EZ-Boom 2010 Automated Application Control System
Contents
1. AVEN EZ Boom B EZ Boom MP I6 PIN B MP 16 PIN A Al n AMP RECEPTACL 44 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Harness Schematics 2 CAN terminator P N 59783 DESCRIPTION Wi COLOR SIZE WIRING CHART E WIRE CONN CONN TERM ID4 TERM 18 sPL 1 REs 1 1D sPL 2 P1 4 ie EZ Boom 2010 System Troubleshooting Guide 45 EZ Boom 2010 System Harness Schematics 2 P N 59872 AgGPS FieldManager display harness Rev B sed SINdNI ed 43A0d d SAONNILNOD Sy 6d x Q3HILIMS NWO d DND 3Hvmv BI 1A 11V8 81 LA l11vaj 8I LA 11V8 8I LA 11V8 8I 1A TINVIJ 8T NI IHNVOJ 8T MA Taxi 81 Taxa 8I NL a vmv BI O1Nvo BI NI OHNVOJ 81 MA ENIMSJ 81 INIAS 81 na 2arki st a Sal 81 eeesa IND 81 28 eeesa IND 81 8 eeesa OND 81 8 eeesa OND 81 EI 0S12 8I 97 OIXLj 81 da Dal ST au ONIAS 81 HA Osla4 8I A9 XI3HILIMSJ 8I HA Ca Q3HOLIAMS 8I HA Ca 3HOLIMS 8I H T3 3HOLI2. EZ Boom 2010 System Troubleshooting Guide 53 2 EZ Boom 2010 System Harness Schematics Implement switch extension harness 25 ft P N 60479 ROUD SH COLOR BLACK TOWER 54 EZ Boom 2010 System Troubleshooting Guide CHAPTER 3 EZ Boom 2010 System Technical Specifications In this chapter This chapter lists the technical specifications of the EZ Boom 2010 system W Technical specifications EZ Boom 2010 System Troubleshooting Guide 55 3 EZ Boom 2010 System Technical Specifications Technical specifications Item Description Dimensions 266 mm W x 115 mm H x 87 mm D 10 5 W x 4 5 Hx 3 4 D Weight 0 855 kg 1 89 Ib Enclosure Polycarbonate abs blend Resistance Chemical and UV resistant Environmental Sealed to IP54 Operating temperature 40 C to 70 C Storage temperature 40 C to 70 C Processor Freescale 16 bit 50 MHz 356 kb flash 12 kb RAM 4 xB EEPROM 2 CAN 2 0 A B Compatible ports Electrical Full function range 8 V 18 V Absolute range 0 V 28 V Reverse voltage protection Meets EP455 load dump Current draw Processor only no boom servo loads 200 mA max Total current limit 22 A Inputs 4 x digital inputs flowmeter remote switch implement switch cable sense Switching threshold 1 25 V Tolerate 18 V to 18 V ESD protected 2 x analog pressure inputs main and auxilia
3. 35 EZ Boom system error message 6B00 MinimumFlow 37 2 EZ Boom2010 System Harness Schematics 39 EZ Boom 2010 system cable pinoutinformation 40 EZ Guide to EZ Steerharness P N52763 41 EZ Steer to EZ Boom harness P N58377 42 Terminator connector PIN 58378 EE III ri EE RR 43 Raven 4x0 series Y cable P N58560 44 EZ Boom 2010 System Troubleshooting Guide vii Contents viii CAN terminator BITS 6 uc eed Wee wee bua deed dde echo De cp i EE 45 AgGPS FieldManager display harness Rev B P N 59872 46 FieldManager to EZ Boom extension cable P N 59873 47 Raven 4x00 series Y cable P N 59942 seeneztpage 48 EZ Boom to Raven 4x00 adaptor harness P N59943 50 Implement switch harness P N60477 bl Implementteeharness P N60567 52 Implement switch extension harness 10 ft P N60478 53 Implement switch extension harness 25 ft P N60479 54 EZ Boom 2010 System Technical Specifications 55 Technicalspecifications aa 56 EZ Boom 2010 System Troubleshooting Guide CHAPTER EZ Boom 2010 System Error Messages In thi
4. 2002 N d E Nid 91 90d 949 lif Nid LE any 3100193034 M te SS3NdYH NGAVY is 0098 73 y CY C 3 AH p2 S1 2002 N d Nid YZ HLNOW JOUVI due 318V9 dAW LI 91 21 2002 N d 0109 v9 81 91 13490 99 dWV Le 0 2002 N d Nid 1 9NId Idd dg EZ Boom 2010 System Harness Schematics Raven 4x00 series Y cable P N 59942 see next page 2 EZ Boom 2010 System Troubleshooting Guide 48 2 EZ Boom 2010 System Harness Schematics 91 Le Le A4311V8 9 9 43MOd HOLIMS WOOB Ge Ge d IWWNOIS 14NSS14d ve ve Adl 3U0 3Ud t EE 01 NYO ZE et IH NYO I t TWNOIS 3ufn S3Ud Dr D Anal 3Uf 53uUd 6c 6c ONNO49 14NSS1dd 8c 8c 1YN91S MOTA Le Le TWNOIS 0334S uvovu 92 92 AG UVOV Sc Ge AS MO14 ve ve IVNDIS 13431 NIG c t 1YN91S 033dS LIVHS ec WA AG d MO n H ONNO49 MOTA 02 02 410 IVI43S 61 61 X1 WIHAS 8I 8I X12 IVIYIS LI LI X4 WIHAS 9 91 INO WMd 3Sv382NI Sl SI 3 V34234 vi D I 0314S NV4 I I 0 MOO A e e 6 WOOg II l 8 WOOd S 01 01 L MOO 6 6 6 9 WOO8 8 8 8 G Wood L L L Y MOO G 9 9 WOO YA G G lt WOO8 9 V H NOOB8 QIHOLIMS Min d d ANNOYS QqNnoOu9 yv Cv ev IY nor 1d41S 1dd WOOE Z4 YOLINON WOOG 24 gOLINON N3JAV SSINIVH NJAWVQ 49 EZ Boom 2010 Svstem Troubleshooting Guide 2 EZ Boom 201
5. are both connected to the same electrical ground point a Attacha multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be 0 3 ohms 12 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4D01 Boom 7 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 15 of the 16 pin connector on the EZ Boom controller while boom section 7 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin m
6. EZ Boom system error has occurred There are two possible causes of this error message e The pressure is lower than 70 kPa e A pressure indication of lt 0 psi occurred for a period of at least three seconds This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Note This error will only occur if the pressure sensor is enabled in the EZ Boom system Setup Possible failure modes e There is a faulty pressure sensor or wiring harness e The pressure sensor is not calibrated correctly Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press QW Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the pressure sensor setup parameters EZ Guide Plus lightbar a From the main navigation screen select 4 The setup menu appears b Select EZ Boom Pressure Cal The Pressure Cal screen appears c Ensure that the sensor is enabled and the settings are correct d Ifnecessary re calibrate the sensor EZ Boom 2010 System Troubleshooting Guide 33 1 34 EZ Boom 2010 System Error Messages e Check the pressure sensor setup parameters FieldManager display On the display press the C
