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ZFV Series Smart Sensors with Ultra-High-Speed CCD

1. Min 150ms OFF m TEACH on 8 li l OFF x 3 TRIG a ji t OFF i ENABLE 2 a ON During teaching processing OFF S i 6 ERROR N 6 1 Turn the TEACH signal ON from the outside 2 Confirm that the ENABLE signal has turned OFF 1 2 3 Input the TRIG signal at the timing for measuring the workpiece to be taught 4 Repeat the input in step 3 six times Trigger inputs from the seventh time onwards are ignored 5 The ENABLE signal turns ON after teaching is completed Check the state of the ERROR signal at this timing Z s gt gt m gt O z go o O Z Z m f a O z 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Perform teaching again If the TEACH signal is turned OFF midway teaching is disabled E Bank switching The bank No can be switched when BANK1 to BANK3 are connected as follows Bank No BANK1 BANK2 BANK3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF BANK4 ON ON OFF BANKS OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON ZFV 36 User s Manual Section 2 Sensor Head This section describes how to install and connect the Sensor Head Attaching the ferrite core
2. 5 Mode selector switch 8 Coupler B 9 I O cable 1 OUTPUT indicator The Output indicator lits when the OUTPUT signal turns ON 2 RUN indicator The RUN indicator turns ON in the RUN mode 3 Control keys The Control Keys are for setting measurement conditions and other information I Displays and Key Operations p 47 4 Menu selector switch This switch selects the setup menu STD Standard menu Select this when setting the minimum required items for mea surement EXP Expert menu Select this item when making a more detailed setup ZFV 1 8 User s Manual 5 6 7 8 9 Section 1 Part Names and Functions Mode selector switch This switch selects the operating mode MENU Select this mode when setting measurement conditions ADJ Select this mode when adjusting the judgment threshold value RUN Select this mode when performing measurement Output is performed only when the RUN mode is currently selected LCD monitor The LCD monitor displays setup menus and images captured from the Sensor Head Sensor Head connector This connector connects the Sensor Head Coupler This connector is used to connect two or more Amplifier Units It is located on both sides of the Amplifier Unit I O Cable The I O cable connects the Amplifier Unit to the power supply and external devices such as timing sensors or programmable controllers ZFV User s Manual
3. Timing charts The following shows the timing charts when communication is performed with external devices E Measurement Continuous measurement Measurement is performed continuously for the duration that the TRIG signal is ON The measurement result is updated and output to external devices at each measure ment cycle OFF m TRIG ON A e a a Tout Measurement cycle OUTPUT ON 1 f The measurement cycle changes depending on the setting ENABLE Synchronous measurement ZFV Measurement is performed only once in synchronous with the change in TRIG signal state from OFF to ON and the result is output OFF TRIG ON e ee Tout Measurement time OUTPUT OFF i X lt The measurement time changes ON depending on the setting OFF ON ENABLE e The minimum ON width of the TRIG signal is 1 ms Use a non contact output SSR PLC transistor output for the TRIG signal If a con tact output relay is used the trigger may be input a second time while measure ments are being taken due to the bounds of the contact e The OUTPUT signal is held until the next measurement result is updated Note however that when one shot output is currently set the OUTPUT signal is held for the preset time Cz One shot output p 67 User s Manual Section 2 Amplifier Unit E Teaching Workpiece stop teaching Teaching processing is performed according to TRIG s
4. Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destruc 300 m s2 3 times each in six directions up down left right forward backward tive Materials Polycarbonate PC etc Weight Approx 10g User s Manual Section 4 Specifications and External Dimensions Extension Cord ZFV XCOB R V2 Unit mm L Note 1 33 8 5 4 loo N y PVC insulated round cable 6 2 20 pins 2M3 Note 1 For ZFV XCOBV2 L 3m or 8m D For ZFV XCOBRV2 L 3m gt U Mounting hole dimensions AY zZ z x lt Item ZFV XC3BV2 ZFV XC8BV2 ZFV XC3BRV2 Applicable Amplifier Units ZFV A Series Applicable Sensor Head ZFV S Series Ambient temperature Operating 0 to 40 C Storage 25 C to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Connection type Double sided connector Material Case Polycarbonate PC Weight Approx 220g Approx 500g Approx 220g Cord length 3m 8m 3m Model Nos appended with R are robot cable types ZFV User s Manual 105 Section 4 Version Up Information Version Up Information Software version upgrade contents are explained E Ver1 00 Ver2 00 Changes Reference
5. I Data storage unit ZS DSU User s Manual ZFV User s Manual 15 Section 1 Basic Configuration Basic Configuration The figure below shows the Basic Configuration of the ZFV Series Sensor Head Detects workpieces as images e Narrow view type ZFV SR10_ e Wide view type ZFV SR50_ Used between a Sensor Head and Amplifier Unit Two ZFV XC_B R V2 cords can be coupled together to extend the cord length SaYuNLVas Pee Extension Cord ZFV XC3BV2 3m XC8BV2 8m XC3BRV2 3m Amplifier Unit Used for confirming images and menus performing measurement processing and outputting the result of processing e Single function type ZFV A10 A15 e Standard type ZFV A20 A25 ker Power supply Recommended OMRON power supply a 24 VDC 10 15 1 When 1 Amplifier Unit is connected E S8VS 03024 24 VDC 1 3 A 2 When 2 or 3 Amplifier Units are connected S8VS 06024 24 VDC 2 5 A 3 When 4 or 5 Amplifier Units are connected S8VS 09024 24 VDC 3 75 A E Application Expanded Configuration Up to five Amplifier Units can be gang mounted When the Amplifier Unit is gang mounted a wider range of applications can be sup ported as simultaneous processing of multiple areas and measurement items can be combined The image captured by the Sensor Head is transferred to the leftmost Amplifier Unit so connect to the rightmost Amplifier Unit Right Right III A l Wrong Wrong 1A Be
6. 5 yr The maximum number of Amplifier Units that can be connected is five regardless of the number A of connected Sensor Heads Six or more Amplifier Units cannot be connected AGEA Provide power to all gang mounted Amplifier Units ZFV 1 6 User s Manual Section 1 Basic Configuration Example 1 In this configuration multiple parts of an image from a single Sensor Head are mea sured and multiple inspection item are performed Example Inspection of the number of leads AMP 1 AMP 2 SaYuNLVas Pelee Example 2 In this configuration multiple Sensor heads are used to simultaneously inspect multiple locations on a workpiece When the TRIG signal is input from a single specified Amplifier Unit the connected Amplifier Unit starts sensing immediately The result of sensing is integrated on the Amplifier Unit to which the TRIG signal was input and is output as a total judgment result Example Alignment of products AMP 1 AMP 2 AMP 3 BS v v v AMP 1 AMP 2 AMP 3 ZFV User s Manual 17 Section 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts on the Amplifier Unit and Sensor Head E Amplifier Unit 7 Sensor Head connector SaYuNLVas Pee 1 OUTPUT indicator ey 2 RUN indicator 6 LCD monitor 4 Menu selector switch
7. Attach the ferrite core provided with the Smart Sensor to the connector side of the Sensor Head Ferrite core Installing the mounting fixture Attach the mounting fixture provided with the Smart Sensor to the side of the Sensor Head E For ZFV SR10 SR50 Installation procedure The mounting fixture can be installed on all of the four mounting surfaces Z s gt gt m gt O z go o O Z Z m O a O z Mounting fixture ZFV User s Manual 37 Z s gt gt m gt O z go o O Z Z m f a O z 38 Section 2 Sensor Head 1 Align the two hooks on one side of the mount ing fixture with the two grooves on the Sensor Head body light emitting side Grooves 2 Press in the other hook Push down until you hear it snap into place 3 Make sure that the mounting fixture is firmly fixed on the Sensor Head Removal procedure Insert a regular screwdriver into the gap one of the two gaps between the mounting fixture and the Sensor Head case and remove the mounting fixture E For ZFV SR10 SR50 The mounting fixture can be installed on all of the four mounting surfaces 1 Line up the projection on the base black for the mounting fixture with the groove on the camera body to attach 2 Line up the bracket silver on the mounting fixture with the base to attach it to the camera body 3 Secure the base and brack
8. Cc U gt MENU Mode SYS2 OUTPUT OUTPUT TIME Description Setting 0 to 255 default value 0 Set the time ms that OUTPUT is turned ON Setting the ON delay time Goris Set this item to delay the timing that the OUTPUT signal turns ON OUTPUT ON at OK judgment in continuous measurement Judged as NG Judged as OK Judged as NG l OFF OUTPUT ON 1 1 Delay time gt MENU Mode SYS2 OUTPUT ON DELAY Setting 0 to 255 default value 0 Description Set the time ms to delay turning ON of the OUTPUT signal ZFV 68 User s Manual Section 3 Changing the Input output Conditions Setting the OFF delay time ZTT Set this item to delay the timing that the OUTPUT signal turns OFF OUTPUT ON at OK judgment in continuous measurement Judged as NG Judged as OK Judged as NG i i i OFF OUTPUT ON l woe l Delay time gt MENU Mode SYS2 OUTPUT OFF DELAY Setting Description 0 to 255 default value 0 Set the time ms to delay turning OFF of the OUTPUT signal n m Cc U ZFV User s Manual 69 n m Cc U 70 Section 3 I O Monitor Function 1 O Monitor Function IAT This is a function to check the status of I O signals SYS2 I 0 MON Signal name Signal status 0 OFF 1 ON gt MENU Mode SYS2 I O MON Setting Description TRIG Displays ON OFF status of
9. This item is displayed only when SEARCH is set Set this item when even a tilted workpiece is to be set as a non defective item gt MENU Mode CUSTM ROTATION Setting Description 10 default value Set the range of acceptable tilt 20 30 45 The larger the range of acceptable tilt the longer it takes to perform measurement z CHECK ZFV 74 User s Manual Section 3 Customizing Measurement conditions BRIGHT E Changing the detection content Select the content whose brightness is to be detected gt MENU Mode CUSTM IMETHOD Setting Description AVERAGE default value Performs detection using brightness average density value Whether or not an object is lighter or darker is detected by referring to the den sity during teaching DEVIATION Performs detection using sudden changes density deviation in density Select this to detect the presence of scratches or dirt Teaching image n m Cc U When AVERAGE is set OK NG NG NG judged when density is different When DEVIATION is set OK OK NG NG OK judged if there is no density NG judged if there is density change even if density is different change ZFV User s Manual 75 Section 3 Customizing Measurement conditions AREA E Reversing black and white images Reverse the currently displayed binary image As white pixels are targeted for measurement select which
10. 02 March 2005 Functions added as per software version upgrade Ver2 00 Information on extension cord ZFV XCL B R added 03 August 2006 Page 5 Page 40 Page 42 Page 57 Page 82 Page 84 Page 85 Page 86 Change made to the second line of the last bulleted item Third bulleted item added to description of Connecting the Sensor Head Saving the set measurement conditions step added to the Setting Flow Edge level setting item added to table Saving the set measurement conditions item added Question about display problem when Amplifier Units are con nected added to the troubleshooting list BANKDATA ERROR and SYSDATA ERROR added to error messages in table Information on SEARCH MATCH search area added to Q amp A 04 User s Manual January 2014 Software update coinciding with changes in component parts Ver 2 05 Authorized Distributor
