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1. Determine the location of your antenna from Figures 01 03 antenna is designated with red arrow Be sure to mount receiver antenna in direct line of sight of operator and free from all obstructions Do not mount receiver near high levels of electric noise such as an unshielded variable frequency drive as it may cause minor interference Allow adequate room for mounting the receiver Make sure to allow a minimum of 5 between connector and nearest surface to allow for cable harness connections For best reception and to help protect connectors from moisture and water damage mount the receiver in an upright position Mount with back flush against a flat surface to protect vents from spray If obstructions can t be cleared or unit must be mounted inside a metal enclosure the remote antenna should be used see Figure 01 Do not enclose antenna in steel For best reception keep all metal objects away from the antenna Consult the factory for more information regarding your application When mounting the receiver the unit should be torqued no more than 10 12 in lbs Enrange MHR Instruction Manual September 2013 Page 14 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 4 PIN OUT AND DIAGRAM DEFINITIONS Figure 06 Pin out diagram Name Functions Mach
2. WARNING THIS RADIO CONTROLLER IS EQUIPPED WITH AN INFRARED TRANSMITTER THE OPERATOR SHOULD BE AWARE OF THESE RISKS AND AVOID LOOKING DIRECTLY INTO THE INFRARED TRANSMITTER DURING OPERATION FAILURE TO FOLLOW THIS WARNING COULD RESULT IN INJURY WARNING SOME EQUIPMENT THAT CAN BE INTERFACED WITH THIS RADIO CONTROLLER WILL HAVE MANUAL CONTROLS ALONG WITH THE RADIO CONTROLS THE OPERATOR SHOULD BE PROPERLY QUALIFIED TO OPERATE THE EQUIPMENT WITH MANUAL CONTROLS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING THE RADIO CONTROLLED EQUIPMENT OPERATOR IS RESPONSIBLE FOR THE SAFE OPERATION OF THE EQUIPMENT IN ALL ENVIRONMENTAL CONDITIONS WHEN OPERATING THE EQUIPMENT THE OPERATOR SHOULD ALWAYS SEEK A SAFE POSITION FROM WHICH TO OPERATE THE EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING SOME EQUIPMENT THAT CAN BE CONTROLLED WITH THIS RADIO CONTROLLER WILL HAVE HIGH LEVELS OF ACOUSTIC NOISE THE OPERATOR SHOULD BE AWARE OF THESE RISKS AND WEAR PROPER PROTECTIVE GEAR INCLUDING HEARING PROTECTION TO MINIMIZE THE RISK OF INJURY Enrange MHR Instruction Manual September 2013 Page 9 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
3. Fax 1 905 828 5707 Phone 44 1234 349191 1 416 424 7617 24 7 Service pager Fax 44 1234 268955 2013 MAGNETEK All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This manual is intended for the sole use of the person s to whom it was provided and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of MAGNETEK Enrange MHR Instruction Manual September 2013 Page 1 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED TABLE OF CONTENTS 1 0 CRITICAL INSTALLATION CONSIDERATIONS 1 nean anane nne nn anane nennen nnne nn nn nnn 5 ti CENERALE c 5 1 2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT 6 1 3 SAFETY INFORMATION amp RECOMMENDED TRAINING FOR OPERATORS 6 TAPRE OPERA NON TE EE 7 2 0 MHR RECEIVER INSTALLATION eraneranenenunanana anana eege 11 2 1 PERE INS TALLA TON is aaa anaa aba Ng ain 12 2 2 MECHANICAL DRAWINGS vss
4. Solid Green Okay no errors present Solid Red Error Check the main screen for the error code and refer to Section 7 0 for troubleshooting and alarm code tables 4 4 2 PWR COMM LED right LED on MHR faceplate Solid Blue MHR is powered on Solid Green Active communication with transmitter NOTE The PWR COMM LED illuminating solid green only occurs during the sending and receiving of data from the transmitter When no data is being sent or received the LED will illuminate a solid blue NOTE PWR COMM only illuminates green when receiver is online with the transmitter The PWR COMM will not illuminate green after the transmitter goes offline from the receiver This can occur when the transmitter powers down from inactivity or goes out of range The start switch on the transmitter must be toggled to bring the transmitter back online with the receiver Enrange MHR Instruction Manual September 2013 Page 38 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 5 0 OPTIONAL PROGRAMMING WITH RCP Using the optional RCP software makes programming of the MHR easier and allows for settings to be saved for future reference WARNING THE USE OF RCP RADIO CONTROL PROGRAMMER IS INTENDED FOR USE BY AUTHORIZED PERSONS ONLY CHANGES TO ANY RADIO DATA VALUE MAY LEAD TO UN
5. ZI WARNING SOME EQUIPMENT THAT CAN BE INTERFACED WITH THIS RADIO CONTROLLER WILL HAVE ENGINE EXHAUST FUME HAZARDS THE OPERATOR SHOULD BE AWARE OF THESE RISKS AND SHOULD NOT OPERATE THE RADIO CONTROLLER IN AN ENVIRONMENT WHERE THERE IS AN INSUFFICIENT SUPPLY OF FRESH AIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING THE RADIO CONTROLLED EQUIPMENT OPERATOR IS RESPONSIBLE FOR THE SAFE HANDLING OF ALL LOADS IN ALL ENVIRONMENTAL CONDITIONS WHEN OPERATING THE EQUIPMENT IN LOW LIGHT CONDITIONS THE OPERATOR SHOULD ENSURE THAT THE EQUIPMENT CAN BE SAFELY OPERATED AND ALL INDICATORS ON THE EQUIPMENT AND RADIO CONTROLS CAN BE SEEN FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING THE RADIO CONTROLLED EQUIPMENT OPERATOR IS RESPONSIBLE FOR THE SAFE HANDLING OF ALL LOADS IN ALL ENVIRONMENTAL CONDITIONS WHEN OPERATING THE EQUIPMENT IN WINDY CONDITIONS THE OPERATOR SHOULD ENSURE THAT THE EQUIPMENT CAN BE SAFELY OPERATED AND LOAD HAS A SAFE PLACE TO BE SET IN THE EVENT OF STRONG WIND GUSTS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Enrange MHR Instruction Manual September 2013 Page 10 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURC
6. New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED External Shunt Diode External Shunt Diode Male 2 Malwe 1 Chassis GND Chassis GND Figure 09 MHR PWM or Digital ON OFF load using external ground and external diodes NOTE This is a simplified schematic PWM and digital outputs are not required to make use of the return pin However if the return pin is utilized use of an external diode is not needed for inductive loads NOTE When the return pin is not utilized for PWM or digital outputs a clamping diode must be placed between the source and the output to provide protection against voltage transients The clamping diode should be placed as close to the load as possible Magnetek recommends the use of Magnetek P N 14 105 0021E clamping diode 3A 1000V in this situation but depending on the load other clamping diodes might be used instead When configured as frequency or digital inputs the IOs have 20K Ohm input impedance The return pin is not used in conjunction with an input In total the MHR can be configured for e Up to 8 bi directional Current Compensated outputs pairs are interlocked to prevent simultaneous motion e Up to 8 bi directional PWM outputs pairs are interlocked to prevent simultaneous motion e Up to 16 single directional digital ON OFF outputs e Up to 16 single directional digital ON OFF inputs NOTE The total number of IOs on the un
7. a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES Foremost in Machine Performance for Life Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Recovery Action Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cau
8. 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES a Foremost in Machine Performance for Life Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Determine what has cau
9. THERE IS NO WAY TO DEFEAT THE PASSWORD WITHOUT USING THE RCP SOFTWARE TO EITHER READ THE PASSWORD OR REPROGRAM A NEW PASSWORD e Pass Enable Enable or disable the password The password is used to restrict access to the configuration menu on the MHR Having an active password prevents accidental changes to the receiver NOTE Please familiarize yourself with this section before entering a password If you choose to enable the password function you can create a new password in the PASSWORD menu option by selecting a four digit numerical password using numbers from O to 9 Be sure to write this password down in a safe place for future reference WARNING THIS PASSWORD FUNCTION IS NOT TO BE USED AS A SECURITY DEVICE THE PURPOSE OF THIS FUNCTION IS TO PREVENT ACCIDENTAL CHANGES TO THE RECEIVER SETTINGS THE BEST FORM OF SECURITY IS ALWAYS TO LOCK UP THE RECEIVER WHEN NOT IN SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING NOT ENABLING THE PASSWORD FUNCTION ALLOWS THE RECEIVER SETTINGS TO BE MODIFIED BY ANY UNAUTHORIZED USERS IMPROPER RECEIVER SETTINGS COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT e Date This menu option allows the operator to adjust the calendar date that is stored on the MHR The date can be adjusted by using the SELECT and BACK buttons to cycle Enrange MHR Instruction Manual September 2013 Page 27 of 65 GLOBAL G
10. Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED WARNING THE ACCESS CODES IN THE RECEIVER ARE UNIGUE AND FACTORY PRESET DO NOT CHANGE THESE ACCESS CODES UNLESS YOU ARE REPLACING AN EXISTING RECEIVER AND ITS ACCESS CODE CHANGING THIS CODE COULD MAKE IT COMMON WITH ANOTHER RECEIVER ACCESS CODE WHICH COULD MOVE OTHER EQUIPMENT NO TWO SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES INDEPENDENT OF THE FREQUENCY FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 5 3 CONNECTING THE MHR TO A COMPUTER The MHR receiver contains circuits that permit communication with a computer system via USB If the MHR receiver was ordered with the 195 50481 MHR Pre Wired Cable kit the 195 50539 MHR USB cable can be added by simply plugging in the connector This option provides a USB mini B plug for connection to a computer system If not using the MHR Pre wired Cable Kit the MHR can be wired for USB connection using the pin outs in the figure below VRefCom Pin C2 When plugging in an MHR receiver to a computer system it is strongly recommended that a USB isolation hub like Magnetek part 195 50645 is used between the MHR and the computer system Enrange MHR Instruction Manual September 2013 Page 40 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Town
