe ieee eee ry High Low individual setting Event 2 process high Event 2 deviation high low with hold action with hold action
85. End segment number of Segment repeat 2 Start number 5f 1 to 99 End number Ed 1 to 99 Within the maximum segment number Segment repeat execution time Parameter setting mode Program setting block Set Segment repeat execution time Oor Cr 1 to 9999 times i NET IU li No segment repeat 6 16 IMRO2L04 E1 6 PROGRAM CONTROL Pattern repeat execution time Parameter setting mode Program setting block Set Pattern execution time A p 5 p Ny 1 to 10000 times IV 1 No pattern repeat 10000 No limit Link pattern number Parameter setting mode Program setting block Set Pattern number to be linked next 1 AtIZ CINE 0 to 99 Within the maximum pattern number LIVIN EOIN 0 No pattern link Repeat remaining process program progression display selection Initial level engineering mode F10 12 Select type of monitoring display between Segment repeat remaining time and Segment repeat execution time Parameter symbol Factory set value R p E 5 l 0 Segment repeat remaining time 1 Segment repeat execution time When 0 is set at Repeat remaining process program progression display selection the remaining time of Segment repeat including the repeat in progress will display at the Segment repeat remaining time execution time monitor when the key is pressed during the Program control operation When setting 1 at Repeat remaining process program progression display selection
86. IIC UL Communication 2 LO Gg SET b I 2 Return to the first Sa parameter PV bias 19200 LS For setting procedure of each function refer to 6 FUNCTION AND SETTING PROCEDURE in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMR02L04 E1 4 31 4 BASIC OPERATION 4 5 5 Engineering mode Parameters are classified into 23 function blocks Initialize the parameters related to input output control the Event type etc WARNING Parameters in the Engineering mode F10 to F80 should be set according to the application before setting any parameter related to operation Once the parameters in the Engineering mode are set correctly no further changes need to be made to parameters for the same application under normal conditions If they are changed unnecessarily it may result in malfunction or failure of the instrument RKC will not bear any responsibility for malfunction or failure as a result of improper changes in the Engineering mode NOTE Parameters in the Engineering mode are only available for monitoring in the RUN mode the FIX mode and the MAN mode Switch to the RESET mode to set the parameters It is possible to set parameters in the function block 10 F10 and the function block 11 F11 in the RUN mode the FIX mode and the MAN mode Press the K key while pressing the PV SV monitor GD key for 2 seconds Engineering mode sa ae cet Press the MONI key e Press the D k
87. IO20 IMRO2L04 E1 1 5 1 OUTLINE Resistance temperature detector RTD input voltage low group JPt100 Voltage input Current input 200 0 to 200 0 C 100 00 to 150 00 C 200 0 to 850 0 C 200 to 850 C 0 0 to 500 0 C P29 200 00 to 200 00 C 200 0 to 600 0 C 100 00 to 150 00 C 200 0 to 640 0 C 200 to 640 C 328 0 to 1562 328 to 1562 300 0 to 1200 0 F 0 F F Voltage input group Voltage 0 to 10 mV DC Voltage 0 to 100 mV DC Voltage low input group Voltage 0 to 1 V DC Voltage 0 to 5 V DC Voltage 0 to 10 V DC Voltage high input group Voltage 1 to 5 V DC Voltage 1 to Voltage 5 to 5 V DC 1 6 Current input group Voltage low input group Voltage high input group Programmable range Setting range 19999 to 32000 The decimal point position is selectable Factory set value 0 0 to 100 0 IMR02L04 E1 1 OUTLINE E Quick start code 2 Initial setting code Quick start code 2 tells the factory to ship with each parameter preset to the values detailed as specified by the customer Quick start code is not necessarily specified when ordering unless the preset is requested These parameters are software selectable items and can be re programmed in the field via the manual Quick start code 2 Initial setting code Specifications Oo Oo Oo o oO o oo Di a
88. Key operation or communication is not available for releasing the HOLD state conducted by using Digital input DI The program is in HOLD state when performing Autotuning AT during Program control operation Hold is not displayed at TIME monitor display Restart Program control operation after completing AT HOLD function is operative when the remaining time of the Pattern end output is displayed When the operation is in HOLD state time counting of the remaining time is suspended but Pattern end output remains ON HOLD function is invalidated when the remaining time of the Pattern end output is zero 0 t For HOLD function by Digital input DD refer to 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM I gt For Digital output DO in HOLD state refer to 6 2 2 Digital output DO assignment DO1 to DO12 in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 6 9 6 PROGRAM CONTROL 6 6 Wait In the Program control operation the Wait function switches the progress of segment into a standby state Types of Wait state e By Wait zone Zone wait function e By segment 6 6 1 Description of function m Wait state by Wait zone Zone wait function When Measured value PV does not follow the progress of the program when difference between PV and SV remains during the Program control operation the program will be on standby state at Segment time end
89. N value 0 0 to 30 0 A CTL 12 S56 10L N see break alarm 2 HBA2 set HbA SOO A 0 0 Unused Current value monitoring still available SV selection at Program start i Start with the Set value SV in the Reset mode PV start 1 Time fixed type PV start 2 Time saving amp ramp holding type PV start 3 Time saving amp level searching type with HOLD function at start PV start 4 Time saving amp level searching type without HOLD function at start Factory set value No output 2 0 Displayed when the Square root extraction is selected Displayed when the time proportional control output relay voltage pulse triac or open collector output is selected Displays only when CT input optional is specified Continued on the next page IMRO2L04 E1 4 29 4 BASIC OPERATION Continued from the previous page Factory set Control action at Pattern end ENdP PID control Heat Cool PID control or Position proportioning PID control With FBR input 0 Control continued 1 Control stop Setting is still effective when using Output program function Position proportioning PID control When there is no FBR input or the FBR input is break 0 Control continued 1 Open side output OFF Close side output OFF 2 Open side output OFF Close side output ON 3 Open side output ON Close side output OFF Device address 1 RKC communication 0 Modbus 1 Communication speed 1 2400 2400 bps 4800 4800 bp
90. O3 DO4 Unused CNI IIN WAIT WAIT WAIT WAIT WAIT WAIT lt to DI11 gandard DI7 DI8 Pees eo re nou PE STEP PTN32 PTN64 Papers rrr rea rine PET 5 RESET RUN STEP HOLD PTN INC PTN1 to PTN64 Pattern number switch P SET Pattern set WAIT Wait state release RESET RUN Switch Operation mode HOLD STEP Conduct Hold action or Step action D R Direct Reverse action switching PTN_INC Pattern increment Set Pattern number by using the Pattern set input Pattern number Binary number of DI 1 Set Pattern number by switching the contact input Pattern number Binary number of DI 1 Set Pattern number by using the Pattern set input Pattern number Binary number of DI Set Pattern number by switching the contact input Pattern number Binary number of DI To change Pattern number refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 0 Energized 1 De energized gouug lt Value at SV display L ouT2 OUT3 Unused E X dog 0 Energized 1 De energized OOOO 4 Value at SV display L_ pos DO6 DO7 DO8 Unused Continued on the next page 4 35 4 BASIC OPERATION Continued from the previous page DO9 to DO12 Energized De energized Transmission output action in Reset mode Event action in Reset mode Transmission output action at Pattern end Event action at Pattern end 0 Energized 0004 Va
91. PF SERIES Ramp Soak Controller PF900 PF901 User s Manual This manual describes mounting wiring and basic operation only Refer to the PF900 PF901 Instruction Manual on the CD ROM for Host communication control Fixed set point control Manual control etc operation for function and Troubleshooting RKC RKC INSTRUMENT INC IMRO2L04 E1 NOTICE This manual assumes that the reader has a fundamental knowledge of the principles of electricity process control computer technology and communications The figures diagrams and numeric values used in this manual are only for purpose of illustration RKC is not responsible for any damage or injury that is caused as a result of using this instrument instrument failure or indirect damage RKC is not responsible for any damage and or injury resulting from the use of instruments made by imitating this instrument Periodic maintenance is required for safe and proper operation of this instrument Some components have a limited service life or characteristics that change over time Every effort has been made to ensure accuracy of all information contained herein RKC makes no warranty expressed or implied with respect to the accuracy of the information The information in this manual is subject to change without prior notice No portion of this document may be reprinted modified copied transmitted digitized stored processed or retrieved through any mec
92. RAM CONTROL m Output program memory group Select one Memory group for each pattern to set Output program value of segments stored in the Memory group Output program memory group number 0 to 128 Maximum number of segments Up to 99 Output program memory group X Select one Output program memory group for each pattern X 128 Maximum number of segments Segment 1 Output program value 1 Output program value 2 Output program value 3 Control stop or Control continued can be set for Control action selection at Pattern end of F50 07 in the Engineering mode when Output program value is assigned to OUT1 Control stop or Control continued can be set for Transmission output action at Pattern end of F30 07 in the Engineering mode when Output program value is assigned to OUT2 or OUT3 t To assign Output program refer to 6 2 1 Output assignment OUT1 to OUT3 in the PF900 PF901 Instruction Manual IMR02L03 EL on the CD ROM 6 10 2 Parameter setting Settings related to Output program are stored as Output program memory group in the Parameter setting mode Assign Output program value at Output function before performing Output program function Output program memory group number Parameter setting mode Program setting block Set Output poen memory group number for each pattern p MIZ C T 0 to 128 Maximum number of segments FIV LIEN Upto 99 0 No assignment Output program value
93. RUN key In Fixed set point control mode FIX Press the FIX key Wait until the Measured value In Program control mode RUN PV reaches the temperature Wait until the Measured value PV reaches the temperature of the segment to of the segment to conduct AT conduct AT In Fixed set point control mode FIX Wait until the Measured value PV reaches the temperature to conduct AT Start Autotuning E To start Autotuning AT refer to E Setting procedure P 5 26 Confirm PID values Confirm the PID values computed by Autotuning If PID values are not correct for the application adjust the values manually 5 24 IMRO2L04 E1 5 OPERATION Caution for using the Autotuning AT When a temperature change UP and or Down is 1 C or less per minute during AT AT may not be finished normally In that case adjust the PID values manually Manual setting of PID values may also be necessary if the set value is around the ambient temperature or is close to the maximum temperature achieved by the load m Requirements for AT start Start the AT when all following conditions are satisfied To start AT go to PID AT transfer Ar L in Operation mode Operation Operation mode transfer Program control mode or Fixed set point control mode l mode state PID AT transfer PID control State before starting AT PID control Position proportioning PID control Output limiter high MV1 0 1 Output limiter low MV1 lt 99 9
94. S to 12 is optional Output type e Relay contact output OUT1 and 2 Contact type la contact Contact rating Resistive load 250 VAC3 A 30 VDC1A e Relay contact output DO1 to 4 Contact type la contact Contact rating Resistive load 250 VAC1A 30VDC1A e Voltage pulse output OUT1 to 3 Output voltage 0 12 V DC Rating ON voltage 11 V or more 13 V or less OFF voltage 0 2 V or less Allowable load resistance 600 or more 20 mA or less OUT1 300 Q or more when not using OUT2 40 mA or less e Current output OUTI to 3 Output current Rating 4 to 20 mA DC 0 to 20 mA DC Allowable load resistance 600 or less e Voltage output OUT1 to 3 Output voltage Rating 0 to 1 VDC 0 to 5 V DC 1 to 5 V DC 0 to 10 VDC Available for OUT3 Allowable load resistance 1 KQ or more e Triac output OUT1 and 2 Output method AC output Zero cross method Allowable load current 0 5 A Ambient temperature 40 C or less Derating 0 02A C when ambient is 40 C or more Load voltage 75 to 250 V AC Minimum load current 30 mA ON voltage 1 6 V or less at maximum load current e Open collector output OUTI to 3 Allowable load current 100 mA Load voltage 30 V DC or less ON voltage 2 V or less at maximum load current Leakage current at OFF 0 1 mA or less 8 SPECIFICATIONS e Open collector output DOS to 12 Output method Sink type Use same common terminal for DOS to 8 and DO9 to 12 Allowable load curr
95. SET Select Execution pattern number by using the A N key or the MW key PB NOTE Execution pattern number can be selected only in the Reset mode RESET PV SV monitor PTN END Execution pattern Reset mode R selection PV 70 PV IT NI cH PIN M S SV rf Pattern number Tag name setting will enable the display to show a tag name instead of the Pattern number Refer to 6 12 Tag Function P 6 31 for Tag name Program control mode RUN Press the D key in the Program control mode RUN to go to the setting display for the segment level and the segment time PV SV monitor Segment level Segment time 2 CO PP cevEeL 6 ri ME B M S SV _ M S P a aT Sy 3000 egn 3000 QOZOG GJ000 280 Fixed set point control mode FIX Press the GD key in the Fixed set point control mode FIX to go to the Set value SV setting display Set value SV in PV SV monitor Fixed set point control mode PV pa 7 O CD PV c D 7 gt SV cud Set value SV 4 10 IMRO2L04 E1 4 BASIC OPERATION Manual control mode MAN Set Manipulated output value by using the WI key or the M key at the PV SV monitor display in the Manual control mode MAN Press the G key to go to the Set va
96. T transfer PV M PY pa j PV IO uu PV ITI Mooc STEP 6E SAREH AFH sv m sv gt sv EEA Rob oFF oFF l D by using the A key or Autotuning AT Set data lock Interlock release with learning function the vV key SP Lolk r TLR EF arr Ez s SV SV oFF oF F oFF i gt For setting procedure of each function refer to 6 FUNCTION AND SETTING PROCEDURE in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 4 15 4 BASIC OPERATION 4 5 3 Parameter setting mode Parameters are classified into 12 setting blocks such as Program setting block PID memory group setting block and Event memory group setting block in the Parameter setting mode Setting block may be switched by using the YN key or the M key E Setting type for Program pattern Partial setting or Batch setting is selectable for setting type of Program pattern in the Parameter setting mode To select the type go to F80 03 in the Engineering mode I For parameter of the Engineering mode refer to 4 5 5 Engineering mode P 4 32 Partial setting type Factory set value Program setting block Segment level Segment time Parameters for pattern Partial setting type consists of Program setting block Prodram memory dro and Program memory group setting block Setting g y group block varies bas
97. Time signal 1 PV SV monitor Start segment of Reset mode Time signal start time time signal SET Pa I Mb SET w MIC ECM PV 70 Lif 5 H I L IN a a cu M S S gt a CRI DOUD or ona i i f I I I Set Time signal time to Set Start segment number Once all the required parameters End segment of 10 minutes of time signal to 2 have been set press the GD key time signal Time signal end time and the STEP R SET key to return vy omtcocefl SET w MIC oem to the first Time signal memory Li io JIN I LLJ vi SV aro M S a ee GR i eoes7 GR Gegoo peor i ER I I Time signal output assignment Set End segment number Set Time signal end time w mJ be IUJ OLI of time signal to 3 to 20 minutes Wos ee Ss ee ee oR gad i Set Time signal memory number 2 o e iiiiiiiiiiiiiiiiiiIiiiIiiiIiiiIiMiiIiMiiIiMiiIiMiiIiiIiMiIiMiIiMIiMIiMIiMiIiMiIiMiiIiMiiIiiIii i Time signal output assignment Follow the same setting i o g m u I procedure for memory 77 Sy number 2 as the first RI ogogo memory number H i i For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 i For Time signal function refer to 6 9 Time Signal Segment Signal P 6 21 IMR02L04 E1 5 19 5 OPERATION
98. able Influence of external resistance Approx 0 2 nV O Converted depending on TC types Influence of input lead Approx 0 01 of span Only RTD input 10 Q or less per wire When the value is 10 Q or more measuring range may be limited Input impedance Voltage low input Approx 1 MQ or more Voltage high input Approx 1 MQ or more Current input Approx 50 Q Measured current Approx 0 25 mA Only RTD input Allowable input voltage Within 5 V High voltage group Within 12 V Square root extraction Voltage Current inputs Calculation method Measured value V Input value x PV ratio PV bias PV low input cut off 0 00 to 25 00 of Input span m Current transformer CT input optional Number of inputs 2 points Input range CTL 6 P N 0 0 to 30 0 A CTL 12 S56 10L N 0 0 to 100 0 A m Feedback resistance FBR input optional Number of input point Permissible resistance range 100 Q to 10 KQ Standard 135 Q 0 0 to 100 0 for adjustment span of open and close Input range IMRO2L04 E1 m Digital input Dl Number of inputs Up to 11 points 6 points DII to DI6 optional 5 points DI7 to DI11 standard Input method Dry contact input Open state 10 kQ or more Close state 1 kQ or less Contact current 5 mA or less Voltage at open Approx 5 V DC Capture judgment time 200 ms max 1 sampling cycle Output Number of outputs Up to 15 points OUT1 to 3 DOI to 12 OUT3 and DO
99. ack up function to the program linked by Pattern A and Pattern B the program returns to the beginning of Pattern B It is possible to back up segment or pattern for up to the numbers of Segment repeat or Pattern repeat being set 10000 times maximum When setting No limit at Pattern repeat execution time Back up function is available up to 10000 times m Key accelerating speed Time progression of Program when pressing and holding the N key or the M key keys operation state Time progression Press Progress for one second Press and hold the key for 3 seconds Progress at double speed Press and hold the key for 3 seconds or Progress at the rate being set at Key accelerating speed Forward Back up more function Factory set value 0 When setting 1 the program progresses at double speed Forward Back up function turns OFF when setting 0 Forward Back up function does not affect operation of Program control operation or Time signal action Forward Back up function is not available when the operation is in HOLD state or Pattern end state Wait function is not available when conducting Forward Back up function 6 32 IMRO2L04 E1 7 ERROR DISPLAY 7 1 Display when Input Error Occurs The table below shows displays description control actions and solutions when the measured value PV exceeds the display range Prior to replacing the sensor
100. ak segment program is held during AT is added to the Segment time Moara AT starts at 1 hour and 29 Segment time minutes before the end of the 1 hour 30 minutes Segment time Progress of program is held AT completion The program restarts at 1 hour and 29 minutes before the end of Segment time When conduct AT at a ramp segment AT activates at the Segment level where AT starts when conducting AT at a ramp segment During AT progress of the program is held automatically When AT is finished the program will restart automatically Rampsegment Segment level 90 C p seg when AT started ASS AT starts at 45 minutes before the end of the Segment time Segment time 1 hour 30 minutes Segment level 180 C Xx AT completion The program restarts at 45 minutes before the end of Segment time IMR02L04 E1 Progress of program is held The duration of the time progress of program is held during AT is added to the Segment time 5 23 5 OPERATION m Operation procedure Switch to the Reset mode RESET Press the RESET key to go to the Reset mode RESET Confirm AT start condition I Refer to E Requirements for AT start P 5 25 Select Program pattern to conduct AT lect Program pattern n gt Refer to Execution pattern selection P 5 20 Switch to the operation mode to conduct AT Start control i In Program control mode RUN Press the
