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Honda MSX125 Owners Manual - Over-blog

1. Use the helmet holder only when parked Removing the Seat Use the helmet holder only while parked Do not ride with a helmet secured by the holder http www motorcycle in th 2i Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Importance of Maintenance een P 33 Maintenance Schedule cceseseeeee P 34 Maintenance Fundamentals 000 P 37 Tool Kit EE P 48 Removing amp Installing Body Components P 48 E Pee ee Rene ener een nee Pe ee ee P 49 BEE P 50 Engine e EE P 51 Bra KE Sonane a ATEEN P 54 Side Stand ME P 56 Drive a E P 57 a dl EE P 61 Tree begiert P 64 Crankcase Breatber SSES EEEEEE En P65 SPANK PING sucurieiriimnos saninin aain P 66 Other Adjustments ue P 68 Headlight Am P 68 Brake Light Switch P 68 http www motorcycle in th Importance of Maintenance Importance of Maintenance Keeping your motorcycle well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride perform the periodic checks specified in the Maintenance Schedule BP 34 AWARNING Improperly maintaining your motorcycle or failing to correct
2. Protective highly visible long sleeved jacket and durable trousers for riding or a protective Suit http www motorcycle in th Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking Ride conservatively Riding Precautions Brakes Observe the following guidelines Avoid excessively hard braking and sudden shifting to a lower gear gt Sudden braking can reduce the motorcycle s stability gt Where possible reduce speed before turning otherwise you risk wheel slippage Exercise caution on low traction surfaces gt The wheels lock more easily on such surfaces and braking distances are longer Avoid continuous braking gt Repeated braking can overheat the brakes reducing their effectiveness continued http www motorcycle in th Ajajes aj gt Ads0 0 H 11 Ayapes aj2Ad10 0 8 Riding Precautions I Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes I Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution w
3. Screwdriver handle Spark plug wrench http www motorcycle in th Removing amp Installing Body Components Seat Prongs Ignition key Seat lock Removal 1 Insert the ignition key into the seat lock 2 Turn it clockwise then pull the seat up and back I Installation 1 Insert the prongs into the stays on the frame 2 Push forward and down on the rear of the seat until it locks in place Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when closed Take care not to lock your key under the seat http www motorcycle in th a3UEUS1UIEIW a 49 Removing amp Installing Body Components gt Battery Battery Positive terminal a3UEUS1UIEIW 8 Bolt Battery Battery holder Negative terminal Removal Make sure the ignition switch is off 1 Remove the seat EYP 49 50 2 Remove the battery holder by removing the bolt 3 Disconnect the negative terminal from the battery 4 Disconnect the positive terminal trom the battery 5 Remove the battery taking care not to drop the terminal nuts I Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Readjust the clock after the battery Is reconnected since the clock goes wrong once the battery is disconnected For proper
4. Headlight Bulb Bolts Bolts Headlight assembly 1 Remove the bolts and headlight assembly 2 Pull off the connector without turning Remove the dust cover 4 Press the pin down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol LA Connector Dust cover A eg http Awww motorcycle in th Brake Tail Light Brake Tail light The brake and tail light uses several LEDs If there is a LED which is not turned on see your dealer for this service http www motorcycle in th Electrical Trouble gt Burned out Light Bulb Front Rear Turn Signal Bulb 1 Remove the screw 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise IESEL signal lens Dunoousaignoil 8 Bulb 4 Install a new bulb in the reverse order of removal continued 81 DunoousaiOnoll E 82 Electrical Trouble Burned out Light Bulb License Plate Light 1 Remove the screws 2 Remove the license plate light cover 3 Pull out the bulb without turning License plate light cover Bulb Screws 4 Install a new bulb in the reverse order of removal http www motorcycle in th Electrical Trouble Blown F
5. sssssssssnnnnnennnnnnnnnnnnnnne Se eet RE P 6 Safety Precautions EEN P 10 Riding Precautions eeeeeeeeeeeeeeeeeeees P 11 Accessories amp Modifications 000 P 14 EO AGING osnan P 15 http Awww motorcycle in th Safety Guidelines Follow these guidelines to enhance your safety Perform all routine and regular inspections specified in this manual Stop the engine and keep sparks and flame away before filling the fuel tank Do not run the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust gases is toxic and can kill you Always Wear a Helmet It s a proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel EJP 10 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn amp Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become accustomed to the motorcycle s size and
6. stalling or otherwise not running properly stop riding and turn off the engine http www motorcycle in th Caring for Your Motorcycle Frequent cleaning and polishing Is important to ensure the long life of your Honda A clean motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your motorcycle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your motorcycle thoroughly using a garden hose to remove loose dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road grime Clean the headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing Caring for Your Motorcycle water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts gt Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil suffer greatly reduced braking effectiveness and can lead to a crash 5 Lubricate the drive chain immediately after washing and drying the motorcycle 6 Apply a coat of wax to prevent corrosion Avoid products that contain
7. Also inspect the engine sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer FIR Normal Worn Damaged GOOD REPLACE REPLACE Use of a new chain with worn sprockets will cause rapid chain wear http www motorcycle in th I Cleaning and Lubricating Maintenance Fundamentals Never use petrol or low flash point solvents for After inspecting the slack clean the chain and cleaning the drive chain A fire or explosion sprockets while rotating the rear wheel Use dry could result cloth with high flash point solvent Use a soft Avoid getting lubricant on the brakes or tyres brush if the chain is dirty Avoid applying excess chain lubricant to prevent After cleaning wipe dry and lubricate with the spray onto your clothes and the motorcycle recommended lubricant Recommended lubricant Pro Honda HP Chain Lube or SAE 80 90 gear oil http www motorcycle in th a2ueUa UIe a 43 a3UEUSLUIEIN 8 44 Maintenance Fundamentals Crankcase Breather Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Tyres Inspecting Replacing I Checking the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a m
