Horizontal type system manual
Contents
1. 6 Port plug 6 pieces Sealing empty ports 7 Pressure 1 set After injecting air it is used for Configuration as per pressure testing and sealing testing requirement testing valve 8 Earthing 1 set Deriving metallic components of Configuration as per deriving fiber cable in the FOSC for earthing requirement device connection 2 3 Main accessories and special tools No Name of accessories Quantity Usage Remarks 1 Heat shrinkable Protecting fiber splices Configuration protective sleeve as per capacity 2 Nylon tie Fixing fiber with protective Configuration coat as per capacity 3 Insulation tape 1 roll Enlarging diameter of fiber cable for easy fixing 4 Seal tape 1 roll Enlarging diameter of fiber Configuration cable which fits in with seal as per fitting specification 5 Hanging hook 1 set For aerial use 6 Earthing wire 1 piece Putting through between earthing device 7 Abrasive cloth 1 piece Scratching fiber cable 8 Labeling paper 1 piece Labeling fiber 9 Special Wrench 3 pieces Fixing bolts and tightening nut of reinforced core 10 Measuring paper 1 piece To measure circle of which its diameter is enlarged with seal tape 11 Buffer tube To be decided Hitched to fibers and fixed Configuration by customers with FOST managing buffer as per requirement 12 Desiccant 1 bag Put into FOSC before sealing for desiccating air 3 Necessary tools for installation 3 1 Supplementary materials to be provided by opera2. ad J 10q SuyesoT oq Funeso V7 y Snyd 310g haa jen y EPR O Q ya ZTOTe poro j gages N ata yoq Surx 13409 DSO aped 319SU1 7 13409 LSOA Pavogssa id a qed 1 q IBUS UO peat s eUlos aed aa i qa 2104 Tanpoi jAasul UO pey ayeuray UNA aerd JAasuy 107 110g ajoy Sugunounq IMAP SUIALIOP 00 al ci H E a E a Il i i CUI m SH o un n n a _n SIQUIOI p 16 10q Fux aerd posut Jo yJog din FO 49409 DSO gerd 3 19su yoq Sugeso 5 10 Step Ten Fix FOSC 5 10 1 Fixing the FOSC and tighten bolts in sequence as per drawing 9 Important issues 1 Retighten in five minutes 2 Tighten properly to avoid the closure to be out of shape 11 Port A Port B Port C V s W mmj A A A Tel 6 Fiber Optic Splice Closures FOSC inspecting and testing items Inspecting Drawing 9 Technical Requirements 12 Inspecting type item Routine test Before leaving Type test factory Each small package contains one fiber optic splice Package closure together with its accessories tools installation manual and packing list Intact in shape no burrs bubbles chaps pores warps fall Appearance impurities and other defects all background colors should be even and continual There is a clear sign on the housing such as name and Sign model of the product etc The fibers reserved are to be winded in fibe
3. Install heat shrinkable protective sleeve and house fibers 8 Check up comprehensively 9 Assemble FOSC housing 10 Fix FOSC 5 The process of installing FOSC 5 1 Step One Open the closure 5 1 1 Cleaning the locale and determine where to install the FOSC and then place fiber cables required 5 1 2 Check whether the main components and accessories have been well prepared inside the package 5 1 3 Open the closure Unscrew fixing bolts and open the closure by lifting the unscrewed bolts with no need completely unbolting to avoid loosing Put the fixing bolt into the hole with screw thread next to the fixing hole of the insert plate and push the insert plates out with the wrench 5 1 4 See Drawing 1 Important issues If the weather condition is not good enough then a tent must be pitched for waterproof and dustproof 9 5 bp k E i Locating bolt FOSC cover Bolt for insert plate LI ms Drawing 1 FOST cove mae mov vm cela dei reinforced core Insert plate Fixing bolt Port plug A 5 2 Step Two Determine length of fiber cable to be fixed and stripped inside FOSC 5 2 1 Fiber cable in 70mm length the distance from seal fitting to fiber cable pressboard Fiber cable in 2030mm length it is used to be winded and spliced after stripping Fiber with protective coat in 430mm length the distance from the fixing point of fiber cable to the fixing point of F
