Manual - Test Equipment Depot
Contents
1. Example The parameter is the threshold force level for detecting the object When the setting force of Detect object parameter is detected the stand will stop immediately Next the stand moves to opposite direction until detecting Zero force The recommended Detect object that the user should program into the stand is more than 0 296 of the full scale of the mounted force gauge i e if the programmer is using a 200lb force gauge the programmed Detect object should be 0 4lb 200lb x 0 2 5 5 Parameter setting mode The relations function is set to the entire stand The parameters are shown in the below table Sign of Push direction Acceleration The sign at the position of the direction of Push is set If it sets and the stand moves to Push the display of position is decrement The acceleration of the motor of the stand is set The acceleration is the slope or rate of increase in speed from the non motion starting point to the set programmed speed If the parameter is set at a maximum of 100 the motor will accelerate quickly v VER Point 4 X Detect the force limit space 1 to 100 step 1 Volume of buzzer The volume of the buzzer is adjusted OFF Low Middle High me Parameter If you want to cancel the setting press ZERO button Sign of Push direction MODE Space means P Save and go to Adjust with the or FHC 1 PUSH2. 0 00 15 gt 7 MANU F55 220VL NO FORCE GAUGE 4 3 Connection of PC to the stand FGS VC can connect to PC for taking force and displacement The software is able to be downloaded from Shimpo s website free of charge Refer to the software manual Cable between FGS VC and force gauge Jo USB cable Personal computer 5 Operation 5 1 Basic operation flow The procedure of basic operation is described as follows Keep hands hair and jewelry away from stand when drive assembly is in motion May cause damage or injury Force gauge power Turn on the power of the force gauge FGS VC power Turn on the power of the stand Separate hands from the force gauge and FGS VC movable parts Turn on FGS VC FGS 220VC FB5 550VL SHIMPO SHIHPO Display appears as below Solderless terminal Select measurement mode oelect Manual Jog Single Continuous and Program mode according to the measurement purpose and the usage Mode can be changed by the Mode switch 0 00 O 15 7 MANU JOG 0 00 4 SING C 0001 0 00 15 gt 7 PROG C 0000 Start to measure Start each mode by pressing PUSH PULL or START switch Refer to each mode section FGS VC is able to test as follows Compression test Tension test Welding test Peel test Suction test Repulsion test Cork test Open test Etc O CONT C 0000 OO 157 OO O 4 5 2 Operation mode The operation mode c
3. Ensure stand is placed on a flat level stable surface that can support the unit Do not touch the running inner parts Keep appendages and loose clothing away from running moving parts A Caution Fix object surely There is the possibility of damage Hold power plug while removing the power cord Do not pull or put tension on the cord Doing so could result in cord damage and electric shock Do not operate in areas where explosive gases or vapors may be present Do not install in a high humidity environment or near where water may be present Electric shock may occur if water is encountered Never carry or move the FGS VC with the AC code There is the possibility of electric shock a fire and injury Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com Confirm that the power supply is the Do not plug AC connector with wet hand There is the possibility of electric shock Attention Safet Disconnect from the AC outlet during any maintenance of the stand Also unplug when not using for long periods of time May cause electric shock a fire and injury same voltage rating as the displayed voltage rating on the unit Q Attention before using FGS VC Avoid the following Place where water oil or medicine may splash Dusty locations Make sure the cable is not stuck in the stand Places where condensation occurs Places where explosive gases or ignition sourc