7. check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 18 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4902 Boom 3 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 5 of the 16 pin connector on the EZ Boom controller while boom section 3 is turn
8. on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 16 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4702 Boom 1 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 6 of the 16 pin connector on the EZ Boom controller while boom section 1 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check
9. same electrical ground point a Attacha multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be 0 3 ohms 10 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4B01 Boom 5 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 8 of the 16 pin connector on the EZ Boom controller while boom section 5 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both conn
10. 0 System Harness Schematics EZ Boom to Raven 4x00 adaptor harness P N 59943 vo c LU ES AVEN R TH tr co a me ne TA lt c TY 3 Ww o 3 dmi a co i 1 N e Lu 2 E a a als als Sr E E o o ea Ru LU ey i E B ha 2 s E o o ea N LI 9 2 22 50 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Harness Schematics 2 Implement switch harness P N 60477 o A H S SIGNA H COLOR SHROUD G d SIGNA 14 ACK B N C RED i EZ Boom 2010 System Troubleshooting Guide 51 2 EZ Boom 2010 System Harness Schematics Implement tee harness P N 60567 A BC El la lt EI e lo 2 8 m e e 5 ES 8 3 3 E Rd Ma Ji a e e S r j S SIS S E 2 2 3 WA zzz f 8 8 8 8 2 52 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Harness Schematics 2 Implement switch extension harness 10 ft P N 60478 e gt e d amp m o I v ce u er 3 pex Lu C EE t co s m cc LU mio e F
11. Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 1 of the 14 pin connector on the EZ Boom controller while boom section 8 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 24 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4F02 Boom 9 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus
12. EZ Boom 2010 Automated Application Control System Troubleshooting Guide Version 1 00 Revision B October 2006 Contact Information Trimble Agriculture Division 10355 Westmoor Dr Suite 100 Westminster CO 80021 USA 800 865 7438 US toll free 1 913 495 2700 Phone 1 913 495 2750 Fax trimble_support trimble com www EZ Boom com Legal Notices Copyright and Trademarks 2006 Trimble Navigation Limited All rights reserved Trimble AgGPS EZ Guide and EZ Steer are trademarks of Trimble Navigation Limited registered in the United States Patent and Trademark Office and in other countries EZ Boom and FieldManager are trademarks of Trimble Navigation Limited All other trademarks are the property of their respective owners Release Notice This is the October 2006 release Revision B of the EZ Boom 2010 Automated Application Control System Troubleshooting Guide It applies to version 1 00 of the EZ Boom 2010 automated application control system The following limited warranties give you specific legal rights You may have others which vary from state jurisdiction to state jurisdiction LIMITED WARRANTY TERMS AND CONDITIONS Product Limited Warranty Subject to the following terms and conditions Trimble Navigation Limited Trimble warrants that for a period of one 1 year from date of purchase this Trimble product the Product will substantially conform to Trimble s publicly available specifications for t
13. Guide 37 1 38 EZ Boom 2010 System Error Messages C d Tap the Flow Calibration button The EZ Boom Flow Calibration screen appears Ensure that the value in the Min Flow field is appropriate not too high Step 3 Check the wiring harness and flow meter output Check that the flow meter is being supplied the correct voltage from the EZ Boom controller Step 4 Check the liquid flow EZ Guide Plus lightbar Check the output from the flow meter when liquid is flowing through the sprayer To do this perform a flow calibration a b C d From the main navigation screen select 4 The setup menu appears Select EZ Boom Flow Calibration The Flow Calibration screen appears Press CW until you have selected Calibrate Press 09 to run the flow calibration sequence Check the liquid flow FieldManager display Check the output from the flow meter when liquid is flowing through the sprayer To do this perform a flow calibration a On the display press the Configuration button The Configuration screen appears From the Implement group tap the Calibrate button The Implement Calibration screen appears Select Flow Calibration The EZ Boom Flow Calibration screen appears Tap the Recalibrate button to run the flow calibration sequence Follow the onscreen instructions or refer to the AgGPS FieldManager Display User Guide version 2 00 EZ Boom 2010 System Troubleshooting Guide CHAPTER EZ Boo
14. IMITATIONS ON DURATION OR THE EXCLUSION OF AN IMPLIED WARRANTY THE ABOVE LIMITATION MAY NOT APPLY OR FULLY APPLY TO YOU Limitation of Liability TRIMBLE S ENTIRE LIABILITY UNDER ANY PROVISION HEREIN SHALL BE LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW IN NO EVENT SHALL TRIMBLE OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGE WHATSOEVER UNDER ANY CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANYWAY TO THE PRODUCTS SOFTWARE AND ACCOMPANYING DOCUMENTATION AND MATERIALS INCLUDING WITHOUT LIMITATION DAMAGES FOR LOSS OF BUSINESS PROFITS BUSINESS INTERRUPTION LOSS OF DATA OR ANY OTHER PECUNIARY LOSS REGARDLESS OF WHETHER TRIMBLE HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE COURSE OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU AND TRIMBLE BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES THE ABOVE LIMITATION MAY NOT APPLY TO YOU PLEASE NOTE THE ABOVE TRIMBLE LIMITED WARRANTY PROVISIONS WILL NOT APPLY TO PRODUCTS PURCHASED IN THOSE JURISDICTIONS E G MEMBER STATES OF THE EUROPEAN ECONOMIC AREA IN WHICH PRODUCT WARRANTIES ARE THE RESPONSIBILITY OF THE LOCAL TRIMBLE AUTHORIZED DEALER FROM WHOM THE PRODUCTS ARE ACQUIRED IN SUCH A CASE PLEASE CONTACT YOUR LOCAL TRIMBLE AUTHORIZED DEALER FOR APPLICABLE WARRA
