INSTALLATION / OWNERS MANUALS
Contents
1. please select one of the two options below en NOTES 1 Unitnot suitable for use in unusual conditions Contact 7 Rotary for moisture and dust environment duty unit X 2 Contro Box must be field mounted to power unit 3 Motor rotation is counter clockwise from top of motor FOR 3 POWER UNITS Attach Box using INE AES M5 x 19 PHMS Plated 1 jPhase 4 s4 El MOTOR Supply 5 B 7 8 B Capacitor Box Attachment OVFRHFAD SWITCH DRUM Option One WI IERE APPLICABLE SWITCH Steel Spacer Re seal Between Gasket Box And Spacer Capacitor N fi ii Drum Switch WE And Covor NC ae 4 Mb x 10 PHMIS Plated Canaritor To Power Uni o louer Capacitcr Box Attachment T apacitcr box Attacnmen 3 Phase 5 5 5 di S MOTOR Option Two Supply Sg 5 ee OVERHEAD SWITCH DRUM iWHERE APPLICABLE SWITCH Three Phase Power Unit L3 13 T3 LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 208 240V 50 60 gt 197 252V L2 L2 T2 400V 50Hz 360 44CV 44C 480V 50 60 2 393V 528V A NI e 575V 60Hz 518V 632V B al C n 208 240V 440 480V 50 60 Hz 32 575V 60 Hz 30 50 0Hz 32 380 40CV 50 Hz 32 Figure B 9000 Ibs Floor Plate Lift 15 IN60001 Rev C 11 6 2008 STEP 19 Do not place any vehicle on the lift at this time Cycle the lift up and down several times to insure latches click together and all air is2. dende 14 SAFETY PROCEDURE Si 15 OPERATION SE cari Uo bo bx 18 PREVENTIVE MAINTENANCE SCHEDULE neee 19 TROUBLESHOOTING svc ccsasecascansatucdsaveancesaxenndecsanatadecavdnavensnsuataasedssdebscsens 21 ILLUSTRATED PARTS BREAKDOWN 23 6 v Ripe 28 IMPORTANT INFORMATION Two Post Lifts Any freight damage must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established Identify the components and check for shortages If shortages are discovered please contact the Distributor Sales Rep in your area for service Consult building owner and or architect s plans when applicable to establish the best lift location The lift should be located on a relatively level floor with 4 in minimum thickness 3000 psi concrete slab that has been properly cured There can be no cracks in the slab within 36 in of the base plate location and no seams in the foundation within 6 in of its location Remember any structure is only as strong as the foundation on which it is located IMPORTANT Make sure you have extra help or heavy duty lifting equipment when NOOO unloading and assembling the lift Please read the safety procedures and operating instructions in this manual before operating lift Keep this manual near lift
3. A CAUTION Use height extenders Auxiliary adapters when necessary may reduce to ensure load capacity good contact Do not override Keep feet self closing clear of lift lift controls while lowering The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 3116 Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 3116 They are protected by copyright Set of labels may be obtained from ALI or its member companies They are protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by ALI Inc ALI WL101s 1992 by ALI Inc ALIWL101c 1992 by ALI Inc ALIWL101w Ensure lift operators review safety and warning labels prior to operating lift 9000 Ibs Floor Plate Lift 20 IN60001 Rev C 11 6 2008 Safety and Operating Instructions Only authorized personnel are to operate lift Read operating and safety procedures manual completely before operating lift Prop
4. be used to clean fittings and other components However the air supply must be filtered and dry to prevent contamination Most important is cleanliness Contamination is the most frequent cause of malfunction or failure of hydraulic equipment 9000 Ibs Floor Plate Lift 23 IN60001 Rev C 11 6 2008 TROUBLESHOOTING The common problems that may be encountered and their probable causes are covered in the following paragraphs Motor Does Not Operate Failure of the motor to operate is normally caused by one of the following 1 Breaker or fuse blown Repair or replace 2 Faulty wiring connections call electrician 3 Defective up button call electrician for service Motor Functions but Lift Will Not Rise If the motor is functioning but the lift will not rise do the following in the order given 1 A piece of trash might be under check valve Push handle down and push the up button at the same time Hold for 10 15 seconds This should flush the system 2 Check the clearance between the plunger valve of the lowering handle There should be 1 16 clearance 3 Remove the check valve cover and clean ball and seat WARNING Failure to properly relieve pressure in the following step can cause injury to personnel This lift uses ISO Grade 32 AW 46 or other good grade non detergent hydraulic oil at a high hydraulic pressure Be familiar with its toxicological properties precautionary measures to take and first aid measures as stat
