RE Spinner Manual & Parts Diagrams
Contents
1. Use shear proof gloves Fall of material fall of the machine during coupling and decoupling from the tractor and handling caused by the instability of the machine Use safety shoes Projection of materials and jets due to product loading into the hopper Inhalation of powder due to product loading into the hopper Use protection glasses Pag 20 54 6 4 Instructions for assembly coupling and disassembly The assembling instructions are in annex 6 Connect the machine to the tractor as follows place the machine on a pallet about 20 cm high for easy coupling to the tractor this will also help handling the unit itself go backwards with the tractor near the lower machine coupling points anchor the lower coupling points of the tractor to those of the machine through the pins and secure them with safety pins simply couple the upper coupling point of the machine to the third point of the tractor through the pin and secure with safety pins hitch and upper pin hitch and lower pin raise the machine a few centimetres and stop the lower lifting bars to prevent any potential oscillations during the work disconnect the power take off and stop the engine and activate the parking brake of the tractor connect the drive shaft to the spreader reduction gear shaft and then to the power take off of the tractor connect the hydraulic system Disconnect the2. 1 Pag 23 54 Each spreading disk is connected to the machine driving motion by a support with fixing knob to be tightened by hand accurately Support pin Mista M bi Fixing knob The disassembly of the disks operation necessary to allow thorough cleaning of the hopper should be carried out by reversing the assembly sequence or by unscrewing the fixing knob and removing the disks Pag 24 54 The driving motion is given from the tractor power take off through the drive shaft as follows Before using the drive shaft see the user and maintenance manual thereto If the drive shaft supplied with the machine is not used check that the machine and the tractor hoods overlap the drive shaft protection at least for the rate provided by law For proper operation of the machine use only shafts with CE marking Use only drive shafts with integral protections Grease periodically the drive shaft following the instructions supplied by the shaft manufacturer see Use and Maintenance manual of the drive shaft Comply with the drive shaft assembly direction as specified by the manufacturer and shown on the outer protection Hook the anti rotation chains after making sure that the connection between the drive shaft and the reduction gear is perfect In case of you need to cut the PTO Shaft follow the indications of PTO Manual Hydraulic circuit opening and closing of the fertilizer output from the hoppe
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4. the user manual of the fertilizer spreader mod RE SPREADING TABLE SE 3 Ed S31 9 Ed S UBA 3119 d Lg OT ES 089 seo ses ors owy sce ore sve oor spi se ov et Soe oz sse sez soz set ost set oot se ss Ov ot s ttv ose ove oze osz osz ozz oer se oz os oz L os z n 41204032 KYWIATHINOMId HUN 9O 9 ANIGV THOSFDYOA WAINIONS Qvai20 13A 33T1I3SNOO 3SS31IA q33dS GILSIOONS WLVITOISNOD V LI2O T3A Yod SANOIONTOAHHA WdH 41L1NNIW SYNOLNWYL d3d SNOILNIOASY VvZH04 Id IHID ydOLAYdL 412040392 MHS39 YOLOVYL 140 YNALOVYL ISSILIA 0334 HOLOVHL FYOLLVYL WLIOOTSA WW M gt RT 1 p N J OTYBVHL 7 lt ti HNJDHV1 J J HLGIM ONIAVAYdS N aNvds Id YZZJHDHYT1 YJ VALOAKULOYW KUHYBIddXHLO V lVhiqd OLD UNL epieur 39N3ASH39NnQ 39VT SN3T131SNI3 1383H SONNN140 SUSONNG saq LUY 140 AVGILNVOWYN LYAdY VONV Vd V1 30 NOIOISOd ONOAY 96120064 0 1LILNYNO JHNLHJANO HIHA3 3972018 NOLLISOd SIVHONA G
5. USER MANUAL referred to Double disk fertilizer spreader model RE Draft in accordance with the Directive on Machinery 2006 42 CE by COSMO s r l Costruzione di macchine agricole Laghi di Avigliana 117 12022 Busca CN Pag 1 54 CONTENTS 1 1 SCOPE AND GENERAL PRESCRIPTIONS 3 1 2 DECLARATION OF CONFORMITY 8 2 REFERENCES 9 3 DEFINITIONS 9 4 APPLICATION 10 5 RESPONSIBILITY 11 6 DESCRIPTION OF THE MACHINE 12 6 1 General description of the machine and instructions and explanations necessary to understand how the machine operates 12 6 2 Machine drawings and diagrams necessary to understand its operation 17 6 3 Instructions for the machine commissioning and storage 19 6 4 Instructions for assembly coupling and disassembly 21 6 5 Description and explanations necessary to operate and adjust the machine and to check its proper operation 30 6 6 description of workstations areas that can be used by operators 39 6 7 description of adjustment and maintenance operations that must be carried out by the operator as well as preventive maintenance and instructions to carry out adjustment and maintenance operations in safety conditions 41 6 8 warnings concerning the way to operate the machine and possible events that may occur based on experience 43 6 9 conditions of machine stability during operation handling assembly disassembly out of service test or predictable failure conditions 44 6 10 in
6. machine from the tractor as follows Pag 21 54 Place the machine on the ground on a compact and levelled ground checking the stability on the supporting points place the machine on a pallet about 20 cm high for easy handling and following coupling to the tractor close the fertilizer outputs disconnect the power take off switch the motor off and activate the parking brake of the tractor disconnect the hydraulic system disconnect the drive shaft from the tractor power take off and then from the spreader reduction gear shaft disconnect the upper pin and the two lower pins of couplings and move the tractor forward Pag 22 54 Assembly of blades and spreading disks The drawing below shows the two distribution disks and blades that must be mounted by two screws and a nut each to be inserted into the holes on the disks The blades are marked with the letters A B followed by for right and I for left note right and left are always referred to the view from the machine rear side The first screw of each blade is inserted into the single hole of every position A B The second screw is inserted into a slot with notches called 1 2 3 the choice of the position depends on the type of spreading to be achieved see spreading table in annex 5 SINISTRO LEFT DESTRO RIGHT GAUCHE LINK DROITE RECHT IZQUIERDA DERECHA see the code
