Connection, Setup, Service
Contents
1. 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Connection Setup Service oley NOles unsinnig 2 Servicing the Cutter uuessnennnneennnneneeenennnnn 10 General Notes ccccccececeseeeeeeeeeeseeeeeeeenees 3 General notes uuu222ussseeesnenennnnennnneenn 10 FETTE N ee 3 SU gio 0 BESSERE IEN ER EN EEE renee 10 Technical Specifications 3 Toothed belt een 11 System requirements ceecee 4 Photoelectric switch n 11 Preparation for peripheral devices 4 Oscillator Disc Toothed Wheel 12 Connecting the Cutter een 5 Circular cutter c cecceceeccecsceseeseereersereeseees 13 Activating the cutter essnuensneenenenennenenenenn 7 Bottom CUttel a 15 Activating the TTX 350 TTK een CCESSOTIES aeeeannnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16 Activating the 64 xx AP 9 4 nn Stripper plate ecccesececseseserseseseereeeereee 16 Error message after activating the printer 7 Appendix eececesceseecscesessscessscencsssneatsneetstenees 17 Parameter setlingS eeennesennennsnnnnnnnnnnn 8 Cable harness sssini 12 IR TEEN onen 9 PIE NEE een 9 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Safety Notes WARNING A N Danger of getting your fingers cut by the cutter blades gt Cleaning of the cutter must be done very carefully Don t touch the cutter during printing cutting oper2. 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Servicing the cutter General notes WARNING A N Danger of injury There is a risk of being cut while carrying out service work on the cutter Avoid touching the cutter blades gt Handle the cutter very cautious gt Before taking the following steps remove the entire cutter unit fig 1 including the plug connectors from the device Cutter motor Almost all service work initially requires dis mantling of the cutter motor 1 including the cutter motor cover 2 as described be low Tools e Phillips screwdriver small e Allan key 3mm Disassembling assembly 1 Remove the two Phillips screws 3 on the cutter motor cover Remove the cover m Do not lose the sleeve 4 when you pull out the screw 2 Detach the connector cable from the motor 3 Unscrew the four screws 5 on the motor flange Remove the motor 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Toothed belt Tool Allan key 3 mm Disassembling assembly 1 Remove the motor cover and the motor O For more detailed information see the sec tion Cutter Motor 2 Remove the toothed belt 1 Turn the osci 1 llator disc 2 somewhat including the cir cular cutter so that you can guide the toothed belt past the oscillator disc fig 1 m Do not unscrew the screw 3 otherwise you will have to reset the cutter O How to
3. 28 04 03 J Eil 4 7 Herstellerangabe hinzu 28 04 03 J Eil Pin assignment F VA D SUB Sensor F Connector Cross section LiFyDy 4x0 05 AWG 22 Cable length 190mm 1 170mm 1 1 2 3 Trans Collector blue 4 Trans Emitter white 5 6 2 4 orange 9 10 11 LED Anode yellow 12 LED Cathode red 13 14 3 red 15 1 brown
4. at the same time tighten the fastening screws on the square axle In order to push in the bottom cutter gently turn the square axle by several degrees approx 5 using a fork spanner fig 2 Connection Setup Service 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Bottom cutter The bottom cutter 1 is attached to the square axle 2 by a spring plate 3 The bottom cutter spring plate and square axle are only available as pre configured spare parts Tool Allan keys 2 5 mm and 3 mm Disassembling assembly Unscrew the screws 2x Allan key at the ends of the square axle Remove the square axle together with the spring plate and the cutter m Set the contact pressure see Steps 4 and 5 in the previous section Circular cutter m The bottom cutter must be readjusted during assembly if you unscrew the faste ning screws Dimensions see drawing cut out fig 2 04 04 Rev 3 00 01 Accessories Assembling Abstreifer Stripper plate TECHNICAL MANUAL Connection Setup Service Cutter 2000 Stripper plate If the applied label material is very thin and flexible it may happen that the label material is drawn upwards together with the ribbon instead of being fed into the cutter The stripper plate avoids this effect Fig 1 The stripper plate is a simple plastic strip which is sup
5. See paragraph Setting the oscil lator disc on page 12 m Assembly tension the belt by pushing sideways against the motor while tighte ning the fastening screws Photoelectric switch The photoelectric switch 4 is permanently 2 connected to the cable tree fig 2 Tool Allan key 3mm Disassembling assembly 1 Remove the motor cover and the motor O How to See paragraph Cutter motor on page 10 2 Unscrew the Phillips screw 5 Remove the photoelectric switch Connection Setup Service 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Oscillator Disc Toothed Wheel The oscillator disc 1 and toothed wheel 2 both sit on the motor end of the circular cutter fig 1 Tool Allan key 3 mm Disassembling assembly 1 Remove the motor cover motor toothed belt and photoelectric switch O For more detailed information see the sec tions Cutter motor Toothed belt and Photoelectric switch 2 Unscrew the Allan key screw 3 3 Remove the oscillator disc and toothed wheel fig 2 Setting the oscillator disc 1 Turn the toothed wheel fig 3 white arrow in a clockwise direction until a gap of approx 1 5mm remains between the stop tab 4 figs 2 and 3 of the cutter casing and the toothed wheel groove fig 3 2 Loosen the screw 3 Turn the oscillator disc fig 3 black arrow until the short recess 5 in the oscillator disc is positio ned in front of the photoel
