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RGNF-30B Automatic Tube Filling & Sealing Machine

1. T 7 The vertex Blowing location Rotary table location Tube up Rise to the vertex Blowing starts Blowing stops Tube down 4 7 7 F p Tp Pz TH pa N Y Hda A 3 3 a 7 n Rotary table location E Z im a E iG Z ap E UU 2 r aN En E naD 1 2 3 4 5 6 f N f Figure 9 7 1 6 Preparation l According to the tube diameter and filling volume select suitable material cylinder and filling nozzle figure 9 10 2 According to the tube length appropriately adjust the filling height dial figure 9 8 1 to make the filling and lifting ejector pin work within an effective stroke range 3 Blowing position Roc
2. Thermoelectric coupler gt oe Fen Heating sprayer Figure 9 15 Warning A When lowering the height of the rotary table make sure to lower the ejector pins for code searching filling heating and tube discharging Figure 9 15 Warning A Before the machine leaves the factory the main heating temperature has been adjusted to the maximum value 650 which can t be adjusted any more Figure 9 15 Warning A The air inlet of the heater can t be adjusted to level 0 or else the heater may be damaged Figure 9 15 Hint The thermoelectric coupler must be inserted into the heating device 28 Otherwise the temperature rise may not be stable 3 Basic parameters The following data are only for reference Please adjust the parameter values according to actual materials of the tube Tube Rotation Heating Cooling Clamp angle time diameter speed temperature temperature delay mm p m S 040 50 40 35 350 430 0 8 1 0 320 330 4 Cooling circulation Please connect the main machine with the water chiller for water way circulation according to the following figure 29 Flow switch Figure 9 16 Note A Normal heating will not be realized when the water chiller is not operated l
3. Excess Gain vs Set Distance Through beam Models E3Z T_ 1 T_16 T_JA TL_12 TLJ7 C O Excess gain ratio Distance m Diffuse reflective Models E3Z DL 2 DL 7 100 Excess gain ratio level Distance m OmRON Retro reflective Models E3Z R_ 1 R_J6 and Reflector Excess gain ratio Distance m Narrow beam Reflective Models E3Z L_ 1 L_16 _ Q O N oO 50 Excess gain ratio oe oO _ oO GINO Operating 4 level 0 7 0 5 0 3 0 1 0 50 100 150 200 250 300 350 Distance m Diffuse reflective Models E3Z DL_ 1 DL_J6 Excess gain ratio oO GINO Operating 1 level 300 350 Distance m Limited reflective Models E3Z LLI3 LL18 Excess gain ratio WTO TA NST OOO ONSU O ONT S T E N White paper N Operating 4 H level F 0 7 Gh aN pf 1 Zs a a pF Glass Sa T Distance m E3Z Excess Gain vs Set Distance E3Z B_ 1 B_ 6 E39 R1S E3Z Bl_ 2 B_ 7 E39 R1S Reflector Order Separately Reflector Order Separately g
4. Remove short circuit or ground fault grounding between the U V W and motor K Reduce the load or Yes a increase the power Check if load is too large of AC motor drive No No No No Reduce torque No Suitable torque compensation compensation Yes Yes Reduce torque compensation X Check if Check if No acceleration time N deceleration time is too short by is too short by load inertia load inertia Yes Yes Maybe AC motor drive has malfunction or error 4 due to noise Please A No Has load changed contact with DELTA a ee E Ci Yes v v Yes Can acceleration Yes Can deceleration time be made longer time be made longer No Vv Reduce load or increase the power of AC motor drive Increase accel decel time Reduce load or increase Check braking the power of AC motor method Please drive contact DELTA Revision May 2008 ME14 SW V3 04 5 1 Chapter 5 Troubleshooting 5 2 Ground Fault Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA GFF Is output circuit cable or motor of AC motor drive grounded Yes Ground fault 5 3 Over Voltage OV Reduce voltage to No Is voltage within be within spec specification Maybe AC motor d
5. 10 Q 4 Translational 1 Operation panel 2 Hopper 3 Filling head mechanical hand for code clamping 5 Mechanical hand for 6 Tube bucket 7 Tube feeding system 8 Rotary table trimming 11 Tube discharging 9 Support 10 Cooler 12 Heater bucket 14 Plunger filling 15 Filling volume 13 Electric cabinet 16 Main motor valve adjusting handwheel Figure 5 1 Reasonable structure design The machine has fully embodied the design conception of advancement reliability reasonability of pharmaceutical equipment required by GMP and artificial factors have been reduced during the use Linkage design is adopted for the automatic feeding of tubes the automatic positioning of tube direction filling sealing batch No printing and discharging of finished products so that all the actions are synchronously completed The requirements of materials to filling technology have been fully satisfied a The machine has compact structure with short time from filling to sealing And complicate sealing forms can be completed b Itis guaranteed that there is no pollution during the filling process The parts in the machine that contact the materials are all made of 316L stainless steel materials and complete polishing treatment is carried out on the contacting surfaces c High filling acc
6. WL GQ A Figure 9 18 1 Pressure adjustment The following data are only for reference Please adjust the parameter values according to actual materials of the tube Tube Rotation Heating Cooling Clamp Pressure diameter speed temperature temperature angle time delay Mpa p m 40 40 40 e m a oo 40 35 350 430 0 6 0 7 Figure 9 19 29 2 Selection of auxiliary jig Select the suitable auxiliary jig according to the following form Specification of Tube Matched auxiliary jig diameter auxiliary jig o E Figure 9 20 3 Common problems and solutions 01 Problem Sharp edges exist at two sides How to solve it Solution 1 The heating temperature is too high which shall be appropriately lowered 2 The clamp pressure is too high which shall be appropriately reduced 02 Problem Sharp edge exists at one side How to solve 1t Solution 1 Adjust the heating device to align it with the center of the hole of the rotary table vertically 2 Appropriately adjust the incoming volume of cooling water at one side 03 Problem Scalds exist at both sides How to solve 1t Solution 1 The heating ejector pin ejects the tube too high which shall be
7. Unit mm inch Model Name E a VFD022M21A VFD037M23A 43A 53A 125 0 110 0 220 0 205 0 15 0 166 3 8 2 VFD055M23A 43A 53A 4 92 4 33 8 66 8 07 0 59 6 55 0 32 VED075M43A 53A Revision May 2008 ME14 SW V3 04 1 7 Chapter 1 Introduction This page intentionally left blank 1 8 Revision May 2008 ME14 SW V3 04 Chapter 2 Installation and Wiring After removing the front cover check if the power and control terminals are clear Be sure to observe the following precautions when wiring General Wiring Information Applicable Codes All VFD M series are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC motor drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD M Series part number These fuses or equivalent must be used on all installations where compliance with U L standards is a required exam 1 Make sure that power is only applied to the R L1 S L2
8. No Check if the torque compensation is suitabl malfunction or misoperation due to noise Please contact Maybe AC motor drive has yee e DELTA No Increase torque compensation 5 12 The Motor does not Run as Expected Check Pr 04 to Pr 09 and torque compensation settings Motor does not run as expected No Adjust Pr 04 to Pr 09 and lower torque compensation Yes AA Yes opt Run in low speed continuously gt gt Please use specific motor No AA Yes f Is load too large gt gt Reduce load or increase the lt 2 capacity of AC motor drive No y Check if output voltage of U V WNYes is balanced Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Motor has malfunction 5 8 Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 13 Electromagnetic Induction Noise Many sources of noise surround AC motor drives and penetrate it by radiation or conduction It may cause malfunctioning of the control circuits and even damage the AC motor drive Of course there are solutions to increase the noise tolerance of an AC motor drive But this has its limits Therefore solving it from the outside as follows will be the best 1 2 Add surge suppressor on the relays and contacts to suppress switching surges Shorten the wiring length of the control circuit or seria
9. AVI ACI GND ferrite core wind each wires 3 times or more around the core Digital inputs M0 M5 m When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 m 8 Make sure to connect the digital outputs to the right polarity see wiring diagrams m When connecting a relay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity Revision May 2008 ME14 SW V3 04 2 11 Chapter 2 Installation and Wiring General E Keep control wiring as far away as possible from the power wiring and in separate conduits to avoid interference If necessary let them cross only at 90 angle E The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals IE fen m Ifa filter is required for reducing EMI Electro Magnetic Interference install it as close as possible to AC drive EMI can also be reduced by lowering the Carrier Frequency DEED Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage 2 12 Revision May 2008 ME14 SW V3 04 Chapter 3 Keypad and Start Up 3 1 Keypad 3 1 1 Description of the Digital Keypad The digital keypad includes two parts Display panel and keypad The display panel provides the parameter display and shows the operation status of the
10. The receiver will always be in the range of light diffusion Sensor Protection against Incorrect Wiring Through beam Model receivers and Reflective Models except the E3Z LS The Sensor includes output reverse polarity protection i Operation A diode to protect against reverse polarity is added to the output line Indicator FR orange Protection for NPN output models Complete Compliance with the EU s RoHS Directive Lead mercury cadmium hexachrome polybrominated biphenyl PBB and polybrominated diphenyl ether PBDE have all been eliminated Also burnable polyethylene packaging has been used fee OMRON Ordering Information Sensors Refer to Dimensions on page 16 Sensing method Appearance Connection method Sensing distance distance Through beam Emitter Receiver 3 Emission stop Pre wired 2 m Standard M8 connector E3Z C Red light C Infrared light Pre wired 2 m Standard M8 connector Pre wired 2 m Standard M8 connector Pre wired 2 m Model NPN output PNP output _Semina sem 2M E3Z T81 2M Emitter E3Z T61 L 2M Emitter E3Z T81 L 2M Receiver E3Z T61 D 2M Receiver E3Z T81 D 2M E3Z T66 E3Z T86 Emitter E3Z T66 L Emitter E3Z T86 L Receiver E3Z T66 D Receiver E3Z T86 D E3Z T61A 2M E3Z T81A 2M Emitter ES3Z T61 A L 2M Emitter E3Z T81 A L 2M Receiver E3Z T61 A D 2M Receiver E3Z T81 A D 2M E3Z T66A E3Z T86A Emitter E3Z T66 A L Emitt
11. Loosen the screws of valve body and cylinder gt 5 Remove the air pipe Loosen the ferrule of valve body and flange gt O Take out the filling part gt Loosen the ferrule of material cylinder gt 9 Take out the material cylinder 0 Loosen the screws of nozzle body and valve body Q Loosen the ferrule of nozzle body Take out the filling nozzle and core gt E Loosen the screws of dust cover and take out the dust cover 4 Take out the snap ring 9 Gently hit the valve spool with a rubber hammer Take out the valve spool The cleaning is completed as shown in figure 9 12 Note A When removing the valve body and spool shaft please do not damage the valve spool and collide with the internal cavity of valve 23 a _ gt s i Wa dd 5 N e wit it CCU j uz F i eo lt ul Ta 24 Figure 9 11 to Note A When installing the valve body pay attention to the direction of the valve spool tee figure 9 13 Figure 9 12 a 2 Oi A A No working state Working state A A Xe Figure 9 13 26 Section IV Heating 1 Adjustment of the height of the rotary table Put the cup seats with tubes inside them into the holes of rotary table Manually rotate the pulley to make the tubes keep close to the scissors Loosen the fastening screws of
12. Timer type selection mode This mode enables the setting of various functions such as key lock and timer period This is the threshold fine adjustment mode Sensing status digitally controllable The sensing status displayed numerically e Example of sensor setting indication can be verified at a glance Also the sensor settings for each type of packing film can be digitally indicated E Selected LED Red LED E Selected LED Green LED E Selected LED Blue LED E Threshold value 600 E Threshold value 1850 E Threshold value 1600 Direct codes enable settings verification at a glance DICA 0010 2 display example For details refer to p 7 Direct code table The settings for the LX 100 series sensors are displayed using a 4 digit direct code Direct codes enable easy settings verification and maintenance by phone COLOR TIMER PRO he direct code is 0004 At present the sensor is operating with a mark at 2300 and base at 860 What is the direct code 1st digit Mark mode green LED 2nd digit Standard display ECO mode disabled Reverse display disabled 3rd digit Key lock mode FULL No timer Ath digit Timer period set at 20 ms The above represent default settings Super simple teaching Press the ON button at the targeted mark We provided an example of the most basic setting method 2 level teaching Neelam Press MODE key and select TEACH mod
13. LED Display ESENCIE ET t Pereieiei ere ere English Display Revision May 2008 ME14 SW V3 04 3 3 Chapter 3 Keypad and Start Up Digital Keypad Mounting Panel A Unit mm inch Mounting Panel A Screw Hole X2 M2 P0 4 Deepmin 6 J 29 4 1 16 i 14 7 0 58 ar WW ci Q o o ioe Os cae A 16 0 0 63 A 5 Cut Off for the 5 connector wire a Digital Keypad Mounting Panel B Unit mm inch Must Add Nut M2 P0 4 X2 Mounting Panel B Thickness a 2 0mm M 0 3 0 X2 y 29 4 1 16 14 7 0 58 N LO l N S C S co eae LI ioe A 1 4 16 0 0 63 _ S Cut Off for the 9 connector wire oe Revision May 2008 ME14 SW V3 04 Chapter 3 Keypad and Start Up 3 2 Operation Method The operation method can be set via control terminals and LC M02E keypad Please choose a suitable method depending on application and operation rule Operation Operation Method Frequency Source Factory default Forward Stop__ _ _ O Reverse Stop O O Reset l Multi step 1 5 Multi step 2 5 Operate from 4 Multi step is external signal Common signal Multi function Input Terminals MO GND FWD Stop M1 GND REV Stop Pr 01 01 02 External terminals input multi step speed function M2 M5 Pr 39 Pr 42 LC M02E keypad 3 3 Trial Run
14. Locking 4 Right fender of 1 Tube bucket 2 Rotary shaft 5 Pentagonal nut handle tube bucket 9 Stainless steel 10 Adjustable side 6 Handle 7 M8 screw 8 Left support turning plate fender 11 Adjustable 14 Nylon turning 15 Retaining plate 12 Joint bearing 13 Pull rod fender plate of turning plate 14 17 Tube feeding 16 Turning plate 19 Right support fender of turning 18 M8 screw base nut plate 20 Linear bearing 23 Retaining 24 Cylinder 25 Cylinder fixed 21 Right support 22 S132 65 cylinder plate retaining plate shaft 28 Vertical 29 Horizontal 27 Tube pressing 26 Cylinder tube positioning tube positioning 30 Flexible fender hammer plate plate Basic adjustment of integral height Loosen screws 7 and 18 turn handle 6 to adjust the integral height to the required one which shall make that the nylon turning plate shall be 10 20mm away from the cup seat at its bottom when the nylon turning plate turns upwards at a angle of 90 A Adjustment of nylon turning plate Change a suitable turning plate adjust retaining plate of turning plate 15 to achieve different heights and adjust turning plate base 16 to achieve different angles which shall make that the nylon turning plate shall be 3mm away from the tube pressing hammer that drops when the nylon turning plate turns upwards at a angle of 90 B Adjustment of tube pressing Adjust retaining plate 23 to adjust the fo
15. No brake resistor is built in the VFD M series it can install brake resistor for those occasions that use higher load inertia or frequent start stop Refer to Appendix B for details Multiple VFD M units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no ground PE TT amu fanu loops T Excellent Revision May 2008 ME14 SW V3 04 2 3 Chapter 2 Installation and Wiring Cre OO OS Good x Not allowed 2 4 Revision May 2008 ME14 SW V3 04 2 2 External Wiring Power Supply O FUSE NFB 0 Magnetic contactor Input AC Line Reactor Zero phase Reactor EMI Filter O O TL3 S L2 Brake Resistor U T1 V T2 Q W T3 Zero phase Reactor lt gt OutputAC Line Reactor Revision May 2008 ME14 SW V3 04 Chapter 2 Installation and Wiring Items Power supply Fuse NFB Optional Magnetic contactor Optional Input AC Line Reactor Optional Zero phase Reactor Ferrite Core Common Choke Optional EMI filter Optional Brake Resistor Optional Output AC Line Reactor Optional Explanations Please follow the specific power supply requirement shown in APPENDIX A There may be inrush current during power up Please check the chart of APPENDIX B and select the correct fuse with
16. Output Current A Bussmann P N JJN 15 JJN 20 JJN 30 JJN 15 JJN 15 JJN 20 Si et 2 3 4 5 1 1 2 3 5 VFD002M11A a VFDO04M11A 3 4 5 8 VFD022M21A VFD004M23A 16 6 3 6 3 27 9 7 6 VFD015M23A 8 8 28 2 5 7 8 5 14 23 2 4 o1 JJN 20 JJN 30 2 VFD037M23A JJN 40 4 VFD055M23A JJN 50 ra il D 40 O VFD007M43B n B JJS 6 VFD015M43B Le ale 4 hee O o 30 50 JJS 10 JJS 15 VFD037M43A JJS 20 VFD055M43A JJS 30 VFD075M43A JJS 50 vevos 70 se s sss C veoossmssa ws os sso A 5 0 0 5 5 0 0 0 0 0 5 0 0 0 0 5 0 5 0 0 0 1 6 5 2 5 5 0 0 0 0 10 5 0 0 17 25 0 0 0 2 13 18 1 7 B 6 Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 4 AC Reactor B 4 1 AC Input Reactor Recommended Value 230V 50 60HZ single phase Fundamental Inductance mh Amps Max continuous Amps 3 5 Impedance Max continuous Inductance mh 3 Impedance 5 B 4 2 AC Output Reactor Recommended Value 115V 230V 50 60Hz 3 phase ans one 02 oz 4 6 75 cS a MER IPE NE OR N PE esjaf e 2 J 3 asje e 2 1 3 sr s e 15 Revision May 2008 ME14 SW V3 04 B 7 Appendix B Accessories 460V 50 60HZz 3 phase yp Fundamental Max continuous Inductance mh Amps Amps 3 Impedance 5 Impedance 12 B 4 3 Applications Connected in input circuit
17. Spot diameter E3Z L83 E3Z L88 30 20 mm transparent glasses 100 x 100 mm 2 mm dia min at sensing distance of 30 mm Minimum detectable object typical 0 1 mm dia copper wire Light source wavelength Red LED 660 nm Current consumption 30 mA max Protection circuits Response time Power supply reverse polarity protection Output short circuit protection Mutual interference prevention Reverse output polarity protection Operate or reset 1 ms max Degree of protection IEC IP67 Connection method Weight Pre wired cable 2 m packed state standard Connector Case Material Lens OMRON Pre wired standard length 2 m M8 connector Approx 65 g Approx 20 g PBT polybutylene terephthalate Modified polyarylate E3Z Oil resistant Sensing method Through beam Retro reflective Diffuse reflective ar M8 Pre wired connector E3Z T61K M3J E3Z R61K M3J E3Z D61K M3J E3Z D62K M3J ai PNP Pre wired Models E3Z T81K E3Z R81K E3Z D81K E3Z D82K Item as M8 Pre wired connector E3Z T81K M3J E3Z R81K M3J E3Z D81K M3J E3Z D82K M3J 3 m 150 mm when using E39 R1S 2 m 100 mm when using E39 R1 100 mm 1m white paper 100 x white paper 300 x 100 mm 300 mm Sensing distance Standard sensing object Differential travel 20 max of setting distance Both emitter and receiver Directional angle 3 to 15 2to 10 Light source wa
18. The factory setting of the operation source is from the digital keypad Pr 01 00 You can perform a trial run by using the digital keypad with the following steps 1 After applying power verify that the display shows F60 0Hz When AC motor drive is in standby situation STOP LED and FWD LED will light up 2 Press BA key to set frequency to 5HZ 3 Press RUN J key RUN LED and FWD LED will light up which indicates operation command is forward running And if you want to change to reverse running you should STOP press DA And if you want to decelerate to stop please press key Revision May 2008 ME14 SW V3 04 3 5 Chapter 3 Keypad and Start Up 4 Check following items a Check if the motor direction of rotation is correct E Check if the motor runs steadily without abnormal noise and vibration E Check if acceleration and deceleration are smooth If the results of trial run are normal please start the formal run I Ten 1 Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem 2 Do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped The DC link capacitors may still be charged to hazardous voltage levels even if the power has been turned off 3 To avoid damage to components do not touch them or the circuit boards with metal objects or your bare hands Revision May 2008 ME14 SW V3
19. 01 Operation continues after momentary power loss Speed search starts with the Master Frequency reference value 02 Operation continues after momentary power loss Speed search starts with the min frequency Pr 33 Maximum Allowable Power Loss Time Unit 0 1sec Settings 0 3 to 5 0 sec Factory Setting 2 0 sec LW After a power loss the AC drive will resume operation only if the power loss duration is shorter than the time defined by Pr 33 If the Maximum Allowable Power Loss Time is exceeded the AC drive output is then turned off Pr 34 Base Block Time for Speed Search Unit 0 1sec Settings 0 3 to 5 0 sec Factory Setting 0 5 sec LA When a momentary power loss is detected the AC drive will stop its output and will wait during a specified time interval called Base Block entered in Pr 34 before resuming operation Setting of this parameter should make the residual output voltage due to regeneration almost zero before the drive resumes operation LW This parameter also determines the search time when performing external Base Block and Fault Reset Pr 72 Pr 35 Maximum Current Level for Speed Search Unit 1 Settings 30 to 200 Factory Setting 150 LL Following a power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by Pr 35 When the output current is less than that of Pr 35 the AC drive output frequency is at a speed synchronization poi
20. Application 1 Question When more than one AC motor drive is When applying power to one of the AC motor connected to the same mains power and drive the charge current of the capacitors may one of them is ON during operation cause voltage dip The AC motor drive may be damaged when over current occurs during operation Correct wiring M1 reactor Y Y AC motor drive M2 CQ E ery et AC motor drive Mn Y Y AC motor drive B 8 Revision May 2008 ME14 SW V3 04 Appendix B Accessories Application 2 Silicon rectifier and AC motor drive Switching spikes will be generated when the silicon are connected to the same power rectifier switches on off These spikes may damage the mains circuit Correct wiring Silicon Controlled Rectifier power reactor L D 1 a AC motor drive reactor nen L A Used to improve the input power factor to When the mains power capacity is too large reduce harmonics and provide protection line impedance will be small and the charge from AC line disturbances Surges switching current will be too high This may damage AC spikes short interruptions etc The AC line motor drive due to higher rectifier reactor should be installed when the power temperature supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or
21. Pr 138 Wake Up Frequency Unit 0 10Hz Settings 0 00 to 400 0 Hz Factory Setting 0 0 LL These parameters determine the sleep functions of the AC drive If the command frequency falls below the sleep frequency for the specified time in Pr 136 then drive output is turned off until the command frequency rises above Pr 138 Please see the below diagram Frequency Command Pr 138 OS Wake Up Frequency Sleep Frequency _ _ ao n e a a a L l l l l I lt Sleep Period gt Oz Pr 136 Pr 139 Treatment for Counter Attained Factory Setting 00 Settings 00 Continue Operation 01 Stop Immediately and display E F Lu This parameter sets the procedure for the AC drive to follow once the internal counter attains the setting value in Pr 96 Pr 140 External Up Down Selection Factory Setting 00 Settings 00 Fixed Mode keypad 01 By Accel or Decel Time 02 Reserved LL This parameter is used to change the Master Frequency externally with the Multifuction Input Terminals If any two parameters in the group Pr 39 Pr 42 are set to 14 and 15 and Pr 140 is set to 01 the up down frequency operation is initiated as the contact closes and according to the time of acceleration deceleration Revision May 2008 ME14 SW V3 04 4 81 Chapter 4 Parameters Save Frequency Set Point Factory Setting 01 Settings 00 Not Save 01 Save LA This parameter is used to save the frequency setting b
22. T L3 W T3 VFD Series B1 Appendix B Accessories MOTOR Thermal Overload Relay OL Brake g BR Resistor Temperature Switch B 1 1 Dimensions and Weights for Brake Resistors amp Brake Units Dimensions are in millimeter N D7 1 A 4 1 TC ZS Ww A k po 4 N RING TERMINAI i E a tir Di TI TI v uw LO an 2 O2 T d r 7 7 i VD 5 Yo WW ae YP 2 A 3 AX WEIGHT g 65 50 3 0 2 240 65 O 4 O 2a 24 65 Q Li 65 1G 4 5 5 65 6 5 SA 65 5 4 ae 5 0 BS FY a Z of on ol 5 0 65 af 65 4 4 7 Revision May 2008 ME14 SW V3 04 B 3 Appendix B Accessories E22 o7 1 04 1 Q ro H e I a wy ne 3 CS itl Maer RING TERMINAL i 15042 fo H I i L12 YPE L1 L2 H D W MAX WEIGHT g MAHRZOOW120 165 150 20 a 40 240 MAR400W120 165 150 20 ore 40 240 BROBOW200 140 125 20 5 3 60 160 BRO8OW 50 140 125 20 5 5 60 160 BRS0QWO070 215 200 50 9
23. 51 0 REV motion disable Si in negative bias Bias WAZ a 10V Adjustment a Pr 50 X 100 83 3 12V Potentiometer Scale 2V 0Hz OV 10V Negative bias XV 4mA 20mA 60 10Hz _ _10 OHz 10V XV 100 XV 50 2V 2 Pr 48 X 1009 r 48 10 00 Example 4 This example shows how to use Gain to set a potentiometer range of 0 to 5 Volts for 0 60 Hz As an option you also could set Pr 03 120Hz Max Output Pr 03 Freq Gain adjustment GOH ZI ieee sees beeen ees a 30 Factory Settings Pr 03 60Hz Max output Freq Pr 48 0 0 bias adjustment Pr 49 0 bias polarity Pr 50 200 pot freq gain 0 Pr 51 0 REV motion disable 4 in negative bias OHz OV 5V Calculation of gain Potentiometer Scale Pr 50 a X100 200 Hz 60 OV lt gt 5V Revision May 2008 ME14 SW V3 04 4 45 Chapter 4 Parameters Example 5 In this example a 6 Hz 10 of 60 Hz negative bias is used This setting is used to provide a noise margin 1V in this example in noisy environments Note that the top frequency is reduced to 54 Hz Max Output Pr 03 ened GOH 2 4 auaereeenaee Factory Settings Se eer ZLI Pr 03 60Hz Max output Freq 7 Pr 48 10 0 bias adjustment Pr 49 1 bias polarity Pr 50 100 pot freq gain Pr 51 0 Rev motion disable in negative bias lt lt OHZ Negative Jovi 10V Potentiometer Scale bias 6Hz R Example 6 This example also uses negative bias and includes
24. A 7 gt i i 1 r pero ARTA Q a a 90 0 1 97 5 i SL 88 5 3 48 J ite f B 20 Revision May 2008 ME14 SW V3 04 Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime If the capacity of AC motor drive is too large it cannot offer complete protection to the motor and motor maybe damaged If the capacity of AC motor drive is too small it cannot offer the required performance and the AC motor drive maybe damaged due to overloading But by simply selecting the AC motor drive of the same capacity as the motor user application requirements cannot be met completely Therefore a designer should consider all the conditions including load type load speed load characteristic operation method rated output rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Speed and torque characteristics Friction load and weight load Liquid viscous load Inertia load Load with power transmission Constant torque Constant output Decreasing torque Decreasing output Constant load Shock load Repetitive load High starting torque Low starting torque Continuous operation Short time operation Long time operation at medium low speeds Maximum output current instantaneous Constant outp
25. C to 40 C Refer to page 6 OmRON E3Z Engineering Data Typical Parallel Operating Range Through beam Models Through beam Models Through beam Models E3Z T_ 1 T_ 6 E3Z TLIA E3Z T_ 2 T_I7 E 1000 1000 T20 ee jo oO o G Distance Y mm Distance Y mm O S Distance Y mm 0 30 40 Distance X m 40 Distance X m 200 400 600 800 1000 2 0 Through beam Models Through beam Models Retro reflective Models E3Z T_11 T6 and Slit E3Z T_IA and Slit E3Z R_ 1 R_J6 and Reflector A Slit is mounted to the Emitter and A Slit is mounted to the Emitter and Receiver Receiver 250 a a E39 R1K E39 R10 200 gt 150 S 150 k 8 2 100 A a Distance 50 wa 100 E39 865B MS E39 R1 E39 R1S E3Z Bl_ 1 B_i6 E39 R1S Reflector E3Z Bl_ 2 B_ 7 E39 R1S Order Separately Reflector Order Separately eflector E39 R1S E lee a _ er eE Distance Y mm Distance Y O O oOmRon Operating Range Diffuse reflective Models E3Z DL_ 1 DL_J6 N oO Distance Y mm k O Distance Diffuse reflective Models E3Z D _12 DL17 E3Z Narrow beam Reflective Models E3Z LL11 LL16 oO Distance Y mm
26. EEA ba aaa t A t t lt gt tj gt REV Pr 84 Pr8 Pr 87 Pr 81 20Hz 2 5 Pr 18 OWA Zc s seca Bae een eae ea a ee me ee Ree pe ee a eee ey a g Pr 22 Example 5 Pr 78 01 Execute one cycle through the PLC program In this example the PLC program runs continuously It should be noted that the time interval for each step may be shorter than expected due to the time required for acceleration and deceleration Note operating time for each step is 10 times the settings of Pr 81 to Pr 87 Pr 17 10Hz pPr 42 16 Pr 81 1 0 GOH os Seneca a ea ae Bes x Pr18 20Hz pra5 lt o9 Pr 82 1 2 3 Pr 19 40Hz pPr 46 10 Pr 83 1 5 BON skis dark eee we be ae ae EEA Pr 20 60 Hz Pr 78 01 pata 7 7 Frequency Pr 21 50 Hz Pr 79 34 Pr 85 0 i Pr 22 30 Hz Pr 86 1 a ee ees o Pr 23 15 Hz Pr 87 1 Time 4 56 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Application Note PLC program execution will be interrupted when values for JOG parameters 15 and 16 are changed Pr 79 PLC Forward Reverse Motion Settings 00 to 127 Factory Setting 00 LL This parameter determines the direction of motion for the multi speed Pr 17 to Pr 23 and Master Frequency The original direction of Master Frequency will become invalid Note A 7 bit binary number is used to program the forward reverse motion for each of the 8 speed steps including Master Frequency The binary notation for the 7 bit number must be translated into decimal
27. Environment restricted distribution General precaution 1 EMI filter and AC motor drive should be installed on the same metal plate 2 Please install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor drive Please wire as short as possible Metal plate should be grounded The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible B 14 Revision May 2008 ME14 SW V3 04 Appendix B Accessories Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable 1 Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Remove any paint on metal saddle for good ground contact with the plate and shielding ZI Ey SZZ EA SLL SS S SS i KSSS S S gt the plate with grounding Saddle on one end Revision May 2008 ME14 SW V3 04 B 15 Appendix B Accessories The length of motor cable When motor is driven by an AC motor drive of PWM type the motor termi
28. Hint t It is suggested that the working water of the water chiller be set at 30 15 20 5 Common problems and solutions 01 Problem In the tube one side sealing is firm and another side sealing is not firm Furthermore the scald takes place at one side Solution 1 Check the firmness between the cooling ring and the tube If too loose the above occurrence may take place Replace the cooling ring 2 Adjust the central position of the heating device it is suggested that the heating device be aligned with the center of the hole of the rotary table vertically Note A The size error permitted of outside diameter of the tube shall be within 0 1mm Too small or too large diameter is the main cause that leads to the loose sealing at one side Any size that exceeds the permitted size range Shall be confirmed by Rigao Company 02 Problem The bottom of the heating sprayer contacts the materials and the heating holes of the heating sprayer are always blocked Solution 1 Too many materials are filled into the tube 2 Materials adhere to the tube wall Adjust the filling blowing to stop the materials spattering 03 Problem The tube can t be pulled out from the cooling ring after it is heated Solution 1 The cooling ring is too tight 2 The heating temperature 1s too high 3 The distance between the tube and the heating device is adjusted to be higher than 5mm so the heating ejector pin can t be lowered within the limi
29. NPN Output Model E3Z T61 E3Z T61 E3Z T61 E3Z T61 ECON 0 3M E3Z T61 proce number _mituo 3m F384T610 5M E3Z T615M M1Jo 3M M3J0 3M E3Z T61 ECON2M Sampie ECON 0 5M i M12 pre M12 pre R _ e CON pre F conne C wired Smart Pre wired Pre wired wired stan mea s PU pre wired con oN abs tion wired con wired con e Click connec cable length cable length dard connec nector cable i i Speci tor cable 0 5 m 5 m tor cable Peat SIE length 0 3 m Near Ie Sensing Main cation ath 0 3 i aah length 0 3 m 7 Sn length 2 m method features ength 0 3 m ength 0 3 m 5 m Basic ECON 0 3M model M1TJ 0 3M M1J 0 3M M3J 0 3M ECON 2M number ECON 0 5M Infrared E32 T61 light Through Red beam light ESZ T61A s T e ae po 7 sponse Retro MSR reflective function F32 R61 Diffuse reflective narrow E3Z D62 beam re flective NASA eam FGS E3Z LS61 n Distance function settable Small E M spot axis Slit type 2optical E3Z G62 axes ume ui ELEN Ce S e gt reflective for clear No Kon plastic function E3Z B62 bottles Clamp type e CON pre wired connectors are also available for models shaded in Add ECON C 2M after the basic model number to specify the connectors OmRON PNP Output Model E3Z T81 E3Z T81 E3Z T81 Model number M1TJ 0 3M E3Z T81 0 5M E3Z T81 5M M1J 0 3M M3J 0 3M example M12 pre wired Senne
30. The position where AC drive stops will be regarded as the zero position and it will move to the angle that Pr 150 sets This function is for counting at the speed of the output frequency Note The settings 00 32 in Pr 39 to Pr 42 can be used to set multi function terminals M2 M5 but the settings cannot be used repeatedly at the same time besides settings 20 Revision May 2008 ME14 SW V3 04 4 39 Chapter 4 Parameters X Analog Output Signal Factory Setting 00 Settings 00 Analog Frequency Meter 0 to Maximum Output Frequency 01 Analog Current Meter 0 to 250 of the rated AC drive current 02 Feedback Signal 0 100 03 Output Power 0 100 LL This parameter selects if the Output Frequency Current PID feedback or Output Power will be the output signal on the AFM terminal 0 to 10V EZI X Analog Output Gain Unit 1 Settings 00 to 200 Factory Setting 100 RA This parameter sets the voltage range of the analog output signal on output terminal AFM AFM GND AFM GND Y e SY 4 Analog Frequency Meter Analog Current Meter The analog output voltage is directly proportional to the output frequency of the AC drive A setting of 100 on Pr 44 makes the Maximum Output Frequency Pr 03 of the AC drive to correspond to the 10VDC analog voltage output The actual voltage is about 10VDC and can be adjusted by Pr 44 The analog output voltage is also directly proportional to the output current of t
