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PowerPad 2400DC Manual

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1. OFF switch on Check if the Battery Status LEDs are on to see if the PowerPad is on X X TORE Operating Temperature The operating temperature of the PowerPad is between 0 C 32 F to 45 C 113 F However to extend the life of the battery it is recommended to maintain the temperature range between 10 C 50 F to 35 C 95 F WARNING The PowerPad will stop operating when it s exposed to temperature below 0 C 32 F and above 45 C 113 F However the PowerPad can resume operation once it s brought back to its operating temperature range between WC G2 Fto 45 C 113 Fi Storage Store the battery in its original packaging Do not store the PowerPad for more than 30 days Turn on the PowerPad at least once within a 30 day period Always store the battery in a cool and dry place between 15 C F to 35 C 95 F If the PowerPad is stored for 30 days make sure the PowerPad is turned OFF and has at least 60 of capacity WARNING When the PowerPad is heated or exposed to temperature above 45 C 113 F while it is stored it may lead to heat smoke fire or explosion Maintenance Although lithium ion batteries require no maintenance it is recommended to periodically clean the PowerPad Before you clean your PowerPad first put the PowerPad on a stable surface and turn it off Be sure to unplug all the connectors from the PowerPad Wait for the PowerPad to cool down Then use a dry cloth to
2. POWERPAD 2400 DC Safety Instruction amp User Manual G electrovaya Read all the information in this Safety Instruction and User Manual before using PowerPad in order to use it safely and achieve its maximum life span Table of Contents Safety Instructions 3 Getting Started 4 What to Prepare 6 Battery Status LED 7 Alarm 7 Charging PowerPad 8 Using PowerPad 9 Temperature 10 Storage 10 Maintenance 10 Transportation 11 Disposal 11 Trouble Shooting 12 Safety Instructions WARNING Failure to follow these safety instructions could result in fire electrical shock release of harmful vapors personal injury and other damages Only manufacturer authorized personnel can open repair the PowerPad The warranty will be voided if these instructions are not followed e Do not dissemble open abuse drop crush bend deform or puncture the PowerPad e Do not change the factory settings of the PowerPad e Do not charge the PowerPad from DC input and AC input simultaneously e Do not store the PowerPad for more than 30 days Charge or use the PowerPad at least once within a 30 day period e Maintain the temperature range between 0 C 32 F to 45 C 113 F during operation and 0 C 32 F to 35 C 95 F during storage e Do not short circuit the PowerPad Charging the PowerPad incorrectly or bringing metal objects close to the PowerPad can result into short circuit e Do not insert any foreign object inside the po
3. ctory battery setting Do not short circuit the PowerPad Charging the PowerPad incorrectly or bringing metal objects to the PowerPad can result into short circuit Do not insert any foreign object to the charging port Do not expose the PowerPad to fire or any liquid Keep the PowerPad away from children Do not expose the PowerPad to temperature above 45 C during operation and 35 C during storage Read the Safety Instructions on the manual for more information DC Output Port Battery Status LED AC Input Port What to Prepare AC Input Connector 1 Line L o g Ground 4 Neutral Harting Part Description Quantity Required Female Insert Small 14AWG 09120053101 Female Contact 14 AWG 09330006202 Cable Housing Head Small 19200030410 Wire 14AWG P Accordingly to Length DC Input Connector i 1 Positive Q O 2 Negative L O CI Harting Part Description Quantity Required Female Insert Small 10AWG 09120023151 Female Contact 10 AWG 09320006208 Cable Housing Head Small 19200030410 Wire 10AWG o OS Accordingly to Length DC Output Connector 4 1 12 V 2 16V 3 Negative Harting Part Description Quantity Required Male Insert Large LOAWG 09140033001 Male Contact 10AWG 09320006108 WirestoawG_ Accordingly to Length Battery Status LED PowerPad features LED lights that show the status of the PowerPad The 5 battery level indicator l
4. ights on the left show how much capacity is remaining The charging indicator light on the right will turn green while the PowerPad is charging OO000L t t Battery Level Indicator Charging Indicator oeeo soo 000 00 oxeres 5 ty C000 e When the PowerPad is charged the charging indicator light will turn green and all the battery level indicator lights will blink e When the PowerPad is in use and the battery level is above 60 the battery level indicator lights will have steady green lights When it is below 60 a yellow light will blink and when it is below 40 a red light will blink It is recommended to charge the PowerPad at this time Alarm e The alarm will make 3 beeps 4 with 3 second intervals when the battery level is lower than 20 When the beeps start turn off the PowerPad immediately and charge it e The 3 beeps 4 will continue for 100 seconds then make a steady beep 4 for 60 seconds The PowerPad will shut down automatically after the steady beep 4 ends e Unless the battery level is back to 20 within 100 seconds after the 3 beeps 4 begin the steady beep 4 will still start and shut down the PowerPad even if its charged Charging PowerPad PowerPad can be charged either from AC or DC power source according to the specifications below WARNING Do not charge the PowerPad from the AC and the DC input simultaneously Only charge the PowerPad from one charging source Step 1 Plug in