7. system is independent for each disk There is a plate Fig A on which there are two levers one on the right and one the left The levers are used to adjust the amount of fertilizer to be spread After checking on the spreading chart see Annex 5 the number to be adjusted move the levers and lock them on the number indicating the desired amount When the levers are as shown in picture A the fertilizer output is wide open Contrary when the levers are as shown in picture B the fertilizer output is closed Adjustment and fertilizer output opening only on one side left or right if the fertilizer must be spread only on one side just set the levers so that only one of them makes the opening fig C With the machine rear side in front of you open the left levers to spread from the left hand side and vice versa Pag 31 54 spreading chart is in 5 Hydraulic opening group The machine is provided with hydraulic cylinder that operate the opening of the distribution system The hydraulic cylinder is to simple effect type the distribution opening is due to the oil presence Dosage adjustment Tomake an adjustment of the dosage fertilizer q ty per hectare there is a split system the right spreading disc is provided with an adjustment system separate from the left one To obtain the adjustment of the dosage you have to move the adjusting slot lever for each disc Each adjusting slot is provided
8. this manual The machine is covered of a current warranty directive The Company Cosmo S r l considers a priority People safety and health Protection of the environment All necessary solutions have been taken to ensure what is stated namely machine has all the necessary protective equipment to ensure the operators safety against the risks related to the machine operation machine is designed to ensure compliance with the operator s safety against the risk of physical chemical and ergonomic nature All operations described in this manual that can expose the operator to residual risks for his health and safety are marked with a warning about the presence of a risk This symbol combined with words describing the same risk is used in this manual to call attention to the safe and proper operation of the machine e Thus it is necessary to comply with all prevention and protection measures associated to it This symbol combined with words describing the same risk is used in this manual to call attention on the obligation with which the operator shall comply machine is provided with stickers bearing the information on the risk compulsory use of protective equipment proper use of the machine these labels should be kept always readable by regular cleaning and should be replaced if damaged The meaning of safety signs applied to the machine is described below Pag 4 54
9. with a measuring scale with 19 dosage positions O position means shut pic A below to raise the spreading move gradually the lever toward the external side 18 position means max The presence of two separate controls allow to spread in a different way on the right side and on the left one pic B below move the lever you have to screw the adjusting knob off set the lever in a desired position and screw the knob again Pic Pag 32 54 Adjusting the spreading width the spreader can be adjusted so that it can spread to different widths and with different types of fertilizers To make this possible you have to operate on the rpm of the PTO and on the vanes position The machine is delivered and set to spread to 18 meters In order to achieve a good result first run with the machine spreading only from one side thus disabling one spreading disk The spreading will be completed with further runs For the next steps you have to use the discs both If the spreading area remained is less than 18 meters you have to adjusting one disc in order to spread in a right way and do not spread in the closer area Pag 33 54 It is important care in regard to set up the right spreading width in order to avoid to trespass the spreading area in so far you can find rivers streets other cultivations or habitations Fill the hopper up and prepare the spreading as follows s
10. 2 323 027 314 013 CENTRAL GEARBOX SEE TABLE 1 DESCRIPTION PINION Z16 INTERNAL BOX _6_ 1 NEW 12 RUBBER RING GASKET COVER RING HIGH SELF L NUT M10 PTB LOWER AGITATOR PTB LOWER AGITATOR PLATE 12 12 Pag 2 12 RIDUTTORE LATERALE PER DISCO SMONTABILE LATERAL GEAR BOX REDUCTOR LATERAL BOITIER LATERALE SEIT LICHES GETRIEBE 300 026 304 002 306 010 _ 314 002 300 014 301012 N 326 003 1 gt 316006 4 310 002 __ gt 326 004 net 310 001 SA DI 5 316 004 EG me 310003 A 314 001 301 009 RIDUTTORE LATERALE PER DISCO SMONTABILE LATERAL GEAR BUX _REDUCTOR LATERAL BOITIER LATERALE SEIT LIGHES GETRIEBE PEAYKTOP Pag 3 12 SIDE GEARBOX FOR DISASSEMBLED DISK SEE TABLE 2 DESCRIPTION 322 020 PINION 219 1 NEM 310 002 BEARING 25X52X15 6205 1 GREASE NIPPLE 90 8 1 25 301 009 304 002 326 004 KEY 6X6X20 316 004 PINION Z13 310 003 BEARING 20X52X15 6304 314 001 LOWER SHELL 300 014 GALVANIZED CYLINDRED HEAD SCREW 8X16 301 012 GALVANIZED NUT M8 Pag 4 12 TRAMOGGIA HOPPER TREMIE TRICHTER d 4 nei STAZ F m 303 059 304 05 300 096 T_ 303 053 301 067 Pag 5 12 HOPPER mod RE
