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PowerFlex® 700 Adjustable Frequency AC Drive

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1. Encoder Board Jumper Settings ae 412V 412V Tel ora 5V J3 va t D J3 Output Output Cong NY 22222 2 Config dE H 0 leie 5 12V 5 12V 20B ENC 2 20B ENC 1 Series B Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example Encoder dm Encoder Power diem Power A 7 m Internal Drive lor External Power SOC pnl Power Internal drive o Source E 12V DC d Mi 250mA 1 Encoder s OTT art Encoder Signal le P Signal oH Single Ended BH D Differential 5 El HS H 5o Dual domen nu Dual lei Channel 2 slog LU Channel 3 0 lom ANOT H M o 1 O Bt o leng 1 2 SHLD connection is on drive chassis see page 29 Example applies to 20B E NC 1 only Publication 20B INO19C EN P 62 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 BAJ Start Up Check List A m This check list supports the Basic Start Up menu option See page 67 for information on other start up routines A Human Interface Module HIM is required to run the Basic Start Up routine The Basic Start Up routine may modify
2. MOV Input Filter Cap 47 Power Source Type Solid Ground 1 CM Cap jumper wire should be connected to ground with a metal screw Verify Newer Drives If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 bein Older Drives Remove the UO Cassette see User Manual for details The green yellow CM Cap jumper wire is located on the back of chassis and should be connected to ground with a metal screw If necessary remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw Torque screw to 3 2 Nem 28 Ibein MOV Input Filter Cap jumper wires should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire should be insulated from ground Verify Newer Drives If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the UO Cassette see User Manual for details If necessary insulate secure jumper wire to guard against unintentional contact with chassis or components MOV Input Filter Cap jumper wires should be insulated from ground with a nylon screw spacer Verify If neces
3. TE 7 enp asw rs E SA lt is ES S L a E LS aT 9 9 oe T w lle PE Frames 0 amp 1 Frame 2 E eec Frames38 amp 4 de ll age e Frame 5 DC Input Drives Only Frame 6 Publication 20B IN019C EN P 30 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6
4. o E Z Power Terminal Blocks 0 amp 1 Notes Shaded BR1 amp BR2 Terminals will only be present on drives ordered with the Brake Option Precharge Resistor Fuse DCT12 2 2 DC input drives w precharge only O M8 Stud All Terminals GE Max Lug Width 25 4 mm 1 in Z E BRiBR2DC DC U V W 4 PER S T e M8 Stud All Terminals 003 03 02 3 Max Lug Width 31 8 mm 1 25 in S G Y 4 BRI BR2 DC DC U V W R S T T T2 T3 L1 L2 L3 AC Input Ratings are Normal Duty DC Input Ratings are Normal Duty 5 240V 40Hp 480V 75 Hp 690V 45 90 kW 240V 40Hp 480V 75 Hp 690V 45 90 kW 400V 55 KW 600V 75 Hp 400V 55 kW 600V 75 Hp BRI DC wn mm 0 240 PS BR2 DC DC um WIT3 PE PE RU S L2 TLS PS BRZ pc DC DC Um VITZ wm PE VAC we PE O O O O O O O O O O O O OJOIOJO O O OJO 9 o o o o o S ojorololololo o iise ojlo ol o lololo o PS L U 240V PO Hp 480V 100 Hp 240V 50Hp 480V 100 Hp 400V 75 kW 600V 100 Hp 400V 75 kW 600V 100 Hp BRI BRI 0 240 BR DC DC DC UTI VS WTS pp e RH SZ TL3 BR2 DC DC DC UTI vm wm Dag Ce PS PS op oo olojo omo 9 JOJO Ris Glo O OlIO oESO Q ojoje G ICH ln Zs CH OO OolOo Ool ojoj9r391O OJO aoo oo Ol O OJjOgzHO PS PS 6 olo o i off o Ii o I o lC U v W PE PE R s L uud L W S aZ SE S LES e Publication 20B INO1
5. oe 9 e 9 e o0 e 6 MOV Input Filter Cap 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 0 When removing MOV s the input filter capacitor must also be removed Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 52 o2 Factory EEN Jumper Settings E S EE MOV IputFiler DC Bus Common CZ SE Caps Mode Caps 6 B All Two green Green yellow wire to C yellow wires CM Cap Board is D connected to connected to Power H Power Terminal Terminal Block PE J Block PE N P R 0 o O o o DO NOT REMOVE MOV Power Source Type Solid Ground 1 The green yellow CM Cap jumper wire should be connected to PE 2 The MOV Input Filter Cap jumper wires should be connected to PE Non Solid Ground 1 The green yellow CM Cap jumper wire should be insulated from ground If necessary remove the jumper wire from PE and insulate secure it to guard against unintentional contact
6. PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 77 Parameter List Vector Control Option v8 xxx Number Parameter Name Group Number Parameter Name Group 1 Output Freq Metering 84 86 Skip Frequency 1 3 Spd Mode amp Limits 2 Commanded Freq Metering 87 Skip Freq Band Spd Mode amp Limits 3 Output Current Metering 88 Speed Torque Mod Spd Mode amp Limits 4 Torque Current Metering 90 93 Speed Ref X Sel Speed Reference 5 Flux Current Metering 91 94 Speed Ref XHi Speed Reference 6 Output Voltage Metering 92 95 Speed Ref X Lo Speed Reference 7 Output Power Metering 96 TB Man Ref Sel Speed Reference 8 Output Powr Fctr Metering 97 TB Man Ref Hi Speed Reference 9 Elapsed MWh Metering 98 TB Man Ref Lo Speed Reference 10 Elapsed Run Time Metering 99 Pulse Input Ref Speed Reference 11 MOP Reference Metering 100 Jog Speed 1 Discrete Speeds 12 DC Bus Voltage Metering 101 107 Preset Speed 1 7 Discrete Speeds 13 DC Bus Memory Metering 108 Jog Speed 2 Discrete Speeds 14 Elapsed kWh Metering 116 Trim Setpoint Speed Trim 16 Analog In1 Value Metering 117 Trim In Select Speed Trim 17 Analog In2 Value Metering 118 Trim Out Select Speed Trim 18 PTC HW Value Metering 119 Trim Hi Speed Trim 21 Spd Fdbk No Filt Metering 120 Trim Lo Speed Trim 22 Ramped Speed Metering 121 Slip RPM FLA Slip Comp 23 Speed Reference Metering 122 Slip Comp Gain Slip Comp 24 Commanded Torque Metering 123 Slip RPM Meter Slip Co
7. verify that signals are present or reconfigure Digital Inx Sel parameters 361 366 If an I O option is not installed i e no I O terminal block verify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive will not start Refer to Troubleshooting Abbreviated Fault amp Alarm Listing on page 72 for a list of potential digital input conflicts If the STS LED is not flashing green at this point refer to Drive Status Indicators on page 70 6 When prompted select a display language The PowerFlex 700 Start Up Screen will then display 7 Press the Enter key to display the Start Up Menu 8 Use the Arrow keys to highlight 2 Basic 9 Press the Enter key Follow the menu using the Enter key which will step you through the Start Up routine The Basic Start Up routine asks simple questions and prompts you to input required information See also Common I O Programming Changes on page 71 Information About Start Up Motor Tests Control schemes vary based on which Start Jog Source is selected in Step 3 Motor Tests Start Jog Source _ Control Source Description Digital Inputs Digital In 1 Stop Digital In 2 Start Digital In 3 Jog Local Human Human Interface Module HIM connected to DPI Port 1 controls Interface Module Stop Start Jog HIM Port 1 Digital In 1 6 are temporarily disabled during motor tests Remote HIM Human Interface
8. Enclosure Rating 120VAC No of Fans Connect at IP00 NEMA UL Type DC 100 VA Frame 5 1 Power Terminal Block 100 VA Frame 5 matches the input line voltage to the Input Open 138 VA Frame 6 Requires user supplied 120 or 240V AC IP20 NEMA UL Type 100 VA Frame 5 1 See page 30 for TB locations and terminal 1 138 VA Frame 6 designations AC IPO0 NEMA UL Type 100 VA Frame 5 1 N A Connected internally Input Open 138 VA Frame 6 A transformer located behind Power TB IP20 NEMA UL Type 1 138 VA Frame 6 internal fan voltage If line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps Fan Transformer Typical Location Frame 5 shown Frame 6 Transformer Tap Access The transformer is located behind the Power Terminal Block Access is gained by releasing the terminal block from the rail To release terminal block and change tap 1 Locate the small metal tab at the bottom of the end block 2 Press the tab in and pull the top of the block out Repeat for next block if desired Select appropriate transformer tap 4 Replace block s in reverse order Publication 20B INO19C EN P 26 PowerFlex 700 Adjustab
9. FI DL 9 D 8t g e Z i be UZ 0S v L c 0 Zdc380c 3 9Lg 3c9 IN SL 9 H T H 9c H DNA 79 0S t G0 L 0 Zdi380c z 1 OW HOA 009 2 Ob SEN Oe egere gj XEN g XEN XEN yN 2 2 jy iW SS wiw L 1u09 vay sdwy A ZHY GH QN 3 sequin e 9 c 6uey p 6 asny ejog asny ejog sduiy yndjno sbuney jj bau Buneu d ven ES Wan ejqejsn py uim 101991014 JOJO NOEL J019910Jd 1992918 SWLLUON T oul oan ynduy dwal Wad dH ua Em ynog mom eng 5 1010 E eU SION 10 8 BEd ees s ja q uonoejo4d Indu JY HOA 009 9 AIGeL Publication 20B INO19C EN P ae QNI eui 0 eouerjduioo euiuJejep oj Jesn eui Jo Ayiqisuodsei y s 1 awe LA MO eui JOOW oj pere oep aue Ip 0 saweg sduiy Z wojeq SAAD Sepp A009 SON c er a Buea ane ye peyesado eq Aew eup eu suoreoridde Mnp feu Jo euo pue suogeordde Mnp uo 10 euo Sum jueuno enp eney SEAL z 2 Jeqe do eaey jou op 98 G sSawesy GIE duet sly Te eAup erejedo 0 penoujei eq 1snui jeqe do ewseupe y uado od IN YWIN 40 S Du eanjeredurer o seuej SALI 1i E uedo ed 1n VIN3N 00d 90 Uu Bune einso oue enup ejejd Wan pue jaqe do saowa Isny or E 2 e0p SI SeAup euoje puejs PSdI Z1 d L 1 Ou JO einjejedujej ueiquie eu 23 GG s eunsopoue episui UO JOd ap pejoejoudun jo juerquie Op si Duel eunyesadwia juaique due yeay juNOW auel Foul adi IN 6 2 uonel eisur
10. Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is DecelInhibitfault 1 See Attention statement on page 6 enabled and is halting deceleration screen 2 Reprogram parameters 161 162 to due to excessive bus voltage LCD Status Line eliminate any Adjust Freq selection Excess bus voltage is normally due indicates to excessive regenerated energy or Faulted unstable AC line input voltages Internal timer has halted drive operation 3 Disable bus regulation parameters 161 amp 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Reset drive Manually Clearing Faults Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the Human Interface Module HIM Gc 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power OJ Set parameter 240 Fault Clear to 1 e Clear Faults on the Human Interface Module HIM Diagnostic menu Publication 20B INO19C EN P
11. The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 Hp or Less Drives in addition to 1 above The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated using the information supplied in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOOI Publication 20B INO19C EN P 24 AN PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Single Phase Input Power The PowerFlex 700 drive is typically used with a three phase input supply Single phase operation is possible with output current derated by 50 at maximum ambient temperature of 25 C of the three phase ratings identified on pages 33 through 38 Refer to the PowerFlex 700 Vector
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13. 66 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Human Interface Module HIM Main Menu Main Menu Screen Menu Selections Main Menu F Power Loss Ruto Diagnostics Hz Parameter Main Menu Device Select Diagnostics Memory Storage Parameter Device Select Start Up Preferences ALT Functions To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions ALT Key then Function Function Description SMART Displays the S M A R T screen This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions Refer to the User Manual for more information Log In Out Log in to change parameter settings Log out to protect parameter settings Change a password View Allows the selection of how parameters will be viewed or detailed information about a parameter or ALT component Device Select a connected adapter for editing Lang Displays the language selection screen The LCD Human Interface Module HIM on an architecture class drive allows you to change the display language any time Auto Man Switches between Auto and Manual Modes If the Human Interface Module HIM requests Manual Mode the Speed Reference source is transferred to the Human Interface Module HIM Remove Allows Human Interface Module
14. DC PE 1 0 AWG 12 AWG 480V and motor 100 Hp connections 600V See Note 2 5 Input power DC 70 0 mm 10 0 mm 100 Hp DC and motor 2 0 AWG 8 AWG BR1 2 and PE 50 0 mm2 4 0mm terminals 1 0 AWG 12 AWG 6 Input power DC 150 0 mm2 2 5 mm 6 0 Nem 6 0 Nem DC BR1 2 PE 300 MCM 14 AWG 52 Ibein 52 Ibein motor connections see note 3 SHLD Terminal 0 6 Terminating point 1 6Nem 1 6N m for wiring shields 14 bein 14 Ibein AUX Terminal 0 4 Auxiliary Control 1 5 mm2 0 2 mm Block Voltage 16 AWG 24 AWG Sp PS PS 40mm 05mm2 0 6Nem 0 6 Nem 12 AWG 22 AWG 5 3 ben 5 3 Ibein Fan Terminal 5 6 User Supplied 4 0mm2 0 5 mm2 0 6Nem 0 6 Nem Block CB Only Fan Voltage 12 AWG 22 AWG 5 3 Dein 5 3 bein 1 2 3 4 Maximum minimum wire sizes that the terminal block will accept these are not recommendations Refer to the terminal block label inside the drive Two wires connected in parallel to any of these terminals using two lugs may be required External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 0 3 Frame 40 W 165 mA 5 Frame 80 W 90 mA Refer to the User Manual for further information Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 29 Typical Terminal Block Location
15. Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 15 Frame 5 gt Lae 6 5 0 26 m A gt 37 6 1 48 Le 259 1 10 20 gt Le 15 0 059 Ly E D gt Detail lt C gt A L O x Gs H Cho 000000000000000000000000010 i B Z 9 E E aua li H HI Up Tn i o2 p L i d Lifting Hol PI F 6 5 0 26 ifting GE 12 5 uua 0 49 Dimensions are in millimeters and inches Drive amp Packaging 1 Refer to pages 33 through 41 for frame information 2 Weights include HIM and Standard I O Add 2 70 kg 6 0 Ibs for the 20BC140 drive 3 When using the supplied junction box 100 Hp drives Only add an additional 45 1 mm 1 78 in to this dimension Publication 20B IN019C EN P 16 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 5 NEMA UL Type 12 Standalone 400 690V drives only ag 609 6 24 00 gt 25 4 1 00 gt Te 558 8 22 00 3 105 5 4 15 gt ni 5 o o LV a A d Outlet 1574 8 62 00 1543 0 1 5 62 75 0 06 1