101. al setting IMRO2L04 E1 1 9 1 OUTLINE 1 4 Parts Description E Front Panel View PV display a PV unit display Time unit display TIME display SV display ATI Set lock display amp TS lamp ALM lamp PTN display DO lamp DO number lamp SEG display PEET Gradient state lamp a ee State display lamp RKC PF900 PV display PF900 Green PF901 White Displays Measured value PV or various parameter symbols PV unit display PF900 Green PF901 White Displays C F or Displays only for parameters on a percentage basis SV display PF900 Orange PF901 White Displays segment level Set value SV Manipulated output value MV or various parameter set values Set lock display PF900 Orange PF901 White Displays key character 2 when the key operation is prohibited ALM lamp Red Lights when Event occurs Event 1 through 4 HBA1 HBA2 LBA Self diagnostic error communication error or FAIL Event type may be checked by Event state monitor except Self diagnostic error communication error and FAIL DO lamp DO number lamp PF900 Green PF901 White DO Lights alphabet of the DO lamp at all times when the power is on DO number 1 to 12l Lights when t
102. aller than the Segment level of the Segment 1 e Set value SV in the Reset mode lt Measured value PV lt Segment level of Segment 1 Level Program pattern Segment level of Segment 1 Measured value PV gt Set value SV in gt the Reset mode Time i Forward the time of process to the same level of the Set Time saving value SV of the Measured value PV at start e Set value SV in the Reset mode gt Measured value PV Level Segment level of Segment 1 gt Set value SV in the Reset mode gt Measured value PV gt e Segment level of Segment 1 lt Measured value PV Level Measured value PV gt Segment level of Segment 1 gt Set value SV in the Reset mode gt 6 4 IMRO2L04 E1 6 PROGRAM CONTROL When Set value SV in the Reset mode is larger than the Segment level of the Segment 1 e Set value SV in the Reset mode gt Measured value PV Segment level of Segment 1 Level Forward the time of process to the same level of the Set a value SV of the Measured value PV at start Program pattern Set value SV in the Reset mode gt Measured value PV gt Segment level of BP Segment 1 Time Time saving e Set value SV in the Reset mode lt Measured value PV Level Start with the Set value SV in the Reset mode Measured value PV gt Set value SV in gt the Reset mode Segment
103. alue PV gt ae 6 2 2 Parameter setting SV selection at Program start Setup setting mode Select Segment level at Program control start Parameter symbol Data range Factory set value cr 5 Start with the Set value SV in the Reset mode 2 JI PV start 1 Time fixed type PV start 2 Time saving amp ramp holding type PV start 3 Time saving amp level searching type with HOLD function at start PV start 4 Time saving amp level searching type without HOLD function at start Time SV selection at Program start can be set at F80 01 in the Engineering mode Set value SV in Reset mode Set SV in the Reset mode Setting limiter low to Setting limiter high 0 0 0 Jv SV at the Reset mode can be set in the Reset mode setting block of the Parameter setting mode Wait memory group number at Program start Engineering mode F80 02 Select Wait wai group number as Wait function condition at Program control start 0 Wait OFF Wait memory 5 1 Wait memory 1 Wait memory 6 2 Wait memory 2 Wait memory 7 3 Wait memory 3 Wait memory 8 4 Wait memory 4 6 6 IMRO2L04 E1 6 PROGRAM CONTROL 6 3 Search Function Use the Search function to skip the time of process to the intersection of the Measured value PV and the pattern of the program 6 3 1 Description of function Searches the intersection of the pattern and the Level Measured value PV when the pattern position of H
104. anual control mode MAN Displays Program pattern number in the previous mode TS lamp PF900 Green PF901 White Lights when Time signal output is turned on AT lamp PF900 Green PF901 White Flashes during the Autotuning including Autotuning with learning function AT end AT lamp turns off TIME display PF900 Orange PF901 White Displays segment time or character of parameter Time unit display PF900 Green PF901 White Displays time unit of Segment time hour H minute M or minute M second S 1 12 IMRO2L04 E1 1 OUTLINE E Key operation MA RA MA RA AA AN ALAN ALIAN H M S 4 T Direct keys Loader communication connector Up key RKe PF900 Monitor key Set SET key Shiftkey Down key Direct keys It is possible to easily change the operation mode or switch the state of operation in process by using the direct keys Use the RESET key RUN key FIX key or MAN key to change the operation mode Use the HOLD key STEP key R SET key PTN key or END key to switch the state of operation Lamp to keyname ame ata Press the HOLD key to suspend the operation in process HOLD k HOLD moiDkey nomp Press again to release the Hold mode Hold HOLD function It
105. any noise generated by the floating capacitance between the cores and shield or by a grounding potential Example When signal source is grounded ground the shield to the signal source side Signal source Instrument oy Example When signal source is not grounded ground the shield to the instrument side Signal source Instrument 3 2 IMRO2L04 E1 3 WIRING E Ground wiring e Ground the instrument separately from other equipment The full grounding effect may not be produced depending on the grounding method Instrument Other equipment Instrument Other equipment O Dedicated grounding Suitable Common grounding Not suitable e Do not mix this grounding wire with other grounding wires e Do not use the same grounding wire as that for high voltage equipment such as motors etc e Do not ground grounding wires so that they form a grounding loop Ground each wire at one point e The grounding resistance should be 100 Q or less e Use ground wires with a cross section of 2 0 mm or more E Wiring method e Use the solderless terminal appropriate to the screw size Fig 3 1 Screw size M3 x 7 With 5 8 x 5 8 square washer ee 5 9 MAX Recommended tightening torque a 0 4 N m 4 kgf cm 3 2 MIN 5 0 Applicable wire Solid Twisted wire of 0 25 to 1 65 mm Specified dimension Refer to Fig 3 1 Specified solderless terminals Manufactured by J S T MFG CO LTD Circular terminal with isolation V1 25 MS
106. ate Display In wait state o00 lt Value at SV display Zone wait of the controller Zone wait of the slave Zone wait of the DI Event state monitor Display OFF a Display ON oogo0000 Value at SV display Event 4 HBA1 HBA2 LBA Time signal state monitor Display OFF Display ON oooo0o00g0 Value at SV display L_ Time signal 1 Time signal 2 Time signal 3 Time signal 4 Time signal 5 Time signal 6 Time signal 7 Time signal 8 value monitor value monitor Manipulated output value 1 MV 1 PID control Heat Cool PID control heat side monitor 5 0 to 105 0 Position proportioning PID control 0 0 to 100 0 Displays the FBR input value Manipulated output value 2 MV2 Myg 5 0 to 105 0 cool side monitor Execution time monitor can be displayed by setting Repeat remaining process program progression display at F10 12 in the Initial level engineering mode For Initial level engineering mode refer to the PF900 PF901 Instruction manual IMR02L03 ED on the CD ROM Displays only when CT input optional is specified CT input value monitor displays CT input value as 1 1 times the average current CT input value is displayed for both Time proportional output and Current output For Current output the error of measurement between actual current value and monitor display value becomes large when load factor is other than 0 or 100 Displayed when the Heat Cool PID control is selected
107. ation mode PV SV monitor Gove transfer GD Set data lock PV 7 PV p H 2 seconds or more M o d E Several times L oO a K M S SV SV SV J000 eg PRob oF F I Unlock state PV SV monitor ED PV 7 PV g H Set data lock state i Ci E l M S 3 SV SV J000 eds oN ron Displays F symbol when the key operation is locked L Itis possible to monitor set value of parameters 4 8 Displays the character ON Communication may be used to set parameters when the key operation is locked IMRO2L04 E1 4 BASIC OPERATION 4 5 Parameter Description Parameters are described by Mode type Parameter list with Data range and Parameter switching diagram Reference page list Mode type Reference page E Parameter list E Parameter switching oe Sena aaa O ea P 4 10 P 4 11 R setting monitor mode P 4 12 P 4 13 4 5 2 Operation mode P 4 14 P 4 15 4 5 3 Parameter setting mode stage P 497 Pa Pasi PWD ED Initial level engineering mode Refer to the PF900 PF901 Instruction manual on the CD ROM For Partial setting type and Batch setting type refer to E Setting type for Program pattern P 4 16 4 5 1 SV setting amp monitor mode Set the parameters such as the Segment level and Segment time in progress or switch the Execution pattern selection screen monitor screen of the Pattern remaining time Manipulated output value MV etc
108. c to your application requirements If you do not have a necessary manual please contact RKC sales office the agent or download from the official RKC website The following manuals can be download from the official RKC website http www rkcinst com english manual_load htm This Manual IMRO2L04 E1 This document describes installation wiring and basic operation PF900 PF901 User s Manual Provided with product This manual explains the method of BORO IMRO2L03 EU the mounting and wiring ne Instruction Manual operation of various functions and troubleshooting PF900 PF901 Pattern This spreadsheet is to record patterns PrOViCSA with IMRO2L05 EQO product Record Sheet for Program control operation On CD ROM Communication Setup This document describes installation Tool for PF900 PF901 of communication setup tool Program Controller IMTO1D09 EQO connection and setting of data WinUCI PF900 Instruction Manual Downloadable IMRO2L04 E1 Page NOTICE Safety Precautions erisir keai lotion Pasiaded a diahandetadsbbledsseciedaedadadeadadeassanauaseaeheed i 1 E Pictorial Symbols Safety symbols 0 0 0 0 eee eeeeee eee ee eee e ee eeeeneeeee teeter eeeeeeaaaaeeeeeeeeeeeneea i 1 WARNING zanetan a a e e a a e a a a a ea a i 1 GA TION ace aciseantas tts secret caste antes e E E E ctnaectescaneastactten lic i 2 VIMO Sy sits cael citadel e Souci d en ct epee a E Avent Senne a hey cate han Aids ade Dae e toh i 3 E Picto
109. cessive induction noise static electricity magnetic fields or noise e Direct air flow from an air conditioner e Exposure to direct sunlight e Direct radiant heat 4 If this instrument is permanently connected to equipment it is important to include a switch or circuit breaker into the installation This should be in close proximity to the equipment and within easy reach of the operator It should be marked as the disconnecting device for the equipment IMRO2L04 E1 2 1 2 MOUNTING 2 2 Mounting Cautions To avoid problems consider the following cautions when Example of cooling panel mounting the PF900 PF901 e Allow space for draft to release heat 5T Cooling fun e Make sure to cool down the ambient temperature by using SS 1 Instrument forced air cooling system when the ambient temperature exceeds 55 C Do not expose this instrument directly to cool air from the forced air cooling system e Do not mount this instrument directly above equipment Breshairini t that generates large amount of heat heaters transformers oy semi conductor functional devices large wattage gt Py Filter resistors as e To improve noise immunity or safety consider the following cautions oaks Distance from rotating machinery lines High voltage equipment Do not mount within the same panel Rotating machinery lines Power lines Separate at least 200 mm Rotating machinery Separate as far as possible OO sare or mo
110. ching P 5 8 Before starting operation confirm that the setting of parameters for Input Event or control matches the model code as specified when ordered Comply with the working conditions when setting other parameters t Refer to 5 1 Initial Setting P 5 1 Set number of pattern or segment to be used or unit for program time t Refer to 5 1 4 Check set value of parameter for program control operation P 5 6 Set parameter for pattern or segment of program n gt Refer to 5 4 3 Set up program patterns P 5 12 Go to the Program control mode RUN to start program operation n gt Refer to 5 4 4 Start End Program control P 5 20 5 4 3 Set up program patterns E Configuration parameter for program Program consists of parameters for pattern setting segment setting initial setting and function setting of program operation It is possible to set 99 patterns and 1024 segments at the maximum Up to 99 segments for each pattern 5 12 For the parameter refer to 6 PROGRAM CONTROL P 6 1 Pattern setting parameter Segment Segment repeat Pattern repeat Pattern link Time signal memory group Pattern end output Output program Validates when specifying Output program function Related function Hold HOLD Step STEP Segment setting parameter Segment level It is possible to change setting at RUN mode Validat
111. cle time F50 11 F50 12 F50 13 PV IM mpu ri SV F50 14 ddaad IMRO2L04 E1 4 47 4 BASIC OPERATION Press the STEP R SET key to go back to the previous display F50 s EEF Gai Press the STEP R SET key while pressing the DJ key to go ji back to the first setting display of the function block Function block 52 F52 AT bias Setting parameters from F52 02 to F52 06 HAEE D ae GD PV Ore GD F52 02 AT differential gap time GD moa a S L11 O Z 5 E52 03 AT Time signal action Ar F520 000900 F52 04 AT cycles l CUI UUW F52 05 Output value with AT turned on F52 06 Output value with AT turned off AT with learning function at ramp segment 4 AN l Orro yb ob wis SV F520 oocad Function block 53 Action at feedback F53 resistance FBR input error Feedback adjustment C
112. col Click OK after setting Communication port number Open the Set value file and check Use Loader port cvs format The monitor screen is first displayed where parameter is categorized into group Select a group by using the screen transfer tab dho WinUCI PF900 File F Setting S Mode M Help H Monitor Operation D F Execution pattern PS Hold state HO oO Measured value PY M1 25 6 evel Reset Fix Man Execution segment SN Pattern end state EN J Set value S monitor 51 955 3 Setup Segment remaining time TR Wait condition monitor WM MY 1 heat side 01 Trend graph Z t Engineering mode Pattern remaining time M W Zone wait Master a MY2 cool side 02 Screen Segment repeat time Mx Zone wait Slave a CT1 input value M2 Pattern repeat time MY il CT2 input value M3 transfer tab of p Wait of the DI o pi Total pattern execution pa ram eter p Output Q1 Time signal ED EE DI state L1 L2 DO state Q2 Q3 m f T EA BEN A Event 1 431 Haas g z 2 we 3 a 7 Event 2 4J2 HBA2 AJ6 Screen g g 3B 3 Bl 3 9 t fi Evet 3 43 aar g 10 7 5 rans er Event 4 434 Bunot E E window FBR burnout 62 J F 1372 0 25m 37s I Repeat IMR02L04 E1 5 29 MEMO 5 30 IMRO2L04 E1 6 PROGRAM CONTROL Program control operation allows specific operation of the controlled object by programming Segment levels Set value of segment and tracking the program progress I gt For the program control operation refer to 5
113. d in the Program pattern for the number of Segment repeat time Set Start segment End segment and Segment repeat time for each pattern Example When repeating segment 3 to 5 in the pattern below Segments repeated es 1 2 3 4 5 6 1 2 3 4 5 3 4 5 6 Pattern without Repeat Repeating segments from 3 to 5 Segment repeat execution time twice 6 14 IMRO2L04 E1 6 PROGRAM CONTROL m Pattern repeat Repeat the program pattern for the number of Pattern repeat time The level at pattern end becomes the start level of the repeated pattern Set Repeat time for each pattern Example When repeating the pattern below Start level at Repeat start paver tepaalen 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 Pattern without Repeat Performing Pattern repeat Pattern repeat execution time twice m Pattern link Link program patterns by setting pattern numbers Link Pattern 1 ae and Pattern 2 Pattern 1 Pattern 2 Link pattern Combination of Repeat function and Pattern link Segment repeat Pattern repeat and Pattern link may be used at the same time Order of action Segment repeat gt Pattern repeat gt Pattern link Example Perform following Repeat function and Pattern link e Repeat Segments from 3 to 6 of the Pattern 1 e Repeat Pattern 1 e Link Pattern 1 and Pattern 2 e Repeat Total pattern linked patterns of Pattern 1 and Pattern 2 1 2 3 4 Pattern 1 Pattern 2 Contin
114. diting block Edi F Pattern copy oPY_ Copy source number 0 to 99 Copy destination number 0 to 99 Within the maximum pattern number Data clear CLR Allset values in the Parameter setting mode will be initialized after setting 9999 and switching from NO to YES Settable only in the Reset mode RESET IMRO2L04 E1 4 21 4 BASIC OPERATION E Parameter switching Partial setting type D key to switch operation screen e Press and hold the CD key for 2 seconds at PV SV monitor screen until Parameter setting mode is displayed e Press the e Switch setting block by using the AN key or the w MONI key Press the key to go back to the PV SV monitor Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the setting block key to go back to the first setting display of the PV SV monitor PV 70 r co E A Setup setting mode l goog egg ae Press and hold the D key Press and hold the D key for 2 seconds for 2 seconds Display returns to the PV SV monitor if no key operation is performed within 1 minute Program Setting pattern setting block a number Segm
115. e PTN END Light is green when PTN END key is operative Flashing of State display lamp When Direct key type is Press twice State display lamp flashes when the Direct key is pressed once except the PTN END key FIX Green or Fixed set point control mode FIX light will be orange Orange When other modes are selected the light will be green AN Gradient state lamp PF900 Green PF901 White Lights the lamp of the gradient in process Rise Soak Drop L A A ma Ha S S A In the Program control mode RUN Lights the lamp of the gradient of the segment in process Fixed set point control mode FIX Lights soak lamp In the Manual control mode MAN or the Reset mode RESET Gradient state lamp does not light IMR02L04 E1 1 11 1 OUTLINE SEG display PF900 Green PF901 White Displays segment number from 1 to 99 In the Reset mode RESET Displays the segment number before running the operation In the Program control mode RUN Displays the segment number in process In the Fixed set point control mode FIX or the Manual control mode MAN Displays the segment being displays in the previous mode PTN display PF900 Green PF901 White Displays program pattern number from to 99 In the Reset mode RESET Displays the Program pattern number being set In the Program control mode RUN Displays the program pattern number in process In the Fixed set point control mode FIX or the M
116. e HOLD function by using the key operation Digital input DI or communication Program pattern when HOLD HOLD start condition function is not ON e Operation is in Program Level control mode RUN e DI being assigned with Reset mode RESET is open e DI being assigned with Program control mode RUN is open Segment level at HOLD start Program pattern AA Progress of program lis on hold e Time HOLD release condition e DI being assigned with Reset mode RESET is HOLD release point Restart the program on hold at HOLD start point in open HOLD start point l e DI being assigned with Program progress is put on hold and operation Program control mode continues in the segment level at HOLD start point RUN is open m HOLD display In HOLD state Hold and the Segment remaining time will alternate on TIME monitor display PV SV monitor PV SV monitor Displays Pv 70 in turn cot TM 7 SV 3000 e00 m Key operation To switch to HOLD state press the HOLD key during Program control operation To continue Program control operation release HOLD by pressing the HOLD key It is possible to produce the HOLD signal from OUT2 OUT3 or DO DOS5 to DO12 optional HOLD state remains in effect when changing to the Fixed set point control mode FIX or the Manual control mode MAN To release HOLD state switch the operation mode to the Program control mode RUN
117. e parameter switching diagram of the Partial setting type Refer to the parameter switching diagram of the Partial setting type for the latter setting blocks 4 28 IMR02L04 E1 4 BASIC OPERATION 4 5 4 Setup setting mode Set parameters such as PV bias Time proportional cycle time Heater break alarm HBA set value and communication optional Press the key while pressing the key PV SV monitor Setup setting mode Press the MON key e Press the GD key to switch setting screen e Press the STEP R SET key to go back to the previous display e Press the STEP R SET key while pressing the G amp D key to go back to the first parameter setting display PV bias I Refer to P 4 31 to switch parameter setting display Some parameters in the Setup setting mode may be set in the Engineering mode E Parameter list Factory set PV digital filter dF 0 0 to 100 0 seconds 0 0 Unused PV ratio Pee raua 1 000 to 9 999 1 000 PV low input cut off 0 00 to 25 00 of Input span 0 1 to 100 0 seconds M 20 0 M Relay contact output T Triac output V T D 2 0 V Voltage pulse output D Open collector output M 20 0 V T D 2 0 Relay contact output and Triac output cannot be selected for Factory set OUT3 value No output 2 0 OUT3 proportional cycle time V D 2 0 Heater break alarm 1 HBA1 set HbA CTL 6 P