11. and can be accessed through the individual output menus for each output number NOTE The following setting options have no effect when the output Config Type is set to Digital Output or Digital Input e Minimum Current Only used for Current Comp e Sets the minimum output current for the selected output number e The range is 100 to 3000mA e Maximum Current Only used for Current Comp e Sets the maximum output current for the selected output number e The range is 100 to 3000mA e Start Ramp Only applies to Open Loop and Current Comp e Sets the ramp up time for the start of the output signal being sent e The range is 0 to 1000ms e Stop Ramp Only applies to Open Loop and Current Comp e Sets the ramp down time for the output signal being sent e The range is 0 to 1000ms e Min Duty Cycle Only used for Open Loop PWM e Sets the minimum duty cycle percentage e The range is 0 to 100 e Max Duty Cycle Only used for Open Loop PWM e Sets the maximum duty cycle percentage e The range is 0 to 100 To adjust any of the output configuration setting select the desired output number and press the SELECT button to access the configuration menu options for the specific output number selected v Use the UP and DOWN puttons to scroll through the menu options Maximum Current Minimum Current etc Press the SELECT button to enter the screen that adjusts the selected setting in the A menu option Use the SELECT and BACK buttons to cycle
12. being Ng your supplier to inquire about a software sent is not supported update Termination resistor is not m Install termination resistor and verify correct CAN messages present or it has an incorrect are not being received by the receiver value 120 Ohms at each end of the bus value Certain CAN messages may only be Plugged into the incorrect received on a specific CAN bus Work with CAN bus your supplier to determine if this is the case Ensure the correct baud rate is set by all Incorrect baud rate devices on the bus Enrange MHR Instruction Manual September 2013 Page 53 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Make sure that the source address of the CAN messaaes Incorrect source address transmitted by the receiver are not Pelng The terminati istor E the terminati istor received e termination resistor is nsure the termination resistor is set incorrectly appropriately set Ensure the correct baud rate is set by all Incorrect baud rate devices on the bus The display will only operate from 20 C to Temperature is out of the 70 C If the display is not functioning it Display is not functioning operating range of the does not mean the unit is not working If the display unit is not working due to e
13. is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Recovery Action Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 a Foremost in Machine Performance for Life GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Alarm Number 44 45 46 47 48 49 Alarm Text o44 OUT 13 VB SHORT 45 OUT 14 VB SHORT 46 OUT 15 VB SHORT S47 OUT 16 VB SHORT 48 OUT 1 VB SHORT 49 OUT 2 VB SHORT Cause of alarm When the output is supposed to be at VBat a
14. return to the main setup menu screen 3 9 SAVE AND EXIT This saves all changes and exits the Setup Mode Upon exit the device will start up with the new configuration settings 3 10 EXIT WITHOUT SAVE If the user does not wish to save any of the configuration changes made there is an Exit Without Save option None of the changes will be saved and the device will then start up with the old configuration settings Enrange MHR Instruction Manual September 2013 Page 34 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life 4 0 NORMAL OPERATION WARNING PRIOR TO OPERATING EQUIPMENT WITH THIS RADIO CONTROL SYSTEM THE EQUIPMENT BEING CONTROLLED SHOULD BE INSPECTED FOR ANY DAMAGE DO NOT OPERATE DAMAGED EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT When starting up the MHR in the normal operation mode the MHR will cycle through a few start up screens before going to the normal operation screen 4 1 INITIALIZATION During normal operation start up the MHR will initialize and provide its status for operation Figure 17 MHR Version Info Screen Version Info The first start up screen is the Version Info screen This screen displays the installed software versions of Project Code Common Code and Display software These are needed if requesting he
15. should read 3000 Press SELECT to move the highlight over to the next digit to the right A A A A A Press UP UP UP UP UP and the screen should now read 3500 Press SELECT to move the highlight over to the next digit to the right A A A A A A A Press UP UP UP UP UP UP UP and the screen should now read 3570 4 Press SELECT to move the highlight over to the next digit to the right RARARAAR RS Press UP UP UP UP UP UP and the screen should now read 3579 Press SELECT and the MHR will enter the setup menu NOTE If the wrong password is entered the MHR will go back to its normal operation screen The procedure to enter setup mode will have to be restarted to get back to the password entry screen Enrange MHR Instruction Manual September 2013 Page 23 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 2 SETUP MODE MENU To cycle through the list use the UP and DOWN buttons To enter a submenu use the SELECT button The BACK button will take the user back to the Setup Mode menu Figure 11 Setup Mode Main Menu Setup Mode Menu This screen allows the user to select which Configuration Menu to enter A brief description of each menu is also listed The choices are e DEVICE CONFIG RF Channel Access Code Password Enable Time
16. 1 1 GENERAL Radio controlled material handling equipment operates in several directions Cranes hoists lifting devices and other material handling equipment can be large and operate at high speeds Quite frequently the equipment is operated in areas where people are working in close proximity to the material handling equipment The operator must exercise extreme caution at all times Workers must constantly be alert to avoid accidents The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries damage to equipment or even save a life Enrange MHR Instruction Manual September 2013 Page 5 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT Only properly trained persons designated by management should be permitted to operate radio controlled equipment Radio controlled cranes hoists lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs notices and operating instructions that pertain to the equipment Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness is taking any medi
17. ATION Figure 12 Device Configuration Device Configuration Used to set device parameters The list includes e RF Channel This function is used to prevent interference with other radio devices The user selectable channels for a 433MHz system are 1 through 32 The user selectable channels for a 2 4GHz system are 1 through 32 When the RF channel option is selected from the menu the channels are user A v Enrange MHR Instruction Manual selectable by using the UP or DOWN buttons September 2013 Page 25 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED e Access Code The access code acts as the receiver address The receiver will only listen to transmitters with the same address NOTE The transmitter must be set with the same access code as the receiver to properly communicate with each other WARNING THE ACCESS CODES IN THE RECEIVER ARE UNIQUE AND FACTORY PRESET DO NOT CHANGE THESE ACCESS CODES UNLESS YOU ARE REPLACING AN EXISTING RECEIVER AND ITS ACCESS CODE CHANGING THIS CODE COULD MAKE IT COMMON WITH ANOTHER RECEIVER ACCESS CODE WHICH COULD MOVE OTHER EQUIPMENT NO TWO SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT When the Access Code
18. CCESS CODES IN THE RECEIVER ARE UNIQUE AND FACTORY PRESET DO NOT CHANGE THESE ACCESS CODES UNLESS YOU ARE REPLACING AN EXISTING RECEIVER AND ITS ACCESS CODE CHANGING THIS CODE COULD MAKE IT COMMON WITH ANOTHER RECEIVER ACCESS CODE WHICH COULD MOVE OTHER EQUIPMENT NO TWO SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES INDEPENDENT OF FREQUENCY FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT RF Channel The RF channel is user selectable through the pull down menu This function is used to prevent interference with other radio devices The user selectable channels for a 433MHz system are 1 through 32 The user selectable channels for a 2 4GHz system are 1 through 32 PWM Frequency The Pulse Width Modulation frequency is the frequency at which the outputs will operate when configured for either open loop or current compensated mode This feature can be selected by the user using a range from 33 to 1000 Hz Activate Password The password is used to restrict access to the configuration menu on the MHR Having an active password prevents accidental changes to the receiver Please familiarize yourself with this section before programming the password If you choose to enable the password function you can create a new password by selecting a four digit numerical password using numbers from O to 9 Be sure to write this password down in a safe place for future reference Enrang
19. Data Checkbox At the bottom of the New Project window there is a check box that allows the user to automatically upload the setting values on the device upon connection NOTE This check box is checked by default Having the Receive Device Data checked will cause the program to automatically read the data that is current on the device upon clicking the Add button WARNING IF THE RECEIVE DEVICE DATA CHECK BOX IS UNCHECKED THE RCP PROGRAM WILL OVERWRITE ALL SETTING VALUES ON THE DEVICE WITH DEFAULT VALUES AND ANY SETTINGS CHANGED BY THE OPERATOR UPON SENDING THE PROGRAM TO THE DEVICE ALL STORED VALUE SETTINGS WITHIN THE DEVICE WILL BE REPLACED INCLUDING ANY PROJECT SPECIFIC VALUES MAGNETEK STRONGLY RECOMMENDS THAT THE RECEIVE DEVICE DATA CHECK BOX BE LEFT CHECKED Enrange MHR Instruction Manual September 2013 Page 42 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED rn Tam C E Ei OT EE ET E Iz F pi hy Jami bw IE TY uz ME I Device Tupe Mame Devicel Receive Device Data Add Cancel This screen also allows the programmer to create a specific name for the device to help keep track of device settings and changes It is recommended that a unique name is chosen fo
20. Date RF Antenna Set Default Values e OCONFIG I O type Min Max current Ramping Min Max Duty Cycle e PWM frequency e CAN CONFIG s Number e Baud Rate e CAN settings e PROJ SPEC OPTIONS user adjustable options per customer request e UNIT STATUS e Access Code e TA ID e Channel Time Date e Temp e SOFTWARE VERSIONS displays installed software version numbers e SAVE AND EXIT Save changes and continue to normal operation Enrange MHR Instruction Manual EXIT WITHOUT SAVE Exit but discard changes September 2013 f 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life Example of how to navigate the setup menu to the Unit status screen Once in the main menu for the setup mode Press Vv ww Yy DOWN DOWN DOWN and the menu selection should read Unit Status Press SELECT to enter the Unit Status sub menu There are no user selectable options in the unit status menu screen When finished press BACK to return to the main setup mode menu Y w 4 To exit the setup menu after viewing the unit status press DOWN DOWN DOWN ang the menu selection should read Exit without Save Press SELECT to exit setup mode without saving NOTE None of the changes will be saved and the device will then start up with the old configuration settings if the EXIT WITHOUT SAVE option is selected 3 3 DEVICE CONFIGUR