16. c 3 gi u p p PES L L o2 oOo Sw 1 gt 55 0 22 x3 Frames 0 1 8 0 7 0 0 28 x3 Frames 2 3 0 31 Dimensions are in millimeters and inches Weight 2 kg bs Drive amp A B C D E Drive Packaging 110 0 4 33 336 0 13 23 200 0 7 87 80 0 3 15 320 0 12 60 4 33 13 23 7 87 5 22 11 5 8 16 18 135 0 5 31 336 0 13 23 200 0 7 87 105 0 4 13 320 0 12 60 8 74 13 48 7 87 8 74 20 37 7 87 7 03 15 5 9 98 22 12 52 27 6 15 20 33 5 18 55 40 9 22 68 50 222 0 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 D UCI Frame Refer to pages 33 through 41 for frame information Weights include HIM and Standard I O S Publication 20B IN019C EN P 14 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 4 15 0 0 59 gt Lae 7 0 0 28 dia E B E o o yY 9 Uk d 7 0 0 28 x3 gt lt 0 31 Lifting Holes 4 Places Dimensions are in millimeters and inches L Mee emg te 220 0 8 66 758 8 29 87 2017 794 192 0 7 56 738 2 29 06 24 49 54 0 UI Refer to pages 33 through 41 for frame information DI Weights include HIM and Standard 1 0 Approx Weight 2 kg be Drive amp Packaging 29 03 64 0 4
17. lusus 42 Disconnecting MOVs and Common Mode Capacitors 43 VO WING sess ca dace ale RR RR eren 54 VO Terminals sees eee eee 55 V O Wiring Examples 000000000 58 Hardware Enable Circuitry Vector Control Only 60 Encoder Interface Option Vector Control Only 60 Start Up Check List naana aaan 62 Prepare For Drive Start Up o s sunuaannnan nnna 62 Information About Start Up Motor Tests 63 First Powerup Menu Structure 0 5 64 Human Interface Module HIM Overview 65 Start Up Routines esee 67 Running SMART San 69 Running an Assisted Start Up 69 Drive Status Indiceators 0 000000 aaen 70 Common I O Programming Changes FS Troubleshooting Abbreviated Fault amp Alarm Listing 72 Common Symptoms and Corrective Actions 74 Manually Clearing Faults o an auuunnannaaaaaa 76 Parameter List Vector Control Option v8 xxx ES Parameter List Standard Control Option v3 xxx 80 Publication 20B INO19C EN P Catalog Number Explanation PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Position 1 3 4 5 7 8 9 10 12 18 14 15 16 17 18 19 20 a b C d e f g h i j k I m n a e j Drive HIM Comm Slot Code Type Code Operator Interface Code Network Type 208 Pow
18. 20 mA operation a jumper must be placed between terminals 17 amp 18 2 Set Param 096 TB Man Ref Sel to option 9 MOP Level This eliminates a potential Conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the following 117 Trim In Select 126 PI Reference Sel 128 PI Feedback Sel 147 Current Lmt Sel 179 Sleep Wake Ref 3 Set Param 091 Speed Ref A Hi to the upper value of the desired speed reference range in Hz 4 Set Param 092 Speed Ref A Lo to the lower value of the desired speed reference range in Hz Control Scheme Change from 3 Wire Start Stop to 2 Wire Run Not Run at Digital In 1 amp Digital In 2 Important This will disable the Start button on the HIM 1 Set Param 361 Digital Inl Sel to option 7 Run or 9 Run Reverse 2 Set Param 362 Digital In2 Sel to another option such as 8 Run Forward or 10 Jog See I O Wiring Examples beginning on page 58 Restoring Factory Defaults From the Human Interface Module HIM Main Menu select Memory Storage Reset To Defaults Publication 20B INO19C EN P n 2 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Troubleshooting Abbreviated Fault amp Alarm Listing For a complete listing of Faults and Alarms refer to the PowerFlex 700 User Manual s Fault z Description Action Auxiliary 2 CD Auxiliary inpu
19. 20 a84 W S20 380 IN 20 320 W 0E 08 ml e el ml e ml c evi 9o wu gt sz UL gg S 020 384 020 38 C N 022 320 IN 02 09 0 oe 0 e rel sl rel or ml apos Y ss sz t sg 910 484 W 910 480 W 910 420 W gl Sr ol S el al ru SU SW Sz s0 IST YT Heen 0080 E 019 383 OLO 38Q N 010 320 W EN 0 ml s su s zl ei re Ss 62 um v ez v O deo o E98 380 N 98 320 N n 02 02 9 o 9 ei ee s ze 9v uge gt St zz 0 Odcogo S OrE 38C N OrE 32O IN 1 EN al 9 1 9 9 sv se ezl ze pos viszo el o saeogoz E Sz8 380 N S28 320 IN gl 8 9 el zel r i vel er etl uge v sco szo o tazoaoz T 9I8 320 N EN 9 G el orl ru um Cl apos S20 60 of dio802 2 uI OW HOA 00 OPL siequinN Borers ejqejeny we XEN gy X8W exen ayun xen auw 988 uw 1 WOO vay sdwy 9 291 GH GN Isny S 9 g buey Wan 9 0 asni Lean asni Lean sduyindino sBuneg duet bau Guney 3 Bope e ejqeisn py UIA 10 98 04d 1010 WOY 10129 04d 196919 eul uoN eui jueulg3 indu WMd MA anq E Wa nou Jena z DEE seioN 104 8E 2550 eas saoinaq uonoejod indu JY HOA OOP 3 aNGeL Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 36 URZ 00S 009 Gee 007 Gee 09 0 7 08L pL 69L ep Z 0SH
20. refer to the User Manual for details Remove jumpers at the PE AT and PE_B locations on the Power Board 2 B E AI PE MOV PE CAP Solid Ground Installed e Verify that jumpers are installed at the PE CAP and PE MOV locations Non Solid Ground Remove jumpers at the PE CAP and PE MOV locations Es 999090900900000 U SSD SHD T AN n 3 4 B E All PE MOV PE CAP Solid Ground nstalled Installed e Verify that jumpers are installed at the lof mooo eoo oo ooo Ss o al Publication 20B INO19C EN P e PE PE CAP and PE MOV locations Non Solid Ground Remove jumpers at the PE CAP and PE MOV locations PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 o2 Tus Factory Default Jumper Settings E SS Z MOV Input Filter DC Bus Common o o 2 i ZG Ge Caps t 2 Mode Caps 5 B All Two green Green yellow wire is C except yellow wires connected to ground D C140 connectedto the H Power Terminal J Block rail N P R CM Cap Newer Drives CM Cap Older Drives
21. signals that will start and stop the motor If an input device is used oper ation must not exceed one cycle per minute or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with mov ing machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened Bypass Contactor Precaution ATTENTION An incorrectly
22. 09 OLL 09 POL E ZS Vos 69r g 0S t Sv el Soc Soc 08 Scl 08 06 99 09 699 ZZS 6 0S H GS S 0904806 0st 0st 0S 06 0S Z6 69 Dk 8v For g 0S Y SLE Gu x GLI SLL 09 OLL 09 E 18 eS 19S 69v 6 0S T BP S 2049802 OV 00A 069 g XEW g XEN 2 XEN H 2 XEN jy IW 99S um 1 3002 YAY Sduy 2e ZHA GH GN 3 Jequnw p 40 9 0dd c Jayeaug asny Aejaq asni ejeq sduyinding s6uney dwa bay Duneu 5 Sores nouo wa eulj UoN eui juega indui WMd wf 2a 100 leng 38 1 S89A q UOHIAV4d Indu JY HOA 069 H elder Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 39 Table 225 Volt DC Input Protection Devices See page 41 for Notes a PWM Temp DC Input Non Time Drive Catalog Hp Rating Freq 1 Ratings Output Amps Delay Number ND HD kHz C Amps Cont 1Min 3Sec Fuse Fuse 2 20BB2P2 0 105 0 33 4 50 2 2 2 2 4 33 5 JKS 5 20BB4P2 0 1 0 75 4 50 3 8 4 2 4 8 6 4 10 JKS 10 20BB6P8 i 2 15 4 50 6 9 6 8 9 12 15 HSJ15 20BB9P6 1 3 2 4 50 9 7 9 6 10 6 144 20 HSJ20 20BB015 LJ 3 4 50 16 15 3 16 8 23 30 HSJ30 20BB022 125 5 4 50 23 3 22 24 2 33 45 HSJ45 20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60 20BB042 3 15 10 4 50 45 42 46 2 63 90 HSJ90 20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100 20BB070 4 25 20 4 50 75 8 70 78 105 150 HSJ150 20BB080
23. 4 30 25 4 50 86 8 80 105 140 175 HSJ175 20BN104 3 5 40 4 50 114 1 104 115 175 200 HSJ200 30 4 50 85 8 80 120 160 200 HSJ200 20BN130 3 5 1 50 4 50 142 6 130 143 175 200 HSJ200 40 4 50 114 1 104 156 175 200 HSJ200 20BN154 3 6 60 4 50 169 154 169 231 300 HSJ300 50 4 50 142 6 130 195 260 300 HSJ300 20BN192 3 6 75 4 50 210 6 192 211 288 350 HSJ350 60 4 50 169 154 231 308 350 HSJ350 20BN260 3 6 100 2 45 285 3 260 286 390 400 HSJ400 75 2 50 210 6 205 305 410 400 HSJ400 Table J 540 Volt DC Input Protection Devices See page 41 for Notes PWM Temp DC Input Ti Drive Catalog kW Rating Freq P Ratings Output Amps GER Number CND HD W C Amps Cont Min 3Sec Fuse Fuse 540 Volt DC Input 20BC1P3 0 037 025 4 50 13 1 3 14 1 9 3 20BC2P1 0 0 75 055 4 50 24 24 24 132 6 20BC3P5 0 t5 075 4 50 3 7 35 45 6 8 20BC5PO 0 22 15 4 50 Tea 5 55 75 10 20BC8P7 0 4 3 4 50 93 87 199 182 15 20BC011 0 55 4 4 50 126 115 13 174 20 20BC015 1 75 55 4 50 16 8 154 1172 281 25 20BC022 1 75 4 50 24 22 242 33 40 20BC030 2 15 m 4 50 33 2 30 33 45 50 20BC037 2 185 15 l4 50 Lang 37 45 60 70 20BC043 3 22 185 4 50 475 43 56 74 90 20BC056 3 30 J2 4 50 619 56 64 86 100 20BC072 33 30 f4 5017 805 72 84 112 125 20BCOB5 3 5 4 45 4 45 951 85
24. 94 128 150 3 4 45 805 72 108 1144 175 20BH105 3 5 5 55 T 4 500 120 2 105 116 1158 175 45 l4 500 95 1 85 128 170 200 20BH140 3 5 15 75 4 400 159 140 154 190 225 3 55 4 400 1202 105 158 190 225 20BH170 3 5 6 90 T 4 50 4 192 3 170 187 255 300 75 l4 500 159 140 210 280 300 20BH205 3 5 e 110 4 404 226 205 220 289 350 90 4 400 192 3 170 255 1313 350 20BH260 6 132 T 2 45 4 298 260 286 390 500 110 2 500 226 205 305 40 500 Publication 20B IN019C EN P 40 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Table K 650 Volt DC Input Protection Devices See page 41 for Notes PWM Temp DC Input Non Time Drive Catalog amp Hp Rating Freq t Ratings Output Amps Delay Number CND HD kHz C Amps Cont iMin 3Sec Fuse Fuse 2 650 Volt DC Input 20BD1P1 0 05 0 33 4 50 1 14 12 1 6 3 20BD2P1 0 1 075 4 50 19 24 24 32 6 20BD3P4 0 2 15 4 50 3 34 45 6 6 20BD5P0 0 3 2 4 50 45 5 55 75 10 20BD8P0 0 5 3 4 50 8 1 8 88 12 15 20BD011 0 75 5 4 50 114 1 121 16 5 20 20BD014 1 10 75 4 50 147 14 165 122 30 20BD022 1 15 10 4 50 23 3 22 242 33 40 20BD027 2 20 In 4 50 28 9 27 33 44 50 20BD034 2 5 20 4 50 36 4 34 405 54 60 2
25. Analog OutX Hi Analog Outputs 459 PI Deriv Time Process PI 344 847 Analog OutX Lo Analog Outputs 460 PI Reference Hi Process PI 354 355 Anlg OutX Scale Analog Outputs 461 PI Reference Lo Process PI 361 366 Digital InX Sel Digital Inputs 462 PI Feedback Hi Process PI 377 378 Anlg OutX Setpt Analog Outputs 463 PI Feedback Lo Process PI 379 Dig Out Setp Digital Outputs 476 494 ScaleX In Value Scaled Blocks 380 384 Digital OutX Sel Digital Outputs 477 495 ScaleX In Hi Scaled Blocks 388 478 496 ScaleX In Lo Scaled Blocks Se 385 Dig OutX Level Digital Outputs 479 497 ScaleX Out Hi Scaled Blocks n 480 498 ScaleX Out Lo Scaled Blocks ao ee 481 499 SoaleX Out Value Scaled Blocks 383 387 Dig OutX OffTime Digital Outputs 600 TorgProve Cnfg Torq Proving 391 601 TorgProve Setup Torq Proving 412 Motor Fdbk Type Speed Feedback 602 Spd Dev Band Torq Proving 413 Encoder PPR Speed Feedback 603 SpdBand Integrat Torq Proving 414 Enc Position Fdbk Speed Feedback 604 Brk Release Time Torq Proving 415 Encoder Speed Speed Feedback 605 ZeroSpdFloatTime Torq Proving 416 Fdbk Filter Sel Speed Feedback 606 Float Tolerance Torq Proving 419 Notch Filter Freq Speed Feedback 607 Brk Set Time Torq Proving 420 Notch Filter K Speed Feedback 608 TorqLim SlewRate Torq Proving 421 Marker Pulse Speed Feedback 609 BrkSlip Count Torq Proving 422 Pulse In Scale Speed Feedback 610 Brk Alarm Travel Torq Proving 423 Encoder Z Chan Speed Feedback 611 MicroP
26. Inputs 224 Fault Speed Diagnostics 321 Anlg In Sqr Root Analog Inputs 225 Fault Amps Diagnostics 322 325 Analog In X Hi Analog Inputs 226 Fault Bus Volts Diagnostics 323 326 Analog In X Lo Analog Inputs 227 228 Status X 9 Fault Diagnostics 324 327 Analog In X Loss Analog Inputs 229 230 Alarm X Fault Diagnostics 340 Anlg Out Config Analog Outputs 234 236 Testpoint X Sel Diagnostics 341 Anlg Out Absolut Analog Outputs 235 237 Testpoint X Data Diagnostics 342 345 Analog OutX Sel Analog Outputs 238 Fault Config 1 Faults 343 346 Analog OutX Hi Analog Outputs 240 Fault Clear Faults 344 347 Analog OutX Lo Analog Outputs 241 Fault Clear Mode Faults 354 355 Anlg OutX Scale Analog Outputs 242 Power Up Marker Faults 361 366 Digital InX Se Digital Inputs 243 Fault 1 Code Faults 377 378 Anlg OutX Geint Analog Outputs 244 Fault 1 Time Faults 379 Dig Out Setpt Digital Outputs 245 Fault 2 Code Faults 380 384 Digital OutX Sel Digital Outputs 246 Fault 2 Time Faults 388 Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Number Parameter Name Group ah 385 Dig OutX Level Digital Outputs SCH 386 Dig OutX OnTime Digital Outputs m 387 Dig OutX OffTime Digital Ou
27. Module HIM connected to DPI Port 2 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests During motor tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see page 71 and repeat the Start Up procedure Publication 20B IN019C EN P 64 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 First Powerup Menu Structure Francais Espanol Italiano Deutsch Portugu s Nederlands Not Selected Main Menu Diagnostics Parameter Device Select Memory Storage Preferences Y PowerFlex 700 Start Up Startup consists of several steps to configure a drive for basic applications Y PowerFlex 700 Start Up Make a selection 1 SMART 2 Basic 3 Detailed 4 More info PowerFlex 700 Start Up Complete these steps in order 1 Motor Control 2 Motr Data Ramp 3 Motor Tests 4 Speed Limits 5 Speed Trq Ontl 6 Start Stop l O 7 Done Exit Publication 20B INO19C EN P PowerFlex 700 Adjustable Freque
28. Pun Select Source to Activate 2relays atterm 14 16 S Parameters 380 384 Standard Control jrelay atterm 14 16 Enable Input Vector Control 1 Important Programming inputs for 2 wire control Run deactivate parameter 192 Save HIM Ref bit 1 Manual Mode 1 This wi Configure with parameter 366 For dedicated hardware Enable Remove Jumper J10 see page 60 Standard Control Configure with parameter 366 s all HIM Start buttons unless allow HIM to control Start and Jog Publication 20B INO19C EN P 60 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Hardware Enable Circuitry Vector Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be utilized This is done by removing a jumper and wiring the enable input to Digital In 6 1 Remove the I O Control Cassette amp cover as described on page 55 De Locate amp remove Jumper J10 on the Main Control Board see diagram e Re assemble cassette Wire Enable to Digital In 6 see page 56 Verify that Digital In6 Sel parameter 366 is set to 1 Enable AR tA Encoder Interface Option Vector Control Only Encoder Te
29. Use the contacts below for PowerFlex 700 technical support including spare parts information Online at www ab com support abdrives support drives ra rockwell com By Telephone at 262 512 8176 Rockwell Publication 20B INO19C EN P Automation 2 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Installation Instructions in Other Languages English This instruction sheet is available in multiple languages at http www rockwellautomation com literature Select publication language and type 20B INO19 in the search field Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter http www rockwellautomation com literature gelesen werden Bitte Ihre Sprache anw hlen und 20B INO19 im Suchfeld eintippen Francais Ces instructions sont disponibles dans diff rentes langues l adresse suivante http www rockwellautomation com literature S lectionner la langue puis taper lt lt 20B IN019 gt gt dans le champ de recherche Italiano La presente scheda d istruzione disponibile in varie lingue sul sito http www rockwellautomation com literature Selezionare la lingua desiderata e digitare 20B IN019 nel campo di ricerca Espanol Puede encontrar esta hoja de instrucciones en varios idiomas en http www rockwellautomation com literature Seleccione el idioma de publicaci n y escriba 20B IN019 en el campo de busqueda Portugu s Esta folha d
