Optical Belt Scale - MultiLink Installation & User Manual
Contents
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3. 8 select Print 7 confirm Print preview to show the preview 9 power on printer and select OK SensorManager Print connecting Start 2015 01 12 08 1 End 2015 01 12 08 27 lease wait Customer P test power on printer 10 connecting to the printer and printing Material Factor test 0 000 m3 Start 2015 01 12 08 27 Summ total 50 77 m3 2015 01 12 08 40 capies 23 sens ortechnik 6 3 Send measurements as e mail attachment 4 select your EXSI e mail app to PT Compose gt send Here hsensortechnik gmail com Gmail Send email Measurements from data Sensor_1870 xls 5 type in recipients e mail address Main menu Select file 1 touch e mail button 2 select data file to send data file attached to the e mail Input master data New Measurement data_Sensor_699 Print Customer Material Factor Specific weight RPM 060 Flow rate a Lei connected to Main menu aS compos gt Connect wireless hsensortechnik gmail com 6 Touch send Ween see r Se nds c office h sensortechnik com ICO n to send Calibration m ail amp retu rns to main menu Measurements from Sensor_1870 Input master data New Measurement XLS Print a W e GA EE BIE S IP Customer Material Factor a Ge kE t ebe EG ei a Specific weight 2 DE GES W Dh M RPM
4. Configuration Diameter 11 touch the green check to get back into the main menu The most accurate way to determine the roll diameter is to measure the perimeter of the drum and acquire the diameter mathematical by dividing with Pi 3 14 The diameter includes the rubber coating of the roll but does NOT include the conveyor belt 4 4 Calibration Run Hint prior to the start of a new calibration run please ensure that the SensorManager is connected to the sensor It has to be ensured that the EMPTY conveyor belt is running at working speed sensor has to be in measuring state red signal lamp is blinking once per second 16 sens ortechnik The conveyor belt must be clean and free from deposits of feeding material Main menu 3 C a li b r ati on Disconnect wireless has started System Settings Main menu Disconnect wireless System Settings Calibration Calibration Input master data St libration New Measurement XLS art calibration please wait Print Calibration N 3 Customer test Material test 0 00 m3 since 2015 01 12 08 17 RPM U Flow rate 6 00 m3 h 0 00 m3 since 2015 01 12 08 17 RPM Flow rate 0 00 m3 h B connected to Sensor_1870 D connected to Sensor_1870 When a calibration run has been started the red signal lamp starts to flash with fast repetition followed by a short period of steady burning signal lamp The calibration ru
5. Sensor name will be printed IM Sensor name H Sencortechnik Customer name will be printed Z Customername K Material name Start 2006 11 06 06 11 End 2006 11 06 15 45 r Specific weight of w 3 terial Customer Stone Inc materia Material Asphalt Material name will be printed Select Printer E TOTAL 15 23m Specific weight will be printed Printer selection button To pair and select the printer 2 Memory Units Print System Mai WY 7 8 Pairing amp Selecting the printer 09 52 Select a device to connect Paired Devices 2 power on the printer 15 55 E Print A Head max 5 lines Logout 3 touch Scan for devices Sensor name Change password Customer name Seacor_260 Sensor_1870 00 01 95 11 CD 9D 1 2006 11 06 06 11 MA Material name Start End 2006 1106 15 45 mata mma 4 wait till DPP 5 select DPP 250 Select Printer Ger 250 is listed MacBookPro 00 17 F2 B3 0F A2 DPP 250 00 01 90 E6 0F 4E s Memory Units Print System Main menu C 2 touch Select Printer Scan for devices Scan for devices 29 sens ortechnik Hint If a pairing code is requested then use following PIN code 0000 for Bluetooth pairing Select Printer Applied 6 the printer is paired and selected 7 9 4 20 mA Analog Output amp Digit
6. B 13 41 rm B 13 40 Er Settings a Language 8 input H Language PERSONAL Language Afrikaans English Unfled States Location Security 7 select your Language Language amp input 8 touch here to go back Backup amp red ACCOUNTS E Add account Language Google Keyboard z 5 touch English US Dansk Language 8 Google voice typing g g Automate Automate Deutsch 13 3 4 Set Date amp Time rm B 13 40 1 touch Date amp Date amp time 5 Scheduled power on amp off d ian ae tita rm j B 12 41 a Date amp time Automatic date amp time off Automatic time zone Use network provided time zane Set date T B 2015 Set time 6 touch Set time rm B 12 41 a Select time zone Brussels GMT 1 00 Sarajevo GMT 1 06 10 select your time zone Beirut Lebanon GMT 2 00 Cairo GMT 2 00 4 1 touch SensorManager 5 Google icon to start the App rm j B 12 41 Ee Date amp time Automatic date amp time off 2 touch Automatic date amp time men Time Use 24 hour format Z 15 00 Choose date format 1273142015 rm j B 13 42 Set time 12 40 13 4 14 4 7 set time and touch Done a Date amp time Automatic date amp time off Automatic time zone Use network provided time zone Set date 1 8 2015 Set time 1341 Select time zone GMT 01 00 C
7. 2 3 PPE 12 VDC 0 VDC Not connected lz O 42 sensortechnik 13 Drawings Le 715 m 79 O 1 45 5 154 EN 8 UT C a Passung _ Abmasse Passung Abmasse Aenderung Mitteilung Nr Datum Name Bemerkung TOLERANCE DEVIATIONS TOLERANCE DEVIATIONSREVISION NOTICE NO DATE NAME REMARK Abweichungen fuer Masse ohne Toleranzangaben nach Werkstoff Fertigabmessungen Rohteil Nr Modell Nr Gesenk Nr DIN 7168 mittel Deen OR DIMENSIONS WITHOUT INDICATION oF MATERIAL FINAL DIMENSIONS BLANK NO PATTERN NO DIE NO TOLERANCES ACCORDING TO DIN 7168 MEDIUM Massstab A Gewicht Fuer diese Zeichnungen behalten wir uns alle Rechte vor seas 1 2 weicht 3 950 kg ALL RIGHTS RESERVED Gezeichnet Datum Benennung prawn NM Kurt DATE 13 09 2006 m E go Geprueft Datum oe aun 13 09 2006 n SU Zeichnungsnummer Format Aenderung Blatt von DRAWING NO SIZE _REVISION SHEET OF H Sensortechnik G m b H PEM StraBe 2 4310 Mauti usr 160 fe 1 4 Tel 43 0 7238 29 424 Fax 43 0 7238 29 424 Jo Ersatz fuer SUBSTITUTE FOR Ersetzt durch REPLACED BY BA KE Pain