118. e same setting procedure as group number 1 I For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 i For the parameters related to control refer to 6 5 Control in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 5 OPERATION Parameter setting for Event memory group Set the Event memory group after PID memory group l PID memory group l uoan ee atta Event 1 set value EV1 or Unit Event memory group Event memory group Event 1 set value EV1 me i setting block number isp ay PV l N I rc SET PV l rc 1 SET E v E INI E v J R sv sv a Set Event memory Displays Group Set Event 1 set group number number being set value Cas Event 1 set value EV1 E2 Event 2 set value EV2 low Event 2 set value EV2 high Ev Event 2 set value EV2 low SD Ey Hae EV3 Event 3 set value EV3 art i vJ Event 3 set value EV3 low EvH Event 4 set value EV4 Event 3 set value EV3 high m R 00050 I Event 4 set value EV4 high yH Event 4 set value EV4 low Wait memory group To go back to the first Event memory group setting block at the end of the L setting setting press the STEP R SET direct key while pressing the GD key Event set value from 1 to 4 EV1 to
119. e with the specifications to prevent fire or damage to instrument and equipment This instrument is not intended for use in locations subject to flammable or explosive gases Do not touch high voltage connections such as power supply terminals etc to avoid electric shock RKC is not responsible if this instrument is repaired modified or disassembled by other than factory approved personnel Malfunction can occur and warranty is void under these conditions IMRO2L04 E1 i 1 N CAUTION This product is intended for use with industrial machines test and measuring equipment It is not designed for use with medical equipment and nuclear energy This is a Class A instrument In a domestic environment this instrument may cause radio interference in which case the user may be required to take additional measures This instrument is protected from electric shock by reinforced insulation Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply source of power and loads Be sure to provide an appropriate surge control circuit respectively for the following If input output or signal lines within the building are longer than 30 meters If input output or signal lines leave the building regardless the length This instrument is designed for installation in an enclosed instrumentation panel All high voltage connections such as power supply terminals must be enclosed in the instr
120. eck for the external noise source If an error occurs after the power is turned on again the PF900 PF901 must be repaired or replaced Please contact RKC sales office or the agent Set the segment level within the input range Check connection between the slave data to be sent to the slave and other settings such as controller communication address Turn off the power at once If an error occurs after the power is turned again the PF900 PF901 must be repaired or replaced Please contact RKC sales office or the agent Error display can be released by switching to the Reset Mode by front key operation Error display can be released by pressing the e key and the lt 4 key IMRO2L04 E1 MEMO 7 4 IMRO2L04 E1 8 SPECIFICATIONS m Measured input Input type e Low voltage group TC K J T S R E B N JIS C1602 1995 PL II NBS W5Re W26Re ASTM E988 96 U L DIN43710 1985 PR40 20 ASTM E17551 00 Pt100 JIS C1604 1997 JPt100 JIS C1604 1981 of Pt100 3 wire system 0 to 10 mV DC 10 to 10 mV DC 0 to 100 mV DC 100 to 100 mV DC 0 to 1 V DC 1 to 1 VDC e High voltage group Voltage 0 to5 V DC 1 to5 V DC 0 to 10 V DC 5 to 5 V DC 10 to 10 V DC e Current group Current 4 to 20 mA DC 0 to 20 mA DC Universal input Use the input select switch to change input group RTD Voltage Sampling cycle 100 ms 50 ms or 250 ms is select
121. ed on the parameters setting block PID memory group number Event memory group number Wait memory group number Segment signal Settable only when Segment signal is specified Validates when specifying Segment signal function Batch setting type Program setting block k Segment level Batch setting type consists of Program setting block Segment time Parameters for pattern where all parameters related to Program pattern can be set PID memory group number Event memory group number Wait memory group number Segment signal Settable only when Segment signal is specified Validates when specifying Segment signal function i Refer to P 4 17 to 4 21 for Parameter list of the Partial setting type and P 4 22 to 4 25 for parameter switching I Refer to P 4 26 for Parameter list of the Batch setting type and P 4 27 to 4 28 for parameter switching 4 16 IMRO2L04 E1 4 BASIC OPERATION E Parameter list Partial setting type PV SV monitor Press the MONI key or press and hold the lt o key for 2 seconds or more Press and hold the D key for 2 seconds Parameter setting mode e Press the GD key to switch setting screen e Setting block may be switched by using the AN key or the N key e Press the STEP R SET key to go back to the previous display e Press the STEP R SET key while pressing the ED key to go back to the first setting d
122. ed output Transmission output a value 1 MV1 value 2 MV2 Other o Event output heat side cool side ther utput program Relay contact J See rene ener Aegean ee Cec ater T eee Levee hanes Output eee pulse sasni E EE TE ET mSS orescence E E e OUT1 Voltage Current J el ES e a PA PON S or a Triae aaao ent eee eRe eee eee Sere sae ON PEENE See eres ree Open collector x x Relay contact x x x x x x Gupita ec piee ee RN Eee REEEEIY emer ees eer a a eeeeed eee kes eee OUT2 Voltage Current x x x Triac x x x Open collector x x x x x x Cites ef ag a nr Ne ee nei OUTS Voltage Current x x x Open collector x x MV1 and MV2 can be used as Transmission output P Other Transmission output of Measured value PV Deviation value DEV Set value SV monitor and Segment time percentage Position proportioning PID control without FBR x Usable Not usable Details of output Output type Manipulated output Manipulated output Transmission output value 1 MV1 value 2 MV2 Other Output Event output open side close side er utput program Relay contact x x Output 1 Voltage pulse OUT1 Voltage Current x x Triac Open collector x x Relay contact x Voltage pulse x Voltage Current x Triac Open collector Voltage pulse x x Output 3 OUT3 x x Open collector a MV1 and MV2 can be used as Transmission out
123. ed state Temperature 40 to 70 C Humidity 5 to 95 RH Non condensing Absolute humidity MAX W C 35 g m dry air at 101 3kPa Mounting and Structure Mounting method Mounting orientation Shock Panel mounted Datum plane 90 Front panel material Polycarbonate Case material Polycarbonate Filter material Acrylic Terminal cover material Polycarbonate Weight Approx 470 g Dimensions 96 x 96 x 80 mm W x H x D Mounting size 25 mm Wide 30 mm High i For product specification refer to 9 SPECIFICATIONS in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 The first edition JUN 2010 IMQ00 RKC RKC INSTRUMENT INC HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TOKYO 146 8515 JAPAN PHONE 03 3751 9799 81 3 3751 9799 FAX 03 3751 8585 81 3 3751 8585 E mail info rkcinst co jp Website http www rkcinst com IMR02L04 E1 JUN 2010
124. ed tightly in a vertical position EJ IMR02L03 ED on the CD ROM Fig 2 6 Rear of mounting bracket Fig 2 7 To remove by using a flathead screwdriver refer to the PF900 PF901 Instruction Manual IMR02L04 E1 3 WIRING WARNING To prevent electric shock or instrument failure do not turn on the power until all wiring is completed Make sure that the wiring is correct before applying power to the instrument 3 1 Wiring Cautions E Power supply wiring e If there is electrical noise in the vicinity of the instrument that could affect operation use a noise filter Shorten the distance between the twisted power supply wire pitches to achieve the most effective noise reduction Always install the noise filter on a grounded panel Minimize the wiring distance between the noise filter output and the instrument power supply terminals to achieve the most effective noise reduction Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter Twist these leadwires IN Noise s Instrument power filter terminals Instrument power CQ Shorten distance between pitches Minimize distance e About 5 seconds are required as preparation time for contact output every time the instrument is turned on Use a delay relay when the output line is used for an external interlock circuit e This instrument
125. ee ah flat As 3 11 E Digital input 1 to 11 DI1 to DI6 optional DI7 to DI11 standard 3 12 E Digital output 1 to 4 DO1 to DOA Standard cccecccceeeeeceeeteeeeeeeeeeeeetseeeeeees 3 13 E Digital output 5 to 12 DOS to DO12 optional cece eeeceeeeeeeeeeeeeeeseeeeeees 3 14 E Current transformer CT input Feedback resistance FBR input optional 3 15 E Communication 1 Communication 2 optional cccceceeeeeeeeeeeeeeeeeeeeeseeneeaees 3 16 4 BASIC OPERATION siscssssisteccasttsanccncassiuvivesivanesuussecsiestensnwsd 4 1 4 ODEFALON MENU ssncnesnsnciscananan naaa a 4 1 a a E Oo CEATA TO AEEA A ER 4 1 4 1 2 Input type and input range display ccccccceeeceeecceeceeeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeteetess 4 2 4 2 Changing Set Value o c c cce sicececeet de deee side dee ene deen need dneeeneeeneeeneeeneees 4 3 E Numeric value setting 0 cc i iin iil nil nll nin ill nin iii i tenet 4 3 E Setting item selections ehea eia aara a e aaa N A ARAE te SaR 4 5 4 3 Operation of the Direct KeyS 2 c cseceeeeseeseeeeeeeteeeeeeeseeeneeenteeeeeeneeeees 4 6 E Direct key MENU aeaaee ei Ste tains Sen or REK Eiaeia a E E iaaea ET EEE Aa t 4 6 E Direct key pE ise Beetle ee a Na a ee ae aha AE aa 4 7 4 4 Protecting Setting Dates esescceseceseccsecene cence cece ceed 4 8 4 5 Parameter Description cccccccccceeeeeeeeeeeeeeeeeeeeese
126. eeeeeeeeeeeeeaeaseeeeeeeeeeeeeees 4 9 4 5 1 SV setting amp monitor mode cece ceecee eee cette tee eeceeeeeeeeeeeseccceeeeeeeeeeeeseeenneaneees 4 9 E SV Setting ModE isiin iesiri eaa i down e Siva aie aes 4 9 Gio An aeo o E E S TSE 4 12 4 5 2 Operation MOde inisieer eiiie eeen aserik a enata eeaeee iaeia aa Eeee saaier Eeit 4 14 E Parameter list norena a a EA O E E O a A 4 14 M Parameter switching cccccececeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeereeenes 4 15 4 5 3 Parameter s tting MOE sisses ssesessesesazesscaeenseeenqaanacsnetesesnazgesesazestsnsnacceasasaenearenasczaces 4 16 E Setting type for Program pattern 0 ececcceccccecceeeeeeceseaeeeceeeeteeeeneaeeeeeeeeseeesnneaeeess 4 16 E Parameter list Partial setting tyPe cccceececcceeceeeeeeeeeeeeeeeeeeeeeeeteeeeeeeeeeeeeeeeeeeees 4 17 E Parameter switching Partial setting typel ci terete eee eee 4 22 E Parameter list Batch setting tyPe ccccceccececeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeetess 4 26 E Parameter switching Batch setting typel i i i eter eete 4 27 4 5 4 Setup Setting Modes nari e ate deeded arte ad eee 4 29 Mi ParametenliSt iverccee vec tetheee cate ES EA E ca bedtenbe vag cuewed sotenadee teens 4 29 E Parameter switching cccceseeececeee cece eeeeeeeeeeeeeeeeseaeeeeeeeeeeeesseaeceeeeeeeeeesaaaeeeeeeeees 4 31 4 5 DS ENGINGSKNMG MOS veeesccsuehsetectec
127. egment signal OEC fuego 0 Time signal type Poet i 1 Segment signal type Common parameter setting item of Time signal and Segment signal AT Time signal action Engineering mode F52 03 Set Time signal action during Autotuning AT OoOrre 0 Time signal OFF miedo 1 Time signal ON Parameter setting item of Time signal Settings related to Time signal are stored as Time signal memory group in the Parameter setting mode Time signal memory group number Parameter setting mode Program setting block Set Time signal memory group number for each pattern rc ro 0 to 16 oe Pe 0 No assignment Time signal output assignment Parameter setting mode Time signal memory group setting block Set output assignment of Time signal for each memory Parameter symbol Factory set value mM I ti 1 to 8 Time sugnal to 8 O LOLI 0 No assignment Start segment of time signal Parameter setting mode Time signal memory group setting block Set Start segment number of Time signal mic Carp lto99 1 LI of J IN within the maximum segment number Time signal start time Parameter setting mode Time signal memory group setting block Set duration of Start time of Time signal start segment MIEC TM From 0 00 to 500 00 Hour Minute or 0 hour 00 minute E D en A I from 0 00 to 500 00 Minute Second gt Settime unit at F80 05 in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32
128. ely 1 second to initialize the related parameters when a Maximum pattern number of Maximum segment number is changed IMRO2L04 E1 4 49 MEMO 4 50 IMRO2L04 E1 5 OPERATION 5 1 Initial Setting Before starting operation confirm that the set value of the parameter matches the model code as specified when ordered Parameters which are not specified when ordering must be set before use WARNING Parameters in the Engineering mode F10 to F80 should be set according to the application before setting any parameter related to operation Once the parameters in the Engineering mode are set correctly no further changes need to be made to parameters for the same application under normal conditions If they are changed unnecessarily it may result in malfunction or failure of the instrument RKC will not bear any responsibility for malfunction or failure as a result of improper changes in the Engineering mode FB NOTE Parameters in Engineering mode are settable only when the controller is in Reset mode RESET Setup the controller prior to operating the instrument Refer to the following setup example Setup example Input specification Thermocouple K 0 to 400 C Control action PID control reverse action Control output OUT1 Relay contact output Proportional cycle time 20 seconds Event specification Event 1 Deviation high low with hold action Uses Interlock function Event output Assigned to DO1 Program pattern
129. ent 100 mA Load voltage 30 V DC or less ON voltage 2 V or less at maximum load current Leakage current at OFF 0 1 mA or less m Performance at the ambient temperature 23 2 C Input accuracy e Measured input Input type K J T PLIL Less than 100 C E U L 100 C or more less than 500 C Accuracy is not guaranteed 0 1 of Reading for less than Less than 0 C 100 C 0 C or more less than 1000 C 500 C or more S R N W5Re W26Re Accuracy is not guaranteed for less than 400 C for Input type S R and W5Re W26Re B Less than 400 C Accuracy is 400 C or more less than 1000 C not guaranteed i 0 1000 C or more eee for less than 400 C Reading Less than 400 C PR40 20 400 C or more less than 1000 C n 0 1 of 1000 C or more Reading 0 1 of 1000 C or more Reading Less than 200 C 0 2 C Pt100 JPt100 9 200 C or more AUI A of Reading 0 1 of Input span Cold junction temperature compensation error Within 1 0 C Within 1 5 C Between 10 to 55 C e Current transformer CT input 5 of Reading or 2 A whichever is larger e Feedback resistance FBR input 0 5 1 digit of Input span for adjustment span of open and close Output accuracy Current output 0 1 of Output span Output resolution Approx 1 10000 Voltage output 0 1 of Output span Output resolution Approx 1 10000
130. ent level Segment time SET PRol PPNNG TEVE Ae r ME O so sv Bie a m us sv 30 00 nnann nagpo nn UU UUCUL UJU L CULU Go to the setting display of the next segment PTN END R Release Program end to Program end PTN END go to the next segment 57 OCNS Set Pro En a f i gram end to limit setting display I1 LINDI the segment numbers Ww IN sv Press the STEP R SET key After setting the last segment while press the GED key Segment repeat execution time Segment repeat start end number being set by the Program end After setting all segments being set at the Maximum vy oom cr PV Tr l pattern segment number in R PY SL J D G 7 I E Lo the Engineering mode sv Wa a Ges poan iW ri End number Start number After setting the Segment repeat start number press the GCD key to set the Segment repeat end number Pattern repeat Pattern end output execution time Link pattern number duration vy FOr ON SET PV I NK PN SET PV EN FN SET INT OE LFN c2 LINIS IN D ENdI Nf eD sv m sv M S sv nnmn nnnann nanan UuUUL MASASINA DOLL Output program memory Time signal memory group number group number pmr RIEP SGR TO EE SL E sv lt 4 sv Program memory group poopa popp l
131. er Data clear Parameter setting mode Editing block All set values in the Parameter setting mode will be initialized after setting 9999 and switching from NO to YES 6 28 IMRO2L04 E1 6 11 3 Setting procedure m How to conduct Pattern copy Example Copy the data of Pattern 1 to Pattern 2 Pattern copy 6 PROGRAM CONTROL AN SET AN FoPY eF P3 ToP _ z he Ww SV MI z is WW aur o air o I OUf Press twice ny JIN JIN Copy source Copy destination Set 1 Copy destination number number number flashes Copy source number flashes SET AN e amp pu A vy r_ou vy r_ou Lol Lo J LO J sv 1 sV SV Ww Uirde SES 0 ire No aix YES displays NO displays Set 2 Copy is available Press the N key to Setting end Press the D key to conduct Pattern copy switch to YES numbers of Copy source and Copy destination m How to conduct Data clear To conduct Data clear set 9999 Tip It is easier to set 10000 first and press the to each place I lt MODE Flash one place Data clear A N PV rio PV rio A Pv rio LLIN LLIN LLIN SV WwW SVs popi Several vou JIN times JAN Fla
132. erature compensation data is out of range Segment level error e Segment level of the segment in progress is outside of the input range Intercontroller communication error Link error e No response from the slave e Error message received from the slave Example Sending data out of the setting range or sending data to a non existing address Watchdog timer error e The part of an internal program stops the action Power supply voltage is abnormal power supply voltage monitoring e Reduction in Power supply voltage Display Error code display Output All the output is OFF Produces Fail output when the Fail output is allocated to output terminals Communication Send Error code Communication is available Display Error number and PV SV display alternatively Output Control is continued Communication Send Error code Communication is available Display Error number and PV SV display alternatively Output Continues based on the operation mode in progress Communication Send Error code Communication is available Display ALM lamp ON other lamps are all OFF Output All output is OFF Communication Stop Display All display is OFF Output All output is OFF Communication Stop Turn off the power at once If the PF900 PF901 is restored to normal after the power is turned on again then probable cause may be external noise source affecting the control system Ch
133. erature point low or lower temperature 1 3 Factory set value 0 Conforms to Event action Check each parameter Control target value and parameters should be appropriate for the application when setting Segment level Set value SV or parameters There are parameters in Engineering mode which can not be changed when the controller is in the RUN mode the FIX mode and the MAN mode Switch to the RESET mode to set the parameters in Engineering mode I For mode switching or parameter refer to 4 BASIC OPERATION P 4 1 in this manual or the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM E Event hold action Event hold action becomes active when turning on the instrument or starting Event only for event with hold action E Operation when power failure A power failure of 20 ms or less will not affect the control action When a power failure of more than 20 ms occurs the instrument assumes that the power has been turned off When restarting following a power failure the instrument will restore to the Hot Cold start setting i gt For Hot Cold start refer to 6 5 5 Start action at recovering power failure in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 5 7 5 OPERATION 5 3 Type and Switching Procedures of Operation Mode 5 3 1 Type of Operation mode PF900 PF901 offers 4 type of Operation mode It is possible to switch any type within the Operation mode Reset mode RESET
134. es when specifying Segment signal function Level PID when setting 0 to PID memory group number Segment time Memory group Forward Back up Pattern copy Tag Pattern name Data clear Initialize Segment signal Initial setting parameter e Program setting type e Signal type e Set time unit e Maximum pattern segment number e SV selection at Program start e Wait memory group number at Program start IMRO2L04 E1 E Setting example of program pattern e Setting example of the program pattern is described by using the following data Segment number Segment level 5 OPERATION Segment time PID memory group number Event memory group number SEG Segment Wait memory group number Time signal memory group number 1 TS Time signal Time signal memory number 1 Pattern repeat execution time 2 Time signal output assignment TS1 TS1 Link pattern number 1 No pattern link Start segment of time signal 2 4 Pattern end output duration 30 sec Time signal start time 10 min 15 min Wait zone high 10 C End segment of time signal 3 5 Wait zone low 10 C Time signal end time 20 min 10 min Wait release trigger selection Zone wait 1 e Refer to the following values for the Initial setting parameters Function block 34 F34 DO2 assignment l SV selection at Program start Function block 80 F80 1 PV start 1 Time fi
