Manual Rosso EVO
Contents
1. ROSSO EVO al x 2 0 v v W Q 0 amp R Usersand Installers manual V1 0 REV 01 2014 OO CONTENT gt INDEX oo CONTENT PDindex pago1A 01 SAFETY INSTRUCTIONS gt standards to follow pag 01 B 02 PACKAGE gt inside the package pag 02 A 03 THEAUTOMATISM gt technical specifications pag 02 B gt manual brake release pag 03 A gt remove upper cover pag 03 B gt replace upper cover pag 03 B gt changing courtesy LEDs pag 04 A gt changing fuse pag 04 A 04 INSTALLATION gt pre installation information pag 04 B gt engine s fixation in the pipeline pagos A gt the automatism installation pag o5 B gt installation map pago7 A o5 PROGRAMMING gt legend pago8 A gt menu functions pag 08 B gt programming transmitters pag1 A o6 POST INSTALLATION gt stopper at the opening pag11 B gt stretch rail chain pag12 A gt maintenance pag12 A 07 DIAGNOSIS gt connecting engine to 24V battery pag12 B 08 TROUBLESHOOTING gt instructions for final consumers pag13 A gt instructions for technical personnel pag13 A o9 CENTRAL CONNECTIONS gt ROSSO EVO central pag 14 A O1 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW lt ATTENTION gt To ensure the safety of people it is important that you read all the follow ing instructions Incorrect installation or incorrect use of the product can cause physi cal injury and materi2. P O F S SIO AL 03 B O3 THE AUTOMATISM gt CHANGING COURTESY LEDS from the control board Loosen the screw which secures the LED board to the top cover and remove it Now just put the new LED board screw it ft the wire in the control board and close back the cover on the motor gt CHANGING FUSE gt To replace the fuse first loosen it as visible in the left image Then just pull to remove it right image Repeat the same steps in reverse order to put a new fuse The operator uses a 250V 2 5A fuse P OF S SIO AL 04 A O4 INSTALLATION INFORMATION PRE INSTALLATION lt For a correct operation of ROSSO EVO you must take into account the following parameters before the installation gt Read all steps on this manual at least once in order to get acquainted with the installation and configuration process gt Make sure the door s structure is solid and appropriate to be automated gt Verify that the sectional door has no technical defects such as friction points prison that may jeopardize the automatism durability gt Make sure the door is in good condition to install the motor To do so raise it manually to 800mm 1600mmM and 2000mm from the ground Check if the door remains suspended In these positions or descending If the door starts to go up or down it means that the springs are not well calibrated gt Check the surroundings Carefully evaluate any hazards that may cause materi
3. gt MENU FUNCTIONS pa gt Programming maintenance warnings OF Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press Gand Y keys repeatedly until it shows P6 03 Press the M key once to access this submenu 04 gt The display will show a value between 00 and 45 which identifies the thousands of maneuvers to which the motor will emit a warning maintenance light Use the Aor Y keys to put on the desired option O5p Press the M key once to save this option O6p The control board will exit to standby mode and the configuration is complete Funcionality gt This notice serves to schedule revisions to the automatism gate or springs after a certain number of complete maneuvers open stop close stop When the automatismo completes the number of maneuvers defined by this menu the LEDs will blink during 2 minutes after every maneuver to emit the maintenance warning Notep The option 00 disables the maintenance warning Any other option defines thousands of operations the lowest value is 5000 operations option 05 and the maximum is 45000 operations option 45 Whenever you want to reconfigure this option you must perform two configurations First set the option to 00 to make a RESET to the counting maneuvers After that make anew one Setting the new desired option The central will from this moment on start counting maneuvers to emit the maintenance warning 9 J gt P
4. gt Ol ROSSO EVO motor gt Ol main rod gt Ol secondary rod gt 02 MX4SP 4 channel transmitters gt Ol transmitter support gt Ol mounting bracket gt Ol unlock string gt 03 motor s fixing plate to the rail gt Ol rail s fixing plate to the ceilling gt Ol rail s fixing plate to the lintel gt Ol gate s fixing plate gt Ol reinforcement plate to gate s fixing plate gt Ql stopper gt Ol set of fixing accessories Metal MX4SP Plates to fix GQ transmitters ongate e lt _ allt le Metal plates to fix Motor and Rail St Metal OPPs Plate to fix q rail to lintel gt Metal Plate to fix rail to ceiling a O Unlock rin Mounting M Bracket ge O2 A O3 THE AUTOMATISM TECHNICAL SPECIFICATIONS lt The ROSSO EVO specifications are as follow gt Power Supply gt Power gt Velocity gt Noise Level gt Force gt Thermal protection gt Protection grade gt Working frequence gt Courtesy Light gt Maximum door area gt Memory gt Code Type E Radio frequency gt Operating temperature ROSSO EVO 60 AC 230V50 60HZ DC24V 100W 140mm sec lt 56dB GOON 20 C to 70 C 12626 P20 70 3 minutes JOm 30 transmitters Rolling Code 433 92HZ ROSSO EVO 100 AC 230V 50 60HZ DC24V 120W 140mm sec lt 56dB 1OOON 20 C to 70 C Ore IP20 70 3 minutes Slane 30 transmitters Rolling Code 433 92HZ ROSSO
