PARTIAL STAINLESS STEEL GAS BBQ GRILL USER`S MANUAL
Contents
1. Ce PARTIAL STAINLESS STEEL GAS BBQ GRILL USER S MANUAL MODEL NUMBER PG 4080000L FOR OUTDOOR USE ONLY BEFORE YOU BEGIN MESSAGE TO OUR USERS SAFETY SYMBOLS INSTALLATION 8 SAFETY PRECAUTIONS GAS WARNING ASSEMBLY POST ASSEMBLY GAS CONNECTION LEAK TESTING FINAL INSTALLATION CHECK LIST PAGE 10 GRILL LIGHTING INSTRUCTION PAGE 11 OPERATING INSTRUCTION PAGE 12 CARE 8 MAINTENANCE PAGE 15 TROUBLE SHOOTING PAGE 16 FOOD SAFETY PAGE 17 GRILL STORAGE PAGE 17 Thank you for your purchase of our Partial Stainless Steel BBQ Gas Grill We sincerely wish you will enjoy using our fine products Please read this User s Manual in its entirety before using the grill Please contact our customer service if you have any questions Please read this User s Manual carefully Failure to follow the provided instruction can result in seriously bodily injury and or property damage Some parts of this grill may have sharp edges Please wear suitable protective gloves IMPORTANT This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats NOTE TO INSTALLER Leave this User s Manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference2. mm The symbols listed here are being used throughout this User s Manual Please pay special attention to them The meaning of each of the symbols is listed here DANGER this symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if not properly followed HI WARNING this symbol indicates a warning of potential serious bodily injury if the instructions are not strictly followed Please be sure to read and follow all these messages carefully 11 CAUTION this symbol indicates a potentially hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed IH WARNING READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL This grill is designed to use appointed gas only So only use grill with these gases and the regulator assembly supplied by the dealer The installation of this appliance must conform with local codes The gas supply cylinder is to be constructed and marked in accordance with the specifications for gas cylinders of local codes If an external electrical source is utilized the outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes Keep the power cord of the motor away from the hot surfaces of the grill while in use Remove and store the motor in a dry place when not in use This grill is safety certified for use in Belgium
3. OPERATING IN 111 CAUTION Clean the grill often A grease fire that may damage the grill may occur if the grill has not been cleaned frequently NEVER leave the grill unattended while using Do not use water to extinguish the grease fire it may cause bodily injury Turn knobs off and tank off in case grease fire occurs Grease fire can t be put out by closing the lid Turn off knobs and tank IMMEDIATELY if any grease fire occurs 12 For y 1 WARNING our safety Keep grill area clear and free from any flammable material NEVER let children operate the grill or play near the grill This grill is for outdoor use ONLY NEVER use in an enclosed area such as a carport porch covered patio garage or under a surface that can catch fire Do not block the ventilation holes in the four sides of the grill cart it may affect the combustion performance of the burner due to insufficient air Use the grill at least 36 away from any wall or surface 120 away from objects that may spark and ignite gas i e live electrical appliances pilot lights of water heaters Do notuse this grill on or under wood balconies This grill is designed to use only gas DO NOT use lava rock briguettes or charcoal on it NEVER light the burner with the lid closed Non ignited gas accumulated inside a closed grill may cause explosions Check the burner flames periodically Turn off the gas supply when the grill is n
4. OR CONTACT OUR SERVICE CENTER At least 36 clearance maintained from combustible constructions to the sides and back of this grill There is no unprotected combustible construction material over the grill All internal packaging has been removed Burners are sitting properly on valve orifices Knobs turn freely The regulator amp hose connected to grill are provided by the manufacturer Unit tested and free of leaks User informed of gas supply shut off valve location VERY IMPORTANT ALWAYS INSPECT THE HOSE PRIOR TO EACH USE BEFORE LIGHTING Inspect the gas supply hose before turning the gas X Ifthere is evidence of cuts wear or abrasion it must be replaced before use The replacement hose assembly must be that specified by the manufacturer VERY IMPORTANT TO LIGHT MAIN BURNERS OF THE GRILL 1 Read instructions before lighting 2 Turn all knobs to OFF then open the tank valve Always keep your face and body as far from the grill as possible when lighting 3 Open lid during lighting 4 Push and turn any control knob slowly to AE position The built in igniter will click and spark simultaneously to light the pilot and burner in sequence Turn the control knob to O OFF IMMEDIATELY if the burner does not light within 5 seconds Wait 5 minutes for gas to dispel then repeat the lighting procedure 5 Follow match lighting instructions if burner can t be lit after repe