11. A function for logging measurement images and measurement values together when con i necting to the data storage unit type ZS DSU added A function for clearing measurement values added p 64 A function for setting teaching screen image capture timing added p 65 A function for setting the communications environment added p 66 An I O monitor function Function to check I O signal status added p 70 Added lt to edge detection direction p 78 A function to change edge detectivity added p 78 A function to improve character detection stability added p 80 Refer to the data storage unit ZS DSU User s Manual E Ver2 00 Ver2 05 XIGNAddV Changes Reference Software update coinciding with changes in hardware component parts 1 06 User s Manual Section 4 INDEX INDEX A ADJ mode 46 Adjusting light emission 73 ALL CLEAR 64 Amplifier Unit 23 Attaching the ferrite core 23 Installing the Amplifier Unit 23 restrictions when gang mounting 96 Specifications and External Dimensions 100 Application Expanded Configuration 16 Application extended connection 71 Area value 58 AVERAGE 75 Average density value 57 BANK 62 Bank 62 bank extension 15 Clearing banks 62 Copying banks 62 Setting the bank switching method 62 Switching banks 62 Binarization 76 BINARY 76 CLEAR 62 COLOR 76 78 79 82 COM 66 COPY 62 Correlation value 57 60 Coupler 19 Data Storage Unit 15 Density deviation value 57 Densit
12. ENABLE signal TRIG signal y ZFV User s Manual 91 XIGNAddV 92 Section 4 When Gang mounting Amplifier Units Rules of gang mounting Item Rules No of Amplifier Units connectable Maximum 5 No of mounted sensor heads Up to the number of amplifier units TRIG signal input Only host device is enabled TEACH signal input Only host device is enabled BANK1 3 input Enabled at each amplifier unit ENABLE output Only host device is enabled OUTPUT output Depends on the settings Integrated judgment Individual judgment ERROR output Enabled at each amplifier unit MENU ADJ RUN Only host device is enabled STD EXP Enabled at each amplifier unit All key inputs Enabled at each amplifier unit Amplifier unit for inputting furthest right TRIG signal host device ENABLE signal T TRIG signal Amplifier unit without TRIG signal inputs client device ZFV User s Manual Section 4 When Gang mounting Amplifier Units Data route E Measurement image The measurement image flows from the right side amplifier unit towards the left side Image input timing delays do not occur E I O signal The TRIG signal flows from the right side amplifier unit towards the left side Input tim ing delays do not occur In contrast ENABLE signals and OUTPUT signals combining all amplifying units can be output from the furthest right amplif
13. BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party ce
14. Sensor Head at a detection range of 25 mm required for the location of the sensing object the HIE Wit LI a setting distance of Sensor Head becomes 95mm Workpiece Setting distance L Detection range H About installation for reflective workpieces Install the Sensor Head at an angle to prevent mirror reflection light from being picked up by the sensor Mirror reflec tion light Guide light ZFV User s Manual Section 2 Sensor Head Installation procedure 1 Install the Sensor Head at the installation distance obtained in the above graphs 2 Turn the focus adjustment control to the left and right to adjust the focus Focus adjustment control Focus can be verified by the green guide light Adjust so that the guide light is fine foned e Turn to right Focuses to the far side e Turn to left Focuses to the near side Default is focus set at furthest point vue Before turning the focus adjustment control slightly to the left and right make sure that the guide a s light is not at the upper or lower limit positions The focus adjustment control is a multi turn variable S o P lt resistor However the control stops turning at the upper or lower limit positions Do not exert CHECK unnecessary force to turn the control at the upper or lower limit positions as this might damage the control Connecting the Sensor Head Z s gt I ia gt O z go o O Z Z
15. TRIG signal 0 OFF 1 ON TEACH Displays ON OFF status of TEACH signal 0 OFF 1 0N BANK Displays ON OFF status of BANK signal 0 OFF 1 ON Expresses BANK1 BANK2 BANK3 sequentially from the right OUTPUT Displays ON OFF status of OUTPUT signal 0 OFF 1 ON ENABLE Displays ON OFF status of ENABLE signal 0 OFF 1 0N ERROR Displays ON OFF status of ERROR signal 0 OFF 1 ON 5 Put the cursor on BANK OUTPUT ENABLE then press the SET button key to switch between 0 and 1 The external device operations can be checked by switching output OFF ON when the actural mea eiiccr surements are not being performed ZFV User s Manual Section 3 Settings During Application Extended Connection Settings During Application Extended Connection These menus are displayed only when Amplifier Units are gang mounted Set to the all gang mounted Amplifier Units Example 1 AMP2 TRIG signal input AMP2 Output of overall judgment result MENU AMP1 AMP2 Host device TRIG LINK Fixed to I O HEAD NOTUSE Fixed to USE OUTPUT All AMP1 AMP2 it Example 2 m AMP2 TRIG signal input AMP2 Output of overall judgmientresult MENU AMP1 AMP2 Host device TRIG LINK Fixed to I O HEAD USE Fixed to USE I OUTPUT All AMP1 AMP2 Jt Specifying the Amplifier Unit to input the trigger EXP MENU J Set whether or not to input the TRIG signal to an Amplifier
16. Upper dge level limit limit limit LEFT RIGHT keys Select upper limit lower limit When edge detection direction is UP DOWN keys Change values LEFT RIGHT keys Switch edge UP DOWN keys Change values e When edge detection direction is UP DOWN keys Switch edge LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge width 0 to 999 This is the area in which OK is judged when the width during teaching is taken to be 100 Edge level 0 to 100 This is the level of change in density judged to be an edge Adjust this level when measurement is unstable Teaching area 100 px Max density value 50 s Edge level 0 Yens Min density value ZFV 58 User s Manual E POSITION Switch to ADJ Mode 1 POSITION OK Adjustment of edge position Section 3 Adjusting Threshold Values Adjustment of edge level Edge level als OK ADJ lt gt _ gt MENU RUN TEACH VIEW Measured LEV CHANGE value EDGE LEV 50 Amount Amount Edge level of shift of shift UP DOWN keys Change values e When edge detection direction is gt UP DOWN keys Change values e When edge detection direction is LEFT RIGHT keys Change values Setting item Range Details of Adjustment Position 0 to 468 Amount of shift from reference position Edge level 0 to 100 This is the level of change in density judged to be an edge Adjust this level wh
17. function or damage Others e Do not attempt to dismantle repair or modify the product e Dispose of this product as industrial waste e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative User s Manual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Location Do not install the product in locations subjected to the following conditions e Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Reflection of intense light such as other laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray e Strong magnetic or electric field Power Supply and Wiring e When using a commercially available switching regulator make sure that the FG ter minal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are n
18. integrated ALL Select ALL to integrate measurement results of all gang mounted amplifier units and output from amplifier units host device where TRIG signals are input Obtain OUT PUT signal after ENABLE signal is set to ON When any amplifier unit is NG the integrated judgment is NG gt v v m z x lt a OUTPUT signal v i ji TRIG signal h ENABLE signal E When judgment results are output by each amplifier unit EACH Select EACH to output judgment results by each amplifier unit The host device ENABLE signal is enabled Obtain OUTPUT signal after ENABLE signal is set to ON i i 3 v v y io signal OUTPUT signal VENABLE signal ZFV User s Manual 95 XIGNAddV 96 Section 4 When Gang mounting Amplifier Units Restrictions when gang mounting old and new amplifier units Restrictions on gang mounting between ZFV ACIH units are explained The amplifiers below hereinafter new amplifiers and amplifiers with serial numbers previous to this hereinafter old amplifiers cannot be gang mounted ZFV A10 SER No 0863Y04 or later ZFV A15 SER No 0060Y04 or later ZFV A20 SER No 0834Y04 or later ZFV A25 SER No 0032Y04 or later r CHECK Old old amplifiers or new new amplifiers can be gang mounted without problems occurring Old amplifiers and new amplifiers can be distinguished by checking the model notations on the s face plate affixed to the bottom side of the amp
19. mounting on a panel 60xn 12 B AG 60xn 3 a as Unit mm DIN track 140 ooo mE Panel Mount 2 _ 37 5 Adaptor Note 1 Note 1 Dimensions are shown for a panel thickness of 2 0 mm h gt Panel cutout dimensions Y m zZ z x lt H e 60x n 8 n Number of gang mounted controllers 1 to 10 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance ne a LL Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 50g ZFV User s Manual 1 03 XIGNAddV 104 Section 4 Specifications and External Dimensions Control Link Unit ZS XCN 18 Unit mm 11 50 I i lina lt a ARAARARAAA ARARAARAAARA 13 40 HEHEHE i HEHEHEEHEEH LJ LJ 39 50 460 Item Ambient temperature ZS XCN Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation
20. on the two holes on the small Mount Adapter aur Q Install the long Mount Adapters only on both sides of U gang mounted Amplifier Units CHECK 5 Install the Amplifier Unit with Mount Adapters attached onto the panel from the front ale 7 A Take care not to pinch the I O cable CHECK 6 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws aur Q Attach two mounting fixtures each on all gang mounted Amplifier Units CHECK 7 Make sure that the Amplifier Units are firmly fixed on the panel ZFV User s Manual Panel Mount Adapters Mounting _ fixture Section 2 Amplifier Unit About the I O cable The following shows the leads that comprise the I O cable Brown 1 Power supply 1 Blue 2 GND Black 3 OUTPUT Orange 4 ENABLE Light blue_ 5 ERROR Yellow 6 TEACH Pink 7 TRIG Gra 8 BANK1 Green ___ 9 BANK2 Red 10 BANK3 sts Unused Whig Unused Enabled only in the RUN mode 1 Power supply This connects the power supply Supply power from a DC power supply unit that has a countermeasure safety ultra low voltage circuit built in for preventing high voltages from occurring Z s gt I ia gt O z go o O Z Z m f a O z 2 Recommended p
21. searched gt MENU Mode CUSTM DIRECTION Setting Description tT l Searches in the vertical direction lt default value Searches in the horizontal direction ZFV User s Manual TT Section 3 Customizing Measurement conditions POSITION E Specifying edge detection conditions Set the direction in which edges are searched and the change in density Example To detect this position COLOR BLACK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU Mode CUSTM COLOR Setting Description n m Cc U WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection direction Select the direction in which edges are searched gt MENU Mode CUSTM DIRECTION Setting Description tT Searches from bottom to top l Searches from top to bottom default value Searches from left to right Searches from right to left Changing edge detectivity Change detectivity when a stable edge cannot be located gt MENU Mode CUSTM EDGE SENSE Setting Description SENSITIVE Edge detectivity becomes sensitive Select this when there is little background density deviation and a stable edge cannot be located NORMAL default value Standard detectivity ROUGH Edge
22. x lt ZFV SR10R SR50R Unit mm Connector Mounting hole dimensions oe Two 4 5 dia o g 30 1 ae 67 9 17 9 Heat resistant PVC shielded cable a 5 8 mm dia standard length 2 m 5 6 Optical axis Mounting fixture can be attached on each side ZFV User s Manual 97 XIGNAddV 98 Section 4 Specifications and External Dimensions Item Setting distance L ZFV SR10 Narrow View 34 mm to 49 mm Variable ZFV SR10R Narrow View ZFV SR50 ZFV SR50 Wide View Wide View 38 mm to 194 mm Variable Detection range HxV 5 mm x 4 6 mm to 9 mm x 8 3 mm Variable 10 mm x 9 2 mm to 50 mm x 46 mm Variable Relation between set ting distance and detection range Setting distance L 49mm 34mm Detection range H Setting distance 50mm Detection range H 10mm Guide light Provided center sensing area Built in lens Focus f15 65 Focus f13 47 Object lighting method Pulse lighting Object light source Eight red LEDs Sensing element 1 3 inch CCD partial scan Shutter Electronic shutter shutter time 1 1 000 to 1 4 000 Power supply voltage 15 VDC Supplied from Amplifier Unit Current consumption Approx 200 mA Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration
23. 3 then A adjust accordingly HEK MOVE SIZE Move the area to the position for teach Adjust the area size for teaching then ing then press the SET key press the SET key TEACH MOVE TEACH SIZE Teaching cannot be performed from the MOVE screen or SIZE screen Set changes with the SET key then return to screen 6 and perform teaching yt Make sure to perform teaching again after making changes to the setting conditions Changes to the T A setting conditions will not be reflected unless teaching is redone CHECK T Switch to ADJ mode ADJ MENU RUN 8 Measurement starts 1 SEARCH le ZFV User s Manual 51 n m Cc U Section 3 Executing Teaching E Teaching Key Operations and Screen Transition FUN mode top screen weg Teaching execution lt TEACH VIEW 1 ITEM SPANO 3 SIZE n m Cc U e Setting of teaching conditions r gt lt lt _ O lt m ITEM ale a 7 a Make sure to perform teaching after making changes to the setting conditions Do not select an inspection item again after moved or resized the teaching area CHECK ee If you reselect an inspection item the registered settings information of the previously selected inspection item will be initialized ZFV 52 User s Manual Section 3 Executing Tea
24. E NOT USE E OUTPUT EACH ALL EACH 3 This menu is displayed only when Amplifier Units are gang mounted 4 This setting does not display for the host device the Amplifier Unit that the Sensor Head is connected to 5 Only when the host device is displayed ZFV User s Manual 49 Section 3 Executing Teaching Executing Teaching Execute teaching and set the measurement conditions Project the image to be used as the accepted image as the details set in teaching are used as the reference in judgment Teaching Flow There are two ways of executing teaching by key operation and by external signals The following shows a procedure for teaching by key operation ICA For external input teaching p 35 1 switch to MENU mode ADJ n m Cc U MENU RUN 2 Put the cursor on TEACH then press the SET key Hii S BANK TEACH SYS1 3 Adjust the position to display workpiece to the monitor while checking the image IE For still image teaching p 65 TEACH SEARCH 4 Put the cursor on 1 ITEM then press the SET key 1 ITEM RAO 3 SIZE 5 Select teaching type ETEN I Types of Teaching p 53 PATTERN ZFV 50 User s Manual Section 3 Executing Teaching 6 Press the TEACH key to perform teaching TEARHIGERRCG TEACH VIEW 1 ITEM OS 3 SIZE ys When changing the teaching area positioning or size select MOVE or SIZE from screen
25. E Checking the installation site Read Precautions for Correct Use at the beginning of this manual and check the installation site E About the power supply Before installing and connecting the Smart Sensor be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Correct Use at the begin ning of this manual and check the power supply and wiring Z s gt gt m gt O z go a O z Z m f a O z ZFV 22 User s Manual Section 2 Amplifier Unit Amplifier Unit This section describes installation of the Amplifier Unit and connection of the I O cable Before connecting disconnecting peripheral devices make sure that the Smart Sensor is turned OFF ia The Smart Sensor may break down if the Smart Sensor is connected or disconnected while the power cHeck iS ON Attaching the ferrite core Attach the ferrite core provided with the Smart Sensor to the I O cable of the Amplifier Unit Z s gt gt m gt O z go o O Z Z m O a O z Ferrite core Installing the Amplifier Unit Installing on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track DIN track sold separately PFP 100N 1 m PFP 5O0N 0 5 m PFP 100N2 1 m End plate sold sepa rately PFP M ZFV User s Manual 23 Z s gt I ia gt O z go o O Z Z m f a O z 24 Section 2 Amplifier Unit Inst
26. HAR Teaching area Rectangular one area Teaching area size e Pattern PTRN Brightness BRGT Any rectangular area 256 x 256 max e Area AREA Width WID Position POSI Count CNT Characters CHAR Any rectangular area full screen max Sensing area Full screen Resolution 468 x 432 H x V max Bank selection Supported for 8 banks Response time Pattern PTRN Brightness BRGT High speed 4 ms Standard 8 ms High precision 12 ms Area AREA Width WID Position POSI Count CNT Characters CHAR 128 x 128 15 ms max Other functions Control output switching ON for OK or ON for NG ON delay OFF delay One shot output ECO mode Output signals 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR Input signals 1 Simultaneous measurement input TRIG or Continuous measurement input TRIG Switched by using menu 2 Bank selection inputs BANK1 to BANK3 3 Workpiece still teaching TEACH or Workpiece moving teaching TEACH Switched by using menu Sensor Head interface Digital interface Image display Compact TFT 2 2 inch LCD Display dots 930 x 234 Indicators e Judgement result indicator OUTPUT Inspection mode indicator RUN Operation interface e Cursor keys up down left right e Setting key SET Escape key ESC e Operating mode switching slide switch Menu switching sli
27. HT 1 BRIGHT ADJ lt lt gt gt MENU RUN TEACH VIEW C Measured Measured L A H 220 A value L E0 H i 60 D value Upper lower Lower Upper Upper lower Lower Upper limit limit limit limit limit limit LEFT RIGHT keys Select upper limit lower limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values UP DOWN keys Change values Setting item Range Details of Adjustment Average density value 0 to 255 This is the range of the average density inside the teaching area Density deviation value 0 to 127 This is the range of the density deviation inside the teaching area ZFV User s Manual 57 Section 3 Adjusting Threshold Values E AREA Switch to ADJ Mode Adjustment of area value Binary image Contrast image Can be set on either image ADJ TEACH VIEW MENU RUN C P Measured 80 L i a H 120 B value Li H 120 G Upper lower Lower Upper limit limit limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Setting item Range Details of Adjustment Area value 0 to 999 This is the area in which OK is judged when the area value during teaching is taken to be 100 n m Cc U E WIDTH Switch to ADJ Mode Adjustment of edge width Adjustment of edge level 1 WIDTH ADJ Edge level g MENU RUN TEACH VIEW 120 Measured lt LEV gt SELECT L ME H 150 value EDGE LEV 50 Upper lower Lower
28. K1 to BANK8 feo A a A mse re Recone oes ene ___ stanOwany_ STATIONARY vone P83 fowo o noe foe 2 cust LIGHT 5555 00000 to 5555 Goats ITEM SEARCH ITEM J E SEARCHAREA l SIZE MOVE ROTATION 105 20 305 45 ITEM MATCH SEARCHAREA l lt gt SIZE MOVE AE METHOD AVERAGE _ AVERAGE DEVIATION ITEM AREA i E COLOR WHITE BLACK WHITE ITEM WIDTH l i E COLOR WHITE BLACK WHITE DIRECTION n m Cc U 2 The display details of items from CUSTOM onwards differ according to the item selected at ITEM ZFV 48 User s Manual Section 3 About Setup T Setting content Default value Selection item Setting range ITEM POSITION ITEMI l COLOR WHITE BLACK WHITE EDGE SENSE NORMAL SENSITIVE NORMAL ROUGH E COLOR WHITE BLACK WHITE jee moon woot e ids size ove eT Homecron gt SS d semenan E gt swe wove oe ITEMI CHARACTER3 Tap oly 1LINE NORMAL 1LINE SHORT 1LINE NORMAL 1LINE LONG 2LINE SHORT p 80 2LINE NORMAL E EDGE NONE MODEL EDGE COLOR BLACK BLACK WHITE ITEM COUNT n m Cc U SEARCHAREA lt gt SIZE MOVE one Hoes Jo foron f ono fo foss fre peer p pee Tv joureurtme fo owas free e C S i p COMPOWAY COMPOWAY NORMAL p 66 pom p p a wens area version T A LINKSET 9 E me 4 LINK 0 LINK HEAD use US
29. Manual 25 Z s gt gt m gt O z go o O Z Z m f a O z 26 Section 2 Amplifier Unit 4 Install the Amplifier Unit with Mount Adapters attached onto the panel from the front ale gt Take care not to pinch the I O cable z CHECK 5 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws 6 Make sure that the Amplifier Unit is firmly fixed on the panel ZFV User s Manual Section 2 Amplifier Unit Gang mounting Up to five Amplifier Units can be gang mounted A Application Expanded Configuration p 16 E Installing on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track PFP 50N 0 5 m PFP 100N2 1 m End plate sold sepa rately PFP M Z s gt I ia gt O z go o O Z Z m f a O z Installation procedure 1 Install Amplifier Unit on the DIN track A p 24 2 Open the connector cover on the Amplifier Unit Slide the cover to remove Controller Link Unit 3 insert the Controller Link Unit into the connector on the Amplifier Unit 4 Slide the Amplifier Unit and insert into the connector on the Controller Link Unit ZFV User s Manual 27 Z s gt gt m gt O z go o O Z Z m f a O z 28 Section 2 Amplifier Unit Removal procedur
30. OMRON Smart Sensors ZFV Series User s Manual Cat No Z207 E1 04 Introduction This manual provides information regarding functions performance and opearating methods that are required for using the sensor When using the ZFV Smart Sensor be sure to observe the following The ZFV Smart Sensor must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary S S S S E E E E MEMA APPLICATION CONSIDERATIONS Please read first oE FEATURES io PA INSTALLATION amp CONNECTION oE SETUP oE APPENDIX User s Manual Smart Sensors with Ultra high Speed CCD Camera ZFV Series o 2 S O 2 fe 5 Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY
31. SaYuNLVas Pelee 19 SaYuNLVas Pees 20 Section 1 Part Names and Functions E Sensor Head 5 Focus adjustment 1 Lighting part contol 2 Receiver part gx 4 Sensor Head mounting fixture 3 Connector 1 Lighting part This section emits light 2 Receiver part This section captures the image 3 Connector This connector is connected to the Amplifier Unit 4 Sensor Head mounting fixture This fixture is for mounting the Sensor Head This fixture can be mounted on all of the four mounting surfaces 5 Focus adjustment control This control is used for adjusting the focus of the image 6 Ventilation film This film prevents the front panel from condensation ZFV User s Manual ZFV User s Manual Section 2 INSTALLATION amp CONNECTION X About Installation and Connection 22 ae Amplifier Unit 23 Attaching the ferrite core 23 Installing the Amplifier Unit 23 Gang mounting 27 About the I O cable 31 Timing charts 34 Sensor Head 37 Attaching the ferrite core 37 Installing the mounting fixture 37 Installing the Sensor Head 39 Connecting the Sensor Head 41 Z of gt 5 O z go o O z Z m O a O z 21 Section 2 About Installation and Connection About Installation and Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment
32. Search area 004 09 24 2004 09 24 gt MENU Mode CUSTM MODE DTL SEARCH AREA When searching edges all Measurement can be performed only when the search area contains an edge S Determine the size and position of the area taking the movement range of the workpiece into con CHECK sideration n m Cc U Good Good l Bad gt E Raising detection stability This item is displayed only when CHARA2 is set gt MENU Mode CUSTM STABLE OFF default value Standard detection method ON Detailed detection method The process time is longer than OFF ZFV User s Manual 83 Section 3 Saving the Set Measurement Conditions Saving the Set Measurement Conditions The set measurement conditions are saved to the amplifier unit when it is switched to RUN mode Saving is done automatically and no confirmation message is displayed If the power is turned off without saving the changed contents including the teaching results will be cleared from memory cir When external TEACH signal teaching is successful in RUN mode the set measurement condi a tions are automatically saved 5 When the TEACH key is pressed from the teaching screen to teach the contents will not be saved CHECK unless the amplifier unit is switched to RUN mode once n m Cc U ZFV 84 User s Manual Section 4 APPENDIX d Troubleshooting 86 sj Error Messages and Re
33. Unit gt MENU Mode SYS2 LINKSET TRIG Setting Description I O default value Set to only the Amplifier Unit to which the TRIG signal is to be input LINK Synchronizes to the TRIG signal from the Amplifier Unit gang mounted on the right side ZFV User s Manual 71 n m Cc U 72 Section 3 Settings During Application Extended Connection Setting the presence of Sensor Head TAT Set whether or not a Sensor Head is connected gt MENU Mode SYS2 LINKSET HEAD Setting USE default value Description Select this for Amplifier Unit to which a Sensor Head is currently connected Measurement is performed using the input image from the currently connected Sensor Head NOT USE Select this for Amplifier Unit to which a Sensor Head is currently not connected Measurement is performed from the image transferred from the Sensor Head gang mounted on the right side Setting output content ZITAT Set the output content of the measurement result This item is displayed only the Amplifier Unit whose TRIG TRIG setting is set to I O gt MENU Mode SYS2 LINKSET OUTPUT Setting Description ALL The measurement results of all gang mounted Amplifier Units are integrated and output as an overall judgment result EACH default value VW ZFV User s Manual The measurement result of each Amplifier Unit is output from the respec