30. X Stop Brake Modes 234 236 Testpoint X Sel Diagnostics Stop BRK Mode X Stop Brake Modes 235 237 Testpoint X Data Diagnostics 157 DC Brk Lvl Sel Stop Brake Modes 238 Fault Config 1 Faults 158 DC Brake Level Stop Brake Modes 240 Fault Clear Faults 159 DC Brake Time Stop Brake Modes 241 Fault Clear Mode Faults 160 Bus Reg Ki Stop Brake Modes 242 Power Up Marker Faults 161 162 Bus Reg Mode X Stop Brake Modes 243 Fault 1 Code Faults 163 DB Resistor Type Stop Brake Modes 244 Fault 1 Time Faults 164 Bus Reg Kp Stop Brake Modes 245 Fault 2 Code Faults 165 Bus Reg Kd Stop Brake Modes 246 Fault 2 Time Faults 166 Flux Braking Stop Brake Modes 247 Fault 3 Code Faults 167 Powerup Delay Restart Modes 248 Fault 3 Time Faults 168 Start At PowerUp Restart Modes 249 Fault 4 Code Faults 169 Flying Start En Restart Modes 250 Fault 4 Time Faults 170 Flying StartGain Restart Modes 251 Fault 5 Code Faults 174 Auto Rstrt Tries Restart Modes 252 Fault 5 Time Faults 175 Auto Rstrt Delay Restart Modes 253 Fault 6 Code Faults 177 Gnd Warn Level Power Loss 254 Fault 6 Time Faults 178 Sleep Wake Mode Restart Modes 255 Fault 7 Code Faults 179 Sleep Wake Ref Restart Modes 256 Fault 7 Time Faults 180 Wake Leve Restart Modes 257 Fault 8 Code Faults 181 Wake Time Restart Modes 258 Fault 8 Time Faults 182 Sleep Leve Restart Modes 259 Alarm Config 1 Alarms 183 Sleep Time Restart Modes 261 Alarm Clear Alarms 184 Power Loss Mode Power Loss 262 269 Alarm X Co
31. applied or installed bypass system can result in component damage or reduction in product life The most common causes are e Wiring AC line to drive output or control terminals e Improper bypass or output circuits not approved by Allen Bradley e Output circuits which do not connect directly to the motor Contact Allen Bradley for assistance with application or wiring Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 43 Disconnecting MOVs and Common Mode Capacitors The Powerflex 700 drive contains protective MOVs and Common Mode Capacitors referenced to ground see below To guard against unstable operation and or damage the drive must be properly configured as shown in Table N on page 44 MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground R L1 S L2 T L3 T Jumper Wire i Z Le T N a Jumper Wire p A A Important All PowerFlex 700 drives are shipped with the DC bus common mode capacitors referenced to ground Before proceeding ensure that all power to the drive has been removed ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should perform maintenance repair of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged
32. be necessary but is always recommended 4 WO terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise 5 9730 is 3 individually shielded pairs 2 channel power If 3 channel is required use 9728 8 8790is 1 shielded pair 7 9892 is 3 individually shielded pairs 3 channel 1 shielded pair for power 8 9773 is 3 individually shielded pairs 2 channel power If 3 channel is required use 9774 Publication 20B IN019C EN P 28 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Terminal Block Specifications Wire Size Range Torque No Name Frame Description Maximum Minimum Maximum Recommended PowerTerminal 0 amp 1 Input power and 4 0mm 0 5 mm 1 7 Nem 10 8 Nem Block motor connections 12 AWG 22 AWG 15 Dein 7 Ibein 2 Input power and 10 0 mm 0 8 mm 1 7 Nem 1 4 Nem motor connections 8 AWG 18 AWG 15 Ibein 12 bein 3 Input power and 25 0 mm 2 5 mm 3 6 Nem 1 8 Nem motor connections 3 AWG 14 AWG 32 bein 16 Ibein BR1 2 terminals 10 0 mm 0 8mm 1 7Nem 1 4 Nem 8AWG 18 AWG 15 Ibein 12 Dein 4 Input power and 35 0 mm 10 0 mm2 4 0 Nem 4 0 Nem motor connections 1 AWG 8 AWG 35Ibein 35 bein 5 Input power BR1 50 0 mm2 4 0 mm 75Hp 2 DC
33. before performing any work on the drive Measure the DC bus voltage at the following points refer to pages 28 through 30 for locations DC and DC terminals of the Power Terminal Block DC terminal of the Power Terminal Block and the chassis e DC terminal of the Power Terminal Block and the chassis The voltage must be zero for all three measurements ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Publication 20B IN019C EN P 44 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 TableN Recommended Power Jumper Configurations DC Bus Benefits Of Correct MOV Input Common Configuration on Power Power Source Type 1 Filter Caps 2 Mode Caps Source Type Solid Ground Connected Connected ULcompliance e AC fed solidly grounded Reduced electrical noise DC fed from passive rectifier Most stable operation which has an AC source and e EMC compliance solid ground Reduced voltage stress on components and motor bearings Non Solid Ground Disconnected Disconnected e Helps avoid severe AC fed ungrounded mpedance grounded High resistive ground Bphase ground R
34. respect to PE 150 mA maximum load designed to power digital inputs only Not present on 115V versions Publication 20B IN019C EN P 58 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 I O Wiring Examples Input Output Connection Example Parameter Settings Potentiometer Adjust Scaling Unipolar Speed Parameters 91 92 and 325 326 Reference 1 View Results 10k Ohm Pot Parameter 002 Recommended 2k Ohm Minimum Analog Input 5 Set Direction Mode Bipolar Speed Parameter 190 1 Bipolar Reference Adjust Scaling 10V Input Parameters 91 92 and 325 326 View Results Parameter 002 Analog Voltage o Configure Input with parameter 320 Input Unipolar n Adjust Scaling Speed Reference an Parameters 91 92 and 325 326 4 0 to 10V Input View results Parameter 002 Analog Current Input Unipolar Speed Reference 0 20 mA Input Common 19 20 JL E JJ Configure Input for Current Parameter 320 and add jumper at appropriate terminals Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Current Input Unipolar Spe
35. 00A 194 30 400A or ABB OESA 600 amp 800A OESL all sizes Fuses Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory Drives have dual current ratings one for normal duty applications and one for heavy duty applications The drive may be operated at either rating UL Type 12 IP54 flange mount heat sink ambient temperature rating is 40 C ambient of unprotected drive portion inside enclosure is 55 C The ambient temperature for the UL Type 12 IP54 stand alone drives is 40 Also applies to H voltage class Frame 5 amp 6 NEMA UL Type 12 enclosures codes F amp G are not available in H and J voltage class Also applies to J voltage class Frame 5 amp 6 NEMA UL Type 12 enclosures codes F amp G are not available in H amp J voltage class Must remove top label and vent plate drive enclosure rating will be IP00 NEMA UL Type Open Two 630A Bussmann 170M6608 can also be used Two 700A Bussmann 170M6611 can also be used Publication 20B IN019C EN P 42 Dp A PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Using Input Output Contactors Input Contactor Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input
36. 053 Motor Cntl Sel is set to option 2 or 3 These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 4 6x Firmware 6 002 and later Publication 20B INO19C EN P 80 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Parameter List Standard Control Option v3 xxx Number Parameter Name Group Number Parameter Name Group 1 Output Freq Metering 80 Feedback Select Spd Mode amp Limits 2 Commanded Freq Metering Speed Mode Spd Mode amp Limits Commanded Speed Metering 81 Minimum Speed Spd Mode amp Limits 3 Output Current Metering 82 Maximum Speed Spd Mode amp Limits 4 Torque Current Metering 83 Overspeed Limit Spd Mode amp Limits 5 Flux Current Metering 84 86 Skip Frequency X Spd Mode amp Limits 6 Output Voltage Metering 87 Skip Freq Band Spd Mode amp Limits 7 Output Power Metering 88 Speed Torque Mod Spd Mode amp Limits 8 Output Powr Fctr Metering 90 93 SpeedRef X Sel Speed Reference 9 Elapsed MWh Metering 91 94 Speed Ref X H Speed Reference 10 Elapsed Run Time Metering 92 95 Speed Ref X Lo Speed Reference 11 MOP Frequency Metering 96 TB Man Ref Sel Speed Reference MOP Reference Metering 97 TB Man Ref Hi Speed Reference 12 DC Bus Voltage Metering 98 TB Man Ref Lo Spe
37. 061 5 41 79 woo t s 5 51 m Tu A Ln UU 16 8 0 66 13 5 0 53 Dia 12 7 0 50 Dia 4 Places See Note A Lifting Holes 450 7 T 17 75 Max Note A 425 5 Mount with 0 50 Inch UNC Grade 5 or Higher Screws 16 75 9r l M12 Material Class 5 6 or Higher Screws Use Flat Washer with each Fastener 287 0 11 30 Y T c EI c Kc Air Inlet Dimensions are in millimeters and inches Approx Weight 1 kg Ibs Description Drive amp Packaging 102 51 226 0 154 68 341 0 1 Weights include HIM and Standard I O Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 17 Frame 5 NEMA UL Type 12 Flange Mount 400 690V drives only 500 0 19 69 ii 219 5 864 196 5 110 7 74 478 0 12 7 0 50 Dia Lifting Holes 4 Plcs 0 43 18 82 o Air A Outlet g U U A 1061 0 127 6 4177 5 02 e 1039 0 ol 40 91 ig e 449 6 17 74 ol o o ol T le T A 532 2 09 194 0 7 60 v ls Ve eee ee oe ees Y bos io L Ground A 0 43 Mo EE 5 5 0 22 Dia Holes for Supplied Mounting Hardware rr i 40 Ples 303 6 11 95 Coco 2 3 0 09 Compressed EE nn 185 0 Gaske
38. 0BD040 3 30 25 4 50 42 9 40 51 68 80 20BD052 3 4 30 14 50 55 7 52 60 80 90 20BD065 3 50 40 4 50 69 7 65 78 104 100 20BD0778 J4 e0 l 4 50 84 5 77 85 116 150 50 4 50 69 7 65 98 130 150 20BR096 3 5 175 4 500 105 3 96 106 1144 175 60 4 500 845 77 116 154 175 20BR125 3 5 100 4 500 1137 1 125 138 1163 200 75 4 500 105 3 96 144 168 200 20BR156 3 6 6 125 4 500 1712 156 172 234 300 100 4 500 137 1 125 188 250 300 20BR180 306 e 150 4 50 4 204 180 198 1270 350 125 4 500 1712 156 1234 1312 350 20BR248 3 6 6 200 2 450 1272 248 273 372 400 150 2 500 204 180 270 360 400 Table L 810 Volt DC Input Protection Devices See page 41 for Notes PWM Temp DC Input Non Time DriveCatalog Up Rating Freq Ratings Output Amps Delay Number ND HD kHz C Amps Cont 1Min 3Sec Fuse Fuse 2 20BE1P7 0 1 075 4 50 1 5 1 7 2 2 6 3 JKS 3 20BE2P7 0 2 15 4 50 24 27 3 6 48 6 JKS 6 20BE3P9 0 3 2 4 50 35 39 43 5 9 6 JKS 6 20BE6P1 0 5 3 4 50 62 6 1 67 92 10 JKS 10 20BE9PO 0 ES E 4 50 9 1 9 9 9 135 15 HSJ15 20BE011 0 10 75 4 50 11 5 11 135 18 20 HSJ20 20BE017 1 15 Tan 4 50 18 17 187 Joes 30 HSJ30 20BE022 2 0 15 l4 50 23 6 22 255 34 40 HSJ40 20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50 20BE032 3 30 25 l4 50 34 3 32 405 54 60 HSJ60 20BE041 3 4 30 4 50 43 9 41 48 64 70 HSJ70 20BE052 3 50 40 l4 50 55 7 52 615 82 90 HSJ90 20BE06
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40. 12930 12994 enjeA 221009 pue poyjayy Jou Beg apoy doe pe anbyuog anb o zwundo einBijuo dung eu dN 1040W 19 U3 adi seu dwey wxg 10 u09 euog feldsia ssesoiq wuery arbuat enbioj paadg Siet 104014 oudoeuge eeg dung pue ejeq J010 y duing Ian saqualajay peeds 104 9jeog pue one noS eunBijuo Sau dwey lo uog oe uoyoeuig Alea Jeoeg jeooy poule pue peedg pue apow doe ewa 104u09 4040W wa 101005 yeuog Buioig bot enbioj pseds xeyy ulyy 19S enbio eziundo dN 1010W 19U3 sainByuog Bujolg bg Sou dwey pales 5 syw pads SIS Joo pue ejeg 4010 101302 1010 c o ng 1sduing a 110 ejyo4d pds so d euog 104d PAS SOq ey R 2 awid bIOL 2 ayoid pds sad uonoeles E aya yes Dou ech pelsay oiny se yons 2 uogejddy oyoedg THAO Bojeuy H 2 10 aime on Jeu O I saqualajay paedg sowy dwey di um 9M Z 40J feI pue Jonuog oe uoioeliq Aan 19990 1999 poule 5 poyayy 190007 anjeA onog pue peedg pue apoyy dos ejeg 10u09 J0 0 y D Joug voneonddy aunByuog aunbyuog XENUS enbiopezundo AN 1010W ag senbyuog rm rage 10u09 Sou dwey yajes J9AQ PBIS Onsdoyspsers anbioyjpaads Su peads i S19 1010 pue ejeg 1030W 10 u09 4010 onul a nunuoJ dn ueis wg euog ES Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 69 Running S M A R T Start During a Start Up the majority of application
41. 151 PWM Frequency Load Limits 63 Flux Current Ref Torq Attributes 152 Droop RPM FLA Load Limits 64 Ixo Voltage Drop Torq Attributes 153 Regen Power Limit Load Limits 66 Autotune Torque Torg Attributes 154 Current Rate Limit Load Limits 67 Inertia Autotune Torq Attributes 155 156 Stop Mode X Stop Brake Modes 69 Start Acc Boost Volts per Hertz 157 DC Brk Lvl Sel Stop Brake Modes 70 Run Boost Volts per Hertz 158 DC Brake Level Stop Brake Modes 71 Break Voltage Volts per Hertz 159 DC Brake Time Stop Brake Modes 72 Break Frequency Volts per Hertz 160 Bus Reg Ki Stop Brake Modes 79 Speed Units Spd Mode amp Limits 161 162 Bus Reg Mode X Stop Brake Modes 80 Feedback Select Spd Mode amp Limits 163 DB Resistor Type Stop Brake Modes 81 Minimum Speed Spd Mode amp Limits 164 Bus Reg Kp Stop Brake Modes 82 Maximum Speed Spd Mode amp Limits 165 Bus Reg Kd Stop Brake Modes 83 Overspeed Limit Spd Mode amp Limits 166 Flux Braking Stop Brake Modes Publication 20B IN019C EN P 78 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Number Parameter Name Group Number Parameter Name Group 167 Powerup Delay Restart Modes 247 Fault 3 Code Faul
42. 2 4 60 Ian 50 68 62 78 104 125 HSJ125 2oBTO99 3 5 J100 l 2 40 108 6 99 109 126 en HSJ150 75 l2 40 84 5 77 116 138 en HSJ150 20BTi44 e 150 2 50 158 144 158 216 250 HSJ250 125 2 50 137 1 195 188 250 250 HSJ250 Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 41 Table M 932 Volt DC Input Protection Devices PWM Temp DC Input Calo kW Rating Freq Ratings Output Amps Non Time Number C ND HD kHz C Amps Cont 1Min 3Sec Fuse _ Delay Fuse 2 2opwos2 3 5 45 504 582 52 57 78 100 170M3691 zu Jk 50 469 46 69 92 100 170M3691 20Bwogs 3 5 lao 2 50 4 110 7 98 108 127 160 170M3693 75 l2 50 923 82 128 140 160 170M3693 20BWi1420 le 132 l2 500 1622 142 156 213 250 170M3695 me Je 40 4 134 9 119 179 238 315 170M3696 Notes 1 2 Drive frames 0 4 temperature rating is for NEMA UL Type Open The adhesive top label must be removed to operate drive at this temperature Frames 5 amp 6 do not have a top label The power source to common bus inverters must be derived from AC voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated 0 break current of the derived power DC Bus Disconnects Allen Bradley Bulletin No 1494 30 4