5. LO 7 The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers under the stainless steel cooking grids 8 The hot grill sears the food sealing in the juices The longer the preheat the faster the meat browns USING OPTIONAL ROTISSERIE KIT AVAILABLE SEPARATELY 1 Take off the rotisserie kit from the grill 2 Slide off the left fork and load the meat or poultry onto the rod 3 Restore the left fork putting two forks into the meat or poultry as far as possible Make sure the meat or poultry is located in the middle of the rod Screw the wing nuts of the fork as tight as possible 4 Wrap the food with butchers string never use nylon or plastic string to secure any loose portions if necessary ROTISSERIE TIPS 1 Iflarger cuts of meat are being grilled the rod may flex This is normal 2 Remove the cooking grids for larger cuts of meat if the meat scrapes on the cooking grids during rotation MAINTENANCE 1 Keep the grill area clear and free from combustible materials gasoline and other flammable vapors and liguids 2 Keep the holes in the three sides of the cart clear and free from debris thus ensure the flow of combustion and ventilation air is unobstructed 3 Visually check burner flames as following Remove cooking grids and flame tamers Light burners Turn knobs from K to LO check the flame sta
6. use grill until a local gas dealer can make repairs 1 1 WARNING Never insert any foreign objects into the valve outlet It may damage the valve and cause leak leaking may result in fire explosion heavy body injury or even death Do not use this grill until leak tested STOP and call the fire department if any leaks are detected If you cannot stop a gas leak close the tank valve IMMEDIATELY call gas supplier or the fire department DANGER NEVER store a spare tank under or near grill or in an enclosed area NEVER fill the tank beyond 80 full An overfilled spare tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on a tank could activate to release gas and cause a fire The spare tank must have safety caps installed on the tank outlet Ifany gas leaks are found on the spare tank immediately step away from the grill and call the fire department VERY IMPORTANT DISCONNECT THE TANK WHEN THIS GRILL IS NOT IN USE To disconnect gas tank 1 Turn all the knobs off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from tank valve by turning the quick coupling nut counterclockwise 4 Install the protective cap back onto the tank valve GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation sit
7. valve FOR YOUR SAFETY Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not come into contact with the heat shield or the grill head CONNECT THE REGULATOR TO THE TANK VERY IMPORTANT THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140 F 60 C THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT TO THE TYPE CONNECTION OF THE TANK VALVE 1 Make sure tank valve is in its full off position turn clockwise to stop 2 Check tank valve to assure it has proper external male threads 3 Make sure all burner knobs are in their off position 4 Remove the protective cap from tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or plugged eguipment Contact your local gas dealer for repair 6 When connecting regulator assembly to the valve hand tighten nut clockwise to a positive stop Do not use a wrench to tighten Use of a wrench may damage guick coupling nut and result in a hazardous condition 7 Open tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light grill If a leak is found turn tank valve off and do not
8. Denmark Spain Finland France Ireland Italy Norway Holland Portugal Britain Sweden Iceland Greece and Luxembourg Never modify to use in other places Modification may cause serious body injury or property loss HI WARNING FOR YOUR SAFETY PLEASE READ THIS SECTION FIRST Only to be used outdoors Read the instructions before using the appliance Warning accessible parts may be very hot Keep young children away WARNING Do not move the appliance during use Turn off the gas supply at the gas container after use Any modification of the appliances may be dangerous femme ke E Ce IN E E EC E o dema z s fee E ering Rack e br EE e fo 2 ae CE E o feres O o a E E paese E KI 6 ha a s 9 Se o EG oo Ne gt 8 co V 6 s b 2 O 2 gt e U 22 v 50 o 9 8 co Fa 5 O O Z PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Reguired 2 Philips head screwdriver not provided The following hardware bag is attached in left of warming rack packing foam m aa ay Truss head screw With Split lock And 1 4 20x1 2 8 pcs Gasket STEP Take out side shelves from carton remove all the packing material Use four 1 4 20x1 2 screws to attach left side shelf from outside of the firebox Repeat the above step to install t
