152-10101-01 rev1.2, WGR User Manual
Contents
1. until you reach the UPDTE submenu POIS Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 10 5 4 5 5 Press e to edit the update rate This feature is password protected Enter the WGR password The bottom right side of the display should read UPDTE Use the and B to change the update rate and press e to save the change and return to the UPDTE menu Com A Preprogrammed short term data collection intervals In addition to the routine data collection rate there are two pre programmed short term data collection intervals associated with the WGR FAST and MED medium FAST The FAST sample mode collects data at a 5 second interval for a 5 minute duration While the WGR is in the FAST sample mode the units of data will have an at the end 1 Press B to access the WGR menu The bottom right side of the display should read FAST 2 Press e to select this option Press to cancel and return to the main screen 3 Press e during the modified sample mode to cancel and return to the normal sample mode MED The MED sample mode collects data at a 30 second interval for an 8 hour duration While the WGR is in the MED sample mode the units of data will have an m at the end 1 Press gt to access the WGR menu Press B again The bottom right side of the display should read MED 2 3 Press e to select thi2. Amps mAmps uAmps Blank Additional units can also be supported as needed Please contact us for more information Turning the WGR On and Off On 1 Press e e P lt q e sequence of buttons 2 WGR display should read BOOT 3 Once boot up is complete display should show 0 0 Off 1 Press PB to access menu 2 Press gt until the bottom right side of the display reads SETUP 3 Press e to select this option The next screen should ask for the password and read PSWD 4 Press e e P lt q e sequence of buttons The bottom right side of the display should read SHIP 5 Press e to select this option The LCD should read SHIP briefly and then turn off Setting Sampling Rates Manual instantaneous reading To take a one time reading press the e button The WGR will show SAMPLE in the top left corner When SAMPLE disappears the reading on the LCD will be updated Routine data collection Whenever the WGR is on it samples based on the routine data collection rate This rate is between 0 and 65535 seconds or approximately 18 hours This value is defined by the user and can be changed at the WGR Press B to access the WGR menu Press B until the bottom right side of the display reads DATA Press e to select this option Press if you need to cancel and return to the main screen Once in the DATA menu press
3. new reading is being captured and converted B ERROR Icon Displayed when an error condition is detected C Bar Graph Indicates percent of full scale reading D Numeric Display Displays the converted reading value E Antenna Icon Displayed when wireless communication is successful F Battery Level Displays percentage of battery life remaining G Alpha numeric Display Displays the reading units or diagnostic messages H Left Button Selects alternate display modes I Center Button Requests an immediate updated reading J Right Button Selects fast update rate diagnostic mode The battery operated WGR is specifically configured to the gauge that it is reading During installation the WGR is positioned per the owner specifications The WGR can be positioned at an offset to the gauge For example a gauge could be mounted sideways on a system but the WGR could be positioned upright for easier reading Once the WGR is in position it is secured in place for calibration The range of the gauge units of measure and any offsets are entered into the WGR The WGR is calibrated by a trained installation technician and ready for use 3 1 Sample Collection Samples are collected one of three ways Manual instantaneous reading The user can physically take a reading at the WGR Routine data collection A routine sampling interval between 1 and 65000 seconds can be programmed into the WGR When the WGR is on this is the sampling interval that data will be coll
