DSE-17 User Manual
Contents
1. Minimum admissible absorption by the material 40 Dirt contamination level Maximum admissible absorption by dirt contamination 30 Linearity Measurement error lt 1 DSE 17 www maxcess eu Infrared Light Sensor TechnDaten fm TECHNICAL DATA Electrical connection X1 plug connector Figure 9 1 M12 connector as seen from the connection side www mMaxcess eu Web plane change Measurement error lt 0 5 Temperature Measurement error lt 0 5 between 10 C and 50 C Power supply 10V 28V Output signal depends on configuration 0 10mA or 4 20mA Power consumption Maximum power Operating voltage Configuration l consumption 4 x 20mA 150mA 12V 4 x 10mA 130mA 24V Extension cable Up to 15m standard Up to 40m optional Normally the sensor must be connected to the web guide controller with a cable on the corresponding sensor input In some cases the sensor can be connected via a Y cable or an external distributor box to two sensor inputs on the web guide controller Signal 3 Signal 4 sa 8 DSE 17 MI 1064 1 Infrared Light Sensor Air supply optional MI 1064 1 Hio TECHNICAL DATA Use of individual analog signals is configuration dependent The following meanings are possible a ewer le ages ges Cs ezme oO Ce meamea o e oe 2 a web width ee e850 For information regarding the specific configuration of this sensor refer to the drawing un2. e Calibrate the web guide controller to the lower reference value sensor uncovered Note A For further information see the Operating Instructions for the web guide controller in the system documentation DP 20 DP 30 Menu 3x 1 4 Calibration for edge sensors D MAX Menu 1y 5 1 1 1 Calibration FIFE 500 Sensor setup menu e Press the S1 key briefly to continue with the calibration of the upper reference value 4 LED H1 flashes long on short off z Depending on the configuration the analog outputs of the a sensor return 10mA or 20 mA e Calibrate the web guide controller to the upper reference value sensor covered MI 1064 1 DSE 1 7 www maxcess eu Infrared Light Sensor Inbetriebnahme fm COMMISSIONING Z Ed e Press the S1 key briefly to return to calibration of the lower reference value The next sensor signal can be calibrated or Press the S1 key and hold it for 3seconds to return to the regular operation state Calibrating sensor DSE 1 7 The sensor is normally in a calibrated state upon delivery Due to certain circumstances such as changes in environmental conditions or wear tracks on the protection panes of the sensor it may become necessary to recalibrate the sensor Note If no key is pressed for more than 2 minutes the sensor returns to its regular operation state No calibration data will be saved Hio Precondition There must not be any material in the sensor field of view The prote
3. 1 MAINTENANCE 7 1 Maintenance seras aro REA 7 1 CEMO rea a eo ah E ds tte a ee ls eee 7 1 Recalibration of the sensor aaa 7 1 DECOMMISSIONING eee 24 hb ect hee bk ed oe ee dew Bee ee aed ae oaks e awd 7 1 TROUBLESHOOTING 8 1 Error display va a yates eee a eee Aegis Wy wk das BO ae eos ae tes ee eel ee aio BE ses 8 1 TECHNICAL DATA 9 1 General information es 9 1 OPtCA Ponerse daa ao dt a a 9 1 Characteristic Valles dera dada iaa 9 1 Electrical Connection riek aieeaa ida daa ae dida e a 9 2 XI plug CONNECLO corista a 9 2 Air SUDDIV ODO Al cies il ee id he ten eo ee a es a eed a ES 9 3 Standards a pia ed e Bo a Ste os te eS 9 4 SERVICE 10 1 MI 1064 1 DSE 17 www maxcess eu Infrared Light Sensor Einfuhrung fm INTRODUCTION About these operating instructions Proper use Air supply optional www mMaxcess eu l 1 1 INTRODUCTION These Operating Instructions describe the installation operation and maintenance of the DSE 17 digital infrared light sensor and provide important instructions for proper use These Operating Instructions are directed to both the system construction master as well as the operator who uses the DSE 17 sensor in production The Operating Instructions must be read and used by all persons who have the responsibility of installing operating and maintaining the DSE 17 sensor The Operating Instructions must be carefully kept and must always be available throughout the servic