135. et value E Memory group to be set by pattern Time signal memory group Number of group Setting items Output program memory group Number of group Setting items Up to 16 groups Up to 16 memories for each group Time signal memory group number Time signal output assignment Start segment of time signal Time signal start time End segment of time signal Time signal end time 128 Maximum number of segments Up to 99 Maximum number of segments Number of pattern x Number of segments Output program memory group number Output program value 1 Output program value 2 Output program value 3 IMRO2L04 E1 6 PROGRAM CONTROL m Setting example of Memory group Program pattern 1 Level Event memory group 1 Event memory group 2 Wait memory group 1 Time Wait memory group 2 gt lt a rl gt Segment 1 Segment 2 a a PID memory group 2 Event memory group 1 OFF Wait memory group 3 PID memory group 1 PID memory group 3 Time signal 1 TS1 output Time signal memory 1 OFF Time signal memory 2 Time signal 2 TS2 output Pattern number Segment number PID memory group number Event memory group number Wait memory group number Time signal memory group number Time signal memory number l Time signal output assignment l 1 2 6 2 Program Control Start Selection Segment level and action at Program control start are selectable from the follo
136. eter list Batch setting type Press and hold the D PV SV monitor key for 2 seconds Parameter setting mode Press the MON key or press and hold the lt o key for 2 seconds or more e Press the D key to switch setting screen e Setting block may be switched by using the AA key or the W key e Press the STEP R SET key to go back to the previous display e Press the STEP R SET key while pressing the ED key to go back to the first setting display of the setting block I Refer to P 4 27 and P 4 28 to switch parameter setting display Factory set Program setting block PRoL Setting pattern number F NNo 1 to 99 Within the maximum pattern number Segment level Setting limiter low to Setting limiter high Segment time I ME From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute PID memory group number PI d GR 0 to8 0 Level PID Event memory group number EV OR 0to8 0 Event OFF Wait memory group number Wi GR 0to8 0 Wait OFF Segment signal Si Gl ON 00000000 O 4 Value at SV display L Segment signal 1 Segment signal 2 Segment signal 3 Segment signal 4 Segment signal 5 Segment signal 6 Segment signal 7 Segment signal 8 Segment repeat start end number SF Ed Start number 1 to 99 End number 1 to 99 Within the maximum segment number Segment repeat executio
137. ey to switch setting screen e Function blocks may be switched by using the AN key or the W key e Press the STEP R SET key to go back to the previous display e Press the STEP R SET key while pressing the ED key to go back to the first setting display of the function block For parameter switching refer to P 4 44 to 4 49 E Parameter list Factory set Function block 10 F10 01 to F10 11 PV flashing display at input error dSof 0 Flashing at input error 1 No flashing at input error Dot monitor type dai P 0 Program pattern type 1 Output bar graph type Dot monitor scale high dSLH_ Dot monitor low to Maximum value of the selected input range Input range Validate the Dot monitor type for the Program pattern type high Dot monitor scale low d5 Minimum value of the selected input range to Dot monitor high Input range Validate the Dot monitor type for the Program pattern type low ALM lamp light condition 1 0 No lighting 1 Lighting 1111 OOOO 4 Value at SV display L Event 1 Event 2 Event 3 Event 4 Unused Continued on the next page 4 32 IMR02L04 E1 4 BASIC OPERATION Continued from the previous page Factory set value ALM lamp light condition 2 L 2 0 No lighting 1 Lighting 0011 OOOO Value at SV display L_ HBAI HBA2 LBA Self diagnostic error Unused ALM lamp light condition 3 0 No lighting 1 Lightin
138. f the STEP R SET key is Press and hold but the key type switches to Press once when the R SET function is operative The factory set value of the other direct keys is Press once Setting procedure Gove key while GD key for Press the PV SV monitor pressing the PM pai O 2 seconds M S SV Ba 3000 e00 IMR02L04 E1 Function block 10 F10 PV F iD sv di 5P F FT Return to PV SV monitor Parameter of the F11 02 to F11 06 F11 02 F11 03 F11 04 F11 05 F11 06 RUN key type FIX key type MAN key type HOLD key type STEP key type Function block 11 F11 ED RESET key type ED a CUD I a oP Refer to the data range of the RESET key type to set values for the keys Type 00000 Invalidated 00001 Press once 00002 Press twice 00003 Press and hold 4 7 4 BASIC OPERATION 4 4 Protecting Setting Data Prevent error in key operation by using the Set data lock function Parameter setting is prohibited when the Set data lock function is selected except for the Operation mode transfer the Set data lock and the Execution pattern selection Setting procedure Lock or unlock the key operation at the Set data lock setting display in the Operation mode Oper
139. following is also available when changing the set value Increase SV from 199 C to 200 C 1 Press the first digit from the right 2 Press the The display changes to 200 pv LE M S U UU SV van A VEL og 199 lt key to flash the one place AN key to change to 0 Decrease SV from 200 C to 190 C 1 Press the 2 Press the The display changes to 190 vy C l GEC van U U IVC VEL M S SV NVA noeg UUCUL uz lt key to flash the tens place AN key to change to 9 Decrease SV from 200 C to 100 C 1 Press the 2 Press the vy M S mMM UU SV nn ye LEVEL Ynn UIUC UL LAAS lt o key to flash the hundreds place AN key three times to change to 1 The display changes to 100 py wel LEVEL M S SV mwm noeg JJI UUCUU AN py wel LEVEL M S SV ws nnn MM I0M UUU Ou tou Py wel LEVEL M S SV ws mn LAAN UU UW iu IMRO2L04 E1 4 BASIC OPERATION m Setting item selection e Press the A key or the M key to switch setting item e Press the DJ key or the K0 key to store the set values being set and go to the next parameter setting display Example 1 Switch operation mode from the Program control mode to the Fixed set point contr
140. g 0004 value at SV display F FAL Host communication error Intercontroller communication error Unused Dot monitor at ALM lamp light ddEV 0 Normal display 1 Red flashing display TS lamp light condition 1 0 No lighting 1 Lighting 000a value at SV display L_ ts TS2 TS3 TS4 Unused TS lamp light condition 2 No lighting 1 Lighting ooddog lt value at SV display es TS5 TS6 TS7 TS8 Unused Power saving mode duration oF FIM 0 to 60 minutes 0 Lights at all times Function block 11 F11 01 to F11 06 RESET key type KF YP 0 Invalid RUN key type KP YP aes mats 7 Press twice FIX key type 3 Press and hold Data range MAN key type HOLD key type Key type is not available for the PTN END key STEP key type Function block 21 F21 01 to F21 15 Input type Voltage low input group Based on TC input K model code TC input J TC input R When not TC input S specifying 0 TC input B TC input E TC input N TC input T TC input W5Re W26Re TC input PL II TC input U TC input L TC input PR40 20 RTD input Pt100 RTD input JPt100 Voltage low 0 to 10 mV DC Voltage low 0 to 100 mV DC NOUS Oy NS OUND re Se Continued on the next page IMRO2L04 E1 4 33 4 BASIC OPERATION Continued from the previous page Factory set Input type 24 Voltage low 0 to 1 VDC Based on A continuance 25 Voltage low 10 to 10 mV DC model code 26 Voltage low 100
141. gnment PID control Heat Cool PID control Position proportioning PID control without FBR 3 10 T1 Control output Manipulated output value 1 MV1 reverse action or direct action T2 Transmission output or Event output JT1 Control output Manipulated output value 1 MV 1 heat side T2 Control output Manipulated output value 2 MV2 cool side T1 Control output Manipulated output value 1 MV1 open side output T2 Control output Manipulated output value 2 MV2 close side output Make sure to assign the output as described for the Position proportioning PID control IMRO2L04 E1 3 WIRING E Output 3 OUT3 e Number of outputs must be specified when ordering e Terminal 47 and 48 are for OUT3 e Connect an appropriate load according to the output type Specify when ordering OUTS3 Specify when ordering ee The dotted box diagram describes the output state of the instrument e Number of outputs and output types must be specified when ordering The specifications of each output are as follows ae a aed N 0 12 V DC Allowable load resistance 600 Q or more Otol VDC Allowable load resistance 1 kQ or more Voltage Current 4 to 20 mA DC Allowable load resistance 600 Q or less Allowable load current 100 mA Load voltage 30 V DC or less ON voltage 2 V or less at maximum load current Leakage current at OFF 0 1 mA or less Open collector e Assign Control output T
142. gram memory PID memory group Event memory group group setting block Setting pattern number number number PV SET PV IT NIN SET PV S S SET PV P a SET PRMEM roy NNo PI i D OR E GR SV SV i SV z SV z im HHHEAD ona coca i I i i Displays End Set 1 for PID memory Set 1 for Event segment number group number 0 Level PID Factory set value memory group number AN Wait memory group number Pv mr aa m Follow the same setting Wi LIIN procedure for memory ore ag group numbers 2 to 5 as i UJUS EEEE E We ee the first segment PID memory group b I pee e Set 1 for Wait memory group number For data range of parameter refer to 4 5 3 Parameter setting mode P 4 16 IMR02L04 E1 5 15 5 OPERATION E Parameter setting procedure for Memory group Set the parameter of the following Memory groups after completing Program pattern setting e Wait memory group e Time signal memory group e PID memory group e Event memory group I For Memory group function refer to 6 1 Memory Group P 6 2 Parameter setting for PID memory group Program group setting block OOP MEOM PRMEM sv
143. gram value 2 Manipulated output value MV1 or MV2 may be used as a transmission output Relay contact output Voltage pulse output Triac output or Open collector output Control output 21 22 23 Event output 24 to 53 20 None Factory set value 0000 Heat Cool PID control 22 or 2 vary with output type Position proportioning PID control 22 Other control method 0 or 20 varies with output type When the OUT2 is not provided 0 Continued on the next page IMRO2L04 E1 Continued from the previous page Factory set Loble OUT2 assignment A continuance OUT2 transmission output scale high OUT2 transmission output scale low OUT3 assignment 4 BASIC OPERATION 21 Manipulated output value 1 MV1 PID control or Heat Cool PID control Heat side output Feedback resistance FBR input value when FBR input is specified with the Position proportioning PID control 22 Manipulated output value 2 MV2 Heat Cool PID control Cool side output Position proportioning PID control Close side output 23 Output program value 2 24 to 31 Time signal 1 to Time signal 8 32 to 35 Event 1to Event 4 36 HBAI 37 HBA2 38 Logical OR of HBA1 and HBA2 39 LBA 40 Input error state 41 Program control mode RUN state 42 Fixed set point control mode FIX state 43 Manual control mode MAN state 44 Ramp state 45 Soak state 46 Hold state 47 Wait state 48 Pattern end signal 49
144. gt gt value 2 A Fani I r i Ri nnch Output program UUUL I uN i 0050 value 3 Go to the setting display of Output program 1 2 and Ww AN 3 of the next segment After setting parameters of all segments Displays when Output program value is assigned to OUT1 to OUT3 Level PID setting block Level PID setting 1 Level PID setting 7 EY PP d O LEVL cever iv setting2 1E LELA 6 ie gt ae m to m SV SV SV ido G0aad Level PID setting 6 Pid dggaag w AN Resetmode setting block 4 24 IMR02L04 E1 Level PID setting block Oe pe a he Press the STEP R SET key while 4 BASIC OPERATION pressing the back to the first setting display of the setting block Reset mode setting block Set value SV in Reset mode Manipulated output value 1 MV1 in Reset mode MV2 in Reset mode RESE ep SY jar we sv m sv sv RESEr 00000 RESET 0050 PV Mi Z ae ann TUU RESE m Anj Press the STEP R SET key to go back to the previous display key to go Manipulated output value 2 ED Displays when the control method is Heat Cool PID control ED in Reset mode PV Ey LR LITS SV R
145. h 8 TS1 to TS8 Image of Segment signal Level Segment 1 Segment 2 Segment 3 Segment 4 Program pattern Time Output segment 2 Segment signal 1 TS1 OFF ON OFF Output segment 2 4 Segment signal 2 TS2 OFF ON OFF ON m Time signal Segment signal output Number of Time signal Segment signal 8 points TS1 to TS8 Time signal Segment signal output assignment Up to 14 points OUT2 OUT3 DOI to DO12 i To assign Time signal Segment signal output refer to 6 2 1 Output assignment OUT1 to OUT3 and 6 2 2 Digital output DO assignment DOI to DO12 in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 6 21 6 PROGRAM CONTROL m Time signal Segment signal during AT It is possible to set Time signal Segment signal action during Autotuning AT Time signal OFF Time signal Segment signal action stops during Autotuning AT When completing AT Time signal Segment signal action restarts as set Time signal ON Time signal Segment signal action continues during Autotuning AT When setting Time signal ON Time signal Segment signal action continues while the operation is on HOLD by Autotuning AT in the Program control mode Time signal is not produced during AT with learning function Precaution for Time signal setting e For Time signal set smaller numbers to Start segment rather than End segment Time signal output is not produced if the number
146. h setting type program start Factory set value 00001 Partial setting type 00000 Wait OFF Factory set value 00001 Segment Signal type Factory set value 00001 to 00008 Wait memory to Wait memory 8 Maximum pattern Maximum segment Set time unit SET number SET number SET v FM SG ONYON DNYCN I a Rano IIl Jk PNXSN INA JIN i Return to l sv m syyn m ey a Function block 80 F80 05 Gaagg Fagu6 Je 3e Fagg Jerga EEE Is 4 Select Set time unit of program f Maximum pattern number Maximum segment number 00000 Hour Minute Factory set value Set Maximum pattern number Set Maximum segment number 00001 Minute Second Range 1 to 99 Range 1 to 99 Factory set value 32 Factory set value 32 Maximum pattern number x Maximum segment number 1024 maximum When changing a Maximum pattern number or Maximum segment number all parameters related to Program setting such as Segment level and Segment time will be initialized automatically Parameter to be initialized Parameter setting mode SV setting mode e Parameter at Program setting block e Execution pattern number e Wait zone high and Wait zone low at the Wait memory group setting block Setting by RKC communication e Output program value from 1 to 3 at the Output program memory group setting block e Pattern tag name e Parameter at the Time signal memory group setting block 5 6 IMRO2L04 E1 5 OPER
147. hanical electronic optical or other means without prior written approval from RKC Windows is a trademark of Microsoft Corporation Modbus is a registered trademark of Schneider Electric Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies All Rights Reserved Copyright 2010 RKC INSTRUMENT INC Safety Precautions E Pictorial Symbols safety symbols Various pictorial symbols are used in this manual to ensure safe use of the product to protect you and other people from harm and to prevent damage to property The symbols are described below Be sure you thoroughly understand the meaning of the symbols before reading this manual AN WARNIN This mark indicates precautions that must be taken if there is danger of electric shock fire etc which could result in loss of life or injury AN CAUTI O N This mark indicates that if these precautions and operating procedures are not taken damage to the instrument may result AN This mark indicates that all precautions should be taken for safe usage WARNING An external protection device must be installed if failure of this instrument could result in damage to the instrument equipment or injury to personnel All wiring must be completed before power is turned on to prevent electric shock fire or damage to instrument and equipment This instrument must be used in accordanc
148. he output corresponding to each lamp is ON Dot display White 20 dots for horizontal axis 10 dots for vertical axis The bar graph displays the progress of program pattern or increase and decrease of Manipulated output value MV Segments in process flash in the Program control mode It is possible to change the color of dots into red for Event or Self diagnostic error IMRO2L04 E1 1 OUTLINE Output lamp PF900 Green PF901 White OUT1 Lights when output 1 is turned on OUT2 Lights when output 2 is turned on OUT3 Lights when output 3 is turned on For voltage output or current output the output lamp flashes when the output value goes below 0 and lights when the value goes above 0 State display lamp Green or Orange The control mode in progress and the operation function lamps will be lit character tampcoior OOO o OO OO RESET Green or Reset mode RESET light will be orange Orange When other modes are selected the light will be green R Green or Program control mode RUN light will be orange Orange When other modes are selected the light will be green M Green or Manual control mode MAN will be orange Orange When other modes are selected the light will be green HOLD Light is green when HOLD key is operative STEP R SET Light is green when STEP R SET key is operative STEP R SET Light is green when STEP R SET key is operative PTN END Light is green when PTN END key is operativ
149. iable Refer to the Output type availability on page 1 4 2 The output type for DO1 to DO4 is Relay for DOS to DO12 is Open collector 3 When Feedback resistance input is specified with other control method than Z or C the factory set value is fixed to Z Position proportioning PID control without FBR Reverse action 4 Digital input 7 DI7 to 11 DI11 are standard 5 Communication 2 is for the Intercontroller communication 6 Set initial setting parameters in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32 for description of the parameters IMRO2L04 E1 1 3 1 OUTLINE Output type availability PID control with AT x Usable Not usable Details of output Output type Manipulated output Manipulated output Transmission output Event output value 1 MV1 a value 2 MV2 G Output program x Relay contact x x x Voltage pulse x x Voltage Current Triac x x Open collector x x x x Relay contact x x Output 2 Voltage pulse OUT2 Voltage Current Triac x x x x Open collector x x x x Voltage pulse x x Voltage Current x Open collector aMV1 and MV2 can be used as Transmission output gt Other Transmission output of Measured value PV Deviation value DEV Set value SV monitor and Segment time percentage Heat Cool PID control with AT x Usable Not usable Details of output Output type Manipulated output Manipulat
150. ication Function Host Communication lt L PF900 PF901 Instruction Manual on CD ROM IMR02L04 E1 1 OUTLINE 1 1 Handling Procedure to Operation Conduct necessary setting before operation according to the procedure described below Mounting and Wiring I Refer to 2 MOUNTING P 2 1 or 3 WIRING P 3 1 Press the RESET key to go to the Reset mode RESET to stop the Switch mode from yog P operation RESET lamp turns on RUN to RESET Set operation No No need to change the specification at ordering conditions Yes To change the operating condition e Check the parameter related to the input P 5 1 e Check the parameter related to the event P 5 3 e Check the parameter related to the control action P 5 4 Initial Setting Engineering mode L For details of Engineering mode parameters refer to 4 5 5 Engineering mode P 4 32 Program pattern setting Record data of Program pattern i the spreadsheet before setting PF900 PF901 Pattern Record Sheet is included in the CD ROM Set Program pattern I Refer to 5 4 3 Program pattern composition for setting example of Program pattern P 5 12 Start test run Press the RUN key to go to the Program control mode RUN to start RESET to RUN operation RUN lamp turns on I Refer to 5 4 4 Start End Program control P 5 20 for the procedure to switch operation modes Conduct Autotuning AT AT lamp flashes When the
151. ination point Input span Input error determination point low high 32767 excluding decimal point Input range Minimum setting value of Input error determination point low 5 of low 19999 excluding decimal point Input span Burnout direction boS 0 Upscale 1 Downscale Valid only when the Voltage low input group selected Square root extraction SAR 0 Unused 1 Used Power supply frequency PERO 0 50 Hz 1 60 Hz Sampling cycle GMP 0 50 ms 1 100 ms 2 250 ms PV digital filter dF 0 0 to 100 0 seconds 0 0 Unused Bva PR o001 0 9999 PV low input cut off L C LIF 0 00 to 25 00 of Input span It is not necessary to change the operation mode to the Reset mode RESET when setting the parameters The parameters may also be set in the Setup setting mode Continued on the next page 4 34 IMRO2L04 E1 4 BASIC OPERATION Continued from the previous page Fact t Function block 23 F23 01 F23 02 l Digital input DI assignment 0 to 5 Based on DI1 to DI6 Optional model code Non o2 os oe os poe nenn Lo emi Pra Pra prms PTT peser When net Pattern input method of Digital input DI OUT2 OUT3 Energized De energized DO to DO4 Energized De energized DOS to DO8 Energized De energized IMRO2L04 E1 d Function block 30 F30 01 to F30 08 ier E o ul Exd 0 Energized 1 De energized 0000D a4 Value at SV display L_ pol DO2 D