31. The value of frequency output Display running current voltage can be read by status connecting a frequency meter or voltage current meter General application Revision May 2008 ME14 SW V3 04 4 19 Chapter 4 Parameters 4 3 Description of Parameter Settings X This parameter can be set during operation Pr 00 M Source of Frequency Command Factory Setting 00 Settings 00 Master Frequency determined by digital keypad LC M02E 01 Master frequency determined by 0 to 10 V input 02 Master frequency determined by 4 to 20mA input 03 Master frequency determined by RS 485 Communication port 04 Master frequency determined by potentiometer on digital keypad LC M0O2E Prot M Source of Operation Command Factory Setting 00 Settings 00 Operation instructions determined by the Digital Keypad 01 Operation instructions determined by the External Control Terminals Keypad STOP key is effective 02 Operation instructions determined by the External Control Terminals Keypad STOP key is not effective 03 Operation instructions determined by the RS 485 communication port Keypad STOP key is effective 04 Operation instructions determined by the RS 485 communication port Keypad STOP key is not effective L Refer to Pr 38 to Pr 42 for more details Pr 02 Stop Method Factory Setting 00 Settings 00 Ramp to stop 01 Coast to stop LL This parameter determines how the motor is stopped when the AC drive receives a v
32. Unit mm Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified Through beam Pre wired Models E3Z T61 K E3Z T81 K E3Z T61A E3Z T81A E3Z T62 GO E3Z T82 GO Excluding GO epee M12 Pre wired Connector Emig Vy E3Z TOO M1J Power indicator orange 4 dia vinyl insulated round cable with 2 or 3 conductors OY ee N f HEA A A Pins 2 and 4 are not used lt n GO M12x1 12 7 ms Specifi M8 Pre wired Connector 25 4 lt ti cations E3Z TOOK M3J V 4 dia vinyl insulated round cable with 2 or 3 conductors Input Standard length 0 3 m Two M3 OV 4 dia vinyl insulated round cable with 2 conductors Conductor cross section 0 2 mm AWG24 Insulator diameter 1 1 mm Standard length 2 m Pin 4 is not used 11 2 4 5 Operation Indicator orange Receiver Operation selector 4 dia vinyl insulated round cable with Sensitivity adjuster 2 or 3 conductors Standard length 0 3 m 0 5m and 2m lt 20 eel Clamp type e CON Pre wired Connector ass E3Z T61 ECON C 12 7 25 44 gt i Terminal Specifi No cations 1 V 4 dia vinyl insulated round cable with 2 oon 2 or 3 conductors Standard length 2m 3 OV 4 dia vinyl insulated round cable with 3 conductors A Output The Emitter cable has tw
33. automatically stored in memory To modify an entry use the and keys c Pa i Err displays if the input is invalid 3 1 2 How to Operate the Digital Keypad LC M02E START gt M W GE Is MODE Fs MODE T move T move Ms MODE o E E GO START NOTE In the selection mode press ENTER toset the parameters To set parameters eran 9g n EPA AEH G A f S parameter set ms ENTER IK A J IRS ENTER rs ENTER successfully Gr i a or v I MODE Move to previous q display i parameter set error NOTE In the parameter setting mode you can press MODE to return to the selection mode OAO AE ELE STAR 7 B GE dalle A To set direction When operation source is digital keypad gt EA HZ Ke A Ks A or i l or E v v 3 2 Revision May 2008 ME14 SW V3 04 Chapter 3 Keypad and Start Up 25 3 1 3 LC M02E 36 5 1 44 10 5 0 41 36 5 1 44 29 4 1 16 13 5 0 53 16 0 0 63 ey DIGITAL KEYPAD i l i O O i o OOOO a v p 7 P N ltt eS i PKs F g y A A 272 C ziz E g H Q 4 re VYE X a M2 0 P0 4 J Eg Unit mm inch Reference Table for the 7 Li a LED Display of the Digital Keypad
34. l es el Character 8 S A B c r EJF 44H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex B 2 Data Format 2 1 10 bit character frame For 7 bit character 7 N 2 Pr 92 0 Stat 2 2 Stop Stop i 1 2 i f 5 i f 9 aes i bit bit Tbitcharacter gt 10 bit character frame p 7 E 1 Pr 92 1 o 12 3 4 56 Een Stop i l parity bit lt _ 7 bit character gt lt ____ 10 bit character frame p gt 7 0 1 Pr 92 2 e a r aa a aa a Stop parity bit lt _ 7 bit character gt lt __ 10 bit character frame p gt 4 60 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters 2 2 11 bit character frame For 8 bit character 8 N 2 Pr 92 3 Stati o 6 7 213 4 5 16 z Stop Stop ici Sie a Re Od a 8 data bits gt 11 bits character frame 8 E 1 Pr 92 4 Start 2 2 Even Stop ae Cae Ge ee ce Ge ee es 4 B data bits gt 11 bits character frame p 8 0 1 Pr 92 5 Start 0 1 2 3 Odd Stop lt ____ 8 data bits gt 11 bits character frame p L 3 Communication Protocol 3 1 Communication Data Frame STX ADR1 ADRO CMD1 CMDO 0 1 fa N 14 N JETX CHK1 CHKO 02H MD 3 2 ASCII mode ADR 0 Communication
35. return reg_crc 3 6 Address list The contents of available addresses are shown as below Content Functions eret drive OOnnH 00 means parameter group nn means parameter number for Parameters example the address of Pr 100 is 0064H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time 00 No function 01 Stop 10 Run 11 Jog Run sooo Bt 00 No function Command Bit 4 5 01 FWD Read Write 10 REV 11 a sSsC CS S direction Bit 6 15 Reserved SY 2001H pie command 1 EF external fault o 2002H 1 Reset Bit 2 15 Reserved 4 68 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Error code 00 No errors occurred 01 Over current oc 03 Overheat OH 04 Drive overload oL 05 Motor overload1 oL1 06 External fault EF 07 CPU failure cF1 08 CPU or analog circuit failure cF3 Status monitor 09 Hardware protection failure HPF Read only 2400H 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds 2 times rated current during decel ocd 12 Current exceeds 2 times rated current during steady state operation ocn 13 Ground Fault GF 14 Low voltage Lv 15 Reserved 16 CPU failure 1 cF2 17 Base block 18 Overload oL2 19 Auto accel decel failure CFA 20 Software protection enable codE _ wW w Status of AC Driv
36. 0 prog Maximum Output agov 0 1 to 510 0V 440 0 Voltage Vmax 575V 0 1 to 637 0V 575 0 Pr 06 Mid point Frequency 0 10 to 400 0Hz 115V 230V 0 1 to 255 0V Pr 07 Mid point Voltage 460V 0 1 to 510 0V 575V 0 1 to 637 0V 4 2 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Factory Setting Customer 1 50 Parameter Explanation Pr 08 Minimum Output Freq 0 10 to 20 00Hz 115V 230V 0 1 to 255 0V 10 0 Minimum Output Pr 09 460V 0 1 to 510 0V 20 0 Voltage M Pr 10 0 1 to 600 0 sec or 0 01 to 600 0 sec M Pr 11 0 1 to 600 0 sec or 0 01 to 600 0 sec M Pr 12 0 1 to 600 0 sec or 0 01 to 600 0 sec M Pr 13 0 1 to 600 0 sec or 0 01 to 600 0 sec M Pr 15 0 1 to 600 0 sec or 0 01 to 600 0 sec MW Pr 16 Jog Frequency 0 00 to 400 0 Hz MW Pr 17 1st Step Speed Freq 0 00 to 400 0Hz MW Pr 18 2nd Step Speed Freq 0 00 to 400 0Hz MW Pr 19 3rd Step Speed Freq 0 00 to 400 0Hz MW Pr 20 4th Step Speed Freq 0 00 to 400 0Hz 26 1 10 0 10 0 10 0 10 0 O M Pr 21 5th Step Speed Freq 0 00 to 400 0Hz M Pr 22 6th Step Speed Freq 0 00 to 400 0Hz M Pr 23 7th Step Speed Freq 0 00 to 400 0Hz j 00 Enable REV operation Pr 24 Reverse Operation p oO o O Q N e 2 oe w O lt 77 O a I o ay D 5 D W N D lt ro Inhibition 01 Disable REV operation Bee Over Voltage Stall 115V 230V 330 to 450 Vdc 390 Prevention 460V 660 to 900 Vdc 780 575V 825 to 1025 Vdc 975 Over current Stall
37. 00 Disable Pr 26 Prevention during 150 Acceleration 20 to 200 Over current Stall 00 Disable Pr 27 Prevention during 150 Operation 20 to 200 Pr 28 DC Braking Current 00 to 100 Level Pr 29 n 14 O DC Braking during Start up O O a O ol Revision May 2008 ME14 SW V3 04 4 3 Chapter 4 Parameters Parameter 4 4 Pr 30 Pr 31 Pr 32 Pr 33 Pr 34 Pr 35 Pr 36 Pr 37 Pr 38 Pr 39 Pr 40 Pr 41 Pr 42 Explanation DC Braking during Stopping Start point for DC Braking Loss Operation Selection Maximum Allowable Power Loss Time Base Block Time for Speed Search Maximum Current Level for Speed Search Upper Bound of Output Frequency Lower Bound of Output Frequency Multi function Input Terminal MO M1 Multi function Input Terminal M2 Multi function Input Terminal M3 Multi function Input Terminal M4 Multi function Input Terminal M5 Momentary Power Factory 0 0 to 25 0 sec 0 00 to 60 00 Hz 00 Stop operation after momentary power loss 01 Continues after momentary power loss speed search starts with Master Frequency 02 Continues after momentary power loss speed search starts with Minimum output Frequency 0 3 to 5 0 sec 2 0 0 3 to 5 0 sec 0 5 30 to 200 0 10 Hz to 400 0 Hz 400 0 0 00 Hz to 400 0 Hz 00 MO FWD STOP M1 REV STOP 01 MO RUN STOP M1 REV FWD 02 MO M1 M2 3 wire operation contro
38. 04 3 6 Chapter 4 Parameters This VFD M AC motor drive has 157 parameters for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation Revision May 2008 ME14 SW V3 04 4 1 Chapter 4 Parameters 4 1 Summary of Parameter Settings AM The parameter can be set during operation Parameter Explanation ranp Y Customer Setting MW Pr 00 Source of Frequency 00 Master frequency determined by digital Command keypad LC M02E 01 Master frequency determined by 0 to 10 V input on AVI terminal with jumpers 02 Master frequency determined by 4 to 20mA input on ACI terminal with jumpers 03 Master frequency determined by RS 485 Communication port 04 Master frequency determined by potentiometer on digital keypad M Pr 01 Source of Operation 00 Operation determined by digital keypad command 01 Operation determined by external control terminals keypad STOP is effective 02 Operation determined by external control terminals keypad STOP is ineffective 03 Operation determined by RS 485 communication port keypad STOP is effective 04 Operation determined by RS 485 communication port keypad STOP is ineffective Pr 02 Stop Method 00 Ramp stop 01 Coast Stop Pr 03 Maximum Output 50 00 to 400 0 Hz 60 00 Frequency Pr 04 Maximum Voltage 10 00 to 400 0Hz 60 00 Frequency Base Frequency 115V 230V 0 1 to 255 0V 220
39. 04 4 9 Chapter 4 Parameters Parameter Explanation FAS in Customer Setting Accel 1 to Accel 2 0 01 to 400 0 Pr 93 sa l Frequency Transition 0 00 Disable 0 01 to 400 0 Pr 94 Decel 1 to Decel 2 Frequency Transition 0 00 Disable 00 Disable auto energy saving Pr 95 Auto Energy Saving 01 Enable auto energy saving Counter Countdown Pr 96 00 to 9999 Complete Pr 97 Preset counter 00 to 9999 countdown Total Time Count from 00 to 65535 days Pr 98 Power On Days Pr 99 Total Time Count from 00 to 1440 minutes Read Power On Minutes Only Pr 100 Software Version A 8 lt a Linear Accel Decel Auto Accel Linear Decel Auto Adjustable Linear Accel Auto Decel Pr 101 Accel Decel CEEI cls Auto Accel Decel Linear Accel Decel Stall Prevention during Deceleration AVR function enabled Auto Voltage AVR function disabled Pr 102 l Regulation AVR AVR function disabled when stops AVR function disabled when decel Disable Pr 103 Auto tune Motor Auto tune for R1 Parameters 02 Auto tune for R1 No Load testing 0 prio4 Rivas o0 to 65535 ma 00 V F Control Pr 105 Control Mode 01 Sensor less Control Pr 106 Rated Slip 0 00 to 10 00 Hz 3 00 Pr 107 Vector Voltage Filter 5 to 9999 per 2ms Vector Slip 25 t 2 PEOS Compensation Filter pO PARARON EMS oD Selection for Zero 00 No output Pr 109 Speed Control 01 Control by DC voltage 4 10 Revision May 2008
40. 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 575V series 0 1 to 637 0V Factory Setting 575 0 LL This parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate Setting of Pr 05 must be equal to or greater than setting of Mid Point Voltage Pr 07 Revision May 2008 ME14 SW V3 04 4 21 Chapter 4 Parameters Mid Point Frequency Unit 0 1Hz Settings 0 10 to 400 0Hz Factory Setting 1 50 RA The parameter sets the Mid Point Frequency of V F curve With this setting the V F ratio between Minimum Frequency and Mid Point frequency can be determined Setting of this parameter must be equal to or greater than Minimum Output Frequency Pr 08 and equal to or less than Maximum Voltage Frequency Pr 04 Pr o7 Mid Point Voltage Settings 115V 230V series 0 1 to 255 0V Factory Setting 10 0 460V series 0 1 to 510 0V Factory Setting 20 0 575V series 0 1 to 637 0V Factory Setting 26 1 RA The parameter sets the Mid Point Voltage of any V F curve With this setting the V F ratio between Minimum Frequency and Mid Point Frequency can be determined Setting of this parameter must be equal to or greater than Minimum Output Voltage Pr 09 and equal to or less than Maximum Output Voltage Pr 05 HEIE Minimum Output Frequency Unit 0 1Hz Settings 0 10 to 20 00Hz Fac
41. 10 if Pr O3 60 Hz When the output current of the AC drive is greater than the motor no load current Pr 53 the AC drive will adjust its output frequency according to this parameter Pr 56 Reserved Prs7 Rated Current Display of the AC motor drive Settings Read Only Factory Setting RA Pr 57 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct See Pr 80 for details Pr 58 Electronic Thermal Overload Relay Selection Factory Setting 02 Settings 00 Standard Motor self cool motor 01 Inverter Motor auxiliary cool fan on motor 02 Inactive RA This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed Pr 59 Electronic Thermal Motor Overload Unit 1 second Settings 30 to 300sec Factory Setting 60 RA The parameter determines the time required to activate the I t electronic thermal motor overload protection The graph below shows I t curves at 150 output power for 1 minute Operation time min O 20 40 60 80 100 120 140 160180 200 4 48 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Over Torque Detection Mode Factory Setting 00 Settings 00 Over Torque detection disabled 01 Enabled during constant speed operation until the allowable time for detection Pr 62 elapses 02 Enabled during constant speed operation and halted after detection 03
42. 2 i cece i fi cone eee es ea e 0 5 1 1 5 2 2 5 3 i Distance m Distance m Sensing Object Size vs Sensing Distance Diffuse reflective Models Diffuse reflective Models Narrow beam Reflective Models E3Z D _11 D16 E3Z D _12 DL17 E3Z LL11 LL16 4 5 E 300 White paper 4 250 T BO 35 SUS White paper SUS glossy surface 250 glossy surface i 200 200 25 7 150 2 15 100 i White paper oo o oO Distance mm ee Q O Distance m Distance m 50 Black paper 0 5 0 250 300 350 0 50 100 150 200 250 300 350 Q 1 2 3 5 75 10 20 30100 Side length one side of Side length one side of Side length one side of sensing object d mm sensing object d mm sensing object d mm Spot Diameter vs Sensing Distance Differential Travel vs Sensing Distance Narrow beam Reflective Models Narrow beam Reflective Models E3Z LL11 LL16 E3Z LL11 LL16 4 0 5 3 5 ro 3 0 5 2 0 1 5 1 0 0 5 0 20 40 60 80 100 120 140 160 Distance mm Distance mm oOmRon E3Z I O Circuit Diagrams NPN Output Operation Operation T Model Timing charts Output circuit Incident ih Through beam Receivers Retro reflective Models No incident igni Diffus
43. 2m 15m 0 5 mm dia E39 S65E Receiver 2x10mm 5m 3 5m 0 8 mm dia E39 S65F Reflectors Reflector required for Retroreflective Sensors A Reflector is not provided with the Sensor Be sure to order a Reflector separately Refer to Dimensions on E39 L F39 L E39 S E39 R Sensing distance typical Remarks vane E3Z R E3Z RLIK E3Z BU BL6 E3Z BO2 B7 Mode Quantity 3 m 100 mm 2m 100 mm D _ g rated value rated value aii 4 m 100 mm 3 m 150 mm 500 mm 80 mm 2 m 500 mm E39 R1S Reflector rated value rated value rated value rated value 5 m 100 mm E39 R2 2 5 m 100 mm E39 R9 e Retro reflective models are not 3 5 m 100 mm E39 R10 provided with Reflectors Fog Preventive Coating 3 m 100 mm 500 mm 80 mm rated value 2 m 500 mm rated value E39 R1K e The MSR function is enabled Small Reflector 1 5 m 50 mm E39 R3 700 mm 150 mm E39 RS1 Tape Reflector 1 1 m 150 mm E39 RS2 1 4 m 150 mm E39 RS3 Note The actual sensing distance may be reduced to approximately 70 of the typical sensing distance when using a Reflector other than E39 R1 or E39 R1S 1 Refer to Reflectors on E39 L F39 L E39 S E39 R for details 2 Values in parentheses indicates the minimum required distance between the Sensor and Reflector Mutual Interference Protection Filter A Filter is not provided with the Sensor for the through b
44. B Accessories 60 0 REF 8 e s 4 16 15 14 13 11 a RC 01 terminal block ITIL I I entra cometen meulen an oeno wa wo wi me vrom noci VFD M Programming Pr 00 set to 01 Pr 01 set to 01 Pr 38 set to 01 Pr 39 set to 05 Pr 40 set to 09 external controls MO M1 set as run stop and fwd rev M2 set for reset a mn M3 set for jog select Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 7 PU06 B 7 1 Description of the Digital Keypad VFD PU06 Frequency Command Status indicator Output Frequency Status indicator User Defined Units Status indicator JOG By pressing JOG key Jog frequency operation UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequency Left Key Move cursor to the left FWD REV Key Select FWD REV operation LED Display Indicates frequency voltage current user defined units read and save etc Larne ee LOCOCO VFD PU06 e Model Number Status Display Display the driver s current status RUN STOP JOG FWD REV EXT PU CC MODE Change between different display mode PU Key Switch the operation command source Right key Move the cursor to the right PROG DATA Used to enter programming parameters STOP RESET Stops AC drive operation and reset the drive after fault occurred RUN Key Start AC drive operation B 7 2 Explanation of Display Message Displa
45. Compensation 0 00 to 10 00 Reserved AC Drive Rated Current Display unit 0 1A 00 Standard Motor self cool motor Electronic Thermal 01 Inverter Motor auxiliary cool fan on Overload Relay motor 02 Inactive Revision May 2008 ME14 SW V3 04 Factory Customer Chapter 4 Parameters Parameter Explanation Fete Y Customer Setting Electronic Thermal t Pr 59 Motor Overload 2010 300 S60 00 Over Torque Detection Disable 01 Enabled during constant speed operation until the allowable time for detection Pr 62 elapses 02 Enabled during constant speed operation and halted after detection Over Torque Pr 60 Detection Mode 03 Enabled during acceleration until the allowable time for detection Pr 62 elapses 04 Enabled during acceleration and halted after detection pre Over Torque 30 to 200 150 Detection Level pr 2 Over Torque 0 0 to 10 0 seconds 0 1 Detection Time 00 Decelerate to 0 Hz Loss of ACI Stop immediately and display EF Pr 63 4 20MA 4 20mA Continue operation by last frequency command Display AC drive output Frequency Hz Display User defined output Frequency H Pr 65 Output Voltage E DC Bus Voltage u PV i M Pr 64 eee See FUNCION Display the value of internal counter c for Display Display the setting frequency F or o Display the parameter setting Pr 00 Reserved Output Current A Display program operation 0
46. DEBUGGING c Figure 8 1 Figure 8 2 Click MENU button to enter into the interface for parameter setting figure 8 3 to carry out temperature setting resetting door protection setting as well as setting of time delay and angle of clamp Refer to the relevant chapters and sections for the detail setting Click NEXT PAGE button to enter into the interface for setting of coder parameters and refer to the relevant chapters and sections for the detail setting Click DEFAULT DATA to restore the ex factory data cLane tineanote 0 8 S 330 x E INVIE Ww Figure 8 3 Figure 8 4 Click DEBUGGING button to enter into the interface for debugging operation to carry out inching operation and inching code searching MANUAL CODE SEARCHING ne en Eoo Figure 8 5 Figure 8 6 2 Safety Protection The machine is provided with function of machine stopping in case of door opening figure 8 6 protection function for heating figure 8 7 and protection function for overloading figure 8 8 Figure 8 7 Figure 8 8 Chapter VIII Basic Operation Procedures Before the debugging please select the suitable cup seat turning plate cooling ring heating sprayer code searching hammer tube pressing hammer filling nozzle and material cylinder according to the tube diameter and filling volume Refer to the relevant chapters and sections for the detail specifications It is suggested to replace tubes of different speci
47. Enabled during acceleration until the allowable time for detection Pr 62 elapses 04 Enabled during acceleration and halted after detection Pret Over Torque Detection Level Unit 1 Settings 30 to 200 Factory Setting 150 LO A setting of 100 is proportional to the Rated Output Current of the drive ina This parameter sets the Over Torque Detection level in 1 increments The AC drive rated current is equal to 100 Pr 62 Over Torque Detection Time Unit 0 1 sec Settings 0 0 to 10 0sec Factory Setting 0 1sec Li This is the duration for over torque detection When the output current is larger than the over torque detection level Pr 61 an over torque condition exists and the detection time Pr 62 is timed out Any of the multi function output terminals set to indicate over torque will then close Please refer to Pr 45 and Pr 46 Loss of ACI 4 20mA Factory Setting 00 Settings 00 Decelerate to 0 Hz 01 Stop immediately and display EF 02 Continue operation by last frequency command Pr 64 User Defined Function for Display Factory Setting 06 Settings 00 Displays AC drive output frequency Hz 01 Display User defined output Frequency H Pr 65 02 Output Voltage E 03 DC Bus Voltage u 04 PV i Revision May 2008 ME14 SW V3 04 4 49 Chapter 4 Parameters 05 06 07 08 09 10 Displays the value of the internal counter c Displays the setting Frequency F Displays the parame
48. Frequency 100 Output Frequency rated AC drive current 0 AC Drive Operational Maximum Output Frequency Attained Zero Speed 0 Over Torque Detection Base Block B B Indication Low Voltage Indication AC Drive Operation Mode x Fault Indication Desired Frequency Attained 4 5 Chapter 4 Parameters Parameter NM Pr 47 M Pr 48 M Pr 49 M Pr 50 Pr 51 M Pr 52 MW Pr 53 MW Pr 54 MW Pr 55 Pr 56 Pr 57 Pr 58 4 6 oO E gt Explanation Setting 09 PLC Program Running 10 PLC Program Step Completed 11 PLC Program Completed 12 PLC Operation Paused 13 Top Count Value Attained 14 Preliminary Counter Value Attained 15 Warning PID feedback loss communication error 16 Below the Desired Frequency 17 PID supervision 18 Over Voltage supervision 19 Over Heat supervision 20 Over Current stall supervision 21 Over Voltage stall supervision 22 Forward command 23 Reverse command 24 Zero Speed Includes Drive Stop Desired Frequency Attained Input Frequency Potentiometer Bias 00 Positive Bias Polarity 01 Negative Bias Potentiometer 0 10 to 200 0 100 0 Frequency Gain 00 Reverse Motion Disabled in negative bias Potentiometer Reverse Motion Enable 01 Reverse Motion Enabled in negative bias Motor Rated Current 30 0 FLA to 120 0 FLA FLA Motor No Load OO FLA to 99 FLA 0 4 Current Torque Compensation 00 to 10 Slip
49. Hz Settings 0 00 to 400 0 Hz Factory Setting 0 00 LL This parameter defines the Master Frequency when the AC drive is controlled by the communication interface 4 50 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters AOE Skip Frequency 1 Unit 0 1 Hz etm Skip Frequency 2 Unit 0 1 Hz mem Skip Frequency 3 Unit 0 1 Hz Settings 0 00 to 400 0 Hz Factory Setting 0 00 LL These three parameters determine the three Skip Frequencies that in conjunction with Pr 70 Skip Frequency Band will cause the AC drive to skip operating in each frequency band Note Pr 67 gt Pr 68 gt Pr 69 Pr 70 Skip Frequency Band Unit 0 1 Hz Settings 0 00 to 20 00 Hz Factory Setting 0 00 LL This parameter determines the frequency band for a given Skip Frequency Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 1 disables all skip frequencies output freq Pr 67 0 002 2 eee Pr 68 Adjustable range Pr 69 Speed command freqency Decelerating skip freq set point Pr 70 Freq to be jumped Accelerating PeT PWM Carrier Frequency Settings 115V series 230V series 01 to 15 1KHz to 15KHZz 460V series 575V series 01 to 10 1KHz to 10KHZz Factory Setting 6 Factory Setting 15 VFD075M43A is 10 Note 1 9kHz in sensorless vector control mode LL The parameter defines the carrier frequency o
50. I QT L3 O Recommended Circuit M LRN a SRB lata ee ae ee EG IS turne ya i islnedorrore TE Teh Grounding The spec of main circuit 56 RA 6 Multi function indication terminal is M3 0 output contact eerie aoe default o oPBO120VAC 250VAC 5A O MO RC 424VDC less than 2 5A Reverse Stop aye Factory default Reset rad MO1 magales makunan oO 0 0 M2 Multi function Photocoupler Multi step 1 oo M3 output contact 48VDC 50mA Multi step 2 a Factory default Indicates PaO E Q M4 MCM during operation Multi step 3 sot ous Rd KQ swe E H Analog output Master Frequency setting O E a ah gt factory default is VR which is 7 lt p ae OG Realy Power for speed setting on the digital keypad a a OY VOM ae Factory default output frequency Analog voltage RJ 11 0 10VDC 1 15V Main circuit power VR 3K 5KO _RS 485 hud 2 GND terminals series interface x 6 1 3 SG O Control circuit terminals nalog current 4 SG we 4 20mA 5 Reserved _ Shielded leads 6 Reserved NOTE Do not plug a Modem or telephone line to the RS 485 communication port permanent damage may result Terminal 1 amp 2 are the power sources for the optional copy keypad and should not be used while using RS 485 communication If it is single phase model please select any of the two input power terminals in main circuit power Single phase model can be input 3 phase power 2 2 Revision May 2
51. M5 Pr 42 for Multi step Speed Command function d6 Multi step 1 Mx Close Operation available Mx Close Operation available Mx Close Operation available GND Note These three inputs select up to seven multi step speeds defined by Pr 17 to Pr 23 as shown in the following diagram Pr 78 to Pr 87 can also control output speed by programming the AC drive s internal PLC function Freq ow Pr 21 ae Step5 pr 29 re eee erates S aes Master Freq Mx1 GNp LON on LON Mx2 GND Mx3 GND Operation Command L_COCON C C C SdCW Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Parameter value 09 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for Jog control Mx Close Operation available 9 jog operation command 09 Jog Operation GND Note Jog operation programmed by 9 can only be initiated while the motor is stop Refer to Pr 15 Pr 16 Parameter value 10 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for Accel Decel Inhibit After receiving this command the AC Drive stops accelerating or decelerating and maintains a constant speed Frequency Master Frequency Accel Decel Speed 10 Accel inhibit Inhibit Decel inhibit Actual operation frequency Time Mx GND O ti command OFF Revision May 2
52. ME14 SW V3 04 Chapter 4 Parameters Factory Pr 119 Voltage of Zero Speed 00 to 20 0 of Max output voltage Pr 05 5 Control Pr112 External Terminal 01 to 20 Scanning Time 00 None speed search 0 01 01 Continue operation after fault speed pr 4143 Restart Method after search from speed reference Fault oc ov BB 0 _ Continue operation after fault speed search from Minimum speed Fan Off when the drive stop after 1 Min AC Drive Runs and Fan On AC Drive Pr 114 Cooling Fan Control Stops and Fan Off Always Run N Reserved Disable Keypad based on Pr 00 setting Pr 115 PID Set Point AVI external 0 10V Selection ACI external 4 20mA PID set point Pr 125 Input positive PID feedback PV from AVI 0 to 10V Input negative PID feedback PV from PID Feedback AVI 0 to 10V Terminal Selection Input positive PID feedback PV from ACI 4 to 20mA Pr 116 Input negative PID feedback PV from ACI 4 to 20mA Pr 117 Proportional Gain P 0 0 to 10 0 1 0 l 0 00 Disable Pr 118 Integral Time I 0 01 to 100 0 sec 1 00 Pr 119 Differential Time D 0 00 to 1 00 sec Pr 120 Integration s Upper 00 to 100 100 Bound Frequency Pr 121 One Time Delay 0 0 to 2 5 sec P1292 PID Frequency Output 00 to 110 400 Command Limit pr123 Feedback Signal 0 0 Disable l Detection Time 0 1 to 3600 sec Feedback Signal Fault 00 Warning and RAM
53. Read is always 0 PID Disable N O PID Disable N C Second Source for Frequency Command Forward contact is open Reverse contact is close One Shot PLC Run Index Input Signal Virtual Timer Input Chapter 4 Parameters Description Enter values 22 23 or 24 to set the control source to be the external terminals keypad or communication respectively This setting is used to create functions for manual auto and remote near end control When these three functions are used at the same time the priority is 22 l O gt 23 Keypad gt 24 Communication This function will disable the write function and all the content of read are 0 The application is for customer having a key to control the operator to modify parameters or modify the parameter by improper use This function pause the PID control It is commonly used for manual operation or function testing and to recover the PID function when the system is normal This function is used with Pr 142 to select a different frequency source for control This function has top priority to set the direction for running If Pr 24 inhibit REV function is not set No mater what the present direction of run is the contact N O is forward and the contact N C is reverse once this function is set The requirement for setting direction is Pr 24 gt setting 29 of Pr 39 Pr 42 gt Pr 38 This function is used with parameters 149 to 151
54. This parameter determines the duration for the DC Braking Current applied during starting DC Braking is applied until the Minimum Frequency is reached EEJ DC Braking Time during Stopping Unit 0 1sec Settings 0 0 to 25 0 sec Factory Setting 0 0 MA This parameter determines the duration for the DC Braking voltage to be applied during stopping If stopping with DC Braking is desired then Pr 02 must be set to Ramp to Stop 0 0 LE Start Point for DC Braking Unit 0 1sec Settings 0 00 to 60 00Hz Factory Setting 0 00 LW This parameter sets the frequency at which the DC Braking will begin during deceleration Master Frequency fa Min output Start point Freq a xa baithi time s Pr 29 Pr 30 Operation command OFF la DC Braking Current Notes 1 DC Braking during starting is used for loads that may move before the AC drive starts such as hoists and cranes These loads may also be moving in the wrong direction Under such circumstances the DC Braking can be used to hold the load in position before applying a forward motion 2 DC Braking during stopping is used to stop faster than the ramp to stop or to hold a stopped load in position A dynamic brake resistor may be needed in order to stop loads of high inertia Revision May 2008 ME14 SW V3 04 4 29 Chapter 4 Parameters Momentary Power Loss Operation Selection Factory Setting 00 Settings 00 Operation stops after momentary power loss
55. When AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink When installing multiple AC more drives in the same cabinet they should be adjacent in a row with enough space in between When installing one AC motor drive below another one use a metal separation between the AC motor drives to prevent mutual heating Installation with Metal Separation Installation without Metal Separation AAAA pare f lt gt 150mm Side View ADD SSO Revision May 2008 ME14 SW V3 04 Chapter 1 Introduction 1 3 Dimensions Jott N E Unit mm inch EM WH Ht He Db ot Model Name TOA 85 0 74 0 141 5 130 5 10 0 113 0 10 0 VEDO ENOTA aA 3 35 2 91 5 57 5 14 0 39 4 45 0 39 VFD002M11A eee IB 100 0 89 0 140 0 10 0 116 5 10 5 VFD007M11A 21B 43B 53A 3 94 3 50 5 51 0 39 4 59 0 41 VFD015M21B 43B 53A l l l l l l VFD022M23B 43B 53A 13 Ww D1 D de 7 w1 n j i
56. an environment with the following conditions 10 50 C 14 122 F for UL amp cUL 10 40 C 14 104 F for 5 5kw models and above Relative Humidity lt 90 no condensation allowed Air Temperature Atmosphere 3 Operation pressure 86 106 kPa Installation Site Altitude Sore T lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Temperature 20 C 60 C 4 F 140 F mae 7 Storage Relative Humidity lt 90 no condensation allowed Transportation Atmosphere 86 106 kPa pressure uee lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Pollution Degree 2 good for a factory type environment 1 2 2 Minimum Mounting Clearances mi Revision May 2008 ME14 SW V3 04 1 5 Chapter 1 Introduction Namm 1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive Failure to observe these precautions may void the warranty Mount the AC motor drive vertically on a flat vertical surface object by screws Other directions are not allowed The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipation The heat sink temperature may rise to 90 C when running The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature
57. at the master frequency by frequency command a signal is given for external system or control wiring frequency attained Provide a signal for running status General application Revision May 2008 ME14 SW V3 04 4 17 Chapter 4 Parameters Output signal for Over torque ar Related To protect When over torque is detected a signal is given to prevent machines from damage Pumps fans and machines and to extruders have continuous reliable operation Output Signal for Low Voltage Related When low voltage is detected a signal is given for external system or control wiring Provide a signal for General application running status Output Signal at Desired Frequency Pere Related When the output frequency is at the Pr 45 Pr 46 desired frequency by frequency Pr 47 command a signal is given for external system or control wiring frequency attained Provide a signal for General application running status Output Signal for Base Block ee Related When executing Base Block a signal is given for external system or control wiring Provide a signal for General application running status Overheat Warning for Heat Sink ee Related When heat sink is overheated it will General application For safety send a signal for external system or control wiring 4 18 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Multi function Analog Output PERS Related
58. brake resistor or brake unit Pr 25 Over voltage stall prevention must be disabled And Pr 102 AVR function shall not be used Definition for Braking Usage ED Explanation The definition of the barking usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake resistor heats up the resistance would increase with temperature and braking torque would decrease accordingly Suggest cycle time is one minute 100 Braking Time T ED T1 T0x100 gt TO Cycle Time For safety reasons install a thermal overload relay between brake unit and brake resistor Together with the magnetic contactor MC in the mains supply circuit to the drive it offers protection in case of any malfunctioning The purpose of installing the thermal overload relay is to protect the brake resistor against damage due to frequent braking or in case the brake unit is continuously on due to unusual high input voltage Under these circumstances the thermal overload relay switches off the power to the drive Never let the thermal overload relay switch off only the brake resistor as this will cause serious damage to the AC Motor Drive Revision May 2008 ME14 SW V3 04 MC R L1 O O S L2 O O R L1 U T1 T L3 O O S L2 V T2 O L Oxo Thermal Overload SA Relay or Surge temperature Absorber switch T
59. ena VFD007M21A 21B 11 5A 5 0A 3 3 2 1 12 OOO VFD007M23A a VFD015M21A 21B Ln Doo _ 8 12 DOD Seccssesesesea VFD022M23B 15A 10A 8 4 3 3 15 JOC VFD037M23A 19 6A 17A 8 4 5 3 VED055M23A 28A 25A 8 8 4 VFD007M43B VFD007M53A VFD015M43B 14 VFD015M53A 02 VFD022M43B VFD022M53A VFD037M43A VFD037M53A VFDO055M43A a a VFDO055M53A 10 5A 9 9A 8 4 3 3 8 10 VFD075M43A 23N18A ig 4 5 3 VFD075M53A 12 9A 12 2A 812 8 4 3 3 Note It needs to use the Recognized Ring Terminal to conduct a proper wiring LADS i INE 2 8 Revision May 2008 ME14 SW V3 04 Chapter 2 Installation and Wiring 2 4 Control Terminal Wiring Factory Settings Wire Type Copper Only J560 Wire Type 75 C Copper Only Wire Gauge 22 16 AWG Torque 2kgf cm 1 73 in Ibf Wire Gauge 24 12 AWG Torque 4kgf cm 3 5 in Ibf MO M1 M2 M3 M4 M5 GNDAFMACI 10V_AVIGNDMCM MO1 Photo coupler output Factory setting fault indication Relay contactor Output Factory Setting Forward Stop 4 1 Potentiometer Reverse Stop i SS Reset Multi step speed 1 Full scale voltmeter Multi step speed 2 O to 10 VDC Multi step speed 3 NPN Mode NPN mode without external power NPN mode with external power C 24V Vdc 24V Forward Stop du Forward Stop_ ine Reverse
