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EN/ACS150 User manual - Platt Electric Supply

1. ps Relay connection 9 COM Relay output NS n No fault Fault 1 1 If DI3 and D14 are both active or inactive the 2 Tightening torque 0 22 N m 2 Ibf in frequency reference is unchanged 3 Tightening torque 0 5 N m 4 4 Ibf in The existing frequency reference is stored during stop and power down Application macros Hand Auto macro This macro can be used when switching between two external control devices is 75 needed To enable the macro set the value of parameter 9902 APPLIC MACRO to 5 HAND AUTO For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Note Parameter 2708 START INHIBIT must remain in the default setting 0 OFF Default I O connections y 11 10 kohm Alternative connection for AI1 If used switch IU selector to U 2 10 V voltage signal I O connection SCR Signal cable shield screen Frequency reference Auto 4 20 mA 1 i ND 10V 24V ND COM Digital input common DI1 Stop 0 Start 1 Hand DI2 Forward 0 Reverse 1 Hand Analog input circuit common Reference voltage 10 V DC max 10 mA Auxiliary voltage output 24 V DC max 200 mA G Auxiliary voltage output common J 2 Hand 0 Auto 1 control selection Forward 0 Reverse
2. Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3401 SIGNAL1 PARAM setting Actual signals and parameters 118 Parameters in the Long parameter mode Index Name Selection Description D ef 3408 SIGNAL2 PARAM Selects the second signal to be displayed on the control panel in the Output 104 mode See parameter 3407 SIGNAL1 PARAM 162 Parameter index in group 07 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3409 SIGNAL2 MIN Defines the minimum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN Setting range depends on parameter 3408 setting 3410 SIGNAL2 MAX Defines the maximum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3411 OUTPUT2 DSP Defines the format for the displayed signal selected by parameter 3408 9 DIRECT FORM SIGNAL2 PARAM See parameter 3404 OUTPUT1 DSP FORM 3412 OUTPUT2 UNIT Selects the unit for the displayed signal selected by parameter 3408 SIGNAL2 PARAM P See parameter 3405 OUTPUT UNIT 3413 OUTPUT2 MIN Sets the minimum display value for the signal selected by parameter 3408 SIGNAL2 PARA
3. Constant speed selection and values It is possible to define seven positive constant speeds Constant speeds are selected with digital inputs Constant speed activation overrides the external speed reference Constant speed selections are ignored if drive is in the local control mode 1201 CONST SPEED SEL Selects the constant speed activation signal 9 DI3 4 O NOT SEL No constant speed in use 1 DI1 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI1 1 active O inactive Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI2 1 active O inactive Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI3 1 active O inactive 2 DI2 3 DI3 4 DI4 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DIA 1 active O inactive 5 DI5 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI5 1 active O inactive 7 DI1 2 Constant speed selection through digital inputs DI1 and DI2 1 DI active 0 DI inactive DA DIZ Operation OO S 0 0 No constantspesd 1 0 Speed defined by parameter 1202 CONST SPEED 1 0 1 Speed defined by parameter 7203 CONST SPEED2 8 DI2 3 See selection DI1 2 9 DI3 4 See selection DI1 2 10 D14 5 See selection DI1 2 12 DI1 2 3 Constant speed selection through digital inp
4. P O Box 18d FIN 000381 Helsinki The products referred in this Declaration of Incorporadion are in conformity wit Low voltage directes JO0G B5V EC and EMC directive ZOO4T0BEC The Declaration of Conformity according lo heme directos e avaiable from the manufactaner ABB Oy hurthenmons declares that iL is not allowed to put he equipment indo servion until tha machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of the Directive 20064 EC and with natonal implementing tegislabon Lo as a whole including the equipment referred lo m Eig Disclaradion ABS Oy gives an undertaking to the national authorities lo ranami in respors lo a reasoned request by the national authorities relevant information on Uno partly completed machinery The method of 168 Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library
5. jo mE m m lt 2 rll Il 282 3 i A A Qc i y A 5 3 E i eS unu lees Le Y co Q0 9 a 7 ry Ep o 6 1 102 u ES 90 011 962 S 3AFE68637929 A Dimension drawings 158 Frame size R2 IP20 cabinet installation UL open ru ESO Esa 20 eV 6 62d bre Sa ma em i IE a a a E r 1 amp e oe 1 ne Dimension drawings QL Frame size R2 IP20 cabinet installation UL open 3AFE68613264 A 159 Frame size R2 IP20 NEMA 1 a un Me ee an E m i i Y i E MEE TY A I p E r 1 el cs gt u K E E e L SY Q 3 gt N a i x TES ST adc ee g LC UN o Q i i LL E A E 6 23 1525 E E 2 S E le 9 se Yo ia 6 1 102 ES 80017 8627 a i e lt E um D o T LLI uo LL S Dimension drawings 160 Dimension drawings 161 Appendix Process PID control What this chapter contains The chapter contains instructions on quick configuration of the process control gives an application example and describes the PID sleep functionality Process PID control There is a built in PID controller in the
6. Fault can be erroneously declared if drive is faulty or input power is delta grounded system and motor cable capacitance is large INCOMPATIBLE SW Active macro file missing from Serial Flash chip Check input power connections Loaded software is not Contact your local ABB representative compatible Corrupted Serial Flash chip file Contact your local ABB representative system Contact your local ABB representative Fault tracing 132 CODE FAULT CAUSE WHAT TO DO F0201 DSP T1 System error Contact your local ABB representative OVERLOAD F0202 DSP T2 OVERLOAD F0203 DSP T3 OVERLOAD F0204 DSP STACK ERROR mm MMIO ID ERROR Internal I O Control board MMIO Contact your local ABB representative fault ini PAR HZRPM Incorrect speed frequency limit Check parameter settings Following must apply parameter setting 2007 MINIMUM FREQ 2008 MAXIMUM FREQ 2007 MINIMUM FREQ 9907 MOTOR NOM FREQ and 2008 MAXIMUM FREQ 9907 MOTOR NOM FREQ are within range F1003 PAR AI SCALE Incorrect analog input Al signal Check parameter group 13 ANALOG INPUTS scaling settings Following must apply 1301 MINIMUM AI1 lt 1302 MAXIMUM AI1 Fault tracing 133 Maintenance What this chapter contains The chapter contains preventive maintenance instructions Maintenance intervals If installed in an appropriate environment the drive requires very little maintenance The table lists the routine maintenance inte
7. Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library You can browse the library or enter selection criteria for example a document code in the search field Contact us ABB Oy Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 www abb com drives ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Fax 262 780 5135 www abb com drives SAFES amp S 760320 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxiangiao Beilu Chaoyang District Beijing P R China 100015 Telephone Fax www abb com drives Power and productivity for a better world 86 10 5821 7788 86 10 5821 7618 3AFE68576032 Rev C EN 2011 01 01 AA ED EP PAIDED
8. Technical data 142 Losses cooling data and noise Losses and cooling data Technical data Frame size RO has natural convection cooling Frame sizes R1 R2 are provided with an internal fan The air flow direction is from bottom to top The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O not in use and maximum load all digital inputs in the on state and the fan in use The total heat dissipation is the sum of the heat dissipation in the main and control circuits Type Heat dissipation ACS150 Controlcircuit circuit x EIU Rate gag Wa Ww BTUMr Ww Btu w BTUMr ma Simin 1 phase Lin 200 240 V 200 208 240 V ooma 25 8 63 2 23 _ oroar 46 tr 96 39 168 55 26 a oxosar2 Ti 22 o6 33 160 55 24 14 oxooas2 o s28 106 36 wi 58 2 12 3 phase Uy 200 240 V 200 208 220 230 240 V 0502M42 19 6 63 22 23 05 0345 31 ioe 63 22 23 4 oxar 38 130 96 33 160 55 24 4 05K08AT2 60 205 96 33 160 55 24 4 OskorAs2 62 2 2 96 33 160 65 21 12 3 phase E 380 480 V 380 400 415 440 460 480 V Oxo m 3 er as 93 ooma 16 85 67 23 133 45 03M 21 72 100 34 176 60 i8 8 o5 03A34 31 106 100 94 i76
9. 0 W1 W20 O O LL 9 0 _ a 3 phase Input EMC EISE enone Output AC motor Ad choke filter BRK BRK choke 200 480 RF VAC M 3 ah n Brake resistor Note For 1 phase power supply connect power to U1 L and V1 N terminals For connecting the power cables see Connecting the power cables on page 41 Operation principle and hardware description 22 Type designation label The type designation label is attached to the left side of the drive An example label and explanation of the label contents are shown below 1 Type designation see section Type designation key on page 22 A EP EP ee ane 50 03E 08A8 4 Degree of protection by enclosure IP and UL NEMA IP20 UL Open type BEL E E EELEELILEL LEE I 4 kW 5 HP SR RATAN 4 Nominal ratings see section Ratings on page 137 U1 3 380 480 V DABENIAN OOOO NIOEN NN E PIO A NEG 68581818 5 M Manufacturer ars 6 YY 09 10 11 for 2009 2010 2011 WW 01 02 03 for week 1 week 2 week 3 R A B C for product revision number Type designation label XXXX Integer starting every week from 0001 ABB MRP code of the drive CE marking and C Tick C UL US and RoHS marks the label of your drive shows the valid markings 3 0 U1 V WL us 8 8 A 150 1 10 min ure G f2 0 500 Hz Type designation key The type designation contains information on the specifications and configuration of the drive You find the type desig
10. COM Relay output NS n No fault Fault 1 1 See parameter group 72 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 DI3 DI4 Operation parameter Set speed through integrated potentiometer J 0 Speed 1 1202 CONST SPEED 1 Speed 2 1203 CONST SPEED 2 Tightening torque 0 22 N m 2 Ibf in Speed 3 1204 CONST SPEED 3 5 Tightening torque 0 5 N m 4 4 Ibf in ACCELER TIME 1 and 2203 DECELER TIME 1 1 ramp times according to parameters 2205 ACCELER TIME 2 and 2206 DECELER TIME 2 360 degree grounding under a clamp Application macros 12 3 wire macro This macro is used when the drive is controlled using momentary push buttons It provides three constant speeds To enable the macro set the value of parameter 9902 APPLIC MACRO to 2 3 WIRE For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Note When the stop input DI2 is deactivated no input the control panel start and stop buttons are disabled Default I O connections I O connection DPT i e H 27 Alternative connection 224 Auxiliary voltage output 24 V DC max 200 mA for Alt If used switch 0 10 V voltage uu a y Relay connection COM Relay output No fault Fault 1 1 See parameter group 72 CONSTANT SPEEDS 2 360 degree g
11. General safety damage to the equipment 1 WARNING Ignoring the following instructions can cause physical injury or death or The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling 13 Safety in start up and operation A These warnings are intended for all who plan the operation start up or operate the drive WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys and CQ or external commands I O The maximum allowed number of charging
12. PAR FWD Note Set the motor data to exactly the same value as on the motor nameplate Wrong motor settings of parameter group 99 may result in incorrect operation of the drive For example if the motor nominal speed is 1440 rpm on the nameplate setting the value of parameter 9908 MOTOR NOM SPEED to 1500 rpm results in the wrong operation of the drive e motor nominal frequency parameter 9907 MOTOR NOM FREQ Set the maximum value for external reference REF 1 parameter 7705 REF1 MAX Set constant speeds drive output frequencies 1 2 and 3 parameters 7202 CONST SPEED 1 7203 CONST SPEED 2 and 1204 CONST SPEED 3 Set the minimum value corresponding to the minimum signal for Al 1 parameter 7307 MINIMUM AI Set the maximum limit for the drive output frequency parameter 2008 MAXIMUM FREQ Select the motor stop function parameter 2702 STOP FUNCTION DIRECTION OF THE MOTOR ROTATION Check the direction of the motor rotation Turn the potentiometer fully counterclockwise If the drive is in remote control REM shown on the left switch to local control by pressing G2 Press to start the motor Turn the potentiometer slightly clockwise until the motor rotates Check that the actual direction of the motor is the same as indicated on the display FWD means forward and REV reverse Press C to stop the motor 53 9907 1105 0505 1203 1204 1301
13. e Start up and control with I O page 51 tells how to start stop change the direction of the motor rotation and adjust the motor speed through the I O interface e Control panel page 57 describes the control panel keys LED indicators and display fields and tells how to use the panel for control monitoring and changing the settings e Application macros page 69 gives a brief description of each application macro together with a wiring diagram showing the default control connections It also explains how to save a user macro and how to recall it e Actual signals and parameters page 79 describes actual signals and parameters It also lists the default values for the different macros e Fault tracing page 127 tells how to reset faults and view fault history It lists all alarm and fault messages including the possible cause and corrective actions e Maintenance page 133 contains preventive maintenance instructions e Technical data page 137 contains technical specifications of the drive such as ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks e Dimension drawings page 155 shows dimension drawings of the drive e Appendix Process PID control page 161 contains instructions on quick configuration of the process control gives an application example and describes the PID sleep functionality e Further information page 169 inside of the back cover
14. ERA PR CU De sca DU d ho Ek n CS A 115 9S4 PANEL DISPLAY usando aUo erbe e Cen dd a ERR ode ea ird 116 AO PROCESS PID SET T miu i dt i 47305 OE ttc Ua ect n e ee s D Ce E eeu 119 99 STARTUP DATA ra dicit ace oh PUE dC f e ps bid d ep ai di de dades 124 Fault tracing WhatiniS chapter Contains s cde dons eye e CS o EROR ULL EA ow sed d P ERA 127 a anew C Cc 127 Alarm and fault indiCallOFiS at E Rag e MERECE ES A3 ad 127 HOW TeSC seva sis Gs he See ee Ee RO as Ee EDT 127 Table of contents FAUNO co tddi Bee Ge ee Cee oom eh ee eee 127 Alarm messages generated by the drive 0 0 0 ee eee 128 Fault messages generated by the drive 0 0c ee ee eee 130 Maintenance What this chapter CONTAINS 3 4 uode te ela amp A sed n Rho coo eoe de e o ee te 133 Maintenance intervals essen 133 COORG Tali Riu Acc eee AS ee oe oe ee ene E 134 Fan replacement R1 and RA 134 GapaciioOlS sra ridad ake OSS NUR eS CARRERE Ce bo eee Sees 135 Isetormihg Ihe CapacilolS 3 oes ee wee ake bea eee bee Rae tedden E 135 POWELL CONMECIONS odio Pee aw em e ad d d wae d Yeh Ae REE Se ewe ees es eae 136 OO Al Cl C PC LLL 136 A EE EE AE E E EE E EE E E AEE E A E AEE A T E EE 136 Technical data Whatthis Chapter cobltalllS gersois teia tirona aa ao D Re EIA GSS Bee E 137 o eh oe cae Sartre a sa a et ee weed Se we we a a Whe es cs a a Ds Ss BG 137 COUNCIL ANG DOWL zara atto deerat dedi i ada rt e ios ang du bibe whee Gees rud 13
15. page 169 tells how to make product and service inquiries get information on product training provide feedback on ABB Drives manuals and find documents on the Internet Related documents See List of related manuals on page 2 inside of the front cover Categorization according to the frame size The ACS150 is manufactured in frame sizes RO R2 Some instructions and other information which only concern certain frame sizes are marked with the symbol of the frame size RO R2 To identify the frame size of your drive see the table in section Ratings on page 137 Introduction to the manual 17 Quick installation and commissioning flowchart Task See Identify the frame size of your drive RO R2 Operation principle and hardware description Type designation key on page 22 Technical data Ratings on page 137 Plan the installation select the cables etc Planning the electrical installation on page 29 Check the ambient conditions ratings and required Technical data on page 137 cooling air flow Unpack and check the drive Mechanical installation Unpacking on page 24 If the drive is connected to an IT ungrounded or Operation principle and hardware description corner grounded system check that the internal EMC Type designation key on page 22 Electrical filter is not connected installation Checking the compatibility with IT ungrounded and corner grounded TN systems on page 40 Install the drive on a w
16. 1 Acceleration time 2 is used also as jogging acceleration time See parameter 1010 JOGGING SEL 2206 DECELER TIME 2 Defines the deceleration time 2 that is the time required for the speed to 60 0 s change from the value defined by parameter 2008 MAXIMUM FREQ to zero See parameter 2203 DECELER TIME 1 Deceleration time 2 is used also as jogging deceleration time See parameter 1010 JOGGING SEL 2207 RAMP SHAPE 2 Selects the shape of the acceleration deceleration ramp 2 The function is 0 0 LINEAR deactivated during emergency stop 2709 EMERG STOP SEL Ramp shape 2 is used also as jogging ramp shape time See parameter 1070 JOGGING SEL 0 0 LINEAR See parameter 2204 RAMP SHAPE 1 activated See parameter 2709 EMERG STOP SEL 00 4000s me OOO oOo 2209 RAMP INPUT 0 Defines the source for forcing the ramp input to zero O NOT SEL 0 NOT SEL Not selected 1 DI1 Digital input DI1 1 ramp input is forced to zero Ramp output ramps to zero L CIE eo to the used ramp time 3sog sesen SS IN ELE 0 II o 1 DIT INV Inverted digital input DI1 O ramp input is forced to zero Ramp output EE ramps to zero TT to the used ramp time DIN See election HN DIV See selecion DAN 4 DI4 INV See selection DI1 INV SS 5 DI5 INV See selection DI1 INV I3 Actual signals and parameters 104 Parameters in the Long parameter mode Index Name Selection Description Def 25 CRITICA
17. 10 m s 33 ft s Shock Not allowed during operation According to ISTA 1A According to ISTA 1A IEC 60068 2 27 ISTA 1A Max 100 m s 330 ft s Max 100 m s 330 ft s 11 ms 11 ms Free fall Not allowed 76 cm 30 in 76 cm 30 in Materials Drive enclosure e PC ABS 2 mm PC 10 GF 2 5 3 mm and PA66 25 GF 1 5 mm all in color NCS 1502 Y RAL 9002 PMS 420 C hot dip zinc coated steel sheet 1 5 mm thickness of coating 20 micrometers e extruded aluminium AlSi Package Corrugated cardboard Technical data 148 Disposal The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte which is classified as hazardous waste within the EU They must be removed and handled according to local regulations For further information on environmental aspects and more detailed recycling instructions please contact your local ABB distributor Applicable standards EC EN 61800 5 e IEC EN 60204 1 e IEC EN 61800 3 e UL 508C CE marking The drive com
18. 2 Defines constant speed 2 that is drive output frequency E 10 0 Hz U 12 0 Hz 0 0 500 0 Hz Output frequency 1204 CONST SPEED 3 Defines constant speed 3 that is drive output frequency E 15 0 Hz U 18 0 Hz 0 0 500 0 Hz Output frequency 13 ANALOG INPUTS Analog input signal minimum 1301 MINIMUM AI1 Defines the minimum value that corresponds to minimum mA V signal for 0 analog input Al1 0 20 mA 0 100 4 20 mA 20 100 When analog input Al1 is selected as the source for external reference REF1 the value corresponds to the minimum reference value that is O Hz See the figure for parameter 7105 REF1 MAX 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 20 LIMITS Maximum frequency 2008 MAXIMUM FREQ Defines the maximum limit for the drive output frequency f 0 0 500 0 Hz Maximum frequency BEEN 21 START STOP Stop mode of the motor EE 2102 STOP FUNCTION Selects the motor stop function 1 COAST 1 COAST Stop by cutting off the motor power supply The motor coasts to stop a 2 RAMP Stop along a linear ramp See parameter group 22 ACCEL DECEL BEEN Actual signals and parameters 83 Parameters in the Short parameter mode No Name Value Description Def AA Sc ue TT ERE dE 2202 ACCELER TIME 1 Defines the acceleration time 1 t
19. 2008 02 2102 Start up and control with I O 54 To change the direction of the motor rotation Disconnect input power from the drive and wait 5 minutes y forward for the intermediate circuit capacitors to discharge Measure Y direction the voltage between each input terminal U1 V1 and W1 and earth with a multimeter to ensure that the drive is discharged y at Exchange the position of two motor cable phase conductors ee at the drive output terminals or at the motor connection box e Verify your work by applying input power and repeating the check as described above ACCELERATION DECELERATION TIMES Set the acceleration time 1 parameter 2202 ACCELER LOC 2 2 Q 2 S TIME 1 Note Set also acceleration time 2 parameter 2205 if two AA acceleration times will be used in the application O Set the deceleration time 1 parameter 2203 DECELER LOC 2 2 O 3 S TIME 1 PAR FWD Note Set also deceleration time 2 parameter 2206 if two deceleration times will be used in the application FINAL CHECK The start up is now completed Check that there are no faults or alarms shown on the display The drive is now ready for use Start up and control with I O 55 How to control the drive through the I O interface The table below instructs how to operate the drive through the digital and analog inputs when e the motor start up is performed and e the default standard parameter settings are valid PRELI
20. 60 13 8 O5K04Ai4 40 137 100 a 176 60 13 8 05 05AG4 6i 206 100 94 i76 60 19 n 00353783 xls J Frame size norse e Dd E 00353783 xls J 143 Terminal and lead through data for the power cables Max U1 V1 W1 U2 V2 W2 BRK and BRK cable diameter for NEMA 1 U1 V1 W1 Max terminal size Tightening Max clamp size Tightening U2 V2 W2 flexible rigid torque solid or stranded torque T T m m AWG 3 3 12 3 3 aim 63 4060 10 08 io 05 n os 00353783 xls J 10 10 7 RO 16 Terminal data for the control cables Conductor size Tightening Solid or stranded Stranded with ferrule Stranded with ferrule torque without plastic sleeve with plastic sleeve Min Max Min Max Min Max Min Max Min Max Min Max AWG AWG AWG See section Control con mm mm mm 0 14 1 5 26 16 0 25 1 5 23 16 0 25 1 5 23 16 nection data on page 1496 Technical data 144 Electric power network specification Voltage U4 Short circuit capacity Frequency Imbalance 200 208 220 230 240 V AC 1 phase for 200 V AC drives 200 208 220 230 240 V AC 3 phase for 200 V AC drives 380 400 415 440 460 480 V AC 3 phase for 400 V AC drives Regular 10 variation from converter nominal voltage is allowed as default Maximum allowed prospective short circuit current at the input power connection as defined in IEC 60439 1 and UL 508C is 100 kA The drive is suitab
21. 9 Foaosas2 70 260 oss 075 9 oxor 40 200 078 1 e gt oxor 40 180 11 38 Foaxoras2 30 10 15 2 S Heer x To 22 9 M phase Uy 380 480 V 380 400 415 440 460 480 V Hawai 200 6680 037 08 1 9 Foaxo1as 4 175 800 055 075 9 gt oscozasa 65 590 ors 1 we octaua 350 400 13 48 o gt Foaxoaara 130 30 15 2 7 poseasnea 100 zm 22 3 4 wo ooma 70 160 30 3 gt oxo 70 Wo 9 5 5 E EMC filter connected metal EMC filter screw installed 00353783 xls J U EMC filter disconnected plastic EMC filter screw installed US parametrization e Q 2 Braking time maximum allowed braking time in seconds at PBRmax every 120 seconds at 40 C ambient temperature Note The brake resistors listed in the table are available in Europe They do not apply to the USA Contact your local ABB representative for more information Symbols Rmin minimum allowed brake resistor that can be connected to the brake chopper Rmax maximum allowed brake resistor that allows Rmax Permax maximum braking capacity of the drive must exceed the desired braking power Ratings by resistor type CBR V CBR V CBR V Nominal power W specified for the particular drive The dri
22. Al1 is selected as the source for external reference REF 1 this value corresponds to the value of parameter 1105 REF1 MAX 0 0 100 0 Value in percent of the full signal range Example If the maximum value for analog input is 10 mA the percent value for 0 20 mA range is 10 mA 20 mA 100 50 Defines the filter time constant for analog input AI1 that is the time within 0 1s which 63 of a step change is reached Unfiltered signal FILTER Al1 Filtered signal Time constant 0 0 10 0 s Filter time constant 14 RELAY OUTPUTS Status information indicated through relay output and relay operating delays 1401 RELAY OUTPUT 1 Selects a drive status indicated through relay output RO The relay energizes 3 when the status meets the setting FAULT 1 acceptable range and emergency stop signal off 6 REVERSED Motor rotates in reverse direction Actual signals and parameters 95 Parameters in the Long parameter mode Index Name Selection Description Def 7 STARTED The drive has received a start command Relay is energized even if Run enable signal is off Relay is de energized when drive receives a stop command or a fault occurs 8 SUPRV 1 OVER Status according to supervision parameters 3201 SUPERV 1 PARAM 3202 SUPERV 1 LIM LO and 3203 SUPERV 1 LIM HI 9 SUPRV 1 UNDER See selection SUPRV 1 OVER 10 SUPRV 2 OVER Status according to supervision parameters 3204 SUPERV 2 PARAM 320
23. EN 60947 3 e acircuit breaker suitable for isolation in accordance with EN 60947 2 Other regions The disconnecting device must conform to the applicable safety regulations Planning the electrical installation 30 Checking the compatibility of the motor and drive Check that the 3 phase AC induction motor and the drive are compatible according to the rating table in section Ratings on page 737 The table lists the typical motor power for each drive type Selecting the power cables General rules Dimension the input power and motor cables according to local regulations The input power and the motor cables must be able to carry the corresponding load currents See section Ratings on page 137 for the rated currents The cable must be rated for at least 70 C maximum permissible temperature of the conductor in continuous use For US see section Additional US requirements on page 32 The conductivity of the PE conductor must be equal to that of the phase conductor same cross sectional area 600 V AC cable is accepted for up to 500 V AC Refer to chapter Technical data on page 137 for the EMC requirements A symmetrical shielded motor cable see the following figure must be used to meet the EMC requirements of the CE and C Tick marks A four conductor system is allowed for input cabling but a shielded symmetrical cable is recommended Compared to a four conductor system the use of a symmetrical shielded cable red