4. CYPRESS ENVIROSYSTEMS Wireless Gauge Reader User Manual Doc 152 10101 01 Revision 1 2 May 2009 Copyrights Copyright 2008 by Cypress Envirosystems All rights reserved The information in this document is subject to change without notice While reasonable precautions have been taken Cypress Envirosystems assumes no responsibility for any errors that may appear in this document No part of this document may be copied or reproduced in any form or by any means without the prior written consent of Cypress Envirosystems Disclaimer CYPRESS ENVIROSYSTEMS MAKES NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Cypress Envirosystems reserves the right to make changes without further notice to the materials described herein Cypress Envirosystems does not assume any liability arising out of the application or use of any product or information described herein Cypress Envirosystems does not authorize its products for use in mission or safety critical systems or where a malfunction or failure may reasonably be expected to result in significant injury to the user The inclusion of Cypress Envirosystems product in mission or safety critical system applications implies that the manufacturer assumes all risk of such use and in doing so indemnifies Cypress Envirosystems against all charges In no event is Cyp
5. GR or through the user interface connected to the Blue Box Server Battery change out must be performed by a qualified service technician See Section 10 0 Support for contact information The battery life of the WGR is dependent on the sampling frequency Typical ranges are listed below Sampling Frequency Estimated Battery Life 1 sample per 5 minutes 1 year 1 sample per 15 minutes 2 years 1 sample per hour 3 years 1 sample per day 3 5 years Troubleshooting The WGR will not turn on Please contact a qualified service technician See Section 10 0 Support for contact information The WGR display shows ERROR in the upper left corner The ERROR message appears on the LCD when the WGR is having a problem obtaining a reading from the gauge Common causes for this are i The WGR has been moved from its configured position Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 12 8 0 iii 1 If you think the WGR has been moved or knocked out of place contact a qualified service technician to re calibrate the WGR 2 If the WGR is installed on equipment that is prone to vibration the WGR may have slipped out of place Contact a qualified service technician to re secure and re calibrate the WGR There WGR is having difficulty reading the gauge due to obstruction or vibration 1 If the gauge is installed outdoors condensate buildup inside the gauge itself may impact the WGR from obtaining a good reading If p
6. GR User Manual Page 11 5 6 6 0 6 1 6 2 7 0 Press BP to access the WGR menu Press until the bottom right side of the display reads DATA Press e to select this option Press gt to scroll through different data parameters until you reach VER The firmware version of the WGR will show on the display Press to exit the menu and return to the normal operating display screen or if no button is pressed for 10 seconds the WGR will automatically return to the normal operating display screen 0 1 0 NS Configuration and Setup Menus The CONFG and SETUP menus are primarily restricted and for use by qualified service technicians to configure and install the WGR With the exception of turning off the WGR both menus are access restricted Care and Maintenance Calibration Calibration is performed when WGR is configured during installation Calibration is performed based on the position of the WGR with respect to the gauge face Re calibration not required if the WGR is not removed from gauge or the position of the WGR with respect to the gauge face is not shifted If the WGR is removed from gauge face contact a service technician to re calibrate the WGR Simply repositioning the WGR on the gauge may result in erroneous readings See Section 10 0 Support for contact information Battery Life Each WGR comes with two lithium batteries Battery status can be monitored on the LCD of the W
7. as 14 Warranty Infor Matti des 14 1 0 Introduction Thank you for purchasing the patent pending Wireless Gauge Reader WGR Please read this guide thoroughly before using the WGR The WGR is not a stand alone product See Section 3 3 Related Products for details 2 0 Safety Precautions e Do not immerse the WGR in water e Always wear personal protective equipment appropriate to the system the WGR is being installed on e Do not try to repair yourself as it contains no user serviceable parts Contact a qualified service technician for repairs See Section 10 0 Support for details 3 0 Description of the WGR The Cypress Envirosystems Wireless Gauge Reader WGR is designed to read manual gauges and transmit the data to a PC or data acquisition system The WGR is designed to be non invasive It is attached over the face of an existing analog gauge as shown below Each WGR comes with an adapter that is sized for the gauge it is reading Adapters range in size to fit over gauge faces that are 1 5 to 4 6 in diameter WGR display Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 4 The WGR optically reads the gauge face and wirelessly transmits the reading This value is displayed locally on the LCD A representation of the LCD is shown below LCD Display and Push Buttons A B SAMPLE ERRO R ey E air TA ET m7 pa gt fat jane sant jane fant O O gt A SAMPLE Icon Displayed when a