5. rating temperature range between 0 C 32 F to 45 C 113 F The remaining capacity of the Charge the PowerPad PowerPad is low The state of the battery is not Contact Customer Service healthy PowerPad cannot provide power The PowerPad is outside of its Keep the PowerPad to its discharge temperature range operating temperature range between 0 C 32 F to 45 C 113 F The remaining capacity of the Check the battery level indicator PowerPad is low lamp Charge the PowerPad The power specifications of the Check if the voltage of the DC device s is not within the electronic device s is between range of the PowerPad 12 16 V DC and the total power is under 300 watts The state of the battery is not Contact Customer Service healthy Cannot charge the PowerPad The PowerPad is outside of its Keep the PowerPad to its temperature range operating temperature range between 0 C 32 F to 45 C 113 F The power specifications of the Check if the AC input source is charging source are not within 110 230 V 50 60 Hz or the DC the same range of PowerPad s input source is 12 18V input specifications The state of the battery is not Contact Customer Service healthy PowerPad makes a steady beep The PowerPad has very low Contact Customer Service and shuts down while charging capacity 12
6. remove the dirt and debris from the PowerPad WARNING Do not open the PowerPad Do not use any cleaning solvents soap water or any liquid to clean the PowerPad 10 Transportation Transporting rechargeable lithium ion batteries are in most cases limited or prohibited without obtaining permits and following regulations Check all applicable local national and international regulations before transporting the lithium ion battery As of January 2013 lithium ion batteries are required to be compliant with IATA International Air Transport regulations for air shipment Full information of the IATA regulation can be found at http www iata org lithiumbatteries Disposal Many countries prohibit the disposal of waste electronic equipment Lithium ion batteries are subject to disposal and recycling regulations that vary by region Check your local regulations before disposing PowerPad IMPORTANT Before disposing or recycling the PowerPad make sure it is turned off and fully discharged 11 Trouble Shooting The following table provides solutions for problems that may arise If you do not find a solution for you specific problem or the problem continues after trouble shooting please contact Electrovaya Customer Service at 1 905 855 3074 or at customerservice electrovaya com PowerPad does not turn on after The PowerPad is outside of its Keep the PowerPad to its turning the ON OFF switch on temperature range ope
7. rts e Avoid the PowerPad from excessive shock or vibration e Do not expose the PowerPad to fire water or any liquid e Keep the PowerPad away from children e Do not use the PowerPad for electronic devices other than for its intended use CAUTION Lithium ion batteries contain electrolyte which is a flammable material in the form of liquid or vapor Electrolyte may ignite explode or release harmful vapors In case any of these events occur evacuate the area immediately If contact with electrolyte occurs immediately flush the area with water thoroughly until no evidence of the fluid remains and seek medical attention If you inhaled the vapor seek medical attention immediately Getting Started Unpack and make sure there are no damages to the PowerPad The PowerPad will not be fully charged when it is shipped Read all the instructions before using it PowerPad features DC output port s an AC input port a DC input port an ON OFF switch and a battery status LED The serial number can be found on the label on top of the PowerPad Put serial number for reference PowerPad 2400DC P N 80 000007 00 Serial No XX XXX Capacity 2400Wh 200Ah Max Output Rating 300W Output Voltage Range 10 16VDC powered by G electrovaya DC Output Port ON OFF Switch DC Input Port A WARNING Do not disassemble puncture drop crush bend deform or modify the PowerPad Do not change the fa
8. the AC input connector or DC input connector to the charging ports Open the lid of the AC or DC input port and be certain that there are no foreign objects inside the port Plug in the AC input connector to the AC input port or plug in the DC input connector to the DC input port The numbers on the connectors must be connected to the same numbers on the input ports Check that the plug is inserted completely tight and not loose Handle L DC Input Connector AC Input Connector Step 2 Check if the charging indicator lamp is green When the input connector is inserted into the input port the PowerPad will turn on automatically Check if the charging indicator light is green If the light does not turn on be sure that the specifications of the AC or DC input are the same specifications with the PowerPad 000840 Using PowerPad PowerPad has DC output port s and is compatible with the DC device s with the specifications below PowerPad DC Output Specifications DC Output Voltage 12 16 V 300 Watts Total of both DC devices Step 1 Plug in the DC connector to the DC output port Open the lid of the DC output port and make sure there are no foreign objects inside the ports The numbers on the DC output connectors must be connected to the same numbers on the DC output ports Check that the plug is inserted completely tight and not loose Step 2 Turn on the PowerPad Turn the ON

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