5. i E oe N 0 Vooo BH a z so yi Jo a LEGEND 0i gt ROSSO EVO Motor m o2 gt Steel rail i ii 03 gt Rail to ceilling s struture s fixation plate o4 gt Bracket for structure fixing o5 gt Fast rail to ceilling s struture s fixation plate o6 gt Trolley with unlocking system 07 gt Rail to lintel s fixation plate ck 08 gt Connection arm between trolley and gate N o9 gt Fixation rod to the gate F 10 gt Shaft and sectional door springs 2 O5 PROGRAMMING gt LEGEND 4 Legend a gt Display M p gt Main Menu T gt Programming transmmiters amp pup VW gt Down When you turn the power on the LCD displays a countdown from 99 to 1 and the courtesy lamp stays on for 2 seconds When the motor is in standby the display shows the message 7 7 When the motor is opening the display always shows the message UP When the motor is closing the display always shows the message EL Note If you connect a signaling lamp this will blink during any gate s movement cycle Conector Links 1 gt Pedestrian Gate NC contact 2 gt PB contact NO 3 gt PE contact NC 4 gt GND common 5 gt 24V 6 gt Extern Lamp max 24V 5W 08 A O5 PROGRAMMING MENU FUNCTIONS lt The control board has a main menu which allows access to all the different settings of the automatism PH gt Programming opening a
6. the use of photocells and H1 activates it O5p Press the M key once to save this option O6p The contro board will exit to standby mode and the configuration is complete Functionality gt When the use of photocells is active and some obstacle cross them when the door is closing the door will reverse direction beginning to open Note gt The use of photocells comes disabled by the factory HO Start all programs from the stand by mode gt N If it stays more than 2osec without pressing any key the controlboard will exit the state and will automatically go to stand by mode without Saving any action d PROFESSIO AL O9 A O5 PROGRAMMING MENU FUNCTIONS lt pm Lt gt Programming the self closing feature Olp Press the M button for 4 seconds to enter the programming menu 02 gt The display will show P1 and press Gand VW keys repeatedly until it shows P4 03 Press the M key once to access this submenu 04 gt The display will show a value between 00 and 90 which identifies the time in seconds that the engine is on hold since the opening ends until start automatic closing Use the or Y buttons to select the desired option O5p Press the M key once to save this option O6p The control board will exit to standby mode and the configuration is complete Note gt The option 00 disables the automatic closing so the gate will only close if it receives an order from a configured device Any other opti
7. 40W 14 A
8. CL during the closing When it finishes closing the control board will exit to the stand by mode If it stays more than 20sec without pressing any key the control board will exit every programming and automatically go to stand by mode without saving any action P O F S SIO AL 08 B O5 PROGRAMMING gt MENU FUNCTIONS a pa gt Programming the automatism force level Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press and W keys repeatedly until it shows P2 03 Press the M key once to access this submenu 04 gt The display will show a value between F1 and F9 which identifies the strength level when the motor is configured Use the or Y keys to select the desired option being FL the minimum force and F9 the maximum O5p Press the M key once to save this option O6p The contro board will exit to standby mode and the configuration is complete Note gt The control board comes with the F2 level configured from the factory pa gt Enable disable safety photocells Olr Press the M button for 4 seconds to enter the programming menu 02 gt The display will show P1 and press amp and W keys repeatedly until it shows P3 03 Press the M key once to access this submenu 04 gt The display will show the value HO or H1 which identifies the option in which the central is configured Use the amp or keys to select the desired option HO disables
