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configurable motion control platform

1. PHASE CONFIGURABLE MOTION CONTROL PLATFORM san User Manual F Release 1 0 VARY 1 1 1 2 2 1 2 2 3 1 3 2 3 3 3 4 Mechanical Assembly and Wiring Overall dimensions and space required for installation 8 Mounting options 9 Drive Configuration Comunication set up and system configuration 14 Motor cabling and connection check Up Electrical Connections User Connectors U1 U2 18 Encoder Connectors E1 19 CAN Connectors C1 20 RS232 Serial Connectors S1 21 Technical Specifications Summary 5 MECHANICAL ASSEMBLY AND WIRING Phase Motion Control AxM Il AxP Configurable Motion Control Platform ED ASSEMBLY AxW Overall dimensions Power Supply DC Input Tightening torque brass M10 bolts 25Nm 95 120 mm2 power terminals DC DC ALOHA U KOJONO oi tC Y Ole Si 486 32 8 AxW DC Series Configurable Motion Control Platform 612 _ Mm Dee Water Output 1 4 Gas NPT compression fitting N 4 Fixing slots for M10 bolts Mom GA u JUN sal SD Water Input 1 4 Gas NPT compression fitting Coolant flow 10 l min T in max 30 C Wiring Use Brass M10 bolts 25Nm tightening torque with 95 120 mm2 power terminals Cooling Use 1 4 Gas NPT compression fitting Mechanical Assembly and W
2. Voc 600 V Voc 700 V Voc 800 V MAx Drive Currenr Arms 400 350 300 250 200 150 100 10 30 40 50 60 70 Cooling Water Temperature C Technical Specifications 25 Average Life Expectancy of Reactive Components vs Current and Coolant Inlet Temperature gt O Hi x p 5 2 1000 IL m E gt 100 Output MAX Current Voc 800 V 10 0 50 100 150 200 250 300 350 Output Effective Current Arms o O O Hi x 2 5 2 1000 IL gd Output MAX Current 100 Voc 700 V 10 0 50 100 150 200 250 300 350 Output Effective Current Arms 10 000 8 osa 5 Output MAX Current NI y o LL m 1 000 gt Voc 600 V 100 200 250 300 350 400 Output Effective Current Arms 26 AxW DC Series Configurable Motion Control Platform AxW 250 330 6 DC Bus Voltage Voc 600 V Voc 700 V Voc 800 V 0 50 100 150 200 Output Power kW Converter efficiency loci Vs Output Power and DC link voltage inclusive of FxW output filter loss gt o je Q 2 E W 0 98 0 96 0 94 Voc 600 V 0 92 Voc 700 V Vpc 800 V 0 90 0 50 100 150 200 Output Power kW Efficiency Vs Output Power inclusive of FxW output filter loss Technical Specifications 27 AxW 300 400 6 DC Bus Voltage Voc 600 V Voc 700 V
3. encoder cable to the connector body 3 3 CAN CONNECTOR C1 CAN L A Shield CAN H Index Cannon sub D9 pin Male plug C1 connector can be used alternatively for CAN line or to the auxiliary encoder signals You can connect either the CANopen net or pick up the encoder emulation or use the in puts for auxiliary encoder The selection and the configuration is made by some system parameters CAN L Schermo 4 A 6 B CAN H A 9 3 4 Digital 1 0 Digital 1 0 Gnd Digital 1 0 Digital 1 0 Digital 1 0 Digital 1 0 Digital 1 0 Encoder incremental channel CAN interface CAN cable Shield Encoder incremental channel Encoder incremental channel CAN interface Encoder incremental channel Encoder index TTL Differential line driver CAN positive signal Logic Ground TTL Differential line driver TL Differential line driver CAN negative signal TL Differential line driver TL Differential line driver RS232 SERIAL CONNECTOR Sl Cannon connector sub D 9 pin female plug Standard RS 232 DCE RS 485 RxD TxD DTR GND DSR RTS CTS RI oO ON DO BR oO MN ra RxD Rx A TxD Tx A 12V GND 232 485 RTS Tx B CTS Rx B Data Line Data Line 100mA MAX If 12V RS 232 if OV RS 485 Data Line Data Line 20 AxW DC Series Configurable Motion Control Platform Electrical Connections 21 TECHNICAL SPECIFICATIONS Phase M