34. acters Meaning MES Area value value obtained by normalizing with area value during teaching taken as 100 POSITION Display Characters Meaning GAP Deviation from reference position WIDTH Display Characters Meaning WID Edge width ZFV User s Manual gt v v m z zi x lt 89 XIGNAddV 90 Section 4 Run Mode Display Item List COUNT Display Characters Meaning COUNT CNT Count CHARA 1 Display Characters Meaning DENDEV DEV ZFV User s Manual Density distribution value Section 4 When Gang mounting Amplifier Units When Gang mounting Amplifier Units Application examples of amplifier unit gang mounting and caution notes are explained Gang mounting example E 1 sensor head multiple amplifier units Example of detection of input image from 1 sensor head with multiple amplifier units eTo detect multiple areas such as a 4 sided POSITION multiple item SEARCH etc eTo detect multiple types such as both SEARCH and AREA judgments Images are transferred from right side to left side amplifier units b gt v v m z x lt ENABLE signal jj TRIG signal y E Multiple sensor heads multiple amplifier units Example of synchronizing and detecting multiple points of the same workpiece and integrating judgments Measured with images loaded l from each sensor head A JZ N JZ A wA
35. allation procedure 1 Hook the connector end of the Amplifier Unit onto the DIN track Hook on connector end 2 Push the Amplifier Unit down onto the DIN track until the hook on the I O cable side is locked Push down until you hear it snap into place Hook on I O cable ale Q Always hook the connector end of the Amplifier Unit on the DIN track first Hooking the I O cable end on the DIN track first may impair the mounting strength of the DIN track attachment CHECK Removal procedure The following describes how to remove the Amplifier Unit from the DIN track 1 Pull the hook on the I O cable end of the Amplifier Unit downwards 2 Lift up the Amplifier Unit from the I O cable end and remove it from the DIN track Hook on I O cable ZFV User s Manual Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 can be used to mount the Amplifier Unit on a panel jC Panel Mount Adapters p 103 1 Push out the Amplifier Unit from the rear of the panel towards the front 2 Install the small Mount Adapters on the four Panel Mount holes on the Amplifier Unit Adapter Z s gt I ia gt O z go o O Z Z m f a O z N P Panel Mount Adapter 3 Install the long Mount Adapters on the two Panel Mount holes on the small Mount Adapter Adapter Panel Mount Adapter ZFV User s
36. and judgment is performed by com paring the number of edges with a reference value Example To detect the number of leads Billa wu A change in brightness such as light to dark to light or dark to light to dark is counted as 1 In lt the above example the count is 4 CHECK Detection of the num ber of leads Count of the number of cables ZFV User s Manual n m Cc U 55 Section 3 Executing Teaching Item Description Example of Application CHARA n m Cc U Errors in characters missing dots etc cannot be detected 04 07 01 Teaching area Example NG as 1 is missing CHARA 1 Select this item to detect the presence of an entire character Detection of presence string printed on a plain background Judgment is performed of entire character by comparing the changes in density brightness of a regis string such as the tered character string Omission of characters errors miss Best before date ing dots etc cannot be detected 04 07 01 Teaching area Example NG as there is no character string CHARA 2 Select this item to detect omission of single characters Detection of missing character in character strings such as the Best before date This is displayed only when a standard type Amplifier Unit is in use s i 9 CHECK ZFV User s Manual 56 About the teac
37. at the Amplifier Units are p 27 IS NOT CON rectly connected correctly NECTED SYSDATA Error in the system data The system data will be initialized and ERROR must be reset SYSTEM ERROR Failed to configure FPGA Faulty Amplifier Unit ERROR CODE Failed to initialize LCD Contact your OMRON representative Failed to recognize Amplifier Unit Failed to load data from flash memory Faulty hardware operation Faulty software operation TEACHING The workpiece is not projected correctly Set the area so that the workpiece is p 39 FAILED The teaching area is not set at the appro projected in the field of view p 53 priate position Make sure that the appropriate teach ing area is set In the following instances error messages are not displayed but the ERROR signal turns ON Cause Countermeasure Pages TRIG was input while ENABLE was OFF Wait until ENABLE is turned ON and then input TRIG p 34 Failed to teach from external device Set the area so that the workpiece is projected in the field p 39 of view Make sure that the appropriate teaching area is set p 53 Make sure that TRIG timing is appropriate in the workpiece move teaching mode p 34 ZFV User s Manual gt v v m z zi x lt 87 XIGNAddV 88 Section 4 Question Can turn LED light emission of the Sensor Head OFF Answer Yes you can CUSTM Set LIGHT to 0000 Z p 73 What shou
38. capture timing on teaching screen 65 Setting communications environment 66 Changing the Input output Conditions 67 VO Monitor Function 70 i Settings During Application Extended Connection 71 Customizing Measurement conditions 73 Common items 73 PATTERN SEARCH MATCH 74 BRIGHT 75 AREA 76 WIDTH 77 POSITION 78 COUNT 79 CHARA CHARA 1 CHARA 2 80 Saving the Set Measurement Conditions 84 ZFV User s Manual 43 Section 3 Setting Flow Installation and Connection eee CA SECTION 2 Set the Sensor Head and Amplifier Unit INSTALLATION amp CONNECTION p 22 WV Power ON Adjusting the Image SECTIONS Adjust the focus of the image INSTALLATION amp CONNECTION p 39 Preparation for Measurement Only when Amplifier Units are gang mounted Settings in an application extended connection i Set the processing details for each Amplifier p 71 Units n m Cc U Executing Teaching Execute teaching and register the judgement criteria Key Operation Teaching p 50 External Signal Input Teaching p 35 Setting of Measurement Conditions External I O Set how to output the measurement values Adjusting threshold values Adjust the threshold values for judging the LE measurement result Saving the set measurement conditions Perform Measurement Applying Settings Performing Measurement aur Set measurement conditions are saved to the amplifier unit when external TEACH signal teachi
39. ching Types of Teaching Select the type of teaching according to the detection content The details that are displayed differ according to the model of Amplifier Unit that you are using Detection Content Type of Teaching to Select Pages Pattern shape presence PATTERN SEARCH MATCH p 53 p 54 Brightness scratches dirt BRIGHT p 54 Size area AREA p 54 Width WIDTH p 55 Position POSITION p 55 Number COUNT p 55 Characters CHARA CHARA 1 CHARA 2 p 56 These items are displayed only when standard type Amplifier Unit is in use n m gt MENU mode ITEM Item Description Example of Application PATTERN SEARCH Select this item to detect the presence of a workpiece This Detection of presence item supports workpieces tilted to an angle of 45 Teach of sales campaign E the image pattern to be recognized and register this pattern seals PTEN as a model Judgment is performed by whether the regis tered model is or is not in the detected image Recognition of top Example To recognize by the presence of a mark rear side and orienta Non defective item tion of electronic com ponents Model ABCDE OK NG NG aqoav Cc E3 wu Measurement is unstable when there are two or ig a more of the same pattern Register unique pat lt terns in the screen or restrict the search range CHECK I Changing the search area p 83 ZFV Use
40. d Images are loaded to all amplifier units when all amplifier units are set to the teaching screen Images are not loaded to all amplifier units when the amplifier where the sensor head is connected is not set to the teaching screen gt TRIG signal Images are not loaded to the far left amplifier when the far left amplifier is not at the teaching screen TRIG signal ZFV User s Manual 65 Section 3 Setting the System Environment Setting communications environment Gores gt MENU Mode SYS2 COM MODE CompoWay F or no procedures can be set to the communications protocol Setting Description COMPOWAY default value Use this when gang mounted only with ZFV This allows communications with external devices using the OMRON proprietary communication protocol CompoWay F NORMAL Select when connected to the ZS DSU for communication without external device procedures For details on command formats refer to the ZS DSU manual Communication Command Reference provided separately Ww ave Q Set the same communications protocol when gang mounted with ZS DSU S n m Cc U CHECK DELMIT A delimiter can be set when there are no communication protocol procedures Setting CR default value LF CR LF ZFV 66 User s Manual Section 3 Changing the Input output Conditions Changing the input output Conditions Selec
41. de switch e Teaching Display switching key TEACH VIEW Power supply voltage 20 4 to 26 4 VDC including ripple Current consumption 600 mA max with Sensor Head connected power supply voltage 24 VDC Dielectric strength 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Vibration resistance Destruction 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance Destruction 150 m s2 three times each in six directions up down left right forward backward Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation ZFV User s Manual gt v v m z zi x lt 101 Section 4 Specifications and External Dimensions Single function Models Standard Models e ZFV A10 ZFV A15 ZFV A20 ZFV A25 Ambient humidity Operating and storage 35 to 85 Ambient atmosphere Must be free of corrosive gas Connector type Pre wired standard cable length 2 m Degree of protection IEC60529 IP20 Materials Polycarbonate Weight Approx 300 g including cord Accessories Ferrite core 1 Instruction sheet XIGNAddV 1 02 User s Manual Section 4 Specifications and External Dimensions Panel Mount Adapters ZS XPM1 XPM2 When
42. dels Set this when MODEL is selected to MODE Specify the top left coordinate and bottom left coordinate of the model Model m 2004 09 24 gt MENU Mode CUSTM MODE DTL MODEL ZFV User s Manual 81 n m Cc U Section 3 Customizing Measurement conditions Specifying edge detection conditions Set this when EDGE is selected to MODE Set the direction in which edges are searched and the change in density Example To correction position by this edge 2004 09 24 COLOR BLACK EDGE e Selecting the color of edges Select the direction of density change for the edge to be detected n m Cc U gt MENU Mode CUSTM MODE DTL COLOR Setting Description WHITE A change from dark to light is judged as an edge BLACK default value A change from light to dark is judged as an edge e Selecting the edge detection direction Select the direction in which edges are searched gt MENU Mode CUSTM MODE DTL DIRECTION Setting Description default value Searches from bottom to top J Searches from top to bottom gt Searches from left to right Searches from right to left ZFV 82 User s Manual Section 3 Customizing Measurement conditions E Changing the search area Change the area to search edges or the model in Specify the top left coordinate and bottom left coordinate of the area Search area T
43. detectivity becomes insensitive Select this when debris is mistakenly detected as the edge ZFV 78 User s Manual Section 3 Customizing Measurement conditions COUNT E Specifying edge detection conditions Set the direction in which edges are searched and the change in density Example To detect this number 4 COLOR BLACK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU Mode CUSTM COLOR n m Cc U Setting Description WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection Select the direction in which edges are searched gt MENU Mode CUSTM DIRECTION J Searches from top to bottom default value Searches from left to right ZFV User s Manual 79 Section 3 Customizing Measurement conditions CHARA CHARA 1 CHARA 2 E Set the model registration conditions for characters This item is displayed only when CHARA 2 is set Select the number of characters in the preset teaching area Select the number of characters being within a certain number of characters on one or two lines Selection guidelines e 8 characters 1 line 2004 09 24 1LINE NORMAL n m Cc U 8 characters 2 line 2004 09 24 LINE NORMAL 18 25 ADR gt MENU M