8. d by facility changes Weak connectivity from the WGR to the server will cause an error message The ERROR message should also be associated with a missing ANTENNA icon in the lower right hand corner of the LCD Contact a qualified service technician if this problem occurs If you have additional problems please contact us See Section 10 0 Support for contact information Technical Specifications Gauge Compatibility Gauge Mounting Data Capture Rate Accuracy Wireless Frequency Wireless Range Wireless Protocol Approvals Power Supply Battery Life Vibration Humidity Operating Temperature Storage Temperature Enclosure Cypress Envirosystems Doc 152 10101 01 Rev 1 2 Most gauges from 1 5 to 4 64 38mm to 114mm diameter Adapters with removable clamps User configurable 1 sample per 5 seconds to 1 sample per 18 hours 1 5 of full scale gauge reader e g 1 5 psi for O to 100 psi pressure gauge 2 4GHz Direct Sequence Spread Spectrum 50mW peak output Up to 1150 ft 350 m high interference immunity extendable with repeaters Cypress Semiconductor s highly optimized industrial DSSS radio and protocol Integrates robust security antenna and frequency diversity optional encryption and minimal interference with existing wireless systems for additional details please see FAQ at www cypressenvirosystems com FCC Class B compliant RoHS ETSI compliant Two 3V lithium batteries gt 1 year 1 sample per 5 mi
9. ected Pre programmed short term data collection intervals Each WGR comes with two pre programmed data collection intervals These are short term intervals of data collection that override the routine data collection rate They are intended to be used for troubleshooting or during known events when the user might want to change the sampling rate for a short period of time See Section 5 0 Operation for detailed instructions The reading is transmitted wirelessly through the Cypress Envirosystems Monitoring System Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 5 3 2 Cypress Envirosystems Monitoring System The Cypress Envirosystems Wireless Gauge Reader is part of the Cypress Envirosystems Monitoring System This system can be setup one of two ways OPTION A OPTION B Intgration with Plant IT SCADA System Standalone WGR System 3 3 Related Products The WGR sends data to the Cypress Envirosystems Blue Box Server which stores the data in a SQL server The WGR can communicate directly to the Blue Box Server or through Wireless Range Extenders Wireless Gauge Reader WGR Y Blue Box Server BBS Wireless Range Extender WRE Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 6 3 4 WGR LCD Menu Flow Chart The following flow chart displays all the menu options Normal Sample Mode Exit Exit Exit Exit l Fast Sample Mode Medium Sample Mode Data Disp
10. lay Image Capture Mode Setup Menu Exitto Sample Menu Normal Sample Mode O Enter O Enter Fast Sample Mode Medium Sample Mode Q Exit lt Exit Exit Exit Node ID Normal Update Rate Temperature Celsius WGR Firmware Version l l l l Exitto Sample Menu Exitto Sample Menu Normal Normal Sample Sample Mode Mode O Enter Image Capture Mode Restricted Fast Sample Mode Every 5 Seconds for 5 Minutes Medium Sample Mode Every 30 Seconds for 8 Hours Mode l l l Requires Password Up Accept Down Up Accept Down Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 7 4 0 4 1 4 2 Setup Components The WGR comes with the following components O Gyeveneess srenes f WGR Adapter Clamp Note The WGR may come attached to the adapter or separate as defined by the part number Ensure the adapter is correctly sized for the gauge face Custom adapters are shipped with WGRs based on the gauge information provided at the time of purchase Installation Overview Step 1 Verify gauge functionality 1 Ensure that there are no blockages between WGR and gauge face stickers marks etc 2 Use an appropriate cleaning agent such as isopropyl alcohol to clean the gauge face Also make sure there are no deep scratches on the gauge window 3 For liquid filled gauges please make sure the gauge is filled completely Clean Gauge Dirty Gauges S
