STARVERT iG5A - Elinex Electric sro
Contents
1. 075 10 7 5 12 2 32 3 66 075 10 7 5 12 2 16 3 66 AAAAAAAALA AAsaa O Control Operation Protective function Environ ment Standard Specifications Control method Frequency setting resolution Frequency accuracy V F pattern Overload capacity Torque boost Dynamic Max braking braking torque Max Duty Operation mode Frequency setting Operation features Multi function terminal P1 P8 Input Open collector terminal Output Multi function relay Analog output AM Trip Alarm Momentary power loss Protection degree Ambient temp Storage temp Humidity Altitude Vibration Atmospheric pressure Location V F Sensorless vector control Digital command 0 01Hz Analog command 0 06Hz Max freq 60Hz Digital command 0 01 of Max output frequency Analog command 0 1 of Max output frequency Linear Squared User V F 150 per 1 min Manual Auto torque boost 20 1 150 when using optional DB resistor 2 Keypad Terminal Communication option Remote keypad selectable Analog 0 10V 10 10V 0 20mA Digital Keypad PID Up down 3 wire NPN PNP selectable FWD REV RUN Emergency stop Fault reset Jog operation Multi step Frequency High Mid Low Multi step Accel Decel High Mid Low DC braking at stop 2nd motor select Frequency UP Down 3 wire operation External trip A B PID Inverter V F operation bypass Option inverter V F operation bypass Anal2. CM Common terminal a 0 4 Output voltage 12V VR Here for external 0 4 Max output current 100mA E Potentiometer 1 5kohm A A Max input voltage v1 Input terminal for voltage operation 3 E 0 4 12V 12V input i i 0 20mA input I Input terminal for current operation i i 0 4 intemal resistor SO hini A Max output voltage 11V j E 4 AM Multi function analog output terminal 0 Max output current 100mA MO Multi function terminal for open collector J E 0 4 Below DC 26V 100mA MG Ground terminal for external power supply 0 4 24 24V external power supply 4 0 4 Max output current 100mA 3A Multi function relay output A contact 0 4 Below AC 250V 1A 3B Multi function relay output B contact E 0 4 Below DC 30V 14 3C Common for multi function relays E 0 4 1 Use Copper wires rated 600V 75 C and higher 2 Use the recommended tightening torgue when securing terminal screws x When you use external power supply 24V for multi function input terminal P1 P8 apply voltage higher than 12V to activate X Tie the control wires more than 15cm away from the control terminals Otherwise it interferes front cover reinstallation 12 LS Industrial Systems Keypad Features Compact amp Powerful Inverter iG5A Display Term RUN Run key STOP RESET STOP RESET key A Up key v Down key KEY gt Right key lt Left key e Enter key FWD Forward run LED REV Reverse run RUN Run key SET Setting
3. Number of auto restart try 6 When the trip other than low voltage trip occurs When setting the H26 Number of auto restart try 7 When the low voltage trip occurs When the trip other than low voltage trip occurs When setting the H26 Number of auto restart try 0 1 Multi function output terminal 2 Multi function relay 3 Multi function output terminal Multi function relay 0 Modbus RTU 1 LS BUS 1 32 0 1200bps 1 2400bps 2 4800bps 3 9600bps 4 19200bps 0 Continuous operation at the frequency before its command is lost 1 Free run stop Coast to stop 2 Decel to stop 0 1 12sec 2 100msec Compact amp Powerful Inverter iG5A Factory Adj during default 100 30 00 10 00 12 17 run Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes ies 27 A o lt 5 D CI md Z i Da bd fr KI m C T E Da nd TI ag Dax nd MI LI Da nd z3 Da and Dear rn Dax band Dag DE mm Ta ZI P gt P Dal ad nr ar t Mi mi X me rn Rene l m gem m lt l mr 1 me pm at d display Protective functions Overcurrent Ground fault current Inverter Overload Overload trip Heat sink overheat Output Phase loss Over voltage Low voltage Electronic Thermal Input
4. es Function group 2 LED Parameter display name HO Jump code Hi Fault history 1 H2 Fault history 2 H3 Fault history 3 H4 Fault history 4 H5 Fault history 5 22 Description 0 Manual torque boost 1 Auto torque boost 0 15 0 Linear 1 Square 2 User V F 0 400Hz 0 100 0 400Hz 0 100 0 400Hz 0 100 0 400Hz 0 100 40 110 0 30 0 NO 1 YES 50 200 50 200 0 Self cooling 1 Post cooling 30 150 0 30sec 0 NO 1 YES 30 200 0 60sec 0 Stall prevention disabled 1 During Accel 2 During constant run 3 During Accel During constant run 4 During Decel 5 During Accel During Decel 6 During Decel During constant run 7 During Accel During constant run During Decel 30 150 Description 0 95 Factory default 0 150 Factory default 1 nOn nOn nOn nOn nOn Adj during run No No No No No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Adj during run Yes se Function group 2 LED display H6 H7 H8 H10 H117 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 2 H23 H24 H25 H26 H27 H30 H31 Parameter name Reset fault history Dwell frequency Dwell time Skip frequency select Skip frequency low limit 1 Skip frequency high limit 1 Skip frequency low limit 2 Skip frequency high limit 2 Skip frequency low limit 3 Skip frequency high limit 3 S Curve acce