15. MS 8I JHM Q3 llva 8T qa N OILdIa2S3G 3ZIS 40102 JAIA Laun DNIJIM 6d m 4 Aa x NOISN31X3 Sd AV IdSIG Id EZ Boom 2010 System Troubleshooting Guide 46 2 EZ Boom 2010 System Harness Schematics FieldManager to EZ Boom extension cable P N 59873 NOISN31X3 NYI Ed d U b Z l 7 P u008 73 NWO Id ld 4 Gase v dS Dl l IdS 3311031509 NYI S 47 EZ Boom 2010 System Troubleshooting Guide 1082002 N d NY1 3135 138V1 318V2 vl vl 2002 N d LE Nid 91 71 HLAOW TIVWS dWY1 318Y9 dNV 9 I1 200c N d V9 81 91 dy Nid vl 02 2002 N d Nid vl 9n1ld 039 41A34 Idd dV 0109 09 8870002 N d JYIM NYG OZ VO 9 J4 65 88v0002 N d 318 Oz VO 81 J4 IM U ddd NOOG8 73 2 8192002 N d m 62 IZIS 349 13S 14 yl pl 2002 N d ve Sicz002 N d FES Nia oun HLNON mune dNYT3 318Y2 chif 308Y1 41 J18V9 EN 91 2162002 N d 31 1 182002 N d 031V1d 0109 YO 81 91 134908 242 eu 0109 Y9 81 91 div Nid HE 91 6062002 N d 1 20
16. NTY INFORMATION Official Language THE OFFICIAL LANGUAGE OF THESE TERMS AND CONDITIONS IS ENGLISH IN THE EVENT OF A CONFLICT BETWEEN ENGLISH AND OTHER LANGUAGE VERSIONS THE ENGLISH LANGUAGE SHALL CONTROL Registration To receive information regarding updates and new products please contact your local dealer or visit the Trimble website at www trimble com register Upon registration you may select the newsletter upgrade or new product information you desire Class A Warning This is a Class A product In a domestic environment the product may cause radio interference in which case the user may be required to take adequate measures Notice to Our European Union Customers For product recycling instructions and more information please go to www trimble com ev shtml Recycling in Europe To recycle Trimble WEEE Call 31 497 53 2430 and ask for the WEEE Associate Or Maila request for recycling instructions to Trimble Europe BV c o Menlo Worldwide Logistics Meerheide 45 5521 DZ Eersel NL iv EZ Boom 2010 System Troubleshooting Guide Safety Information In this chapter Always follow the instructions that accompany a Caution The information it provides is intended to minimize the risk of personal injury and or damage to property m Configuring vehicles with solenoid boom valves for use with the EZ Boom 2010 System AN CAUTION This alert warns of a hazard or unsafe practice which if not avoided can ca
17. a With a multitester check the current to pin 8 of the 16 pin connector on the EZ Boom controller while boom section 5 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 21 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4C02 Boom 6 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Ta
18. ain connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 13 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4E01 Boom 8 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 1 of the 14 pin connector on the EZ Boom controller while boom section 8 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1
19. al problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press Sid Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the flow control valve setup parameters EZ Guide Plus lightbar From the main navigation screen select 4 The setup menu appears b Select EZ Boom Control Valve The Ctrl Valve Setup screen appears c Check through the flow control valve settings to ensure that they are correct EZ Boom 2010 System Troubleshooting Guide 27 1 28 EZ Boom 2010 System Error Messages C d Check the flow control valve setup parameters FieldManager display On the display press the Configuration button The Configuration screen appears From the Implement group tap the Calibrate button The Implement Calibration screen appears Select Valve Calibration The EZ Boom Valve Calibration screen appears Check that the valve settings are correct STEP 3 Check the current to the EZ Boom controller a b With a multitester check the current to pins 3 and 4 of the 16 pin connector on the EZ Boom controller while the valve is being adjusted If the current is greater than approximately 4 0 A check the vehicle wiring and the control valve EZ Boom 2010 System Troubleshootin
20. connector on the EZ Boom controller while boom section 4 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 20 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4B02 Boom 5 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller
21. ctor and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 15 1 EZ Boom 2010 System Error Messages EZ Boom system error message 5001 Boom 10 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 3 of the 14 pin connector on the EZ Boom controller while boom section 10 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3
22. d This error message appears when the actual flow is less than the Minimum Flow setting scaled for the current swath and the target flow is less than the actual flow This message appears when the error first occurs and every second of continuous error after that until it is corrected Possible failure modes e Thereis a faulty flow meter or wiring harness e The sprayer is traveling so slowly that the target rate cannot be maintained unless the flow drops below the Minimum Flow setting e The Minimum Flow setting is too high Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press OR Clear the error message FieldManager displav a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the Minimum Flow setting EZ Guide Plus lightbar a From the main navigation screen select 4 The setup menu appears b Select EZ Boom Application The Application Setup screen appears c Ensure that the Min Flow setting is appropriate not too high Check the Minimum Flow setting FieldManager display a On the display press the Configuration button The Configuration screen appears b Tap the Calibrate button in the Implement group The Implement Calibration screen appears EZ Boom 2010 System Troubleshooting