5. lower the lift into the nearest lock position by pressing the lower lever to relieve the hydraulic pressure and let the latch set right in a lock position e Never work under a lift that is not in the locked position Lowering Lift e Clear all obstacles from under lift and vehicle and ensure only the lift operator is in the lift area e Stay clear of lift and raise the lift off the safety locks e Pull safety latch releases and press the lower lever to begin descent e Unload lift by first completely lowering lift then swinging arms to drive thru position before moving vehicle ZA Ja XV S a ON 9000 Ibs Floor Plate Lift 21 IN60001 Rev C 11 6 2008 Lift Points Note Refer to the manufacturer s specific vehicle lifting points Some vehicles display these points on a label inside the right front door lock face or are identified by triangle shape marks on the vehicle s undercarriage reference SAE J2184 PREVENTIVE MAINTENANCE SCHEDULE The periodic Preventive Maintenance Schedule given is the suggested minimum requirements and minimum intervals accumulated hours or monthly period which ever comes sooner Periodic maintenance is to be performed on a daily weekly and yearly basis as given in the following paragraphs Occupational Safety and Health Administration OSHA and the American National Standards Institute ANSI requires users to inspect lifting equipment at the start of every shift These and other per
6. 0 Column Weldment 1 3 GF 2000 Carriage 2 6 GL 09 098 Runway Weldment 1 8 B14 3 4x150 Anchor Bolt 3 4 x150 12 9 B14 3 8x2 5 Anchor Bolt 3 8 x2 5 4 10 30400 1013 Window Cover 2 11 B23 6x8 Cross Screw M6x8 4 Power Unit Single Phase 60Hz 12 P3391 220V 1 Power Unit Single Phase 60Hz P3458 220V 1 P3395 Power Unit Three Phase 50 60Hz 1 13 B10 12x50 Hex Head Bolt M12x50 8 14 B41 12 Flat Washer 212 18 15 B40 12 Lock Washer 12 10 16 B30 12 Nut M12 8 17 60 25 Snap Ring 25 14 18 30400 1005C Flat Washer 12 20 GF 1500 Top Sheave Weldment 2 21 YG07 9100 Hydraulic Cylinder 2 22 30400 5023 Pin Leaf Chain 4 23 B52 2x20 Cotter Pin 02x20 8 29 GF 2100 Shaft Pin 2 30 30500 5200 4 Spring 4 31 DP9 3003 Gear Rack 4 32 B51 6x40 Parallel Pin 6x40 4 33 30500 5300 Swing Arm Pin 4 34 30400 5020 Rubber Block 16 35 B28 6x35 Fastener Screw M6x35 NCHB 2 36 30400 5006 1 Spring 2 37 30400 5006 3 Spring 2 38 B31 20 Nut M20 Grade 8 2 39 B40 20 Lock Washer 20 2 40 30400 5006 Safety Block Organ 2 41 30400 5011 Bushing 2 42 B11 20x50 Hex Head Bolt M20x50 Grade 8 8 2 43 GF 4000 Steel Cable 2 44 B33 3 4 16 Nylon Lock Nut 3 4 16 4 45 B41 20 Flat Washer 220 4 46 52080 Idler Wheel 2 9000 Ibs Floor Plate Lift 31 IN60001 Rev C 11 6 2008 47 30400 9012 01 Idler Wheel Shaft 2 48 52005 4 75 Cable Sheave 6 49 B30 8 Nut M8 6 50 B40 8 Lock Washer 28 8 51 B41 8 Flat Washer 28 14 52 B10 8x35 Hex
7. 000 Ibs Floor Plate Lift 18 IN60001 Rev C 11 6 2008 When using your garage equipment basic safety precautions should always be followed including the following Read all instructions Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or amaged until it has been examined by a qualified service person 4 Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades 5 Ifan extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat 6 Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 7 Let equipment cool completely before putting away Loop cord loosely around equipment when storing 8 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline 9 Adequate ventilation should be provided when working on operating internal combustion engines 10 Keep hair loose clothing fingers and all parts of body away from moving parts 11 To reduce the risk of electric shock do not use on wet surfaces or expose to rain 12 Use only as described in this manual Use only manufacturer s recommended atta