8. Install and tighten the rear axle nut Torque 59 N m 6 0 kgf m 44 Ibf ft 5 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity http www motorcycle in th Electrical Trouble Battery Goes Dead Charge the battery using a motorcycle battery charger Remove the battery from the motorcycle while charging Do not use an automobile type battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer Jump starting using an automobile battery is not recommended as this can damage your motorcycle s electrical system http www motorcycle in th Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications BP 97 Dunoousaignoil d continued 79 Duizooys jqnoIL E 80 Electrical Trouble Burned out Light Bulb
9. Odometer TOTAL amp Tripmeter TRIP A B SEL button switches between odometer amp tripmeters e Odometer Total distance ridden e Tripmeter Distance ridden since triometer was reset press and hold the SET button to reset to 0 0 km mile Clock 12 hour display 4 5 8 7 8 9 10 Ss 1 T w n J Dal km h iZ SEL button SET button http www motorcycle in th Display Setting You can adjust the following settings e Clock setting e E type only Changing of speed and mileage unit If the SET button was not pressed during the adjustment and no buttons were pressed for about 30 seconds the display will stop tlashing automatically and the adjustment will be cancelled 1 To set the clock Turn the ignition switch on Press and hold the SEL and SET buttons until the hour digits start flashing MENR AREEN ARENA a a a ET Press the SEL button until the desired hour is displayed gt Press and hold to advance the hour fast KE Press the SET button The minute digits start flashing KH http www motorcycle in th apind uoiei do a 23 p n5 uoljesado E 24 Press the SEL button until the desired minute is displayed Press and hold to advance the minute fast 3 ALA TAE CH dei gt ica f N S N i Raa ae Rea E AE E E EEES EE EAA EE E LAS IE aN E ETS O Except E type Press the SET button The clock is set and
10. Remove the front axle nut y Front axle SS nut 3 Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist 4 Remove the front axle shaft front wheel and side collars Avoid getting grease oil or dirt on the disc or pad surfaces gt Do not pull the brake lever while the front wheel is removed Front axle shaft http www motorcycle in th Installation 1 Attach the side collars to the wheel 2 Position the wheel between the fork legs and insert the front axle shaft from the right side through the wheel hub and right fork leg NOTICE When installing the wheel carefully fit the brake disc between the pads to avoid scratching them 3 Tighten the front axle nut Torque 54 N m 5 5 kgf m 40 Ibt ft Tyre Puncture Removing Wheels 4 After installing the wheel apply the brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Dunoousaignoil d continued 75 http www motorcycle in th DunoousaiOnoll E 76 Tyre Puncture Removing Wheels Rear Wheel Removal 1 ES Support your motorcycle securely and raise the rear w
11. Starting the Engomne 28 Steering LOCK crisa a EAS 27 Stopping ENGINE E 86 Storage EGUIC sorer pe E 31 Owner s Manual 86 Storing Your Motorcycle n se 91 SWITCHES ccccceeeeeceeeceeeseeeeceeeseeeseeeeeeeeeeees 26 T Ta ven EE 20 inte EE 64 TOOK Eth edsnals cnc couara iden EN 48 Transporting Your Motorcycle n s 92 TOMET EE 22 86 Troublesbootimg s sssssssssesserserrnnnnnnnrnnne 69 Turn Signal Indicator 25 Turn Signal SWItch cccccccssseseeeeeeeeeeeeees 26 Tyres Air PRASSUI eer Ae 44 Kita le 73 REACH IG EE 44 73 W Warning Indicators On 71 Washing Your Motorcycle c ccceceee 89 Weight LIM u 15 Wheels Front removal sirinin aaan aai 74 Rear removal cc ccc cceeccccccceeeeseeeeeeeeeeaaes 76 http www motorcycle in th Xapu 8 101 http www motorcycle in th
12. ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans http www motorcycle in th UO EWIOJU i 93 UOLLGULIOIL E 94 Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on the left side of the crankcase You should record these numbers and keep them in a safe place Engine number http www motorcycle in th E Main Components Type Overall length Overall width Overall height Wheelbase Minimum ground clearance Caster angle Trail Curb weight Maximum weight capacity Maximum luggage weight 2 Passenger capacity Minimum turning radius JC61 1 760 mm 69 3 in 755 mm 29 7 in 1 010 mm 39 8 in 1 200 mm 47 2 in 160 mm 6 3 in 25 81 mm 3 19 in Except KO type 102 kg KO type 100 kg Except KO type 154 kg KO type 134 kg 3 kg 7 Ib 225 b 220 Ib 340 Ib 295 Ib vn sm wee Ns P NN Rider and 1 passenger 1 9 m 6 2 ft 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories Displacement Bore x stroke Co
13. or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first evaluate the condition of your motorcycle If the engine is still running turn it off Inspect for fluid leaks http www motorcycle in th check the tightness of critical nuts and bolts and check the handlebar control levers brakes and wheels Ride slowly and cautiously Your motorcycle may have suffered damage that is not immediately apparent Have your motorcycle thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure Safety Guidelines AWARNING Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any areas or activities that expose you to carbon monoxide http www motorcycle in th Ajajpes aj gt Ars0 0 D Ayapes aj2Ad10 0 8 Image Labels Image Labels The following
14. pages describe the label meanings Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read this information carefully and don t remove the labels If a label comes off or becomes hard to read contact your dealer for a replacement There is a specific symbol on each label The meanings of each symbol and label are as follows gt Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION with YELLOW background You CAN be HURT if you don t follow instructions http www motorcycle in th HOG ABA Image Labels BATTERY LABEL DANGER e Keep flame and spark away from the battery Battery produce explosive gas that can cause explosion e Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte e Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well e Handle the battery electrolyte with extreme care as it contains dilute sulfuric ac
15. weight Ride Defensively Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or perform an evasive maneuver continued 3 http www motorcycle in th Ajajes aj gt Ars0 0 H Ayapes aj2Ad10 0 ie Safety Guidelines Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits EYP 15 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe EJP 14 If You are Involved in a Crash Personal safety is your first priority If you
