hfe1600-s1u rack instruction manual - TDK
Contents
1. nc amp C C CCCC52 22FR9PEF FZ 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 11 CONTROL PLUG 39 137 35 33 311 29 27 125 23 21 19 17 15 131111 9 7 5 3 1 2 SSS ak m gt lt p2e2 2133165862 gt 1 gt gt 015 6 B id T 3 gt gt gt 2 L off FF SW1 Fig 3 9 Racks parallel connection diagram Rack Address Note For PMBUS OPTION in the master rack 1 Disconnect Pin 5 amp 6 2 Connect Pin 5 amp 8 TDK Lambda 3 10 Series Rack connection Up to 2 racks with the same number of power supplies and rating voltage and current can be used to increase the output voltage To connect two Racks in series Connect Main Output bus bars in series Connect Sense twisted to Load point as shown in 19 3 10 or use Local Sensing using supplied Control Plugs n case PMBus is used Connect J2 connector of both Racks by Interconnect Cable for Serial connection for cable construction see Table 3 10 Do not use Cable as of Table 3 9 On one Rack Switch SW1 up to OFF position only for HFE1600 xx S PMBus option For Addressing see Table 1 5 Output Voltage can be adjusted by potentiometers on both Racks Table 3 10 Rack Interconnection Cable for Serial connection Do not connect Twisted pair Twisted pair RJ42. CXdAL O S gt o 3 IINGOW CXdALO l 6 31ON 33S E A 3 V8 SN INdLNO a V8 SN INdLNO 2 CXdALO TI 2 A AVE 509 2 SION 939 gt 1ndino NO SI353OVal8 ONILNNOW 404 SAITOH SW Ar avg SNE 31ON 335 5539CIV sndWd TDK Lambda 1600 S1TU TB Outline Drawing GSTIVISNI SINN NOILVOIJIO3dS JHL OL ONIQ3O2OV 333H NMOHS 38 TIIM STOSWAS STVAO3ddV Al34vS CMV ONILV3 LN33312 JOVLIOA 3WYN 1300W STIIVI3O ONILISS TVNNVW NOILONALSNI OL 83433 WLU Q 9 SISSVHO SHI 31V3I3N3d LON ISNW SM3NOS uJ2 J631 72 INOAOL ONIN3IHOIL Q3QINJ3WWOO3N SM3NOS SWIS OLXSW JSN SISSYHO 3HL OL 1339 V38 ONILNNOW OL u12 J63 9G Zr 310401 Gd3QaN3WWOO3N S33IM QVO1 YW anis 3OJ 381 ONIXI4 QVO1 33HSVM ONINdS 33HSVM IVH LON SSN 009 34H NMOHS SI JOYA 9I I 3 L JHL Z Aova OL LINN 01 TVNIW83L GSLVINSNI IN ISN 9 OL SM38IOS CIX9W JASN 6l AOVA AOA SAIOH ONILNNOW 1 SALON 9 31ON 335 2 10X 9 v l IC m RSS ER 30301 Q30N3A4WOO33 n 25 g
3. Der PE Anschluss ist an einen festen Erder anzuschliessen Bei Festverdrahtung des Ger tes ist sicherzustellen dass der PE Anschluss als erstes angeklemmt wird Jede m gliche Unterbrechung des PE Leiters oder Trennung der PE Verbindung kann einen m glichen elektrischen Schlag hervorrufen der Personensch den zur Folge h tte Spannungsf hrende Teile Die Ger teabdeckung darf nicht durch Endanwender ge ffnet werden Interne Modifikationen sowie Bauteileaustausch ist nur durch TDK Lambda qualifiziertes Personal erlaubt Vor Austausch von Bauteilen ist das Netzkabel bzw die Versorgungsspannung zu trennen Energieversorgungsanschl sse sind immer zu trennen um Personensch den durch gef hrliche Energieinhalte und Spannungen auszuschliessen Die Stromkreise sind zu entladen externe Spannungsquellen sind zu entfernen bevor auf Bauteile bzw Komponenten Ebene gearbeitet wird nderungen und Bauteileersatz Ersatzteilaustausch und Anderungen d rfen nur von autorisiertem TDK Lambda SERVICE PERSONAL durchgef hrt werden F r Reparaturen oder Anderungen ist das Ger t zur TDK Lambda Service Niederlassung zu retournieren Anschluss an Versorgungsstromkreis Der Betrieb des HFE1600 S1U ist nur f r den daf r spezifizierten Wechselspannungsbereich und der angegebenen Frequenz erlaubt Die Eingangsspannung und Frequenz ist 100 240V bei 50 60Hz Aus Gr nden der Sicherheit sollten die Netzspannungsschwankungen im Bereich von 1096 der Nennspan
4. Fon T w 1 Ah C Lore 53 EESTI pee ere fet S oo AS NOILdO Sf Wd INOHLIM XX 009 L33H 404 SLON 385 439 A NOWdO SNIWd S XX 009 L33H 403 I NYNLIY TWNOIS OF auamn oe _ 3 39339 10 318VN3 62 aiva V 6 1 sae A AG 6 Xnv 86 22 2 1V IL 438 8 NYNL3Y 1VN9IS Ze V 22 X ON 4 O0 Lx Vil 0 I 0 5VV C358 VW d 15X3 Sd 96 NYNLIY YVNOIS 97 v vd ov 91 VIIMLI 9 2971901 1SX3 Sd 3 X0 0 22 3 wiv awa SOdM A S BN 1SX3 Sd ve aw anari 5 7 TANVd 1SX3 Sale yo oal WW ana er JSNIS C 304 STIOH 990 670 00 22 gwiv anazi 5 vaoa vw anajua SNS LL 55 5 5 5 55 5 5 5 5 ejelejejelelelelelelelelelelelelelelele o CXdAL 0 802 0 I 0 57 0 I 00 1 06 231WVS G 0Z 1 ddl N01L23NNOO ONILVW O31WVS v3I Q 1 10 02 L 11 NOILdI2S30 30193NNOO SNId BOIO3NNOO TOALNOD SIVNOIS STHGQOW 39 VITOA LAdLNO 1N38I33HIC 404 A33 HGOW L A eS Ln L7 Ln 7 T L J T A nz a aagal 2901 NN di SINGOW _ M SINGOW N AS cL