4. T 2 5 o AON o oa PO 11 12 RON AOO GND DIO DI1 DI2 DI3 DOO DO1 24V DV Analog Input Analog input Analog output Analog ground Digital input Digital input Digital input Digital input Digital output Digital output Auxiliary supply Auxiliary supply USER CONNEC Direct differential input Denied differential input Programmable output Reference ground Programmable input Programmable input Programmable input Programmable input Programmable output Programmable output Auxiliary supply of control circuits Auxiliary supply negative USER CONNECTOR U2 10V Zin 10Kohm if not used connect to GND 10V Zin 10Kohm if not used connect to GND 10V f s 5 mA Analog signals reference 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V PNP open collector 24 V 100mA max PNP open collector 24 V 100mA max Voltage 22 30 V Referred to Pin 12 OV Requested current 500mA Digital signal reference 14 15 16 187 18 19 20 21 22 23 24 RIP RIN AO1 GND DI4 DI5 DI6 DI7 DO2 DO3 OV Analog ground Analog input Analog input Analog output Analog ground Digital input Digital input Digital input Digital input Digital output Digital output Auxiliary Supply Reference ground Direct differential input Direct differential input Programmable o
5. Voc 800 V 0 50 100 150 200 250 300 Output Power kW Converter efficiency loci Vs Output Power and DC link voltage inclusive of FxW output filter loss gt O E KO o E i 0 98 0 96 0 94 Voc 600 V 0 92 Voc 700 V Voc 800 V 0 90 0 50 100 150 200 250 Output Power kW Efficiency Vs Output Power inclusive of FxW output filter loss 28 AxW DC Series Configurable Motion Control Platform Technical Specifications 29 AxW DC Configurable Motion Control Platform User Manual English version Release 1 0 DIALE DI DISTRIBUZIONE NZA www phase com cn i Phase Automation Ningbo Ltd hase Automation gt a 9 9007 n NWW phase automation com FASE IN oton Control J S A
6. form WARNING The cable shield must be grounded both side connectin it to the motor ground screw and to the drive connector frame Power connections Connect the power supply to the DC and DC input of the power terminal box Connect the motor phases A B C and the Ground wire to the terminals of the drive s power terminal box according to the sequence specified in the connection outline supplied with the motor User connection On U1 and U2 terminal box there is the analog and digital drive interface complete of 2 analog differential programmable inputs 2 analog programmable outputs 8 digital programmable inputs 4 digital programmable outputs Check par 3 1 for complete conenction sets Field bus On connector C1 there is the CAN bus interface as specified on par 3 3 A shielded cable must be used for motor phases connection and the cable shield must be grounded on both sides motor and drive Drive Configuration 15 3 ELECTRICAL CONNECTIONS Phase Motion Control AxW DC Series Configurable Motion Control Platform A E EE EE seka u NN AE YY N NE SS SN O EZ JIN WM MI NM UY li ZIA IV rea me 2 mo a SO To obtain a good performance of the analog input connect the RxN pin to the reference suorce side and apply the 10 10V to the RxP pin Sail USER CONNECTORS U1 U2 Remuvable Terminal Board Phoenix 12 pin cod FK MC 0 5 12 S
7. iring 9 FxW Overall dimensions DRIVE SIDE CONNECTION Use brass M10 bolts tightning torque 25Nm 95 120 mm2 Power Terminals A DC B PTC C er HAL ey E wra A EE 2 O relolloljoilellojn 829 N 4 holes for lifting hooks N 4 holes for ground LINE SIDE CONNECTION Use brass M10 bolts tightning torgue 25Nm 95 120 mm2 Power Terminals 10 AxW DC Series Configurable Motion Control Platform Water Input 1 4 Gas compression fitting Coolant flow 10 l min T in max 30 C Max pressure 3 BAR Water Output 1 4 Gas compression fitting Sezione 11 CONFIGURATION Phase Motion Control AxW DC Series Configurable Motion Control Platform 2 DRIVE wr i TON I Ny gt FI PP NA N NO A i NA S gt Y gt NN i SS SEN N i HI SC ML PR i iy N M SS LER 2 1 COMUNICATION SET UP AND SYSTEM CONFIGURATION Configure your AxW according to your application request upgrading if necessary the system application and the parameters settings Cockpit is the tool intended for this job Insert the CD Rom supplied with the drive in the PC and let the autorun work If it do not start please open the page index htm in the CD root directory with any Internet browser It is also possible activate setup opening the setup exe file present in the folder d setup axvsetup di