11. n gt 3 years at 1 sample hour approximate Up to 4G rms 10 99 RH non condensing 4 F to 158 F 20 C to 70 C 40 F to 176 F 40 C to 80 C IEC IP66 compliant outdoor water resistant WGR User Manual Page 13 9 0 10 0 11 0 Housing Material ABS with UV inhibitors Display LCD display for manual reading Dimensions 2 6 x 2 6 x 1 3 65mm x 65mm x 33mm Weight 0 33lbs 150g including batteries Product Disposal The WGR is recycled by Cypress Envirosystems Contact a service technician or Cypress Envirosystems headquarters to recycle the WGR See Section 10 0 Support for details Support For additional support including configuration maintenance and troubleshooting please contact us Cypress Envirosystems 198 Champion Court San Jose CA 95134 1 888 987 3210 Email cys_support cypress com Warranty Information Every product comes with a full one year parts and labor warranty Cypress Envirosystems monitoring of battery status product status and potential communications packets are included during this period so that proactive service can be provided to our customers Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 14
12. ossible install a liquid filled gauge and have the WGR re installed and re calibrated 2 If the gauge has multiple needles the WGR may have an issue identifying which needle to read Try to install a gauge with only one needle This issue should be raised by the service technician during installation 3 If the gauge only has one needle but there is nothing to distinguish one end of the needle from the other the WGR may have problems obtaining a reading If possible install a gauge that has a different type of pointer This issue should be raised by the service technician during installation 4 If the equipment that the gauge is monitoring causes the gauge needle to vibrate very rapidly such as some compressors then the WGR may have difficulty capturing a clean reading from the gauge In this case please replace the gauge with a dampened or liquid filled gauge to slow the motion of the needle Then have the WGR re installed and re calibrated by a qualified service technician The pointer of the gauge has broken In some cases gauges that are installed on equipment that are prone to vibration can break needles If you suspect this is the problem contact a qualified service technician If you remove the WGR yourself to determine if this is the issue you will still need to have the WGR re calibrated The wireless connectivity of the WGR to the server is weak In some cases the wireless signal strength of a WGR to the server is affecte
13. ral seconds applying pressure to create a good bond e If required the adapter can be removed from the panel by separating the Dual Lock material but it is better to avoid this since it may weaken the VHB adhesive bond and may weaken the Dual Lock bond 2 Ensure that the proper size mounting adapter is fastened to the WGR main housing by holding it up to the gauge or panel mount adapter collar a Loosen the clamp to make sure it is not prematurely compressing the adapter mounting fingers b Determine if silicone bands or shims will be required for the adapter to properly grasp the gauge i No silicone bands should be used when fastening to a panel mount adapter ii Better adhesion is obtained if at least one thin silicone band is used to mount to a free standing gauge iii Some gauges have a very narrow lip around their face and it is helpful to build up 1 2 silicone bands next to the lip to give the WGR adapter a wider surface to grasp securely c The fingers of the adapter should not have to flex outward very far in order to fit around the gauge since this configuration is not very secure i Select a larger adapter if this is the case 3 Using the adapter place the WGR over the analog gauge or panel mount adapter a The adapter should be slid onto the gauge at least 1cm 3 8 in past the front face of the gauge to ensure a secure grasp around the circumference of the gauge body b If using a panel mount adapter the mounting adap
14. ress Envirosystems liable to anyone for any indirect special or consequential damages 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 Table of Contents TOUS A dca sab adlevane E tax dasa aud outa tenner dausentwadons 4 Safety PRECAUTIONS sitters A E e ent 4 Description Of the WGR cccccccccccecssssssssecececeesseessaeeeeeeesseeeaaeseceeseuseseuseaeaeseeeeseseeesuaees 4 3 1 Sample Collection ission enn aa seen easieenscdeds a E E Aia capa 5 3 2 Cypress Envirosystems Monitoring SysteM oocccccncccccononconnnnnnnonononnnanccnnnncnnnnnnnnnoos 6 3 3 Related Pro dut San da 6 3 4 WGR LCD Menu Flow ChaEscntndl iii src 7 SU E A E A A E NE 8 4 1 COMPONMENUS icpn diaten aa a iiaa aa a a E A Et 8 4 2 Installa tion Overview tt E AES 8 OPERAN 2d T A A A TA 10 5 1 Configuratio Meesi II A 10 5 2 Turning the WGR On and Offas tinsen e ete ates 10 5 3 Setting Sampling RATES scc cs ccsssveesdescsccevans vs epr asasin a e ea e E a e coarse 10 5 4 Accessing Node Identification Data ccccccononoooononcnnnnnnnannnnnnnnnnnnnnnnanonononcnnnnos 11 5 5 Accessing Informative Data Parameters in the WGR cccsssscccesecssesssteeeeeeeees 11 5 6 Configuration and Setup MENUS c ccccccscssscessssecececeesseessaeeeeeeesseessaeaeseeseeseenes 12 Care NA Manten ME ota 12 6 1 CMI A AS 12 6 2 Batteries A ida 12 Troubleshooting ii A A ds 12 Technical Specific O A A eee 13 Product Disposal ie E E atico ab 14 SUPPO T an