6. X version It is provided with every AP 5 4 printer fixed on the prin ter bottom with adhesive tape 4 If necessary position the adjustment plate 4 with the help of the hex screw 5 so that the cut image and print image are lying parallel fig 5 5 Tighten all three fastening screws 6 Plug the knife motor cable into the socket on the front of the printer fig 6 m CAUTION Under no circum stances should the plug be attached A N or removed when the device is switched on as otherwise the device electronics could be damaged AP 5 4 only Function check For testing purposes can be triggered a cut by calling parameter SERVICE FUNCTION gt Cutter Test This way the cutter function can be tested without changing the printer peripheral setting 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Activating the cutter After installation the cutter must still be activated by setting the correspon ding parameters in the parameter menu WARNING A N Danger of cutting hands and fingers Activating a non existent option peri pheral device can cause the device to malfunction gt Never touch the knife blade with your fingers while operating the cutter printer Only activate options which are mounted and connected properly Activating the TTX 350 TTK Activating the cutter at the TTX 350 TTK Call parameter SYSP gt PEPH and set it to KNIF The print
7. ation Don t use the cutter as a handle to carry the printer Switch off the printer and pull out the mains connector before any operation that requires touching the cutter e g mounting cleaning inserting label material gt Don t use sharp edged objects to clean the cutter blades 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 General Notes Properties A Cut width Double cut Proper Usage The cutter option subsequently referred to as the cutter is a peripheral de vice for label printers of the type TTK TTX 350 64 xx or AP 5 4 The cutter is designed for cutting label material after it has been printed Technical Specifications The cutter blade cuts self adhesive cardboard and synthetic materials up to 240 g m and up to a material thickness of 0 9 mm considering the following exceptions m CAUTION The 8 wide cutter must not be used for materials exceeding 160 g m m CAUTION Fiber strengthened materials e g Tyvek must not be cut m CAUTION If using self adhesive material cut between the labels backing paper Otherwise the adhesive will stick to the cutter blades and will have a negative effect on the cutting function Cutters of varying widths are intended for use with printers of the 64 xx series to allow labels to be cut up to the maximum material width of the printer being used With the double cut function the operator can rem
8. ectric switch 6 3 Tighten the screw 3 Connection Setup Service 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Circular cutter WARNING A N Danger of injury There is a risk of being cut while carrying out ser vice work on the cutter Avoid touching the cutter blades gt Handle the cutter very cautious Tools Allan keys 2 5 mm and 3 mm e Fork spanner SW 8 Disassembling assembly 1 Remove the motor cover motor toothed belt photoelectric switch oscillator disc and toothed belt O For more detailed information see the pre vious sections 2 Loosen the two fastening screws 1 figs 1 and 2 on the square axle Fold back the bottom cutter 3 Extract the circular cutter 2 fig 2 O Continued overleaf Connection Setup Service 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Adjustment 1 Set the position of the oscillator disc as described in the section Oscillator disc toothed wheel 2 Secure the cutter in abench vice fig 1 1 WARNING AN Danger of injury There is a risk of cutting oneself while carrying out service work on the cutter gt Only grasp the toothed wheel to turn the circular cutter 3 Bring the circular cutter into the illustrated position fig 1 by turning the toothed wheel 1 4 Clap up the bottom cutter onto the circular cutter fig 2 5 Press the bottom cutter onto the circular cutter and
9. ed with peripheral preparation if the topic Peripheraldriver can be found below the header Peripheraldriver on the printout 04 04 Rev 3 00 01 TECHNICAL MANUAL Cutter 2000 Connecting the cutter WARNING Danger of injury if the cutter is activated unintentionally Before beginning service work switch off the printer and pull out the mains power supply plug The cutter fig 1 is secured to the printer by two screws and an adjustment plate By moving the adjustment plate the cutting line can be set parallel to the print image Tools e Allan key 3mm e Socket wrench size 8 Assembly Disassembling 1 Remove the cutter cover 1 by uns crewing the two fastening screws 2 fig 2 2 Screw on the cutter in place of the cutter cover To do this use the fastening screws of the cutter cover 3 2x Allan key screws M 5x20 Initially just screw them in slightly O Continued overleaf Connection Setup Service 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 3 Attach the adjustment plate 4 by uns crewing the top left hexagonal screw 5 on the print or draw unit place the adjust ment plate underneath and then tighten the screw again initially only lightly fig 4 m The square axle of the cutter unit must rest in the square recess of the adjustment plate fig 4 m AP 5 4 only The adjustment plate differs from the 64 xx TTX 350 TT