16. F FlOOded ENgINE EEN 28 Frame Number 94 Fuel EL et EN RECOMIMENGE WEE 30 REMANINO s a a cake eines 21 Eeer EE 30 Fuels Containing Alcohol AAA 87 SEL 40 83 G GASON E 87 H Headlight Am 68 Headlight Dimmer Switch 26 Helmet Holder 31 High Beam Indicator 25 H rn BUTON EE 26 I Ignition Cut off System Banking Ree E 86 Side Stand 56 ONION EE 85 Ignition Switch ccccececeeeeseeeeeeeeeeees 27 28 image EE 6 WCU CARON E E tescaa tere 25 Instruments dee Eidel ee 20 L eenegen ee dE EA 6 Load ENS cat ptot oer latent elec 15 Loading Guidelines ssssssssssseesnennennnnenene 15 M Maintenance Et etebt o Ee ER WHO IMA te 39 EE 33 SCO IER 34 Maximum Weight Um 15 Modfcatons 14 http www motorcycle in th Xapu 8 99 E 100 N Neutral Indicator cc cececeeceeceececeececeeeeees 25 O e Ten E d EE 22 86 Oil ENO zis er AS 41 51 P Parking E 12 P rts LOCATION eea an a es dese 18 PEO EE 87 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 25 71 Protective Apparel ccccccsssssseeeeeseeeeeees 10 R Recommended FUG AET EET E ETE SETAT 30 SEE E E E 41 K e WEE 30 Removal Enge E 50 SE 49 Repair E EE 73 Riding Precautions 11 http www motorcycle in th S Safety Precautions ccceceeeeeeeeeeeeeees 10 KEEN 49 Serial UnL 94 eis dote her 29 SEENEN EEN 56 SPECIFICATIONS EEN 95 Speedometer ees gegen 21 Start BUTION EE 26 28
17. If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible http www motorcycle in th Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise We recommend you have this type of service performed by your dealer After an emergency repair always have the tyre inspected replaced by your dealer Emergency Repair Using a Tyre Repair Kit If your tyre has a minor puncture you can make an emergency repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible AWARNING Riding your motorcycle with a temporary tyre repair can be risky H the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced Dunoousaignoil Dh Removing Wheels Follow these procedures if you need to remove a wheel in order to repair a puncture continued 73 http www motorcycle in th DunoousaiOnoll E 74 Tyre Puncture Removing Wheels Front Wheel Removal 1 Park ona firm level surface 2
18. In an emergency switch to the G i Off position to stop the engine Start button http www motorcycle in th Ignition Switch Switches the electrical system on off locks the steering gt Key can be removed when in the OFF or LOCK position Steering Lock Lock the steering when parking to help prevent theft A U shaped wheel lock or similar device is also recommended Ignition key ON Turns electrical system on for starting riding apind uoiei do Locks steering Locking Turn the handlebar all the way to the left Push the key down and turn the ignition switch to the LOCK position Jiggle the handlebar if the lock is difficult to engage Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position 27 http www motorcycle in th p n5 uoljesadoO E 28 Starting the Engine Start your engine using the following procedure regardless of whether the engine is cold or warm Consult your dealer for advice if you plan to ride your motorcycle at an altitude above 2 500 m 8 000 feet NOTICE e f the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage e Extended fast idling and revving the engine can damage the engine and the exhaust system NOTICE e f the motorcycle is transported to a place 2 000 m 6 500 feet hig
19. OT 4 Brake Fluid brake fluid http www motorcycle in th Recommended drive Pro Honda HP Chain Lube or chain lubricant SAE 80 90 gear oil Drive chain slack 30 to 40 mm 1 2 to 1 6 in DID 420D Standard drive chain NEIE 106 Standard sprocket Engine sprocket 15T sizes Rear wheel sprocket 34T E Bulbs Headlight 12V 35 35W Brake Tail light LED Front turn signal lights 12V 21 5W x 2 Rear turn signal lights 12V 21W x 2 License plate light 12V 5W E Fuses Main fuse 15A Other fuses 10A Engine oil drain bolt Rear axle nut Front axle nut http www motorcycle in th Specifications E Torque Specifications 24 N m 2 4 kgf m 18 Ibf ft 59 N m 6 0 kgf m 44 Ibf ft 54 N m 5 5 kgf m 40 Ibf ft SUOI EIIJIIAdS H 97 E A ee EE 14 B Basic Operation How c ssseeeeeeeeeeeeees 16 Sa 39 50 Brake Light Switch AA 68 Brakes El e WEE 42 54 Sieg 99 BRAKING EE 11 Bulb Brake Tail Gl EE 81 Front Turn ele le RE 81 Ri lie EE 80 License Plate Dot 82 Real TONY Signal EE 81 C Caring for Your Motorcycle s 89 VOC EE 22 CIUCAS yS tE Miei E aE i 61 Crankcase Breatber 65 D Digital Clock Adjustment ee 23 Drive EIERE 57 E Electrical Trouble 79 Engine ISIC iis cc ceneeadas r uauseananstin sausten enemies 94 UE 41 51 S PAUL BE 28 SUC Pe SWIC DEE 26 28 86 STOR DING eeneg 86 s il eil nh EE 93 Equipment Owner s Manual 31 86 Leef EE A8 http www motorcycle in th
20. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2013 Honda Motor Co Ltd http www motorcycle in th Congratulations on your purchase of a new Honda motorcycle Your selection of a Honda makes you part of a worldwide family of satistied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following codes in this manual indicate each country The illustrations here in are based on the ED type Country Codes Code Country E UK F France ED European direct sales South Africa KO Korea The specifications may vary with each locale http www motorcycle in th A Few Words About Safety Your safety and the safety of others is very important Operating this motorcycle safely is an important r
21. a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area http www motorcycle in th a3UEUSLUIEIN P 33 a3UEUS1UIEIW 8 34 Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure t
22. balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler Follow all load limits and other loading guidelines in this manual http www motorcycle in th Ajajpes aj gt Ars0 0 D 15 p n5 uoljesadoO E 16 Basic Operation Flow Pre ride Inspection Carefully inspect your motorcycle to Acceleration make sure that it is safe to ride Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine Starting the Motorcycle How to use basic features f 4 Before pulling away indicate e e Ben at Instruments kA E Soe your direction with the turn Switches Cao oa Kc signal switch and check for EZ i E Ni S i e 8 SS ADI BOR SS oncoming traffic Steering Lock ak RASA A Se http www motorcycle in th Parking Braking Close the throttle and apply the front and rear brakes together B gt The brake lights will indicate that you have applied the brakes Park on a firm level surface Use the stand and lock the Steering If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Do your braking before entering corners http www motorcycle in th apind uolnesado 8 17 p n5 uoljesado E Parts Location Rear brake fluid reservoir a tar aac eT starz Fuse box Dp Ba