152. ion Manual IMR02L03 ED on the CD ROM 3 16 IMRO2L04 E1 4 BASIC OPERATION 4 1 Operation Menu 4 1 1 Mode switching There are 5 setting modes Switch mode by using the GD key the Ko key or the MON key Input type Input range Display Refer to P 4 2 Automatically in 4 seconds Press and hold the lt Press the K key key for 2 seconds Switch between PID and AT while pressing the SV setting amp monitor mode or operation modes such as Operation mode GD key for Set the Segment level or the Program control Fixed set 2 seconds Segment time in progress or Press the on key point control Manual control monitor parameters such as _ and RESET PV MV and the Remaining Press the lt key while Refer to P 4 14 time of pattern Stay in this pressing the GD key mode during operation Refer to P 4 9 Press and hold Press the the GED key Press the MONI key for 2 seconds mont key Parameter setting mode Press and hold Setup setting mode Create program pattern set the the D key Set the parameters such as parameters such as PID and for 2 seconds PV bias Time proportional Event or set the parameters cycle time Heater break for program setting such as the alarm HBA set value and time
153. ion Manual on CD ROM Refer to the error message i 7 ERROR DISPLAY P 7 1 I PF900 PF901 Instruction Manual on CD ROM Set Parameters by loader communication i 1 4 Parts Description P 1 10 L 5 6 Parameter Setting via Loader Communication P 5 27 i Communication Setup Tool for PF900 PF901 Program Controller WinUCI PF900 Instruction Manual on CD ROM Set parameters related to Position proportioning PID control I 1 3 Model Code P 1 3 L PF900 PF901 Instruction Manual on CD ROM Refer to each function e 5 Z amp Measured input value PV Sampling cycle PV unit display Power supply frequency Input correction Input filter Square root extraction Feedback resistance FBR input Digital input DI Function and Settings for Input error Current transformer CT input Setting limiter Output Output assignment OUT1 to OUT3 Digital output DO assignment DO1 to DO12 Energized De energized OUT2 OUT3 DO1 to DO12 Output limiter Proportional cycle time OUT1 to OUT3 Transmission output Display Graph display selection Power saving mode Event 1 to 4 Heater break alarm HBA and Control loop break alarm LBA Control Control Action Control response parameter Position proportioning PID control Manual reset Start action at recovering power failure Ramp Soak stabilizer function Autotuning AT Autotuning AT with learning Level PID Intercontroller Commun
154. is possible to skip one segment of the program pattern in STEP R SET progress by pressing the STEP R SET key STEP R SET key Step STEP function SERATI Press the D key once to go back to the previous parameter when passing the parameter setting item to be changed PTN END Switch display to the setting display of the Execution pattern PTN END key number PFN PTN END Switch display to the Program end screen P ENd IMRO2L04 E1 1 13 1 OUTLINE Up key amp Increase numerals Press the Up key to set segment time in the Program control mode RUN To scroll through numbers faster press and hold the Up key Down key Decrease numerals Press the DOWN key to turn back to the previous value when passing the segment time to be set in the Program control mode To scroll back through numbers faster press and hold the DOWN key Shift key lt Shift digits when settings are changed Used to selection operation between modes Set SET key Used for parameter calling up and set value registration Monitor key Use to switch the monitor screen Pressing the 0N key while any screen other than the Monitor mode screen is being displayed returns to the PV SV monitor screen Loader communication connector Designed to connect with W BV 03 cable for loader communication RKC p
155. isplay during the Waiting period Program pattern Time Segment 1 Release Wait tein E Close the DI for 200 ms or more to release the Wait by using DI A 1 function and go to the next segment ON 6 11 6 PROGRAM CONTROL m Wait releasing How to release Wait function e By Wait zone judgment e By Digital input DI e By Wait time out amp For Wait releasing by the Wait zone judgment refer to E Wait state by Wait zone Zone wait function P 6 10 i To release Wait state by DI refer to WE Wait state by segment P 6 11 and E Description of function Wait state release at 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM e Wait release by Wait time out Wait state is released after the elapse of time being set Wait releasing by Wait time out is available for both Wait state by Wait zone and Wait state by segment Wait state will be released by performing STEP function or Forward Back up function when the program is in Wait state Wait state remains in effect when changing to the Fixed set point control mode FIX or the Manual control mode MAN m Wait display Alternates displaying WA F and Segment remaining time 0 00 when the program is in Wait state PV SV monitor PV SV monitor D e8e WA a 00 oog e00 6 6 2 Parameter setting The setting related to Wait function is stored in Wait memory gr
156. isplay of the setting block i gt For parameter switching refer to P 4 22 to 4 25 Factory set Program setting block PRoL Setting pattern number F NNo 1 to 99 Within the maximum pattern number 1 Segment level Setting limiter low to Setting limiter high WO Segment time I ME From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute Segment repeat start end number Sf Edq Start number 1 to 99 1 End number 1 to 99 Within the maximum segment number Segment repeat execution time RPI 5G 1 to 9999 times 1 1 No segment repeat R 1 Pattern repeat execution time Pr PN 1 to 10000 times 1 No pattern repeat 10000 No limit Link pattern number LNK PN 0 to 99 Within the maximum pattern number 0 No pattern link Pattern end output duration ENdf M From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute Output remains ON at 0 00 Hour Minute or Minute Second Time signal memory group number SGR 0 to 16 1 0 No assignment Output program memory group PMV GR 0 to 128 Maximum number of segments number Up to 99 0 No assignment Program memory group setting block PR MEM Setting pattern number 1 to 99 Within the maximum pattern number j N PID memory group number Pi d GR 0to8 0 Level PID Event memory group number EY OR 0to8 1 0 Event OFF Wait memory group number WE GR 0to8 0 Wait OFF Co
157. k to the previous parameter setting display opposite action to the D key The set value of the parameter is stored when pressing the R SET key PTN END key The PTN END key offers 2 functions the PTN function and the END function The END function is available for the program setting in the Parameter setting mode The PTN function is available only in the Reset mode RESET e END function END lamp lights Press the END key to display the program end screen when setting parameters related to segment at the Program setting block in the Parameter setting mode Then press the D key to go to the parameter setting display of pattern setting Press the END key instead of the D key to go back to the segment setting screen e PTN function PTN lamp lights Switch to the Execution pattern selection display 4 6 IMRO2L04 E1 4 BASIC OPERATION m Direct key type To prevent error in key operation select direct key type at the function block 11 in the Engineering mode Type e Invalidated e Press once e Press twice Direct key operation is invalidated Operate the direct key by pressing once Press the direct key once and confirm the state display lamp flashes in green Then press again within 3 seconds to operate e Press and hold Press and hold the direct key for 2 seconds to operate Direct key type is not available for the PTN END key Press one type only The factory set value o
158. king on the case Fig 2 2 from the back side of the instrument shown in Fig 2 2 _ Insert the instrument through the panel cutout Panel I To replace Waterproof dustproof rubber packing refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 3 Insert the mounting bracket into the mounting groove of the instrument Fig 2 3 4 Push the mounting bracket forward until the bracket is firmly secured to the panel Fig 2 4 Fig 2 4 5 Turn only one full revolution after the screw touches the panel Fig 2 5 L Ifthe screw has been rotated too tight the screw may turn idle In such a case loosen the screw once and tighten it again until the instrument is firmly fixed Fig 2 5 6 The other mounting bracket should be installed the same way described in 3 to 5 IMRO2L04 E1 2 5 2 MOUNTING E Removal procedures 1 2 3 4 Turn the power OFF Remove the wiring Loosen the screw of the mounting bracket Remove the mounting bracket by pulling up Fig 2 7 A and forward Fig 2 7 B while holding the rear Fig 2 6 The other mounting bracket should be removed in the same way as described in 3 and 4 Pull out the instrument from the mounting cutout while holding the front panel frame of this instrument Fig 2 8 Use long nose pliers to remove mounting brackets from the instrument that is installed in a narrow place or install
159. l F50 displays Function block 50 F50 SET Control action aA PV C Cc nm Pv C l J Um Dm SV gt gt SV CoN R F500 i aad i Check Control action 00001 PID control reverse action Action high at input Start determination SET error SET point aor Hot Cold start EN l Ha PY D JO PV D Ro Liv E X LII m lt 4 4 sv 5084 00000 5003 000 Ie F500 e 0000AU Select Action high at input error Set Start determination point Select Hot Cold start 00000 Normal control 00012 12 C 00000 Hot start Factory set value Factory set value Factory set value 3 of Input span 00001 Hot start2 00001 Manipulated output value at Range 0 to Input span 00002 Cold start input error 00003 Reset start Action low at input Manipulated output error SET value at input error SET Py RUNE PV PEM TIND gt sv F5005 gagagg Fsoo6 00008 Select Action low at input error Set Manipulated output value at 00000 Normal control input error re Ce Factory set value 0000 0 0 0 Factory set value p 00001 Manipulated output value at Range 105 0 to 105 0 input error 5 4 IMRO2L04 E1 Continued from the previous parameter SET IMRO2L04 E1 Control action at Pattern end PV NI j ENd F SV Fso o nmmn UU JIJI Select Control sta
160. lue SV setting display in the Manual control mode Set value SV PV SV monitor in Manual control mode a 70 PV l 743 cy So r ro e MY 200 Set value SV Manipulated output value may be set by using the A key or the N key The Set value SV set in the previous mode is taken over when switching to the Manual control mode However the SV being changed in the Manual control mode is not affected when changing to the other modes IMR02L04 E1 4 11 4 BASIC OPERATION E Monitor mode The contents of the monitor display are same in any operation mode RESET RUN FIX MAN MONI Press the key MONI PV SV monitor Press the key to Monitor mode f R switch monitor display Press the direct key RUN FIX MAN or RESET of the operation mode in progress to go back to the PV SV monitor display from monitor screens E gt Refer to P 4 13 to switch parameter setting display Parameter list Co ad From 0 00 to 999 59 Hour Minute or from 0 00 to 999 59 Minute Second pee eet execution time monitor Pattern repeat remaining time RPT PN 0 to 10000 times execution time monitor 10000 No limit Total pattern remaining time RPI PR 0 to 10000 times execution time monitor 10000 No limit Wait condition monitor Display Not in wait st
161. lue at SV display ie DO9 DO10 0 Action stop DOI1 DO12 OOOO 4 Value at SV display Unused 1 Action continued o L OUT2 OUT3 Unused 0 Action stop 1 Action continued oodoo lt Value at SV display L_ Event 1 Event 2 Event 3 Fvent 4 HBA1 or HBA2 0 Action stop OOOO 4 Value at SV display L_ OUT2 OUT3 Unused Action of OUT stops or continues based on the setting of Control action selection at Pattern end 0 Action stop 1 Action continued OOOO Value at SV display E Event 1 1 De energized 1 Action continued Event 2 Event 3 Event 4 HBA1 or HBA2 Function block 31 F31 01 OUT assignment LobL 0 Manipulated output value 1 MV1 For Control output PID control or Heat Cool PID control Heat side output Position proportioning PID control Open side output 1 Output program value 1 For Control output or Transmission output Voltage Current output Function block 32 F32 01 to F32 03 OUT 2 assignment 4 36 Voltage output or Current output Control output 1 2 7 Transmission output 3 to 7 0 None 1 Manipulated output value 1 MV1 Feedback resistance FBR input value when FBR input is specified with the Position proportioning PID control Manipulated output value 2 MV2 Cool side output at Heat Cool PID control Measured value PV Deviation value DEV Set value SV monitor Segment time percentage basis Output pro
162. mnnonan amog 00 iso uuu uuu ooo uuu Mo II Segment level of the Segment 1 has been copied Copy Segment time Gages Gk ea Ak LS SL Segment time of Segment time of Segment 2 pre esad hold Segment 2 FME the AN keyan FI ME To the segment us sy the N key MS sv level of Segment 3 03000 150 44 000 Sd en a I I g Z l I I EE time of the Segment 1 l has been copied I 6 30 IMRO2L04 E1 6 PROGRAM CONTROL 6 12 Tag Function Alphanumeric Tag name up to 11 letters displays instead of pattern number when setting Execution pattern Use communication Protocol RKC communication to set Tag name E Tag name display Press the PTN END key PTN lamp lights to go to the Execution pattern selecting display Example of display without Tag name PTN END Execution pattern PV SV monitor Q selection PV 70 PV cd PFN amp sv gt Example of display with Tag name PTN END Execution pattern PV SV monitor R selection PV 70 PV L SV Use the WinUCI PF900 setting tool to input a Tag name Alphanumeric character of JIS ACSII code is only available for setting Tag name I gt To set Tag name refer to 7 3 RKC Communication Protocol and 7 5 Communication Data List in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM IMRO2L04 E1 6 31 6
163. n time RPL SL 1 to 9999 times 1 No segment repeat Pattern repeat execution time RPI PN 1 to 10000 times 1 1 No pattern repeat 10000 No limit Link pattern number LNK PN 0 to 99 Within the maximum pattern number 0 No pattern link Pattern end output duration ENdf M From 0 00 to 500 00 Hour Minute or 0 hour from 0 00 to 500 00 Minute Second 00 minute Output remains ON at 0 00 Hour Minute or Minute Second Time signal memory group number PSG Output program memory group PMY 0 to 128 Maximum number of segments number Up to 99 0 No assignment PID memory group setting block PI d Refer to the parameter list of Partial setting type for the PID memory group setting block or the latter setting blocks of Batch setting type 1 1 Displayed when the Segment signal type is selected 4 26 IMRO2L04 E1 4 BASIC OPERATION E Parameter switching Batch setting type e To go to the Parameter setting mode press and hold the D key for 2 seconds at PV SV monitor display e Press the D key to switch operation screen e Switch setting block by using the N key or the M key Press the Mon key to go back to the PV SV monitor setting block Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the G key to go back to the first setting display of the
164. ne hours after AT started the execution time When the power failure of more than 20 ms occurs When the instrument is in the FAIL state m Where to store computed PID value by regular Autotuning AT For Program control mode RUN AT computed PID values are stored in PID memory group being set for each segment For Fixed set point control mode FIX AT computed PID values are stored in PID memory group being set by PID memory group number Pi d LR in the Fixed set point control mode FIX IMRO2L04 E1 5 25 5 OPERATION m Starting Autotuning AT AT ON or AT OFF can be set by Operation mode PID AT transfer Example When computing PID values of segment 2 soak segment of Program pattern 1 Reset mode Program control mode Program control mode PV SV monitor RUN PV SV monitor PV SV monitor k rm ri an Lic Lic BENENE 0 Good EUU gt RA Pio po amp T Segment number Press the RUN key to MODE Pattern number switch to the Program Wait until the segment control mode number 2 displays 2 seconds or more Operation mode Operation mode PID AT transfer PID AT transfer Operation mode transfer APU B APY ModE r s Tree times or x Al Pi d _ PRol igus jo a PS ih ies OS i Press the Z to display AT Press the D key t
165. ntinued on the next page IMRO2L04 E1 4 17 4 BASIC OPERATION Continued from the previous page Factory set Segment signal ON 00000000 DO 4 Value at SV display l Segment signal 1 Segment signal 2 Segment signal 3 Segment signal 4 Segment signal 5 Segment signal 6 Segment signal 7 Segment signal 8 PID memory group setting block PI d PID memory group number 1 to 8 j 0 0 to 1000 0 of Input span TC RTD inputs TC RTD 30 Proportional heat p Toportonal Band hentside 0 0 0 0 00 to Input span Unit C F V I 3 0 Varies with the setting of the Decimal point position Voltage V Current I inputs 0 0 0 0 00 ON OFF action PID control or Heat Cool PID control 240 0 to 3600 seconds or 0 0 to 3600 0 seconds 0 0 0 PD action Position proportioning PID control 1 to 3600 seconds or 0 1 to 3600 0 seconds Varies with the setting of the Integral Derivative time decimal point position selection Integral time heat side Derivative time heat side d 0 to 3600 seconds or 0 0 to 3600 0 seconds 60 0 0 0 PI action Varies with the setting of the Integral Derivative time decimal point position selection Control response parameter P 0 Slow 1 Medium 2 Fast P action and PD action the control response is fixed at 2 Fast Proportional band cool side 2 Pe TC RTD inputs TC RTD 30 1 0 1 0 01 to Input span Unit C F V I 3 0 Voltage V Current I
166. ntrol motor time 150 0 0 0 OFF Invalidate when Feedback resistance FBR input is selected Valve action in Reset mode VARL 0 Open side output OFF Close side output OFF 1 Open side output OFF Close side output ON 2 Open side output ON Close side output OFF Invalidate when Feedback resistance FBR input is selected Function block 60 F60 01 to F60 05 l Device address 1 0 to 99 RKC 1 to 99 at Modbus communication Communication speed 1 LPS 2400 2400 bps 19200 19200 bps 4800 4800 bps 38400 38400 bps 9600 9600 bps 57600 57600 bps r Without Without Even Even Odd Odd Without Without Even Even Odd Odd Available for only Modbus Interval time 1 NI Oto 250 ms 10 It is not necessary to change the operation mode to the Reset mode RESET when setting the parameters The parameters may ry 8 p g the p P Communication 1 protocol M 0 RKC communication Based on 1 Modbus model code 7 I Data bit configuration 1 b also be set in the Setup setting mode Continued on the next page 4 42 IMR02L04 E1 4 BASIC OPERATION Continued from the previous page Factory set Function block 61 F61 01 to F61 06 Slave controller SLVS 0 FB series 1 RB series 2 PF900 PF901 Number of slave unit SLY Ng 004 S o o o d Device address 2 ade HON O O O Communication speed 2 bP5g 9600 9600 bps 19200 19200 19200 bps 38400 38400 bps Host communication error judgment H ER F M
167. o start AT Autotuning AT with learning function PV or r ni oFF AT lamp flashes when AT starts To conduct AT in the Fixed set control mode FIX press the FIX key at the PV SV monitor screen in the Reset mode Follow the setting procedure described above to conduct AT in the Fixed set point control mode FIX 5 26 IMRO2L04 E1 5 OPERATION 5 6 Parameter Setting via Loader Communication Use the PF900 PF901 setting tool WinUCI PF900 for parameter setting by loader communication It is possible to use loader communication for the instrument without communication function optional T L Personal computer nw Hms AAA AA apni UU s cm 2000000000000 Communication converter RT RNO FO MNO HOD STP RSET PED AAAA O OO O10 ow 6 Ke A A 4 Loader communication port Loader communication is for set up only Do not use for data logging during operation Loader communication ports are located in the front and at the bottom of the instrument Both ports cannot be used at the same time Use W BV 03 loader communication cable to connect conventional COM K to the loader communication port in front 5 6 1 Preparation Prepare the following items for parameter setting by loader communication e Personal computer with USB port e USB communication converter RKC product COM K O L3 W BV 03 loader c
168. oN Continued on the next page IMRO2L04 E1 4 39 4 BASIC OPERATION Continued from the previous page Factory set Function block 45 F45 01 to F45 05 CTI ratio CF 0 to 9999 CTL 6 P N 800 CTL 12 S56 1000 When not specifying 800 CTI assignment When specifying CT at ordering 1 When not specifying 0 Heater break alarm 1 HBA1 CTL 6 P N set value 0 0 to 30 0 A CTL 12 S56 10L N 0 0 to 100 0 A 0 0 Unused Current value monitoring still available Heater break alarm 1 HBA1 0 Unused interlock 1 Used 2 Activate Interlock and switch to the Manual control mode to produce Manipulated output at Input error Function block 46 F46 01 to F46 05 CT2 ratio Rg The data range is same as Function block 45 F45 CTL 6 P N 800 CTL 12 S56 1000 When not specifying 800 CT2 assignment When specifying CT at ordering 2 When not specifying 0 HBA2 delay times set value interlock Function block 47 F47 01 F47 02 Control loop break alarm LBA LbASL 0 Without LBA selection 1 With LBA Control loop break alarm LBA 0 Unused interlock 1 Used 2 Activate Interlock and switch to the Manual control mode to produce Manipulated output at input error It is not necessary to change the operation mode to the Reset mode RESET when setting the parameters The parameters may also be set in the Setup setting mode Continued on the next page 4 40 IMRO2L04 E1 4 BASIC OPERATION