8. customer name 7 Customer 1 is added to the list asdfghjk WA Ee PE DAG Es LO MAA 12 Material 1 is added to the list 10 type in the material name Main menu Send7 25 Disconnect wireless System Settings 15 sending is 14 the new masier accomplished and data list is sending to the sensor unit Calibration you are in the main menu Add Delete Input master data test New Measurement Material 1 11 select z Add and 13 confirm with Materiak test touch the Apply 0 00 m3 since 2015 01 12 08 17 BpMO Flow rate 0 00 m3 h Appl YA sid 2 connected to Sensar_ 870 IP key once 4 6 Start New Measurement To start a new measurement with the new entered customer name and material name you have to select once those and touch the Start new measurement button 1 touch New downloading 5 25 j Customer Customer Measurement test test 2 master 3 select 5 confirm with Start data list is customer new measurement New Measurement XLS downloading TERE GA det ateria ateria Print test test DEER Material 1 Material test since egen 08 17 4 select I gt 4 Start new measurement NY RPM Flow rate 0 00 m3 h m aterial D connected to Sensar_ 870 Main menu Disconnect wireless System Settings 6 here you can see the configuration of the current mea
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10. Clock lo SS Volume of current Synchronizes the sensor clock with the phone 1 touch System measuremeni i 2 Actual Time 8 Date Settings Timezone Europe russels Applied Time 14 11 Print Date 8 1 2015 Material test Factor 100 0 00 m3 since 2015 01 08 14 11 Main menu RPM U Flow rate 0 00 m3 h E Main menu C B connected to Sensor_1870 B 14 12 Check Sensor Clock Displays the current n sensor clack Set Sensd 7 check if the time amp date is up to date and confirm with OK Synchronizes the sensor 6 touch Check Sensor Clock It shows the actual time amp date on sensor unit Main menu C Check Sensor Clock 2015 01 08 14 12 15 sens ortechnik 4 3 Configuration of Drum Diameter 4 type in 00007 as the password Aa Check Sensor Clock 2 p Displays the current time an sensor clack Set Sensor Clock Synchronizes the sensor clock with the phone Actual Time amp Date 1 select admin 3 tap into the password input field to type in 14 15 6 Configuration 2 Diameter 399 Logout Change password 8 adjust the drum diameter by scrolling up or down Information Applied OK 10 confirm with OK 6 you are logged in if you can see the Change password button 7 touch Configuration
11. REAR CAMERA AMBIENT LIGHT amp PROXIMITY SENSOR HEADPHONE PORT EARPIECE POWER BUTTON FRONT CAMERA LED FLASH eee VOLUME UP FLASHLIGHT SHUTTER BUTTON D VOLUME DOWN SPEAKER USB PORT weg ed MENU REY BACK KEY MICROPHONE HOME KEY BACK COVER LATCH To power on press the Power button Key functions at your fingertips Power button Press to turn on your mobile phone Press and hold to open the Phone options menu Press to lock or wake the screen when your mobile phone is on Home key Press at any time to display the Home screen A long press of the Home key will launch Google search or Google Now 12 sens ortechnik Menu key Touch to open a menu with options that relate to the current screen or application A long press of the Menu key will list the recent applications used A short press of the Menu key from the Home screen will display all screen and icon settings Back key Touch to display the previous screen you were working in Use to close onscreen keyboard Booting B 08 20 rm B 13 40 aes o Settings a Ge 1 touch SZ to display all apps WIRELESS amp NETWORKS wne Photos Play Books Play Games ri i Play Mone Play Music Play Newsi Play Store Sensorhat Bluetooth BARK gt a D Q ON Data usagd Se e Ai J Shark Trach SIM Toolkit Sound Rec SwillKey More DEVICE d gt Audio pro 2 swipe to the next page di Wave Se rm B 13 40 rm B 13 40 rm
12. anana n anna a aan ii 37 ie WY AVN POPPE NE 37 10 Servicing and cleaning ssanes ananasa aanaaaaaeawaanaaaaanawaaznaGaRzKaGa 37 11 Spare DAS sarasaning tented aana ndina aini inina eaaa WU andi ataga 38 12 Connector amp Cable Configurations s ssssanessanecananacznzeacan 40 12 1 Power supply connector on Gensor sanesa nana eaaa nana eaaa aan eaaa 40 12 2 Inductive switch connector on Gensor 40 12 3 MultiLink Power supply cable 2 bm 40 12 4 MultiLink Power supply cable bam 41 12 5 Inductive switch cable 2 bm 42 12 6 Inductive switch cable 0 5 sasana ap aaa aan da eg daa pak daa aaa a pa ms 42 12 MOU UVE SWING D 42 13 DAWNO CORONA 43 Contact H Sensortechnik GmbH Oberer Markt 3 4332 Au Donau Austria Tel 43 0 7262 54655 fax 43 0 7262 54655 90 mail office h sensortechnik com www h sensortechnik com sens ortechnik 1 Extent of delivery Sensor Unit 0 6088 8 824 a 504 ain s z E a mj sk ees coed I CAT B15Q mobile phone charger unit 110 220V USB charging cable USB charger unit for 12V 24V Frame amp Bolts sens ortechnik Inductive sensor Support bracket for the inductive sensor Inductive sensor cable 0 5m Inductive sensor cable 2 5m MultiLink Power cable 2 5m MultiLink Power cable 15m Technical Data U In 11V 14 5V U Out 24V limited to 26V Out 6A sens ortechnik 2 Installation of the