60. external controls relays or switches The AC drive will change speeds and directions according to the user s desired programming This parameter selects the PLC operation mode for the drive Please review the following examples Revision May 2008 ME14 SW V3 04 4 53 Chapter 4 Parameters Example 1 Pr 78 01 Execute one cycle of the PLC program Its relative parameter settings are 1 Pr 17 to Pr 23 1st to 7th step speed sets the frequency for each step speed 2 Pr 38 to Pr 42 Multi Function Input Terminals program one multi function terminal for PLC auto operation 16 3 Pr 45 to Pr 46 Multi Function Output Terminals program a Multi Function Output Terminal for PLC operation indication 09 one cycle in PLC auto mode 10 or PLC operation fulfillment attainment 11 4 Pr 78 PLC mode 5 Pr 79 Direction of operation for Master Frequency and st to 7th step speeds 6 Pr 81 to Pr 87 operation time setting of Master Frequency and 1st to 7th step speeds Example 1 Pr 78 01 Execute one cycle through the PLC program Frequency Master freq 10Hz Pr 17 10Hz Pr 42 16 Pr 81 1 0 60Hz Pe ee Pr 18 20 Hz Pr 45 09 Pr 82 1 2 Pr 19 40Hz pPr 46 10 Pr 83 1 5 BOHA ere tevererd ict ae amp Bee Sale eee o E Pr 20 60 Hz Pr 78 01 He eee 7 7 Pr 21 50Hz Pr 79 00 Pr 85 0 i Pr 22 30 Hz Pr 86 1 40Hz E E E E E E E A E E sahara 1 i Pr 23 15 Hz Pr 87 1 DOAN fb E EE E S AE E ee A E DOHZE aiee 15Hz koga
61. lowered 2 Increase the strength of auxiliary jigs at both sides 04 Problem The scald exists at one side How to solve 1t 34 Solution 1 Increase the strength of the auxiliary jig at the side where the scald exists 2 Appropriately adjust the incoming volume of cooling water at one side 3 In case the above two measures still can t solve the problem use the following method As shown in figure 9 21 the scald exists at the side where the color code is present on the tube Please synchronously tighten the two screws under the circle as shown in figure 9 21 Contrarily if the scald exists at the other side please adjust the two screws at the top Figure 9 21 05 Problem In the tube one side sealing is firm and another side sealing is not firm Furthermore the scald takes place at one side Solution 1 Check the firmness between the cooling ring and the tube If too loose the above occurrence may take place Replace the cooling ring 2 Adjust the central position of the heating device it is suggested that the heating device be aligned with the center of the hole of the rotary table vertically Hint Refer to the heating section for the solutions Section VI Shearing After the two blades become blunt remove them for grinding Please tighten the screws when installing them 1 The tail sealing width of the tube can be adjusted through two methods one is to 35 realize the width adjustment through adjust
62. manufacturer Check whether the input voltage falls within the rated AC drive input voltage Check for possible voltage transients The AC drive detects that the DC Bus over voltage may also be caused its bus voltage has exceeded its by motor regeneration Either increase maximum allowable value the decel time or add an optional brake resistor Check whether the required braking power is within the specified limits Revision May 2008 ME14 SW V3 04 6 1 Chapter 6 Fault Code Information and Maintenance Fault Name Fault Descriptions 6 2 The AC drive temperature sensor detects excessive heat The AC drive detects that the DC bus voltage has fallen below its minimum value The AC drive detects excessive drive output current Note The AC drive can withstand up to 150 of the rated current for a maximum of 60 seconds Internal electronic overload trip Motor overload Check the parameter settings Pr 60 to Pr 62 Over current during acceleration 1 Short circuit at motor output Torque boost too high 2 3 Acceleration time too short 4 AC drive output capacity is too small Over current during deceleration 1 Short circuit at motor output 2 Deceleration time too short 3 AC drive output capacity is too small Corrective Actions 1 Ensure that the ambient temperature falls within the specified temperature range 2 Make sure that the ventilation holes are not obstruct
63. notation and then entered in Pr 79 Weights 2 2 PF 0 Forward Bit 1 Reverse i Direction of 1st speed for Pr 17 Direction of 2nd speed for Pr 18 Direction of 3rd speed for Pr 19 Direction of 4th speed for Pr 20 Direction of 5th speed for Pr 21 Direction of 6th speed for Pr 22 Direction of 7th speed for Pr 23 Example Weights 2 2 2 2 Fr 2 0 Forward i 7 els ala2 7 1 Reverse Direction oe 1a oO 1F le t Forward motion of Pr 17 multi speed1 Reverse motion of Pr 18 multi speed2 Forward motion of Pr 19 multi speed3 Forward motion of Pr 20 multi speed4 Forward motion of Pr 21 multi speed5 Reverse motion of Pr 22 multi speed6 Forward motion of Pr 23 multi speed7 The setting value bit7 x 2 bit6 x 2 bit5 x 2 bit4 x 2 bit3 x 2 bit2 x 2 bit1 x 2 0 x 2 1 x 2 0 x 27 0 x 2 0 x 2741 x 2 0 x 2 0 32 0 0 0 2 0 0 34 Revision May 2008 ME14 SW V3 04 4 57 Chapter 4 Parameters el identity Code of the AC Motor Drive Settings Read Only Factory Setting RA This parameter displays the identity code of the AC motor drive The capacity rated current rated voltage and the max carrier frequency relate to the identity code Users can use the following table to check how the rated current rated voltage and max carrier frequency of the AC motor drive correspond to the identity code o OO MNs SOOO OOO 230V series O o2 o4 o o 10 Max Carrier Frequency kHz 15kHz 460V series 57
64. of range upper lower esy Modify the setting bound No Press UP DOWN key y to see if speed has es No any change If there is any change Yes If the setting of Y eS r17 to Pr 23 are the same of the signal that sets frequency 0 10V and 4 20mA No Es Es Neo Check if the wiring between MO M5 to GND is correct Check if the wiring of external terminal is corre X ies Check if frequency for each step is different Change defective potentiometer i k Change frequency setting No If accel decel time is very long Please set suitable accel decel time by load inertia due to noise Please contact DELTA Maybe AC motor drive has malfunction or misoperation Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 11 Motor Stalls during Acceleration Motor stalls during Check if acceleration Yes inerease seltingine acceleration time is too short Yes Checkifthe inertia Yes of the motor and load Sc Use special motor X is too high g pop Reduce load or increase the capacity of AC motor drive Thicken or shorten the wiring between the motor and AC motor drive Check for low voltage at input No Yes Check if the load cae Reduce load or increase the capacity of AC motor drive is too high
65. part when the machine is operated or else personal injury may be caused during the operation 8 Parts that do not conform to the machine performance can t be additionally installed and the machine can t be modified Otherwise accidents may take place 9 In case of emergency please press the red emergency stop button and eliminate the malfunction in time If it is necessary to restart the machine make sure that the malfunction has bee fully eliminated 10 The main drive system of the machine 1s located at the bottom of the machine table and is closed by a stainless steel door with a lock When adjusting the filling volume a special person an operator or a maintenance technician shall be designated to carry out the adjustment Before restarting the machine make sure that all the doors are fully closed Chapter VII Operations of Touch Screen 1 Basic Interface On the touch screen of the machine there are three windows that can be operated such as main operation parameter setting and debugging First connect the machine with the power supply Turn on the main power switch turn on the power switch for touch screen and the touch screen will be on Click any place on the window the menu interface will be displayed figure 8 1 Then click OPERATION button to enter into the main operation interface figure 8 2 Click the corresponding button to activate the operation IR PRESSURE IS LOW T SETTING T Hone pace sph
66. phase motors or other purpose 7 VFD M series shall NOT be used for life support equipment or any life safety situation SID 1 DO NOT use Hi pot test for internal components The semi conductor used in AC motor drive easily damage by high voltage There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components do not touch these components or the circuit boards with metal objects or your bare hands Only qualified persons are allowed to install wire and maintain AC motor drives SSE Some parameters settings can cause the motor to run immediately after applying power DO NOT install the AC motor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock To prevent personal injury please keep children and unqualified people away from the equipment When the motor cable between AC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details The rated voltage for AC motor drive must be lt 240V for 230V models lt 120V for 115V
67. range _ Max Output 4 x range t4Hz Freq Desired Freq Pr 47 Preset Freq Attained Indication i Pr 45 to E Pr 46 Desired Freq i l Attained Indication OFF oN OFF Pr 45 amp Pr 46 Desired Freq Attained amp Preset Freq Attained em Adjust Bias of External Input Frequency Unit 0 1Hz Settings 0 00 to 200 0 Factory Setting 0 00 Hz RA This parameter provides a frequency offset when the source of frequency command is the analog input X Potentiometer Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negative Bias MA This parameter sets the potentiometer Bias Frequency to be positive or negative Pr 50 MW Potentiometer Frequency Gain Unit 1 Settings 0 10 to 200 0 Factory Setting 100 0 ine This parameter sets the ratio of analog input vs frequency output Pr 51 Potentiometer Reverse Motion Enable Factory Setting 00 Settings 00 Reverse Motion Disabled in negative bias 01 Reverse Motion Enabled in negative bias Revision May 2008 ME14 SW V3 04 4 43 Chapter 4 Parameters LW Pr 48 to Pr 51 are used when the source of frequency command is the analog signal 0 to 10V DC or 4 to 20mA DC Refer to the following examples Example 1 Set Pr 00 1 to command frequency with the potentiometer on keypad or Pr 0O 2 4 to 20mA current signal potentiometer current signal of external terminal Max Output Pr 03 Freq etre Factory Settings Pr 03 60H
68. rated current NFB is optional Please do not use a Magnetic contactor as the I O switch of the AC drive this will reduce the operating life cycle of the AC drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances Surge switching spike power flick etc AC line reactor should be installed when the power supply capacity is 500kVA or phase lead reactor will be switched And the wiring distance should not exceed 10m Please refer to Appendix B for detail Zero phase reactors are used to reduce radio noise especially when audio equipment installed near the inverter Effective for noise reduction on both the input and output sides Attenuation quality is good for a wide range from AM band to 10Mhz Appendix B specifies zero phase reactors RF220X00A To reduce electromagnetic interference Please refer to Appendix B for detail Used to reduce stopping time of the motor Please refer to the chart on Appendix B for specific brake resistors Motor surge voltage amplitudes depending on motor cable length For long motor cable applications gt 20m it is necessary to install on the inverter output side 2 5 Chapter 2 Installation and Wiring 2 3 Main Circuit 2 3 1 Main Circuit Connection Brake Resistor Optional Non fuse breaker Pe MC B2 R S o R L1 U T1 O Motor ZN S n e E S L2 V T2 cs T o o _ T L3 W T
69. response may cause oscillation in the PID loop Revision May 2008 ME14 SW V3 04 4 77 Chapter 4 Parameters Differential Time D Unit 0 01sec Settings 0 00 to 1 00 sec Factory Setting 0 00 Lu This parameter determines the damping effect for the PID feedback loop If the differential time is long any oscillation will quickly subside If the differential time is short the oscillation will subside slowly Pr 120 Integration s Upper Bound Frequency Settings 00 to 100 Factory Setting 100 RA This parameter determines the integration s upper frequency limit while operating in the PID feedback loop Limit Pr 03xPr 120 During a fast Integration response it is possible for the frequency to surpass a reasonable point This parameter will help limit this frequency spike CARI One Time Delay Unit 0 1sec Factory Setting 0 0 Settings 0 0 to 2 5 sec 0 0 disable RA PI Control When controlled by P action only deviations cannot be eliminated entirely To eliminate residual deviations the P control is generally utilized If PI is used it could eliminate the deviation caused by set point changes and external interferences However if the l action is excessively powerful it will delay the response to the variation The P action could solely be used on a loading system that possesses integral components L PD Control when a deviation occurs the system immediately generates some operational load that is gr
70. searching when adjusting the height of code searching ejector pin please firstly lift the code searching ejector pin to the highest position manually or pneumatically both acceptable before adjusting it to the required height Otherwise the machine may bend the ejector pin when it is operated 02 Adjustment of color code After the height and angle are adjusted continue to adjust the color code We will introduce a basic setting method by taking the example of 2 point teaching 17 Press MODE button to select TEACH mode figure 9 3 CANCEL SELECT Figure 9 3 Align the light spot and the color code and press ON button Then turn the tube align the light spot with the bottom color and press OFF button After the setting is finished figure 9 4 is displayed which indicates that the teaching has been finished The best LCD will be automatically selected and RUN mode will be automatically resumed Figure 9 4 2 Common problems and solutions 01 Problem The color code is not at the center of the tube How to solve it Solution Place the tube at a suitable adjusting position before adjusting the color code In case of deviation turn the tube leftwards or rightwards to carry out adjustment and at the same time the positions and angles of photoelectric detector and tube shall be adjusted Refer to the basic adjustment 02 Problem There is deviation that the color code is sometimes at the center of the tube and someti
71. than 20Hz 5 88m s 0 6G at 20 to 50Hz A Note Do not attempt to connect a single phase power source to a three phase models drive However it is acceptable to connect two wires of a three phase power source to a single phase drive Revision May 2008 ME14 SW V3 04 Appendix A Specifications This page intentionally left blank A 4 Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives Note Please only use DELTA resistors and recommended values Other resistors and values will void Delta s warranty Please contact your nearest Delta representative for use of special resistors The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference eh Applicable Full Load ini op a Specification Brake Resistors Model SEE SULA amp Motor Torque Tor Resistan gt R t N f Units Used orque esistance 2 Ws ay kgf m esistors OO nits Use 10 ED Rates k 0 110 80W 2009 BRO80W200 1 80Q 2 0 216 80W 2000 BR080W200 800 LO 6 800 0 216 80W 2000 BRO80W200 2002 g 0 75 0 427 80w 2000 BRO80W200 1 800 5 0 849 300W100Q BR300W100 55Q gt 1 262 300wW70Q BR300W070 350 m N 2 080 400W 40Q BR400W040 25Q 3 111 500W 30Q BR500W030 16Q 0 75 0 427 80W750Q BRO80W750 1 2602 a 0 849 300w 4009 BR300W400 1900 oO F 1 262 300W 2500 BR300W250 145Q gt 3 2 080 400w 150Q BR400W150 950 3 11
72. the mains wiring distance lt 10m Correct wiring arge capacity a power reactor Co Revision May 2008 ME14 SW V3 04 B 9 Appendix B Accessories B 5 Zero Phase Reactor RF220X00A Dimensions are in millimeter 20 0 gt E wal ies 1 ka Wire iz P ku hae if Diagram B Please put all wires through 4 cores in series without winding Zero Phase Reactor PATATA ORILI UITI mi 25 OTIL3 WIT30 ey i FJ j Power Supply Note 1 The table above gives approximate wire size for the zero phase Note 600V Insulated Unshielded Cable reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Diagram A Please wind each wire 4 times around the core The reactor must be put at inverter side Note 2 Only the phase conductors should as Close as possible pass through not the earth core or screen anpra eee Note 3 When long motor output cables are used an output zero phase reactor ORILI UTO may be required to reduce radiated Power emissions from the cable S L2 V T20 O T L3 W T3 Supply B 10 Revision May 2008 ME14 SW V3 04 B 6 Remote Controller RC 01 Dimensions are in millimeter AN FWD STOP RESET Appendix
73. the feedback signal is lost for more than the time set in Pr 123 Pr 124 Feedback Signal Fault Treatment Factory Setting 00 Settings 00 Warning and RAMP to stop 01 Warning and keep operating LL This parameter selects the operation of the drive upon a loss of the PID feedback signal Pr 125 Source of PID Set point Settings 0 00 to 400 0Hz Factory Setting 0 00 LL This parameter is used in conjunction with Pr 115 04 to input a set point in Hz Pr 126 PID Offset Level Settings 1 0 to 50 0 Factory Setting 10 0 LL This parameter is used to set the offset between set point and feedback Pr 427 Detection Time of PID Offset Settings 0 1 to 300 0 sec Factory Setting 5 0 LL This parameter is used to set the detection time of PID offset Pr 128 Minimum Reference Value Unit 0 1V Settings 0 0 to 10 0 V Factory Setting 0 0 La This parameter is used to set the AVI input voltage that corresponds to minimum frequency Revision May 2008 ME14 SW V3 04 4 79 Chapter 4 Parameters Maximum Reference Value Settings 0 0 to 10 0 V Factory Setting 10 0 LL This parameter is used to set the AVI input voltage that corresponds to maximum frequency Invert Reference Signal AVI 0 10V Factory Setting 00 Settings 00 Not Inverted 01 Inverted RA If this parameter is set to 01 the reference signal is inverted OV corresponds to 60Hz in Pr 128 and 10V corresponds to OHZ in Pr 129 Minimum
74. the machine will stop its operation Figure 10 1 Chapter X Daily Maintenance 1 Machine body After work of each shift the workers shall cut off the power supply clean and wipe the filling nozzles cup seats rotary table sealing and code printing clamp mouths with absorbent cotton dipped into medicinal alcohol to maintain all parts clean without dusts 2 Scale structure The lubricating grease of the large table column bushing and scale structure shall be replaced once half a year and they shall be checked and oiled once a 38 week 3 Speed reducer Check once a week if the oil level is lower than 1 2 of that as shown on the window if it is lower than 1 2 please add 30 engine oil in time 4 The main drive system chain and cam plate located at the bottom of the machine table shall be checked and oiled once a week 5 If the machine is not used for a long time before restarting the machine please check if the screws of all parts are loose and tighten and adjust them if necessary Check the lubricating conditions of all transmission parts After all the inspections are completed start the main machine according to the starting procedures 39 uol es1edO 441YS OM 4104 BUI 10 suloe des 10 404 SAep BAAO UI IC n i eSPOd4s SUILEOI AGN seq uniojeo z 1 SUOIZIPUOCD BulZeEO Aqn ey uo suUlpuUedep se ls SUIPEOIAGN 97IYM SAB poo 414S YOeS ouo p ppe 10 SUIZUS 9p
75. then save parameters from PUO6 to AC drive or read parameters from AC drive to PUO6 Succeed to Write in Cannot write in Revision May 2008 ME14 SW V3 04 B 13 Appendix B Accessories B 8 AMD EMI Filter Cross Reference Model of AC Drive EMI Filter VFD002M11A VFD004M11A VFDO07M11A VFD004M21B VFD007M21B VFD015M21B RFOTSM21AA VFD007M43B VFD015M43B VFD022M43B RFO22M43AA VFD022M21A RFO22M21BA VFD037M43A VFD055M43A VFD075M43A RFO75M43BA VFD037M23A VFD0O55M23A 40TDS4W4B VFD022M23B VFD004M23A VFD007M23A VFD015M23A roa If users are to operate the AC motor drive in coordination with the EMI filters manufactured by DELTA consult the above chart for the appropriate I O terminals of the applicable filters ZN The filter will cause high leakage current We recommend the grounding is required Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual EN61000 6 4 EN61800 3 1996 A11 2000 EN55011 1991 Class A Group 1 1
76. 0 COLOR CHART The color notations are based on the C cyan M magenta Y yellow BL black format used for printing M 100Y 100 M 100 Y 50 M 100 C 50M 100 C 100 M 100 C 100M 50 M 80Y 40 M 80 C 40M 80 C 80M 80 C 80M 40 M 60 C 30M 60 C 60M 60 C 60M 30 M 40 C 20M 40 C 40M 40 C 40M 20 M 20Y 10 M 20 C 10M 20 C 20M 20 C 20M 10 C 100 C 100Y 50 C 100Y 100 C 50Y 100 Y 100 M 50Y 100 BL 100 M 40Y 80 BL 80 C 60Y 30 C 60Y 60 C 30Y 60 M 30Y 60 BL 60 Note Fading after printing may cause color variations Use the above chart as a guideline DIMENSIONS Unit mm in LX 101 LX 101 P Sensor RUN O o ABE oper ADC Wine CANCEL SELECT ENTER TTT TTT 5 2 44 5 0 177 0 197 3 22 i er asd mounting holes 0 591 MS LX 1 Sensor mounting bracket Optional 3 0 118 39 28 1 535 1 102 2 M5 X 0 8 0 031 57 4 amp 7 T S 2 244 1 850 2 R5 RO 197 40 45 25 1 772 30 1 575 0 984 F 1 181 15 0 591 y f 5 25 5 197 0 984 0 197 1 F 4 M4 X 0 7 0 028 2 2445 2 835 Material Stainless steel SUS Two M4 length 28 mm 1 102 in screws with washers are attached Two M4 length 30 mm 1 181 in screws with washers are attached SUNK C 40Y 20 C 40Y 40 C 20Y 40 Y 40 M 20Y 40 BL 40 C 20Y 10 C 20Y 20 C 10Y 20 Y 20 M 10Y 20 B
77. 008 ME14 SW V3 04 Chapter 2 Installation and Wiring exam 11 1 The wiring of main circuit and control circuit should be separated to prevent erroneous actions Please use shield wire for the control wiring and not to expose the peeled off net in front of the terminal Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage The AC motor drive motor and wiring may cause interference To prevent the equipment damage please take care of the erroneous actions of the surrounding sensors and the equipment When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 respectively To permanently reverse the direction of motor rotation switch over any of the two motor leads With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For longer motor cables use an AC output reactor The AC motor drive electric welding machine and the greater horsepower motor should be grounded separately Use ground leads that comply with local regulations and keep them as short as possible
78. 008 ME14 SW V3 04 Chapter 4 Parameters Control Mode Factory Setting 00 Settings 00 V F Control 01 Sensor less Control Pr 106 Rated Slip Unit 0 01Hz Settings 0 00 to 10 00 Hz Factory Setting 3 0 LL Example of Slip calculation The rated speed of 4 poles 3 o 60Hz 220V on the nameplate is 1710RPM The rated slip is then 60 1710 120 P 3Hz being P the number of poles Pr 107 Vector Voltage Filter Unit 2ms Settings 5 to 9999 Factory Setting 10 Pr 108 Vector Slip Compensation Filter Unit 2ms Settings 25 to 9999 Factory Setting 50 RA This parameter sets the low pass filter in vector control LO Example Pr 107 10 X 2ms 20ms Pr 108 50 X 2 ms 100ms Pr 109 Selection for Zero Speed Control Factory Setting 00 Settings 00 No output 01 Control by DC voltage LA This parameter is used to select the control method at zero speed If set to 01 the voltage in Pr 110 is used for holding torque Pr 110 Voltage of Zero Speed Control Unit 0 1 Settings 0 0 to 20 0 of Max output voltage Pr 05 Factory Setting 5 0 LL This parameter should be used in conjunction with Pr 109 Ly Example if Pr 05 100 and this parameter is set to 20 0 the level of output voltage is 100X20 0 20 Pratt Deceleration S Curve Settings 00 to 07 Factory Setting 00 When this parameter is set differently to zero it selects a deceleration S curve and overrides Pr 14 Otherw
79. 008 ME14 SW V3 04 4 35 Chapter 4 Parameters Parameter value 11 programs a Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for selecting the First or Second Accel Decel time Refer to Pr 10 to Pr 13 Mx Close 2nd Accel Decel Mx set 11 Open 1st Accel Decel First or Second 11 Accel Decel Time Selection Frequency Master Mx GND operation on on on J ore External Base Block Parameter values 12 13 program Multi Function Input N O Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or ie Normally Open Contact M5 Pr 42 for external Base Block control Value 12 is for Input normally open N O input and value 13 is for a N C input Mx Close Operation available Mx Open Operation available Note When a Base Block signal is received the AC drive will stop all output and the motor will coast When base Eviarnal Base Block block control is deactivated the AC drive will start its N C speed search function and synchronize with the motor 13 speed and then accelerate to the Master Frequency Allowable max power loss time Normally Close Contact Input External base block Pr 33 signal _ Speed synchronization PE 32m5 detection Output Speed search starts with the frequency reference value Output voltage Low voltage Pr 34 Capacitor uf Min base block time discharge Low voltage Speed search operation 4 36 Revision Ma
80. 00kVA or above or when a phase lead capacitor is switched excess peak currents may occur in the power input circuit and the converter section may be damaged To avoid this use an AC input reactor optional before AC Motor Drive mains input to reduce the current and improve the input power efficiency When a special motor is used or more than one motor is driven in parallel with a single AC Motor Drive select the AC Motor Drive current gt 1 25x Sum of the motor rated currents The starting and accel decel characteristics of a motor are limited by the rated current and the overload protection of the AC Motor Drive Compared to running the motor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 15 The AC Motor Drive can be driven at an output frequency up to 400Hz less for some models with the digital keypad Setting errors may create a dangerous situation For safety the use of the upper limit frequency function is strongly recomm
81. 1 500W100Q BRS500W100 600 4148 1000wW75Q BR1KOWO75 45Q 0 427 300w400Q BR300W400 2002 g 0 849 300w400Q BR300W400 1 2000 5 1 262 600W 2000 BR300W400 1500 2 080 600W200Q BR300W400 1500 1 5 5 5 3 111 600W 2000 BR300W400 2 150 Q Note Brake Torque 10 ED brake torque at 10 duty cycle in Revision May 2008 ME14 SW V3 04 B 1 Appendix B Accessories gt tee 10 Please select the brake unit and or brake resistor according to the table means no Delta product Please use the brake unit according to the Equivalent Resistor Value If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are not provided by Delta the warranty will be void Take into consideration the safety of the environment when installing the brake resistors If the minimum resistance value is to be utilized consult local dealers for the calculation of the power in Watt Please select thermal relay trip contact to prevent resistor over load Use the contact to switch power off to the AC motor drive When using more than 2 brake units equivalent resistor value of parallel brake unit can t be less than the value in the column Minimum Equivalent Resistor Value for Each AC Drive the right most column in the table Please read the wiring information in the user manual of the brake unit thoroughly prior to installation and operation In applications with
82. 2008 ME14 SW V3 04 4 31 Chapter 4 Parameters Multi function Input Terminal MO M1 Factory Setting 00 Settings 00 M0 FWD STOP M1 REV STOP 01 MO RUN STOP M1 REV FWD 02 MO M1 M2 3 wire operation control mode Explanations 00 Two wire operation Only Pr 38 can be set to 0 FWD STOP MO Open Stop Close FWD Run REV STOP M1 Open Stop Close REV Run 01 Two wire operation Only Pr 38 can be set to 1 RUN STOP MO Open Stop Close Run M1 Open FWD Close REV Note Multi function Input Terminal MO does not have its own parameter designation MO must be used in conjunction with M1 to operate two and three wire control 02 Three Wire Control Only Pr 38 can be set to 2 MO Run command Runs when close M2 Stop command stops when Open M1 REV FWD Run selection Open FWD Run FWD REV Close REV Run GND Note When the 2 setting is selected for Pr 38 the value in Pr 39 will be ignored 4 32 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Multi function Input Terminal M2 Factory Setting 05 Multi function Input Terminal M3 Factory Setting 06 Multi function Input Terminal M4 Factory Setting 07 Multi function Input Terminal M5 Factory Setting 08 Settings 00 to 32 Output OFF N O 01 enabled when running When it is set to 01 or 02 AC drive output will stop immediately If there is start signal a
83. 2H of AMD with address 01H ASCII mode Command message Response message Content of starting data address 2102H Number of data count by word Content of data address 2103H LRC CHK 1 LRC CHK 0 END 1 END 0 Command message Response message CMD E BELE Starting data address 21H Number of data 02H count by byte Number of data OOH RTU mode count by word 02H CRC CHK Low 6FH Content of data address CRC CHK Low Revision May 2008 ME14 SW V3 04 4 63 Chapter 4 Parameters 4 64 Command code 06H write 1 word For example writing 6000 1770H to address 0100H of AMD with address 01H ASCII mode Command message STX ADR 1 CMD 1 Data address Data content LRC CHK 1 T END 1 CR RTU mode Command message CMD 06H 1H Data address OOH 17H Data content 70H CRC CHK Low 86H CRC CHK High 22H Response message ADR 1 ADR 0 CMD 1 CMD 0 Data address LRC CHK 1 END 1 Response message Data address Data content CRC CHK Low CRC CHK High 01H 17H ee so ie him Le Lae a 108 SS a Data content Lae oe ee oa ee CR iam Eoi 06H E 00H 17H 7H 86H 22H Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Command code 10H write multiple data to registers For example set the multi step speed Pr 17 50 00 1388H Pr 18 40 00 OFAOH AC drive address is 01H ASCII Mode Command mes
84. 3 SEE L Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 AC line input terminals three phase U T1 V T2 W T3 Motor connections B1 B2 Connections for brake resistor optional Earth Ground caution Mains power terminals R L1 S L2 T L3 E Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence m Itis recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber m Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration 2 6 Revision May 2008 ME14 SW V3 04 Chapter 2 Installation and Wiring Please use voltage and current within the regulation shown in Appendix A When using a GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA and not less than 0 1 second detection time to avoid nuisance tripping m Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drives by RUN STOP command via control terminals or keypad If you still need to run stop AC drives by turning power ON OFF it is recommended to do so only ONCE per hour m Do NOT co
85. 3 Acceleration Time Deceleration Time Pr 10 or Pr 12 Acceleration S Curve Settings 00 to 07 Factory Setting 00 LL This parameter is used whenever the motor load needs to be accelerated or decelerated smoothly The desired accel decel effect is selectable from 0 to 7 in which the larger the number the greater the effect achieved If the default value of Pr 111 Deceleration S Curve is unchanged 0 then Pr 14 sets both acceleration and deceleration S Curves If Pr 111 is set to any value other than 0 then Pr 14 will set the acceleration S Curve and Pr 111 will set the deceleration S Curve Freq 1 je E aje Tim 3 AAN Acceleration Deceleration characteristics 1 2 Disabling S curve 3 4 Enabling S curve X Jog Accel Decel Time Unit 0 1 or 0 01 sec Settings 0 1 to 600 0 sec or 0 01 to 600 0 sec Factory Setting 1 0 sec MA This parameter sets the acceleration or deceleration time for Jog operation M Jog Frequency Unit 0 1 Hz Settings 0 00 to 400 0 Hz Factory Setting 6 00 Hz Revision May 2008 ME14 SW V3 04 4 25 Chapter 4 Parameters LO LO LO 4 26 When the JOG function is activated the AC drive will accelerate from Minimum Output Frequency Pr 08 to Jog Frequency Pr 16 Drive must be in stop status for the operator to activate the JOG function Likewise during Jog operation other commands cannot be accepted through the keypad but FOR
86. 3 60 750 BR300W100 215 200 50 520 60 750 BRSQOW250 PAS 200 50 5 5 60 750 BRSOQOQW400 215 200 50 On 60 750 BR400W150 265 250 50 oo 60 930 BR400WO040 265 250 50 one 60 930 L2 2 Te a e H pe H E a g a 1 T TERMINAL 2tX125X 6 3 A i a L12 PEE L1 LZ H D W MAX WEIGHT g AHRO2Z5W500 335 320 30 Sd 6G 1100 ROSOWSOO 335 320 30 S BO 1100 MHRIOOWSOO 335 320 30 5 5 BO 1100 BRS500W030 SOD a20 J0 5 3 60 1100 BRS500W100 Doom coe S9 Sa BO 1100 BR1KOWO20 400 385 50 Bee OO 2800 BR1KOWO75 400 385 50 BS 100 2800 B 4 Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 2 Non fuse Circuit Breaker Chart The fuse should comply with UL248 and the breaker should comply with UL489 Note Please select enough current capacity of NFB Recommended non fuse breaker Recommended non fuse breaker Model Name Model Name VFD002M11A VFD004M11A VFD007M11A VFD004M21A VFD007M21A VFD015M21A VFD004M21B VFD007M21B VFD015M21B VFD022M21A Revision May 2008 ME14 SW V3 04 VFD004M23A VFD007M23A VFD015M23A VFD007M43B VFD007M53A VFD015M43B VFD015M53A VFD022M23B VFD022M43B VFD022M53A VFD037M23A VFD037M43A VFD037M53A VFDO055M23A VFD055M43A VFDO055M53A VFD075M43A VFD075M53A B 5 Appendix B Accessories B 3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted Line Fuse Model Input Current A
87. 370 450 Vdc 380 0 evel HOON 7aosoo vae 78000 Level 460V 740 900 Vdc 760 0 575V 925 1075 Vdc 950 0 Total operation time Read Onl y Day Second Source of Frequency Command Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Parameter Explanation Fete Y Customer Setting Total operation time Read Only Pr 145 Minutes 00 Disable 01 Enable pr 147__ Decimal Number of 00 One decimal Accel Decel Time 01 Two decimals Pr 148 Number of Motor 02 to 20 04 Poles Pr 149 Gear Ratio for Simple 4 to 1000 200 Index Function Pr 150 Index Angle for Simple 00 0 to 360 0 180 0 Index Function Pr 151 Deceleration Time for 0 00 to 100 00 sec Simple Index Function Pr 152 Skip Frequency Width 0 00 to 400 0Hz Pr 153 Bias Frequency Width 0 00 to 400 0Hz Compensation 0 0 Disable Pr 155 Coefficient for Motor g 4 to 5 0 recommended setting d2 0 Instability Communication 0 to 200 x500 Communication Mode 0 Delta ASCII Selection 1 Modbus Pr 146 Line start Lockout M Pr 157 1 Revision May 2008 ME14 SW V3 04 4 13 Chapter 4 Parameters 4 2 Parameter Settings for Applications Speed Search aS eu Related Windmill winding Restart free Before the free running motor is Pr 32 Pr 35 machine fan and all running motor completely stopped it can be restarted inertia loads without detection of motor speed The AC motor drive will auto search motor speed and will accelerate
88. 5V series Model Number Pr 80 03 o5 o7 o9 11 13 H P Pr 17 30 42 66 9 9 12 2 Time Duration of 1st Step Speed correspond to Pr 17 Unit 1 sec Time Duration of 2nd Step Speed correspond to Pr 18 Unit 1 sec Time Duration of 3rd Step Speed correspond to Pr 19 Unit 1 sec Time Duration of 4th Step Speed correspond to Pr 20 Unit 1 sec Time Duration of 5th Step Speed correspond to Pr 21 Unit 1 sec Time Duration of 6th Step Speed correspond to Pr 22 Unit 1 sec Time Duration of 7th Step Speed correspond to Pr 23 Unit 1 sec Settings 00 to 9999 second Factory Setting 00 Ly Pr 81 to Pr 87 input the duration of each Multi step speed operation defined by Pr 17 to Pr 23 Note If any duration is set to O sec the corresponding step operation will be skipped This is commonly used to reduce the number of program steps Pr 88 Communication Address Settings 01 to 254 Factory Setting 01 4 58 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters LL This parameter sets the Ac drive address identification when using the RS 485 serial port for communication HERE Transmission Speed Baud rate Settings 00 01 02 03 Factory Setting 01 4800 bps 9600 bps 19200 bps 38400 bps LL This parameter sets the transmission speed for communication on the RS 485 serial port Pr 90 Transmission Fault Treatment Settings 00 01 02 03 Factory Setting 03 Warn and Continue Op