21. EE 13 ZO ING TACA ON EE 14 2 4 PIN OUT AND DIAGRAM DEFINITIONS nsannnnnnnnnnnnnnennnnnnnnnnnnnnnsnnnnnnnrnssnnrrsnnrnnsrnrrnsnrrrsnrrrnne 15 2 5 MAR RECEIVER BLOCK DIAGRAM inanis uota nhat eege ia ava ae 19 3 0 CONFIGURING IHE MUIR eeoaesiripeketu recla isa Ewa scu n anana nana n anna n aranan anna nenen VoM nnmnnn xv vds af 22 OMEN CR COISIguebl lm m 22 22 SETUP MODE MENU D 24 3 3 DEVICE CONFIGURA TION EE 25 34 IO CONFIGURATION E 28 3 4 1 INDIVIDUAL OUTPUT CONFIGURATION eene 30 QR Een Eee ICE HON m 32 SDOTROIJECIGSGPEGIEICOPTIONS E 33 SEUNIT OTATOU ee api Ba 33 QNO OFTWARE minio D cM Rr H 34 OEC ANE ANO A TI aana aaa aaa a aaa nti al ak aka ya Saka aa aa kan atin ak na aaa a a aga EN ai ina ni Be 34 Steg EAIT WITHOUT S A EE 34 4 0 NORMAL OPERATION sisssocsssccssstisccesssiescinuaprncdesscentoasiesoscueaentsaxnencudiiueeid uisveceatisesedcactsbsereentanete 35 A RITTER ART EE 35 4 2 NORMAL OPERATING SCREEN sees nnns nnn nnn nsns nar nnns nens 36 4 3 NORMAL OPERATING STATUS a 37 4 4 LED STATUS INDICATION E 38 4 4 1 STATUS ERR LED left LED on MHR faceplate aana ea eaaa anana naa naen anae a nenen 38 4 4 2 PWR COMM LED right LED on MHR faceplate anana eaaa ene na
22. ES INC ALL RIGHTS RESERVED 2 0 MHR RECEIVER INSTALLATION WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT MAGNETEK SHOULD BE CONSULTED TO ASSESS THE OVERALL RISKS IN OPERATING THE EQUIPMENT INTERFACED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING SOME EQUIPMENT THAT CAN BE INTERFACED WITH THIS RADIO CONTROLLER WILL HAVE HIGH LEVELS OF ACOUSTIC NOISE THE INSTALLER SHOULD BE AWARE OF THESE RISKS AND INSTALL THE RADIO CONTROLLER IN A MANNER THAT MINIMIZES THE IMPACT THESE ACOUSTIC HAZARDS WILL HAVE ON THE RADIO CONTROL EQUIPMENT AND THE OPERATORS UTILIZING THIS EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING DURING ACTIVATION OF THE MACHINE STOP SWITCH ON THE RADIO CONTROLLER THE CONTROLLED MACHINE MAY HAVE COMPONENTS THAT WILL REMAIN IN MOTION THE INSTALLER SHOULD MINIMIZE THESE RISKS WITH BRAKES OR OTHER DEVICES TO ENSURE THAT ALL PARTS OF THE EQUIPMENT IS PUT INTO A SAFE STATE DURING A MACHINE STOP SHUT DOWN FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING POWER SUPPLY FAILURE CAN LEAD TO UNSAFE CONDITIONS IN SOME EQUIPMENT BEING CONTROLLED BY THE RADIO CONTROLLER THE INSTALLER SHOULD BE AWARE OF THESE RISKS AND INSTALL THE RADIO CONTROLLER IN A MANNER THAT MINIMIZES THE IMPACT A POWER SUPPLY FAILURE WILL HAVE ON RADIO CONTROLLED EQUI
23. EXPECTED UNDESIRABLE OR UNSAFE OPERATION OF EQUIPMENT AND FURTHERMORE MAY LEAD TO EQUIPMENT DAMAGE PERSONAL INJURY OR EVEN DEATH ALL EQUIPMENT OPERATORS AND OR PERSONNEL SHOULD BE NOTIFIED OF ANY RADIO DATA VALUE CHANGES THAT MAY AFFECT OPERATION 5 1 ACCESS CODES The receiver and transmitter must be programmed with the same access code to properly communicate with each other WARNING TWO OPERATIONAL TRANSMITTERS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD DO NOT OPERATE THEM AT THE SAME TIME FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 5 2 CHANGING TRANSMITTER ACCESS CODES Transmitter Access Code Programming For detailed instructions on setting parameters including access codes see the Programming section of the applicable transmitter manual WARNING AFTER CHANGING THE ACCESS CODES ON THE TRANSMITTER TEST THE UNIT BY TURNING IT ON AND OFF NEAR THE APPROPRIATE RECEIVER IF THE RECEIVER DOES NOT RESPOND DO NOT ACTIVATE A FUNCTION BUTTON THE TRANSMITTER MAY HAVE THE WRONG ACCESS CODE WHICH COULD MOVE OTHER EQUIPMENT RE CHECK THE ACCESS CODE IN THE TRANSMITTER AND RETEST FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Enrange MHR Instruction Manual September 2013 Page 39 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S
24. IVER MAY HAVE INCORRECT PROGRAMMING RE CHECK THE PROGRAMMING IN THE RECEIVER AND RETEST AFTER ACTIVATION OF THE RECEIVER FUNCTIONALLY TEST ALL COMMANDS ON THE TRANSMITTER BY INITIALLY JOGGING THE BUTTONS THEN WITH A FULL MOVEMENT BEFORE RETURNING TO SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Enrange MHR Instruction Manual September 2013 Page 49 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED To send a program file to an MHR Receiver 1 Plug in the USB programming cable Click the send button on the RCP screen A dialog box will pop up confirming that you want to proceed Check the box marked I accept and then click the button Continue send to radio On screen prompts will confirm that the receiver has been programmed or if there are any issues 3 Data will need to be sent separately for the Unit Info CAN Configuration and IO screens Receiving Reading the MHR Programming To read a program file from the MHR Receiver Plug in the USB programming cable 2 Click Receive and follow on screen prompts 3 RCP will confirm reception and automatically display current programming in the MHR unit Reading the RCP Software Version 1 Select Help 2 Select About 3 RCP Software Versio
25. LECT button to enter the configuration options for the output selected NOTE The output can be also configured as a digital input as well as three different output types Figure 13 Output Configuration Outputs Enrange MHR Instruction Manual September 2013 Page 29 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 4 1 INDIVIDUAL OUTPUT CONFIGURATION Individual Output Configuration Once an individual output is selected the following parameters may be changed e Config Type This menu option allows the user to set the MHR outputs up for the application in which it is being used The config type options are e Unused Digital Output Momentary Current Compensated closed loop PWM Open Loop PWM Digital Input Digital Output Latched NOTE Select Unused to disable an output When the Config Type option is selected from the menu the configuration types are user selectable by using the A v UP or DOWN puttons Enrange MHR Instruction Manual September 2013 Page 30 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life The following setting options are used to configure the selected output for the application being used
26. MHR Enrange MHR Radio Controller ty MAGNETEK MHR 1 800 288 8178 MAGNETEK E N R A N G E September 2013 Part Number 195 50488 0100 R4 2013 Magnetek Material Handling GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Your New Radio Receiver Thank you for your purchase of Magnetek s Enrange MHR Radio Controller Magnetek has set a whole new standard in wireless control performance dependability and value with this unique new line of Mobile Hydraulic Controllers If your product ever needs modification or service please contact one of our representatives at the following locations U S Service Information For questions regarding service or technical information contact 1 866 MAG SERV 1 866 624 7378 International Service 1 262 783 3500 World Headquarters Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 Telephone 1 800 288 8178 Website www magnetekmobilehydraulic com e mail info magnetekmh com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 83 3508 Canada Service Information EU Market Contact 4090B Sladeview Crescent Brian Preston Mississauga Ontario Magnetek UK Ltd L5L 5Y5 Canada Unit 3 Bedford Business Centre Mile Road Phone 1 800 792 7253 Bedford MK42 9TW UK
27. MHR Instruction Manual September 2013 Page 52 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 7 0 TROUBLESHOOTING 7 1 TROUBLESHOOTING TABLE Problems Possible Reasons Suggestions Supplied voltage is out of the Ensure the voltage is with 12 24VDC acceptable range nominal 9 36VDC max Receiver will not turn on Internal fuse has blown Contact the factory Make sure the receiver and transmitter unit Incorrect system RF channel are both set to the same RF channel Incorrect system access Make sure the receiver and transmitter both code have the same access code Make sure that the startup procedure is initiated within 300 feet from the receiver oystem out of range location If equipped with the Signal Receiver will not respond to the transmitter Strength Indicator make sure the level is greater than 0 l Inspect the antenna on the receiver for The antenna on the receiver DEM damage and try to place the antenna in a is missing damaged or l mM location that is visible when operating the improperly installed equipment at all times The antenna setting on the Make sure the antenna setting internal or receiver is incorrect external is for the antenna type being used Use the supported messages OR contact The CAN message
28. ODUCT MANUAL SAFETY INFORMATION Magnetek Inc Magnetek offers a broad range of radio remote control products control products and adjustable frequency drives and industrial braking systems for overhead material handling applications This manual has been prepared by Magnetek to provide information and recommendations for the installation use operation and service of Magnetek s material handling products and systems Magnetek Products Anyone who uses operates maintains services installs or owns Magnetek Products should know understand and follow the instructions and safety recommendations in this manual for Magnetek Products The recommendations in this manual do not take precedence over any of the following requirements relating to cranes hoists and lifting devices e Instructions manuals and safety warnings of the manufacturers of the equipment where the radio system is used e Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used e Regulations issued by the Occupational Health and Safety Administration OSHA e Applicable local state or federal codes ordinances standards and requirements or e Safety standards and practices for the overhead material handling industry This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the ow