13. through the sensor and you have measured 3 times you should have 4 values at hand ContainerVolume the volume of the container Volume 1 the value shown on SensorManager after 17 measurement Volume 2 the value shown on SensorManager after 2 measurement Volume 3 the value shown on SensorManager after 3 measurement TotalAverage average of the 3 measurements The average value is calculated using the following formula BACA kn TotalAverage m3 i The span adjust factor is calculated using the following formular ContainerVolume TotalAverage span adjust 100 TotalAverage 100 Example ContainerVolume 10m3 Volume1 10 34 Volume2 10 30 Volume3 10 2 10 34 10 30 10 20 30 84 SensorManagerTotalAverage m3 5 10 25m3 10 10 28 10047 0 28 10 28 100 0 1028 span adjust factor 100 100 2 7 97 3 97 5 2 Setting the span adjust To enable the span adjust register page connect to the sensor go to system settings and login as administrator Default factory set password is 0000 20 Main menu 3 touch Login Disconnect wireless System Settings Calibration 1 touch System settings 2 select admin tab SE 0 00 m3 since 2015 01 12 08 40 admin Clock language System Main menu B connected to Sensar_1870 8 tap into the DU input field 7 long click onto the yellow key icon Cancel a
14. 00G Flow rate connected to 6 4 View downloaded measurement as Excel spreadsheet 4 select your 5 select Just office app to once view XLS file Here WPS 1 touch XLS button 2 select data file to view data_Sensor_697 Calibration Input master data Complete actio Complete action New Measurement data_Sensor_699 Print rn aaa Office Customer Material Factor Specific weight RPM 000 Flow rate Lei connected to A B C D A B C D 1 Start nd Customer Matenal Ann 1 Mate gumm tata pd 0 30 EDI 2 72015 01 1 2015 01 1 M t 2 2015 01 1 a 8 20175 07 1 2015 01 1 easurel ien 3 2016 01 1 g 1 2075 01 1 2015 01 1 ustomer Mater 1 2075 01 1 H Data 2015 07 1 2015 07 1 Customer Material 7 spreadsheet 5 2015 01 17 a 6 2015 01 1 20158 01 1Zustomer Material 1 2015 01 1 2015 01 12ustornex Maternal 1 spreadsheet B 2018 01 1 2018 01 1Customer Material 1 g 2 20175 01 1 2015 01 1Customer Materal 1 E 10 2015 07 1 2015 01 1 Customer Material 1 if 11 2015 01 1 2015 01 1 Customer Material 1 11 12 2015 01 1 2015 01 1 Customer Materal 1 12 13 2075 07 1 2015 01 1Customer Material 7 13 14 2015 01 1 2018 01 1 Customer Maleral 1 D 14 15 2015 01 1 2015 01 1 ustomme Material 1 6 Swipe here 1 16 16 7 e 17 18 to switch to 18 T 19 Data view l Ra Date S Ve vols 24 sensortechnik 6 5 Location of expor
15. 3 Calibration yd3 2 tap on to the selection list Input master data New Measurement XLS 6 the spec weight of the material will be displayed here Print Customer Customer 1 Material Material Factor 97 Specific weight 1 000 t m3 3 select the 0 001 Memory Units Print System H t D e Memory Units Pr stem since 2015 01 13 09 4 uni as an RPM Flow rate 0 00 Uh Main menu A exa m p e mansa NA B connected to Sensor_1870 7 6 1 Setting the specific weight of a material Be sure that you are logged in Input maser data EB Input maser data EB Input maser data Main menu 1 touch Input master data H SPANA RIAL SPAN ADJUST SPECIFIC WEIGH TRIAL SPAN ADJUST SPECIFIC WE EZ Material Customer 3 select SPECIFIC Input master data 2 scroll to the left by swiping New Measurement KLS 4 select the material Print Material Material Factor 97 Specific weight 1 000 um Selected please select n Specific weight of material 0 00 t 8 PER since 2015 01 13 09 45 WEIGHT EE pply RPM U Flow rate 0 00 Uh B connected to Sensor 1870 Apply Apply y ada sada SE nu Se IRIAL SPAN ADJUST SPECIFIC WEIGH IRIAL SPAN ADJUST IHT SPEC i Material Material Selected Materia 1 Specific weight of material 1 000 tim Apply 5 tap to edit B 10 12 test Selected Material Specific weight of
16. C 5 A power source using the power supply cables C amp D If the sensor is used in conjunction with a 12 Volt powered system the DC DC converter E has to be used It is advised to connect the sensor to the power supply at the ignition so that the sensor is only turned on when the ignition is on and the plant is running Following please find the occupancy of the cable D Power supply cable D Pin 1 black wire 24V DC GND Pin 2 red wire 24V DC While mounting all cables pls ensure that they can t be damaged or squashed when the plant is working or when the plant is being transported i e the conveyors are folded 10 sensortechnik 3 Getting Started with the Mobile Phone 3 1 Inserting the battery 1 Slide the back cover latch 2 Hook your fingertip under to the unlock position the back cover You now have access to the battery compartment Insert the battery Make sure the contacts of the battery are aligned with the connectors in the battery compartment 4 Make sure the rear cover is Engage the hooks on the the correct way round top of the back cover with the designated holes on your phone 11 sens ortechnik 6 Push the rear cover firmly 7 Press and hold the bottom to secure it into place of the rear cover and slide Note Be careful not to the rear cover latch to the bend the lugs catches left to the lock the back hooks on the battery cover cover 3 2 Powering on the Mobile Phone
17. CI Language 2 scroll and select your language This changes the Ul Language of Android and if your language is not available in 2 touch Change Deutsch SensorManager App then English will Language NATE be used in the App The Ul Language of Android will be displayed in the selected English United States language English hange Language Dansk 1 touch Language Espa ol Espa a Espanol Estados Unidos uration Clock language Memory Main menu C Filipino 7 5 Memory Pe HS ee gt 99 of the memory Clear Memory are still available Clears memory on sensor All data will be lost 1 touch Memory Clock Language Memary Units Main menu C 7 5 1 Clear Memory Ea Bam 100 Ciear Memory 5 100 free or All data will be lost memory is shown Memory cleared 1 touch Clear Memory ii 4 touch Memory 3 select OK Clock Language Memary Units Main menu C 2 select OK Clock Language Memary Units Main menu C When the memory is cleared a backup file is stored from the data which were downloaded on to the mobile phone Hint Be sure that you have downloaded all measurements before clearing memory 27 sens ortechnik 7 6 Units EA m ON EH Units Units Units Main menu Disconnect wireless Display unit m3 Display unit m3 Display uni t 4 4 System Settings m