44. display image only display image only display 205 ms 55 ms 46 ms 1 In the case of BRIGHT the display can be switched average density value density distribution value by the LEFT RIGHT keys In the case of AREA the display can be switched to binary image by the LEFT RIGHT keys 2 The control bar shows the measurement result and judgment threshold value 3 The measurement time TIME indicated here is the shortest measurement time in only image display wu Q About meaning of display details in measurement results S ite 98 CHECK ZFV User s Manual 61 Section 3 Setting Banks Setting Banks The ZFV Series can hold up to eight sets of settings These settings can be switched externally when changing the device setup A set of these settings is called a bank Switching banks BANK 1 is selected as the default BANK 2 and 8 are also available wl BANKS can also be switched from an external device S b Bank switchin 36 CHECK A aae gt MENU mode BANK Setting Description n m Cc U BANK 1 to BANK 8 Selects the target bank default value BANK 1 Copying banks Copy the settings of other bank numbers to an already selected bank number gt MENU Mode SYS1 BANKSET COPY Clearing banks Clearing deletes the settings of the currently selected bank number gt MENU Mode SYS1 BANKSET CLEAR RI A SYS1 SYS2 set
45. e 1 Slide the Amplifier Unit and remove from the connector on the Controller Link Unit 2 Slide the Controller Link Unit and remove from the connector on the Amplifier Unit 3 Install the cover on the coupler of the Amplifier Unit 4 Pull the hook on the I O cable end downwards 5 Lift up the Amplifier Unit from the I O cable end and remove it from the DIN track ZFV User s Manual Controller Link Unit Hook on I O cable end Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 XPM2 can be used to mount the Amplifier Unit on a panel I Panel Mount Adapters p 103 1 Install the Amplifier Unit on the DIN track EA p 27 s LE When mounting on a panel be sure to install the DIN track on the rear side of the Amplifier Unit for 5 support CHECK 2 Push out the Amplifier Unit from the rear of the panel towards the front 3 Install the small Mount Adapters on the four holes on the Amplifier Unit ave X Panel S Install the small Mount Adapters on all gang mounted Pr ane Amplifier Units Mount 5 l Adapter CHECK Panel Mount Adapter ZFV User s Manual Z s gt I ia gt O z go o O Z Z m f a O z 29 Z s gt gt m gt O z go o O Z Z m f a O z 30 Section 2 Amplifier Unit 4 Install the long Mount Adapters
46. e Switching banks lt x cross header BANK 1 is selected as the default BANK 2 and 8 are also available lt 77777 M ove m e nt th rou g h BANKS can also be switched from an external device YE Setting the bank switching method p 60 oeie LLB Seting artea items o gt MENU mode BANK lt amp T g Toe BANKT BANK8 Selects the target bank default value BANK 1 Copying banks Copy the settings of other bank numbers to an already selected bank number gt MENU Mode SYS1 BANKSET COPY Clearing banks Clearing deletes the settings of the currently selected bank number gt MENU Mode SYS1 BANKSET CLEAR we EA ISYS1 SYS2 settings and RUN Mode display settings cannot be cleared Setting the bank switching method Select how to switch banks gt MENU Mode SYS1 BANKSET SWITCH Setting Description KEY default value Banks are switched by the control keys on Amplifier Unit vO Banks are switched by the control keys on Amplifier Unit and input lead sig nals Switching by input lead signals is enabled only in the RUN mode ZFV 60 User s Manual Helpful information regarding operation and reference pages are introduced here using symbols wu NE a CHECK ZFV User s Manual 7 Introduction Editor s Note E Meaning of Symbols Menu items that are displayed on the Amp
47. e setup data CANCEL Does not initialize the setup data Initializing measurement data Goris Current and past measurement average values measurement count and other measurement data can be cleared without restarting Data to be cleared are the items displayed in the following screen at RUN mode 1 SEARCH le 4 JG OK SCORE 98 TH 60 AVE 0 DRANGE 0 100 MCONT 2 Cz Meaning of display contents p 89 gt MENU Mode SYS2 MEAS CLEAR Setting Description EXECUTE Initialize measurement data CANCEL Do not initialize measurement data ZFV User s Manual Section 3 Setting the System Environment Checking the version TAT Displays the type of Sensor Head type of Amplifier Unit and system version information of the software gt MENU Mode SYS2 VERSION Changing image capture timing on teaching screen Select status of image to be displayed in the teaching screen gt MENU Mode SYS2 TEACH IMAGE o Setting Description Cc U THROUGH default value Display the latest raw image being inputted from the sensor head FREEZE Freeze the image and display The still image is displayed when the TRIG signal is input from the teaching screen 5 I When amplifier units are gang mounted set all amplifier units to the S teaching screen then input the TRIG signal to the amplifier unit fur CHECK thest to the right where the sensor head is connecte
48. en measurement is unstable A p 58 E COUNT Switch to ADJ Mode Adjustment of number Adjustment of edge level 1 COUNT 1 COUNT ADJ Gans lt gt gt MENU RUN TEACH VIEW Measured LEV CHANGE LI HD 5 value EDGE LEV 50 Lower Upper Edge level limit UP DOWN keys Change values Setting item Range Details of Adjustment Number 0 to 255 This is the number of times that counting is to be performed Edge level 0 to 100 This is the level of change in density judged to be an edge Adjust this level when measurement is unstable e p 58 ZFV User s Manual n m Cc U 59 Section 3 Adjusting Threshold Values E CHARA 1 Switch to ADJ Mode Adjustment of correlation value 1 CHARA1 ADJ o MENU RUN Measured value mm TH 60 Density distribution value UP DOWN keys Change values Setting item Range Details of Adjustment Density distribution 0 to 100 This is the value that is judged as OK when the density deviation value value during teaching is taken to be 100 E CHARA 2 n m Cc U Switch to ADJ Mode Adjustment of correlation value 1 CHARA2 OK ADJ gt MENU RUN EEN o Measured value TH 60 Correlation value UP DOWN keys Change values Setting item Range Details of Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This va
49. ent is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be c
50. errite core 1 2 for 5 m cord models Instructionguide 1 ZFV SR50 Wide View ZFV XMF3 mount ing fixture 1 Fer rite core 1 Instruction guide 1 ZFV User s Manual gt v v m z zi x lt 99 XIGNAddV 100 Section 4 Specifications and External Dimensions Amplifier Unit ZFV A User s Manual Heat resistant PVC shielded cable 5 2 mm dia 12 core standard length 2 m 11 7 dia Unit mm Item Section 4 Specifications and External Dimensions Single function Models Standard Models ZFV A10 ZFV A15 ZFV A20 ZFV A25 Output method NPN PNP NPN PNP Output specifications NPN NPN open collector 30 VDC 50 mA max residual voltage 1 2 V max PNP PNP open collector 50 mA max residual voltage 1 2 V max Input specifications NPN At ON maximum OV short circuit or maximum 1 5V At OFF open circuit Leakage current at maximum 0 1 mA PNP At ON power supply voltage short circuit or power supply voltage within 1 5V At OFF open circuit Leakage current at maximum 0 1 mA Inspection items Pattern PTRN Brightness BRGT Patterns PTRN Brightness BRGT Area AREA Width WID Position POSI Count CNT Characters C
51. et in place using the included screws M3x6 Tightening torque 0 54 Nem 4 Secure the base in its mounted position using screws Tightening torque M4 1 2 Nem ZFV User s Manual Section 2 Sensor Head Installing the Sensor Head This section describes how to install the Sensor Head The detection range of the Sensor Head can be confirmed by the guide light Install so that the part to be inspected is inside the frame formed by the guide light E Installation distance The following graphs show the relationship between detection range and setting dis tance for each model of Sensor Head Values differ according to each model of Sensor Head so fully check the model before using these graphs Reading graphs H refers to the following width Detection range Details of detection range Z s gt I ia gt O z go o O Z Z m f a O z gt A p 98 ZFV SR10_ Setting distance L mm 100 Detection range H Setting distance L mm mm 5 34 6 37 7 40 8 44 10 9 49 Detection range H mm ZFV User s Manual 39 Z s gt gt m gt O z go o O Z Z m f a O z 40 Section 2 Sensor Head e ZFV SR50_ Setting distance L mm 300 Detection range H Setting distance L mm mm 100 30 9 10 60 Detection range H mm Example When using a ZFV SR50_
52. g mounting old and new amplifier units 96 Specifications and External Dimensions 97 Sensor Head 97 Amplifier Unit 100 Panel Mount Adapters 103 Control Link Unit 104 Extension Cord 105 Version Up Information 106 INDEX 107 Revision History 110 ZFV User s Manual 11 o 2 S O S 5 Introduction CONTENTS o a lt O o gt ZFV 12 User s Manual Section 1 FEATURES uol9ag ZFV Smart sensor Features 14 Basic Configuration 16 oj Part Names and Functions 18 ZFV User s Manual 13 Section 1 ZFV Smart sensor Features ZFV Smart sensor Features The ZFV sensor senses objects by its surface How objects are being sensed can be easily set while verifying on the LCD monitor The ZFV also incorporates a 250 000 pixel CCD equivalent to that of a Conventional machine vision sensor This allows presence detection and recognition of different objects which have up till now been performed visually to be executed fast and accurately E Recognition of top rear side and orientation of electronic components SaYuNLVas Pee 1 SEARCH 1 SEARCH 1 Compact Sensor Head The LED light emitting section and lens are built into the compact Sensor Head The Sensor Head takes up little installation space 2 Easy Installation and Adjustment The range that can be sensed by Sensor Head can be confirmed by the guide light So the Sensor Head can be instal
53. hing area for CHARA For the teaching area when the printing position is out of position set to an area in which the character string might possibly be printed out of position Be sure however to set to an area having a plain background If an area very close to the character string without any margin is set the sensor will not be able to track any shift in the printing position Right 04 07 01 Any shift of the printing position inside the teaching area is judged as OK Wrong NG OK 04 07 01 When the teaching area is set very close to the character without any margin character protrudes from the teaching area and so this is judged as an NG Section 3 Adjusting Threshold Values sting Threshold Values Threshold values are adjusted to determine the range for OK judgments Adjust the threshold values referring to the currently indicated measurement results The adjustment details differ according to the currently set teaching mode E SEARCH MATCH Switch to ADJ Mode Adjustment of correlation value 1 SEARCH OK a MENU RUN Measured value a Correlation value UP DOWN keys Change values Setting item Range Details of Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This value or above is judged as OK E BRIGHT Switch to ADJ Mode Adjustment of average density value Adjustment of density deviation value 1 BRIG
54. ier unit as ENABLE signals and OUTPUT signals flow from the left side amplifier unit to the right side gt v v m z x lt OUTPUT signal v TRIG signal v ENABLE signal ZFV User s Manual 93 Section 4 When Gang mounting Amplifier Units Teaching process when gang mounting E Teaching key input from MENU Mode Enter the teaching screen from the host device and press the TEACH key to teach all clients in the teaching screen where the host device is added Enter the teaching screen for the client only and press the TEACH key to teach only this client Batch teaching all devices Teaching only clients E External teaching The TEACH signal is input from the host device Input the host device ENABLE signal at ON Teaching is completed when the host device ENABLE signal is set OFF ON after teaching is performed It is ignored even if a TEACH signal is input to the client XIGNAddV ENABLE signal y T signal TEACH signal S The time required to perform the teaching process increases when gang mounted In particular when S performing move teaching raise the TRIG signal input interval to 200ms minimum CHECK ZFV User s Manual 94 Section 4 When Gang mounting Amplifier Units Integrating judgment output Judgment result output OUTPUT of gang mounted amplifier units can be integrated Z Setting output content p 72 E When all amplifier unit measurement results are