11. In the front side the machine is equipped of a coupling structure with three coupling points to the tractor The hopper in metal sheet has a truncated conical shape Pag 12 54 In its lower part is located the distribution unit consisting of One stirrer designed to shred any possible agglomerate of fertilizer One dispenser of the quantity of fertilizer to be used One distributor spreader system of double disk type Pag 13 54 fertilizer contained the hopper goes through the dispenser and due to gravity falls on the distributor spreader system The amplitude of the dispenser opening is manually adjusted with a lever whose position is fixed on a knob The distributor spreader system consists of two horizontal disks with rotational motion on their upper surface is a series of straight radial fins designed to distribute the product by means of centrifugal force Pag 14 54 The mobile part motion is given by the tractor Mechanically through the power take off and the driving shaft connected to the previous one for the rotation of the stirrer and distributor spreader Through an hydraulic system for the dispensing unit closing Pag 15 54 Safety devices are provided to avoid any contact with live parts in and to prevent projection of material outside the working area in detail agitator into the hopper is protected by a grid The
12. Pag 8 12 TELAID FRAME CHASSIS RAHMEN SULLA 604 012 m 303 007 616 004 RC Pa w 300 097 303 007 A E 302 005 ON 280 002 303 008 303 015 301 010 300 006 a 08005 639 025 620129 301 009 307 001 7 TTT 9 9 12 SEE TABLE 5 F SCREW 10X20 WASHER 12X24 NUT M10 CREW 8X20 UNI5732 2 YLON SPACER EX HEAD SCREW 12X35 UNI5739 ASHER 12X36 ASHER 8X17 ONG LEVER LOWER LIFTING PIN 22 28 300 006 2 HEX HEADSCREWI2X60 OZ OoOO O O UPPER LIFTING PIN 25 144 CL Pag 10 12 DISCHI SPARGITORI SMONTABILI SPREADER DISCS DISQUES D EPANDAGE SCHELEUDERSCHE IBEN DESTRO RIGHT DROITE RECHT 9 Pag 11 12 DISTRIBUTION DISKS SEE TABLE 6 610 062 1 ST S DISTRIBUTION DISK W VANES 610 063 1 ST S DISTRIBUTION DISK W VANES 300 107 301 064 303 056 6 WASHERBXI STS 1 601 040 LEFT ST S VANE 601 042 LEFT ST S BENT VANE 601 041 RIGHT ST S VANE 601 043 RIGHT ST S BENT VANE Pag 12 12 2 the user manual of the fertilizer spreader mod RE KINEMATIC DIAGRAM OF MOTION agitator shall gt left disc zm right disc 910 rom 810 rom lt CNA PTO 540 rom Pag 1 1 3 To the user manual of the fertilizer spreader mod RE DIAGRAM OF THE HYDRAULIC CIRCUIT Jedi 2 97 Z Z OH Pag 1 1 5
13. SEE TABLE 3 609 061 HOPPER RE 800 609 060 300 096 303 053 303 059 4 301 067 304 052 606 176 305 010 642 017 PROTECTION GRID 1 Le Pag 6 12 GRUPPO APERTURA OPENING ASSEMBLY GRUPU APERTURA GROUPE DUVERTURE OFFNUNG AGGREGAT m U co RR O ct e KO LO D 0 2 PAP P 0 16 00 3l 104 3 013 CU CH 30 2004 y 6 0 74 010 60 26099 SJ i l L nnn pa a ie 300 089 gt gt gt n m Um 506 174 J n 7 12 OPENING UNIT PLATE SEE TABLE 4 DESCRIPTION EX HEAD SCREW 8X25 ST S 303056 WASHER 8X16 ST S 4 1 parests 2 evens sts 606 175 1 OPENING DISCST S eem 1 1 o3 1 m a mm C 0 O m ras 2 n n S gt O T W PENING ROD OTTERPINR PENING ROD FORK ORK CLIP EX HEAD SCREW 10X25 ST S ASHER 10X20 ST S ELF LOCK 10 ST S RIP 25X5 NOB 8X25 308018 2 O gt lt g Z Z T A REASE NIPPLE 90 8X1 25 ASHER 8X24 4 1 2 1 1 1 1 1 1 2 4 2 2 2 2 2 2
14. and instructions for installation and assembly aimed at reducing noise and vibrations The level of noise measured in the proximity of the workstation does not exceed 70 dB A therefore the use of individual protection is not required while operating the machine The machine does not generate any significant vibration Pag 50 54 6 13 basic characteristics of accessories to be mounted on the machine The operating mode and precautions contained in this manual can be applied to the machine only for the intended and expressed use spreading of granular fertilizer in the field by a machine pulled by a tractor Below is a list of accessories that can be used together with a description of their assembly and operation Any assembly and disassembly operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel a Rear signalling lamps 2 position lights direction indicators and stop signalling lamps to be mounted on the machine rear side through a bracket screwed in the frame holes The lights should be connected to the tractor electric equipment Before any road transportation check the following Disconnect the power take off Empty the hopper Check the correct coupling to the tractor in the 3 points Check that all the parts are fastened safely Mount the lights and signals re
15. before intervention on the machine switch the tractor motor remove the start up key and read the instructions risk of crushing due to the tractor motion do not stand behind the tractor risk of material projection due to fertilizer spreading keep yourself at safe distance risk of strike due to live parts in motion keep your hands away from live parts in motion drive shaft distributor disks to ensure the machine proper operation the tractor power take off shall turn counter clockwise at 540 rev min S TN mandatory use of protection gloves and shoes Pag 5 54 Safety signage on the machine 1 ATTENTION Before Intervention on the machine switch off the tractor motor remove the start up key and read the instructions 3 ATTENTION To ensure the machine proper operation the tractor power take off shall turn counter clockwise at 540 RPM 5 ATTENTION RISK of material projection due to fertilizer spreading keep yourself at safe distance 2 ATTENTION RISK of gripping and dragging Do not stay close to the moving parts 4 ATTENTION RISK of crushing due to the tractor motion do not stand behind the tractor 6 ATTENTION Do not approach your arms legs to the moving parts AQ 7 Mandatory use of protection gloves and shoes Decals positions as you can see above RE 7000 Pag 6 54 ensure environmental