5. Referenced to plug J1 SENSE Negative sense Connected to LS for local sensing or V on Load side short Connected to Negative Output bus bar through 3 Ohm resistor SENSE Positive sense Connected to LS for local sensing or V on Load side Skort Connected to Positive Output bus bar through 3 Ohm resistor BEDV 5 V PROG Input 0 5V referenced to S Provides Vout programming by Voltage All SENSE Refer to Fig 3 6 3 7 Short 6 TRIM Output of Rear Panel potentiometer for manual adjustment of Output Voltage SENSE 7 ff 5V V_REF 5V fix output for standard option unit All SENSE V REFfor Voltage programming when PMBus option is being used Refer to Instruction Manual Chapter 3 11 TEMP ALM A Output signal of PS in position A A SIGNAL RETURN LOW when the internal temperature is within safe limit HIGH approximately 10 C below Thermal shut down Open collector 15V max sink current 10mA max 12 TEMP ALM B OutputsignalofPS in position B SIGNALRETURN 13 TEMP ALM C Output signal of PS in position C Same as ll C SIGNAL RETURN __ SIGNAL RETURN Output signal of PS in position E Same as 11 EE SIGNAL RETURN 16 AC FAIL A Output signal of PS in position A LOW when the input voltage is 85Vac lt Vin lt 270Vac HIGH when the input voltage is 85Vac gt Vin or Vin gt 270Vac Open collector 15V max sink current 10m
6. Switch SW1 to OFF position applicable for HFE1600 xx S PMBus option For addressing refer to Table 1 5 Output Voltage can be adjusted by the trimmer on Master Rack Table 3 9 Rack Interconnection Cable Twisted pair Twisted pair Twisted pair RJ45 Shielded Male Connectors should be used Cable must be shielded only connector shields are connected to cable shield LOAD HFE1600 S1U MASTER TEMP ALM 2 INHIBIT 2 SIGNAL RETURN o SENSE PS EXIST 3 PS EXIST 1 DC OK 2 AC FAIL 5 AC FAIL 3 AC FAIL 1 TEMP ALM 4 5 SIGNAL RETURN 12V_AUX PS EXIST 5 INHIBIT 4 DC OK 4 5V V_REF TRIM 5 LS Q Q Q A Q N N A N N N o A N J1 CONTROL PLUG 39 37 35 33 31 29 27 25 23 21 19 17 15 13 111 9 7 5 3 1 gt AS pp m OD M e Ree E E E poovommumooo0zxzzrziloxioxot Uetssimu ul gt ESF FF N 1 9 wq 2244469092228 56 gt o gt gt gt lt a off L FH e SW1 V adjust Rack Address HFE1600 S1U SLAVE 5 5 CV I Lo I Lu gt gt L gt lt V Em to to to 4 amp FIM a a TU x ox x L Lou x lt lt m om x IV 5 LI LI LI gt uw u E gt
7. 2 2 5 9 9 HZ EEE 5 lt lt C gt gt d gt 95 9 2 gt gt D I gt o gt 25850C60C60 955990 09 GE 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 J1 CONTROL PLUG 37 35 33 31 129 27 25 123 21 19 17 15 13 11 9 7 5 gt v wo 9 won vr TN LOO Qa a amp Pee LI LI Jos S S 5 2 2 05515000 gt gt 2 Diodes rated at least Vout max and lout max are user supplied I Ir I gt we gt 222 588 6 gt gt e Y off V adjust Rack Address Fig 3 10 Serial connection diagram remote sense 17 HFE 1600 510 Outline Drawing TDK Lambda NOILVOIJIO3dS JHL OL DNIASODOV 333H NMOHS 38 STOSWAS STVAO ddV A134VS SNILV83 INI3UIND ANY 3WVN T3dHOW S ONILI3S WANVW NOILONALSNI OL 33433 ww 0 9 38OW SISSYHO JH1 31 VSI3N3d LON LSNW SMIYOS 16 17 INOAOL ONIN3IHOIL Q3QN3WWOO33 SM3382S SWIS OLXSW JSN SISSYHO JH OL IO V3l8 ONILNNOW SHI OL u12 163 99 2L INOAOL Q3aN3aWWOO3N S38IM AVOT 9W GALS ON ASN ONIXIH S38lM QVO1 S3HSVM ONI3NdS CMV YSHSVM ISN C3 TIVISNI SLINA Ova V OL LINA M 009 134H S NMOHS SI XOY NLS I4H JHL 9 AHL OL SM38IOS CIX9W ASN 61 JOYA SAITOH N E 50 69