55. ignal input after the TEACH sig nal is input from the outside Measurement is not performed while teaching is being performed Do not move the workpiece until teaching is completed OFF TEACH ON 1 f 8 TRIG OFF 4t ON i 1 OFF ENABLE i 5 ON During teaching processing ERROR i 6 1 Turn the TEACH signal ON 2 Confirm that the ENABLE signal has turned OFF Z s gt I ia gt O z go o O Z Z m f a O z 1 2 3 Make sure that the workpiece to be taught is in the teaching area 4 Input the TRIG signal from the outside 5 5 The ENABLE signal turns ON after teaching is completed At this timing check the state of the ERROR signal 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Perform teaching again If the TEACH signal is turned OFF midway teaching is disabled ZFV User s Manual 35 Section 2 Amplifier Unit Workpiece move teaching Use this teaching mode when the object cannot be stopped Teaching processing is divided up and performed in synchronous with the TRIG signal input after the TEACH signal is input from the outside Teaching must be processed six times Measurement is not performed while teaching is being performed
56. ion that the TRIG signal is ON Selecting the teaching mode from an external device There are two teaching modes from an external device gt MENU Mode SYS1 TEACH TYPE Setting Description STATIONARY default Teaching is performed with the workpiece in a stationary state Input of the external trigger input is required for teaching MOVING The teaching is performed with the moving workpiece Select this teaching mode only when the workpiece cannot be stopped Input of the external trigger is required for teaching A Timing charts p 34 ZFV User s Manual 63 n m Cc U 64 Section 3 Setting the System Environment Setting canceling the Eco mode Whether or not to darken the screen when a preset time has passed without any operation We recommend setting this mode to ON to prevent the brightness of the LCD screen from being impaired gt MENU Mode SYS1 ECO MODE Setting Description ON default value Sets the Eco mode The screen darkens when three minutes continue without any operation OFF Cancels the Eco mode setting Initializing setup data Return all bank settings and system settings to their factory settings aN Ve a A The settings of all banks and system settings are initialized regardless of the currently selected bank gt No CHECK gt MENU Mode SYS2 ALL CLEAR Setting Description EXECUTE Initializes th
57. ld do to set the measurement time as short as possible There are two ways of setting a shorter measurement time Set CUSTM IMAGE RATE to HIGH SPEED Note however that image processing becomes rougher and measurement accuracy drops ites Switch the screen display during measurement to Display only image The measurement time can be reduced proportionate to the reduction in display time iter Teaching is not going well What should do Workpiece move teaching mode A probable cause is that the workpiece is not properly in the teaching area as intended Change to the workpiece stop teaching mode or teaching by key operation A probable cause is that teaching is not successful because an image is too dark or too bright Adjust light emission at CUSTM LIGHT so that the workpiece is projected clearly and execute teaching again MEN p 73 Does it switch to the teaching area MOVE move screen or SIZE Resize screen Teaching cannot be performed from the MOVE screen or SIZE screen Set the position or size with the SET key go back 1 screen up then press the teaching button At what timing are set measurement condi tions saved to the amplifier unit Set measurement conditions are saved to the amplifier unit when external TEACH signal teaching is successful or when switched to RUN mode When the TEACH key is pressed from the teaching screen to teach contents will not be saved unless s
58. led by viewing the position of the guide light and its focus ZFV 1 4 User s Manual Section 1 ZFV Smart sensor Features 3 Business Card size Amplifier Unit e The Amplifier Unit is designed to be compact so that it can be installed at a wide range of sites A Specifications and External Dimensions p 97 e Outstanding operate ease has been achieved by a 2 2 color LCD motor an industry first icon based menu and simple key layout Basic Knowledge for Operation p 46 s3XNLV3J PASEA e The ZFV incorporates an extensive range of measurement items which means that numerous applications are supported Ww Types of Teaching p 53 4 Logging measured images Ver 2 0 and later Measurement images can be logged by connecting to data storage unit ZS DSU Set NG occurrence as a trigger to log before after images and measurement values This is useful for investigating the cause of defectives Logged data is saved to the memory card inserted into the data storage unit and can be easily be loaded to a personal com puter Personal Computer I Data storage unit ZS DSU User s Manual 5 Enables bank extension Ver 2 0 and later A maximum 128 bank data items can be saved to the memory card mounted to the data storage unit if connected to data storage unit ZS DSU Bank data can be trans ferred from the data storage unit to the ZFV as needed for the device setup
59. lifier omron ZFV A10 omron ZFV A10 Dot SMART SENSOR AMP UNIT SMART SENSOR AMP UNIT SOURCE 24VDC 0 6A SOURCE 24VDC 0 6A SER No C SER No C OMRON Corporation MADE IN JAPAN OMRON Corporation MADE IN JAPAN Old amplifier New amplifier The Serial No can be interpreted as explained below ZFV User s Manual Example SER No 0863Y04 Product No Month Year The product with the above Serial No was manufactured in November 2004 and has a Product No of 0863 Month code X Oct Y Nov Z Dec e Please contact our sales department for more information Section 4 Specifications and External Dimensions Specificatio d External Dimensio Sensor Head ZFV SR10 SR50 Unit mm 20 I 2M4 depth 6 Tg gp eee 1 4 20 UNC depth 6 a 30 1 Mounting hole dimensions i Two 4 5 dia s Mounting fixture can be attached on each side 20 0 1 45 4 5 Sra Heat resistant PVC shielded cable __ 30 117 9 5 8 mm dia standard length 2 m 6 36 45 6 1 mm dia standard length 5 m 7 E OEE N gt 12 8 dia H a v 8 5 4 dina 33 6 32 n EI an 30 gr EE f JI j m LA S j z 45 6 36 g 23 3
60. lifier Units LCD screen are indicated enclosed by brackets a z o a O o E Visual Aids vst Indicates points that are important to ensure full product performance such as operational o precautions and application procedures CHECK a Indicates pages where related information can be found Indicates information helpful in operation Indicates functions that can be set only when the setup menu has been switched to EXP menu ZFV 8 User s Manual Introduction CONTENTS 2 o CONTENTS a S Precautions for Safe Use 4 Precautions for Correct Use 5 Editor s Note 7 Page Format 7 CONTENTS g SECTION 1 FEATURES 13 ZFV Smart sensor Features 14 Basic Configuration 16 Part Names and Functions 8 SECTION 2 INSTALLATION amp CONNECTION 21 About Installation and Connection 22 Amplifier Unit i 8 Attaching the ferrite core 23 Installing the Amplifier Unit 23 Gang mounting 27 About the I O cable 31 Sensor Head 37 Attaching the ferrite core 37T Installing the mounting fixture 37 Installing the Sensor Head 39 Connecting the Sensor Head 41 ZFV User s Manual 9 Introduction CONTENTS 3 SECTION 3 SETUP 43 S E E About Setup 46 Basic Knowledge for Operation 4 List of Setting Items in MENU mode 48 Executing Teaching 50 Teaching Flow 50 Types of Teaching 53 Adjusting Threshold Values 57 Performing Measurement
61. lue or above is judged as OK ZFV 60 User s Manual Section 3 Performing Measurement Performing Measurement When the mode is switched to the RUN mode measurement is executed and the measurement result is output to the external device E Switching the display during measurement The display details are switched by pressing the TEACH VIEW key during measure ment The measurement time differs according to the type of display image The measurement time for Y only image display is the fastest The number in parentheses serves as a guideline when only a image display is taken as the reference When the image is switched during measurement the measurement time changes For this rea CHECK son monitor the ENABLE signal wait for the ENABLE signal to turn ON and then input the TRIG signal on m Only image display Judgment result Teaching area Teaching area and mea a surement result 1 v 1 SEARCH OK 1 SEARCH OK 1 SEARCH OK TEACH VIEW TEACH VIEW TEACH VIEW gt gt SCORE 98 TH 60 image only display 5 ms image only display 24 ms image only display 30 ms TEACH VIEW TEACH VIEW Measurement result 3 Enlargement of mea Teaching area and control surement result and bar 2 control bar 2 1 SEARCH OK 1 SEARCH OK TEACH VIEW TEACH VIEW TEACH VIEW AVE 0 DRANGE 0 100 MCONT 2 cm NG 1 000 TIME 144 image only
62. m f a O z This section describes how to connect the Amplifier Unit Before connecting disconnecting the Sensor Head make sure that the Amplifier Unit is turned OFF The Sensor Head may break down if the Sensor Head is connected or disconnected while the power Q is ON CHECK Do not touch the terminals inside the connector Ensure that the connector is secure i e not subject to vibration or impact E Connecting the Sensor Head Insert the Sensor Head connector into the Sensor Head connector of the Amplifier Unit E Disconnecting the Sensor Head Pull out the Sensor Head while pressing in the hooks on both sides of the Sensor Head connector ZFV User s Manual 41 Section 2 Sensor Head MEMO Z s gt gt m gt O z go o O Z Z m O a O z ZFV 42 User s Manual Section 3 SETUP x Setting Flow 44 x About Setup 46 Basic Knowledge for Operation 46 List of Setting Items in MENU mode 48 Executing Teaching 50 o Teaching Flow 50 g Types of Teaching 53 Adjusting Threshold Values 57 x Performing Measurement 61 x Setting Banks 62 Adjusting the measurement speed 63 Selecting the measurement timing 63 Selecting the teaching mode from an external device 63 Setting canceling the Eco mode 64 Initializing setup data 64 Initializing measurement data 64 Checking the version 65 Changing image
63. medies 87 ug Q amp A 88 A Run Mode Display Item List 89 S al When Gang mounting Amplifier Units 91 Xd Specifications and External Dimensions 97 d Version Up Information 106 di INDEX 107 ZFV User s Manual 85 XIGNAddV 86 Section 4 Troubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair Problem Probable cause and possible countermeasure Pages OUTPUT indicator does not lit e Check the setting of SYS2 OUTPUT ON STATUS To lit the indicator OUTPUT signal ON when the judgment is OK select OK ON and to lit the indicator OUTPUT signal ON when the judgment is NG select NG ON p 67 RUN indicator does not lit e Is the operating mode switch set to RUN p 46 Dark LCD screen Is the Eco mode function set The Eco mode is set if pressing any key automatically returns to the original brightness The brightness is maintained when the Eco mode setting is can celed Note however that the life of the LCD backlight is short ened So we recommend setting the Eco mode p 64 ZFV User s Manual Images are not displayed Is the Sensor Head connector connected correctly p 41 e Is the brightness of the LED light set to a dark value p 73 Nothing is displayed when Ampli Is the power t
64. ng is suc cessful or when switched to RUN mode When the TEACH key is pressed from the teaching screen to lt teach contents will not be saved unless switched to RUN mode once Changed contents including teach CHECK ing results are cleared when switching off without saving ZFV 44 User s Manual wn Q 5 S LL w oO 2 xe 2 a Q lt Advanced Setup Additional Functions Setting Banks Use multiple banks for changeover Setting Up the System Environment Changing the Input Output Conditions Customizing Measurement Conditions Changing the display image Change the details to display on the LCD monitor during measurement Clearing all data Initialize the Amplifier Unit Checking the Version Confirm the version of the Amplifier Unit When a Problem Occurs The Smart Sensor does not operate correctly RA Troubleshooting p 86 If you have a query Q amp A p 88 Section 3 Setting Flow Adjusting the measurement speed p 63 Selecting the measurement timing p 63 Selecting the teaching mode from an external device p 63 Setting canceling the Eco mode p 64 n m Cc U An error message has appeared z Error Messages and Remedies p 87 ZFV User s Manual 45 Section 3 About Setup About Setup Basic Knowledge for Operation E Switching Modes There are 3 operating modes as follows Switch to the desired mode before you start operati