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44. 84 DUL Ov SOL 08 S08 ZEL 09 Pl Sc 0 ti 0809807 0006 NINO 001 S c EI 06 DCL 06 SOL ED 0L 79c dng 0s t D i Sc v 0 0880c 00 9 NINO E S n 00L 00c DO 09 001 09 08 9 S 86 LIP os Y SL DIE ecSoggoc 00 9 NINO Sr0 383 IN E E 0S DCL DCL 0s 06 0s 9 cov cy DL GC 0S Y Ob SL E cvoggoc 0001 NINO c 0 383 IN 0S 00L 00L Ge 09 Ge Pk E 86 COLI LSZ 0S t GI OL c 8c0880c 00Sc NINO SZ9 384 W 9 38Q IN 29 4z0 W UC 09 09 Sc 0s Ge ee evo ze 8 66l 09 T S SLI L ccogg0c 9L0 484 W 910 48C W 910 429 W 0 09 09 0c UC 0c Z 89t KERL 2S EL os T S Li 9108807 0 9 384 W 019 380 0L0 420 W EI S S CL 0c CL PPL 9 0L 96 vt CR os T C LI 9d6880c 0L0 484 W 010 48C W 0197 329 N SL ER Sc DL SL DL d 6 89 vc 6S 09 t SL Z L 8d9880c 98 38C W 98 320 N L S S S 8 S v9 8t cv vi ee 0s t S20 L 0 ecdragoc 8 48C W S 8 320 W SL DL E 9 EE yc cc L0 Ll os v amp 0 90 0 edecagoc I OV 310A Ov 0L siequw BOILI SELENY gy XE EN GOEN jy YN oy XW un 29 uw L 3u09 WAY Suv 2 ZH GH QN Jequinn 9c 6uey 9 E esnJ ejog esnJ ejog sduiy 1ndino sBuneg jj bad Guney 3 Boleg juan AJQLISN PY uim 10 99 014d JON NOE 10129101d 915918 eun UoN eui jueulgi3 ynduy duet WMd du a ynog Wan eng Joo Sa ON 10 CC 2DS0 ees seaieq uonoejoid jndu 2v HOA DE Geiger Publicatio
45. 9C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 31 Terminal Description Notes BR1 DC Brake DB Resistor Connection Important Only one DB resistor BR2 DC Brake can be used with Frames 0 3 Connecting an internal amp external resistor could cause damage Twisted pair wiring must be used from these terminals to the resistor Wiring must be routed separately from other cabling DC DC Bus DC Input Brake Connections chopper and resistor DC DC Bus PE PE Ground Refer to page 29 for location on Frame 3 drives PS AUX Auxiliary Control Voltage PS AUX E Motor Ground Refer to page 29 for location on Frame 3 drives U U T1 To Motor Load V V T2 W W T3 R R L1 AC Line Input Power S S L2 Three Phase R S amp T T T L3 Single Phase R amp S Only refer to User Manual for details Power amp Ground Wiring Important Do Not discard or replace grounding hardware Publication 20B IN019C EN P 32 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended
46. Accel Time acceleration y Speed command source or value is None Check for the proper Speed Command using not as expected Steps 1 through 7 above Programming is preventing the None Check Maximum Speed and Maximum Freq drive output from exceeding limiting values Motor operation is unstable Cause s Motor data was incorrectly entered or Autotune was not performed None parameters 082 and 055 to assure that speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel Choose correct input reversing control and program for reversing mode Digital input is incorrectly wired None Check input wiring Direction mode parameter is None Reprogram Direction Mode for analog incorrectly programmed Bipolar or digital Unipolar control Motor wiring is improperly phased None Switch two motor leads for reverse A bipolar analog speed command None 1 Use meter to check that an analog input input is incorrectly wired or signal is absent voltage is present 2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction Publication 20B INO19C EN P 76 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6
47. Control User Manual publication 20B UM002 for details AC Input Phase Selection Frames 5 6 Only ATTENTION To avoid a shock hazard ensure that all power to the drive has been removed before performing the following Moving the Line Type jumper located on the Precharge Board see below will allow single or three phase operation Important When selecting single phase operation input power must be applied to the R L1 and S L2 terminals This ensures that the fan will be properly powered Typical Location Phase Select Jumper WW AC Input 3 PH 1 PH m Precharge Board a TYPE SPARE 1 SPARE 2 Selecting Verifying Fan Voltage Frames 5 amp 6 Only ATTENTION To avoid a shock hazard ensure that all power to the drive has been removed before performing the following Frames 5 amp 6 utilize a transformer to match the input line voltage to the internal fan voltage If your line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps as described DC input drives require user supplied 120 or 240V AC to power the cooling fans The power source is connected between 0 VAC and the terminal corresponding to your source voltage Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 25 Frames 5 amp 6 Fan Connections Drive Type
48. EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods 1 600V class drives below 77A Frames 0 4 are declared to meet the essential requirements of the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 General Notes Some drives are equipped with an adhesive label on the top of the drive If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturba
49. HIM removal without causing a fault if the Human Interface Module HIM is not the last controlling device and does not have Manual control of the drive Param Allows entry of a parameter number for viewing editing Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 67 Start Up Routines The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately If you have an LCD HIM two methods are provided e SMART Start This routine is accessible by using the ALT function key on the LCD HIM This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions These include Start Stop Minimum Speed Maximum Speed Acceleration Time Deceleration Time Reference source speed command and Electronic Overload setting for the motor No knowledge of parameter organization or access is required S M A R T Start can commission the drive in just a few minutes See page 69 e Assisted Start Up Three levels of Assisted Start Up Basic Detailed and Application aid the user in commissioning the drive asking simple Yes No or Enter Data questions The user is guided through the Start Up to reduce the amount of time necessary to get the drive up and running The following are included in startup Input Voltage Ratings Motor Data Motor Tests amp Auto tuning Speed Torqu
50. Installation Instructions PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 0 37 132 kW 0 5 200 Hp When reading this document look for this symbol g Step x to guide you through the 5 BASIC STEPS needed to install and perform a Basic Start Up of the PowerFlex 700 Series A or B A Human Interface Module HIM is required to perform the Basic Start Up routine covered in this manual The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 700 information including advanced start up routines programming application considerations and related precautions refer to the following publications online at www rockwellautomation com literature Title Publication PowerFlex 700 Standard Control User Manual 20B UM001 PowerFlex 700 Vector Control User Manual v4 001 amp up 20B UM002 PowerFlex Comm Adapter Manuals 20COMM UM PowerFlex 70 and PowerFlex 700 Reference Manual PFLEX RMO001 PowerFlex 70 Enhanced Control and PFLEX RM004 PowerFlex 700 Vector Control Reference Manual Wiring and Grounding Guidelines for Pulse Width Modulated PWM DRIVES INO01 AC Drives To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your local Rockwell Automation distributor visit www rockwellautomation com locations Allen Bradley Drives Technical Support
51. L DL E 9 E gE gz Sc LO 6l 0S t amp 0 S0 0 edecagoc I DV HOA 802 S HEL siequinw Dore AQENEAY g XEN g EN EN ay UN GEN auw 2886 uw L 3u09 vay sde A ZH GH ON aun 9 buey t e asni Lean asni Lean sduyindino s6uney j bau Buneu 3 Bop ZS Juang ejqeisn py ui 104 39 04d JOJO NOEL 101991019 1916918 eul UON au jueuig3 mdu duiej Wd du aruq i mo mon eng S 1010 sajo 10 GC 9b amp d eas sais uonoejog Indu Oy HOA 802 7 elder Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 34 E m URZ 009 009 Sec UST BCC Oly S0 S0c FOZ 691 0S e GL S zi 00 087 D I 00 SZS 00 06 98c 097 96 ECC Sy C 00 91 0929802 Es a URZ UST 009 DO 00 00c 80 LEG 1 vSL VOS Sv 0S t 09 2 osz GLS 009 Gee DUP Gee 882 He 6L 6vZ 084 0S T 8 amp 9 26L9dUC S n w URZ BLIC 00S GLI EI SLL 09c S6L EL Z 0S 74 0S Pl 0S B zi m E osz ost 009 00c 00 00c LEZ BBL Sb F09 Sr os T 09191 vSIg80c m URS L 00 007 Scl See Sel SLL DCL v0L 907 96 0S t Ov 2 osz GLE 00s SLL EI GLI SLL bL EL 20S CCL 0S T 091 S ELO 0006 NINO Se S DUL 00 00 00L SLL DUL 09L Oct 08 FOE EL 0S Pl 0 S zi DCL 00 00v Scl See Sel SLL SLL v0L 90r 86 0S Y Dip vOLdH0C 0006 NIN2 x E 3i 001 00 00 DUL 0
52. MID g i N D o ER B o E L o e e O y A Detail 126 3 a Lifting Holes 4 97 SCH Ee 4 Places Y 0 53 85 12 7 0 50 Dia lt New Style Junction Box gt 0 33 Dimensions are in millimeters and inches Drive amp Packaging U Refer to pages 33 through 41 for frame information 2 Junction Box can be removed if drive is mounted in a cabinet 3 Weights include HIM and Standard UO Add 13 60 kg 30 0 Ibs for the following drives 20BB260 20BC260 and 20BD248 Publication 20B IN019C EN P 20 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 6 NEMA UL Type 12 Standalone 400 690V drives only lt 7113 28 00 24 1 0 90 gt 663 1 26 10 gt 123 6 4 90 zl kX N a O T e D E 1828 8 a 72 00 U 1795 2 70 70 e A7 1279 5 U E 50 40 F ft 283 3 i 6 11 20 LER ae v H TL 1 k l 16 8 0 66 13 5 0 53 Dia 12 7 0 50 Dia 4 Places See Note A Lifting Holes Note A 487 8 Mount with 0 50 Inch UNC Grade 5 or Higher Screws 19 20 Max or M12 Material Class 5 6 or Higher Screws Use Flat Washer with each Fastener 80 Air Inlet 0 30 Dimensions are in millimeters and inches Approx Weight 1 kg Ibs Drive amp Packaging 229 07 505 0 Description 176 90 390 0 1 Wei
53. Masks amp Owners 198 Load Frm Usr Set Drive Memory 280 Reference Mask Masks amp Owners 199 Save To User Set Drive Memory 281 Accel Mask Masks amp Owners 200 Reset Meters Drive Memory 282 Decel Mask Masks amp Owners 201 Language Drive Memory 283 Fault Clr Mask Masks amp Owners 202 Voltage Class Drive Memory 284 MOP Mask Masks amp Owners 203 Drive Checksum Drive Memory 285 Local Mask Masks amp Owners 204 Dyn UserSet Cnfg Drive Memory 288 Stop Owner Masks amp Owners 205 Dyn UserSet Sel Drive Memory 289 Start Owner Masks amp Owners 206 Dyn UserSet Actv Drive Memory 290 Jog Owner Masks amp Owners 209 210 Drive Status X Diagnostics 291 Direction Owner Masks amp Owners 211 212 Drive Alarm X Diagnostics 292 Reference Owner Masks amp Owners 213 Speed Ref Source Diagnostics 293 Accel Owner Masks amp Owners 214 Start Inhibits Diagnostics 294 Decel Owner Masks amp Owners 215 Last Stop Source Diagnostics 295 Fault Clr Owner Masks amp Owners 216 Dig In Status Diagnostics 296 MOP Owner Masks amp Owners 217 Dig Out Status Diagnostics 297 Local Owner Masks amp Owners 218 Drive Temp Diagnostics 298 DPI Ref Select Comm Control 219 Drive OL Count Diagnostics 299 DPI Fdbk Select Comm Control 220 Motor OL Count Diagnostics 300 307 Data In XX Datalinks 221 Mtr OL Trip Time Diagnostics 308 HighRes Ref6x Datalinks 222 Drive Status 36x Diagnostics 310 317 Data Out XX Datalinks 223 Status 3 Fault6x Diagnostics 320 Anlg In Config Analog
54. Minimum 14 GA 1 9 Steel on Mounting Surface Deburr Pilot Holes man lt and Drive Cutout K 1078 0 42 40 A 1043 0 41 10 971 0 38 20 A 899 0 35 40 EE A 827 0 32 60 755 0 29 70 683 0 26 90 611 0 24 10 539 0 21 20 467 0 18 40 395 0 15 60 323 0 12 70 251 0 9 90 YYYYYYYYYYY 532 0 20 90 Cutout 1054 0 41 5 44 0 1 70 122 0 4 80 200 0 7 90 278 0 10 90 356 0 14 00 434 0 17 10 512 0 20 20 Publication 20B INO19C EN P 35 0 1 40 n 12 0 0 50 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 23 BAH Wire the Drive A Special Considerations PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified on page 32 If a system ground fault monitor RCD is to be used only Type B adjustable devices should be used to avoid nuisance tripping Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives
55. Sc GLE GLE DL URZ URL 884 BEL Sel col LLL ep C BL 9 9213802 0006 NINO 001 00 00 00L SLL DUL BC L 9LL L VS4 Ee g Ov 9 GL zl e e OSH GLE Sle Scl 00c Sel DCL 601 66 996 6Z6 ei 4 Wd em e 00 9 NNO S E 001 osz 0Sc 06 Sel 06 921 v6 9 09 8S g 0S z 09 Gu 8 0006 NWO DUL 00 00 06 URL 06 OL S8 LL URL Eel g OS H 94 9 4403802 S 00 9 NNO m SS 00L Sec Soc 08 Sel 08 POL 84 Z9 9 09 c88 os 2 OS 091 v 72903802 00 9 NIN2 DUL 00c 00c 09 Ol 09 c8 SI9 e8 96v Lv 0S t Oti 0S cS0380c a 000t1 NINO SY2 3843 IN pm 00L URL URL 0s 06 0S v9 87 ly UBE 97 0S Pl DEI Opi Lv0380c 000t NINO c 0 383 IN S 0s Gel Scl Or OL Ov S S0b ZE BUE v 6c 0S t Ge O ce0380c e 00S NWO 20 383 W 0S 00L 00L SE 09 E TP ER 42i LSZ Hp os t D i Szi z 2203802 Es 00ScC NINO 929 384 929 380 S 20 320 W oe 08 08 0 06 0 TE RRC c be zo 0S t St Ozi z cc0380c e 910 383 N 919 38C N 919 3 9 IN 0c 0S 09 0c or 0c Sco CRL LLI 9L vS 0S v OL SL L ZL0380c S 0 9 384 019 380 0L9 3cO IN SL Or or Fi Sc SL 8L SEL LLI COL 66 0S vy FZ Ob L LL0380c m 010 383 N 019 380 0L9 3 O IN SL 0 Ge DL 0c DL SEL 66 6 Co ER 0S T G SL 0 0d6380c 98 48C W 98 4 0 W EI 0c 0c 6 Hi 6 CD L9 FO Gg es WI T S 0 Ld9380c 2 OV8 38G W 0t9 3Z9 W L SL SL 9 6 9 6S ev BEI be 0S T H 0 6deda0c amp z Sc amp 3c0 W
56. Type 12 0 55 C Front Inside Encl Stand alone Wall Mount IP54 NEMA UL 12 0 40 C Frames 5 6 t Removing the adhesive top label from the drive changes the NEMA UL enclosure rating from Type 1 to Open Frames 5 and 6 do not have a top label 2 Refer to pages 33 through 41 for exceptions 3 To remove vent plate refer to User Manual for location lift top edge of plate from the chassis Rotate the plate out from the back plate tda t k 4 LS r La 101 6 mm 101 6 mm 101 6 mm 101 6 mm 4 0 in 4 0 in v 4 0 in 4 0 in anA No Adhesive Label see Table B With Adhesive Label see Table B pri pn n Refer to pages 13 through 19 for Pod pn in E detailed dimension information s 5 Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive In addition inlet air temperature must not exceed the product specification Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 13 Dimensions Frames 0 3 0 Frame Shown A 15 0 0 59 gt D 5 8 0 23 dia see below Le C Ss Vir J tt o o UI gt B i S d
57. a M5 x 20 nylon screw spacer Frame 5 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives DI When removing MOV s the input filter capacitor must also be removed Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 51 o2 E Factory Default Jumper Settings S SS EE MOV InputFilter DC Bus Common ieS Ge Caps 2 Mode Caps Power Source Type 5 NEMA UL Type 12 Drives E All Two green Green yellow wire to Solid Ground F yellow wires CM CapBoardis 1 CM Cap jumper wire should be T connectedto connectedto ground connected to ground with a metal W chassis ground screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Torque to 3 2 Nem 28 Ibein 2 MOV Input Filter Cap jumper wires should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 20 nylon screw spacer 2 MOV Input Filter Cap jumper wires should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 20 nylon screw spacer