5. 1 H32 H36 factory default values are set based on LS motor 2 Set H40 to 3 Sensorless vector control to display this parameter 3 Set H40 to 2 PID control to display this parameter 24 Description 0 10Hz 1 0 50A 0 1 20A 50 100 0 2 1 15kHz 0 Volts frequency control 1 Slip compensation control 2 PID feedback control 3 Sensorless vector control 0 NO 1 YES 0 140 0 300 0mH 0 32767 0 1 0 20mA 1 V1 0 10V 0 999 9 0 1 32 0sec 0 1 30 0sec 0 999 9 0 1 400Hz Max frequency 0 Diagnosis disabled 1 IGBT fault Ground fault 2 Output phase short amp Output open Ground fault 3 Ground fault 0 Based on Max frequency 1 Based on delta frequency 0 0 01 sec 1 0 1 sec 2 1 sec 0 Frequency command 1 Accel time 2 Decel time 3 Drive mode 4 Frequency mode 5 Multi step frequency 1 6 Multi step frequency 2 7 Multi step frequency 3 8 Output current 9 Motor rpm 10 Inverter DC link voltage 11 User display select H73 12 Fault display 13 Direction of motor rotation select 0 Output voltage V 1 Output power kW 2 Torque kgf m 1 1000 0 Unlimited 1 Use DB resistor for the H76 set time 0 30 Factory default E 1000 100 300 1sec Osec 0 60Hz 1 0 1 sec 100 10 Adj during run No No No No No Yes No No No Yes Yes No Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes
6. 1 Only displayed when H10 is set to 1 4 H17 H18 are used when F2 F3 are set to 1 S curve 2 Normal acceleration has first priority Even though 4 is selected along with other bits Inverter performs Speed search 4 3 H30 is preset based on Inverter rating Compact amp Powerful Inverter iG5A Factory Adj during default run 0 NO Yes 5 00 No 0 0 No 0 NO No 10Hz No 15Hz No 20Hz No 25Hz No 30Hz No 35Hz No 40 No 40 No 0 Yes 0 NO Yes 0 NO 0 Yes 100 Yes 100 Yes 1000 Yes 0 Yes sec Yes 7 53 No 4 No In rt iG5A Series 23 Function List se Function group 2 LED display H32 H33 H34 H36 H37 H39 H40 H41 H42 H44 H45 2 H46 H50 3 H51 H52 H53 H54 H55 H60 H70 H71 H72 H73 H74 H75 H76 Parameter name Rated slip frequency Motor rated current No load motor current Motor efficiency Load inertia rate Carrier frequency select Control mode select Auto tuning Stator resistance Rs Leakage inductance Ls Sensorless P gain Sensorless I gain PID Feedback select P gain for PID controller Integral time for PID controller I gain Differential time for PID controller D gain F gain for PID controller PID output frequency limit Diagnosis select Frequency reference for accel decel Accel Decel time scale Power on display Monitoring item select Gain for motor rpm display DB resistor operating rate limit select DB resistor operating rate
7. External fault signal input A Normal Open Contact the inverter turns off the output When multi function input terminal 120 124 is set to 19 External fault signal input B Normal Close Contact the inverter turns off the output When inverter operation is set via analog input 0 10V or 0 20mA input or option RS 485 and no signal is applied operation is done according to the method set in 162 Operating method when the frequency reference is lost Fault Remedy LI r E LV A Keypad display L L L CI Cc a e LI CI DM Dax nd 1 Overcurrent Ground fault current Inverter overload L A c Overload trip LIL Cu I IA kll D p Og I m mi ma m mi 1 GC aa m z Heat sink overheat Output Phase loss Cooling fan fault Over voltage Low voltage H Electronic thermal 157 External fault A ut oa contact input External fault B contact input Operating method when the frequency command is lost Remote keypad communication error Cause Compact amp Powerful Inverter iG5A Remedy Caution When an overcurrent fault occurs operation must be started after the cause is removed to avoid damage to IGBT inside the inverter Accel Decel time is too short compared to the GD of the load Load is greater than the inverter rating Inverter output is issued when the motor is free running Ou
8. es Moving to other groups Moving to other groups using the Right gt key Moving to other groups using the Left lt key A vel A EE V V Drive group TT LI gj ve Mi FI 1 Target frequency can be set at 0 0 the 1st code of drive group Even though the preset value is 0 0 it is user settable The changed frequency will be displayed after it is changed 14 Compact amp Powerful Inverter iG5A When changing ACC time from 5 0 sec to 16 0 sec Drive group 1 l a a In the first code 0 00 press the Up 4 key once to go to the second code 2 Grr ACC Accel time is displayed NA Press the Ent key once 3 EN Preset value is 5 0 and the cursor is in the digit 0 Ad Press the Left lt key once to move the cursor to the left 4 L i The digit 5 i is acti i The digit 5 in 5 0 is active Then press the Up 4 key once 5 EM The value is increased to 6 0 LALI Press the Left key to move the cursor to the left 6 me 0 60 is displayed The first 0 in 0 60 is active KA ANA Press the Up 4 key once 16 0 is set 7 1E Press the Ent key once Li 16 0 is blinking 1 Press the Ent key once again to return to the parameter name 8 pr ACC is displayed Accel time is changed from 5 0 to 16 0 sec 1 Pressing the Left Right gt Up 4 Down V key while a cursor is blinking will cancel the parameter value change Pressing the
9. Input Voltage V rating Frequency Hz Cooling method Natural Weight 0 76 0 77 1 12 es 400V Series SV_L iG5A 4 004 008 015 Max HP 0 5 1 2 capacity 1 kW 0 4 0 75 1 5 Capacity KVA 2 0 95 1 9 3 0 Output Rated current A 3 1 25 2 5 4 rating Max output freguency Hz Max output voltage V Input Voltage V rating Frequency Hz Cooling method Natural Weight 0 76 0 77 1 12 1 Indicate the maximum applicable motor capacity when using 4 pole LS standard motor 2 Rated capacity is based on 220V for 200V series and 440V for 400V series 3 Refer to 15 3 of user s manual when carrier frequency setting 39 is above 3kHz 022 3 22 4 5 12 3 phase 200 230 5 3 phase 200 230VAC 10 15 037 5 3 7 6 1 16 400 4 50 60 5 Forced air cooling 1 84 022 2 2 45 3 phase 380 480 5 3 phase 380 480VAC 10 15 1 89 037 5 3 7 6 1 8 400 4 50 60 5 Forced air cooling 1 84 4 Max frequency setting range is extended to 300Hz when H40 Control mode select is set to 3 Sensorless vector control 5 Max output voltage cannot be higher than the input voltage It can be programmable below input voltage ld se arste 1 89 Compact amp Powerful Inverter iG5A 040 5 4 4 0 6 5 17 1 89 040 5 4 4 0 6 9 1 89 gt gt gt 5 Inverter Starvert iG5A Series 055 7 5 5 5 9 1 24 3 66 055 7 5 5 5 9 1 12 3 66 AEA AAA