65. o incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is ON e Use extension cord ZFV XCLIB R V2 sold separately for extending the cord between the sensor head and amplifier unit 2 ZFV XCLIB R V2 cords can be coupled together to extend the cord length In addition use a robot cable type extension cord ZFV XCLUIBRV2 at locations where the cord bends to prevent damage to the cord e Use only combinations of Sensor Heads and Sensor Controllers specified in this man ual e Do not turn the power OFF in the following instances Immediately after the MENU mode or ADJ mode is switched to the RUN mode While teaching with a parallel signal Wait for the ENABLE signal to turn ON before turning the power OFF as the bank data may be initialized ZFV User s Manual fo a O o gt 5 Introduction Precautions for Correct Use 3 Orientation when Installing the Amplifier Unit To improve heat radiation install the Amplifier Unit only in the orientation shown below Te o a lt O a o gt 4 Maintenance and Inspection Do not use thinner benzene acetone or kerosene
66. ode CUSTM MDL DIV Setting Description 1LINE SHORT Select this when the character string is 6 characters or less on 1 line ALINE NORMAL Select this when the character string is 8 characters or less on 1 line default value 1LINE LONG Select this when the character string is 15 characters or less on 1 line 2LINE SHORT Select this when the character string is 6 characters or less on 2 lines 2LINE NORMAL Select this when the character string is 8 characters or less on 2 lines ale Q The number of characters in the above table are for reference only When there are more characters than the number of reference characters in the selected item measurement accuracy drops CHECK ZFV 80 User s Manual Section 3 Customizing Measurement conditions E Select whether or not to perform Position compensation Set Position compensation for improving detection accuracy in the following instances When there is a pattern in When printed text is out of the detection range position 2004 09 24 2004 09 24 gt MENU Mode CUSTM MODE Setting Description NONE The position is not corrected MODEL The model is used to correct the position Select this when there is a characteristics part such as a corner of a text box Model a 2004 09 24 EDGE The edge position is used to correct the position Edge 2004 09 24 E Select the content of position compensation Registering mo
67. on To switch the operating mode use the mode switch MENU RUN on m Cc U Mode Description MENU mode This mode is for executing teaching or setting up the measurement conditions ADJ mode This mode is for setting the judgment threshold values RUN mode This mode is for performing actual measurement au The setting conditions are saved automatically when the mode is switched to RUN Si Make sure to switch to RUN before turning off the power CHECK E Switching Menus There are two setup menus in the MENU mode Switch the menu according to your specific requirements To switch the menu use the menu selector switch STD EXP SB i Setup Menu Description STD menu This is the standard menu First set the measurement conditions in this menu EXP menu This is the expert menu Switch to this menu to make a more advanced setup ZFV 46 User s Manual Section 3 About Setup E Displays and Key Operations Make setups using the control keys while viewing the menus and the image displayed on the LCD monitor Display The details that are displayed differ according to the operating mode MENU mode ADJ mode RUN mode Bank No and measurement item TEACH AREA Setting item 1 SEARCH Judgment ONE setings 3 SIZE The currently selected item is displayed inverted Threshold value or mea surement result Key Operations Control key
68. opied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZFV User s Manual o a O a o o a O n o gt Introduction Precautions for Safe Use Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 3 ZFV Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e Install the Amplifier Unit in such a way that the ventilation holes are not blocked e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e During installation make sure that screws are tightened firmly Power Supply and Wiring e The supply voltage must be within the rated range DC24V 10 15 e Reverse connection of the power supply is not allowed e Open collector outputs should not be short circuited e Use the power supply within the rated load e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal
69. ower supply unit p 16 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage 2 GND The GND terminal is the OV power supply terminal 3 OUTPUT control output This outputs judgment results This lead is interlocked with OUTPUT LED 4 ENABLE enable output This turns ON when the sensor is ready for measurement 5 ERROR error output This turns ON when an error is generated A Error Messages and Remedies p 87 ZFV User s Manual 31 Z s gt gt m gt O z go o O Z Z m f a O z 32 Section 2 Amplifier Unit 6 7 8 9 TEACH teaching input There are two teaching modes workpiece stop teaching and workpiece move teaching These teaching modes can be selected in the menu E Selecting the teaching mode from an external device p 63 TRIG measurement trigger input There are two measurement modes synchronous measurement and continuous measurement Which mode of measurement is to be performed in is selected in the menu Use a non contact output SSR PLC transistor output for the TRIG signal If a contact output relay is used the trigger may be input a second time while measurements are being taken due to the bounds of the contact AA Selecting the measurement timing p 63 BANK1 bank switching input 1 BANK2 bank switching input 2 10 BANK3 bank swi
70. part of the measured area is to be set to white pixels gt MENU Mode CUSTM COLOR Setting Description WHITE default value Select which part of the measurement area is to be set as white pixels BLACK E Changing the binarization level Set the level for converting 256 tone contrast image captured from Sensor Head to a binary image n m Cc U gt MENU Mode CUSTM BINARY Setting Description 0 to 255 As white pixels are targeted for measurement adjust the binarization level so that the measurement area is converted to white pixels CUSTM BINARY E eS Oe 20 Upper lower Lower Upper limit limit limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values ZFV 76 User s Manual Section 3 Customizing Measurement conditions WIDTH E Specifying edge detection conditions Set the direction in which edges are searched and the change in density Example Teaching area lt gt To detect this width COLOR BLACK DIRECTION Selecting the color of edges Select the direction of density change for the edge to be detected n m Cc U gt MENU Mode CUSTM COLOR Setting Description WHITE default value A change from dark to light is judged as an edge BLACK A change from light to dark is judged as an edge Selecting the edge detection direction Select the direction in which edges are
71. put time Synchronous measurement Operating modes OUTPUT OUTPUT TIME Part Names and Functions Amplifier Unit Sensor Head Position Power supply ROTATION Rotation range ROUGH RUN mode Saving the set measurement conditions SEARCH AREA Search area SENSITIVE Sensor Head Attaching the ferrite core Connecting the Sensor Head Installation distance Installing the mounting fixture Specifications and External Dimensions Single function Models STABLE Standard menu Standard Models SWITCH Switching menus Switching the display TEACH IMAGE TEACH TYPE Teaching AREA 70 72 74 83 Section 4 INDEX BRIGHT 54 CHARA 56 COUNT 55 PATTERN 53 POSITION 55 Teaching Flow 50 Types of Teaching 53 WIDTH 55 Workpiece move teaching 36 Workpiece stop teaching 35 Teaching Key Operations and Screen Transition 52 Threshold Values 57 AREA 58 BRIGHT 57 CHARA 160 CHARA 2 60 COUNT 59 MATCH 57 POSITION 59 SEARCH 57 WIDTH 58 THROUGH 65 a Timing charts 34 Zz Continuous measurement 34 S Synchronous measurement 34 TRIG 71 V VERSION 65 Version 65 WwW Wide View 98 ZFV User s Manual 1 09 XIGNAddV 110 Section 4 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Revision code Cat No 2207 E1 04 Date Revision code Revised contents 01 August 2004 Original production
72. r s Manual 53 Section 3 Executing Teaching PATTERN vy m PTRN n m Cc U Item MATCH Description Select this item for detecting shapes and recognizing differ ent objects Judgment is performed by comparing the degree of match between a registered model and the target workpiece Com pared with SEARCH more detailed detection is possible and larger workpieces can be detected Note however that this item does not support tilted workpieces Non defective item ABCDE NG Model wu Measurement is unstable when there are two or a more of the same pattern Register unique pat lt terns in the screen or restrict the search range CHECK w Changing the search area p 83 Example of Application Recognition of differ ent kind of instruction sheet BRIGHT Select this item to detect brightness density or scratches dirt on plain workpieces Set the teaching area to the desired part of the workpiece to detect brightness in and execute teaching Non defective item I ajo Teaching area Enclose a restricted area of the workpiece Detection of scratches dirt in sheets Checking of lighting of indicators AREA voy e AREA ZFV User s Manual 54 Select this item to recognize objects by size area Set the teaching area to the desired part of the workpiece to detect the size area in and execute teaching Teaching area Measuremen
73. resistance destruction 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruction 150 m s2 three times each in six directions up down left right forward backward Ambient temperature Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Connection method Pre wired cord Cord type Standard cord Flexible cord Standard cord Flexible cord Available length Available length Available lengths Available length 2 m 2m 2m 2m 5m Degree of protection IEC60529 IP65 Materials Case ABS Materials Mounting PBT Base Aluminum PBT Base Aluminum fixture bracket bracket Stainless Stainless steel steel Weight including mounting fixture and cord Approx 200 g Approx 270 g 2 m long cord Approx 200 g 5 m long cord Approx 350 g Approx 270 g ZFV User s Manual Section 4 Specifications and External Dimensions Item Accessories ZFV SR10 Narrow View ZFV XMF mount ing fixture 1 Fer rite core 1 Instruction guide 1 ZFV SR10R Narrow View ZFV XMF3 mount ing fixture 1 Fer rite core 1 Instruction guide 1 ZFV SR50 Wide View ZFV XMF mounting fixture 1 F
74. rtification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ZFV User s Manual Introduction e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this docum
75. s Key Description lt LEFT key The function of these keys differs according to the operating mode RIGHT key In MENU mode Moves through menus In ADJ mode Changes the adjustment item type of threshold value In RUN mode Changes the display details type of measurement value The function of these keys differs according to the operating mode 4 In MENU mode Moves between menus selects parameters and sets numerical values In ADJ mode Changes numerical values T UP key DOWN key TEACH VIEW TEACH VIEW The function of these keys differs according to the operating mode key lt In MENU mode Executes teaching In RUN and ADJ modes Switches the screen display SET key SET Selects menus e Selects applies items ESC key ESC Returns to the previous menu ZFV User s Manual n m Cc U 47 Section 3 About Setup List of Setting Items in MENU mode The following shows the setting items in MENU mode The details that are displayed differ according to the currently selected setup menu STD or EXP Switch the setup menu by the menu selector switch according to your specific requirements MENU Mode Default value Selection item Setting range an o n C a E ZS Or Forn ED LE emearen __ cHARAGTERT character p56 1 These menus are displayed only on standard type Amplifier Unit mwe p eS a e e BANK BANK BANK1 BAN
