Operating and maintenance manual for Red - Royal
Contents
1. supply and flow pumps are essentially to be classified as low maintenance Usually the necessary maintenance work is limited to a check of the impeller for obstruction Remove obstacles from the impeller with a slim and spiky tool A decreasing supply rate is often the result of dirt Possible calcinations especially in saltwater applications has to be removed with a very soft acid as for instance vinegar Avoid applying pressure to the sides of the im peller or the rotor The pump can be disassembled nearly completely for cleaning In freshwater and saltwater applications calcification only appears in very hard water and after a complete re filling of the pond After this the largest amount of carbonate will be omitted within 2 3 days Pince 1956 Kk kkk r All Red Dragon pumps feature an integrated automatic switch off function The energy input is continuously mea sured electronically If power consumption increases for whatever reasons e g in case of calcification resulting in sluggish bearings the electronic system of the pump recognizes this as a failure and the pump is switched off automatically By plugging unplugging the power plug the pump can be made ready for operation again Please note that it is pro hibited to circumvent the electronics to make the pump run again by constantly plugging unplugging the power If the Red Dragon pump switches off there is always a problem which must be remedied T2. Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de The pump can be placed submersed 4 or out of the wa ter dry 5 In the case of a dry placement adequate air ventilation has to be assured Furthermore the pump may not be exposed to direct sunlight Place the pump as close as possible to the actual water connection hence the inlet piping has to be as short as possible If the pump is placed above the water level 6 the installa tion of a backpressure valve 7 is mandatory In this case the inlet piping of the pump has to be filled with water be fore the pump is set to operation In such a setup the risk of the pump to run dry is very high when the backpressure valve does not work properly Damages which are caused by the pump running dry are excluded from warranty Pince 1956 Kk kkk 5 1 Inlet Pipe intake side If no sufficient amount of water reaches the pump because the drag of the inlet pipe is to strong the pump will consume a lot of power and the electronics gets very warm in the long run The electronic contains a self protection mechanism for this case and turn off If the pump delivers less and less water after hours or days of operation it is possible that the inlet piping is too large The best thing is to enlarge the diameter of the piping on the inlet side by 1 2 sizes directly in front of the pump in order to ma
3. possibly present bac teria The pump therefore has to be purged with water thor oughly before usage Please check the pump for damages before you set it into operation Should the pump have damages it may not be set into operation Please inform your retailer immediately if the pump is set into operation even though it is damaged any warranty and liability is void Pince 1956 Kk kkk Pull the plug electrical socket and make sure that the pump cannot be switch on During the course of the installation the pump may not be connected to the power supply To avoid injuries take care to reach not into the opening of the pump with your hands or fingers when the pump is con nected to the power supply 5 Putting into operation of the pump Never use the device without water throughput The pump will automatically start when the power connection is established The pump may be used in almost any position However it has to stand stable on a solid base The inlet pipe is con nected to the suction side of the pump see figure 1 It has to be assured that the pump can be de aerated through the outlet 2 The pump should ideally be placed beneath the water level 3 For more information see on the net at www royal exclusiv de Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved Klaus Jansen Richard Byrd
4. Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 ince 1986 info royal exclusiv de www royal exclusiv de KKKKK Operating and maintenance manual for Red Dragon 1 pumps For all Red Dragon 1 pumps with or without AKB anti lime bypass Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de Operating and maintenance manual Red Dragon 1 pump For all Red Dragon 1 pumps with or without AKB anti lime bypass 1 Foreword 2 Use of the pump 3 Fields of application 4 Installation Fitting 5 Putting into operation of the pump 5 1 Inlet Pipe intake side 5 2 Pressure Pipe pressure side 5 3 Electrical connection setting up 5 4 Turning of the pump head or on BK WN PD po 1 Foreword This manual is indented to inform you correctly and ex haustively i e also over potential risks caused by the pump The user fitter and maintenance technician is re sponsible to check the compliance with the procedures and advises in this manual The Red Dragon 7 are built with state of the art technology and to comply with existing safety regulations Nevertheless this device may cause risks for individuals and for property if it is used improperly or not regarding to its designated use or if safety advises are ignored If the pump is used improperl