16. connection disconnection Use shear proof gloves Pag 53 54 6 14 specifications of approved spare parts For the machine spare parts see annex 1 the Customer shall use only original parts and request them directly to Cosmo s r l Any part replacement must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Pag 54 54 1 To the user manual of the fertilizer spreader mod RE COSTRUCTION DRAWINGS AND COMPONENTS LIST OF THE MACHINE RIDUT TORE CENTRAL REDUCTOR BOITIER CENTRALE MITTIGES GETRIEBE RIDUTTORE CENTRALE CENTRAL GEAR 301 013 d REDUCTOR CENTRAL 200 026 A Ra Am 620 009 CHR BHITIER CENTRALE 304 053 MITTIGES GETRIEBE ge Pa Am j 4013104 303 052 313 011 310 002 316 005 306 007 310 002 304 026 SANA 3l307 210 002 FP Pak 309 002 316 007 313 011 316 005 310 002 300 200 _ 300 201 300 003 leer Gm y p A Fi 300 040 Fi 303 015 7 301 053 Pag 1 12 ITE 322 021 323 028 326 003 309 001 310 002 306 007 304 026 316 007 301 052 316 005 313 011 313 017 309 00
17. e 2006 42 CE and following emendations and the requirements of the following EC Directives UNI EN ISO 13857 2008 safety distance so that upper and lower limbs do not reach any dangerous area UNI EN ISO 4254 1 2006 safety of machines for agriculture 14017 2008 safety of solid fertilizer spreaders UNI EN 13739 1 2003 Machines for agriculture Gravity and centrifugal spreaders for solid fertilizer Protection of the environment Requirements This machine is designed to be connected to a tractor in compliance with the requirements of the directive on machinery Busca 11 12 2009 The Manufacturer Pag 8 54 REFERENCES Directive on machinery 2006 42 CE D Lgs 17 2010 Technical documents of the double disk fertilizer soreader model RE UNI EN ISO 4254 1 June 2006 safety of machines for agriculture part 1 general requirements EN 14017 December 2008 safety of solid fertilizer spreaders UNI EN 13739 1 Machines for agriculture Gravity and centrifugal spreaders for solid fertilizer Protection of the environment Requirements UNI 13857 may 2008 safety distance to avoid any contact between the arms legs with dangerous zone 3 DEFINITIONS For the purpose of annex I point 1 1 1 of the Directive on Machinery 2006 42 CE A hazard means potential source of injury or damage to health danger zone means any zone within and or around machine
18. e or need to carry out any operation and activity related to it assembly connection and disconnection of the tractor periodic maintenance cleaning transport they should understand what is written therein and act accordingly The working methods and precautions in this manual are applicable to the machine only for the use expressly specified i e the spreading of solid mineral fertilizer in the field in form of powder and granules from the machine pulled by the tractor The machine cannot be used for uses other than those expressly provided The assembling disassembling adjustment and maintenance operations do not require the use of any special equipment or tools simply use the normal tools hammer pliers screwdrivers wrenches Do not modify the machine and do not use non original spare parts To replace parts of the machine use only original parts supplied directly by Cosmo s r l Proper operation of the machine strict observance of working conditions listed below and strict application of precautions to prevent any dangerous situations avoiding any possible accident or injury will ensure better and longer work and minimize the machine down times The controls for starting and stopping the machine are those of the tractor no control device is installed on the machine Pag 3 54 Company Cosmo s r l is not liable in case of Disregard of prescriptions above Non application of instructions contained in
19. et the hydraulic opening lever in shut position switch the tractor engine off disconnect the pto set the handbrake on and remove the start up key from the panel adjust the dosage by means of the levers by the discs adjust the spreading width changing the vanes position or size fill up the hopper with the fertilizer switch on the engine of the tractor and connect the pto set the hydraulic opening lever in working position open Pag 34 54 Field distribution place the tractor at the beginning of the field 1 The distance from the border has to be the same of the spreading ray R move along the field perimeter keeping the R distance from the border as long as you arrive in the position 2 in this position you have to be at the R distance from the position 1 go along till the position 3 make a 180 turn place the tractor in position 4 at the R distance from the position 3 and go along till the position 5 do the same system as long as you have spread the all area of the field positions 6 and 7 Spreading variables the quantity of fertilizer spread depends on the tractor speed the spreading area fertilizer type and humidity weather conditions and from the adjusting machine keep the tractor speed constant for the all working time preserve the fertilizer in a way to keep unaltered its features Pag 35 54 HAZARDS PREVENTION AND PROTECTION MEASURES Risk of fall from above and being run down due
20. he machine when the tractor is in operation must be carried out without people standing in the area between the tractor and the machine Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Risk of being entangled due to presence of the drive shaft connecting the tractor machine in operation Use only cloths without parts that can be entangled Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Muscle and bone injury due to product loading in the hopper and during machine coupling and decoupling Materials heavier than 20 kg shall be lifted through specific devices or support of other people Pag 27 54 Shock due to presence of rotary spreading disks their possible detachment due to incorrect assembly Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel The spreading disks must be assembled in accordance with instructions contained in p
