the operating manual
Contents
1. w A c ot E F ot 3 Description UP 35 70 120 240 o O L2 fame O 3 tightening plate ur ERO 4 connection and sealing flange flow controller injected Tee with 20 27 male adapter screw type control sensor IE thermowell ball valve circulating pump check valve drain valve UN 35 70 120 240 fixed frame rating plate adjusting rods guide bar tightening plate heat exchange plates connecting pipes with caps ZODIAC A ZODIAC Product name plate Plaque signal tique ance S A S U AU CAPITAL DE 517 200 SIREN 395 068 679 RCS PARIS Pour Qui Pourquoi N C 018 A EN HO3607 00 th l my d Anjou www zodiac poolcare com Your retailer votre revendeur Pour plus de renseignements merci de contacter votre revendeur For further information please contact your retailer Para cualquier informaci n adicional contactar con su detallista Hinweise und Ausk nfte erhalten Sie bei Ihrem H ndler Per qualsiasi informazione supplementare mettetevi in contatto con il vostro rivenditore al dettaglio Contacte o seu revendador para obter informa oes mais detalhadas Voor nadere inlichtingen k2. 1 3 4 Connection of an external control to power the primary circuit for UP onl e Use a 3G1 cable cross section 1 mm e This function is carried out via the non polar dry contact normally open at rest Imax 5 A at 250 VAC 50 60 Hz available on the regulator terminals 19 20 e The wire connected to terminals 19 20 must go through the additional discharge grommet supplied to be installed on the base of the box Ph phase N neutral F fuse 5 A maximum C complementary circulating pump V 3 way valve with mechanical return CH existing heating source V motorized 3 way valve with two rotation directions KA1 control relay The elements C CH F KA1 V V are not supplied with this device 3 Operation 2 1 Presentation of the control unit for UP only Heater indicator light steady ia heating in progress flashing Digital display sat Temperature On Off indicator light control buttons On Off button The temperature is controlled degree by degree The setpoint value adjustment range is between 2 C and 40 C This maximum temperature may be decreased to protect the swimming pool liner see 5 2 2 2 Setting the setpoint temperature for UP only Display and modify the setpoint value by pressing either W or Pressing and holding either of these two buttons allows rapid change of the setpoint value 2 3 Starting the appliance
3. URANUS 35 70 120 240 ZODIAC ZODIAC Instructions for installation and use EN English Ver 04 2011 J Contents G Nu E 2 1 2 T Ser UI ON VILE TQUE 2 Lino nin 3 2 5 2 1 Presentation of the control unit for UP ONIV ennemis 5 2 2 Setting the setpoint temperature for UP cc i 5 2 9 Srapting AP 5 2 4 Checks to be carried out after operating for a few moments cccccceeccceeeececesseeeeeceeeeeceseeueeseeueeeeeass 6 Pia MEI ol o mt 6 CD Maintemance ccccccsssscccccssssssccccssssssccccssssssscccccssssccccccsssscccecesesecceccssssssceceeeneess 6 3 1 Maintenance instructions ccsccesccssccsecesccsscesccsecesccesecsecesesseceeetseceeeceesssecesetseceeetsecesecasetsecaeeeseeaeees 6 REA RR m T ie 6 Troubleshooting for UP only cereum nnne 7 4 1 Thedisplay does NOLWO isis 7 4 2 The appliance displays a flashing EO 7 4 3 The pool water is hotter than ia 7 AA Tae rena emne e eer ani 7 Technical information sssssssssssssccccccccccccccccccccccccccsssscssssssccessecceceeeeeeees 7 5 1 Technical characteristICS toe rro Srt aola pos paient hu peris esce Fn emite rus abel Opis stud Pon pu e eR eee tUe oss 7 5 2 Modification of th
4. competent and qualified personnel physically and mentally who are familiar with the operating instructions by reading the user guide Anyone not fulfilling these criteria must not go near the device to avoid exposure to dangerous elements ein the event of an appliance malfunction do not attempt to repair the appliance yourself call your installer e Make sure the appliance is disconnected from the mains supply and locked out prior to maintenance servicing e Removing or shunting any of the appliance s safety elements will automatically void the warranty Use only original manufacturer parts when replacing faulty or worn parts e Keep the appliance out of the reach of children 1 1 2 General terms of delivery storage and transport All equipment including CARRIAGE and PACKING FREE deliveries is shipped at the recipient s risk In the case of damage caused during shipping the recipient must mention any reserves in writing on the CARRIER S delivery note confirmation to be sent to the CARRIER within 48 hours by registered mail Contents _ UP UN o d I 2 050 glued Se oo 20 22 UP 35 70 slo or 026 28 UP 120 240 1 2 Operating conditions Operating range e pool water temperature between 2 C and 40 C primary circuit water temperature between 45 C and 90 C primary circuit service pressu
5. not use rapid closing valves to prevent the hammering phenomenon e Correctly tighten the hydraulic connections and check for leaks Observe the hydraulic connection direction see label on the appliance to optimise the exchange of calories The water coming from the heating source must be at constant temperature e heating system connection a k a primary use insulated pipes equipped with a safety valve pressure set at 3 bar and correctly dimensioned expansion chamber the pipes must be equipped with automatic air bleeders at high points Branch connections on the primary circuit must be placed upstream from all valves or pumps e connection of the pool system a k a secondary use 50 PVC pipes minimum mandatory through a by pass On UP 90 elbow fittings must not be installed directly at the exchanger outlet leave at least 25 cm of straight pipe to prevent chatter of the flow controller armature 20 27 male screw type 26 34 male screw type 020 27 male screw type 026 34 male screw type 26 34 male screw type 33 42 male screw type 050 glued A AN A exchanger O water treatment system pool system heating system V1 by pass valve V2 pool water outlet valve V3 pool water inlet valve V4 hot water inlet valve V5 hot water outlet valve m automatic bleeder circulating pump check valve ani drain valve H solenoid v