8. collector signal Maximum sink current 9 10mA LOW when input voltage is 85Vac lt Vin lt 270Vac Separate signal for each PS unit Open collector signal Maximum sink current 10mA 17 Over Temperature alarm signal in uction Manual 8 Output voltage trimming Common for all PS units by built in potentiometer 9 Output voltage programming Common for all PS units by 0 5V signal Refer to Instruction Manual Output voltage programming 20 via PNG Ina Common for all PS units Refer to Instruction Manual 21 Auxiliary power supply 11 2 12 5VDC Maximum output current 0 5A 10 50 C 100 load 22 Operating temperature 50 C to 60 C Derating 2 C 60 C to 70 C Derating 2 5 C UJ Common for all PS units by electrical signal or dry contact ON 0 0 6V or short OFF 2 15V or open 23 Storage temperature _______ 6 Vibration Input Output 3000Vrms 1min Input Ground 2000Vrms 1 min 29 Withstand voltage Output Ground 12V 24V models 500Vrms 1min Output Ground 48V model 2250Vdc 1min N 30 Insulation resistance More than 100Mohm at 25 and 7096 RH Output Ground 500Vdc Weight Typ with accessories Size W H D 445x43 6x365 Refer to Outline Drawing Notes 1 For cases where conformance to various safety standards UL EN etc is required Input Voltage is to be described as 100 240Vac 50 6
9. is not to be used with S PMBus versions See section 3 7 Setup Output Voltage Programming by PMBus TDK Lambda 1 5 PMBus address Each slot in the Rack see fig 2 2 has its own address for PMBus communication Valid only if S option power supply is being used In case parallel connection of two racks is used SW1 located at the rear panel is used to differentiate between addresses for the same slots see Table below Position In Rack Address Bin ON L eno ee 0010100 SW1 OFF OFF EE C MN 1000 00110001 1001 0011010 0011011 0011100 2 RACK MECHANICAL FEATURES 2 1 Insertion and extraction of the PS A Knob To insert the power supply push unit into To extract power supply elevate the release knob and the rack with extraction handle closed pull the extraction handle simultaneously CAUTION When inserting a power supply into the rack do not use unnecessary force slamming the power supply into the rack can damage the connectors on the rear of the supply and inside the rack 2 2 Definition of Power Supplies Position Position A u Position B Position C Position D Position E Fig 2 2 Power supply positions TDK Lambda 2 3 Keying Option to define the Rack s Voltage Keying Option can be installed to ensure that only the correct Power Supply can be inserted into the Rack The Key Option consists of two parts Power Supply Key on
10. 0000056404000000464446460080909064 09 CL E GS Salo i mints mem mm S IVIVI VI la IVIVI I Ov 2 a JINGOW 3ndOW 2 3IndOW 8 3110OW V 3100OW S 31ON 399 9 595989580 Shoe SE 9 5595 a EH A AVE 509 1 1 fans S INALNO Y 5 5 C lo 999 Ar el Vd 509 1 us INdLNO 5 A Sng 2 nd did 31ON 339 x M AWE SNE 9 96 SIOVTd i Indio C 08 Occ I1X2V M9 ONIINDOW 304 SW y 31ON 33S SS3aQv SNINA TDK Lambda VLLOQV L0 v0 S0ZVI 20
11. 0HZ 2 Maximum voltage drop on load wires HFE1600 1 2 0 25V wire HFE1600 24 0 25V wire 48 1V wire 3 Mixing of PMBus option units HFE1600 xx S and standard units HFE1600 xx is not allowed 4 From 85 132Vac or 170 265Vac constant load 5 From No load to Rated load constant input voltage Measured at the sensing point in Remote sense 6 Use UL approved Insulated terminal lugs 7 The output of all HFE1600 modules are connected in parallel in the Rack TDK Lambda REGULATORY NOTICES FCC NOTICE This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class A Radiated Emission digital device pursuant to Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in acommercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interferenc
12. 5 Shielded Male Connectors should be used Cable must be shielded only connector shields are connected to cable shield Diodes should be connected in parallel with each unit output to prevent reverse voltage Each diode should be rated to at least the power supply rated output voltage and output current Do not connect SENSE and any signals referenced to SENSE between two Racks Only signals referenced to SIGNAL RETURN can be connected between Racks HFE1600 S1U PS EXIST 3 PS EXIST 1 AC FAIL 3 AC FAIL 1 TEMP ALM 4 2 DC OK 2 AC FAIL 5 INHIBIT 4 12V AUX PS EXIST 5 DC OK 4 5 SIGNAL RETURN M SIGNAL RETURN SITEMP ALM 2 SENSE 5VIV REF N A N N N o A A Q Q A 6 1 CONTROL c e C Ya N N N N M J A EN INHIBIT_3 INHIBIT_1 DC_OK_5 AC FAIL 2 TEMP ALM 5 TEMP ALM 3 TEMP ALM 1 PS EXIST 2 INHIBIT 5 V RPOG 01 40 ENABLE DC OK 3 DC OK 1 AC FAIL 4 SIGNAL RETURN 5V V_REF o OT USED PS EXIST 4 e V adjust Interconnect Cable for Serial Connection gt m m e e u c 5 5 I I LI I I I gt gt LL 025 1 oL TN Y Lb I LI