23. d point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4901 Boom 3 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 5 of the 16 pin connector on the EZ Boom controller while boom section 3 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same elect
24. ected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 11 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4C01 Boom 6 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 9 on the 16 pin connector on the EZ Boom controller while boom section 6 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector
25. ects the EZ Guide Plus lightbar guidance system to the EZ Steer assisted steering system EZ Guide to EZ Steer harness P N 52763 x1 xe IND VIVU lfldNI A INANI A 01 Nv9 ing A IH NVJ If A d 1LHOTI AWVN ALLA4VOIO A G TVNDIS NNOD td NNOD 2d 11571 ISI UM st CU CO SMId E F 3am5 z3 ni 4331S Z3 DL Jd Ole 41 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Harness Schematics EZ Steer to EZ Boom harness P N 58377 8T A E 39NvNU 6 T3A7NSB 6 8T 8T OT Nv2 2 134 NSD 8 THA 8 ee 8T IH NYJ p NADAS f ER VA J 8I A TI ass g NADSE 9 8l S 3ONv3n S BI D NND D 22 3008 73 01 THA E 22 2 ER 2 22 1 bes 1 BI dd oE woog 73 OL 40109 3BIA WIS DU 301709 JHA 43A d UL OAV WIS DL u3MOd OL 2 EZ Boom 2010 System Troubleshooting Guide 42 EZ Boom 2010 System Harness Schematics 2 Terminator connector P N 58378 TONO 100 00 P1 EZ Boom 2010 System Troubleshooting Guide 43 2 EZ Boom 2010 System Harness Schematics Raven 4x0 series Y cable P N 58560 AVEN HARNESS
26. ed off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 19 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4A02 Boom 4 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 7 of the 16 pin
27. error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 15 of the 16 pin connector on the EZ Boom controller while boom section 7 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 23 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4E02 Boom 8 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9
28. g Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 5102 Flow Valve Driver Failure Cause A critical EZ Boom system error has occurred The valve is not being adjusted and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty flow control valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press Sid Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the flow control valve setup parameters EZ Guide Plus lightbar From the main navigation screen select 4 The setup menu appears b Select EZ Boom Control Valve The Ctrl Valve Setup screen appears c Check through the flow control valve settings to ensure that they are correct EZ Boom 2010 System Troubleshooting Guide 29 1 30 EZ Boom 2010 System Error Messages C d Check the flow control valve setup parameters FieldManager display On the display press the Configuration button The Configuration screen appears From the Implement group tap the Calibrate butto
29. h a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 7 1 8 EZ Boom 2010 System Error Messages EZ Boom system error message 4801 Boom 2 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 2 ofthe 16 pin connector on the EZ Boom controller while boom section 2 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical groun
30. he Product and that the hardware and any storage media components of the Product will be substantially free from defects in materials and workmanship Product Software Product software whether built into hardware circuitry as firmware provided as a standalone computer software product embedded in flash memory or stored on magnetic or other media is licensed solely for use with or as an integral part of the Product and is not sold If accompanied by a separate end user license agreement EULA use of any such software will be subject to the terms of such end user license agreement including any differing limited warranty terms exclusions and limitations which shall control over the terms and conditions set forth in this limited warranty Software Fixes During the limited warranty period you will be entitled to receive such Fixes to the Product software that Trimble releases and makes commercially available and for which it does not charge separately subject to the procedures for delivery to purchasers of Trimble products generally If you have purchased the Product from an authorized Trimble dealer rather than from Trimble directly Trimble may at its option forward the software Fix to the Trimble dealer for final distribution to you Minor Updates Major Upgrades new products or substantially new software releases as identified by Trimble are expressly excluded from this update process and limited warranty Receipt of s
31. ide Plus lightbar p Write down the error message Press 69 Clear the error message FieldManager display ER a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the pressure setup parameters EZ Guide Plus lightbar a From the main navigation screen select 4 The setup menu appears b Select EZ Boom Pressure Cal The Pressure Cal screen appears c Ensure that the sensor is enabled and the settings are correct d Ifnecessary re calibrate the sensor EZ Boom 2010 System Troubleshooting Guide 35 1 36 EZ Boom 2010 System Error Messages e Check the pressure sensor setup parameters FieldManager display On the display press the Configuration button The Configuration screen appears From the Implement group tap the Calibrate button The Implement Calibration screen appears Select Pressure Calibration The EZ Boom Pressure Calibration screen appears Check that the pressure sensor is enabled and that the valve settings are correct If necessary re calibrate the sensor Step 3 Check the wiring harness and the pressure sensor output a b Check that the sensor is receiving 12 VDC from the EZ Boom controller Check that the sensor is outputting 1 V 5 V EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 6B00 Minimum Flow Cause A critical EZ Boom system error has occurre