24. PID SET 1 and the corresponding PID controller is active 3021 Al1 FAULT LIMIT sets the fault limits 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault A 7 LOSS code F0007 and the motor coasts to stop Fault limit is defined by parameter 3027 Al1 FAULT LIMIT 2 CONST SP 7 The drive generates alarm A 7 LOSS code A2006 and sets the speed to the value defined by parameter 7208 CONST SPEED 7 The alarm limit is defined by parameter 3021 Al1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case the analog input signal is lost 3 LAST SPEED The drive generates alarm A 1 LOSS code A2006 and freezes the speed to the level the drive was operating at The speed is determined by the average speed over the previous 10 seconds The alarm limit is defined by parameter 3021 Al1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case N the analog input signal is lost External fault indication through digital input DI1 1 Fault trip on EXT FAULT 1 code F0014 Motor coasts to stop 0 No external fault 1 DI1 INV External fault indication through inverted digital input DI1 0 Fault trip on EXT FAULT 1 code F0014 Motor coasts to stop 1 No external fault 3 DIAN Se parameter S008 EXTERNAL FAULT Actual signals and parameters 108 Parameters in the Long parameter mode Index Name Selection Description Def 3005 MOT THERM PROT Sele
25. Press 37 The display shows one of the parameters in the selected group Use keys A and S w 7 to find the desired parameter value of the parameter with underneath indicating that changing of the value is now possible PAR FWD Note When is visible pressing keys A and w 7 simultaneously changes the displayed value to the default value of the parameter Press and hold _ for about two seconds until the display shows the O O 5 HZ Control panel 12 0 HZ Use keys 4 y and amp v 7 to select the parameter value When you have changed the parameter value starts flashing e To save the displayed parameter value press 37 To cancel the new value and keep the original press 7 How to select the monitored signals PAR FWD You can select which signals are monitored in the Output mode and how they are displayed with group 34 PANEL DISPLAY parameters See page 65 for detailed instructions on changing parameter values By default the display shows 0703 OUTPUT FREQ 0104 CURRENT and 0105 TORQUE To change the default signals select from group 07 OPERATING DATA up to three signals to be browsed Signal 1 Change the value of parameter 3407 SIGNAL1 PARAM to the index of the signal parameter in group 07 OPERATING DATA number of the parameter without the leading zero for example 105 means parameter 0705 TORQUE Value 0 means that no signal is displayed Repeat for signals 2 3408 SIGNAL2 PARAM
26. REM key of the panel 0 NOT SEL Local control is allowed 1 DI1 Local control mode lock signal through digital input DI1 Rising edge of digital input DI1 Local control disabled Falling edge of digital input DI1 Local control allowed 1 DIT INV Local lock through inverted digital input DI1 Rising edge of inverted digital input DI1 Local control allowed Falling edge of inverted digital input DI1 Local control disabled 2 DIaINV SeseedonDIIN 3 DIAINV Seeselecion DIN f See selection DI1 INV S DBNV See selection DIAN 0 DONE Smmpcmpeed o 1 SNE Smmynpoges 1610 DISPLAY ALARMS Activates deactivates alarms OVERCURRENT code A2007 0 NO OVERVOLTAGE code A2002 UNDERVOLTAGE code A2003 and DEVICE OVERTEMP code A2006 For more information see chapter Fault tracing on page 127 9 N Mamsaemwie O 1611 PARAMETER VIEW Selects the parameter view that is which parameters are shown on the 0 DEFAULT control panel Note This parameter is visible only when it is activated by the optional FlashDrop device FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to 31 LOAD FD SET 0 DEFAULT Complete long and short parameter lists S
27. SOURCE has the default value 0 POT If parameter 7709 LOC REF SOURCE has been changed to 1 KEYPAD you have to set the local frequency reference in the Reference mode You can view the current local reference in the Reference mode only Go to the Main menu by pressing if you are in the Output mode otherwise by pressing 7 repeatedly until you see MENU at the bottom If the drive is in remote control REM shown on the left switch to local control by pressing 2 The display briefly shows LoC before switching to local control Note With group 17 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM for example using the integrated potentiometer or keys 4 and SY 7 If the panel is not in the Reference mode rEF not visible press key CAS or amp w 2 until you see rEF and then press _ Now the display shows the current reference value with under the value 491 FWD If parameter 1109 LOC REF SOURCE 0 POT default To increase the reference value rotate the integrated potentiometer clockwise To decrease the reference value rotate the integrated potentiometer counterclockwise The new value potentiometer setting is shown on the display D 0 0 i FWD If parameter 1109 LOC REF SOURCE 1 KEYPAD D O 0 To increase the reference value press A ia To decrease the reference value press amp w 7 FWD The ne
28. Temp rise 100 63 Par 3006 Actual signals and parameters 109 Parameters in the Long parameter mode Index Name Selection Description Def 3007 MOT LOAD CURVE Defines the load curve together with parameters 3008 ZERO SPEED LOAD 100 and 3009 BREAK POINT FREQ With the default value 100 motor overload protection is functioning when the constant current exceeds 127 of the parameter 9906 MOTOR NOM CURR value The default overloadability is at the same level as what motor manufacturers typically allow below 30 C 86 F ambient temperature and below 1000 m 3300 ft altitude When the ambient temperature exceeds 30 C 86 F or the installation altitude is over 1000 m 3300 ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 115 127 100 150 Output current relative 96 to 9906 MOTOR NOM CURR Par 3007 100 12796 Par 3008 50 f rz i ___ _jje Par 3009 50 150 Allowed continuous motor load relative to the nominal motor current NEN 5 3008 ZERO SPEED LOAD Defines the load curve together with parameters 3007 MOT LOAD CURVE 70 and 3009 BREAK POINT FREQ 25 15096 Allowed continuous motor load at zero speed in percent of the nominal motor BEEN current 3009 BREAK POINT FREQ Defines the load curve together with pa
29. ahs eh altos eM cated deti de i tea at a dc has Ge cd en eee 39 INDUEDOWEP cable uu Saw eS e d gn dc Ge fue en CES RECS AEE d OP P doc Xe 39 Motor and Motor Cable ud bs atr UC a espe aed d Ed Ra 39 Checking the compatibility with IT ungrounded and corner grounded TN systems 40 Connecting te DOWeF Cables x asap ace EE P FEED ES ER BRA AS Ee ume dd 41 C onnecHoh dad AM sta coron D oe cao a eee en Seid edi E RU Cota o SAN uota Edd 41 Connection DIOCCOUNE sn car tes dede ESE ee ee eee ICE ee eke ee DA 42 Connecting the control cables 0 0 0 eee ee eens 44 Table of contents POTS MINS ostia ER Roe dO sane eect oa ee tee tae eed ede di ie ee ne citi e ees 44 PNP and NPN configuration for digital inputs 0 0 0 ee 45 External power supply for digital inputs ce ee eee 45 Default I O connection diagram 0 naana aaea aea eee ee eee 46 Connection POCSALT 21 2 2 2 notet ea de tac e dra cr dos ed e doe Vac drea WEA edes 47 Installation checklist Checking heinStallaulOn wees gious i dues ecu EA eS e PSG iu dd 49 Start up and control with I O VWhatthis chapter COMtAINS d i puc aes OR A NRI ER e ee ere be 51 HOW 1o Start up tnie dne issued ce te UR ee eae deca ep P Ed ari AUS e ed Y ad RS 51 How to control the drive through the I O interface llli llle 55 Control panel What tnis Chapter Contains 5 5 44 reri nian A CREER DR a oh 57 Integrated Control paneli eas u
30. and 3 3415 SIGNAL3 PARAM For example if 3407 SIGNAL1 PARAM 0 and 3415 SIGNAL3 PARAM 0 browsing is disabled and only the signal specified by 3408 SIGNAL2 PARAM appears on the display If all three parameters are set to 0 that is no signals are selected for monitoring the panel displays text Specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT For details see parameter 3404 OUTPUT1 DSP FORM Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3477 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM Select the units to be displayed for the signals This has no effect if parameter 3404 3411 3418 is set to 9 DIRECT For details see parameter 3405 OUTPUT1 UNIT Signal 1 parameter 3405 OUTPUT1 UNIT Signal 2 parameter 3412 OUTPUT2 UNIT Signal 3 parameter 3419 OUTPUTS UNIT Select the scalings for the signals by specifying the minimum and maximum display values This has no effect if parameter 3404 3411 3418 is set to 9 DIRECT For details see parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX Signal 1 parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX Signal 2 parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX Signal 3 parameters 3420 OUTPUTS MIN and 3421 OUTPUTS MAX Control panel 103 PAR FWD 104 PAR FWD 105 PAR FWD Q PAR FWD 3 PAR FWD 00 PAR FWD 5000 PAR FWD 67 Changed parameters mod
31. anda coe EEE A kath ik Bae Gent ta dn hh mi eda a dc Se nd i 82 22 AGCEII DEC RES saqi adis e Wee etl rg Reta ch qo saint ita dE a donante deiode Bed Wed o seid d 83 ANCIAL SIGNS 2 Sara 8 eto denn cette a eee a ds bE eee Eas eb eb ei 84 OT OPERATING DATA usc Di oe dO OE Ohba AA AA GC rcs adea e bed 84 ET HISTORY 0 ca Senha os wat eal be She at wa de dis tna ed ee 85 Parameters in the Long parameter mode 0 ccc ee ee ees 86 190 STAR WOVOPID Rac uen uua DEOR YET EORR EQUI SR ORES NCC e EA cec DO ee 86 TUREPERENCE SELECT 43 a tat n ae aus mde ac Nae ac a eda ti ed 89 12 CONSTANT SPEEDS ide EOGE YA A E A OS Cs 92 To ANAEOG INPUT S23 rra ataca ic rhet Dod ana d de qo P aie A adds 94 14 REPAFCOUTPUTS sareat ati hog o RE E oa quoc i di ice br de De S oh nd oe ete eic 94 16 SY TIEN CONTROLS 3 515 x m xd eee era ex e dodo Paca a dde at do C ae ERR c oen 96 TO FREO IN DEI cats une nba qa RD Ron aA faced io te YU a nan an Sepa HASC itat dng E E Saa 98 AS SR 98 STARS TOA ers daba chs cs 8 a e de Sh 1 Gi eG oh lene a a E bal atico d 99 CO ee Ce querere e ee edt bue unt ted gu dc dae oe eid hee 101 ZO CRMICGAL SPEEDS 22246 iui 3 hd dt PE eh ee Ara a aet SAEI wrens oa 104 26 MOTOR CONTROL c eren 105 SOT ADIT ING TIONS ciatis ri hc ae md ot de de de ce eee ace eae eae eS 107 STAUTONATIG RESET costeras ur woh ee ew xS ede ee eee eet Ree 112 o2 SUPERVISION 22 1 1 2 8 m A ce ee d ee ee ee Rae ee ae 114 SOINFORMATION 1 2 2 9 2 80423
32. as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Input power cable Check the insulation of the input power cable according to local regulations before connecting to the drive Motor and motor cable Check the insulation of the motor and motor cable as follows 1 Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 2 Measure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 500 V DC The insulation resistance of an ABB motor must exceed 100 Mohm reference value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casing reduces the insulation resistance If moisture is suspected dry the motor and repeat the measurement Electrical installation 40 Checking the compatibility with IT ungrounded and corner grounded TN systems system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive f WARNING Disconnect the internal EMC filter when installing
33. be higher than or equal to compared to the rated motor power The power ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F In multimotor systems the drive output current rating must be equal to or greater than the calculated sum of the input currents of all motors Derating ly The load capacity decreases if the installation site ambient temperature exceeds 40 C 104 F or if the altitude exceeds 1000 meters 3300 ft or the switching frequency is changed from 4 kHz to 8 12 or 16 kHz Temperature derating ly In the temperature range 40 C 50 C 104 F 122 F the rated output current ly is decreased by 1 for every additional 1 C 1 8 F The output current is calculated by multiplying the current given in the rating table by the derating factor Example If the ambient temperature is 50 C 122 F the derating factor is 100 1 DN 10 C 90 or 0 90 The output current is then 0 90 hy C Altitude derating lox Technical data In altitudes 1000 2000 m 3300 6600 ft above sea level the derating is 1 for every 100 m 330 ft For 3 phase 200 V drives the maximum altitude is 3000
34. by a stop command When this selection becomes active in change from EXT1 to EXT2 the reference initializes to the value used when this control location and this selection was active the last time 14 Al1 POT Reference is calculated with the following equation REF Al1 POT 50 15 Al1 POT Reference is calculated with the following equation REF Al POT 96 50 16 Al1 POT Reference is calculated with the following equation REF Al1 50 POT 17 Al1 POT Reference is calculated with the following equation REF Al1 50 POT 19 INTERNAL A constant value defined by parameter 4077 INTERNAL SETPNT 31 DI4U 5D NC See selection DI3U 4D NC 32 FREQ INPUT Frequency input 4011 INTERNAL SETPNT Selects a constant value as process PID controller reference when parameter 4010 SET POINT SEL value is set to 19 INTERNAL Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4012 SETPOINT MIN Defines the minimum value for the selected PID reference signal source See 0 0 parameter 4070 SET POINT SEL 500 0 500 0 Value in percent Example Analog input Al1 is selected as the PID reference source value of parameter 4010 SET POINT SEL is 1 Al1 The reference minimum and maximum correspond to the 7301 MINIMUM Al1 and 1302 MAXIMUM AI settings as follows Ref Ref MAX MIN MIN MAX o Bis 1301 1302 4013 SETPOINT
35. circuits varistors RC filters AC or diodes DC in order to minimize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or inductively to other conductors in the control cable and form a risk of malfunction in other parts of the system Install the protective component as close to the inductive load as possible Do not install protective components at the I O terminal block Varistor Drive 230 V AC relay output RC hler du Korene e meu 230 V AC Diode 24 V DC Planning the electrical installation 38 Planning the electrical installation 39 Electrical installation What this chapter contains The chapter tells how to check the insulation of the assembly and the compatibility with IT ungrounded and corner grounded TN systems as well as connect power cables and control cables electrician Follow the instructions in chapter Safety on page 11 Ignoring the safety f WARNING The work described in this chapter may only be carried out by a qualified instructions can cause injury or death Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the insulation of the assembly Drive Do not make any voltage tolerance or insulation resistance tests for example hi pot or megger on any part of the drive
36. cycles of the DC capacitors that is power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive starts immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel does not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Safety 14 Safety 15 Introduction to the manual What this chapter contains The chapter describes applicability the target audience and purpose of this manual It describes the contents of this manual and refers to a list of related manuals for more information It also contains a flowchart of steps for checking the delivery installing and commissioning the drive The flowchart refers to chapters sections in this manual Applicability The manual is applicable to the ACS150 drive firmware version 1 35b or later See parameter 3307 FIRMWARE on page 775 Target audience The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for readers worldwide Both Sl and imperial units are shown opecial US instructions for installations in the United States are given Pu
37. drive The controller can be used to control process variables such as pressure flow or fluid level In process PID control a process reference setpoint is set with drive s integrated potentiometer An actual value process feedback is connected to the drive s analog input The process PID control adjusts the drive speed in order to keep the measured process quantity actual value at the desired level setpoint Quick configuration of process PID control D 9902 APPLIC MACRO 4010 SET 4018 ACT1 2 point SEL MINUMUM 4019 ACT1 MAXIMUM 4019 ACTI MAXIMUM 3 4016 ACT1 INPUT 4 4017 ACT2 INPUT 4018 ACT1 MINIMUM 4014 FBK PID output 6 SEL 4021 ACT2 MAXIMUM 4020 ACT2 MINUMUM 4001 GAIN 4002 INTEGRATION TIME 4003 DERIVATION TIME 4005 ERROR VALUE INV 1 9902 APPLIC MACRO Set 9902 APPLICATION MACRO to 6 PID CONTROL 2 4010 SET POINT SEL Determine the source for the PID reference signal PID setpoint and define its scale 4006 UNITS 4007 UNIT SCALE 3 4014 FBK SEL and 4016 ACT1 INPUT Select the process actual value feedback signal for the system and configure feedback levels 4018 ACT1 MINUMUM 4079 ACT1 MAXIMUM Appendix Process PID control 162 4 4017 ACT2 INPUT If a second feedback is used configure also this actual value 2 4020 ACT2 MINIMUM and 4027 ACT2 MAXIMUM 5 4001 GAIN 4002 INTEGRATION TIME 4003 DERIVATION TIME 4005 ERROR VALUE INV Configure the desire
38. input DI3 is deactivated no input the control panel start and stop keys are disabled 8 KEYPAD Start stop and direction commands through control panel when EXT1 is active To control the direction parameter 1003 DIRECTION setting must be 3 REQUEST 9 DITE 2R Start stop and direction commands through digital inputs DI1 and DI2 DH DIZ Operation SS CANO 0 Batfowad 0 1 Batrvre Parameter 1003 DIRECTION setting must be 3 REQUEST 20 DI5 Start and stop through digital input DI5 O stop 1 start Direction is fixed according to parameter 7003 DIRECTION setting REQUEST FORWARD 21 DI5 4 Start and stop through digital input DI5 O stop 1 start Direction through digital input DI4 O forward 1 reverse To control direction parameter 1003 DIRECTION setting must be 3 REQUEST Actual signals and parameters 87 Parameters in the Long parameter mode Index Name Selection Description Def 1002 EXT2 COMMANDS Defines the connections and the source for the start stop and direction 0 NOT SEL commands for external control location 2 EXT2 1003 DIRECTION Enables the control of rotation direction of the motor or fixes the direction 3 REQUEST 1 FORWARD Fixed to forward EE 3 REQUEST Control of rotation direction allowed Ss Actual signals and parameters 88 Parameters in the Long parameter mode Index Name Selection Description Def 1010 JOGGING SEL Defines the si
39. local control LOC shown on the left press amp 5 Note Switching to local control can be disabled with parameter 1606 LOCAL LOCK After pressing the key the display briefly shows message LoC or rE as appropriate before returning to the previous display The very first time the drive is powered up it is in remote control REM and controlled through the drive I O terminals To switch to local control LOC and control the drive using the control panel and the integrated potentiometer press Q5 The result depends on how long you press the key e f you release the key immediately the display flashes LoC the drive stops Set the local control reference with the potentiometer f you press the key for about two seconds release when the display changes from LoC to LoC r the drive continues as before except that the current position of the potentiometer determines the local reference if there is a great difference between the remote and local references the transfer from remote to local control is not smooth The drive copies the current remote value for run stop status and uses it as the initial local run stop setting Text FWD or REV on the bottom line starts flashing slowly Text FWD or REV on the bottom To start the drive in local control press gt to start P line starts flashing quickly It stops flashing when the drive reaches the setpoint To stop the drive in local
40. m 9800 ft above sea level In altitudes 2000 3000 m 6600 9800 ft the derating is 296 for every 100 m 330 ft 139 Switching frequency derating loy The drive derates itself automatically when parameter 2607 SWITCH FREQ CTRL 1 ON Switching Drive voltage rating frequency Uy 200 240 V Un 380 480 V 4kHz No derating No derating Inn derated to 90 Inn derated to 75 for RO or to 80 for R1 and R2 loN derated to 80 lo derated to 50 for RO or to 65 for R1 and R2 and the maximum ambient temperature derated to 30 C 86 F Inn derated to 75 l derated to 50 and the maximum ambient temperature to 30 C 86 F When parameter 2607 SWITCH FREQ CTRL 2 ON LOAD the drive controls the switching frequency towards the selected switching eats 2606 SWITCHING FREQ if the drive s internal temperature allows Technical data 140 Power cable sizes and fuses Cable dimensioning for rated currents ly is shown in the table below together with the corresponding fuse types for short circuit protection of the input power cable The rated fuse currents given in the table are the maximums for the mentioned fuse types If smaller fuse ratings are used check that the fuse rms current rating is larger than the rated current given in section Ratings on page 137 If 150 output power is needed multiply current 4 by 1 5 See also section Selecting the power cables on page 30 Check that the o
41. other parameters the default values are the same for all macros see section Actual signals on page 84 Name ABB ALTERNATE MOTOR POT HAND AUTO PID CONTROL UM eet STANDARD DT idol OONO 1001 EXT1 2 DI1 2 4 DI1P 2P 3 9 DI1F 2R 2 DI1 2 2 DI1 2 1 DI1 comms ee ee o 1002 EXT2 O NOTSEL O NOTSEL O NOTSEL O NOT SEL 21 DI5 4 20 DI5 P owns id eL P re 1003 DIRECTION 3 REQUEST 3 REQUEST 3 REQUEST 3 REQUEST 3 REQUEST 1 FORWARD 1102 EXT1 EXT2 0 EXT1 0 EXT1 0 EXT1 0 EXT1 3 DI3 2 DI2 SEL 1103 REF1 SELECT 14 AH 1 AN 1 Alt 12 1 Al 2 POT DI3U 4D NC 1106 REF2 SELECT 2 POT 2 POT 2 POT 1 Al1 2 POT 19 PID1OUT 1201 CONST 9 DI3 4 10 DI4 5 9 DI3 4 o DI5 O NOTSEL 3 DI3 SPEED SEL 1301 MINIMUMAN 0 0 009 pox 0 0 20 0 20 0 1601 IRUN ENABLE O NOT SEL JO NOT SEL O NOT SEL O NOT SEL O NOT SEL 4 DI4 2201 ACC DEC 1 2 5 DI5 O NOT SEL 5 DI5 O NOTSEL O NOT SEL 0 NOT SEL SEL 9902 APPLIC 1 ABB 2 3 WIRE 3 4 MOTOR 5 HAND 6 PID MACRO STANDARD ALTERNATE POT AUTO CONTROL Actual signals and parameters Co 0 Parameters in the Short parameter mode The following table describes the parameters that are visible in the Short parameter mode See section Parameter modes on page 65 for how to select the parameter mode All parameters are presented in detail in section Parameters in the Long parameter mode starting on page 86 Param
42. power supply The motor coasts to stop 2 RAMP Stop along a ramp See parameter group 22 ACCEL DECEL Actual signals and parameters 100 Parameters in the Long parameter mode Index Name Selection Description Def 2103 DC MAGN TIME Defines the pre magnetizing time See parameter 2707 START FUNCTION 0 30 s After the start command the drive automatically pre magnetizes the motor for the defined time 0 00 10 00 s Magnetizing time Set this value long enough to allow full motor magnetization Too long a time heats the motor excessively 2104 DC HOLD CTL Activates the DC braking function O NOT SEL 2 DC BRAKING DC current braking function active If parameter 2102 STOP FUNCTION is set to 1 COAST DC braking is applied after the start command is removed If parameter 2102 STOP FUNCTION is set to 2 RAMP DC braking is applied after the ramp 2106 DC CURR REF Defines the DC braking current See parameter 2104 DC HOLD CTL 30 0 100 Value in percent of the motor nominal current parameter 9906 MOTOR NOM CURR 2107 DC BRAKE TIME Defines the DC braking time 0 0s Sets the Start inhibit function on or off If the drive is not actively started and 0 OFF running the Start inhibit function ignores a pending start command in any of the following situations and a new start command is required 2108 START INHIBIT a fault is reset Run enable signal activates while the start command is active See pa
43. short the drive automatically prolongs the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped with a brake resistor Actual deceleration time depends on parameter 2204 RAMP SHAPE 1 setting 2204 RAMP SHAPE 1 0 0 LINEAR 0 0 1000 0 s Selects the shape of the acceleration deceleration ramp 1 The function is 0 0 LINEAR deactivated during emergency stop 2109 EMERG STOP SEL and jogging 1010 JOGGING SEL 0 0 s Linear ramp Suitable for steady acceleration or deceleration and for slow ramps 0 1 1000 0 s S curve ramp S curve ramps are ideal for conveyors carrying fragile loads or other applications where a smooth transition is required when changing from one speed to another The S curve consists of symmetrical curves at both ends of the ramp and a linear part in between A rule of thumb Speed Linear ramp Par 2204 0s A suitable relation between the Mao lessospress f ramp shape time and the acceleration ramp time is 1 5 N S curve ramp Par 2204 0s AAA ES Par 2202 Par 2204 Actual signals and parameters 103 Parameters in the Long parameter mode Index Name Selection Description 2205 ACCELER TIME 2 Defines the acceleration time 2 that is the time required for the speed to change from zero to the speed defined by parameter 2008 MAXIMUM FREQ See parameter 2202 ACCELER TIME
44. start Direction through digital input DI2 O forward 1 reverse To control direction parameter 1003 DIRECTION setting must be 3 REQUEST 3 DI1P 2P Pulse start through digital input DI1 O gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction of rotation is fixed according to parameter 7003 DIRECTION setting REQUEST FORWARD Note When the stop input DI2 is deactivated no input the control panel start and stop keys are disabled 4 DI1P 2P 3 Pulse start through digital input DI1 O gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction through digital input DI3 O forward 1 reverse To control direction parameter 7003 DIRECTION setting must be 3 REQUEST Note When the stop input DI2 is deactivated no input the control panel start and stop keys are disabled 5 DI1P 2P 3P Pulse start forward through digital input DI1 O gt 1 Start forward Pulse start reverse through digital input DI2 O gt 1 Start reverse In order to start the drive digital input DI3 must be activated prior to the pulse fed to DI1 DI2 Pulse stop through digital input DI3 1 gt 0 Stop To control the direction parameter 1003 DIRECTION setting must be 3 REQUEST Note When the stop