4. 60 C Relative humidity up to 90 non condensing Operating altitude 3000m Protect from vibrations Not in the vicinity of strong magnetic fields The electronic components may be damaged Not in places where there is a risk of explosions DSE 17 MI 1064 1 Infrared Light Sensor 3 2 INSTALLATION Dimensions M5x5 2x 0 20000000 z 1 Thread for fastening 2 Length of connection cable about 140mm Figure 3 1 Dimensions of DSE 17 160 Mechanical fastening Holes with M5 threads are available on the housing for mounting the DSE 17 sensor Figure 3 1 Table 3 1 Sensor bracket type MB Figure 3 2 Square bar uare a Mechanical Hare bar fastening NS EY MI 1064 1 DSE 1 7 www maxcess eu Infrared Light Sensor Montage fm INSTALLATION 1 Square bar Figure 3 2 DSE 17 with sensor bracket of type MB Electrical connection www mMaxcess eu CAUTION The sensor could be damaged gt Electrical connections should always be made or disconnected on the sensor while there is no electrical power in the system The sensor must be connected to the web guide controller according to the system diagram in the system documentation Normally the sensor must be connected to the web guide controller with a cable on the corresponding sensor input In some cases the sensor can be connected via a Y cable or an external distributor box to two sensor inputs o
5. operation of the DSE 1 7 sensor it must be properly shipped and stored properly mounted and placed in operation properly used and carefully maintained Proper operation and careful maintenance will ensure a long service life for the sensor Only persons who are acquainted with the installation commissioning operation and maintenance of the sensor and who possess the necessary qualifications for their activities may work on the DSE 17 sensor Please note the following The content of these operating instructions The safety instructions printed on the unit The requirements of the machine manufacturer National state and local requirements for accident prevention and environmental protection The safety instructions and symbols described in this section are used in these Operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results gt Avoiding dangers The signal word WARNING refers to the danger of moderate to sever bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage DSE 17 www maxcess eu Infrared Light Sensor Sicherheit fm SAFETY INSTRUCTIONS Symbols Preventing hazards Installation and commissioning Wwww MmMaxcess eu o 1 Warning caution dangerous area Reference to general hazards that may result in bodily injuries or da
6. FIFE GUIDING SOLUTIONS gt GU MAXCESS FIFE DSE 17 Infrared Light Sensor Operating Instructions MI 1064 1 CONTENTS INTRODUCTION 1 1 About these operating instructions o o ooooooo 1 1 TON USO nara NE a tb a ees eae ce ee 1 1 All SUD DIV toOptional corria tar oe Sal Aces Sb a AA A AA 1 1 IMPONE USE eras AA A REA AS A ad 1 2 Mode OF TUNCHONING ca evacuees chien ota eee eee OOo eee See eS 1 2 SAFETY INSTRUCTIONS 2 1 important information sei tia Sie ere BS el a wd di Bale Se We aw we ew ee 2 1 Information about safety instructions o o oooooooooo 2 1 SVMDOIS di da EAS E Seth AAA AAA Aaa 2 2 Preventing hazards 2d girada e a ds la cd a 2 2 Installation and COMMISSIONING es 2 2 Operation Se A AS LAA AA E ae 2 3 Manten a CS ida a NA RAR AA ANA AA 2 3 INSTALLATION 3 1 Transport and Storages rentani te E ARAS 3 1 INCUdEed WITRGEIIVElY caca tas ts is asas 3 1 MOUNINO A A II 3 1 MOuUntiig lOcati n airada ia da a e dd o a 3 1 DIMENSIONS 2 ras al See oe ee eee AAA 3 2 Mechanical fastening sei haw oe ond aah aa eb ole da Bea ety ee Bis 3 2 Electrical CONNECTION 0 5 4 4 5 sra AAA AAA AAA a 3 3 CONTROL ELEMENTS 4 1 Controlelements enisrnacal dea alee a a ato ar edo ee 4 1 EXAMPLES at ata abi bd pat des bo 4 2 COMMISSIONING 5 1 Calibrating the sensor inputs of the web guide controller lt lt 5 1 Calibrating sensor DSE 17 1 1 ce eee eee eas 5 2 OPERATION 6
7. The DSE 17 sensor works with infrared light Because of this the sensor is relatively insensitive to visible light 1 Sensor field of view proportional band 5 Configuration number 2 Control elements 6 Protection pane 3 Displays 7 Upper side of the sensor fork 4 Part serial and firmware numbers Figure 1 1 DSE 17 digital infrared light sensor MI 1064 1 DSE 17 www maxcess eu Infrared Light Sensor Einfuhrung fm INTRODUCTION WWW maxcess eu 1 3 Several measuring cells measure the difference in transparency between the material web and the open field of view This makes the sensor relatively tolerant to dirt contamination on the sensor and fluctuations in the transparency of the web material Depending on how far the