13. A max a SIGNAL RETURN __ SIGNAL RETURN _ SIGNAL RETURN _______ SIGNAL RETURN __ SIGNAL RETURN 21 DC_OK_A Output signal of PS in position A LOW when the output voltage is higher than 85 95 of Vout setting Open collector 15V max sink current 10mA max m SIGNAL RETURN __ SIGNAL RETURN __ SIGNAL RETURN __ SIGNAL RETURN __ SIGNAL RETURN 26 SIGNAL Reference for ENABLE INHIBIT TEMP ALARM AC FAIL DC OK 12V AUX SCL 37 RETURN SDA SMB ALERT 40 The SIGNAL RETURN is isolated from the output SIGNAL RETURN 27 INHIBIT A Input for PS in position A Turns OFF the Main Output by electrical signal or dry contact SHORT or 0 0 6V Output OFF OPEN or 2 15V Output ON INHIBIT B nput signal for PS in position B Same as 27 INHIBIT C Input signal for PS in position C Same as 27 N SIGNAL RETURN SIGNAL RETURN SIGNAL RETURN SIGNAL RETURN EE p SIGNAL RETURN BEER EEE NEN RENE INHIBIT D nput signal for PS in position D Same as 27 1 INHIBIT E nput signal for PS in position E Same as 27 32 PS EXIST A Output signal of PS in position A SHORT to Signal Return when PS is inserted into the Rack 33 LXI5I_8 Output signal of PS in position B Same as 32 34 PS EXIST C Output signal of PS in position C Same as 32 SIGNAL RETURN SIGNAL RETURN PS EXIST D Output signal of PS in position
14. CTIONS CAUTION The following safety precaution must be observed during all phases of operation service and repair of this equipment Failure to comply with the safety precautions or warnings in this document violates safety standards of design manufacture and intended use of this equipment and may impair the built in protections within TDK Lambda shall not be liable for user s failure to comply with these requirements CAUTION HFE1600 S1U rack is not authorized for use as critical component in nuclear control systems life support systems or equipment for use in hazardous environments without the express written approval of the managing director of TDK Lambda INSTALLATION OVERVOLTAGE CATEGORY amp ENVIRONMENTAL CONDITIONS The HFE1600 S1U has been evaluated to Overvoltage category II The HFE1600 S1U intended for use in the following operation conditions Indoor use Pollution degree 2 Max operational altitude 3000m above sea level Ambient temperature 10 C 50 C at 100 load up to 70 C with output de rating applied refer to Specification above GROUNDING HFE1600 S1U rack is Class product To minimize shock hazard the HFE1600 S1U rack must be connected to an electrical ground The instruments must be connected to the AC power supply mains through a three conductor power cable with the ground wire firmly connected to an electrical ground safety ground at the power outlet For instruments designed to be hard wired to the supp
15. D Same as 32 SIGNAL RETURN PS EXIST Output signal of PS in position E Same as 32 SIGNAL RETURN 12V_AUX Output Auxiliary supply 11 2 12 5VDC Not affected by any signal or fail state SIGNAL RETURN 39 ENABLE Input for entire rack Turns ON the Main Output by electrical signal or dry contact SHORT or 0 0 6V Output ON OPEN or 2 15V Output OFF All SIGNAL RETURN TDK Lambda 1 2 J2 Pin Allocation Chart J2 connector RJ45 type is used for parallel connection of two Racks Table 1 2 Pin 1 Pin 1 6 SIGNALRETURN 6 SIGNAL RETURN 8 SMBALERT 8 SMBALRT 1 3 Output Bus Bar Connections The HFE1600 S1U has two identical Output Bus Bar connections on both sides of Rear Panel They are connected in parallel in the Rack Each or both of them can be used for output connections ATTENTION Maximum allowable current for each pair of Output Bus Bars 266A Total Output Current 532A SEE eee 1 EE Vu Ime DEM NM v TEM IB Ud Fe E L Bar am MAXIMUM 266AMP MAXIMUM 266AMP Protection Cover Fig 1 3a Output Bus Bars Fig 1 3b Installation of Output Bus Bars Protection Cover 1 4 Output Voltage adjustment Trimmer Output Voltage may be adjusted by the Rear Panel Trimmer Output voltage range V 9 6 13 2 19 2 29 0 25 6 38 4 38 4 58 NOTE Manual Trim Setup