4. 5 1 0m m 4 gt Reinforced core a ei J bunchy ribbon fiber with S tective coat Z pro wa Drawing 4 5 5 Step Five Fix reinforced core and fiber cable 5 5 1 Upon finishing the above steps then demount port plugs pressboard and fixing nut of reinforced core Make sure to check whether the fiber cable stripped fits in with the fixing ports or not If not the adjustment should be done in time Otherwise it will affect installation quality 5 5 2 Tighten fiber cable pressboard If the diameter of fiber cable is not long enough then enlarge it with insulation tape 5 5 3 Tighten nut of reinforced core with the special wrench plastic one and then retighten it with a metal wrench the metal wrench should be provided by operator 5 5 4 See Drawing 5 Bolt for fixing fiber cable Nut for reinforced core Fiber cable pressboard Fiber cable Seal fitting lesa Housing Fixing device for fiber cable DS Fixing device for reinforced core Drawing 5 5 6 Step Six Splice fibers 5 6 1 Follow user manual of fusion splicing machine to splice fiber cores Important issue pay attention to the twist and bend of fiber 5 7 Step Seven Install heat shrinkable protective sleeve and house fibers 5 7 1 When having completed spli
5. Horizontal Fiber Optic Splice Closure FOSC GJS 6010 Installation Manual SHANGHAI ORIENTAL WARNER INDUSTRIAL CO LTD 1 Scope of application This Installation Manual suits for the Fiber Optic Splice Closure Hereafter abbreviated as FOSC as the guidance of proper installation The scope of application is aerial underground pipeline handhole The ambient temperature ranges from 40 to 65 C 2 Basic structure and configuration 2 1 Dimension and capacity Outside dimension LxWxH 450x216x160 mm Weight excluding outside box 3100g 3800g Number of inlet outlet ports 3 pieces on each side total 6 pieces Diameter of fiber cable 8 o 23 mm Capacity of FOSC Bunchy 12 192 Cores Ribbon max 432 Cores 2 2 Main components No Name of Quantity Usage Remarks components 1 Housing 1 set Protecting fiber cable splices in Internal diameter whole 378x136 mm 2 Insert plate 2 pairs Fixing the housing 175x56x30 mm 3 Fiber optic Max 8 pieces Fixing heat shrinkable protective Suitable for splice tray bunchy sleeve and holding fibers Bunchy 12 24 cores FOST Max 6 pieces Ribbon 6 pieces ribbon 4 Foundation 1 set Fixing reinforced core of fiber cable and fiber optic splice tray FOST 9 Seal fitting 1 set Sealing between FOSC cover and 1 FOSC bottom
6. OST fiber optic splice tray Fiber in 1600mm length after stripping off the protective coat it is to be winded inside the FOST after splicing with other fibers 5 2 2 See Drawing 2 Important issues 1 Reserve enough length of fiber cable to be spliced 2 Stripping length also could be decided by customer according to installation requirement 2030mm length of protective coat of fiber cable to be stripped off Fixing length of fiber cable inside FOSC 430mm length of fiber with protective coat Pr 1600mm length of protective coat Fiber cable PRA of fiber to be stripped Drawing 2 5 3 Step Three Strip off fiber protective coat of fiber cable and fiber 5 3 1 Strip off protective coat of fiber cable from the temp locating mark with the cutter and the stripper Please refer to Drawing 2 for stripping length Stripping length also could bedecided according to installation requirement 5 3 2 See Drawing 3 Important issues If it is difficult to pull all the protective coat of fiber cable at one time stript it off section by section to avoid fiber breakage Temp locating mark Stripping terminal fiber cable is F 5 4 Fiber cable Pa Te ate Drawing 3 5 4 Step Four Separate fiber cores and prepare work prior to fixing fiber 5 4 1 Wind 2 layers of insulation tape on protective coat of fiber core Meanwhile get ri