45. that the signal minimum and maximum values correspond to a speed other than the minimum and maximum speed limits 1101 KEYPAD REF SEL Selects the type of the reference in the local control mode 1 REF1 1 REF1 Hz Frequency reference SHE 1102 EXT1 EXT2 SEL Defines the source from which the drive reads the signal that selects 0 EXT1 between two external control locations EXT1 or EXT2 EXT1 COMMANDS and 1103 REF1 SELECT 7 EXT2 1 DI1 INV Inverted digital input DI1 1 EXT1 0 EXT2 2 DI2 INV 3 DI3 INV 4 DIA INV See selection DI1 INV 5 DIS INV See selection DI1 INV EXT2 active The control signal sources are defined by parameters 1002 EXT2 COMMANDS and 1706 REF2 SELECT See selection DI1 INV See selection DI1 INV 1103 REF1 SELECT Selects the signal source for external reference REF 1 1 Al1 0 KEYPAD Control panel 1 Al1 Analog input Al1 2 POT Potentiometer Actual signals and parameters 90 Index Name Selection 3 AM JOYST 5 DI3U 4D R 6 DISU 4D 11 DI3U 4D RNC 12 DI3U 4D NC 14 Al1 POT 16 Al1 POT 30 DI4U 5D See selection DI3U 4D See selection DI3U 4D NC Frequency input 31 DI4U 5D NC 32 FREQ INPUT Parameters in the Long parameter mode Description Def Analog input Al1 as joystick The minimum input signal runs the motor at the maximum reference in the reverse direction the maximum input at the maximum reference
46. the codes 0 fault history is clear on panel display NO RECORD 0402 FAULT TIME 1 Day on which the latest fault occurred MJ Format The number of days elapsed after power on 0403 FAULT TIME 2 Time at which the latest fault occurred Format Time elapsed after power on in 2 second ticks minus the whole days stated by signal 0402 FAULT TIME 1 30 ticks 60 seconds For example value 514 equals 17 minutes and 8 seconds 514 30 0414 DI 1 5 AT FLT Status of digital inputs DI1 5 at the time the latest fault occurred Example 10000 DI1 is on DI2 DI5 are off Actual signals and parameters 86 Parameters in the Long parameter mode The following table includes the complete descriptions of all parameters that are visible only in the Long parameter mode See section Parameter modes on page 65 for how to select the parameter mode Parameters in the Long parameter mode Index Name Selection Description Def 10 START STOP DIR The sources for external start stop and direction control 1001 EXT1 COMMANDS Defines the connections and the source for the start stop and direction 2 DI1 2 commands for external control location 1 EXT1 0 NOT SEL No start stop and direction command source 1 DI1 Start and stop through digital input DI1 O stop 1 start Direction is fixed according to parameter 7003 DIRECTION setting REQUEST FORWARD 2 DI1 2 Start and stop through digital input DI1 O stop 1
47. the drive on an IT Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged 1 If you have an IT ungrounded system or corner grounded TN system disconnect the internal EMC filter by removing the EMC screw For 3 phase U type drives with type designation ACS150 03U the EMC screw is already removed at the factory and replaced by a plastic screw m o Ke Qu a d L us Electrical installation 41 Connecting the power cables Connection diagram Drive INPUT OUTPUT PE For alternatives see section Selecting th i supply disconnecting a Optional brake device disconnecting lo resistor means on page 29 p 1 Ground the other end of the PE conductor at the distribution board 2 Use a separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable see section Selecting the power cables on page 30 3 L and N are connection markings for 1 phase supply Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends For the 1 phase power supply connect powe
48. there is a wiring diagram showing the default control connections digital and analog I O The chapter also explains how to save a user macro and how to recall it Overview of macros Application macros are pre programmed parameter sets While starting up the drive the user selects the macro best suited for the purpose with parameter 9902 APPLIC MACRO makes the essential changes and saves the result as a user macro The ACS150 has six standard macros and three user macros The table below contains a summary of the macros and describes suitable applications Macro Suitable applications ABB standard Ordinary speed control applications where no one two or three constant speeds are used Start stop is controlled with one digital input level start and stop It is possible to switch between two acceleration and deceleration times 3 wire Ordinary speed control applications where no one two or three constant speeds are used The drive is started and stopped with push buttons Alternate Speed control applications where no one two or three constant speeds are used Start stop and direction are controlled by two digital inputs combination of the input states determines the operation Motor Speed control applications where no or one constant speed is used The speed is potentiometer controlled by two digital inputs increase decrease keep unchanged Hand Auto Speed control applications where switching between two control devi
49. which provides basic tools for manual entry of parameter values Control panel 58 Overview The following table summarizes the key functions and displays on the integrated control panel 100000009 Control panel LCD display Divided into five areas Upper left Control location LOC drive control is local that is from the control panel REM drive control is remote such as the drive I O Upper right Unit of the displayed value s Short parameter mode browsing the list of parameters Center Variable in general shows parameter and signal values menus or lists Also displays alarm and fault codes Lower left and center Panel operation state OUTPUT Output mode PAR Steady Parameter modes Flashing Changed parameters mode MENU Main menu WI Fault mode Lower right Indicators FWD forward REV reverse direction of the motor rotation Flashing slowly stopped Flashing quickly running not at setpoint Steady running at setpoint ER Displayed value can be modified in the Parameter or Reference mode RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes 3 MENU ENTER Enters deeper into menu level In the Parameter mode saves the displayed value as the new setting Up Scrolls up through a menu or list Increases a value if a parameter is selected Holding the
50. 0 28 14 075 8 28 14 28 14 roaxoaas4 10 10 28 12 ors 18 25 oxo 16 15 28 12 075 18 Posxoras4 16 20 25 12 15 oxosas4 20 28 28 12 28 12 4 25 M 12 25 12 25 12 25 12 09 0564 16 15 25 i2 15 M 25 2 25 25 12 25 12 es 1 25 00353783 xls J 1 If 5096 overload capacity is needed use the larger fuse alternative Technical data 141 Dimensions weights and free space requirements Dimensions and weights Dimensions and weights IP20 cabinet UL open om fom io mm in nm 8 38 1 lt 200 240 V 1 3 kg 2 9 Ib Un 380 480 V 1 2 o 2 6 lb 00353783 xls J Dimensions and weights IP20 NEMA 1 Low gt o Lm m m mmm mm e o zr War ume vu T0 are up 8 35 Lm mr sew 20 mo 70 276 wr 58 ime R2 257 1012 282 1110 105 418 142 559 19 2 UN 200 240 V 17 kg 37 Ib UN 380 480 V 1 6 kg 7 3 5 1b 00353783 xls J Symbols IP20 cabinet UL open H1 height without fastenings and clamping plate H2 height with fastenings without clamping plate H3 height with fastenings and clamping plate IP20 NEMA 1 H4 height with fastenings and connection box H5 height with fastenings connection box and hood Free space requirements Free space required On the sides oR 5 3 3 9 9 00353783 xls J
51. 0 500 0 Hz Output frequency Sy 1207 CONST SPEED 6 Defines constant speed 6 that is drive output frequency E 40 0 Hz U 48 0 Hz 0 0 500 0 Hz Output frequency ae 1208 CONST SPEED 7 Defines constant speed 7 that is drive output frequency Note that constant E 50 0 Hz speed 7 may be used also as jogging speed 7070 JOGGING SEL and with U 60 0 Hz fault function 3001 AlI lt MIN FUNCTION 0 0 500 0 Hz Output frequency a Actual signals and parameters 94 Parameters in the Long parameter mode Index Name Selection Description Def 1301 MINIMUM Al Defines the minimum value that corresponds to minimum mA V signal for 0 0 analog input Al1 When used as a reference the value corresponds to the reference minimum setting 0 20 mA 0 100 4 20 mA 20 100 Example If Al1 is selected as the source for external reference REF1 this value corresponds to the value of parameter 7704 REF1 MIN Note MINIMUM Al value must not exceed MAXIMUM Al value 0 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 Defines the maximum value that corresponds to maximum mA V signal 100 0 for analog input Al1 When used as a reference the value corresponds to the reference maximum setting MAXIMUM AI 0 20 mA 0 100 4 20 mA 20 100 Example If
52. 04 On delay 1405 Off delay 1405 RO 1 OFF DELAY Defines the release delay for relay output RO 0 0s 0 0 3600 0 s Delay time See the figure for parameter 1404 RO 1 ON DELAY Actual signals and parameters 96 Parameters in the Long parameter mode Index Name Selection Description Def 16 SYSTEM Run enable parameter lock etc CONTROLS 1601 RUN ENABLE Selects a source for the external Run enable signal 0 NOT SEL 0 NOT SEL Allows the drive to start without an external Run enable signal 1 Dn External signal required through digital input DI1 1 Run enable If Run enable signal is switched off the drive does not start or coasts to stop if it is running 1 DI1 INV External signal required through inverted digital input DI1 0 2 Run enable If Run enable signal is switched on the drive does not start or coasts to stop if it is running 2 DI2 3 DI 4 DIA See selection DI1 INV See selection DI1 INV See selection DI1 INV INV Z SIS x V e zZ Z 5 DIS INV See selection DI1 INV 1602 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter 1 OPEN changing from the control panel Parameter values cannot be changed from the control panel The lock can be opened by entering the valid code to parameter 1603 PASS CODE 0 LOCKED The lock does not prevent parameter changes made by macros 1 OPEN The lock is open P
53. 1 Auto DIi5 Stop 0 Start 1 Auto Relay connection Relay output NS n No fault Fault 1 1 In the Hand mode the frequency reference 3 Tightening torque 0 22 N m 2 Ibf in comes from the integrated potentiometer 4 Tightening torque 0 5 N m 4 4 Ibf in 360 degree grounding under a clamp Application macros 76 PID control macro This macro provides parameter settings for closed loop control systems such as pressure control flow control and so on Control can also be switched to speed control using a digital input To enable the macro set the value of parameter 9902 APPLIC MACRO to 6 PID CONTROL For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see chapter Electrical installation section I O terminals on page 44 Note Parameter 2708 START INHIBIT must remain in the default setting O OFF Default I O connections I O connection CR Signal cable shield screen A Process actual value 4 20 mA 1 Mi G ND Analog input circuit common N Y Reference voltage 10 V DC max 10 mA 1 10 kohm Alternative connection for Al1 If used switch IU selector to U 2 10 V voltage signal Auxiliary voltage output 24 V DC max 200 mA ND COM Digital input common DI1 Stop 0 Start 1 Hand DI2 Hand 0 PID 1 control selection LL 7 3 Con
54. 1 DI1 INV The function is activated deactivated through inverted digital input DI1 1 deactivation O activation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective See selection DI1 INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DIS INV See selection DI1 INV Actual signals and parameters 124 Parameters in the Long parameter mode Index Name Selection Description Def 4023 PID SLEEP LEVEL 0 0 Hz Defines the start limit for the sleep function If the motor speed is below a set level 4023 longer than the sleep delay 4024 the drive shifts to the sleeping mode The motor is stopped and the control panel shows alarm P D SLEEP code A2018 1 Parameter 4022 SLEEP SELECTION must be set to 7 INTERNAL PID output level t gt 4024 lt p PID process feedback PID reference 4025 0 0 500 0 Hz Sleep start level 4024 PID SLEEP DELAY Defines the delay for the sleep start function See parameter 4023 PID 60 0s SLEEP LEVEL When the motor speed falls below the sleep level the counter starts When the motor speed exceeds the sleep level the counter is reset 0 0 3600 0 s Sleep start delay 4025 WAKE UP DEV Defines the wake up deviation for the sleep function The drive wakes up if the proce
55. 2 kohm Current signal unipolar 0 4 20 mA R 100 ohm Potentiometer reference value X1A 10V 10 V x 1 max 10 mA R lt 10 kohm Resolution 0 1 Accuracy 1 24 V DC 10 max 200 mA Voltage 12 24 V DC with internal or external supply Max voltage for digital inputs 30 V DC Type PNP and NPN Input impedance 2 4 kohm DI5 can be used either as a digital or as a frequency input Frequency input Pulse train 0 16 kHz DI5 only Type NO NC Max switching voltage 250 V AC 30 V DC Max switching current 0 5A 30V DC 5A 230 V AC Max continuous current 2 Arms Relay connections 1 5 0 20 mm 16 24 AWG I O connections 1 0 14mm 16 26 AWG Relay connections 0 5 Nm 4 4 Ibf in I O connections 0 22 N m 2 Ibf in Brake resistor connection Short circuit protection IEC 61800 5 1 IEC 60439 1 UL 508C Efficiency The brake resistor output is conditionally short circuit proof by IEC EN 61800 5 1 and UL 508C For correct fuse selection contact your local ABB representative Rated conditional short circuit current as defined in IEC 60439 1 and the short circuit test current by UL 508C is 100 kA Approximately 95 to 98 at nominal power level depending on the drive size and options Degrees of protection Technical data IP20 cabinet installation UL open Standard enclosure The drive must be installed in a cabinet to fulfil the requirements for shielding from contact IP20 NEMA 1 Achieved with an
56. 4 4 Ibf in Electrical installation 47 Connection procedure 1 Analog signal if connected Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp 2 Connect the conductors to the appropriate terminals 3 Twist the grounding conductors of the used pairs in the analog signal cable together and connect the bundle to the SCR terminal Electrical installation 48 Digital signals Strip the outer insulation of the digital signal cable 360 degrees and ground the bare shield under the clamp 5 Connect the conductors of the cable to the appropriate terminals 6 Twist the grounding conductors of the used pairs in the digital signal cable Electrical installation together and connect the bundle to the SCR terminal Secure all analog and digital signal cables outside the drive mechanically Tightening torque for input signals 0 22 N m 2 lbf in relay outputs 0 5 N m 4 4 lbf in 49 Installation checklist Checking the installation Check the mechanical and electrical installation of the drive before start up Go through the checklist below together with another person Read chapter Safety on page 77 of this manual before you work on the drive MECHANICAL INSTALLATION O The ambient operating conditions are within allowed limits See Mechanical installation Checking the installation site on page 23 as well a
57. 5 SUPERV 2 LIM LO and 3206 SUPERV 2 LIM HI 11 SUPRV 2 UNDER See selection SUPRV 2 OVER 12 SUPRV 3 OVER Status according to supervision parameters 3207 SUPERV 3 PARAM 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI 13 SUPRV 3 See selection SUPRV 3 OVER UNDER 14 AT SET POINT Output frequency is equal to the reference frequency 15 FAULT RST Fault Automatic reset after the autoreset delay See parameter group 31 AUTOMATIC RESET 16 FLT ALARM Fault or alarm 17 EXT CTRL Drive is under external control 25 Al1 LOSS Analog input Al1 signal is lost 27 MOTOR TEMP Alarm Fault by motor overtemperature protection function See parameter 3005 MOT THERM PROT 18 REF 2 SEL External reference REF2 is in use 19 CONST FREQ A constant speed is in use See parameter group 72 CONSTANT SPEEDS 20 REF LOSS Reference or active control location is lost 28 STALL Alarm Fault by stall protection function See parameter 3010 STALL FUNCTION 29 UNDERLOAD Alarm Fault by underload protection function See parameter 3073 UNDERLOAD FUNC 30 PID SLEEP PID sleep function See parameter group 40 PROCESS PID SET 1 33 FLUX READY Motor is magnetized and able to supply nominal torque 1404 RO 1 ON DELAY Defines the operation delay for relay output RO 0 0 s 0 0 3600 0 s Delay time The figure below illustrates the operation on and release off delays for relay output RO Control event Y Do Relay status ol y 14
58. 7 vi nore CETT e dl tea bres died arca las dudan antics rada 138 o A va a eens reg ats en at ene axe IDE deae AG Send Gey Ss Proll oe Cea ate ake 138 Bros nro MET PEDEM 138 Temperature derating I2N o ooooccoccooonono naa 138 Altitiide deralmg I2IN sua rec picas lides OUS IN DR Pe eet o eee 138 Switching frequency derating I2N oooococoonono nooo 139 Power cable sizes and TUSeS s ud ua e oro A EA HACEN rac S C ORC E Ee A rd 140 Dimensions weights and free space requirements 0 0 0 ee ee ee eee 141 DIMENSIONS A O weights uiae dre ee Hoare de ode eode edt RC Ae oe dada 141 SVD xus quiet d ese d reet ud PS der pte eet ea et Mod Kus ce Vote s 141 Free space requirements 53 63 www puo wx wu e EC ER xor TN ang AUC E x APR d 141 Losses cooling data and noise ee eee 142 Losses arid COOING dad zu eere deere 142 NOLE heey A MPH 142 Terminal and lead through data for the power cables 0 0 0 0 eee ee eee 143 Terminal data for the control cables 0 0 00 ccc eee s 143 Electric power network specification 0 0 0 0 ee ee ee ee eee 144 Motor connection Gala csse och a Vo o De Re E b CR Rt 144 ontrolconmnectleri dala i5 2 3 wie ee te Raed BESS ex o d heh EE eda er EE oe LER a 146 Brake resistor Cone cllODi x adco s ac o Neu C ee odo I CRY ow CX C Ce e ET XR CR 146 e ic CT PR 146 Degrees o oe a seduto neue oos AED Odd dato turus San
59. ABB STANDARD is suitable in most cases EAS END The general parameter setting procedure in the Short parameter mode is described below You can find more detailed instructions on setting parameters on page 65 Start up and control with I O 52 The general parameter setting procedure in the Short parameter mode 1 To go to the Main menu press _ if the bottom line shows OUTPUT otherwise press Z7 repeatedly until you see MENU at the bottom 2 Press keys A K Y D until you see PAr S on the display 3 Press 537 The display shows a parameter of the Short parameter mode 4 Find the appropriate parameter with keys A K Y P 5 Press and hold _ for about two seconds until the parameter value is shown with under the value 6 Change the value with keys a v The value changes faster while you keep the key pressed down 7 Save the parameter value by pressing 37 Enter the motor data from the motor nameplate 380 V supply voltage 083 083 Fr 083 380D 50 30 1470 59 0 83 415D 50 30 1475 54 1083 440D 60 35 1770 59 083 L 6312 C3 JA 6210 C3 o IEC 34 1 x e motor nominal voltage parameter 9905 MOTOR NOM VOLT follow steps given above starting from step 4 e motor nominal current parameter 9906 MOTOR NOM CURR Allowed range 0 2 2 0 hoy A Start up and control with I O 500 PAR FWD 600
60. ABB component drives ACS150 drives 0 37 4 KW 0 5 5 hp vty MA ED ED Power and productivity for a better world PF a HO ED List of related manuals Drive manuals Code English ACS310 User s Manual 1 2 3AFE68576032 Option manuals and guides MUL1 R1 Installation instructions for ACS150 1 2 SAFE68642868 ACS310 ACS320 ACS350 and ACS355 MFDT 01 FlashDrop user s manual 1 2 3AFE68591074 Maintenance manuals Guide for capacitor reforming in ACS50 ACS55 2 3AFE68735190 ACS150 ACS310 ACS350 ACS355 ACS550 ACH550 and R1 R4 OINT SINT boards 1 Delivered as a printed copy with the drive or optional equipment 2 Available in the Internet All manuals are available in PDF format on the Internet See section Further information on the inside of the back cover ACS150 drives 0 37 4 kW 0 5 5 hp User s manual 3AFE68576032 Rev C EN EFFECTIVE 2011 01 01 2010 ABB Oy All Rights Reserved Table of contents Ustrotrelalted manuals 25 4 0 d Si re ae dob Se de add A ee ae tek a 2 Table of contents Safety What this chapter Contains ui X 2c ax AA C EIC CC RS x C ON EEO eS 11 LISC Or WaErhlhgs suits at a ed dae SORE OS Mota eA eee eden Sew d cte eine 11 Safety in installation and maintenance llle 11 Electrical Salely suu RES eee es Bend AEQ iE md d Sees niinus qd ums he 11 General Salen 24 insit d was te dure Quoc RU E Mes Lond ure tod dire dre uu d
61. Al1 FAULT LIMIT levels 3001 AI MIN Check connections FUNCTION 3021 AI1 FAULT LIMIT A2009 DEVICE OVERTEMP Drive IGBT temperature is Check ambient conditions See also section excessive Alarm limit is 120 C Derating on page 138 Check air flow and fan operation Check motor power against drive power A2010 MOTOR TEMP Motor temperature is too high or Check motor ratings load and cooling programmable fault appears M ibn i i aen ud Check start up data function parameters excessive Sac msumeient MOTOT Check fault function parameter settings 3005 3009 power inadequate cooling or incorrect start up data Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc A2011 UNDERLOAD Motor load is too low due to for Check for problem in driven equipment programmable fault sia s release mechanism in Check fault function parameter settings function parameters MEME Mens Check motor power against drive power 3013 3015 A2012 MOTOR STALL Motor is operating in stall region Check motor load and drive ratings programmable fault due to for example excessive Check fault function parameter settings function parameters load or insufficient motor power 3010 3012 A2013 AUTORESET Automatic reset alarm Check parameter group 37 AUTOMATIC RESET settings Fault tracing 129 CODE ALARM CAUSE WHAT TO DO A2017 OFF BUTTON Drive stop command has been D
62. Below is a simple wiring diagram example Thermal switch of the resistor ACS150 U1 V1 Wi Electrical installation For the brake resistor connections see the power connection diagram of the drive on page 47 Technical data 154 Start up To enable resistor braking switch off the drive s overvoltage control by setting parameter 2005 OVERVOLT CTRL to 0 DISABLE Technical data 155 Dimension drawings Dimensional drawings of the ACS150 are shown below The dimensions are given in millimeters and inches Dimension drawings 156 Frame sizes RO and R1 IP20 cabinet installation UL open R1 and RO are identical except for the fan at the top of R1 DiN Pea 39mm NE UE 5 20 O04 O i Y LEV 0 ote 2 9 j 9979 69 S i E o T Te m eS 1 TE E E n 96 OS z pep ug 397 T Dimension drawings Frame sizes RO and R1 IP20 cabinet installation UL open 3AFE68637902 A 157 Frame sizes RO and R1 IP20 NEMA 1 R1 and RO are identical except for the fan at the top of R1 pp CX m ec hers BERE Rude PULL 8 1 GE Her x 611 6 7 o9 i E Y O CN gt Q E m EH ux c S gS
63. Check external devices for faults Check fault function parameter setting Check external devices for faults Check fault function parameter setting Check motor Check motor cable Motor cable length must not exceed maximum specifications See section Motor connection data on page 144 Note Disabling earth fault ground fault may damage drive Check for problem in driven equipment Check fault function parameter settings Check motor power against drive power Contact your local ABB representative 0021 CURR MEAS Drive internal fault Current Contact your local ABB representative measurement is out of range F0022 INPUT PHASE LOSS programmable fault function parameter 3016 SUPPLY PHASE Intermediate circuit DC voltage is oscillating due to missing input power line phase or blown fuse Fault trip occurs when DC voltage ripple exceeds 1496 of nominal DC voltage Check input power line fuses Check for input power supply imbalance Check fault function parameter setting F0026 DRIVE ID Internal drive ID fault Contact your local ABB representative F0027 CONFIG FILE Internal configuration file error Contact your local ABB representative F0035 F0036 F0101 SERF CORRUPT F0103 SERF MACRO OUTP WIRING programmable fault function parameter 3023 Incorrect input power and motor cable connection that is input power cable is connected to drive motor connection WIRING FAULT
64. D CURVE 0 NOT SEL output frequency is higher than 10 of the nominal motor frequency and the above conditions have been valid longer than the time set by parameter 3014 UNDERLOAD TIME 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault UNDERLOAD code F001 7 and the motor coasts to stop 2 ALARM The drive generates alarm UNDERLOAD code A2011 code 3014 UNDERLOAD TIME Defines the time limit for the underload function See parameter 3013 20s UNDERLOAD FUNC 10 400 s Time limit Actual signals and parameters 111 Parameters in the Long parameter mode Index Name Selection Description Def 3015 UNDERLOAD CURVE Selects the load curve for the underload function See parameter 3073 UNDERLOAD FUNC Tm nominal torque of the motor i fx nominal frequency of the motor par 9907 80 Underload curve types fn Number of the load curve type in the figure 3016 SUPPLY PHASE Selects how the drive reacts to supply phase loss that is when DC voltage 0 FAULT ripple is excessive 0 FAULT The drive trips on fault INPUT PHASE LOSS code F0022 and the motor coasts to stop when the DC voltage ripple exceeds 14 of the nominal DC voltage 1 LIMIT ALARM Drive output current is limited and alarm INPUT PHASE LOSS code A2026 fo is generated when the DC voltage ripple exceeds 14 of the nominal DC voltage There is a 10 s delay between the activation of the a
65. ERV 1 LIM HI making it the active limit Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay is energized whenever the supervised signal exceeds the active limit Case B 1401 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay is de energized whenever the supervised signal drops below the active limit Value of supervised parameter Active limit LO par 3202 HI par 3203 Case A Energized 1 0 Case B Energized 1 0 Actual signals and parameters 115 Parameters in the Long parameter mode Index Name Selection Description Def Parameter index in group 07 OPERATING DATA For example 102 0102 SPEED 0 not selected 3202 SUPERV 1 LIM LO Defines the low limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is below the limit Setting range depends on parameter 3201 SUPERV 1 PARAM setting 3203 SUPERV 1 LIM HI Defines the high limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is above the limit Setting range depends on parameter 3207 SUPERV 1 PARAM setting 3204 SUPERV 2 PARAM Selects the second supervised signal Supervision limits are defined by parameters 3205 SUPERV 2 LIM LO and 3206 SUPERV 2 LIM HI See parameter 3201 SUPERV 1 PARAM Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED 3205 SUPERV 2 LIM L
66. L SPEEDS Speed bands within which the drive is not allowed to operate A Critical Speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of for example mechanical resonance problems The user can define three critical speeds or speed bands 2501 CRIT SPEED SEL Activates deactivates the critical speeds function The critical speed function 0 OFF avoids specific speed ranges Example A fan has vibrations in the range of 18 to 23 Hz and 46 to 52 Hz To make the drive to jump over the vibration speed ranges Activate the critical speeds function Set the critical speed ranges as in the figure below El output Hz 3 Par 2504 46 Hz Par 2505 52 Hz freference HZ 2502 CRIT SPEED 1 LO Defines the minimum limit for critical speed frequency range 1 0 0 Hz 0 0 500 0 Hz Limit The value cannot be above the maximum parameter 2503 CRIT SPEED 1 HI 2503 CRIT SPEED 1 HI Defines the maximum limit for critical speed frequency range 1 0 0 Hz 0 0 500 0 Hz Limit The value cannot be below the minimum parameter 2502 CRIT SPEED 1 LO Actual signals and parameters 105 Parameters in the Long parameter mode Index Name Selection Description Def il ee ee 2601 FLUX OPT ENABLE Activates deactivates the Flux optimisation function Flux optimisation 0 OFF reduces the total energy consumption and motor noise level when the dr
