USER MANUAL
Contents
1. 23 5 4 STOP PROGRAM cise ees sce cles ces scene 23 5 5 CHANGING THE PROGRAM SETTINGS 24 5 5 1 SINGLE PROGRAM DIGITAL CONTROL 2 22 22 24 5 5 1 1 EXTERNAL VACUUM OPTION SP DO cceesecceseeceneecenseceasencaneecenseseasesoasesoaneecensesenseseasesoansenensesensesens 25 5 6 DIRECTIVE FOR FUNCTION 5 26 6 2 2 28 6 1 MAINTENANCE 28 6 2 CLEANING THE MACHINE2. 29 6 3 OIL CLEANING PROGRAM 30 6 4 OIL CHANGE OIL 30 6 5 REPLACING THE EXHAUST FILTER MAINTENANCE OF VACUUM PUMP 32 6 6 REPLACING THE SEALING 35 6 7 REPLACING THE SILICONE RUBBER ON THE SILICONE 5 37 6 8 REPLACING THE LID GASKET 38 7 TROUBLESHOOTING 39 8 WARRANTY 65 2 40 8 1 40 8 2
3. 34 FIGURE 12 REMOVING THE SEAL DAR eise C 35 FIGURE 13 REPLACING THE SEALING WIRE ecu se tinm aa 35 FIGURE 14 REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS 0 37 FIGURE 15 REPLACING THE 38 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 DECLARATION OF CONFORMITY COPY Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch Nederland declare under our sole responsibility that the product Machine type Jumbo Series fulfils all the relevant provisions of the directives 2006 42 EG Machinery Directive 2004 108 EG EMC Directive and is in conformity with the following standard s or other normative document s NEN EN ISO 12100 Safety of machinery general principles for design Risk assessment and risk reduction NEN EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN 953 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards NEN EN 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design NEN EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements The undersigned is au
4. USER MANUAL Vacuum Packing Machine Jumbo series Art nr 0894606 Copyright 2014 No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any electronic or mechanical means or by photocopying recording or otherwise without the prior written consent of Henkelman BV USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 INTRODUCTION Henkelman BV is a supplier of ultra modern vacuum packing machines Our machines are designed and manufactured to the highest standards And that s clear They combine a sleek built and functional design with ease of use and durability Installation is just a matter of plug amp pack and the clever design ensures that the hygiene standards are maintained at all times This manual contains relevant information and instructions for installation operation and maintenance of the machine hemachine is not suitable for the packaging of toxic corrosive irritant or hazardous materials e persons responsible for the operation must at least fully read and understand the chapters on operation and safety of these operating instructions persons responsible for assembly installation maintenance and or repair should read and understand all of these instructions e The user is responsible for the interpretation and use of this manual any circumstances Please contact the owner or the manager in case of questions or doubts about
5. cc 19 3 1 19 3 2 DURING NORMAL OPERATION 20 3 3 CoD OL 20 EN EN uel 21 4 1 TRANSPORT AND PLACEMENT 21 4 2 5 EEG DE 21 4 3 START THE MACHINE FOR THE FIRST TIME seen n Rasa sa s Reseau s sese nasus sese sunu 21 5 22 5 1 22 5 2 E Tm 22 5 3 CONTINUE TO THE NEXT STEP OF THE
6. 120 130 Temperature Figure 8 Water vapour line USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 Always disconnect the power supply by unplugging the power cord the machine after maintenance or repairs so it is certain that the machine can be safely used e Only trained personnel should perform the described maintenance work 6 1 Maintenance diagram The diagram below shows the maintenance activities that must be performed ACTIVITY LUBRICANT o gt im gt Cleaning Cleaning the machine Lubrication Replace the oil of the vacuum pump chapter 1 for oil type Inspecties Check the oil level Execute the oil cleaning program Inspect the seal bars Inspect the silicone rubber of the silicone holders Inspect the lid seal Check the plastic lid for cracks USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 4 lt SECTION 6 2 2 3 6 3 6 6 6 7 6 8 LUBRICANT SECTION 4 lt o im gt Replacements the sealing wires 6 6 Replace the silicone rubber of the silicone 6 7 holders Replace the lid seal 6 8 Replace the exhaust filter 6 5 Please contact your supplier for a professional service Replace the plastic lid 6 2 Cleaning the