4. PULL LMT is blinking The over load of the mounted force gauge occurred in push direction The over load of the mounted force gauge occurred in pull direction The emergency stop was pushed The motor or the driver of the motor was abnormal The communication error between the controller and the motor driver in the stand occurred The read error of the memory in the stand occurred The write error of the memory in the stand occurred The stand could not mounted force gauge recognize the 24 If the status is abnormal move the lower limit switch position If the status is abnormal move the upper limit switch position Confirm whether the force gauge used is correct Check whether the measurement is abnormal Confirm whether the force gauge used is correct Check whether the measurement is abnormal Confirm that a problem is not found then release the emergency Stop Turn off and wait one minute then turn on Contact TECHNICAL SUPPORT if the alarm is not canceled Turn off and wait one minute then turn on Contact to our technical support if the error alarm is not canceled Turn off and wait one minute then turn on If the error is not canceled initialize the parameter Refer to the below procedure of the initialization Turn off and wait one minute then turn on If the error is not canceled initialize the parameter Refer to the below procedure of the initial
5. gui 157 SING C 0001 25 SING PULL MiZ 25 Push speed SING PUSH tit Stop and complete with lower limit switch ON Stop and complete with upper limit switch ON Upper limit 157 SING C 0001 4 Display alternately Pull speed Push speed 40 SING C 0001 AS SING PUSH LAT 4s Stop with lower limit g ING E Mt switch ON with dwell timer Sts opeed Speed can be changed by UP or button of the SPEED key The speed setting of SING and CONT mode is common Also the speed is able to be changed while moving Display Present position Setting speed Moving direction Repeat count Setting dwell timer Status of limit switch Repeat count Incremental count at pressing PUSH or button The count is cleared with the ZERO button When the mode is changed the count will also be reset to zero dos Parameter The parameter which is the dwell timer and the speed of pull and push is available Pressing button the speed can be changed by UPI or DOWN button of the SPEED key The dwell timer can be changed by STOP Finally press button for saving If you want to cancel the setting press ZERO button SET Setting speed The or DOWN button of the SPEED can be used to change The range is 0 40 15 75 in min 10 ta ANN mm min Setting dwell timer The STOP button of the dwell time can be used to change Pressing STOP the dwell timer is
6. SIGH MANU mode buttons Pressing the button the setting will be changed alternately FNC1 PUSH SIGN Acceleration Adjust with the or DOWN MODE buttons Save and go to MANU mode Volume of buzzer Adjust with the or DOWN MODE buttons Save and go to FNCS BEEP YOL MANU mode SET FNC3 BEEP YOL i FNC3 BEEP YOL FNC3 BEEP YOL roe 5 6 Chaning Engineering Units I Change distance and speed units in the function mode a Function settings Press MODE key Press MODE key to go to function settings 1234 PUSH SIGN b Changing the unit Press SET key to go to FUNC4 FNC1 Press SET Inch c Change in the displayed unit FNC UNIT Pressing the PUSH or PULL keys changes the units from inch to mm Press PUSH or PULL key inch mm FNC 4 UNIT FNC 4A UNIT d Registration of the unit Press SET or MODE key to finish the setting e Note The speed settings of JOG MANU SING CONT PROG go back to default when changing the units EC Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com 6 Message of status and error 210 15 7 HANU PUSH LMT 1234 15 7 MANU PULL LHT 2 10 157 HANU PUSH OVER 1234 157 HANU PULL OVER EEPROM ERROR FGS 220VC NO FORCE GAUGE The lower limit was reached PUSH LMT is blinking The upper limit was reached
7. force gauge Cable clip USB cable 2m Hex head spanner Bolt M8 x 8mm EN Socket bolt M6 x 16mm Set screw M6 x 20mm Washer 2 Manual 2 Names of components Force gauge plate Upper limit Knob Lower limit knob Emergency switch Operation panel 3 Names and functions of the operation panel SHIMPO Description Emergency stops when pushing Emergency switch Push the switch when FGS VC acts abnormally or a potentially dangerous situation is occurring Release the emergency stop to restart operation ES opeed key up Increase or decrease the speed when pushing the up or down arrows of the opeed key Down Speed key Ifthe up or down arrows are held the speed adjusts continuously Push to override the current speed setting The speed will instantly go to the MAX key maximum capable of the stand Once released the speed returns to the previous speed setting This key only is functional in Manu or Jog modes 6 SETkey Theindicateddataissetwhenthekeyispushed o 8 PUSHKey Move in the PUSH direction 9 STOP key Stop operation PULL key Move in the PULL direction Clear distance in Manu and Jog modes 11 ZEROk AS Bae 1 zERokey Clear repeat time in Sing Cont and Prog modes LCD display Displays distance speed and mode etc LCD display Main display Sub display otatus display 4 Setup 4 1 Installation of force gauge Remove the mounting plate us