169. ogram pattern can be changed after releasing the Program end state E Releasing procedure Program end state will be released by switching to the Program end display and pressing the PTN END key Example When releasing the Program end state and changing the End segment number from 5 to 6 Parameter setting in the Parameter setting mode Partial setting type PV SV monitor Parameter setting mode Reset mode Press and hold the GD Program setting block Setting pattern number PV CA key for 2 seconds or more py p fm r SET PV PRM Press the GD key until L to go to the Parameter vO I ININ Program end display is sv setting mode sv displayed I U I U Set the pattern number to be released Displays the End segment number Segment time Segment level PTN END Program end SET PV IM SET PV I C Py NI rie LEVEL Q PEN SV SV sv naman 50 e noo 90050 U IUU u UU UUUIU l j j i i al 6 6 l Sy Set Segment time of Set Segment level of a Displays the End segment number segment 6 segment 6 Program end state release The Segment level and the Segment time of segment 5 or subsequent segment numbers can be changed after releasing the Program end state by pressing the PTN END key Reset the Program end state Segment level Program end Pv J I CI Pv LEVEL PEN SV SV L mon MMMM UU HUW
170. ol 22 or 2 vary with output type Position proportioning PID control 22 Other control method 0 or 20 varies with output type When the OUT2 is not provided 0 Measured value PV Set value SV monitor Input range high Deviation value DEV Input span Other 100 0 Measured value PV Set value SV monitor Input range low Deviation value DEV Input span Other 0 0 0 or 20 vary with output type When the OUTS is not provided 0 OUT3 transmission output scale high AHS J Varies with OUT3 assignment The data range is the same as the OUT2 transmissionoutput scal high Continued on the next page IMRO2L04 E1 4 37 4 BASIC OPERATION Continued from the previous page Factory set name smeo OUT3 transmission output scale low ALS J Varies with OUT3 assignment The data range is the same as the OUT2 transmissionoutput scal low Function block 34 F34 01 to F34 12 DOI assignment Lgo 0 None Based on 1 to 8 Time signal 1 to Time signal 8 model code DO2 assignment dog 9 to 12 Event 1 to Event 4 When not 13 HBA1 ifvite 14 HBA2 Pr TB DO3 assignment DO1 9 15 Logical OR of HBA1 and HBA2 DO2 10 DO4 assignment 17 Input error state DO4 25 18 Program control mode RUN state 19 Fixed set point control mode FIX state When l dab 20 Manual control mode MAN state specifying
171. ol mode Operation mode D PV SV monitor lt o transfer PV 70 PV Mo JIC MN IP M IC Switch to the Fixed set C EI 2 seconds or more IID DL IID ODE point control mode M S SV SV A SV J000 ad PRal Fi x Program control mode E Displays the character FIX for the Fixed set point control mode The display goes to the next parameter Example 2 Conduct Autotuning AT Operation mode PV SV monitor Lo transfer PV 70 PV Me JIC PV ory van C I 2 seconds or more Moa Three times ml wu MS sv sv a sv 40 07 cud PRoG Pid io PID control CD PV Conduct AT H r lI The display goes to the next parameter Ar I E Displays the character AT Example 3 Change communication speed 1 in the Setup setting mode PV SV monitor Press the lt o key while PV bias D Communication speed 1 PV a g PV OL PV 1 l L p pressing the D key lt Several times b P 5 f c M S SV E A SV A SV J000 eg 0o00 0 920d Switches to pv Loc I The display goes to 38400 or gf S the next parameter V 38400 Displays the 38400 IMR02L04 E1 4 5 4 BASIC OPERATION 4 3 Operation of the Direct Keys m Direct key menu Use 7 direct keys to switch operation mode or
172. old action Event timer or interlock e Heater break alarm HBA 1 2 Number of delay times e Control loop break alarm LBA e FAIL Contact open when error occurs e Energized De energized Selectable for OUT2 OUT3 and DO1 through DO12 OUT1 is fixed to Energized Communication e Host communication e Intercontroller communication e Loader communication Manual manipulated output setting Display e Measured value PV monitor e Segment level Segment time e Program pattern number Segment number e Pattern Segment remaining time monitor e Current transformer CT input value monitor e Manipulated output value MV monitor e Pattern display dot display e Operation lamps Key operation e Operation key MONI SET lt MODE and e Direct key Control output heat side Open side for Position proportioning control Control output cool side Close side for Position proportioning control Output program Transmission output Voltage Current e Measured value PV e Set value SV e Deviation value DEV e Segment time percentage Output scaling is fixed 4 Output scaling DO function assignment e Time signal 1 to 8 e Event 1 to 4 e HBA1 HBA2 e LBA e Input error state e RUN mode state e FIX mode state e MAN mode state e Ramp state e Soak state e Hold state e Wait state e Pattern end signal e Autotuning AT state e FAIL
173. old state and PV are as described in the right diagram Measured value PV The program must be in HOLD state to conduct Search function Time Level i i Level Progression or time Restart searching l from the Search point 1 Measured l Measured value PV L y value PV A A Time A Time Start search Search point 1 Restart search Search point 2 First search Second search When finding an intersection skip the time of process of the program to the intersection For Dot display segments in progress flash Next the segments of the intersection will flash Before searching First search Second search I nm am nm a Om nm im am i Eom m f ONE Eom m M m a Flash Flash Flash When no intersection was found no change in operation occurs Search function is available in any time during Program control if in HOLD state Scope of search function is within a pattern It is not possible to search a pattern repeated or linked by Pattern repeat or Pattern link Skip the time of process to the beginning of the soak segment being matched with the Measured value PV Program control starts from the intersection of the Pattern and Measured value PV by releasing HOLD It is also possible to conduct Search function by communication i For Hold function refer to 6 5 Hold HOLD P 6 9 IMR02L04 E1 6 7 6 PROGRAM CONTROL 6 3 2 Parameter setting Search function Operation mode
174. olderless terminal lugs are connected to one terminal screw a terminal cover cannot be used Fig 3 3 Image of how to bend each solderless terminal lug Top view 3 4 IMRO2L04 E1 3 2 Terminal Layout E Terminal configuration The PF900 and the PF901 offer the same terminal configuration Digital output DO5 to 12 optional Open collector I Refer to P 3 14 Power supply voltage 100 to 240 V AC 24 V AC 24 V DC I gt Refer to P 3 7 l Digital output 3 DO3 Digital output 4 DO4 Relay contact I Refer to P 3 13 IETA Digital output 1 DO1 Digital output 2 DO2 Relay contact w J E gt Refer to P 3 13 SEOO O OCOO Output 2 OUT2 Relay contact Voltage pulse Voltage Current Triac Open collector H gt Refer to P 3 9 Output 1 OUT1 Relay contact Voltage pulse Voltage Current Triac Open collector I gt Refer to P 3 9 IMRO2L04 E1 Output 3 OUT3 Voltage pulse Voltage Current Open collector I gt Refer to P 3 11 3 WIRING Communication 1 optional RS 232C RS 422A RS 485 Communication 2 optional RS 485 I Refer to P 3 16 Digital input DI7 to DI11 Dry contact I gt Refer
175. ommunication cable for connecting to the loader communication port in front 1 W BV 01 loader communication cable for connecting to the loader communication port at the bottom e Loader communication cable W BV 03 Connect to the loader communication port in front Standard cable length 1 5 m supplied with COM K 3 W BV 01 Connect to the loader communication port at the bottom Standard cable length 1 5 m supplied with COM K 1 e USB cable Standard cable length 1 m supplied with COM K O e Setting tool WinUCI PF900 e USB driver for COM K 5 6 2 Instructions for use To set parameters by loader communication follow the instructions below Install the Setting tool When using the loader communication Communication Setup Tool and USB and the USB driver driver for COM K must be installed on the personal computer The Communication Setup Tool and the USB driver for COM K and can be downloaded from the official RKC website http www rkcinst com i For the Setting tool refer to WinUCI PF900 Instruction Manual IMT01D09 ED i gt For COM K refer to COM K Instruction Manual IMR01Z01 ED Prepare loader communication t Refer to 5 6 3 Connections for loader communication P 5 28 for Connecting to loader communication I To set parameters to be used for the operation refer to 5 6 4 Parameter Set operation setting P 5 29 parameters IMR02L04 E1 5 27 5 OPERATION 5 6 3 Connections for loader communica
176. on ON OFF Event 1 timer 0 to 600 0 seconds Continued on the next page 4 38 IMRO2L04 E1 4 BASIC OPERATION Continued from the previous page Factory set Event 1 interlock 0 Unused 1 Used 2 Activate Interlock and switch to the Manual control mode to produce Manipulated output at Input error Event 1 minimum ON time 0 0 to 600 0 seconds in 00 O Event 1 minimum OFF time 0 0 to 600 0 seconds ae Function block 42 F42 01 to F42 08 Event 2 type E The data range is same as Event 1 type Based on model code When not specifying 2 Event 2 hold action EHog The data range is same as Event hold action Based on model code When not specifying 1 The data range is same as Event 1 differential gap Event 2 minimum OFF time EgoFF Function block 43 F43 01 to F43 08 Event 3 type E5J The data range is same as Event 1 type Based on model code When not specifying 0 Event 3 hold action EHo 4 The data range is same as Event 1 hold action Based on model code When not specifying 0 Event 3 differential gap The data range is same as Event differential gap Elk Function block 44 F44 01 to F44 08 Event 4 type E54 __ The data range is same as Event type Based on model code When not specifying 0 Event 4 hold action EHo4 The data range is same as Event 1 hold action Based on model code When not specifying 0 The data range is same as Event differential gap EY
177. ontrol motor time vw Feo PY UL D sET PV _ SET PV MD roo D 4YbR Pob 2 HOI CD SV SV SV VALVE F530 00000 F530 Add 5303 00010 Valve action Integrated output in Reset mode limiter S BF r EF olR Sv E Vv F5305 00000 F5304 0150 0 Function block 60 Communication 1 2u protocol Device address 1 Communication speed 1 Pv pm Bf PV C MO I SET PV IIJ SET PV j f SET bU i LIIF i D Addi bFS I E sv m sv gt sv Els F600 i 00008 F600 e gogai F003 19200 Interval time 1 Data bit configuration 1 PV A l 4 l A IY bd A D ravh 3 CD Dii lt _ SV F6U 05 0 ggg ig FoOU4 BNI Function block 61 F61 Slave controller Number of slave unit Device address 2 PN l Py H VV PV body o PV Pied De GLY SL E SLY No Addr GD SV SV SV Cie FE id 00000 F6 ide ooCad Fe 103 00000 Intercontroller communication Host communication error judgment time error judgment time Communication speed 2 w AN CD AR ERFYM GD Pv HERE M PV bPSc pee eae AR saree F6 i06 000 i0 Fe 105 00018 Fe i04 19200 4 48 IMR02L04 E1 4 BASIC OPERATION Press the STEP R SET key to go back to the previous display F61 Sean Gers oan i l Press the STEP R SET key while pressing the ED key to go back to the first setting display of the function block Function block 71 F71 Setting limiter high Setting limiter low vy Fr PV PV l Foin CD GLH
178. oup Group number can be set for each segment I For Wait memory group refer to 6 1 Memory Group P 6 2 m Parameter setting to set Wait function by Wait zone Wait zone high low Parameter setting mode Wait memory group setting block Set deviation setting against segment level by setting Wait zone high ZoNE H and Wait zone low ZaNE L individually IE H TC RTD inputs o N L 0 0 0 0 00 to 200 200 0 200 00 Unit C F Voltage V Current I inputs 0 0 to 20 0 of Input span 0 0 0 0 00 Wait zone high becomes OFF TC RTD inputs 200 200 0 199 99 to 0 0 0 0 00 Unit C F Voltage V Current I inputs 20 0 to 0 0 of Input span 0 0 0 0 00 Wait zone low becomes OFF 6 12 IMRO2L04 E1 6 PROGRAM CONTROL Wait release trigger selection Parameter setting mode Wait memory group setting block Select Wait release method Set 1 at the one place to conduct Zone wait function Wait releasing by Wait zone judgment When using Digital input DI in combination with Zone wait function also set 1 at hundred places Parameter symbol Data range Factory set value mC ror 00001 REG RY Zone wait 1 the controller 0 Invalidate 1 Validate Zone wait 2 all slave controllers 0 Invalidate 1 Validate Wait release by digital input DI 0 Invalidate 1 Validate Unused The ten places is for slave controller of the Intercontroller communication
179. ower 0 Control loop break alarm LBA time L bA 0 to 7200 seconds 480 0 Unused LBA deadband LBD 0 to Input span Sa Event memory group setting block EV ENT Ey y5 Event 1 set value EV1 Deviation Input span to Input span Process and set value Input range low to Input range high Manipulated output value MV1 or MV2 5 0 to 105 0 Event 1 set value EV1 high Input span to Input span Event 1 set value EV1 low 1 Event 2 set value EV2 EV g The data range is same as Event set value EV1 50 Event 2 set value an meL 4 The data ange is same as Event set value ae ret 50 Eve vale V2 flow EP 27 The dm range ise as Even 1 setae EV flow 3 Event 3 set value EV3 EV The data range is same as Event set value EV1 Event 3 set value e ma The data tange is same as Event 1 set value Evn rel 50 Erem setae EV ow EPS The anges samen Even setae EW flow 50 Event 4 set value EV4 EY The data range is same as Event set value EV1 Event 4 set value EV4 high The data range is same as Event 1 set value EV1 high 50 Event 4 set value EV4 low The data range is same as Event 1 set value EV1 low Wait a group setting block WAI F ee Wait zone high H TC RTD inputs 0 0 0 0 00 to 200 200 0 200 00 Unit C F Voltage V Current I inputs 0 0 to 20 0 of Input span 0 0 0 0 00 Wait zone high becomes OFF Wait zone low LE TC RTD inputs 200
180. peatand Pattern LINK ranee e a a EE 6 14 6 9 Pattern ENQ Aeroden E EAE EARE EAE AREER ETARE EARE EEEN 6 17 6 9 Time Signal Segment Signal nennnessnnerertnrrrrrrrrrrrrtrrrrrrrrrrnrrrrrrnnrn eeen 6 21 6 10 Output Program cacseic ccs ees feces cee sacs cece cis eee di eee ai eed eee dis ceeds cee as 6 26 Sr ECiirPUNnClOMNAcccis osu a eta tote a clot ash lol olan oat osaee lo tatale seta contol 6 28 6 12 Tag FUNCION fetid it Pan aa e a a a a E A E a E A EA EEA 6 31 6 13 Forward Back up PUNCUOM s x lt isscuseiusctatetacccusasaestereeseuescesaseeuentacesuecsueunenees 6 32 TERROR DISPLAY ssiisctecse as sczaavestcniutscintinen natdecss NR Naaa 7 1 7 1 Display when Input Error Occurs cccceceeeeceeeeeeeeseeeeeeeeeeeeeeeeesseeeeeeees 7 1 7 2 Self diagnostic Error sed 3 2 u sti dle tua dlsatesddsetusdlsatnsddsatesdlsatesddsuteaddsatiadiss 7 3 8 SPECIFICATIONS vician 8 1 IMRO2L04 E1 Contents Categorized by purpose Confirm the state or model code of the instrument i 1 2 Checking the Product P 1 2 1 3 Model Code P 1 3 Mount or Wire the instrument i 2 MOUNTING P 2 1 3 WIRING P 3 1 Refer to Basic Operations such as Mode switching i 4 1 Operation Menu P 4 1 A 4 2 Changing Set Value P 4 3 i 4 3 Operation of the Direct Keys P 4 6 i 4 4 Protecting Setting Data P 4 7 L PF900 PF901 Instruction Manual on CD ROM Refer to parameter type or switching procedure L
181. put L Program control mode RUN Manipulated output value MV of the segment in progress e Fixed set point control mode FIX determination point high Manipulated output at input error Manipulated output value MV e Manual control mode MAN Manipulated output value MV at Chooses either Present output Event x gt Chooses either v e a manual setting Input abnormality signal 2 gt Present output Input abnormality signal 2 1 Flashing display or Non flashing display of PV can be selected for the PV flashing display at input error of the Engineering mode F10 01 2 For Event output at input error and Input abnormality output refer to the PF900 PF901 Instruction Manual IMRO2L03 EL on the CD ROM IMRO2L04 E1 7 1 7 ERROR DISPLAY Setting Input error determination point when out of input range Measured value PV display Manipulated output MV Event Input abnormality Input display range Setting range of the input error determination point Input range low Input range high 5 of Input range 5 of Underscale Input span Input span Input span Over scale Measured Measured value PV value PV flashing flashing Cok a of span weer te Action area at Action area
182. put P Other Transmission output of Measured value PV Deviation value DEV Set value SV monitor and Segment time percentage When Position proportioning PID control is selected it is still possible to assign PV SV SV monitor or Transmission output of Segment time percentage to OUT 2 while Manipulated output value 2 MV2 close side cannot be used 1 4 IMRO2L04 E1 Output Code Table 1 OUTLINE Voltage 0 to 1 V DC Available for OUT3 only Voltage 1 to 5 V DC 6 Voltage 0 to 5 V DC Current 0 to 20 mA DC Voltage 0 to 10 V DC Range Code Table 5 Current 4 to 20 mA DC 8 Thermocouple TC input voltage low group 010 400 C 0 0 to 800 0 F 010 1200 C 0 0 t0 2400 0 F 0 0 to 1300 0 C 200 0 to 400 0 C J15 J16 J27 J29 0 0 to 400 0 C 200 to 1372 C 200 0 to 1372 0 C 200 to 1200 C 0 0 to 1200 0 C 200 0 to 400 0 C 200 0 to 1200 0 C KC 328 to 2502 F 5 328 0 to 2502 0 F 0 0 to 2100 0 F JB5 0 0 10 400 0 C 0 0 t0 700 0 F 200 0 to 200 0 C 200 to 400 C 200 0 to 400 0 C 200 to 1000 C 0 0 to 1000 0 C 200 0 to 200 0 C 200 0 to 1000 0 C 300 0 to 700 0 F 328 0 to 752 0 F 328 to 752 F 328 to 1832 F 328 0 to 1832 0 F DE te 1652077 DE es wo Nas iow 0F DE ster ae W5Re W26Re 010 2500 C 0104200 F PL PR
183. put Voltage high 0 to5 V DC 1 to5 V DC 0 to 10 VDC group input 5 to 5 V DC 10 to 10 V DC e For TC input use the appropriate compensation wire e For RTD input use low resistance lead wires with no difference in resistance between the three lead wires e To avoid noise induction keep input signal wire away from instrument power line load lines and power lines of other electric equipment IMRO2L04 E1 3 WIRING Output 1 OUT1 Output 2 OUT2 e Number of outputs must be specified when ordering e Terminal 11 and 12 are for output 1 OUT1 Terminal 9 and 10 are for output 2 OUT2 e Connect an appropriate load according to the output type Specify when ordering F i a OUT2 Specify when ordering Relay contact Voltage pulse Voltage Current Open collector 1 The dotted box diagram describes the output state of the instrument IMRO2L04 E1 3 9 3 WIRING e Number of outputs and output types must be specified when ordering The specifications of each output are as follows Specification Output type Specifications i en Voltage pulse 5 7 Open collector la contact 0 to 5 VDC Voltage 1to5 VDC 250 V AC 3 A Resistive load 30 V DC 1 A Resistive load 0
184. put 3 OUTS 1 e fo faf T TT CT input or Feedback resistance input 5 oO CT input 2 points Feedback resistance input 3 Communication 1 RS 232C and DII to DI6 No communication 2 Communication 1 RS 422A and DI1 to DI6 No communication 2 Communication 1 RS 485 and DI to DI6 No communication 2 Digital input Communication 1 RS 232C Communication 2 RS 485 gt 5 and DI1 to DI6 DI1 to DI6 4 Communication 1 RS 485 Communication 2 RS 485 gt and DI1 to DI6 Communication 1 None Communication 2 RS 485 5 and DI1 to DI6 DII to DI6 Communication function 5 oO No quick start code Configured at factory set value 6 Quick start code Specify quick start code 1 Specify quick start code 1 and 2 For Quick start code 2 refer to page 1 7 No specify quick start code PID control with AT Reverse action PID control with AT Direct action Control Method Heat Cool PID control with AT Cooling gain linear type Quick start code 1 Heat Cool PID control with AT for Extruder air cooling Heat Cool PID control with AT for Extruder water cooling Position proportioning PID control without FBR Reverse action Position proportioning PID control without FBR Direct action Measured input and No specify quick start code Range rouick start code 1 Refer to Range Code Table P 1 5 P 1 6 Instrument specification Version symbol 1 Some output types are not specif
185. r determination point high F21 07 Input error determination point low F21 08 Burnout direction F21 09 Square root extraction F21 10 Power supply frequency F21 11 Sampling cycle D N F21 12 PV bias F21 13 PV digital filter F21 14 PV ratio PV low input cut off w J FIr D LLI SV Fe iis 000 00 Function block 23 Digital input DI Pattern input method F23 assignment of Digital input DI vy Fudd PV I vy J OF Nl SET reo D di 5L di PIN sv gt sv P sv di F230 i 00000 Fede goood Ww AN Function block 30 OUT2 OUT3 F30 Energized De energized Setting parameters from F30 02 to F30 07 PV pm a n ED m Cv HIT GD F30 02 DO1 to DO4 Energized De energized GD JU y E OUI p F30 03 DOS to DO8 Energized De energized SV SV K A ur nni nnnnn F30 04 DO9 to DO12 Energized De energized oul FIG i Goud F30 05 Transmission output action in Reset mode F30 06 Event action in Reset mode Event action F30 07 Transmission output action at Pattern end at Pattern end w AN DEIEL Function block 31 F31 OUT1 assignment w oo vy i rr FI Laut I e sv SV our