29. OW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES HOISTS LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT AN AUDIBLE AND OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED EQUIPMENT AS REQUIRED BY CODE REGULATION OR INDUSTRY STANDARD THESE AUDIBLE AND OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE HOIST LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES DE ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT
30. OW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 1 PRE INSTALLATION 1 Transmitter and receiver access code and channel must match before the system will communicate 2 Be aware of other radio channels in the surrounding area set your system to a unique channel 3 Make sure that your equipment is working properly in manual mode prior to system installation 4 Make sure the power to the receiver is the correct DC voltage 5 Disconnect equipment power prior to system installation Enrange MHR Instruction Manual September 2013 Page 12 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 2 MECHANICAL DRAWINGS Kass xu m pa Jm aana ani 696 H d wn N LJ Jg gm JL 01 Jg Jg E sapapan ga aa JL eu Figure 02 MHR with external antenna red Figure 03 MHR with internal antenna red Enrange MHR Instruction Manual September 2013 Page 13 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Nis 146 1 X DA Figure 04 MHR with Con1 and Con2 connectors Figure 05 MHR Side View 2 3 INSTALLATION 1
31. PMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Enrange MHR Instruction Manual September 2013 Page 11 of 65 T ay lt 4 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com gw MB RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED WARNING UNSTABLE LOADS OR EQUIPMENT CAN LEAD TO UNSAFE CONDITIONS IN SOME EQUIPMENT THE INSTALLER SHOULD BE AWARE OF THESE RISKS AND INSTALL THE RADIO CONTROLLER IN A MANNER THAT MINIMIZES UNSTABLE EQUIPMENT OR LOAD CONDITIONS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING SOME EQUIPMENT THAT CAN BE INTERFACED WITH THIS RADIO CONTROLLER WILL HAVE MANUAL CONTROLS INSTALLED THE INSTALLER SHOULD BE PROPERLY QUALIFIED TO INSTALL MANUAL CONTROLS AND SHOULD BE AWARE OF RISKS IN UTILIZING RADIO AND MANUAL CONTROLS AT THE SAME TIME ON THE EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING OVERLOADING THE EQUIPMENT CAN LEAD TO HAZARDOUS CONDITIONS IN SOME EQUIPMENT THE INSTALLER SHOULD BE AWARE OF THESE RISKS AND INSTALL THE RADIO CONTROLLER IN A MANNER THAT MINIMIZES EQUIPMENT OVERLOADING CONDITIONS MAGNETEK S RADIO CONTROLLER CAN BE CONFIGURED AND OR INTEGRATED TO MINIMIZE OVERLOADING CONDITIONS FAILURE TO FOLL
32. Password Serial Number ID 3 z TER in 4 Access Code ii Antenna Internal External I0 5 RF Channel ID 6 PWM Frequency C Fy Adve ESTOP lo in 8 C Update Receiver Date Time Ia 3 Match to PC In 10 Custom IO 11 lO 12 Frequency This section displays the operating Radio Frequency of the receiver The receiver Radio Frequency is set by the factory and cannot be modified by the user Receiver Name The receiver name field allows the user to create a custom name for the receiver The name can be up to 16 ASCII characters long Project ID This section displays the Project ID for the unit The Project ID is set by the factory and cannot be modified by the user Serial Number This section displays the serial number for the unit The serial number of the unit is set by the factory and cannot be modified by the user Enrange MHR Instruction Manual September 2013 Page 44 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com Tizbe10 8 2404 SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Access Code The access code acts as the receiver address The receiver will only listen to transmitters with the same address This feature is selectable by the user NOTE The transmitter must be set with the same access code as the receiver to properly communicate with each other WARNING THE A
33. S Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED through each digit Use the A v UP and DOWN buttons to change the values of the digit selected After the last digit is entered on the far right side of the date screen press SELECT to return to the setup menu e Time This menu option allows the operator to adjust the time that is stored on the MHR The time can be adjusted by using the SELECT and BACK buttons to cycle through each A v digit Use the UP and DOWN puttons to change the values of the digit selected After the last digit is entered on the far right side of the date screen press SELECT to return to the setup menu e RE Antenna This menu option allows the operator to select between utilizing the internal antenna that is built into the receiver or utilize the external antenna attachment if available A v The options can be selected by using the UP and DOWN puttons to change the values e Set Default Values resets MHR settings to factory default settings This menu option allows the operator to reset the MHR configuration values back to the factory shipped default values The default option is NO When the operator selects YES and exits the setup menu through the save changes screen all custom values entered will be replaced with factory default valu
34. WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Enrange MHR Instruction Manual September 2013 Page 7 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED WARNING PRIOR TO OPERATING EGUIPMENT WITH THIS RADIO CONTROL SYSTEM THE EGUIPMENT BEING CONTROLLED SHOULD BE INSPECTED FOR ANY DAMAGE DO NOT OPERATE DAMAGED EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING THIS RADIO CONTROL EQUIPMENT CONTAINS RADIO TRANSMITTERS AND RECEIVERS THAT RADIATE RADIO FREQUENCY ELECTROMAGNETIC WAVES THIS EQUIPMENT HAS BEEN TESTED AND IS IN COMPLIANCE WITH STANDARDS EN 301 489 1 AND EN 301 489 3 ADDITIONALY THE 433MHZ IS IN COMPLIANCE WITH STANDARD EN 300 220 2 AND THE 2 4GHZ IS IN COMPLIANCE WITH STANDARD EN 300 228 2 TO LIMIT THE OPERATORS EXPOSURE TO ELECTROMAGNETIC RADIATION AND ENSURE THE BEST POSSIBLE OPERATION OF THE EQUIPMENT THE OPERATOR SHOULD AVOID PLACING ANY BODY PARTS NEAR OR IN CONTACT WITH THE UNIT S ANTENNA Enrange MHR Instruction Manual September 2013 Page 8 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
35. a ca lt Estu ma Ie ra D1 CPU S lca d P D BEaeturn4d Ed Ba CONTINUED UN MEXT PAGE GLOBAL RESOURCES Enrange MHR Instruction Manual September 2013 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CONTINUED FROM PREVIOUS PAGE __ mE ru DS g E1 Wai T E d Returns CURREHT 3HE E 11 F1 ELS TT Fi Z Baturnt LAIRREEJIT F3 Jula m 114 Ga lt Raturi CUAREHT ERS 015 H1 eI IS e Ha mr Fetume 5 Enrange MHR Instruction Manual September 2013 Page 20 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com Tizbe10 8 2404 SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED TVbatten D3 CONT Vbait CANH1 be A QANLI B3 ANHA B canl Bz USB Aa USE A3 CPU ADT din E1 AD Ap ADS Ke E ADS n F1 ADS diia apa ADO n F3 iret EV REGULATOR C3 Vreficom ca Enrange MHR Instruction Manual September 2013 Page 21 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 0 CONFIGURING THE MHR The Setup Mode
36. anana aana anan aee ene 36 5 0 OPTIONAL PROGRAMMING WITH RUCP 111 eeeeeeeeeeeeeeee nennen nnn n nnn nnn nnn KENNEN 39 SOME PSI IPeDI T P aana aapa ae 39 5 2 CHANGING TRANSMITTER ACCESS CODE 39 5 3 CONNECTING THE MHR TO A COMPUTER eese nennen 40 5 4 PROGRAMMING WITH i0 cm 41 5 4 1 MAR CONFIGURATION PAGES t etevencditulvne sas aou dx a SEP aana aaa puo dao E Ad d Saec deque 43 0 4 2 SAVING DOWNLOADING AND READING THE PROGRAMS AND OTHER RCP SOFTWARE FUNG TIONS ensinei usd a a aan dst E aaa daana a a IUUD M MUN 49 6 0 CHANNEL AND FREQUENCY DESIGNATIONS BY COUNT eere 51 O1 2 C a PIN si saa aaa aaa a an angga E a a ba Kaga a aaa 51 62 EEN OR E 52 7 0 TROUBLESHOOTING unicus sa aja nen aya ka ANA anaa BAN da a a KR ERES ala ag aa AAN a A AR NG E PR a SAN Ba 53 7 4 TROUBLESHOOTING TABLE 52 2 bred inca oaa o ti aaa ae aaa UI obs aaa aa D Ban ad aa aaa alad IG E 53 EU ON I UUNPSEIm aa agan 55 7 3 ASSEMBLY AND REPLACEMENT PARTS 64 8 0 EU DECLARATION OF CONFORMITY e eceeeeee sienne eene nennen nnn nnn nnne nnn nnn n nnn rnnt 65 Enrange MHR Instruction Manual September 2013 Page 2 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com eme 4 RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED PR
37. blow fuse All Vbattery pins must be connected Vbattery CON1 D2 and CON2 J1 J2 J3 The Vbattery connections must be made directly to the negative supply and not to a chassis ground All Vbattery pins must be connected Machine Stop CON1 C1 F3 In order to ensure maximum safety of the equipment controlled by the MHR redundant Machine Stop outputs are provided Each can supply a current of up to 2 Amps In the event of an unsafe condition such as loss of communications both machine stops will be enabled do gs d ass hs FUSE HYDRAULIC a a PUMP or DUMP VALVE aS RELAY 1 RELAY 2 MACHINE STOP CHASSIS GROUND BATTERY Figure 07 MHR Machine Stop Wiring Additionally make sure that a Machine Stop is provided elsewhere on the equipment in which the MHR is installed in order to comply with all applicable Machinery Directives The MHR is equipped with a battery backup for the real time clock and calendar Therefore power can be completely disconnected from the MHR when not in use NOTE The backup battery is internal to the MHR and should only be replaced by the factory USB CON1 A2 A3 It is recommended that the two wires USB pin A2 and USB pin A3 be a twisted pair with 15 twists meter Use Vref Com pin C2 for the ground connection If you use a chassis or some other connection for the ground connection of the USB you could create a damaging ground loop to your computer system When pluggi
38. can be used to edit configuration settings so that the MHR can be used in many different scenarios NOTE No parameter changes will take effect until the user has selected Save and Exit from the Setup Mode 3 1 ENTERING SETUP MODE To enter the setup mode hold the UP and BACK buttons at the same time If the password feature is enabled on the MHR you will be prompted for a password prior to entering setup mode Example for entering setup mode on the MHR is as follows Press and hold A UP and BACK together at the same time for 5 seconds When the buttons are properly pressed the Enter Password screen or Setup Mode menu screen will be displayed Figure 10 Enter Password screen Enter Password Screen Enter the password one digit at a time The password can range from 0000 to 9999 A v Use the UP and DOWN arrows to change the values and SELECT and BACK to cycle through each digit After the last digit is entered on the far right side of the password enter screen press SELECT to enter setup menu NOTE The factory default password is 3579 Enrange MHR Instruction Manual September 2013 Page 22 of 65 GLO BAL S Global Resources 1 800 261 8735 gsglobalresources com nd gt O 0 5 OF S 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life For example entering the factory default password in the password entry screen is as follows Press A AA UP UP and the screen