10. Model name Remarks INV REMOTE KPD 2M SV iG5A 2m INV REMOTE KPD 3M SV iG5A 3m INV REMOTE KPD 5M SV iG5A 5m 6 LS Industrial Systems Compact amp Powerful Inverter iG5A Compact Size The compact size improved by 46 smaller than IG5 achieves cost efficiency and various applications M Same height from 0 4 to 4 0kW 128mm Global standard compliance CE UL Global standard IG5A series complies with CE and UL Type1 standards PNP NPN input Both PNP and NPN inputs become possible and these enable to use the outer power To do so users will be given wider choices of selecting the controller Inverter Starvert iG5A Series 7 JU Model amp Type Applicable motor ranges 200V Series 400V Series 0 4kW 0 5HP SV004iG5A 2 SV004iG5A 4 0 75kW 1HP SVOOBIGSA 2 SVOOSIGSA 4 3 7kW 5HP SV037iG5A 2 SV037iG5A 4 4 0kW 5 4HP SV040iG5A 2 SV040iG5A 4 5 5KW 7 5HP C SVoSSIGSA2 CSVOSEIGEA 4 _ 7 5kW 10HP SVO75iG5A 2 SV075iG5A 4 UD 2 EB OB STARVERT gt gt gt gt Motor rating kW 004 0 4kW 075 7 5kW IG5A series Input voltage 2 220V Series 4 400V Series Non loader Optional 8 LS Industrial Systems Standard Specifications ee 200V Series sv T1iG5a 2 004 008 015 Max HP 0 5 1 2 capacity 1 kW 0 4 0 75 15 Capacity kVA 2 0 95 1 9 3 0 Output Rated current A 3 25 5 8 rating Max output frequency Hz Max output voltage V
11. Y solution Leader in Electrics amp Automation Compact 8 Powerful Inverter STARVERT iG5A 0 4 7 5kW 3Phase 200 230Volts 0 4 7 5kW 3Phase 380 480Volts Inverter STARVERT iG5A LS Starvert iG5A is very competitive in its price and shows an upgraded functional strength compared to 1G5 User friendly interface extended inverter ranges up to 7 5kW superb torque competence and small size of iG5A provides an optimum use environment Standard compliance Compactness IGSA High performance User friendliness 8 Easy maintenance 4 T E J 2 XNA gt Comp Powerful Invert r iG5A t OO E 450 0 EE AE KL LE AE AE AE lle gt le AE ME AE AAAAA Contents 4 crewon Model amp Type Standard Specifications 11 Wiring Terminal Configurations Keypad Features Parameter Setting Trial Run Dimensions Braking Resistors and Peripheral Devices Function List Protective Functions Fault Remedy Ny ut H NS i SKK KVER om BRR Saar SAN 4 Powerful amp Upgraded Performance iGSA provides sensorless vector control PID control and ground fault protection through powerful built in functions amp Sensorless vector control Speed vs Terque Characteristics The built in sensorless vector control provides the superb speed control and powerful high torque M Ground fault protec
12. it stops according to the deceleration time CM Potentiometer 4r 5totm 1 2W 4 If P2 RX turns on the motor operates in reverse And after turning off it stops according to the deceleration time 5 Control the motor s speed via potentiometer Parameter setting Step Command Code Description Default After change 1 clan Drv Turn on off motor via terminal 1 FX RX 1 1 FX RX 1 Analog input 0 Keypad 1 3 V1 0 10V 2 DRV group Frq Change keypad command to analog voltage command Keypad 1 V1 3 Accel Decel time ACC Set Accel time to 10sec in ACC 5sec Accel 10sec Accel DRV group dEC Set Decel time to 20sec in dEC 10sec Decel 20sec Decel 4 Fomward run 117 The default is FX This value may change FX FX P1 FX Reverse run A RX RX 5 P2 RX 118 The default is RX This value may change Dimensions es SV004iG5A 2 SVOOBIGSA 2 SVOOAIGSA 4 SVOOBIGSA 4 mm inches Inverter model kW W mm Wi mm H mm Hi mm D mm A mm B mm kg SV004IG5A 2 0 4 70 65 5 128 119 130 4 0 4 5 4 0 0 76 SV008IG5A 2 0 75 70 65 5 128 119 130 4 0 4 5 4 0 0 77 SVO04IG5A 4 0 4 70 65 5 128 119 130 4 0 4 5 4 0 0 76 SV008IG5A 4 0 75 70 65 5 128 119 130 4 0 4 5 4 0 0 77 e SVO15iG5A 2 SVO15iG5A 4 mm inches Inverter model kW W mm Wi mm H mm Hi mm D mm A mm B mm kg SV015IG5A 2 1 5 100 95 5 128 120 130
13. 137 Multi Decel time 2 138 Multi Accel time 3 139 Multi Decel time 3 140 Multi Accel time 4 141 Multi Decel time 4 142 Multi Accel time 5 143 Multi Decel time 5 144 Multi Accel time 6 145 Multi Decel time 6 146 Multi Accel time 7 147 Multi Decel time 7 150 Analog output item select 26 Description 0 Disabled 1 activated below half of set value 2 activated below set value Forward run command Reverse run command Emergency stop trip Reset when a fault occurs RST Jog operation command Multi step freq Low Multi step freq Mid Multi step freq High Multi Accel Decel Low Multi Accel Decel Mid 10 Multi Accel Decel High 11 DC brake during stop 12 2nd motor select 13 Reserved 14 Reserved 15 Up down Frequency increase UP command 16 Up down Frequency decrease command DOWN 17 3 wire operation 18 External trip A contact EtA 19 External trip B contact EtB 20 21 Exchange between PID operation and V F operation 22 Exchange between option and Inverter 23 Analog hold 24 Accel Decel disable BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BITO P8 P7 P6 P5 P4 P3 P2 Pi OMDNDUSRGN O BIT1 BITO SAC MO 2 50 0 400Hz 0 6000sec 0 Output freq 1 Output current 2 Output voltage 3 Inverter DC link voltage Factory default 15 30 00 25 00 20 00 15 00 3 0 3 0 4 0 4 0 5 0 5 0 6 0 6 0 7 0 7 0 8 0 8 0 9 0 9 0 Adj