material web covers the sensor field of view a part of the infrared light strikes the receiver The position of the first edge is determined starting at the closed end of the sensor and the output signal is generated Additional Output signals may be generated for other material web edges located in the field of view The configuration number see item 5 in Figure 1 7 identifies the user specific assignment of the signals For further information refer to the configuration drawing in the system documentation DSE 17 MI 1064 1 Infrared Light Sensor Important information Information about safety instructions MI 1064 1 SAFETY INSTRUCTIONS 2 SAFETY INSTRUCTIONS To ensure safe and problem free
8. ads Danger of injury by crushing gt Do not place your hands on or near moving parts rollers material web etc during operation Danger of injury due to cutting on the edge of the material web gt Do not place your hands on the edge of the moving material web during operation Danger of injury by crushing gt Maintenance work must only be performed on the sensor when the power is turned off and the machine is stopped and protected against being turned on again DSE 17 www maxcess eu Infrared Light Sensor Montage fm INSTALLATION Transport and storage Included with delivery Mounting Mounting location www mMaxcess eu 3 1 3 INSTALLATION The sensor and or the unit on which the sensor is mounted must be secured against slipping during transport The sensor must be stored in a cool dry place The sensor must not be stored in the vicinity of powerful magnetic fields The electronic components of the sensor may be damaged Sensor DSE 1 7 The model designation part number and the firmware and configuration numbers are on the nameplates on the housing Operating instructions WARNING gt All assembly tasks on the sensor must be performed when there is no electrical power in the system gt Assembly tasks and mechanical settings must only be performed when the machine has been stopped and has been secured from being turned on again Protection Class IP65 Operating temperature 10 C
9. ail service maxcess eu Web www maxcess eu Siemensstrafe 13 15 Fife Corporation Post Office Box 26508 Oklahoma City OK 73126 USA Telefon 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2013 Maxcess
10. ction panes of the sensor must be clean Calibration e Press the S2 key and hold it for 5seconds H2 LED H2 flashes long on short off 0 The brightness values of the sensor are calibrated The bar graph represents the minimum and maximum level of brightness values O o www maxcess eu DSE 17 MI 1064 1 Infrared Light Sensor MI 1064 1 COMMISSIONING e Press the S2 key briefly to complete the calibration process lf the calibration data is correct it will be saved LED H2 is lit for 3seconds before the sensor returns to its regular operation state lf the calibration data is not correct LED H2 flashes quickly for 10seconds The sensor returns to its regular operation state without saving the data from the calibration or Press the S2 key and hold it for 3seconds to return to the regular operation state Calibration data will not be saved DSE 17 www maxcess eu Infrared Light Sensor Betrieb fm OPERATION 6 6 OPERATION WARNING Danger of injury by crushing gt Do not place your hands on or near moving parts rollers material web etc during operation WARNING Danger of injury due to cutting on the edge of the material web gt Do not place your hands on the edge of the moving material web during operation CAUTION Depending on the material of the web that is being guided it is possible that the web edge could grind against t
11. der the configuration number in the system documentation Note The configuration of the sensor cannot be changed by the user Up to 6 bar pulsing 3 71 s These figures are approximate values They can be adjusted to the relevant application if necessary DSE 17 www maxcess eu Infrared Light Sensor TechnDaten fm TECHNICAL DATA Standards www mMaxcess eu Filtration rating 5um or better Residual oil content 0 01 mg m or better The DSE 17 sensor has been designed and constructed according to the standards and regulations of the European Union A declaration of conformity is available on file DSE 17 MI 1064 1 Infrared Light Sensor 10 1 Requests for Service Addresses n MAXCESS SERVICE 10 SERVICE When requesting service please have a copy of the order confirmation ready with the order number When requesting replacement parts please indicate also the part numbers drawing numbers model descriptions and configuration number see item 5 in Figure 1 1 page 1 2 Please be careful to keep all documents accompanying the product in a safe place This will allow us to help you more quickly in the event that service is required To request service or if you need replacement parts please contact one of the following addresses Fife Tidland GmbH Max Planck Strake 8 10 65779 Kelkheim 48683 Ahaus Deutschland Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 E M