7. care of evaporation of moisture in the pump which reduces the risk of corrosion External vacuum e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e The possibilities for adjusting the vacuum value are equal to the standard vacuum see 5 5 1 1 SPDC 2 2 The seal system FUNCTION e The seal system closes the opening s of the bag s to maintain the vacuum and or gas inside remaining flap can optionally be cut off by the seal bar Figure 2 Overview of the seal system USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 DESCRIPTION SECTION 1 Seal bar The seal bar consists of the following components Seal wires the sealing wires are heated for a certain period of time so that the open side of the vacuum bag will melt together during the sealing e Cutting wire optional a cutting wire is heated in such a way that the foil of the bag partially melts so that the top flap of the vacuum bag can be torn off easily e eflon tape sealing and cutting wires are coated with Teflon tape to prevent the bag to stick to the seal bar e Refer to the indicated section for detailed information on maintenance 6 6 2 Silicon holder e Opposite to each seal bar a silicone holder is 6 7 mounted which provides counter pressure on the cylinders seal bag 3 seal mechanism e The seal bars are pressed on the vacuum bag by 2 2 using cy
8. if the wire and or the Teflon tape is damaged or in accordance with the maintenance diagram Figure 12 Removing the seal bar Figure 13 Replacing the sealing wire USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 WHAT TO DO Remove the seal bar from his holders Remove the teflon tape Remove the old sealing wires Replace the teflon tape on the sealing bar Replace the sealing wires Replace the teflon tape on the sealing wire Place seal bar ACTION Lift the sealing bar Figure 12 1 from the cylinders Remove the teflon tape Figure 13 1 that protects the sealing wires Remove the screws Figure 13 2 on the bottom side of the seal bar and remove the sealing wires Figure 13 3 Pull the teflon tape from the top of the sealing bar Figure 13 4 Clean the bar with a lint free cloth Put a new piece of Teflon tape of the same length on the sealing bar Cut a new piece of sealing wire or cutting wire at the length of the seal bar plus about 15 cm 6 inches First place the wire on one side of the seal bar by tightening the screws Figure 13 2 Place the other end of the wire ina straight line and tighten with pliers Then fasten it by tightening the screws Trim the ends of the wire on both sides Cut a piece of teflon tape at the length of the seal bar plus about 5 cm 2 inches Stick the tape smoothly and without folds over the sealing wires on the sealing bar Place back the s
9. process 5 Stop the process when the desired vacuum is reached 6 Disconnect the external vacuum hose from the container RESULT Press the oil cleaning program key Figure C appears in the display 6 2 Press the cursor key Figure 6 1 E appears in the display Place the adapter over the suction hole in the vacuum chamber Figure 7 1 Connect the vacuum hose adapter Figure 7 3 on the valve of the container And slide the valve Figure 7 2 in the direction of the hose closed position Press the key Vacuum will be applied until the programmed value is reached Press the key Vacuum is stopped Slide the valve of the adapter in the Hose will be direction of the package open position disconnected from the and remove the hose container and can be removed USER MANUAL DEI Jumbo Version JUM EN UL 0 23 03 15 5 6 Directive for function values FUNCTION EXPLANATION For each function values be set if you are authorized as the owner In order to understand the impact of the set value the table below explains the consequences of giving a low or high value for each function RANGE CONDITIONS Vacuum Seal time Cleaning of the pump USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 2 00 mbar e Rule of thumb the higher the vacuum the less oxygen remains in the package so the product has
10. the figure below The figure below shows the main components of the system Figure 1 Overview of the main components PART DESCRIPTION 1 Lid e The function of the lid is to close the chamber during the vacuum cycle e The lid has a lid gasket fitted which makes sure the 6 8 machine does not leak during the vacuum cycle e Inthe lid silicone holder s are mounted as the opposite of the sealing 2 2 6 7 2 Chamber e products to be packed will be placed on the worktable in the chamber with the opening of the vacuum seal bag on the seal position 3 Seal bar Inthe chamber depending on the version 1 or 2 2 2 6 6 seal bars are mounted With this these the vacuum bag is closed 11 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 PART DESCRIPTION SECTION 4 Controlpanel e section 2 5 5 Machine housing hemachine frame contains all necessary parts for the correct functioning of the machine 6 Vacuum pump e section 2 3 7 Power connection e section 2 4 2 1 Description of the packaging process machine functions FUNTION e This chapter provides an overview of the process and the available machine functions e chapter 5 5 you will find information on how to set the parameters to the correct values 2 1 1 The packaging process machine functions The follo