14. 4 5 45 45 112 SV015IG5A 4 1 5 100 95 5 128 120 130 45 45 45 1 12 18 LS Industrial Systems Compact amp Powerful Inverter iG5A se SV022iG5A 2 SV037iG5A 2 SV040iG5A 2 SV022iG5A 4 SV0371G5A 4 SV040iG5A 4 mm inches Inverter model kW W mm Wi mm H mm Hi mm D mm A mm B mm kg SV022IG5A 2 2 2 140 132 128 120 5 155 4 5 4 5 4 5 1 84 SV037IG5A 2 37 140 132 128 1205 155 4 5 4 5 4 5 1 89 SVO40IG5A 2 4 0 140 132 128 120 5 155 4 5 4 5 4 5 1 89 SV022IG5A 4 2 2 140 132 128 120 5 155 45 45 45 1 84 SV037IG5A 4 3 7 140 132 128 120 5 155 45 45 45 1 89 SV040IG5A 4 4 0 140 132 128 120 5 155 45 45 45 1 89 22 SVOSSIGSA 2 SVO75IG5A 2 SVOSSIGSA 4 SVO75IG5A 4 mm inches Inverter model kW W mm W1 mm H mm Hi mm D mm A mm B mm kg SV004IG5A 2 5 5 180 170 220 210 170 4 5 5 45 3 66 SV008IG5A 2 75 180 170 220 210 170 4 5 5 45 3 66 SV004IG5A 4 5 5 180 170 220 210 170 4 5 5 45 3 66 SV008IG5A 4 75 180 170 220 210 170 4 5 5 4 5 3 66 Inverter Starvert iG5A Series 19 Braking Resistors and Peripheral Devices ee Braking resistors 100 braking 150 braking vonage mene Resistor 0 Watt w Resistor 0 Watt w 0 4 400 50 300 100 0 75 200 100 150 150 1 5 100 200 60 300 200V Series 22 60 300 50 400 3 7 40 500 33 600 55 30 700 20 800 75 20 1000 15 1200 0 4 1800 50 1200 100 0
15. 75 900 100 600 150 1 5 450 200 300 300 400V Series 2 2 300 300 200 400 3 7 200 500 130 600 5 5 120 700 85 1000 7 5 90 1000 60 1200 1 The wattage is based on Enable Duty ED with continuous braking time 15sec s Breakers Breaker Breaker Model Model Current A Voltage V Current A Voltage V 004iG5A 2 30 220 004iG5A 4 30 460 008iG5A 2 30 220 008iG5A 4 30 460 015iG5A 2 30 220 015iG5A 4 30 460 022iG5A 2 30 220 022iG5A 4 30 460 037iG5A 2 30 220 037iG5A 4 30 460 040iG5A 2 30 220 040iG5A 4 30 460 055iG5A 2 50 220 055iG5A 4 30 460 075iG5A 2 60 220 075iG5A 4 30 460 28 Fuses 8 AC reactors AC external fuse Ho Current A Voltage V AC reactor 004iG5A 2 10 500 4 20mH 3 5A 008iG5A 2 10 500 2 13mH 5 7A 015iG5A 2 15 500 1 20mH 10A 022iG5A 2 25 500 0 88mH 14A 037iG5A 2 30 500 0 56mH 20A 040iG5A 2 30 500 0 56mH 20A 055iG5A 2 30 500 0 39mH 30A 075iG5A 2 50 500 0 28mH 40A 004iG5A 4 5 500 18 0mH 1 3A 008iG5A 4 10 500 8 63mH 2 8A 015iG5A 4 10 500 4 81mH 4 8A 022iG5A 4 10 500 3 23mH 7 5A 037iG5A 4 20 500 2 34mH 10A 040iG5A 4 20 500 2 34mH 10A 055iG5A 4 20 500 1 22mH 15A 075iG5A 4 30 500 1 14mH 20A 20 Compact amp Powerful Inverter iG5A Function List ee Drive Group LED Parameter ee Factory Adj during display name Description default run 0 00 During stop Frequency command 0 400Hz 0 00 Yes During run Output frequency j Y ACC Accel time METTE 5 0 es dEC Decel time 10 0 Yes drv Drive mode 0 Keyp
16. phase loss Self diagnostic malfunction Parameter save error Inverter hardware fault Communication Error Remote keypad communication error Keypad error Cooling fan fault Instant cut off External fault A contact input External fault B contact input Operating method when the frequency command is lost Protective Functions Descriptions The inverter turns off its output when the output current of the inverter flows more than 200 of the inverter rated current The inverter turns off its output when a ground fault occurs and the ground fault current is more than the internal setting value of the inverter The inverter turns off its output when the output current of the inverter flows more than the rated level 150 for 1 minute The inverter turns off its output if the output current of the inverter flows at 150 of the inverter rated current for more than the current limit time 1min The inverter turns off its output if the heat sink overheats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heat sink The inverter turns off its output when the one or more of the output U V W phase is open The inverter detects the output current to check the phase loss of the output The inverter turns off its output if the DC voltage of the main circuit increases higher than 400V when the motor decelerates This fault can also occur due to a surge voltage gener
17. 1 4 LEDs above are set to blink when a fault occurs Description Run command STOP Stop command during operation RESET Reset command when a fault occurs Used to scroll through codes or increase parameter value Used to scroll through codes or decrease parameter value Used to jump to other parameter groups or move a cursor to the right to change the parameter value Used to jump to other parameter groups or move a cursor to the left to change the parameter value Used to set the parameter value or save the changed parameter value Lit during forward run 00000000 Lit during reverse run Lit during operation Lit during parameter setting s Dimensions Inverter Starvert iG5A Series 13 Moving to Other Groups s Parameter groups There are 4 different parameter groups in iG5A series as shown below Drive group FU group 1 cm i LI FU group 2 co D E J LQ Parameter group Description Drive group Basic parameters necessary for the inverter to run Parameters such as Target frequency Accel Decel time settable Function group 1 Basic function parameters to adjust output frequency and voltage Function group 2 Advanced function parameters to set parameters for such as PID Operation and second motor operation I O Input Output group Parameters necessary to make up a sequence using multi function input output terminal