23. d VEE RUBBER Front V119C Rear V119C SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 30 to 40 mm 1 2 to 1 6 in Freeplay http www motorcycle in th Ajapes aj gt Ars0 0 8 Ayapes aj2Ad10 0 8 Safety Precautions Safety Precautions Ride cautiously and keep your hands on the handlebar and feet on the footpegs Keep passenger s hands onto the seat strap passenger s feet on the footpegs while riding Always consider the safety of your passenger as well as other drivers and riders Protective Apparel Make sure that you and any passenger are wearing an approved motorcycle helmet eye protection and high visibility protective clothing Ride defensively in response to weather and road conditions I Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection AWARNING Not wearing a helmet increases the chance of serious injury or death ina crash Make sure that you and any passenger always wear an approved helmet and protective apparel I Gloves Full tinger leather gloves with high abrasion resistance I Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection Jacket and Trousers
24. e disconnect the negative terminal to prevent discharge continued http www motorcycle in th UO EWIOJU a 91 UOLLGULIOIU E 92 Transporting Your Motorcycle After removing your motorcycle from storage inspect all maintenance items required by the Maintenance Schedule Transporting Your Motorcycle If your motorcycle needs to be transported It should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down Straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission http www motorcycle in th You amp the Environment Owning and riding a motorcycle can be enjoyable but you must do your part to protect the environment Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a You amp the Environment drain or on the
25. e battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Fuses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses BP 83 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications EJP 97 Blown fuse A NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system http www motorcycle in th If a fuse fails repeatedly you likely have an electrical fault Have your motorcycle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible I Selecting the Engine Oil For recommended engine oil see Specifications E P 96 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MA SAE standard 2 10W 30 API cla
26. e level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal Maintenance Fundamentals AWARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing I Cleaning the Battery Terminals 1 Remove the battery BP 50 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean a3UEUSLUIEIN a continued 39 http www motorcycle in th a3UEUSLUIEIN 8 40 Maintenance Fundamentals 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life soan Consult your dealer about when you should replace the battery Always replace th
27. ear Its limit or the correct freeplay cannot be obtained attempt adjustment with the lower adjusting nut http www motorcycle in th Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut until the clutch lever freeplay is 10 to 20 mm 0 4 to 0 8 in Tighten the lower lock nut and check the clutch lever freeplay Start the engine pull the clutch lever in et adjusting nut 3 and shift into gear Make sure the engine ooo does not stall and the motorcycle does not Lower lock nut p u creep Gradually release the clutch lever If proper adjustment cannot be obtained or and open the throttle Your motorcycle the clutch does not work correctly see your should move smoothly and accelerate dealer gradually http www motorcycle in th a3UEUSLUIEIN H a3UEUS1UIEIW 8 64 Throttle Checking the Throttle With the engine off check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer 2 to 6 mm 0 1 to 0 2 in Freeplay at the throttle grip flange Freeplay ht
28. ent cross threading Spark Plug Checking Spark Plug 8 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE Improperly tightened spark plugs can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 9 Reinstall the spark plug cap Take care avoid pinching any cables or wires http www motorcycle in th a3UEUSLUIEIN H 67 Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight tor proper alignment To move the headlight case loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations a3UEUS1UIEIW 8 Adjusting the Brake Light Switch Check the operation of the brake light switch Turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brake light switch Be http www motorcycle in th Troubleshooting Engine Will Not Start P Warning Indicators On or Flashing P PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MI P Other Warning Indication ee P Fuel Ga
29. esponsibility To help you make informed decisions about safety we have provided operating procedures and other information on satety labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 4 DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions Other important information is provided under the following titles Information to help you avoid damage to your motorcycle other property or the environment http www motorcycle in th Motorcycle Safety Operation Guide Maintenance Troubleshooting Information Specifications Index http www motorcycle in th rez P 16 E P 69 P 84 P95 Pe ese Motorcycle Safety This section contains important information for safe riding of your motorcycle Please read this section carefully Safety Guidelines
30. g in all steering positions BP 64 Engine oil level Add engine oil if necessary Check for leaks EYP 51 Drive chain Check condition and slack adjust and lubricate if necessary BP 57 Brakes Check operation Front and Rear check brake fluid level and pads wear EXP 54 55 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function Clutch Check operation Adjust freeplay if necessary EP 61 Side stand ignition cut off system Check for proper function BP 56 Wheels and tyres Check condition air pressure and adjust if necessary BP 44 http www motorcycle in th a3UEUSLUIEIN W Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the frame under the seat EJP 49 a3UEUSLUIEIN 8 Colour label A ate Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle ge http www motorcycle in th Battery Your motorcycle has a maintenance free type battery You do not have to check the battery electrolyt