67. LER TIME 2 and 2207 RAMP SHAPE 1 O NOT SEL Ramp pair 1 is used 1 DI1 Digital input DI1 1 ramp pair 2 O ramp pair 1 Actual signals and parameters 102 Parameters in the Long parameter mode Index Name Selection Description 3 DIS INV See selection DI1 INV INV 4 DIA INV See selection DI1 INV 5 DIS INV See selection DI1 INV Defines the acceleration time 1 that is the time required for the speed to change from zero to the speed defined by parameter 2008 MAXIMUM FREQ 2202 ACCELER TIME 1 2203 DECELER TIME 1 Def If the speed reference increases faster than the set acceleration rate the motor speed follows the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed follows the reference signal If the acceleration time is set too short the drive automatically prolongs the acceleration in order not to exceed the drive operating limits Actual acceleration time depends on parameter 2204 RAMP SHAPE 1 setting Defines the deceleration time 1 that is the time required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed follows the reference signal f the reference changes faster than the set deceleration rate the motor speed follows the deceleration rate f the deceleration time is set too
68. M See parameter 3402 SIGNAL1 MIN Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3414 OUTPUT2 MAX Sets the maximum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3415 SIGNAL3 PARAM Selects the third signal to be displayed on the control panel in the Output 105 mode See parameter 3407 SIGNAL1 PARAM 0 102 162 Parameter index in group 07 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3416 SIGNAL3 MIN Defines the minimum value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN Setting range depends on parameter 3475 SIGNAL 3 PARAM setting 3417 SIGNAL3 MAX Defines the maximum value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3475 SIGNAL3 PARAM setting 3418 OUTPUTS DSP Defines the format for the displayed signal selected by parameter 3415 9 DIRECT FORM SIGNAL3 PARAM See parameter 3404 OUTPUT1 DSP FORM 3419 OUTPUTS UNIT Selects the unit for the displayed signal selected by parameter 3415 SIGNAL3 PARAM D S S S S See parameter 3405 OUTPUT1 UNIT 3420 OUTPUTS MIN Sets the minimum display value for the signal select
69. MAX Defines the maximum value for the selected PID reference signal source 100 0 See parameters 4070 SET POINT SEL and 4072 SETPOINT MIN 500 0 500 0 Value in percent 4014 FBK SEL Selects the process actual value feedback signal for the process PID 1 ACT1 controller The sources for the variables ACT1 and ACT2 are further defined by parameters 4016 ACT1 INPUT and 4017 ACT2 INPUT ACT1 ACT 2 ACT1 ACT2 Subtraction of ACT1 and ACT 2 Actual signals and parameters 122 Parameters in the Long parameter mode Index Name Selection Description Def 3 ACT1 ACT2 Addition of ACT1 and ACT2 4 ACT1 ACT2 Multiplication of ACT1 and ACT2 Addition of the square root of ACT1 and the square root of ACT2 4015 FBK MULTIPLIER Defines an extra multiplier for the value defined by parameter 4074 FBK SEL Parameter is used mainly in applications where feedback value is calculated from an other variable for example flow from pressure difference 32 68 32 767 Multiplier If parameter value is set to zero no multiplier is used 4016 ACT1 INPUT Defines the source for actual value 1 ACT1 See also parameter 4078 1 Al1 ACT1 MINIMUM 4017 ACT2 INPUT Defines the source for actual value 2 ACT2 See also parameter 4020 1 Al1 ACT2 MINIMUM See parameter 4016 ACT1 INPUT 4018 ACT1 MINIMUM Sets the minimum value for ACT1 0 Scales the source signal used as the actual value ACT1 defined by parameter 4016 ACT1 IN
70. MINARY SETTINGS If you need to change the direction of rotation check that parameter 1003 DIRECTION is set to 3 REQUEST Ensure that the control connections are wired according to the See Default I O connection connection diagram given for the ABB standard macro diagram on page 46 Ensure that the drive is in remote control Press key to switch In remote control the panel between remote and local control display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on 0 0 Text FWD starts flashing fast and stops after the setpoint is reached dl ia OUTPUT FWD Regulate the drive output frequency motor speed by adjusting the REN 5 0 0 Z voltage or current of the analog input Al 1 OUTPUT FWD CHANGING THE DIRECTION OF THE MOTOR ROTATION Reverse direction Switch digital input DI2 on D 0 REM HZ OUTPUT REV Forward direction Switch digital input DI2 off 5 0 0 REM nz OUTPUT FWD STOPPING THE MOTOR Switch digital input DI1 off 0 The motor stops and text FWD starts flashing slowly ee AJ OUTPUT FWD Start up and control with I O 56 Start up and control with I O 97 Control panel What this chapter contains The chapter describes the control panel keys and display fields It also instructs in using the panel in control monitoring and changing the settings Integrated control panel The ACS150 works with an integrated control panel
71. NSTANT SPEEDS Note The ramp shape time 2207 RAMP SHAPE 2 must be set to zero during jogging that is linear ramp Jogging speed is defined by parameter 1208 CONST SPEED 7 acceleration and deceleration times are defined by parameters 2205 ACCELER TIME 2 and 2206 DECERLER TIME 2 See also parameter 2112 ZERO SPEED DELAY 1 DI1 Digital input DI1 0 jogging inactive 1 jogging active BEEN 2 DI2 See selection DI1 BEEN 3 DIS See selection DI1 BEEN 4 DIA See selection DI1 5 DI5 See selection DI1 Actual signals and parameters Parameters in the Long parameter mode Index Name Selection 4 DI4 INV 5 DIS INV See selection DI1 INV 11 REFERENCE SELECT Description Def Inverted digital input DI1 1 jogging inactive 0 jogging active See selection DI1 INV Panel reference type local reference source external control location selection and external reference sources and limits The drive can accept a variety of references in addition to the conventional analog input potentiometer and control panel signals The drive reference can be given with two digital inputs One digital input increases the speed the other decreases it The drive can form a reference out of analog input and potentiometer signals by using mathematical functions Addition subtraction The drive reference can be given with a frequency input It is possible to scale the external reference so
72. O Defines the low limit for the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is below the limit Setting range depends on parameter 3204 SUPERV 2 PARAM setting 3206 SUPERV 2 LIM HI Defines the high limit for the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is above the limit Setting range depends on parameter 3204 SUPERV 2 PARAM setting 3207 SUPERV 3 PARAM Selects the third supervised signal Supervision limits are defined by parameters 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI See parameter 3201 SUPERV 1 PARAM Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED 3208 SUPERV 3 LIM LO Defines the low limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is below the O I O C limit Setting range depends on parameter 3207 SUPERV 3 PARAM setting 3209 SUPERV 3 LIM HI Defines the high limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is above the limit For example 135B hex dependent 2001 20FF hex 2021 hex ACS150 0nE PMI aozerez nesom OOOO O ate as informa WWW year week jo D Actual signals and parameters 116 Parameters in the Long parameter mode Index Name Selection Description Def 3304 DRIVE
73. PERVISION For selection of an actual signal to be displayed on the control panel see parameter group 34 PANEL DISPLAY 0101 SPEED amp DIR Calculated motor speed in rpm A negative value indicates reverse direction 0102 SPEED Calculated motor speed in rpm 0103 OUTPUT FREQ Calculated drive output frequency in Hz Shown by default on the panel Output mode display Active control location 0 LOCAL 1 EXT1 2 EXT2 0114 RUN TIME R Elapsed drive running time counter hours Runs when the drive is modulating The counter can be reset by pressing the UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0115 KWH COUNTER R kWh counter The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0 The counter can be reset by pressing UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0120 Al 1 Relative value of analog input Al1 in percent 0121 POT Potentiometer value in percent 0126 PID 1 OUTPUT Output value of the process PID1 controller in percent 0128 PID 1 SETPNT Setpoint signal reference for the process PID1 controller Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE settings 0130 PID 1 FBK Feedback signal for the process PID1 controller Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE settings 0132 PID 1 DEVIATION Deviation of the process PID1 controller that is the difference between the re
74. PUT 0 000 Par 4016 Source min Source max 2 Potentiometer FR 3 ume o 2 nominal current A Normal B Inversion ACT1 minimum gt ACT1 maximum ACTI 96 dd 4019 4018 4019 Source min Source max Source min Source max Source signal Source signal 1000 1000 Value in percent Actual signals and parameters 123 Parameters in the Long parameter mode UO D jh Index Name Selection Description 4019 ACT1 MAXIMUM Defines the maximum value for the variable ACT1 if an analog input is 100 selected as a source for ACT1 See parameter 4016 ACT1 INPUT The minimum 4018 ACT1 MINIMUM and maximum settings of ACT1 define how the voltage current signal received from the measuring device is converted to a percentage value used by the process PID controller See parameter 4018 ACT1 MINIMUM 1 DI1 The function is activated deactivated through digital input DI1 1 activation 0 deactivation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective 2 DI2 See selection 1 DI1 3 DI3 See selection 1 DI1 4 DI4 See selection 1 DI1 5 DI5 See selection 1 DI1 7 INTERNAL Activated and deactivated automatically as defined by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV
75. R OVERVOLTAGE Activates deactivates the automatic reset for the intermediate link overvoltage fault Automatically resets fault DC OVERVOLT code F0002 0 DISABLE after the delay set by parameter 3103 DELAY TIME 3106 AR UNDERVOLTAGE Activates deactivates the automatic reset for the intermediate link undervoltage fault Automatically resets fault DC UNDERVOLT code F0006 after the delay set by parameter 3703 DELAY TIME O DISABLE Inactive 0 DISABLE Actual signals and parameters 113 Parameters in the Long parameter mode 3107 AR AI lt MIN Activates deactivates the automatic reset for AI lt MIN analog input signal O DISABLE under the allowed minimum level fault A f LOSS code F0007 Automatically resets the fault after the delay set by parameter 3703 DELAY TIME 1 ENABLE Active WARNING The drive may restart even after a long stop if the analog input signal is restored Ensure that the use of this feature will not cause danger Index Name Selection Description Def 3108 AR EXTERNAL FLT Activates deactivates the automatic reset for faults EXT FAULT 1 EXT FAULT 0 DISABLE 2 code F0014 F0015 Automatically resets the fault after the delay set by parameter 3703 DELAY TIME Actual signals and parameters 114 Parameters in the Long parameter mode Index Name Selection 32 SUPERVISION 3201 SUPERV 1 PARAM Description Signal supervision The drive monitors whether certain user se
76. RATING Displays the drive current and voltage ratings 0x0000 hex 0000 FFFF hex Value in format XXXY hex XXX Nominal current of the drive in amperes An A indicates decimal point For example if XXX is 8A8 nominal current is 8 8 A Y Nominal voltage of the drive 1 1 phase 200 240 V 2 3 phase 200 240 V 4 3 phase 380 480 V 34 PANEL DISPLAY Selection of actual signals to be displayed on the panel 3401 SIGNAL1 PARAM Selects the first signal to be displayed on the control panel in the Output 103 mode 3404 3405 0 101 162 Parameter index in group 07 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3402 SIGNAL1 MIN Defines the minimum value for the signal selected by parameter 3401 SIGNAL1 PARAM Display value 3407 Source value 3402 3403 Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3401 SIGNAL1 PARAM setting 3403 SIGNAL 1 MAX Defines the maximum value for the signal selected by parameter 3401 SIGNAL1 PARAM See the figure for parameter 3402 SIGNAL 1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3401 SIGNAL1 PARAM setting Actual signals and param
77. TO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external control location EXT1 Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT 1 2 through digital input 6 PID CONTROL PID control For applications in which the drive controls a process value For example pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive 31 LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English 0 USER S1 LOAD User 1 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 1 USER S1 SAVE Save User 1 macro Stores the current parameter settings and the motor model 2 USER S2 LOAD User 2 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 3 USER S2 SAVE Save User 2 macro Store
78. XT1 to EXT2 from EXT2 to EXT or from LOC to REM Parameter 2205 ACCELER TIME 2 defines the rate of the reference change Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME 2 defines the rate of the reference change Reference is calculated with the following equation REF Al1 POT 50 Reference is calculated with the following equation REF Al1 50 POT Actual signals and parameters 91 Parameters in the Long parameter mode Index Name Selection Description Def 1104 REF MIN Defines the minimum value for external reference REF1 Corresponds to the 0 0 Hz minimum setting of the used source signal 0 0 500 0 Hz Minimum value Example Analog input Al1 is selected as the reference source value of parameter 1103 REF1 SELECT is Al1 The reference minimum and maximum correspond to the 7301 MINIMUM Al1 and 1302 MAXIMUM AI settings as follows AM signal MAX Al signal 96 1301 1301 1302 maximum setting of the used source signal U 60 0 Hz 00 8000Hz Maximum value See the example for parameter 1104 REFTMIN O KEYPAD Sen param
79. acket Copper wire screen Cable core Planning the electrical installation 32 Additional US requirements Type MC continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used The power cables must be rated for 75 C 167 F Conduit Where conduits must be coupled together bridge the joint with a ground conductor bonded to the conduit on each side of the joint Bond the conduits also to the drive enclosure Use separate conduits for input power motor brake resistors and control wiring Do not run motor wiring from more than one drive in the same conduit Armored cable shielded power cable Six conductor three phases and three ground type MC continuous corrugated aluminium armor cable with symmetrical grounds is available from the following suppliers trade names in parentheses e Anixter Wire amp Cable Philsheath BICC General Corp Philsheath e Rockbestos Co Gardex Oaknite CLX Shielded power cables are available from the following suppliers Belden LAPPKABEL OLFLEX e Pirelli Planning the electrical installation 33 Selecting the control cables General rules The analog control cable if analog input Al is used and the cable used for the frequency input must be shielded Use a double shielded twisted pair cable Figure a for example JAMAK by Draka NK Cables for the analog s
80. all or in a cabinet Mechanical installation on page 23 Route the cables Planning the electrical installation Routing the cables on page 34 Check the insulation of the input cable and the motor Electrical installation Checking the insulation of and the motor cable the assembly on page 39 Connect the power cables Electrical installation Connecting the power cables on page 41 Connect the control cables Electrical installation Connecting the control cables on page 44 Check the installation Installation checklist on page 49 Commission the drive Start up and control with I O on page 51 Introduction to the manual 18 Introduction to the manual 19 Operation principle and hardware description What this chapter contains The chapter briefly describes the operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Operation principle The ACS150 is a wall or cabinet mountable drive for controlling AC induction motors The figure below shows the simplified main circuit diagram of the drive The rectifier converts three phase AC voltage to DC voltage The capacitor bank of the intermediate circuit stabilizes the DC voltage The inverter converts the DC voltage back to AC voltage for the AC motor The brake chopper connects the external brake resistor to the intermediate DC circuit when the voltage in the circuit exceeds it
81. ameters in the Long parameter mode Index Name Selection 2008 MAXIMUM FREQ 0 0 500 0 Hz Maximum frequency See parameter 2007 MINIMUM FREQ Description Def U 60 0 Hz Defines the maximum limit for the drive output frequency E 50 0 Hz 2020 BRAKE CHOPPER Selects the brake chopper control 0 INBUILT 0 INBUILT 1 EXTERNAL nee Internal brake chopper control Note Ensure the brake resistor s is installed and the overvoltage control is switched off by setting parameter 2005 OVERVOLT CTRL to selection 0 DISABLE External brake chopper control Note The drive is compatible only with ABB ACS BRK X brake units Note Ensure the brake unit is installed and the overvoltage control is switched off by setting parameter 2005 OVERVOLT CTRL to selection 0 DISABLE 2101 START FUNCTION Selects the motor starting method 1 AUTO 1 AUTO Frequency reference ramps immediately from O Hz 2 DC MAGN 4 TORQ BOOST 6 SCAN START 7 SCAN BOOST The drive pre magnetizes the motor with DC current before the start The pre magnetizing time is defined by parameter 2703 DC MAGN TIME Note Starting the drive connected to a rotating motor is not possible when 2 DC MAGN is selected WARNING The drive starts after the set pre magnetizing time has passed even if the motor magnetization is not completed In applications where a full break away torque is essential always ensure that the constant magnetiz
82. ara 31 Additional US requirements ee ee eee ee eee 32 A wae erase ein eh aie Greens otha eee oe th ese Soa ae at me Oe ean des sade oa 32 Armored cable shielded power cable 0 0 00 ce eee eee 32 Selecting the contfol Cablesu ado ug ud p ep oh etek ne heh dd 33 General Fules s a atte nbd erre VC S Leda toed HR ER RNC RI Peres is AUR et Tuck UE 33 Relay CaN foot ED 33 RUNG ING CADICS cos sve x dees eee A oe ELE ER AS Ee eS es 34 Cobltrol Cable GUCIS uasa edes da e dex e a en ee Se A a varo a Ma eas 34 Protecting the drive input power cable motor and motor cable in short circuit situations and against thermal overload aiio tae eer f ER Ree cote Stag eter o ines be bw ood M Ed e hia Sed 35 Protecting the drive and input power cable in short circuit situations 35 Protecting the motor and motor cable in short circuit situations 35 Protecting the drive motor cable and input power cable against thermal overload 36 Protecting the motor against thermal overload llle 36 Residual current device RCD compatibility llle 36 Implementing a bypass connection 0 0 rn 36 Protecting the contacts of relay outputs nauan aaaea ee ee e 37 Electrical installation Whatliis cnapter eontalliS uxo ow AS AC HC E DER CREAR Oe s 39 Checking the insulation of the assembly 2 0 0 0 ee ee eee 39 DIVOS orca ahs ik ey
83. arameter values can be changed 2 NOT SAVED Parameter changes from the control panel are not stored into the permanent memory To store changed parameter values set parameter 1607 PARAM SAVE value to 1 SAVE 1603 PASS CODE Selects the pass code for the parameter lock see parameter 1602 PARAMETER LOCK 0 65535 Pass code Setting 358 opens the lock The value reverts back to 0 automatically 1604 FAULT RESET SEL Selects the source for the fault reset signal The signal resets the drive after 0 KEYPAD a fault trip if the cause of the fault no longer exists 0 KEYPAD Fault reset only from the control panel DI1 Reset through digital input DI1 reset on the rising edge of DI1 or from the control panel 7 START STOP Reset along with the stop signal received through a digital input or from the control panel 1 DIT INV Reset through inverted digital input DI1 reset on the falling edge of DI1 or from the control panel 2 DIZ INV See selection DI1 INV lt Actual signals and parameters Parameters in the Long parameter mode Index Name Selection Description Def 3 DI3 INV See selection DI1 INV INV 4 DI4 INV See selection DI1 INV 5 DIS INV See selection DI1 INV 1606 LOCAL LOCK Disables entering the local control mode or selects the source for the local 0 NOT SEL control mode lock signal When local lock is active entering the local control mode is disabled LOC
84. cal control mode A5013 See section 3 wire macro on page 72 and parameters 1001 EXT1 COMMANDS 1002 EXT2 COMMANDS and 2109 EMERG STOP SEL A5014 Panel control is disabled because of drive fault Reset drive fault and retry A5015 Panel control is disabled because the local control mode Deactivate the local control mode lock and retry See lock is active parameter 7606 LOCAL LOCK A5019 Only parameter reset is allowed A5022 Parameter value is read only and cannot be changed A5023 Stop drive and change parameter value A5024 Wait until task is completed A5027 Contact your local ABB representative A5028 Contact your local ABB representative A5030 Contact your local ABB representative A5031 Drive is not ready for operation for example due to low Check input power supply DC voltage Ke A5026 Value is at or below minimum limit Contact your local ABB representative Fault tracing 130 Fault messages generated by the drive CODE FAULT F0001 OVERCURRENT F0002 DC OVERVOLT F0003 DEV OVERTEMP F0004 SHORT CIRC F0006 DC UNDERVOLT F0007 F0009 F0012 Fault tracing AI1 LOSS programmable fault function parameters 3001 AI lt MIN FUNCTION 3027 Al1 FAULT LIMIT MOT OVERTEMP programmable fault function parameters 3005 3009 MOTOR STALL programmable fault function parameters 3010 3012 CAUSE Output current has exceeded trip level Overcurren
85. ces is needed Some control signal terminals are reserved for one device the rest for the other One digital input selects between the terminals devices in use PID control Process control applications for example different closed loop control systems such as pressure control level control and flow control It is possible to switch between process and speed control Some control signal terminals are reserved for process control others for speed control One digital input selects between process and speed control User The user can save the customised standard macro that is the parameter settings including group 99 START UP DATA into the permanent memory and recall the data at a later time For example three user macros can be used when switching between three different motors is required Application macros 70 Summary of I O connections of application macros The following table gives the summary of the default I O connections of all application macros Input output Motor ABB standard Alternate Hand Auto PID control potentiometer Frequency Frequency Frequency Bn ref Freq ref reference reference reference Auto 1 Hand Proc ref PID Stop Start Start pulse Start forward Stop Start Stop Start Stop Start Hand Hand Forward Stop pulse Start reverse Forward Forward Hand PID Reverse Reverse Reverse Hand Constant speed Forward Constant speed Frequency Hand Auto Constant input 1 Revers
86. control press C gt to stop How to change the direction of the motor rotation You can change the direction of the motor rotation in any mode If the drive is in remote control REM shown on the left switch to local control by pressing EI The display briefly shows message LoC or rE as appropriate before returning to the previous display To change the direction from forward FWD shown at the bottom to reverse REV shown at the bottom or vice versa press ES Note Parameter 1003 DIRECTION must be set to 3 REQUEST Control panel 62 How to set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 7709 LOC REF SOURCE has the default value O POT If parameter 7709 LOC REF SOURCE has been changed to 1 KEYPAD so that you can use keys C amp A and Cy 2 for setting the local reference you have to do it in the Reference mode see page 64 To view the current local reference you have to go to the Reference mode If the drive is in remote control REM shown on the left switch to local control by pressing 2j The display briefly shows LoC before switching to local control Note With group 17 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM for example using the integrated potentiometer or keys A and SY 7 To increase the re
87. cts how the drive reacts when motor overtemperature is detected 1 FAULT The drive calculates the temperature of the motor on the basis of the following assumptions 1 The motor is in the ambient temperature of 30 C when power is applied to the drive 2 Motor temperature is calculated using either the user adjustable see parameters 3006 MOT THERM TIME 3007 MOT LOAD CURVE 3008 ZERO SPEED LOAD and 3009 BREAK POINT FREQ or automatically calculated motor thermal time constant and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C 0 NOT SEL Protection is inactive BEEN 1 FAULT The drive trips on fault MOT OVERTEMP code F0009 when the temperature exceeds 110 C and the motor coasts to stop 2 ALARM The drive generates alarm MOTOR TEMP code A2010 when the motor temperature exceeds 90 C 3006 MOT THERM TIME Defines the thermal time constant for the motor thermal model that is the time within which the motor temperature has reached 63 of the nominal temperature with steady load For thermal protection according to UL requirements for NEMA class motors use the rule of thumb Motor thermal time 35 t6 t6 in seconds is specified by the motor manufacturer as the time the motor can safely operate at six times its rated current Thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Motor load t