9. EVO 120 AC 230V 50 60HZ DC24V 160W 140mm sec lt 56dB 1200N 20 C to 70 C LO IP20 70 3 minutes 18m 30 transmitters Rolling Code 433 92HZ The automatism ROSSO EVO dimensions are as follows 215mm 150mm 137mm 359MM O2 B O3 THE AUTOMATISM gt MANUAL BRAKE RELEASE The ROSSO EVO unlocking system Is very simple and practical to use To do so just pull the lever down following figure To block simply pull the lever to the original position manual brake release Position o1 Motor locked Position o2 Motor unlocked lt Together with the automatism it Is also provided a string to apply on the unlock lever which makes it even a more practical and comfortable process Maximum O3 THE AUTOMATISM REMOVING TOP COVER lt To remove the cover simply insert a small screwdriver into the side holes and create a leverage effect to release the indents fittings between the top cover and the body Then just remove the cover by lifting it REPLACE TOP COVER lt 4 DDN A X lt Saas 5 AH pe To replace the cover you must first fit the back as shown in the left figure Then simply turn down the cover and fit the front pressing down The fittings will automatically secure the cover
10. OFESSIO AL 12 A O7 DIAGNOSIS CONNECT ENGINE TO 24V BATTERY lt In case of automatism failure or malfunction you must detect the fail component motor or central To do that you should test the motor directly connected to a 12 24V DC power source in order to understand if this works Just disconnect the two motor cables shaded in the image above which connect to the central and connect them directly to a12 24V DC battery as visible in the image below Motor cables have no specific way of connection The only difference is that If you connect the motor in one way It will rotate in one direction and if you connect the wires in the oppose it will rotate in the other direction PROFESSIO AL 12 B O8 TROUBLESHOOTING gt INSTRUCTIONS FOR FINAL CONSUMERS INSTRUCTIONS FOR TECHNICAL PERSONNEL lt Anomaly Procedure Actions Procedure Il Descobrir origem do problema gt Motor gt Verify that you gt Still not gt Consult a Motorline 1 gt Remove the top cover of the A Has 24V Motorline facilities for diagnosis the input the transformer is the does not have connected to working qualified technician engine 1 gt Make sure the central is and repair problem If not the problem is work 230V power to the 2 gt Measure the 24V transformers supplying the motor to detect the fuse electrical cables or automation and if Output to detect thelocationof whether the fault isin the engine B Doesn t have 24V
11. al damage possible insects contact infiltration among others gt Make sure that the automatism will be connected to a 230V properly protected with Ground Wire gt Make sure there is adequate protection against short circuits power surges and earthed in the Electrical Box gt Be careful when handling directly the control board Improper handling can damage some electrical components gt Make sure you have all the necessary material prepared for installation gt Evaluate the safety devices to be installed This will ensure that unexpected accidents do not happen It is very important that these precautions are respected N Only in this way the correct functioning and automatism durability can be achieved P O F S SIO AL O4 B O4 INSTALLATION gt FIXING THE MOTOR IN RAILS With standard rails you can only automate doors with maximum height of 2400mm P Oo F S SIO AL O5 A O4 INSTALLATION AUTOMATISM INSTALLATION lt 125 175mm ft image Inthe right image if can be seen the distance to keep between the gate rail and support plate s Upper part 25 175mm CELUNG Vea ZL Note If you are unable to fix the rail to the ceiling for not respecting the measures above there should be created a solid Structure to be able to fix the motor in correct measure ments This structure may be fixed to the ceiling as a visible on the image on t
12. al damage gt Keep these instructions in a safe place for future reference gt This product was designed and produced strictly for the use indicated in this manual Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger gt ELECTROCELOS SA is not responsible for the improper use of the product or other use than that for which it was designed gt ELECTROCELOS SA is not responsible if safety standards were not taken into account when installing the equipment or for any deformation that may occur to it gt ELECTROCELOS SA Is not responsible for the safety and proper operation when using components not sold by them gt Do not make any modifications to the operator components and or their accessories gt Before installation unplug the automatism from the source of power gt The installer must inform the client how to handle the product in case of emergency and provide this manual to user gt Keep remote controls away from children to prevent the automated system from being activated involuntarily gt The customer shall not under any circumstances attempt to repair or tune the operator Must call qualified technician only gt Connect the automatism to a 230V plug with ground wire gt Operator for indoor use PROFESSIO AL 01 B O2 PACKAGE gt INSIDE THE PACKAGE Inside the package you will find the following components