8. CAUTION ENSURE THAT ALL CABLE SHEAVES BEARINGS AND SHAFTS ARE SUFFICIENTLY LUBRICATED ALSO THE CORNERS OF EACH COLUMN SHOULD BE LIGHTLY GREASED WITH QUALITY LITHIUM GREASE PRIOR TO OPERATING THE LIFT LUBRICATE ALL ON AN ANNUAL BASIS Motors and all electrical components are not sealed against the weather and moisture Install this lift in a protected indoor location Failure by the owner to provide the recommended shelter could result in unsatisfactory lift performance property damage or personal injury GENERAL LIFT INFORMATION and FEATURES FLOOR PLATE MODEL The following lift is a 2 Column Hydraulic leaf chain driven unit The name model numbers are designated below e Floor Plate 2 Column Lift Floor Plate Lift type 9000 lbs Capacity Symmetric Swing Arm set up This lift is an 9 000 Ib capacity 2 Post Lift The locking latch system is very similar to an extension ladder The locking latch is in contact with the latch rack As the lift rises the locking latch drops into place The locking latch engages the latch rack in 3 increments starting at about 16 from the ground The locking latches must be manually disengaged for the lift to lower The locking latch is released by pulling the Release Cable first raising the lift to get the latch up off the latch rack Once the raise button is pressed the latch will automatically reengage after approximately 3 of travel Heavy bearings and heavy duty leaf chains are used thro
9. Floor Plate Automotive Lift 9 000 POUND CAPACITY Reference ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts before installing lift 2 INSTALLATION OWNERS MANUALS Read this manual thoroughly before installing operating or maintaining this lift When done with installation be sure to return documents to package and give all materials to lift owner operator When installation is complete be sure to run lift up and down a few cycles with and without typical vehicle loaded on lift 9000 Ibs Floor Plate Lift 1 IN60001 Rev C 11 6 2008 TABLE OF CONTENTS IMPORTANT INFORMATION enne nennen nnns 2 GENERAL LIFT INFORMATION FEATURES eene 3 LIET SPEGCIFICATIONS cicius ictu reti at Erga case ER iE iae ERES a tia PII 4 LIFT AREA LAYOUT INFORMATION eene 5 FOUNDATION and ANCHORING REQUIREMENTS 6 TOOLS and EQUIPMENT REQUIRED for INSTALL 7 INSTALLATION 0 8 OWNER EMPLOYER RESPONSIBILITIES 14
10. Head Bolt M8x35 4 53 30400 9054 B YZ Bulkhead Fitting 45 Angle 2 54 1WB 06 GL 9000 Hydraulic Hose 1 55 30500 9100G1 Bulkhead Fitting Right Angle 1 Inside And Outside Fitting Right 56 30400 9052YZ Angle 1 1WB 01 30400 57 9030YZ Hydraulic Hose 1 58 BL644x121P Leaf Chain 2 60 52200 3 Rubber Board 4 62 B13 6x28 Strap Bolt M6x28 4 63 B30 6 Nut M6 4 30400 9053YZ SW 68 002 Fitting Right Angle 72 GF 1100 Column Weldment 75 GF 2100DC Shaft Pin 76 30400 1999 Shock Absorption Washer 17 ETPF 2007 Socket Head Screw 1 1 2 4 2 78 9B 4100 Chain Lock Weldment 2 79 2004 Spring 2 80 B33 8 Nylon Lock Nut M8 2 81 GL 09 102 Connecting Rod Clevel 2 82 30400 5031 Washer 2 83 30400 5028 Chain Lock 2 84 B40 36 Flat Washer 236 4 85 B60 35 Snap Ring 235 2 87 GF 3000 Long Arm Weldment 4 88 GF 6100 Adapter weldment 4 91 B11 12x30 Hex Head Bolt M12x35 2 92 GF 1005 chain cover 2 93 B23 4x8 Cross Screw M4x8 4 94 GF 1004 PAD HT ADAPTER RACK 2 95 B11 8x15 Hex Head Bolt M8x15 4 96 FA7366 Drum Switch Assembly 1 97 40275 M5 x 10 PHMS Plated For 30 4 9000 Ibs Floor Plate Lift 32 IN60001 Rev C 11 6 2008
11. TEP 5 Install the top plate onto the top of the columns NOTE 1 z 25 4mm M12 x 50mrmrBolt Washe Lockwashe amp M12Nut STEP 6 Position the columns facing each other 138 1 2 outside base plates Square the columns by measuring diagonally from corner points on base plates within 1 4 See plan and elevation drawings on page 4 for detailed drawing STEP 7 Use the existing holes in column base plate as a guide for drilling the 3 4 diameter holes into the concrete Drill the anchor holes installing anchors as you go Verify drive over plate will fit between column baseplates before anchoring second column NOTE Drilling thru concrete slab recommended will allow the anchor to be driven thru the bottom of slab if the threads are damaged or if the lift will need to be relocated CAUTION Anchors must be at least 6 from the edge of the slab or any seam 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 9000 Ibs Floor Plate Lift 8 IN60001 Rev C 11 6 2008 2 Keep the drill in a perpendicular line while drilling 3 Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding 4 Drill the hole to depth equal to the length of anchor Note Drilling thru concrete re