18. Optical Belt Scale System 2 1 Installing the inductive proximity switch sensor The inductive sensor is needed to measure the drum speed and has to be mounted in a good position on the drive pulley of the belt conveyor see picture for better understanding The inductive sensor on the bracket and the impulse sensor on the conveyor drum shaft must be aligned that they pass each other at a distance of 3 5 mm 0 18 0 197 inch 3 5 mm 0 118 0 197 inch sensortechnik 2 2 Connecting the Power Supply Cable Connect the MultiLink power supply cable Cable D to a power source he optical belt scale needs 24V DC 5 A power source Power supply cable D Pin 1 black wire 24V DC GND Pin 2 red wire 24V DC 2 3 Mounting of Sensor Unit Aa a JE The sensor is fixed on the frame with 6 pieces M8 hex bolts which are supplied with the unit Be sure to not exceed the maximum mounting height of 600mm 23 622 inch A mounting position on 600 mm 23 622 inch distance allows to measure material with height of 400mm 15 758 inch on the belt If the mounting height falls below 600mm 23 622 inch it will narrow the full measuring range After powering on the sensor two red laser dots will be visible for about 5 minutes Use these two dots which are marking the active measuring line to position the sensor accordingly the pictures To power on the sensor connect the power supply cable C to the sensor and to the po
19. SENSOLIECHNIK H Sensortechnik GmbH Oberer Markt 3 A 4332 Au Donau Austria T 43 0 7262 54655 F 43 0 7262 54655 90 E office h sensortechnik com Optical Belt Scale MultiLink Installation amp User Manual Attention important safety advice Do not switch on the sensor until it is completely mounted on the machine and the laser sources are aligned to the conveyor The switched on sensor sends invisible laser radiation during the measuring procedure The sources of laser are activated only when the conveyor is moving This condition is indicated by the blinking red signal lamp When the conveyor is not moving the sources of laser are switched off automatically This state is indicated by the red signal lamp with a short flashing signal followed by a long pause However to guarantee maximum safety it should be always avoided to look directly into the optical outlets while the sensor is current Supplied Welding current flowing through the sensor unit causes damage to the Optical Belt Scale sens ortechnik Content r w eg E EE 4 2 Installation of the Optical Belt Scale System 22 ssss22 sssss200 6 2 1 Installing the inductive proximity switch Sensor sssesssesessseerseerssenes 6 2 2 Connecting the Power Supply CGale 7 20 MOUNTING of Sensor n E 7 2 4 Connecting the cables of the system e aeu ea aaaa ae aaana aaa anaa 10 3 Getting Started
20. al Pulse Output Configuration 7 9 1 Activation of mA Tab 7 9 1 1 Connect to the sensor Connect to the sensor go to system m 2 settings and login as administrator ARNE Default factory set password is System Settings 0000 Calibration Input master data New Measurement XLS Print Customer test Material hackschnit Factor 100 0 00 m3 since 2015 02 10 08 17 admin Clock Language System RPM 0 Flow rate 0 00 m3 h 7 Main menu CH connected to Sensor_1870 A 7 9 1 2 Login as Admin 5 you are logged in 3 type in the default password 0000 2 tap into the input field Logout Change password 4 confirm with OK admin Clock Language System When you are successfully logged in you will find a key icon on the screen 30 sensortechnik 7 9 1 3 Activating the mA Tab page Enter value O deactivate 1 activate Logout Logout Change password Change password 1 long click on the key icon Analog Output me Main menu i e z e em Disconnect wireless da 4 mA 0 m3 h 0 0 System Settings 20 mA 500 m3 h 100 0 Logout 4 mA Test 20 mA Test Change paseword Digital pulse output Pulse every 5 0 m3 Pulse width 50 ms Apply Customer test Material hackschnitl Factor 100 Specific weight 0 000 t m3 0 00 m3 since 2015 02 10 08 17 admin Configuration mA Clock admin C
21. dmin Configuration Clock Langi Main menu C 11 type in 1 end to activate O deactiva ivate da Logout Change password sens ortechnik 5 type in the default password 0000 4 tap into the input field Cancel 6 confirm with OK Cancel 10 tap into the input field Cancel activate 9 confirm with OK 15 touch Input master data ER Input maser data Customer Calibration Input master data 15 scroll to New Measurement XLS th ft b Afa e left by 13 touch Main print swiping menu Customer Customer 1 Material Material Factor 100 Specific weight 1 000 tima 0 00 m3 admin Configuration since 2015 01 12 08 40 DEM Flow rate 0 00 m3 h zek C 2 connected to Sensor_t870 Apply C EB Input maser data EB Input maser data R 18 selected EB Input maser data TRIAL SPAN ADJUST SPECIFIC WEIGH MATERIAL SPAN ADJUST SPECIFIC WEJC MATERIAL m at e ri al ATERIAL SPAN ADJUST SPECIFIC WEI Customer Material Material test Material 1 16 select SPAN ADJUST tab 17 select the material 0 100 Selected Material Apply Selected Material 7 Apply 97 19 change the value by 20 touch Apply to confirm the value Apply C Apply scrolling up or down 21 sens ortech