31. hain slack adjusted by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the gear in Neutral 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the swingarm http www motorcycle in th Drive Chain Adjusting the Drive Chain Slack 5 Turn both adjusting nuts an equalnumber 7 Tighten the rear axle nut a3UEUSLUIEIN W of turns until the correct drive chain slack Torque 59 N m 6 0 kgf m 44 lbf ft is obtained Turn the adjusting nuts clockwise to tighten the chain Turn the 8 Tighten the drive chain adjusting nuts adjusting nuts counterclockwise to lightly then hold the adjusting nuts and provide more slack tighten the lock nuts Adjust the slack at a point midway 9 Recheck drive chain slack between the front sprocket and the rear wheel sprocket If a torque wrench was not used for Check the drive chain slack EYP 57 installation see your dealer as soon as 6 Check rear axle alignment by making sure possible to verify proper assembly the chain adjuster index marks align with Improper assembly may lead to loss of the rear edge of the adjusting slots braking capacity Both marks should correspond If the axle is misaligned turn the right or left adjusting nuts until the marks are aligned and recheck chain slack http www motorcycle in th continued 59 a3UEUSLUIEIN 8 60 Drive Chain Adjusting the D
32. handling of the battery see Maintenance Fundamentals EP 39 Battery Goes Dead BP 79 http www motorcycle in th Checking the Engine Oil 1 If the engine Is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch off stop the engine and wait for 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Remove the oil fill cap dipstick wipe It clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil Till cap dipstick 6 Securely install the oil fill cap dipstick SE i Sum 7 e d Oil fill cap dipstick http www motorcycle in th a2ueUaUIe H 51 a3UEUSLUIEIN 8 52 Engine Oil Adding Engine Oil Adding Engine Oil If the engine oil is below or near the lower level mark add the recommended engine oil H 41 1 Remove the oil fill cap dipstick Add the recommended oil until it reaches the upper level mark Place your motorcycle in an upright position on a firm level surface when checking the oil level gt Do not overfill above the upper level mark gt Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engi
33. harsh detergents or chemical solvents These can damage the metal paint and plastic on your motorcycle Keep the wax clear of the tyres and brakes If your motorcycle has any matte painted parts do not apply a coat of wax to the matte painted surface UO EWIOJU WM continued 89 http www motorcycle in th uoI ewlo Uu A 90 Caring for Your Motorcycle I Washing Precautions Follow these guidelines when washing Do not use high pressure washers gt High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable Do not direct water at the muffler Water in the muffler can prevent starting and causes rust in the muffler Dry the brakes Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Do not direct water under the seat Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight Any condensation inside the headlight should dissipate after a few minutes of running the engine Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid scratches Do not use stiff brushes steel wool or cleaners c
34. hat whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out http www motorcycle in th Items Fuel Line Fuel Level Throttle Operation Air Cleaner 2 Crankcase Breather 3 Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Centrifugal Filter Engine Idle Speed Maintenance Level Pa e d LAK f Pre ride Check P 37 x 1 000 km x 1 000 mi A Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual xX Technical In the interest of safety have your motorcycle serviced by your dealer Maintenance Schedule Frequency gege nnua 1 4 8 12 16 20 24 Check 0 6 2 5 5 7 5 10 12 5 15 noone o DD D Q nef o ER o EUI SS gg Su oe OQ OOOOOO o C C a n Maintenance Legend Regular Replace Refer to page 30 64 47 65 66 51 Inspect clean adjust lubricate or replace if necessary Lubricate Replace Clean http www
35. he transmission in Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer ap http www motorcycle in th Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain If the slack is not constant at all points some links may be kinked and binding Have the chain inspected by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in Neutral 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 30 to 40 mm 1 2 to 1 6 in gt Do not ride your motorcycle if the slack exceeds 50 mm 2 0 in a3UEUS1UIEIW a 4 Roll the motorcycle forward and check that the chain moves smoothly http www motorcycle in th continued 57 a3UEUSLUIEIN 8 Drive Chain Adjusting the Drive Chain Slack 5 Inspect the sprockets BP 42 6 Clean and lubricate the drive chain P 43 Adjusting nut zl Rear axle nut R d f A Rear edge o adjusting slot r ICH Chain adjuster index mark Am Adjusting the Drive Chain Slack Adjusting the chain requires special tools Have the drive c
36. heel off the ground using a maintenance stand or a hoist Loosen the rear axle nut lock nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut Remove the drive chain from the rear wheel sprocket by pushing the rear wheel forward cay i Adjusting nut We ka Rear axle nut wg KW Drive chain Rear axle shaft Lock nut http www motorcycle in th Tyre Puncture Removing Wheels 5 Remove the rear axle shaft side collars NOTICE and rear wheel When installing the brake caliper into position carefully gt Support the brake caliper assembly so fit the brake disc between the pads to avoid scratching that it doesn t hang from the brake them hose Do not twist the brake hose 2 Make sure that the lug on the brake Avoid getting grease oil or dirt on caliper bracket is positioned in the slot on the disc or pad surfaces the swingarm gt Do not push the brake pedal while the brake caliper is removed Brake caliper bracket Bulooysajqnoi E Installation 1 To install the rear wheel reverse the removal procedure gt Take care to prevent the brake caliper from scratching the wheel during installation http www motorcycle in th continued 77 DunoousaiOnoll d 78 Tyre Puncture Removing Wheels 3 Adjust the drive chain EP 58 4
37. hen braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry Parking Park on a firm level paved surface if you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended Parking with the Side Stand 1 Stop the engine 2 Push the side stand down http www motorcycle in th Riding Precautions 3 Slowly lean the motorcycle to the left until its Refuelling and Fuel Guidelines E weight rests on the side stand Foll 7 deli h l z 4 Turn the handlebar fully to the left SC em JASS ae EU oO gt Turning the handlebar to the right reduces Sareea Gua ane ara S S Use only unleaded petrol 2 stability and may cause the motorcycle to A fall Use recommended octane number Using 5 Turn the ignition switch to the LOCK position wet Ee zh and remove the key EJP 27 engine p rformance bot lt Do not use fuels containing a high concentration of alcohol EP 87 Do not use stale or contaminated petrol or an oil petrol mixture Avoid getting dirt or water i
