MODEL 4100 AC Rev D. USER`S MANUAL
Contents
1. L AVERSAB MODEL 4100 AC Rev D USER S MANUAL LAVERSAB INC 505 Gillingham Lane Sugar Land TX 77478 281 325 8300 FAX 281 325 8399 Email oservice laversab com Document Number _ Date WARRANTY Laversab Inc warrants its products to conform to or exceed the specifications as set forth in its catalogs in use at the time of sale and reserves the right at its own discretion without notice and without making similar changes in articles previously manufactured to make changes in materials designs finish or specifications Laversab Inc warrants products of its own factory against defects of material or workmanship for a period of one year from date of sale Liability of Laversab Inc under this warranty shall be limited to replacing free of charge FOB Houston Texas any such parts proving defective within the period of this warranty but Laversab Inc will not be responsible for transportation charges consequential or incidental damages No liability is assumed by Laversab for damages that are caused by misuse or abuse of the product The warranty of Laversab Inc is not made for products manufactured by others which are illustrated and described in Laversab catalogs or incorporated in Laversab products in essentially the same form as supplied by the original manufacturer COPYRIGHT NOTICE Copyright c 2003 2007 by Laversab Inc All rights reserved The content of this manual may not be reproduced in any2. 17 11 Drawings Back connectors MODEL 4100 STANDARD B C 1 Figure A 1 1 1 Figure A 1 1 2 Figure A 1 1 3 USB1 LAN connector Keyboard connector Connector Figure A 1 1 4 AC power input Connector 18 A 1 2 Drawings Cables for Non Hazardous Locations MODEL 4100 STANDARD and M2 HAZARDOUS NON HAZARDOUS Mates ta keyboard female connector on 4100 keyboard Figure A 1 2 1 Mates ta 4100 Figure A 1 2 2 Mates ta LAM R I 45 pl connector T an 4100 Figure A 1 2 3 Mates ta i AC Input NEMA 5 15 power connector 4100 Figure A 1 2 4 A 2 MODEL 4100 1 and M3 USB1 Connector USB1 connector ITT Cannon 2 14 195 Conn Type Std USB A Socket ITT Cannon KPT06J14 19P Mating Standard USB A connector Pin Signal Pin Signal USB1 5V USB1 D USB1 D USB1 GND wl pl N C N C N C N C N C N C N C N C N C N C N C N C N C N C lt 2 9 2 lt X O O Please refer to Figure A 2 1 1 and Figure A 2 2 1 20 HAZARDOUS Interconnect NON HAZARDOUS LAN Connector LAN connector CN Type ITT Cannon KPT02A12 8S CN Type Standard RJ 45 plug Mating ITT Cannon KPT06J12 8P Mating Standard RJ 45 socket Pin Sign
3. Figure 1 1 The 4100 model is available in the following options 4100 Rev C Standard a 4100 M1 Rev C b 4100 M2 Rev C c 4100 M3 Rev C Standard Features e Atom Single Core 1 6GHz or Atom Dual Core 1 8 GHZ e 15 0 TFT Color Ultra Hibrite sunlight readable display with 1024 x 768 resolution e Auto dimming of display brightness based on ambient light High resolution scratch resistant touch screen e Fully sealed redundant mouse Up to 2 GB System RAM 4GB Internal Flash e 2 5 form factor SSD 64 GB optional 110 220 VAC nominal operating voltage One USB ports barrier protected One Ethernet port barrier protected One external Keyboard port barrier protected Two 900 MHZ Wireless Radio with antenna Internal heaters operating on 110 220 VAC allow operation between 40 C and 50 C Sealed enclosure allows operation outdoors Total weight of 25 lbs makes it easily portable Dimensions of 16 5 wide 14 5 high and 4 5 deep provide a small form factor e UL 1604 CSA C222 No 213 certified for use in Class 1 Division 2 locations Groups A B C and D Temp code T6 w t td im PETI ES umata w Z po I e sawa EC Ir ug Figure 1 1 SECTION 2 SAFETY The following safety instructions must be followed to prevent possible hazards of fire electrical shock and bodily harm T 10 W
4. Turn OFF the external power source located in the non hazardous area Turn OFF the devices in the non hazardous area that provide the LAN interface to the 4100 Disconnect the POWER INPUT connector from the 4100 Disconnect the LAN connector Disconnect the Serial connector Disconnect the keyboard connector Remove the 4100 from its mounting stand and move it out of the hazardous location oo mI gv gro GO ccs WARNING Not following the above sequence may induce an explosion hazard 12 SECTION 6 MAINTENANCE amp SERVICING 61 MAINTENANCE The only regular maintenance procedures required on the 4100 a Clean the touch screen with water or any commercial window cleaner using a clean soft lint free cloth Care must be taken not to scratch the touch screen during the cleaning process Do not use any abrasive substance or any organic solvents to clean the touch screen b Clean the photo resistor lens in the same manner as described in a above c Clean the top heat sink to remove all dirt and foreign objects that may be stuck between the fins of the heat sink WARNING Do NOT pressure wash the 4100 62 SERVICING CAUTION Risk of explosion if battery is replaced by an incorrect type Dispose off used batteries in the prescribed manner WARNING Substitution of components is strictly prohibited WARNING The Model 4100 does not contain any user serviceable or user replaceable components The 4100 must not be