186. rameter setting mode P 4 26 RESET R Press the RESET key to go to Reset mode PV SV monitor Reset mode Program setting block Press and hold the C amp D key for z p H 2 seconds or more to change to p R o D sv Parameter setting mode sv ps Setting pattern number I MNM PI NNo SV z i P4 i Set Pattern number 1 Displays End segment number Displays Maximum segment number 32 factory set value before ending the segment setting Set Segment level and Segment time Segment level Segment time vy CIEI SET PV I M LEVEL l IIL Follow the same om ve ay setting procedure for gt _ gt aa Nel By lag segment numbers 2 to iN i 4 as the first segment i i T i Segment 1 to 150 C 30 minutes 0 second Segment number E l Set the level of Set the time of Segment 1 to Pattern number Segment level Segment time Segment level Py J CICI SET PV rT Meo SET Py J CICI LOvee Pobre LEVEL SV M S 2 SV SV odoo goood lt gt _ b4a7d ag _ 0000 ag i00 5 5 oy as Displays Segment number 5 PTNEND End segment setting Press the PTN END direct key at the segment level screen of the segment number 6 to end segment setting at segment number 5 Go
187. ransmission output or Event output at OUT3 assignment LoLL 3 Refer to P 4 37 IMRO2L04 E1 3 11 3 WIRING E Digital input 1 to 11 DI1 to DI6 optional DI7 to DI11 standard e Terminals 30 through 36 for DI to DI6 and Terminals 13 through 18 for DI7 to DI11 Dry contact input DI1 to DIG DI7 to DI11 elie COM DI7 to DI11 ooog Specification code DI1 to DI6 optional 1 4 5 W X Y orD e Digital input from external devices or equipment should be dry contact input If it is not dry contact input the input should have meet the specifications below Contact specifications At OFF contact open 10 kQ or more At ON contact closed 1 kQ or less Contact current 5 mA or less Capture judgment time Approx 200 ms 1 sampling cycle e The following functions can be assigned to Digital inputs Can be specified when ordering Reset mode RESET setting Program control mode RUN setting Step function STEP Hold function HOLD Direct Reverse action switching Wait state release Pattern number switch Pattern increment I gt For DI assignment refer to 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 3 12 IMRO2L04 E1 3 WIRING E
188. re 200 mm or more Instrument Wiring duct for Wiring duct for Wiring duct for Wiring duct for power line communication line input signal output signal such as motor and heater 100 mm Instrument or more 200 mm or more RS 232C RS 422A Circuit breaker RS 485 fuse etc etc Fuse timer relay etc Power device Do not mount power transformer relay etc device heating equipment etc Power device e Mount PF900 PF901 within the range of installation position 90 e Concern the viewing angle of the display when mounting PF900 901 Viewing angle Horizontal 90 vertical 90 contrast ratio 20 1 2 2 IMRO2L04 E1 2 MOUNTING e Take caution to avoid being hurt by the sharp pointed tip of the screw installed in the mounting bracket TTX J NG Py A Tip of screw installed in mounting bracket e Install two mounting brackets each on top and the bottom of the instrument Do not install them in the grooves located on the side surfaces Mounting bracket Be Mounting bracket Mounting bracket TOU TOW i eel bracket Correct installation Incorrect installation IMRO2L04 E1 2 3 2 MOUNTING 2 3 Dimensions Dimensions
189. rial Symbols safety symbols o cc2sufsseut atuudcatadvennhdan vateabauoatanecauiedeaieamuecneecdueantived i 3 E Character Symbols acictcscseesectecavdenseeaescaleneneeieddeee ac beatediecaweeesacabalentetenvaeenvanseeneemecteaeteans i 3 E Abbreviation Symbols rire aa aaa tnt het a ual beng err abee dame iat acetals i 4 Document CoOnmOuravlon ci ssc icieadeit te teientehinaabls chet detielanda Wate vielen aiuaeadbareu archaea el deten eens i 5 OUTLINE oaen EE E EAA 1 1 1 1 Handling Procedure to Operation 2 2 0 s 0 s1esseee sees eeeeeee dene eeeedeeeeeeeeeeees 1 1 1 2 Checking the Product 22 220 inact ni nel al ne ail ee tal petal ol alee nel nie 1 2 Ae MOUS OCG E E E E E E A E E AA 1 3 E SUX COUS dde aaien a aaa eraan a aaae E aE AAEE rn EERE 1 3 Quick start code 2 Initial setting code esseseenesneeseerererrrrtetereterrrrnrtrrrerrrrrneneene 1 7 14 Parts Description srein Ea a E eaa ELEELE 1 10 MFront cte ACIYA EA EE EE EA cede ee eedges 1 10 M Key operation a inin nir renee E Ea aK EEEE EE E NEKEEN AKE EEE aLa UONE EEE AEE AENEA KAKEAN EN aih 1 13 LS 6 k eee 1 14 1 5 Input Output and Function BIOCKS cccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 1 15 22 MOUNTING cisa A 2 1 2 1 Mounting Enyiro mMEeNt s nenenenenennne ne a 2 1 2 2 Mounting GAUIONS 20226 ssc onset onan aah att eet att eet ath EEEn 2 3 Zoey DIMGNSIONS casters cecstentecet cs gusecs peseuescbes suc Sees sc Ee EEEE EEEE EEEa 2 4
190. roduct Continuously pressing the AJ and the M keys will accelerate number change The following acceleration settings may be changed by using communication Key accelerating speed setting Communication identifier KV Key acceleration speed Forward Back up Communication identifier KW Refer to the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM E Side view Input select switch Input select switch Use to switch Input groups of Measurement input Set Voltage low input group Voltage high input group or Current input group Refer to P 3 8 1 14 IMRO2L04 E1 1 OUTLINE 1 5 Input Output and Function Blocks This section describes the input output and function blocks of the instrument Program setting e Up to 99 patterns and 1024 segments Max 99 segments for each pattern e Segment level e Segment time e PID memory group yw e Event memory group e Wait memory group e Time signal e Output program memory group e Pattern link Repeat e Segment repeat e Copy function e Tag function e Data clear Parameter initialization Operation mode transfer Measured input Voltage Current Input processing PV digital filter PV bias PV ratio Square root extraction Voltage Current input Current transformer CT input CT1
191. rol action at Pattern end and Proportional cycle time may be set in the Setup setting mode 5 5 5 OPERATION 5 1 4 Check set value of parameter for program control operation Parameter settings related to Program control operation can be checked at F80 in Engineering mode Setup example Number of program pattern 32 Number of segment 32 Set parameters for Program operation after confirming parameter of control action Function block 50 Function block 80 SV selection at F50 AN F80 SET Program start SET vy con con vy Crw l J C lT OL 1 IV SV SV SV LONER proce ine A PRob Fagg 00002 key until F80 Select SV at program start displays 00000 Start with the Set value SV in the Reset mode 00001 PV start 1 Time fixed type 00002 PV start 2 Time saving amp ramp holding type Factory set value 00003 PV start 3 Time saving amp level searching type With HOLD function at start 00004 PV start 4 Time saving amp level searching type Without HOLD function at start Wait memory group SET Signal type ac Program setting type sa number at Program start PV PV PV toe oP PR YP oT Lt _ sv sv sv FEOC4 gaagg F003 aad Fedde Gaagg Select Signal type Select Program setting type Select Wait memory group number at 00000 Time Signal type 00000 Batc
192. s 9600 9600 bps 19200 19200 bps 38400 38400 bps 57600 57600 bps Data bit configuration 1 bi f Symbol Data bit Parity bit Stop bit 8N1 8N1 8 bit Without 1 bit 8N2 8 bit Without 2 bit 8El 8 bit Even 1 bit 8E2 8 bit Even 2 bit 8ol 8 bit Odd 1 bit 802 8 bit Odd 2 bit 7N1 7 bit Without 1 bit TN2 7 bit Without 2 bit 7E1 7 bit Even 1 bit TE2 7 bit Even 2 bit Tol 7 bit Odd 1 bit 702 7 bit Odd 2 bit Available for only Modbus meram PTT 010250 ms Device address 2 Ade Communication speed 2 9600 9600 bps 19200 19200 bps 38400 38400 bps Displays only when Communication 1 optional is specified gt Displays only when Communication 2 optional is specified 4 30 IMRO2L04 E1 4 BASIC OPERATION E Parameter switching e Press the 0 key while pressing the DJ key at PV SV monitor screen until Setup setting mode is displayed e Press the D key to switch operation screen Some parameters in the Setup setting mode may be set in the Engineering mode Press the Moni key to go back to the PV SV monitor Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the D key to go back to the first parameter setting display PV bias Display returns to the PV SV monitor if no key operation is performed within 1 minute
193. segment number Pattern segment number 32 32 Factory set value Set value change and registration e The blinking digit indicates which digit can be set The blinking digit can be moved by pressing the lt key e However the changed data is not stored by the operation of the AA and Nf keys alone In order for the new parameter value to be stored the D key must be pressed within 1 minute after the new value is displayed The new value will then be saved and the display will move to the next parameter 5 1 1 Check the parameter related to the input Check the set value of the parameter for input specification such as the input type at F21 in the Engineering mode Parameters which are not specified when ordering must be set before use Setup example Input specification Thermocouple K 0 to 400 C Input range code K02 RESET PV SV monitor F Function block 10 AN PV SV monitor RESET mode Press the S while F10 A SET E J0 F J30 pressing the key for w CoM l Lu Co 2 seconds C IH Press twice MS SV m sv sv J000 ag di 5P Function block 21 SET Display unit SET Input type SET F21 Pv IIND Py ono vy Fo LIINI IIN F rood SV lt _ SV A SV Fe ide 00000 Fe i0 i dogg NP Continue to the next Check Display unit Check Input type
194. sh 10 thousands place IN SET PV cr PV rio LLT k LIN sv WwW No 09994 NO displays Display 9999 Press the X key to IMRO2L04 E1 switch to YES SET PV a I g g t Setting end Jeo YES displays Data clear is available Press the D key conduct Data clear to The next parameter displays instead of YES NO display when the same value or 0 is set to the W key to reduce the number by 1 rather than setting 9 6 29 6 PROGRAM CONTROL m How to conduct Segment copy Example Copy Segment level and Segment time PV SV monitor SET ke Reset mode Press and hold the D key Program setting block Setting pattern number es for 2 seconds or more to ei CH change to Parameter setting p Ro T R PV pr N No T sv mode sv sv E l I I I I l Je Segment time of Segment level of Segment 1 Segment 1 SET PV VIM SET vy CMEI SET E 1E Levee As Sy o Na n7 3000 isa 3000 00 150 aah i cH uly 30 minutes 0 seconds Set the level of Segment 1 for the time of Segment 1 to 150 C Segment number Copy Segment level L Pattern number Segment level of Segment level of Segment 2 Press and hold Segment 2 l E r E the AN key and l E H E L SL SV the key SV aN pon
195. splay do not rub with an abrasive material or push front panel with a hard object Do not connect modular connectors to telephone line When high alarm with hold action is used for Event function alarm does not turn on while hold action is in operation Take measures to prevent overheating which may occur if the control device fails IMRO2L04 E1 Symbols E Pictorial Symbols safety symbols A NOTE This mark indicates important information on installation l l handling and operating procedures This mark indicates supplemental information on installation handling and operating procedures oo This mark indicates where additional information may be located E Character Symbols This manual indicates 11 segment display characters as shown below Poo Pa ee es es es ft Mirus Peron Pere ee ee a ee ee ee ee Pet woteo e fofa sr a P e E Dim lighting Flashing EJ Bright lighting E Abbreviation Symbols The names of some items are indicated by alphabetical abbreviations in this manual Abbreviation Abbreviation Name Name symbols symbols PV DI 1to6 Digital input 1 to 6 SV DO 1 to 12 Digital output 1 to 12 AT Autotuning FBR Feedback resistance ST OUT 1103 Output t03 O HBA 1 or 2 Heater break alarm lor CT 1 or 2 LBA LBD IMR02L04 E1 i 3 Document Configuration There are four manuals pertaining to this product Please be sure to read all manuals specifi
196. ssignment Dil to DI6 Refer to DI Assignment Code Tab LU f TT Digital output1 Event 1 Deviation high DO1 Assign other DO type Refer to DO Type Code Table P 1 8 Digital output 2 Event 2 Deviation low DO2 Assign other DO type Refer to DO Type Code Table P 1 8 Digital output 3 Time signal 1 DO3 Assign other DO type Refer to DO Type Code Table P 1 9 Digital output 4 Patter end signal EN D04 Assign other DO type Refer to DO Type Code Table P 1 9 o l No CT1 and CT2 CT1 CTL 6 P N CT2 No use CT1 CTL 12 S56 10L N CT2 No use CT1 CTL 6 P N CT2 CTL 6 P N CT1 CTL 12 S56 10L N CT2 CTL 12 S56 10L N None Communication 1 i RKC communication ANSI X3 28 1976 protocol Factory set value of DOS through DO12 optional is Time signal DI Assignment Code Table DI1 to DI6 Optional DI7 to DI11 Standard function Code 0 to 5 PTN8 WAIT release WAIT release RUN RON Digital input 10 D110 HOLD HOLD Digital input 11 D111 PTN32 PTN_INC DI number li 9j J WNS i Digital input 1 Digital input 2 Digital input 3 J N Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 i Digital input 9 gjg J 2 DJS PTN1 2 4 8 16 32 64 Pattern number switch STEP Step STEP function P SET Pattern set HOLD Hold HOLD function WAIT release Wait state release Direct Reverse Direct Reverse action switching R
197. t Register address Attribute Data range mae DEC HEX Identifier Digits Operation mode 0 to 3 Reset mode RESET Program control mode RUN Fixed set point value control mode FIX Manual control mode MAN transfer E gt For Host communication refer to 7 HOST COMMUNICATION OPTIONAL in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM 5 10 IMRO2L04 E1 5 OPERATION 5 4 Program Control Operation 5 4 1 Program control mode display Segment remaining time Measured value PV Displays character of parameter at setting PV SV monitor Input unit display Program time unit Segment level set value Lights when the settings are locked Lights when time signal is turned on BETES ENE a LAI Lights conforming to Alarm lamp 25555222222522 light condition Lights during AT Displays pattern number Lights conforming to DO state and segment number Gradient state lamp Program pattern display Lights the lamp of the gradient in Displays segment level of pattern up to 20 segments process The level of each dot is one tenth of the value between Dot monitor scale low to Dot monitor scale high Lights when the output OUT1 to OUTS3 corresponding to each ig 20 segments lamp is ON Dot monitor scale high fe YY YY S S OOOOOOOO mg Se Oooo oooo
198. t and will not go to the next segment until the Digital input DI assigning Wait release is received Wait releasing condition Close the DI assigning Wait release I To release Wait state by DI refer to W Description of function Wait state release at 6 1 9 Digital input DI in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM Example Level Segment time end point Wait function is ON when segment time is completed Wait release point Alternates displaying WAI F and 0 00 on the TIME monitor display Waiting period during the Waiting period Y Program pattern Time Segment 1 Segment 2 Release Wait function o AJA Close the DI for 200 ms or more to release the Wait by using DI i function and go to the next segment IMR02L04 E1 Wait function is not possible when the DI assigning Wait release is closed Wait function can be released by using the Zone wait function and DI at the same time Wait action is same as Zone wait function Wait function is released when the Measured value PV reaches the Wait zone and the DI assigning Wait release is closed Example At Level rising Wait zone of segment 1 Segment time end point Wait function is ON when Measured value PV is outside of the Wait zone Level Wait zone high Wait zone low Measured value PV Waiting period Alternates displaying WAT and UG on the TIME monitor d
199. t range 0 to 30 A sold separately CTL 12 S56 10L N input range 0 to 100 A sold separately When CT type is not specified at ordering the factory set value of the CT ratio is 800 To use CTL 12 S56 10L N change the set value of CT ratio into 1000 at the setting screen described below CT input terminal Setting screen CT1 Engineering mode F45 01 CT1 ratio LR N Refer to P 4 40 CT2 Engineering mode F46 01 CT2 ratio C7 R2 Refer to P 4 40 e When using FBR input connect a potentiometer to the relevant terminals CT1 CT2 FBR optional CT input 1 point CT input 2 points FBR input Allowance resistance Standard 135 Q Availability 100 Q to 10 KQ O OPEN W WIPE C CLOSE Specification code T Specification code T Specification code F Quick start code 2 Initial Quick start code 2 Initial setting code P or S setting code T or U IMR02L04 E1 3 15 3 WIRING E Communication 1 Communication 2 optional e With Communication function terminals 25 through 29 are allocated to Communication e Before wiring confirm the proper terminals to be used for the communication interface being specified For wiring refer to PF900 PF901 Instruction Manual IMR
200. t value the last output value the last MAN value in the Reset output value in the output value in the Fixed mode Program control mode set point control mode Once Program control mode is restarted the program state will return as it was before switched to the Fixed control mode FIX or the Manual control mode MAN If the Program control mode is switched to the RESET mode program state will be reset and the operation restarts from the beginning of the program when switching to the Program control mode gt When changing to the operation mode with the control action P PD or ON OFF output may bump when using Bumpless switch control output does not change rapidly 5 8 IMRO2L04 E1 5 OPERATION E Switching procedure of Operation mode 4 types of mode switching procedure e Parameter for Operation mode switching e Direct key for Operation mode switching e Digital input DI for Operation mode switching e Host communication for Operation mode switching Switching procedure does not affect the Operation mode The Operation mode being selected last is validated Operation mode cannot be changed by the Operation mode switching parameter the Direct key or the Host communication when RESET or RUN of Digital input DI is ON contact closed When switching by the Operation mode switching parameter AN Switch the Operation mode by using key or M key at the Operation mode transfer screen
201. te at pattern end PID control or Heat Cool PID control Position proportioning PID control with FBR input 00000 Control continued Factory set value 00001 Control stop Intensity factor of SET ramp soak stabilizer SET 5 OPERATION PV R55 Ad SV F50 08 cdaas Set the Intensity factor of ramp soak stabilizer 0000 5 0 5 Factory set value Range 0 0 to 1 0 Setting is still effective when using Output program function Position proportioning PID control without FBR input or at FBR burnout 00000 Control continued Factory set value 00001 Open side output OFF Close side output OFF 00002 Open side output OFF Close side output ON 00003 Open side output ON Close side output OFF F50 11 OUT2 proportional cycle time F50 12 OUT2 minimum ON OFF time of proportioning cycle F50 13 OUTS proportional cycle time F50 14 OUT3 minimum ON OFF time of proportioning cycle Not used for this example Returnto Function block 50 F50 OUT1 minimum ON OFF time of OUT1 SET proportioning cycle SET proportional cycle time PV M PV rod E dl If _ SV SV F500 0000D F5009 gaea7 Set OUT minimum ON OFF time of proportioning cycle 00000 0 Factory set value Range 0 to 1000 ms Set OUT1 proportional cycle time 0020 0 20 0 Factory set value Range 0 1 to 100 0 seconds Cont
202. tecdloonaded setecntdsibduagdeccancnatabandedanestsbunnen a aAa Aa aE 4 32 E Parameter listarnar riein tebe scd sees ev ceased dies uate Ae A AA EAEE ae as exteepecanteeass dee ae cece 4 32 E Parameter SwitCRinQ a aa ate ebb eraser thee ee ee 4 44 5 OPERATION inaina N 5 1 5 1 Initial Setting nee a a rea e E e tae san eee a E cate eE 5 1 5 1 1 Check the parameter related to the input nsssssssesrnrnesrertrrrrrrsrsrerrrrrrerrrrerrrnn 5 1 5 1 2 Check the parameter related to the event action 0 0 0 2 cceceeeeeeeeeeeceeeeeeeeeeeaeeeteeees 5 3 5 1 3 Check the parameter related to the control cccceceeeeeeeeeeeceeeceeeeeeeeeeeaeeeeeeeees 5 4 5 1 4 Check set value of parameter for program control operation ceeereeee 5 6 5 2 Operating Precautions iss as cas cashes Us castes eee aa ae 5 7 IMRO2L04 E1 5 3 Type and Switching Procedures of Operation Mode ccccceeeeeeeeeeeeeees 5 8 5 3 1 Type of Operation mode cccceeceeceeee cece eeeeeeeeeeeeeeeeeeeeeeecencceeeeeeeesesenseieeeeereetess 5 8 5 3 2 Operation mode SWItCHING cccceeceeceeee cece cece ceeeeeeeeeeeeeseseeeceeeeeeeeeeeeeeeeeieaeeeteeees 5 8 5 4 Program Control Operation cccccccsceseseeeeeeeeeeeeeeeeesseeeeeeeeeeeeeeaseseeeeeess 5 11 5 4 1 Program control mode display ccccceeceeeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteeetees 5 11 5 4 2 Program control operation procedures 5 12 5
203. ter always press the GD key The display changes to the next parameter and the new value will be stored e Press the STEP R SET key to store the set value and return to the previous parameter setting display Example Change the segment level to 200 C and the segment time to 40 minutes in the Program control mode RUN PV SV monitor Before changing PV mE l M S SV 0 53 ag D Parameter symbol Segment level ILIE ee vy CWC A w CVC D LCV L lt Press twice LOvek Press twice LOvebe Store set value M S n SV NT a d M S SV ws _ M S SV enone oo iat 20 00 0000 e000 aoe Flashing e Shifts flashing place Segment level set value AN Gove SET eD PV I M PV DI M Store set value E a E a Press twice E a E a Three times M S17 sv A msy sv _ gngud cdg uccdu edu Segment time set value PV SV monitor After changing PV a dc M S SV 39 5 e00 Display returns to the PV SV monitor display without storing set value being changed if the D key is not pressed within 1 minute The new set values being set will not be stored when returning to the PV SV monitor display if the mon key is pressed before pressing the D key IMRO2L04 E1 4 3 4 BASIC OPERATION e The