13. all the motion axes and the movement systems associated to the gate and the automatism rails pulleys bolts hinges etc to does not and move the gate any problems technician find out he problem Also make sure the springs are in good condition and are able to withstand the gate the full manually to check itinerary for mechanical gt Is the gate gt Consult a Motorline 1 gt Verify that the gate tests were meeting an obstacle inverts his if it has the strength to problems on the moving easily qualified technician well done direction left illustration open close the door completely gate 2 gt Change the force on P2 menu 5 gt Change the force on P2 menu until the engine move the gate 4 gt If even at his maximum until the engine moves the gate without changing direction Strength F9 the problem still without changing direction 3 gt This adjustment must be remains test the motor directly made so that the gate when connected to a 24V battery to see OQ CENTRAL CONNECTIONS gt ROSSO EVO CONTROL BOARD Pedestrian Door Pushbutton Photocells MF Lightbulb External Receiver Outdoor Antenna Key Selector WE 230V Battery 12 24V W 2 Power S DISPLAY CONTROL BOARD BOARD Transformer IN 230V OUT 24V CONL 1 Pedestrian door Fuse ae 4GND 2 5AL 250V 5 24V max 0 24W 6 FLASH max 24V 5W max 2
14. e display and you will know the total maneuvers of that engine Example If when entering the P8 submenu the display first show n 15 then n 65 and finally n 22 means that a total of 156522 complete maneuvers have already been done RESET through the menu P6 To restart maneuver counting go to P6 submenu and while the display shows any of the options in this submenu press the amp andV keys simultaneously for LOseconds The control board will automatically exit to standby mode and the RESET to the P8 menu is complete pa Ch gt Enable disable the service door Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press Gand keys repeatedly until it shows P9 03 Press the M key once to access this submenu 04 gt The display will show the value EO or E1 which identifies the option in which the central is configured Use the amp or W keys to put on the desired option O5p Press the M key once to save this option O6p The control board will exit to standby mode and the configuration is complete Funcionalityp gt The EO disables the use of the service door while the El option activates it When activated this function the controlboard will only make any opening or closing maneuver if the service door is closed If the door is opened the controlboard will reject any opening or closing order PROFESSIO AL 10 B OS PROGRAMMING gt PROGRAMMING TRANSMITTERS But
15. electrical current itself Check all the fuse is working the malfunction orin the central Replace the 1 gt Check the 230V transformer systems properly damaged componentorsendto input Ifyou can measure 230V on gt Make sure the gt Still not gt Consult a Motorline 1 Give a start on the transmitter 2b If it blinks twice then the 3 gt If it flashes three times then pedestrian service working qualified technician to open and check the LEDs connection with the photocells is the service door connection is door is securely behavior having problems Check all the having problems Check all the closed photocells circuit connection door s connection circuit gt Motor gt Unlock theengine gt Encountered gt Consult an gate s 1 gt Check all the motion axes and the movement systems associated to the gate and the automatism rails pulleys bolts hinges etc to does not and move the gate any problems technician find out he problem Also make sure the springs are in good condition and are able to withstand the gate move but manually to check makes noise for mechanical problems on the gate gt The gate gt Consult a Motorline 1 gt Turn off the central s motor 2 gt If the engine operate the 3 gt If the motor does not work moves easily qualified technician and test it directly connectedtoa problem is inthe central Pullit removeitandsenditto the 24V battery to find the malfunc outandsendittothe Motor