89. 6imc international Machine Concepts RGNF 30B Automatic Tube Filling amp Sealing Machine CONTENT Chapter I Company Introduction Chapter II Summary Chapter II Working Principle Chapter IV Technical Parameters Chapter V Structural Features Chapter VI Equipment Transportation and Installation Chapter VII Safety Notes Chapter VII Operations of Touch Screen Chapter IX Basic Operation Procedures Section Tube Feeding Section II Code Searching Section HI Filling Section IV Heating Section V Sealing Section VI Shearing Section VII Tube Discharging Chapter X Safety Protection Chapter XI Daily Maintenance Chapter XII Certification and Packing List Chapter XIII Attachments Electric Circuit Diagram Air Way Diagram Chapter I Summary Thank your for your using the automatic tube filling amp sealing machine produced by our company With the design manufacturing assembly debugging as well as main parts and materials being fully in accordance with GMP requirements the automatic tube filling amp sealing machine produced by our company has such features as smooth and flat surface free of dead corner being innoxious and non smell free of pollution easy cleaning and easy maintenance and servicing Thanks to the compact structure simple and convenient operation the machine 1s applicable to the demands of users from the industries such as medicine food and daily chemical industry etc The machine can smoothly a
90. AC drive and the keypad provides programming and control interface DIGITAL KEYPAD LED Display Indicates motor and drive parameter LED Indicates Lamp lights during RUN STOP FWD amp REV Program Function mode key Selects normal mode program mode Displays the AC drive status such as output freq selects the operation parameters Run key Starts AC drive operation Enter Key Press ENTER after key in the elected parameters or change data STOP RESET Key Stops and resets the parameter after a fault occurs UP and DOWN Key Sets the parameter number or changes the numerical data such as the freq reference Potentiometer For master Frequency setting refer to Pr 00 FREQ SET LC MO2E Displayed Message Descriptions The AC drives Master Frequency The Actual Operation Frequency present at terminals U V and W The custom unit v where v H x Pr 65 The counter value c The output current present at terminals U V and W The internal PLC process step currently being performed The specified parameter Revision May 2008 ME14 SW V3 04 3 1 Chapter 3 Keypad and Start Up Displayed Message acm oe 0 8 Descriptions The actual value stored within the specified parameter The AC drive forward run status The AC drive reverse run status End displays for approximately 1 second if input has been accepted After a parameter value has been set the new value is
91. CN 24BL C2 Length 2 m 6 562 ft Cable outer diameter 5 mm 0 197 in CN 24BL C5 Length 5 m 16 404 ft Elbow OPTIONS Type Model No MS LX 1 Sensor mounting bracket MS LX 2 Sensor mounting brackets e MS LX 1 Two M4 length 28 mm 1 102 in screws with washers are attached Description Mounting bracket made for LX 100 series applicable for various kinds of installations e MS LX 2 Two M4 length 30 mm 1 181 in screws with washers are attached SUNK 31 mm 1 220 in A a mil 1 142 in LX 100 SPECIFICATIONS Plug in connector type Cable type 2 NPN output LX 101 LX 101 Z Item S PNP output LX 101 P LX 101 P Z Sensing range 10 3 mm 0 394 0 118 in Spot size 1X5 mm 0 039 X 0 197 in at 10 mm 0 394 in setting distance Supply voltage 12 to 24 VDC 10 Ripple P P 10 or less Current consumption Output 1 OUT Normal mode 750 mW or less Current consumption 30 mA or less at 24 V supply voltage ECO mode 600 mW or less Current consumption 25 mA or less at 24 V supply voltage lt NPN output type gt NPN open collector transistor e Maximum sink current 50 mA e Applied voltage 30 V DC or less between output and 0 V e Residual voltage 1 5 V or less at 50 mA sink current lt PNP output type gt PNP open collector transistor e Maximum source current 50 mA e Applied voltage 30 V DC or less between output and V e
92. DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses inv
93. E3Z B67 E3Z B87 E3Z L68 E3Z L88 Receiver Lens 7 dia 4 dia vinyl insulated round cable with 3 conductors Conductor cross section 0 2 mm AWG24 Insulator diameter 1 1 mm Standard length 2 m Terminal Specifica No tions 1 V 2 Sus 3 OV 4 Output Operation selector Sensitivity adjuster 2 1 Receiver Lens 7 dia Emitter Lens 7 dia M8 connector 16 7 9 75 Terminal Specifica No tions 1 V 2 a 3 OV 4 Output 11 DLI6 L B is red The lens for the E3Z DL12 DL17 is black E3Z M12 Pre wired Connector E3Z OO00 M1J 4 dia vinyl insulated round cable with 3 conductors Standard length 0 3 m M12x1 M8 Pre wired Connector E3Z T K M3J 4 dia vinyl insulated round cable with 3 conductors l Standard length 0 3 m 2 4 0 8 Press fit e CON Pre wired Connector a 4 dia vinyl insulated round cable with 3 or 4 conductors Standard length 0 3 m 0 5m and 2m Clamp type e CON pre wired connectors E3Z _ 16 J ECON C 4 dia vinyl insulated round cable with 3 conductors Standard length 2 m e CON Connector Configurations Wiring method Sensor connectors Press fit 37104 3122 000FL made b
94. F M422 405 A Nomenclature Through beam Models E3Z TLIL Emitter E3Z T_LILIA Receiver Stability indicator Retro reflective Models E3Z RUL E3Z BL IL Operation selector Diffuse reflective Models E3Z DL IL Narrow beam Reflective Models E3Z Li IL Limited reflective Models E3Z Li I OMRON e CON connector ipin SS E39 ECONLIM m E aS i aA Oan Classifi cation Pin arrangement Connector E3Z pin No Application 1 Power supply V 2 Emission stop input 3 Power supply 0 V 4 Output Note Pin 2 is not used E39 ECONWLIM Operation indicator orange Sensitivity adjuster green Safety Precautions Refer to Warranty and Limitations of Liability This product is not designed or rated for ensuring safety of persons either directly or indirectly Do not use it for such purposes Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings Wiring M8 Metal Connector e Be sure to connect or disconnect the metal connector after turning OFF the Sensor e Hold the connector cover to connect or disconnect the metal connector e Secure the connector cover by hand Do not use any pliers otherwise the connector may be damaged e The proper tightening torque range is between 0 3 and 0 4 N m Be sure to tighten the connector securely otherwise the specified degree of protection ma
95. K D M3J 2M Retro reflective with Pre wired 2 m E3Z R61K 2M E3Z R81K 2M MSR function 1 Pre wired M8 connector E3Z R61K M3J 0 3M E3Z R81K M3J 0 3M Pre wired 2 m E3Z D61K 2M E3Z D81K 2M 5 to 100 mm wide view Pre wired M8 connector E3Z D61K M3J 0 3M E3Z D81K M3J 0 3M Diffuse reflective y ban 2N Pre wired 2 m E3Z D62K 2M E3Z D82K 2M 1m Pre wired M8 connector 1 The Reflector is sold separately Select the Reflector model most suited to the application 2 The sensing distance specified is possible when the E39 R1S is used Values in parentheses indicate the minimum required distance between the Sensor and Reflector 3 Through beam Sensors are normally sold in sets that include both the Emitter and Receiver Orders for individual Emitters and Receivers are accepted Modifications are required for some models Ask your OMRON representative for details Accessories Order Separately Slit A Slit is not provided with Through beam Sensors Order a Slit separately if required Refer to Dimensions on page 18 E3Z D62K M3J 0 3M E3Z D82K M3J 0 3M a Sensing distance Minimum detectable object Slit width E32 T0 g E3Z T A typical J Model Contents 0 5 mm dia 50 mm 35 mm 0 2 mm dia E39 S65A 1 mm dia 200 mm 150 mm 0 4 mm dia E39 S65B One set 2 mm dia 800 mm 550 mm 0 7 mm dia E39 S65C contains Slits for 0 5 x 10mm 1m 700 mm 0 2 mm dia E39 S65D both the Emitter and 1x10 mm 2
96. L 20 LX 101 Z S LX 101 P Z ensor RUN _ C coor Jy J eo HAH Ses 0 945 MODE on CEH Ge aomaw CANCEL SELECT ENTER 2 4 5 40 177 mounting holes Sensor mounting bracket Optional 80 3 150 3 R2 R0 079 0118 3 R2 RO 079 2 M4 X 0 7 0 028 i 47 57 2 252 1 850 2 244 0 394 R2 RO 079 25 0 98477 5 UAS 0107 6 Material Stainless steel SUS 9 026 12 Various mark sensing applications and sensor applications to suit any job are available We at SUNX provide every type of sensor for food or drug packaging machines such as the LX 100 series digital mark sensor made for sensing various types of marks EACH SENSOR TYPE A Remaining sheet detection B Deflecting sheet detection C Meandering sheet detection Retroreflective type photoelectric sensor Ultra slim photoelectric sensor Wide beam fiber Digital fiber sensor for transparent object sensing EX 13 FT A8 FX 305 CX 481 13 CX 481 is the amplifier built in photoelectric sensor CX 400 series for transparent objects sensing It monitors the residual amounts of packing film and announces the periodic replacements of film rolls These sensors are retroreflective types so they can be installed with ease EX 10 series amplifier built in ultra slim photoelectric sensor 3 5 mm 0 138 in thick that monitors packing film deflection and can be installed in narrow spaces Detects meandering
97. Load duty cycle 25 40 60 N torque 36 20 60 Frequency Hz 5 gt If 100 continuous torque is required at low speed it may be necessary to use a special inverter duty motor 6 gt Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60Hz of a standard motor Revision May 2008 ME14 SW V3 04 C 5 Appendix CHow to Select the Right AC Motor Drive 7 gt Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor Check the load torque characteristics of the machine to be connected Because of the high carrier frequency PWM control of the VFD series pay attention to the following motor vibration problems a Resonant mechanical vibration anti vibration damping rubbers should be used to mount equipment that runs at varying speed E Motor imbalance special care is required for operation at 50 or 60 Hz and higher frequency E To avoid resonances use the Skip frequencies The motor fan will be very noisy when the motor speed exceeds 50 or 60HZ Special motors 1 gt Pole changing Dahlander motor The rated current is differs from that of a standard motor Please check before operation and select the capacity of the AC motor drive carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high ple
98. Mam Greu sales artersccs sen cules cede waetanhces amie ntaa Gacaciae sa asctesieea ase soiaasee paiee es 2 6 23 1 Main GIFCUulE GOMMECH ON aaaea a tava ve eaa ai inne 2 6 2 32 Mam Circu Temna Succi ee he ee ee 2 8 2 4 Control Terminal Wiring Factory Settings ccccccceeseeeeeeeeeeeeeeees 2 9 Chapter 3 Keypad and Start Up eee cceece eee eeeeeeeeeeeeeeeeeseeeseeneeseneees 3 1 S WK CY DAG tana nner ont cun sh ofanweet E aianuediiatcsacrwammn ane 3 1 3 1 1 Description of the Digital Keypad cccecccccseeeeeeseeeeeseeeeeeaees 3 1 3 1 2 How to Operate the Digital Keypad LC MO2E ccceeeeee ees 3 2 2 a Ico me 0 9 Sareea ee Orem ORE a a ne 3 3 32 ODE ration MEIN OG iecrsecc suas pcecuss cosas a neusses sound seeniedesensua d wanuereeteaiee 3 5 2 Mal RUN iesea eea a 3 5 Chapter 4 Parameters css tocar teisets estate tartatiestateeta witedcecin centatwetediac deere cwetetes 4 1 4 1 Summary of Parameter Settings ccccccsseeeccesseeceeseeeseeseesseaeees 4 2 4 2 Parameter Settings for Applications ccccccceecceeeeeeeeeeeeeeesaeees 4 14 4 3 Description of Parameter SettingS ccccccseeeeeeeeeeeseeeeeeaeeeeeeaees 4 20 Chapter 5 Troubleshooting cccccsseeeeeseeeeeeeeeeseeneeseasneeseeneenseeneeseaeneeses 5 1 S T Over Current OC xc sssr erae ies bectee aac yea i OTa RERE EiT 5 1 5 2 GOUNA F AU assi a e beuarenieu cide Gots venewt sala moeinenatenad 5 2 Oro O
99. One y Year Year If there is any obstruction in the i heat sink air intake or air outlet Visual inspection ofo 6 10 Revision May 2008 ME14 SW V3 04 Appendix A Specifications There are 115V 230V 460V and 575V models in the VFD M series For 115V models it is 1 phase models For 0 5 to 3HP of the 230V models there are 1 phase 3 phase models Refer to following specifications for details Voltage Class 115V Class Model Number VFD XXXM 007 Max Applicable Motor Output kW 0 75 Max Applicable Motor Output hp 1 0 Rated Output Capacity kVA 0 6 10 1 6 amp Rated Output Current A 4 2 Maximum Output Voltage V 3 Phase proportion to twice the input voltage Output Frequency Hz 0 1 400 Hz O Carrier Frequency kHz 1 15 Rated Input curent e oe X Rated Voltage Frequency Single phase 100 120 VAC 50 60Hz Voltage Tolerance 10 90 132VAC Frequency Tolerance 5 47 63Hz Cooling Method Fan Cooled Weight kg 1 5 Voltage Class 230V Class Model Number VFD XXXM 055 Max Applicable Motor Output kW 5 5 Max Applicable Motor Output hp 7 5 2 9 5 3 25 3 Phase proportional to input voltage 3 Output Frequency Hz 0 1 400 Hz O Carrier Frequency kHz 1 15 Single 3 phase 3 phase Rated Input Current A 6 3 2 9 11 5 7 6 15 7 8 8 27 12 5 28 2 Input Current for 1 phase S Models when Using 3 phase 3 2 6 3 12 5 Power i 3 phase 2 Single 3 phase i Rated Volt
100. P to stop EER Treatment 01 Warning and keep operating Revision May 2008 ME14 SW V3 04 4 11 Chapter 4 Parameters Parameter Pr 125 Pr 126 Pr 127 Pr 128 Pr 129 Pr 130 Pr 131 Pr 132 Pr 133 Pr 134 Pr 135 Pr 136 Pr 137 Pr 138 Pr 139 Pr 140 Pr 141 Pr 142 Pr 143 Pr 144 4 12 Factory Source of PID Set 0 00 to 400 0Hz Point PID PID Offset Level Level 1 0 to 50 0 H0t0500 Detection Time a PID C 1 to 300 0 sec Offset Minimum Reference 0 0 to 10 0 V Value Maximum Reference 0 0 to 10 0 V Value Invert Reference 00 Not inverted Signal AVI 0 10V 01 Inverted Minimum PA 0 0 to 20 0mA estan a 00 t0200ma 20 0MA Value 4 20mA ae Invert Reference la Not inverted Signal 4 20mA 01 Inverted Analog Input Delay Filter for Set Point 00 to 9999 per 2ms Analog Input Delay Filter for Feedback 90 9999 per 2ms Signal Sleep Period 0 0 to 6550 0 see sd to 6550 0 0 0 to 6550 0 see sd oo Frequency 0 00 to 400 0 Hz ca Wake Wake Up Frequency Frequency oootoaonoHz 00 to 400 0 oootoaonoHz Treatment for Counter 99 Continue operation Attained 01 Stop Immediately and display E F 00 Fixed Mode keypad External Up Down 01 By Accel or Decel Time Selection 02 Reserved Save Frequency Set 00 Not Save 5 Point 01 Save 00 Keypad Up Down 01 AVI 0 10V 02 ACI 4 20mA 03 Communication 04 Keypad potentiometer 115V 230V
101. Reference Value 0 20mA Unit 0 1mA Settings 0 0 to 20 0mA Factory Setting 4 0 LA This parameter is used to set the ACI input frequency that corresponds to minimum frequency Maximum Reference Value 0 20mA Unit 0 1mMA Settings 0 0 to 20 0mA Factory Setting 20 0 LA This parameter is used to set the ACI input frequency that corresponds to maximum frequency Inverts Reference Signal 0 20mA Factory Setting 00 Settings 00 Not Inverted 01 Inverted LL If this parameter is set to 01 4mA corresponds to OHz in Pr 132 and OmA corresponds to 60HZz in Pr 131 LW The main purpose for Pr 128 Pr 133 is to allow changes in the output frequency when setting the analog frequency or PID feedback control per the feedback sensor For example if the feedback sensor inputs 4mA 20mA but the output frequency from drive that user needs is 5mA 18mA then user could set Pr 131 to 5mA and Pr 132 to 18mA CAPI Analog Input Delay Filter for Set Point Unit 2ms Settings 00 to 9999 Factory Setting 50 Pr 135 Analog Input Delay Filter for Feedback Signal Unit 2ms Settings 00 to 9999 Factory Setting 5 4 80 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters LL These two parameters are used to set the analog input delay filter in set point or feedback signal Pr 136 Sleep Period Unit 0 1sec Settings 0 0 to 6550 0 sec Factory Setting 0 0 Pr 137 Sleep Frequency Unit 0 10Hz Settings 0 00 to 400 0 Hz Factory Setting 0 0
102. Residual voltage 1 5 V or less at 50 mA source current lt NPN output type gt NPN open collector transistor e Maximum sink current 100 mA e Applied voltage 30 V DC or less between output and 0 V e Residual voltage 1 5 V or less at 100 mA sink current lt PNP output type gt PNP open collector transistor e Maximum source current 100 mA e Applied voltage 30 V DC or less between output and V e Residual voltage 1 5 V or less at 100 mA source current Short circuit protection Incorporated Output operation Mark mode Light ON Dark ON Auto setting on teaching Color mode Consistent ON Inconsistent ON Setting on teaching Output 2 OUT lt NPN output type gt NPN open collector transistor e Maximum sink current 50 mA e Applied voltage 30 V DC or less between output and 0 V e Residual voltage 1 5 V or less at 50 mA sink current lt PNP output type gt PNP open collector transistor e Maximum source current 50 mA e Applied voltage 30 V DC or less between output and V e Residual voltage 1 5 V or less at 50 mA source current Short circuit protection Incorporated Output operation Inverted operation of the output 1 Response time Mark mode 45 us or less Color mode 150 us or less Teaching input Digital display lt NPN output type gt NPN non contact input e Signal condition High 5 V to V or open Low OVto 2V source current 0 5 mA or less
103. SE Pre wired Pre wired M12pre wired M8 4 pin pre tion connector cable length cable length Standard con wired connec Sens specifi cable length 0 5 m 5 m nector cable tor cable SANE as hbo ete cation ne i i length 0 3 m length 0 3 m method i features 3 m ance Basic model M1TJ 0 3M M3J 0 3M number Infrared 15m light E3Z T81 J Through liom Red jesz T81A a beam light som 2MS Fe Je 57 782 i sponse Retro j4m MSR E3Z R81 reflective function 100 mm Wide e3z ps1 view Diffuse reflective Long narrow 1m dis E3Z D82 beam tance reflective NANON 90 mm E3Z L81 beam 200mm FOS _ E3Z LS81 Distance function settable spot 1 optical Slit type 25mm Seal optica 3 ee E3Z G82 Retro 500 mm E3Z B81 orcum NOMSR plastic 2m function E3Z B82 ae bottles OMRON E3Z Oil resistive Sensors Refer to Dimensions on page 16 Sensing method Through beam Emitter Receiver Appearance 3 A amp Connection meth od Sensing distance Pre wired 2 m P15 m E3Z C Red light C Infrared light Model NPN output PNP output E3Z T61K 2M E3Z T81K 2M Emitter E3Z T61K L 2M Emitter E3Z T81K L 2M Receiver E38Z T61K D 2M Receiver E3Z T81K D 2M E3Z T61K M3J 0 3M E3Z T81K M3J 0 3M Pre wired M8 connector Emitter E3Z T61K L M3J 2M Emitter E3Z T81K L M3J 2M Receiver E3Z T61K D M3J 2M Receiver E38Z T81
104. Standard Connector models Sensor I O Connectors Models for Connectors and Pre wired Connectors A Connector is not provided with the Sensor Be sure to order a Connector separately Refer to Dimensions for XS3 XS2 XS5 For e CON inquire only Size Cable Appearance Cable type Model Straight 3 2m XS3F M421 402 A e 5m XS3F M421 405 A M8 1 4 wire oe 2m XS3F M422 402 A ee 5m XS3F M422 405 A 2m XS2F D421 DC0 A Straight 3 M12 1 5m XS2F D421 GCO0 A For M1J models 3 wire For 2m XS2F D422 DC0 A L shaped 3 Standard 5m XS2F D422 GC0 A M12 2m Aw XS5F D421 D80 A For M1TJ models ene 5m ww XS5F D421 G80 A Single end connector 2m E39 ECON2M TOn 5m E39 ECON5M e CON 4 wire Double end connectors 0 5 to 1m E39 ECONWOM 1 1 to 1 5m Ll indicates cable length in units eC eo __ FS 46to2m of m Specify with 0 1 increments 2 XS3F M421 402 L PUR Straight 3 di U 5m l XS3F M421 405 L M8 Polyure 4 wire thane cable 2 L shaped 3 4 2m XS3F M422 402 L 5m XS3F M422 405 L Note When using Through beam models order one connector for the Receiver and one for the Emitter 1 Refer to Introduction to Sensor I O Connectors for details 2 The Sensor can be used in low temperature environments 25 C to 40 C Do not use the Sensor in locations that are subject to oil 3 The connector will not rotate after connecting 4 The cable i
105. Stop Close FWD Run REV STOP so M1 Open Stop Close REV Run GND MO Open Stop Close Run To run stop forward and reverse by external terminals General application M1 Open FWD Close REV MO Run command Runs when close M2 Stop command stops when Open M1 REV FWD Run selection Open FWD Run FWD REV Close REV Run GND Operation Command Selecting the Pr 01 Selection of AC motor drive control by external terminals or digital keypad Pr 39 Pr 42 General application source of control signal Revision May 2008 ME14 SW V3 04 4 15 Chapter 4 Parameters Frequency Hold ae Related Caaraanolication Acceleration Hold output frequency during Pr 39 Pr 42 PP deceleration pause Acceleration deceleration Auto Restart after Fault Related For continuous and Air conditioners reliable operation remote pumps without operator intervention The AC motor drive can be restarted reset automatically up to 10 times after a fault occurs Emergency Stop by DC Braking Dea sais Related AC motor drive can use DC braking Emergency stop for emergency stop when quick stop is High speed rotors without brake needed without brake resistor When resistor used often take motor cooling into consideration Over torque Setting ae Related The over torque detection level can be Pr 60 Pr 62 set Once OC stall OV stall and over torque occurs the output frequency
106. Stop 1 ee Reverse Stop ihe ac S T c Reset a SS D Reset ash Sc o 7 O O ep P co Multi step 1 i So gt Multi step1 _ FEDH 50 T Multi step2 _ ERY Z S Multi step2 oe 2s S Multistep3 Ey 32 Multi step3 SED re ee Common Signal oS GND GND OME Ul YES U JES Don tapply the mains voltage directly to above terminals Terminal symbols and functions Terminal Symbol Terminal Function Factory Settings NPN mode RA RC l l Resistive Load RE a a A 5A N O 3A N C 277Vac 5A N O 3A N C 30Vdc Refer to P45 for programming RB RC RB Multi Function Relay Output Resistive Load N C b 5A N O 3A N C 277Vac 5A N O 3A N C 30Vdc Revision May 2008 ME14 SW V3 04 2 9 Chapter 2 Installation and Wiring Terminal Symbol Terminal Function Factory Settings NPN mode 5A N O 3A N C 277Vac Multi function Rel SAIN O JBAIN C 30Vdo Mo Multi function auxiliary input M1 Multi function input 1 M0 M5 GND M2 Multi function input 2 Refer to P38 P42 for programming the multi function inputs M3 Multi function input 3 ON the activation current is 10 mA M4 Multi function input 4 OFF leakage current tolerance is 104A M5 Multi function input 5 GND Common Signal 10V GND 10V 10 V tput ASAN It can supply 10 VDC power Analog Voltage Input 10V AVI Circuit pa Impedance 20kQ AVI Resolution 10 bits Range 0 10Vdc 0 Max Output Fre
107. T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate All the units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration Check following items after finishing the wiring A Are all connections correct B No loose wires C No short circuits between terminals or to ground Revision May 2008 ME14 SW V3 04 2 1 Chapter 2 Installation and Wiring SEED 1 A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive 2 Only qualified personnel familiar with AC motor drives is allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing any wiring to prevent electric shock 2 1 Basic Wiring Diagram Users must connect wires according to the following circuit diagram shown below Brake Resistor optional Main Circuit Power aa i ae Yes 6 rer R LI 6_d 3 I OR L1 81 B2 wWT1 E I OS L2 Wire T L3 6
108. Ta D Z T i Cant i if al 1 agi sedot yi Figure 11 1 Chapter XI Certification and Packing List 40 RGNF 30B Automatic Tube Filling amp Sealing Machine Acceptance suggestion of user Unit seal of user Responsible person of user Contact phone of user Supplier 41 Product Certification Automatic tube filling amp sealing machine Product model RGNF 30B The product has been inspected as qualified and is allowed to leave the factory Date of inspection Packing List of RGNF 30B Automatic Tube Filling amp Sealing Machine s a emma ew _ raw 1 T Acceptance form of ae o O D B O an o a 5 SS NM installation and Copy debugging 10 Tube bucket Piece Plunger pump Piece Purchased by customer Purchased by customer _ Purchased by customer a Q Oo O go O lt 8 Inner hexagon wrench gt z 2 n Purchased b 5 Ultrasonic wave Piece Sacer ay customer s l a 16 Flexible wrench Piece l a 17 Slotted screwdriver 1 for Philips screwdriver ach UN 43 Grewe gun Pie tf Inspector Packer Date of packing 44 Compact Photoelectric Sensor with Built in Amplifier E3Z The Standard for Photoelectric Sensors with a Secure Track Record of One Million Sold Yearly e Long sensing distance of 30 m for Throu
109. VER Voltage OV eenen a vatnemeet hues 5 2 SA LOW Votage EY ca E E sesuaueaseaaeewaeSeus 5 3 5 5 Over Heat OMT irni ieee eee 5 4 5 60 OVO AG aise esl esata Patan E A adsotuiaredsndieus ents 5 4 5 7 Keypad Display is Abnormal ccccceeeeceeeeeeeeeeeeeeeeeeeeseeeeseeeeneeeess 5 5 50 Phase GOSS P HL zeonnn a a ce Sceedateeaden 5 5 5 9 Mo tor cannot RUM ioietan e i a eaS 5 6 5 10 Motor Speed cannot be Changed ccccccseeeeeeeeeeeeseeeeeeaeeeeeeaees 5 7 5 11 Motor Stalls during Acceleration ccccccccceseeeeeceeeeeeeeeeeeeeeeeesaees 5 8 5 12 The Motor does not Run aS Expected cccccecccececeeeeeeeeseeeeaeeeaes 5 8 5 13 Electromagnetic INduction Noise ccccceeeceeeeeeeeeeeeeeeeeeeeeeeeaeeeeens 5 9 5 14 Environmental Condition ccccccssseceeceesseeeeeeeseeeesseeseeeesseseeeenias 5 9 5 15 Affecting Other Machines cccccssseecceeeeecceeeeecceeseeseeseesseneeenes 5 10 Chapter 6 Fault Code Information and Maintenance s cssseseee 6 1 6 1 Fault Code Information cccccccccceeeeeeeeeeeeeeeeeeaeeeeeeeeaeeeeeessaeeeeeeaas 6 1 6 1 1 Common Problems and Solutions cccceeeeeeeeeeeeeeeeeeeeeees 6 1 OZ ROSEE eoa eaccnesenet rae eheete a E 6 5 6 2 Maintenance and INSPECTIONS cece eecceeeeceeeeeeeeseeeeeeeeaeeesaeesaeeeaes 6 5 Appendix A Specifications cccccceccceseeesseeeeeeeeeeeseeseneeseneeseeeeseeneese
110. WARD REVERSE and STOP The JOG function can be remotely activated when the Jog terminal is closed and if the Jog terminal opens the AC drive will decelerate from Jog Frequency to zero The accel decel time is entered as Jog Accel Decel Time Pr 15 Multi function Input terminals M1 M5 can also be used to initiate the JOG operation if so programmed Frequency Jog Freq Pr 16 Pets Pr 18 Acceleration Time Deceleration Time Jog operation command ON OFF X 1st Step Speed Frequency Unit 0 1 Hz X 2nd Step Speed Frequency Unit 0 1 Hz AW 3rd Step Speed Frequency Unit 0 1 Hz X Ath Step Speed Frequency Unit 0 1 Hz A 5th Step Speed Frequency Unit 0 1 Hz A 6th Step Speed Frequency Unit 0 1 Hz MW Tth Step Speed Frequency Unit 0 1 Hz Settings 0 00 to 400 0Hz Factory Setting 0 00 Hz Multi Function Input Terminals refer to Pr 38 to Pr 42 are used to select Multi Step speeds The desired speed frequencies are entered in Pr 17 to Pr 23 When the associated multi function input terminal is closed drive will run at one of these specific frequencies Multi step speeds Pr 17 to Pr 23 Pr 78 Pr 79 and Pr 81 to Pr 87 are used for multi step motion control which is executed in an orderly manner similar to a PLC program Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Reverse Operation Inhibition Factory Setting 00 Settings 00 Enable REV operation 01 Disable REV operation Ld This parameter is used
111. a Seay uate aie a a a Sap a aa a o RL a et VR ORY a Gan a a Ger lay Te wet aa a cae aa a Master 49H 7 Freq pr ght Pro Pues ee PRB Sfo Pee a Fer ae command Program operation output indication 3 i Program step complete Program operation completed Note The above diagram shows one complete PLC cycle To restart the cycle turn the PLC Program input off and then back on 4 54 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Example 2 Pr 78 02 Continuously executes program cycles The diagram below shows the PLC program stepping through each speed and then automatically starting again To stop the PLC program either pause or stop the program Refer to Pr 38 to Pr 42 value 17 and 18 Frequency Master freq 10Hz Pr 17 10Hz Pr 42 16 Pr 81 1 0 Pr 18 20Hz Pr 45 09 Pr 82 1 2 Pr 19 40 Hz pPr 46 10 Pr 83 1 5 Pr 20 60 Hz Pr 78 01 Pr 84 1 7 7 50Hz So ote A ee A ee ee cae ee ae ees Pr 21 50Hz Pr 79 00 aoa AOHZR ec ct ts Pr 22 30 Hz r 1 i Pr 23 15 Hz Pr 87 1 Pr 22 4 ya OTAN Pres Pr 86 Pr 87 r PRAA Program step i i r complete ll Program operation completed pi grt Pr82 Pr 83 gt Pr 84 ae Example 3 Pr 78 03 Execute one cycle step by step This example shows how the PLC function can perform one cycle at a time within a complete cycle Each step will use the accel decel time
112. a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency Max Output Pr 03 Freq Bias adjustment BOM Ale sstessineeeees2 YK Factory Settings ser as Pr 03 60Hz Max output Freq f Pr 48 10 bias adjustment Pr 49 1 bias polarity Pr 50 111 pot freq gain Pr 51 0 REV motion disable range OHz Z in E bias Negative 7 alculation of gain bias 66Hz 40 V 10V Pr 50 10V x1 E Potentiometer Scale Example 7 In this example the potentiometer is programmed to run a motor in forward or reverse direction The motor will idle when the potentiometer is set at the scale mid point Please note that this adjustment will disable the external FWD and REV controls Pr 03 Max Output Freq 60Hz ee eee l Factory Settings Pr 03 60Hz Max output Freq Pr 48 50 bias adjustment 10V Pr 49 1 bias polarity 130Hz Pr 50 200 pot freq gain Pr 51 1 REV motion disable 60Hz in negative bias Potentiometer Scale 4 46 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Example 8 This example shows how to set up the anti slope which is an inversely proportional variation of frequency to the input analog signal required for some applications in process control A sensor will generate a large signal such as 20mA or 10V and the AC Drive will slow or stop Max Output Pr 03 Freq 6OHZL a i 3 Factory S ttinas antrsiope Prt 03 60Hz Max o
113. actory defaults Time for Auto Reset 0 1 to 6000 0 Pr 77 the Restart Times in a Abnormality 4 8 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Parameter Explanation Fe Cele Customer Setting 0 Disable PLC operation Execute one program cycle Continuously execute program cycles Pr 78 PLC Operation Mode Execute one program cycle step by step Continuously execute one program cycle step by step Pr 79 PLC FWD REV 00 to 127 Motion Identity Code of the PRSU AC Motor Drive Porno Pr 81 Time Duration of 1st 00 to 9999 sec Step Speed Pr 82 Time Duration of 2nd 00 to 9999 sec 00 Step Speed Pr 83 Time Duration of 3rd 00 to 9999 sec Step Speed Pr 84 Time Duration of 4th 00 to 9999 sec Step Speed Pr 85 Time Duration of 5th 00 to 9999 sec Step Speed Pr 86 Time Duration of 6th 00 to 9999 sec Step Speed Pr 87 Time Duration of 7th 00 to 9999 sec Step Speed Communication 1 to 254 pes gee rem Po 0 4800 bps 9600 bps 19200 bps 38400 bps Pr 89 Transmission Speed Warn and Continue Operating Transmission Fault Warn and RAMP to Stop Treatment Warn and COAST to Stop Keep Operation without Warning Pr 90 Pr 91 MODBUS ASCII mode lt 7 N 2 gt MODBUS ASCII mode lt 7 E 1 gt Communication MODBUS ASCII mode lt 7 0 1 gt Protocol MODBUS RTU mode lt 8 N 2 gt MODBUS RTU mode lt 8 E 1 gt MODBUS RTU mode lt 8 0 1 gt Pr 92 Revision May 2008 ME14 SW V3
114. address 8 bit address consists of 2 ASCII codes Contents of data Data characters Check Sum eee n x 8 bit data consist of 2n ASCII codes DATA 0 n 25 maximum of 50 ASCII codes LRC CHK 1 LRC check sum LRC CHK 0 8 bit check sum consists of 2 ASCII codes END 1 END characters END 0 END 1 CR ODH END 0 LF OAH Revision May 2008 ME14 SW V3 04 4 61 Chapter 4 Parameters RTU mode a ee Contents of data nx8 bit data n lt 25 DATA 0 CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters END A silent interval of more than 10 ms 3 3 ADR Communication Address Valid communication addresses are in the range of O to 254 An address equals to 0 means a broadcast to all AC drives AMD in the network In this case the AMD will not reply to the master device For example communication to AMD with address 16 decimal ASCII mode ADR 1 ADR 0 1 0 gt 1 31H 0 30H RTU mode ADR 10H 3 4 Function Function code and DATA data characters The format of data characters depends on the function code The available function codes are described as follows 03H read data from register 06H write single data to register 10H write multiple data to registers 4 62 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Command code 03H read N words The maximum value of N is 12 For example reading continuous 2 words from starting address 210
115. age Frequency 200 240 VAC 50 60Hz 200 240VAC 50 60Hz Voltage Tolerance 10 180 264 VAC Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 2 2 1 5 2 2 1 5 2 2 1 5 3 2 2 2 3 2 Revision June 2007 OELE V1 00 Appendix A Specifications Voltage Class 460V Class Model Number VFD XXXM 022 075 Max Applicable Motor Output kW 2 2 7 5 Max Applicable Motor Output hp 3 0 10 2 38 62 99 137 Rated Output Current A 5 0 18 Maximum Output Voltage V 3 phase Proportional to Input Voltage 2 Output Frequency Hz 0 1 400 Hz 6 Carrier Frequency kHz 1 15 D R 3 phase E E OP Y Rated Voltage Frequency 3 phase 380 480 VAC 50 60Hz a Voltage Tolerance 10 342 528 VAC Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 2 0 3 3 Voltage Class 575V Class Model Number VFD XXXM 015 075 Max Applicable Motor Output kW 1 5 7 5 Max Applicable Motor Output hp 2 0 10 30 42 66 99 122 5 Rated Output Current A 30 42 66 99 12 2 3 phase Proportional to Input Voltage B 0 1 400 Hz 6 1 10 Z5 3 phase 500 600 VAC 50 60Hz a 15 10 425 660 V 5 47 63 Hz Cooling Method Fan Cooled Weight kg 1 5 3 3 General Specifications SPWM Sinusoidal Pulse Width Modulation control V F or sensorless vector control 0 1Hz 0 1Hz n 3 Torque Characteristics ey PRAL auto slip compensation starting torque 2 150 of rated curren
116. alid stop command 1 Ramp The AC drive decelerates the motor to Minimum Output Frequency Pr 08 and then stops according to the deceleration time set in Pr 11 or Pr 13 2 Coast The AC drive will stop the output instantly and the motor will coast to stop 4 20 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Hz Hz Freq Freq Motor Motor Speed Speed Time Stops according gt Free running E to deceleration to stop time Operation command ON OFF ON OFF Ramp Coast Note The motor stop method is usually determined by the application or system requirements Maximum Output Frequency Unit 0 1Hz Settings 50 00 to 400 0 Hz Factory Setting 60 00 LW This parameter determines the AC drive s Maximum Output Frequency All the AC drive analog inputs 0 to 10V 4 to 20mA are scaled to correspond to the output frequency range Maximum Voltage Frequency Base Frequency Unit 0 1Hz Settings 10 00 to 400 0Hz Factory Setting 60 00 LW This parameter should be set according to the rated frequency as indicated in the motor nameplate Pr 04 and Pr 03 determine the volts per hertz ratio For example if the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz the drive will maintain a constant ratio of 7 66 v Hz Setting of Pr 04 must be equal to or greater than setting of Mid Point Frequency Pr 06 Maximum Output Voltage Vmax Settings 115V 230V series 0 1 to 255
117. all be regularly lubricated figure 9 22 Section VII Tube Discharging Rock the pulley manually to turn the rotary table and raise the tube discharging ejector pin to the highest position Loosen the nuts of the ejector pin to raise the ejector pin to a height 10mm higher than that of the cup seat Tighten the nuts figure 9 24 wn Figure 9 24 Chapter IX Safety Protection 1 The machine is provided with the protection function of safety door Operate the machine when the door protection button in the touch screen 1s activated If the safety door is suddenly opened the machine will be stopped Restart the machine for operation after the safety door is closed 37 2 The machine is provided with the power cutoff function in case the power distribution cabinet is opened 3 The machine is provided with protection function for overload In case of fault overload the clutch will be automatically released and the warning lamp will flash to give indications At the time cut off the main power switch and eliminate the malfunction immediately After the malfunction is eliminated rock the pulley manually to reset the clutch and then restart the main machine according to the starting procedures figure 10 1 1 Screw the round nuts in for 8 l15mm with moderate overload withstanding capacity 2 When overloading occurs the output shaft will be separated from the clutch sprocket wheel which will contact the switch and