8. incremental When the dwell timer is 5s it returns to Os pressing STOP Saving return to SING mode 3 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com 5 3 4 CONT mode This mode of operation is ideal if the user wants the test stand to repeatedly cycle up and down continuously or for a user programmed number of times The stand will start in either direction depending on whether Or button is selected Contents The test stand will start to move downward or upward when the respective or button is selected The stand will continue to move until one of the following events occurs the STOP button is pushed the emergency reset button is pushed otop with upper limit switch ON with dwell timer Stop with lower limit switch ON with dwell time Pull speed Push speed Lower limit Complete with lower limit Complete with upper limit switch ON when the repeat switch ON when the repeat count is reached count is reached otop with upper limit switch ON with dwell timer Stop with lower limit switch ON while dwell timer 234 234 157 157 CONT C 0012 2S CONT PULL LHT 25 Pull speed Push speed Lower limit 3 2 1 3 2 1 46 Za o CONT C 0012 4S CONT PUSH LNT 4S Display alternately at opeed Speed can be changed by UP or button of the SPEED The speed setting of SING and CONT mode is common Also the speed is able t
9. to change the speed The range is 0 40 15 75in min 10to400Imm minll 5 3 2 JOG mode This mode of operation is identical to MANU mode except that the movement in any direction will only occur while either the or button is depressed opeed Speed can be changed by UP or button of the SPEED key The speed setting of MANU and JOG mode is common Also the speed is able to be changed while moving Display Present position Setting speed The parameter which is the speed of MANU and JOG mode is available Pressing button and the speed can be changed by UP or key of the SPEED Then press button for saving If you want to cancel the setting press button Setting speed The or DOWN button of the SPEED key can be used to change the speed The range is 0 40 15 75 in min 10 to AOQ0Imm minl 10 5 3 3 SING mode This mode of operation is ideal for completing one cycle between mechanical manually adjusted distance limit stops The test stand will only operate between the limits that are set by the test stand user Contents The test stand will move downward or upward when the respective PUSH or PULL button is selected The stand will continue to move until one of the following events occurs the S TOP button is pushed one of the limit switches is tripped or the emergency reset button is pushed otop with upper limit switch ON with dwell timer Upper limit a 157 234 234 SING C 0001 4
10. 19 Point 1 to 5 Movement direction at P1 The parameter is the direction of movement from Standard point to Point 1 The button can be changed to Push or Pull Return to Start point Previous page SET Setting P2 to P4 Saving return to PROG mode 20 Movement Distance at P1 The parameter is the distance from Standard point to P1 Also the data should be set as relative coordination The PUSH or button can be used to change Speed at P1 This parameter is the speed setting for moving from Start point to Detect point The or button of the SPEED can be used to change Dwell timer at P5 This parameter is the dwell timer Pressing STOP the dwell timer is incremental When the dwell timer is 5s it returns to Os pressing STOP Speed at RET This parameter is the speed setting for moving from Point 5 to Start point The or DOWN button of the SPEED can be used to change Dwell timer at RET This parameter is the dwell timer Pressing STOP the dwell timer is incremental When the dwell timer is 5s it returns to Os pressing STOP Force limit The stand controls to give the force less than the Force limit If the force limit is detected the stand will stop immediately Then the stand executes the next step Upper limit otart point Standard point Detect point Point 1 Point 5 Point 3 Point 2 Point 4 Lower limit Detect object