16. he left lt Support o2 Fasten the rail in the fixation plate already attached To facilitate the task you can do it with the rail inclined motor on the floor support which facilitates the installa tion since you only have to handle the area of rail to be fixed P O F S SIO AL O5 B O4 INSTALLATION gt AUTOMATISM INSTALLATION 03 Place celling rail s fixation plate roughly halfway through the steel rail as visible in the pictures above 04 Raise up the motor until the rail is levelled horizontally If necessary you should create a Support structure to a solid Surface as Shown on lt the previous page so that the rail stays SSK Norinzotally aligned o Mark the holes in the ceiling plate and or structure and make the necessary holes to fix it SECO G as FS CaS 2 o O6 A O4 INSTALLATION AUTOMATISM INSTALLATION lt o5 After rising the rail and mark the holes you should fix the plate with screws After that you should use bracket to reinforce the attachment this
17. line Motorline technical services for tion see page 12 B technical services for diagnosis diagnosis gt Motor 1 gt Check if there is gt Gate has gt Consult a Motorline 1 gt Make sure the display and the courtesy A It closed B Didn t close opens but any obstacle infront opened but did qualified technician LEDs are connected and to see if it has 1 gt Problem is in one of these two systems 1 gt The problem isin the motor or inthe does not of the photocells not close power Activate the photocellsandmakesurethe central Give the order to close the gate close 2 bCheck if any of 2 gt Goto the menu on the display and gate closes If it closes the problem willbe while measuring the output power from the the gate s control disable the photocells and the service door on the service door Activate it from the central to the engine devices key selector 3 gt Try to clase menu and try to close the gate to be sure If you have 24V the center is working and push button video the problem is in the engine intercom etc are 2 gt If it does not have power the problem locked and sending remains in the centralboard permanent sign NOTE gt With the gate open if you give the order to close and you have some obstacle in front of the the photocells LEDs blink twice During closing if it invert for stress detection blink once gt Motor gt Unlock the engine gt Encountered gt Consult an gate s 1 gt Check
18. nd closing courses Pe gt Programming the automatism force level P8 gt Enable disable safety photocells PH gt Programming the self closing feature PS gt Enable disable condominium function gt Programming maintenance warnings gt Programming transmitters using already configured transmitters gt Counting of maneuvers gt Enable disable the service door 7 7 7 7 oO oO 24 o gt Start all the programs from the stand by mode D All the menu configuration instrution in this manual have been performed using as starting point the stand by mode Begin programming the P1 menu with the gate closed since the first maneu ee configuration will be the opening J pa gt Programming opening and closing courses A Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press the M key for 2sec to enter the submenu 03 gt The display will show OP and you can now set the opening limit using the Bor Y keys to adjust it 04 gt Press the M key for 2sec to confirm the opened position O5p The display will show CL and you can now configure the closing limit using the same Aor Wkeys OGP Press the M button for 2sec to confirm the closed position The control board saves the configuration and exits the programming mode The LEDs light up for 2sec and the gate starts to open and close automatically to the programmed limits showing the message OP during the opening and
19. on sets the automatic closing time being the minimum 10 seconds option 10 and the maximum 90 seconds option 90 pa gt Enable disable function condominium Olp Press the M button for 4 seconds to enter the programming menu 02 gt The display will show P1 and press amp and keys repeatedly until it shows P5 03 Press the M key once to access this submenu 04 gt The display will show the value HO or H1 which identifies the option in which the central is configured Use the Aor Wbuttons to select the desired option O5p Press the M key once to save this option O6p The control board will exit to standby mode and the configuration is complete Functionality gt This function causes the central to ignore all orders for the opening course sent by configured devices If you press the transmitter during the opening the order is rejected and it continues to open lf you press with the door completely open it will begin to close If you press during closing the gate reverses direction and starts to open When disabled you can control the opening or closing of the gate whenever you want and their behavior is open stop close stop open by each time you press the transmitter Note gt The P4 and P5 functions when activated prevent the gate to stay open This way the gate will always open completely starting the closure after the pause time defined In P4 PROFESSIO AL 09 B O5 PROGRAMMING