11. the result of improper or negligent use or maintenance that is carried out in breach of the instructions mentioned in this manual The warranty is void if repairs or modifications on the product are carried out by third parties Defects arising from damage or injury caused by external factors are excluded from the warranty If we replace parts in accordance with the requirements of this warranty the replaced components become our property The provisions relating to warranty and liability are part of the general terms that can be sent on request USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 9 DISPOSE AS WASTE Do not dispose oil and components with the household waste Ensure that at the replacement of parts or oil after the lifecycle that all materials are collected and destroyed or recycled in a legal and environmentally friendly manner A USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 10 APPENDIX 10 1 Log This log should include among other things e Annual maintenance e Big replacements and emergencies Modifications e Tests of the emergency stop buttons and safety devices DATE EXECUTED BY DESCRIPTION AUTORITY NATURE OF THE ACTIVITIES WHAT IS REPLACED TECHNICIAN USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 Henkelman BV Titaniumlaan 10 5221 CK s Hertogenbosch The Ne
12. 5 55 5 5 5 55 h day Dimensions of the machine Width 13 2 13 2 17 7 17 7 19 4 19 4 194 Length 17 7 17 7 21 8 21 8 20 8 24 3 24 3 inch Height 12 0 12 0 14 4 15 9 17 3 18 5 18 5 inch 13 4 13 4 Weight 55 1 66 1 77 2 25 15 3 2 155 6 los Maximum product height 5 9 5 9 7 1 7 1 7 1 inch Electrical connection Tension KKKK KKKK KKKK KKKK KKKK KKKK KKKK V Power KKKK KKKK KKKK KKKK KKKK KKKK KKKK kW Vacuum pump Capacity 4 8 9 6 9 6 19 19 19 24 0 06 0 25 0 25 0 3 0 3 0 3 0 5 Oil type VM22 VM32 VM32 VM32 VM32 VM32 VM32 Ambient temperature 41 104 F This machine is not designed for continuous use The maximum used setting for vacuum should be 60 seconds you have to respect a 15 seconds waiting period between each following cycle Next to that if the machine is used for 1 hour continuous the machine should be switched off until the temperature of the enclosure has reached the ambient temperature Depending on lid type High or low lid Extensions legs are available for these machines These legs will add 4 inch to the total height See the nameplate USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 2 DESCRIPTION THE MACHINE FUNCTION e This chapter provides an overview of the main components and functions If detailed information is available in this guide you will be redirected to the specific sections e The performance of your machine may differ from
13. ESCRIPTION OF THE MACHINE 10 2 1 DESCRIPTION OF THE PACKAGING PROCESS MACHINE 11 2 1 1 THE PACKAGING PROCESS MACHINE FUNCTIONS 11 2 1 2 12 2 2 THE SEAL 12 2 3 DE VACUUM 14 2 4 ELECTRICAL 16 2 5 SINGLE PROGRAM DIGITAL CONTROL 1 3 enean nhan nn hun nna anna 17 3 SAFETY
14. WARRANTY A AERA 40 9 DISPOSE AS WASTE 41 10 APPEND 42 10 1 LOC 42 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 LIST OF FIGURES FIGURE 1 OVERVIEW OF THE MAIN 1 1 10 FIGURE 2 OVERVIEW OF THE SEAL SYSTEM ye Eni a dnbie dile dase cda ote tas reds 12 FIGURE 3 OVERVIEW OF THE PUMP FILTER COVER REMOVED 0 nnne nnn nennen nnns 15 FIGURE 4 OVERVIEW OF THE ELECTRICAL 5 16 FIGURE 5 CONTROL PANEL SINGLE PROGRAM DIGITAL 17 FIGURE 6 CHANGING PARAMETERS 24 FIGURE 7 EXTERNAL VACUUM ADAPTER KIT nnn nnns 25 FIGURE 8 WATER VAPOUR LINE i 27 FIGURE 9 REPLACING THE EXHAUST FILTER ON A 3 4 32 FIGURE 10 REPLACING THE EXHAUST FILTER ON A 8M 33 FIGURE 11 REPLACING THE EXHAUST FILTER ON A 16 002 44400000
15. a longer shelf life There are exceptions to this rule e Average vacuum time is 30 45 seconds depending on the volume of the product 0 1 4 0 sec e hisis the time in which the seal wire and or cutting wire is heated The longer the time the more heat is being transferred to the bag e Average seal time is 1 8 2 5 seconds 15 minutes e There are no settings possible See 6 3 ATTENTION The vacuum pressure in the chamber should be at least 3096 at the time of sealing 0 7 bar on the gauge EXPLANATION When the pressure decreases the boiling point of water is reduced see Figure 8 This physical law can cause a product to boil In addition to contamination of the machine this provides for loss of weight and quality of the product to be packed When packing products that contain moisture such as soups and sauces it is important to follow the vacuum process closely At the moment that bubbles are formed or it starts to bubble immediately proceed to the next step in the cycle see section 5 3 By cooling the products as much as possible before applying vacuum a deeper vacuum can be achieved When packaging moisture containing products it is important that the conditioning program is run at least 1 time per week With daily vacuuming of moisture containing products it is recommended to run the conditioning program at the end of the day Pressure bar 0 10 20 30 40 50 60 70 80 90 100 110