16. RN LL c 2 C C 2 3 4 3SN3S 2 35M35 C a D _ 50 A 3 aasn LON 5 a8 Q sa gt 439 VM S A N _ _ L VI91 2 6 Bn d c z gt dW Ze o C C TIN u iD 5 c vd OW 5 c x NS S o pa y IV4 ov z r Lo oq 5 5 c nn ES P z WO 2 o E IM4 ov m Q C ig M 139 MM9I5 8 Z II9MM 8 5 48 C oe 7 amp a 9 M 139 TYNOIS 8 k 8 mise otc C 2 I9MM CI LISIHNI sd S LISIHNI _ 5 gt 2 n o I9MM8 RE guum 1S3 sd 1SIX3 Sd 2 g 4 5 1503 Sde sS _ a O x gt gt 153 598 1578 Sd Cc F Basar sd 2 5o lt 2 71513 58 Br 191 378 5 lt 22 reaga 8 2 a u 4 y 5 8 1 38 TwNOIS MV 139 WNOIS 9 319MM3 SOSE z o B II 8 Nani 1VM9I5 9 n UU uui 6 gt LL LL O Lr LL az LL m Fig 3 6 Output Voltage programming by External Voltage TDK Lambda 3 7 Output Voltage programming by PMBus HFE1600 S1U INHIBIT 2 SIGNAL RETURN PS EXIST 3 DC OK 4 DC OK 2 PS EXIST 1 5 SIGNAL RETURN 12V AUX P
17. S EXIST 5 4 AC FAIL 5 AC FAIL 3 AC FAIL 1 TEMP ALM 4 TEMP ALM 2 SENSE 5VV_REF Op N C Q N N N M N N 5VN M6L IMM A LS LS 0138 36 34 32 30 28 26 24 22 20 18 16 14 12 10 L2 11 CONTROL PLUG TEMP ALM 1 INHIBIT 3 INHIBIT 1 DC OK 5 AC FAIL 2 TEMP ALM 5 TEMP ALM 3 PS EXIST 2 INHIBIT 5 DC OK 3 DC OK 1 AC FAIL 4 V NOT USED SENSE o SENSE SIGNAL RETURN PS EXIST 4 Fig 3 7 Output Voltage programming by PMBus 3 8 PMBus Host connection To connect the rack to the Host computer connect communication cable refer to table 3 8 for cable connection between J2 and computer Table 3 8 PMBus Cable Twisted pair Twisted pair RJ45 Shielded Male Connector should be used Cable must be shielded only connector shield is connected to cable shield TDK Lambda 3 9 Parallel connection of two Racks To connect two Racks in parallel for higher Output Current Connect Main Output Bus Bars in parallel Make the connections as short as possible and with equal length Connect Sense twisted pairs to Load point Connect J2 connector of both Racks by Cable for cable construction see Table 3 9 Slave Disconnect connection between VPROG and TRIM J1 5 and J1 6 Slave
18. TDK Lambda HFE1600 S1U RACK INSTRUCTION MANUAL HFE1600 S1U SERIES RACK SPECIFICATIONS Number of power supply modulesto b inserted 73 Maximum of 5 units HFE1600 of the same model output voltage rating 3 Maximum output power Refer to HFE1600 specifications Maximum output current 266A per output Total 532A Input voltage frequency range 1 85 265Vac continuous 47 63Hz Single phase separate input for each PS module Maximum input current at 100 200Vac 14 2 8 1 for each HFE1600 power supply module Yo Max line regulation 0 25 0 80 Separate for each power supply 1600 510 IEC inlet type C16 HFE1600 S1U TB Terminal Block _ Two bus bars outputs for each output terminal two sides Refer to outline drawing Parallel operation gt Possible RefertoInstructionManual Series operation B UU 2 3 4 7 AC input connector Output terminals 4 Max load regulation 5 Remote sensing 2 0 11 2 Remote On Off control Separate control for each PS unit by electrical signal or dry contact INHIBIT OFF 0 0 6V or short ON 2 15V or open Remote On Off control ENABLE 15 DC OK sianal Separate signal for each PS unit Open collector signal Maximum sink current 10mA 9 Tracking output setting LOW when Vout gt 90 5 from output voltage setting 16 AC fail sianal Separate signal for each PS unit Open
19. TYPICAL APPLICATIONS 3 1 Basic connection For basic connection the supplied Control Plug should be inserted to J1 gt 8 5 I Fig 3 1 Basic connection diagram 3 2 Remote sensing ATTENTION HFE1600 24 0 5V wire HFE1600 32 0 75V wire HFE1600 48 1V wire 1 1 Maximum voltage drop on load wires HFE1600 12 0 25V wire 2 Twisted wires should be used for Remote Sense connection 3 If Remote Sensing is used do not break Main Output connection Voltage drop on load connection HFE1600 S1U Nan ay 1VM9I5 2 1I9MMI y II9MMI 19X3 sd e 15X3 sag S 15X3 sd Nan aa 9 ec PLUG Fig 3 2 Remote Sensing connection diagram 3 3 On Off control for the entire Rack Switch closed Output ON Switch open Output OFF 2 8 e M 139 WNOIS Fig 3 3 Entire rack On Off control diagram 3 4 Individual On Off control for each PS Switch closed Output OFF Switch open Output ON TDK Lambda 58 38 29 3 13 V PROG V E 9 gt gt c S N 9 C gt gt gt 2 st st IN Ke E 5 8 gt o These signals are Open Collector type max 15V max 10mA isolated from Output and referenced to SIGNAL RETU