32. l conditions for which the Product is not intended v normal wear and tear on consumable parts e g batteries or vi cosmetic damage Trimble does not warrant or guarantee the results obtained through the use of the Product or that software components will operate error free NOTICE REGARDING PRODUCTS EQUIPPED WITH TECHNOLOGY CAPABLE OF TRACKING SATELLITE SIGNALS FROM SATELLITE BASED AUGMENTATION SYSTEMS SBAS WAAS EGNOS AND MSAS OMNISTAR GPS MODERNIZED GPS OR GLONASS SATELLITES OR FROM IALA BEACON SOURCES TRIMBLE IS NOT RESPONSIBLE FOR THE OPERATION OR FAILURE OF OPERATION OF ANY SATELLITE BASED POSITIONING SYSTEM OR THE AVAILABILITY OF ANY SATELLITE BASED POSITIONING SIGNALS THE FOREGOING LIMITED WARRANTY TERMS STATE TRIMBLES ENTIRE LIABILITY AND YOUR EXCLUSIVE REMEDIES RELATING TO THE TRIMBLE PRODUCT EXCEPT AS OTHERWISE EXPRESSLY PROVIDED HEREIN THE PRODUCT AND ACCOMPANYING DOCUMENTATION AND MATERIALS ARE PROVIDED AS IS AND WITHOUT EXPRESS OR IMPLIED WARRANTY OF ANY KIND BY EITHER TRIMBLE OR ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION PRODUCTION INSTALLATION OR DISTRIBUTION INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TITLE AND NONINFRINGEMENT THE STATED EXPRESS WARRANTIES ARE IN LIEU OF ALL OBLIGATIONS OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF OR IN CONNECTION WITH ANY PRODUCT BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW L
33. lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 2 of the 14 pin connector on the EZ Boom controller while boom section 9 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 25 1 EZ Boom 2010 System Error Messages EZ Boom system error message 5002 Boom 10 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to opera
34. lowing e Use fewer boom valves on the vehicle e Add external relays to each of the solenoid valves to reduce the current draw from the EZ Boom system e Replace solenoid valves with three wire motorized boom valves vi EZ Boom 2010 System Troubleshooting Guide Contents Safety Information a A Ne 3997 wes xw RR AR ER deren v Configuring vehicles with solenoid boom valves for use with the EZ Boom 2010 System vi 1 EZ Boom2010SystemeErrorMessages 1 EED ETOT Smis is a donu AG a a RRR ae BE A les 2 Viewing error messages on the EZ Guide Plus lightbar guidance system 3 Viewing error messages on the AgGPS FieldManager display 3 EZ Boom system error message 4500 Setup Invalid 4 EZ Boom system error message 4600 Rate Not Responding 5 EZ Boom system error message 4701 Boom 1 Over Current 7 EZ Boom system error message 4801 Boom 2 Over Current 8 EZ Boom system error message 4901 Boom 3 Over Current 9 EZ Boom system error message 4A01 Boom 4 Over Current 10 EZ Boom system error message 4B01 Boom 5OverCurrent 11 EZ Boom system error message 4C01 Boom 6 Over Current 12 EZ Boom system error message 4D01 Boom 7 Over Current 13 EZ Boom system err
35. m 2010 System Harness Schematics In this chapter This chapter describes the EZ Boom 2010 system harness schematics EZ Boom 2010 system cable pinout information EZ Guide to EZ Steer harness P N 52763 EZ Steer to EZ Boom harness P N 58377 M Terminator connector P N 58378 W Raven 4x0 series Y cable P N 58560 M CAN terminator P N 59783 M AgGPS FieldManager display harness Rev B P N 59872 FieldManager to EZ Boom extension cable P N 59873 Raven 4x00 series Y cable P N 59942 see next page EZ Boom to Raven 4x00 adaptor harness P N 59943 Implement switch harness P N 60477 Implement tee harness P N 60567 Implement switch extension harness 10 ft P N 60478 Implement switch extension harness 25 ft P N 60479 EZ Boom 2010 System Troubleshooting Guide 39 2 40 EZ Boom 2010 System Harness Schematics EZ Boom 2010 system cable pinout information MAIN CONN XY CONNECTOR e CAN BUS 6 MATE AMP P N 206044 MATE DEUTSCH P N DTO6 4S xxxx PIN NAL PIN BOOM 8 2 300M 9 2 3 10 3 4 E SENSOR 2 4 JCAN HIGH 5 E SENSOR 2 D 8 OWE E SENSOR 1 9 GROUND RE SENSO 10 AUX 10 PRI 2 2 13 13 14 SWI OU 4 15 BOOM 7 16 BATT EZ Boom 2010 System Troubleshooting Guide 2 EZ Boom 2010 System Harness Schematics Which conn
36. n STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press OR Clear the error message FieldManager displav Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the flow control valve setup parameters EZ Guide Plus lightbar a From the main navigation screen select 4 The setup menu appears b Select EZ Boom Control Valve The Ctrl Valve Setup screen appears c Check through the flow control valve settings to ensure that they are correct EZ Boom 2010 System Troubleshooting Guide 31 1 32 EZ Boom 2010 System Error Messages C d Check the flow control valve setup parameters FieldManager display On the display press the Configuration button The Configuration screen appears From the Implement group tap the Calibrate button The Implement Calibration screen appears Select Valve Calibration The EZ Boom Valve Calibration screen appears Check that the valve settings are correct STEP 3 Turn the controller off and on again If the error count has reached 50 and the device has entered a error state a b C Turn the controller off Wait for 5 seconds Turn the controller on again This will reset the error count to 0 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 5201 Main Pressure Below Min Cause A critical