16. at any time WHAT TO DO RESULT 1 Stop the program e Press the stop button Figure 5 6 The program will be stopped and the vacuum chamber will be decompressed USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 5 5 Changing the program settings 5 5 1 Single Program Digital Control SPDC EXPLANATION This section describes how parameters can be modified and indicates the units and limits of the parameters WHAT TO DO RESULT 1 Select the parameter Press cursor key Figure 6 1 to scroll thourgh the parameters heLED in the program mode display Figure 6 3 shows at which mode you are 2 Change the e Press or Figure 6 5 4 to adjust the parameter values e The value is saved when you press the cursor key EXPLANATION To change a set value the and buttons should be pressed and hold for a few seconds This will prevent settings from being changed undesirably USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 5 5 1 1 External vacuum option SPDC EXPLANATION e With this function vacuum can be applied to special food packaging gastronorm containers outside the machine e First check whether the container is resistant to a vacuum and can retain this WHAT TO DO 1 Select the external vacuum program 2 Connect the external vacuum hose to the machine 3 Connect the external vacuum hose to the container 4 Start the
17. ce around the machine must be safe The owner of the machine must take the necessary precautions to operate the machine safely It is forbidden to start the machine in an explosive environment The machine was designed in such a way that production is safe under normal ambient conditions The owner of the machine must check that the instructions in this manual are monitored effectively The securing devices must not be removed The correct operation and safety of the system can only be guaranteed when the maintenance is performed correctly and on time as prescribed If work on the machine must be carried out it must be disconnected and blocked from the power supply The housing of the machine may be hot after usage DANGER Only authorized persons designated by the owner may perform work on the electrical installation Ensure by means of internal procedures and monitoring that all relevant power supplies are disconnected to avoid electrical shock The machine should not be used during cleaning inspection repair and maintenance and must be disconnected from the power supply using the plug Never perform welding work on the machine without disconnecting the cable connection to the electrical components first Never use the power supply of the control unit to connect to other machines All electrical connections must be connected to the terminal strip according to the wiring diagram The machine should always be connected to a
18. e achievement of a maximum vacuum level The lid gasket will wear out due to extreme pressure differences and should be changed regularly e Replace the lid gasket if it is damaged or in accordance with the maintenance schedule in section 6 1 Figure 15 Replacing the lid gasket WHAT TO DO RESULT 1 Remove the old Youcan pull the old lid gasket off gasket 2 Cut a new piece of e Cuta new piece of gasket Cut it gasket preferably slightly longer than the old one he ends must be cut off straight When the lid gasket is too short or too long it can cause problems when closing the cover or leakage may occur 3 Place the new rubber Place the new lid gasket by pressing it in the slot The lip of the gasket must face downwards and outwards The gasket should be placed in the holder evenly and without tension The ends must come tightly together to prevent leakage USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 7 TROUBLESHOOTING The tables below show the possible interference with the corresponding cause and action to be taken MALFUNCTION ACTIVITY SECTION Control panel does not illuminate e Connect the machine to the power supply 2 4 The control panel is on but there is Check adjust the micro switch of the lid Please contact activity after closing the lid your supplier Insufficient final vacuum Check the vacuum settings of the program and 5 5 adjust them e Make sure that the