20. e at his own expense WARNING Modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment under FCC Rules CE NOTICE European Union Marking by the CE Symbol indicates compliance to the EMC Directive and the Low Voltage Directive of the European Union Such marking is indicative that the HFE1600 S1U rack meets the following technical standards EN 55022 2006 A1 2007 Limits and Methods of Measurement of Radio Interference Characteristics of Information Technology Equipment EN 55024 1998 A1 2001 A2 2003 Information Technology Equipment Immunity characteristics Limits and methods of measurement EN 60950 1 2006 Safety of Information Technology Equipment A Declaration of Conformity in accordance with the preceding directives and standards has been made and is on file at our EU representative LAMBDA UK located at Kingsley Avenue Ilfracombe Devon EX34 865 UK WARNING This is a Class A Radiated Emission product On a domestic environment this product may cause radio interference in which case user may be required to take adequate measures SAFETY APPROVALS UL60950 1 Second Edition UL Listed C UL for Canada IEC EN 60950 1 Second Edition CE marking when applied to the HFE1600 510 product indicates compliance with the Low Voltage Directive 2006 95 EC in that it complies with EN60950 1 Second Edition TDK Lambda SAFETY INSTRU
21. e per unit Fig 2 3a and Rack Keys 5 per Rack Fig 2 3b Power Supply Key and Rack Keys should be fixed by Flat head screws M3x6 in position corresponding to Output Voltage Position of voltage key slot Fig 2 3a Fig 2 36 Assembly of voltage key Assembly of Rack Key Rack Top View Fig 2 3d Example Rack Key assembled for 24V power supplies Fig 2 3c Example 24V Model with assembled Key 2 4 Blank Panel In case all positions of the Rack are not filled with supplies Blank Panel should be used to ensure proper Air Flow It is recommended to interleave supplies and Blank Panels wherever possible amp Fig 2 4 Blank Panel mounting TDK Lambda 2 5 Rack mounting options Rack can be mounted into 19 Rack Cabinet which suits both USA and European Standards OPTION BRACKET IA705 32 15_ SEMS SCREW M5x10 2 PLACES MARKED A FIX OPTION BRACKET IA705 32 15_ TO THE RACK ASSEMBLY IA705 32 01 00_ OPTION BRACKET IA705 32 16 SEMS SCREW M5x10 2 PLACES MARKED A FIX OPTION BRACKET IA705 32 16_ TO THE RACK ASSEMBLY 1A705 32 01 00 Fig 2 5 Mounting options brackets and screws are included IA705 32 16_ IA705 32 15_ 4 e e 5 5 6 6 6 oj T MOUNTING FOR 19 EURORACK IA705 32 15_ IA705 32 1 eh SEMS SCREW M5x10 gt gt lt gt gt oO 1 T TDK Lambda 3
22. icht Die folgenden Sicherheitsvorschriften m ssen vor Inbetriebnahme und in jedem Betriebszustand bei Service oder Reparatur beachtet werden Missachtung der Sicherheitsvorschriften und Warnhinweise aus diesem Handbuch f hren zur Verletzung der bestehenden Sicherheitsstandards Bei Betrieb des Ger tes ausserhalb dem bestimmungsgem ssen Einsatz k nnen die im Ger t integrierten Schutzfunktionen beeintr chtigt werden TDK Lambda ist nicht haftbar f r Sch den die durch Missachtung dieser Sicherheitsvorschriften entstehen k nnen Vorsicht Das HFE1600 S1U Rack ist nicht f r die Verwendung als kritische Komponente in nuklearen Steuerungssystemen lebenserhaltenden Systemen oder Ger te f r den Einsatz in gef hrlichen Umgebungen ohne die ausdr ckliche schriftliche Genehmigung durch TDK Lambda zugelassen Betriebsbedingungen und Umweltbedingungen Das HFE1600 S1U Rack ist zur Installation gem ss berspannungs Kategorie 2 evaluiert worden Das HFE1600 S1U Rack ist gem ss den Sicherheitsabnahmen f r folgende Betriebsbedingungen bestimmt Station re Einrichtungen in Geb uden Verschmutzungsgrad 2 Erlaubte Betriebsh he bis zu 3000m Umgebungstemperaturbereich 10 bis 50 C bis zu 70 C mit Derating Details entnehmen Sie bitte dem Datenblatt Erdungskonzept Dieses Produkt ist ein Ger t der Schutzklasse 1 Zur Vermeidung von gef hrlichen Energieinhalten und Spannungen ist das Geh use an eine Schutzerde anzuschliessen