5. form by any means in part or in whole without the prior written permission of Laversab Inc DISCLAIMER No representations or warranties are made with respect to the contents of this user s manual Further Laversab Inc reserves the right to revise this manual and to make changes from time to time in the content hereof without obligation to notify any person of such revision ii WARNING 31 THE 4100 USES LINE VOLTAGES FOR ITS OPERATION WHICH ARE POTENTIALLY DANGEROUS IMPROPER OPERATION OF THIS EQUIPMENT MAY RESULT IN PERSONAL INJURY OR LOSS OF LIFE HENCE THE EQUIPMENT DESCRIBED IN THIS MANUAL SHOULD BE OPERATED ONLY BY PERSONNEL TRAINED IN PROCEDURES THAT WILL ASSURE SAFETY TO THEMSELVES TO OTHERS AND TO THE EQUIPMENT BEFORE PERFORMING ANY MAINTENANCE TURN THE POWER OFF AND DISCONNECT THE POWER CORD FROM THE POWER SOURCE iv TABLE OF CONTENTS riui I COPVTICHENOHCE CISC IQ TEDIOE sisirin n AN Aeneas as ii Reviston History c M iii Warning masa an iv Sections IDUOU COD an eMe c MI SE 1 25 Safety ae Ramee 3 Section Installation B aq aniy ss 5 91 LoadimigSOftWare 3 RE RE EAE eS pere ra ER ter eura 5 3 2 Mounting the 4100 siecle eher te eve RESORT IN NEN AER EA RI 5 33 Connections toth
6. opened by the user in an attempt to repair or service the unit Doing so may severely impair the hazardous location classification of the unit All repairs and servicing of the unit can only be performed at the Laversab facility 13 SECTION 7 WIRELESS RADIOS s The 4100 model is equipped with a set of two 900 MHz radios one inside the unit remote radio and a second one master radio inside the XL 50 Box Remote Radio inside 4100 Master Radio inside XL 50 box LAN Serial connection for SAPC Note For radio configurations please refer to Wireless Radio Setup Manual 14 APPENDIX A EXTERNAL CONNECTIONS HAZARDOUS NON HAZARDOUS LOCATIONS The external connectors pin outs and connection details shown below reference the Control Drawing shown in Figure A 1 Individual connector drawings are shown in Figures 2 through 6 MODEL 4100 STANDARD and 2 HAZARDOUS Interconnect NON HAZARDOUS USB SERIAL Connector USB connectors ITT Cannon KPT02A14 19S Conn Type Std USB A Socket ITT Cannon KPT06J14 19P Mating Standard USB A connector Pin Signal Pin Signal A N C USB1 5V USB1 D USB1 D USB1 GND N C 5 V oO pM N C N C N C N C N C N C N C N C N C XXT RTN N C N C XXT BUS B G 4 J K L M N P R 5 U
7. 41001 octets beb s i 7 33 1 Non hazardous locations 7 33 2 Hazardous locations sean 8 Section Typical iocur eere t 10 Section 5 Removal a La ARa M IG 12 Section 6 Maintenance amp Servicing ie tere pedi e as A deant 13 Section 7 4100 Wireless Radios dH eb kausa 14 Appendix A Ext Connections in Hazardous Non Hazardous Locations __ 15 A 1 4100 Standard model M2 model 2 15 A 1 1 Drawings Back Connectors eere retento tete trees 18 A2 Drawings Cables for Non Hazardous Locations 19 A 2 4100 M1 and TOOL aussi ete Memes aatis ndi a ett decals 20 A 2 1 Drawings Back Connectors iere diee oerte intereat 23 A22 Drawings Cables for Non Hazardous Locations 24 Appendix B Repair and Return Policies et tete ere bh ote eaa Dre 25 SECTION 1 INTRODUCTION a The model 4100 Industrial computer is a PC compatible computer that is specifically designed for use in hazardous locations that are classified as Class 1 Division 2 Typical applications include rig floor monitoring and use in chemical plants The rugged yet compact design of the 4100 makes it easy to install and remove off rig floors and makes it suitable for use under all weather conditions The 4100 is shown in