11. Test Equipment 99 Washington Street Depot Melrose MA 02176 Phone 97591A 781 665 1400 Toll Free 4 800 517 8431 1 800 517 8431 FGS VC Series Motorized Stand Operation Manual Read Manual thoroughly prior to operation Use instrument only after reading the complete manual Follow all safety precautions Safety Precautions Before Installation Operation or Maintenance be sure to read carefully this Operation Manual and use the equipment as directed Use the equipment after carefully reading all the caution items safety information and other discriminations In this User s Manual the Safety Awareness Items are divided into three different 5 17 categories Danger Warning and Caution Follow these precautions Danger This symbol indicates if you ignore the contents mentioned and improperly operate it may lead to serious injury from a potential fire Warning This symbol indicates a potential dangerous situation that could produce a Serious injury if improperly handled Caution This symbol indicates a potential situation that could produce a minor injury or Damage to material if it is improperly handled However depending upon the situation there could be a possibility that it may cause more serious results Protection categories are explained and separated by the following symbols Proceed with Caution S Not Allowed Prohibited Mandatory Must Follow Heavy Take sufficient care while handling
12. e eee ene one aE one rns ME MEME ME 8 Dot MANU toL Rm caste ttaetacs 8 SPP EIS 1 0 61 NR 9 sss EE egre TTE 11 Dad CONTO aceasta tastes tcc uM ME dt 14 0 4 Proprantoperation dnode oo o e a a DR NR NEN EE mue mI Ee VERE E EP e EDD IUE 17 DAL FROGO Un tid utile tam remus oS oem OR OS O ener eee OD COLOUR GU CEDE URDU UEM NDS CE ED CEU een Seded een ene 17 5 5 Parameter setting mode cccccccccssssscccceceesseeceeeaeeeeeceeeaeeeeeeeeeeseeeeeceeesaeeeecesesaeeseceeessaeeeeeeseeaaaeeeees 21 5 5 Changing EnPImeeriBg9 UDIUS 1 2 2 E rro e uv Pe uus vui uu Eua 29 6 Message of status and OITO sconces dide ideato dde dedo e dade dide sand edad de dad ud d uo dI dM MR e a I e OU 24 T MVC ISON o nec has EA ac Pu ccc c UL 25 Bo SSDOCIHICREIDH Bronco eee MUNERE IMMUNE Ia SE 27 Dc EFOUDICSHOOLIDP aens 21 1 Prior to use 1 1 Procedure from the Installation of a force gauge to the measurement FGS VC can measure various loads using Shimpo s digital force gauges which are FGV series Confirm the following procedures before use m TmT e ooo o A A A A A A A A A o A A A o A o A A A lll lll 227 2722 A oA A A A ooo Ml M Install the force gauge Connect the cables mw www ww ww www ww www ww www www ww ww www ww www www ww www www ww ww www wi iii ii i i i i i i i ee eS M Confirm the parameter setting of the force gauge puru o 1 2 Confirmation of product packing FGS VC Cable to
13. e limit stops Pressing PUSH or PULL keys FGS VC moves repeatedly up and down CONT mode mode between the mechanical distance limit stops 5 3 1 MANU mode This mode of operation is ideal for manually recording force measurements The test stand will only operate between the limits that are set by the test stand user These are manually adjusted distance limits Contents The test stand will move in the downward or upward direction when the respective or button is selected The stand will continue to move in the selected direction until one of the following occurs button is pushed one of the limit stop switches is tripped or the emergency reset button is pushed Stop with upper limit switch ON Upper limit 1234 157 HANU PULL LHT Lower limit Stop with lower limit switch ON Q Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com opeed Speed can be changed by UP or button of the SPEED The speed setting of MANU and JOG mode is common Also the speed is able to be changed while moving Display Present position Setting speed Parameter The speed of MANU and JOG modes is adjustable Press the SET button to enable adjustment via the UP or DOWN buttons of the SPEED key Then press the SET button to save the new value If you want to cancel the setting press the ZERO button Setting speed The or DOWN button of the SPEED key can be used
14. es Install the force gauge after turning off the power are present switch Place where high vibration may occur Places outside of operating temperature range Adjust the limit switches when the motor stops 32 104 F 0 40 C Cleaning with thinner and gasoline etc When digital force gauge FGV series is installed Set ovEr in the F06 parameter which is the parameter of Output Type If ovEr is not set FGS VC does not stop by the overload of the force gauge Me EOP UO USC o sebo eiie Petite ii IRE 1 1 1 Procedure from the Installation of a force gauge to the measureMeNt ccccccessseseeeceeeeeeeeaes 1 12 COMMPMAGION OL DFOAUCE DACEIDB aoro cerca eee eode qi oet E et uo do ona evt nee eau qu qt qu etae ee ao aen at eot goce admin ecd 1 2 ONSPHIOSSOBECORIDOBODUS eee ae er nee ertum aoo rn E M E ME ee 2 3 Names and functions of the operation panel esses Henne ee snnt 2 4 SDOUIDiisdidsebeinueib ettet 3 4l JInstallatjob OE Torce PHUPG eee Unete aM MM ME e eq Ud UE 3 42 Connection of force gauge to the St aid ois servo ees ERN GREEN IU NU DUE ee teens 4 4 3 Connection ot PC to the Stand ucc e ara a en X ea ers ta a e Va ev a Ev Pw gw Tao ede 5 SE Rent NU T m aA HTC are 5 Dal Basic operation NOW sects oot E EI e LE Ho NU UII EMIT DS 5 D 2 SO DOFALIOE ModE eee rene rer enone fete ete ta ane nee RR Taney sete ER MM RU E KDM EHE d MEE DERE ME A RUE UU 7 Bos Mandel operation BOUE oon Po