39. cation that may cause loss of equipment control or is under the influence of alcohol or drugs 1 3 SAFETY INFORMATION amp RECOMMENDED TRAINING FOR OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio controlled equipment The operator should e Have knowledge of hazards pertaining to equipment operation e Have knowledge of safety rules for radio controlled equipment e Have the ability to judge distance of moving objects e Know how to properly test prior to operation e Be trained in the safe operation of the radio receiver as it pertains to the crane hoist lifting device or other material handling equipment being operated e Have knowledge of the use of equipment warning lights and alarms e Have knowledge of the proper storage space for a radio control receiver when not in use e Be trained in transferring a radio control receiver to another person e Be trained how and when to report unsafe or unusual operating conditions e Test the receiver emergency stop and all warning devices prior to operation testing should be done on each shift without a load e Be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control e Know how to keep the operator and other people clear of lifted loads and to avoid pinch points e Continu
40. d power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Recovery Action Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 Page 60 of 65 Alarm Text Alarm Number S50 OUT 3 VB SHORT 51 OUT 4 VB SHORT 52 OUT 5 VB SHORT S53 OUT 6 VB SHORT 54 OUT 7 VB SHORT 955 OUT 8 VB SHORT Cause of alarm When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The
41. e Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED WARNING MHR RECEIVERS UTILIZING A DIFFERENT POWER SOURCE FROM THE COMPUTER SYSTEM BEING CONNECTED TO IT CAN HAVE A DIFFERENT GROUND POTENTIAL FROM THE COMPUTER SYSTEM DIFFERENT GROUND POTENTIALS WILL DAMAGE EITHER THE COMPUTER SYSTEM OR THE MHR RECEIVER AN ISOLATED USB HUB MUST BE UTILIZED TO PREVENT DAMAGE TO THE MHR THE COMPUTER SYSTEM BEING CONNECTED TO THE MHR OR BOTH 5 4 PROGRAMMING WITH RCP Read the section of the MHR manual regarding additional operational features to familiarize yourself with the features listed below The MHR Receiver can be programmed using the optional RCP Radio Control Programmer software Magnetek RCP software makes the programming of the MHR Receiver easier and allows the programmer to store all of the MHR settings in files for later use or reference The RCP software also allows the programmer to customize the MHR Receiver display with language descriptions that are project or machine specific Help is provided for each function at the bottom of the RCP screen The RCP software allows you to select frequency access code communication configuration as well as IO configuration Follow the steps below Install the RCP Software Install the RCP software onto your computer The software is self installing simply insert the CD ROM into your CD Rom drive and follow the onscreen pro
42. e MHR Instruction Manual September 2013 Page 45 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com A RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED AN WARNING ALWAYS REMEMBER TO STORE THE PASSWORD IN A SECURE LOCATION FOR ACCESS IF THE PASSWORD IS LOST OR FORGOTTEN ONCE THE RECEIVER IS PROGRAMMED WITH A PASSWORD THERE IS NO WAY TO DEFEAT THE PASSWORD WITHOUT USING THE RCP SOFTWARE TO EITHER READ THE PASSWORD OR REPROGRAM A NEW PASSWORD WARNING THIS PASSWORD FUNCTION IS NOT TO BE USED AS A SECURITY DEVICE THE PURPOSE OF THIS FUNCTION IS TO PREVENT ACCIDENTAL CHANGES TO THE RECEIVER SETTINGS THE BEST FORM OF SECURITY IS ALWAYS TO LOCK UP THE RECEIVER WHEN NOT IN SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT The password default setting is to be disabled during initial programming by the RCP software To enable password protection check the box next to the phrase Activate password WARNING NOT ENABLING THE PASSWORD FUNCTION ALLOWS THE RECEIVER SETTINGS TO BE MODIFIED BY ANY UNAUTHORIZED USERS IMPROPER RECEIVER SETTINGS COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT RF Antenna This section allows the user to select between utilizing the internal antenna that is built into the receiver or utilize the external a
43. ed and power to the cycle the system output was shut off to system is cycled prevent damage to the hardware When the output is supposed to be at S59 OUT VBat a voltage of Output is shut off and will Delurvine he cade otis 2V or less was seen not operate until the cause 12 VB gi short fix the cause and power on the output The is fixed and power to the SHORT cycle the system output was shut off to system is cycled prevent damage to the hardware When the output is supposed to be at VBat a voltage of Output is shut off and will l l Determine the cause of the 2V or less was seen not operate until the cause i up short fix the cause and power on the output The is fixed and power to the cycle the system output was shut off to system is cycled prevent damage to the hardware When the output is supposed to be at S61 OUT VBat a voltage of Output is shut off and will SE TT EE rine 2V orless was seen not operate until the cause 14 VB ege short fik the cause and power on the output The is fixed and power to the SHORT l cycle the system output was shut off to system is cycled prevent damage to the hardware Enrange MHR Instruction Manual September 2013 Page 62 of 65 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED a Foremost in Machine Performance for Life CET Foremost in Machine Perf
44. es A v The values for the Default Values can be selected by using the UP and DOWN buttons 3 4 IO CONFIGURATION IO Configuration Used to set input output parameters The lists of choices are e PWM Frequency This sets the Pulse Width Modulation frequency of the MHR outputs when either the Current Compensated or Open Loop PWM output types are selected e When current compensated closed loop systems is selected in the output type the MHR supports 75 to 1000MHz PWM frequencies e When open loop PWM is selected in the output type the MHR supports 33 to 1000MHz PWM frequencies e For frequencies used outside of these ranges please contact the factory Enrange MHR Instruction Manual September 2013 Page 28 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED To adjust the PWM frequency setting select the PWM Frequency option and use the SELECT and BACK buttons to cycle through each digit Use the UP and DOWN buttons to change the values of the digit selected After the last digit is entered on the far 4 right side of the PWM Frequency screen press SELECT to return to the setup menu e Output Z There will be one for each output available on the unit A v Use the UP and DOWN buttons to change the values of the Output to the desired number and press the SE
45. ettings or controls without authorization and proper training e Remove or obscure any warning or safety labels or tags e Leave any load unattended while lifted e Leave power on the radio controlled equipment when the equipment is not in operation e Operate any material handling equipment using a damaged controller because the unit may be unsafe e Operate manual motions with other than manual power e Operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 1 4 PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test all warning devices Test all direction and speed controls Test the receiver emergency stop WARNING BEFORE OPERATING THE RECEIVER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL STATE OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE FAILURE TO FOLLOW THIS
46. functional effectiveness Cautions are highlighted as shown below CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following information is intended to be used in conjunction with other rules or regulations already in existence It is important to read all of the safety information contained in this section before installing or operating the Radio Control System Enrange MHR Instruction Manual September 2013 Page 4 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 0 CRITICAL INSTALLATION CONSIDERATIONS WARNING ONLY QUALIFIED INSTALLERS SHOULD INSTALL THIS RADIO CONTROL EQUIPMENT THIS MANUAL SHOULD BE CONSULTED TO MINIMIZE POTENTIAL HAZARDS WITH THE EQUIPMENT INTERFACED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED FAILURE TO FOLL
47. ine Stop output Digital Stop 2 Output Common for Voltage Supply A1 A2 A3 B1 B2 B3 C1 C2 own fae C3 5V Vref max D D2 D3 E1 E2 E3 Fi Lan Analog Digital ng F2 ADS Analog Digital ind F3 ADe Analog Digital In6 Table 2 Magnetek Pt nformation for Cont 18 pos 01 525 0054E 01 525 0053E uc 01 550 0056E AWG 20 990 0179E 581 00 00 Sealing plug 011 D1 D2 D3 AD4 AD5 AD6 GLOBAL RESOURCES Foremost in Machine Performance for Life Table 3 Au lO CCOutPWM Out Dig Out Dig In 1 CC Out PWM Out Dig Out Dig In 2 A3 Return for Out 1 amp 2 B1 C2 106 CCOu PWMOuDipOuDigIn Return for Out 5 amp 6 D2 lu CCOu PWMOutDigOut DigIn8 Return for Out 7 amp 8 E i09 CC OuYPWM OuYDig OutDigin9 Return for Out 9 amp 10 1012 F3 Return 6 Return for Out 11 amp 12 1013 1014 1015 H3 Return for Out 15 amp 16 Vbatter V Bat Enrange MHR Instruction Manual eptember ZU Page 15 of 65 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Vbattery CON1 D3 and CON2 K1 K2 K3 The MHR is designed to work in any 12 24VDC nominal 9 36VDC max powered equipment The Vbattery pins should be connected to the positive terminal of the machine power supply through an approved Emergency Stop device Additionally MHR Vbattery pins should be protected by a 30A fast
48. ion Manual September 2013 Page 55 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Alarm Text Alarm Number Cause of alarm Effect of alarm Recovery Action 18 18 OUT 3 OC ERR 19 19 OUT 4 OC ERR 20 20 OUT o OC ERR 24 21 OUT 6 OC ERR 22 22 OUT 7 OC ERR 23 S23 OUT 8 OC ERR S24 OUT 9 OC ERR When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over