22. e only in RS422 mode 3 RS422 Bluetooth R w 24V RS422 mode mode selector p OV Bluetooth mode Power 24V DC 24VDC 20 Imax 3 5 A GND internal connected to housing EE via reverse battery protection diode 12 2Inductive switch connector on Sensor Pin Signal Signal direction Signallnfo pL 12VDC out Power supply inductive switch __ N Signl fin Signal receive from inductive switch 12 3 MultiLink Power supply cable 2 5m 40 sens ortechnik 1 red blue Pulse Volume pink gray Pulse Volume RS422 Data sensor 7 output brown 1 m input yellow uga input violet mode selector 2 9 H RS422 Data sensor aa 7 output green 2 12 4 MultiLink Power supply cable 15m active opto coupled active opto coupled NG Pulse Volume Transistor output open collector E opto coupled Pulse Volume Transistor output open emitter C opto coupled 7 WA al SENG differential output use only in RS422 mode output wer SET differential output use only in RS422 mode rae 2282138 DER differential input use only in RS422 mode 4 aes SSES BER differential input use only in RS422 mode 3 RS422 Bluetooth EN 24V RS422 mode mode selector H OV Bluetooth mode Power 24V DC 24VDC 20 Imax 3 5 A GND internal connected to housing l POREDA SBE via reverse battery protection diode 41 sensortechnik 12 5 Inductive switch cable 2 5m Lead color
23. entral Eurppean Standard Time Use 24 hour format Z 13 08 Choose date format 1273142015 An app wants to turn on Bluetooth on Bluetooth 3 turning Bluetooth on 2 touch Allow to turn sens ortechnik rm B 13 41 rm B 13 41 rm B 12 41 a Date amp time 4 touch Set date hu Jan 8 2015 Automatic date amp time Set date 1 8 2015 Dec J7 2014 Use network provided time Ee SC Use GPS provided time Set time Jan 08 2015 13 41 off Select time zone Feb 09 2016 GMT 01 00 Central Eumpean Standard Cancel Time ma Use 24 hour format Z 13 00 Hi JI 3 SE ect Off Choose date format 1243142015 5 set date and rm B 13 41 H Date amp time touch Done Automatic date amp time off 8 uncheck Automatic time zone Automatic time zone Use network provided time zone Set date 1 8 2015 Set time 13 41 Select time zone GMT 01 00 Central Eurppean Standard Time 9 touch Select time zone Use 24 hour format Z 13 06 Choose date format 123142015 11 Touch the Home key to display the home screen 12 home screen Coppi MENU REY BACK REY HOME REY Start of SensorManager Application u 955 Lew Main menu Connect wireless System Settings sensoriec Sch Calibration Input master data SensorManager New Measurement XLS please wait Turning Bl
24. material Specific weight of ma 1 000 Vom Apply 1 800 Selected Material 8 touch Apply to confirm tim3 Selected Materia 1 Specific weight of material 1 800 tim Apply Apply YW 6 type in the new value Main menu Send6 25 EB Input maser data TRIAL SPAN ADJUST IHT SPEC a 1 3 to u C h N ew Material System Settings M eas u re m e nt test Calibration Input master dg New Measurement XLS Applied S ave Print OK Customer Customer 1 Selected Materia 1 1 1 data are Material Material 1 Factor 37 Specific weight of material S e n d n g Specific weight 1 000 t m3 1 800 0 00 t 1 m3 4 Kn since 2015 01 13 09 45 Apply we 2 connected to Sensor_1870 28 sens ortechnik 14 select customer 15 select material Customer Main menu test Disconnect wireless System Settings Calibration Input master data New Measurement XLS Material test Print 17 now its measured with the new spec weight value 16 touch Start new measurement Customer Customer 1 Material Material Factor 57 Specific weight 1 800 t m3 since 2015 01 13 10 28 RPM 0 Flow rate 0 00 uh 2 connected to Sensor_ 870 gt 4 Start new measurement Ni 7 7 Print Settings Print Print head editor Max 5 lines of text can be printed out Head max 5 lines
25. n is finished when the sensor enters its measuring state with the red signal lamp blinking every second once 4 5 Input Master Data lf customer or material name are not yet listed in the master data the data record has to be added First of all we have to choose the group in which the new data record is to be added Customer or Material Now a description can be added to the text field by using the displayed On Screen Keyboard By clicking the Add button the new description is added to the list You can change back to the main menu by clicking the confirmation symbol in the bottom right corner Main menu downloading 7 25 i ling 7 ER Input maser data EB Input maser data Disconnect wireless CUSTOMER MATERIAL CUSTOMER MATERIAL System Settings Customer Calibration 4 tap into the text input field Input master data 2 downloading ew Measurement XLS the master and the on 1 touch Input data list 3 select T screen master data Customer tab eee keyboard will ELIM be displayed since 2015 01 12 08 17 zxcvYbnm peer Apply y 17 sens ortechnik BB tet meee Aw ces 6 select Add Abidi 8 select SE MATERIAL z aa MATERIAL and touch the i CUSTOMER dawa Material tab Customer 1 back key once to close the on screen keyboard 9 tap into the text input field qwertyuiop Customer 1 5 type in the
26. nik Main menu 24 touch New Measurement Send7 25 22 touch Apply to save the changes 23 the new master data are sending to the sensor unit information Applied OK New Measurement XLS Print Selected Material Customer Customer 1 Material Material Factor 100 Specific weight 1 000 Gm 0 00 m3 since 2015 01 12 08 40 RPM Flow rate 0 00 m3 h 2 connected to Sensor_1870 8 00 31 downloading 10 25 29 touch Start new measurement Customer 30 measurement started with the new span adjust factor 97 test Customer 27 select the customer 25 the new master data is downloaded from the sensor Material Material test test Material 1 Material Material Factor 57 Specific weight 1 000 Gm 0 00 m3 since 2015 01 12 11 28 RPM U Flow rate G 00 m3 h Start new measurement H D connected to Sensar_ 870 28 select the material which was adjusted before Now you can do a control measurement to check the measured volume lf you have still difference between the measured volume and the real volume then you have to repeat the adjustment These steps must be repeated with each different material 6 Measurements 6 1 Print measurements Main menu Disconnect wireless Material Material 1 Diameter 400 mm 97 Vol