19. eal bar USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 7 Replacing the silicone rubber on the silicone holders EXPLANATION e order to obtain a seal of good quality the rubber should not be damaged and the surface must be flat Damage may be caused by burning with the seal wire or mechanical contact Replace the silicone rubber if it is damaged or in accordance with the maintenance diagram in chapter 6 1 Figure 14 Replacing the silicone rubber of the silicone holders WHAT TO DO RESULT 1 Remove the old e You can pull the old silicone rubber silicone rubber Figure 14 1 from the holder 2 Cut the new silicone Cuta new piece of rubber Make sure that rubber it is just as long as the holder e The size is very important it will cause problems with the seal of the bag if the rubber is too short or too long 3 Place the new silicone e Place the new piece in the silicone holder rubber by pushing it into the recess e Ensure that the silicone rubber is fully and uniformly placed in the slot It is also important that the surface of the silicone rubber is smooth after it is in place and that it shows no signs of stress 4 4 y 4 wi USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 8 Replacing the lid gasket EXPLANATION The lid gasket ensures that the vacuum chamber is completely closed off during the machine cycle This is essential for th
20. extraction opening is not covered e Check the oil level in the pump 2 3 Check replace the exhaust filter 6 5 Check replace the lid gasket 6 8 Vacuum process is slow e sure that the extraction opening is covered e Check the oil level in the pump 2 3 Check replace the exhaust filter 6 5 Vacuum bag is not sealed correctly Check the seal program settings and adjust 5 5 them e Check replace the Teflon tape and sealing 6 6 wires e Check replace silicones in the silicon holders 6 7 e Check the inside of the vacuum for contamination and clean it Please contact The lid does not open automatically e Check the gas springs your supplier Error messages for SPDC F1 in display e Check adjust the micro switch of the lid Please contact e Make sure that the pump is running correctly your supplier in display e Check if the lid is opened correctly USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 8 WARRANTY CONDITIONS This manual has been compiled with care However Henkelman BV accepts no liability for any errors in this manual and or for the consequences of an erroneous interpretation of the instructions Henkelman BV accepts no liability for damage and or problems arising from the use of spare parts not supplied by Henkelman BV Henkelman BV reserves the right to change specifications and or spare parts without prior notice 8 1 Liability We disclaim any liability to the extent that i
21. forming maintenance on the machine always unplug the power cable to avoid electrical shock hemachine should always be connected to a proper grounded outlet Figure 4 Overview of the electrical installation The machine consists of the following components NO PART DESCRIPTION SECTION LOCATION 1 Power cable connect the power supply to the machine 2 Control panel The available control functions be used Your machine has the following control type o Single Program Digital Control SPDC 2 5 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 2 5 Single Program Digital Control SPDC FUNCTION hemachine can be operated The program can be modified See chapter 0 for instructions on operation and programming C VACUUM Figure 5 Control panel Single Program Digital Control SPDC NO ELEMENT EXPLANATION 1 On Off button This button turns the machine on off 2 Cursor key Navigates you through the functions shown in the display 4 5 3 Oil cleaning program Operate the key to activate the pump cleaning program This key removes moisture from the oil in the vacuum pump Moisture can be absorbed by the oil when the pump is only running short cycles or when you pack products containing moisture See 6 3 for instructions 4 Display parameter e Displays the current value of the active function during the program cycle or the set value of the selected function when the
22. g is properly placed on the filter inlet 8 m pump Figure 10 Replacing the exhaust filter on a 8m pomp WHAT TO DO ACTION RESULT 1 Remove the exhaust Remove the filter cover Figure 10 3 from filter the vacuum pump Figure 10 1 Screw the old filter Figure 10 2 out of the vacuum pump 2 Install the new filter Screw the new filter in the vacuum pump e sure the O ring is properly placed on the filter inlet e Install the filter cover USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 16 m pump Figure 11 Replacing the exhaust filter on a 16m pomp WHAT TO DO RESULT 1 Remove the exhaust e gt Remove the filter cover Figure 11 4 van filter from the vacuum pump Figure 11 1 Remove the leaf spring Figure 11 3 e Remove the old filter Figure 11 2 2 Install the new filter e Place the new filter in the opening e Make sure the O ring is properly placed on the filter inlet Install the leaf spring e Install the filter cover USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 6 Replacing the sealing wire EXPLANATION e Depending on your machine specification you can have one of the following combinations of seal elements e Double seal Two sealing wires e Cut off seal One sealing wire and one cutting wire e Wide sealing One wide sealing wire he process of replacing of the seal elements is the same for all types e Replace the sealing wires