49. it is limited by its configuration i e if the unit has 6 bi directional outputs there will only be room for 4 digital ON OFF outputs NOTE When using PWM the MHR supports PWM frequencies of 75 to 1000MHz for closed loop systems and 33 to 1000MHz on open loop systems Contact the factory if PWM frequencies outside of these ranges are desired NOTE In certain applications where the hydraulic valves utilize a negative voltage spike to close turn off the valve quickly such as applications utilizing Parker Pulsar valves Magnetek offers the following MHR assemblies 433MHz 198 00149 1000 2 4GHz 50mW 198 00149 2000 2 4GHz 125mW 198 00149 3000 All operational features are the same but the internal circuits have been optimized for use with the Parker Pulsar valves Enrange MHR Instruction Manual September 2013 Page 18 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 5 MHR RECEIVER BLOCK DIAGRAM NOTE Connections are labeled by which side the connector is on the MHR receiver i e CONT is on the left side CON2 is on the right side See Figure 6 in Section 2 4 for more detail K1 KZ E WMhatbery Jz d T vbettary Ja Al CPU ITE toe AZ CPU I Return SENSE ag Lak B1 lt ts EK cPUL lt Estu oi K Ci CPU a
50. l September 2013 Page 47 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com Tizbe10 8 2404 SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Baud Rate This pull down menu allows the user to modify the communication speed of the CAN bus network The user selectable options are 50k 125k 250k and 500k Identifier This pull down menu allows the user to select between an 11 bits or 29 bits identifier Terminating Resistor This pull down menu allows the user to enable disable the internal terminating resistor The options are Internal or External Selecting Internal will enable the internal terminating resistor selecting External will disable the internal terminating resistor IJO Configuration Page This page allows the user to set up each of the the I O channels Fie Hep m ad v ia Tse suction x rat India CAN Configuration E Inoue Dukes We lO Name For each IO channel IO 1 IO 2 and etc the channel name can be assigned by the user The channel name can be up to 16 characters long Type This pull down menu allows the user to select between input and output The options are e No Output e Digital Output Momentary e PWM Closed e PWM Open e Digital Input Digital Output Latched Enrange MHR Instruction Manual September 2013 Page 48 of 65 GLOBAL GS Global Re
51. lp from the Magnetek Service Center PM I Figure 18 MHR Access Code and Channel Enrange MHR Instruction Manual September 2013 Page 35 of 65 ERS GLOBAL GS Global Resources e 8735 e gsglob SO RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED RX Access Code and RX Channel This second screen displays what the RX Access Code and Channel the receiver is set to The Access Code indicates the code needed by the Transmitter to control the Receiver If the Transmitter and Receiver Access Code do not match no communication will occur NOTE During initialization of the MHR both the PWR COMM and STATUS ERR LEDs will briefly illuminate This is a normal function of the initialization process for the MHR 4 2 NORMAL OPERATING SCREEN Fault Humber Description of Fault Input values Proportional Qutput Commands Latched Output Commands CAN bus Commands Transmitter Battery Indicator RF Signal Status Indicator Receiver Watch Dog Figure 19 Normal Operating Screen Enrange MHR Instruction Manual September 2013 Page 36 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life Description of In this example Output 11 has an Overcurrent Error due to a faulty Fault solenoid See Sectio
52. mpts Refer to the installation instruction sheet for help You will be prompted to enter an activation code The code can be found on the CD jewel case and on the installation instructions The software cannot be used without this code Run the RCP Software After installation of the RCP Software double click the RCP icon to launch the program Click on New Project or Open Project Select New Project if you are creating a new program file Select Open Project if you want to retrieve an existing program file A list of recent projects will appear under Open Project Clicking on one of these will open that project It is recommended that you create a folder in which to save all programming files Enrange MHR Instruction Manual September 2013 Page 41 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Fle Help CH bA zi S is M Radio Control Programmer Projects E New Project Customer Service Dpen Project S S MHCustomerservice magnetek com TO For New Projects Select Device Type After the New Projects icon is selected a menu will open listing the available device types Select the device type that matches the product you wish to program selecting a project type will display a picture of the product for verification Receive Device
53. n 4 3 for information regarding the normal operating status indications Fault Number Each fault has a number and letter indicating an S System or A User alarm which is useful in troubleshooting and installation Input Values Analog or Digital Inputs can be displayed for monitoring purposes Proportional Active outputs are shown indicating the function that is on and the level of Output output Commands Latched Output The status of latched functions such as Engine High Low Idle or Pump Commands On Off can be displayed to indicate if they are on or off CAN bus otandard J1939 or other custom CAN bus values can be displayed This Commands example shows a custom readout for The Boom Angle and Load RF Status RSSI provides a measure of the quality and strength of the RF Indicator communication between the transmitter and receiver This information can also be communicated over the CAN bus Transmitter The life of the transmitter battery is displayed to indicate when it is time to Battery Indicator change batteries This information can also be communicated over the CAN bus Receiver watch The watch dog spins to indicate the MHR is in run mode and actively do monitoring all aspects of the system s WARNING DO NOT ASSUME THE POWER IS OFF IN THE RECEIVER BECAUSE THE TRANSMITTER IS TURNED OFF FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 4 3 NORMAL OPERATING STATUS Whe
54. n no faults system or user are shown on the top status line of the transmitter there are three normal operating status messages that can be shown 1 SYSTEM GOOD LINKED This indicates that there are no alarms within the MHR and a transmitter is connected to the MHR and actively transmitting to it 2 SYSTEM GOOD NO LINK This indicates that there are no alarms within the MHR and that a transmitter had previously been connected to the MHR but the transmitter has been shut off or gone out of range This will also show if the MHR was just powered on and no transmitter has been linked yet 3 ESTOP ACTIVE This indicates that there are no alarms within the MHR and that the E stop on the transmitter has been pressed Enrange MHR Instruction Manual September 2013 Page 37 of 65 IT e ig Sd 4 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com L RESOURCES 5050 S Towne Drive New Berlin WI 53151 oremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 4 4 LED STATUS INDICATION The MHR has two LEDs for indicating the MHR status ata glance during normal operation The left LED indicates the MHR s status while the right LED indicates power communication 1 800 288 8178 STATUS ERR W f ff N A NG 7 C 2 VW y W H NG 2 4 Y a UP DOWN SELECT BACK STATUS ERR Indication LED PWR COMM Indication LED 4 4 1 STATUS ERR LED left LED on MHR faceplate
55. n number will be displayed Resetting MHR Back to Factory Default Settings 1 Select Reset to Defaults button A dialog box will pop up confirming that you want to proceed Click the button OK to restore the factory default settings On screen prompts will confirm that the receiver has been reset to defaults or if there are any issues 3 Power cycle the MHR receiver to implement the factory default values Enrange MHR Instruction Manual September 2013 Page 50 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 6 0 CHANNEL AND FREQUENCY DESIGNATIONS BY COUNT Table 400 MHz Part 15 Channel Frequency 01 433 000 MHz 02 433 050 MHz 03 433 100 MHz 04 433 150 MHz 05 433 200 MHz 06 433 250 MHz 07 433 300 MHz 08 433 350 MHz 09 433 400 MHz 10 433 450 MHz 11 433 500 MHz 12 433 550 MHz 13 433 600 MHz 14 433 650 MHz 15 433 700 MHz 16 433 750 MHz 17 433 800 MHz 18 433 850 MHz 19 433 900 MHz 20 433 950 MHz 21 434 000 MHz 22 434 050 MHz 23 434 100 MHz 24 434 150 MHz 25 434 200 MHz 26 434 250 MHz 2717 434 300 MHz 26 434 350 MHz 29 434 400 MHz 30 434 450 MHz 31 434 500 MHz 32 434 550 MHz 6 1 2 4 GHz FHSS Channel sets are designated between 1 and 32 The frequency range is between 2402 2478 MHz The frequency hopping pro
56. ners users and operators of the Magnetek Products to know understand and follow all of these requirements It is the responsibility of the owner of the Magnetek Products to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained No one should use Magnetek Products prior to becoming familiar with and being trained in these requirements WARRANTY INFORMATION FOR INFORMATION ON MAGNETEK S PRODUCT WARRANTIES BY PRODUCT TYPE PLEASE VISIT WWW MAGNETEKMH COM Enrange MHR Instruction Manual September 2013 Page 3 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment WARNING A warning highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in injury or death of personnel or long term physical hazards Warnings are highlighted as shown below WARNING CAUTION A caution highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of
57. ng in an MHR receiver to a computer system it is strongly recommended that a USB isolation hub like Magnetek part 195 50645 is used between the MHR and the computer system Vref CON1 C3 Vref is a 5V 100mA max supply provided for the user to power sensors or peripheral interface devices used with the MHR To ensure a clean power source do not use the chassis as the negative terminal use pin C2 Vref Com instead Enrange MHR Instruction Manual September 2013 Page 16 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Analog Digital Inputs CON1 E1 E2 E3 F1 F2 F3 These six pins can be configured as either analog or digital inputs The input source used on these pins must be able to drive 40K Ohm input impedance Analog voltage range is from 0 to 12V The analog input utilizes a 10bit analog to digital converter The digital voltage range is as follows inputs less that 2V are a digital 0 inputs greater than 3V are a digital 1 the output remains unchanged for inputs between 2 and 3V CAN1 CON1 A1 B3 CAN2 CON1 B1 B2 There are 2 independent CAN bus ports on the MHR Each has a software settable termination resistor internal to the MHR The termination resistor should only be enabled if the MHR is the last device on that end of the CAN bus and there is no exte