21. ne front guard is in place All people within the spreading area must wear protection goggle Risk of fall from above and being run down due to presence of people on board the machines or within the working area Risk of being run down due to tractor movement and entrapment between the machine and the tractor Check that no people are on board the machines or within the working area Pag 40 54 67 description of adjustment and maintenance operations that must be carried out by the operator as well as preventive maintenance and instructions to carry out adjustment and maintenance operations in safety conditions Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake start up key removed from the panel Before every use and after 8 hours of real operation grease the driving unit It is recommended to clean the greasing points from mud and other residual materials before injecting the grease Grease points shown below using lubrication grease EP1 Lower view of opening plate Pag 41 54 HAZARDS PREVENTION AND PROTECTION MEASURES Shock due to presence of rotary spreading disks Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking b
22. ne load To prevent any lateral oscillations of the machine during work it is necessary to lock the lower hydraulic lifter arms with stabilizers The moving parts are equipped with self retaining system against accidental or uncontrolled movements in particular the spreading discs have fixing knobs the hydraulic system pipes are fixed to the frame Pag 44 54 6 10 instructions to carry out the transportation handling and storage operations in safety conditions indicating the machine and its element mass in case they are transported separately In the transportation storage and use of fertilizers users must behave in accordance with the instructions contained in the product label and in particular the content of the risk phrases and safety advice The machine is not designed to be transported broken down into its parts Before any transportation of the machine it is necessary to Disconnect the power take off Completely empty the hopper Check that all parts are securely fixed To lift the machine use a lifting device with lifting capacity not lower than 300 Kg The machine must be carried as follows empty the hopper put it on a pallet with capacity at least of 300 kg fastening the machine to the pallet by means of straps before lifting the machine check the fastening stability the pallet by means of a tractor provided with forks and lifting capacity at least of 300 kg For any i
23. necessary measure It is recommended to use the machine when the weather permits as follows No rain and strong wind e Ambient temperature range between 5 40 Do not load the hopper over the edge to avoid the loss of fertilizer during the work and travel Any assembly mistake can be avoided by using only original parts provided by Cosmo s r l see annex 1 and by complying with the instructions contained in this manual Main inconvenients to avoid during fertilizer spreading spreading discs not in parallel with the ground different distribution parameters from the data indicated on the annex 5 or not kept constant during the working time distribution and spreading group damaged fatigued or not properly cleaned wet fertilizer not uniform or congealed Pag 43 54 60 conditions of machine stability during operation handling assembly disassembly out of service test or predictable failure conditions Stability of the tractor machine unit due to the mass of equipment and materials in the hopper the tractor spreader unit may become unstable In order to ensure the complete stability apply the expression below to calculate the minimum front ballast Z to be applied to the tractor ENS el Ms lt 0 2Ti Z d i M lt 0 3 T wheels base of the tractor distance of load ballast back axle bounce of the machine rear axle tractor load 75 kg operator load ballast machi
24. ngine off power take off disconnected parking brake on start up key removed from the panel Pag 47 54 6 11 Operating mode to be complied with case of failure or accident order to carry out any operation on the machine in safety conditions Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Machine start up and stop controls are those of the pulling tractor the machine is not equipped with controls While removing solid parts of fertilizer the machine must be disconnected from the tractor For this operation use the specific tools In case of failure or improper operation the operator must immediately stop the machine and check the problem and adopt any necessary measure HAZARDS PREVENTION AND PROTECTION MEASURES Risk of being entangled due to rotary drive shaft connecting the tractor machine Compression and crushing being entangled due to contact with the stirrer rotating inside the hopper Compression and crushing due to presence of motion distribution chains and pinions Any reset operation must be carried out with the tractor engine off power take off disconnected parking brake on start up key removed from the panel Pag 48 54 Pag 49 54 6 12 notice emission of noise and vibrations
25. nhalation of powder due to product loading into the hopper Use protection goggles Use powder proof mask Muscle and bone injury due to product loading in the hopper and during machine coupling and decoupling Materials heavier than 20 kg shall be lifted through specific devices or support of other people Pag 38 54 6 6 description of workstations areas that be used by operators The workstation is the tractor driving station where the following controls are available Tractor start up Power take off e Hydraulic system The machine is not equipped with stop and switch off controls the following fertilizer spreading adjustments are available adjustment of fertilizer quantity to be spread The controls are of self retained type against uncontrolled or accidental movement In case of unexpected power cut off the spreading stops without creating any type of hazard The machine is designed to be used by only one operator who during operation has to remain in the control workstation on the tractor The risk of projection exists within the spreading area i e in the 18 m radius half circle behind the tractor Pag 39 54 HAZARDS PREVENTION AND PROTECTION MEASURES Projection of materials and jets due to product spreading Any intervention within the spreading area must be carried out with the tractor engine off power take off disconnected start up key removed from the panel Check that the machi