37. n The Implement Calibration screen appears Select Valve Calibration The EZ Boom Valve Calibration screen appears Check that the valve settings are correct STEP 3 Check the current to the EZ Boom controller a b With a multitester check the current to pins 3 and 4 ofthe 16 pin connector on the EZ Boom controller while the valve is not being adjusted If the current is greater than approximately 2 0 A check the vehicle wiring and the flow control valve EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 5103 Flow Valve Open Cause A critical EZ Boom system error has occurred There are two possible causes of this error code e The driver part has a digital status feedback The error is triggered when the status indicates an error opening or closing e Acountis kept for the digital status feedback of the driver part When normal operation occurs the count decreases by 1 When an error occurs the count increases by 1 If the error count reaches 50 the device enters an error state and the valve is no longer adjusted This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty flow control valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solutio
38. ng the required flow to within the capabilities of the solution pump Step 3 Check the strainers Check that the strainers on the sprayer are not blocked 6 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4701 Boom 1 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 69 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 6 of the 16 pin connector on the EZ Boom controller while boom section 1 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attac
39. oftware Fixes or other enhancements shall not serve to extend the limited warranty period For purposes of this warranty the following definitions shall apply 1 Fix es means an error correction or other update created to fix a previous software version that does not substantially conform to its Trimble specifications 2 Minor Update occurs when enhancements are made to current features in a software program and 3 Major Upgrade occurs when significant new features are added to software or when a new product containing new features replaces the further development of a current product line Trimble reserves the right to determine in its sole discretion what constitutes a Fix Minor Update or Major Upgrade Warranty Remedies Ifthe Trimble Product fails during the warranty period for reasons covered by this limited warranty and you notify Trimble of such failure during the warranty period Trimble will repair OR replace the nonconforming Product with new equivalent to new or reconditioned parts or Product OR refund the Product purchase price paid by you at Trimbles option upon your return of the Product in accordance with Trimble s product return procedures then in effect How to Obtain Warranty Service To obtain warranty service for the Product please contact your local Trimble authorized dealer Alternatively you may contact Trimble to request warranty service at 1 408 481 6940 24 hours a day or e mail
40. on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 14 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4F01 Boom 9 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 2 of the 14 pin connector on the EZ Boom controller while boom section 9 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN conne
41. onfiguration button The Configuration screen appears From the Implement group tap the Calibrate button The Implement Calibration screen appears Select Pressure Calibration The EZ Boom Pressure Calibration screen appears Check that the pressure sensor is enabled and that the valve settings are correct If necessary re calibrate the sensor Step 3 Check the wiring harness and the pressure sensor output a b Check that the sensor is receiving 12 VDC from the EZ Boom controller Check that the sensor is outputting 1 V 5 V EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 5202 Main Pressure Above Max Cause A critical EZ Boom system error has occurred There are two possible causes of this error message e The pressure is lower than 70 kPa e The input voltage is greater than approximately 4 95 V for 3 seconds continuously This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Note This fault will only appear if the pressure sensor is enabled in the EZ Boom system setup Possible failure modes e There is a faulty pressure sensor or wiring harness e The pressure sensor is not calibrated correctly Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Gu
42. or and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press OR Clear the error message FieldManager displav a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the following setup parameters a Check that the flow control valve setup is correct X Tip If your sprayer has a bypass servo check that there is no crossover cable connected to the flow control valve On Raven systems this cable is required to allow the Raven flow controller to correctly adjust the valve On an EZ Boom system this cable is not required If a crossover cable is not fitted but the EZ Boom system cannot properly control a bypass flow control valve try changing the control valve setup to Inline Servo b Check that the target rate is within the operating parameters of the spray nozzles at your spraying speed X Tip Refer to your spray nozzle selection chart for information relating to flow and speed EZ Boom 2010 System Troubleshooting Guide 5 1 EZ Boom 2010 System Error Messages If necessary do one ofthe following change the spray nozzles adjust your target rate and or speed to match the target rate to the sprayer nozzles c Check that the solution pump is able to deliver the correct flow for your specified target rate If necessary change the spray nozzles or adjust your target rate and or speed to bri