88. d and connection box are in place Installation checklist 50 Installation checklist 51 Start up and control with I O What this chapter contains The chapter instructs how to e perform the start up e Start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface Using the control panel to do these tasks is explained briefly in this chapter For details on how to use the control panel please refer to chapter Control panel on page 5 How to start up the drive WARNING The start up may only be carried out by a qualified N AN electrician The safety instructions given in chapter Safety on page 11 must be followed during the start up procedure The drive starts up automatically at power up if the external run command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation Check the installation See the checklist in chapter Installation checklist on page 49 Before you start ensure that you have the motor nameplate data on hand POWER UP O Apply input power LOC Z The panel powers up into the Output mode s OUTPUT FWD ENTRY OF START UP DATA Select the application macro parameter 9902 APPLIC LOC O O 0 2 S MACRO according to how the control cables are connected The default value 1
89. d gain integration time derivation time and error value inversion when needed 6 Activate PID output Check that 7706 REF2 SELECT is set to 19 PID1OUT Pressure boost pump The figure below shows an application example The controller adjusts the speed of a pressure boost pump according to the measured pressure and the set pressure reference Example Pressure boost pump Appendix Process PID control PID control block diagram ref Actual values PIDmax loh1 PIDmin ol1 ref 4010 Frequency reference 163 How to scale the PID actual feedback signal 0 10 bar 4 20 mA PID feedback is connected to Al1 and 4076 ACT1 INPUT is set to Al1 1 e nu QUE ams oS Je 9 Set 9902 APPLICATION MACRO to 6 PID CONTROL Check scaling 1301 MINIMUM AI1 as default 20 and 1302 MAXIMUM AI1 as default 100 Check that 7706 REF2 SELECT is set to 19 PID1OUT Set 3408 SIGNAL2 PARAM to 130 PID1 FBK Set 3409 SIGNAL2 MIN to 0 Set 3410 SIGNAL2 MAX to 10 Set 3411 OUTPUT2 DSP FORM to 9 DIRECT Set 3412 OUTPUT2 UNIT to 0 NO UNIT Set 4006 UNITS to 0 NO UNIT Set 4007 UNIT SCALE to 1 Set 4008 0 VALUE to 0 10 Set 4009 100 VALUE to 10 How to scale the PID setpoint signal 1 Set 4010 SET POINT SEL to 19 INTERNAL 2 Set 4077 INTERNAL SETPNT to 5 0 bar is not displayed on the drive control panel as an example Appendix Process PID control 164 PID sleep functiona
90. decrease in feedback signal decreases drive speed drive output frequency Error Fbk Ref 4006 UNITS Selects the unit for PID controller actual values 4 96 See parameter 3405 OUTPUT1 UNIT selections 0 12 NO UNIT mV 4007 UNIT SCALE Defines the decimal point location for the display parameter selected by 1 parameter 4006 UNITS 0 4 Example PI 3 14159 4007 value 4008 0 VALUE Defines together with parameter 4009 100 VALUE the scaling applied to the PID controller s actual values Units 4006 Scale 4007 1000 e o Internal scale 96 X X Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4009 100 VALUE Defines together with parameter 4008 0 VALUE the scaling applied to the 100 PID controller s actual values UNITS and 4007 UNIT SCALE Actual signals and parameters 121 Parameters in the Long parameter mode UO D h Index Name Selection Description 11 DISU 4D RNC Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero When this selection becomes active in change from EXT1 to EXT2 the reference initializes to the value used when this control location and this selection was active the last time 12 DI3U 4D NC Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active reference not reset
91. drive onto the screws on the wall 4 Tighten the screws in the wall securely 3 Q On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top of the drive as shown in Figure 1b Mechanical installation 27 Horizontally A You can install the drive horizontally with screws only back mounting four holes For the installation instructions see section With screws on page 25 Note For the required free space see the following figure WARNING Horizontal mounting is permitted only for frame sizes R1 and R2 because they include a cooling fan Position the drive so that the connectors at the bottom of the drive are situated to the right and the fan to the left as shown in the following figure Do not install frame size RO horizontally Mechanical installation 28 Fasten clamping plates Note Make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables 1 Fasten the clamping plate to the plate at the bottom of the drive with the provided screws 2 Fasten the I O clamping plate to the clamping plate with the provided screws Mechanical installation 29 Planning the electrical installation What this chapter contains The chapter contains the instructions that you must follow when when checking the compatibility of the motor and drive and sel
92. e Retrofit frequency converter with brake chopper and brake resistor Check ambient conditions See also section Derating on page 738 Check air flow and fan operation Check motor power against drive power Check motor and motor cable Check that undervoltage controller is on parameter 2006 UNDERVOLT CTRL Check input power supply and fuses Check fault function parameter settings Check for proper analog control signal levels Check connections Check motor ratings load and cooling Check start up data Check fault function parameter settings Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc Check motor load and drive ratings Check fault function parameter settings F0014 F0015 F0016 F0017 F0018 THERM FAIL F CAUSE External fault 1 FAULT EXT FAULT 1 programmable fault function parameter 3003 EXTERNAL FAULT 1 EXT FAULT 2 External fault 2 programmable fault function parameter 3004 EXTERNAL FAULT 2 EARTH FAULT programmable fault function parameter 3017 EARTH FAULT Drive has detected earth ground fault in motor or motor cable UNDERLOAD programmable fault function parameters 3013 3015 Motor load is too low due to for example release mechanism in driven equipment Drive internal fault Thermistor used for drive internal temperature measurement is open or short circuited 131 WHAT TO DO
93. e In the Changed parameters mode you can view a list of all parameters that have been changed from the macro default values e change these parameters Start stop change direction switch between local and remote control and set the frequency reference How to view and edit changed parameters Go to the Main menu by pressing _ if you are in the Output mode otherwise by pressing 77 repeatedly until you see MENU at the bottom If the panel is not in the Changed parameters mode PArCh not visible press key A or CY 2 until you see PArCh and then press N The display shows the number of the first changed parameter and PAR is flashing Use keys 4 and S w 7 to find the desired changed parameter on the list Press and hold _ for about two seconds until the display shows the value of the parameter with underneath indicating that changing of the value is now possible PAR FWD Note When is visible pressing keys A and S w 7 simultaneously changes the displayed value to the default value of the parameter Use keys A and S v 7 to select the parameter value When you have changed the parameter value starts flashing PAR FWD To save the displayed parameter value press 537 To cancel the new value and keep the original press CZ Control panel 68 Control panel 69 Application macros What this chapter contains The chapter describes the application macros For each macro
94. e Press to load Note User macro load restores the parameter settings including group 99 START UP DATA Check that the settings correspond to the motor used Hint The user can for example switch the drive between three motors without having to adjust the motor parameters every time the motor is changed The user needs only to adjust the settings once for each motor and then to save the data as three user macros When the motor is changed only the corresponding user macro needs to be loaded and the drive is ready to operate Application macros 78 Application macros 79 Actual signals and parameters What this chapter contains The chapter describes the actual signals and parameters It also contains a table of the default values for the different macros Terms and abbreviations Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Det Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters E MN Refers to types 01E and 03E with European parametrization Refers to types 01U and 03U with US parametrization Default parameter values with different macros When application macro is changed 9902 APPLIC MACRO the software updates the parameter values to their default values The following table includes the parameter default values for different macros For
95. e input 1 reference up speed 1 Constant speed Constant speed Constant speed Frequency Forward Run enable input 2 input 1 input 2 reference down Reverse Auto Ramp pair Constant speed Ramp pair Constant Stop Start Stop Start PID selection input 2 selection speed 1 Auto RO Fault Fault Fault Fault Fault Fault COM NC NO The frequency reference comes from the integrated potentiometer when Hand is selected Application macros 1 ABB standard macro This is the default macro It provides a general purpose I O configuration with three constant speeds Parameter values are the default values given in chapter Actual signals and parameters starting from page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections E 11 10 kohm i Alternative connection for AI1 If used switch IU selector to U 0 10 V voltage J I O connection SCR Signal cable shield screen Frequency reference 0 20 mA ND 10V 24V GND Auxiliary voltage output common Analog input circuit common Reference voltage 10 V DC max 10 mA Auxiliary voltage output 24 V DC max 200 mA COM Digital input common clonal Di4 Stop 0 Start 1 Forward 0 Reverse 1 Lg DI3 Constant speed selection DI4 Constant speed selection DI5 Acceleration and deceleration selection 2 Relay connection 9
96. e motor model are suitable for the application 3 USER S2 SAVE Save User 2 macro Stores the current parameter settings and the motor model 4 USER S3 LOAD User 3 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 5 USER S3 SAVE Save User 3 macro Stores the current parameter settings and the motor model Actual signals and parameters 81 Parameters in the Short parameter mode No Name Value Description 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must be equal to the value on the motor rating plate The drive cannot supply the motor with a voltage greater than the input power voltage Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage Output voltage Input voltage 9905 Output frequency 9907 WARNING Never connect a motor to a drive which is connected to power line with voltage level higher than the rated motor voltage 200 V E units Voltage 230 U units Note The stress on the motor insulations is always dependent on the drive 100 300 V supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive 400 V E units 460 V U units 230 690 V 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor
97. ecting cables protections cable routing and way of operation for the drive Note The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Implementing the AC power line connection See the requirements in section Electric power network specification on page 144 Use a fixed connection to the AC power line WARNING As the leakage current of the device typically exceeds 3 5 mA a fixed installation is required according to IEC 61800 5 1 Selecting the supply disconnecting device disconnecting means Install a hand operated supply disconnecting device disconnecting means between the AC power source and the drive The disconnecting device must be of a type that can be locked to the open position for installation and maintenance work European union To meet the European Union Directives according to standard EN 60204 1 Safety of Machinery the disconnecting device must be one of the following types aswitch disconnector of utilization category AC 23B EN 60947 3 adisconnector having an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector
98. ectrical installation 44 Connecting the control cables I O terminals The figure below shows the I O terminals X1B RO COM RO NC RO NO DI5 digital or frequency input The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 APPLIC MACRO See chapter Application macros on page 69 for the connection diagrams Switch S1 selects voltage 0 2 10 V or current 0 4 20 mA as the signal type for analog input Al By default switch S1 is in the current position l Top position 0 4 20 mA default for Al U Bottom position U 0 2 10 V If DI5 is used as a frequency input set group 78 FREQ INPUT parameters accordingly Electrical installation 45 PNP and NPN configuration for digital inputs You can wire the digital input terminals in either a PNP or NPN configuration PNP connection source NPN connection sink X1 External power supply for digital inputs For using an external 24 V supply for the digital inputs see the figure below PNP connection source NPN connection sink 24V Electrical installation 46 Default I O connection diagram The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 APPLIC MACRO The default macro is the ABB standard macro It provides a general purpose I O configuration with
99. ed 4003 DERIVATION TIME Defines the derivation time for the process PID controller Derivative action boosts the controller output if the error value changes The longer the derivation time the more the speed controller output is boosted during the change If the derivation time is set to zero the controller works as a PI controller otherwise as a PID controller The derivation makes the control more responsive for disturbances The derivative is filtered with a 1 pole filter Filter time constant is defined by parameter 4004 PID DERIV FILTER Error Process error value 00 0 t PID output D part of controller output Gain 4001 4003 gt 0 0 10 0 s Derivation time If parameter value is set to zero the derivative part of the PID controller is disabled Actual signals and parameters 120 Parameters in the Long parameter mode Index Name Selection Description Def 4004 PIDDERIV FILTER Defines the filter time constant for the derivative part of the process PID controller Increasing the filter time smooths the derivative and reduces noise 0 0 10 0s Filter time constant If parameter value is set to zero the derivative filter is disabled 4005 ERROR VALUE INV Selects the relationship between the feedback signal and drive speed drive 0 NO output frequency 0 NO Normal A decrease in feedback signal increases drive speed drive output frequency Error Ref Fok 1 YES Inverted A
100. ed by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL 1 MIN X X Setting range depends on parameter 3415 SIGNAL3 PARAM setting Actual signals and parameters 119 Parameters in the Long parameter mode Index Name Selection Description 3421 OUTPUT3 MAX Sets the maximum display value for the signal selected by parameter 3415 L E PARAM See parameter 3402 SIGNAL1 MIN Lx Setting range depends on parameter 3415 SIGNAL3 PARAM setting DE 40 PROCESS PID SET 1 Process PID PID1 control parameter set 1 oe 4001 GAIN Defines the gain for the process PID controller High gain may cause speed oscillation Gain When value is set to 0 1 the PID controller output changes one tenth as much as the error value When value is set to 100 the PID controller output changes one hundred times as much as the error value 4002 INTEGRATION TIME Defines the integration time for the process PID1 controller The integration time defines the rate at which the controller output changes when the error value is constant The shorter the integration time the faster the continuous error value is corrected Too short an integration time makes the control unstable A Error B Error value step C Controller output with gain 1 D Controller output with gain 10 D 4001 10 C 4001 1 0 0 3600 0 s Integration time If parameter value is set to zero integration l part of the PID controller is disabl
101. eter 1109 REP SELECT zat Seeparameter 1109 REP SELECT 2 POT See parameter HOSREFISELECT OOOO O oO 3 AMHOYST See parameter 1109 REP SELECT 5 DGU4DR See parameter 1109 REP SELECT 6 DGU4D Seeparameter REE OOOO M DGUADRNC See parameter 1109 REF SELECT 122DGUADNC See parameter 1109 REP SELECT M AHMPOT See parameter 1109 REF SELECT eeano Seprene 1109 REF SELECT i9 PIDIQUT PID controler 1 output See parameter group 40 PROCESS PID SETI 30 DMUSD Sepre oR O OOOO 317DMUSDNC See parameter 1103 REFI SELECT 32 FREQINPUT See parameter 1109 REFI SELECT 1107 REF2 MIN Defines the minimum value for external reference REF2 Corresponds to the 0 0 minimum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequency See the example for parameter 1104 REF MIN for correspondence to the source signal limits 1108 REF2 MAX Defines the maximum value for external reference REF2 Corresponds to the 100 0 maximum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequency See the example for parameter 1104 REF MIN for correspondence to the source signal limits 1109 LOC REF SOURCE Selects the source for the local reference 0 POT 0 POT Potentiometer 1 KEYPAD Control panel DM Actual signals and parameters 92 Parameters in the Long parameter mode Index Name Selection Description Def 12 CONSTANT SPEEDS
102. eters 117 Parameters in the Long parameter mode Index Name Selection Description 3404 OUTPUT1 DSP Defines the format for the displayed signal selected by parameter 3407 9 DIRECT FORM SIGNAL1 PARAM Signed Unsigned value Unit is selected by parameter 3405 OUTPUT 1 La o Example Pl 3 14159 as ue A NENNEN A 7 0 000 ef E Hes 34 ME p 314 0 000 3 142 8 BAR METER Bar graph is not available for this application 9 DIRECT Direct value Decimal point location and units of measure are the same as for the source signal Note Parameters 3402 3403 and 3405 3407 are not effective 3405 OUTPUT1 UNIT Selects the unit for the displayed signal selected by parameter 3401 SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Note Unit selection does not convert values II UI IE CI E at E ECN IN A 49m Pme E ses Sd IC A C rom RedWowpemme eee CT seems Wem tiger 0 AN CIT 3406 OUTPUT1 MIN Sets the minimum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3407 SIGNAL1 PARAM setting 3407 OUTPUT1 MAX Sets the maximum display value for the signal selected by parameter 3407 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN
103. eters in the Short parameter mode No Name Value Description Def allah chapter Application macros on page 69 STANDARD 5 HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external control location EXT 1 Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT 1 2 through digital input 6 PID CONTROL PID control For applications in which the drive controls a process value For example pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive 31 LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English 0 USER S1 LOAD User 1 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 1 USER S1 SAVE Save User 1 macro Stores the current parameter settings and the motor model 2 USER S2 LOAD User 2 macro loaded into use Before loading check that the saved parameter settings and th
104. ference value and the actual value Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE 0137 PROCESS VAR 1 Process variable 1 defined by parameter group 34 PANEL DISPLAY 0138 PROCESS VAR2 Process variable 2 defined by parameter group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 defined by parameter group 34 PANEL DISPLAY 0140 RUN TIME Elapsed drive running time counter thousands of hours Runs when the drive is modulating Counter cannot be reset 0141 MWH COUNTER MWh counter The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0 Cannot be reset Actual signals and parameters 85 Actual signals No Name Value Description 0142 REVOLUTION CNTR Motor revolution counter millions of revolutions The counter can be reset by pressing the UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0143 DRIVE ON TIME HI Drive control board power on time in days Counter cannot be reset 0144 DRIVE ON TIME LO Drive control board power on time in 2 second ticks 30 ticks 60 seconds Counter cannot be reset 0160 DI 1 5 STATUS Status of digital inputs Example 10000 DI1 is on DI2 DI5 are off 0161 PULSE INPUT FREQ Value of frequency input in Hz 0162 RO STATUS Status of relay output 1 RO is energized 0 RO is de energized Fault history read only Fault code of the latest fault See chapter Fault tracing on page 127 for
105. ference value rotate the integrated potentiometer clockwise To decrease the reference value rotate the integrated potentiometer counterclockwise Control panel Output mode In the Output mode you can e monitor actual values of up to three group 07 OPERATING DATA signals one signal at a time Start stop change direction switch between local and remote control and set the frequency reference You can transfer to the Output mode by pressing the CZ key until the display shows text OUTPUT at the bottom OPERATING DATA signal The unit is shown on the REM right Page 66 tells how to select up to three signals to output be monitored in the Output mode The table below shows how to view them one at a time The display shows the value of one group 07 4 O 1 HZ FWD How to browse the monitored signals Display If more than one signals have been selected to be monitored see page 66 you can browse them in the Output mode To browse the signals forward press key 4 repeatedly To browse them backward press key S Y 7 repeatedly Control panel 64 Reference mode In the Reference mode you can view and set the frequency reference e Start stop change direction and switch between local and remote control How to view and set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 LOC REF
106. foedo Go bere hu tS odes ind 146 AMDIECNUCONGINONS 3 x rc A DEO Ae Baie edi ab Cu du Rege DO Re RC edt Rob d CUR 147 MEMES aun Sets RT RIT dass a ae tae oe A de Se cg es a Rae dee PRETEE 147 APPlcaDle Standards cuc srta rt exce das tutae ASS neu iUm An aoa Ae t a 148 e zy rc qe 148 Compliance with the European EMC Directive 0 0 ce ee eee 148 Compliance with the EN 61800 3 2004 20 et re 148 Bi cx acp oe bt ate ates cede ers anos amp See Aries wo Gee ood eects aoe ae es Ge ee a ee 148 Table of contents 10 COMpianGe asus d bo ce tani elbow ee aet eR Nue ea fare die ieee SP adc arab tara ete 149 catego CT errepre iw Tews is cas OSE ed FEES wees A Be eT Ree 149 GJE GZ ari Sass ea a ee Beate eines a ea a een aw See ne ee 149 Wi ADS qp PPP 149 UL ndo 150 EJECHecKlIS E d ate mors on CREE B BOR ERE eGo RON ERE ERR CR COE ERRAT EE Qr DESEAS 150 Celick MalKinG a3 2o oe beaten ite 4b eae daa e 150 o METRE RE TRE EET UTE LIS OL cise te See oe DOTT 150 Brake resistors iria ii Walk ee RRS ae de hid Te al He A ee ae 151 Selecting the brake resistor 0 0 ee ee re 151 Selecting the brake resistor cables 0 0 0 ce ee eee eee 153 Placing the brake resistor 5 5 dd 3o ease aie a Sues str nA 153 Protecting the system in brake circuit fault situations leen 153 Protection of the system in cable and brake resistor short circuit situations 153 Protection of the system in bra
107. g is essential During the SEL delay the drive knows accurately the rotor position No Zero speed delay With Zero speed delay Speed Speed Modulator switched Modulator remains live Motor off Motor coasts to is decelerated to true O stop Zero speed t Zero speed delay can be used for example with jogging function parameter 1010 JOGGING SEL No Zero speed delay The drive receives a stop command and decelerates along a ramp When the motor actual speed falls below an internal limit called Zero speed the modulator is switched off The inverter modulation is stopped and the motor coasts to standstill With Zero speed delay The drive receives a stop command and decelerates along a ramp When the actual motor speed falls below an internal limit called Zero speed the zero speed delay function activates During the delay the functions keeps the modulator live The inverter modulates motor is magnetized and the drive is ready for a quick restart 0 0 NOT SEL Delay time If parameter value is set to zero the Zero speed delay function is 0 0 60 0 s disabled 22 ACCELDE EL 2201 ACC DEC 1 2 SEL Defines the source from which the drive reads the signal that selects between two ramp pairs acceleration deceleration pair 1 and 2 Ramp pair 1 is defined by parameters 2202 ACCELER TIME 1 2003 o T al DECELER TIME 1 and 2204 RAMP SHAPE 1 Ramp pair 2 is defined by parameters 2205 ACCELER TIME 2 2206 DECE
108. gnal that activates the jogging function The jogging function is 0 NOT SEL typically used to control a cyclical movement of a machine section One push button controls the drive through the whole cycle When it is on the drive starts accelerates to a preset speed at a preset rate When it is off the drive decelerates to zero speed at a preset rate The figure below describes the operation of the drive It also represent how the drive shifts to normal operation jogging inactive when the drive start command is switched on Jog cmd state of the jogging input Start cmd state of the drive start command 1 Jog Start Description Pe malema O 1 2 1 Drive accelerates to the jogging speed along the ceseraton ramp ofthe cogi uneton 23 1 0 Drive runs atthe jogging speed 3 4 Drive decelerates to zero speed along the deceleration gt kemp ofmejoggng neton o 0 0 Diveis stopped Drive accelerates to the jogging speed along the 0 Drive runs atthe jogging speed 1 Normal operation overrides the jogging Drive accelerates to the speed reference along the active Ei ramp 1 Normal operation overrides the jogging Drive follows dnespeedretrune s TET M decelerates to zero speed along the active Es deceleration ramp Drive is stopped x State can be either 1 or 0 Note The jogging is not operational when the drive start command is on Note The jogging speed overrides the constant speeds 12 CO
109. hat is the time required for the speed to change from zero to the speed defined by parameter 2008 MAXIMUM FREQ f the speed reference increases faster than the set acceleration rate the motor speed follows the acceleration rate f the speed reference increases slower than the set acceleration rate the motor speed follows the reference signal f the acceleration time is set too short the drive automatically prolongs the acceleration in order not to exceed the drive operating limits 2203 DECELER TIME 1 Defines the deceleration time 1 that is the time required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero f the speed reference decreases slower than the set deceleration rate the motor speed follows the reference signal f the reference changes faster than the set deceleration rate the motor speed follows the deceleration rate f the deceleration time is set too short the drive automatically prolongs the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped a brake resistor Actual signals and parameters 84 Actual signals The following table includes the descriptions of all actual signal Actual signals No NETA ELN Description 01 OPERATING DATA Basic signals for monitoring the drive read only For actual signal supervision see parameter group 32 SU