26. ntervention of assembling disassembling and replacement make sure to locate the machine on the ground and in a stability condition with the power take off disconnected the tractor engine switched off the handbrake on and the start up key removed from the panel The assembling instructions are in the annex 6 To disassembling the machine follow the instructions in backward Pag 45 54 HAZARDS PREVENTION AND PROTECTION MEASURES Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during assembly disassembly Use shear proof gloves Fall of material during assembly disassembly Use safety shoes Assembly the machine when lowered to the ground Do not place materials in unstable position Muscle and bone injury due to product machine handling Materials heavier than 20 kg shall be lifted through specific devices or support of other people Pag 46 54 Fall of people from above due to the operator s position during assembly disassembly Use safety shoes Carry out all operations when the machine is lowered Risk of being entangled due to rotary drive shaft connecting the tractor machine Compression and crushing entangling due to contact wit the stirrer rotating inside the hopper Compression and crushing due to presence of motion distribution chains and pinions Any reset operation must be carried out with the tractor e
27. oad i e weight when empty fertilizer load capacity Type a weight at full load 980 kg Type b weight at full load 1190 kg Maximum spreading distance 18 m Driving through drive shaft connected to the power of the tractor counter clockwise and rotation speed 540 rpm Hydraulic with connection to the tractor system coupling system to the tractor by 3 points Minimum requirements of the tractor Power 80 kw Lift load capacity 1500 kg Temperature interval of machine operation 5 40 Pag 10 54 the machine are riveted the plate mentioning CE mark model serial number year of construction e Plate position on the machine 5 RESPONSIBILITY Company s name COSMO s r l Business manufacturing of machines for agriculture Address Via Laghi di Avigliana 117 12022 Busca Italy VAT no 01969400041 Pag 11 54 6 DESCRIPTION OF THE MACHINE 6 1 General description of the machine and instructions and explanations necessary to understand how the machine operates The fertilizer soreader with centrifugal distribution is a machine for agriculture that spreads in the field solid mineral fertilizer in granular and powder form It is pulled by and coupled to the tractor by three points The fertilizer soreader consists of A bearing chassis One hopper designed to contain the product to be spread Distribution components driving and adjustment components
28. oint 6 4 Before start up check the proper spreading disk assembly Shock due to hydraulic pipe disconnection Projection of oil under pressure Use anti shear gloves Periodically check the proper hydraulic pipe connection Use protection goggles Pag 28 54 Pag 29 54 65 Description explanations necessary to operate and adjust the machine and to check its proper operation Before every start up check the following safety devices e Guards of the drive shaft Guards of the hopper stirrer e Fixed guards of rotary disks against projection of material towards the tractor of the drive elements Fixing knob of rotary spreading disks The manual loading of the hopper is carried out when the machine is lowered so that the height measured from the top of the hopper to the ground or to any platform does not exceed 1250 mm The height of the machine is shown in the diagram in annex 4 Do not load the hopper over the edge to avoid the loss of fertilizer during the work and travel Proper hopper filling the fertilizer does not exceed the hopper edge Improper hopper filling the fertilizer exceeds the hopper edge Any assembly mistake can be avoided by using only original parts provided by Cosmo see annex 1 and by complying with the instructions contained in this manual Pag 30 54 Adjustment of fertilizer spreading Adjustment and total fertilizer output opening the output control
29. protection only materials not containing hazardous substances have been used for the construction of the machine it is equipped with devices and accessories that enable To spread the exact amount of fertilizer required through accurate adjustment and distribution systems It is essential to comply with prescriptions and instructions contained in this manual in order to ensure the operator s safety and health and the protection of the environment In case of you do not understand the user manual do not hesitate to contact your seller or our factory to get any information concerning it Our primary target is the satisfaction of the customer and that s why we are glad to get any suggestions to improve the manual Probably some machine details that you can see in the pictures are different compared to your machine but this was indispensable to make the most possible clarity of the details Pag 7 54 1 2 DECLARATION CONFORMITY EC Declaration of Conformity According to the Directive on Machinery 2006 42 CE and following emendations The Company COSMO s r l with head offices in Via Laghi di Avigliana 117 12022 Busca CN Italy manufacturer of machines for agriculture declares under its own responsibility that the machine called Double disk fertilizer spreader model RE 800 1000 constructed in the year indicated in the machine identification plate is in compliance with the requirements Directiv