6. 1 If the primary circuit circulating pump has not been in operation for a long time check that it has not seized with the circulating pump off unscrew the pump s front panel water may flow out then use a screwdriver to turn the motor shaft Never circulate water in the primary circuit without water circulating in the secondary circuit e Fully open valves 1 2 and see 51 3 2 e Start the filtration pump e Check the pool water circulation in the exchanger e Perform an initial adjustment of the by pass by closing valve 1 slightly see 51 3 2 150 to 200 g for Uranus 35 70 300 to 400 g for Uranus 120 240 on the filter pressure in order to more or less obtain the nominal secondary water flow rate e Adjust the valves valves 4 and 5 fully open see 81 3 2 The flow rate must be adjusted slowly to avoid hammering e Check the filling and degassing of the heating circuit e Turn on control unit power then start it e Adjust the setpoint temperature e Adjust the by pass using valve 2 see 1 3 2 for correct operation On UP f the setpoint temperature is greater than the pool water temperature the reg indicator light flashes for 15 seconds then remains steady the circulating pump should operate If the water flow rate is too low less than 1 1 or if the filtration is stopped the reg indicator light will flash and the water in the primary circuit will stop circulat
7. alve optional supplied with UP 1 3 3 Electrical connections for UP only Risk of electric shock inside the appliance The appliance must only be connected by a qualified and experienced technician If the power cable is damaged it must be replaced by a qualified technician Check the following before all operations the voltage indicated on the unit corresponds to the mains voltage the power outlet and the power supply network are appropriate for exchanger use and that they are equipped with an earth connection the power plug is adapted to the power outlet e Electrical protection either by a 5 A fuse disconnector with upline a 30 mA differential circuit breaker rating gt 5 A or by an independent 30 MA circuit breaker rating 5 A upline e The single phase electrical supply 230 V 50 Hz of the exchanger must be provided through a protection and switching device not supplied complying with current standards and regulations in the country where it is installed e The electrical conduits must be secured e The electrical supply cable must not be exposed to elements that are sharp hot or represent a crush hazard e Connect the power cable supplied with the unit to a power outlet in compliance with the country s current standards and regulations e All use of an extension cord or multisocket connection is prohibited e If the power cable is too short it must be replaced by a qualified technician
8. e maximum setpoint temperature for UP only 8 Ea TTD 8 C Online registration ccccccccssssscccsssssccccssscccccsssscccccsssccccssssccccsscsccsecsssscseeseseeees 9 Declaration of conformity cccccccssssssssscccccccccccccecscssssesessescccccccccsssceecceececees 9 Appendices at the end of the manual wiring diagrams dimensions description Please read this manual carefully before installing maintaining or repairing this appliance The 4 symbol indicates important information that must be taken into account in order to avoid risk of personal injury and or damage to the appliance The symbol indicates useful information 1B Installation 1 1 General 1 1 1 Precautions Exclusive use pool water heating must not be used for any other purpose The product must be installed by a qualified technician according to manufacturer s instructions and in compliance with local standards The installer is responsible for the correct installation of the appliance and also for ensuring compliance with local regulations The manufacturer shall not be held liable for any potential issues that may occur as a result of failure to comply with local standards pertaining to installation e Incorrect installation may cause serious property damage and or personal injury possibly death e This appliance must be handled by
9. ing e When the pool has reached the desired temperature the reg indicator light goes out and water in the primary circuit will stop circulating 2 4 Checks to be carried out after operating for a few moments e Check for leaks Check that the fluid temperatures and pressures do not exceed the limits indicated on the appliance s rating plate e Check that the circulating pump stops when the setpoint temperature is decreased or when the control is shut off filtration is stopped or when valve 2 or 3 is closed see 51 3 2 e Check that the exchanger is no longer irrigated by the heating circuit when the filtration is stopped and when there is no request to heat the pool water 2 5 Winter storage Winter storage is imperative if technical compartment runs the risk of freezing Damage caused by improper winter storage is not covered by the warranty e Turn off control unit power e Shut off water circulation in the primary and secondary circuits e Drain the primary circuit be careful of the water temperature wait for it to cool down to avoid the risk of burns close shut off valves 4 and 5 see 1 3 2 open the drain valve e Drain the secondary circuit close valves 2 and 3 see 1 3 2 unscrew the fittings to drain the exchanger when the exchanger is empty lightly retighten the fittings Maintenance 3 1 Maintenance instructions 1 It is recommended that general ser