10. er will now be reset The cutter is rotated automatically to its correct starting position Activating the 64 xx AP 5 4 Activating the cutter at the 64 xx AP 5 4 gt Call parameter SYSTEM PARAMETERS gt Peripheral device and set it to Cutter The printer will now be reset The cutter is rotated automatically to its correct starting position Error message after activating the printer lf the starting position of the cutter blade can not be found the following sta tus message appears Status 5005 Cutter or with the TTX 350 TTK ST14 Press the Online button to acknowledge the message If this status message occurs repeatedly the cutter light sensor may be dirty or defective Use compressed air to blow the dirt off the light sensor 1 To do so unmount the cutter of the printer see Fig 1 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Fig 1 Unmount the cutter to clean the light sensor 1 Check if the cutter cable is damaged If so replace the cable Adjust the oscillator disc see section Oscillator disc Setting the oscillator disc O A complete description of all parameters can be found in the printers user manual topic section Info Printouts and Parameters O A list of all status reports can be found in the printers user manual topic sec tion Status Reports Parameter settings The following parameters govern the cutter func
11. ove gaps from the label material where required Here the cut gap can be set from 1 to 5 mm TECHNICAL MANUAL Connection Setup Service Cutter 2000 04 04 Rev 3 00 01 System requirements Cutters in the appropriate width can be operated with the following printers System Requirements Printer Cutter width 64 04 TTK TTX 350 AP 5 4 64 05 64 06 64 08 Tab 1 The cutter width must match the printwidth of the printer Preparation for peripheral devices For using the printers with a cutter they must be especially equipped see Tab 2 This so called peripherals preparation consists mainly of an addi tional output stage board for the motor of the peripheral device and of some additional connection cables Printer Peripherals preparation 64 xx optional TTX 350 optional TTK standard AP 5 4 standard with printer version Peripheral Tab 2 Only the TTK is in any cases equipped with the peripheral preparation For the other printer types this is an option Peripheral test TTX 350 Set parameter SYSP PEPH to KNIF If the printer displays the status message S168 after the ENTER key is pres sed the peripheral board is not installed If ST68 does not appear or if a dif ferent status message is displayed then the printer has been set up for peripheral devices 64 xx AP 5 4 gt Make a service status printout Call parameter PRINT INFO gt Service Status 64 xx and AP 5 4 printers are equipp
12. plied with adhesive foil on one side Dismantle the cutter from the printer Clean the rim 1 best by means of some cleaning fuel Remove the cover paper off the stripper plate Glue the stripper plate 2 to the rim as illustrated see Fig 2 right side Z0164 cdr Fig 2 Middle Clean the rim 1 with cleaning fuel Right and left sides Glue the stripper plate 2 justified to the one edge the stripper plate should loom above towards the paper insertion side O The part numbers of the stripper plate can be found in topic section Spare Parts section Accessories 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Appendix Cable harness Schrink sleeve with lettering field built into metallized plastic cover with lateral 45 cable outlet manuf Provertha 47150VP5T001 with 25mm thumb screws Ident A1174 0x Pin out Sensor Cable connectors casted in Bottom view EC Ind Zust nderung Datum Name Pos Designation Manufacturer Note EC 1054 04 4 1 Pi 4u 12 vertauscht 28 04 03 J Eil 5 D Sub pin connector 15 poles 4 2 Signamamen korrigiert 28 04 03 J Ei 4 4x AWG22 UL 1007 screened 4 3 el Schaltbild hinzu 28 04 03 J Eil 3 Roundcable LifyDy 4x0 05 gray screened 44 Farbschema korrigiert 28 04 03 J Eil 2 XHP 6 Connector JST Contact SXH 001 T P06 45 war AWG 26 28 04 03 J El 1 PhotoelL switch OPB825 AOptek 4 6 war Crimp Stecker Typ
13. tion and may need to be ad justed TTX 350 TTK 64 xx Bedeutung Peripheral Peripheral Selection parameter for pe device device ripheral devices Cut speed Cut speed Cut position Cut position Cut position Cut width Cut width Double cut Double cut Double cut function Cut mode Cut mode Cut mode Tab 1 Parameters which are important for the cutter function O For more detailed information see the chapter Info Printouts and Parameters m After a print job has been downloaded the programmed cut function is carried out automatically by the device 04 04 Rev 3 00 01 TECHNICAL MANUAL Connection Setup Service Cutter 2000 Status reports The following status reports may be displayed in conjunction with the cutter function TTX 350 TTK 64 xx AP 5 4 Example comment ST14 ST14 5005 Cutter 5005 Cutter Cutter malfunction ST68 No peripheral device pre paration Tab 2 Status messages caused by printer operation with cutter O For more detailed information see the chapter Status Reports in the prin ters user manual O Troubleshooting see the chapter Troubleshooting in the printers service manual Triggering a cut If the cutter is properly mounted and activated a cut can be triggered the fol lowing ways Press the Cut button while the printer is in offline mode Include a cut command in the print job e g by setting the respective para meter in the Easy Plug ER command
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