23. inal blocks should only be used by professional Pour isoler completement le module en cause il faut workers to connect AC cables de brancher toutes les alimentations stabilise es ACHTUNG Do not connect HFE1600 S1U to mains supply exceeding the input voltage and frequency rating of HFE1600 S1U The input voltage and frequency rating is 100 240V 50 60Hz For safety reasons the mains supply voltage fluctuations should not exceed 10 of nominal voltage Spannungsf hrende Teile Gefahr durch elektrischen Schlag order hohe Energieinhalte Alle Netzstecker der einzelnen Komponenten bzw der Einsch be m ssen getrennt werden damit das System spannungsfrei ist Die Eingangsklemme der Stromversorgung ist nur innerhalb eines Gesamtsystemes zu verwenden AC Cables are not provided with unit Refer to table below for recommended AC cables HFE1600 S1U HFE1600 STU TB Standard high temprature power cable with type C15 Min 14AWG 1 5 mm rated Min 300Vac appliance plug rated EU 10A 250V US C 15A 250V 1059C for supply and ground connection Terminal Lug Use UL approved Insulated terminal lugs HEAT HAZARD WARNING Top bottom and side surfaces may become hot when operating the unit continuously To reduce the risk of injury from a hot surface allow the surface to cool before touching ENERGY HAZARD The main output of HFE1600 S1U is capable of providing hazardous energy Due to hazardous energy level the outpu
24. ly mains the protective earth terminal must be connected to the safety electrical ground before any other connection is made Any interruption of the protective ground conductor or disconnection of the protective earth terminal will cause a potential shock hazard that might cause personal injury LIVE CIRCUITS Operating personnel must not remove the HFE1600 S1U rack cover No internal adjustment or component replacement is allowed by non TDK Lambda qualified service personnel Never replace components with power cable connected To avoid injuries always disconnect power discharge circuits and remove external voltage sources before touching components Restricted Access Area HFE1600 S1U rack should only be installed in a Restricted Access Area Access should be available to service personnel only PARTS SUBSTITUTIONS amp MODIFICATIONS Parts substitutions and modifications are allowed by authorized TDK Lambda service personnel only For repairs or modifications the instrument must be returned to TDK Lambda service facility AC INPUT AC INPUT RATING AC POWER CABLES CAUTION ATTENTION Risk of electrical shock and energy hazard Disconnecting one Risque de choc et de danger e lectriques Le de branchement power supply line disconnects only one power supply module d une seule alimenttation stabilise e ne de branche To isolate the unit completely disconnect all power supply uniquement qu un module Alimentation Stabilise e lines Term
25. nung liegen Heisse Oberfl chen WARNUNG Im Dauerbetrieb erw rmen sich die Geh useoberfl chen Um das Verletzungs Risiko durch heisse Oberfl chen zu minimieren sollte das Ger t einige Zeit abk hlen k nnen bevor weitere Arbeiten durchgef hrt werden Gef hrlicher Energieinhalt Der Hauptausgang des HFE1600 S1U liefert gef hrlich hohe Energieinhalte Aufgrund der gef hrlichen Energieinhalte m ssen die Stromschienen und die Ausgangsanschl sse abgedeckt sein und d rfen f r den Benutzer nicht zug nglich sein Der Endger te Lieferant hat f r die Ber hrungssicherheit der Ausg nge und Stromschienen Sorge zu tragen berstromschutz Eine leicht zug ngliche Vorsicherung mit 30A max pro Eingang muss in der Hausinstallation vorgesehen werden SICHERUNGEN Das HFE1600 S1U Rack selbst verf gt ber keine Absicherung TDK Lambda Sicherheits und Warnsymbole WARNUNG ACHTUNG Pore gt gt VORSICHT Spannungsf hrende Teile Gefahr durch elektrischen Schlag bzw Energieinhalte Handbuch Symbol Das Ger t bzw Ger teteile warden mit diesem Symbol gekennzeichnet wenn es f r den Benutzer notwendig ist sich auf die Anweisungen im Handbuch zu beziehen Zeigt spannungsfuhrende Teile mit gef hrlicher Spannung an Dieses Symbol weist auf das Vorhandensein einer hei en Oberfl che oder Komponente Das Ber hren dieser Oberfl che kann zu Verletzungen f hren Zeigt Masse Anschluss an keine Schutzerde