12. ase 208 240V use 20 amp fuse For three phase 400V E Model and above use 10 amp fuse For wiring see Fig A amp Fig B All wiring must comply with NEC and all local electrical codes Note 60Hz single phase motor CAN NOT be run on 50Hz line without a physical change in the motor 9000 Ibs Floor Plate Lift 13 IN60001 Rev C 11 6 2008 Single Phase Power Unit I Overhead Up MOTOR OPERATING DATA TABLE SINGLE PHASE Lirit Switch Switch I LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE i Black Black 208 230V 50Hz 197 253V 208 230V 60Hz 197 253V 230V 60Hz 18 Note 60Hz Single phase motor CAN NOT be run on 50Hz line without a physical change in the motor NOTE Assure cord used for connection White between the overhead switch and power dies Green unitis of the type specified in Black 208 230V 60 1 Single Phase Attach 3lack wire to cne moter wire UL201 Sections 10 1 1 3 amp 10 1 1 4 Example SO G STO Size for 25 amp circuit See UL 201 Section 15 for proper wiring requirements for this connection Attach white wire to motor wire veraead Switch Max Vullage 277V Max Current 25 Attach grcund wire here Ccnnect supply to wires in box Attach ground wire to screws provided Figure A 9000 Ibs Floor Plate Lift 14 IN60001 Rev C 11 6 2008 NOTE Two Different Drum Switches were used
13. at all times Make sure all operators read this manual The lift should be located on a relatively level floor of less than 3 degrees slope If slope is questionable consider a survey of the site and or the possibility of pouring a new level concrete slab Make sure you have enough area and ceiling height to install lift See Lift Specifications Never raise a car until you have double checked all bolts nuts and hose fittings Always lower the lift onto the locks before going under the vehicle Never allow anyone to go under the lift when raising or lowering This is a vehicle lift installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintenance of the unit as it stands alone or as it is intended and anticipated to be used in conjunction with other equipment Proper application of the equipment described herein is limited to the parameters detailed in the specifications and the uses set forth in the descriptive passages Any other proposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequent damages 9000 Ibs Floor Plate Lift 2 IN60001 Rev C 11 6 2008
14. ce with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift Shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance Shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 AL Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lifts ALVLP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator Shall not modify the lift in any manner without the prior written consent of the manufacturer Shall provide necessary lockout tagout means for energy sources per ANSI Z244 1 1982 R1993 Safety Requirements for the Lockout Tagout of Energy Sources before beginning any lift repairs Lift Lockout Tagout Procedure Purpose This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by th
15. chments 13 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses 1 2 3 d SAVE THESE INSTRUCTIONS 9000 Ibs Floor Plate Lift 19 IN60001 Rev C 11 6 2008 CAUTION A CAUTION WARNING Clear area if vehicle Position vehicle is in danger of falling with center of gravity midway between WARNING Lift to be used Authorized personnel by trained operator only in lift area only A CAUTION CAUTION adapters SAFETY INSTRUCTIONS Remain clear of lift Avoid excessive when raising or rocking of vehicle lowering vehicle while on lift A WARNING A WARNING SAFETY INSTRUCTIONS e Read operating and safety manuals and inspection before using lift is necessary for safe operation SAFETY The messages and pictographs shown are generic in nature and INSTRUCTIONS are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift 7 Institute PO Box 33116 Indialantic FL 32903 3116 They are protected by copyright Set of labels may be obtained from Do not operate ALI or its member companies a damaged lift Use vehicle Always use manufacturer s safety stands when lift points removing or installing heavy components