118. amaged or with changed color change due NOTE Please ignore the color to overheating or ageing change of copper plate If there is any dust or dirt Visual inspection p fot Revision May 2008 ME14 SW V3 04 6 7 Chapter 6 Fault Code Information and Maintenance Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Year Year If the wiring shows change of color change or deformation due Visual inspection to overheat If the insulation of wiring is damaged or the color has Visual inspection changed If there is any damage Visual inspection MEI DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there is any leakage of liquid change of color cracks or Visual inspection deformation Measure sialic capacity when Static capacity gt initial value X 0 85 odel required Resistor of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year If there is any peculiar smell or insulator cracks due to Visual inspection smell Visual inspection or measure with multimeter after removing wiring If there is any disconnection between B1 B2 Resistor value should be within 10 6 8 Revision May 2008 ME14 SW V3 04 Chapter 6 Fault Code Information and Maintenance Transformer and reactor of main circuit Maintenance Period Check Items Methods and Crite
119. articular situations use a completely sealed enclosure The ambient temperature should be within the specification Too high or too low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to periodically check air quality and the cooling fan and provide extra cooling of necessary In addition the microcomputer may not work in extremely low temperatures making cabinet heating necessary 5 9 Chapter 5 Troubleshooting 4 Store within a relative humidity range of 0 to 90 and non condensing environment Use an air conditioner and or exsiccator 5 15 Affecting Other Machines An AC motor drive may affect the operation of other machines due to many reasons Some solutions are m High Harmonics at Power Side High harmonics at power side during running can be improved by 1 Separate the power system use a transformer for AC motor drive 2 Use a reactor at the power input terminal of the AC motor drive 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent damage to the capacitors damage from high harmonics serial reactor phase lead capacitor m Motor Temperature Rises When the motor is a standard induction motor with fan the cooling will be bad at low speeds causing the motor to overheat Besides high harmonics at the output increases copper an
120. ase let the motor free run to stop coast Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor available motor torque is reduced Explosion proof Ex motor Needs to be installed in a safe place and the wiring should comply with the Ex requirements Delta AC Motor Drives are not suitable for Ex areas with special precautions Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand The lubricating function for operating long time at low speed and for high speed operation needs to be considered carefully Synchronous motor The rated current and starting current are higher than for standard motors Please check before operation and choose the capacity of the AC motor drive carefully When Revision May 2008 ME14 SW V3 04 Appendix CHow to Select the Right AC Motor Drive the AC motor drive operates more than one motor please pay attention to starting and changing the motor Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque charact
121. be bucket which shall be kept vertically upward with nuts tightened 4 Allocation of power supply The equipment adopts a 3 phase 380V four line or a 3 phase 220V AC power supply The user shall make sure there is reliable grounding when connecting it with the power supply so as to guarantee personal security 5 Allocation of air supply The equipment adopts an air supply of 0 5 0 7Mpa The air supply allocated by the user shall be stable and the air displacement shall be not less than 0 6m min so as to guarantee the reliable operation of cylinder Chapter VISafety Notes 1 The operator must strictly abide by the safety operation rules 2 Before using the machine please clean the surroundings There shall have no dangerous articles or other foreign matters 3 The machine is provided with protection of safety door After the door protection functions the machine will be stopped when the door is opened It is strictly forbidden to operate the machine without starting the door protection or else accidents may take place 4 There is high voltage inside the electric control box of the machine Unprofessional or untrained persons are forbidden to open it 5 Make sure that the machine body is reliably grounded before the machine 1s operated 6 The operator shall pay special attention to the parts where safety warning marks are labeled on the machine body 7 It is strictly forbidden to open the back cover of casing at the transmission
122. calculated 3 Precise determination of consistency of the spot color ReGsB ratio E E L D E 2 ra E E E mJ Ol Ol Its digital display makes for easy settings Numerical control of the settings possible The 4 digit digital display enables easy verification of received light from marks and base non mark area Also the threshold value can be controlled numerically enabling setting indication easily Displaying the direct code enables settings verification This function is handy for remote maintenance MODE indicator 4 digit digital display Light receiving amount and setting values are displayed T ET E EE Operation indicator MODE indicator MODE key PRO mode CANCEL key OFF key CANCEL SELECT PRO mode ENTER key New Advanced sensor with Visible indicator NAVI ON k F PRO mode SELECT key i i J E Even beginners can quickly master MODE NAVI operation The sensor s basic operations are represented by 6 indicator lamps MODE NAVI The user can check what mode the sensor is presently in with a quick glance rendering operation simple This is the sensing mode The digital display This mode enables a mark shows the light receiving amount mark mode mode ccor node eledion and the color consistency color mode n FF M ween This is the threshold value TIMER setting teaching mode pune ee PRO
123. ccelerating and maintain a constant output frequency Drive will resume accelerating only after the current drops below the setting for Pr 26 EZA Over Current Stall Prevention during Operation Unit 1 Factory Setting 150 Settings 20 to 200 00 disable RA During a steady state operation with the motor load rapidly increasing the AC drive output current may exceed the limit specified in Pr 27 When this occurs the output frequency will decrease to maintain a constant motor speed The drive will accelerate to the steady state output frequency only when the output current drops below the setting for Pr 27 Output current output current over current over current detection detection level level Pr 27 time output frequency output freq over current Stall Prevention Over current Stall Prevention during Acceleration during Operation Pr 28 DC Braking Current Level Unit 1 Settings 00 to 100 Factory Setting 00 LW This parameter determines the amount of DC Braking Current applied to the motor during starting and stopping When setting the DC Braking Current please note that 100 corresponds to the rated current of the AC drive It is recommended to start with a low DC Braking Current level and then increase it until proper holding torque has been attained 4 28 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters DC Braking Time during Start up Unit 0 1sec Settings 0 0 to 5 0 sec Factory Setting 0 0 LW
124. ck if input FWD No or REV command Check if the wiring of MO GND and M1 GND is correct Yes Change switch or relay Yes Vv No Be Set frequency or not No Correct connection Modify frequency Yes Vv setting fno Check if the parameter setting and wiring of analog signal and if upper bound freq and setting freq is lower than the min output freq Change defective Yes potentiometer and lt gt multi step speed relay are correct i Motor has malfunction fno Check if there is any output voltage from terminals U V and W No Maybe AC motor drive has malfunction Please contact DELTA lt If load is too large yes Check if the setting of torque compensation is correct Jno 4 Yes Yes Check if motor connection is correct Connect correctly ye Motor is locked due to large load please reduce load For example if there is a brake check if itis released Increase the setting of torque compensation Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 10 Motor Speed cannot be Changed Motor can run but cannot change speed Yes Check if the setting of the max frequency is too low No Modify the setting No If the setting of frequency is out
125. color mode setting Allows adjustment of sensing tolerance value Mark Color mode setting l Sets mark mode or color mode digital display Sets ON OFF of ECO mode 070 He Display inverting mode setting TIMER Configures operation of the timer Changes display direction of digital display pea Reset setting Resets to factory setting Timer operation setting PRO PRO Allows various detailed settings to be configured ea Timer period setting lt lt lt lt Press the OFF ENTER key to confirm Press the OFF SELECT H key to move select FF nk lt lt Sensing level Standard Sensing level Coarse 20 ms 50 ms 100 ms 200 ms 500 ms at Eee E e EE ESE Eg ES aE RUN teaching Set key lock except for RUN teaching mode 10 ms 5 ms 2 ms 1 ms __P _ Full lock SS A Set full key lock 4 RUN adjust Set key lock except for RUN adjust mode At mark mode setting Displays light receiving amount At mark mode setting Percentage display with At color mode setting Displays color consistency respect to the threshold value At color mode setting Displays color consistency r a aa _ an lt ECO setting OFF ECO setting ON to Not invert the display Invert the display 2 lt lt Press the MODE Not reset the settings Reset the settings key to cancel LX 10
126. ctor Approx 20 g Case PBT polybutylene terephthalate Material Lens Modified polyarylate 1 Values in parentheses indicate the minimum required distances between the Sensors and Reflectors 2 Plastic bottles must pass with the minimum clearance of 500 mm OmRON E3Z The E3Z TLJ2 G0 is equipped with an emission stop function Ratings and specifications of this function are given in the following table Item Sensing method Output and Modes Through beam models NPN output E3Z T62 T67 GO PNP output E3Z T82 T87 GO Emission stop nput function lt NPN models gt Emission OFF Short circuit to O V or 1 5 V max Outflow current 1 mA max Emission ON Discon nected Leakage current 0 1 mA max lt PNP models gt Emission OFF Short circuit to DC Power supply plus side or DC 1 5 V max Inlet current 3 mA max Emission ON Disconnected Leakage current 0 1 mA max Response time Operate or reset 0 5 ms max Visible spot models are available for through beam NPN output models The different items from E3Z T62 are listed below Model E38Z T62 SOSDW P2 Light source wavelength Orange LED 615 nm Response time Connection method Sensing method Operate or reset 1 ms max Pre wired lable Standard length 2 m Transparent glass Limited reflective for transparent object detection Model NPN output E3Z L63 E3Z L68 Item PNP output Sensing distance
127. ctrolytic capacitors When the AC motor drive is not used for longer time after installation on building sites or places with humidity and dust it s best to move the AC motor drive to an environment as stated above Revision May 2008 ME14 SW V3 04 1 1 Chapter 1 Introduction 1 1 Receiving and Inspection This VFD M AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive please check for the following m Check to make sure that the package includes an AC motor drive the User Manual Quick Start and CD and rubber bushings Inspect the unit to assure it was not damaged during shipment m Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example of 1HP 230V AC motor drive AC Drive Model _ gt MODE VFD007M23A Input Spec gt INPUT 3PH 200 240V 50 60Hz 6 0A Output Spec gt OUTPUT 3PH0 240V5 0A1 9kVA1HP Output Frequency Range Freq Range 0 1 400Hz Bar Code gt PIMP UINEDEM PEIENNUINN WEI Serial Number gt 007M23A0T0011230 Software Version 03 04 1 1 2 Model Explanation VED 007 M 23 A L version Type Input Voltage 11 Single phase 115V 21 Single phase 230V 23 Three phase 230V 43 Three phase 460V 53 Three phase 575V M Series Applicable motor capacity 004 0 5 HP 0 4kW 037 5 HP 3 7kW Series Name 007 1HP 0 7
128. d core losses The following measures should be used depending on load and operation range 1 Use a motor with independent ventilation forced external cooling or increase the motor rated power 2 Use a special inverter duty motor 3 Do NOT run at low speeds for long time 5 10 Revision May 2008 ME14 SW V3 04 Chapter 6 Fault Code Information and Maintenance 6 1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The three most recent faults can be read from the digital keypad by viewing Pr 73 to Pr 75 gt fen Wait 5 seconds after a fault has been cleared before performing reset via keypad or input terminal 6 1 1 Common Problems and Solutions Fault Name Fault Descriptions Corrective Actions Check whether the motors horsepower corresponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits mr The AC drive detects an abnormal Increase the Acceleration time Pr 10 a increase in current Pr 12 Check for possible excessive loading conditions at the motor If there are any abnormal conditions when operating the AC drive after short circuit being removed it should be sent back to
129. e The LEDs light up in order and each LED s reflected light is checked instantaneously CANCEL SELECT gt Spot Align the spot on the mark and press the ON key Align the spot onto the base non mark area and press the OFF key The order can be reversed is is Mark The LEDs light up in order and each LED s reflected P RUNE ey g MR coon light is checked instantaneously win Display showing complete settings TEACH ADJ LILici OPE Teaching complete The optimal LED is SaNa automatically selected and the sensor automatically returns to RUN mode Spot Base a C Other teaching methods e Full auto teaching In Mark mode teaching is effectuated without stopping the sensing object e 1 level teaching In Color mode the color detected is aligned by the spot and teaching is effectuated External teaching possible Teaching is possible by external input using the operation panel or touch panel even for color mark sensors whose position within the equipment is out of reach Models can be easily interchanged Mark mode 2 level teaching and full auto teaching possible Oe 0 a000 2 1 level teaching possible Other features and handy functions Compact design for significant space savings High precision sensing and multiple functions provided all in a compact W57 X D24 X H38 mm W2 244 X D0 945 X H1 496 in body Cable and plug in connecto
130. e SUNK 10 LX 100 PRECAUTIONS FOR PROPER USE e This catalog is a guide to select a suitable product Be sure to read the instruction manual attached to the product prior to its use This product is not a safety sensor Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery It is a normal object detection sensor Mounting e Care must be taken regarding the sensor mounting direction with respect to the object s direction of movement lt Incorrect gt Do not make the sensor detect an object in this direction because it may cause unstable operation Mark and base Mark and base e The tightening torque should be 0 8 N m or less Sensor mounting bracket MS LX 1 Optional M4 length 28 mm 1 102 in screw with washers TABLE FOR PRO MODE SETTINGS e Before performing teaching or each detail setting perform the setting of either mark mode or color mode with mark color mode setting of NAVI mode Part description MODE indicator Green Yellow Operation indicator Orange 4 digit digital display Red MODE indicator Yellow RUN I TEACH open ADIE E Icoon iL_ TIMER PRO AMEME HAHH MODE key PRO mode CANCEL key PRO mode SELECT key PRO mode ENTER key Sensing glossy object e Objects with a glossy surface have a large amount of specula
131. e 00 RUN LED light off STOP LED light up Bit 0 1 01 RUN LED blink STOP LED light up 0 RUN LED light up STOP LED blink 01H 1 RUN LED light up STOP LED light off Bit 2 01 Jog active 00 REV LED light off FWD LED light up t34 01 REV LED blink FWD LED light up 10 REV LED light up FWD LED blink 11 REV LED light up FWD LED light off eserved Main freq Controlled by communication Main freq Controlled by external terminal Operation command controlled by communication Bit 11 1 Parameters have been locked Bit12 0 Stop 1 Run Bit 13 1 Jog command Bit 14 15 Reserved Frequency command F XXX XX Output Frequency H XXX XX Revision May 2008 ME14 SW V3 04 4 69 Chapter 4 Parameters 2106H Output Voltage E XXX X 2107H Step number of Multi Step Speed Operation step 3 7 Communication program of PC The following is a simple example of how to write a communication program for Modbus ASCII mode on a PC by C language include lt stdio h gt include lt dos h gt include lt conio h gt include lt process h gt define PORT 0x03F8 the address of COM1 the address offset value relative to COM1 define THR 0x0000 define RDR 0x0000 define BRDL 0x0000 define IER Ox0001 define BRDH 0x0001 define LCR 0x0003 define MCR 0x0004 define LSR 0x0005 define MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H of AC drive with address 1 unsigned cha
132. e Preliminary Count Value See diagram for Pr 38 to Pr 42 18 The contact will be close when PID feedback loss or communication is error The contact will be close when output frequency is less than desired frequency The contact will be close when PID offset exceeds the setting of P126 and P127 The contact will be close before over voltage It will be activated at 370Vdc in 230V series and at 740Vdc in 460 series The contact will be close before 90 C The contact will be close before exceeding the setting of P26 P27 The contact will be close before exceeding the setting of P25 The contact will be close with forward command The contact will be close with reverse command The contact will be close when the setting frequency is less than min frequency or drive stop AC DC Power source i AC 250V 2A ome RB Erer nacar TY DC 30V 2A lt NA l Multi function PHC N 7 shi output terminals f MO1 AA Svs i PHC FK Pre set freq attained S0MA i MOMS Minus terminal Multi function Terminals Wiring Example 4 42 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters MW Desired Frequency Attained Unit 0 1Hz Settings 0 00 to 400 0 Hz Factory Setting 0 00 LL This parameter allows monitoring a certain frequency and then activates one of the Multi function output terminals Pr 45 or Pr 46 set to 8 when that frequency is achieved Freq Detection Detection
133. e Input impedance 10 kQ approx lt PNP output type gt PNP non contact input e Signal condition High 4 V to V sink current 3 mA or less Low OV to 0 6 V or open e Input impedance 10 kQ approx 4 digit red LED display Sensitivity setting Mark mode 2 level teaching Full auto teaching Color mode 1 level teaching Fine sensitivity adjustment function Incorporated Timer function Incorporated with variable ON delay OFF delay timer switchable either effective or ineffective Timer period 1 to 500 ms 9 levels variable Protection IP67 IEC Ambient temperature istance Environmental res Ambient humidity Ambient illuminance Voltage withstandability Vibration resistance Shock resistance 10to 55 C 14to 131 F No dew condensation or icing allowed Storage 20 to 70 C 4to 158 F 35 to 85 RH Storage 35 to 85 RH Incandescent light 3 000 x at the light receiving face 1 000 V AC for one min between all supply terminals connected together and enclosure 10 to 500 Hz frequency 3 0 mm 0 118 in double amplitude max 20 G in X Y and Z directions for two hours each 500 m s acceleration 50 G approx in X Y and Z directions for three times each Emitting element Combined Red Green Blue LEDs Peak emission wave length 640 nm 0 025 mil 525 nm 0 021 mil 470 nm 0 019 mil Material Enclosure PBT Display Polycarbonate Operation bu
134. e The sensor utilizes all 3 R G B LEDs to convert the light source color from the 3 R G B LEDs offering reflective light into an R G B ratio Only the color of the largest contrast between the mark and base the mark indicated by teaching is accurately non mark area The sensor effectuates ultra quick detected mark detection with a 45 us response time Various functions to ensure the best mark sensing Sensing modes can be selected depending on the application Has a built in Mark mode that realizes a ultra quick 45 us response time as well as a Color mode offering the best mark color discrimination capacity Use either of these modes as per the application Mark mode This sensing mode automatically selects a single color from the 3 ReGeB LEDs to realize an ultra quick 45 s response time The automatic optimal LED selection function automatically selects the LED RED that is most suitable for the sensing This function is perfect for ultra quick sensing GREEN Automatic optimal LED selection function The 3 colors of the ReGeB LEDs are optimally selected according to the color combination With the LX 100 s Mark mode the built in Automatic optimal LED selection function automatically selects the LED for the largest contrast S N ratio between the mark and base non mark area to ensure optimal sensing For more stable detection the sensor makes selection according to the contrast and not according to
135. e current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor drive may damage m f more than one motor is connected to the AC motor drive the total wiring length is the sum of the wiring length from AC motor drive to each motor B 16 Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 8 1 Dimensions EMI Filter RFO15M21AA RFO22M43AA 50 100 1 97 7 i 3 94 28 70 1 1 2 76 o w I e Y ata l 212 212 226 8 35 8 35 8 9 A ejeje Ef it af 48 i 15 26 45 0 59 1 02 cor HAE EMI Filter RF022M21BA RFO75M43BA 60 125 2 36 p 4 82 30 80 1 18 3 15 T a ae yh ST T fel O ce 282 282 295 11 1 11 1 11 61 al elelee o fl ae _ 1 A A M 4 is 30 ss 0 59 1 18 0 22 HHBE Revision May 2008 ME14 SW V3 04 B 17 Appendix B Accessories EMI Filter 16TDT1W4S Used on 0 5 3 HP 230V Three Phase Models A 220 042 0 _ O D 7 oO WD X ID H IR qu x ee HD a D D gt 5 042 0 E Pac JNIT mm EMI Filter 40TDS4W4B Used on 5 7 5 HP 230V Thr
136. e feeding refer to section I tube feeding 8 Turn on power switch of water chiller and turn on heating switch of touch screen to carry out debugging of tube sealing SectionI Tube Feeding The section will explain how to complete the adjustment of tube feeding and tube pressing through 8 simple procedures Before the adjustment the height of the rotary table shall be firstly adjusted for the height adjustment of rotary table refer to the heating section basic adjustment for the heating ejector pin according to the processed tubes Rock the pulley manually to align a certain hole on the rotary table with the center of the code searching ejector pin Thus with the reference location the adjustment can be carried out Then make the debugging according to the procedures by referring to figure 9 1 Figure 9 1
137. e filling volume adjusting dial The hot sealing operation of full plastic tubes and composite tubes of different tube diameters can be finished through changing different molds After the sealing is finished the mechanical hand for code printing will automatically print the words such as date of manufacturing and production batch No onto the tube tail Through the automatic tube discharging structure the finished tube will be automatically sent into the tube collecting vessel Chapter III Technical Parameters Model name RGNF 30B Automatic Tube Filling amp Sealing Machine Maximum speed 40 tubes min Production speed 1800 2400 tubes hour Tube diameter 10 50mm Tube length 210mm max length Hopper volume 40 L Heating temperature 450 max Min hydraulic pressure Max 2 L min at 2 bar Filling range 5 250ml tube Filling accuracy Air pressure 0 5 0 7 MPa SKW Outline dimensions 1900x850x1900mm About 750kg Figure 4 1 Chapter IV Structural Features ae we i L 2 6 A E N
138. e maintenance is required to keep the AC motor drive in its optimal condition and to ensure a long life It is recommended to have a qualified technician perform a check up of the AC motor drive regularly Daily Inspection Basic check up items to detect if there were any abnormalities during operation are Whether the motors are operating as expected Whether the installation environment is abnormal Whether the cooling system is operating as expected Whether any irregular vibration or sound occurred during operation Whether the motors are overheating during operation Always check the input voltage of the AC drive with a Voltmeter oo N gt Periodic Inspection Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged It should be less than 25VDC Revision May 2008 ME14 SW V3 04 6 5 Chapter 6 Fault Code Information and Maintenance SEED 1 Disconnect AC power before processing 2 Only qualified personnel can install wire and maintain AC motor drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed 3 Never reassemble internal components or wiring 4 Prevent static electricity Periodical Maintenance Ambient environment Check Items Check the ambient temperature humidity vibra
139. e reflective Models Limited reflective Models E3Z T61 K an O aa E3Z T66 Light ON orange m L side E3Z T62 tabator orr LIGHT ON E3Z T67 Load Operate E3Z T61A og pie Reset TET E3Z T66A Between brown 1 and black 4 leads E3Z R61 K Incident light No incident oe ih se neti Operation Connector Pin Arrangement e CON Connector Pin Arrangement 2 indicator ocr Ml Ed i E3Z D66 orange D side 1 Press fit 1 Clamp Dark ON Output DARK ON 910 E3Z D62 K transistor pe N EO O E3Z D67 Load Operate E3Z L61 e g relay Reset iil Pin 2 j t d E3Z L66 Between brown 1 and black 4 leads IN IS NOt used E3Z B61 Through beam Emitter _ _ Connector Pin e CON Connector E3Z B66 Solos Arrangement Pin Arrangement Inaicator E3Z B62 orange q4 Press fit 1 Clamp type Photo gt E3Z B67 PaT 12t E3Z L63 Sensor zvoc WO E3Z L68 n Pins 2 and 4 Blue are not used Ea D a lPower indicator Brown 49t924vpc Connector Pin nisan ON CT Ter Orange Arrangement stop input OFF E37 T62 GO Between blue 3 and pink 2 leads A E3Z T67 GO _ LED for ON E M a Emission emission OFF stop input Indicator ON orange opp La _ Pin 4 is not used Lam o a e M PNP Output Operation ae Operation ee Model Timing charts Output circuit incidant light Through beam Receivers Retro reflective Models Par pa Diffuse reflective Models Limited reflective Models E3Z T81 K indicator OFF a Lsd Brown 12 to 24 VDC E3Z T86 Li
140. e the run command go from stop to run after power up When enabled the AC drive will not start when powered up if run commands were applied Pr 147 Decimal Number of Accel Decel Time Factory Setting 00 Settings 00 One Decimal 01 Two Decimals LO It sets the number of decimals in the accel decel time It can be used for Acceleration Deceleration Time 1 Acceleration Deceleration Time 2 and JOG Acceleration Deceleration Time Pr 148 EE Number of Motor Poles Settings 02 to 20 Factory Setting 04 Pr 149 Gear Ratio for Simple Index Function Settings 4 to 1000 Factory Setting 200 Pr 150 Index Angle for Simple Index Function Settings 00 0 to 360 0 Factory Setting 180 0 Pr 151 Deceleration Time for Simple Index Function Factory Setting 0 00 Settings 0 00 to 100 00 sec 0 00 Disable LW This parameter should be used with Pr 39 Pr 42 setting 31 Example Frequency Proximity Sensor Actives Stop Command Actives Signal of Zero ts is uncertainty it is the time from the stop command ON to the proximity sensor trigged At Pr 151 Pr 150 270 0 Revision May 2008 ME14 SW V3 04 4 83 Chapter 4 Parameters Skip Frequency Width Settings 0 00 to 400 00Hz Factory Setting 0 00 Bias Frequency Width Settings 0 00 to 400 00Hz Factory Setting 0 00 Ra Frequency of A top point Fup master frequency F Pr 152 Pr 153 Ba Frequency of A down po
141. e width of signals to control devices e ON delay and OFF delay timers built in e 9 timer levels available 1 ms 2 ms 5 ms 10ms 20ms 50ms 100ms 200 ms 500 ms e When in RUN mode press the MODE key for at least 2 sec to display the direct code Remove your finger from the MODE key and the direct code will disappear RUN COLOR TEACH E TIMER ADJ Notes 1 In Mark mode L ON D ON is automatically set in the sensor For example with 2 level teaching press the ON key at the targeted mar 1st digit 2nd digit 3rd digit 4th digit g g g g Display Sensing mode light source color Operation mode Note 1 Sensing Note 2 ECO mode Note 4 ca Full lock fle ua a wage OFF delay 2 ms e Mark mode green Standard All operations disabled ON delay 5 ms 10 ms 20 ms E ark mode blue Percent display EA 5 50ms EJ Note 3 RUNadjust non amp 100ms a ON a Tres value OFF delay 200 ms adjustment only enabled ON dela 500 ms y ea Mark mode red ae red e Ea Em Consistent ON T ees SSS O H coermoas prenan N Inconsistent ON EJ PE Oa LLC i and press the OFF key at the base non mark area When doing so the operator does not have to consider L ON D ON 2 Sensing accuracy can be set to either FINE standard or COARSE 3 The perce
142. eam E3Z TOOA Order a Filter separately if required Sensing distance Appearance Dimensions Model Quantity Remarks OmRON Two sets each for the E39 E11 Emitter and Receiver total of four pieces Can be used with the E3Z TLILIA Through beam models The arrow indicates the direc tion of polarized light Mutual interference can be prevented by altering the direction of polarized light from or to adjacent Emitters and Receivers E3Z Mounting Brackets A Mounting Bracket is not enclosed with the Sensor Order a Mounting Bracket separately if required Refer to Dimensions on E39 L F39 L E39 S E39 R Appearance Model material Quantity Remarks Appearance Model material Remarks E39 L153 E39 L98 Metal Protective Cover SUS304 SUS304 Bracket Mounting Brackets E39 L104 E39 L150 isa SUS304 SUS304 Sensor adjuster Easily mounted to the p aluminum frame rails of i i 2a 1 Horizontal Mounting conveyors and easily j SUS304 Brackets adjusted E39 L151 pe SUS304 1 set For left to right adjust g ment E39 L142 3 Horizontal Protective mi SUS304 Cover Bracket e is Compact Protective E39 L44 E39 L144 SUS304 1 Rear Mounting Bracket SUS304 1 Cover Bracket For E3Z Note 1 When using Through beam models order one bracket for the Receiver and one for the Emitter 2 Refer to Mounting Brackets on E39 L F39 L E39 S E39 R for details Cannot be used for
143. eater than the single load generated by the D action in order to restrain the increment of the deviation If the deviation is small the effectiveness of the P action decreases as well In some cases control systems include integral component loads which are controlled by the P action only and sometimes if the integral component is functioning the whole system will be vibrating In such cases a PD control could be used to lower the P action s vibration and to stabilize the system In other words this control is good for use if the loads have no braking functions over the process LO PID Control Uses the I action to eliminate the deviation and the D action to restrain the vibration and combine with the P action to construct the PID control The PID control method normally determines a control process with no deviations high accuracy and very stable 4 78 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters PID Frequency Output Command limit Settings 00 to 110 Factory Setting 100 LL This parameter sets a limit of the PID Command frequency If this parameter is set to 20 then the maximum output frequency for the PID operation will be 20 x Pr 03 Pr 123 Feedback Signal Detection Time Unit 0 1sec Factory Setting 60 0 Settings 0 1 to 3600 sec 0 0 disable LW This parameter defines the detection time for the loss of a feedback analog signal The drive will follow the operating procedure programmed in Pr 124 if
144. ed 3 Remove any foreign objects on the heat sinks and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation Check whether the input voltage falls within the rated AC drive s input voltage Check whether the motor is overloaded 2 Reduce torque compensation setting as set in Pr 54 3 Increase the AC drive s output capacity Check for possible motor overload 2 Check electronic thermal overload setting 3 Increase motor capacity 4 Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr 52 Reduce the motor load 2 Adjust the over torque detection setting to an appropriate setting 1 Check for possible poor insulation at the output line 2 Decrease the torque boost setting in Pr 54 3 Increase the acceleration time 4 Replace with the AC drive with one that has a higher output capacity next HP size 1 Check for possible poor insulation at the output line 2 Increase the deceleration time 3 Replace with the AC drive with one that has a higher output capacity next HP size Revision May 2008 ME14 SW V3 04 Fault Name Fault Descriptions Chapter 6 Fault Code Information and Maintenance Over current during steady state operation Short circuit at motor output Sudden increase in motor loading AC drive output capacity is too small Internal memory IC can not be pro
145. ee Phase Models 30 0 40 0 40 0 40 0 7 0X10 0 2X 97 0 2X fs ir T ain 5 I NT LA l UNIT mm MAX S He 2 lt c WG y e oj N S A TN D s 7 4 f AN 1 z y ae WY ol T 1015 AWC J ol Aoh s S 1015 S a Sy B 18 Revision May 2008 ME14 SW V3 04 Appendix B Accessories B 9 Din Rail B 9 1 Din Rail DR0O1 Adapter Units mm inch VFD004M21A 23A VFD007M21A 23A VFD015M21A 23A LL To mount the drive on a Din Rail adapter place the drive and mounting plate on the rail and push the lever toward the rail o 2 9 SCREW _M4 L20 F 4 8 0 0 31 Revision May 2008 ME14 SW V3 04 B 19 Appendix B Accessories B 9 2 Din Rail DRO2 Adapter Units mm inch VFD002M11A VFD004M11A 21B VFD007M11A 21B 43B 53A VFD015M21B 43B 53A VFD022M23B 43B 53A LL To mount the drive on a Din Rail adapter place the drive and mounting plate on the rail and push the lever toward the rail _ 8 0 0 31 4 0 0 16 T i y U L AP I A J Va Z a r a r S m y Oo In ion a 1 a D qo 1D EN So a me al ee Bi C 9 cu NUT M4x P0 7 SCREW Tienes y ag
146. eeeeeeeeeeeeeeeeeeeeeeeeeeey B 19 B 9 2 Din Rail DRO2 Adapter ccccccccccccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeey B 20 Appendix C How to Select the Right AC Motor Drive c0 C 1 Cl Capacity FOMU aS nearne a i a a cs hdemeaeeteels C 2 CG 2 General Precautions esena e ateneiaetententtias C 4 C 3 How to Choose a Suitable Motor ccccccccececececececececececenececenenes C 5 Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage the AC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are SGM oo 2 oS Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Store within an air pressure range of 86 kPA to 106kPA DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package DO NOT store in an area with rapid changes in temperature It may cause condensation and frost If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the ele