38. her or lower than the start point you may not be able to achieve sufficient engine performance at the new altitude Consult your dealer before transporting your motorcycle e The engine will not start if the throttle is fully open Make sure the engine stop switch is in the O Run position Turn the ignition switch to the ON position Shift the transmission to Neutral N indicator comes on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised http www motorcycle in th Press the start button with the throttle completely closed If you cannot start the engine open the throttle slightly about 3 mm without freeplay and press the start button About 3 mm without freeplay Ay s If the engine does not start 1 Open the throttle fully and press the start button for 5 seconds 2 Repeat the normal starting procedure 3 If the engine starts open the throttle slightly if idling is unstable 4 If the engine does not start wait 10 seconds before trying steps 1 amp 2 again If Engine Will Not Start Shifting Gears Your motorcycle transmission has four forward gears in a one down three up shift pattern 234 If you put the motorcycle in gear with the side stand down the engine will shut off http www motorcycle in th apind uolesadg a 29 p n5 uoljesado E Ref
39. id Contact with your skin or eyes can burn you or cause loss of your eyesight e Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle e Do not use a battery with the electrolyte at or below the lower level mark It can explode causing serious injury continued http www motorcycle in th Ajajpes aj gt Ars0 0 8 Ayapes aj2Ad10 0 8 Image Labels ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING e The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage e Read carefully the instructions contained in user s manual and installation guide before installing any accessory SS e The total weight of accessories and luggage added to rider s and 40 Ibs passenger s weight should not exceed 154 kg 340 Ib which is Se the maximum weight capacity e The luggage weight must not exceed 3 kg 7 Ib under any circumstances e The fitting of large fork mounted or large handlebar mounted fairing is not recommended http www motorcycle in th Image Labels TYRE INFORMATION LABEL Cold tyre pressure Driver only Front 200 kPa 2 00 kgf cm2 29 psi Rear 200 kPa 2 00 kgf cm2 29 psi Driver and passenger Front 200 kPa 2 00 kgf cm2 29 psi Rear 200 kPa 2 00 kgf cm2 29 psi Tyre size Front 120 70 12 51L Rear 130 70 12 56L Tyre bran
40. ition on a firm level surface excessive inspect the brake pads for wear If 2 Check that the brake fluid reservoir is the brake pads are not worn you most likely horizontal and that the fluid level is have a leak Have your motorcycle inspected above the LWR mark by your dealer between the LOWER and UPPER level marks Front Rear e D Front brake fluid reservoir ea Rear brake fluid reservoir UPPER level LOWER LOWER level LWR mark http www motorcycle in th Brakes Inspecting the Brake Pads Inspecting the Brake Pads Check the condition of the brake pad groove Brake pads wear indicators f d 9 Seen The pads need to be replaced if a brake pad is worn to the indicator 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from the l J T rear right of the motorcycle DE ill Wear indicators 2 i Brake pads If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Wear Disc J indicators a3UEUS1UIEIW H http www motorcycle in th Side Stand a3UEUS1UIEIW 8 Side stand spring 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 3 Sit on the motorcycle put t
41. motorcycle in th a3UEUSLUIEIN H continued 35 a3UEUS1UIEIW 8 36 Maintenance Schedule Items Drive Chain Brake Fluid 4 Brake Pads Wear Brake System Brake Light Switch Headlight Aim Lights Horn Engine Stop Switch Clutch System Side Stand Suspension Nuts Bolts Fasteners Wheels Tyres Steering Head Bearings Notes DKA dl Pre ride Check P 37 x 1 000 km x 1 000 mi 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas Frequency 4 8 12 SL 5 75 Every 500 km 300 l oOo LLLLE E SEBRRbReuCR 24 15 Annual Check Regular Replace 2 Years Refer to page 57 54 55 54 68 68 61 56 44 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill http www motorcycle in th Maintenance Fundamentals Pre ride Inspection To ensure safety it is your responsibility to perform a pre ride inspection and make sure that any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tyre can be a major inconvenience Check the following items before you ride motorcycle Fuel level Fill fuel tank when necessary P 30 Throttle Check for smooth opening and full closin
42. mpression ratio Fuel Tank capacity Battery Ist 2nd Gear ratios 3rd Ath Reduction ratios primary final http www motorcycle in th 125 cm 7 62 cu in 52 4 x 57 9 mm 2 06 x 2 28 in 9 3 1 Unleaded petrol Recommended 91 RON or higher 5 5 litres 1 45 US gal 1 21 Imp gal YTZ5S 12V 3 5 Ah 10 HR 3 7 Ah 20 HR 2 500 1 550 1 150 0 923 3 350 2 266 SUOI EIIJIDAdS WW 95 SUOILEOULIDade a 96 Specifications E Service Data Tyre size EH Rear Tyre type Recommended Front Tyres Rear Tyre air pressure Front Driver only Rear Tyre air pressure Front 120 70 12 51L 130 70 12 56L Bias ply tubeless VEE RUBBER V119C VEE RUBBER V119C 200 kPa 2 00 kgf cm2 29 psi 200 kPa 2 00 kgf cm2 29 psi 200 kPa 2 00 kgf cm2 29 psi 200 kPa 2 00 kgf cm2 29 psi CPR6EA 9 NGK or U20EPR9 DENSO CPR7EA 9 NGK or U22EPR9 DENSO 0 80 to 0 90 mm 0 031 to 0 035 in 1 400 100 rom Honda 4 stroke motorcycle oil Driver and R passenger a standard Spark plugs For extended high speed riding Spark plug gap Idle speed Recommended engine oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA eil After draining capacity Recommended After disassembly 0 9 litres 1 0 US qt 0 8 Imp qt 1 1 litres 1 2 US qt 1 0 Imp qt Honda DOT 3 or D
43. n the fuel tank 13 http www motorcycle in th Ayapes aj2Ad10 0 8 Accessories amp Modifications Accessories amp Modifications We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design Doing so can make it unsafe Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is sate and legal AWARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling http www motorcycle in th Loading Loading AWARNING Carrying extra weight affects your Overloading or improper loading can motorcycle s handling braking and stability cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed are Carrying Avoid carrying an excessive load and keep within specitied load limits Maximum weight capacity Maximum luggage weight P 95 Tie all luggage securely evenly