9. ating 3 4 times TO LIGHT THE MAIN BURNERS BY MATCH AS THE FOLLOWING FIGURE SHOWS If the burner will not light after several attempts then the burner can be match lit Tools Lighting rod hanging behind the right door E V PRV NS 11 1 Read instructions before lighting 2 Open the lid during lighting 3 Simply place a lighted match between the coils on the end of the lighting rod and hold next to the burner to ignite 4 Push and turn the knob to K gt position make sure the burner lights and stays lit 5 Repeat steps 3 4 to light other burners 6 Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use Do not light the grill if odor of gas is present and call our service center FLAME CHARACTERISTICS 1 Check for proper burner flame characteristics Each burner is adjusted prior to shipment however variations in the local gas supply may take subtle necessary NN adjustments 2 Burner flames should be blue and stable with small yellow tips with no excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air 3 Small yellow tips are ok
10. d retighten connections Open tank valve again and recheck 6 If leaks cannot be stopped DO NOT ATTEMPT TO REPAIR Call our service center for help 7 Always close the tank valve after leak testing by turning clockwise Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak U OOOOU U SAFETY TIPS 1 ALWAYS CHECK FOR LEAKS AFTER EVERY TANK CHANGE 2 ALWAYS CHECK FOR LEAKS BEFORE EACH USE 3 USE LONG BBG TOOL TO AVOID BURNS 4 CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT OFF VALVE OF THE GAS SUPPLY LINE SPRAY ALL THE FITTINGS BUBBLES INDICATE LEAKS 5 DISCONNECTED CYLINDERS MUST HAVE THREADED VALVE PLUGS TIGHTLY INSTALLED AND MUST NOT BE STORED IN A BUILDING GARAGE OR ANY OTHER ENCLOSED AREAS 6 TURN OFF ALL CONTROL KNOBS AND TANK VALVE WHEN THE GRILL IS NOT IN USE 7 IF THE APPLIANCE IS STORED INDOORS THE TANK MUST BE DISCONNECTED AND REMOVED FROM THE GRILL 8 TANKS MUST BE STORED OUTDOORS IN A WELL VENTILATED AREA DISCONNECTED TANKS IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY CAP 9 NEVER LEAVE A TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME OVERHEATED BY THE SUN 10 DO NOT STORE TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY 11 FOR ANY OTHER PROBLEMS SEE TROUBLESHOOTING
11. e due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks or immediately check if the smell of gas is detected BEFORE TESTING 1 Make sure that all packing material is removed from the grill including the tie down straps 2 Do not smoke while leak testing 3 Never leak test with an open flame 4 Make a soap solution with one part liguid detergent and another part water Prepare a spray bottle brush or rag to apply the solution to the connections For the initial leak test make sure the cylinder is full 5 Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances and flammable materials 6 Keep grill away from open flames and or sparks while testing A TO TEST 1 Make sure all control knobs are in the OOFF position 2 Make sure the regulator is connected to the gas tank tightly 3 Completely open tank valve by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY as it indicates a heavy leak at the connection Call your gas dealer or fire department 4 Check every connection from the tank up to and including the connection to the manifold pipe assembly the pipe that goes to the burner by brushing or spraying the soapy solution on the connections 5 If soap bubbles appear there is a leak Turn off tank valve IMMEDIATELY an
12. he right side shelf to firebox 0 x O 0 DE O D S O x O peas D e E lt O A d O 62 O E x O O uz O E S X o 6 0 O O XL Ee O 6 lt ONLY USE THE HOSE ASSEMBLY PROVIDED WITH THIS GRILL PLEASE USE THE REGULATOR SUPPLIED BY LOCAL DEALER This is a limitative gas configured grill Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use The installation of this appliance must conform with local codes REGULATOR AND HOSE REQUIREMENTS The regulator used with your grill must be CE approved and conform to local codes Also the hose connect to the tank must be CE approved and conform to local codes The length of the hose shall be no excess 1 5m TANK REQUIREMENTS The tank used with your grill must meet the following requirements j 1 Measurement must conform to local codes j 2 Maximum Capacity must conform to local codes 3 Gas type l Butane 28 30mbar Propane 37mbar lsepeo LPG 28 30mbar 4 Constructed and marked in accordance with the specification for limitative gas 5 Be arranged for vapor withdrawal 6 Includes a collar to protect the tank