147. efore powering off Pr 142 Second Source of Frequency Command Factory Setting 00 Settings 00 Keypad Up Down 01 AVI 0 10V 02 ACI 4 20mA 03 RS485 04 Keypad Potentiometer LW This parameter changes the source for frequency command by using any Multifunction Input Pr 39 Pr 42 setting 28 Pr 143 Software Braking Level Unit 0 1V Settings 115V 230V series 370 to 450 Vdc Factory setting 380 0 460V series 740 to 900 Vdc Factory setting 760 0 575V series 925 to 1075 Vdc Factory setting 950 0 RA This parameter sets the level for the dynamic braking to operate The setting value must be higher than the steady state DC BUS Voltage to prevent the braking transistor from having a 100 duty At 100 duty the transistor and resistor will most likely fail CAI Accumulative Motor Operation Day Settings 00 65535 Days Read Only Accumulative Motor Operation Time Min Settings 00 1440 Minutes Read Only LL These parameters display accumulative time of motor operation They will not reset to zero due to parameter reset to factory and will not re calculate if the 65535 days limit is exceeded carg Line Start Lockout Factory Setting 00 Settings 00 Disable 01 Enable 4 82 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters RA When Line Start Lockout is disabled also known as Auto Start the drive will start when powered up with run commands applied To start in Line Start Lockout mode the AC drive must se
148. eleration OCd 12 Over current during steady state operation OCn 4 52 Revision May 2008 ME14 SW V3 04 13 14 15 16 17 18 19 20 Chapter 4 Parameters Ground fault or fuse failure GFF Low voltage not record 3 Phase Input Power Loss CPU Failure CF2 External Base Block bb Overload 2 oL2 Auto Adjustable accel decel failure CFA Software protection code codE Pr76 Parameter Lock and Configuration Settings 00 01 Factory Setting 00 All parameters can be set read All parameters are read only 02 08 Reserved 09 10 Resets all parameters to 50Hz factory defaults Resets all parameters to 60Hz factory defaults LW This parameter allows the user to reset the drive to factory settings Pr77 Time for Auto Reset the Restart Times after Fault Unit 0 1 second Settings 0 1 to 6000 0 sec Factory Setting 60 0 LL If there is no fault in the period of this setting it will reset the rest restart times that used after fault to the setting of restart times Pr78 PLC Operation Mode Settings 00 01 02 03 04 Factory Setting 00 Disable PLC operation Execute one program cycle Continuously execute program cycles Execute one program cycle step by step separated by STOP Continuously execute program cycles step by step Separated by STOP LW This M drive can be programmed to execute a sequence of operations named PLC mode The PLC program can be used in lieu of any
149. ended High DC braking operating voltages and long operation time at low frequencies may cause overheating of the motor In that case forced external motor cooling is recommended Motor accel decel time is determined by motor rated torque load torque and load inertia If the stall prevention function is activated the accel decel time is automatically extended to a length that the AC Motor Drive can handle If the motor needs to Revision May 2008 ME14 SW V3 04 Appendix CHow to Select the Right AC Motor Drive decelerate within a certain time with high load inertia that can t be handled by the AC Motor Drive in the required time either use an external brake resistor and or brake unit depending on the model to shorten deceleration time only or increase the capacity for both the motor and the AC Motor Drive C 3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3 phase induction motor take the following precautions 1 gt The energy loss is greater than for an inverter duty motor 2 gt Avoid running motor at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 3 gt When the standard motor operates at low speed for long time the output load must be decreased 4 gt The load tolerance of a standard motor is as follows
150. er E3Z T86 A L Receiver E3Z T66 A D Receiver E3Z T86 A D E3Z T62 2M E3Z T82 2M Emitter E3Z T62 L 2M Emitter E3Z T82 L 2M Receiver E3Z T62 D 2M Receiver E3Z T82 D 2M E3Z T67 E3Z T87 Emitter E3Z T67 L Emitter E3Z T87 L Receiver E3Z T67 D Receiver E3Z T87 D E3Z T62 G0 2M 4 Emitter E3Z T62 G0 L 2M Receiver E3Z T62 G0 D 2M E3Z T82 G0 2M 4 Emitter E3Z T82 GO0 L 2M Receiver E3Z T82 G0 D 2M function E3Z T67 GO 4 E3Z T87 GO 4 Standard M8 connector Emitter E38Z T67 GO L Emitter E3Z T87 G0 L Receiver E3Z T67 GO D Receiver E3Z T87 GO D MSR function Standard M8 connector E3Z R66 E3Z R86 Pre wired 2 m 15 to 100 mm E3Z D61 2M E3Z D81 2M Standard M8 connector wide view E3Z D66 E3Z D86 aie ieni Pre wired 2 m E3Z D62 2M E3Z D82 2M iffuse reflective Standard M8 connector h m E3Z D67 E3Z D87 Pre wired 2 m 0 90 30 mm E3Z L61 2M E3Z L81 2M Standard M8 connector narrow beam E3Z L66 E3Z L86 Pre wired 2 m 20 to 40 mm BGS min setting E3Z LS61 2M E3Z LS81 2M 20 to 200 mm BGS max setting Distance settable Standard M8 Connector BE min Incident threshold FGS min setting E3Z LS66 E3Z LS86 Refer to E3Z LS 200 min Incident threshold FGS max setting Pre wired 2 m 2 to 20 mm BGS min setting E3Z LS63 2M E3Z LS83 2M Standard M8 connector 2 to 80 mm BGS max setting E3Z LS68 E3Z LS88 m TET E3Z G61 2M E3Z G81 2M re wire m a T
151. erating Warn and RAMP to Stop Warn and COAST to Stop Keep Operation without Warning Prot Time Out Detection Factory Setting 0 0 Settings 0 1 to 120 0 sec 0 0 disable Lu This parameter is used for ASCII mode When the over time detection is enabled the separation between characters cannot exceed 500 ms Pr 92 Communication Protocol Settings 00 01 02 03 04 05 Factory Setting 00 Modbus ASCII mode lt 7 N 2 gt Modbus ASCII mode lt 7 E 1 gt Modbus ASCII mode lt 7 0 1 gt Modbus RTU mode lt 8 N 2 gt Modbus RTU mode lt 8 E 1 gt Modbus RTU mode lt 8 0 1 gt ian 1 Computer Control Revision May 2008 ME14 SW V3 04 4 59 Chapter 4 Parameters Each drive has a built in RS 485 serial interface marked RJ 11 Jack on the control terminal block whose pins are defined as shown 1 15V 2 GND 3 SG 4 SG 5 NC 6 lt 1 6 for communication Either ASCII or RTU Modbus protocols are used for communication Users can select the desired mode along through parameters Pr 92 and Pr 113 Each VFD M AC drive has a pre assigned communication address specified by Pr 88 The master controller communicates with each AC drive according to its particular address Code Meaning ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex cheater O Til Fils
152. eration time Pr 10 or Pr 12 acceleration time o3 Automatic acceleration deceleration Operation by AC drive auto adjustable control a If this parameter is set to 04 Accel Decel time will be equal to or more than parameter Pr 10 Pr 13 RA This parameter should not be used when a brake unit is installed Auto Voltage Regulation AVR Factory Setting 00 Settings 00 AVR function enabled 01 AVR function disabled 02 AVR function disabled when stop 03 AVR function disabled for deceleration MA AVR function automatically regulates the AC drive output voltage to the Maximum Output Voltage Pr 03 For instance if Pr 03 is set at 200 VAC and the input voltage varies from 200V to 264VAC then the Maximum Output Voltage will automatically be regulated to 200VAC La When the AVR function is disabled the Maximum Output Voltage follows the variations of the input voltage 180V to 264VAC Lu Selecting program value 2 enables the AVR function and also disables the AVR function during deceleration This offers a quicker deceleration Pr 103 Auto Tune Motor parameters Factory Setting 00 Settings 00 Disable 01 Auto tune for R1 02 Auto tune for R1 No Load testing aa For Auto Tune set Pr 103 to 01 or 02 and press the RUN key When it is set to 02 motor should have no load Pr 104 R1 Value Settings 00 to 65535mQ Factory Setting 00 LL As an option to Auto Tune this parameter inputs the motor resistance 4 74 Revision May 2
153. eristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW AC motor drive 60 seconds continuous torque O 0320 60 120 Frequency Hz Base freq 60Hz V F for 220V 60Hz 140 60 seconds eae y continuous torque 0 Ql 0320 50 120 Frequency Hz Base freq 50Hz V F for 220V 50Hz Revision May 2008 ME14 SW V3 04 torque Motor 180 155 60 seconds continuous 100 55A na GP seen Soro E 0320 60 120 Frequency Hz Base freq 60Hz V F for 220V 60Hz 180 150 60 seconds continuous 100 80 Aa aca so ica ia 0320 50 120 Frequency Hz Base freq 50Hz V F for 220V 50Hz C 7 Appendix CHow to Select the Right AC Motor Drive This page intentionally left blank C 8 Revision May 2008 ME14 SW V3 04
154. f the PWM Pulse Width Modulated output Revision May 2008 ME14 SW V3 04 4 51 Chapter 4 Parameters Electromagnetic Noise Rr Carrier Frequency Acoustic Noise Heat Dissipation Leakage Current 1KHz Significant Minimal Minimal Minimal Significant Significant LA From the above table we see that the carrier frequency of PWM output has a significant influence on the electromagnetic noise heat dissipation of the AC drive and the acoustic noise to the motor Auto Restart Attempts After Fault Settings 00 to 10 Factory Setting 00 LW When this parameter is enabled set different to zero the AC Drive will restart reset automatically up to 10 times after the occurrence of certain type of faults over current OC over voltage OV If enabled the AC drive will restart on speed search which begins at Master Frequency Setting this parameter to 0 will disable this operation To set the fault recovery time after a fault please see base block time for speed search Pr 34 HACE Present Fault Record HACS Second Most Recent Fault Record HACE Third Most Recent Fault Record Factory Setting 00 Settings 00 no fault occurred 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload 1 oL1 06 External Fault EF 07 CPU failure 1 CF1 08 CPU failure 3 CF3 09 Hardware Protection Failure HPF 10 Over current during acceleration OCA 11 Over current during dec
155. fications according to the following procedures Refer to the relevant chapters and sections for the details l Put the cup seats with tubes inside them into the holes of rotary table Manually rotate the pulley to make the tubes keep close to the scissors Loosen the fastening screws of rotary table and turn the rotary table handle to adjust the tube height so as to make the tail end of the tube be 3 5mm away from the bottom of internal blade After the rotary table is adjusted continue to adjust the heating ejector pin Disassemble the cooling protection ring for a convenient debugging Manually rotate the pulley to turn the cup seats with tubes inside them to the work stations of heating Loosen the locking nuts of the heating ejector pin and manually eject the heating ejector pin to make the tail end of the tube be 3 5mm away from the holes at the top row of the heating sprayer After the positioning is finished tighten the nuts According to the size of the tube select the suitable auxiliary jig to adjust the pressure of clamp Rock the pulley manually and turn the rotary table to raise the tube discharging ejector pin to the highest position Loosen the nuts of the ejector pin to raise the ejector pin to a height 10mm higher than that of the cup seat Tighten the nuts Adjust the height of the filling and lifting ejector pin refer to section IH filling 6 Adjust the color code refer to section II code searching 7 Adjust tub
156. fter stopping the output 02 Output OFF N C will start from the minimum frequency enabled when running 03 External Fault N O Parameter values 3 and 4 program Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to be External Fault E F inputs E F N O o Mx Close Operation available setting by 3 ie j i n E F N C JC Mx Open Operation available setting by 4 GND 04 External Fault N C Note When an External Fault input signal is received the AC drive output will turn off drive will display E F on Digital Keypad and the motor will coast Normal operation can resume after the External Fault is cleared and the AC drive is reset Revision May 2008 ME14 SW V3 04 4 33 Chapter 4 Parameters 05 06 07 08 4 34 External Reset Multi Step Speed Command 1 Multi Step Speed Command 2 Multi Step Speed Command 3 Description Parameter value 5 programs Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to be an External Reset Mx Close Operation avalilable setting by 5 Note The External Reset has the same function as the Reset key on the Digital keypad It will reset the drive after a fault Parameter values 06 07 and 08 program any three of the following Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or
157. g in connector type LX 101 _ Z is 100 mA max 2 The output 2 is not incorporated to the plug in connector type LX 101L_ Z Notes 1 The current of the plug in connector type LX 101L Z is 100 mA max 2 The output 2 is not incorporated to the plug in connector type LX 101 _ Z X 1 Non voltage contact or NPN transistor Non voltage contact or PNP transistor V i r High 4 V to V sink current 3 mA or less or Low 0V to 0 6 V or open OV High 5 V to V or open Low 0Vto 2 V source current 0 5 mA or less Symbols D1 D2 Reverse supply polarity protection diode Symbols D1 D2 Reverse supply polarity protection diode ZD1 ZD2 Surge absorption zener diode ZD1 ZD2 Surge absorption zener diode Tri Tre PNP output transistor Tri Tr2 NPN output transistor Layout of connector pin of plug in connector type Connector pin No Description O V 2 Teaching input OV Output Unit mm in Setting distance L Spot size Note 2 Note 1 Width W Length D N 7 0 276 2 0 079 5 5 0 217 8 0 315 1 7 0 067 5 5 0 217 9 0 354 1 2 0 047 5 3 0 209 10 0 394 1 0 0 039 5 0 0 197 11 0 433 1 3 0 051 5 0 0 197 12 0 472 1 5 0 059 5 0 0 197 13 0 512 2 0 0 079 5 0 0 197 Notes 1 Setting distance L represents the distance from the lens surface to the sensing object 2 Examples only meant for use as a guidelin
158. ge with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Shift the CRC register one bit to the right with MSB zero filling Extract and examine the LSB Step 4 If the LSB of CRC register is 0 repeat step 3 else Exclusive or the CRC register with the polynomial value A001H Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat steps 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register is the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc OxFFFF Revision May 2008 ME14 SW V3 04 4 67 Chapter 4 Parameters while length reg_crc datat for j 0 j lt 8 j if reg_crc amp Ox01 LSB b0 1 reg_crc reg_crc gt gt 1 OxA001 else reg_crc reg_crc gt gt 1
159. gger SS Mx counter value increase by 18 counter 1 when closed trigger signal input Note The Counter Trigger input can be connected to an external Pulse Signal Generator when counting a process step or unit of material See the diagram below 2ms Indication value H gt lt Pr 64 1 Counter trigger signal Multi function input terminal Pr 38 to Pr 42 18 gt 2ms The trigger timing Signal output with Pr 97 Pr 97 3 can t be less than counter value is attained Pr 45 46 13 2ms lt 250Hz Signal outputwith Pr 96 Pr 96 5 counter value is attained Pr 45 46 14 Parameter value 19 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to reset the counter Reset counter d 0 _ Mx close reset counter 19 reset the counter value Enter value 20 to disable any Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 Note Purpose of this function is to isolate unused Multi Function Input Terminals Any unused terminals should be programmed to 20 to insure they have no effect on drive operation Revision May 2008 ME14 SW V3 04 21 22 23 24 25 26 27 28 29 30 31 32 RESET Command N C Control source External Terminal Control source Keypad Control source Communication Parameter Lock Write disable
160. gh beam Models 4 m for Retro reflective Models and 1 m for Diffuse reflective Models e Mechanical axis and optical axis offset of less than 2 5 simplifies optical axis adjustment e High stability with unique algorithm that prevents interference of external light CSoMPESZ DIS E1341 nee BF CE Be sure to read Safety Precautions on page 15 Features Industry s Top level Sensing Distance with Built in Amplifier A separately sold filter is available to prevent mutual interference for Through beam Models with red lights sources and a sensing Through beam distance of 10 m Reflective Models include functionality to prevent Retro reflective with MSR function Distance settable mutual interference a Long distance Through beam Sensors with a detection distance of 30 m response time 2 ms are also available Diffuse reflective Gm Low temperature Operation for Applications in Cold storage Warehouses A wider ambient operating range from 40 to 55 C main models with connectors We also provide Sensor I O Connectors with PUR Cables for high resistance to cold environments Improved Matching of Optical Axis and Mechanical Axis for on Through beam Models and Retro reflective Models The offset between the optical axis and the mechanical axis is kept within 2 5 so the optical axis can be accurately set simply by mounting the Sensor according to the mechanical axis mechanical 2 5 max
161. ght ON Sutpar on Side E3Z T82 transistor orr M LIGHT ON E3Z T87 Load Operate E3Z T81A eg relay Reset l geste ono P roon A e E3Z T86A Between blue 3 and black 4 leads Saat output te Relay E3Z R81 K Incident light circuit Sy No incident ee E3Z D81 kK sia or HE ei Connector Pin Arrangement E3Z D86 Dark ON Sitpa D P N E3Z D82 kK transistor a i O E3Z D87 Load Operate E3Z L81 e g relay Reset E Pin 2 is not used E3Z L86 Between blue 3 and black 4 leads E3Z B81 Through beam Emitter 7 7 E3Z B86 Power eE l a Connector Pin Arrangement 3Z B87 E3Z L83 12 to 24 VDC o A E3Z L88 Pins 2 and 4 are not used o Ipawer apse Brown 19 to 24 voc pla Emissi ON ee rrangemen sop p OFF E hh lu E E3Z T82 G0 Between a 1 and pink 2 leads o o a E3Z T87 G0 LED for a main Bink circuit I Indicator orange peal emission oF Pin 4 is not used Models numbers for Through beam Sensors E3Z TLI_ are for sets that include both the Emitter and Receiver The model number of the Emitter is expressed by adding L to the set model number example E3Z T61 L 2M the model number of the Receiver by adding D example E3Z T61 D 2M Refer to Ordering Information to confirm model numbers for Emitter and Receivers OMRON Plugs Sensor I O Connectors M8 connector Wire color 2 FT it 0 6 Blue Black XS3F M421 402 A XS3F M421 405 A XS3F M422 402 A XS3
162. grammed Internal memory IC can not be read The external terminal EF GND goes from OFF to ON Auto accel decel failure Ground fault The AC drive output is abnormal When the output terminal is grounded short circuit current is 50 more than the AC drive rated current the AC drive power module may be damaged The short circuit protection is provided for AC drive protection not user protection Communication Error Please refer to Pr 92 External Base Block AC drive output is turned off Revision May 2008 ME14 SW V3 04 Corrective Actions 1 Check for possible poor insulation at the output line 2 Check for possible motor stall 3 Replace with the AC drive with one that has a higher output capacity next HP size Switch off power supply 2 Check whether the input voltage falls within the rated AC drive input voltage 3 Switch the AC drive back on 1 Check the connections between the main control board and the power board 2 Reset drive to factory defaults When external terminal EF GND is closed the output will be turned off under N O E F Don t use the function of auto acceleration deceleration Ground fault 1 Check whether the IGBT power module is damaged 2 Check for possible poor insulation at the output line 1 Check the connection between the AC drive and computer for loose wires 2 Check if the communication protocol is properly set 1 W
163. he AC drive A setting of 100 on Pr 44 makes the 2 5 times rated current of the AC drive to correspond to the 10 VDC analog voltage output The actual voltage is about 10 VDC and can be adjusted by Pr 44 Note Any type of voltmeter can be used If the meter reads full scale at a voltage less than 10 volts then Pr 44 should be set by the following formula Pr 44 meter full scale voltage 10 x100 For Example When using a meter with a full scale of 5 volts adjust Pr 44 to 50 4 40 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Multi function Output Terminal 1 Photocoupler output Factory Setting 00 Multi function Output Terminal 2 Relay output Settings 00 to 24 Settings 00 AC Drive Operational a Maximum Output Frequency Attained 02 Zero speed 03 Over Torque detection Base Block B B Indication 04 05 Low Voltage Indication 06 AC Drive Operation Mode 07 Fault Indication ae Desired Frequency attained 09 PLC Program Running PLC Program Step Completed 10 11 PLC Program Completed 12 PLC Operation Paused 13 Top Count Value Attained Revision May 2008 ME14 SW V3 04 Factory Setting 07 Description Terminal output is activated when there is power output from drive Terminal output is activated when the AC drive attains Maximum Output Frequency Terminal output is activated when Command Frequency is lower than the Minimum Output Frequency Terminal output is ac
164. hen the external input terminal base block is active the AC drive output will be turned off 2 Disable this connection and the AC drive will begin to work again 6 3 Chapter 6 Fault Code Information and Maintenance Fault Name 6 4 n IM JA c Dr Lie E X C amp Fe ode Fault Descriptions Corrective Actions OC hardware error CC current clamp OV hardware error Return to the factory GFF hardware error OV or LV Current sensor error U phase error Return to the factory W phase error Phase Loss Check input phase wiring for loose contacts Software protection failure Return to the factory 1 Check parameter settings Pr 116 and AVI ACI wiring Check for possible fault between system response time and the PID feedback signal detection time Pr 123 PID feedback signal error 2 Revision May 2008 ME14 SW V3 04 Chapter 6 Fault Code Information and Maintenance 6 1 2 Reset There are three methods to reset the AC motor drive after solving the fault STOP 1 Press key on keypad 2 Set external terminal to RESET set one of Pr 39 Pr 42 to 05 and then set to be ON 3 Send RESET command by communication IZ fen Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation 6 2 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology Preventiv
165. hrough E3Z G62 2M E3Z G82 2M eam Refer to E3Z G E3Z G61 M3J E3Z G81 M3J Pre wired M8 connector E3Z G62 M3J E3Z G82 M3J transparent glasses SJ Standard M8 connector E3Z L68 E3Z J88 Pre wired 2 m E3Z B61 2M E3Z B81 2M Retro reflective with Standard M8 connector E3Z B66 E3Z B86 out MSR function for clear plastic bottles Pre wired 2 m E3Z B62 2M E3Z B82 2M Standard M8 connector E3Z B67 E3Z B87 1 The Reflector is sold separately Select the Reflector model most suited to the application 2 The sensing distance specified is possible when the E39 R1S is used Values in parentheses indicate the minimum required distance between the Sensor and Reflector 3 Through beam Sensors are normally sold in sets that include both the Emitter and Receiver Orders for individual Emitters and Receivers are accepted Modifications are required for some models Ask your OMRON representative for details 4 Models with emission stop function Refer to page 8 Photoelectric Sensors Technical Guide for details OMRON Variety of Connection Specifications The models with the connection specifications marked with a black circle in the table are available The model number indication is a combination of the basic model and the connection specification Example E3Z 1T61 M1TJ 0 3M WES Basic model number Con nection specification E3Z
166. in one To detect any marking this unit is equipped with red green and blue LED light emitting elements all in one High precision coaxial Total reflection i reflective optical system mirror SUNX s unique coaxial reflective optics technology ensures very accurate Half mirror sensing The unit is made with a scratchproof glass lens Glass lens gt en ae New Advanced sensor with Visible Indicator mone NAVI The sensor s basic operations are represented by 6 indicator lamps MODE NAVI The user can check what mode the sensor is presently in with a quick glance rendering operation simple CANCEL SELECT 4 digit digital display The 4 digit digital display enables numerical sensing control and minute settings Operation panel 3 large buttons that click into position making operation easy Highest in the industr 12 bit A D converter A resolution of 1 4000 is realized to enable high precision mark sensing Receiving element Protection IP67 Washing the machines and production line with water will not affect the sensor thanks to its waterproof construction A Image schematic Coaxial reflective optics and a sharp CF 1X5 mm 0 039 X 0 197 in spot enable high precision sensing Mark mode Color mode a _ _ R red LED lit G green LED lit B blue LED lit All 3 ReGeB LEDs lit 2 selectable sensing modes for any application The sensor automatically selects the most suitabl
167. ing the height of the rotary table This method is used to adjust the integral height of the tube which can be used during the first debugging of the tube The other is only to adjust the height of the scissors partially This method is used for the adjustment of individual sealing width Loosen the screws of coupling block to adjust the height of the scissors Coupling block Q O g a O y K 9 O ee S l Oil cup Slide block amp mill Bronze bushing A Guide shaft Slide block for back blade ie A Slide block for front blade Front blade ZAA Needle bearing Eccentric screw ee Camas K direction ll l Deep groove ball bearing SS PH ON E lt Figure 9 22 2 The blowing volume for cleaning of scissors can be adjusted through the adjustable solenoid valve as shown in figure 9 23 1 The blowing time for cleaning of scissors can be adjusted through CLEAN ON as shown in figure 9 23 2 36 Figure 9 23 3 At the front end of the scissors there are two oil filling holes which sh
168. int Fdown master frequency F Pr 152 Pr 153 Fup Master Frequency F Reserved MW Compensation Coefficient for Motor Instability Factory Setting 0 0 Settings 0 1 to 5 0 recommended setting 2 0 0 0 Disable La This parameter is used to improve a condition of unstable current in any specific area For higher frequencies you can adjust this parameter to 0 0 and increase the setting value in Pr 155 for 30HP and above a setting of 2 0 is recommended AW Communication Response Delay Time Settings 0 to 200 x500us Factory Setting 0 LL This parameter is used to set communication response delay time If you set Pr 156 to 1 the communication response delay time will be 1 X 500us 500us set Pr 156 to 2 the communication response delay time will be 2 X 500us 1000us LEZEA M Communication Mode Selection Factory Setting 1 Settings 0 Delta ASCII 1 MODBUS 4 84 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters LL This parameter is to select the communication mode 0 is the existed Delta ASCII communication mode whereas 1 is to select MODBUS mode Revision May 2008 ME14 SW V3 04 4 85 Chapter 4 Parameters This page intentionally left blank 4 86 Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 1 Over Current OC OC Over current ocA ocd Over current Over current during acceleration during deceleration a Check if there is any short circuits and
169. ise Pr 14 sets the deceleration S curve Revision May 2008 ME14 SW V3 04 4 75 Chapter 4 Parameters Note From the diagram shown below the original setting accel decel time will be for reference when the function of the S curve is enabled The actual accel decel time will be determined based on the S curve selected 1 to 7 EZA External Terminal Scanning Time Unit 2msec Settings 01 to 20 Factory Setting 01 RA This function screens the signal on I O terminals for CPU malfunctions due to external transients A setting of 02 makes the scanning time to be 2 x 2 4 msec RA Set Pr 77 to 02 before changing settings in Pr 112 Restart Method after Fault oc ov BB Factory Setting 01 Settings 00 None speed search 01 Continue operation after fault speed search from speed reference 02 Continue operation after fault speed search from Minimum speed RA This parameter is used to select the restart method after certain faults CA Cooling Fan Control Factory Setting 02 Settings 00 Fan Off when the drive stop after 1 Min 01 AC Drive Runs and Fan On AC Drive Stops and Fan Off 02 Always Run 03 Reserved Pr 115 PID Set Point Selection Factory Setting 00 Settings 00 Disable 01 Keypad based on Pr 00 setting 02 AVI external 0 10V 03 ACI external 4 20mA 04 PID set point Pr 125 4 76 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Limit of PID Targeted Upper Pound Output One Time Frequency l
170. k the pulley manually and observe that when the filling and lifting ejector pin drops from the highest position 9 7 3 to the position 9 7 5 there is a 20 transient pause At the time the gas will be blown out from the filling core along the blowing pipe The materials remaining at the filling nozzle will be blown into the tube and the cutting and wire drawing will be carried out effectively This position is called as blowing position Debugging Loosen the nuts on the filling and lifting ejector pin to lower the ejector pin to the lowest position Avoid mis operation or else the ejector pin may be bent Rock the pulley manually to the blowing position Manually eject the ejector pin to make the filling nozzle insert into about 15mm of the tube Tighten the nuts and continue rotating the pulley to lower the ejector pin to the lowest position At the time if the distance between the bottom of the cup seat and the cup holder is found to be more than 10 20mm or the cup seat and the cup holder are kept close without interval between them the cause may be that the stroke range of the filling and lifting ejector pin is not well adjusted Please adjust the filling height dial again to make the distance between the bottom of the cup seat and the cup holder be within 10 20mm Repeat the above 2 step operations to complete the debugging trj p 1 i gal D wv p pu wu vI G e Filling and lifting adj
171. kW 055 7 5HP 5 5kW 015 2HP 1 5kW 075 10HP 7 5kW 022 3 HP 2 2kW 1 1 3 Series Number Explanation DOO7M23A0T 5 01 1230 Production number Production week Production year 2005 Production factory Taoyuan Model 230V 3 phase 1HP 0 75kW If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 2 Revision May 2008 ME14 SW V3 04 1 1 4 External Parts and Labels Chapter 1 Introduction 2 5 D 4 m H 5 i D Gy D POWER 1 Mounting Screw Holes Jock to 2 Nameplate Label 3 Bottom Covor L 4 Digital Keypad a SA Upper Cover Jioc 6 Ventilation Hole OIG 7 Input Terminals JCC 8 Control Input Output CY Terminals 9 External Brake Resistor AB 10 Output Terminals a TT Grounding ame SP cea Merl MG E nZ i Le fava VW WW a rek 10 enerer Revision May 2008 ME14 SW V3 04 A Chapter 1 Introduction 2 1 1 5 Remove Instructions Remove Keypad sis a mith Remove Front Cover RST Side UVW Side 1 4 Revision May 2008 ME14 SW V3 04 Chapter 1 Introduction 1 2 Preparation for Installation and Wiring 1 2 1 Ambient Conditions Install the AC motor drive in
172. l mode No Function Output OFF N O enabled when running Output OFF N C enabled when running 05 External Fault normally open N O O N External Fault normally close N C RESET Multi Step Speed Command 1 Multi Step Speed Command 2 Multi Step Speed Command 3 Jog Operation Accel Decel Speed Inhibit First or Second Accel Decel Time Base block B B N O Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Factory WM Pr 43 Analog Output Signal Multi Function Output Pr 45 Terminal 1 Photocoupler output Multi function Output Pr 46 Terminal 2 Relay Output Revision May 2008 ME14 SW V3 04 Analog Frequency Meter 0 to Maximum Analog Current Meter 0 to 250 of the Feedback signal 0 100 Output power 0 100 MW Pr 44 Analog Output Gain 00 to 200 1 Base block B B N C Increase Master Frequency Decrease Master Frequency Run PLC Program Pause PLC Counter Trigger Signal Counter Reset No function RESET command N C Control source External Terminal Control source Keypad Control source Communication Parameter Lock Write disable Read is always 0 PID Disable N O PID Disable N C Second Source for Frequency Command Forward contact is open Reverse contact is close One Shot PLC Run Index input signal Counter Incremented by Drive Output
173. l communication and keep them separated from the power circuit wiring Comply with the wiring regulations by using shielded wires and isolation amplifiers for long length The grounding terminal should comply with the local regulations and be grounded independently i e not to have common ground with electric welding machines and other power equipment Connect a noise filter at the mains input terminal of the AC motor drive to filter noise from the power circuit VFD M can have a filter as option In short solutions for electromagnetic noise exist of no product disconnect disturbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 5 14 Environmental Condition Since the AC motor drive is an electronic device you should comply with the environmental conditions Here are some remedial measures if necessary 1 Revision May 2008 ME14 SW V3 04 To prevent vibration the use of anti vibration dampers is the last choice Vibrations must be within the specification Vibration causes mechanical stress and it should not occur frequently continuously or repeatedly to prevent damage to the AC motor drive Store the AC motor drive in a clean and dry location free from corrosive fumes dust to prevent corrosion and poor contacts Poor insulation in a humid location can cause short circuits If necessary install the AC motor drive in a dust proof and painted enclosure and in p
174. lable digital display DP4 e Various fibers available for any e Improved functions and wide application variations DP2 Compact Photoelectric Sensor Adjustable Range Reflective Photoelectric Sensor CX 400sertes CX 440series e World standard size e Can difference as small as 0 4 mm Wide variation 116 models 0 016 in e Not affect by color The difference in sensing range between black and white is 1 or less Digital Laser Sensor LS SERIES SE Me f A FAPT By a oe ae e3 types of laser sensor heads available e General purpose photoelectric sensor CX 400 series installation compatibility Ultra slim Photoelectric Sensor UX 1 OSERIES e Smallest in the industry with 3 5 mm 0 138 in thickness e 1 m 3 281 ft long distance sensing thru beam type EX 19 XEX 20 made for installation with M3 screws available In addition micro size inductive proximity sensors and photoelectric sensors with amplifier separated available Refer to SUNX homepage http Awww sunx co jp All information is subject to change without prior notice SUNK Sensing the Future SUNX Limited 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Phone 81 0 568 33 7211 FAX 81 0 568 33 2631 Overseas Sales Dept Phone 81 0 568 33 7861 FAX 81 0 568 33 8591 http www sunx co jp No CE LX100 5 June 2004 y NNak FT High Perfor
175. mance Low Noise Micro Type AC Motor Drives 0 25 1HP 0 5 7 5HP 1 0 10HB Delta Electronics Singapore Pte Ltd 8 Kaki Bukit Road 2 04 18 Ruby Warehouse Complex Singapore 417841 TEL 65 6747 5155 FAX 65 6744 9228 Delta Energy Systems India Pvt Ltd Plot No 27 amp 31 Sector 34 EHTP Gurgaon 122001 Haryana India TEL 91 124 4169040 FAX 91 124 4036045 AMERICA Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 EUROPE Deltronics Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 259 28 50 FAX 31 40 259 28 51 We reserve the right to change the information in this manual without prior notice 5011201814 200805 19 ME14 MELTA VAD M User Manual High Performance Low Noise Micro Type AC Motor Drives Preface Thank you for choosing DELTA s high performance VFD M Series The VFD M Series is manufactured with high quality components and materials and incorporate the latest microprocessor technology available This manual is to be used for the installation parameter setting troubleshooting and daily maintenance of the AC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at ha