44. nced with Honda Genuine balance weights or equivalents after the tyre is installed Do not install a tube inside a tubeless tyre on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate AWARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual http www motorcycle in th Air Cleaner This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer http www motorcycle in th Maintenance Fundamentals a3UEUSLUIEIN 8 47 a3UEUS1UIEIW 8 48 Tool Kit The tool kit is stored under the seat EYP 49 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit Except KO type Standard Phillips screwdriver Screwdriver handle Spark plug wrench 10 x 14mm Open end wrench 5 mm Hex wrench KO type Standard Phillips screwdriver
45. ne Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals EP 41 Changing Engine Oil Changing the oil requires special tools We recommend that you have your motorcycle serviced by your dealer 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch off stop the engine and wait for 2 to 3 minutes http www motorcycle in th 3 Place a drain pan under the drain bolt 4 Remove the oil fill cap dipstick drain bolt and sealing washer to drain the oil Discard the oil at an approved recycling centre Engine Oil gt Changing Engine Oil Install a new sealing washer onto the drain bolt Install the drain bolt and tighten Torque 24 N m 2 4 kgf m 18 Ibf ft Drain bolt Sealing washer Fill the crankcase with the recommended oll EXP 41 and install the oil fill cap dipstick Required oil When changing oil 0 9 litres 1 0 US gt 0 8 Imp qt Check the oil level EYP 51 Check that there are no oil leaks http Awww motorcycle in th a3UEUS1UIEIW a 53 a3UEUS1UIEIW 8 54 Brakes Checking Brake Fluid If the brake fluid level in either reservoir is 1 below the LWR or LOWER level mark or the 1 Place your motorcycle in an upright brake lever and pedal freeplay becomes pos
46. ontaining abrasives Avoid riding over or scraping against curbs Panels Follow these guidelines to prevent scratches and blemishes Wash gently using a soft soonge and plenty of water http www motorcycle in th To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not sure if your exhaust pipe and muffler are painted contact your dealer Storing Your Motorcycle Storing Your Motorcycle If you store your motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain EJP 43 Place your motorcycle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery EJP 50 to prevent discharge Charge the battery in a shaded well ventilated area If you leave the battery in plac
47. onth or any time you think the tyres look low Always check air pressure when your tyres are cold I Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres I Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface http www motorcycle in th I Inspecting Tread Depth Inspect the tread wear indicators If they Maintenance Fundamentals AWARNING become visible replace the tyres immediately Riding on tyres that are excessively For safe riding you should replace the tyres worn or improperly inflated can cause when the minimum tread depth Is reached a crash in which you can be seriously Wear indicator location mark hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance http www motorcycle in th continued a3UEUSLUIEIN a 45 a3UEUSLUIEIN 8 46 Maintenance Fundamentals Have your tyres replaced by your dealer For recommended tyres and air pressure see Specifications E P 96 Follow these guidelines whenever you replace tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Have the wheel bala
48. rive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced Chain DID 420D If necessary have the drive chain replaced by your dealer http www motorcycle in th Checking the Clutch Check the clutch cable for kinks or signs of _ _ War H necessary have it replaced by your Checking the Clutch Lever Freeplay dealer Lubricate the clutch cable with a commercially available cable lubricant to Freeplay at the clutch lever prevent premature wear and corrosion 10 to 20 mm 0 4 to 0 8 in Check the clutch lever freeplay Freeplay Clutch lever http Awww motorcycle in th a3UEUS1UIEIW m 61 a3UEUSLUIEIN 8 62 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Freeplay Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first 1 Pull back the rubber dust cover 2 Loosen the upper lock nut 3 Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the upper lock nut and check the freeplay again 5 Install the rubber dust cover Upper lock nut Za Rubber dust cover i i i S aa D N Upper clutch cable adjuster Lower Adjustment If the upper clutch cable adjuster is threaded out n
49. ssification 3 SG or higher Maintenance Fundamentals 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification a3UEUSLUIEIN GI 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and performance rating of engine oils Use SG or higher oils excluding oils marked as Energy Conserving or Resource Conserving on the circular API service symbol Not recommended Recommended 41 http www motorcycle in th a3UEUSLUIEIN 8 42 Maintenance Fundamentals Brake Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration If the chain does not move smoothly makes strange noises has damaged rollers or loose pins or kinks have the chain inspected by your dealer
50. then the display returns to the ordinary display E type only Press the SET button The clock is set and then the display moves to the changing of the speed and mileage unit The speed and mileage unit will start flashing The adjustment can also be set by turning the ignition switch off 2 E type only Changing the speed and mileage unit 1 Press the SEL button to select either km h and km or mph and mile 2 Press the SET button The speed and mileage unit is set and then the display returns to the ordinary display TOTAL i RI gt l E r mile h km N Ahad KE ffl mph km h d J 3 TOTAL The adjustment can also be set by turning the ignition switch off http www motorcycle in th Indicators lt Left turn signal indicator N Neutral indicator Co PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned on with the engine stop switch in the Run position If it comes on while engine is running GG Right turn signal indicator Comes on when the transmission is O High beam indicator in Neutral http www motorcycle in th apind uolesadg 25 p n5 uoljesado E 26 Switches lt Turn signal switch bes Horn button Headlight dimmer switch e D High beam e 2D Low beam Engine stop switch Should normally remain in the O Run position gt
51. to protect the fuel system Never use a blend containing more than 5 Fuels Containing Alcohol The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol http www motorcycle in th UO EWIOJU a 87 uoIl ewlo Uu A 88 Catalytic Converter Catalytic Converter This motorcycle is equipped with a three way catalytic converter The catalytic converter contain precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring backfiring
