988720UMPB - PowerBoss Phoenix22 User Manual
Contents
1. 12 The Power of Clean User Manual Phoenix 20 Floor Scrubber Disc Brush Drive This manual is furnished with each new PowerBoss Phoenix 20 This provides the necessary operating and preventive maintenance instructions Operators must read and understand this manual before operating or servicing this machine This machine was designed to give you excellent performance and efficiency For best results and minimal cost please follow the general guidelines below Operate the machine with reasonable care Follow the manufacturer s suggested maintenance instructions as provided in this booklet Use original PowerBoss supplied parts 21 3 54 1 42 8 MAX 107 4 21 3 54 1 10 0 25 4 83 3 84 6 47 4 120 4 in cm Model Phoenix 20 Floor Scrubber Brush Drive Model No PHX20BDQP PHX20BDQPG 3336604QP Current Max Battery Capacity Lead Acid Battery Capacity Gel Sound Level Cleaning path width Squeegee width Theoretical productivity Working speed Rated voltage Vacuum flow Vacuum waterlift Vacuum power Brush type Brush motor s power Number of brushes Brush RPM Aqua Stop equipped Solution capacity Recovery capacity Working Grade Weight with batteries Weight without batteries Dimensions LxWxH 32 amps 105Ah 20 hr 95Ah 20 hr 69 dBA 20 in 51 cm 34 in 86 cm 15 002. i m 1 To load the brush first center the Phoenix 20 brush deck over the scrub brush 30 2 Lower the scrub deck by releasing the deck lift pedal 3 With the key turned on pull the bail handle to engage the scrub brush onto the scrubdeck Unloading Brush 1 To unload the brush first lift the scrub 2 deck by pressing down on the deck should release from the scrub deck lift pedal Make sure the pedal is in sition then let the key return to the and fall to the floor the home position shown below off O position Momentarily turn the key 1 to 2 3 When done correctly the brush seconds to the Brush Unload po CAUTION Make sure scrub deck is clear of all personnel and obstructions before operating Brush Unload 31 32 33 34 After Use 4 gt CO N When finished scrubbing lift the scrub deck and turn the solution lever off Lift the rear squeegee Move the machine to a service area for daily maintenance and review items that may need service Empty the solution tank by disconnecting the solution tank drain hose from the barb fitting and routing hose to a drain Rinse the tank with clean water to prevent any buildup of dried chemicals that could clog the plumbing inside the recovery tank and the drain hose cap Empty and clean the recovery tank by flushing with a hose Be sure to also clean the float shut off screen Remove the brush or
3. LED Status Description Output open circuit or short circuit or reverse polarity connection of RED LED lamp blink once charger to battery Battery voltage is too high may be connected to Warning wrong voltage battery Abnormal cycle be weak or bad battery MICE Charging time has safety timed out due to battery problem PowerBoss Incorporated Made Simple Commercial Limited Warranty Revision F Effictive November 1 2008 Powerboss made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void a
4. Manifold Screened Float Recovery Tank 1 5 Bolt 1 25 Bolt 2 Helical Washer 3 Flat Washer 3 Recovery Tank Drain Hose Twist amp Lift cap to clean out large debris Twist Cap to Open and Drain Deck Skirt Removal Do not lower with out brush CAUTION Bristles may be damaged if deck is lowered onto floor without brush pad driver installed Brush Deck Skirt will ride on With brush removed amp deck raised the floor in use and float up or Remove skirt for cleaning by pulling down based on amount of pad forward then down over the edge of brush remaining the deck 25 26 The Phoenix 20 This machine was designed with total operator comfort and ease of use in mind All machine components have been designed as a total system to efficiently clean dirty floors The Phoenix 20 has two available scrub head types and sizes to fit specific applications Please contact your PowerBoss representative for specific recommendations for the correct scrub head type size and brush type and chemical applications Before using the machine always perform the following steps to ensure proper machine operation Check under the machine for leaks e Check the rear squeegee for wear and damage e Check the solution and recovery tank levels After using the machine always perform the following steps e Check the battery charge level Charge batteries if necessary When charging batteries ext
5. Squeegee Blades 18 Handle Adjustment 19 Angle 19 Horizontal Adjustment 20 Solution Tank Drain Hose LR 21 Solution Level t tetra eet eottnes 21 Solution Fill FIRST ERN o o T 22 Screened Float MERE EE E 23 Screened Float Removal 24 Recovery Tank Drain Hose 29 Deck Skirt 25 The Phoenix 20 m 26 Machine 28 Turn on WIC TING earr 28 To Turn on Vas 28 To Turn on Brush MOIS 28 To Turn on Cleaning Solution 28 To Charge Batteries 28 Hour Meter Optional 29 Solution Solenoid Optional 29 ES 30 Unloading ET 31 nas a Om 34 reims 35 ITOUDIS SOON rates esse 36 WV A E E E nn 38 IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine Do not operate this machine in flammable or explosive areas This machine is designed solely for scrubbing