12. e life of the DSE 17 sensor Translation of the original Operating Manual This Operating Manual is a translation The original Operating Manual was composed in German The DSE 17 digital infrared light sensor is used for no contact measurements of the lateral offset of a material web that is being guided The DSE 17 sensor is suitable for web edge guiding and web center guiding The DSE 17 sensor can be used to control both opaque and transparent materials The DSE 17 sensor must only be used in accordance with its intended purpose and in a technically flawless conditions The DSE 17 sensor must not be changed or opened The protection panes are fastened with a special adhesive The DSE 17 sensor is also available with air supply Depending on the type of dirt contamination this makes it possible to keep the protection panes which cover transmitter and receiver free of large pieces of dirt with a continuous or pulsing flow of air DSE 17 MI 1064 1 Infrared Light Sensor l 2 INTRODUCTION Depending on the degree of dirt contamination and the installation location it may be necessary to vary the air pressure The air must be clean and oil free see Air supply optional page 9 3 Improper use Operation outside of the technical specifications is not permitted Operation in areas where there is a danger of explosions is prohibited Any use other than the designated use is not permitted Mode of functioning
13. gt e el ua Example 2 Example 1 The sensor detects two material web edges The material web is located in the center of the sensor field of view The material web is located closer to the upper sensor side T Example 2 The sensor detects one material web edge The material web covers the outer part 3 8 of the sensor field of view The material web is located closer to the lower sensor side DSE 17 Infrared Light Sensor MI 1064 1 3 COMMISSIONING 5 COMMISSIONING Calibrating the sensor inputs of the web guide controller When the DSE 17 sensor is connected to the web guide controller for the first time the selected sensor input of the web guide controller must be calibrated to the output signals of the DSE 1 7 This ensures that the web guide controller and sensor use the Same standard of evaluation This process must be performed for each signal of the sensor for example the edge signal or dirt contamination signal For the assignment of sensor signals to inputs of the web guide controllers see the configuration drawing for the DSE 17 in the system documentation Note If no key is pressed for more than 2minutes the sensor returns to its regular operation state o Calibration E e Press S1 and hold it for 3seconds 4 gt LED H1 flashes short on long off S Depending on the configuration the analog outputs of the i sensor return OMA or 4mA
14. he inside of the sensor fork resulting in notches and incisions on the sensor The sensor could become unusable No tasks or settings are required for the DSE 17 sensor during operation www maxcess eu DSE 17 MI 1064 1 Infrared Light Sensor 7 1 MAINTENANCE 7 MAINTENANCE WARNING Danger of injury by crushing gt Maintenance work must only be performed on the sensor when the power is turned off and the machine is stopped and protected against being turned on again Maintenance Cleaning Ambient dust and dirt must be cleaned from the protection panes at regular intervals using a neutral synthetic cleaning agent and a soft cloth Make certain the cleaner is suitable for PMMA plastics see Protection panes page 9 1 Recalibration of the sensor If the protection panes begin to show signs of wear the accuracy of the sensor can be improved by adjusting the brightness values of the sensor to the changed conditions with a new calibration see Ca ibrating sensor DSE 17 page 5 2 No other maintenance work is required for the DSE 17 sensor Decommissioning e Turn off the electrical power to the system e Disconnect the signal cable from the sensor e Unscrew the sensor from its bracket e Store the sensor in a cool clean and dry place OR Dispose of the sensor according to your national requirements MI 1064 1 DSE 1 7 www maxcess eu Infrared Light Sensor Fehlersuche fm TROUBLESHOOTING 8 1 8 TROUBLESHOOTING E