58. amp 20 will configure that analog 327 19 Current In Jumper Input for current 20 Analog In 2 21 10VDC Pot Ref 2k ohm minimum load 22 10VDC Pot Ref 23 HW PTC Input 2 See above 24 24VDC Drive supplied logic input power 5 25 Digital In Common 26 24V Common Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 6 Start Low State less than 30V AC 366 29 Digital In 36 Auto Man High State greater than 100V AC 5 7 mA 30 Digital In 4 Speed Sel 1 Tone ds pad e des 6 ow State less than 7 G t d La dwars High State greater than 20V DC 10 mA Enable see pg 60 DC Digital Input Impedance 21k ohm 1 Important 0 20 mA operation requires a jumper at terminals 17 amp 18 or 19 amp 20 Drive damage may occur if jumper is not installed 2 These inputs outputs are dependant on a number of parameters see Related Parameters 3 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 4 Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 5 150 mA maximum load designed to power dig
59. andard 600V 90 C 194 F Four tinned copper 1 2 XHHW2 RHW 2 conductors with XLPE Anixter insulation B209500 B209507 e Copper braid aluminum Belden 29501 29507 al combination shield or equivalent and tinned copper drain wire PVC jacket Signal Standard Analog Belden 8760 9460 0 750 mm2 18 AWG twisted 300V 090 yo or equivalent pair 100 shield with drain 75 90 C Belden 8770 0 750 mm 18AWG 3 167 194 F or equivalent conductor shielded for remote pot only Encoder Pulse I O Combined 0 196 mm 24 AWG lt 30 m 100 ft Belden 9730 5 Encoder Pulse I O Signal 0 196 mm 24 AWG 30 to 152 m Belden 9730 9728 5 100105001 Power Belden 8790 0 750 mm 18AWG Combined 0 330 mm 18AWG power is Belden 9892 7 0 500 mm 20AWG Encoder Pulse UO Signal 0 196 mm 24 AWG 152 to 259 m Belden 9730 9728 5 500 to 850 ft Power Belden 8790 0 750 mm2 18AWG Combined 0 750 mm 18AWG Belden 9773 9774 8 Digital UO Shielded Multi conductor 0 750 mm 18AWG 3 300V 1 3 4 shielded cable such conductor shielded 60 C 140 F as Belden 8770 or equivalent t Control and signal wires should be separated from power wires by at least 0 3 meters D foot 0 The use of shielded wire for AC input power may not be necessary but is always recommended 3 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not
60. ave Oil Well Pump 644 Gearbox Ratio Oil Well Pump 645 Motor Sheave Oil Well Pump 646 Total Gear Ratio Oil Well Pump 647 DB Resistor Oil Well Pump 648 Gearbox Limit Oil Well Pump 650 Adj Volt Phase Adjust Voltage 651 Adj Volt Select Adjust Voltage 652 Adj Volt Ref Hi Adjust Voltage 653 Adj Volt Ref Lo Adjust Voltage 654 660 Adj Volt Preset1 7 Adjust Voltage 661 Min Adj Voltage Adjust Voltage 662 Adj Volt Command Adjust Voltage 663 MOP Adj VoltRate Adjust Voltage 669 Adj Volt TrimSel Adjust Voltage 670 Adj Volt Trim Hi Adjust Voltage 671 Adj Volt Trim Lo Adjust Voltage 672 Adj Volt Trim Adjust Voltage 675 Adj Volt AccTime Adjust Voltage 676 Adj Volt DecTime Adjust Voltage 677 Adj Volt S Curve Adjust Voltage 700 Pos Spd Prof Sts ProfSetup Status 701 Units Traveled ProfSetup Status 702 Home Position6x ProfSetup Status 705 Pos Spd Prof Cmd ProfSetup Status 707 Encoder Pos Tol ProfSetup Status 708 Counts Per Unit ProfSetup Status 711 Vel Override ProfSetup Status 713 Find Home Speed ProfSetup Status 714 Find Home Ramp ProfSetup Status 718 Pos Reg Filter ProfSetup Status 719 Pos Reg Gain ProfSetup Status 720 Step x Type Profile Setup 721 Step x Velocity Profile Setup 722 Step x AccelTime Profile Setup 723 Step x DecelTime Profile Setup 724 Step x Value Profile Setup 725 Step x Dwell Profile Setup 726 Step x Batch Profile Setup 727 Step x Next Profile Setup These parameters will only be displayed when parameter
61. aximum Freq Torq Attributes 136 PI Fdback Meter Process P 56 Compensation Torq Attributes 137 PI Error Meter Process P 57 Flux Up Mode Torq Attributes 138 PI Output Meter Process P 58 Flux Up Time Torq Attributes 139 PI BW Filter Process P 59 SV Boost Filter Torg Attributes 140 141 Accel Time X Ramp Rates 61 Autotune Torq Attributes 142 143 Decel Time X Ramp Rates 62 IR Voltage Drop Torq Attributes 145 DB While Stopped Stop Brake Modes 63 Flux Current Ref Torq Attributes 146 S Curve Ramp Rates 64 Ixo Voltage Drop Torq Attributes 147 Current Lmt Sel Load Limits 66 Autotune Torque Torq Attributes 148 Current Lmt Val Load Limits 67 Inertia Autotune Torq Attributes 149 Current Lmt Gain Load Limits 69 Start Acc Boost Volts per Hertz 150 Drive OL Mode Load Limits 70 Run Boost Volts per Hertz 151 PWM Frequency Load Limits 71 Break Voltage Volts per Hertz 152 Droop RPM FLA Load Limits 72 Break Frequency Volts per Hertz 153 Regen Power Limit Load Limits 79 Speed Units Spd Mode amp Limits 154 Current Rate Limit Load Limits Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 81 Number Parameter Name Group Number Parameter Name Group 155 156 Stop Mode
62. block will accept these are not recommendations Publication 20B IN019C EN P 56 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Figure 2 Vector Control Option UO Terminal Designations re Be SS SS No Signal G Description co 1 Analog In 1 00 2 Isolated 3 bipolar differential 10V 0 20 320 2 Analog In 1 1 mA 11 bit amp sign For 0 20 mA a jumper 327 3 Analog In 2 LOD must be installed at terminals 17 amp 18 or 19 amp 20 88k ohm input impedance when 1 4 Analog In 2 4 configured for volt amp 95 3 ohm for current 5 Pot Common For and 10V pot references 6 Analog Out 1 2 Single ended bipolar current output is 340 7 Analog Out 1 not bipolar 10V 0 20 mA 11 bit amp sign 347 8 Analog Out 2 Voltage mode limit current to 5 mA 9 Analog Out 2 Current mode max load is 400 ohms 10 HW PTC Input 1 B 1 8k ohm PTC Internal 3 32k ohm pull up 238 resistor 259 11 Digital Out 1 N C 4 Fault Max Resistive Load 380 13 Digital Out 1 N O 4 NOT Fault Max Current 5A Min Load 10 mA 14 Digital Out 2 N C NOT Run KE dee weie 15 Digital Out 2 3 Com Mob iS 16 Digital Out 3 NO HI Run Max Current 3 5A Min Load 10 mA 17 Current In Jumper Placing a jumper across terminals 17 amp 320 18 Analog In 1 18 or 19
63. cceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault F24 is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous Test results have shown that they can take between 2 12 seconds to occur Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 7 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the information supplied in this publication the User Manual and the Wiring amp Grounding Guidelines Manual CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 73 23 EEC EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC
64. cks 477 495 ScaleX In Hi Scaled Blocks 478 496 ScaleX In Lo Scaled Blocks 479 497 ScaleX Out Hi Scaled Blocks 480 498 ScaleX Out Lo Scaled Blocks 481 499 ScaleX Out Value Scaled Blocks 595 Port Mask Ac Securi 596 Write Mask Cfg Security 597 Write Mask Act Security 598 Logic Mask Act Security 600 TorgProve Cnfg Torq Proving 601 TorqProve Setup Torq Proving 602 Spd Dev Band Torq Proving 603 SpdBand Integrat Torq Proving 604 Brk Release Time Torq Proving 605 ZeroSpdFloatTime Torq Proving 606 Float Tolerance Torq Proving 607 Brk Set Time Torq Proving 79 Number Parameter Name Group 608 TorqLim SlewRate Torq Proving 609 BrkSlip Count Torq Proving 610 Brk Alarm Travel Torq Proving 611 MicroPos Scale Torq Proving 612 TorqProve Status Torq Proving 613 Brake Test Torq Torq Proving 631 Rod Load Torque Oil Well Pump 632 TorqAlarm Level Oil Well Pump 633 TorgAlarm Action Oil Well Pump 634 TorgAlarm Dwell Oil Well Pump 635 TorgAlrm Timeout Oil Well Pump 636 TorgAlrm TO Act Oil Well Pump 637 PCP Pump Sheave Oil Well Pump 638 Max Rod Torque Oil Well Pump 639 Min Rod Speed Oil Well Pump 640 Max Rod Speed Oil Well Pump 641 OilWell Pump Sel Oil Well Pump 642 Gearbox Rating Oil Well Pump 643 Gearbox She
65. conditions or increase Overspeed add an output frequency adjustment Limit greater than that programmed in Overspeed Limit parameter 083 OverVoltage 5 DC bus voltage exceeded maximum Monitor the AC line for high line value voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option SW 36 Drive output current has exceeded the Check for excess load improper DC OverCurrent 1ms current rating This rating is boost setting DC brake volts set too greater than the 3 second current rating high and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating 1 See the User Manual for a description of fault types Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 73 17 Alarm 2 Description Dig In 17 Digital input functions are in conflict Combinations marked with a s will ConflictA cause an alarm Acc2 Dec2 Accel2 Decel2 Jog 1 2 JogFwd Jop Rev Fwd Rev Acc2 Dec2 E Accel 2 E Decel 2 A Jog 1 2 E Jog Fwd Jog Rev i Fwd Rev A A Dig In 18 A digital Start input has been configured without a Stop input or other ConflictB functions are in conflict Combinations that conflict are marked with a A and
66. de Alarms 185 Power Loss Time Power Loss 270 DPI Baud Rate Comm Control 186 Power Loss Level Power Loss DPI Data Rate Comm Control 187 Load Loss Level Power Loss 271 Drive Logic Rslt Comm Control 188 Load Loss Time Power Loss 272 Drive Ref Rslt Comm Control 189 Shear Pin Time Power Loss 273 Drive Ramp Rslt Comm Control 190 Direction Mode Direction Config 274 DPI Port Sel Comm Control 192 Save HIM Ref HIM Ref Config 275 DPI Port Value Comm Control 193 Man Ref Preload HIM Ref Config 276 Logic Mask Masks amp Owners 194 Save MOP Ref MOP Config 277 Start Mask Masks amp Owners 195 MOP Rate MOP Config 278 Jog Mask Masks amp Owners 196 Param Access Lvl Drive Memory 279 Direction Mask Masks amp Owners 197 Reset To Defalts Drive Memory 280 Reference Mask Masks amp Owners 198 Load Frm Usr Set Drive Memory 281 Accel Mask Masks amp Owners 199 Save To User Set Drive Memory 282 Decel Mask Masks amp Owners 200 Reset Meters Drive Memory 283 Fault Clr Mask Masks amp Owners 201 Language Drive Memory 284 MOP Mask Masks amp Owners 202 Voltage Class Drive Memory 285 Local Mask Masks amp Owners 203 Drive Checksum Drive Memory 288 Stop Owner Masks amp Owners 209 210 Drive Status X Diagnostics 289 Start Owner Masks amp Owners 211 212 Drive Alarm X Diagnostics 290 Jog Owner Masks amp Owners 213 Speed Ref Source Diagnostics 291 Direction Owner Masks amp Owners 214 Start Inhibits Diagnostics 292 Reference Owner Masks amp Owners 215 Last Stop Sou
67. e Control amp Direction Limits Speed Reference Start amp Stop Modes Ramp Setup Digital and Analog I O Application Set up TorqProve Oil Well Pumps Positioning Speed Profiling See page 69 for details Important Information Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status and operation when power is applied If the I O Cassette has been changed a Reset Defaults operation must be performed Torque Proving applications can use the Assisted Start Up to tune the motor However it is recommended that the motor be disconnected from the hoist crane equipment during the routine If this is not possible refer to the manual tuning procedure in the User Manual Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 68 eanpeooJd dn uelis eu 19909 pue synejep AIS 0 eAup Y 1699 sJnooo UOHENYIS SU J enjeA jeuiBuo 1124 011959 eq jou AewW sjejeurered say einpeooid un opne eu Bunioqe mouuu siet eu amp uunp eAup eui WO1 p AOW I SI Jewod j 99e Loe pue gzz 912 080 ESO ee sjejeure ed peyoejje eu ejejduioo si dN uge ueuM sen eA euiBuuo 1194 011959 uay e1e senjeA eseu uonejedo dn pers 1edojd o serien Jejeurezed Ulead Aypow feu aap eui sesnpadoud Dun pue ssa 1040 Bung i sinding Bojeuy y sequalejay Dead Ou eu amp ig 00 Seu dwey JO 8jeog pue uoielig uan eum Eau Z
68. e instru es est dispon vel em varias l nguas em http www rockwellautomation com literature Seleccione a lingua de publica o e entre com 20B IN019 no espa o de busca Chinese ALA Fon EAR ASA IHH 5 HU Z PPB eA simplified http www rockwellautomation com literature o ks le nt FECA RA 20B INO19 EJ Summary of Changes The information below summarizes the changes since the last release Change Updated MOV and Common Mode Cap information on pages 43 through 54 Added Alternate Junction Box to Frame 6 Dimension Drawing on page 19 Updated Common I O Programming Changes on page 71 Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 3 Table of Contents Catalog Number Explanation 4 Step 1 Read the Precautions and General Information 5 Step 2 Step 3 Step 4 Step 5 EMC Instructions lt 0000 cece eee eee ees T DC Input Common Bus and Precharge Notes 10 Mount the Drive esee pul Accessing the Terminals M Environment en 12 Dimensions At s R a g a a tro tre i cR RR ERR iA KE Wire the Drive 23 Special Considerations lisse eee eee 23 Wire Recommendations 000 e ee 21 Terminal Block Specifications 28 Power amp Ground Wiring 31 Drive Fuse amp Circuit Breaker Ratings 32 Using Input Output Contactors
69. ed Reference Standard 4 20 mA Input Configure Input for Current Parameter 320 Bit 1 lt 1 Current Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Analog Input PTC PTC OT set gt 5V PTC OT cleared lt 4V PTC Short lt 0 2V e Set Fault Config 1 Parameter 238 bit 7 Enabled Set Alarm Config 1 Parameter 259 bit 11 Enabled View Status Drive Alarm 1 Parameter 211 bit 11 True HW PTC Input 2 PTC OT set gt 5V PTC OT cleared lt 4V PTC Short lt 0 2V ao Bead Set Fault Config 1 Parameter 238 bit 13 Enabled Set Alarm Config 1 Parameter 259 bit 18 Enabled View Status Drive Alarm 1 Parameter 211 bit 18 True t Refer to the Attention statement on page 55 for important bipolar wiring information APTC Positive Temperature Coefficient be monitored by the drive for motor thermal protection Publication 20B INO19C EN P device motor thermistor embedded in the motor windings can PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Input Output 2 Wire Control Non Reversing 24V DC internal supply Connection Example rnd 24 Stop Run 59 Paramet
70. ed Reference 014 Elapsed kWh Metering 99 Pulse Input Ref Speed Reference 13 DC Bus Memory Metering 100 Jog Speed Discrete Speeds 16 Analog In1 Value Metering Jog Speed 1 Discrete Speeds 17 Analog In2 Value Metering 101 107 Preset Speed X Discrete Speeds 22 Ramped Speed Metering 108 Jog Speed 2 Discrete Speeds 23 Speed Reference Metering 116 Trim Setpoint Speed Trim 24 Commanded Torque Metering 117 Trim In Select Speed Trim 25 Speed Feedback Metering 118 Trim Out Select Speed Trim 26 Rated kW Drive Data 119 Trim Hi Speed Trim 27 Rated Volts Drive Data 120 Trim Lo Speed Trim 28 Rated Amps Drive Data 121 Slip RPM FLA Slip Comp 29 Control SW Ver Drive Data 122 Slip Comp Gain Slip Comp 40 Motor Type Motor Data 123 Slip RPM Meter Slip Comp 4 Motor NP Volts Motor Data 124 PI Configuration Process P 42 Motor NP FLA Motor Data 125 PI Control Process P 43 Motor NP Hertz Motor Data 126 PI Reference Sel Process P 44 Motor NP RPM Motor Data 127 PI Setpoint Process P 45 Motor NP Power Motor Data 128 PI Feedback Sel Process P 46 Mtr NP Pwr Units Motor Data 129 PI Integral Time Process P 47 Motor OL Hertz Motor Data 130 PI Prop Gain Process P 48 Motor OL Factor Motor Data 181 PI Lower Limit Process P 49 Motor Poles Motor Data 132 PI Upper Limit Process P 53 Motor Cntl Sel Torg Attributes 133 PI Preload Process P Torque Perf Mode Torq Attributes 134 PI Status Process P 54 Maximum Voltage Torq Attributes 135 PI Ref Meter Process P 55 M