204. the Segment repeat execution time displays Same for Pattern repeat remaining time execution time monitor and Total pattern repeat remaining time execution time monitor Display example Segment repeat remaining time execution time monitor PV 70 POr SV RPI og E 4 Segment repeat remaining time including the pattern in progress 6 8 Pattern End Pattern end signal is produced when program is done Control action at Pattern end may also be selected Leve When selecting Action continued for control action at Pattern end operation proceeds with the Segment level at Pattern end Program pattern Time Pattern end Pattern end signal ON Continued on the next page IMR02L04 E1 6 17 6 PROGRAM CONTROL 6 8 1 Description of function Action at Pattern end Pattern end signal A Pattern end signal may be created from OUT2 OUT3 or Digital output DO as an Event output When setting 0 00 to the duration output is continuously produced until the operation mode switches to the Reset mode Control action selection PID control Heat Cool PID control or Position proportioning PID control With FBR input Control continued or Control stop Position proportioning PID control When there is no FBR input or the FBR input is break e Control continued e Open side output OFF Close side output OFF e Open side output OFF Close side output ON e Open side o
205. tion Connect PF900 PF901 COM K and the personal computer by using the USB cable and loader communication cable Confirm the orientation of the connector before connecting the cables NOTE Both loader communication ports cannot be used at the same time e Communication port of host computer USB port Based on USB Ver 2 0 e Communication settings on the computer Values other than the communication port are fixed Communication speed 38400 bps Start bit 1 Data bit 8 Parity bit Without Stop bit 1 e The device address for Loader communication is fixed at 0 The setting of the device address is disregarded E When using the loader communication port in front Use COM K communication converter and W BV 03 loader communication cable Turn ON the PF900 PF901 first when using the loader communication port in front Connected to USB port of a personal Connected to computer USB connecter HE r p gt lo USB cable 1m co COM K accessory sE lt USB communication converter COM K Connected to loader communication connector of the PF900 PF901 Connected to loader mmunication PF900 PF901 front view p T L T x l nnn nn uuu UU O00 000000000000 ew y PV i lt e Jg IS De Loader communication cable 1 5 m W BV 03 COM K 3 accessory
206. to 100 mV DC 27 Voltage low 1 to 1 V DC When not Voltage high input group specifying 0 17 Voltage high 0 to 10 V DC 18 Voltage high 0 to 5 V DC 19 Voltage high 1 to 5 V DC 20 Voltage high 5 to 5 V DC 21 Voltage high 10 to 10 V DC Current input group 15 Current 0 to 20 mA DC 16 Current 4 to 20 mA DC To switch Input group refer to 3 3 Wiring of Each Terminal P 3 8 eee M as ae 1 F Decimal point position PGdP 9 No decimal place Based on 1 One decimal place model code 2 Two decimal place 3 Three decimal place When not 4 Four decimal place specifying 1 TC input Only 0 or 1 can be set RTD input From 0 to 2 can be set Voltage V Current I input From 0 to 4 can be set Input range high PGSH TC RTD inputs TC RTD Input range low to Maximum value of the selected Maximum input range value of the Voltage V Current I inputs selected input 19999 to 32000 range Varies with the setting of the Decimal point position V I 100 0 Input range low 5 TC RTD inputs TC RTD Minimum value of the selected input range to Input Minimum range high value of the Voltage V Current I inputs selected input 19999 to 32000 range Varies with the setting of the Decimal point position V I 0 0 Input error determination point high Poy Input range low 5 of Input span to Input range Input range high 5 of Input span high 5 of Maximum setting value of Input error determ
207. to conduct simple key operation at program in progress x 70 s cut State display lamp nnn m ULLI Us ee ee E E E 235 POROTODTNJODO a D iS i RESET RUN FIX MAN HOLD STEP RSET PTNEND Direct key ae oka v LRE 0 2 O n ED Ko SF N Operation mode switching Switch operation mode by using the direct key and display the PV SV screen of the operation mode in progress State display lamp is orange when the operation mode is in progress State display lamp turns off when Operation mode switching is not possible The operation mode cannot be switched by using the direct keys when RESET or RUN of the Digital input DI is ON contact closed PV SV monitor of operation mode Key operation in the Program control mode RUN HOLD key Press the HOLD key to stop progress of time in the Program control mode RUN To release the HOLD state press the HOLD key again The HOLD key is not operative when conducting HOLD contact closed by using the Digital input DI STEP R SET key The STEP R SET key offers 2 functions the STEP function and the R SET function The STEP function is available for the PV SV monitor state in the Program control mode The R SET function is validated in the Parameter setting mode e STEP function STEP lamp lights Forward the segment of the program pattern in process to the next e R SET function R SET lamp lights Go bac
208. to the setting display of the next parameter setting 5 14 IMRO2L04 E1 5 OPERATION To Segment setting Program end Segment repeat Start End number PV SET sv I i 5 MJ PENG gt NE Displays the End segment number Link pattern number Segment repeat Start End number PV SET SET H LNI PN sv x ogg ooie l 5 PV D Eg SET PV G Egd a Fan i p YRFA iru I Ui aO i l l 5 5 Start number End number When Segment repeat function is not used the start number and the end number remain the factory set value Pattern repeat execution time PV ior Onl RPI PN SV im oggge I 5 SET Set 0 when not using Pattern link Set 2 to conduct Pattern Set 1 when not using Segment repeat execution time vy oor or INP OG Ju sv nnnm coda repeat once Segment repeat Pattern end output Time signal memory Set 30 seconds for Pattern end output duration Set 1 for Time memory group number Pattern setting is completed Return to the Program setting block duration group number SET Program setting block PV F NI IT M SET vy frero w D A LINCI ji li pn NE EE P Rol Os E M S sv GZ sv a Two times SV 80038 cog a _ gt i i 5 5 f Pro
209. trol mode RUN Not available when the operation is in HOLD state or RUN of the Digital input DI is ON contact closed Operative when the operation is in the Program control mode RUN and in the HOLD state Not available during Autotuning AT 2 Operative when the operation is in the Program control mode RUN or in the Fixed set point control mode FIX Operative only in the Reset mode RESET 4 14 IMR02L04 E1 4 BASIC OPERATION E Parameter switching e Press and hold the key for 2 seconds at PV SV monitor screen until Operation mode is displayed e Press the GD key to switch operation screen It is possible to switch displays by using the key instead of the Dj key Press the Moni key to go back to the PV SV monitor Press the STEP R SET key to go back to the previous display Press the STEP R SET key while pressing the GDJ key to go back to the Operation mode transfer display Display returns to the PV SV monitor if no key operation is performed within 1 minute Parameters will not be displayed if the relevant function is not activated or no relevant specification is selected when ordering PV SV monitor PV 70 co M S SV J000 ead MONI Press and hold the key for 2 seconds Operation mode transfer Step function Search function PID A
210. type power supply type power supply type e The power supply types must be specified when ordering Power supply voltage for the controller must be within the range shown below for the controller to satisfy the control accuracy in the specifications 100 240 V AC power supply type 9 5 VA max at 100 VAC At 100 V AC 85 to 264 V AC 13 5 VA max at 240 V AC 7 5 A or less Power supply voltage range At 240 V AC Rating 100 to 240 V AC 17 5 A or less Power supply frequency 50 60 Hz 24 V AC power supply type 8 5 VA max at 24 V AC 8 5 A or less 20 4 to 26 4 V AC Power supply voltage range Rating 24 V AC Power supply frequency 50 60 Hz 24 V DC power supply type 230 mA max at24 VDC 6 0 A or less 20 4 to 26 4 V DC Power supply voltage range Rating 24 V DC e If there is electrical noise in the vicinity of the instrument that could affect operation use a noise filter e Power supply wiring must be twisted and have a low voltage drop e This instrument is not furnished with a power supply switch or fuse Therefore if a fuse or power supply switch is required install close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time lag fuse e For an instrument with 24 V power supply supply power from a SELV circuit e A suitable power supply should be considered in the end use equipment The power supply must be in compliance with a limited energy circuits maximum available
211. ual control or RESET Press and hold the lt tr key for 2 seconds PV SV monitor Press the MON key or press and hold the Gove key for 2 seconds or more e Press the GD key to switch operation screen e Press the STEP R SET key to go back to the previous display e Press the STEP R SET key while pressing the D key to go back to the first parameter setting display Operation mode transfer E Refer to P 4 15 to switch parameter setting display E Parameter list Factory set Operation mode transfer ModE RESET Reset mode PROG Program control mode FIX Fixed set point control mode MAN Manual control mode Step function S F EP ON Forward to the next segment in progress Turns OFF automatically when the Step function is completed Search function SARLH ON Search start OFF Search stop Turns OFF automatically when the Search function is completed PID AT transfer PID PID control AT Autotuning AT start When the AT is finished the control will automatically returns to PID control Autotuning AT with learning I ON Autotuning AT with learning start OFF function OFF Autotuning AT with learning stop Turns OFF automatically when the AT with learning function one Interlock release LR Interlock oe Interlock release Set data lock Lol ON Set data lock OFF Set data unlock Operative only in the Program con
212. ued 1 Open side output OFF Close side output OFF 2 Open side output OFF Close side output ON 3 Open side output ON Close side output OFF Intensity factor of Ramp Soak RSSAL 0 0 to 1 0 stabilizer 0 0 Unused OUT proportional cycle time 0 1 to 100 0 seconds M 20 0 M Relay contact output T Triac output V T D 2 0 V Voltage pulse output D Open collector output OUTI minimum ON OFF time of o If M 0 to 1000 ms proportioning cycle OUT2 proportional cycle time Fe 0 1 to 100 0 seconds M 20 0 M Relay contact output T Triac output V T D 2 0 V Voltage pulse output D Open collector output When the OUT2 is not provided 2 0 OUT2 minimum ON OFF time of oc M 0 to 1000 ms proportioning cycle OUT3 proportional cycle time mJ 0 1 to 100 0 seconds V D 2 0 V Voltage pulse output D Open collector output When the OUT3 is not provided 2 0 OUT3 minimum ON OFF time of olf M 0 to 1000 ms proportioning cycle Function block 52 F52 01 to F52 07 AT bias Afb Input span to Input span The unit is the same as input value AT differential gap time 0 0 to 100 0 seconds AT time signal action ALLS 0 Time signal OFF 1 Time signal ON It is not necessary to change the operation mode to the Reset mode RESET when setting the parameters The parameters may ry 8 p g the p P also be set in the Setup setting mode Continued on the next page IMR02L04 E1 4 41 4 BASIC OPERATION Continued from the previo
213. ued on the next page IMRO2L04 E1 6 15 6 PROGRAM CONTROL Program pattern composed by Repeat function and Pattern link rie A Ow ti A Wee Ce er Lee ae A A A A A A A A i i lt 4 p lt re ooe lt R B C B pie B me E E p lt A Repeating Segments from 3 to 6 C The segment between Pattern 1 and Pattern 2 B Repeating Pattern 1 becomes ramp segment as there is a difference C Pattern 2 between the last segment level of Pattern 1 and the D Linking Pattern 1 and Patten 2 first segment level of Pattern 2 E Repeating Total pattern Repeat Total pattern linked patterns Parameter setting Pattern 1 Segment repeat start end number Start number 3 End number 6 Segment repeat execution time 2 A in the above diagram Pattern repeat execution time 2 B in the above diagram Link pattern number 2 D in the above diagram Pattern 2 Segment repeat start end number Start number 1 factory set value End number 1 factory set value Segment repeat execution time 1 No segment repeat Pattern repeat execution time 2 E in the above diagram lt Repeat setting of Total pattern Link pattern number 0 No pattern link I Itis possible to produce Pattern end signal at Pattern repeat and Pattern link For details refer to 6 8 Pattern End P 6 17 6 7 2 Parameter setting Segment repeat start end number Parameter setting mode Program setting block Set Start number and
214. umentation panel to avoid electric shock by operating personnel All precautions described in this manual should be taken to avoid damage to the instrument or equipment All wiring must be in accordance with local codes and regulations All wiring must be completed before power is turned on to prevent electric shock instrument failure or incorrect action The power must be turned off before repairing work for input break and output failure including replacement of sensor contactor or SSR and all wiring must be completed before power is turned on again To prevent instrument damage or failure protect the power line and the input output lines from high currents with a protection device such as fuse circuit breaker etc Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock fire or malfunction Tighten each terminal screw to the specified torque found in the manual to avoid electric shock fire or malfunction For proper operation of this instrument provide adequate ventilation for heat dispensation Do not connect wires to unused terminals as this will interfere with proper operation of the instrument Turn off the power supply before cleaning the instrument Do not use a volatile solvent such as paint thinner to clean the instrument Deformation or discoloration will occur Use a soft dry cloth to remove stains from the instrument To avoid damage to instrument di
215. us page Factory set 0 AT cycles AFE 0 1 5 cycles 2 2 5 cycles 1 2 0 cycles 3 3 0 cycles Output value with AT turned on Output value with AT turned off to 105 0 Actual output values become those restricted by the Output limiter Position proportioning PID control Becomes valid only when there is Feedback resistance FBR input and it does not break high limit of Feedback resistance input at AT Output value with AT turned off 105 0 to Output value with AT turned on Actual output values become those restricted by the Output limiter Position proportioning PID control Becomes valid only when there is Feedback resistance FBR input and it does not break low limit of Feedback resistance input at AT AT with learning function at ramp ALR 0 No AT with learning function at ramp segment segment 1 Conduct AT with learning function at ramp segment Function block 53 F53 01 to F53 05 Action at feedback resistance FBR 0 Action depending on the Valve action at Reset mode input error 1 Control action continued 0 Feedback adjustment Po5 Aod Adjustment end Adu oPEN During adjustment on the open side CLoSE During adjustment on the close side To start Feedback adjustment press and hold the for 5 seconds or more at Adu display Err display Adjustment error When FBR input is not specified only Adu displays Control motor time Mor 5 to 1000 seconds Integrated output limiter 0 0 to 200 0 of Co
216. ut DI should be changed to 1 or 3 Refer to the PF900 PF901 Instruction Manual IMR02L03 EL on the CD ROM IMRO2L04 E1 6 13 6 PROGRAM CONTROL Wait release trigger selection Parameter setting mode Wait memory group setting block Select Wait release method Set 0 at the one place and 1 at hundred places set Wait function for each segment Parameter symbol Data range Factory set value Weir I 00001 Pees Zone wait 1 the controller 0 Invalidate 1 Validate Zone wait 2 all slave controllers 0 Invalidate 1 Validate Wait release by digital input DI 0 Invalidate 1 Validate Unused The ten places is for slave controller of the Intercontroller communication Wait time out set value Parameter setting mode Wait memory group setting block Set duration of Time out for wait release by Time out Parameter symbol Data range Factory set value From 0 00 to 500 00 Hour Minute or 0 hour 00 minute TM Il 1 VI LILIT from 0 00 to 500 00 Minute Second 0 00 Hour Minute or Minute Second Unused I Set time unit at F80 05 in the Engineering mode Refer to 4 5 5 Engineering mode P 4 32 6 7 Repeat and Pattern Link Repeat function Repeat the program entirely or partially for the number of Repeat times Segment repeat and Pattern repeat are available Pattern link Link the program patterns 6 7 1 Description of function Segment repeat Repeat segments being selecte
217. utput ON Close side output OFF Event state Action OFF or Action continued selectable for each Event Transmission output state Action OFF or Action continued selectable for each output Pattern end output at Pattern repeat or Pattern link OFF or ON 0 5 seconds It is not possible to invalidate the Pattern end output by setting the Pattern end output duration When Pattern end output is not required do not assign Pattern end output at Output function selection Control stop or Control continued can be set for Control action selection at Pattern end of F50 07 in the Engineering mode when Output program value is assigned to OUT1 Pattern end signal goes OFF when switching to the Fixed set point control mode FIX the Manual control mode MAN or the Reset mode RESET Pattern end signal turns ON when returning to the Program control mode RUN i To assign Pattern end output refer to 6 2 1 Output assignment OUT1 to OUTS3 and 6 2 2 Digital output DO assignment DO1 to DO12 in the PF900 PF901 Instruction Manual IMR02L03 ED on the CD ROM m Pattern end display Alternately displays ENd and the remaining time of the Pattern end output duration when the operation is in the Pattern end state After the elapse of Pattern end output duration only ENa flashes At the Dot display the dots of the last segment of the Program pattern flash In Pattern end state Dot display
218. wing 5 types of SV at Program start in the Setup setting mode e Start with the Set value SV in the Reset mode e PV start 1 Time fixed type e PV start 2 Time saving amp ramp holding type Factory set value e PV start 3 Time saving amp level searching type with HOLD function at start e PV start 4 Time saving amp level searching type without HOLD function at start LO Wait function is available at Program control start To set Wait function condition at Program control start select Wait memory group number at F80 in the Engineering mode 6 2 1 Description of function m Start with the Set value SV in the Reset mode Level Program pattern Start with the Set value SV in the Reset mode Segment 1 Time A RESET Program start RUN IMRO2L04 E1 6 3 6 PROGRAM CONTROL m PV start 1 Time fixed type Level Program pattern Start at the same level of the Measured value PV at Time fixed start Measured value PV B Time Actions when the Measured value PV at start exceeds the input range e Measured value PV gt Input range high Starts from the Input range high e Measured value PV lt Input range low Starts from the Input range low m PV start 2 Time saving amp ramp holding type Factory set value Start point varies by Measured value PV at start Segment level of Segment 1 and Set value SV in the Reset mode When Set value SV in the Reset mode is sm
219. xed type DO3 assignment 25 Pattern end signal Wait memory group number at Program start 0 Wait OFF Function block 50 F50 Program setting type l Partial setting type Control action at Pattern 0 Control continued Signal type end Set time unit 0 Time signal type 1 Minute Second Maximum pattern number 32 32 pattern Maximum segment number 32 32 segment i For the initial setting parameter refer to 4 5 5 Engineering mode P 4 32 and 5 1 4 Check set value of parameter for program control operation P 5 6 Level Program pattern 1 SEG1 3 5 Ramp segment SEG2 4 Soak segment 250 C Pattern end 150 C B 100 C amp eae ee Control Program start__ continued PV start 1 Time sect SEG3 SEG4 seas 30 min 45 min 70 min 40 min Time signal 1output Produce to DO2 10 min T 20 min 15 min T 10 min ON e e Time signal memory number 1 Time signal memory number 2 Pattern end output Produce to DO3 IMR02L04 E1 Time signal memory group number 1 OFF ON 30 sec 5 13 5 OPERATION E Setting procedure for program pattern Setting procedure of the program pattern is described by using the parameters of the setting example and the Partial setting type Factory set value I gt For Batch setting type refer to W Parameter switching Batch setting type of 4 5 3 Pa

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