16. commended will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated 5 For better holding power blow dust from the hole Place a flat washer and hex nut over threaded end of anchor leaving approximately 1 2 of thread exposed carefully tap anchor Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Do not use an impact wrench to tighten Tighten the nut two or three turns on average concrete 28 day cure If the concrete is very hard only one or two turns may be required Check each anchor bolt with torque wrench set to 150 foot pounds Drill holes using 3 4 Clean hole Run nut down just Tighten nut with carbide tipped below impact section Torque wrench to masonary drill bit per of bolt Drive anchor 150 ft lbs ANSI standard into hole until nut and B94 12 1977 washer contact base STEP 8 Using a level check column for side to side plumb and front to back plumb If needed use horseshoe shims provided by placing shims underneath the base plate and around the anchor bolt This will prevent bending the column bottom plates Shim thickness should not exceed 1 2 Tighten 3 4 anchor bolts to 150 ft Ibs of torque STEP 9 Set carriages on the first safety latch engagement Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage double check the latche
17. e operation of lifts in need of repair or being serviced All employees shall comply with this procedure Responsibility The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies i e Authorized Installers contractors etc All employees shall be instructed in the safety significance of the lockout procedure by the facility owner manager Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner manager or assigned designee in the purpose and use of the lockout procedure Preparation Employees authorized to perform lockout shall ensure that the appropriate energy isolating device i e circuit breaker fuse disconnect etc is identified for the lift being locked out Other such devices for other equipment may be located in close proximity of the appropriate energy isolating device If the identity of the device is in question see the shop supervisor for resolution Assure that proper authorization is received prior to performing the lockout procedure Sequence of Lockout Procedure 1 Notify all affected employees that a lockout is being performed and the reason for it 2 Unload the subject lift Shut it down and assure the disconnect switch is OFF if one is provided on the lift 3 The authorized lockout person operates the main energy isolation device removing power to the subject l
18. ed in the Safety Summary before performing any maintenance with the hydraulic system 4 Oil level too low Oil level should be just under the vent cap port when the lift is down Relieve all hydraulic pressure and add oil as required Oil Blows out Breather of Power Unit If oil blows out of the breather of the power unit take the following actions 1 Oil reservoir overfilled Relieve all pressure and siphon out hydraulic fluid until at a proper level 2 Lift lowered too quickly while under a heavy load Lower the lift slowly under heavy loads 9000 Ibs Floor Plate Lift 24 IN60001 Rev C 11 6 2008 Motor Hums and Will Not Run If the motor hums but fails to run take the following actions 1 Lift overloaded Remove excessive weight from lift WARNING The voltages used in the lift can cause death or injury to personnel In the following steps make sure that a qualified electrician is used to perform maintenance 2 Faulty wiring Call electrician 3 Bad capacitor Call electrician 4 Low voltage Call electrician Lift Jerks Going Up and Down 1 If the lift jerks while going up and down it is usually a sign of air in the hydraulic system Raise lift all the way to top and return to floor Repeat 4 6 times Do not let this overheat power unit Oil Leaks Oil leak causes at the power unit and cylinders are normally caused by the following 1 Power unit if the power unit leaks hydraulic oil arou
19. eps directions used when anchoring columns Tighten to 25 ft lbs 3 8 Anchor Floor Plate STEP 15 Install the swing arms on the carriages using the included 1 1 2 diameter pins Check for proper engagement of the arm lock the teeth on the lock should fully engage the gear on the arm Note if arm pins are not fitting you will need to pull up on arm lock to allow slack for the arm to move around in the carriage allowing the arm pin to fit easier STEP 16 Adjust the carriage cables tension Adjust each cable to approximately 1 2 side to side play Check the latch releases to insure the carriage is still sitting on the appropriate latch 9000 Ibs Floor Plate Lift 12 IN60001 Rev C 11 6 2008 STEP 17 Remove the vented fill cap from the power unit and fill the reservoir Use a Ten Weight ISO AW32 non foaming non detergent hydraulic fluid i e Texaco HD32 or equal The unit will hold approximately twelve quarts of fluid If a replacement fill cap is required order from your distributor a vented cap MUST be used STEP 18 Electrical Have a certified electrician run appropriate power supply to motor Fig A amp B Size wire for 20 amp circuit See Motor Operating Data Table Never operate the motor on line voltage less than 208V Motor damage may Important Use separate circuit for each power unit Protect each circuit with time delay fuse or circuit breaker For single phase 208 230V use 20 amp fuse Three ph