7. and seal fitting can bear At least 3 sets At least 3 Bending bending tension of 150N at bending angle of 45 for 10 sampled each sets circles there should be no breakage on the housing time sampled Torsion Bearing torsion 50N m 10 circle at torsion angle 90 There should be no breakage on the housing Temperature circle Injected air pressure of 60KPa 5 KPa the temperature circle ranging from 40 C 65 C 10 times of the circular tests one circular consists of high temperature for 2 hours indoor temperature for 2 hours low temperature for 2 hours indoor temperature for 2 hours when the pressure declines the amplitude is 5Kpa immerse the swatch in clean water of normal temperature for 15 minutes there should be no air bubbles Voltage resistance strength After sealing the FOSC according to the stipulated operation procedures immerse it in clean water of normal temperature in 1 5m depth for 24 hours there should be no breakdown or arc over between the metallic components of the FOSC between metallic components and the ground at DC 15KV for 1 minutes Isolating resistance After sealing the FOSC according to stipulated operation procedure immerse it in clean water in 1 5m depth for 24h the isolating resistance between the metallic components of the FOSC between the metallic components and the ground should be 2x10 MQ each time
8. cing the fibers the first fiber ring should be housed on the farthest side of FOST the remaining fiber should be winded forming a ring 8 with diameter not less than 80mm then put it into FOST Fiber Optic Splice Tray together with heat shrinkable protective sleeve Firstly fix heat shrinkable protective sleeve into the slot then enlarge the diameter of fiber ring properly 5 7 2 See Drawing 6 Important issue pay attention to the twist and bend of fiber Fixing slot of heat shrinkable Heat shrinkable Nylon tie Protective sleeve bunchy protective sleeve Grommet Fixing slot Ogea shrinkable protective sleeve Ribbon Left termiti g mnm with protective coat grotective coat Drawing 6 5 8 Step Eight Check up comprehensively To ensure the technical requirements the following instructions must be followed 5 8 1 The fibers in the FOST are spliced and installed orderly The curved diameter of fiber meets with the technical requirements 5 8 2 The internal tighteners are tightened 5 8 3 The inlet outlet ports without fiber cables must be blocked up with the port plugs 5 8 4 Control the amount of seal tape within a proper range 5 8 5 Seal fitting is installed neatly and smoothly If not level it up with insulation tape 5 8 6 Seal the cover of seal fitting 5 8 7 See Drawing 7 an ug L Surmeiq QIAO Sur mn puur LISOA paria AMIAMO Ans ae a CS 9109 y preoqgssoid Sa 31063 190 IMOT n wa
9. d of the stuffing to separate fiber core and clean them Form a ring with the diameter of 100mm or so and fix it on the fiber temporarily by adhesive tape 5 4 2 This FOSC is provided with six inlet outlet ports Number of fiber cables is determined by the customers according to their actual requirements and the corresponding number of port plugs should be taken out The max number of fiber cables to be installed is six 5 4 3 This FOSC is suitable for the following diameters of fiber cables respectively Port A suitable for fiber cable with max external diameter 23mm Port B suitable for fiber cable with max external diameter 20mm Port C suitable for fiber cable with max external diameter 16mm 5 4 4 The corresponding inlet outlet ports are to be selected according to fiber cables actually installed When the diameter of fiber cable is smaller than that of the inlet outlet port then the sealing tape should be used to enlarge the external diameter of fiber cable which could be measured by measuring paper marked by Hole A Hole B Hole C coming as accessories 5 4 5 Reserve reinforced core in 40mm length and cut off the unnecessary ones 7 5 4 6 See Drawing 4 Important Issues 1 Before the seal tape is used for enlarging the fiber cable diameter it should be scratched and to be cleaned with abrasive cloth and ethyl alcohol 2 Cut off reinforced core with a special cutting plier Adhesive tape Seal tape Insulation tape