15. ing the hex head spanner accessory Set the force gauge in the mounting plate Fix the mounting plate with the force gauge to the stand using supplied bolts The force gauge is fixed to the stand Force gauge that can be connected with FGS VC is FGV series N Force gauges up to 100kgf are compatible with the FGS 220VC Force gauges up to 200kgf are compatible with the FGS 550VC na Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com 4 2 Connection of force gauge to the stand The connection and confirmation between FGS VC and a force gauge is the following procedure Parameter setting of the force gauge Set the following parameters Measurement polarity RS232C baud rate 19 200 bps Refer to the manual of the force gauge Connect to FGS VC Connect the force gauge to FGS VC by the attached cable Power on Turn on the power of the force gauge Next turn on FGS VC with the power switch on the back Confirmation of the connection Display of FGS VC as follows 1 Indicates FGS 220VC 2 Indicates MANU Manual Mode If the connection is wrong 2 Indicate NO FORCE GAUGE in 3 seconds then indicate MANU If the connection is wrong check Are the parameter settings of the force gauge correct Is the sequence of power on correct Is the cable correct If no problem please contact our technical support F55 220VL SHIHPU Fb5 550VL SHIMPO
16. ization Check The parameters setting of the force gauge the sequence of power on and the cable If no problem ask to our technical support Procedure of the initialization of the parameters 1 Turn off wait one minute 2 Press ZERO and button both turn on in keeping to press these buttons FGS 220VL PARAHETER INIT 7 Dimensions Upper limit Force gauge FGP FGPX Pi 1l Lower limit LO N LO c x 2 an Emergency switch Operation panel inch FGS 220VC 25 7 87 M6 mm 0 39 1 26UNF 3 94 P Es X M10 mm 1 77 JL 0 79 0 79 0 7 4 0 18f Table FGS 220VC Plate FGS 220VC 4 1 31 adjustable Table Adjust FGS 220 550VC 26 inch 8 Specifications Model FGS 220VC 100kg 1 000N 220Ib 10 400mm min 0 40 15 75 min 400mm 15 75 Over load from force gauge The stand will stop immediately if the over Input load is detected 300 x 885 x 500mm 11 81 x 34 84 x 19 69 Accessories USB cable Communication cable for force gauge FGV series PC Software Free software is provided Available Force Gauge FGV series Force gauge 9 Troubleshooting The following are general checkpoints please call your local Shimpo representative or contact Shimpo Instruments directly for further assistance Even if the power supply is turned on f h f th ly LCD doesn t display Confirm the voltage of the input supply Check p
17. o be changed while moving Display Present position Setting speed Moving direction Repeat count Setting dwell timer Status of limit switch Repeat count Incremental count at pressing PUSH or button The count is cleared with the ZERO button When the mode is changed the count will also be reset to zero 15 The parameter which is the repeat times and the dwell timer and the speed of pull and push is available Pressing button the speed and the repeat times can be changed by UP or button of the SPEED key the dwell timer can be changed by STORP Finally press button for saving If you want to cancel the setting press button Setting speed The or button of the SPEED can be used to change The range is 0 40 15 75 in min 10 ta ANNMImm minl Setting dwell timer The STOP button of the dwell time can be used to change Pressing STOP the dwell timer is SET incremental When the dwell timer is 5s it returns to Os pressing STOP SET Setting dwell timer The or button of the SPEED can be used to change The maximum value is 9999 When the display is o and press DOWN it will be 9999 and when the display is 9999 and press UFP it will be 0 Saving return to SING mode Nm 5 4 Program operation mode 5 4 1 PROG mode This mode of operation is ideal if user wants to operate the test stand with complex programmed movements Even if the user does not kn