6. and limitations may not apply to you 38 Prts 7 Etended Warranty Costs Malkbehinds o Re Vas Pas 2 Vars ara gt o Tank Bladders Eight years no additional labor Polypropylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety days Two hour cap Through engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column 39 1 1 The Power of Clean PowerBoss Incorporated 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 USA Phone 1 800 982 7141 Fax 1 800 277 7141 Local 1 910 944 7409 www powerboss com A Member of the Hako Group 988720UMPB Rev B 04 10
7. dirt and dust in an indoor environment Minuteman does not recommend using this machine in any other capacity The following information below may cause a potential hazard to the operator and equipment Read this manual carefully and be aware when these conditions can exist Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine Report any machine damage or faulty operation immediately Do not use machine if it is not in proper operating condition For Safety During Operation Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and operate properly All covers doors and latches must be closed and fastened before use During operation attention should be paid to other persons in the work area and especially if small children are present Electric motors and components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key removed This machine is designed for level operation only Do not operate on ramps or inclines greater than 2 This machine is not suitable for picking up hazardous dusts Use caution when moving this machine into areas that are below freezing temperatures Any water i
8. 0 ft hr 1 394 m 1 7 mph 2 7 km per hr 24 volts 65 cfm 110 m3 hr 45 inches 112mbar 60 HP 450 W Disc 3 4 HP 560W 1 180 RPM Coming Soon 12 Gal 45 liters 13 Gal 49 liters 2 313 lbs 142 kg 2031 92 kg 47 4 x 21 3 x 42 3 120 4 x 54 1 107 4 Technical 5 cn 3 ridge muets 6 Unpacking Instructions 0 7 SCO A SE 1 T TT 7 Operator Responsibility J Machine OVEIVIGW seirinin S 8 Machine Overview Front 8 Machine Overview 9 Control Panel edixit tutus R Fen URN 10 BAR 11 Handle Adjustment Knobs 11 Key Switch PME RE 11 Squeegee Lift Lever sise anneau 11 Solution Control Lever 11 Battery mo en 11 Charge Status Indicator ussussissszc nici cda EX ERE PER Poe ba ore du daas 11 Optional Hour Meter nennen nn 12 Optional Solution Solenoid 13 In Line Solution Filter Assembly 13 Battery Compartment 14 ou re eee ener er 14 Phoenix 20 Rear Squeegee 16 WM EET TITLE 16 NI 16 ELSE o D b E 17 Adjusting the Phoenix 20
9. ROL LEVER BATTERY GUAGE CHARGE STATUS INDICATOR 10 Bail A When the scrubdeck is lowered to the floor the bail handle enables the brush motor and moves the machine forward once depressed This also allows the operator to automatically load the brush when the scrub deck is lowered over the brush Handle Adjustment Knobs B Allows the handle position to be raised or lowered Key Switch C Controls the machine s power Brush Unload Off On with a key for safety This switch when turned counter clock wise operates the auto brush unload when scrubdeck is in the raised position When it is turned to the ON position the machine will operate Squeegee Lift Lever D When actuated to the top position the squeegee is lowered and the vacuum motor turns on When locked in the bottom position the squeegee is raised and the vacuum motor shuts off Solution Control Lever E This lever controls the rate at which solution is dispensed Moving the lever up will increase the amount of solution Moving the lever down will decrease the solution rate Moving the lever all the way down shuts off solution flow Battery Gauge F This gauge displays the remaining battery charge Charge Status Indicator G This gauge displays the status of the batteries during charging The gauge has a readout of 3 LEDs 1 Green 1 yellow 1 Red Green indicating a full charge Yellow indicating 80 charged Red indicating the ba