71. eeodaoc 919 383 IN 9 9 380 W 910 420 W 0c 0S 0S SL DE SI oc STOL FLU FOLI Seb j OS Y GZ OL L vLOQ80c 910 384 N 919 380 919 3 O9 IN SL or Ov BL 0c SL GOL VoL HL 61 EBI 1 06 T S GZ 0 LLO0900 0LO 383 IN 0L9 380 N 0L9 3 O IN SL 0 0 OL SL DL ol E 8 ZS 69 LUDE T E S 0 0d8Q80c 98 48d W 948 4290 W L 0c 0c 9 0L 9 GL gg S CE 6 11 08 T C 0 0dSQ80c Or8 38Q NN 078 3cO IN Z SL CL T 8 T 9 St FEI ecc 9 4 4 0S y SI g 0 vd Q80c d 420 W SL 8 9 ZE P U vi EN LL 06 v S 0 L 0f Idedaoc 9L8 3c0 N E SL 9 E E E DL EN KE 20 60 D v 0 90 0 LdiQgoc Ul DV HOA 08t Ori Slequiny DEET eJgefenv ien gy X9 Gen jy W Gen yu 299 uw L 1009 vA Sduv A 291 GH GN 3 Seen gc eBueg 9 asni Aejaq asny ejog sduvjndino sBuneg duej bau Buneu 3 lo juadng ejqeisn py uim 10 99 04d JEM DEL 101991019 196919 eun UoN au aan indul WMd dy a ynang mam eng 1010 Sa ON 10 GC Bed ees seaieq uonoejoJd Indu 2v HOA Ogp 3 ege Publication 20B INO19C EN P 37 gt z z URZ SZE SZE ost BLC URL osz 88L Gell col LLL g OS cl Sol 2l osz 00t 007 GLI 00 SL 912 BBL bl pL Sel g 0S C 0St 9 matt B m S DCL SZE Sle Scl 00c Sel 861 DPL 66 9 96 6 g 0S Z 00L Gu S z 0
72. egenerative unit such as common DC bus supply amp brake DC fed from an active converter equipment damage when ground fault occurs 1 Itis highly recommended to accurately determine the power source type and then configure appropriately 2 When MOVs are disconnected the power system must have its own transient protection to ensure known and controlled voltages To connect or disconnect these devices refer to pages 46 through 54 Important Common mode capacitors are used to conform with the EMC directives Removing these devices may withdraw the associated directive In addition on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage an isolation transformer should be installed See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01 for more information on impedance grounded and ungrounded systems Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 45 Jumper Installation Removal and Storage PowerFlex 700 drives utilize plug in style jumpers jumper wires Most drives will have a jumper storage area inside the front cover Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time Insulating Jumper Wires Some drives are designed to utilize nylon screws and spacers to insulate jumper wires from ground and sec
73. er Settings Disable Digital Input 1 Parameter 361 0 Unused Set Digital Input 2 Parameter 362 7 Run Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Reversing External supply 115V 24V Neuial Common Set Digital Input 1 Parameter 361 8 Run Forward I O Board dependent Get Digital Input 2 Parameter 362 9 Run Reverse 3 Wire Control No changes required if Internal supply parameters are at factory default settings 3 Wire Control External supply I O Board dependent Requires 3 wire functions only Digital In1 Gel Using 2 wire selections will cause a type 2 alarm 115V 24V Neutral Common Nochanges required if parameters are at factory default settings Digital Input PLC Output Card Board dependent Resistors are recommended to dissipate Neutral O Common i 10k Ohm 2 Watt Control from Prog Controller S K b E Q e No changes required if parameters are at factory default settings leakage current en Jane Digital Output Vector Control Relays shown in powered GH Select Source to Activate A eg z Fault state with drive faulted See 9B T NOT Fail Parameters 380 384 388 page 56 mo NE B s vorn Standard Control l ZR
74. erFlex 700 7 Blank Cover S ControlNet Coax 3 Full Numeric LCD D DeviceNet T Remote Panel Mount IP66 NEMA UL E EtherNet IP b Type 12 Full Numeric LCD HIM N None K Remote Panel Mount IP66 NEMA UL Voltage Rating Type 12 Prog Only LCD HIM Gode Voltage Ph Prechg Frames 7 Available with Frames 5 6 Stand Alone IP54 B 24VAC 3 0 6 drives Enclosure Code G k Cc 40ovac 3 0 6 Control amp 1 0 D 48WVAC 3 0 5 Code Control 1O Volts E eoVAc 3 0 5 f X Standard 24V DC AC E 690VAC 3 S Documentation B Standard 115V AC H 540VDC N Code Type c Vector 24V DC J Jemp N A Manual D Vector 115V AC N Jann Y N No Manual N Standard None P j54VDC Y 5 6 eelere Vector Control Option utilizes DPI Only R sovbc Y Sg ny T aooe Y 5 6 w exvpc Y 5 6 g I Brake Feedback e Code w Brake IGBT Code Type Y Yes 7 None ND Output Rating N No 1 Encoder 12V 5V Example Brake IGBT is standard on Frames 0 3 and Code kW Hp optional on Frames 4 6 2P1 24 0 75 1 m 022 22 1105 h Future Use Internal Braking Resistor d Code w Resistor Enclosure T Yes i CE Ee N No Special Firmware Frames 0 6 Only m P20 NEMA UL Type 1 Not available for Frame 3 drives or larger Code Type Open Flange Mount ADS GO Hr Maximum F3 Front IP00 NEMA UL Type Open AE gt Cascading Fan Pump Control Back Heatsink IP54 NEMA UL Type 12 Ax 82 Hz Maximum Gx Bee Meurt Emission BA Pump Off for pump jack L
75. es CM Cap Newer Drives MOV Input Filter Cap Power Source Type Solid Ground 1 CM Cap jumper wire should be connected to ground with a metal screw Verify Newer Drives If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 bein Older Drives Remove the UO Cassette see User Manual for details The green yellow CM Cap jumper wire is located on the back of chassis and should be connected to ground with a metal screw If necessary remove the insulation from the wire terminal and connect to chassis with a metal M5 x 10 screw Torque screw to 3 2 Nem 28 Ibin MOV Input Filter Cap jumper wires should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire should be insulated from ground Verify Newer Drives If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the UO Cassette see User Manual for details If necessary insulate secure jumper wire to guard against unintentional contact with chassis or components MOV Input Filter Cap jumper wires should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert
76. esult in malfunction of the system gt ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook gt is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur ATTENTION The adjust freq portion of the bus regulator function 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault F25 will occur if the speed reaches Maximum Speed Overspeed Limit parameters 82 and 83 If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is una
77. ghts include HIM and Standard I O 6 Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 21 Frame 6 NEMA UL Type 12 Flange Mount 400 690V drives only 140 0 60 A i o o o o L Y Oe i 105 8 i i 4 17 i IP C 1100 0 E E 43 30 43 30 O y 1078 0 CJ Je 42 40 O ad d S N ERES 80 0 NR kL E e d fe Ge i i Y y JN du LIS 137 2 1273 AR Wi Ee e 11 0 A d Ground A 0 43 0 43 MpFEM Stud 5 5 0 22 Dia Holes for Supplied Mounting Hardware p 44 Places 294 7 af lt lt rere 11 60 24 010 e conpessea ll m eg TL TN JL 4 UT sb y qM L 1316 Clm 5 20 SSS Kl aaa A 57 9 468 2 2 30 18 40 e Dimensions are in millimeters and inches Approx Weight 1 kg Ibs Description Drive amp Packaging 6 FlangeMount 99 79 220 0 119 75 264 0 t Weights include HIM and Standard I O Publication 20B IN019C EN P 22 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 6 Flange Mount Cutout 4 00 0 157 Dia Holes 44 Places in
78. ire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer MOV Input Filter Cap jumper wires should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 20 nylon screw spacer Frame 5 continued on next page t AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOV s the input filter capacitor must also be removed Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Factory Default Jumper Settings DC Bus Common Green yellow wire to connected to ground o2 E E ZS EE MOV IputFilr CZ Ge Caps 2 Mode Caps 5 E 077 Two green F 082 yellow wires CM Cap Board is T 099 connected to W 098 chassis ground J b Mov Input Filter Cap Power Source Type 49 Solid Ground 1 CM Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Ne
79. iss Code CE Filter CM Choke gt Must be used with Vector Control option C or M IP20 NEMA UL Type 1 with Conformal Se D Position k Positions m n are only required Coat when custom firmware is supplied Only available for Frame 5 amp Frame 6 drives Bik Yes No 400 690V N No No Only available with Vector Control option Publication 20B INO19C EN P Note 600V class drives below 77 Amps Frames 0 4 are declared to meet the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive Only available for 208 40V Frame 0 3 drives PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 BAJI Read the Precautions and General Information AN gt gt gt Qualified Personnel ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage Personal Safety ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the following points refer to pages 28 through 30 for locations LDC and DC terminals of the Power Terminal Block DC terminal of the Power Terminal Block and the chassis DC terminal of the Power Te
80. ital inputs only Not present on 115V versions 6 A 10k ohm 2 watt burden resistor must be installed on each digital input when using a triac type device The resistor is installed between each digital input and neutral common Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 57 Figure 3 Standard Control Option UO Terminal Designations EI o SS SS No Signal G Description co 1 Anlg Volts In 1 2 Isolated 9 bipolar differential 10V 11 320 2 Anig Volts In 1 a bit amp sign 88k ohm input impedance 327 3 Anlg Volts In 2 2 Isolated 4 bipolar differential 10V 11 4 Anlg Volts In 2 bit amp sign 88k ohm input impedance 5 Pot Common For and 10V pot references 6 Anlg Volts Out 1 Bipolar 10V 11 bit amp sign 2k ohm 340 7 Anlg Volts Out 1 minimum load 344 8 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm maximum 9 Anlg Current Out 1 oad 10 Reserved for Future Use 11 Digital Out 1 N C Fault Max Resistive Load 380 12 Digital Out 1 Common 240V AC 30V DC 1200VA 150W 387 18 Digital Out 1 NO NOT Fault Max Current 5A Min Load 10mA 14 DISQUES NEN NOT Run 40V ACISOV DO BAOVA 105W 15_ Digital Out 2 Common Max Current 3 5A Min Load 10mA 16 Digital Out 2 N O R
81. lations are available Roxburgh models KMFA RF3 for UL installations and MIF or Schaffner FN3258 and FN258 models are recommended Refer to Table A and http www deltron emcon com and http www mtecorp com USA or http www schaffner com respectively Table A PowerFlex 700 Recommended Filters Manufacturer Deltron Schaffner Manufacturer Class Manufacturer Class Part A B Part A B Frame Number Meters Meters Number Meters Meters 0 KMF318A 100 MIF316 150 1 KMF325A 150 2 KMF350A 200 150 2 w o DC CM KMF350A 176 150 Capacitor 3 KMF370A 150 100 3 w o DC CM KMF370A 150 100 x Capacitor 0 FN3258 16 45 150 1 FN3258 30 47 150 2 FN3258 42 47 50 50 E 2 w o DC CM FN3258 42 47 150 150 ka Capacitor 3 FN3258 75 52 100 100 B 3 3 w o DC CM FN3258 75 52 150 150 Capacitor 1 Use of these filters assumes that the drive is mounted in an EMC enclosure Publication 20B IN019C EN P 10 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 DC Input Common Bus and Precharge Notes The following notes must be read and understood Also refer to pages 24 through 30 for additional DC input information Important Application Notes 1 If drives without internal precharge are used Frames 5 amp 6 only then a precharge capability must be provided in the system
82. le Frequency AC Drive Frames 0 6 Auxiliary Control Power Supply An Auxiliary Control Power Supply such as the 20 24V AUX1 can provide control power for certain PowerFlex 700 drives See details below used with any PowerFlex 700 Standard Control drive or 200 240 Volt Vector Control drive Using the power supply with these drives will cause equipment component damage t ATTENTION The Auxiliary Control Power Supply Must Not be The Auxiliary Control Power Supply Must Not be used with e Any Standard Control drive 15 position of the catalog number string equals A B or N Any 200 240V PowerFlex 700 drive Standard or Vector Control 4 5 position of the catalog number string equals B The Auxiliary Control Power Supply Can be used with e 400 480 and 600 690 Volt drives with Vector Control 15th position of the catalog number string equals C or D Consult the factory when using an auxiliary power supply in these instances Use of an auxiliary power supply to keep the drive control logic up when the main AC power is removed requires the use of some type of AC line monitoring as well as control of the Precharge Enable signal Consult the factory for additional guidance Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 27 Wire Recommendations Min Insulation Type Wire Type s Description Rating Power St
83. m 28 bein MOV jumper wire should be connected to ground with metal screws Verify If necessary remove the nylon screw spacers and insert a metal M5 x 12 screws Input Filter Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert metal M5 x 8 screw Non Solid Ground 1 CM Cap jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer MOV jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screws and insert a M5 x 20 nylon screw spacer Input Filter Cap jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screws and insert a M5 x 15 nylon screw spacer Frame 5 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 0 When removing MOV s the input filter capacitor must also be removed Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 50 o2 S Factory Default Jumper Settings E S EZ MOV InputFilter DC Bus Common oO 2G GC Z Q Caps 1 2 Mode Caps 5 NEMA UL Type 12 Drives C Two green Green yellow wire is D yellow wires connected to ground P connected to R chassis ground CM Cap Older Driv
84. mes 0 6 55 when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity t ATTENTION Hazard of personal injury or equipment damage exists UO Terminals Figure 1 shows the I O Control Cassette and terminal block locations The cassette houses the main control board including drive control firmware with I O terminal block and optional encoder board To remove the cassette follow the steps below Cassette removal will be similar for all frames Frame 0 drive shown Step Description amp Disconnect the two cable connectors shown in Figure 1 B Loosen the two screw latches shown in Figure 1 Slide the cassette out D Remove screws securing cassette cover to gain access to the boards Figure 1 PowerFlex 700 Typical Cassette amp I O Terminal Blocks UO Terminal Block Specifications Wire Size Range Torque No Name Description Maximum Minimum Maximum Recommended O Cassette Removable UO Cassette UO Terminal Signal amp control 2 5mm 0 30mm 0 6N m 0 6 Nem Block connections 14 AWG 22 AWG 5 31bein 5 3 bein Encoder Encoder power amp signal 0 75 mm 10 196 mm2 0 6 Nem 0 6 Nem Terminal Block connections 18 AWG 24 AWG 5 3 bein 5 3 bein U Maximum minimum that the terminal