18. 84 4 882 0220 e mail srjo hn vnn vn LS Industrial Systems Hanoi Office Vietnam Address Room C21 5Th Floor Horison Hotel 40 Cat Linh Hanoi Vietnam Tel 84 4 736 6270 1 Fax 84 4 736 6269 Dalian LS Industrial Systems Co Ltd China Address No 15 Liaohexi 3 Road economic and technical development zone Dalian China Tel 86 411 8731 8210 Fax 86 411 8730 7560 e mail youngeel Isis biz LS Industrial Trading Shanghai Co Ltd China Address Room 1705 1707 17th Floor Xinda Commercial Building No 322 Xian Xia Road Shanahai China Tel 86 21 6252 4291 Fax 86 21 6278 4372 e mail hgseo Olsis biz LS Industrial Systems Beijing Office China Address Room 303 3F North B D EAS 21 XIAO YUN ROAD Dong San Huan Bei Road Chao Yang District Beijing China Tel 86 10 6462 3259 4 Fax 86 10 6462 3236 e mail sclim amp mx cei gov cn LS Industrial Systems Shanghai Office China Address Room 1705 1707 17th Floor Xinda Commercial Building No 318 Xian Xia Road Shanahai China Tel 86 21 6278 4370 Fax 86 21 6278 4301 e mail sdhwang Isis biz LS Industrial Systems Guangzhou Office China Address Room 303 3F Zheng Sheng Building No 5 6 Tian He FR E 5 F A A Bei Road Guangzhou China Specifications in this catalog are subject to change without notice due to Tel 86 20 8755 3410 Fax 86 20 8755 3408 continuous product development and improvement e mail Isisgz amp public1 guangzhou gd cn 2006 04 St
19. Ent key in this status will enter the value into memory X In step 7 pressing the Left or Right key while 16 0 is blinking will disable the setting Code change in Drive group 1 ann Inthe 1st code in Drive group 0 00 Dah Dal Dal press the Up A key once 2 Grr The 2nd code in Drive group ACC is displayed VILL Press the Up 4 key once 3 JET The 3rd code dEC in Drive group is displayed LIL Ia Keep pressing the Up 4 key until the last code appears 4 SIE The last code in Drive group drC is displayed Look Press the Up 4 key again 5 n 0 Return to the first code of Drive group rive group Use Down Y key for the opposite order Inverter Starvert iG5A Series 15 Trial Run s Multi step operation Run Stop via FX RX Max frequency change Operation condition Operation command Run Stop via FX RX Wiring e 0 P1 Forward 5 O P2 Reverse 5 O O PS Low S3 oo O P7 Middle 5 0 P8 High 1 Please make sure that R S T are connected to 3 phase AC input and U V W are also motor connection terminals 2 After supplying the power please set the frequency of multi step among Low Middle and High 3 If P1 FX turns on the motor operates in forward And after turning off it stops according to the deceleration time 4 If P2 RX turns on the motor operates in reverse And after turning off it stops according
20. P4 S S Connected to XGT panel met Nm NG gt 3 PATA NYE AV Ar 38 3C PS CM P6 P7 P8 VR V1 a M Monitoring e Checking operation time e Display of Korean error message e Automatic list up of trip record e Language support Korean English Chinese M Remote Control e Convenient remote control to modify operation status Forward Reverse operation Frequency etc e Easy parameter setting e Available to control up to 31 Inverters RS 485 Modbus communication Inverter Starvert iG5A Series 5 User friendly Interface amp Easy Maintenance The parameter setting becomes easier by adopting the 4 directions key And iG5A supports easy maintenance via diagnosis and fan changeable structure M Diagnosis of output module Through easy parameter setting iG5A can diagnose the status of output module IN Easy change of fan IGSA is designed to be the fan changeable structure in preparation for a fan breakdown m Cooling fan control By controlling the cooling fan IG5A provides a virtually guiet environment according to the status of operation User friendly interface The 4 directions key provides easy handling and monitoring ID External loader Optional The external loader away from a panel enables to control and monitor conveniently And the parameters made by external loader can be copied and applicable to other Inverters Loader type External type Optional
21. Yes Compact amp Powerful Inverter iG5A se Function group 2 LED Parameter are Factory Adj during display name Description default run H77 Cooling fan control 0 Always ON 1 Keep ON when its Temp is higher than Inverter protection limit Temp 0 Yes i lect gt A H78 Operating method EAN 0 Run when cooling fan malfunctions 1 Stop when cooling fan malfunctions 0 Yes when cooling fan malfunctions H79 S W version 0 10 0 1 0 No H81 2nd motor Accel time 5 0 Yes H82 2nd motor Decel time Ne 10 0 Yes H83 2nd motor base frequency 30 400Hz 60 00 No H84 2nd motor V F pattern 0 Linear 1 Square 2 User V F 0 No Hes 2nd motor forward torque 5 No boost 0 15 2nd motor reverse torque j H86 5 No boost 2nd motor stall prevention H87 E 30 150 150 No level 2 tor Electronic th EE nd motor leg ronic thermal 150 ves level for 1 min E 50 200 2nd motor Electronic thermal H89 A 100 Yes level for continuous H90 2nd motor rated current 0 1 50A 26 3 No H91 Parameter read 0 1 0 No H92 Parameter write 0 1 0 No H93 Parameter initialize 0 5 0 No H94 Password register 0 FFFF 0 Yes UL Unlock Parameter change enable Parameter lock 0 FFFF 0 Yes H95 L Lock Parameter change disable 1 Exception SV004iG5A 2 SV004iG5A 4 adopt self cooling type so this code is hidden se Input output group any ee Description Ser 10 Jump code 0 63 1 Yes Ti Filter time constant for NV input 0 9999 10 Yes 12 NV input Min voltage 0 10V 0 00 Ye