10. Unlock the fastening device E and remove the outer squeegee blade Turn the squeegee blade or install a new one as necessary Change the inner hlade in the same wav 16 Adjusting the Phoenix 20 Squeegee Blades Angle Adjustment The angle adjustment is the decisive factor in ensuring that the squeegee blades on the squeegee lie evenly on the floor 1 Park the machine on a level surface and lower the squeegee 2 Loosen the lower wing nut B on the adjust ing screw C and adjust the squeegee using the adjusting screw so that the ends of the squeegee blades still have contact with the floor By turning the adjusting screw C coun terclockwise the clearance between squeegee blade and floor is increased in the center Fig 1 When turning the adjusting screw C clock wise the clearance between squeegee blade and floor is reduced in the center Fig 2 3 Switch the machine on and check the suction pattern When the machine is in operation the entire surface of the squeegee blades center and outer areas must be applied as evenly as possible 4 Tighten the lower wing nut B on the adjust ing screw C against the metal bracket to lock in the pitch setting 17 Adjusting the Phoenix 20 Squeegee Blades Height Adjustment If streaks are present despite an optimum angle adjustment the clearance between the caster wheels and floor must be adjusted by changing the number of washers under
11. eegee caught in squeegee Clean squeegee squeegee Vacuum hose clogged Remove debris and flush hose Using too much solution Adjust solution control lever Recovery hose to squeegee or recovery Reconnect or replace recovery hose tank disconnected or damaged Wrong brush or cleaning chemical Consult Manufacturer Debris caught on scrub brush Remove debris OO PES ROONSRENONMENCE Retaining ring on brush motor shaft not Remove brush hub assembly and in groove Slide ring into groove Inadequate solution flow or no solution to the floor Poor water pick up 36 Possible Cause Control Power circuit breaker Reset breaker Batteries have low charge Recharge batteries Machine does not operate Battery charger operating nce Empty recovery tank Excessive foaming in recovery tank Use less or change chemical Use defoaming agent Vacuum switch disconnected Connect wiring Vacuum motor does not turn vacuum motor circuit breaker Reset breaker on Broken vacuum limit switch Replace switch by squeegee lift lever oqueegee in raised position Lower squeegee Foot pedal not in home position Place pedal in notch Tripped brush motor circuit breaker Reset breaker Broken brush motor switch Replace switch Buc hdoecnorunioad Damaged brush block or drive hub Retaining ring on brush motor shaft not Remove brush hub assembly and in groove slide ring into groove Charger Warning Indicators
12. ll warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions
13. m the home down position to the operating position up Depress the operator bail handle Brush motor will turn on and assist to propel the machine forward To Turn on Cleaning Solution Move solution lever from closed down position up to the desired flow position NOTE When you no longer want solution or stop the machine for an extended period of time you must move the solution lever back to the closed down position Otherwise solution will continue to flow onto the floor To Charge Batteries When the battery status indicator reaches the red zone the batteries need to be recharged Take the machine to a well ventilated area unwind the battery charger power cord from the electrical box cover and plug into an appropriate power source After approximately 10 seconds the battery charge status indicator will turn on Be sure to check the battery water levels as recommended WARNING Charging batteries generates explosive gasses Do not charge batteries when open flames or sparks are present Do not smoke Charge the batteries in a well ventilated area 28 Hour Meter Optional Hour meter will automatically record operating time of the brush motor Solution Solenoid Optional Water solenoid will operate when the brush motor is turned on The solution lever must be moved to the desired operating position but does not need to be moved to the closed position when stopping for brief periods 29 Loading Brush sl
14. mended batteries are rated 105Ah WET PowerBoss P N 956712 or 100Ah MAINTENANCE FREE GEL PowerBoss P N 956100 We do not recommend mixing AMP hour capacities Alternate battery sets can be used if they equal physical size and capacity alternate battery sets are used please contact PowerBoss for on board charger settings Operator Responsibility Read this manual carefully before operating this machine The operator is responsible for taking care of the daily maintenance of the machine to keep it in good working condition The operator must inform the service mechanic or supervisor when the scheduled maintenance intervals are required as stated in the MAINTENANCE section of this manual Before starting familiarize yourself with the machine and its controls see Machine Overview Front Machine Overview Rear Control Console diagrams Machine Overview Front CUP HOLDER SOLUTION FILL PORT RECOVERY TANK LID RECOVERY TANK BRUSH DECK FRONT WHEEL REAR CASTER SOLUTION TANK FLOATING DECK SKIRT gt Machine Overview Rear nmoou r BAIL HANDLE SQUEEGEE LIFT LEVER SOLUTION CONTROL LEVER RECOVERY TANK DRAIN HOSE ONBOARD CHARGER CORD CIRCUIT BREAKERS RECOVERY HOSE CONTROL PANEL SOLUTION DRAIN HOSE LEVEL INDICATOR BRUSH LIFT PEDAL REAR SQUEEGEE Control Panel BAIL HANDLE HANDLE ADJUSTMENT KNOB KEY SWITCH SQUEEGEE LIFT LEVER SOLUTION CONT