43. or message 4E01 Boom 8 Over Current 14 EZ Boom system error message 4F01 Boom 9 Over Current 15 EZ Boom system error message 5001 Boom 10 Over Current a 16 EZ Boom system error message 4702 Boom 1 Driver Failure 17 EZ Boom system error message 4802 Boom 2 Driver Failure 18 EZ Boom system error message 4902 Boom 3 Driver Failure 19 EZ Boom system error message 4A02 Boom 4 Driver Failure 20 EZ Boom system error message 4B02 Boom 5 Driver Failure 21 EZ Boom system error message 4C02 Boom 6 Driver Failure 22 EZ Boom system error message 4D02 Boom 7 Driver Failure 23 EZ Boom system error message 4E02 Boom 8 Driver Failure 24 EZ Boom system error message 4F02 Boom 9 Driver Failure 25 EZ Boom system error message 5002 Boom 10 Driver Failure 26 EZ Boom system error message 5101 Flow Valve Over Current 27 EZ Boom system error message 5102 Flow Valve Driver Failure 29 EZ Boom system error message 5103 Flow ValveOpen 31 EZ Boom system error message 5201 Main Pressure BelowMin 33 EZ Boom system error message 5202 Main Pressure Above Max
44. p OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 9 of the 16 pin connector on the EZ Boom controller while boom section 6 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 22 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4D02 Boom 7 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the
45. pear on the screen EZ Boom Faults Viewing error messages on the AgGPS FieldManager display To view error messages on the EZ Boom 2010 system when it is connected to an AgGPS FieldManager display 1 From the FieldManager display home screen press the Configuration button The Configuration screen appears 2 From the Implement group tap the Diagnostics button The EZ Boom Diagnostics screen appears 3 Tap the View Error Log button The EZ Boom Error History screen appears It displays the EZ Boom system errors Note Because this is a list of errors that have occurred errors on the list are not necessarily still occurring A error message also pops up on the main navigation screen of the display when the error is encountered EZ Boom 2010 System Troubleshooting Guide 3 1 4 EZ Boom 2010 System Error Messages EZ Boom system error message 4500 Setup Invalid Cause A critical EZ Boom system error has occurred This message appears at start up and every time the setup process is ended if the configuration is invalid Possible failure modes e One or more of the setup parameters are invalid Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press OR Clear the error message FieldManager displav a Write down the erro
46. r message b Onthe display check the error detail c Tap OK STEP 2 Check all setup parameters EZ Guide Plus lightbar From the main navigation screen select 4 The setup menu appears b Select EZ Boom The EZ Boom screen appears Check through the EZ Boom system settings to ensure that they are correct Check all setup parameters FieldManager display a On the display press the Configuration button The Configuration screen appears b From the Implement group tap the Setup button The Edit Implement screen appears Tap each ofthe Settings buttons and check that the implement and controller settings are correct EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 4600 Rate Not Responding Cause A critical EZ Boom system error has occurred The difference between the actual flow and the target flow has been greater than 3096 for at least 6 seconds This message appears when the error first occurs and every second of continuous error after that until it is corrected Possible failure modes e The target rate is outside the operating range of the spray nozzles e The target rate is outside the operating range of the solution pump e The target rate cannot be maintained because the sprayer speed is too low or too high e The flow control valve setup is incorrect Note If this is only an occasional problem use the display to clear the controller err
47. rical ground point a Attacha multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 9 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4A01 Boom 4 Over Current Cause A critical EZ Boom system error has occurred The boom is turned on and the current feedback is greater than 5 3 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty boom valve Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 7 of the 16 pin connector on the EZ Boom controller while boom section 4 is turned on b Ifthe current is greater than 5 3 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the
48. ry Analog range 0 V to 5 V Tolerate 18 V to 18 V ESD protected Outputs Boom drives 10 high side drivers 4 A steady state each Protected against short to ground overtemperature overcurrent Servo drive H bridge servo drive IC 4 A steady state each Protected against short to ground and 12 overtemperature overcurrent Supply outputs 5 V output Limited at approx 0 7 A Protected against short to ground overtemperature ESD 12 V output Limited at approx 0 7 A Protected against short to ground overtemperature ESD 56 EZ Boom 2010 System Troubleshooting Guide