8. ARNING The model 4100 must be connected to an appropriate power source as indicated on the information label on the rear panel of the unit WARNING AC Units The circuit breaker for the power connection on the rear panel of the unit must be in the OFF position such that the internal circuits are not energized whenever the power source is either connected or disconnected from the unit WARNING The unit must never be opened or left open in a hazardous location The rear panel and the top heat sink must be securely fastened before the unit is introduced into a hazardous location WARNING Do not install or operate this unit in an area where the temperature is outside the limits indicated on the information label on the rear panel of the unit WARNING All connections made to the unit must strictly adhere to the rules set forth in Section 3 2 of this manual WARNING There are no user serviceable components inside this unit The unit must not be opened to repair or replace any components If components are repaired or replaced by the user the unit may no longer be suitable for use in hazardous locations and may become an explosion hazard WARNING The Model 4100 is suitable for use in Class I Division 2 Groups A D hazardous locations and non hazardous locations only CAUTION Do not cover or obstruct the slots and fins on the top heat sink in a manner that would restrict air flow between the slots or across the fins CAUTION Do not in
9. V Please refer to Figure A 1 1 1 and Figure A 1 2 2 15 HAZARDOUS Interconnect NON HAZARDOUS LAN Connector 4100 LAN connector CN Type ITT Cannon KPT02A12 8S CN Type Standard RJ 45 plug Mating ITT Cannon KPT06J12 8P Mating Standard RJ 45 socket Pin Signal Pin Signal A 1 2 RD 6 RD D RD 3 RD E N C 4 N C F N C 5 N C G N C 7 N C H N C 8 N C Please refer to Figure A 1 1 2 and Figure A 1 2 3 HAZARDOUS Interconnect NON HAZARDOUS AC Power Input Connector AC connector CN Type B Harrison 1R3G06A20A120 CN Type Std NEMA L6 15 Plug Mating B Harrison 103000A01F060 Mating Std NEMA L6 15 socket Pin Signal Pin Signal G Green Earth Ground G Earth Ground W White Neutral Y Neutral B Black Line X Line Please refer to Figure A 1 1 4 and Figure A 1 2 5 16 HAZARDOUS Interconnect NON HAZARDOUS Keyboard connector Keyboard connector CN Type ITT Cannon KPT02A10 6S CN _ Std PS2 female connector Mating ITT Cannon KPT06J10 6P Mating Std PS2 male connector Pin Signal Pin Signal A N C N C B KBD CLK 5 KBD CLK KBD DATA 1 KBD DATA D KBD GND 3 KBD GND E N C N C 5V 4 5V Please refer to Figure A1 1 3 and Figure A 1 2 1
10. al Pin Signal A 1 TD B TD 2 TD RD 6 RD D RD 3 RD E N C 4 N C F N C 5 N C G N C 7 N C H N C 8 N C Please refer to Figure A 2 1 2 and Figure A 2 2 3 HAZARDOUS Interconnect NON HAZARDOUS AC Power Input Connector AC connector CN Type B Harrison 1R3G06A20A120 CN Type Std NEMA L6 15 Plug Mating B Harrison 103000A01F060 Mating Std NEMA L6 15 socket Pin Signal Pin Signal G Green Earth Ground G Earth Ground W White Neutral Y Neutral B Black Line X Line Please refer to Figure A 2 1 4 and Figure A 2 2 5 21 HAZARDOUS Interconnect NON HAZARDOUS Keyboard connector Keyboard connector CN Type ITT Cannon KPT02A10 6S Type ITT Cannon KPT02A10 6S Mating ITT Cannon KPT06J10 6P Mating ITT Cannon KPT06J10 6P Pin Signal Pin Signal A PRESS TX DRIVE A N C B KBD CLK B KBD CLK C KBD DATA C KBD DATA D KBD GND D KBD GND E PRESS TX IN E N C F KBD 5V F KBD 5V Please refer to Figure A 2 1 3 and Figure A 2 2 1 22 A 2 1 Drawings Back connectors MODEL 4100 M1 and M3 D Figure 2 1 1 Figure A 2 1 2 USB1 LAN connector Connector B Figure 2 1 4 AC power input Connector 23 Figure A 2 1 3 Keyboard connector 2 2 Drawings Cables for Non Hazardous Locations MODEL 4100 M1 and M3 HAZARDOUZ NON HAZARDOUS Mates ta
11. ble is terminated in a Type A Jack 4 position which may be connected to any device with the USB standard due to the safety barriers the USB can only support full speed standard USB 1 1 and since they are current limited it is recommended to use externally powered devices when possible The drawings and pin outs of these cables are provided in Appendix B 3 3 2 Hazardous locations The user is required to provide all the external cables for use in hazardous locations The cabling and connection methods and restrictions are detailed below The Control Drawing for all connections to the 4100 is shown in Figure A 1 1 AC Power cable The pin out for the AC POWER INPUT connector on the rear panel of the 4100 is provided in Appendix A The mating connector is also listed in Appendix A The External 110 VAC 60Hz or 220 VAC 50 Hz power source must be located in a non hazardous location WARNING The power cord used must adhere to the following rules a The power cord must be approved for extra hard usage b The section of the power cord that runs through a hazardous area must be protected by rigid conduit with liquid tight ends c Only the last 3 feet before the power cord mates to the 4100 may be left unprotected without the rigid conduit d The power cord must be terminated into the external AC or DC power source as shown in Figure A 1 WARNING Make sure that the POWER circuit breaker on the rear panel of the 4100 is in th