13. ot in use Always turn off the tank completely and detach from the grill before moving i TOTAL GAS CONSUMPTION Total gas consumption per hour of PG 4030000L grill with all burners on 3 0 70kg h 9 75kw Th mi GENERAL USE OF THE GRILL e grill burners encompass the entire cooking area and are side ported to nimize blockage from falling grease and debris The igniter knobs are located on the valve panel Follow the lighting instructions printed on the control panel Gri USING THE GRILL lling requires high heat for searing and proper browning Most foods are cooked at the AE heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time 1 2 Remove any packing material 3 Light the grill burners using the instructions in this manual 4 Turn the control knob to A and preheat the grill for 15 minutes Cautions Never leave the grill unattended when the grill is on 5 The grill lid should be closed during the appliance preheat period 6 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between AX and 6
14. ot soapy water to wash hands surfaces 8 utensils after processing raw meat 3 Always separate raw meat from cooked foods to avoid cross contamination 4 Always use clean utensils to handle the food 5 Always cook the meat thoroughly to kill germs Use a thermometer to inspect the inner temp of the meat if necessary 6 Place the cooked foods and leftovers promptly into the refrigerator when done eating VERY IMPORTANT DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing These nests can cause fires inside the tube or beneath the grill This is a very dangerous condition So always clean the burners before use WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur 1 Yellow flame with burning smell 2 Temperature wont rise 3 Heats unevenly 4 Burners make popping noises GRILL STORAGE 1 Clean the grill 2 Store the grill in a well ventilated dry outdoor area Keep out of the reach of children when tank is connected to the grill 3 Store the grill in dry indoors ONLY after the tank is turned off and removed The tank must be stored outdoors out of the reach of children NEVER store the tank in a building garage or any other enclosed area 4 Put on the supplied vinyl cover
15. should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand may be placed in bottom of the grease tray to absorb the grease BEFORE CALLING FOR SERVICE Please check the following problems solutions before contacting our service center PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with Use clean swab and alcohol to cooking residues clean Burner won t light Electrode wires are loose or Reconnect or replace with new after turn and push i fall off Electrode assembly with wires the knobs Orifice blocked Check the orifice for blockage Replace with new Electrode Wire is shorting P ke i ja assembly with wires No gas Open the gas tank valve Burner cant light Gas flow are not smooth Clear burner tubes py match Incorrect assembly Re assemble between burner and valve Yellow or orange flame with gas Incomplete combustion odor Call our customer service center Gas hose bent or kinked Low heat with knob Burner or orifice blocked in HI position Low gas pressure Grill not preheated Excessive meat fat Flare up Over high temp Grease deposit Flashback Burner port blocked Turn off knobs gas tank valve Grease accumulated in Grease fire ond leave lid open let fire burn out Clean the grill after cool FOOD SAFETY 1 Always follow the following tips to enjoy safe and healthy outdoor grilling 2 Always use h
16. tus The flame in AE position should be smaller than in LO position as figure shown below Always check flame before each use see TROUBLE SHOOTING if any abnormal status found Hl 4 Ki A TM ww CLEANING 1 STAINLESS STEEL CLEANING The grill is made of stainless steel There are many different stainless steel cleaners available Always use the mildest cleaning procedure first scrubbing in the direction of the grain To touch up noticeable scratches sand very lightly with dry 100 grit emery papers in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake onto the surface and give the appearance of rust Use an abrasive pad in conjunction with a stainless steel cleaner to remove VERY IMPORTANT DO NOT USE ACID DETERGENT AND OR ANTIRUST TO CLEAN THE CONTROL PANEL WITH PRINTING SUCH STRONG CLEANSER MAY CLEAN OFF THE PRINTING 2 COOKING AREA CLEANING The easiest way to clean the grill is to clean immediately after turning off the flame when cooking is completed Wear a barbeque mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in tap water and scrub the hot grill Dip the brush frequently in the water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles The food particles will fall and burn Never immerse a hot part in water 3 GREASE TRAY CLEANING The grease tray
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