23. k instructions strictly The housing of the machine may be hot after usage 4 INSTALLATION EXPLANATION Refer to chapter 1 Technical information for the correct specifications 4 1 Transport and placement ATTENTION hemachine must be moved and transported upwards e Place the machine on a flat level surface This is essential for trouble free operation of the machine Machines with a plastic cover should not be placed near a heat source e There must be enough space around the machine for proper ventilation The space must be at least 15 centimeters e Observe the instructions in Chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury Make sure the machine housing is present and correctly fitted 4 2 Connecting the machine ATTENTION sure that the voltage indicated on the machine plate corresponds to the mains voltage e Attach the appropriate plug on the cable in accordance with local laws and connection data see Chapter 1 Always connect the machine correctly to a grounded outlet to avoid fire or electric shock earth is green yellow e The power cord must always be free and nothing should be placed on it Replace the power cord immediately if damaged 4 3 Start the machine for the first time ATTENTION Make sure there is enough oil in the pump Figure 3 4 If this is not the case then fill the oil e Start and u
24. linders or seal bags By connecting the outside atmospheric pressure to the inlet of the cylinders they will press the seal bar on the bag USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 c A A 1 2 3 De vacuum pump FUNCTION The vacuum pump creates a vacuum in the chamber 3en4m 7 USER MANUAL Jumbo version JUM EN UL 0 23 03 15 16m Figure 3 Overview of the pump filter cover removed NO PART DESCRIPTION 1 Vacuum pump e Creates the vacuum during the process 6 1 2 Exhaust filter e Filters the exhaust air and absorbs oil vapors 6 1 e Refer to the indicated section for detailed information with regards to maintenance 3 Oil sight glass e The oil sight glass indicates the maximum and 6 1 minimum oil level in the vacuum pump e The oil sight glass is visible when te cover of the machine is in place 4 Oil drain plug e Todrain the oil 5 Oil filler plug e To fill the pump with oil USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 2 4 Electrical installation FUNCTION The electrical installation provides power to the vacuum pump sealing system and control unit See the electrical diagram for the further structure and operation of the electrical installation For the electrical diagram please contact your dealer ATTENTION e Work on the electrical installation may only be carried out by a technical expert When per
25. machine EXPLANATION e 156 not allowed to clean with a high pressure cleaning machine e Do not use harsh or toxic cleaning materials Do not use cleaning materials with solvents NO WHAT TO DO RESULT 1 Clean the machine You can clean the surfaces with a soft damp cloth or you can apply your cleaner to the machine and wipe it off with clean water USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 3 Oil cleaning program EXPLANATION The oil cleaning program will let the vacuum pump run for 15 minutes During the program the pump and the oil will reach the operating temperature The oil absorbs fluid in the pump The high temperature ensures that the moisture evaporates in the pump and reduces the risk of corrosion e If you pack moist products such as soups or sauces it is necessary to use the oil cleaning program more often than the prescribed interval of once a week NO WHAT TO DO ACTION RESULT 1 Select the program e Press the key for the oil cleaning program Figure 5 3 2 Start process e Close lid The oil cleaning program will be executed for 15 minutes 6 4 Add oil change oil WARNING The oil in the vacuum pump can be hot When replacing the oil contact with hot oil may be possible EXPLANATION If the machine will not be used for long periods of time the oil should be removed from the pump This is because any moisture and dirt in the oil can affect the p
26. machine is idle 5 Function display heLED light for the function illuminates when the function is active during the program cycle or when the function is selected in the programming mode 6 stop key e stop key can be used during a packing cycle to interrupt the full cycle All functions are cancelled and the cycle will be terminated Inthe programming mode this key decreases the value of the selected parameter USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 ELEMENT EXPLANATION 7 stop vacuum key e Stops the current function and continues with the next program step Inthe programming mode this key decreases the value of the selected parameter 8 Vacuum gauge Shows pressure in the vacuum chamber Avalue of 1 bar corresponds to 99 vacuum USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 3 3 1 General ATTENTION Never pack products that can be damaged by vacuum Never pack living animals Warranty and or liability expires if any damage is caused by repairs and or modifications that are not authorized by the supplier or any of its distributors In case of malfunction contact the supplier High pressure cleaning is not allowed This can cause damage to the electronics and other components Prevent water from entering the ventilation inlet of the chamber or through the vent of the pump This causes irreversible damage to the pump The work spa