15. n the tanks or hoses can cause damage to the machine For Safety when Servicing or Maintaining Machine Stop on level surface Disconnect the power to the machine by unplugging the red Battery connector located under the recovery tank near the batteries Avoid moving parts Do not wear loose jackets shirts or sleeves when working on machine Avoid contact with battery acid Battery acid can cause burns When working on or around batteries wear protective clothing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of batteries Charging batteries generates explosive gasses Do not charge batteries when open flames or sparks are present Do not smoke Make sure the charger is turned off before disconnecting it from the machine Charge the batteries in a well ventilated area with the battery cover removed completely Do not clean machine with a pressure washer Authorized personnel must perform repairs and maintenance Use PowerBoss supplied replacement parts SAVE THESE INSTRUCTIONS Inspection Carefully unpack and inspect your Phoenix 20 Floor Scrubber for shipping damage Follow unpacking instructions on shipping pallet Each unit has been tested and thoroughly inspected before shipment Any damage is the responsibility of the delivery carrier who should be notified immediately Electrical This machine is battery operated and designed to operate on 24 volts DC 2 12 volt batteries Batteries The recom
16. neath the bracket that holds the wheel The squeegee height is preset at the factory to 3mm In cases of very smooth floors e g finished floors PVC linoleum etc see 2mm illustration for washer configuration In cases of very uneven floors e g poorly laid tiles water does not run off configure as shown in 4mm illustration Keep the extra washers by gt installing them above the bracket as shown 18 Handle Adjustment The Phoenix 20 handle was designed with operator comfort in mind The angle and horizontal position of the handle can be adjusted to suit the needs of the operator Angle Adjustment The handle angle can be adjusted without tools by loosening the Angle Adjustment Knob A on each side and rotating the handle to the desired position There are 5 angular positions 11 25 apart for a total of 45 between the minimum and maximum position 19 20 Horizontal Adjustment The horizontal position can be adjusted by removing the 4 Mounting Bolts B 2 each side with a 9 16 socket and sliding the Mounting Plate P to one of the 3 available positions The machine is shipped from the factory in position 1 Plate Position 3 Plate Position 2 Fully Extended Plate Position 1 Shipping Position Solution Tank Drain Hose The solution tank may be drained by removing the Solution Tank Drain from the Hose Barb and routing the hose to a floor drain Solution Le
17. pad holder and rinse them in warm water and hang to dry Remove the rear squeegee rinse with warm water and reinstall after cleaning Check the maintenance schedule in the next section and perform any required maintenance before storing the machine Store the machine indoors in a clean dry place Keep from freezing Leave solution and recovery tank lids open for ventilation to prevent odor buildup Turn Key switch OFF O and remove key Battery Cell s Grease Fittings Brushes Water Level Check Clean brush amp Hoses deck skirt Brush Pad Squeegee Solution Filter Check Clean Vacuum Shut Off Float in Recovery Tank Have a qualified service technician check the vacuum motor carbon motor brushes once a year or after 300 operating hours The brush motor and transaxle motor carbon brushes should be checked every 500 hours or once a year NOTE Refer to the Service Manual for more detail on maintenance and service repairs Regularly scheduled lubrication of certain machine parts should be performed to insure trouble free operation of the machine Apply a generous amount of grease into the fittings on the rear caster swivel 2 until grease seeps out around the bearings Apply lubricant or light machine oil to lubricate the e Pivot mounting point of the rear squeegee to the chassis 1 e Rear squeegee caster wheel axle 2 35 cover propery gasket lid cover properl Debris caught squ