20. pening and closing to always control the courses In closing maneuvers the ground will be the stopper for the gate but in the opening maneuvers it is necessary to create a Stopper on the Steel rail to ensure that the trolley always stop in the correct place gt To install the opening stopper just apply it on the rail as seen in Figure 1 The stopper must have a metal plate out of the rail and other on the inside so when you fasten it this is secure in the pipeline gt With the door completely open push the stopper untill it touches the trolley 2 gt Fasten the two screws to hold the stopper in that exact position 3 O6 PpostT INSTALLATION gt STRETCH RAILS CHAIN For a correct automatism function the chain has to be very well adjusted For that you just need to tighten or loosen the shadowed nut in the above picture with a wrench key which will stretch or relieve the chain The chain can t be too much stretched or it will get too stuck and damage the gear and the motor nor too loose to the point of creating a sag inthe middle and come out of the rail Note gt The spring tensioner should never get fully compressed because it means that itis on is maximum tension gt MAINTENANCE The only maintenance required is lubricating the automatism and rail motion axes The pinions at both ends of the rails as well as their Supporting bearings and chain should be lubricated at least once every year PR
21. rogramming transmitters using already configured transmitters oo Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press Gand W keys repeatedly until it shows P7 03 Press the M key once to access this submenu 04 gt The display will show the value LO or L1 which identifies the option in which the central is configured Use the amp or W keys to put on the desired option O5p Press the M key once to save this option O6p The control board will exit to standby mode and the configuration is complete Funcionality gt This menu allows you to enable or disable the possibility to programa new transmitter through one already configured see page 11 A LO means that this functionality is disabled and LL means that is enabled PROFESSIO AL 10 A O5 PROGRAMMING MENU FUNCTIONS lt myn gt Counting maneuvers j ZZ Olp Press the M key for 4 seconds to enter the programming menu 02 gt The display will show P1 and press and Wkeys repeatedly until it shows P8 03 Press the M key once to access this submenu 04 gt The display will show three numbers each one for 2 seconds separated by intervals of 1 second between them After this the control board will automatically exit to standby mode Funcionality gt This function serves only to show all completed maneuvers performed by the automatism open stop close stop Just put together the three numbers shown on th
22. time near the motor right image g ST SS qn a e N Do Co o6 Attach the plates to the top of the 07 Now attach the two connecting rods door panel The rods must be centered between the trolley and the panel s upper horizontally with the panel so that it plate Stays aligned with the rail Use the screws and M8 nuts to tighten 2 It should also be to fixed as higher as rods together O2and 03 and2 pins possible visible in the picture above with pegs to fix them on the trolley and the gate Oband 04 06 B O4 INSTALLATION gt INSTALLATION MAP elem l L ea l IOIA TASS l Ss Sos L l 20S Si D C 2 Re N B i Doe eS os Dees A
23. ton 2 Button 3 Button 2 Button 4 Button 4 Button 3 MX4SP MXS4SP gt Standard configuration using the T key on the display Olp In stand by mode press the T key until the display shows SU 02 Press one time the transmitter s desired key to configure until the engine starts moving Notep Repeat these steps whenever you want to configure new transmitters gt Configuration through already configured transmitters Since there is already configured transmitter you can use it to open the control board s memory by distance in order to configure new transmitters This allows easy configuration without requiring direct access to the engine Olp In Stand By mode press 2 and 3 keys from an already configured transmitter until the courtesy LEDs start to blink Now release the pressed buttons O2p Press the new transmitter s desired key to configure until the automatism starts moving Note 1 gt Repeat these steps whenever you want to configure new transmitters Nota 2p gt This feature can be enabled or disabled via the P7 menu see pag 10 A gt Delete all configured transmitters Olp In stand by mode press the T key for 10sec until the display shows dl N The control board has a maximum capacity of 30 transmitters and only accepts Motorline Rolling Code transmitters P O F ssi1o AL 11 A O6 POST INSTALLATION i STOPPER AT THE OPENING lt The automatism needs a stopper in the o
Download Pdf Manuals
Related Search