58. ntenna attachment if available Active ESTOP This feature is not active at this time Checking the box does not enable any function Enrange MHR Instruction Manual September 2013 Page 46 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CAN Configuration Page This page allows the user to modify the CAN bus network communication settings File Help t l id 3 Start Page Dees Device Unit Info CAN 1 CAN 2 Dron Source Address 0 Source Address 0 Inputs Outputs Protocol J1333 Protocol J1933 Bi Baud Rate 50K E Baud Rate 50K 02 Identifier 1 bits Identifier 11 bits I0 3 Terminating Resistor Internal d Terminating Resistor Internal ID 4 lO 5 ID 5 lO IO 8 IO 9 IO 10 IO 11 IO 12 CAN 1 This allows the user to modify the CAN 1 Settings The CAN 2 settings are independent from CAN 1 but can be modified in the same manner Source Address This is the address that the MHR will use as the source address when transmitting messages on the CAN bus network Protocol This pull down menu allows the user to modify the communication protocol for the CAN bus network The user can select from the following options e J1939 e CAN Open e Parker ICP e High Country Tek DN e OEM Controls Enrange MHR Instruction Manua
59. on Manual September 2013 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 8 0 EU DECLARATION OF CONFORMITY KY MAGNETEK EU Declaration of Conformity Certificate For the following equipment Product Enrange Series Radio Remote Control Manufacturer s Name Magnetek Inc Manufacturer s Address N49 W13650 Campbell Drive Menomonee Falls WI 53051 USA The undersigned hereby declares on behalf of Magnetek that the above referenced product to which this declaration relates is in conformity with the provisions of CE Mark Directive 93 68 EEC Machinery Safety Directive MD 2006 42 EC Low Voltage Directive LVD 2006 95 EC and Radio and Telecommunications Equipment Directive R amp TTE 1999 5 EC The standards relevant for the evaluation of the product referenced above conformity to the directive requirements are as follows EN 301 489 1 v1 8 1 2008 04 EN 300 220 2 v2 1 2 2007 06 EN 301 489 3 v1 4 1 as modified by EN 62061 EN 300 328 2 v1 7 1 2006 05 EN 301 489 17 v2 1 1 2009 05 EN 60204 1 2006 EN 61010 1 2010 EN 60204 32 2008 EN ISO 13849 1 EN 13557 2009 05 EN 60950 1 2006 EN 60529 1992 The Technical Construction File is maintained at Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 USA The European contact for technical documentati
60. on is Brian Preston Magnetek Unit 3 Bedford Business Centre Mile Road Bedford MK42 9TW United Kingdom Per Annex II B of the Machinery Directive 2006 42 EC The machinery product assembly or sub assembly covered by this Declaration of Conformity must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the applicable Directive s This statement is only necessary where the product is to be incorporated into a machine or system e g a safety component Signature of Authorized Person Ben Stoller Director Radio Controls March 26 2013 For Magnetek Inc Menomonee Falls WI USA Date of Issuance Enrange MHR Instruction Manual September 2013 Page 65 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RC ES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
61. option is selected from the menu the access code is user v selectable by using the UP or DOWN buttons Press SELECT to move the highlight over to the next digit to the right e Password The password is used to restrict access to the configuration menu on the MHR Having an active password prevents accidental changes to the receiver NOTE Familiarize yourself with PASS ENABLE section before entering a password NOTE Password must be enabled in the next menu option in order to be active The user can create a new password by selecting a four digit numerical password using numbers from O to 9 Be sure to write this password down in a safe place for future reference Enter the password one digit at a time The password can range from 0000 to 9999 A v Use the UP and DOWN buttons to change the values and SELECT and BACK buttons to cycle through each digit After the last digit is entered on the far right side of the password enter screen press SELECT to return to the setup menu Enrange MHR Instruction Manual September 2013 Page 26 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED AN WARNING ALWAYS REMEMBER TO STORE THE PASSWORD IN A SECURE LOCATION FOR ACCESS IF THE PASSWORD IS LOST OR FORGOTTEN ONCE THE RECEIVER IS PROGRAMMED WITH A PASSWORD
62. ormance for Life Alarm Text Alarm Number 62 OUT 15 VB SHORT 63 OUT 16 VB SHORT Cause of alarm When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Recovery Action Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 Page 63 of 65 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 7 3 ASSEMBLY AND REPLACEMENT PARTS If your receiver ever needs repair we always recommend that you have Magnetek perform the repair If you need to refer to a parts list refer to your receiver s drawing that was included in the shipment of your receiver Please contact Magnetek s service department at 1 800 MAG SERV for information regarding parts and service Enrange MHR Instructi
63. ously watch and monitor status of lifted loads e Know and follow cable and hook inspection procedures e Know and follow the local lockout and tagout procedures when servicing radio controlled equipment e Know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The operator shall not e Lift or move more than the rated load e Operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller e Use the crane hoist or lifting device to lift support or transport people e Lift or carry any loads over people Enrange MHR Instruction Manual September 2013 Page 6 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED e Operate the crane hoist or lifting device unless all persons including the operator are and remain clear of the supported load and any potential pinch points e Operate a crane hoist or lifting device when the device is not centered over the load e Operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave e Operate any damaged or malfunctioning crane hoist lifting device or other material handling equipment e Change any s
64. output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES a Foremost in Machine Performance for Life Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Recovery Action Determine the cause of the short fix the cause and powe
65. perating range and the operating range of Outputs are shut off the alarm will clear after 1 40 C to 85 C minute permitting outputs to operate again The radio chipset did Both E stop outputs not recalibrate active and all outputs shut Power cycle the system RECALIB properly off The real time clock will not be able to keep current Contact the factory for MHR The battery for the real time clock is not BATTERY working time if unit is powered off battery replacement Another transmitter RF messages may not be with the same project correctly decoded and the Turn off the transmitter causing INTERFER ID or access code machine may not operate the interference ENCE within range correctly When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware Output is shut off and will not operate until the cause is fixed and power to the system is cycled Determine what has caused the overcurrent draw fix the cause and power cycle the system 516 OUT 1 OC ERR Output is shut off and will not operate until the cause is fixed and power to the system is cycled Determine what has caused the overcurrent draw fix the cause and power cycle the system 517 OUT 2 OC ERR Enrange MHR Instruct
66. r cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 Page 61 of 65 Alarm Am Cause of alarm Effect of alarm Recovery Action Number Text When the output is supposed to be at S56 OUT VBat a voltage of Output is shut off and will SE ed heces cie 2V orless was seen not operate until the cause 9 VB M short fix the cause and power on the output The is fixed and power to the SHORT l cycle the system output was shut off to system is cycled prevent damage to the hardware When the output is supposed to be at VBat a voltage of Output is shut off and will Determine the cause of the 2V orless was seen not operate until the cause i Neh short fix the cause and power on the output The is fixed and power to the cycle the system output was shut off to system is cycled prevent damage to the hardware When the output is supposed to be at VBat a voltage of Output is shut off and will Determine the cause of the 2V orless was seen not operate until the cause M short fix the cause and power on the output The is fix
67. r each device programmed with RCP 5 4 1 MHR CONFIGURATION PAGES The MHR Receiver has three configurable pages available on which to change settings The first page allows the configuration of general receiver settings Receiver name Access code RF channel and etc The second page allows the configuration of the CAN bus network settings and the third page configures the I O settings for each available I O channel Unit Info Pages This page allows the user to view the receiver Project ID and serial number The user can modify the receiver name access code RF channel PWM frequency and activate the password This page also allows the user to select between internal or external RF antennas This page may also be used by the user to synchronize the internal clock on the receiver with the connected PC or manually set the clock date NOTE Changing any of these details will require a reboot of the MHR after the new information has been sent to the device Enrange MHR Instruction Manual September 2013 Page 43 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Fille Help mead 3 Start Page A Device Frequency 433 MHz fi ti mm LAN Configuration Pr celosr Name Inputs Outputs Configuration IO 1 C Activate Password Project ID i IO 2 OR