110. he approved breaker types and supply network characteristics The protective characteristics of circuit breakers depend on the type construction and settings of the breakers There are also limitations pertaining to the short circuit capacity of the supply network WARNING Due to the inherent operating principle and construction of circuit breakers independent of the manufacturer hot ionized gases may escape from the breaker enclosure in case of a short circuit To ensure safe use special attention must be paid to the installation and placement of the breakers Follow the manufacturer s instructions Protecting the motor and motor cable in short circuit situations The drive protects the motor and motor cable in a short circuit situation when the motor cable is dimensioned according to the nominal current of the drive No additional protection devices are needed Planning the electrical installation 36 Protecting the drive motor cable and input power cable against thermal overload The drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive No additional thermal protection devices are needed WARNING If the drive is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices may require a separate fuse to cut off the short circuit current Pr
111. hen installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warnings Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger The warning symbols are used as follows Electricity warning warns of hazards from electricity which can cause physical injury and or damage to the equipment electricity which can result in physical injury and or damage to the equipment 1 General warning warns about conditions other than those caused by Safety in installation and maintenance These warnings are intended for all who work on the drive motor cable or motor Electrical safety WARNING Ignoring the instructions can cause physical injury or death or damage AN to the equipment Only qualified electricians are allowed to install and maintain the drive e Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 There is no voltage between the drive input phases U1 V1 and W1 and the ground 2 There is no vol
112. hods mandated by the Trans Tasman Electromagnetic Compatibility Scheme The Trans Tasman Electromagnetic Compatibility Scheme EMCS was introduced by the Australian Communication Authority ACA and the Radio Spectrum Management Group RSM of the New Zealand Ministry of Economic Development NZMED in November 2001 The aim of the scheme is to protect the radio frequency spectrum by introducing technical limits for emission from electrical electronic products For fulfilling the requirements of the standard see section Compliance with the EN 61800 3 2004 on page 148 RoHS marking Technical data See the type designation label for the valid markings of your drive The RoHS mark is attached to the drive to verify that drive follows the provisions of the European ROHS directive RoHS the restriction of the use of hazardous substances in electrical and electronic equipment 151 Brake resistors ACS150 drives have an internal brake chopper as standard equipment The brake resistor is selected using the table and equations presented in this section Selecting the brake resistor 1 Determine the required maximum braking power Prmax for the application Prmax must be smaller than Perma given in the table on page 152 for the used drive type 2 Calculate resistance R with Equation 1 3 Calculate energy Erpulse with Equation 2 4 Select the resistor so that the following conditions are met e The rated power of the resistor mu
113. ignal A double shielded cable is the best alternative for low voltage digital signals but a single shielded or unshielded twisted multipair cable Figure b is also usable However for frequency input always use a shielded cable Double shielded twisted Single shielded twisted multipair cable multipair cable Run the analog signal and digital signals in separate cables Relay controlled signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals It is recommended that the relay controlled signals are run as twisted pairs Never mix 24 V DC and 115 230 V AC signals in the same cable Relay cable The cable type with braided metallic screen for example OLFLEX by LAPPKABEL has been tested and approved by ABB Planning the electrical installation 34 Routing the cables Route the motor cable away from other cable routes Motor cables of several drives can be run in parallel installed next to each other It is recommended that the motor cable input power cable and control cables are installed on separate trays Avoid long parallel runs of motor cables with other cables to decrease electromagnetic interference caused by the rapid changes in the drive output voltage Where control cables must cross power cables make sure that they are arranged at an angle as near to 90 degrees as possible The cable trays must have good electrical bonding to each other and to the ground
114. in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 140 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 140 Power cable selection See section Selecting the power cables on page 30 Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 47 Overload protection The drive provides overload protection in accordance with the National Electrical Code US Braking The drive has an internal brake chopper When applied with appropriately sized brake resistors the brake chopper allows the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Brake resistor selection is discussed in section Brake resistors on page 157 CG C Tick marking See the type designation label for the valid markings of your drive C Tick marking is required in Australia and New Zealand A C Tick mark is attached to the drive to verify compliance with the relevant standard IEC 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test met
115. in the forward direction Minimum and maximum references are defined by parameters 1104 REF1 MIN and 1105 REF1 MAX Note Parameter 7003 DIRECTION must be set to 3 REQUEST Speed ref par 1301 20 par 1302 100 REF1 1105 1104 1104 2 2 0 1104 Hysteresis 4 of full scale 2V 4mA 10V 20mA WARNING If parameter 7307 MINIMUM Al1 is set to O V and analog input signal is lost that is O V the rotation of the motor is reversed to the maximum reference Set the following parameters to activate a fault when analog input signal is lost Set parameter 7307 MINIMUM Al1 to 20 2 V or 4 mA Set parameter 3021 Al1 FAULT LIMIT to 5 or higher Set parameter 3001 AI MIN FUNCTION to 1 FAULT Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero Parameter 2205 ACCELER TIME 2 defines the rate of the reference change Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME2 defines the rate of the reference change Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero The reference is not saved if the control source is changed from E
116. ing time is long enough to allow generation of full magnetization and torque Torque boost should be selected if a high break away torque is required The drive pre magnetizes the motor with DC current before the start The pre magnetizing time is defined by parameter 2703 DC MAGN TIME Torque boost is applied at start Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value See parameter 2770 TORQ BOOST CURR Note Starting the drive connected to a rotating motor is not possible when 4 TORQ BOOST is selected WARNING The drive starts after the set pre magnetizing time has passed although the motor magnetization is not completed In applications where a full break away torque is essential always ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque Frequency scanning flying start starting the drive connected to a rotating motor Based on frequency scanning interval 2008 MAXIMUM FREQ 2007 MINIMUM FREQ to identify the frequency If frequency identification fails DC magnetization is used See selection 2 DC MAGN Combines frequency scanning flying start starting the drive connected to a rotating motor and torque boost See selections 6 SCAN START and 4 TORQ BOOST If frequency identification fails torque boost is used 2102 STOPFUNCTION Selects the motor stop function 1 COAST 1 COAST Stop by cutting off the motor
117. ing electrodes Aluminium tray systems can be used to improve local equalizing of potential A diagram of the cable routing is shown below Motor cable Drive Powers min 300 mm 12 in Input power cable Mense min 200 mm 8in 90 E min 500 mm 20 in Control cables Control cable ducts 24V 230V 24V 230V Not allowed unless the 24 V cable is Lead 24 V and 230 V control cables in insulated for 230 V or insulated with an separate ducts inside the cabinet insulation sleeving for 230 V Planning the electrical installation 35 Protecting the drive input power cable motor and motor cable in short circuit situations and against thermal overload Protecting the drive and input power cable in short circuit situations Arrange the protection according to the following guidelines Circuit diagram Short circuit protection Distribution Input cable Drive Protect the drive and board input cable with fuses or a circuit breaker See footnotes 1 and 2 Size the fuses according to instructions given in chapter Technical data on page 137 The fuses protect the input cable in short circuit situations restrict drive damage and prevent damage to adjoining equipment in case of a short circuit inside the drive Circuit breakers which have been tested by ABB with the ACS150 can be used Fuses must be used with other circuit breakers Contact your local ABB representative for t
118. ion Terminal and lead through data for the power cables on page 143 3 Restore power Control panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Maintenance 137 Technical data What this chapter contains The chapter contains the technical specifications of the drive for example the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Ratings Current and power The current and power ratings are given below The symbols are described below the table We impu Oupu Frame ACS150 m V jt y NE CNN SIEG icc ae 1 phase E 240 V 200 208 220 230 240 V ooz 61 24 36 42 93 os R5 oaar na ar 71 982 om 1 R omoara 361 Jer w1 nr 18 R ooa 168 78 M3 1 amp 1 15 2 Re omo 210 os ar 12 22 3 Rb 3 phase Uy 200 240 V 200 208 220 230 240 V 050242 43 24 36 42 087 os R5 050952 61 38 ss 61 085 075 Ro oxar T6 Jar 74 ez por 1 Ri oxor 18 er w1 i1 18 Rt oxo 120 78 M3 wa 18 2 Ri oxo 43 os 47 we 22 3 R 3 phase Uy 380 480 V 380 400 415 440 460 480 V ooma 22 18 12 18 21 93 os Ro 050194 36 30 18 28 33 oss ors RO 050534 60 60 38 so 68 11 18 Ri C
119. is Macer dauid ots Pa Ghia ot us SR dE Eher fascia ardent Dear do xr tarde T1 STRIS A E A E e A 12 Default VO Connections mutter ea dada eb Ee EE 12 Alternate Macro AA A 13 Default lO Connections xx due doe Folie PEED e US BLE aw eee EEE SD DOO OU SE Oe de 13 Motor potentiometer macro ee eee eee 74 Default O CONMECIONS aui ew ant dee Ea ae eo we Sed dx a ea ee ES T4 Table of contents rand AULO Macro snes wees ba owe Raw eed Bors bee eee a ee rad od eed 15 Default VO connecuOllSs sate vod ue ee wes Pane ces EE LX Rhine TusbRedoG ER 15 UE COM TON MACIO ETT so Se wea ie its dal da a wna ee a Bie te ee es es ae Bi 76 Default l O connectlollS 2 a AAA RP Ed EE 76 SERA ClO Sacco x ee acis e rend mde ia ee deti we ae RO ae eee o weed 77 Actual signals and parameters What this chapter Coltalfi5 a 23 43 9 9 509 475 3 2 oe PO EA AD 19 Terms and abbreviations 0 ee rns 19 Default parameter values with different macros 0 0 00 eaa eee 79 Parameters in the Short parameter mode ee eee 80 9S9 SIAR TUF DATA 13 59 395 Da hia teh Roten cto date Bae ia a 80 ET Sell o AM MEI cT a a 81 REFERENCE SELECT uta tidad aio aa ane doe ee 81 12 CONSTANT SPEEDS sra miao Sod rn oto cse ed a Dh UR aleta c4 02 TSANALOGINPU IS ae rsa ae ace oh te teeth at a a Gi ee ys Ae Ne Be MU 82 A Ss org td ay Ath a De Be xe ive o Cond AER OE IGI My ON e die a dew Pa each SR ora hk a PRA 82 2T STAR FSTOP uade
120. isable the local control mode lock by given from control panel when parameter 7606 LOCAL LOCK and retry local control lock is active A2018 PID SLEEP Sleep function has entered the See parameter group 40 PROCESS PID 1 sleeping mode SET 1 A2023 EMERGENCY STOP Drive has received emergency Check that it is safe to continue operation stop command and ramps to stop Return emergency stop push button to according to ramp time defined by normal position parameter 2208 EMERG DEC TIME A2026 INPUT PHASE LOSS Intermediate circuit DC voltage is Check input power line fuses programmable oscillating due to missing input Check for input power supply imbalance fault function PONT IM Dae OF POW Ne Check fault function parameter setting parameter 3076 Alarm is generated when DC SUPPLY PHASE voltage ripple exceeds 14 of nominal DC voltage 1 Even when the relay output is configured to indicate alarm conditions for example parameter 1401 RELAY OUTPUT 1 5 ALARM or 16 FLT ALARM this alarm is not indicated by a relay output CODE A5011 A5012 Direction of rotation is locked Enable change of direction See parameter 1003 DIRECTION Panel control is disabled because start inhibit is active Start from the panel is not possible Reset the emergency stop command or remove the 3 wire stop command before starting from the panel CAUSE Drive is controlled from another source WHAT TO DO Change drive control to the lo
121. ive operates below the nominal load The total efficiency motor and the drive can be improved by 196 to 1096 depending on the load torque and speed The disadvantage of this function is that the dynamic performance of the drive is weakened IEC e A 2603 IR COMP VOLT Defines the output voltage boost at zero speed IR compensation The Type function is useful in applications with a high break away torque To prevent dependent overheating set IR compensation voltage as low as possible The figure below illustrates the IR compensation Motor A IR compensated B No compensation Typical IR compensation values 200 240 V units 380 480 V units IR comp V 0 0 100 0 V Voltage boost 2604 IR COMP FREQ Defines the frequency at which the IR compensation is O V See the figure for 80 parameter 2603 IR COMP VOLT 0 100 Value in percent of the motor frequency a 2605 U F RATIO Selects the voltage to frequency U f ratio below the field weakening point 1 LINEAR 1 LINEAR Linear ratio for constant torque applications 2 SQUARED Squared ratio for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies 2606 SWITCHING FREQ Defines the switching frequency of the drive Higher switching frequency 4 kHz results in lower acoustic noise See also parameter 2607 SWITCH FREQ CTRL and section Switching frequency derating I2N on page 139 In multimotor syste
122. ke resistor overheating situations 153 Electical IASTalatliOn A CENCE IE ACRIOR TENER It Ca e RS 153 SAUD woss d doo dios od E eO Gb ACE Doc EC e c a SOR ub dg cade VO COR M ES 154 Dimension drawings Frame sizes RO and R1 IP20 cabinet installation ULopen 2 0000s 156 Frame sizes RO and R1 IP20 NEMA 1 see RR RR 157 Frame size R2 IP20 cabinet installation UL open 2 0 0 2 ee ee 158 Frarme size RZ IP20 7 NEMA masas e RS ERE ELE EA ER in COR UOS ORE CRX 159 Appendix Process PID control What this ehapter eontalfis 34 594 ACCEDENS EUR CR o Ne CROACIE GC CR CR 161 Process FID COMUO 1 3 ri E deo AAA DU dU OVA A ey ee tun 161 Quick configuration of process PID control 0 anaa ae ee eee 161 Pressare DooSt PUTO 2 5 99 44 1 A xe CER A AREAS E PONE w ERS e at 162 How to scale the PID actual feedback signal 0 10 bar 4 20 mA 163 How to scale the PID setpoint signal llle 163 PIDSICCD 1UNCIONAINY s actisides dues db e TERDUM URS US Sd ERI WT EE 164 Further information Product and service inquiries 1 ecr orri ee ehh 169 POUC rz A A en or eal 169 Providing feedback on ABB Drives manuals 0 0 0 ee ee ees 169 Document library on the Internet 0 0 00 ee ee eee 169 Table of contents 11 Safety What this chapter contains The chapter contains safety instructions that you must follow w
123. key down changes the value faster Down e Scrolls down through a menu or list Decreases a value if a parameter is selected Holding the key down changes the value faster Potentiometer Changes the frequency reference 59 Operation You can operate the control panel with the help of menus and keys You can select an option for example an operation mode or a parameter by scrolling the Za and Cv arrow keys until the option is visible on the display and then pressing the 37 Key With the 7 key you can return to the previous operation level without saving the made changes The ACS150 includes an integrated potentiometer located at the front of the drive It is used for setting the frequency reference The integrated control panel has six panel modes Output mode Reference mode Parameter modes Short parameter and Long parameter modes Changed parameters mode and Fault mode The operation in the first five modes is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm code You can reset the fault or alarm in the Output or Fault mode see chapter Fault tracing on page 127 When the power is switched on the panel is in the Output mode where you can start stop change the direction switch between local and remote control monitor up to three actual values one at a time and set the frequency reference To perform other tasks go first t
124. larm and the output current limitation The current is limited until the ripple drops under the minimum limit 0 3 lhd 2 ALARM The drive generates alarm NPUT PHASE LOSS code A2026 when the DC ripple exceeds 1496 of the nominal DC voltage 3017 EARTH FAULT Selects how the drive reacts when an earth ground fault is detected in the 1 ENABLE motor or the motor cable The protection is active only during start An earth fault in the input power line does not activate the protection Note Disabling earth ground fault may void the warranty 1 ENABLE The drive trips on fault EARTH FAULT code F0016 3021 Alt FAULT LIMIT Defines the fault or alarm level for analog input Al1 If parameter 3007 0 0 AI MIN FUNCTION is set to 1 FAULT 2 CONST SP 7 or 3 LAST SPEED the drive generates alarm or fault A 1 LOSS code A2006 or F0007 when the analog input signal falls below the set level Do not set this limit below the level defined by parameter 7307 MINIMUM Alt 0 0 100 0 Value in percent of the full signal range Actual signals and parameters 112 Parameters in the Long parameter mode Index Name Selection Description Def 3023 WIRING FAULT 1 ENABLE Selects how the drive reacts when incorrect input power and motor cable connection is detected that is the input power cable is connected to the motor connection of the drive Note Disabling wiring fault ground fault may void the warran
125. le for use in a circuit capable of delivering not more than 100 kA rms symmetrical amperes at the drive maximum rated voltage 50 60 Hz 5 maximum rate of change 17 s Max 3 of nominal phase to phase input voltage Motor connection data Motor type Voltage U gt Short circuit protection IEC 61800 5 1 UL 508C Frequency Frequency resolution Current Power limit Field weakening point Switching frequency Maximum recommended motor cable length Technical data AC induction motor 0 to U4 3 phase symmetrical Umax at the field weakening point The motor output is short circuit proof by IEC 61800 5 1 and UL 508C Scalar control 0 500 Hz 0 01 Hz See section Ratings on page 137 1 5 PN 10 500 Hz 4 8 12 or 16 kHz Operational functionality and motor cable length The drive is designed to operate with optimum performance with the following maximum motor cable lengths The motor cable lengths may be extended with output chokes as shown in the table Frame Maximum motor cable length Standard drive without external options 50 With external output chokes 8 1 595 100 330 145 EMC compatibility and motor cable length To comply with the European EMC Directive standard IEC EN 61800 3 use the following maximum motor cable lengths for 4 kHz switching frequency All frame Maximum motor cable length 4 kHz With internal EMC filter Second environment 30 100 category C3 1 First environ
126. lectable variables are within the user defined limits The user may set limits for speed current etc Supervision status can be monitored with relay output See parameter group 14 RELAY OUTPUTS Selects the first supervised signal Supervision limits are defined by 103 parameters 3202 SUPERV 1 LIM LO and 3203 SUPERV 1 LIM HI Example 1 If 3202 SUPERV 1 LIM LO lt 3203 SUPERV 1 LIM HI Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay energizes when value of the signal selected with 3207 SUPERV 1 PARAM exceeds the supervision limit defined by 3203 SUPERV 1 LIM HI The relay remains active until the supervised value drops below the low limit defined by 3202 SUPERV 1 LIM LO Case B 1401 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay energizes when value of the signal selected with 3207 SUPERV 1 PARAM drops below the supervision limit defined by 3202 SUPERV 1 LIM LO The relay remains active until the supervised value rises above the high limit defined by 3203 SUPERV 1 LIM HI Value of supervised parameter HI par 3203 LO par 3202 Case A Energized 1 0 Case B Energized 1 0 Example 2 If 3202 SUPERV 1 LIM LO gt 3203 SUPERV 1 LIM HI The lower limit 3203 SUPERV 1 LIM HI remains active until the supervised signal exceeds the higher limit 3202 SUPERV 1 LIM LO making it the active limit The new limit remains active until the supervised signal drops below the lower limit 3203 SUP
127. lity The block diagram below illustrates the sleep function enable disable logic The sleep function can be put into use only when the PID control is active output frequency INTERNAL DI1 4023 refActive PIDCtrlActive modulating Select NOT SEL 0132 INTERNAL DI 4025 1 1 Activate sleeping 0 Deactivate sleeping refActive The reference EXT REF2 is in use See parameter 1102 EXT1 EXT2 SEL PIDCtrlActive Parameter 9902 APPLIC MACRO 6 PID CONTROL modulating Drive IGBT control is operating Example The time scheme below visualizes the operation of the sleep function Motor speed ty Sleep delay 4024 lt lu lg Control panel display S PID SLEEP Stop Start Actual value Wake up delay 4026 Wake up deviation 4025 Appendix Process PID control 165 Sleep function for a PID controlled pressure boost pump when parameter 4022 SLEEP SELECTION is set to 7 INTERNAL The water consumption falls at night As a consequence the PID process controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor does not stop but keeps rotating The sleep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into the sleep mode still monitoring the pressure The
128. lt 1 1 See parameter group 12 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 DI3 D14 Operation parameter ACCELER TIME 1 and 2203 DECELER Set speed through integrated IUNIE i potentiometer 1 ramp times according to parameters 2205 ACCELER TIME 2 and 2206 DECELER 0 Speed 1 1202 CONST SPEED 1 Speed 2 1203 CONST SPEED 2 3 Speed 3 1204 CONST SPEED 3 TIME 2 360 degree grounding under a clamp 4 Tightening torque 0 22 N m 2 Ibf in 5 Tightening torque 0 5 N m 4 4 Ibf in Application macros 4 Motor potentiometer macro This macro provides a cost effective interface for PLCs that vary the speed of the drive using only digital signals To enable the macro set the value of parameter 9902 APPLIC MACRO to 4 MOTOR POT For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections I O connection 2 CR Signal cable shield screen Not in use by default 0 20 mA ND Analog input circuit common Mi G Reference voltage 10 V DC max 10 mA Auxiliary voltage output 24 V DC max 200 mA ND OM Digital input common DI1 Stop 0 Start 1 DI2 Forward 0 Reverse 1 3 Auxiliary voltage output common olo s oO lt lt Frequency reference up Fe 4 Frequency reference down 1
129. ment category C2 1 First environment category C1 With optional external EMC filter Second environment 30 at least 2 100 at least 2 category C3 1 First environment 30 at least 2 100 at least 2 category C2 1 10 2 2 First environment at least 30 at least category C1 1 See the new terms in section Definitions on page 148 2 Maximum motor cable length is determined by the drive s operational factors Contact your local ABB representative for the exact maximum lengths when using external EMC filters Note 1 In multimotor systems the calculated sum of all motor cable lengths must not exceed the maximum motor cable length given in the table Note 2 The internal EMC filter must be disconnected by removing the EMC screw see section Connection procedure on page 42 while using an external EMC filter Note 3 Radiated emissions are according to C2 with and without an external EMC filter Note 4 Category C1 with conducted emissions only Radiated emissions are not compatible when measured with standard emission measurement setup and should be checked or measured on cabinet and machine installations case by case Technical data 146 Control connection data Analog input X1A Al 1 Auxiliary voltage X1A 24V Digital inputs X1A DI1 DI5 frequency input DI5 Frequency input X1A DI5 Relay output X1A COM NC NO Wire size Torque Voltage signal unipolar 0 2 10 V Rin gt 31
130. ms do not change the switching frequency from the default value aie Mk A ewe T wy eee IN A A Actual signals and parameters 106 Parameters in the Long parameter mode Index Name Selection Description 2607 SWITCH FREQ CTRL Activates the switching frequency control When active the selection of ON parameter 2606 SWITCHING FREQ is limited when the drive internal temperature increases See the figure below This function allows the highest possible switching frequency at a specific operation point Higher switching frequency results in lower acoustic noise but higher internal losses f es tail Drive temperature 100 C 110 C 120 C ON 2 ON LOAD Switching frequency can adapt to loading instead of limiting the output current This allows maximum loading with all switching frequency selections The drive automatically decreases the actual switching frequency if loading is too high for the selected switching frequency Defines the slip gain for the motor slip compensation control 100 means full slip compensation 096 means no slip compensation Other values can be 2608 SLIP COMP RATIO used if a static speed error is detected despite of the full slip compensation Example 35 Hz constant speed reference is given to the drive Despite of the full slip compensation SLIP COMP RATIO 100 a manual tachometer measurement from the motor axis gives a speed val