27. proper grounded outlet USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 3 2 During normal operation ATTENTION Before starting ensure that no work is done on the system and that it is ready to use the machine Unauthorized persons must not operate the machine Checking this is the task of the machine operator s Please immediately contact the service technician of your technical department or dealer if there are any changes such as a poorly fitting lid unusual vibrations or unusual noise Components of the seal system can reach high temperatures Contact with these parts could cause injury The housing of the machine may be hot after usage 3 3 Operational staff ATTENTION USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 Operating personnel must be 18 years or older Only authorized persons will be allowed to perform work on or with the machine Only work for which one is trained should be performed This applies to maintenance and normal use The machine may only be operated by trained personnel Operating personnel must be familiar with all situations so that in case of an emergency quick and effective action can be taken If an operator notices errors or risks or disagrees with security he she should report that to the owner or manager oafety shoes are mandatory Appropriate clothing is required Everyone must follow the safety rules as one can pose a danger to themselves and others Always follow the wor
28. se the machine Chapter 0 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 5 OPERATION ATTENTION Observe the instructions in chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury EXPLANATION e 115 possible to optimize a program for your products by changing the parameters of the program see Chapter 5 5 5 1 Startup WHAT TO DO RESULT 1 Turn on the power e Place the plug in the socket The control is ready for use 2 Turn on the power e Place the plug in the socket The control is ready for use 5 2 Production WHAT TO DO ACTION RESULT 1 Make sure the e See chapter 5 1 machine is powered on 2 Place the 1 product Putthe products in the vacuum bag e Place the bag on the work table Ensure that the opening s are correctly placed on the sealing position s 3 Start the process e Close the lid The packing cycle starts USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 5 3 Continue to the next step of the cycle EXPLANATION For some products it may be necessary to proceed to the next step of the packing cycle before the vacuum time or the vacuum level is reached WHAT TO DO RESULT 1 Go to the next step of Press vacuum stop Figure 5 7 The next step is started the packing cycle 5 4 Stop program EXPLANATION Programs such as the packing program or the oil cleaning program can be stopped
29. t is not required by law Our liability is limited to the total monetary amount of the value of the related machine With the exception of the applicable statutory provisions on public policy and good faith we are not obliged to pay to the counterparty or to third parties any damages of any nature whatsoever direct or indirect including loss of profit damage to movable or other property or personal injury We are in no way responsible for damages resulting from or caused by the use of the product used or the unsuitability thereof for the purpose for which the other party decided to purchase 8 2 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Henkelman is 3 years from the date of the purchase document This warranty is limited to manufacturing and machine errors and therefore does not cover malfunctions due to a component of the product that has been exposed to any type of wear Normal wear and tear as expected with the use of this product is therefore hereby excluded 1 2 3 oon The responsibility of Henkelman is limited to the replacement of defective parts we recognize no claims for any other form of damages or costs The warranty expires automatically in case of arrears or poor maintenance If there are doubts about maintenance or if the machine is not working properly contact should always be made with the supplier The warranty does not apply if the defect is