10. r optic splice tray FOST the length of fibers housed in FOST Fiber storage 7 is gt 1 6m the curved radius is gt 30mm During the gence installation and maintenance there should be no attenuation on fibers Inside FOSC metallic components of fiber cables has the Electrical f SIL functions of electrical putting through earthing jointing 1 7 x 7 connection and disconnecting It is possible to install At least 3 SE earthing deriving device outside the housing sets After sealing according to the stipulated operation sampled Sealing procedures the injected air pressure is 100KPa 5Kpa each time carita when immersed in clean water of normal temperature for Blatta 15 minutes there should be no air bubbles then observed for 24 hours there should be no change of air pressure a da After reopening and resealing according to the stipulated ae operation procedures the injected air pressure is 100KPa Re sealing 5Kpa when immersed in clean water of normal performance temperature for 15 minutes there should be no air bubbles then observed for 24 hours there should be no change of air pressure Bearing pull is 800N at axle orientation there should suli be no breakage on the housing Bearing pressure of 2000N 10cm for 1 minutes there Punching should be no breakage on the housing Bearing impact energy of 16N m 3 times of impacts there Impact should be not breakage on the housing The spot between the FOSC
11. res Kh g 8nd 104 TCL Cand TY 2 nd 1104 aa MCO ade uoneynsuy g 3njd y10g RS Se W Sumy p s 4 Va aaa aS A XK cle i VOOOO i e O qu S T ajqe 104 y puw QLI 9q g PVW ade vag SUNIY eos 09 pIMIOJURI IAS 9ANO9OId o qeyULIYS WH JO 3914p Suna Hq da W09 dANOa 01d YIM 19qlA DAIS IANIJOId o qUyuLiys W JO 10 s SUIXT i yeoo aaNog o1d YIM 1E09 3ADIJOId YIM 10QU q EUTULIO 19QH V puun an UOJ N SRN E LSOH 3409 SOA JUIN 5 9 Step Nine Assemble FOSC housing Put the FOSC cover on the FOSC bottom directly 5 9 2 Insert locating bolt of FOSC and tighten it with the special wrench 5 9 1 5 9 3 Put the insert plates into the slot one pair on each side one piece with a hole with screw thread in the middle the other with a hole without screw thread in the middle Tighten bolts of insert plate with the special wrench If the FOSC is for aerial application then put the hanging hook on one side of the closure 5 9 4 and then tighten fixing bolts on both sides Otherwise tighten the four fixing bolts on four corners respectively 5 9 5 See drawing 8 Important issues cleaning the housing and pay attention to the above sequence 10 g SUIMBIG pued opoq SOA Per po l i SUMY Ig oon Burton NI AR Lim gle pavoqssard 103 JO S SUTE SS OJ ae oe oe ee ee ee _ re aqe qy ajqnoq IMAIP ZULA LT _LIT NA PI eo sory duog JHN plico q Sn d 310g anod GN
12. tor 2 Name of materials Usage Scotch tape Labeling temporarily fixing Ethyl alcohol Cleaning Gauze Cleaning 3 2 Special tools to be provided by operator Name of tools Usage Fiber cutter Cutting off fibers Fiber stripper Strip off protective coat of fiber cable Combo tools Assembling FOSC 3 3 Universal tools to be provided by operator Name of tools Usage and specification Band tape Measuring fiber cable Pipe cutter Cutting fiber cable Electrical cutter Take off protective coat of fiber cable Combination pliers Cutting off reinforced core Screwdriver Crossing Paralleling screwdriver Scissor Waterproof cover Waterproof dustproof Metal Wrench Tightening nut of reinforced core 3 4 Splicing and testing instruments to be provided by operator Name of instruments Usage and specification Fusion Splicing Machine Fiber splicing OTDR Splicing testing Provisional splicing tools Provisional testing Notice The above mentioned tools and testing instruments should be provided by the operators themselves 4 Installation flow chart 1 Open the closure 2 Determine length of fiber cable to be fixed and stripped inside FOSC 3 Strip off protective coats of fiber cable and fiber 4 Separate fiber cores and prepare work prior to fixing fiber cable 5 Fix reinforced core and fiber cable 6 Splice fibers 7
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