10. ll claims made by the end user after expiration of the contractual warranty period No repair or replacement effected shall cause any extension or renewal of the warranty period Special provisions for heating and dehumidification systems Unless otherwise specified we guarantee the correct operation of our new products installed and commissioned by a professional installer excluding installation a retrofit for a period of two years starting on the invoice date of the new product as issued by our customer to the end user Users are also required to have an approved technician perform regular maintenance on our products as detailed in the instructions in the product user guide The warranty only covers material and manufacturing defects that have been acknowledged by our technical department services This warranty does not apply to malfunctions and or damage due to external factors over which we have no control incorrect power supply adjustment of the bypass incorrect air circulation poor insulation of the premises thermal bridges incorrect winter storage etc For all warranty issues please contact your retailer We recommend that you keep your purchase invoice in the event you should require assistance with your product 7 Online registration Register your product on our website be first to receive information about new Zodiac products and special offers help us to constantly improve the quality of o
11. r disconnected e Appliance power off and locked out reconnect or standard replacement of the sensor e The EO fault is automatically cleared 4 3 The pool water is hotter than requested eThe regulator is not operating correctly check that the circulating pump stops when the setpoint temperature is reached e Another circulating pump is pushing on the primary circuit If this is the case install a solenoid valve on the outgoing leg of the primary heating circuit controlled by terminals 19 20 see 81 3 4 4 4 Fuse replacement e IMPORTANT Disconnect power to the appliance e Remove the cover e 1 e Disconnect the regulator N LA 7 e Remove the regulator cover X N Remove the fuse T3 15 250 5 Technical information 5 1 Technical characteristics JA pe loss Available manometric height primary with circulating pump installed on UP e UP protection index IP 34 UW PP gt NI O wl Win N m IB N O UJ N ZU UJ I N N 5 I O N DOME A 2 N WO WIN N EN NINA N EN N N N N C 3 EINE MS Ke m 2 gt gt E N w A mo Wu EM WO EE e 5 1 1 UP circulating pump characteristics UP centre to centre distance inputpowr m capacitor 5 uF 400 V 5 1 2 Plate charac
12. re 2 bar primary circuit maximum pressure 3 bar 1 3 Installation 1 3 1 Selecting an installation site The appliance must be installed in a technical compartment ventilated dry and without stored pool treatment products e The appliance must be placed on a solid base level and raised off the ground in cases where there is a risk of flooding or if the ground is cleaned with a high pressure water jet e An unobstructed space of at least 80 cm around the appliance is required to facilitate its installation and maintenance e Install the appliance as close as possible to the heating source boiler heat pump geothermal unit solar heating unit etc e f the appliance cannot be installed next to the heating source Provide piping of appropriate size for the primary and secondary circuits in relation to the water flow rate head losses and distance and ensure that they are properly insulated Install a more powerful circulating pump contact us regarding its size and supply e f the exchanger is located far from the filter the pipes of the pool circuit must be at least 050 and routed through a protective conduit if buried 1 3 2 Hydraulic connections e he water treatment system must be installed after the exchanger and at a low point to prevent chlorine from returning back into the exchanger e Check that the piping system is clean before making connections e The exchanger must not support the piping e Do
13. teristics Dimension E UP UN Number of plates Plate type overage tighten tightening 35 15 titanium 5 45 70 2 T2ttanum 05mm O 75mm 240 33 MB titanium 04mm 5 2 Modification of the maximum setpoint temperature for UP only e Turn off the regulator the on indicator light goes off the pool water temperature is displayed e Simultaneously press and hold W and A for 5 seconds is displayed e Press 5 e Then enter the value 80 using the W or A keys access code to the settings menu e Press to confirm this code PA is displayed e Simultaneously press and hold W and A for 5 seconds 1 is displayed e Press to scroll through each parameter until r2 is displayed e Press 5 the current value of the parameter r2 is displayed e Press W A to modify the maximum setpoint value e Press to confirm this new value e Simultaneously press and hold W and A for 5 seconds to return the pool water temperature display Warranties Principle Unless otherwise stipulated we contractually guarantee the correct operation of our new products We guarantee that our products are in compliance with their technical specifications and that they are free of material and manufacturing defects This warranty is limited at our discretion to either repair or exchange for a new or reconditioned product or to the reimbursement of an