176. mes not How to solve it Solution 1 Refer to the basic adjustment to carry out the adjustment again 3 Check if the heights of the color codes of tubes are same figure 9 5 va inin lt e e oraa oaea e e r i ii If Figure 9 5 01 Problem When the horizontal code and vertical code are both present figure 9 5 how to solve it Solution To avoid being disturbed by the horizontal code appropriately tone down the lights irradiated by the photoelectric detector to the tube 02 Problem How to adjust a transparent tube Solution Because a transparent tube can t shade the lights sent out by the photoelectric detector the color code may not be found We need to machine a code searching hammer which can be inserted into the tube diameter and shade the lights irradiated by the photoelectric detector to the tube figure 9 6 A In this way this kind of problem can be solved T L aa Figure 9 6 Section HI Filling 1 Basic adjustment of the filling ejector pin
177. models lt 480V for 460V models lt 600V for 575V models and the mains supply current capacity must be lt 5000A RMS Table of Contents PICT ACC yes sisia sdtcgcccaustt aad sea ces tea adin tes coun ast a E a eae i Table of Contents ica E N a a E r aA iii Chapter T INiroductOMsiss a a a a a aa 1 1 1 1 Receiving and INSPECTION cccceeccseeccceeeeceeeeseeeeseeesenseseseseesseeens 1 2 1 1 1 Nameplate Information cccccccccccceececeeeecseeeeseeeeseeeeseeeessaees 1 2 1 1 2 Model Explanation nerna adda AER 1 2 1 1 3 Series Number Explanation ccccccccccssceceecesseeeeeeeeeeeeesaaees 1 2 1 1 4 External Parts and LAD CIS ranisnransr nren 1 3 1 149 Remove MSU CUON Scapa era htateeventecacgeitater N 1 4 eEMOVE KCVPad sii eee ata none a 1 4 Remove Front COVER ccctensusis deccsiceiatasearescusserdanieascabestierditassaiacksdaadag 1 4 1 2 Preparation for Installation ANd WIriING c ccccceecseeeeeeeeeeeeaeeeeeeaees 1 5 1 2 1 Ambient Conditions isies cisacss ded ads vuaiagu sands suiaeik cairdaiawtedvbeniadaxtunebecx dens 1 5 1 2 2 Minimum Mounting Clearances cccccccseeeeeeeeeeeeeeeeeeeneeeeeeas 1 5 TSS UML SIOMS eraino a ede Solvers tad taco eacaeeealens 1 7 Chapter 2 Installation and Wiring ccccsesseeeeeeeeeeeeeeeeeeaeneeseeeeeseneneeees 2 1 2 1 Basle VVINING DiagraNesieterissinoian en S 2 2 22E KENALAN aaa eda Git ore rer matetone ren tune paar macenes 2 5 Zid
178. n and Re versed output polarity protection Operate or Operate or Reversed power supply polarity protection Output short circuit protection Mutual interference prevention and Reversed output polarity protection Response time reset reset Operate or reset 1 ms max 1 ms max 2 ms max Degree of protection IEC IP67 Connection method Pre wired cable standard length 2 m and 0 5 m Connector M8 Weight Pre wired cable 2 m Approx 65 g packedstate Connector Approx 20 g EE Case PBT polybutylene terephthalate Sensing method Retro reflective for clear plastic bottles without MSR function NPN output E3Z B61 E3Z B66 E3Z B62 E3Z B67 Item rece PNP output E3Z B81 E3Z B86 E3Z B82 E3Z B87 Sensing distance 500 mm 80 mm 1 using E39 R1S 2 m 500 mm 1 2 using E39 R1S Standard sensing object 500 ml 65 mm dia transparent round plastic bottles Light source wavelength Red LED 660 nm Current consumption 30 mA max Reversed power supply polarity protection Output short circuit protection Mutual interference prevention Protection circuits and Reversed output polarity protection Response time Operate or reset 1 ms max Degree of protection IEC IP67 Pre wired cable standard length 2 m and 0 5 m Pre wired cable standard Connection method length 2 m and 0 5 m Connector M8 4 pins Connector M8 4 pins Weight Pre wired cable 2 m Approx 65 g packed state Standard Conne
179. nals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below m Use a motor with enhanced insulation E Connect an output reactor optional to the output terminals of the AC motor drive m The length of the cable between AC motor drive and motor should be as short as possible 10 to 20 m or less m For models 7 5hp 5 5kW and above Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230VAC input voltage 1312 ft 400m 1312 ft 400m 1312 ft 400m m For models 5hp 3 7kW and less Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 165 ft 50m 165 ft 50m 230VAC input voltage 328 ft 100m 328 ft 100m 328 ft 100m DME When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 71 PWM carrier frequency m Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive m If the length is too long the stray capacitance between cables will increase and may cause leakag
180. nd accurately fill various paste ointment and viscous fluids etc materials into the tube Hot air heating will be carried out inside the tube through the heating head made in Switzerland and the operations such as sealing and batch No printing etc can be finished for plastic tubes and composite tubes The highest production capacity of the machine can reach 2400 pieces hour with an error of filling volume not more than 1 The equipment is a kind of filling amp sealing machine used to carry out internal hot air heating for plastic tubes 2 and composite tubes through the operations of touch screen Chapter II Working Principle Put in order the tubes to be filled on the tube bucket After the tubes are arranged through the automatic tube feeding device they will be automatically inserted into the cup seats The cup seats will rotate with the rotary table so that they will be positioned at different work stations Put the ointments for filling into the lockable cone hopper Through the plunger type quantitative filling valve directly connecting with the hopper they will be accurately and automatically filled into the tubes staying at intervals on the work stations of filling The large plate will continue its rotation and rapidly bring the tubes that have been filled with ointments to different work stations of sealing The clamp mechanical hand will instantly seal the tube tail Different filling volumes can be achieved through adjusting th
181. nd and distribute to all users for reference To ensure the safety of operators and equipment only qualified personnel familiar with AC motor drive are to do installation start up and maintenance Always read this manual thoroughly before using VFD M series AC Motor Drive especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any questions please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY OSES 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels 3 Never reassemble internal components or wiring The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC motor drive output terminals U T1 V T2 and W T3 directly to the AC mains circuit power supply 5 Ground the VFD M using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 6 VFD M series is used only to control variable speed of 3 phase induction motors NOT for 1
182. nesees A 1 Appendix B ACCESSOMNGCS seiirt aaa aaa aE B 1 B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake Resistors amp Brake Units B 3 B 2 Non fuse Circuit Breaker Chart ccccceccceeeeeeeeeeeeeeeeeeeeeeeeeeenaaees B 5 B 3 Fuse Specification Chart cccccccccsecccceececeececeeeeeeeeeseecessneesseeeaes B 6 B4 AC Realo aenaeeenre ee mnt Bret Dinan ard Rear Mn ee en Tey one nT Peace ae SS eer B 7 B 4 1 AC Input Reactor Recommended Valu cc cceceeeeeeeeeeees B 7 B 4 2 AC Output Reactor Recommended Value ccccceeceeeeeeees B 7 BAS ADDICAIONS oie ee ee ee es B 8 B 5 Zero Phase Reactor RF220XOOA ccccseeececeeeeeeeeeeeeeeeeeesaeeees B 10 B 6 Remote Controller RC 01 0 0 eecceecscsseeeeeeeesseeeesseeeeeeesseaeeeeensas B 11 BT ad 6 RR ane PE eee Om REPRE PE OOOO POMPE NOTA Cte neg Senn re oer B 12 B 7 1 Description of the Digital Keypad VFD PUO6 ee B 12 B 7 2 Explanation of Display MeSSag cccccceseeeeeeeeeeeeaeeeeeeaees B 12 B 7 3 Operation Flow Chaft ccccccccccecccsececseeeesseeseeeeseeeeseneessaees B 13 B 8 AMD EMI Filter Cross Reference cccccceeeeeeeeeeeeeeeeeeeeeeaeeees B 14 3235 DIMENSIONS enea ois haere pies cae ng etn tet ean ered eae B 17 BO DM aI Satopia r A EA E ee B 19 B 9 1 Din Rail DRO1 Adapter ccccccccccccccceeeee
183. nnect 3 phase models to a 1 phase power source Output terminals for main circuit U V W m When it needs to install the filter at the output side of terminals U T1 V T2 W T3 on the AC motor drive Please use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta m DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives m Use well insulated motor suitable for inverter operation Terminals B1 B2 for connecting external brake unit Brake Resistor optional Refer to Appendix B for the use of special brake resistor s BR E O O B1 B2 m Connect a brake resistor or brake unit in applications with frequent deceleration ramps short deceleration time too low braking torque or requiring increased braking torque m The AC motor drive has a built in brake chopper you can connect the external brake resistor to the terminals B1 B2 when needed m When not used please leave the terminals B1 B2 open Revision May 2008 ME14 SW V3 04 2 7 Chapter 2 Installation and Wiring 2 3 2 Main Circuit Terminals Wire Type 75 C Copper Only RY POWER Max K 6S Model Name Current n Smm mn UO input s HL 1 output alo VFD002M11A VFD004M11A o VFD007M11A VFD004M21A 21B Aoooosl VFD004M23A 14 me
184. nt and will accelerate or decelerate back to the operating frequency at which it was running prior to the power failure 4 30 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Allowable Max Power Loss Time Allowable Max power loss time Input Pr 33 Power speed synchronization Pr 32 1 detection Pr 32 2 Output Speed search starts with Speed search starts with _ Power the Master Frequency minimum output frequency Output Basebiock oo Volt i nE alee O Baa speed search Pr 36 Upper Bound of Output Frequency Unit 0 1Hz Settings 0 10 Hz to 400 0 Hz Factory Setting 400 Lo The Upper Lower Bounds help prevent operation error and machine damage LO If the Upper Bound of Output Frequency is 50Hz and the Maximum Output Frequency is 60Hz the Maximum Output Frequency will be limited to 50Hz L Setting of this parameter must be equal to or greater than the Lower Bound of Output Frequency Pr 37 Lower Bound of Output Frequency Unit 0 1Hz Settings 0 00 Hz to 400 0 Hz Factory Setting 0 Hz RA Setting of this parameter must be equal to or less than the Upper Bound of Output Frequency Lo If the Lower Bound of Output Frequency is 10Hz and the Minimum Output Frequency Pr 08 is set at 1 0Hz then any command frequency between 1 10Hz will generate a 10Hz output from the drive output frequency Pr 36 Pr 37 F Input Freq Revision May
185. nt display is only enabled in mark mode 4 ECO mode is a function that reduces power consumption by turning off the digital display in the event no button operations are made for a predetermined time approx 10 sec or more in RUN mode Press any button to turn the digital display on again 5 The turn mode is a function that reverses the digital display making it easily viewed in the event the sensor installation renders the display up side down eTO gt X Default setting D code 10 00 ORDER GUIDE LX 100 Sensors Mating cable is not supplied with the plug in connector type Please order it separately Type Appearance Model No Output NPN open collector 10 3 mm 2 transistor Pan co Q X PNP open collector O a LX 101 P transistor O 5 NPN open collector e LX 101 Z transistor C oO oe c _ 7 PNP open collector D mi a LP 101 P 2 transistor Mating cables for plug in connector type sensor Type Model No CN 24B C2 Length 2 m 6 562 ft Sensing range 0 394 0 118 in Mating cable is not supplied with the plug in connector type sensor Please order it separately Mating cables for plug in connector type sensor Description e CN 24B C2 e CN 24BL C2 e CN 24B C5 e CN 24BL C5 14 mm 5mm 40 551 in 40 197 in Straight i CN 24B C5 Length 5 m 16 404 ft 9 34 mm2 4 core cabtyre cable a ean with connector on one end 35 nl fe we 0 551 in
186. o 200VDC for 115V 230V models gt 400VDC for 460V models 517VDC for 575V models Maybe AC motor drive has malfunction Please contact DELTA Control circuit has malfunction or misoperation due to noise Please contact DELTA Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 5 Over Heat OH1 AC motor drive overheats Heat sink overheats Check if temperature of heat sink No __ Temperature detection malfunctions is greater than 90 C Please contact DELTA Reduce load Change cooling fan If cooling fan functions normally Yes Check if cooling fan is jammed gt Remove obstruction Ivo an if surrounding temperature No Maybe AC motor drive has malfunction or is within specification gt misoperation due to noise Please contact DELTA res Adjust surrounding temperature to specification 5 6 Overload OL OL1 OL2 Check for correct settings at Pr 58 and Pr 59 Yes NO y Modify setting Maybe AC motor drive has malfunction or misoperation due to noise Is load too large Reduce load or increase the power of AC motor drive 5 4 Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 7 Keypad Display is Abnormal Abnormal display or no display Yes Cycle power to AC motor drive Fix connector and eliminate noise Display n
187. o conductors and the Conductor cross section 0 2 mm AWG24 Receiver cable has three conductors Insulator diameter 1 1 mm Standard length 2 m Pin 2 is not used Through beam Connector Models E3Z T66 E3Z T86 E3Z T66A E3Z T86A E3Z T67 GO E3Z 1T87 GO Excluding GO Terminal Specifi No cations Emitter 1 V 2 3 OV 4 ze Pins 2 and 4 are not used GO Terminal Specifi No cations 1 V 2 Input 3 OV 4 Pin 4 is not used Operation selector Sensitivity adjuster 12 7 Terminal Specifi No cations 1 V D 3 OV 4 Output Pin 2 is not used Models numbers for Through beam Sensors E3Z TLI_ are for sets that include both the Emitter and Receiver The model number of the Emitter is expressed by adding L to the set model number example E3Z T61 L 2M the model number of the Receiver by adding D example E3Z T61 D 2M Refer to Ordering Information to confirm model numbers for Emitter and Receivers OmRON Retro reflective Models Pre wired Models E3Z R61 K E3Z R81 K E3Z D61 K E3Z D81 K E3Z D62 K E3Z D82 K E3Z L61 E3Z L81 E3Z B61 E3Z B81 E3Z B62 E3Z B82 E3Z L63 E3Z L83 Retro reflective Models Connector Models E3Z R66 E3Z R86 E3Z D66 E3Z D86 E3Z D67 E3Z D87 E3Z L66 E3Z L86 Note The lens for the E3Z D OmRON E3Z B66 E3Z B86
188. o forth accel decel switches counter PLC operation external Base Block NC NO auxiliary motor control is invalid selections driver reset UP DOWN key settings sink source selection AC drive operating frequency attained non zero base block fault indication local remote indication PLC operation indication auxiliary motor output driver is ready overheat alarm emergency stop Analog frequency current signal output 1 Form C contact or open collector output AVR S Curve over voltage over current stall prevention fault records adjustable carrier frequency DC braking momentary power loss restart auto tuning frequency limits parameter Lock Reset vector control counter PID Control PLC MODBUS communication reverse Inhibition abnormal reset abnormal re start digital frequency output sleep revival function 1st 2nd frequency source selections Self testing over voltage over current under voltage overload overheating external fault electronic thermal ground fault 6 key 4 digit 7 segment LED 4 status LEDs master frequency output frequency output current custom units parameter values for setup review and faults RUN STOP RESET FWD REV Built in for all models IP20 2 Altitude 1 000 m or lower keep from corrosive gasses liquid and dust 10 C to 40 C 10 C to 50 C without blind plate Non Condensing and not frozen 20 C to 60 C Below 90 RH non condensing 9 80665m s 1G less
189. of Integral Delay Command value i Val Frequency Pr 121 gem Pr 122 Pr 120 Definition of Selection of Detection Value Detection value AVI Pr 128 Pr 130 ACI Pr 131 Pr 133 Pr 116 Pr 116 PID Feedback Terminal Selection Factory Setting 00 Settings 00 Input positive PID feedback PV from AVI 0 to 10V 01 Input negative PID feedback PV from AVI 0 to 10V 02 Input positive PID feedback PV from ACI 4 to 20mA 03 Input negative PID feedback PV from ACI 4 to 20mA LL Select an input terminal to be the PID feedback Please verify the PID feedback position is different from the Frequency Set Point position LL Negative feedback positive targeted value detective value Positive feedback negative targeted value detective value Proportional Gain P Settings 0 0 to 10 0 Factory Setting 1 0 Lu This parameter determines the feedback loop Gain If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slow LW When l 0 0 and D 0 0 it is only used for proportional control Integral Time l Unit 0 01sec Factory Setting 1 00 Settings 0 01 to 100 00 sec 0 00 disable Lo This parameter determines the speed of response for the PID feedback loop If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful not to set 1 too small since a rapid
190. olving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representati
191. on Time 1 Unit 0 1 or 0 01 sec NM Acceleration Time 2 Unit 0 1 or 0 01 sec M Deceleration Time 2 Unit 0 1 or 0 01 sec Settings 0 1 to 600 0 sec or 0 01 to 600 0 sec Factory Setting 10 0 ian Pr 10 This parameter is used to determine the time required for the AC drive to ramp from 0 Hz to its Maximum Output Frequency Pr 03 The rate is linear unless the S Curve Pr 14 is Enabled RA Pr 11 This parameter is used to determine the time required for the AC drive to decelerate from the Maximum Output Frequency Pr 03 down to 0 Hz The rate is linear unless the S Curve Pr 14 is Enabled BA Pr 12 and Pr 13 Provide an additional Accel Decel time although Time 1 is the default A Multi Function input terminal must be programmed to select Accel or Decel Time 2 and the terminal must be closed to select Accel Decel Time 2 See Pr 38 to Pr 42 MA In the below diagram suppose the Maximum Output Frequency is 60 Hz Master Freq Minimum Output Frequency start up is 1 0 Hz and accel decel time 1 is 10 seconds The actual time for the AC drive to accelerate from start up to 60 Hz is 9 83 seconds deceleration time is also 9 83 seconds can be determined by the formula 4 24 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Frequency Max Output Freq Actual Acceleration Deceleration Time Acceleration Deceleration Time x Master Freq Min Output Freq Max Output Freq Pr 11 or Pr 1
192. on the selected Multi Function Output Terminal will close Preliminary Count could be used to initiate an external event before the terminal count is reached See Pr 38 39 40 41 42 45 and 46 for further details HELE Total Time Count from Power On Days Settings 00 to 65535 days Read Only Total Time Count from Power On Minutes Settings 00 to 1440 minutes Read Only Pr 100 Software Version Read Only RA This parameter shows the software version for the AC motor drive Pr 104 Auto Acceleration Deceleration Factory Setting 00 Settings 00 Linear acceleration deceleration 01 Auto acceleration linear deceleration 02 Linear acceleration auto deceleration 03 Auto acceleration deceleration 04 Linear Accel Decel Stall Prevention during Deceleration Please refer to Accel Decel time setting at parameter Pr 10 Pr 13 LL When this parameter is set to 03 the AC drive will accel decel in the fastest and smoothest possible way by automatically adjusting the accel decel time LY This parameter provides five modes to choose 00 Linear acceleration and deceleration operation by Pr 10 Pr 11 or Pr 12 Pr 13 acceleration deceleration time 01 Automatic acceleration linear deceleration Operation by automatic acceleration Pr 11 or Pr 13 deceleration time Revision May 2008 ME14 SW V3 04 4 73 Chapter 4 Parameters 02 Linear acceleration and automatic deceleration Operation by automatic decel
193. ormal Check if all connectors are connect correctly and no noise is present AC motor drive works normally AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Check wiring at R S and T terminals S25 correct wiring Yes No Tighten all screws Check if the screws of terminals are tightened gt gt 9 Yes Yes iri Check if the input voltage of R S Tis unbalanced gt _ gt Peassene le nd and power system for abnormal power Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2008 ME14 SW V3 04 5 5 Chapter 5 Troubleshooting 5 9 Motor cannot Run Reset after clearing Check No Check if non fuse Motor cannotrun keypad for breaker and magnetic Set them to ON normal display contactor are ON Yes Check if there is any fault code displayed Check if input No voltage is normal Yes lve S Check if any faults occur such as Lv PHL or disconnection ya rm fault and then RUN It can run when no faults occur 5 Press RUN key to check if it can run Press UP key to Input RUN No Maybe AC motor drive has malfunction or misoperation command gt due to noise Please contact DELTA by keypad Yes set frequency Yes Press UP to check if motor canrun No Che
194. quency Internal Circuit Analog Current Input ACI Circuit ACI AAN Impedance 2500 ACI Resolution 10 bits Range 4 20mA 0 Max Output Frequency ACM _ Internal Circuit Analog Output Meter ACM Circuit 0 to 10V 2mA Impedance 100kQ AFM Output Current 2mA max Potentiometer Max 2mA Resolution 8 bits Range 0 10Vdc 0 10V Internal Circuit 2 10 Revision May 2008 ME14 SW V3 04 Chapter 2 Installation and Wiring Terminal Symbol Terminal Function Factory Settings NPN mode Maximum 48Vdc 50mA Refer to P45 for programming MO1 DCM Max 48Vdc 50MA MO1 Multi function Output Terminal MO1 Photocoupler o Ip Internal Circuit MCM MCM Re neem AR Common for Multi function Outputs Photocoupler Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended to run all signal wiring in a separate steel conduit The shield wire should only be connected at the drive Do not connect shield wire on both ends Analog inputs AVI ACI m Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible lt 20m with proper grounding If the noise is inductive connecting the shield to terminal GND can bring improvement m If the analog input signals are affected by noise from the AC motor drive please connect a capacitor 0 1 4 F and above and ferrite core as indicated in the following diagrams
195. r reflection particles that may destabilize sensing In such a case by slightly tilting the sensor s beam axis this specular reflection can be reduced rendering sensing more stable e If the surface of the sensing object has a shine mount the sensor inclining approx 10 to 15 degrees against the sensing object ANNAN ANNU 10 to 15 NAVI mode PRO mode e Press the ON key when selecting settings To confirm selected settings press the OFF key The digital display will flash to indicate successful confirmation of settings RUN To cancel settings press the MODE key At mark mode setting Indicates the absolute value of light receiving amount It is possible to indicate the relative value percent value against threshold value At color mode setting Indicates color consistency with relative value Press the MODE key to move TEACH At mark mode setting Sets the threshold value by 2 level teaching or full auto teaching At color mode setting Sets the threshold value by 1 level teaching AL Sets the Sensing setting sensing level hysteresis Sets timer setting period by 9 levels lar Key lock setting Selects the type of key lock function At mark mode setting Allows fine adjustment of the Press the OFF ENTER key to move enter Display setting threshold value At
196. r tdat 60 0 1 0 3 2 1 0 2 0 0 0 2 D 7 r n 4 70 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters void main int i outportb PORT MCR 0x08 interrupt enable outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol lt 7 N 2 gt 06H lt 7 E 1 gt 1AH lt 7 0 1 gt 0AH lt 8 N 2 gt 07H lt 8 E 1 gt 1BH lt 8 0 1 gt 0BH for i 0 i lt 16 i while inportb PORT LSR amp 0x20 wait until THR empty outportb PORT THR tdat i send data to THR i 0 while kbhit if inportb PORT LSR amp 0x01 bO 1 read data ready rdat i inportob PORT RDR read data form RDR oad Revision May 2008 ME14 SW V3 04 4 71 Chapter 4 Parameters Accel 1 to Accel 2 Frequency Transition Unit 0 10 Hz Decel 1 to Decel 2 Frequency Transition Unit 0 10 Hz Factory Setting 0 00 Settings 0 01 to 400 0 Hz 0 00 disable LW These functions are used to change acceleration or deceleration depending on attained frequency and not by closing contacts on the external terminals The priority of this parameter is higher than the time of Accel Decel 1 and Accel Decel 2 Pr 95 Auto energy saving Factory Setting 00 Set
197. r types are available depending on the equipment used These sensors can be easily introduced to already existing facilities 57 mm 2 244 in 24 mm Key lock function The key lock function enables input operation control that prevents mistaken changes in the sensor settings Also possible are minute settings such as RUN adjust allowing threshold value adjustment only and RUN teaching allowing teaching operation only If setting the sensor to RUN adjust or RUN teaching adjustments and teaching is possible with the sensor left in RUN mode The key lock function is enabled by pressing the MODE key and OFF key simultaneously for at least 2 sec after having effectuated settings Press the MODE and OFF keys again simultaneously for at least 2 sec to release Fries at least 2 er Direct code table D Code The sensor setting modes can be verified by a 4 digit code D Code The table below shows a list of all available codes Cable type e Built in output 1 OUT and output 2 OUT e Built in teaching input e NPN and PNP output types available e With 5 core cable Plug in connector type M12 plug in connector cable e Built in teaching input e NPN and PNP output types available e Straight and elbow type M12 plug in connector cables available optional Timer function The built in timer function cancels signals not needed for mark sensing and lengthens th
198. rds at a certain angle around the rotary shaft 2 Take out the packaging box After the plastic tubes are arranged in order turn the tube bucket forward and tighten the locking handle 3 After the above 8 procedures are completed manually put the tubes into the tube feeding bottom board and carry out debugging again Before connecting with the air supply to carry out automatic debugging for tube feeding make sure that the tubes can be smoothly inserted into the cup seats Section II Code Searching 1 Basic adjustment of code searching photoelectric detector 01 Adjustment of height and angle Rock the pulley manually to align a certain hole on the rotary table with the center of the code searching ejector pin Connect with the air supply and click INCHING OPERATION button figure 9 2 Lift the ejector pin to the highest point the step shall be omitted if it is not pneumatic code searching Or the ejector pin can be ejected manually Adjust the height of the ejector pin to appropriately separate the cup seat from the rotary table for about 3mm figure 9 2 Tighten the ejector pin nuts and adjust the height of photoelectric support to make the lights sent out irradiate the center of the color code figure 9 2 Also adjust the inclination between the photoelectric detector and the color code of the tube to be 15 with thin and long lights sent out figure 9 2 Figure 9 2 Note A If your company adopts pneumatic code
199. rion Daily One Year Year If there is any abnormal vibration Visual aural inspection and smell or peculiar smell Magnetic contactor and relay of main circuit Maintenance Period Check Items Methods and Criterion if here are anvidoseserews Visual and aural inspection Tighten y screw if necessary If the contact works correctly Visual inspection Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Year Year If there are any loose screws and Tighten the screws and press the connectors connectors firmly in place If there is any peculiar smell and color change Visual inspection and smell If there is any crack damage deformation or corrosion If there is any leaked liquid or ae Visual inspection deformation in capacitors Visual inspection Revision May 2008 ME14 SW V3 04 6 9 Chapter 6 Fault Code Information and Maintenance Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year Visual aural inspection and turn the If there is any abnormal sound or fan with hand turn off the power vibration before operation to see if it rotates smoothly If there is any loose screw Tighten the screw p fo If there is any change of color due to overheating Change fan O Ventilation channel of cooling system Maintenance Period Check Items Methods and Criterion Dail Half
200. rive has malfunction or misoperation due to noise Please contact with DELTA When OV occurs check if the voltage of DC BUS is greater than protection value M Increase deceleration time No sudden acceleration stops Increase acceleration time Yes Increase setting time Need to consider using No No braking unit or 4 Reduce moment of load inertia DC braking i lt Use braking unit or DC braking p Yes Need to check control method Please contact DELTA Reduce moment of inertia 5 2 Revision May 2008 ME14 SW V3 04 Chapter 5 Troubleshooting 5 4 Low Voltage Lv Low voltage Is input power correct Or power cu including momentary power loss Yes Restart after reset Check if there is any malfunction y i a es component or disconnectionin gt ii arpa nee a power supply circuit No Make necessary corrections gt such as change power supply system for requirement Check if voltage is within specification Check if there is heavy load Yes with high start current in the same power system Using the different power supply for this drive and heavy load system Check if Lv occurs when breaker and magnetic contactor is ON Yes Suitable power transformer capacity Check if voltage between and is greater than N
201. rotary table figure 9 14 and turn the rotary table handle to adjust the tube height so as to make the tail end of the tube be 3 S5mm away from the bottom of internal blade figure 9 14 It is certain that the distance can be appropriately adjusted according to the actual production requirements but it shall not exceed 10mm M a i Figure 9 14 2 Adjustment of height of the heating ejector pin After the rotary table is adjusted continue to adjust the heating ejector pin Disassemble the cooling protection ring for a convenient debugging Manually rotate the pulley to turn the cup seats with tubes inside them to the work stations of heating Loosen the locking nuts of the heating ejector pin and manually eject 2l the heating ejector pin to make the tail end of the tube be 3 5mm away from the holes at the top row of the heating sprayer figure 9 14 After the positioning is finished tighten the nuts Power interface Air inlet f Power interface Air outlet Air volume adjustment ur Exhaust air volume adjustment Max temperature adjustment Heater BHH Heater vessel aw Water inlet Air volume adjustment D Hot air Water return vent HE IF Cooling ring
202. rward and backward positions adjust cylinder retaining plate 24 to adjust the height of tube pressing cylinder Adjustment of height of tube feeding bottom board According to the height of nylon turning plate adjust the two screws at so as to make the tube feeding bottom board be 3 5mm higher than nylon turning plate Forward and backward adjustment of tube feeding bottom board According to the position of nylon turning plate adjust the two screws at so as to make the tube feeding bottom board be 3 Smm away from the center of nylon turning plate A Adjustment of adjustable fender According to the size of the tube adjust the height of adjustable side fender 10 and the position of adjustable fender 11 B Adjustment of flexible fender When the nylon turning plate does not turn upwards the flexible fender 30 will block the tube and when the nylon turning plate turns upwards the fender will be separated from the tube so as to make the tube smoothly slide down Adjustment of stainless steel fender The fender is 5mm higher than the tube and its angle is about vertical to the tube feeding bottom board Adjustment of tube bucket outlet Adjust fender 4 to make the height of the outlet higher than that of three rows of tubes Adjustment of tube feeding Unpack the packaging box for plastic tubes and feed all the tubes in the box onto the tube bucket Loosen the locking handle 3 the tube bucket 1 will rotate backwa
203. s fixed at an angle of 180 from the sensor emitter receiver surface OmRON E3Z Ratings and Specifications Retro reflective with l Narrow Sensing method Through beam MSR function Diffuse reflective beam Models NPN Pre wired E3Z T61 E3Z T62 E3Z T61A E3Z R61 E3Z D61 E3Z D62 E3Z L61 out put Connector M8 E3Z T66 E3Z T67 E3Z T66A E3Z R66 E3Z D66 E3Z D67 E3Z L66 Model PNP Pre wired E3Z T81 E3Z T82 E3Z T81A E3Z R81 E3Z D81 E3Z D82 E3Z L81 out Item put Connector M8 E3Z T86 E3Z T87 E3Z T86A E3Z R86 E3Z D86 E3Z D87 E3Z L86 Aro T 90 30 mm Sensing distance 15m 30 m 10 m white paper white paper white paper 3 m 100 mm 1 when using E39 R1 100 x 100 mm 300 x 300 mm 100 x 100 mm 2 5 dia and _ sensing dis Spot diameter typical iancedi 90 mm Standard sensing object Opaque 12 mm dia min Opaque 75 mm dia min Minimum detectable object typical 0 1 mm cop per wire Refer to Engi Differential travel 20 max of setting distance neering data on page 10 Directional angle Both emitter and receiver 3 to 15 2 to 10 EEr Red LED Red LED Light source wavelength Infrared LED 870 nm 660 nm Red LED 660 nm Infrared LED 860 nm 650 nm 35 mA max Emitter 15 mA max Receiv Current consumption er 20 mA max 30 mA max Reversed power supply polarity protection Protection circuits Output short circuit protectio
204. s in Pr 10 to Pr 13 It should be noted that the time interval for each step may be shorter than expected due to the time required for acceleration and deceleration Note operating time for each step is 10 times Frequency the settings of Pr 81 to Pr 87 Pr 17 10Hz Pr 42 16 Pr 81 1 0 60Hz ae a ae eda Ss ae ce ne wo ae ee ae get ae ae Se Gee Pr 18 20 Hz Pr 45 09 Pr 82 1 2 Pr 19 40Hz pPr 46 10 Pr 83 1 5 BQNZK 445 445 E books Pr 20 60 Hz Pr 78 03 Pr 84 1 5 Pr 21 50Hz Pr 79 00 Pr 85 0 8 Pr 22 30 Hz Pr 86 1 7 AQHZP ess ttt tte Pr 23 15 Hz Pr 87 1 7 Pr 22 Program step complete Program operation completed Revision May 2008 ME14 SW V3 04 4 55 Chapter 4 Parameters Example 4 Pr 78 04 Continuously executes program cycles step by step In this explanation the PLC program runs continuously step by step Also shown are examples of steps in the reserve direction Note operating time for each step is 10 times Pregueney the settings of Pr 81 to Pr 87 Pr 20 Pr 17 10 Hz pr 42 16 Pr 81 1 0 60Hz EES aA ead rm ee ae EEEE Pr 18 20 Hz Pr 45 09 Pr 82 1 2 Pr 21 Pr 19 40 Hz pPr 46 10 Pr 83 1 5 ROMs ee iei pe a ee e A A Pr 20 60 Hz pPr 78 04 Pr 84 1 5 Pr 21 50 Hz Pr 79 34 Pr 85 0 8 Pr 19 Pr 22 30 Hz Pr 86 1 7 ORZ EE oS See eee ees Pr 23 15 Hz Pr 87 1 7 FWD 15HzI z sorap st epi Bd ede ee we ee Pr 23 10Hzl Wes fs ac Bote nd Bie SEEE E T EEE Me ee ee SH ae foward Pra ma af NV A OHz Pr 86 Time
205. sage Response message Number of data Number of data count by word count by word Number of data count by byte The first data content The second data content LRC Check Revision May 2008 ME14 SW V3 04 4 65 Chapter 4 Parameters RTU Mode Command message Response message ADR ADR CMD CMD Starting data Starting data address address Number of data count by word count by word 04H 13H Number of data count by byte 04H CRC Check Low The first data 43H CRC Check High content 8H The second data OFH CRC Check Low CRC Check High 3 5 CHK check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H Number of data LRC CHK 1 01H 03H 04H 01H 00H 01H 0AH LRC CHK 0 the 2 s complement negation of OAH is F6H END 1 END 0 4 66 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters RTU mode CMD 03H Starting address 02H Number of data OOH count by word CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command messa