12. cation 3 Turn ON the POWER circuit breaker AC on the 4100 If the ambient temperature is below 5 C then the 4100 may not boot up immediately The internal heaters and fans will start operating and attempt to bring the temperature inside the 4100 above 5 C While this process is on going the heaters LED will turn on indicating that the heaters are operating The heaters may operate for up to 30 minutes before the internal temperature rises above 5 C at which point the computer section of the 4100 will boot up When the computer section of the 4100 is starting to boot up the backlight on the display will turn on and the display will be completely white for a period of about 2 to 5 seconds Thereafter the boot up screen will be displayed During normal use the application software will communicate through the LAN and or the Serial port and show the necessary information on the display The keyboard may be used as an input device by the user but typically the touch screen and or the mouse on the front panel are the only input devices used CAUTION Do not use a sharp object to touch the touch screen Scratching the touch screen surface in any way will cause the touch screen to mal function The mouse on the front panel is configured such that the circular button in the center is the cursor movement button and the two buttons on either side of it are the left and right click keys The circular button is pressure sensitive The hard
13. e OFF position before connecting or disconnecting the POWER INPUT connector Do not connect or disconnect the POWER INPUT connector when the circuits are energized WARNING Ensure that the external power source is OFF before connecting or disconnecting the POWER INPUT connector 3 LAN cable The pin out for the LAN connector on the rear panel of the 4100 is provided in Appendix A The mating connector is also listed in Appendix A WARNING The LAN cable may only be terminated into a 10 100 M bit Ethernet LAN device that adheres to the IEEE 802 3 standard The Control Drawing for this connection is shown in Figure A 1 A shielded CAT 5 cable may be used to provide this connection to the 4100 Although no special cable protection is required in a hazardous location it is recommended that the LAN cable be run in the same rigid conduit used for the power cable WARNING Make sure that the POWER and circuit breaker on the rear panel of the 4100 are in the OFF position before connecting or disconnecting the LAN connector Do not connect or disconnect the LAN connector when the circuits are energized 4 Keyboard cable The pin out for the keyboard connector on the rear panel of the 4100 is provided in Appendix A The mating connector is also listed in Appendix A For details on the keyboard cable please refer to the Control Drawing shown on Figure A 1 WARNING The keyboard cable may be connected only to an intrinsically safe keyboard per t
14. er it is pressed the faster is the cursor movement The mouse and the touch screen may be used alternately This means that they are both active at all times and cursor movements and icon selections etc may be done by either one of them The right click function on the touch screen is available and can be configured through the driver application Cursor movement and icon selection is easier with the touch screen whereas dragging is easier with the mouse If the touch screen is inoperative the mouse will still provide the user with input capability Thereby the mouse provides redundancy for the touch screen 10 The photo resistor lens on the front of the unit must be kept un obstructed and clean during normal operation This will allow the auto dimming circuit to properly regulate the brightness of the display based on the ambient light conditions WARNING During normal operation the user must not alter any of the connections to the 4100 including the keyboard connection Before altering connecting or disconnecting any connection both circuit breakers on the 4100 must be turned OFF so that all internal circuits are de energized Failure to do so may create an explosion hazard 11 SECTION 5 REMOVAL While removing de installing the 4100 from normal operation follow the sequence shown below WARNING Do not disconnect ANY connectors while circuits are energized Turn OFF the POWER circuit breaker on the 4100