22. a motor 0 60sec 1 0 No F20 Jog frequency 0 400Hz 10 00 Yes F212 Max frequency 40 400Hz 60 00 No F22 Base frequency 30 400Hz 60 00 No F23 Start frequency 0 10Hz 0 50 No F24 Frequency high low limit select 0 NO 1 YES 0 No No F25 3 Frequency high limit 0 400Hz 60 00 No F26 Frequency low limit 0 1 400Hz 0 50 No 1 Only displayed when F4 is set to 1 DC brake to stop 2 If H40 is set to 3 Sensorless vector Max frequency is settable up to 300Hz 3 Only displayed when F24 Frequency high low limit select is set to 1 124 Inverter Starvert iG5A Series Function List e Function group 1 LED Parameter display name F27 Torque Boost select F28 Torque boost in forward direction F29 Torque boost in reverse direction F30 V F pattern F31 User V F frequency 1 F32 User V F voltage 1 F33 User V F frequency 2 F34 User V F voltage 2 F35 User V F frequency 3 F36 User V F voltage 3 F37 User V F frequency 4 F38 User V F voltage 4 F39 Output voltage adjustment F40 Energy saving level F50 Electronic thermal select F512 Electronic thermal level for 1 minute F52 Electronic thermal level for continuous F53 Motor cooling method F54 Overload warning level F55 Overload warning time F56 Overload trip select F57 Overload trip level F58 Overload trip time F59 Stall prevention select F60 Stall prevention level 1 Set F30 to 2 User V F to display this parameter 2 Set F50 to 1 to display this parameter
23. ad 1 FX RX 1 2 FX RX 2 3 RS 485 1 No 0 Keypad 1 1 Keypad 2 2 V1S 10 10V 3 V1 0 10V Frq Frequency setting method hp NT ek 0 No 4 I 0 20mA 5 V1S 1 6 V1 1 7 RS 485 Sti Multi Step frequency 1 10 00 Yes St2 Multi Step frequency 2 0 400Hz 20 00 Yes St3 Multi Step frequency 3 30 00 Yes CUr Output current A rPM Motor RPM rpm dCL Inverter DC link voltage V vOL User display select VOL Por tOr vOL nOn Fault display nOn dre Direction of motor rotation select F Forward R Reverse F Yes Drv2 Drive mode 2 0 Keypad 1 FX RX 1 2 FX RX 2 1 No 0 Keypad 1 1 Keypad 2 2 V1S 10 10V 3 V 0 10V Frq2 Frequency setting method 2 ep ka 0 No 4 I 0 20mA 5 V1S l 6 V1 1 1 Only displayed when one of the multi function input terminals 1 8 117 124 is set to 22 ee Function group 1 ap preg Description SEE FO Jump code 0 60 1 Yes F1 Forward Reverse run disable 0 Fwd and rev run enable 1 Forward run disable 2 Reverse run disable 0 No F2 Accel pattern 0 0 Linear 1 S curve No F3 Decel pattern 0 F4 Stop mode select 0 Decelerate to stop 1 DC brake to stop 2 Free run to stop 0 No F8 1 DC brake start frequency Start frequency 0 60Hz 5 00 No F9 DC brake wait time 0 60sec 0 1 No F10 DC brake voltage 0 200 50 No F11 DC brake time 0 60sec 1 0 No F12 DC brake start voltage 0 200 50 No F13 DC brake start time 0 60sec 0 No F14 Time for magnetizing
24. arvert IG5A E 2005 05 04 2006 04 Printed in Korea STAFF
25. ated at the power supply system The inverter turns off its output if the DC voltage is below 180V because insufficient torque or overheating of the motor can occur when the input voltage of the inverter drops The internal electronic thermal of the inverter determines the overheating of the motor If the motor is overloaded the inverter turns off the output The inverter cannot protect the motor when driving a motor having more than 4 poles or multi motors Inverter output is blocked when one of R S T is open or the electrolytic capacitor needs to be replaced Displayed when IGBT damage output phase short output phase ground fault or output phase open occurs Displayed when user setting parameters fails to be entered into memory Displayed when an error occurs in the control circuitry of the inverter Displayed when the inverter cannot communicate with the keypad Displayed when the inverter and the remote keypad do not communicate with each other It does not stop inverter operation Displayed after the inverter resets the keypad when a keypad error occurs and this Displayed when a fault condition occurs in the inverter cooling fan Used for the emergency stop of the inverter The inverter instantly turns off the output when the EST terminal is turned on Caution The inverter starts to regular operation when turning off the EST terminal while FX or RX terminal is ON When multi function input terminal 120 124 is set to 19
26. during run Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes se Input output group LED display 151 152 153 154 155 156 157 159 160 161 162 163 164 Parameter name Analog output level adjustment Frequency detection level Frequency detection bandwidth Multi function output terminal select Fault relay select Fault relay output Output terminal select when communication error occurs Communication protocol select Inverter number Baud rate Drive mode select after loss of frequency command Wait time after loss of frequency command Communication time setting Description 10 200 0 400Hz 0 FDT 1 1 FDT 2 2 FDT 3 3 FDT 4 4 FDT 5 5 Overload OL 6 Inverter overload IOL 7 Motor stall STALL 8 Over voltage trip OV 9 Low voltage trip LV 10 Inverter overheat OH 11 Command loss 12 During run 13 During stop 14 During constant run 15 During speed searching 16 Wait time for run signal input 17 Fault relay select 18 Warning for cooling fan trip 0 1 When the low voltage trip occurs 2 When the trip other than low voltage trip occurs 3 When the low voltage trip occurs When the trip other than low voltage trip occurs 4 When setting the H26 Number of auto restart try 5 When the low voltage trip occurs When setting the H26
27. l decel start side S Curve accel decel end side Input output phase loss protection select Power On Start select Restart after fault reset selection Speed search select Current level during speed search P gain during speed search gain during speed search Number of auto restart try Auto restart time Motor type select Number of motor poles Description 0 No 1 Yes 0 400Hz 0 10sec 0 No 1 Yes 0 400Hz 0 400Hz 0 400Hz 0 400Hz 0 400Hz 0 400Hz 1 100 1 100 0 Disabled 1 Output phase protection 2 Input phase protection 3 Input output phase protection 0 NO 1 YES 0 NO 1 YES 0 Speed search disabled 1 Normal accel 2 Operation after fault 3 Normal accel Operation after fault 4 Restart after instant power failure 5 Normal accel Restart after instant power failure 6 Operation after fault Restart after instant power failure 7 Normal accel Operation after fault Restart after instant power failure 8 Power On start 9 Normal accel Power On start 10 Operation after fault Power On start 11 Normal accel Operation after fault Power On start 12 Restart after instant power failure Power On start 13 Normal accel Restart after instant power failure Power On start 14 Operation after fault Restart after instant power failure Power On start 15 Normal accel Operation after fault Restart after instant power failure Power On start 80 200 0 9999 0 9999 0 10 0 60sec 0 2 7 5kW 2 12