14. tioned in the User Manual lack of maintenance and or handling accident incorrect storage and or by studies instructions and or specifications made by our customer Any modifications made to the products by our customer the end user or any third party will automatically void the warranty in full The same will apply if original parts are replaced with spare parts not sold by us Our customer shall be responsible for ensuring the compatibility of our products with any other pool equipment used with them by checking with the different manufacturers concerned also for ensuring that all installation and operating instructions and commissioning operations are respected to ensure the correct operation of the entire system In the case of a return of the product to our workshop all shipping costs shall be borne by the end user except for those mentioned in paragraph 2 of this article Immobilisation of an appliance in case of repair shall not qualify for the right to compensation for loss of use This warranty will be rendered void in the case of non payment or late payment by our customer for the product concerned Warranty period The effective warranty start date is the date mentioned on the sales invoice for the new product as issued by our customer to the end user This document will be required as proof of purchase for all warranty claims Failing this our customer shall bear the full cost of any resulting losses damages to our company for a
15. unt u zich wenden tot uw zwembadbouwer Zodiac Innovative pool products and services ZODIAC POOL CAI
16. ur products Australia New Zealand Www zodiac com au South Africa WWVW zodiac co za Europe and rest of the world www zodiac poolcare com Declaration of conformity Z P C E declares that the products or ranges below Special swimming pool heat exchanger UP 35 70 120 240 are in compliance with the provisions of the ELECTROMAGNETIC COMPATIBILITY Directive 89 336 EEC 2 the LOW VOLTAGE directive 73 23 EEC As part of our continuous improvement policy our products may be subject to change without notice Version 04 2011 9 Electric diagram UP CA CUM M HL di TH lg L N VII 1 GG M1 So Power supply 2P G 10 16 361 control thermostat with digital display circulating pump motor fuse 3 15 A G flow controller pool water control sensor PTC GG grey conduit on off LED flashing reg LED timer active steady heating in progress on off switch 19 20 normally open control dry contact brown gt O LB white S PN flack I O Dimensions UP 35 70 I LO N E um E E o I 1 180mm 100mm 250 mm 330 mm UP 120 240 139 mm e E E NAN E AS UN
17. vicing of the appliance be performed on a yearly basis to ensure proper operation preserve performance and prevent potential failures Contact your installer to replace the plates or seals and for plate maintenance These actions are the responsibility of the user and must be performed by a qualified technician e Check the electrical components e Check the ground connection e Check that the electric cable connections are properly tightened and that the electric box is clean Loose terminals may cause the terminal strip to overheat and will void the warranty 3 2 Recycling Has your appliance reached the end of its service life Do you want to dispose of it or replace it Do not dispose of it as household waste and not use household recycling containers either This symbol displayed on new equipment means that it must not be thrown away and that it is EE subject to waste sorting for reuse recycling and conversion Any substances it may contain which are potentially dangerous to the environment will be eliminated or neutralised Contact your retailer regarding the applicable recycling conditions for your product and the organisations that can handle its recycling 4 Troubleshooting for UP only 4 1 The display does not work e Power is not supplied to the appliance The regulator fuse is blown for replacement see 4 4 4 2 The appliance displays a flashing e The control sensor is out of service o
18. y products deemed defective by us Shipping expenses for the repaired or replaced products delivered to the customer shall be borne by us The warranty excludes any labour costs travel and or accommodation expenses incurred as the result of repairs made outside continental France and excludes any payment of damages All product returns must first be examined and approved by us Returns sent by the customer will not be accepted without our prior approval In particular the spare parts warranty shall apply only after assessment and inspection of the returned parts by our company followed by the decision to replace such parts In all cases the seller s legal warranty will continue to apply In order to benefit from warranty coverage the customer and the end user agree to comply with the following pool water characteristics pH 6 8 lt pH 7 6 free chlorine 3 0 mg L total bromine 5 0 mg L stabilising agent if used 75 mg L total dissolved metals iron manganese copper zinc etc 0 1 mg L Comment the use of well water is prohibited General limitations This warranty does not apply to visible defects that the customer failed to report upon accepting delivery of the products Also excluded from the warranty are defects or deterioration due to the unsuitability of the product with respect to the end user s needs normal wear negligence incorrect installation or use not in compliance with the recommendations men
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