49. s chapter This chapter describes the controller LED states and system error messages from the LED errors EZ Boom 2010 automated application W Viewing error messages on the control system It then explains how to EZ Guide Plus lightbar guidance correct the errors system M Viewing error messages on the AgGPS FieldManager display M EZ Boom system error messages EZ Boom 2010 System Troubleshooting Guide 1 1 EZ Boom 2010 System Error Messages LED errors The status LED on the EZ Boom 2010 controller indicates the current operating state Status LED COO It does this by displaying different colours and flash patterns LED state Description Off No power Steady green Normal operation Flashing 1 Hz yellow CAN bus errors detected error active passive state Steady yellow CAN bus off Steady red Hardware or initialization failure Flashing 1 Hz red Firmware download in process Flashing fast red Firmware download error 2 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 Viewing error messages on the EZ Guide Plus lightbar guidance system To view error messages on the EZ Boom 2010 system when it is connected to an EZ Guide Plus lightbar guidance system 1 From the lightbar navigation screen select 4 2 Select EZ Boom Fault History The EZ Boom Faults screen appears The previous four error messages that the EZ Boom 2010 system has encountered ap
50. te Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 3 of the 14 pin connector on the EZ Boom controller while boom section 10 is turned off b Ifthe current is greater than approximately 2 0 A check the vehicle wiring and the boom valve STEP 3 Check that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms 26 EZ Boom 2010 System Troubleshooting Guide EZ Boom 2010 System Error Messages 1 EZ Boom system error message 5101 Flow Valve Over Current Cause A critical EZ Boom system error has occurred When the valve is being adjusted the current feedback is greater than approximately 4 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e There is a faulty control valve or wiring harness Note If this is only an occasion
51. that pin 3 and pin 1 share a grounding point Check that pin 3 on the CAN connector and pin 1 on the 16 pin main connector are both connected to the same electrical ground point a Attach a multitester to pin 3 on the CAN connector harness and pin 1 on the 16 pin main connector harness b Measure the resistance The resistance should be lt 0 3 ohms EZ Boom 2010 System Troubleshooting Guide 17 1 EZ Boom 2010 System Error Messages EZ Boom system error message 4802 Boom 2 Driver Failure Cause A critical EZ Boom system error has occurred The boom is turned off and the current feedback is greater than approximately 2 0 A This message appears when the error first occurs and every 10 seconds of continuous error after that until it is corrected Possible failure modes e Thereis a faulty boom valve or wiring harness Note If this is only an occasional problem use the display to clear the controller error and continue to operate Solution STEP 1 Clear the error message EZ Guide Plus lightbar a Write down the error message b Press 9 Clear the error message FieldManager display a Write down the error message b Onthe display check the error detail c Tap OK STEP 2 Check the current to the EZ Boom controller a With a multitester check the current to pin 2 of the 16 pin connector on the EZ Boom controller while boom section 2 is turned off b Ifthe current is greater than approximately 2 0 A
52. use injury or damage Note An absence of specific alerts does not mean that there are no safety risks involved EZ Boom 2010 System Troubleshooting Guide w Configuring vehicles with solenoid boom valves for use with the EZ Boom 2010 System For vehicles equipped with three wire motorized boom valves the EZ Boom 2010 system controller is rated to drive all ten 10 boom sections For vehicles with solenoid boom valves you may need to modify the vehicle or the vehicle configuration to ensure that the total current draw does not exceed 16 Amps N CAUTION Before using solenoid boom valves calculate the maximum total current draw Do not allow the total to exceed 16 Amps A higher current draw can cause the EZ Boom controller to overheat and malfunction To keep below the 16 Amp limit modify your vehicle setup or configuration Calculating the maximum total current draw 1 Find the maximum current draw for one of the solenoid boom valves If there is no rating in the manufacturers documentation contact the vendor 2 Multiply the maximum current draw for one valve by the total number of solenoid boom valves on the vehicle For example if one valve has a maximum current draw of 3 Amps This many boom Would result in a total maximum current valves draw of 5 5x3 Amp 15 Amp 9 9 x 3 Amp 27 Amp Reducing the maximum total current draw If the total current draw is greater than 16 Amps do one ofthe fol
53. your request to trimble_support trimble com Please be prepared to provide your name address and telephone numbers proof of purchase acopy ofthis Trimble warranty adescription of the nonconforming Product including the model number an explanation of the problem The customer service representative may need additional information from you depending on the nature of the problem Warranty Exclusions and Disclaimer This Product limited warranty shall only apply in the event and to the extent that a the Product is properly and correctly installed configured interfaced maintained stored and operated in accordance with Trimble s applicable operator s manual and specifications and b the Product is not modified or misused This Product limited warranty shall not apply to and Trimble shall not be responsible for defects or performance problems resulting from i the combination or utilization of the Product with hardware or software products information data systems interfaces or devices not made supplied or specified by Trimble ii the operation of the Product under any specification other than or in addition to Trimble s standard specifications for its products iii the unauthorized installation modification or use of the Product iv damage caused by accident lightning or other electrical discharge fresh or salt water immersion or spray outside of Product specifications or exposure to environmenta
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