20. erly maintain and inspect lift in accordance to owner s manual Do not operate a lift that is damaged or in need of repair Allow only authorized personnel in the lift bay Stay clear of Lift when raising or lowering NO RIDERS Keep hands and feet away from pinch points at all times Never override the Lift s operating and safety controls If a vehicle is suspected of falling clear area immediately Do not rock vehicle while positioned on lift except first 3 of rise when checking for stability Always use safety jack stands when removing or installing heavy components Vehicle Loading e Position vehicle for proper weight distribution center of gravity should be midway between adapters e Swing arms under vehicle to allow adapters to contact the manufacturer s recommended pick up points e Use caution before lifting pickup trucks suv s and other framed vehicles The individual axle weight capacity should not exceed 1 2 of lift capacity Make sure vehicle is neither front nor rear heavy Make sure the lifting pads are in a proper and safe position to support the vehicle Ref Lifting Points Guide and decal on Main side column for typical arm positioning Raising Lift e Push Up switch to raise lift make sure arm restraints engage or stop and slightly move arm to allow gear to mesh until tires clear floor e Stop and check for secure contact on adapters and vehicle weight distribution If secure raise to desired height e ALWAYS
21. ft Ibs for the 3 4 in anchor bolts Do not use an impact wrench to tighten anchor bolts 2 Check hydraulic oil level 3 Check cylinder pulley assembly for free movement or excessive wear on cylinder yoke or pulley pin 4 Check cable pulley for free movement and excessive wear Yearly Maintenance 1 Lubricate chains 2 Grease rub blocks and column surface contacting rub blocks 3 Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment shorter interval may be required Special Maintenance Tasks NOTE The following items should only be performed by a trained maintenance expert Replacement of hydraulic hoses Replacement of chains and rollers Replacement of cables and sheaves Replacement or rebuilding air and hydraulic cylinders as required Replacement or rebuilding pumps motors as required Checking of hydraulic cylinder rod and rod end threads for deformation or damage CAUTION Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can
22. ift 1 If this is a lockable device the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation An appropriate tag is applied stating 9000 Ibs Floor Plate Lift 17 IN60001 Rev C 11 6 2008 the person s name at least 3 x 6 in size an easily noticeably color and states not to operate device or remove tag 1 If this device is a non lockable circuit breaker or fuse replace with a dummy device and tag it appropriately as mentioned above 4 Attempt to operate lift to assure the lockout is working Be sure to return any switches to the OFF position 5 The equipment is now locked out and ready for the required maintenance or service Restoring Equipment to Service 1 Assure the work on the lift is complete and the area is clear of tools vehicles and personnel 2 Atthis point the authorized person can remove the lock or dummy circuit breaker or fuse amp tag and activate the energy isolating device so that the lift may again be placed into operation Rules for Using Lockout Procedure Use the Lockout Procedure whenever the lift is being repaired or serviced waiting for repair when current operation could cause possible injury to personnel or for any other situation when unintentional operation could injure personnel No attempt shall be made to operate the lift when the energy isolating device is locked out Operating Conditions Lift is not intended for outd