27. onfiguration mA Clock RPM 0 Flow rate 0 00 m3 h gt connected to Sensor_1870 WO NA AN NA 7 9 2 4 20mA Port Configuration 7 9 2 1 4 mA Configuration 1 Connect a mA Meter to the output pins of the 4 20mA port 2 Type in the value for the 4mA 0 m3 h Analog Output A 4 mA 0 m3 h 9 5 As example 9 5 20 mA 500 m3 h 100 0 4 mA Test 20 mA Test Digital pulse of Pulse every 5 0 m3 4 mA Test button Send test value 3 seconds to port Pulse width 50 ms 3 Click once the 4mA Test button and check the current on the port with the mA Meter Repeat this step unit you measure 4 mA 31 sensortechnik 7 9 2 2 20 mA Configuration 1 Connect a mA Meter to the output pins of the 4 20mA port 2 Type in the m h value to set the maximum m h value for the 20 mA Successfully installed HP ePrint Analog Output Analog Output 4 mA 0m3 h 9 5 4mA 0m3 h 9 5 O 20mA 500 m3 h 100 0 20mA 500 m3 h 95 4 As example 95 4 4 mA Test 20 mA Test As example 500 m h Digital pulse output Pulse every 5 0 m3 Pulse every 5 0 m3 Pulse width 50 ms Pulse width 50 ms 20 mA Test button Send test value 3 seconds to port 0 n 0 3 Type in the value for the 20 mA and click once the 20mA Test button and check the current on the port with the mA Meter Repeat this step unitl you measure 20 mA 4 Press Apply but
28. oupled transistor output 1 Var 1 Optocoupler pink gray 2 Var 2 Optocoupler 3 Var 3 How to connect a relais relais Optocoupler 34 sensortechnik 7 9 6 4 20 mA analog output galvanically separated power supply internal power signals i 11 red blue 4 20mA R lt 600E Opto couple Sensor 7 10System 7 10 1 Diagnostic report Diagnostic report SensorManager Information Package S M fame com hsensartechnik Sepss e n S O r a n ag e r Version name 1 2 Version cade 1 Diagnostic repr version s please wait A diagnostic report Firmware Version 97 i Pen Firmware version Biz P2 8 P3 1169 P4 25735 PS 32611 P6 29949 P7 4185 P8 17057 e P12 10493 Parameter list Scroll up to see all values 3 close with OK diagnostic report 35 sensortechnik 8 Thermal Bluetooth Printer 8 1 Loading paper The DPP 250 uses a drop and load design making paper loading easy and trouble free To load paper simply lift up the paper cover latch and drop in the new roll as shown in the steps below 1 Slide the paper cover latch to unlock the paper cover as shown in the figure 2 Lift the paper cover latch to open the paper cover as shown in the figure 3 Insert anew rollof thermal paper as shown in the figure Be sure to pull at least 12 mms or more of paper above the
29. surement Calibration Input master data New Measurement Print E GER 7 displays the start time amp the volume of the current measurement 0 00 m3 since 2015 01 12 08 40 RPM O Flow rate 0 00 m3 h B connected to Sensor_1870 18 sensortechnik Now the sensor will remember this configuration and will measure all further production with this settings until you change It Hint Ensure that the measured volume which is displayed on the main menu keeps stable at zero while the empty conveyor belt is running If the m3 value doesn t keep at zero pls call the H Sensortechnik service line 5 Adjusting For the measuring adjustment you will need a truck like on the next picture ora container The capacity of the container or the truck must be at least 7m2 Measure the distances a band c Calculate the volume of the container V a b c 5 1 Start test measurement To ensure a good average of the test you have to measure 3 times Ensure that you have started a new measurement and the span adjustment factor of the material is set to 100 and it keeps stable at O m3 on an empty running belt How to set the span adjust see chapter 5 2 Start feeding material and fill up the container truck until it is full Flatten the material in the container Make sure that the material is not compressed during flattening flatten the material 19 sens ortechnik After the known volume of material has run
30. ted XLS File on the mobile phone Home ze Alarms 4 touch Download 2 select File Manager Ere Ga el 1 touch gt to E7 Android display all 3 touch Ba DCIM Phone storage A w E documents Earth Email File Manage FM Radiu KE Google Google Gei Googles 5 g e E Movies Maps e Messaging Movie Studi Phone storage Download o data_Sensor_1870 xls Size 9 0 KB 5 measuremen files name format data Sensor HHH xls number of the sensor 7 data_Sensor_697 xls Size 6 0 KB D data_Sensor_699 xls Size 6 0 KB 6 6 Copying the XLS file to your desktop over USB Cable 1 connect your mobile phone with the supplied USB cable TEM HF rza 4 double click onto Zah Gu u b Computer b CatBi5Q gt m P h t 3 omputer b CatB15Q Phone storage b Ak lt lt CatB15Q Phone storage b Download r mn a m Datei Bearbeiten Ansicht Extras O n e S O rag e Ansicht Extras Datei Bearbeiten Ansicht Extras Organisieren v Organisieren v wr Favoriten Phone storage we Favoriten Alarms 30 Favoriten Nene We 150 GB frei von 1 90 GB i E data_Sensor_697 xls 4 Bibliotheken 4 Bibliotheken A Android A Bibliotheken ER data_Sensor_699 xls 870 xls Hi JI 4 A Computer 3 expand Computer Computer w A Compute amp Lokaler Daten