68. r to select the CAN 1 network communication speed The available Baud Rate options are e 50k e 125k e 250k Enrange MHR Instruction Manual e 500k September 2013 Page 32 0f65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources coir nd gt O 0 5 OF S 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life e CAN 1 Source Addr This is the address that the MHR will use as the source address when transmitting messages on the CAN 1 bus network e O0 through 255 e CAN 1 Identifier Bit This option allows the operator to select between an 11 bit or 29 bits identifier for the CAN 1 network e 11 bits e 29 bits e CAN 1 Term Resistor This option allows the user to enable disable the internal terminating resistor The options for the terminating resister are e Internal e External Selecting Internal will enable the terminating resistor Selecting External will disable the internal terminating resistor The options menu continues with the CAN 2 settings and they have the same options as the CAN 1 settings detailed above The list of the CAN 2 network options are e CAN 2 Protocol e CAN 2 Baud Rate e CAN 2 Source Addr e CAN 2 Identifier e CAN 2 Term Resistor Press the BACK button to return to the CAN setting option menu 3 6 PROJECT SPECIFIC OPTIONS This option menu item features custom configuration options that were put onto the MHR by customer request Reference the p
69. rnal terminating resistor present Current Compensated Outputs PWM Output and Digital IO CON2 A1 H3 Connector 2 pins A1 H3 can be configured in many different ways However they can only be used to drive the high side of any load For any Current Compensated output the high side of the load should be connected to the IO pin and the low side of the load should be connected to the return pin see Figure 08 For PWM and digital outputs the high side of the load is connected to the IO pin and the low side can be tied to a chassis ground see Figure 09 or to the return pin on the MHR to alleviate the need for an external diode when driving inductive loads see Figure 08 Keep in mind that the total current for any single pin is limited to 3 Amps Therefore if both 101 and 102 were configured as digital outputs and had their low sides returned to the MHR return1 pin the sum of the current on 101 and I02 must not exceed 3 Amps If 3A is needed on both IO and IO2 the low side of the load must be connected to a chassis ground where an external diode is needed See Con2 table for IO Return Line pairs Switchl T Switch2 3 Valve 2 Figure 08 MHR driving Current Compensated or PWM load using Return Pin and internal diodes Enrange MHR Instruction Manual September 2013 Page 17 of 65 NOTE This is a simplified schematic GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive
70. roject documentation that was shipped with the MHR for details or contact the factory 3 7 UNIT STATUS This section displays the unit status information see Figure 16 for details There are no user selectable options in this menu item To exit the unit status screen press the BACK button to return to the main setup menu screen Enrange MHR Instruction Manual September 2013 Page 33 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Time amp Date Field Description Serial number Every unit has a unique serial number associated with it Project ID Magnetek assigned project ID Access Code Unit access code that the transmitter needs to know in order to communicate with the receiver This is typically the same as the serial number but can be changed RF Channel The RF channel number the receiver is set to communicate on Time and Date Current Time and Date TX ID ID of the transmitter which is currently controlling this unit Hours Number of cumulative hours the unit has been on Temperature Temperature within the unit s enclosure 3 8 SOFTWARE VERSIONS This section displays the software versions that are active on the MHR There are no user selectable options in this menu item To exit the software version screen press the BACK button to
71. s seen on the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES a Foremost in Machine Performance for Life Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Recovery Action Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Determine the cause of the short fix the cause and power cycle the system Enrange MHR Instruction Man
72. se and power cycle the system Determine what has caused the overcurrent draw fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 Page 57 of 65 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Alarm Number 32 33 34 35 36 37 Alarm Text S32 OUT 1 VB SHORT 533 OUT 2 VB SHORT S34 OUT 3 VB SHORT S35 OUT 4 VB SHORT S36 OUT o VB SHORT S37 OUT 6 VB SHORT Cause of alarm When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V Or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater wa
73. sed the overcurrent draw fix the cause and power cycle the system Enrange MHR Instruction Manual September 2013 Page 56 of 65 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Alarm Number uM Alarm Text 25 OUT 10 OC ERR S26 OUT 11 OC ERR S27 OUT 12 OC ERR S28 OUT 13 OC ERR 29 OUT 14 OC ERR 530 OUT 15 OC ERR 31 OUT 16 OC ERR Cause of alarm When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware When the output was activated
74. sources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED The selection of Digital Output Momentary Digital Input and Digital Output Latched do not allow any modification within the closed loop and open loop fields Selecting the PWM Closed option allows the modification of the settings in the Closed loop section on the page Minimum Current range is 100 to 3000mA Maximum Current range is 100 to 3000mA Start Ramp range is 0 to 1000ms Stop Ramp range is 0 to 1000ms Selecting the PWM Open option allows the modification of the settings in the Open Loop section on the page e Minimum Duty Cycle range is 0 to 100 e Maximum Duty Cycle range is 0 to 100 5 4 2 SAVING DOWNLOADING AND READING THE PROGRAMS AND OTHER RCP SOFTWARE FUNCTIONS CAUTION TO PROGRAM OR READ DATA FROM THE MHR THE RECEIVER MUST BE TURNED ON Saving the Programming File Once programming is complete click the file tab at the top of the RCP screen to open the file menu File location and name can be selected from this menu Old files can be deleted called up modified and renamed by this same menu Sending a Program to the MHR WARNING AFTER EVERY PROGRAMMING OF THE RECEIVER TEST THE UNIT BY UTILIZING THE APPROPRIATE TRANSMITTER IF THE RECEIVER DOES NOT RESPOND DO NOT ACTIVATE A FUNCTION BUTTON THE RECE
75. through each digit and use the UP and v DOWN buttons to change the values of the digit selected After the last digit is entered on the far right side of the PWM Frequency screen press SELECT to return to the selected output configuration menu To exit back to the main menu screen press the BACK button Enrange MHR Instruction Manual September 2013 Page 31 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 5 CAN CONFIGURATION Figure 15 CAN Configuration CAN Configuration This screen allows the user to make changes to the CAN 1 and CAN 2 settings The operator can choose between adjusting the settings for CAN 1 and or CAN 2 The two CAN networks are independent from each other A v Use the UP and DOWN buttons to change between the settings for CAN 1 and CAN 2 and press the SELECT button to enter the setting options selected Press the BACK button to return to the CAN setting option menu The following setting options are used to configure the selected CAN bus for the application being used e CANT Protocol This setting enables the operator to select the protocol for the CAN 1 network The available protocols are as follows J1939 CAN Open Parker ICP High Country Tek DN e OEM Controls e CAN 1 Baud Rate This setting enables the operato
76. tocol does not use one particular frequency to transmit a message Messages are transmitted over multiple frequencies in a predefined sequence or channel set In doing so this protocol is able to compensate for interference that may be present on a single frequency by sending the message across multiple frequencies Enrange MHR Instruction Manual September 2013 Page 51 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 6 2 FCC STATEMENTS Compliance Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This portable transmitter with its antenna complies with FCC s RF exposure limits for general population uncontrolled exposure Warning Part 15 21 Changes or modifications not expressly approved by the party responsible for compliance should void the user s authoritv to operate the eauipment _Jnsed frequencies per customer request If utilizing a licensed frequency please refer to the factory application documentation that was shipped with the receiver or contact the factory for licensed frequency details Enrange
77. ual September 2013 Page 58 of 65 Alarm Number 38 39 40 4 42 43 Alarm Text S38 OUT 7 VB SHORT 539 OUT 8 VB SHORT 40 OUT 9 VB SHORT 41 OUT 10 VB SHORT 942 OUT 11 VB SHORT 43 OUT 12 VB SHORT Cause of alarm When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V Or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V Or greater was seen on the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system
78. voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or greater was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware When the output is supposed to be at VBat a voltage of 2V or less was seen on the output The output was shut off to prevent damage to the hardware GLOBAL RESOURCES a Foremost in Machine Performance for Life Effect of alarm Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed and power to the system is cycled Output is shut off and will not operate until the cause is fixed an
79. xtreme temperatures an alarm will be activated Digital inputs are Input voltage levels are Ensure the proper voltage levels are used not functioning incorrect for logic high and low u Check all wires for loose or damaged Faulty Wiring connections pondo operating Output is shorted or opened See Alarm Table below if value is given Check Manufacturer Valve Specs with Incorrect Valve Settings respect to PWM Duty Cycle Voltage Clock is not Internal Battery is Dead Consult factory Enrange MHR Instruction Manual September 2013 Page 54 of 65 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com eme 4 RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 7 2 ALARM TABLE Alarm Alarm Number Text Cause of alarm Effect of alarm Recovery Action S0 E 1 Both E stop outputs 8 STOP E stop activated from active Disable condition that activated ACTIVE the transmitter 2 All outputs shut off as e stop and press start defined by the project 1 CAN message not received and processed Reception of a CAN 2 Depending on how the message timed out CAN messages are used outputs may be shut off as defined by the project Determine why the message s is are not being received Once message s is are received again the alarm will clear Get temperature into S2 TEMP Temperature is out of acceptable o

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