28. nnection of communication line and connector Contact your LSIS sales distributor ies 29 ban Memo 30 LS Industrial Systems Compact amp Powerful Inverter iG5A a 2 Inverter Starvert iG5A Series 31 Leader in Electrics amp Automation e For your safety please read user s manual thoroughly before operating Contact the nearest authorized service facility for examination repair or adjustment Please contact a qualified service technician when you need maintenance Do not disassemble or repair by yourself Safety Instructions e Any maintenance and inspection shall be performed by the personnel having expertise concerned LS Industrial Systems Co Ltd H HEAD OFFICE E Global Network A LS Industrial Systems Tokyo Office Japan Yonsei Jaedan Severance Bldg 84 11 5ga Namdaemun ro Address 16F Higashi Kan Akasaka Twin Towers 17 22 2 chome Akasaka Minato ku Tokyo 107 8470 Japan Jung gu Seoul 100 753 Korea Tel 81 3 3582 9128 Fax 81 3 3582 0065 e mail dongjins lsis biz LS Industrial Systems Dubai Office UAE Tel 82 2 2034 4643 4649 Address P O Box 114216 API World Tower 303B Sheikh Zayed road Dubai UAE Tel 971 4 3328289 Fax 971 4 3329444 e mail hwyim lsis biz Fax 82 2 2034 4879 4885 LS VINA Industrial Systems Co Ltd Vietnam ahi Address LSIS VINA Congty che tao may dien Viet Hung Dong Anh Hanoi Vietnam http www lsis biz Tel 84 4 882 0222 Fax
29. og Hold Accel Decel stop Fault output and Less than DC 24V 50mA inverter status output N O N C Less than AC 250V 1A Less than DC 30V 1A 0 10Vdc less than 10mA Output freq Output current Output voltage DC link selectable Over voltage Under voltage Over current Ground fault current detection Inverter overheat Motor overheat Output phase open Overload protection Communication error Loss of speed command Hardware fault Fan trip Stall prevention Overload Below 15 msec Continuous operation Should be within rated input voltage rated output power Above 15 msec Auto restart enable IP 20 NEMA Type 1 Optional 10 C 50 C 20 C 65 C Below 90 RH No condensation Below 1 000m 5 9m sec 0 6G 70 106 kPa Protected from corrosive gas Combustible gas Oil mist or dust 1 Means average braking torgue during Decel to stop of a motor 2 Refer to Chapter 16 of user s manual for DB resistor specification 101 Compact amp Powerful Inverter iG5A Wiring DB resistor Optional i 3 phase AC input Rated input voltage O O O Ground SV iG5A 24V output Multi function 0 0 FX Forward run analog output signal 0 10V O O RX Reverse run CM Input signal common OHO BX Emergency stop RST Trip reset O 0 JOG Jog o
30. peration 3A A contact output CM Input signal common 3C A B contact common OHO Multi step freq Low 3B B contact output OFO Multi step freq Middle O O Multi step freq High MO Multi function open Potentiometer collector output 1kohm 1 2W Q 10V power supply for potentiometer MG MO Common Freq Setting Voltage signal input 10 10V A he Cc 3 Freg Current signal input 0 20mA RS 485 communication terminal S CM Input signal common bes Terminal Configuration ss Specifications for power terminal block wiring e 0 4 1 5KW 200V 400V e 2 2 4 0KW 200V 400V HRB R S T B1 B2 R S T B1 B2 U V Ww e 5 5 7 5kW 200V 400V B1 B2 j U V WwW Terminal Description R S T AC Line voltage input B1 B2 Connection terminal for DB resistor Optional U V W Connection terminal for motor A 200V Series 400V Series Inverter capacity nen E SEK z Wire size Terminal screw Grounding method Wire size Terminal screw Grounding method 0 4 0 75kW 1 5kW 2 2kW Special Type 3 3 7 4 0kW di Type 3 5 5kW 7 5kW es Control terminal specifications oejejeje je e e 6 MO MG 24 P1 P2 CM P3 P4 SMIESE SA 3B 3C P5 CM P6 P7 P8 VR V1 I AM Specification E Wire size mm 2 Terminal Description Torgue Nm ks Single wire Stranded Ses Tor in 0 4 P1 P8 Multi function input T M 1 8
31. r Increase the Accel Decel time Replace the inverter with appropriate capacity Resume operation after stopping the motor or use H22 Speed search Check output wiring Check the mechanical brake Check the wiring of the output terminal Replace the motor Upgrade the capacity of motor and inverter or reduce the load weight Reduce torque boost scale Check for alien substances clogged in the heat sink Replace the old cooling fan with a new one Keep ambient temperature under 50 C Make connection of magnetic switch at output of the inverter securely Check output wiring Check the ventilating slot and remove the clogged substances Replace the cooling fan Increase the Decel time Use Dynamic Brake Unit Check whether line voltage exceeds its rating Check whether line voltage is below its rating Check the incoming AC line Adjust the line capacity corresponding to the load Change a magnetic switch Reduce load weight and operating duty Change inverter with higher capacity Adjust ETH level to an appropriate level Select correct inverter capacity Install a cooling fan with a separate power supply Eliminate the cause of fault at circuit connected to external fault terminal or cause of external fault input Check the wiring of V1 and I and frequency reference level Check for co