18. onsists of manual and program The mode is selected by the measurement purpose and the usage You wish to test by PUSH or PULL key e g You want to move to the position of PULL limit by pressing PULL switch You want to move only while you press the Select manual operation modes PUSH key You want to move the round trip operation many times between limits of PUSH and PULL You want to measure by specifying the positions The position of the object to be measured cannot be specified E Select Program operation mode You want to combine a different direction PUSH PULL of operation with a test How to select the mode Pressing MODE switch in the Operation panel the mode changes one by one as follows A present operational mode is displayed under the left of LCD MODE MODE JOG mode MODE Parameter MODE PROG setting mode mode 0 00 oO 4 SING C 0001 5 3 Manual operation mode The manual operation modes are MANU JOG SING and CONT The mode is selected by the measurement purpose and the usage When pressing the PUSH PULL key FGS VC goes to PUSH PULL limit switch position ETT mode FGS VC stops if reaching the limit position This mode of operation is identical to MANU except that the movement in any direction will only occur while either the PUSH or PULL key is ETT mode depressed Pressing PUSH or PULL keys FGS VC moves for one complete cycle SING mode between mechanical distanc
19. ow the length of the object the accurate measurement is possible because the function to detect the object to be measured is provided The programmed data consists of a condition setting starting point a method of detection of the object five measurement points and a method of return The test stand will start to move when button is pressed The stand will continue to move until one of the following events occurs the button is pushed one of the mechanical limit switches is tripped the emergency reset button is pushed or the overload of the force gauge is detected If the force limit of the condition setting is detected the present operation is interrupted and it will jump to next point operation 000 4 PROG C 0000 gt nidi Point 5 Upper limit otart point Standard point Detect point Point 3 Point 2 Point 4 Lower limit Example otart point Program start point and return point Detect point Object detected point according to the condition Standard point otandard point for measurement Point 1 to 5 Programmed point zo pay nh aera ane operation P3 Dwell timer oes 4 P3 C 0001 25 Return to Start point Return to Start point Dwell timer a 000 RET C 0001 RET C 0001 E 18 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com Parameter The parameters are available while stopping Pressing button the parameter
20. ower connections and power source ensure that test stand power is on Check whether the load hangs too much The force gauge load cell mounting Check manual limit switches and adjust accordingly plate does not move Confirm whether the emergency switch is ON Check the mounted force gauge is over load Check to see if the full travel range has already been achieved Check to be sure you are in the correct mode of operation The stand will not accept a program Move force gauge load cell mounting plate to Home position Check to see if you are in the correct mode of operation PROG The stand is noisy during operating If there is lo abnormal condition the sound of the motor and gears may still be high due to rapid movement OU Copyrighte Nidec Shimpo America Corporation 2013 All rights reserved Product specifications are subject to change without notice 28 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com
21. setting starts The contents of the parameters setting is shown in the below flowchart Finally press button for saving If you want to cancel the setting press ZERO button Force limit SET The or button can Condition setting be used to change The sign of force limit is changed Moving direction by button alternately The parameter is the direction of movement Repeat times from Start point to The or button of the Detect point SPEED can be used to change The button can The maximum value is 9999 be changed to Push or When the display is o and press Pull alternately it will be 9999 and when the display is 9999 and press it will be O Detect object Speed The force for detecting The parameter is the speed object can be set by p setting for moving from Start PUSH or button point to Detect point The or DOWN button of the SPEED can be used to change Zero force After detecting the object the stand moves to opposite direction until sensing the force less Speed The parameter is the speed setting for moving from Detect point to Standard point The or DOWN button of the SPEED can be changed SET than the setting force data The or button can be used to change Dwell timer The parameter is the dwell timer at Standard point Pressing STOP the dwell timer is incremental When the dwell timer is 5s it returns to Os pressing STOP Next page
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