15. he Control Drawing shown in Figure A 1 The recommended keyboard is the model KBM IS WARNING The keyboard cable must be terminated in a locking connector The intrinsically safe keyboard must be able to mate to this locking connector WARNING Do not connect or disconnect the keyboard when the circuits are energized Make sure that the POWER circuit breaker on the rear panel of the 4100 is in the OFF position before connecting or disconnecting the keyboard 5 USB WARNING The USB part of the cable may only be terminated into a connection that adheres to the USB 1 1 standard The Control Drawing for this connection is shown in Figure A 1 WARNING Do not connect or disconnect the USB connector when the circuits are energized Make sure that the POWER and circuit breaker on the rear panel of the 4100 are in the OFF position before connecting or disconnecting the USB Serial connector A shielded cable may be used to provide the USB connection to the 4100 Although no special cable protection is required in a hazardous location it is recommended that this communication cable be run in the same rigid conduit used for the power cable SECTION 4 TYPICAL USE After the 4100 has been installed per the instructions provided in Section 3 of this manual the unit may be turned ON for operation in the following sequence 1 Turn ON the external power source AC 2 Turn ON the devices that provide the Ethernet interfaces in the non hazardous lo
16. hread size of 5 16 18 WARNING The mounting bracket should not cover any of the markings and warnings on the rear panel of the 4100 WARNING The mounting bracket should not cover any of the connectors or the circuit breakers on the rear panel of the 4100 WARNING The mounting bracket should not restrict air flow between the fins of the top heat sink CAUTION The mounting bracket should not cover the photo resistor lens on the front of the 4100 w Amm lt mium 7 Figure 3 1 3 3 Connections to the 4100 There is a significant difference on how connections may be made to the 4100 based on whether the location of use is hazardous or non hazardous 3 3 1 Non hazardous locations The unit is provided with the following external cables 1 AC power cable 2 1 USB Pigtail 3 1 PS 2 Keyboard Pigtail 4 LAN cable WARNING All the above cables are for use in non hazardous locations only Using these cables in hazardous locations may impair the hazardous location classification of the unit The AC power cable is terminated in a NEMA 5 15 plug and may only be connected to a power source of 110 220 VAC 50 60 Hz The LAN cable is terminated in a standard RJ 45 plug which must be connected to any 10 100 M bit Ethernet LAN device that adheres to the IEEE 802 3 standard The Keyboard cable is terminated in a standard PS2 female connector that may be connected to any standard PS2 keyboard The USB ca
17. keyboard female connector on 4100 keyboard Figure A 2 2 1 Mates ta USB1 4100 Figure A 2 2 2 Mates ta LAM R I 45 pl connector 2 P ua an 4100 Figure A 2 2 3 Mates ta AC Input power connector an 4100 NEMA 5 15 Figure A 2 2 4 24 APPENDIX B REPAIR AND RETURN POLICIES If it is determined that the product is defective please call Laversab customer service department 281 325 8300 or e mail lt oservice laversab com gt for further assistance Before shipping any equipment to Laversab for repair please call the customer service department at 281 325 8300 or e mail to lt oservice laversab com gt Please include a description of the problem that has been identified when returning defective equipment Ship equipment to LAVERSAB INC 505 Gillingham Lane Sugar Land Texas 77478 U S A 25
18. stall the unit in an unstable manner that could cause it to tip over CAUTION Follow all instructions and warnings marked on the unit and also those included in this manual Approvals The Model 4100 conforms to the following standards UL60950 CSA 60950 CAN CSA 22 2 No 60950 00 UL 1604 CAN CSA C22 2 No 213 M1987 SECTION 3 INSTALLATION The installation process consists of a Loading the application software onto the 4100 b Mounting the 4100 on site using an appropriate mounting bracket Making the connections to the 4100 31 Loading software The 4100 is provided with a Windows operating system that is pre installed with the network enabled All software must be loaded through the USB ports USB1 1 std It is not necessary to open the unit to load the software If software modifications require that the unit be opened to have access to internal connectors this must be done at the Laversab facility If the unit is opened by the user then it may severely impair the hazardous location classification of the unit 32 Mounting the 4100 A suitable mounting bracket may be fabricated by the user based on the user s mounting requirements Figure 3 1 shows a suggested mounting bracket for mounting the 4100 on a flat plate or on a pipe stand with an optional adapter The mounting bracket should be fastened to the four mounting studs provided on the rear panel of the unit The studs 4 inch in length with a t
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