5. MMEDIATELY VOID ALL WARRANTY AND LIABILITY OF THE MANUFACTURER Only use wiring installations adapters extension cables and connection cables with grounding typ plugs which are approved for outdoor usage DIN VDE 0620 with suf ficient cable diameter Do not pull on the wiring of the de vice and to not use the wiring to carry the device If the wiring is damaged or broken the device may no longer be used Reparation is not possible as the wiring is perma nently grouted in the engine housing Take care that the power plug never falls into water or gets wet If the plug gets wet in any kind it has to be opened by a professional and cleaned by purging with demineralised water Protect the plug and the wiring against heat oil UV light and sharp corners The manufacturer is not liable in any way for any damages which are made by improper installation or by the carelessness of the user or installer In general when put out of service the pump has to be cleaned extremely thoroughly Before it newly brought into service the ease of movement of the impeller has to be checked by hand If the impeller cannot be moved round by hand the pump needs to be disassembled and cleaned completely It is forbidden to disconnect the plug from the pump while the device is in use This can result in serious damages to the electronic components and to dangerous situations due to grounding problems The wiring may not be modified or replaced Electrical i
6. e Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved
7. his is usually a cleaning interval that is to be implemented Continuous circumventing of the pump electronics may result in motor damage which is not covered by guarantee or goodwill Furthermore major im purities may generate vibrations We recommend to check the Red Dragon pump already after three months to determine the possible maintenance intervals that can be depending on precipitation between 2 12 months me Unplug or disconnect the power plug and remove the pump from the silicone hose with gently rotations Or solve screw connection Remove the four titanium pump head screws and check the impeller for snail shells mussels active car bon pellets filter cotton or residual food fig 1 3 In case of larger accumulations please clean the impeller Pull out the impeller fig 4 clean and delime the entire pump For more information see on the net at www royal exclusiv de Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de For assembly fig 1 8 fix the O ring in position then carefully let the magnetic impeller with the lip on top click into place Caution Strong magnetic forces Pince 1956 Kk kkk 6 1 Deliming and c
8. leaning the impeller Now delime the impeller unit using a suitable deliming bath Never use hydrochloric acid not even diluted This may damage the pump Suitable substances are for mic acetic phosphoric acid or common deliming agents for water purification appliances like coffee makers The containment shell of the motor must also be delimed Coarse greasy plaques must be removed under ordinary tap water prior to deliming using a mediumcoarse brush Please observe the relevant safety regulation attached to every sales package prior to using deliming acids Wear protective clothing and goggles Important The rear bearing bush requires special attention as most errors are made here If the rear bearing brush fig 9 sits on the shaft when re moving the impeller unit it is vital to carefully remove the bearing from the shaft fig 10 If the bearing is mounted into the appropriate notch the O ring must be firmly pressed into the notch using a medium size slotted screwdriver fig 11 Impeller units where the bearing is firmly bonded to the shaft must not be under circumstance reinserted into the pump Blocked bearings may cause damage to the pump or prevent it starting up due to the O ring grinding against the bearing seat And now please enjoy your new Red Dragon pump A regular maintenance guarantees a long run Royal Exclusiv in July 2013 For more information see on the net at www royal exclusiv d
9. n stallations on garden ponds always have to be compliant and according to national and international directives and requirements Never open the case of the device or of the appending parts if this is not explicitly suggested in the user manual Never apply technical modifications the de vice Only use original spare parts and accessories Let only authorized customer service facilities conduct repara tions Never use the pump with other liquids than water For more information see on the net at www royal exclusiv de Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de If you have any questions or problems consult an electri cian your dealer or the manufacturer Royal Exclusiv 3 Fields of application The Red Dragon 1 pump is suitable for freshwater brackwater saltwater and to pump other non aggressive non explosive liquids that do not contain oil It can haul clean as well as to a certain extent polluted water The pump is not suitable for water with larger particles The pollutants may not exceed 0 8mm in size In general the pump is to be used for applications with clean water Clean water in this case is defined as water not con tai