8. otion Control AxW DC Series Configurable Motion Control Platfor m 4 1 TECHNICAL SPECIFICATIONS Test conditions where not differently specified VDC 700V VAC 400V cooling water temp 20 C DC Side AxW AxW Unit 250 330 6 300 400 6 Max DC Power 223 228 kw Absolute MAX DC Voltage 950 Vdc DC Voltage Range VDC 0 900 Vdc Max DC Current IDC 245 297 Arms Power Terminal Dimension 95 120 mm2 AC Side 2 Se 6 pS pt 6 Max AC Power MAX AC Voltage VAC Voc sgrt 2 10 Max AC Current 330 400 Arms Max AC Frequency 1 2 kHz Ripple Current Frequency 16 kHz Power Terminal Dimension 95 120 mm2 ee VRNI 250 330 6 300 400 6 Efficency 97 4 Water Cooling Temp Range 18 60 C Nominal Coolant Flow 10 15 l min Water In Out Interface 1 4 Gas NPT Pressure Drop in Cooling Circuit 0 5 bar Max Pressure in Cooling Circuit 5 bar Environment Temperature 0 40 C when the Drive is supplying 100KW of output power CAUTION Never overcool in order to avoid condensation see Curves referred to Vac 400V 24 AxW DC Series Configurable Motion Control Platform AxW 250 330 6 Continuos Drive Current vs Water Inlet Temperature Voc 600 V Voc 700 V Voc 800 V AxW 300 400 6 MAx Drive Currenr Arms 300 250 200 150 100 10 30 40 50 60 70 Cooling Water Temperature C Continuos Drive Current vs Water Inlet Temperature
9. skl When setup is finished and PC restarted the AxV Cockpit folder will be added to the Windows menu Start gt Windows Programs A PC with Windows XP 80Mbyte of free space Internet Explorer 6 0 browser or better and a RS 232 serial line is requested Cable connection is RS232 serial female to female null modem see pag 10 for connec tions Auxiliary power supply 24V 22 30V stabilized voltage 1A is necessary to supply the Drive PC Connection Schema connect 24V supply on 24V and OV pins of the U1 terminal box see pag 6 for connections schema Connect the RS 232 line to the connector S1 port Switching on the 24V supply the drive will turn on and the configuration will become pos sible through Cockpit tool If no allarms are active the green led of the drive is blinking Opening the system table SyaApp X x par or the application table with Cockpit tool the connection should be established automatically LING CTION CHECK UP Encoder Connection Connect the position sensor to E1 port through a suitable multipolar shielded cable accord ing to the relative correspondence specified in the wiring table of par 3 2 Use a shielded cable with twisted duplexes possibly of high flexibility type When the connection cable is longer than 25 m the use of adequate cable section is recom mended in order to avoid excessive voltage drops 14 AxW DC Series Configurable Motion Control Plat
10. utput Reference ground Programmable input Programmable input Programmable input Programmable input Programmable output Programmable output Auxiliary supply negative 18 AxW DC Series Configurable Motion Control Platform Analog signals Reference 10V Zin 10Kohm if not used connect to GND 10V Zin 10Kohm if not used connect to GND 10V f s 5 mA Analog signals Reference 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V 6 6 kOhm to ground 20 30 V PNP open collector 24 V 100mA max PNP open collector 24 V 100mA max Digital signal reference 3 2 ENCODER CONNECTOR E1 To allow the connection of different encoders some pins of this connector have more than one function Select the connection corresponding to your encoder and set the parameters SYS_ENC1_TYPE and SYS_ ENC1_CY_REV in the system table see par 3 4 pin1 GND PTC Cos H1 EndatClock Vec PTC Kty os H2 EndatClock Sin H3 Enc EndatData Enc B ResExp Enc A Enc I EndataData Cannon connector subD 15 pin male plug Shield Connection To obtain a good connection without noise problems it is necessary to connect the shield of the encoder cable both on motor and drive side Motor side connect the shield to the apposite screws or in the terminal board Drive side connect the shield to the connector body Electrical Connections 19 Connect the shied of the

configurable motion control platform

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