30. the correct interpretation his manual should be kept near the machine and should be within reach for users All major maintenance adjustments to the machine and observations should be recorded in a log see Appendix 10 1 Changes to the installation machine are not permitted without prior written approval of the supplier Please contact the vendor for special servicing that is not included in this manual e Comply at all times with the safety requirements as specified in Chapter 3 e The proper functioning and safety of the system can only be guaranteed if the recommended maintenance is executed on time and correctly e llustrations may differ from your machine Conforms to ANSI UL Std 963 Conforms to C US ANSI NSF 169 lt j S LISTED Certified to ATION V CAN CSA Std C22 2 No 68 Intertek Intertek 4010991 USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 TABLE CONTENTS LUST FIGURES 5 DECLARATION CONFORMITY 1 4 4 1 4 6 LIST SYMBOLS 7 lee 8 1 TECHNICAL INFORMATION 2522 9 2 D
31. therlands 2 31 0 73 621 3671 24 31 0 73 622 1318 Email info henkelman com Website www henkelman com
32. thorized to compile the technical file Netherlands s Hertogenbosch 28 februari 2014 Stephan Harleman Director USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 LIST OF SYMBOLS For all operations in which the safety of the operator and or technician is at stake and where caution should be exercised the following symbols are used Caution Danger High Voltage Tip Provides a quick overview or offers tips to make it easier to perform certain actions USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 5 Some icons warnings are included on the machine among others to indicate the possible risks involved to the users DESCRIPTION LOCATION Nameplate At the rear of the machine Warning sign HIGH VOLTAGE At the rear of the machine by trained personnel only Warning sign SHOCK RISK At the rear of the machine Hot Surface Warning sign HEAT On the housing of the machine e sealbar s Warning sign HEAT e vacuum pump CAUTION check that the icons and markings are still clearly recognizable and legible Replace them if this is no longer the case USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 1 TECHNICAL INFORMATION General Ambient temperature 41 86 41 86 41 86 41 86 41 86 41 86 41 86 Noise production 70 70 70 70 70 70 70 dB A Maximum daily production 5
33. ump causing the pump to jam at the next use USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 Add oil WHAT TO DO RESULT 1 Add oil Remove the oil filler plug Figure 3 5 e Add oil until the oil level is between the max and min level Figure 3 3 e Place back the oil filler plug Replacing oil WHAT TO DO RESULT 1 Change oil Place a drip pan under the oil drain oil drains from the Figure 3 4 pump Remove the oil drain plug Figure 3 4 e Place back the oil drain plug 2 Fill with new oil Remove the oil filler plug Figure 3 5 e Add oil until the oil level is between the max and min level Figure 3 3 e Place back the oil filler plug USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 6 5 Replacing the exhaust filter maintenance of vacuum pump EXPLANATION 1 The exhaust filter prevents oil vapors to be emitted by the exhaust air from the vacuum pump If the filter becomes saturated it is no longer possible to reach maximum vacuum Replace the filter in case of vacuum problems or in accordance with the maintenance diagram of Chapter 6 1 3 4 m pump WHAT TO DO RESULT 1 Remove the exhaust filter 2 Install the new filter e USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 Screw the exhaust filter Figure 9 1 out of the vacuum pump Figure 9 2 Screw the new filter in the vacuum pump Make sure the O rin
34. wing steps are taken during the process For the detailed procedure see Chapter 0 STEP PROCESS PHASE OPERATION 1 Preparations e The operator puts the product in a vacuum bag and places it on the work top with the opening on the seal bar 2 Extracting Vacuum e The vacuum process is started by closing the lid e During the cycle the air will be removed from the chamber until the set time has been reached 3 Sealing The seal bars are pressed against the contra bars with the vacuum bag in between and melt the bag to be closed e During the sealing the material of the vacuum bag is heated and compressed to form a hermetic sealing The function is programmed in seconds Asan option a cutting wire is available The purpose of this wire is to remove the remaining foil from the excess flap 4 Releasing vacuum e The vacuum is released by letting air back into the chamber USER MANUAL Jumbo Version JUM EN UL 0 23 03 15 STEP PROCESS PHASE OPERATION 5 Open vacuum chamber e The lid opens 6 Remove the product e The operator can remove the packed product from the worktable 2 1 2 General Functions FUNCTION OPERATION Cleaning the pump e The pump cleaning program allows for a proper flushing of the pump During the program the pump and the oil will reach the operating temperature so that the oil and the fluid will be separated and that any contamination is filtered The high temperature takes
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