131. nation label attached to the drive The first digits from the left express the basic configuration for example ACS150 03E 08A8 4 The explanations of the type designation label selections are described below ACS150 03E 08A8 4 ACS150 product series 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part for example 08A8 means 8 8 A For more information see section Ratings on page 137 Input voltage range 2 200 240 V AC 4 380 480 V AC Operation principle and hardware description 23 Mechanical installation What this chapter contains The chapter describes tells how to check the installation site unpack check the delivery and install the drive mechanically Checking the installation site The ACS150 may be installed on the wall or in a cabinet Check the enclosure requirements for the need to use the NEMA 1 option in wall installations see chapter Technical data on page 137 The drive can be mounted in four different ways a vertical back mounting all frame sizes b horizontal back mounting frame sizes R1 R2 C vertical side mounting all frame sizes d vertical DIN rail mounting all frame sizes Check the installation site according to the requirements below Refer to chapter Dimension d
132. ned by parameter 1202 CONST SPEED 1 Speed defined by parameter 7203 CONST SPEED 2 Speed defined by parameter 1204 CONST SPEED 3 8 DI2 3 INV See selection DI1 2 INV 9 DI3 4 INV See selection DI1 2 INV 10 DI4 5 INV See selection DI1 2 INV 12 DI1 2 3 INV Constant speed selection through inverted digital inputs DI1 DI2 and DI3 1 DI active O DI inactive No constant speed 1 Speed defined by parameter 1202 CONST SPEED 1 1 Speed defined by parameter 1203 CONST SPEED 2 Speed defined by parameter 1204 CONST SPEED 3 peed defined by parameter 7205 CONST SPEED 4 Speed defined by parameter 7206 CONST SPEED 5 peed defined by parameter 1207 CONST SPEED 6 Speed defined by parameter 7208 CONST SPEED 7 13 DI3 4 5 INV See selection DI1 2 3 INV 1202 CONST SPEED 1 Defines constant speed 1 that is drive output frequency E 5 0 Hz U 6 0 Hz 0 0 500 0 Hz Output frequency 1203 CONST SPEED 2 Defines constant speed 2 that is drive output frequency E 10 0 Hz U 12 0 Hz 0 0 500 0 Hz Output frequency 1204 CONST SPEED 3 Defines constant speed 3 that is drive output frequency E 15 0 Hz U 18 0 Hz 0 0 500 0 Hz Output frequency a 1205 CONST SPEED 4 Defines constant speed 4 that is drive output frequency E 20 0 Hz U 24 0 Hz 0 0 500 0 Hz Output frequency a 1206 CONST SPEED 5 Defines constant speed 5 that is drive output frequency E 25 0 Hz U 30 0 Hz 0
133. nstalled according to the instructions given in this manual For the maximum motor cable length with 4 kHz switching frequency see section Motor connection data on page 144 WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Category C2 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual For the maximum motor cable length with 4 kHz switching frequency see section Motor connection data on page 144 WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment see page 748 for IEC EN 61800 3 definitions The emission limits are complied with the following provisions 1 The internal EMC filter is connected the screw at EMC is in place or the optional EMC filter is installed 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 With the internal EMC filter mot
134. o the Main menu and select the appropriate mode The figure below shows how to move between the modes Main menu LOC OC 491 rEF OUTPUT FWD 2 MENU FWD Output mode p 63 n Reference mode p 64 B d The panel goes automatically to the Fault mode Short parameter mode p 65 Fault mode p 127 Long parameter mode p 65 After reset the panel returns to LOC the previous display DA r C h MENU FWD Changed parameters mode p 65 Control panel 60 How to perform common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps of the task are described in detail Task ee gt A Any CE 6 6 6 How to change the direction of the motor rotation How to set the frequency reference How to view and set the frequency reference Reference How to browse the monitored signals Output How to select the monitored signals Short Long Parameter How to view and edit changed parameters Changed Parameters How to reset faults and alarms Output Fault 1 6 6 How to change the value of a parameter Short Long Parameter 6 6 1 1 1 4 3 D F 27 Control panel 61 How to start stop and switch between local and remote control You can start stop and switch between local and remote control in any mode To be able to start or stop the drive the drive must be in local control To switch between remote control REM shown on the left and
135. option kit MUL1 R1 including a hood and a connection box 147 Ambient conditions Environmental limits for the drive are given below The drive is to be used in a heated indoor controlled environment Operation Storage Transportation installed for stationary use in the protective package in the protective package Installation site altitude O to 2000 m 6600 ft above sea level above 1000 m 3300 ft see section Derating on page 138 Air temperature 10 to 50 C 14 to 122 F 40 to 70 C 2 40 to 70 C No frost allowed See section _40 to 158 F 2 40 to 158 F Derating on page 138 Relative humidity 0 to 95 Max 9596 Max 9596 No condensation allowed Maximum allowed relative humidity is 6096 in the presence of corrosive gases Contamination levels No conductive dust allowed IEC 60721 3 3 According to IEC 60721 3 3 According to IEC 60721 3 1 According to IEC 60721 3 2 IEC 60721 3 2 chemical gases Class 3C2 chemical gases Class 1C2 chemical gases Class 2C2 IEC 60721 3 1 solid particles Class 3S2 solid particles Class 1S2 solid particles Class 2S2 Note The drive must be installed in clean air according to enclosure classification Note Cooling air must be clean free from corrosive materials and electrically conductive dust Sinusoidal vibration Tested according to IEC 60721 3 3 IEC 60721 3 3 mechanical conditions Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz
136. or cable length 30 m 100 ft with 4 kHz switching frequency For the maximum motor cable length with an optional external EMC filter see section Motor connection data on page 144 WARNING A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through the EMC filter capacitors which may cause danger or damage the drive Technical data 150 UL marking Note It is not allowed to install a drive with the internal EMC filter connected on a corner grounded TN system as this would damage the drive See the type designation label for the valid markings of your drive The UL mark is attached to the drive to verify that it meets UL requirements UL checklist Input power connection See section Electric power network specification on page 144 Disconnecting device disconnecting means See section Selecting the supply disconnecting device disconnecting means on page 29 Ambient conditions The drives are to be used in a heated indoor controlled environment See section Ambient conditions on page 147 for specific limits Input cable fuses For installation in the United States branch circuit protection must be provided
137. oscosara 69 58 ar 82 72 15 2 R osea os eo fee ss 86 22 3 Ri osa ns or 73 48 38 3 4 Ri 05osA amp 4 136 113 es 132 154 4 5 R 00353783 xls J 1 E EMC filter connected metal EMC filter screw installed U EMC filter disconnected plastic EMC filter screw installed US parametrization Technical data 138 Symbols Input Lin continuous rms input current for dimensioning cables and fuses l n 480 V continuous rms input current for dimensioning cables and fuses for drives with 480 V input voltage Output lon continuous rms current 50 overload is allowed for one minute every ten minutes l2 Amin 10min Maximum 50 overload current allowed for one minute every ten minutes l2max maximum output current Available for two seconds at start otherwise as long as allowed by the drive temperature Py typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors RO R2 The ACS150 is manufactured in frame sizes RO R2 Some instructions technical data and dimensional drawings which only concern certain frame sizes are marked with the symbol of the frame size RO R2 Sizing Drive sizing is based on the rated motor current and power To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated motor current Also the rated power of the drive must
138. otecting the motor against thermal overload According to regulations the motor must be protected against thermal overload and the current must be switched off when overload is detected The drive includes a motor thermal protection function that protects the motor and switches off the current when necessary See parameter 3005 MOT THERM PROT for more information on the motor thermal protection Residual current device RCD compatibility ACS150 01x drives are suitable to be used with residual current devices of Type A ACS150 03x drives with residual current devices of Type B For ACS150 03x drives other measures for protection in case of direct or indirect contact such as separation from the environment by double or reinforced insulation or isolation from the supply system by a transformer can also be applied Implementing a bypass connection and W2 Power line voltage applied to the output can result in permanent damage to i WARNING Never connect the supply power to the drive output terminals U2 V2 the drive If frequent bypassing is required employ mechanically connected switches or contactors to ensure that the motor terminals are not connected to the AC power line and drive output terminals simultaneously Planning the electrical installation 37 Protecting the contacts of relay outputs Inductive loads relays contactors motors cause voltage transients when switched off Equip inductive loads with noise attenuating
139. perating time of the fuse is below 0 5 seconds The operating time depends on the fuse type the supply network impedance as well as the cross sectional area material and length of the supply cable In case the 0 5 seconds operating time is exceeded with the gG or T fuses ultra rapid aR fuses in most cases reduce the operating time to an acceptable level Note Larger fuses must not be used when the input power cable is selected according to this table Type Fuses Size of CU conductor in cablings Fuss SueofCUcondudorimcabings x EIU mepu V B V4 W1 U2 V2 W2 BRK and BRK AwG mm AWG mw awe mm AWG 1 phase Uy mm b V m NEL 2 230 240 V LOo2w 2 10 10 28 T4 07 18 28 54 25 4 omoara e 20 25 34 075 38 28 34 28 34 orxoear2 161200 28 28 10 18 1 28 10 26 12 oxoras2 201261 30 28 10 18 4 25 10 26 2 oxooas2 zs3677 35 6 10 28 6 6 gt 3 phase zu 200 240 V 200 208 220 230 240 V oxo 10 10 28 T4 os 18 28 34 25 4 Cososas2 30 30 285 3 075 38 28 3 25 54 roaxoaa72 10 15 28 a 075 18 28 14 28 4 Os eAT2 16 i5 25 i2 18 i4 28 12 28 2 Fooms2 16 15 28 12 18 M 25 12 26 7 roaxoons2 16 20 28 12 25 i2 28 12 26 12 3 phase Un 380 480 V 380 400 415 440 460 480 V osxomsa 10 1
140. plies with the following standards 1 2003 Electrical thermal and functional safety requirements for adjustable frequency a c power drives 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods UL Standard for Safety Power Conversion Equipment third edition See the type designation label for the valid markings of your drive A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage and EMC Directives Compliance with the European EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives See section Compliance with the EN 61800 3 2004 on page 148 Compliance with the EN 61800 3 2004 Definitions Technical data EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality First environment includes establishments connec
141. pumping restarts when the pressure falls under the allowed minimum level and the wake up delay has passed Settings Parameter Additional information 9902 APPLIC MACRO PID control activation 4022 SLEEP SELECTION Sleep function activation and source selection Parameters Parameter Additional information 1401 RELAY OUTPUT 1 PID sleep function status through the relay output Alarm Additionalinformation PID SLEEP Sleep mode Appendix Process PID control 166 Appendix Process PID control 167 AIDED Declaration of Incorporation According to Machinery Directive 2008 42 EC Addross PO Bow 184 FIN 00341 Helsing Finland Sireet address Hiormotbe 13 herewith declare under our sole responsibility hal tee frequency convertors with type markings ara intended to be incorporated inio machinery of 10 be assembled with otter machinery to constituto machinery covered by Machinery Directivo 20058 42 EC and relevant essential health and safety requirements of the Directivo and its Annex have been complied with The technical documentation is compded in accordance with pari B of Annex VII tho assembly instructions anas prepared according Annex VI and ihe following harmonised European standard has Levi appii EN 60204 1 2006 A1 2008 Sabe Of michi E inuenio Of MA PITA arua ere EN 60520 1551 corrigendum May 1993 amendment A1 2000 Deseos of protector pissed Dy er ciorpunag PP coded Mama Jiskica Pani
142. r must be off selection DISABLE to allow chopper operation O DISABLE Overvoltage control deactivated BEEN 1 ENABLE Overvoltage control activated D 2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of the intermediate DC link 1 ENABLE If the DC voltage drops due to input power cut off the undervoltage controller TIME automatically decreases the motor speed in order to keep the voltage above the lower limit By decreasing the motor speed the inertia of the load causes regeneration back into the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts to stop This acts as a power loss ride through functionality in systems with a high inertia such as a centrifuge or a fan 0 DISABLE Undervoltage control deactivated BEEN 1 ENABLE TIME Undervoltage control activated The undervoltage control is active for pC 500 ms 2 ENABLE Undervoltage control activated No operation time limit BEEN 2007 MINIMUM FREQ Defines the minimum limit for the drive output frequency A positive or zero 0 0 Hz minimum frequency value defines two ranges one positive and one negative A negative minimum frequency value defines one speed range Note MINIMUM FREQ value must not exceed MAXIMUM FREQ value 2007 value is gt 0 Allowed frequency range Allowed frequency range 500 0 500 0 Hz Minimum frequency BEEN Actual signals and parameters 99 Par
143. r to U1 L and V1 N terminals Route the motor cable input power cable and control cables separately For more information see section Routing the cables on page 34 Grounding of the motor cable shield at the motor end For minimum radio frequency interference e ground the cable by twisting the shield as follows flattened width gt 1 5 length or ground the cable shield 360 degrees at the lead through of the motor terminal box Electrical installation 42 Connection procedure 1 Fasten the input power cable under the grounding clamp Crimp a cable lug onto the grounding conductor PE of the cable and fasten the lug under a grounding clamp screw 2 Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 Ibf in 3 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the stripped motor cable under the grounding clamp Crimp a cable lug onto the pigtail and fasten the lug under a grounding clamp screw Tightening torque 0 8 N m 7 Ibf in Electrical installation 43 4 Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 Ibf in 5 Connect the optional brake resistor to the BRK and BRK terminals with a shielded cable using the same procedure as for the motor cable in the previous step 6 Secure the cables outside the drive mechanically El
144. rameter 7607 RUN ENABLE the control mode changes from local to remote the external control mode switches from EXT1 to EXT2 or from EXT2 to EXT1 0 OFF Disabled 2109 EMERG STOP SEL Selects the source for the external emergency stop command O NOT SEL The drive cannot be restarted before the emergency stop command is reset Note The installation must include emergency stop devices and any other safety equipment that may be needed Pressing the stop key on the drive s control panel does NOT generate an emergency stop of the motor separate the drive from dangerous potential 2208 EMERG DEC TIME 0 emergency stop command reset 4 DIA See selection DI1 5 DI5 See selection DI1 1 DIT INV Inverted digital input DI O stop along the emergency stop ramp See parameter 2208 EMERG DEC TIME 1 emergency stop command reset 2 DIZ INV See selection DI1 INV 3 DI3 INV See selection DI1 INV Actual signals and parameters 101 Parameters in the Long parameter mode Index Name Selection Description Def 4 DI4 INV See selection DI1 INV 5 DIS INV See selection DI1 INV 2110 TORQ BOOST CURR Defines the maximum supplied current during torque boost See parameter 100 2101 START FUNCTION 15 300 Value in percent 2112 ZERO SPEED DELAY Defines the delay for the Zero speed delay function The function is useful in 0 0 NOT applications where a smooth and quick restartin
145. rameters 3007 MOT LOAD CURVE 35 Hz and 3008 ZERO SPEED LOAD Example Thermal protection trip times when parameters 3006 MOT THERM TIME 3007 MOT LOAD CURVE and 3008 ZERO SPEED LOAD have default values ly output current In nominal motor current fo output frequency ferk break point frequency A trip time 02 04 06 08 1 0 1 2 1 250 Hz Drive output frequency at 100 load I Actual signals and parameters 110 Parameters in the Long parameter mode Index Name Selection Description Def 3010 STALL FUNCTION 0 NOT SEL Selects how the drive reacts to a motor stall condition The protection wakes up if the drive has operated in a stall region see the figure below longer than the time set by parameter 3072 STALL TIME Current A Stall region 0 95 par 2003 MAX CURRENT f M Par 3011 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault MOTOR STALL code F0012 and the motor coasts to stop 2 ALARM The drive generates alarm MOTOR STALL code A207 2 3011 STALL FREQUENCY Defines the frequency limit for the stall function See parameter 3010 STALL 20 0 Hz FUNCTION 3012 STALL TIME Defines the time for the stall function See parameter 3070 STALL 20s FUNCTION 3013 UNDERLOAD FUNC Selects how the drive reacts to underload The protection wakes up if the motor torque falls below the curve selected by parameter 3015 UNDERLOA
146. rating plate 9907 MOTOR NOM FREQ Defines the nominal motor frequency that is the frequency at which the E 50 U 60 output voltage equals the motor nominal voltage Field weakening point Nom frequency Supply voltage Mot nom voltage 04 FAULT HISTORY Fado raton Fault code of the latest fault See chapter Fault tracing on page 127 for the ae codes 0 fault history is clear on panel display NO RECORD 11 REFERENCE Maximum reference m 1105 REF1 MAX Defines the maximum value for external reference REF1 Corresponds to E 50 0 Hz maximum mA V signal for analog input AI1 U 60 0 Hz 0 Al1 signal 1301 100 EEN 20 mA 10 V Actual signals and parameters 82 Parameters in the Short parameter mode No Name Value Description Def 12 CONSTANT SPEEDS Constant speeds Constant speed activation overrides the external speed reference Constant speed selections are ignored if drive is in the local control mode As default constant speed selection is made through digital inputs DI3 and DI4 1 DI active O DI inactive DI3 DI4 Operation 0 No constant speed 1 0 Speed defined by parameter 1202 CONST SPEED 1 O 1 Speed defined by parameter 1203 CONST SPEED 2 1 1 Speed defined by parameter 1204 CONST SPEED 3 1202 CONST SPEED 1 Defines constant speed 1 that is drive output frequency E 5 0 Hz U 6 0 Hz 0 0 500 0 Hz Output frequency i 1203 CONST SPEED
147. rawings on page 155 for frame details Requirements for the installation site Operation conditions See chapter Technical data on page 137 for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Free space around the drive In vertical mounting the required free space for cooling above and below the drive is 75 mm 3 in No free space is required on the sides of the drive so the drives can be mounted immediately next to each other When you install the drive horizontally you need to have free space both above and below AND on the sides of the drive For more information see the figure in section Horizontally on page 27 Mechanical installation 24 Required tools To install the drive you need the following tools screwdrivers as appropriate for the mounting hardware used wire stripper e tape measure e drill if the drive is installed with screws bolts e mounting hardware screws or bolts if the drive is installed with screws bolts For the number of screws bolts see section With screws on page 25 Unpacking The drive 1 is delivered in a package that also contains the following items frame size RO shown in the figure e plastic bag 2 including clamping plate I O clamping plate clamps and scre
148. rounding under a clamp DI3 DI4 Operation parameter 3 Tightening torque 0 22 N m 2 Ibf in Set speed through integrated Tightening torque 0 5 N m 4 4 Ibf in potentiometer Speed 2 1203 CONST SPEED 2 1 Speed 3 1204 CONST SPEED 3 1 0 Speed 1 1202 CONST SPEED 1 E ES Application macros Alternate macro This macro provides an I O configuration adapted to a sequence of DI control signals used when alternating the rotation direction of the drive To enable the macro set the value of parameter 9902 APPLIC MACRO to 3 ALTERNATE 73 For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections I O connection 11 10 kohm Alternative connection for Al1 If used switch IU selector to U 0 10 V voltage signal CR Signal cable shield screen Frequency reference 0 20 mA GND Analog input circuit common 10V 24V ND Reference voltage 10 V DC max 10 mA Auxiliary voltage output 24 V DC max 200 mA Auxiliary voltage output common i COM Digital input common DI1 Start forward If DI1 DI2 the drive stops DI2 Start reverse Constant speed selection Constant speed selection E DI5 Acceleration and deceleration selection 2 Relay connection 9 COM Relay output NS n No fault Fau
149. rpose of the manual This manual provides information needed for planning the installation installing commissioning using and servicing the drive Contents of this manual The manual consists of the following chapters e Safety page 11 gives safety instructions you must follow when installing commissioning operating and servicing the drive e Introduction to the manual this chapter page 75 describes applicability target audience purpose and contents of this manual It also contains a quick installation and commissioning flowchart Operation principle and hardware description page 19 describes the operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces e Mechanical installation page 23 tells how to check the installation site unpack check the delivery and install the drive mechanically e Planning the electrical installation page 29 tells how to check the compatibility of the motor and the drive and select cables protections and cable routing Introduction to the manual 16 e Electrical installation page 39 tells how to check the insulation of the assembly and the compatibility with IT ungrounded and corner grounded TN systems as well as connect power cables and control cables e Installation checklist page 49 contains a checklist for checking the mechanical and electrical installation of the drive
150. rvals recommended by ABB Reforming of capacitors Every year when stored See section Capacitors on page 135 Check of dustiness corrosion Every year and temperature Cooling fan replacement Every three years See section Cooling fan on frame sizes R1 R2 page 134 Check and tightening of the Every six years Check that tightening torque power terminals values given in chapter Technical data are met Consult your local ABB Service representative for more details on the maintenance On the Internet go to http www abb com drives and select Drive Services Maintenance and Field Services Maintenance 134 Cooling fan The life span of the cooling fan depends on the drive usage and ambient temperature Fan failure can be predicted by the increasing noise from the fan bearings If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Fan replacement R1 and R2 Only frame sizes R1 and R2 include a fan frame size RO has natural cooling WARNING Read and follow the instructions in chapter Safety on N AN page 77 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the AC power source 2 Remove the hood if the drive has the NEMA 1 option 3 Lever the fan holder off the drive frame
151. s 1 FLASHDROP FlashDrop parameter list Does not include short parameter list Parameters which are hidden by the FlashDrop device are not visible Actual signals and parameters 98 Parameters in the Long parameter mode Index Name Selection 18 FREQ INPUT 1801 FREQ INPUT MIN Defines the minimum input value when DI5 is used as a frequency input 0 Hz 0 16000 Hz Minimum frequency Description Frequency input signal processing Digital input DIS can be programmed as a frequency input Frequency input can be used as external reference signal source See parameter 1103 1106 REF1 2 SELECT 1802 FREQ INPUT MAX Defines the maximum input value when DI5 is used as a frequency input 1000 Hz 0 16000 Hz Maximum frequency 1803 FILTER FREQ IN 0 0 10 0s Filter time constant 20 LIMITS Drive operation limits Defines the filter time constant for frequency input that is the time within 0 1s which 63 of a step change is reached 2003 MAX CURRENT Defines the allowed maximum motor current 1 8 loy A 2005 OVERVOLT CTRL Activates or deactivates the overvoltage control of the intermediate DC link 1 ENABLE Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the braking torque Note If a brake chopper and resistor are connected to the drive the controlle
152. s maximum limit AC motor Q O BRK BRK Operation principle and hardware description 20 Product overview Layout The layout of the drive is presented below The construction of frame sizes RO R2 varies to some extent eme iu aum pa Init Bega i Cu VE us With plates RO and R1 FlashDrop connection 6 EMC filter grounding screw EMC Varistor grounding screw VAR 8 I O connections Input power connection U1 V1 W1 brake resistor connection BRK BRK and motor connection U2 I O clamping plate Clamping plate Operation principle and hardware description 21 Power connections and control interfaces The diagram gives an overview of connections The I O connections are parameterable See chapter Application macros on page 69 for the I O connections for the different macros and chapter Electrical installation on page 39 for installation in general Potentiometer Screen OSCR S1 Analog input T Al 0 10 V GND U Reference voltage 10 V DC max 10 mA P 10V COM Aux voltage output i O 24 V O 24 V DC max 200 mA Relay output GND y 250VAC 30 V DC 6A COM OP O DM PROGRAMMABLE DI2 DIGITAL INPUTS DI3 DI4 EMC EMC filter grounding screw DI5 can also be used as a frequency input DI5 VAR Varistor grounding screw 6 FlashDrop m m PE OPE DL O Y 2 mb ne O V1 rese t2 O