23. iodic inspections are the responsibility of the user Failure to perform the daily pre operational check can result in expensive property damage lost production time serious personal injury and even death The safety latch system must be checked and working properly before the lift is put to use Failure to heed this warning can result in death or serious injury or damage to equipment If you hear a noise not associated with normal lift operation or if there is any indications of impending lift failure CEASE OPERATION IMMEDIATELY Inspect correct and or replace parts as required Daily Pre Operation Check 8 Hours Check safety lock audibly and visually while in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check chain connections bends cracks and loose links Check cable connections bends cracks and looseness Check for frayed cables in both raised and lowered position Check snap rings at all rollers and sheaves Check bolts nuts and screws and tighten if needed Check wiring amp switches for damage 10 Keep base plate free of dirt grease or any other corrosive substances 11 Check floor for stress cracks near anchor bolts 12 Check swing arm restraints OONOARWND Weekly Maintenance every 40 9000 Ibs Floor Plate Lift 22 IN60001 Rev C 11 6 2008 1 Check anchor bolts torque to 80
24. ll have compression strength of at least 3 000 PSI and a minimum thickness of 4 in order to achieve a minimum anchor embedment of 3 1 4 NOTE When using the standard supplied 3 4 x 5 1 2 long anchors if the top of the anchor exceeds 2 1 4 above the floor grade you DO NOT have enough embedment 2 Maintain a 6 minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 61 2 in any direction Hole depth should be a minimum of 4 CAUTION 3 DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to floor 4 Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column full size base shim plates should be used Torque anchors to 150 ft lbs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift Adjust the column extensions plumb 5 If anchors do not tighten to 150 ft lbs installation torque replace the concrete under each column base with a 4 x 4 x 6 thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Allow concrete to cure before installing lifts and anchors typically 2 to 3 weeks Adequate length for vehicks 149 3 in rimum 4 in depth minimum prefered FUR Ey DO Rt BE PP STIS POUR RI A EE ee PA d 9000 Ibs Fl
25. nd the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank A screwdriver can be used as a dipstick 2 Cylinder Piston Rod the rod seal of the cylinder is out Rebuild or replace the cylinder 3 Cylinder Vent the piston seal of the cylinder is out Rebuild or replace the cylinder Lift Makes Excessive Noise Excessive noise from the lift is normally caused by the following 1 Column of the lift is dry and requires grease 2 Cylinder pulley assembly or cable pulley assembly is not moving freely 3 May have excessive wear on pins or cylinder yoke 9000 Ibs Floor Plate Lift 25 IN60001 Rev C 11 6 2008 ILLUSTRATED PARTS BREAKDOWN 9000 Ibs Floor Plate Lift 26 IN60001 Rev C 11 6 2008 IN60001 Rev C 11 6 2008 27 9000 Ibs Floor Plate Lift 3 Ay y cc IN60001 Rev C 11 6 2008 28 9000 Ibs Floor Plate Lift IN60001 Rev C 11 6 2008 29 9000 Ibs Floor Plate Lift 30 IN60001 Rev C 11 6 2008 9000 Ibs Floor Plate Lift Items Drawing Description QTY 1 GF 100
26. oor Plate Lift 6 IN60001 Rev C 11 6 2008 TOOLS amp EQUIPMENT REQUIRED FOR INSTALL The installation of this lift is relatively simple and can be accomplished by two men in a few hours The following tools and equipment are needed Hoist or Forklift optional Two 10 to 12 step ladders ISO 32 Light Hydraulic Oil approx 12 quarts Tape Measure Rotary Hammer Drill with 3 4 and 3 8 Drill Bit Core Drill Rebar Cutter recommended 4 Level Metric Sockets and Open Wrench set Vise grips 8mm Socket Head Wrench Torque wrench with 1 1 8 socket for anchors Teflon Tape 9000 Ibs Floor Plate Lift 7 IN60001 Rev C 11 6 2008 INSTALLATION PROCEDURE STEP 1 After unloading the lift place it near the intended installation location STEP 2 Remove the shipping bands and packing materials from the unit The Power Unit will be unpacked from the top Note Be careful not to drop power unit STEP 3 Remove the packing brackets and bolts holding the two columns together do not discard bolts they are used in the assembly of the lift STEP 4 Once the power unit column location is decided insure that the proper lift placement is observed from walls and obstacles Also check the ceiling height for clearance in this location Note the power unit column can be located on either side It is helpful to try and locate the power side with the passenger side of the vehicle when loaded on the lift to save steps during operation S