32. s 13 Frequency corresponding to 12 0 400Hz 0 00 Yes 14 NV input Max voltage 0 10V 10 0 Yes 15 Frequency corresponding to 14 0 400Hz 60 00 Yes 16 Filter time constant for V1 input 0 9999 10 Yes I7 V1 input Min voltage 0 10V 0 Yes 18 Frequency corresponding to I7 0 400Hz 0 00 Yes 19 V1 input Max voltage 0 10V 10 Yes 110 Frequency corresponding to I9 0 400Hz 60 00 Yes 111 Filter time constant for I input 0 9999 10 Yes 112 Tinput Min current 0 20mA 4 00 Yes 113 Frequency corresponding to 112 0 400Hz 0 00 Yes 114 I input Max current 0 20mA 20 00 Yes 115 Frequency corresponding to 114 0 400Hz 60 00 Yes Inverter Starvert iG5A Series 25 Function List se Input output group LED Parameter display name 116 Criteria for analog input signal loss Multi function input terminal 117 P1 define Multi function input terminal 118 P2 define Multi function input terminal 119 P3 define Multi function input terminal 120 P4 define Multi function input terminal 121 P5 define Multi function input terminal 122 P6 define Multi function input terminal 123 P7 define Multi function input terminal 124 P8 define 125 Input terminal status display 126 Output terminal status display 127 Filtering time constant for multi function input terminal 130 Multi step frequency 4 131 Multi step frequency 5 132 Multi step frequency 6 133 Multi step frequency 7 134 Multi Accel time 1 135 Multi Decel time 1 136 Multi Accel time 2
33. tion during running The ground fault protection of output terminal is possible during running 10Hz 20Hz 30Hz 40Hz 50Hz 60Hz Condition Sensorless Vector Control Mode Auto tuning Measure maximum torque at each speed 1 5 10 20 30 40 50 60Hz amp Analog control from 10V to 10V Inputting analog signals from 10V to 10V provides user friendly operation Reverse Built in PID control The built in PID function enables to control Mead A tass bed eae flow rate oil pressure temperature etc without any extra controller Built in dynamic braking circuit The built in dynamic braking circuit minimizes deceleration time via braking resistors p A Time Reducing deceleration time Built in 485 communication The built in RS 485 communication supports remote control and monitoring between iG5A and other equipment Wide product range iG5A consists of the product range from 0 4 to 7 5kW LS Industrial Systems Compact amp Powerful Inverter iG5A RS 485 communication Connected to PC B Monitoring e Checking operation status Voltage Current Frequency etc e Checking modified parameters e Windows support Remote Control e Convenient remote control to modify operation status Forward Reverse operation Frequency etc e Easy parameter setting e Available to control up to 31 Inverters e RS 485 Modbus communication MO MG 24 P1 P2 CM P3
34. to the deceleration time Parameter setting 1 Step Command Code Max frequency change FU1 F21 Multi step frequency DRV sti Multi step frequency DRV st2 Multi step frequency I O 130 Forward run P1 FX 117 Reverse run P2 RX 118 16 oOo a RO DR Frequency command Multi step operation Low 20 Middle 30 High 80 3 phase AC input 3 o o S F Description Change Max frequency Set Low step Set Middle step Set High step The default is FX This value may change The default is RX This value may change P1 Forward Q P2 Reverse Max frequency change From 60Hz to 80Hz Default 60Hz 10Hz 20Hz 30Hz FX RX After change 80Hz 20Hz 30Hz 80Hz FX RX Compact amp Powerful Inverter iG5A Potentiometer Volume Run Stop via FX RX Accel Decel time change Operation condition Operation command Frequency command Accel Decel time Run Stop via FX RX 0 60Hz analog input via potentiometer Accel 10sec Decel 20sec Wiring Potentiometer 1 5kohm 1 2W 3 phase AC input 0 60Hz FX Forward RX Reverse 1 Please make sure that R S T are connected to 3 phase AC input and U V W are also motor connection terminals 2 After supplying the power please set the frequency of multi step among Low Middle and High 3 If P1 FX turns on the motor operates in forward And after turning off
35. tput short circuit or ground fault has occurred Mechanical brake of the motor is operating too fast Ground fault has occurred at the output wiring of the inverter The insulation of the motor is damaged due to heat Load is greater than the inverter rating Torque boost scale is set too large Cooling system has faults An old cooling fan is not replaced with a new one Ambient temperature is too high Faulty contact of magnetic switch at output Faulty output wiring An alien substance is clogged in a ventilating slot Inverter has been in use without changing a cooling fan Decel time is too short compared to the GD of the load Regenerative load is at the inverter output Line voltage is too high Line voltage is low Load larger than line capacity is connected to line ex welding machine motor with high starting current connected to the commercial line Faulty magnetic switch at the input side of the inverter Motor has overheated Load is greater than inverter rating ETH level is set too low Inverter capacity is incorrectly selected Inverter has been operated at low speed for too long The terminal set to 18 External fault A or 19 External fault B in 120 124 in I O group is ON No frequency command is applied to V1 and I Communication error between inverter keypad and remote keypad EEP Parameter save error HWT Hardware fault Err Communication Error COM Keypad erro
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