85. move the jumper wire from PE and insulate secure it to guard against unintentional contact with chassis or components Important Do Not Remove Disconnect the larger green yellow wire MOV Input Filter Cap jumper wires should be insulated from ground If necessary remove the jumper wires from PE and individually insulate secure them to guard against unintentional contact with chassis or components 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 0 When removing MOV s the input filter capacitor must also be removed BAJI UO Wiring Important points to remember about I O wiring A e Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Fra
86. mp 25 Speed Feedback Metering 124 PI Configuration Process P 26 Rated kW Drive Data 125 PI Control Process P 27 Rated Volts Drive Data 126 PI Reference Sel Process P 28 Rated Amps Drive Data 127 PI Setpoint Process P 29 Control SW Ver Drive Data 128 PI Feedback Sel Process P 40 Motor Type Motor Data 129 PI Integral Time Process P 41 Motor NP Volts Motor Data 130 PI Prop Gain Process P 42 Motor NP FLA Motor Data 181 PI Lower Limit Process P 43 Motor NP Hertz Motor Data 132 PI Upper Limit Process P A4 Motor NP RPM Motor Data 133 PI Preload Process P 45 Motor NP Power Motor Data 134 PI Status Process P 46 Mtr NP Pwr Units Motor Data 135 PI Ref Meter Process P 47 Motor OL Hertz Motor Data 136 PI Fdback Meter Process P 48 Motor OL Factor Motor Data 137 PI Error Meter Process P 49 Motor Poles Motor Data 138 PI Output Meter Process P 50 Motor OL Mode8x Motor Data 139 PI BW Filter Process P 53 Motor Cntl Sel Torq Attributes 140 141 Accel Time X Ramp Rates 54 Maximum Voltage Torq Attributes 142 143 Decel Time X Ramp Rates 55 Maximum Freq Torq Attributes 145 DB While Stopped Stop Brake Modes 56 Compensation Torq Attributes 146 S Curve Ramp Rates 57 Flux Up Mode Torq Attributes 147 Current Lmt Sel Load Limits 58 Flux Up Time Torq Attributes 148 Current Lmt Val Load Limits 59 SV Boost Filter Torq Attributes 149 Current Lmt Gain Load Limits 61 Autotune Torq Attributes 150 Drive OL Mode Load Limits 62 IR Voltage Drop Torq Attributes
87. n 20B INO19C EN P 9 00 008 oo os mei ose om e soz Bel ei 0S zon 007 mi ml mee oss wel me osz melu se w l z z 9 g0920802 0S2 ml ml os szel wel eel el o or nl or ml O0 009 ml mee mei wel e ml soz evi sel gOv v 1 on 9 gsozoaoz 0S2 ml oss me mei wei me Olz mim get al nal 0S2 os ml os RET wel e ml o SSU ml al gt o 9 g0 10802 T ml ml os el wel mei ol soros ml w l reel 0S2 ml ml me mei wei oet RUT omlees el w l SZ s gyorg Ost gee szel eil me el e mi o6 rco 616 em Srl 0S2 REI oos mei ae os ml sei selemiral gos ni ss S gserogoe o mt ml ml on ul ol on sr slro vis al sr d mt ml ml sei el el eil al oigeiomml os sel S gyysotogoz 2 001 ml sz me sa wei mu ml lgl 69 wu l t l E ost ml ml onf ml wl eu ml girl ai wu l gt sr v g s80080z L 001 ose ml me mei wei au ml lgl 689o v oe Ze e gn H 001 el oog 0 ei o 9 ml os re es um zzl o e og 09 ost mei 09 ml mi nl os PIRS zo 0s real zz e mom a S9384 08 eil eil S 08 oe o el e eve e wu l sissi z zeoogoz 2 SESER 0g i wel o 0 e ol el ell ve qos ru sti 2 mam gt
88. nces harmonic emissions on the AC supply system When operated on a public supply system it is the responsibility of the installer or user to ensure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 2 Standard PowerFlex 700 CE compatible Drive Review important precautions attention statements throughout this publication and the User Manual before installing the drive 3 Grounding as described in this publication and the User Manual 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation All shielded cables should terminate with the proper shielded connector Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 9 6 The following conditions First Environment Restricted Distribution For any drive and option a filter may be required for motor cable lengths greater than 150 m 492 ft Second Environment Industrial Motor cable is limited to 30 m 98 ft for installations without additional external line filters External filters for First Environment installations and increasing motor cable lengths in Second Environment instal
89. ncy AC Drive Frames 0 6 65 Human Interface Module HIM Overview LCD Display Elements Display Description F Power Loss N auto Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu Diagnostics Parameter Device Select Programming Monitoring Troubleshooting Human Interface Module HIM Key Functions A bi lt Description Exit a menu cancel a change to a parameter value or acknowledge a fault alarm Select a digit select a bit or enter edit mode in a parameter screen Scroll through options increase a value or toggle a bit Scroll through options decrease a value or toggle a bit Enter a menu enter edit mode in a parameter screen or save a change to a parameter value Access the function associated with a programming or numeric key Refer to the drive user manual for more information Start the drive Stop the drive or clear a fault Jog the drive Human Interface Module HIM Change direction Increase speed Decrease speed or These keys are active only when the HIM is granted Manual Control or Param 090 Speed Ref A Sel 093 Speed Ref B Sel is set to Option 18 DPI Port 1 for a HIM installed in the drive cover Option 19 DPI Port 2 for a HIM connected by cable for handheld or remote installation option Publication 20B INO19C EN P
90. os Scale Torq Proving 427 431 Torque Ref X Sel Torq Attributes 428 432 Torque Ref X Hi Torg Attributes 429 433 Torque Ref X Lo Torg Attributes 430 Torq Ref A Div Torq Attributes 434 Torque Ref B Mult Torq Attributes 435 Torque Setpoint Torq Attributes 436 Pos Torque Limit Torq Attributes 437 Neg Torque Limit Torq Attributes 438 Torque Setpoint2 Torq Attributes 440 Control Status Torg Attributes 441 Mtr Tor Cur Ref Torq Attributes 445 Ki Speed Loop Speed Regulator 446 Kp Speed Loop Speed Regulator PN 74633 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tcl 852 2887 4788 Fax 852 2508 1846 Publication 20B INO19C EN P July 2010 Supersedes 20B INO19B EN P July 2009 PN 74633 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in USA
91. parameter values for Analog and Digital I O Refer to Common I O Programming Changes on page 71 ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning Prepare For Drive Start Up 1 Confirm that all inputs are connected to the correct terminals and are secure Verify that AC line power at the disconnect device is within the rated value of the drive Verify that control power voltage is correct The remainder of this procedure requires DPI Ports and O that a HIM be installed Connect a Human Interface Module HIM to Drive Peripheral Interface DPI Port 1 or 2 If an operator interface is not available remote devices should be used to start up the drive Important When power is first applied the HIM may require approximately 5 seconds until commands are recognized including the Stop key An explanation of the LED indicators can be found on page 70 Powertiex Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 63 M C C 5 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable
92. rce Diagnostics 293 Accel Owner Masks amp Owners 216 Dig In Status Diagnostics 294 Decel Owner Masks amp Owners 217 Dig Out Status Diagnostics 295 Fault Clr Owner Masks amp Owners 218 Drive Temp Diagnostics 296 MOP Owner Masks amp Owners 219 Drive OL Count Diagnostics 297 Local Owner Masks amp Owners 220 Motor OL Count Diagnostics 298 DPI Ref Select Comm Control 224 Fault Frequency Diagnostics 299 DPI Fdbk Select Comm Control Fault Speed Diagnostics 300 307 Data In XX Datalinks 225 Fault Amps Diagnostics 310 317 Data Out XX Datalinks 226 Fault Bus Volts Diagnostics 320 Anlg In Config Analog Inputs 227 228 Status X Fault Diagnostics 321 Anlg In Sqr Root Analog Inputs 229 230 Alarm X Fault Diagnostics 322 325 Analog In X Hi Analog Inputs Publica ion 20B IN019C EN P 82 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Number Parameter Name Group Number Parameter Name Group 323 326 Analog In X Lo Analog Inputs 447 Kf Speed Loop Speed Regulator 324 327 Analog In X Loss Analog Inputs 449 Speed Desired BW Speed Regulator 340 Anlg Out Config Analog Outputs 450 Total Inertia Speed Regulator 341 Anlg Out Absolut Analog Outputs 451 Speed Loop Meter Speed Regulator 342 345 Analog OutX Sel Analog Outputs 454 Rev Speed Limit Speed Regulator 343 346
93. rminal Block and the chassis The voltage must be zero for all three measurements ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION Loss of control in suspended load applications can cause personal injury and or equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600 611 are designed for lifting torque proving applications It is the responsibility of the engineer and or end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards Publication 20B IN019C EN P 6 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Product Safety ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may r
94. rminal Designations No Description See Detail on 8 12V 1 DC Power Internal power source 7 12V 1 DC Return Common 250 mA 6 Encoder Z NOT Pulse marker or registration 5 Encoder Z input 2 4 Encoder B NOT Quadrature B input 2 Encoder B 2 Encoder A NOT Single channel or 1 Encoder A quadrature A input 1 Jumper selectable 5 12V is available on 20B ENC 1 Encoder Boards DI Z channel can be used as a pulse input while A amp B are used for encoder Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 61 Encoder Specifications Type Incremental dual channel Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 degrees at 25 degrees C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output 3 5 6V DC when jumpers are in 5V position single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC With the jumpers in the 5V position the encoder will accept a 5V DC square wave with a minimum high state voltage of 3 1V DC In either jumper position the maximum low state voltage is 0 4V DC
95. rminal block Cause s Indication Corrective Action Drive is Faulted Flashing red Clear fault status light Press Stop Cycle power Set Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Incorrect input wiring Refer to the wiring None Wire inputs correctly and or install examples starting on page 58 jumper e 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs Jumper from terminal 25 to 26 is required Incorrect digital input programming None Program Digital Inx Sel parameters Mutually exclusive choices have been 361 366 for correct inputs made i e Jog and Jog Forward Start or Run programming may be 2wire and 3 wire programming may be missing conflicting Flashing yellow Program Digital Inx Sel to resolve Exclusive functions i e direction control Status light and conflicts may have multiple inputs configured Dign CfictB Remove multiple selections for the Stop is factory default and is not wired a on same function Install stop button to apply a signal at Drive Status 2 stop terminal shows type 2 alarm s Drive does not Start from Human Interface Module HIM Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control unless param 192 bit 1 2 17 Corrective Action If 2 wire control is required no action needed If 3 wire control is required program Digi
96. ry remove them from PE and individually insulate secure each jumper wire to guard against unintentional contact with chassis or components Important Do Not Remove Disconnect the larger green yellow wire The Input Filter Cap jumper wire top right should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer Frame 6 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOV s the input filter capacitor must also be removed Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 54 o2 f o Factory Default Jumper Settings E 83 MOV InutFilter DC Bus Common E 9 6 8dG Caps Mode Caps 6 SU ea C All Two green Green yellow wire to D yellow wires CM Cap Board is E connected to connected to Power F Power Terminal Terminal Block PE P Block PE R T W DO NOT REMOVE lad t ofo G o jj o o ji o ii o ji oyo Input Filter Cap Ga RER CMCap MOV Power Source Type Solid Ground 1 The green yellow CM Cap jumper wire should be connected to PE 2 The MOV Input Filter Cap jumper wires should be connected to PE Non Solid Ground 1 The green yellow CM Cap jumper wire should be insulated from ground If necessary re
97. s require changes to only a few parameters The LCD HIM on a PowerFlex 700 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine 1 Press ALT and then Esc S M A R T The S M A R T start screen appears 2 View and change parameter values as desired For HIM information see Appendix B in the User Manual Press Esc to exit the S M A R T start Running an Assisted Start Up Example LCD Displays F gt Stopped Auto SMART List Digital In2 Sel Stop Mode A Minimum Speed Important This start up routine requires an LCD HIM The Assisted start up routine prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up 2 Press Enter Example LCD Displays F gt Stopped Auto Hz Main Menu Memory Storage Start Up Preferences Important Done Exit must be selected upon completion of the Start Up routine in order for any Start Up Autotune data to be saved Publication 20B IN019C EN P 70 PowerFlex 700 Adj
98. sary remove the metal screw and insert a M5 x 20 nylon screw spacer Frame 5 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 0 When removing MOV s the input filter capacitor must also be removed Publication 20B IN019C EN P 48 a Frame zno Voltage Code PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Factory Default Jumper Settings MOV Input Filter DC Bus Common Caps 1 2 Mode Caps Two green Green yellow wire to yellow wires CM Cap Board is connected to the connected to ground Power Terminal Block rail 3 MOV GOI e e e efe ojoo amp olorojojololo o MOV Input Filter Cap Power Source Type Solid Ground 1 CM Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 bein MOV Input Filter Cap jumper wires should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper w
99. sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen s JEC BS88 British Standard Parts 1 amp 2 0 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J should be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply IEC and UL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Publication 20B INO19C EN P 33 00r 009 009 See ISI See Dt BUE S00 661 0S 2 GL eL S E 00v 084 084 00 GIG 00 06 982 09c 66 D Sy H D0L 19 0929907 E S ose 00s 00s Se ose Gee 80 992 LL F09 194 0S Pl 09 Gu a SS 007 009 009 00 W 00 80 tro bezi SZ 802
100. t E 7 30 O s o Y 97 0 3 82 Ess Jr 42 0 384 0 K K 15 12 gt Dimensions are in millimeters and inches Approx Weight 1 kg be Drive amp Packaging 81 65 180 0 Description Flange Mount 61 69 136 0 1 Weights include HIM and Standard 1 0 5 Publication 20B IN019C EN P 18 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 5 Flange Mount Cutout 4 00 0 157 Dia Holes 40 Places in Minimum 14 GA 1 9 Steel Mounting Surface Deburr Pilot Holes 100 La 458 0 lt and Drive Cutout _ 0 39 18 03 1039 0 40 91 k i ve 1026 5 40 41 T x 948 5 37 34 id A 870 5 34 27 ka 792 5 31 20 A R Cutout i 714 5 28 13 1019 0 Kk EN 40 12 636 5 25 06 558 5 21 99 480 5 18 92 A 402 5 15 85 324 5 12 78 Io 2465 9 71 A 168 5 6 63 90 5 3 56 y YYvYYYYYYYY y 12 5 0 49 A I T 59 0 2 32 131 0 5 16 203 0 7 99 275 0 10 83 347 0 13 66 x 419 0 16 50 478 0 18 82 Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 19 Frame 6 gt lt 8 5 0 33 A gt lt 18 0 0 71 496 360 6 1420 dd 1 95 gt Le D gt Deal Gg A ro
101. t interlock is open Check remote wiring Input Decel Inhibit 24 3 The drive is not following a commanded 1 Verify input voltage is within drive deceleration because itis attempting to specified limits limit bus voltage 2 Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Refer to page 6 for further info 4 Disable with parameter 238 FluxAmpsRe 78 The value for flux amps determined by 1 Reprogram Motor NP FLA with f Rang the Autotune procedure exceeds the the correct motor nameplate value programmed Motor NP FLA 2 Repeat Autotune parameter 042 HW 12 p The drive output current has exceeded Check programming Check for OverCurrent the hardware current limit excess load improper DC boost setting DC brake volts set too high or other causes of excess current IR Volts 77 Calculate is the autotune default and Re enter motor nameplate data Range the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Motor 7 Internal electronic overload trip An excessive motor load exists Overload Enable Disable with Fault Config 1 Reduce load so drive output current does not exceed the current set by Motor NP FLA OverSpeed 25 Functions such as Slip Compensation Remove excessive load or overhauling Limit or Bus Regulation have attempted to
102. tal Inx Sel for correct inputs Drive does not respond to changes in speed command Cause s Corrective Action No value is coming from the source LCD HIM Status 1 Ifthe source is an analog input check of the command Line indicates wiring and use a meter to check for At Speed and presence of signal output is 0 Hz 2 Check Commanded Speed parameter 002 for correct source Publication 20B IN019C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 75 Cause s Indication Corrective Action Incorrect reference source has None 3 Check parameter 213 Speed Ref Source been programmed for the source of the speed reference 4 Reprogram parameter 090 Speed Ref A Sel for correct source Incorrect Reference source is None 5 Check parameter 209 Drive Status 1 bits being selected via remote device or digital inputs 12 amp 13 for unexpected source selections 6 Check parameter 216 Dig In Status to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x Excess load or short acceleration None Check Drive Status 2 bit 10 to see if the drive times force the drive into current is in Current Limit limit slowing or stopping Remove excess load or reprogram
103. to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device 2 If drives with internal precharge Frames 0 6 are used with a disconnect switch to the common bus then a anauxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter 361 366 must be set to 30 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus b the drive must have firmware version 2 002 or above Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 11 BAH Mount the Drive Accessing the Terminals Opening the Cover Frames 0 4 Locate the slot in the upper left corner Slide the locking tab up and swing the cover open Special hinges allow cover to move away from drive and lay on top of adjacent drive if present See below for frame 4 access panel removal Frame 5 Slide the locking tab up loosen the right hand cover screw and remove See below for access panel removal Frame 6 Loosen 2 screws at bottom of drive cover Carefully slide bottom cover down amp out Loosen the 2 screws at top of cover and remove Powertizx Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on 0 3 Frame dri
104. tputs 392 Dig Out Invert Digital Outputs 393 Dig Out Param Digital Outputs 394 Dig Out Mask Digital Outputs 411 Digln DataLogicex Digital Inputs 42 Motor Fdbk Type Speed Feedback 413 Encoder PPR Speed Feedback 414 Enc Position Fdbk Speed Feedback 415 Encoder Speed Speed Feedback 416 Fdbk Filter Sel Speed Feedback 419 Notch Filter Freq Speed Feedback 420 Notch Filter K Speed Feedback 421 Marker Pulse Speed Feedback 422 Pulse In Scale Speed Feedback 423 Encoder Z Chan Speed Feedback 427 431 Torque Ref X Sel Torq Attributes 428 432 Torque Ref X Hi Torq Attributes 429 433 Torque Ref X Lo Torq Attributes 430 Torq Ref A Div Torq Attributes 434 Torque Ref B Mult Torq Attributes 435 Torque Setpoint Torq Attributes 436 Pos Torque Limit Torq Attributes 437 Neg Torque Limit Torq Attributes 438 Torque Setpoint2 Torq Attributes 440 Control Status Torq Attributes 441 Mtr Tor Cur Ref Torg Attributes 445 Ki Speed Loop Speed Regulator 446 Kp Speed Loop Speed Regulator 447 Kf Speed Loop Speed Regulator 448 Spd Err Filt BWex Speed Regulator 449 Speed Desired DW Speed Regulator 450 Total Inertia Speed Regulator 451 Speed Loop Meier Speed Regulator 454 Rev Speed Limit Speed Regulator 459 PI Deriv Time Process PI 460 PI Reference Hi Process PI 461 PI Reference Lo Process PI 462 PI Feedback Hi Process PI 463 PI Feedback Lo Process PI 464 PI Output Gain Process PI 476 494 ScaleX In Value Scaled Blo
105. ts 168 Start At PowerUp Restart Modes 248 Fault 3 Time Faults 169 Flying Start En Restart Modes 249 Fault 4 Code Faults 170 Flying StartGain Restart Modes 250 Fault 4 Time Faults 174 Auto Rstrt Tries Restart Modes 251 Fault 5 Code Faults 175 Auto Rstrt Delay Restart Modes 252 Fault 5 Time Faults 177 Gnd Warn Level Power Loss 253 Fault 6 Code Faults 178 Sleep Wake Mode Restart Modes 254 Fault 6 Time Faults 179 Sleep Wake Ref Restart Modes 255 Fault 7 Code Faults 180 Wake Leve Restart Modes 256 Fault 7 Time Faults 181 Wake Time Restart Modes 257 Fault 8 Code Faults 182 Sleep Leve Restart Modes 258 Fault 8 Time Faults 183 Sleep Time Restart Modes 259 Alarm Config 1 Alarms 184 Power Loss Mode Power Loss 261 Alarm Clear Alarms 185 Power Loss Time Power Loss 262 269 Alarm X Code Alarms 186 Power Loss Level Power Loss 270 DPI Baud Rate Comm Control 187 Load Loss Level Power Loss 271 Drive Logic Rslt Comm Control 188 Load Loss Time Power Loss 272 Drive Ref Rslt Comm Control 189 Shear Pin Time Power Loss 273 Drive Ramp Rslt Comm Control 190 Direction Mode Direction Config 274 DPI Port Sel Comm Control 192 Save HIM Ref HIM Ref Config 275 DPI Port Value Comm Control 193 Man Ref Preload HIM Ref Config 276 Logic Mask Masks amp Owners 194 Save MOP Ref MOP Config Security 195 MOP Rate MOP Config 277 Start Mask Masks amp Owners 196 Param Access Lvl Drive Memory 278 Jog Mask Masks amp Owners 197 Reset To Defalts Drive Memory 279 Direction Mask
106. un 17 Anlg Current In 1 2 Isolated 3 4 20 mA 11 bit amp sign 124 320 18 Anlg Current In 1 ohm input impedance 327 19 Anlg Current In 2 2 Isolated 4 4 20 mA 11 bit amp sign 124 20 Anlg Current In 2 4 ohm input impedance 21 10VDC Pot Ref 2k ohm minimum 22 10VDC Pot Ref B 23 Reserved for Future Use 24 24VDC Drive supplied logic input power 5 25 Digital In Common 26 24V Common S Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital In 3 Auto Man Hg State greater than ad AC 5 0 mA w Dui eer 8Y ACIDG Senlie Ont e 31 Digital In 5 Speed Sel 2 High State greater than 20V AC DC 32 Digital In 6 Speed Sel 3 11 2 mA DC Digital Input Impedance 35k ohm Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed These inputs outputs are dependant on a number of parameters See Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with
107. ure them to the chassis The components must be installed as shown Drive Identification Refer to the drive nameplate and locate the Voltage Code Current Rating Frame and UL Type Frames 5 6 Use this information to locate the proper procedure in the following tables Voltage Code UL Type Current Rating oe Cal No 20B D Xxx x x xxxxxxx ULTYPE 1 P20 400V 480V Series B VO 24VAC DC Standard Normal Duty Power xxx kW xxx kW Original Firmware V x xxx Heavy Duty Power P xxx kW XXx kW Input 3 Phase 47 63Hz C OO AC Voltage Range 342 440 432 528 Ouiput 3 Phase 0 400 Hz AC Voltage Range Base Hz default Continuous Amps 1 Min Overload Amps 3 Sec Overload Amps 0 400 50Hz XXX Xxx 0 460 60 Hz XXX C Sei Gne223 Frame 3 Serial Plumber x oooxxx Wen Bradtey INN Frame Publication 20B IN019C EN P 46 Jumper Settings and Locations Factory Default Jumper Settings Al PE B Installed Eo MOV Input O Filter Caps DC Bus Common Mode Caps PE_A Installed PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Power Source Type Solid Ground Remove the I O Cassette refer to the User Manual for details Verify that jumpers are installed at the PE_A and PE_B locations on the Power Board Non Solid Ground Remove the I O Cassette
108. ustable Frequency AC Drive Frames 0 6 Drive Status Indicators Name Color State Description Green Steady llluminates when power is applied to the drive Green Flashing Drive ready but not running and no faults are present v Steady Drive running no faults are present Yellow Flashing An inhibit condition exists the drive cannot be started Drive Stopped Check parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Steady A non resettable fault has occurred Refer to the Communication Status of DPI port internal communications if present Adapter User Manual Status of communications module when installed Status of network if connected Status of secondary network if connected Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 7i Common I O Programming Changes Your application needs may require changing parameters from their factory default settings Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer 1 Set Param 090 Speed Ref A Sel to option 1 Analog In 1 This sets the speed reference input to I O terminals 1 amp 2 For 4
109. ves can be removed Simply loosen the screws securing the plate to the chassis The slotted mounting holes assure easy removal Important Removing the Cable Entry Plate limits the maximum ambient temperature to 40 degrees C 104 degrees F Power Wiring Access Panel Removal Frame Removal Procedure Replace when wiring is complete 0 1 2 amp 6 Part of front cover see above 3 Open front cover and gently tap slide cover down and out 4 Loosen the 4 screws and remove 5 Remove front cover see above gently tap slide panel up and out Publication 20B IN019C EN P 12 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Environment Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C ambient To operate the drive in installations between 41 and 50 C see the information below and refer to pages 33 through 41 for exceptions Table B Acceptable Surrounding Air Temperature amp Required Actions Enclosure Rating Temperature Range Drive IP20 NEMA UL Type 1 with Top Label 1 0 40 C Frames 0 4 All Ratings 0 50 C Frames 5 6 Most Ratings 2 IP20 NEMA UL Type Open 0 50 C Most Ratings 2 Top Label Removed 1 0 45 C 20BC072 Only IP00 NEMA UL Type Open 0 50 C 20BC072 Only 3 Top Label amp Vent Plate Removed Flange Mount Front IP00 NEMA UL Type Open 0 40 C Back External Frames 5 6 Back Heat Sink IP54 NEMA UL
110. will cause an alarm Start Stop C Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd F 1 2 Rev Start S 1 P 1 P Stop CF Run 3 3 A A Run Fwd Run Rev Jog 1 2 E E Jog Fwd Jog Rev Fwd Rev E E Dig In 19 More than one physical input has been configured to the same input function ConflictC Multiple configurations are not allowed for the following input functions Forward Reverse Run ReverseBus Regulation Mode B Speed Select 1 Jog ForwardAcc2 Dec2 Speed Select 2 Jog ReverseAccel 2 Speed Select 3 RunDecel 2 Run Forward Stop Mode B TB Man Ref 30 2 Occurs when Cflct e Auto Manual is selected default for Digital In3 Sel parameter 363 and TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 27 all of the factory default uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 Refer to the Auto Manual Examples section of the PowerFlex 700 User Manual To correct Verify reprogram the parameters that reference an analog input or Reprogram Digital In3 to another function or Unused 1 See the User Manual for a description of alarm types Publication 20B INO19C EN P 74 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the te
111. with chassis or components Important Do Not Remove Disconnect the larger green yellow wire MOV Input Filter Cap jumper wires should be insulated from ground If necessary remove the jumper wires from PE and individually insulate secure each jumper wire to guard against unintentional contact with chassis or components Frame 6 continued on next page t AC input drives only MOV s and input filter caps do not exist on DC input drives 0 When removing MOV s the input filter capacitor must also be removed Publication 20B INO19C EN P PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 o Factory Default Jumper Settings olo 5 co E S EE MOV InputFilter DC Bus Common iL 8 SE Caps 0 Mode Caps 6 E All Two green Green yellow wire to F yellow wires CM Cap Board is T connected to connected to Power W Power Terminal Terminal Block PE Block PE and chassis Input Filter Cap DO NOT REMOVE 53 Power Source Type Solid Ground 1 The green yellow CM Cap and MOV jumper wires should be connected to PE The Input Filter Cap jumper wire top right should be connected to chassis ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 10 screw Torque to 3 2 Nem 28 lbein Non Solid Ground 1 The green yellow CM Cap and MOV jumper wires should be insulated from ground If necessa

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