153. s Technical data Losses cooling data and noise on page 142 and Ambient conditions on page 147 The drive is fixed properly on an even vertical non flammable wall See Mechanical installation on page 23 The cooling air flows freely See Mechanical installation Free space around the drive on page 23 The motor and the driven equipment are ready for start See Planning the electrical installation Checking the compatibility of the motor and drive on page 30 as well as Technical data Motor connection data on page 144 ELECTRICAL INSTALLATION See Planning the electrical installation on page 29 and Electrical installation on page 39 L1 DOOOODODOOUQCOO 0 rt O For ungrounded and corner grounded systems The internal EMC filter is disconnected screw EMC removed The capacitors are reformed if the drive has been stored over a year The drive is grounded properly The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnector are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable input power cable and control cables are routed separately The external control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection Terminal cover and for NEMA 1 hoo
154. s the current parameter settings and the motor model 4 USER S3 LOAD User 3 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 5 USER S3 SAVE Save User 3 macro Stores the current parameter settings and the motor NEM model Actual signals and parameters 126 Parameters in the Long parameter mode Index Name Selection Description 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must be equal to the value on the motor 200 V rating plate The drive cannot supply the motor with a voltage greater than E units the input power voltage 200 V Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage 230 V U units 230 V Output voltage Input voltage 9905 400 V E units Output frequency 400 V 9907 WARNING Never connect a motor to a drive which is connected to power V line with voltage level higher than the rated motor voltage n U units 460 V 200 V E units Voltage 230 U units Note The stress on the motor insulations is always dependent on the drive 100 300 V supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive 400 V E units 460 V U units 230 690 V 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the
155. s west AA ow E tee dee Rod A 57 qu Wo da ratio ET a at IO IEEE ea os GEES DE E gnc des ahd gs ees E 59 IC FA ON se 5 Sony ae ce toe etn aba ida da e id dobla ici da Oth dai en 59 How to perform common tasks aaa ana ea e a ee ee es 60 How to start stop and switch between local and remote control 61 How to change the direction of the motor rotation llle 61 How to set the frequency reference 0 0 0 cc les 62 OQUIDUE OS Ca eiut recitat recede eco doc wot c ad Macht tpe e c lh dice dc t tn alah de Acta o o c oa 63 How to browse the monitored signals llle 63 Reference INOUE aa a wa o ob Cac o CORR E a EO E AP EROR EG Re MGE na 64 How to view and set the frequency reference llle 64 Parameter MOVES tidad re ae eee ean eS dog diet dees 65 How to select a parameter and change its value 0 00 eee ee 65 How to select the monitored signals llle 66 Changed parameters mode l l erras 67 How to view and edit changed parameters llle 67 Application macros What this chapter CONTAINS 4 335 9 9 08 NA aC ES c eO EK OUNCE Ce e D t 69 OVEIVICW Of TT CT OS cid wea ek ano hae A Md obo ici wad a Ene E wed 69 Summary of I O connections of application macros 0 0 ees 70 ABD Standard MACO sais pad sama a Oe a Ue ahve x dno AS HE lens ak o da ans ees Bn a T1 Default VO Connections ux f m
156. ss actual value deviation from the PID reference value exceeds the set wake up deviation 4025 longer than the wake up delay 4026 Wake up level depends on parameter 4005 ERROR VALUE INV settings If parameter 4005 ERROR VALUE INV is set to 0 Wake up level PID reference 4010 Wake up deviation 4025 If parameter 4005 ERROR VALUE INV is set to 1 Wake up level PID reference 4070 Wake up deviation 4025 Wake up level 4025 when 4005 1 PID reference 4025 Wake up level when 4005 0 t See also figures for parameter 4023 PID SLEEP LEVEL X X Unit and range depend on the unit and scale defined by parameters 4026 WAKE UP DELAY and 4007 UNIT SCALE 4026 WAKE UP DELAY Defines the wake up delay for the sleep function See parameter 4023 PID 0 50s SLEEP LEVEL 0 00 60 00 s Wake up delay 99 START UP DATA Application macro Definition of motor set up data 9902 APPLIC MACRO Selects the application macro or activates FlashDrop parameter values See 1 ABB chapter Application macros on page 69 STANDARD 1 ABB STANDARD Standard macro for constant speed applications Actual signals and parameters 125 Parameters in the Long parameter mode Index Name Selection Description Def 2 3 WIRE 3 wire macro for constant speed applications 3 ALTERNATE Alternate macro for start forward and start reverse applications 4 MOTOR POT Motor potentiometer macro for digital signal speed control applications 5 HAND AU
157. st be greater than or equal to Prmax e Resistance R must be between Rmin and Rmax given in the table for the used drive type The resistor must be able to dissipate energy Erpuise during the braking cycle T Equations for selecting the resistor 150000 Lon Eq 1 Uy 200 240 V R PRmax PRmax b i PRmax nn 615000 UN 415 480 V R PRmax Eq 2 Erpuise PRmax fon fon Eq 3 PRave PRmax T For conversion use 1 hp 746 W where R selected brake resistor value ohm Permax maximum power during the braking cycle W Prave average power during the braking cycle W ERpulse energy conducted into the resistor during a single braking pulse J fon length of the braking pulse s T length of the braking cycle s Resistor types shown in the following table are pre dimensioned resistors using the maximum braking power with cyclic braking shown in the table Resistors are available from ABB Information is subject to change without further notice Technical data 152 Type Selection table by resistor type ACS150 Braking time 2 ohm Md e 1 phase Le A 240 V 200 208 220 230 240 V FOmO2 2 70 30 osr 08 200 078 5 oxor 40 180 11 38 e gt oxo 30 10 158 2 S Foroans2 30 7 22 8 4 3 phase A 200 240 V 200 208 220 230 240 V Foaco2aa2 70 30 osr 08
158. stant speed 1 parameter 7202 CONST SPEED 1 4 Run enable Auxiliary voltage output common T IIo lt lt lli L DI5 Stop 0 Start 1 PID Relay connection Relay output N n No fault Fault 1 1 Hand frequency reference comes from the 2 360 degree grounding under a clamp integrated potentiometer PID Process reference comes from the 3 Tightening torque 0 22 N m 2 Ibfin AY ge integrated potentiometer Tightening torque 0 5 N m 4 4 Ibf in Application macros f User macros In addition to the standard application macros it is possible to create three user macros The user macro allows the user to save the parameter settings including group 99 START UP DATA into the permanent memory and recall the data at a later time The panel reference is also saved if the macro is saved and loaded in local control The remote control setting is saved into the user macro but the local control setting is not The steps below show how to create and recall User macro 1 The procedure for the other two user macros is identical only the parameter 9902 APPLIC MACRO values are different To create User macro 1 e Adjust the parameters Save the parameter settings to the permanent memory by changing parameter 9902 APPLIC MACRO to 1 USER S1 SAVE MENU ENTER e Press to save M To recall User macro 1 e Change parameter 9902 APPLIC MACRO to 0 USER S1 LOAD MENU ENTER
159. t history The latest faults are stored together with a time stamp Parameters 0401 LAST FAULT 0412 PREVIOUS FAULT 1 and 0413 PREVIOUS FAULT 2 store the most recent faults Parameters 0404 0409 show drive operation data at the time the latest fault occurred Fault tracing 128 Alarm messages generated by the drive A2001 OVERCURRENT Output current limit controller is Check motor load programmable fault active Check acceleration time parameters 2202 function parameter ACCELER TIME 1 and 2205 ACCELER 1610 DISPLAY TIME 2 ALARMS Check motor and motor cable including phasing Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 138 A2002 OVERVOLTAGE DC overvoltage controller is Check deceleration time parameters 2203 programmable fault active DECELER TIME 1 and 2206 DECELER function parameter TIME 2 1610 DISPLAY Check input power line for static or transient ALARMS overvoltage A2003 UNDERVOLTAGE DC undervoltage controller is Check input power supply programmable fault active function parameter 1610 DISPLAY ALARMS A2004 DIRLOCK Change of direction is not Check parameter 1003 DIRECTION allowed settings A2006 Al1 LOSS Analog input Al1 signal has fallen Check fault function parameter settings programmable fault below limit defined by parameter Check for proper analog control signal function parameters 3021
160. t trip limit for drive is 325 of drive nominal current Excessive intermediate circuit DC voltage DC overvoltage trip limit is 420 V for 200 V drives and 840 V for 400 V drives Drive IGBT temperature is excessive Fault trip limit is 135 C Short circuit in motor cable s or motor Intermediate circuit DC voltage is not sufficient due to missing input power line phase blown fuse rectifier bridge internal fault or too low input power Analog input Al1 signal has fallen below limit defined by parameter 3021 Al1 FAULT LIMIT Motor temperature is too high or appears to be too high due to excessive load insufficient motor power inadequate cooling or incorrect start up data Motor is operating in stall region due to for example excessive load or insufficient motor power WHAT TO DO Check motor load Check acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Check motor and motor cable including phasing Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 138 Check that overvoltage controller is on parameter 2005 OVERVOLT CTRL Check brake chopper and resistor if used DC overvoltage control must be deactivated when brake chopper and resistor are used Check deceleration time parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 Check input power line for static or transient overvoltag
161. tage between terminals BRK and BRK and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off e Do not make any insulation or voltage withstand tests on the drive Safety 12 Safety Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding ie within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and BRK and BRK
162. ted to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Drive of category C1 drive of rated voltage less than 1000 V intended for use in the first environment Drive of category C2 drive of rated voltage less than 1000 V and intended to be installed and commissioned only by a professional when used in the first environment Note A professional is a person or organization having necessary skills in installing and or commissioning power drive systems including their EMC aspects 149 Category C2 has the same EMC emission limits as the earlier class first environment restricted distribution EMC standard IEC EN 61800 3 does not any more restrict the distribution of the drive but the using installation and commissioning are defined Drive of category C3 drive of rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C3 has the same EMC emission limits as the earlier class second environment unrestricted distribution Compliance Category C1 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is i
163. three constant speeds Parameter values are the default values given in section Default parameter values with different macros on page 79 For information on other macros see chapter Application macros on page 69 The default I O connections for the ABB standard macro are given in the figure below I O connection 0 CR Signal cable shield screen Frequency reference 0 20 mA ND Analog input circuit common C2 pe i i Reference voltage 10 V DC max 10 mA 1 10 kohm Alternative connection for Al1 If used switch IU selector to U Auxiliary voltage output 24 V DC max 200 mA Jane Oo lt lt G ND Auxiliary voltage output common Digital input common a VONAGE Stop 0 Start 1 DI2 Forward 0 Reverse 1 ELI 25572 j DI3 Constant speed selection Constant speed selection 1 d DI5 Acceleration and deceleration selection 2 Relay connection 9 COM Relay output mho No fault Fault 1 1 See parameter group 12 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 DI3 DI4 Operation parameter ACCELER TIME 1 and 2203 DECELER TIME 1 1 ramp times according to parameters 2205 Set speed through integrated K potentiometer ACCELER TIME 2 and 2206 DECELER TIME 2 EE Speed 1 1202 CONST SPEED 1 3 360 degree grounding under a clamp Speed 2 1203 CONST SPEED 2 4 Tightening torque 0 22 N m 2 Ibf in Speed 3 1204 CONST SPEED 3 5 Tightening torque 0 5 N m
164. ts for the installation site eee 23 Operation eondltoliS ud Sae rt ER ow i Sac ts E ESL RN Ea UNE RP ED 23 WVU iuuat we dA dedic aA d M deer af C Ac e dc do A AC E Cra op n dad d abis ad 23 ap T 23 Free space around the drive 0 0 ee ee eee 23 FREQUIFCO TOO ITE 24 PDC KIM MERECE ECCLE 24 Table of contents Checkihg Ine delve 3 5 edendis 0 Dora CSS bof anode tae Ur Ile esol eee ade hoes 25 iac rrr 25 VS CONES dive ria o E DRAE e a e E a eed Be As REAA 25 WIN SNOW sired cvs e A RUD ee AAA E A R 25 ONDINTAN atra daa AAA AA Se awd ees 26 glodrdenc Mc 2f Fasten clamping plates x3 vp 9o o CE COO Ea x c dt CR e te S eee 20 Planning the electrical installation Wat this Cchapler CONTAINS 5 42st ew hawks cee eee DO de URGE ACE P SUN e EROR EAD ed 29 Implementing the AC power line connection lllllee ees 29 Selecting the supply disconnecting device disconnecting means 29 Europedh UNION s xao 4 acd 34 CEDE CE SCC Ur ADI IE CESARE CRETA OP RO SC S te 29 METT EJOS icto taketh tct td wed dia ee eta ote dest ice 29 Checking the compatibility of the motor and drive 0 0c ee ee 30 Selecting the power cables llle 30 GenefalTUleS ecards aod cepe ova di dC PRICE 30 Alternative power Cable types cc ee ers 31 MOtOr CaDIG Shed sica itur pie onc dardo
165. ty 1 ENABLE The drive trips on fault OUTP WIRING code F0035 31 AUTOMATIC RESET Automatic fault reset Automatic resets are possible only for certain fault types and when the automatic reset function is activated for that fault type Defines the number of automatic fault resets the drive performs within the time defined by parameter 3102 TRIAL TIME If the number of automatic resets exceeds the set number within the trial time the drive prevents additional automatic resets and remains stopped The drive must be reset from the control panel or from a source selected by parameter 7604 FAULT RESET SEL Example Three faults have occurred during the trial time defined by parameter 3102 TRIAL TIME Last fault is reset only if the number defined by parameter 3101 NR OF TRIALS is 3 or more Trial time wg x Automatic reset xX XX 0 5 Number of the automatic resets 3102 TRIAL TIME Defines the time for the automatic fault reset function See parameter 3101 30 0 s NR OF TRIALS 3103 DELAY TIME Defines the time that the drive waits after a fault before attempting an 0 0 s automatic reset See parameter 3101 NR OF TRIALS If delay time is set to 3101 NR OF TRIALS zero the drive resets immediately 3104 AROVERCURRENT Activates deactivates the automatic reset for the overcurrent fault Automatically resets fault OVERCURRENT code F0001 after the delay set 0 DISABLE by parameter 3103 DELAY TIME 3105 A
166. uces electromagnetic emission of the whole drive system as well as motor bearing currents and wear Planning the electrical installation Alternative power cable types 31 Power cable types that can be used with the drive are presented below Allowed as motor cables recommended for input cables also Symmetrical shielded cable three phase conductors a concentric or otherwise symmetrically constructed PE conductor and a shield PE conductor hiel and shield pues Note A separate PE conductor is required if the conductivity of the cable shield is not sufficient for the purpose Shield e PE Allowed as input cables A four conductor system three phase conductors and a protective conductor Shield PE PE Not allowed for motor cabling Separate cables for each phase and PE PE 000 Motor cable shield To function as a protective conductor the shield must have the same cross sectional area as the phase conductors when they are made of the same metal To effectively suppress radiated and conducted radio frequency emissions the shield conductivity must be at least 1 10 of the phase conductor conductivity The requirements are easily met with a copper or aluminium shield The minimum requirement of the motor cable shield of the drive is shown below It consists of a concentric layer of copper wires The better and tighter the shield the lower the emission level and bearing currents Insulation j
167. ue of 34 Hz The static speed error is 35 Hz 34 Hz 1 Hz To compensate the error the slip gain should be increased 0 200 Slip gain 2609 NOISE SMOOTHING Enables the noise smoothing function Noise smoothing distributes the 0 DISABLE acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity A random component with an average of 0 Hz is added to the switching frequency set by parameter 2606 SWITCHING FREQ Note Parameter has no effect if parameter 2606 SWITCHING FREQ is set to 16 kHz O DISABLE Disabled 1 ENABLE Enabled 2619 DC STABILIZER Enables or disables the DC voltage stabilizer The DC stabilizer is used to 0 DISABLE prevent possible voltage oscillations in the drive DC bus caused by motor Q es load or weak supply network In case of voltage variation the drive tunes the frequency reference to stabilize the DC bus voltage and therefore the load torque oscillation O DISABLE Disabled 1 ENABLE Enabled Actual signals and parameters 107 Parameters in the Long parameter mode Index Name Selection Description Def ERE FONCTION 3001 AI lt MIN FUNCTION Defines the drive response if the analog input Al signal drops below the 0 NOT SEL fault limits and Al is used as the active reference source group 77 REFERENCE SELECT as the process or external PID controllers feedback or setpoint source group 40 PROCESS
168. uos folio Dt Eae eee 12 Safety in start up and operation ee eee 13 Introduction to the manual Whatinis chapter contains cai de RR RET eae Ee eee ARA E AS 15 ADDICADINY na OPE ww eet e XGA CR CO a Cee eee Vee CES A RL hae UR C 15 TAVGCUAUGIGNCE 3x3 5 aimee AAA AAA AA Ae Wa Sere qo ear 15 Purpose 07 CVS manual sona ima at din ab wn hse rant ea bee Er oo o e sca epe aco de 15 Contents ofthis manuale sues ios at ake n NR du AC er er due a eS d 15 Iselated doculie Hs 2 taria ona pA cit Ve ane Red cu ri RAO ODE Oe SD EUN e Ug wee OSS etat 16 Categorization according to the frame size 1 ee ee es 16 Quick installation and commissioning flowchart 0 0 0 0 ccc tees 17 Operation principle and hardware description What this Chapter contains 453 icra a Bee dG Ware X ae baa Bw ON Se cR RO RE bo es 19 Operation DANCIDIO uxo tara d ue d i RUE de E IR a oleae ae de ria Dae eee 19 Product OVelVIGW un 3 p ld dc tre de doe o dest e dece de doe od o ae La Mog e nitas 20 AVOUT c ias does due ae ee ten eee OAR dus reel cdd arces uat oup fare d 20 Power connections and control interfaces llle 21 Type designation label 0 0 0 cc lees 22 Type design GUO Key cir uc e die tu duo ido d e Grew a Solow Sea gE a RMA bee eee 22 Mechanical installation Whatthis chapter contains 3 5 rues a hee dG eR EC ROSE Ad Eua x AAA RO RE AAA Rd 23 Checking the installation site erse resitara a aaa a RII 23 Requiremen
169. uts DI1 DI2 and DI3 1 Dl active O DI inactive No constant speed 1 0 Speed defined by parameter 7202 CONST SPEED 1 aa peed defined by parameter 7203 CONST SPEED 2 DIS Co 0 E 0 Speed defined by parameter 1204 CONST SPEED 3 1 1 peed defined by parameter 1205 CONST SPEED 4 1 O 1 Speed defined by parameter 1206 CONST SPEED 5 O 1 1 Speed defined by parameter 1207 CONST SPEED 6 1 1 1 Speed defined by parameter 1208 CONST SPEED 7 13 DI3 4 5 See selection DI1 2 3 1 DI1 INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI1 O active 1 inactive 2 DIZ INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI2 O active 1 inactive 3 DIS INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI3 O active 1 inactive 4 DIA INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI4 O active 1 inactive Actual signals and parameters 93 Parameters in the Long parameter mode Index Name Selection Description Def 5 DI5 INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI5 O active 1 inactive DI1 2 INV Constant speed selection through inverted digital inputs DI1 and DI2 1 Dl active O DI inactive O 1 Speed defi
170. value on the motor rating plate 9907 MOTOR NOM FREQ Defines the nominal motor frequency that is the frequency at which the output voltage equals the motor nominal voltage Field weakening point Nom frequency Supply voltage Mot nom voltage 9908 MOTOR NOM SPEED Defines the nominal motor speed Must be equal to the value on the motor Type rating plate dependent 9909 MOTOR NOM Defines the nominal motor power Must equal the value on the motor rating Py POWER plate Actual signals and parameters 127 Fault tracing What this chapter contains The chapter tells how to reset faults and view fault history It also lists all alarm and fault messages including the possible cause and corrective actions Safety WARNING Only qualified electricians are allowed to maintain the drive Read the AN safety instructions in chapter Safety on page 11 before you work on the drive Alarm and fault indications An alarm or fault message on the panel display indicates abnormal drive status Using the information given in this chapter most alarm and fault causes can be identified and corrected If not contact an ABB representative How to reset The drive can be reset either by pressing the keypad key C7 on the control panel through digital input or by switching the supply voltage off for a while When the fault has been removed the motor can be restarted Fault history When a fault is detected it is stored in the faul
171. ve and the internal chopper are not able to f WARNING Never use a brake resistor with a resistance below the minimum value handle the overcurrent caused by the low resistance Technical data 153 Selecting the brake resistor cables Use a shielded cable with the same conductor size as for drive input cabling see section Terminal and lead through data for the power cables on page 143 The maximum length of the resistor cable s is 5 m 16 ft Placing the brake resistor A Install all resistors in a place where they will cool WARNING The materials near the brake resistor must be non flammable The surface temperature of the resistor is high Air flowing from the resistor is of hundreds of degrees Celsius Protect the resistor against contact Protecting the system in brake circuit fault situations Protection of the system in cable and brake resistor short circuit situations For short circuit protection of the brake resistor connection see Brake resistor connection on page 146 Alternatively a two conductor shielded cable with the same cross sectional area can be used Protection of the system in brake resistor overheating situations The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive with a main contactor e Wire the contactor so that it opens if the resistor thermal switch opens an overheated resistor opens the contactor
172. w value is shown on the display Control panel 65 Parameter modes There are two parameter modes Short parameter mode and Long parameter mode Both function identically except that the Short parameter mode shows only the minimum number of parameters typically required to set up the drive see section Parameters in the Short parameter mode on page 80 The Long parameter mode shows all user parameters including those shown in the Short parameter mode In the Parameter modes you can view and change parameter values Start stop change direction switch between local and remote control and set the frequency reference How to select a parameter and change its value Go to the Main menu by pressing _ if you are in the Output mode otherwise by pressing 77 repeatedly until you see MENU at the bottom If the panel is not in the desired Parameter mode PAr S PAr L not visible press key A or w 2 until you see PAr S Short parameter mode or PAr L Long parameter mode as appropriate Short parameter mode PAr S e Press N 7 The display shows one of the parameters of the Short parameter mode Letter s in the top right corner indicates that you are browsing parameters in the Short parameter mode Long parameter mode PAr L e Press 37 The display shows the number of one of the parameter groups in the Long parameter mode e Use keys A and SY 2 to find the desired parameter group e
173. with for example a screwdriver and lift the hinged fan holder slightly upward from its front edge Maintenance 135 Free the fan cable from the clip Disconnect the fan cable Remove the fan holder from the hinges Free the fan cable from the clip in the fan holder CON O O Remove the fan from the holder 9 Install the fan holder including the fan in reverse order 10 Restore power Capacitors Reforming the capacitors The capacitors must be reformed if the drive has been stored for a year See section Type designation label on page 22 for how to find out the manufacturing time from the serial number For information on reforming the capacitors refer to Guide for capacitor reforming in ACS50 ACS55 ACS150 ACS310 ACS320 ACS350 ACS550 and ACH550 3AFE68735190 English available on the internet go to http www abb com and enter the code in the Search field Maintenance 136 Power connections WARNING Read and follow the instructions in chapter Safety on N J page 77 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for five minutes to let the drive DC capacitors discharge Ensure by measuring with a multimeter impedance at least 1 Mohm that there is no voltage present 2 Check the tightness of the power cable connections Use the tightening torques given in sect
174. ws e mounting template integrated into the package 3 user s manual 4 Mechanical installation 25 Checking the delivery Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type See section Type designation label on page 22 Installing The instructions in this manual cover drives with the IP20 degree of protection To comply with NEMA 1 use the MUL1 R1 option kit which is delivered with multilingual installation instructions 3AFE68642868 Install the drive Install the drive with screws or on a DIN rail as appropriate Note Make sure that dust from drilling does not enter the drive during the installation With screws For installing the drive horizontally see section Horizontally on page 27 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings on page 155 The number and location of the holes used depend on how the drive is installed a back mounting four holes b side mounting three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations Mechanical installation 26 3 Position the

EN/ACS150 User manual - Platt Electric Supply

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