15. mage to the device Warning caution danger due to crushing Refers to danger of injury caused by crushing Warning caution danger due to cutting Refers to danger of injury caused by cutting Additional symbols This endash is followed by an enumeration e This dot is followed by a prompt to do something Note Reference to important information e The DSE 17 sensor may not be used as a support handle or step There is a danger that the sensor will become damaged breaking off snapping resulting in personal injury e A damaged sensor must not be installed or placed in operation e Assembly work must be performed while the machine is stopped and protected against being turned on again e All assembly tasks must only be performed when there is no electrical power in the system e The sensor must not be placed in operation unless it has been securely mounted e Electrical connections should always be made or disconnected on the sensor while there is no electrical power in the system Failure to observe these instruction may result in damage to the sensor DSE 17 MI 1064 1 Infrared Light Sensor Operation Maintenance MI 1064 1 SAFETY INSTRUCTIONS The parameters specified in Section 7echnica data must be observed Only accessory and replacement parts that have been approved by Fife Tidland GmbH may be used No changes must be made to the sensor Electrical lines must not be subjected to any mechanical lo
16. n the web guide controller DSE 17 MI 1064 1 Infrared Light Sensor 4 1 CONTROL ELEMENTS 4 CONTROL ELEMENTS Control elements The DSE 17 sensor has the following control and display elements 4 A gt p O o LEDs Ll and LI The LEDs identify the position of the material that is being tracked in terms of the upper and lower sensor sides Note A When the material web is in the center of the sensor fork LEDs and are not lit LEDs A and B Not assigned LED bar graph Shows the tracked edges of the material web when the sensor lt H1 is working in the regular operation state D S1 key Generate auxiliary signals for calibrating the connected web O guide controller S2 key Perform calibration of the sensor LED H1 LED H1 is continuously lit when the sensor is turned on and working in its regular operation state LED H1 flashes while it is generating auxiliary signals for calibrating the connected web guide controller 4 gt LED H2 LED H2 is turned off in its regular operation state LED H2 flashes while the sensor is being calibrated LED H2 flashes in a certain pattern The sensor is indicating an error see table page 8 MI 1064 1 DSE 17 www maxcess eu Infrared Light Sensor Bedienelemente fm Examples 4 gt gt Le el uva Example 1 WWWwW maxcess eu CONTROL ELEMENTS
17. rror display LED H2 of the DSE 17 sensor flashes to indicates errors The flashing patterns identify the error When an error occurs LED H2 flashes n times with a certain DE pattern for 1 second followed by a 3 second pause n and the information corresponding to it are described in the table below No calibration data Calibrate the sensor again Hardware error LED array The error should not be remedied by the customer The sensor must be sent back to Temperature sensor faulty Fife Tidland GmbH for repairs The error is set at 75 C and canceled when the Overtemperature error P temperature falls back to 65 C An error is displayed until it has been remedied Note A Error display is suppressed during calibration www maxcess eu DSE 17 MI 1064 1 Infrared Light Sensor General information Optical properties Characteristic values MI 1064 1 TECHNICAL DATA 9 TECHNICAL DATA Dimensions see Figure 3 1 page 3 2 Weight 900g Protection class IP65 Ambient conditions Ambient temperature 10 C 60 C Relative humidity up to 90 non condensing Operating altitude max 3000m above sea level Protection panes PMMA polymethylmethacrylate A data sheet for this material is available on request Light source Modulated infrared light Wavelength 850nm Sensor field of view 160mm Number of edges to be evaluated Maximum 4 edges Distance of the edges gt 40mm Light absorption
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