15. s option Press to cancel and return to the main screen 4 Press e during the modified sample mode to cancel and return to the normal sample mode Accessing Node Identification Data Each WGR has a unique NODE ID identifier This NODE ID is a value between O and 255 and is used to identify the data within the database and the web interface The NODE ID is assigned when the WGR is configured Changing the NODE ID at the WGR will impact the ability to collect data at the server However viewing the NODE ID of the WGR will make it easy to differentiate one WGR from another should they get mixed up Press gt to access the WGR menu Press until the bottom right side of the display reads DATA Press e to select this option The NODE ID will show on the display Press e to edit the NODE ID This feature is password protected Enter the WGR password The bottom right side of the display should read NODE Use the lt 4 and B to change the NODE ID and press e to save the change and return to the NODE menu OO IO OT ae NES Accessing Informative Data Parameters in the WGR Several data parameters can be viewed but not edited in the WGR s DATA menu The following parameters are available 1 Node ID 2 Firmware Version 3 Internal Temperature Follow these steps in order to access the parameters in the DATA menu Cypress Envirosystems Doc 152 10101 01 Rev 1 2 W
16. tep 2 Verify WGR functionality Turn on the WGR if it is in deep sleep if the display is off 1 Press e e P lt q e sequence of buttons in succession within 5 seconds 2 The WGR display should say BOOT 3 Once boot up is complete display should show 0 0 along with the ERROR icon Check functionality of the WGR 1 Press e to take a reading 2 Ared light at the back of the WGR should flash and the SAMPLE icon on the LCD will briefly flash 3 The display will still most likely indicate an error small ERROR icon since the WGR has not yet been calibrated for a gauge This is normal behavior Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 8 Step 3 Mounting the WGR 1 Fora panel mounted gauge you must first adhere a panel mount adapter to the panel a Ensure that the WGR mounting adapter and the panel mount adapter are the proper size for the gauge b Clean the panel surface with isopropyl alcohol to ensure there is no dirt or oil that would prevent good adhesion c Remove the backing from the Dual Lock ring on the panel mount adapter i Make sure that both sides of the dual lock rings are still fastened to the adapter for easier installation ii Do not peel the Dual Lock ring off of the adapter and attempt to install it separately from the panel mount adapter d Carefully line up the panel mount adapter centered around the gauge and press it onto the panel for seve
17. ter should be slid completely onto the panel mount adapter collar c Position the WGR as desired typically with the LCD oriented perfectly horizontal for easy human readability d The WGR does not need to be directly aligned with the direction of the gauge For example a gauge that is mounted sideways can have a WGR mounted vertically so that the LCD display can be read easily WGR being placed on gauge that is facing sideways 4 Tighten the clamp around adapter to secure the WGR to the gauge or panel mount adapter a The clamp should be even with the edge of the adapter for optimal performance b Be careful not to over tighten the clamp c Ensure that the WGR is securely mounted before proceeding to the next step Cypress Envirosystems Doc 152 10101 01 Rev 1 2 WGR User Manual Page 9 5 0 5 1 5 2 5 3 CAUTION Always wear appropriate PPE when working on live lines Operation There are various functions that can be performed both through the web interface and at the WGR This section describes how to perform functions at the WGR Configuration Configuration of the WGR must be performed by a qualified service technician See Section 10 0 Support for details The service technician will configure and calibrate the WGR to the specific gauge parameters range and units The WGR supports the following units PSI bar mbar kPa MPa inHg mmHg inH20 ftH20 cmH20 mmH20 kg cm2 Deg F Deg C Volts mVolts uVolts
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