30. protection grid is fixed to the frame by means of 4 cotter pins The disassembly is necessary just for the replacement of the agitator or for the cleaning of the internal part of the hopper The driving system is protected by fixed protections The distribution rotary disks are protected by a fixed shaped bar In the front tractor side a fixed protection prevents any projection of material outside the working area Pag 16 54 6 2 Machine drawings and diagrams necessary to understand its operation RZ 2 Chassis and coupling points to the tractor 1 hopper 3 opening and distribution unit 4 rotary spreading disks and blades 5 Opening grid of the agitator into the hopper 6 fixed rear protection of spreading disks 7 fixed front protection protection towards the tractor driver Pag 17 54 All the machine accessible components Do not have sharp wrinkled or pointed surface Are not made of materials hazardous for people health and the environment metal materials plastics nylon paints The component list and drawings are in annex 1 and 2 in detail the following drawings are illustrated hopper chassis and coupling and lifting points main reduction gear side reduction gear Opening and distribution unit spreading disks and vanes The accessible movable parts exposing the operator to the risk of being entangled strike and projection of material fertilize
31. quired by the road regulations position lights direction indicators stop signalling lamps reflectors copy of the tractor registration plate With reference to road circulation note that it is prohibited to carry people on board the tractor or the machine itis prohibited to carry any material with the machine and pull any other vehicle itis mandatory to comply with the road regulations on agriculture tractors Suggestions for proper use and maintenance of the lights before any use check their proper operations e clean them after use Pag 51 54 b double lateral conveyor use it in case of you have to fertilize orchards and rows The double lateral conveyor is made up of 2 parts that should be fixed to the frame by SCTEWS Pag 52 54 HAZARDS PREVENTION AND PROTECTION MEASURES Crushing during the hopper cover opening and closing Use shear proof gloves Periodically check the proper connection of pipes Do not put your hands in the tarpaulin opening and closing device Shock due to presence of rotary spreading disks Any assembly disassembly maintenance and cleaning operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during
32. r are protected as follows rotary spreading disks are equipped with fixed protections The agitator into the hopper is equipped with a protection Such protection consists of a grid as the fertilizer should go through it anyway which is hinged to the hopper The drive shaft must be protected by means of telescopic tubes in any working condition telescopic tubes must overlap at least 1 2 of their length in the position of maximum elongation and overlap at least 1 3 of their length in any working condition The machine is equipped with coupling points for the locking device used to prevent the rotation of the drive shaft protection The reduction gears drive shafts and chains are equipped with fixed protections that can be disassembled with specific tools One front fixed protection is provided for the tractor driver against any fertilizer projection Moreover The drawings and lists of components and spare parts are in annex 1 The kinematic diagram from the tractor to the rotary disks is in annex 2 The kinematic diagram from the tractor to the rotary disks is in annex 3 The kinematic diagram from the tractor to the rotary disks is in annex 4 Spreading tables including parameters type of fertilizer soreading width tractor speed are detailed in annex 5 Assembly instructions are detailed in annex 6 Pag 18 54 6 3 Instructions for the machine commissioning and storage In transportation storage and use of fertili
33. r is achieved with an hydraulic device There are two single acting jacks placed under the hopper which are controlled directly by the tractor The spreader must be connected to the tractor with a high pressure pipe type R1T 14 equipped with a rapid half coupling suitable for the tractor Therefore it is essential that the hydraulics of the tractor is fitted with a single acting auxiliary distributor The hydraulic circuit diagram is in annex 3 Pag 25 54 HAZARDS PREVENTION AND PROTECTION MEASURES POWER TAKE OFF check that the rotation direction is counter clockwise and the speed adjustment of the tractor power take off is set to 540 rpm as the machine is designed for this speed Fall of material fall of the machine during coupling and decoupling from the tractor and handling caused by the instability of the machine Use safety shoes Comply with instructions above Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during connection disconnection Use shear proof gloves Risk of tripping over and fall due to presence of obstacles on the ground and slippery floor Use safety shoes Pag 26 54 Risk of being run down due to tractor movement and entrapment between the machine and the tractor Compression and crushing due to the tractor lifting device motion The connection between the tractor three points and t
34. rake on start up key removed from the panel Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during maintenance operations Use shear proof gloves Compression and crushing being entangled due to contact with the stirrer rotating inside the hopper Compression and crushing due to presence of motion distribution chains and pinions Any adjustment operation must be carried out with the tractor engine off power take off disconnected parking brake on start up key removed from the panel Pag 42 54 68 warnings concerning the way to operate the machine and possible events that may occur based on experience Never operate this machine if you are tired sick or under the influence of medication alcohol or other substance able to affect your attention and reflexes Do not carry any passenger on board the tractor and the machine The machine can be connected to a tractor with the following minimum requirements 80 kw power Load capacity of the lifting device of 1500 kg The machine shall be connected to a tractor only by the 3 coupling points During the work activities no person is allowed to stand within the spreading area Before connecting the machine ensure that this tractor is in good conditions and the brakes are working properly especially when working on slopes In case of failure the operator must immediately stop the machine and check the problem and adopt any