18. ra precaution is required Battery acid can cause burns When working on or around batteries always wear protective clothing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of the batteries Charging batteries generate explosive gasses DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT DO NOT SMOKE Charge the batteries in a well ventilated area Fluid levels should be checked before and after charging and maintained at the proper levels If low add distilled water until the metal plates are covered If the machine is not used for an extended period of time batteries should be kept fully charged with a boost charge once week e Check for wire string or twine wrapped around the scrub brushes Check the rear squeegee for wear and damage Check the rear squeegee suction hose for obstructions Drain and clean the recovery tank and hose cap Check under the machine for leaks e Check the service records to determine maintenance requirements WARNING Be sure you understand the machine controls and their functions While on ramps or inclines avoid sudden stops when tanks are filled Avoid abrupt sharp turns Slow down driving speed when going downhill 27 To Turn on Machine Turn key to operate position To Turn on Vacuum Lower squeegee into operate position vacuum motor will turn on automatically To Turn on Brush Motor Move brush lift pedal fro
19. tteries are charging 11 12 Optional Hour Meter PowerBoss offers an optional hour meter for the Phoenix 20 The optional kit replaces the power cord mounting bracket at the rear of the machine with one that contains an hour meter Kit K E1720HM Optional Solution Solenoid PowerBoss offers an optional solution solenoid for the Phoenix 20 The optional solenoid automatically turns off the solution flow when the brush motor is not active Kit K E1720S In Line Solution Filter Assembly The optional solution solenoid which shuts off solution flow when the bail handle is released is protected from debris by the in line filter assembly The filter assembly is located at the rear of the machine on the left hand side just under the solution tank It is important to check and clean the screened washer inside the assembly regularly to ensure proper solution flow To open unscrew the assembly Note that the cone of the washer is facing out toward the rear of the machine Remove washer and rinse reinsert and screw assembly together tightening by hand Overtightening with tools may damage the plastic threads Fitting MGHT Screened Washer Hose Barb Insert Fitting FGHT 13 14 Circuit Breakers The circuit breaker is located at the bottom of the back panel of the machine A Main Control Breaker 4A B Brush Motor Breaker 30A C Vacuum Motor Breaker 20A If any of the functions abo
20. ve are not operating check if the circuit breaker buttons have tripped Press to reset Battery Compartment The battery compartment is located under the recovery tank The Battery compartment can be accessed for servicing and maintenance by tilting the recovery tank make sure recov ery tank has been drained before tilting The battery com partment contains two 12 volt batteries connected in series Connect the batteries according to the battery connection diagram see diagram The recommended batteries are 105Ah PowerBoss P N 956712 or 100Ah PowerBoss P N 956100 Gel The battery tray may be drained if neccessary using the orange drain hose located above the rear caster on the right side of the machine FRONT OF MACHINE 15 Phoenix 20 Rear Squeegee Cleaning the Phoenix 20 Squeegee Changing the Phoenix 20 Squeegee Blades A Squeegee Check the squeegee A daily and clean as Star shaped knob necessary Check the inner outer squeegee blades Adjusting screw for angle adjustment 1 Pull off the suction hose D the squeegee A weekly for signs of wear The D Suction hose 2 loosen the two star shaped knobs B squeegee blades can be reused by turning them E Blade fastening latch 3 Remove the squeegee A can be turned for 4 total uses F Washers for caster height adjustment 1 Pull off the suction hose D loosen the two star G Caster Wheel Axle shaped knobs B and remove the squeegee 2
21. vel Indicator The Solution Tank Drain Hose also serves as a water level indicator for the solution tank The amount of water remaining in the solution tank can be seen through the clear drain hose Level markers molded into the solution tank are positioned at 1 4 1 2 3 4 and full levels 21 22 Solution Fill Filter The Solution Fill Filter should be cleaned regularly To remove simply open the Solution Tank Lid A and pull the filter out Screened Float If the recovery tank is overfilled or a large amount of foaming is present the screened float B blocks the vacuum intake inside the tank protecting the vacuum motor and internal electronics from water damage It is essential to keep the float in working order through regular maintenance The float should be cleaned daily by thoroughly rinsing with a hose Removal of the screened float is not necessary for daily maintenace At least once a month the screened float should be completely removed cleaned and checked for any damage to the seal or metal screen WARNING Damage to the machine may occur if operated without the screened float properly in place 23 24 Screened Float Removal The screened float is positioned between the vacuum manifold A and recovery tank C The screened float B can be accessed by removing the 1 5 bolt D and two 1 25 bolts E that attach the manifold to the recovery tank using a 7 16 socket Vacuum
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