76. sss Setting Banks 62 Switching banks 62 Copying banks 62 Clearing banks 62 Setting the bank switching method 62 Setting the System Environment 63 Adjusting the measurement speed 63 Selecting the measurement timing 63 Selecting the teaching mode from an external device 63 Setting canceling the Eco mode 64 Initializing setup data 64 Initializing measurement data 64 Checking the version 65 Changing image capture timing on teaching screen 65 Setting communications environment 66 Changing the Input output Conditions 67 Selecting the ON conditions 67 One shot output 67 Setting the ON delay time 68 Setting the OFF delay time 69 I O Monitor Function 70 Settings During Application Extended Connection 71 Specifying the Amplifier Unit to input the trigger ti s sSS Setting the presence of Sensor Head 72 ZFV 1 0 User s Manual Introduction CONTENTS Setting output content 72 Customizing Measurement conditions 73 Common items 73 PATTERN SEARCH MATCH 74 BRIGHT 75 AREA 76 WIDTH 77 POSITION 78 COUNT 79 CHARA CHARA 1 CHARA 2 80 Saving the Set Measurement Conditions 84 SECTION 4 APPENDIX 85 Troubleshooting 86 Error Messages and Remedies 87 Q amp A 88 Run Mode Display Item List 89 When Gang mounting Amplifier Units 91 Gang mounting example 91 Rules of gang mounting 92 Data route 93 Teaching process when gang mounting 94 Integrating judgment output 95 Restrictions when gan
77. t of area at this part Detection of presence of screw threads Inspection of short ages in confectionary Detection of presence of silver paste Section 3 Executing Teaching Item Description Example of Application WIDTH Select this item to detect width or interval Detection of lead Set the teaching area to the part of the workpiece to perform width on capacitors or measurement in and execute teaching other electronic com wip ponents Example To measure width Detection of bent leads Detection of out of position labels wu Set so that there are two changes in brightness in the detection area such as light to dark or dark lt to light CHECK POSITION Select this item to detect the position of a workpiece Detection of out of aa POSI Set the teaching area to the part of the workpiece to perform measurement in and execute teaching The edge of the workpiece is detected and judgment is per formed by comparing those edge coordinates against refer ence coordinates Example LA m Teaching area wu Set so that there is one change in brightness in T the detection area such as light to dark or dark lt to light CHECK position labels COUNT ap Select this item when counting the number of workpieces Set the teaching area to the part of the workpiece to perform detection in and execute teaching The edges in the teach ing area are detected
78. tching input 3 ZFV i Bank switching p 36 Rees nee Timing charts p 34 User s Manual Section 2 Amplifier Unit E O Circuit Diagrams NPN output type ZFV A10 A20 a ae E E E E ie Eg Brown Power supply 24VDC ja I l Load 1 i b Black OUTPUT Load d r ae i dy Orange ENABLE Load l gt J F Light blue ERROR D a lt _ 24VDC Z LB ji Blue GND 0V l hi d gt 2 i m a Yellow TEACH AWV T V T z l NW A Pink TRIG 9 1 Y l Qo i Gray BANK1 l AW D 3 Green BANK2 gt AW yo Z Red BANK3 m I NW d O 1 l Le n n n n n a o o i i ee ee ee ee fo Z PNP output type ZFV A15 A25 a ee a ee E i IB P ly 24VDC i page O rown ower supply Yellow TEACH W l 1 Pink TRIG l W l 1 1 Gray BANK1 1 D J i AW j Green BANK2 l l ii VVV d XS i Red BANK3 i 8 AW Oo X TEE Blue GND 0V I aN L3 l l e Light blue ERROR 4vDC 1 Orange ENABLE i amp BI Load i A Black OUTPUT e P l Load i Load I l l ZFV User s Manual 33 Z s gt gt m gt O z go o O Z Z m f a O z 34 Section 2 Amplifier Unit
79. ting the ON conditions EXP MENU Set whether to turn the OUTPUT signal ON when OK is judged or when NG is judged gt MENU Mode SYS2 OUTPUT ON STATUS Setting Description OK ON Turns the OUTPUT signal ON when OK is judged NG ON default value Turns the OUTPUT signal ON when NG is judged n m Cc U One shot output TEAT OUTPUT turns ON for only the preset output time from when the OUTPUT signal turns ON Synchronous measurement OFF TRG ON Measurement processing _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ a OFF OUTPUT ON _ _ _ _ _ _ _ _ _ _ a Output time Continuous measurement OUTPUT ON at OK judgment Judged as NG Judged as OK Judged as NG OFF OUTPUT ON Output time ZFV User s Manual 67 Section 3 Changing the Input output Conditions E Selecting one shot output ON OFF Set whether or not to enable one shot output on the OUTPUT signal gt MENU Mode SYS2 OUTPUT ONE SHOT Setting OFF default value One shot output is not performed Description ON One shot output is performed A When one shot output is set to ON the OFF delay time setting is disabled CHECK E Setting the one shot output time Goris OUTPUT turns ON for the preset time from when the OUTPUT signal turns ON This setting is valid only when ONE SHOT is set to ON n m
80. tings and RUN Mode display settings cannot be cleared CHECK Setting the bank switching method Select how to switch banks gt MENU Mode SYS1 BANKSET SWITCH Setting Description KEY default value Banks are switched by the control keys on Amplifier Unit VO Banks are switched by the control keys on Amplifier Unit and by external sig nals Switching by external signals is enabled only in the RUN mode ZFV 62 User s Manual Section 3 Setting the System Environment Setting the System Environment Adjusting the measurement speed Set the resolution of the input image Change the resolution according to the required precision and speed of measurement gt MENU Mode SYS1 IMAGE RATE Setting Description FINE Select this when performing measurement by a high precision image Note how ever that it takes longer to perform measurements NORMAL default value Standard HIGH SPEED Select this to perform high speed measurement Note however that images are rougher n m Cc U Selecting the measurement timing Set the timing that measurement is executed gt MENU Mode SYS1 MEAS TYPE Setting Description TRIG default value Synchronous measurement Measurement is performed in synchronous with the change in state of the external TRIG signal from OFF to ON CONTINUE Continuous measurement Measurement is repeatedly performed for the durat
81. tive Ampli fier Unit 2 Output image p 95 Section 3 Customizing Measurement conditions Customizing Measurement conditions TET The display items from CUSTM onwards differ according to the teaching type set at ITEM Common items E Adjusting light emission Adjust the intensity of the light emitted from Sensor Head The light intensity of each adjusted section is displayed as a 4 digit number Top surface model printed surface n m Cc U B A Cc 5555 Oo T T T T The light intensity can also be adjusted partially A to D ABCD Adjust the light intensity by the UP DOWN keys Setting Description 0 to 5 default value 5 0 Out 1 to 5 Light intensity increases the larger the number gt MENU Mode CUSTM LIGHT 1 Switch the light intensity by the UP DOWN keys When performing partial adjustment e LEFT RIGHT keys Select the adjustment section e UP DOWN keys Select the light intensity CUST LIGHT 2 Press the SET Key to apply the setting LIGHT 5555 ZFV User s Manual 73 Section 3 Customizing Measurement conditions PATTERN SEARCH MATCH E Changing the search area Change the area to search the model in Specify the top left and bottom right of the search area Search area Model ABCDE gt MENU Mode CUSTM SEARCH AREA n m Cc U E Setting the rotation range of a workpiece
82. to clean the Sensor Head and Amplifier Unit e If large dust particles adhere to the front Panel of the Sensor Head use a blower brush used to clean camera lenses to blow them off Do not blow the dust particles with your mouth e To remove smaller dust particles wipe gently with a soft cloth Do not use excessive force to wipe off dust particles Scratches on the front Panel may cause errors 5 Optical Axis and Detection Range The center of the guide light and detection range are for reference only The center of the optical axis sometimes differs according to each Sensor Head Dur ing installation be sure to check the center of the image and the detection range on the LCD monitor of the Amplifier Unit 6 Ventilation Film e Do not peel off or probe the ventilation film with a sharp pointed object If you so the specifications of the protective structure may no longer be satisfied e Do not block the ventilation film Doing so might cause the front panel to be con densed ZFV 6 User s Manual 3 Introduction Precautions for Correct Use Edito te Page Format Index label Indicates the section number and title Title of each section a Section 3 Setting Banks Setting Banks lt The ZFV Series can hold up to eight sets of settings These settings can be switched lt f externally when changing the device setup A set of these settings is called a bank ry Overview of th
83. urned ON simultaneously for all of the connected p 16 fier Units are connected Amplifier Units Measurement results are not dis Is the operating mode switch set to RUN p 46 played The TRIG signal input signal is Are all cables connected correctly p 31 not accepted Is the signal line disconnected Is the operating mode switch set to RUN p 46 The OUTPUT signal is not out e Is the TRIG signal being input p 31 put Are all cables connected correctly Is the signal line disconnected Is the operating mode switch set to RUN p 46 The ENABLE signal does not Is the operating mode switch set to RUN p 46 turn ON The bank is not switched even if Is the bank switching method set to I O p 62 the bank switching signal is input When the bank switching method is set to KEY only switching by from the outside key entry is enabled For this reason the external input of the BANK 1 to 3 are not accepted Is the operating mode switch set to RUN p 46 Section 4 Error Messages and Remedies Error Messages and Remedies Error messages Cause Countermeasure Pages BANK DATA Error in the bank data The bank data will be initialized and ERROR must be reset HEAD IS NOT The Sensor Head is not connected cor Make sure that the Sensor Head is p 39 CONNECTED rectly connected correctly NEIGHBOR UNIT The Amplifier Units are not coupled cor Make sure th
84. witched to RUN mode once Changed contents including teaching results are cleared when switching off without saving Even though change the search area for SEARCH MATCH the search is done out side the search area ZFV User s Manual If the CUSTM setting has been changed perform the teaching again Section 4 Run Mode Display Item List Run Mode Display Item List The following tables show the characters that are displayed on the LCD monitor and their meanings Characters in parentheses are the characters that are displayed in the enlarged display mode E Items displayed in common at ITEM Display Characters Meaning AVE Average value of measurement result DRANGE Min and max of measurement result XX YY min value max value JG Judgment result OK NG MCONT Measurement count 1 to 9999999 NG NG occurrence ratio NG count measurement count TH Judgment threshold value In the case of the upper lower limits XX YY lower limit upper limit is dis played TIME Measurement time The shortest measurement time when the display image is set to Display only image E Items displayed individually SEARCH MATCH CHARA 2 Display Characters Meaning SCORE SCR Correlation values of calculated model BRIGHT Display Characters Meaning DENAVE DAV Density average value DENDEV DEV Density distribution value AREA Display Char
85. y distribution value 60 Detection content 53 Brightness scratches dirt 53 Characters 53 G Number 53 Pattern shape presence 53 Position 53 Size area 53 Width 53 Detection range 39 98 DEVIATION 75 DIRECTION 77 78 79 82 ECO MODE 64 Eco mode 64 Edge 77 Color of edges 77 78 79 detectivity 78 Edge detection direction 77 78 79 Edge level 58 59 EDGE SENSE 78 Edge width 58 Expert menu 46 Extension cord 105 Focus adjustment control 20 FREEZE 65 Gang mounting 27 I O cable 31 I O Circuit Diagrams 33 1 0 MON 70 IMAGE RATE 63 Initializing measurement data 64 setup data 64 Initializing setup data 64 Input output 67 ON conditions 67 One shot output 67 Installation 22 DIN track 23 ZFV User s Manual gt v v m z zi x lt 107 Section 4 INDEX Gang mounting 27 Panel 25 Installation distance 39 K Key Operations 47 L LIGHT 73 Logging 15 M MDL DIV 80 MEAS CLEAR 64 MEAS TYPE 63 Measurement 61 Adjusting the measurement speed gt v 63 k Measurement time 61 S Measurement timing 63 x Switching the display during measurement 61 MENU mode 46 Description of MENU mode 46 List of Setting Items 48 Menu selector switch 18 METHOD 75 MODE 81 Mode 46 Mode selector switch 18 MODEL 81 N Narrow View 98 NORMAL 78 Number 59 O OFF DELAY 69 OFF delay time 69 ON DELAY 68 ON delay time 68 ON STATUS 67 ONE SHOT 68 One shot output 67 ZFV 1 08 User s Manual R Continuous measurement Out

ZFV Series Smart Sensors with Ultra-High-Speed CCD

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