206. sheets using wide beam fiber The fiber amplifier is a 2 output type that can detect meandering in both the left and right directions DIGITAL MARK SENSOR LX 100 SERIES gt gt p s gt Detects printed marks to align tubes Can be used for various kinds of packing film e Paper bags e Transparent film e Aluminum evaporation film e Carrier bags 2 a D Air pressure detection E Packing and content detection F Content detection G Cut tape verification Digital pressure sensor Adjustable range reflective Retroreflective photoelectric Digital laser sensor DP2 DP4 series photoelectric sensor sensor LS series CX 440 series CX 491 Detects air pressure and displays Adjustable range reflective Ideal for sensing objects moving High precision red laser sensor it digitally Its semi conductor photoelectric sensor not effected on a conveyor belt Its minute spot can effectively transducer ensures high by the color of the object Can be detect the presence of narrow cut precision and long life Optimal for used for checking packaged tape controlling the pressure of goods or counting contents pneumatic machinery 14 Introducing SUNX food or drug packaging machine sensors Digital Fiber Sensor Digital Pressure Sensor FX 300srRES DP2 DP4series http www fiber sensor com Ty e Red Green Blue Infrared LED e Bright easy to view dual color amplifiers avai
207. t for 1 minute c Three zones settings range 0 1 400Hz 5 0 1 to 600 seconds 4 Independent settings for Accel Decel Time o a Prevention Peel 20 to 200 Setting of Rated Current Frequency Setting 3 eke O ion f 0 60Hz output 0 100 rated current O peration frequency p 0 pC Anecion Braking Start time 0 5 seconds stop time 0 25 seconds Approx 20 up to 125 possible with option brake resistor or PrAKING Tongue brake unit externally mounted 1 15HP braking transistor built in V F Pattern Adjustable V F pattern A 2 Revision May 2008 ME14 SW V3 04 Appendix A Specifications Keypad Frequency Setting External Signal Operation Keypad Setting External Signal Signal Multi Function Input Signal Operating Characteristics Multi Function Output Indication Analog Output Signal Alarm Output Contact Operation Functions Protection Functions Display Keypads Built in Brake Chopper Protection Level Pollution Degree Installation Location Ambient Temperature Storage Transportation Temperature Ambient Humidity Vibration Enviromental Conditions Approvals General Specifications Setting by 4 YD Potentiometer 5KQ 0 5W 0 to 10VDC 4 to 20mA RS 485 interface Multi Function Inputs 0 to 5 7 steps Jog up down Set by RUN STOP MO to M5 can be combined to offer various modes of operation RS 485 serial interface MODBUS Multi step selection 0 to 7 Jog accel decel inhibit first t
208. tch which can effectively realize protection for fault overload 6 With beautiful appearance and compact structure the machine is elaborately made by adopting stainless steel polishing and its table surface is easy to be cleaned without any dead corner which are fully in accordance with GMP requirements for medicine production Chapter V Equipment Transportation and Installation 1 Transportation and Placement It is transported by wood pallet and forklift Select a flat and dry indoor place after the filling amp sealing machine is stably placed and unpacked adjust the base bolts to level the main machine The installation plan is as follows 1110 300 Cold aster inlet Machine bottom corner a L SOLUS Ver DUELEN Pewee anese race a 580 690 Air supply inlet Main machine Tube bucket Water chiller 300 yoUTGed UOrNqIIJSIP I MOJ 900 P P Operator a ae Figure 6 1 2 After it is unpacked please check the followings Check if the machine is in accordance with your order according to the instructions Check if there is any damage or cut that may influence the use caused during the transportation If the above problems are found please immediately contact the sales department of our company for a proper treatment 3 Installation of tube bucket Install the tube bucket onto the main machine and adjust the position of the tu
209. ted time 31 Note A We have adjusted the distance between the tube and the heating device to be 5mm as shown in figure 9 17 which can t be randomly adjusted Figure 9 17 Section V Sealing 32 a i A Cylinder lt 7 e B K i Straight grain pressure plate j LJ A Bare pressure plate y WY 9 N Q a VA WSS Slide block for sealing Ce co i i A _A Auxiliary jig assembly IN B l S oO Di Tr i m n E A A Guide rail Z Coupling block K direction mmm e
210. ter setting P Reserved Output Current A Display program operation 0 xxx Fwd or Rev J The parameter can be set to display the user defined value where v H x REJJ Pr 65 X Coefficient K Unit 0 01 Settings 0 01 to 160 0 Factory Setting 1 00 RA The coefficient K determines the multiplying factor for the user defined unit Lo The display value is calculated as follows Display value output frequency x K Lu The display window is only capable of showing four digits yet you could use Pr 65 to create larger numbers The display windows uses decimal points to signify numbers up to three digits as illustrated in next page Display Number Represented 9999 The absence of a decimal point indicates a four digit integer A signal decimal point between the middle and the right most numbers is a true 999 9 decimal point For example the number 123 4 would be displayed as 123 4 A single decimal point after the right most number is not a true decimal point instead 9999 it indicates that a zero follows the right most number For example the number 12340 would be displayed as 1234 Two decimal points one between the middle and the right most numbers and one 999 9 after the right most number are not true decimal points instead they indicate that two zeros follow the right most number For example the number 345600 would be displayed as 345 6 Communication Frequency Unit 0 1
211. the reflected light variation between the mark and base non mark area With mark sensing the larger the received light variation is the easier sensing becomes Also the higher the received light ratio contrast is the more sensing is stabilized The example on the right deals with reflected light on packing film Great figures are indicated for the blue LED s light amount ratio and for even more stable sensing the blue LED effectuates this mark sensing The LX 100 series sensors automatically selects the optimal LED that will ensure the most stable sensing results E E Ka D D D eb oO 2 O O O o ag ag Mark Base Mark Base Light amount _ z Light amount _ 7 Light amount ratio j 6 8 ratio 8 n 4 ratio 4 Color mode All 3 R G e B LEDs light up and high precision mark color discrimination occurs using the ReGeB reflective light ratio This function enables effective detection of films with patterns around the area of the mark The color around letters is detected as a mark Predetermined colors are detected as marks High precision mark color discrimination The color mode on the LX 100 series utilizes all 3 ReG B LEDs to determine the ReGeB ratio of the mark color The built in 12 bit A D converter enables high precision 1 4000 resolution judgments The figure below is a graphic description of this process 1 1 level teaching for this mark 2 ReGeB ratio
212. tings 00 Disable auto energy saving operation 01 Enable auto energy saving operation When this function is enabled the AC drive operates at full voltage during speed changes At the constant speed periods drive calculates the optimal output voltage value for the load and may get it reduced up to 30 below the Maximum Output Voltage Output Voltage 100 pogd Shalala dug E E E E E ety dogo gd Hos Gob ween ee TO OAA With energy saving enabled the drive automatically adjust the output voltage based on the output power level The maximum output voltage reduction is 30 Output voltage Frequency base Pr 96 Count Down Completion Settings 00 to 9999 Factory Setting 00 Lu This parameter defines the top count value for the VFD M internal counter Please also see Pr 45 and Pr 46 setting 13 Counting is incremented when the Multi Function Input Terminal M1 or M2 makes a low to high transition Upon completion of the count either Multi Function Output Terminal MO1 or the Multi Function Relay Contact RA RB will close 4 72 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Preset Count Down Completion Settings 00 to 9999 Factory Setting 00 LW This parameter sets a preliminary count value for the internal counter Counter is incremented by a low to high transition on one of the programmed Multi Function Input Terminals M1 or M2 see Pr 44 or Pr 45 setting 14 Count starts at 01 Upon completi
213. tion and see if there are any dust gas oil or water drops Check if there are any dangerous objects in the environment Voltage Check Items Check if the voltage of main circuit and control circuit is correct 6 6 Maintenance Period Methods and Criterion Dail Half One y Year Year Visual inspection and measurement with equipment with standard specification Visual inspection Maintenance Period Methods and Criterion Dail Half One y Year Year Measure with multimeter with standard specification Revision May 2008 ME14 SW V3 04 Chapter 6 Fault Code Information and Maintenance Keypad Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year Is the display clear for reading Visual inspection er Any missing characters Visual inspection e it Mechanical parts Maintenance Period Check Items Methods and Criterion Half One If there Sany abnormal sound Visual and aural inspection or vibration If there are any loose screws Tighten the screws p fo If any part is deformed or Viguslineneetion damaged p If there is any color change by Yisuaiinebecion overheating p If there is any dust or dirt Visual inspection Main circuit Maintenance Period One Year Check Items Methods and Criterion If there are any loose or missin screws y g Tighten or replace the screw If machine or insulator is Visual inspection deformed cracked d
214. tivated when over torque is detected Parameter Pr 61 determines the Over Torque detection level Terminal output is activated when the AC drive output is shut off by the external Base Block Terminal output is activated when low voltage is detected Terminal output is activated when the operation of AC Drive is controlled by External Control Terminals Terminal output is activated when certain faults occur oc ov OH oL oL1 EF cF3 HPF ocA ocd ocn GF Terminal output is activated when the desired frequency Pr 47 is attained Terminal output is activated when the PLC program is running Terminal output is activated for 0 5 sec when each multi step speed is attained Terminal output is activated for 0 5 sec when the PLC program cycle has completed Terminal output is activated when PLC operation is paused Terminal output is activated when counter reaches the Top Count Value See diagram for Pr 38 to Pr 42 18 4 41 Chapter 4 Parameters Settings Function Preliminary Counter Value 14 Attained E Warning PID feedback loss communication error i Below the Desired Frequency 17 PID supervision 18 Over Voltage supervision 19 Over Heat supervision Over Current stall 20 o supervision J Over Voltage stall supervision z 2 Zero Speed Includes 24 Drive Stop Multi function indication output terminals SO RA o indication a Description Terminal output is activated when counter reaches th
215. to disable motor rotation in reverse EZA Over Voltage Stall Prevention Factory Setting 390 Settings 115V 230V series 330 450Vdc Factory Setting 780 460V series 660 900Vdc 575V series 825 1025Vdc Factory Setting 975 00 disable RA During deceleration the DC bus voltage may exceed its maximum allowable value due to motor regeneration When this function is enabled the AC drive will stop decelerating and maintain a constant output frequency to prevent from over voltage tripping Drive will resume deceleration when the voltage drops below the setting for Pr 25 Note In applications where inertia is low over voltage during deceleration would not occur When inertia is high the AC drive will automatically extend the deceleration period If a faster stop is needed then a dynamic brake resistor should be used DC bus voltage Over voltage detection level time output Freq time Over voltage Stall Prevention Pr 26 Over Current Stall Prevention during Acceleration Unit 1 Factory Setting 150 Settings 20 to 200 00 disable LL A setting of 100 is equal to the Rated Output Current of the drive Revision May 2008 ME14 SW V3 04 4 27 Chapter 4 Parameters Lu Under certain conditions the AC drive output current may increase abruptly and exceed the value specified by Pr 26 This is commonly caused by rapid acceleration or excessive load on the motor When this function is enabled the AC drive will stop a
216. tory Setting 1 50 RA The parameter sets the Minimum Output Frequency of the AC drive Setting of this parameter must be equal to or less than Mid Point Frequency Pr 06 Pr 09 Minimum Output Voltage Settings 115V 230V series 0 1 to 255 0V Factory Setting 10 0 460V series 0 1 to 510 0V Factory Setting 20 0 575V series 0 1 to 637 0V Factory Setting 26 1 RA This parameter sets the Minimum Output Voltage of the AC drive Setting of this parameter must be equal to or less than Mid Point Voltage Pr 07 Voltage Pr 05 Pr 07 Pr 09 Frequency O Pr 06 Pr 03 Pr 08 Pr 04 Standard V F Curve 4 22 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Voltage Pr 05 Pr O7 Pr 09 Frequency Pr 08 Pr 06 Pr 04 Pr 03 Custom V F Curve Voltage Pr 08 Pr 06 Pr 04 Pr 03 Frequency Fan Pump V F Curve Commonly used V F Setting 1 General Purpose Motor Spec 60H V 220 10 1 5 60 0 f Revision May 2008 ME14 SW V3 04 Factory Settings eros 600 E 1 5 50 0 f 4 23 Chapter 4 Parameters 2 Fans and Pumps WkehKolmesyelsXemmel ar4 Factory Settings Motor Spec 50Hz No Set value No Set value Pr 03 Pr 04 Pr 05 Pr 06 Pr 07 Pr 08 7 5 30 60 08 1 3 25 50 0 3 High Starting Torque Nike Coley LA aa Factory Settings Motor Spec 50Hz Pr 04 3 0 18 0 00 _ 00 aso M Acceleration Time 1 Unit 0 1 or 0 01 sec M Decelerati
217. ttons Silicone rubber Lens Glass Lens holder Aluminum Cable 0 34 mm 5 core cabtyre cable 2 m 6 562 ft long Note Cable extension Weight Accessory Net weight 120 g approx Gross weight 180 g approx Extension up to total 100 m 328 084 ft is possible with 0 3 mm or more cable Net weight 55 g approx Gross weight 120 g approx M4 Length 30 mm 1 181 in screw with washers 2 pcs Note Mating cable is not supplied with the plug in connector type Please order it separately SUNK LX 100 I O CIRCUIT AND WIRING DIAGRAMS NPN output type PNP output type O circuit diagrams Terminal No of plug in connector type Color code of cable type mating cable for plug in connector type O circuit diagrams Terminal No of plug in connector type Color code of cable type mating cable for plug in connector type Brown V 4 Brown V 2 Pink Teaching input Black Output 1 ZD 4 ZD1 10kQ D2 1 Pink Teaching input Ke FO g inp D 8 whi 50 mA max Note 1 201 4 ZD 5 l White Output 2 Note 2 5 50 mA max Note 1 E 5 i 12 to 24V DC 5 o oa gt IMA DA a T 107s T Black Output 1 50 mA max 0p op O White Output 2 Note 2 head Biue OV Internal circuit Users circuit dA Blue OV Internal circuit Users circuit Notes 1 The current of the plu
218. uracy The machine adopts reliable piston type quantitative filling valve which is provided with convenient and reliable adjustment of the filling volume and high filling accuracy d Easy assembly and disassembly of filling assemblies The bucket valve body and piston filling head etc can be rapidly disassembled and it is easy to carry out cleaning disinfection and sterilization e During the filling the filling nozzle can be extended into the tube so as ensure effective filling and prevent the sealing quality from being influenced as a result of material adhesion on the tube wall f The air blowing device is additionally installed The filling head adopts the combined blow out and cut out filling mode so as to prevent the sealing quality and filling volume being influenced as a result of long wire drawn out by the materials of high viscosity The operating parts of mechanical hand completely adopt fully enclosed ball bearings and the upper and lower sliding shafts on the machine table surface adopt linear bearing and self lubricating system so as to avoid pollution 6 4 The automatic filling amp sealing machine adopts frequency conversion stepless speed adjusting system and the operation implements coordinated linkage control so as to achieve a higher production speed The pneumatic control system 1s provided with precise filter with stable pressure of certain amount being maintained 5 The movement system is allocated with safety clu
219. ustment Figure 9 8 Hint Please firstly fix the height of the rotary table before adjusting the height of the filling and lifting ejector pin 21 2 Blowing adjustment Please appropriately adjust the blowing level according to the viscosity of materials During the filling for materials of higher viscosity such as lipstick adjust the values of FILL ON FILL OFF and BLOW ON to be respectively 5 80 and 110 so as to achieve a satisfactory effect figure 9 9 Figure 9 9 3 Adjustment of filling volume Rock manually the filling volume adjusting dial Turn it clockwise to decrease the filling volume and turn it counterclockwise to increase the filling volume Form for selecting material cylinder and filling nozzle Filling volume 25 45 50 90 100 200 250 300 i Material d D p 16 86 p 25 86 p 35 86 p 53 86 p 66 86 zp mm cylinder b Filling D L 10 110 15 110 32 110 a 6 25 110 amp 32 110 I mm b b 19 110 b 40 110 iI 13 110 Figure 9 10 22 4 Cleaning and maintenance During the first time use please clean the parts by using solution made of edible detergent and then flush them with clear water and finally scrub the internal wall with alcohol and make them dry in the air Refer to figure 9 11 to disassemble the filling part according to the following procedures q Remove the ferrule of valve body and hopper gt 2 Remove the hopper _ 3
220. ut current continuous Load type Load speed and torque characteristics Load characteristics Maximum frequency Base frequency Power supply transformer capacity or percentage impedance Voltage fluctuations and unbalance Number of phases single phase protection Frequency Mechanical friction losses in wiring Duty cycle modification Revision May 2008 ME14 SW V3 04 Starting Appendix CHow to Select the Right AC Motor Drive C 1 Capacity Formulas 1 When one AC motor drive operates one motor The starting capacity should be less than 1 5x rated capacity of AC motor drive The starting capacity ar Gp x x lt 1 5xthe_ capacity _of _AC _motor _drive kVA 973 x7 x cos Q 375 tj 2 When one AC motor drive operates more than one motor 2 1 The starting capacity should be less than the rated capacity of AC motor drive E Acceleration time lt 60 seconds The starting capacity EAN n ns ks gt i Poll ks gt i lt 1 5xthe_capacity_of _AC_ motor _drive kVA 1 X COS Q Nr a Acceleration time 60 seconds The starting capacity kxN eos ee 1X coso Nr n ns ks z 1 Poi lt the_capacity_of _ AC _ motor _drive kVA 2 2 The current should be less than the rated current of AC motor drive A E Acceleration time lt 60 seconds Nr Iu 1 25 ks 1 lt 1 5xthe_rated_current_of_AC_ motor _drive A E Acceleration time 60 seconds Nr Iu 1 s ks 1 lt the rated current_of AC motor dri
221. utput Freq Pr 48 100 bias adjustment Pr 49 1 bias polarity Pr 50 100 pot freq gain Pr 51 1 REV motion enable OHz n negative bias OV 10V Potentiometer Scale 4mA 20mA MW Motor Rated Current Unit 0 1A Settings 30 0 FLA to 120 0 FLA Factory Setting FLA Lo Factory setting is the AC drive rated current When setting this parameter just input the motor rated current value without any calculation Lu Use the following criteria to determine the setting of this parameter no load current lt rated current of motor lt rated current of AC drive You can use this parameter to limit the output current to the motor as to prevent overheat M Motor No Load Current Unit 0 1A Settings OO FLA to 99 FLA Factory Setting 0 4 FLA Lu The rated current of the AC drive means 100 Setting of this parameter affects the slip compensation The setting value must be smaller than the motor rated current setting in Pr 52 this parameter displays the value of actual current M Torque Compensation Settings 00 to 10 Factory Setting 00 La This parameter forces the AC drive to increase its voltage output during start up in order to obtain a higher initial starting torque Pr 55 M Slip Compensation Settings 0 00 to 10 00 Factory Setting 0 00 Revision May 2008 ME14 SW V3 04 4 47 Chapter 4 Parameters LW This parameter can be used to compensate motor slip Although no linear it typically adds 6Hz for a setting of
222. ve A C 2 Revision May 2008 ME14 SW V3 04 Appendix CHow to Select the Right AC Motor Drive 2 3 When it is running continuously The requirement of load capacity should be less than the capacity of AC motor drive kVA The requirement of load capacity kx Pu 1X coso lt the_capacity_of _AC_motor_drive kVA The motor capacity should be less than the capacity of AC motor drive kx 3 x Vu x Iux10 lt the capacity of AC motor drivkVA The current should be less than the rated current of AC motor drive A kxIu lt the rated current of AC motor drive A Symbol explanation Pm 1 coso Vm Iu Pei ks Nr Ns GD TL tA Motor shaft output for load kW Motor efficiency normally approx 0 85 Motor power factor normally approx 0 75 Motor rated voltage V Motor rated current A for commercial power Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method Continuous motor capacity kVA Starting current rated current of motor Number of motors in parallel Number of simultaneously started motors Total inertia GD calculated back to motor shaft kg m Load torque Motor acceleration time Motor speed Revision May 2008 ME14 SW V3 04 C 3 Appendix CHow to Select the Right AC Motor Drive C 2 General Precaution Selection Note 15 When the AC Motor Drive is connected directly to a large capacity power transformer 6
223. ve at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions R C S In the interest of product improvement specifications are subject to change without notice OMRON Corporation Industrial Automation Company http www ia omron com c Copyright OMRON Corporation 2010 All Right Reserved S U N K PHOTOELECTRIC SENSOR DIGITAL MARK SENSOR LX 100 E SERIES Introducing the ultimate mark sensor High resolution A D converter Automatic optimal LED selection function omer F E Fe yy F W W lhl fo ua i Ga a ZZL 2 Aaa r FA F Ai SO ECO Lead free Solder Can detect any mark iw gt 3 Af developed TV AD RGB light emitting elements all
224. velength Infrared LED 870 nm Red LED 660 nm Infrared LED 860 nm 35 mA max Emitter Current consumption 15 mA max Receiver 30 mA max 20 mA max Reversed power supply polarity protection Output Protection circuits short circuit protection and Reversed output po larity protection Reversed power supply polarity protection Output short circuit protection Mutual in terference prevention and Reversed output polarity protection Response time Operate or reset 1 ms max Degree of protection IP67 IEC Oil resistant models IP67 IEC in house standards oilproof excluding cables and connectors Connection method Pre wired cable standard length 2 m M8 Pre wired Connector Weight Pre wired cable 2 m Approx 120 g Approx 65 g packed state Connector M8 4 pins Approx 50 g Approx 30 g Case PBT polybutylene terephthalate Material Lens Modified polyarylate Methacrylic resin Modified polyarylate Values in parentheses indicate the minimum required distance between the Sensor and Reflector Common Power supply voltage 12 to 24 VDC 10 ripple p p 10 max Load power supply voltage 26 4 VDC max Load current 100 mA max Residual voltage Load current of less than 10 mA 1 V max Control output Load current of 10 to 100 mA 2 V max Open collector output NPN PNP depending on model Light ON Dark ON selectable Sensitivity adjustment One turn adjuster Incandescent lamp 3 000 I
225. when its speed is the same as the motor speed DC Braking before Running STE Related When e g windmills Keep the free If the running direction of the free fans and pumps rotate running motor at running motor is not steady please freely by wind or flow standstill execute DC braking before start up without applying power Energy Saving ee Related Punching machines Energy saving and Energy saving when the AC motor fans pumps and less vibrations drive runs at constant speed yet full precision machinery power acceleration and deceleration For precision machinery it also helps to lower vibrations Multi step Operation 8 at ut Related Pr 17 Pr 23 Pr 78 Pr 79 Pr 81 Pr 87 Cyclic operation by To control 7 step speeds and duration multi step speeds by simple contact signals Conveying machinery 4 14 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Switching acceleration and deceleration time PE Related Switching Pr 10 Pr 13 Auto turntable for acceleration and conveying machinery deceleration time by external signal When an AC motor drive drives two or more motors it can reach high speed but still start and stop smoothly Pr 39 Pr 42 Overheat Warning ae Related When AC motor drive overheats it Pr 45 Pr 46 Air conditioner Safety measure uses a thermal sensor to have Pr 39 Pr 42 overheat warning Two wire three wire oa Related FWD STOP oo MO Open
226. will be adjusted automatically It is suitable for machines like fans and pumps that require continuous operation To protect Pumps fans and machines and to extruders have continuous reliable operation Upper Lower Limit Frequency eee Related When user cannot provide upper lower limit gain or bias from external signal it can be set individually in AC motor drive Control the motor Pump and fan speed within upper lower limit 4 16 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Skip Frequency Setting SOP Related The AC motor drive cannot run at Pr 67 Pr 70 To prevent constant speed in the skip frequency machine vibrations range Three skip frequency ranges can be set Pumps and fans Carrier Frequency Setting eaten Related The carrier frequency can be General application Low noise increased when required to reduce motor noise Keep Running when Frequency Command is Lost ISE Related When the frequency command is lost For continuous by system malfunction the AC motor operation drive can still run Suitable for intelligent air conditioners Air conditioners Output Signal in Zero Speed ae Related When the output frequency is lower Provide a signal for than the min output frequency a running status signal is given for external system or control wiring General application Output Signal at Master Frequency au fe Related When the output frequency is
227. x max Sunlight 10 000 Ix max Operating 25 to 55 C Some connector models 40 C to 55 C with no icing or condensation Storage 40 to 70 C with no icing or condensation Ambient illumination Receiver side Ambient temperature range Ambient humidity range Operating 35 to 85 Storage 35 to 95 with no condensation Insulation resistance 20 MQ min at 500 VDC Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration resistance Destruction 10 to 55 Hz 1 5 mm double amplitude for 2 hours each in X Y and Z directions Shock resistance Destruction 500 m s 3 times each in X Y and Z directions Operation indicator orange Indicator Stability indicator green Through beam Emitter has power indicator orange only Accessories Instruction manual Neither Reflectors nor Mounting Brackets are provided with any of the above models The ambient temperature range during operation for connector models depends on the model For the E3Z T66 T86 R66 R86 the range is 40 C to 55 C For the E3Z D66 D86 D67 D87 the range is 30 C to 55 C For other connector models the range is 25 C to 55 C The sensing distance for Retro reflective Models E3Z R66 R86 between 40 C to 25 C however will be as follows not the values in the table With E39 R1S 3 m 100 mm With E39 R1 2 m 100 mm Also use the XS3F M42I_ 4 L L Sensor I O Connector PUR cable for applications between 25
228. xxx Fwd or Rev X Pr 65 Coefficient K 0 01 to 160 0 1 00 Frequency Pr 67 Skip Frequency 1 0 00 to 400 0 Hz Pr 68 Skip Frequency 2 0 00 to 400 0 Hz Pr 69 Skip Frequency 3 0 00 to 400 0 Hz Pr 70 Skip Frequency Band 0 00 to 20 00 Hz Revision May 2008 ME14 SW V3 04 4 7 Chapter 4 Parameters 115V 230V 460V series 01 to 15 15 pr z4 PWM Carrier The factory setting of VFD075M43A is 10 Frequency 575V series 01 to 10 p68 Pr72 Auto Restart Attempts 00 to 10 after Fault 0 No fault occurred Over current oc Pr 73 Present Fault Record 02 Over voltage ov Overheat OH Overload oL Overload 1 oL1 External Fault EF CPU failure 1 CF1 CPU failure 3 CF3 Second Most Recent Hardware Protection Failure HPF Pr 74 Fault Record 10 Over current during acceleration oca 11 Over current during deceleration ocd 12 Over current during steady state operation ocn 13 Ground fault or fuse failure GFF i 14 Low Voltage not record 15 3 Phase Input Power Loss 16 EPROM failure CF2 pr z5 Third Most Recent 17 External interrupt allowance bb Fault Record 18 Overload oL2 19 Auto Adjustable accel decel failure CFA CPU self detection failure codE All parameters can be set read All parameters are read only Parameter Lock and 0708 Reserved Configuration 09 Resets all parameters to 50Hz factory defaults Pr 76 10 Resets all parameters to 60Hz f
229. y 2008 ME14 SW V3 04 Chapter 4 Parameters Increase Master Parameter values 14 15 program the Multi Function Input 14 Frequency Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to incrementally increase decrease the Master Frequency each time an input is received UP Decrease Master 0O0 Mx Close Freq will increase 15 setting by 14 by one unit Frequency Mx Open Freq will decrease by one unit 16 Run PLC Program Parameter value 16 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to enable the AC drive internal PLC program Parameter value 17 programs an input terminal to pause the PLC program PLC operation O O Mx Cl Run PLC setting by 16 eee eee 17 Pause PLC Program Mx Open Pause PLC Note Pr 17 to Pr 23 Pr 78 Pr 79 Pr 81 to Pr 87 define the PLC program Another related function is 30 One Shot PLC Run It can be set to use a not latched contact as the run signal Revision May 2008 ME14 SW V3 04 4 37 Chapter 4 Parameters 18 Counter Trigger Signal 19 Counter Reset 20 No Function 4 38 Description Parameter value 18 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to increase the AC drive s internal counter When an input is received the counter is increased by 1 Tri
230. y Message Descriptions The AC motor drive Master Frequency Command The Actual Operation Frequency present at terminals U V and W The custom unit u The output current present at terminals U V and W Press Aa to change the mode to READ Press PROG DATA for about 2 sec or until it s flashing read the parameters of AC drive to the digital keypad PUO6 It can read 4 groups of parameters to PUO6 read 0 read 3 Press A to change the mode to SAVE Press PROG DATA for about 2 sec or until it s flashing then write the parameters from the digital keypad PUO6 to AC drive If it has saved it will show the type of AC motor drive Revision May 2008 ME14 SW V3 04 Appendix B Accessories Display Message Descriptions The specified parameter setting The actual value stored in the specified parameter End displays for approximately 1 second if the entered input data have been accepted After a parameter value has been set the new value is automatically stored in memory To modify an entry use the A or Y keys Err displays if the input is invalid Communication Error Please check the AC motor drive user manual for more details B 7 3 Operation Flow Chart VFD PU06 Operation Flow Chart Press UP DOWN key to change frequency commands press RIGHT LEFT key to adjust HA Press UP key to select SAVE or READ Press PROG DATA for about 2 seconds or until it is flashing
231. y Sumitomo 3M Clamp XN2A 1430 made by OMRON Accessories Order Separately E3Z Slits Slits E39 S65A E39 S65D E39 S65B E39 S65E 10 4 E39 S65C A E39 S65F o A 32 2 d T Material Model Material ie E39 S65A SUS301 E39 S65D SUS301 E39 S65B stainless E39 S65E stainless E39 S65C steel E39 S65F steel Slits Slits E39 L44 Mounting dimensions E39 L104 Mounting Brackets Refer to E39 R for details Sensor I O Connectors Refer to XS2 and XS3 _ for details OMRON Read and Understand This Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL
232. y not be maintained or the connector may be disconnected due to vibration Mounting Sensor Mounting Use M3 screws to mount the sensor and tighten each screw to a maximum torque of 0 53 N m i 0 ke C SZ 9 E39 L104 Mounting Bracket sold separately E3Z OmRON E3Z Oil resistant Models Oil Resistance e Although the E3Z UULIK Sensors have oil resistant specifications performance may be affected by certain types of oil Refer to the following table e E3Z LULILIK Sensors are tested for resistance to the oils given in the following table Refer to the information in the table when deciding which type of oil to use Kinematic Teiheoe Productname YSCOHIY ph at 40 C Lubricant Velocity No 3 2 02 Water insolu ae ble machining Yushiron Oil No 2 ac Less than 10 oil Yushiroken EC50T 3 7 to 9 5 Water soluble Yushiron Lubic HWC68 7 to 9 9 machining oil Gryton 1700D B 7 to 9 2 Yushironken S50N 7 to 9 8 Note 1 The E3Z maintained a minimum insulation resistance of 100 MQ after it was dipped in all the above oils for 240 hours 2 When using the Sensors in environments subject to oils other than those listed above use the figures for kinematic viscosity and pH from the table as general guidelines Additives and other substances contained in oils may affect the E3Z Be sure to consider this before use Dimensions Sensors E3Z
233. z Max output Freq Pr 48 0 bias adjustment Pr 49 0 bias polarity Pr 50 100 pot freq gain Pr 51 0 REV disable in OHz negative bias OV 5V 10V Potentiometer Scale 4mA 12mA 20mA Example 2 A Bias Adjustment 16 7 of 60Hz determines the Output Frequency to be 10 Hz with the potentiometer set at OV as shown Notice that the entire V F is transposed accordingly An analog input voltage 0 8 33V or current 4 13 33mA would set frequency as 0 60Hz Once the Maximum Output Frequency is reached any further increase on the potentiometer will not increase output frequency If you want to use the range of 60Hz please refer to the example 3 Max Output Pr 03 Freq GOH Z siete ke se Factory Settings Pr 03 60Hz Max output Freq Pr 48 16 7 bias adjustment NY Pr 49 0 bias polarity Pr 50 100 pot freq gain Itis Bias ees Pr 51 0 REV motion disable in joe Adjustment Si negative bias range OHz OV 5V 10V Potentiometer Scale 4mA 12mA 20mA 4 44 Revision May 2008 ME14 SW V3 04 Chapter 4 Parameters Example 3 The whole scale of the potentiometer may be used as desired In addition to the signals 0 to 10V and 4 to 20mA other popular voltage signals include 0 to 5V 20 to 4mA or that under 10V Max Output Freq PE Factory Settings ea Pr 03 60Hz Max output Freq o Pr 48 20 0 bias adjustment Pr 49 0 bias polarity _ Pr 50 83 3 pot Freq gain aP s Pr

RGNF-30B Automatic Tube Filling & Sealing Machine

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RGNF-30B Automatic Tube Filling &amp; Sealing Machine

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RGNF-30B Automatic Tube Filling & Sealing Machine