27. oor use and has an operating ambient temperature range of 41 104 F 5 40 C SAFETY PROCEDURES Never allow unauthorized persons to operate lift Thoroughly train new employees in the use and care of lift Caution the power unit operates at high pressure Remove passengers before raising vehicle e Prohibit unauthorized persons from being in shop area while lift is in use Total lift capacity is 9 000 lbs 2 250 lbs per lifting pad Do not exceed maximum weight capacity of lift Prior to lifting vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment When approaching the lift with a vehicle make sure to center the vehicle between the columns so that the tires will clear the swing arms easily Slowly drive the vehicle between the columns It is recommended to have someone outside the vehicle guide the driver Always lift vehicle using all four pads Never use lift to raise one end or side of vehicle Always raise vehicle about 3 and check stability by rocking vehicle Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment Always lower lift to the lock position before going under vehicle Never allow anyone to go under the lift when raising or lowering IMPORTANT SAFETY INSTRUCTIONS 9
28. removed from the system To lower the lift both latch releases must be manually released Latches will automatically reset once the lift ascends approximately 17 from base If latches click out of sync tighten the cable on the one that clicks first STEP 20 With lift fully lowered recheck power unit fluid level Fill as required OWNER EMPLOYER RESPONSIBILITIES The Owner Employer Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions ALI SMO1 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALIANL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts Shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift 9000 Ibs Floor Plate Lift 16 IN60001 Rev C 11 6 2008 Shall establish procedures to periodically maintain the lift in accordan
29. s before working under the carriages This dimension should be within 1 4 9000 Ibs Floor Plate Lift 9 IN60001 Rev C 11 6 2008 STEP 10 Installing the equalizing cables see diagram below Loosen the two Cable Retaining Bolts as shown Route the first cable as shown Tighten nut on one cable stud so that the end of stud passes the nylon on the nut Pull the other end of cable and run nut on it Repeat above for second cable Once installed tighten the Cable Retaining Bolts NOTE DO NOT tighten cables at this time Just start them on the threads Cable Retaining Bolt EU ey Columns Not Shown For Clarity Cable Retaining Bolt lt f 3 4 Nylon Insert Locknut 020 Washer 20 Washer 9000 Ibs Floor Plate Lift 10 IN60001 Rev C 11 6 2008 STEP 11 Cylinder centering and chain installation Make sure the Tip on the bottom of the cylinder is properly located into the center hole on top of the cylinder mount in base STEP 12 Connect the Hydraulic Hoses and Fittings as shown Power Unit 90 Fitting Hydraulic Cylinder Hydraulic Hose Hydraulic Nipple Hose Hydraulic M6x8 Screw Hose Clip 90 Fitting NDS Hydraulic Extension 9000 Ibs Floor Plate Lift 11 IN60001 Rev C 11 6 2008 STEP 13 Mount the Power Unit on lift as shown M8 Flatwasher M8 x 1 3 8 STEP 14 Mount the Floor Plate as shown below Drill 3 8 holes using holes in plate as guides Following drill st
30. ughout the lift The work is done with the heavy duty chain connected to a 2 1 2 cylinder driven by an electric hydraulic pump 9000 Ibs Floor Plate Lift 3 IN60001 Rev C 11 6 2008 LIFT SPECIFICATIONS Capacity 9 000 Ibs 2 250 Ibs per Arm Overall Height 111 1 4 Overall Floor Width 138 1 2 Maximum Lift Height Minimum Adapter Height Between Columns Drive Thru Motor 138 1 2 46 1 4 Max Arm Reach 111 1 4 97 1 4 Drive thru Clearance 4 Adapter Height 1 1 2 Drive Over l 9000 Ibs Floor Plate Lift 4 IN60001 Rev C 11 6 2008 LIFT AREA LAYOUT INFORMATION Symmetrical Arm configuration 6 0 1829mm minimum to nearest obstruction or bay 7 0 2134mm minimum to nearest wall 12 0 3658mm minimum to nearest obstruction 12 0 3658mm minimum to nearest obstruction APPROACH Power Unit NOTE Lift can be installed so power unit can column can be located on either side However to save operation steps it is recommended that it is placed on passenger side of lift 9000 Ibs Floor Plate Lift 5 IN60001 Rev C 11 6 2008 FOUNDATION and ANCHORING REQUIREMENTS 1 Concrete sha
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