35. ry in which a person is subject to a risk to his health or safety exposed person means any person wholly or partially in a danger zone operator means the person or persons installing operating adjusting maintaining cleaning repairing or moving machinery risk means a combination of the probability and the degree of an injury or damage to health that can arise in a hazardous situation guard means a part of the machinery used specifically to provide protection by means of a physical barrier protective device means a device other than a guard which reduces the risk either alone or in conjunction with a guard intended use means the use of machinery in accordance with the information provided in the instructions for use reasonably foreseeable misuse means the use of machinery in a way not intended in the instructions for use but which may result from readily predictable human behaviour Pag 9 54 4 APPLICATION This manual shall be applied to the following machine Name double disk fertilizer soreader Model RE Type a called RE 800 Type b called RE 1000 Size of the machine when assembled length x width x height 130 x 150 x 100 110 Type a height 100 cm Type b height 110 cm Weight when empty Type a weight when empty 180 kg Type b weight when empty 190 kg Capacity of fertilizer load Type a load capacity 800 kg Type b load capacity 1000 kg Weight at full l
36. structions to carry out the transportation handling and storage operations in safety conditions indicating the machine and its element mass in case they are transported separately 45 6 11 Operating mode to be complied with in case of failure or accident in order to carry out any operation on the machine in safety conditions 48 6 12 notice on emission of noise and vibrations and instructions for installation and assembly aimed at reducing noise and vibrations 50 6 13 basic characteristics of accessories to be mounted on the machine 51 6 14 specifications of approved spare parts 54 Pag 2 54 1 1 SCOPE AND GENERAL PRESCRIPTIONS The Company Cosmo s r l thanks for choosing this machine and recommends that all operators read this Manual carefully and comply with the contents thereof The technical information of this Manual are ownership of Cosmo srl and must be considered strictly reserved It is forbidden text and illustration s reproduction This User Manual is draft in accordance with the Directive on Machinery 2006 42 CE for the purpose of providing the end user with all the information necessary for the safe and efficient operation of the machine The machine cannot be used until the final users have fully read and understood the contents of this Manual This manual should be kept in good conditions and kept in an easily accessible location for quick reference This manual shall be given to those who must use the machin
37. to presence of people on board the machines or within the working area Use safety shoes Do the loading with the machine in a bent down position Fall of material during assembly disassembly Use safety shoes Do the loading with the machine in a bent down position Do not arrange the containeirs in unstable position Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during adjustment operations Use shear proof gloves Pag 36 54 Risk of tripping over and fall due to presence of obstacles on the ground and slippery floor Use safety shoes Risk of being run down due to tractor movement and entrapment between the machine and the tractor Compression and crushing due to the tractor lifting device motion Any adjustment operation must be carried out with the machine lowered to the ground in stable conditions the tractor engine off power take off disconnected parking brake on start up key removed from the panel Compression and crushing being entangled due to contact with the stirrer rotating inside the hopper Any adjustment operation must be carried out with the tractor engine off power take off disconnected parking brake on start up key removed from the panel Check that the grid is closed Pag 37 54 Projection of materials and jets due to product loading into the hopper i
38. zers users must behave in accordance with the instructions contained in the product label and in particular the content of the risk phrases and safety advices You need to lift the machine by means of a tractor with lifting capacity at least of 300 kg The machine must be carried as follows empty the hopper put tha machine on a pallet with capacity at least of 300 kg fastening the machine to the pallet by means of straps before lifting it check the fastening stability the pallet by means of a tractor provided with forks and lifting capacity at least of 300 kg It is not expected to carry the machine disassembled Keep the machine in a preserved place from weather conditions in order to avoid any damages Before to stop the machine for a long time you should do wash carefully the machine and the internal parts of the hopper because the fertilizer is corrosive and that s why can damage the machine make a general check of the machine to verify any possible damage and scraping of the paint verify that all decals are intact and in the original position otherwise you must replace them lubricate all automotive parts If is it possible keep the machine in a covered place Pag 19 54 HAZARDS AND AND PROTECTION MEASURES Cuts and abrasions due to contact and handling of blades disks distributors and driving elements during connection disconnection
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