31. ton to save the settings b en 4 TT Analog Output 4 mA 0 m3 h 9 5 20 mA 500 m3 h 95 4 4 mA Test 20 mA Test Pulse every 5 0 m3 ied Pulse width 50 ms Applied Apply Press apply Main menu WY When all the steps above have been finished successfully the sensor must be switched OFF and ON to start with the new settings 32 sensortechnik 7 9 3 Digital Output Configuration Analog Output 4 mA 0 m3 h 9 5 20mA 500 m3 h 95 4 uA aw 1 type in the one pulse per m3 value Digital pulse output Pulse every 5 0 m pulse width 50 me 2 type in the pulse width In ms Apply 3 click Apply button to save the settings i admin Configuration si Clock La nganan sa AA VA When all the steps above have been finished successfully the sensor must be switched OFF and ON to start with the new settings 7 9 4 MultiLink Cable Configuration 4 20mA Interface cable for Sensor Cable Type UNITRONIC Cable LIYCY Sensor Signal lead color Connector direction coding 4 20 mA active opto coupled red blue 4 20 mA active opto coupled IV IN ROL moq RS422 Bluetooth AT 24V RS422 mode bine mode selector E OV Bluetooth mode Power 24V DC 24VDC 20 Imax 3 5 A red 4 i GND internal connected to Power OV GND GND housing black via reverse battery protection diode 33 SENS ortechnik 7 9 5 Signal Pulse Volume Signal Pulse Volume is an opto c
32. top of the printer before closing Close the paper cover until it snaps lock Slide paper cover latch to lock the cover in place 36 sens ortechnik 9 Safety Instructions Laser Class 9 1 Laser Class of Device According to IEC 60825 1 2007 the sensor is classified as laser equipment of class 3B Invisible laser radiation is emitted pulse output Pmax 60 mW pulse duration toulse 400 US wavelength A 785 nm pulse repetition rate frep 200 Hz 9 2 Warning Laser radiation of class 3B is emitted as soon as the device is working Therefore the following items must be ensured before starting up the device e The sensor may only be started if it is duly attached pls see sensor mounting Otherwise all persons concerned must wear safety goggles e Belt run must not be simulated e he laser beam path must be limited by an impact surface and must not radiate unlimited into the open e No reflecting surfaces may be mounted in the laser beam path which might lead to reflections For optical path see Fig 5 e During operation the operating personnel and other persons must not look directly into the emitted beams e The safety instructions demanded in the standard for the use of devices of laser class 3B must be complied with The following warning signs must be applied at the device 10 Servicing and cleaning The sensor is basically service free only from time to time lenses and windows have to be cleaned The
33. tr ger C amp Lokaler Datentrager C M amp Lokaler Datentr ger C cow data E e cs data E Cs data E Ga CHRONEX serverl X M Download Ga CHRONEX serverl X sf svn W192 168 10 111 Y gf sensortechnik 192 168 10 111 Z E CatB15Q Se svn Ga CHRONEX serverl X g svn 192 168 10 111 Y Di C Q 13 Gg sensortechnik 192 168 10 e 4 cl IC k O nto at B 1 5 PG CatB15Q 1 a Netzwerk 4 copy the file amp paste it to your desktop Gu Netzwerk 1 Element 4 double click onto gt 5 BM il Download L 25 sensortechnik 7 System Settings 7 1 Admin Login Logout 3 type in the RO WER EH default Ra WER HSH Ss password 0000 da 2 tap into the input field 5 you are logged in Cancel 4 confirm with OK 2 tap into the input field 5 type in the new password again for confirmation Logout Change password 4 confirm with 1 touch Change OK password 6 confirm with 3 type in th ype in the OK new password Logout Confirm password Change password Password changed 8 the password OK is changed admin Canfiguration Clack Langi 7 2 Configuration See chapter 4 3 7 3 Clock See chapter 4 2 26 sens ortechnik 4 Language EA NE NE 1606 Actual Language
34. uetooth on Print REESE kk Bluetooth Connection Indicator mua Flow ate GREEN connected connectearo RED disconnected 14 sens ortechnik 4 1 Connecting to Sensor Unit If Android asks for a pairing code for the Sensor then use following Bluetooth pairing code hsbt00000 4 connecting to Sensor XXX Main menu Main menu select a device to connect select a device to connect Connect wireless Paired Devices Paired Devices SensorMana ger Disconnect wireless EEE 3 select connecting EE Sensor_XXX EE Calibration Sensor_1870 00 01 95 11 CD 9D Sensor_1870 00 01 95 11 CD 9D 1 touch please wait Input master data Connect a Ay M AE ADR macie 4E New Measurement XLS wireless 4 Other Available Devices SE 2 touch Scan ji Customer for devig s unpaired devices will be E Material Factor shown in Other Material test Factor 100 Available Devices list _0 00 m3 since 2015 01 08 14 11 RPM U0Q Flow rate E connected to RPM Flow rate 0 00 m3 h Scan for devices Scan for devices connected to Sensar_1870 Start time of actual measurement Bluetooth Connection Indicator GREEN connected RED disconnected 4 2 Setting Time amp Date of Sensor Unit Main menu Za 3 touch Set Disconnect wireless Sensor Clock System Settings Set S
35. ume 0 000 m3 Start 2015 01 1315 11 End 2015 01 14 System Settings 3 latest measurement s are downloading Refresh measurements 4tapona measuremen Print No Yes Customer Customer 1 Material Material Factor 57 Specific weight 1 000 md t to select 0 00 m3 since 2015 01 12 11 28 2 select Yas RPM Flow rate 0 00 m3 h B connected to Sensor_1870 22 sens ortechnik 5 selects all measurements on same day 6 number of copies to print Print preview 9 power on printer and select OK Print E 8 select Print Start 2015 01 12 08 17 End 2015 01 12 08 27 Customer 7 confirm to show the preview Summ total 50 77 Cancel Main menu SensorManager SensorManager Disconnect wireless A e WDOWA System Settings Calibration teg wat please wait Input master data 11 p Ge New Measurement kolo e nsor uni 10 connecting U after Print ieee printing a trp eg reconnecting Weg H 9 to the sensor R u nit since 2015 01 12 15 19 B connected to Sensor_t870 6 2 Print downloaded measurements ER Print backup_data_Sensor_1870_140 ROSAS a Material Material 1 Main menu Select file Connect wireless Diameter 400 mm Factor 97 data_Sensor_697 Volume 0 000 m3 Start 2015 01 14 16 49 4 tap ona measurement to select 2 select No ei connected to