10. ning solid particles which could damage the bearings Examples for particles or pollutants not suitable are sand lime precipitation or pyrolusite after a manganese peroxide treatment in a pond Damages caused by such pollutants in the water do not fall under warranty or service The most common use case for the Red Dragon 1 pumps are in the context of filtration systems aquariums ponds or swimming pools and or to supply a beck creek or waterfall The pump is not self supplying and therefore can be used above the water surface and only in combination with a backpressure valve on the inlet pipe In this case the pump has to be filled with water before it is set into operation 2 to 40 C 0 C to max 50 C 2 bar 20m head of water Temperature of the liquid Environment temperature Max working pressure 4 Installation Fitting Caution Before you install the pump you have to read the manu al thoroughly Damages which are caused because the manual was not read thoroughly do not fall under war ranty When unpacking the pump check whether all parts were delivered completely and undamaged Detected damages have to be reported within 24 hours after the purchase of the pump at your retail location When unpacking the pump it is possible that the inside of the pump is wet The pump is tested before it leaves the factory Prior to its packaging the pump is treated with a biodegrad able disinfectant in order to neutralize
11. rom 40 mm to 32 mm or 32 mm to 25 mm If there is a danger that the pressure pipe gets completely blocked e g by a ball valve a bypass has to be installed in the pressure pipe so that always a minimal flow of V water trough the pump is guaranteed For more information see on the net at www royal exclusiv de Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 5 3 Electrical connection setting up operation Check whether voltage and frequency on the type label of the pump match the supply voltage The person that s re sponsible for the installation has to check whether a stan dard conform grounding is available It is necessary to check if the electrical installation has a highly sensitive earth leakage circuit breaker ELCB GFCI is available 30mMA DIN VDE 0100T739 The fuse for the electrical net has to be one level higher than the fuse of the pump 5 4 Turning of the pump head Just solve the four screws on the front side of the pump head and turn the head 90 to the left or right as you wanted 6 Maintenance and cleaning Disconnect the pump from the power supply prior to each maintenance work Red Dragon
12. ximize the delivery rate and to minimize energy consumption Any coupling has to be 100 air proof If a tube is used as inlet this has to fulfil the requirements of a suction pipe It is very important that the initial inlet at the pump is straight Minimum distance of 3 5x the diameter of the in let pipe from the housing to the first bow In this way the efficiency factor is maximized because the water enters laminary at the impeller Always use bows instead of elbows TE For more information see on the net at www royal exclusiv de Simply enter the part number or name into the search box or email to info royal exclusiv de All information without guarantee We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 Since 1986 info royal exclusiv de www royal exclusiv de KKKKK 5 2 Pressure Pipe Pump outlet pressure side If the inlet piping is longer than max x 10 the inlet The pressure pipe should has to have the same diameter piping has to be 1 or 2 sizes larges than the intake of the as the intake of the pump in order to minimize pressure pump loss high flow rates and noise The best thing is if you en large the pressure pipe directly after the pump outlet in max x 10 order to maximize the pump capacity and to safe energy Reduce is feasible in small groups Maximum 1 size smaller For example f
13. y the liability of the manufac turer and the operating permit are void For safety reasons children and juveniles younger than 16 years as well as people who do not recognize possible risks or who are not familiar with this manual may not use the device Please preserve this manual carefully In the case of a disposal please hand over the complete manual Please keep up this user manual carefully On change of ownership pass the complete user guide The combination of water and electricity can be a serious threat to life and limb when not installed according to di rections or when used improperly 2 Use of the pump Only use the device when no body parts have contact to the water Before you reach into the water always disconnect the pump from the power supply Compare the electrical speci fication on the type label of the device with the specification of the power supply Make sure that the device is connected to an ELCB earth leakage circuit breaker with an assigned leakage rating of max 30 mA DIN VDE 0100T739 Only operate the device on a correctly installed power plug Keep the power plug and the wiring dry Install the wiring protected in order to avoid damages Ginee 1986 Kk kkk 6 Maintenance and cleaning ou eccceececeeeeeeeeeeeeeeeeeeeees 5 6 1 Deliming and cleaning the impeller 6 Never use the device Without water throughput IT IS NOT ALLOWED TO CUT THE WIRING OR THE POW ER PLUG DOING SO WILL I
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