52. tp www motorcycle in th Crankcase Breather Cleaning the Crankcase Breather 1 Remove the crankcase breather tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube Crankcase breather tube http Awww motorcycle in th ueu zUIeEN 8 65 a3UEUS1UIEIW 8 66 Spark Plug Checking Spark Plug For the recommended spark plug see Specifications BP 96 Use only the recommended type of spark plug in the recommended heat range NOTICE Using spark plugs an improper heat range can cause engine damage 1 2 Disconnect the spark plug cap Clean any dirt from around the spark plug base Remove the spark plug using the spark plug wrench provided in the tool kit Spark plug cap 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush http www motorcycle in th 5 Check the spark plug gap using a wire type feeler gauge SH adjustment is necessary bend the side electrode carefully The gap should be 0 80 to 0 90 mm 0 031 to 0 035 in S Ges Side electrode 5 Spark plug gap 6 Make sure the plug washer is in good condition 7 With the plug washer attached thread the spark plug in by hand to prev
53. ttery CED Front brake fluid reservoir Throttle grip Engine oil fill cap dipstick Spark plug Engine oil drain bolt http www motorcycle in th Clutch lever Fuel fill cap mg Seat ep a Helmet holder Crankcase breather Drive chain Q27 Shift lever Side stand http www motorcycle in th apind uoiei do p n5 uoljesadoO E 20 Instruments SEL button Tachometer NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rom range N o00r min TOTAL cr ILS km http Awww motorcycle in th SET button BT Ce e EECH Display Check When the ignition switch is turned on all the mode and digital segments will show and the tachometer segment progress to maximum scale and then disappear If any part of these displays does not come on when it should have your dealer check tor problems Speedometer 5 6 7 8 98 10 e ENNEN S TOTALTRIP ZILEI qay C o J D DD me Dese C y Genf Genf Genf an EN mm Fuel gauge F Remaining fuel when only 1st E segment starts flashing D approximately 1 45 litres 0 383 US gal 0 319 Imp gal If the fuel gauge indicators repeat flashing EL or turned off C http www motorcycle in th apind uolesadg 21 p n5 uoljesado E 22 Instruments Continued
54. uelling Fuel fill cap Ignition key Opening the Fuel Fill Cap Open the lock cover insert the ignition key and turn it clockwise to open the cap Filler neck plate Fuel level max Fuel filler opening Closing the Fuel Fill Cap After refuelling align the fuel fill cap latch with the slot in the Tiller neck Push the fuel fill cap into the filler neck until it snaps closed and locks E Remove the key and close the lock cover The key cannot be removed if the cap is not locked Do not Till with fuel above the plate AWARNING Fuel type Unleaded petrol only Petrol is highly flammable and Fuel octane number Your motorcycle is explosive You can be burned or designed to use Research Octane Number seriously injured when handling fuel RON 91 or higher Tank capacity 5 5 litres 1 45 US gal 1 21 Imp gal Lock cover e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors Refuelling and Fuel Guidelines e Wipe up spills immediately http www motorcycle in th Storage Equipment The Helmet holder and tool kit are located under the seat Document bag is located underside of the seat Ba Kar Tool kit Helmet holder apind uoiei do 8 Document bag AWARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed A
55. uge Failure Indicaton P Tyre MT TI P Electrical Trouble P Battery Goes Dead oesssssiiiiiiinceere ennn P Burned out Light Bulb eee P BIOWIN FUSE reres P http Awww motorcycle in th 70 71 71 72 72 73 79 79 79 83 DunoousaiOnoll E 70 Engine Will Not Start Starter Motor Operates But Engine Does Not Start Check the following items Check the correct engine starting sequence EXP 28 Check that there is petrol in the fuel tank Check if the PGM FI malfunction indicator lamp MIL is on If the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure engine stop switch is O Run position EP 26 Check for a blown fuse EP 83 Check for a loose battery connection or battery terminal corrosion EP 50 Check the condition of the battery EP 79 If the problem continues have your motorcycle inspected by your dealer http www motorcycle in th Warning Indicators On or Flashing PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible http www motorcycle in th Dunoousaignoil as 71 DunoousaiOnoll E 72 Other Warning Indication Fuel Gauge Failure Indication
56. urn the key while riding Engine Stop Switch Do not use the engine stop switch except in an emergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery Odometer The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeter returns to 0 0 when the read out exceeds 9999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located underside of the seat Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the motorcycle falls over To reset the sensor you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted http www motorcycle in th Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your motorcycle Ethanol ethyl alcohol 10 by volume max Petrol containing ethanol may be marketed under the name Gasohol Methanol methyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors
57. use Blown Fuse Fuse box covers Before handling fuses see Inspecting and Replacing Fuses EJP 40 Fuse Box Fuses 1 Remove the seat BP 49 2 Open the fuse box cover 3 Pull the fuses out one by one check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box cover 5 Reinstall the seat Spare fuses http Awww motorcycle in th Dunoousaignoil 8 83 L P 85 Instruments Controls amp Other Features P 86 Fuels Containing Alcohol P 87 Catalytic Converter kee P 88 Caring for Your Motorcvcle en P 89 Storing Your Motorcycle 000000 P 91 Transporting Your Motorcycle P 972 You amp the Environment sssssssssssssssnsnsnnnns P 93 Serial Numbers siviccststemscivennisstnwenvecisicies P 94 http www motorcycle in th Keys Ignition key You will need the key number if you ever have to replace a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your dealer A metal key holder may cause damage to the area surrounding the ignition switch http www motorcycle in th Keys UO EWIOJU ie 85 uoIl ewlo Uu A 86 Instruments Controls amp Other Features Instruments Controls amp Other Features Ignition Switch Leaving the ignition switch on with the engine stopped will drain the battery Do not t

Honda MSX125 Owners Manual - Over-blog

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