36. wa anana anana aaa a aana een aee 26 PALE NRB Change Login Ge e BEE 26 7 2 7010 116 0 1 0 0 asas e eaaa eaaa naen aa aaa anana aana a anaa eaaa anna n anna 26 Po NO AEO O PW 26 Fi MN Le 27 1 5 Memory E 27 421 Clea MEMO aaa aaa band A APE ee eee eee 27 TA WWR CZP NE 28 7 6 1 Setting the specific weight of a maienal a aaaaaaaasazansanaa 28 BD PENE SUING zee ca a in aan a a aaa ana a Gabo 29 7 8 Pairing amp Selecting the primter aaa aaa zana aana aana een n arene 29 7 9 4 20 mA Analog Output amp Digital Pulse Output Configuration 30 91 ACUVAIONOLIMAGT AD sepse aana aaa ada gana Wa AYO 30 7 9 2 4 20mA Port Configuration sae anawa aaa anawa e aana nenen aana n een e eee 31 7 9 3 Digital Output Configuration sasae eaaa aee aana anana anana aane n arene 33 7 9 4 MultiLink Cable Configuration cccccccssccccsececseeceseeeceneessueeeseeeensaees 33 7 9 5 Signal Pulse Volume asana aane aa aaa aa aaa aa naen a anaa anana anana anana nenen aan 34 L96 PZUMA ANON OU DOE a ada aia R alaa an R ia 35 sens ortechnik 7 10 System EE EE naen 35 EA DR RTE e wie e e 35 8 Thermal Bluetooth Printer s s esssesssnecnzecannaannacazecaznaannacazEGa 36 8 1 Loading paper 36 9 Safety Instructions Laser Class s s senssanenananenananaczaanacznznaGzA 37 9 1 Laser Class of Device ae aaa a anaa nana aana anana
37. wer supply cable D The sensor has to be positioned above the apex of the roller Use the two red laser dots one on each side of the sensor to check whether they match the point of contact between belt amp drum exactly Please make sure that the sensor is mounted in the right direction running direction of the conveyor youl zz9 2 wu 009 s9uEJsip Bujiunow xeu lt W U x je d red laser point point youl 729 Z wu 007 Uou gor el you zz9 z ww 009 S82UB SIp Guqunou xew i y Guunsesu xew obuel pe p oO Sensor above roller station 5 gul bBuunseou 2 N SJ 2S E gi Ls L CN V U c Zu Ze E og og 3 e gt gul BbuMnsesul Sensor above discharge drum sens ortechnik ATTENTION If the red laser beams are on the side strippers then the side strippers have to be cut out like on the pictures The following table shows which sensor fits best to each conveyor belt width S Measuring width Conveyor belt width Conveyor belt width ensor mm mm inch 600 820 Ss 400 600 15 7 23 6 600 800 23 6 31 5 1000 800 1000 31 5 39 4 900 1700 1900 2 4 Connecting the cables of the system mm i option 12VDC to 24VDC converter 24V DC 12V DC Connect the inductive sensor to the measuring sensor using the data cable A amp B The sensor is then connected to the 24 V D
38. with the Mobile Phone sss sesssanecsnzeeczn 11 Sel ANESHNONE DONEM EE 11 3 2 Powering on the Mobile Phone aaa aaa aaa aaaaaaanaaaanacaanai 12 3 3 Set User Interface language aaa aaa aaa aaa a zana aa aaaaaazaaaaazaakac 13 3 4 Set Date 8 fume aaa aaa aaa aaa aaa aa aaa aaaa wana aaa wana anae enere arene 14 4 Start of SensorManager Application sss ssssssessanneecannencannecannnz 14 4 1 Connecting to Sensor Unit aaa aaa eaaa eaaa anae nean eaaa nana e arene 15 4 2 Setting Time amp Date of Sensor Un 15 4 3 Configuration of Drum Diameter aaa aaa aaa aaa aa aaa azanaaazaasca 16 Ae e lees e RU Races O NA AAA OO AO 16 AS INDULMASIETDAlO awa WO aaa aan a nagane O nanak Ode OW 17 40 Olah INGWANG aSU Mil EE 18 5 AQJUSUNO sesa wa dewana eaaa ai ga aa aa a aan ga aana aaa ang aa a a eaaa ae aa ag a a aan aa 19 5 1 Start test meaeurement aa ajaa anaa aja da ga ajan a aa a aa an agan 19 5 2 Setting the span adust aaa aaa eaaa aaaa aa aane anaa nane naen 20 6 MER 22 6 1 Pine MING A SU SNG E 22 6 2 Print downloaded measuremente saanane eaaa nenen e anane een e rene 23 6 3 Send measurements as e mail attachment 24 6 4 View downloaded measurement as Excel spreadsheet 24 6 5 Location of exported XLS File on the mobile phone s ssnsnsnsennnennnan 25 6 6 Copying the XLS file to your desktop over USB Cable 25 7 System EE Egeter 26 7 1 Admin Cogmdogout aaa anna ana
39. y can be cleaned with a cotton cloth WARNING DO NOT USE A HIGH PRESSURE CLEANER THE SENSOR IS NOT HIGH PRESSURE PROOF 37 sens ortechnik 11 Spare parts 38 ESCH Boso 6 30007 inductve switch cable 05m 130015 Holder for inductive switch ndicator for inductive switch up square neck bolt DIN603 8 8 M10x25 galvanized pring washer DIN137B M10 waved galvanized exagon nut DIN982 KI 8 M10 galvanized exagon head screw DIN933 8 8 M10x35 galvanized pring washer DIN137A M8 galvanized exagon socket head cap screw DIN912 M8x20 galvanized arge diameter washer 8 4x30x1 5 A2 stainless obile Handheld ar USB Charger for Handheld 12V und 24V aper roll for printer I B luetooth thermo printer 10 11 12 13 14 15 16 17 18 19 20 U Contact H Sensortechnik GmbH Oberer Markt 3 A 4832 Au Donau Tel 43 0 7262 54655 0 DW Fax 90 mail office h sensortechnik com www h sensortechnik com 39 sens ortechnik 12 Connector amp Cable Configurations 12 1 Power supply connector on Sensor 4 5 pe oe e direction 9 Pulse Volume __ Transistor output open collector E opto coupled 8 Pulse Volume Transistor output open emitter C opto coupled 7 ER RAR AE SIEM differential output use only in RS422 mode output e pa an differential output use only in RS422 mode a BE AISE WER differential input use only in RS422 mode Bees SES BE differential input us
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