26. t gt gt a 1 gt gt 0 o VW MINOS SWIS EY WEE See eo 91 1 MI OV ih 31ON 335 NOILdO 509VV INOHLIM 9 009 33H _ E 434 NOlLdO SNEWd S 009 33H 804 Ls M TVNSIS OF 08 3 vd ov 07 35M3 01 EAE m V V V V 318VN3 66 II9ILIMII 67 oviel bs 334 wast 6 MCL 86 LIgIHNI 82 dvd ov 8r CI sae WAS 8 NYNLaY 1VNSIS ze V ZZ ovla J 15 3 5 96 NYNLAY IWNOIS 92 V v4 OV 91 WIHL 9 9XEW MINDS 15 Sd se 3 WIV 6 SOdM A 5 LY14 ASN ONILNNOW 153 Sd vE aww ster TINY d Sd CC ow 6 45M35 STIOH V 1SX3 5 ze syooaz gww anajza g 3 LIgIHNI LC v ooal z V VIIV 35M3 gt e 3 SE I o o O31WVS X 0 0C L0 I 30193NNOO O3LWYS X YA 0 T L0 0Z L YOLOINNOD INJWNOISSY SNId 3O1O93NNOO 1OXINOO STVNOIS STHIOW JOVIIOA INdLNO IN333441Q A33 130CVV Y Lt GL LE GE Ae SS FINGON 0CV Q INGOW _ 53 r Innoc 9 nns 158800 008821 JINGOW IDEA _____ _ 02209094000000000092494000000090
27. t bus bars and connections therefore must not be user accessible Manufacturer s final equipment must provide protection to service personnel against inadvertent contact with output bus bars 3 TDK Lambda OVERCURRENT PROTECTION Areadily accessible branch circuit over current protective device rated 30A max per each input must be incorporated in the building wiring The protective device must disconnect both supply line simultaneously FUSES There are no fuses in the HFE1600 S1U rack SYMBOLS gt gt L1 L2 N WARNING CAUTION Risk of Electrical Shock Instruction manual symbol The instrument will be marked with this symbol when it is necessary for the user to refer to the instruction manual Indicates hazardous voltage This symbol indicates the presence of a hot surface or component Touching this surface could result in bodily injury Indicates ground terminal Protective Ground Conductor Terminal Indicates first Line supply terminal Indicates second Line or Neutral supply terminal Denotes hazard An attention to a procedure is called Not following the procedure correctly could result in personal injury AWARNING sign should not be skipped and all indicated conditions must be fully understood and met Denotes hazard An attention to a procedure is called Not following the procedure correctly could result in damage to the equipment TDK Lambda SICHERHEITS HINWEISE Vors
28. z B Masseanschluss an einen Verbraucher Schutzleiter Anschlussklemme Dieser Warnhinweis beschreibt Gefahren deren Nichteinhaltung zu Personensch den f hren k nnen Die Warnhinweise m ssen daher zwingend wie im Handbuch beschrieben in der Applikation eingehalten werden Diese Sicherheitsinformation weist auf Gefahren im t glichen Umgang mit dem Ger t hin deren Missachtung zu Fehlfunktionen oder Defekten in deer Applikation f hren k nnen Bitte lesen Sie diese Sicherheitsinformationen bevor Sie das Ger t einbauen oder in Betrieb nehmen TDK Lambda 1 REAR PANEL CONNECTIONS AND CONTROLS Fig 1 1 Rear view of HFE1600 S1U series AC Line Inputs HFE 1600 S1U I Address Selection Adjustment trimmer Output Bus Bars J2 11 Output Bus Bars p a 2 CCLO KS V E cmd AN 9017711 L l J M m ________ gt 1600 51U TB 1 P d AC Line Inputs 1 1 J1 Connector for Control and Monitoring Mating for J1 Control Plug provided or custom made plug cable should be inserted to J1 for proper operation of HFE1600 rack Refer to Chapter 3 for connection diagrams Control Mating Plug J1 Pin Allocation Chart see Table 1 1 J1 connector description P N IPLT1 120 01 L D RA SAMTEC Mating Plug description P N IPD1 20 D SAMTEC TDK Lambda Table 1 1 J1 Connector Pin Allocation Chart Description Control
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